Adjustment facility for applying automatic correspondence of constant pressure and thickness of lateral terminals
The adjustment device addresses misalignment and pressure inconsistencies in battery manufacturing by using a separated lift table and improved probe mechanism, ensuring precise contact and stable pressure, while enhancing safety through targeted fire extinguishing.
Patent Information
- Application Number
- JP2024204454
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-09-29
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-16
- Estimated Expiration
- 2044-11-25
AI Technical Summary
Conventional battery manufacturing equipment faces issues with misalignment of probes and batteries, inability to accommodate batteries with large material tolerances, inconsistent pressure application, and inadequate fire extinguishing methods that pose safety hazards.
An adjustment device that automatically adjusts pressure and thickness of horizontal terminals, featuring a lift table separated from the frame middle, improved probe mechanism, and a fire extinguishing system that submerges only the battery tray and lift table into water, while keeping the probe mechanism dry.
Ensures precise alignment of probes with battery poles, maintains consistent pressure during charging and discharging, and enhances safety by reducing the need to submerge the entire frame, thus minimizing equipment damage and maintenance costs.
Smart Images

Figure 2025158068000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to the field of battery manufacturing, and more particularly to a regulating device for applying constant pressure and automatic thickness control to horizontal terminals used in the formation of batteries. [Background technology]
[0002] During the manufacturing process of lithium batteries, it is necessary to continuously charge and discharge the lithium batteries to adjust and test their performance. The charge and discharge process typically uses a crimping mechanism, which includes positive and negative pin plate assemblies that can be opened and closed facing each other. The positive and negative pin plate assemblies are horizontally and mirror-imagely installed. During charge and discharge, lithium batteries are placed in the storage space between the separators to form a row. Rows of probes are arranged on the upper frame, one on each side of the row of lithium batteries. When the pin plate assembly is closed, the probes contact the poles of the lithium batteries, allowing the lithium batteries to be charged and discharged.
[0003] To ensure stable and reliable charging and discharging of lithium batteries, attention must be paid to the stability of the contact between the battery pole and the probe, that is, the vertical projection positions of the probe and the lithium battery pole must be aligned. If the probe and the lithium battery pole are misaligned, the probe will not be able to make effective contact with the lithium battery pole, which will affect the charging and discharging of the lithium battery.
[0004] "At the same time, conventional battery capacity grading equipment has a restraint tray that cannot accommodate batteries with large material battery tolerances, and is unable to provide constant pressure for the batteries during operation. Furthermore, when the batteries expand during the capacity grading process, they cannot be positioned accordingly, which affects the displacement of the batteries and probes, thereby affecting the performance and appearance of the batteries. Conventional capacity grading equipment uses sprinkler fire extinguishing, which uses an automatically triggered sprinkler system to first extinguish the fire with gas and then with water. However, this type of fire extinguishing method cannot completely cool the heat inside the batteries, making them prone to secondary battery fires and posing a hidden safety hazard to the equipment and factory buildings."
[0005] Patent Document 1 discloses a submerged charging / discharging mechanism in which a battery tray is placed on a three-layered central frame, consisting of a top frame, a middle frame, and a bottom frame. A downward-facing probe used for charging / discharging is installed on the central frame, and a fire extinguishing cylinder is pushed to submerge the central frame in a water tank assembly, immersing the entire battery tray and central frame and blocking air, thereby achieving the goal of safe fire extinguishing. In actual operation, the probe, which is still in the charging / discharging process, is submerged in the water tank assembly, creating a hidden safety hazard and adding an unnecessary equipment replacement step, which is not conducive to reducing production costs. Furthermore, the conventional probe used in this invention has a moving cylinder, making it difficult to accurately align the battery poles on the battery tray. Therefore, outside personnel must frequently manually adjust the battery tray position, which can easily result in poor contact between the probe and the battery. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Chinese patent CN117810511A specification Summary of the Invention [Means for solving the problem]
[0007] To solve the above problems, the present invention proposes an adjustment device that automatically adjusts the pressure and thickness of the horizontal terminals. The concept is to separate the table that raises and lowers the battery tray from the frame middle, and to improve the probe mechanism that docks with the battery tray, thereby increasing the docking accuracy with the battery when the equipment is charged or discharged, and reducing damage to the equipment when it is submerged in fire.
[0008] The adjusting equipment for automatically adjusting the pressure and thickness of a horizontal terminal of the present invention includes a rectangular parallelepiped outer frame 7, and a plurality of frame assemblies 1 are installed along a straight line inside the outer frame. The direction in which the frame assemblies are sequentially arranged is defined as the horizontal direction, and the direction perpendicular to the horizontal direction is defined as the vertical direction. The frame assembly 1 includes a rectangular frame bottom 17, which is connected to an upper frame member 10 above by support columns 12. A frame middle 19 is provided between the frame bottom 17 and the upper frame member 10. A water tank assembly 3 is provided between the frame bottom 17 and the frame middle 19. A pin plate movement cylinder 11 is installed at each of the horizontal ends of the frame middle 19. The side where the two pin plate movement cylinders 11 face each other is defined as the inner side, and the side where they are apart is defined as the outer side. A load roller 13 for introducing battery trays 6 is attached to one vertical end of the frame middle 19. The end where the load roller 13 is located is the front end, and the other end is the rear end. The upper frame member 10 is provided with a power supply facility for charging and discharging batteries, a flue exhaust port 102, a downward probe heat dissipation fan 103, and a tray clamp cylinder 105 for supporting the battery trays 6. A vertical guide column 404 is provided on the frame bottom frame 17, and the guide column 404 passes through the water tank assembly 3. A horizontal feed member 400 is provided on the top of the guide column 404. Two rows of feed pulleys 4001 arranged vertically, an infrared temperature sensor 406, and a tool power attachment pin 403 are provided on the top of the feed member 400. A lift table 408 is mounted on the top of the feed member 400, and the feed pulleys 4001, the infrared temperature sensor 406, and the tool power attachment pin 403 pass through through holes on the lift table 408. A load cylinder 407 is provided between the feed member 400 and the lift table 408 to adjust the distance between them. a lift table 408 having a top on which one battery tray 6 is placed, the battery tray 6 being located between two probe mechanisms 2 and at the same height as the probe mechanisms 2; a position limiting stopper 402 for the battery tray 6 being provided at the rear end of the upper surface of the lift table 408; a piston rod of a submerged cylinder 401 being connected to the lift table 408; the submerged cylinder 401 being attached to the frame middle frame 19; a feed member 400 and the lift table 408 being slidably installed on guide columns 404; a tray damping block 4002 being provided on the top of the feed member 400 for limiting the lateral position of the battery tray when it is being transported; When an abnormal temperature is detected, the infrared temperature sensor 406 transmits a battery fire alarm signal to the industrial PC, which then sends a command signal to the submerged cylinder 401, which then pushes the feed member 400, lift table 408 and battery tray 6 into the water tank assembly 3.
[0009] More specifically, the probe mechanism 2 includes a pin plate mounting base 211 and a pin plate assembly 214, the pin plate assembly 214 being detachably coupled to the pin plate mounting base 211, and a vertical operating surface that interacts with the battery tray 6 is formed on one side of the pin plate assembly 214, and the end of the vertical operating surface that is closer to the mounting screw 606 attached to the battery tray 6 is defined as the front, the side of the pin plate assembly 214 that faces the battery tray 6 is defined as the inside, and the opposite side is defined as the outside. The bottom of the pin plate mounting base 211 is slidably mounted on a pin plate movement slide rail 210 that is horizontally mounted so that the vertical moving surface of the pin plate assembly 214 can easily approach or move away from the battery tray 6. The pin plate movement slide rail 210 is mounted on the top of the pin plate slide rail fixing plate 208, and the pin plate slide rail fixing plate 208 is connected to the frame middle frame 19. A vertical probe slide rail 212 is provided on the vertical operating surface of the pin plate assembly, and a probe member 200 is slidably installed on the probe slide rail 212. A probe member initial position holding device 213 and a guide block 201 are provided in front of the probe slide rail 212, and the guide block 201 is provided with a slope that engages with a tray head 602 of the tray liner plate at the forefront of the battery tray 6. A tension spring 203 is connected between adjacent probe members 200, and the forefront probe member 200 and the guide block 201 are connected by the tension spring 203. The probe member 200 includes a probe slider 2006, which is slidably installed on a probe slide rail 212. The probe slider 2006 is provided with an equally divided rod assembly 2003 (equal division rod assembly 2003) that engages with the tray head 602 of the tray liner plate, and a probe 2001 that aligns the battery pole 601. The equally divided rod assembly 2003 and the probe 2001 are both installed facing the battery tray 6. The probe member initial position holding device 213 includes an initial positioning plate 2130 slidably installed on the probe slide rail 212, and an initial position cylinder 2134 fixed on the frame of the pin plate assembly 214. The cylinder extension shaft 2132 of the initial position cylinder 2134 passes through an axial hole of a cylinder base 2133 on the initial position cylinder 2134, and a shoulder is provided at the end of the cylinder extension shaft 2132 to prevent the cylinder extension shaft 2132 from coming out of the cylinder base 2133. The initial positioning plate 2130 is connected to the guide block 201. In the initial position, the initial position cylinder 2134 pulls the initial positioning plate 2130, thereby holding the probe member 200 in its position. When the initial position cylinder 2134 is activated, the cylinder extension shaft 2132 extends, releasing the initial positioning plate 2130 and the guide block 201. The probe member 200 is then pulled by the tension spring 203 and reset.
[0010] More specifically, the battery tray 6 to which the probe 2001 is docked includes a rectangular tray bottom frame 603, a vertical front fixing plate 600 is provided at the front end of the tray bottom frame 603, and a vertical rear fixing plate 607 is provided at the rear end thereof, the front fixing plate 600 is parallel to the rear fixing plate 607 and is connected to it via a vertical liner guide shaft 608, and a number of tray liner plates 611 are provided on the liner guide shaft 608 via slots 609 so as to be slidable in the vertical direction, and working positions for clamping the batteries are left between adjacent tray liner plates 611, A pusher 604 is provided on the tray liner plate closest to the rear fixing plate, a trapezoidal nut 605 and a restraining hole 610 are provided on the rear fixing plate 607, a vertical screw 606 passes through the trapezoidal nut 605 and contacts the pusher 604, the screw 606 moves vertically by rotating within the trapezoidal nut 605, and can push the pusher 604. A tray head 602 capable of docking laterally with the equally divided rod combining member 2003 is provided at the top of the slot, and battery poles 601 are provided at both ends of the battery in the horizontal direction. A restraining device 500 is inserted into each restraining hole 610, and the restraining device 500 includes a restraining guide shaft 5001. The front end of the restraining guide shaft 5001 is connected to the pusher, and the rear end is connected to the slider fixing plate through a reinforcing plate 5002, a pressure sensor 5004, and a connection block 5003 in this order. The slider fixing plate 502 is connected to an electric cylinder 501, which is connected to an external mechanism, and the slider fixing plate 502 is connected to the frame middle frame 19 via an electric cylinder fixing plate 503.
[0011] More specifically, the pin plate mounting base 211 is provided with a vertical drawer pin plate slide rail 202, and the pin plate assembly 214 is slidably installed on the drawer pin plate slide rail 202 and can be removed from the drawer pin plate slide rail 202.
[0012] More specifically, a displacement sensor 2004 is provided on the top surface of the probe slider 2006. When the battery swelling reaches the probe member 200, the probe member 200 moves to move the position sensor 2004, and the detection result is fed back to the host machine, and when the battery swelling value exceeds the maximum displacement threshold, the system issues an alarm.
[0013] More specifically, a temperature gauge 2002 facing the battery tray 6 is provided on the probe slider 2006, and the temperature gauge 2002 senses the temperature of the battery and transmits it to the host machine.
[0014] More specifically, in order to prevent a large misalignment between the front-end equally divided rod combined member and the tray head 602 of the battery tray 6, the rear-end equally divided rod combined member 2003 of the multiple probe members 200 is made slightly longer than the rear-end equally divided rod combined member 2003 of the other probe members 200, so that the rear-end equally divided rod combined member 2003 is first aligned with the battery pole 601, and then the front-end equally divided rod combined member 2003 is pushed forward to move it, thereby ensuring guiding compatibility.
[0015] More specifically, the equally divided rod combining member 2003 includes an equally divided rod fixing base 20033, which is connected to the probe member 200, and which has an equally divided rod stopper 20034 on the outside and is connected to a positioning locking block 20031 on the inside via an equally divided rod 20030, which positioning locking block 20031 has a V-shaped jaw that can dock with the tray head 602 of the battery tray 6, and which has an equally divided rod spring 20032 mounted on the equally divided rod 20030.
[0016] More specifically, the outer frame is provided with an electrical cabinet 73 including a programmable logic controller (PLC), an alarm lamp 75 is provided at the top of the outer frame, a horizontal slide rail 72 is provided at the top of the outer frame, a slidable touch screen 71 is provided on the horizontal slide rail 72, and the outer frame is provided with multiple emergency exits 74 at the same height.
[0017] In the present invention, before the battery tray is inserted, the distance between the feed member 400 and the lift table 408 is adjusted and reduced by the load cylinder 407, so that the feed pulley 4001, infrared temperature sensor 406, and tool power supply pin 403 on the feed member 400 pass through the through holes on the lift table 408 and are exposed on the upper surface of the lift table 408.
[0018] When loading begins, the battery tray 6 is inserted into the feed member 400 through the load roller 13 at the front end of the frame middle frame 19 via an external load mechanism. As the battery tray 6 is pushed in, it is transported backward by the feed pulley 4001 located on the top of the lift table 408, and its position is limited by the position limiting stopper 402. When the infrared temperature sensor 406 detects the arrival of the battery tray 6, the load cylinder 407 pushes the lift table 408 and feed member 400 apart. The feed pulley 4001, which passes through the lift table 408 and is in contact with the bottom of the battery tray 6, descends together with the feed member 400 and no longer contacts the battery tray 6. At this time, the battery tray 6 is placed completely flat on the lift table 408. The piston rod of the tray clamp cylinder 105 on the upper frame member 10 is then pushed out, clamping the battery tray 6 between the tray clamp cylinder 105 and the lift table 408. Thereafter, the pin plate movement cylinder 11 pushes the probe mechanism 2 to bring it into pressure contact with the battery pole 601 on the battery tray 6, thereby carrying out charging and discharging.
[0019] If the temperature of the battery tray 6 becomes too high during the battery charging / discharging process and a fire occurs, the infrared temperature sensor 406 detects the abnormal temperature and transmits a fire alarm signal to the host machine. The host machine then controls the submersion cylinder 401, which pushes the piston rod of the submersion cylinder 401, which is fixed to the frame inner rim, downward, pushing the lift table 408, battery tray 6, and feed member 400 together and submerging them into the water tank assembly 3, but the probe mechanism 2 and frame inner rim 19 remain in their original positions and do not submerge. Once the fire in the battery tray 6 has been extinguished by cutting off the air, an outside worker opens the valve at the rear end of the water tank assembly 3 and replaces the submerged members.
[0020] When the pin plate movement cylinder 11 pushes the probe mechanism 2 toward the battery tray 6, the probes 2001 of the probe mechanism 2 precisely track and align with the battery poles 601 of the battery tray 6 one by one. The pin plate movement cylinder 11 pushes the probe mechanism 2 to contact the battery poles 601 on the battery tray 6, aligning the guide block 201 with the tray head 602 at the forefront of the battery tray, and the equally divided rod combination member 2003 on the probe member is aligned with the other tray head 602 of the battery tray. At this time, the guide block 201 contacts the forefront tray head 602, and the probe member 200, pulled backward by the tension spring 203, slides forward along the probe slide rail 212. The initial position cylinder 2134 pulls the guide block 201 via the cylinder extension shaft 2132 and the initial positioning plate 2130, maintaining the guide block and the row of probe members in the initial position. The four longer equally divided rod combining members 2003 on the rear probe member 200 first come into contact with the tray head 602 of the battery tray 6, and push out the equally divided rod combining members 2003 of the other probe members to align with the other tray heads 602 one by one, thereby completing the precise alignment of the probes 2001 and the battery poles 601.
[0021] When the battery tray 6 is docked with the restraint device 500 during charging or discharging, the electric cylinder 501 divides the thrust force equally among the four restraint guide shafts 5001 through the connecting block 5003, and the four restraint guide shafts 5001 then distribute the force among the pushers 604. The pressure sensor 5004 monitors the pressure-receiving status of the battery in real time, and the electric cylinder 501 adjusts the pressure applied to the pushers 604, ensuring that the pressure remains stable even when the battery expands due to charging.
[0022] The technical effect of the present invention is that the lift table for submerging the battery tray in water to extinguish the fire is separated from the frame middle section, and when extinguishing a fire, only the battery tray, lift table, and feed member are submerged and replaced by outside workers, eliminating the need to submerge the charged / discharged probe or the entire frame middle section, improving the safety of the equipment and reducing the number of parts that need to be cleaned, thereby saving time and costs in equipment maintenance. [Brief explanation of the drawings]
[0023] [Figure 1] FIG. 1 is a structural schematic diagram of the adjusting device for adjusting the constant pressure and automatic thickness of the horizontal terminal of the present invention. [Figure 2] FIG. 2 is a schematic diagram of the internal structure of the adjusting device for applying constant pressure and automatic thickness adjustment of the transverse terminal of the present invention. [Figure 3] FIG. 3 is a structural schematic diagram of the frame assembly of the present invention. [Figure 4a] FIG. 4a is a structural schematic diagram of the upper frame member of the present invention. [Figure 4b] FIG. 4b is a front view of the top frame member of the present invention. [Figure 5] FIG. 5 is a structural diagram of the probe-compatible mechanism of the present invention. [Figure 6] FIG. 6 is a structural schematic diagram of the base portion of the probe-compatible mechanism of the present invention. [Figure 7] FIG. 7 is a structural schematic diagram of the probe member of the present invention. [Figure 8] FIG. 8 is a structural schematic diagram of the reset cylinder of the present invention. [Figure 9] FIG. 9 is a structural schematic diagram of the equally divided rod united member of the present invention. [Figure 10] FIG. 10 is a structural schematic diagram of the lift table of the present invention. [Figure 11] FIG. 11 is a structural schematic diagram of the feed member of the present invention. [Figure 12] FIG. 12 is a schematic diagram showing the alignment of the probe assembly and the tray when batteries of various thicknesses are placed on the tray in the present invention. [Figure 13a] FIG. 13a is a structural schematic diagram of the water tank assembly of the present invention. [Figure 13b] FIG. 13b is a structural plan view of the water tank assembly of the present invention. [Figure 14] FIG. 14 is a structural schematic diagram of the constant pressure tray assembly of the present invention. [Figure 15] FIG. 15 is a structural schematic diagram of the constant pressure mechanism assembly of the present invention. [Figure 16] FIG. 16 is a structural schematic diagram of the restraint guide shaft member of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0024] In the following, specific embodiments of the present invention will be described in detail in conjunction with the drawings. It should be understood that the specific embodiments described herein are merely for the purpose of explaining and interpreting the present invention, and are not intended to limit the present invention.
[0025] In describing the present invention, it should be understood that the orientations or positional relationships indicated by terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "up," "down," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" are based on the orientations or positional relationships shown in the drawings, and are intended merely to facilitate and simplify the description of the present invention, and do not represent or imply that the devices or elements referred to necessarily have a particular orientation or must be constructed or operated in a particular orientation, and therefore should not be understood as limitations on the present invention.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and cannot be understood to indicate or imply relative importance or the number of technical features being referred to. Thus, a feature qualified as "first" or "second" can explicitly or implicitly include at least one of that feature. In describing the present invention, "plurality" means at least two, e.g., two, three, etc., unless otherwise clearly and specifically limited.
[0027] In the present invention, unless otherwise clearly specified or limited, the terms "attached," "coupled," "connected," "fixed," etc. should be understood in a broad sense, and may refer to, for example, a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, or mutual communication, and, unless otherwise clearly limited, may refer to a direct connection, an indirect connection via an intermediate medium, internal communication between two elements, or an interactive relationship between two elements. Those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific circumstances.
[0028] In the present invention, unless otherwise clearly specified or limited, when a first feature is "above" or "below" a second feature, the first and second features may be in direct contact, or the first and second features may be in indirect contact via an intermediate medium. Furthermore, when a first feature is "above," "upper," or "on the upper surface" of a second feature, the first feature may be directly above or diagonally above the second feature, or may simply indicate that the horizontal height of the first feature is higher than that of the second feature. When a first feature is "below," "below," or "on the lower surface" of a second feature, the first feature may be directly below or diagonally below the second feature, or may simply indicate that the horizontal height of the first feature is lower than that of the second feature.
[0029] In the description herein, references to the terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" mean that the specific features, structures, materials, or characteristics described in the embodiment or example are included in at least one embodiment or example of the present invention in association with the specific features, structures, materials, or characteristics described in the embodiment or example. In the description herein, general expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in an appropriate manner in one or more embodiments or examples. Furthermore, in situations where they are not mutually inconsistent, those skilled in the art may combine or combine different embodiments or examples described herein and features of different embodiments or examples.
[0030] The invention will now be described in detail in connection with exemplary embodiments with reference to the drawings. Example 1
[0031] 1 to 4b, 10, 11, 13a, and 13b, the adjusting equipment for automatically adjusting the pressure and thickness of a horizontal terminal of the present invention includes a rectangular parallelepiped outer frame 7, and a plurality of frame assemblies 1 are installed along a straight line inside the outer frame. The direction in which the frame assemblies 1 are sequentially arranged is defined as a horizontal direction, and the direction perpendicular to the horizontal direction is defined as a vertical direction. The frame assembly 1 includes a rectangular frame bottom frame 17, which is connected to an upper frame member 10 above by support pillars 12. A frame middle frame 19 is provided between the frame bottom frame 17 and the upper frame member 10. Pin plate movement cylinders 11 are installed at both lateral ends of the frame middle frame 19. A movement mechanism wiring groove 14 is provided from the upper frame member 10 to the frame bottom frame 17. The sides where the pin plate movement cylinders 11 face each other are defined as the inside, and the sides away from each other are defined as the outside. One vertical end of the frame middle frame 19 is provided with a groove 14 for introducing a battery tray 6. The upper frame member 10 is provided with a PCS camera 100, an inverter 101, and a flue exhaust port 102 on the upper frame member 10. The bottom of the upper frame member 10 is provided with a tray clamp cylinder 105 for supporting the battery tray 6, a static electricity detection sensor 104, and a downward probe heat dissipation fan 103. The two pin plate movement cylinders 11 are each connected to a probe mechanism 2 via a cylinder fixing plate 209 on the inside thereof for supplying power to the battery electrodes in the battery tray 6. A water tank assembly 3 is provided between the frame bottom frame 17 and the frame middle frame 19. The water tank assembly 3 includes a water tank body 301. The side of the water tank body 301 is provided with a water intake port 302 and an overflow port 303 to prevent the water level from rising too high. The bottom is provided with a water discharge port 304 for draining water. A valve on the front of the water tank body 301 can be opened to make it easier to remove submerged equipment for cleaning and replacement. A lifting and transporting mechanism 4 connected to the frame bottom frame 17 is provided in the center of the frame middle frame 19, and the lifting and transporting mechanism 4 can rise and fall independently of the frame middle frame 19, and can perform the role of lifting and transporting the battery tray 6. A vertical guide column 404 is connected to the frame bottom frame 17 via a motion axis fixing welded plate 16 and a guide column fixing member 405, in this order. The guide column 404 passes through the water tank assembly 3, and a horizontal feed member 400 is provided on the top of the guide column 404. Two rows of feed pulleys 4001 arranged vertically, an infrared temperature sensor 406, and a tool power attachment pin 403 are provided on the top of the feed member 400. A lift table 408 is mounted on the top of the feed member 400, and the feed pulleys 4001, the infrared temperature sensor 406, and the tool power attachment pin 403 pass through through holes in the lift table 408. A load series is provided between the feed member 400 and the lift table 408. a damper 407 is provided, one battery tray 6 is placed on the top of the lift table 408, the battery tray 6 is located between the two probe mechanisms 2 and is at the same height as the probe mechanisms 2, a position limiting stopper 402 for the battery tray 6 is provided at the rear end of the upper surface of the lift table 408, a piston rod of a submerged cylinder 401 is connected to the lift table 408, the submerged cylinder 401 is connected to the frame middle frame 19, the feed member 400 and lift table 408 are slidably installed on guide columns 404, a tray damping block 4002 is provided on the top of the feed member 400 to limit the left and right position of the battery tray 6 when the battery tray 6 is carried in from the load rollers 13, and a buffer block 4003 is further provided on the top of the feed member to prevent a violent collision when the feed member 400 approaches the lift table 408, In the specific operation process, the battery tray 6 is transported into the load member from the load roller 13 at the front end of the frame middle section 19 through an external load mechanism. Once the battery tray 6 is pushed in, it is transported backward by the feed pulley 4001 located at the top of the lift table 408, and its position is limited by the position limiting stopper 402. When the infrared temperature sensor 406 detects the arrival of the battery tray 6, the load cylinder 407 located between the lift table 408 and the feed member 400 is pushed out, separating the lift table 408 and the feed member 400. The feed pulley 4001, which passes through the lift table 408 and is in contact with the bottom of the battery tray 6, descends together with the feed member 400 and is no longer in contact with the battery tray 6. At this time, the battery tray 6 is placed completely flat on the lift table 408, the upper frame member 10 lowers the tray clamp cylinder 105, and the tray clamp cylinder 105 and the lift table 408 clamp and fix the battery tray 6 from above and below, respectively, and the pin plate moving cylinder 11 pushes the probe mechanism 2 to make pressure contact with the battery pole 601 on the battery tray 6, thereby performing charging and discharging.
[0032] If the temperature of the battery tray 6 becomes too high and a fire occurs, the infrared temperature sensor 406 detects the abnormal temperature and transmits a fire alarm signal to the host machine. The host machine then controls the submersion cylinder 401, pushing the piston rod of the submersion cylinder 401, which is fixed to the frame middle frame 19, downward, pushing the lift table 408, battery tray 6, and feed member 400 together and submerging them into the water tank assembly 3. However, the probe mechanism 2 and frame middle frame 19 remain in their original positions and are not submerged, and once the fire in the battery tray 6 has been extinguished by blocking the air, an external worker opens the valve at the rear end of the water tank assembly 3 and replaces the submerged members.
[0033] In this process, the lift table 408 for submerging the battery tray in water to extinguish the fire is separated from the frame middle section 19, and when extinguishing the fire, only the battery tray 6, lift table 408 and feed member 400 are submerged and replaced by external workers, so there is no need to submerge the charged / discharged probe member 200 or the entire frame middle section 19, improving the safety of the equipment and reducing the number of parts that need to be cleaned. Example 2
[0034] In this embodiment, based on the adjusting equipment of the horizontal terminal in embodiment 1 that applies constant pressure and automatic thickness adjustment, the probe mechanism 2 is improved to automatically adjust and track thickness changes during the battery formation process.
[0035] 5 to 9 and 12, the probe mechanism 2 includes a pin plate mounting base 211 and a pin plate assembly 214. The pin plate assembly 214 is detachably coupled to the pin plate mounting base 211. One side of the pin plate assembly 214 is formed with a vertical operating surface that interacts with the battery tray 6. The end of the vertical operating surface that is closer to the mounting screw 606 attached to the battery tray 6 is defined as the front, the side of the pin plate assembly 214 that faces the battery tray 6 is defined as the inside, and the opposite side is defined as the outside. The bottom of the pin plate mounting base 211 is slidably mounted on a pin plate movement slide rail 210 that is horizontally mounted so that the vertical moving surface of the pin plate assembly 214 can easily approach or move away from the battery tray 6. The pin plate movement slide rail 210 is mounted on the top of the pin plate slide rail fixing plate 208, and the pin plate slide rail fixing plate 208 is connected to the frame middle frame 19. A vertical probe slide rail 212 is provided on the vertical operating surface of the pin plate assembly 214, and a probe member 200 is slidably installed on the probe slide rail 212. A probe member initial position holding device 213 and a guide block 201 are provided in front of the probe slide rail 212, and the guide block 201 is provided with a slope that engages with the tray head 602 of the tray liner plate 611 at the forefront of the battery tray 6. Spring pins 2005 are provided on the probe members 200, and tension springs 203 are connected between the spring pins 2005 on adjacent probe members 200, and the forefront probe member 200 and the guide block 201 are connected by the tension springs 203. The probe member 200 includes a probe slider 2006, which is slidably installed on a probe slide rail 212, and on the probe slider 2006, there are provided an equally divided rod combining member 2003 which engages with the tray head 602 of the tray liner plate 611, and a probe 2001 which aligns the battery pole 601, and both the equally divided rod combining member 2003 and the probe 2001 are installed facing the battery tray 6; The probe member initial position holding device 213 includes an initial positioning plate 2130 slidably mounted on the probe slide rail 212 via a positioning slider 2131, and an initial position cylinder 2134 fixed on the frame of the pin plate assembly 214. The cylinder extension shaft 2132 of the initial position cylinder 2134 passes through an axial hole of a cylinder base 2133 on the initial position cylinder 2134, and a shoulder is provided at the end of the cylinder extension shaft 2132 to prevent the cylinder extension shaft 2132 from coming out of the cylinder base 2133. The initial positioning plate 2130 is connected to the guide block 201. In the initial position, the initial position cylinder 2134 pulls the initial positioning plate 2130, thereby holding the probe member 200 in its position. When the initial position cylinder 2134 is activated, the cylinder extension shaft 2132 extends, releasing the initial positioning plate 2130 and the guide block 201. The probe member 200 is then pulled by the tension spring 203 and reset.
[0036] The pin plate mounting base 211 is provided with a vertical drawer pin plate slide rail 202, and the pin plate assembly 214 is slidably installed on the drawer pin plate slide rail 202 and can be removed from the drawer pin plate slide rail 202.
[0037] A displacement sensor 2004 is provided on the top surface of the probe slider 2006. When the battery expansion reacts to the probe member 200, the movement of the probe member 200 moves the position sensor 2004, and the detection result is fed back to the host machine, and when the battery expansion value exceeds the maximum displacement threshold, the system issues an alarm.
[0038] A temperature gauge 2002 facing the battery tray 6 is provided on the probe slider 2006, and the temperature gauge 2002 detects the temperature of the battery and transmits it to a host machine.
[0039] The equally divided rod combining member 2003 includes an equally divided rod fixing base 20033, which is connected to the probe member 200, and has an equally divided rod stopper 20034 on the outside of the equally divided rod fixing base 20033, and is connected to a positioning locking block 20031 on the inside via an equally divided rod 20030, which positioning locking block 20031 has a V-shaped jaw that can dock with the tray head 602 of the battery tray 6, and an equally divided rod spring 20032 is mounted on the equally divided rod 20030, which can reset the equally divided rod 20030 after it comes into contact with the tray head 602 and is displaced.
[0040] In some embodiments, the top of the pin plate assembly 214 is provided with a current wire connector 207 and adapter plate 206 for connecting to external current wires, and the front end of the pin plate assembly 214 is provided with a temperature collection module 205 and pin plate puller 204.
[0041] The probe member 200 is docked with the tray head 602 via the guide block 201 and the equally divided rod combining member 2003, thereby adjusting the alignment of the battery pole 601 and the probe 2001 in real time and automatically adapting to batteries of various thicknesses, thereby ensuring stable and reliable electrical contact between the probe 2001 and the battery pole 601 and preventing the battery pole 601 and the probe 2001 from shifting due to expansion during the battery charge / discharge process, and ensuring high-quality performance of the battery charge / discharge process. Example 3
[0042] This embodiment is based on the second embodiment and adds a tray constant pressure mechanism 5 to the battery tray 6, thereby maintaining a stable pressure on the battery when the thickness of the battery changes during the charging and discharging process.
[0043] 2 and 14 to 16, in this embodiment, the battery tray 6 to which the probe 2001 is docked includes a rectangular tray bottom frame 603, a vertical front fixing plate 600 is provided at the front end of the tray bottom frame 603, and a vertical rear fixing plate 607 is provided at the rear end thereof, the front fixing plate 600 is parallel to the rear fixing plate 607 and is connected via a vertical liner guide shaft 608, and a number of tray liner plates 611 are provided on the liner guide shaft 608 via slots 609 so as to be slidable in the vertical direction, and working positions for clamping the batteries are left between adjacent tray liner plates 611, A pusher 604 is provided on the tray liner plate 611 closest to the rear fixing plate 607, a trapezoidal nut 605 and a restraining hole 610 are provided on the rear fixing plate 607, a vertical screw 606 passes through the trapezoidal nut 605 and contacts the pusher 604, the screw 606 moves vertically by rotating within the trapezoidal nut 605, and the pusher 604 can be pushed and moved, a tray head 602 capable of docking with the equally divided rod combining member 2003 in the horizontal direction is provided at the top of the slot 609, and battery poles 601 are provided at both ends of the battery in the horizontal direction, A tray constant pressure mechanism 5 is connected to the front end of the battery tray 6, and the role of the tray constant pressure mechanism 5 is to use constant pressure to compress the batteries sandwiched between tray liner plates 611, thereby ensuring stability during the charging and discharging process. The tray constant pressure mechanism 5 includes a restraint device 500, which in turn includes a restraint guide shaft 5001, the front end of which is connected to a pusher 604, and the rear end of which is connected to a slider fixing plate 502 via a reinforcing plate 5002, a pressure sensor 5004, and a connection block 5003, in that order. The slider fixing plate 502 is connected to an electric cylinder 501, which is connected to an external mechanism, and the slider fixing plate 502 is connected to the frame inner frame 19 via an electric cylinder fixing plate 503.
[0044] In order to prevent a large misalignment between the front-end equally divided rod combined member 2003 and the tray head 602 of the battery tray 6, the rear-end equally divided rod combined member 2003 of the multiple probe members 200 is made slightly longer than the rear-end equally divided rod combined member 2003 of the other probe members 200. This allows the rear-end equally divided rod combined member 2003 to be first aligned with the battery pole 601, and then the front equally divided rod combined member 2003 to be pushed forward and moved, thereby ensuring guiding compatibility.
[0045] When the battery tray 6 is docked with the restraint device 500 during charging or discharging, the electric cylinder 501 divides the thrust force equally among the four restraint guide shafts 5001 through the connecting block 5003, and the four restraint guide shafts 5001 then distribute the force among the pushers 604. The pressure sensor 5004 monitors the pressure-receiving status of the battery in real time, and the electric cylinder 501 adjusts the pressure applied to the pushers 604, ensuring that the pressure remains stable even when the battery expands due to charging.
[0046] By combining the battery tray 6 and the restraining guide shaft 5001, the probe 2001 can follow the expansion of the battery in a restrained state, and the restraining guide shaft 5001 adjusts the battery pressure in real time through feedback from the pressure sensor 5004, preventing the battery from being damaged by expansion of its thickness during the charging and discharging process, affecting the battery's charging and discharging performance, and preventing indentations from appearing on the battery's exterior.
[0047] As mentioned above, although embodiments of the present invention have been shown and described, the above embodiments are illustrative and should not be understood as limitations on the present invention, and those skilled in the art may make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. The adjusting equipment applies automatic adjustment of the pressure and thickness of a horizontal terminal, and includes a rectangular parallelepiped outer frame (7). A plurality of frame assemblies (1) are installed along a straight line inside the outer frame (7). The direction in which the frame assemblies (1) are sequentially arranged is defined as the horizontal direction, and the direction perpendicular to the horizontal direction is defined as the vertical direction. The frame assembly (1) includes a rectangular frame bottom frame (17), which is connected to an upper frame member (10) above by a support pillar (12). A frame middle frame (19) is provided between the frame bottom frame (17) and the upper frame member (10). One pin plate movement cylinder (11) is provided at each of the lateral ends of the frame middle frame (19). The sides where the two pin plate movement cylinders (11) face each other are defined as the inside, and the sides away from each other are defined as the outside. One vertical end of the frame middle frame (19) is A load roller (13) for introducing the battery tray (6) is attached, and the end where the load roller (13) is located is defined as the front end, and the other end as the rear end. The upper frame member (10) is provided with a power supply facility for charging and discharging the batteries, a flue exhaust port (102), a downward probe heat dissipation fan (103), and a tray clamp cylinder (105) for supporting the battery tray (6). A probe mechanism (2) for supplying power to the battery electrodes in the battery tray (6) is connected to the inside of each of the two pin plate movement cylinders (11). A vertical guide column (404) is provided on the bottom frame (17) of the frame, and the guide column (404) penetrates the water tank assembly (3). A horizontal feed member (400) is provided on the top of the guide column (404). Two rows of vertically arranged feed pulleys (4001), an infrared temperature sensor (406), and a tool charging pin (403) are provided on the top of the feed member (400). A lift table (408) is mounted on the top of the feed member (400), and the feed pulleys (4001), the infrared temperature sensor (406), and the tool charging pin (403) pass through through holes on the lift table (408). A gap is provided between the feed member (400) and the lift table (408). a load cylinder (407) for adjusting the load; a battery tray (6) is installed on the top of the lift table (408), the battery tray (6) is located between two probe mechanisms (2) and at the same height as the probe mechanisms (2); a piston rod of a submerged cylinder (401) is connected to the lift table (408), the submerged cylinder (401) is attached to a frame inner rim (19); a feed member (400) and the lift table (408) are slidably installed on guide posts (404); a tray damping block (4002) is installed on the top of the feed member (400) to limit the lateral position of the battery tray (6) when it is being transported; The infrared temperature sensor (406) transmits a battery fire alarm signal to the industrial PC, and the industrial PC sends a command signal to the submerged cylinder (401), which then pushes the feed member (400) and the lift table (408) into the water tank assembly (3) located below the battery tray (6). Adjustment equipment for constant pressure and thickness adjustment of horizontal terminals automatically.
2. The probe mechanism (2) includes a pin plate mounting base (211) and a pin plate assembly (214), the pin plate assembly (214) being detachably coupled to the pin plate mounting base (211), a vertical operating surface that interacts with the battery tray (6) is formed on one side of the pin plate assembly (214), and one end of the vertical operating surface that is closer to the mounting screws (606) attached to the battery tray (6) is defined as the front, the side of the pin plate assembly (214) that faces the battery tray (6) is defined as the inside, and the opposite side is defined as the outside; The bottom of the pin plate mounting base (211) is slidably mounted on a pin plate movement slide rail (210) that is horizontally mounted so that the vertical operating surface of the pin plate assembly (214) can easily approach or move away from the battery tray (6); A vertical probe slide rail (212) is provided on the vertical operating surface of the pin plate assembly (214), and a probe member (200) is slidably installed on the probe slide rail (212). A probe member initial position holding device (213) and a guide block (201) are provided at the front of the probe slide rail (212). The guide block (201) has a slope that engages with the tray head (602) of the tray liner plate (611) at the forefront of the battery tray (6). A tension spring (203) is connected between adjacent probe members (200), and the forefront probe member (200) and the guide block (201) are connected by the tension spring (203). The probe member (200) includes a probe slider (2006), which is slidably mounted on a probe slide rail (212). The probe slider (2006) is provided with an equally divided rod assembly (2003) that engages with the tray head (602) of the tray liner plate (611) and a probe (2001) that aligns the battery pole (601). The equally divided rod assembly (2003) and the probe (2001) are both mounted facing the battery tray (6). The probe member initial position holding device (213) includes an initial positioning plate (2130) slidably installed on the probe slide rail (212) and an initial position cylinder (2134) fixed on the frame of the pin plate assembly (214). The cylinder extension shaft (2132) of the initial position cylinder (2134) passes through the shaft hole of the cylinder base (2133) on the initial position cylinder (2134), and the end of the cylinder extension shaft (2132) is provided with a hole that allows the cylinder extension shaft (2132) to be removed from the cylinder base (2133). and a shoulder is provided to prevent the probe member (200) from being pulled by the initial positioning plate (2130), and a guide block (201) is connected to the initial positioning plate (2130). At the initial position, an initial position cylinder (2134) pulls the initial positioning plate (2130), thereby holding the probe member (200) in position. When the initial position cylinder (2134) is activated, the cylinder extension shaft (2132) extends, the initial positioning plate (2130) and the guide block (201) are released, and the probe member (200) is pulled by the tension spring (203) and reset. The adjusting device for applying constant pressure and automatic thickness adjustment of the horizontal terminal of claim 1.
3. The battery tray (6) to which the pin plate assembly (214) is docked includes a rectangular tray bottom frame (603), a vertical front fixing plate (600) is provided at the front end of the tray bottom frame (603), a vertical rear fixing plate (607) is provided at the rear end thereof, the front fixing plate (600) is parallel to the rear fixing plate (607) and is connected to the rear fixing plate (607) via a vertical liner guide shaft (608), some tray liner plates (611) are provided on the liner guide shaft (608) via slots (609) so as to be vertically slidable, and working positions for clamping batteries are left between adjacent tray liner plates (611); A pusher (604) is provided on the tray liner plate closest to the rear fixing plate, a trapezoidal nut (605) and a restraining hole (610) are provided on the rear fixing plate (607), a vertical screw (606) passes through the trapezoidal nut (605) and contacts the pusher (604), a tray head (602) is provided at the top of the slot (609) in the horizontal direction to dock with the equally divided rod combining member (2003), and battery poles (601) are provided at both ends of the battery in the horizontal direction. The restraining holes (610) are respectively provided with restraining guide shafts (500), the front ends of the restraining guide shafts (500) are connected to the pushers (604), and the rear ends are connected to the slider fixing plate (502) through the reinforcing plate (5002), the pressure sensor (5004) and the connection block (5003) in this order, the slider fixing plate (502) is connected to the electric cylinder (501), the electric cylinder (501) is connected to an external mechanism, and the slider fixing plate (502) is connected to the frame middle frame (19) through the electric cylinder fixing plate (503). The adjusting device for applying constant pressure and automatic thickness adjustment of the horizontal terminal of claim 1.
4. The adjusting device for applying constant pressure and automatic thickness adjustment of a horizontal terminal as claimed in claim 2, characterized in that the pin plate mounting base (211) is provided with a vertical pull-out pin plate slide rail (202), and the pin plate assembly (214) is slidably installed on the pull-out pin plate slide rail (202) and can be removed from the pull-out pin plate slide rail (202).
5. The adjusting equipment for applying automatic response to constant pressure and thickness of horizontal terminals according to claim 2, characterized in that a displacement sensor (2004) is provided on the top surface of the probe slider (2006), and when the battery expansion reacts up to the probe member (200), the movement of the probe member (200) moves the position sensor (2004), the detection result is fed back to the host machine, and when the battery expansion value exceeds the maximum displacement threshold, the system issues an alarm.
6. 3. The adjusting equipment for applying automatic adjustment of constant pressure and thickness of horizontal terminals according to claim 2, wherein an outward-facing temperature gauge (2002) is provided on the probe slider (2006), and the temperature gauge (2002) detects the temperature of the battery and transmits it to a host machine.
7. 3. The adjusting device for applying automatic adjustment of constant pressure and thickness of a transverse terminal according to claim 2, characterized in that in order to prevent a large deviation between the front equally divided rod combining member (2003) and the tray head (602) of the battery tray (6), the rear equally divided rod combining member (2003) of the plurality of probe members (200) is made slightly longer than the rear equally divided rod combining members (2003) of the plurality of probe members (200), so that the rear equally divided rod combining member (2003) is first aligned with the battery pole (601) and then the front equally divided rod combining member (2003) is pushed forward to move, thereby ensuring guiding compatibility.
8. The equally divided rod combining member (2003) includes an equally divided rod fixing base (20033), the equally divided rod fixing base (20033) is connected to the probe member (200), an equally divided rod stopper (20034) is provided on the left side of the equally divided rod fixing base (20033), the outer side is connected to a positioning locking block (20031) via equally divided rods (20030), the positioning locking block (20031) has a V-shaped jaw that can dock with the tray head (602) of the battery tray (6), and an equally divided rod spring (20032) is mounted on the equally divided rods (20030).
9. The adjusting equipment for applying automatic adjustment of constant pressure and thickness of horizontal terminals according to claim 1, characterized in that the outer frame (7) is provided with an electrical cabinet (73) including a programmable logic controller (PLC), an alarm lamp (75) is provided on the top of the outer frame (7), a horizontal slide rail (72) is provided on the top of the outer frame (7), a slidable touch screen (71) is provided on the horizontal slide rail (72), and the outer frame (7) is provided with a plurality of emergency exits (74) at the same height.
Citation Information
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