Magnetic assembly

The magnetic assembly addresses noise and heat issues through a resilient device that absorbs vibration and blocks magnetic flux interference, enhancing stability and manufacturing efficiency.

JP2025164695AInactive Publication Date: 2025-10-30DELTA ELECTRONICS INC(CN)
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
JP2025033249
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-04-18
Filing Date
2025-03-03
Publication Date
2025-10-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing magnetic assemblies experience noise and heat issues due to magnetic flux interference and vibration, with soft adhesives providing inadequate noise reduction and being susceptible to environmental degradation, leading to uneven distribution and reduced product quality.

Method used

A magnetic assembly design incorporating a resilient device made of composite materials, which is compressed during assembly to absorb vibration and block magnetic flux interference, improving noise reduction and stability while simplifying the manufacturing process.

Benefits of technology

The resilient device effectively reduces noise and heat, enhances magnetic flux guidance, and improves manufacturing yield by ensuring uniform distribution and environmental adaptability, overcoming the limitations of soft adhesives.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 2025164695000001_ABST
    Figure 2025164695000001_ABST
Patent Text Reader

Abstract

To provide a magnetic assembly reduced in noise through the design and assembly of an elastic device.SOLUTION: A magnetic assembly includes a first core 10, a second core 20, at least one coil device 30 and an at least one elastic device 40. The first core includes a first recess surface 101. The second core includes a second recess surface 201. The first core and the second core are arranged corresponding to each other to form an accommodating space. The at least one coil device 30 and the at least one elastic device 40 are arranged in the accommodating space. During the assembly process of the magnetic assembly, the elastic device located in the accommodating space is compressed, making the magnetic assembly a sealed structure, thereby capable of reducing noise caused by vibration generated when the magnetic assembly is in operation, and improving the stability in operation environments of the magnetic assembly.SELECTED DRAWING: Figure 2
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001] The present invention relates to a magnetic assembly, and more particularly to a magnetic assembly in which a resilient device is arranged in a compressed state to effectively reduce noise and improve operational performance. [Background technology]

[0002] With the continuous advancement of science and technology, electronic products are increasingly integrated into our lives. The trend toward thinner, lighter, and more efficient products has created unprecedented demands and sensory experiences. Magnetic assemblies are one of the key components of electronic products, and reducing their volume makes them easier to place and integrate in limited spaces. The demand for higher power in the consumer market has led to multiple small magnetic assemblies being placed closer together, increasing the magnetic flux interference between them and accumulating and amplifying heat and noise. The technology required to maintain each magnetic assembly in a stable operating environment and extend its lifespan is becoming increasingly demanding.

[0003] Currently, a common approach to solving the problem of noise caused by vibration in magnetic assemblies is to fill the magnetic assembly with soft adhesive. However, this technique can only absorb a small portion of light vibrations, and most of the noise generated by vibration is still transmitted to the outside through the soft adhesive. The soft adhesive is dispersed throughout the filled area using pressure during assembly. In mass production, controlling the direction of diffusion is difficult, leading to localized insufficient adhesive filling and uneven thickness, which directly affects the uniformity of the finished product. Furthermore, soft adhesives are susceptible to degradation due to environmental factors, which can affect their expected performance.

[0004] In view of this, how to provide a magnetic assembly that can solve the drawbacks of the prior art through the design and assembly of a noise reduction mechanism has become an urgent problem to be solved. Summary of the Invention [Problem to be solved by the invention]

[0005] The objective of the present invention is to provide a magnetic assembly that reduces noise through the design and assembly of an elastic device. The elastic device is a soft elastic member, and when the magnetic assembly operates, the generated vibration waves are absorbed by the soft elastic member, thereby reducing noise transmission. The elastic device is compressed during the assembly process of the magnetic assembly, and the thickness and density of the elastic device can be adjusted according to actual needs.

[0006] Another object of the present invention is to provide a magnetic assembly that improves magnetic guidance performance through the design and assembly of a resilient device. The resilient device is made of different materials stacked in layers, utilizing the properties of the materials to block magnetic flux interference and improve magnetic flux guidance, allowing the magnetic assembly to operate in a stable operating environment and extending the life of the magnetic assembly.

[0007] It is another object of the present invention to provide a magnetic assembly that simplifies the manufacturing process through the design and assembly of a resilient device, which is formed by laminating and integrating layered composite materials, thereby reducing the manufacturing process of the magnetic assembly and improving product yield and consistency. [Means for solving the problem]

[0008] To achieve the above object, the present invention provides a magnetic assembly including a first core, a second core, at least one coil device, and at least one elastic device. The first core includes a first groove surface, and the second core includes a second groove surface, and the first and second cores are connected to each other to form an accommodation space. The at least one coil device is disposed in the accommodation space and includes a first coil device surface and a second coil device surface, the first coil device surface and the second coil device surface being located on opposite sides of the coil device, the first coil device surface spatially facing the first groove surface, and the second coil device surface spatially facing the second groove surface. The at least one elastic device is disposed in the accommodation space and is compressed by the first coil device surface and / or the second coil device surface to be pressed between the first groove surface and the second groove surface.

[0009] Optionally, the coil device includes a former and a winding, the winding being wound on the former, and the upper and / or lower surface of the former being in contact with the at least one resilient device.

[0010] Optionally, the coil device includes a printed circuit board and a winding, the winding being embedded in the printed circuit board, and an upper printed circuit board surface and / or a lower printed circuit board surface of the printed circuit board being in contact with the at least one resilient device.

[0011] Optionally, at least one resilient device is constructed from a composite material, the composite material being stacked in layers.

[0012] Optionally, the first core, the coil device, the at least one elastic device, and the second core are stacked along a first direction, the at least one elastic device includes an elastic member, and when pressed in the first direction by the first core, the coil device, and the second core, the thickness of the at least one elastic device in the first direction is pressed by at least 50% or more.

[0013] Optionally, at least one elastic device includes a magnetic flux guide structure, a surface of the magnetic flux guide structure being in contact with the first coil device surface or / and the second coil device surface, and the magnetic flux guide structure being comprised of an iron core having nano-sized crystals.

[0014] Optionally, the at least one resilient device includes a shielding structure, a surface of the shielding structure contacting the first coil device face and / or the second coil device face of the coil device, the shielding structure being selected from the group consisting of aluminum oxide, silicon oxide, magnesium oxide, and combinations thereof.

[0015] Optionally, the first core includes a first side post and the second core includes a second side post, the first side post and the second side post being arranged corresponding to each other to form a first side post body and / or a second side post body, the first groove surface being connected to the first side post and the second groove surface being connected to the second side post.

[0016] Optionally, the magnetic assembly includes a first side column and a second side column, with a first opening and a second opening provided between the first side column and the second side column, respectively, the first opening and the second opening being disposed on opposite sides.

[0017] Optionally, the at least one resilient device includes at least one resilient device protrusion, and the first side column or / and the second side column include at least one side column groove, and the at least one resilient device protrusion and the at least one side column groove are engaged with each other.

[0018] Optionally, the first core includes a first intermediate pillar, the second core includes a second intermediate pillar, the first intermediate pillar and the second intermediate pillar correspond to each other, the at least one elastic device includes a through hole, and the first intermediate pillar and the second intermediate pillar are connected to each other via the through hole.

[0019] Optionally, the first core, the coil device, the at least one resilient device, and the second core are stacked along a first direction, the at least one resilient device including a resilient device extension, the resilient device extension being positioned so as not to shield the first core and the second core when viewed from the first direction.

[0020] Optionally, the shape of the at least one resilient device is selected from the group consisting of flat, regular wavy, undulating, and combinations thereof.

[0021] Optionally, the at least one coil arrangement is a two coil arrangement, and the at least one resilient arrangement is disposed between the two coil arrangements.

[0022] Optionally, said magnetic assembly is a transformer or an inductor. [Brief explanation of the drawings]

[0023] [Figure 1] 1 is a structural three-dimensional view of a magnetic assembly according to a first embodiment of the present invention. [Figure 2]1 is an exploded structural view of a magnetic assembly according to a first embodiment of the present invention. [Figure 3] 1 is a cross-sectional view of a first core and a second core according to a first embodiment of the present invention. [Figure 4] 1 is a cross-sectional structural view of a magnetic assembly according to a first embodiment of the present invention. [Figure 5] 1 is a side cross-sectional view of a magnetic assembly according to a first embodiment of the present invention. [Figure 6] 1 is a side cross-sectional view of an elastic device according to a first embodiment of the present invention. [Figure 7] FIG. 6 is a structural three-dimensional view of a magnetic assembly according to a second embodiment of the present invention. [Figure 8] FIG. 6 is an exploded structural view of a magnetic assembly according to a second embodiment of the present invention. [Figure 9] FIG. 10 is an exploded structural view of a magnetic assembly according to a third embodiment of the present invention. [Figure 10] FIG. 10 is an exploded structural view of a magnetic assembly according to a fourth embodiment of the present invention. [Figure 11] FIG. 10 is an exploded structural view of a magnetic assembly according to a fifth embodiment of the present invention. [Figure 12] FIG. 10 is an exploded structural view of a magnetic assembly according to a sixth embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0024] Several exemplary embodiments illustrating the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention may be modified in various ways in different embodiments without departing from the scope of the present invention, and that the description and drawings are intended to be illustrative in nature and not limiting. For example, in the following description of the present disclosure, when a first feature is described as being located on or above a second feature, this includes embodiments in which the located first feature is in direct contact with the second feature, and also includes embodiments in which an additional feature is located between the first feature and the second feature, thereby preventing the first feature from being in direct contact with the second feature. Furthermore, duplicate reference numerals and / or symbols may be used in different embodiments of the present disclosure. These duplicate reference numerals and / or symbols are used for the purposes of brevity and clarity and are not intended to limit the relationship between each embodiment and / or the external structure. Spatial terms, such as "below," "belower," "lower," "upper," "upper," and similar terms, may be used to simply describe the relationship of a component or feature to another component or feature in the drawings. In addition to the orientation shown in the drawings, spatial terms are used to include different orientations of the device during use or operation. The device may be otherwise positioned (e.g., rotated 90 degrees or at other orientations) and the spatial terms used should be interpreted accordingly. Furthermore, when a component is referred to as being "connected" or "coupled" to another component, it may be directly connected or coupled to the other component, or intervening components may be present. While the broad range of numerical ranges and parameters in this disclosure are approximations, the specific examples describe numerical values ​​as precisely as possible. Furthermore, while terms such as "first," "second," and "third" may be used to describe different components in the claims, it should be understood that these components should not be limited by these terms and that the components described in the embodiments may be represented by different component symbols. These terms are used to distinguish between different components.For example, a first component could be referred to as a second component, and similarly, a second component could be referred to as a first component, without departing from the scope of the embodiments. As used herein, the term "and / or" includes any and all combinations of one or more listed items. The term "about" refers to a mean value within a standard error range generally accepted by one of ordinary skill in the art.

[0025] FIG. 1 is a schematic structural diagram of a magnetic assembly according to a first embodiment of the present invention. FIG. 2 is an exploded structural diagram of the magnetic assembly according to the first embodiment of the present invention. FIG. 3 is a cross-sectional view of a first core and a second core according to the first embodiment of the present invention. In this embodiment, the magnetic assembly 1 includes a first core 10, a second core 20, a coil device 30, and at least one resilient device 40. The first core 10 includes a first groove surface 101, and the second core 20 includes a second groove surface 201, which correspond to each other to form an accommodating space 50. The coil device 30 and the at least one resilient device 40 are disposed within the accommodating space 50. During the assembly process of the magnetic assembly 1, pressing the resilient device 40 within the accommodating space 50 can reduce noise caused by vibration of the magnetic assembly 1 during operation and improve the stability of the operating environment of the magnetic assembly 1.

[0026] FIG. 4 is a cross-sectional view of the magnetic assembly according to the first embodiment of the present invention. FIG. 5 is a side cross-sectional view of the magnetic assembly according to the first embodiment of the present invention. FIG. 6 is a side cross-sectional view of the elastic device according to the first embodiment of the present invention. In this embodiment, the coil device 30 is composed of a bobbin 303 and a winding L. The coil device 30 includes a first coil device surface 3001 and a second coil device surface 3002. In this embodiment, the first coil device surface 3001 is the upper surface 3031 of the bobbin, and the second coil device surface 3002 is the lower surface 3032 of the bobbin. During the assembly process of the magnetic assembly 1, the elastic device 40 is compressed in the first direction z, changing its original thickness T to a compressed thickness H, thereby achieving a tight structure. When the compressed thickness H is 50% or less of the original thickness T of the elastic device, the noise reduction effect can be improved and can replace the conventional technique of filling the second groove surface 201 with a soft adhesive. In the prior art, after the soft adhesive is locally dotted on the second groove surface 201, the soft adhesive spreads outward due to the pressing force from the first direction z during the assembly process of the magnetic assembly 1. Because the directionality is difficult to control, the soft adhesive is unevenly distributed on the second groove surface 201, affecting noise isolation. Furthermore, the liquid component contained in the soft adhesive is prone to degradation over time and in the environment, resulting in unstable quality of the magnetic assembly 1. In this embodiment, the elastic device 40 is a solid structure designed to completely cover the second groove surface 201. After being pressed during the assembly process, the elastic device 40 can adhere more closely to the second groove surface 201, improving the yield of the product process during mass production.

[0027] 5 and 6. In this embodiment, the elastic device 40 includes a shielding structure 401, which is made of aluminum oxide, silicon oxide, magnesium oxide, or a composite material thereof. The outer surface 4011 of the shielding structure is in contact with the bottom surface 3032 of the bobbin, thereby blocking leakage magnetic flux generated during operation of the magnetic assembly 1 and preventing it from affecting the operation of the entire magnetic assembly 1, thereby reducing magnetic flux interference and improving the performance of the magnetic assembly. The elastic device 40 includes an elastic member 402, which allows the outer surface 4011 of the shielding structure to be more closely attached to the bottom surface 3032 of the bobbin when the elastic device 40 is pressed, further improving the effect of blocking leakage magnetic flux.

[0028] 5 and 6. In this embodiment, the elastic device 40 includes a magnetic flux guide structure 403 made of an iron core with nano-sized crystals, and the outer surface 4031 of the magnetic flux guide structure is in contact with the second groove surface 201. The effective cross-sectional area of ​​the core is increased, increasing the amount of magnetic flux, and the material properties allow the magnetic flux to be guided in a desired direction. The elastic device 40 includes an elastic member 402, which allows the outer surface 4031 of the magnetic flux guide structure to be more closely attached to the second groove surface 201 when the elastic device 40 is pressed, further improving magnetic conduction efficiency.

[0029] In addition, the elastic device 40 used in the present invention is made of a composite material, and the shielding structure 401, the elastic member 402, and the magnetic flux guide structure 403 are laminated and integrated, which simplifies the assembly process of the magnetic assembly 1 and improves the process yield.

[0030] Referring to Figure 4, in this embodiment, the first side pillar 103 of the first core 10 is connected to the first groove surface 101, and the second side pillar 203 of the second core 20 is connected to the second groove surface 201. The first side pillar 103 of the first core 10 and the second side pillar 203 of the second core 20 are connected to each other with a hard adhesive to form a first side pillar P1. The first side pillar P1 not only guides magnetic flux, but also serves to further block noise generated during operation of the magnetic assembly 1.

[0031] 2, in this embodiment, the resilient device 40 includes a resilient device protrusion 405, and the side pillar P includes a side pillar groove N. The side pillar groove N of the side pillar P engages with the resilient device protrusion 405 to limit the rotation of the resilient device 40, thereby improving the consistency of the production quality of the magnetic assembly 1 and increasing the yield rate.

[0032] Referring to FIGS. 1 and 4, the first side column P1 on the left side of the magnetic assembly 1 is composed of a first side column 103 and a second side column 203. The first side column and the second side column on the right side of the magnetic assembly 1 constitute a second side column P2. In another embodiment, the first core 10 and the second core 20 are each L-shaped cores, and the first side column is composed of the side column of one L-shaped core, and the second side column is composed of the side column of the other L-shaped core, but the present invention is not limited thereto. In this embodiment, the side column P of the magnetic assembly 1 includes a first side column P1 and a second side column P2, and a first opening S1 and a second opening S2 are provided between the first side column P1 and the second side column P2, respectively. The first opening S1 and the second opening S2 are positioned opposite each other, which effectively forms convection through heat transfer and allows hot air to be efficiently discharged.

[0033] 2 and 3, in this embodiment, the elastic device 40 includes a through-hole 400, which is positioned corresponding to the first intermediate pillar 102 and / or the second intermediate pillar 202 of the magnetic assembly 1. During the assembly process of the magnetic assembly 1, the first intermediate pillar 102 and / or the second intermediate pillar 202 of the magnetic assembly 1 can be accurately positioned through the through-hole 400 of the elastic device 40, thereby improving the yield of the production line.

[0034] FIG. 7 is a structural three-dimensional diagram of a magnetic assembly according to a second embodiment of the present invention. FIG. 8 is a structural exploded view of a magnetic assembly according to a second embodiment of the present invention. In this embodiment, the magnetic assembly 1a is similar to the magnetic assembly 1 shown in FIGS. 1 to 6, and the same reference numerals denote the same elements, structures, and functions. In this embodiment, the coil device 30a is composed of a printed circuit board 304 and a winding L, and the winding L is embedded in the printed circuit board 304. In this embodiment, the first coil device surface 3001 is the upper surface 3041 of the printed circuit board, and the second coil device surface 3002 is the lower surface 3042 of the printed circuit board. Since the coil device 30a is thinner than the coil device 30, the arrangement of the magnetic assembly 1a is easier, and a compact, high-output effect can be achieved. The same effect can be achieved even if the elastic device 40 is provided within the magnetic assembly 1a.

[0035] FIG. 9 is an exploded view of the structure of a magnetic assembly according to a third embodiment of the present invention. In this embodiment, the magnetic assembly 1b is similar to the magnetic assembly 1 shown in FIGS. 1 to 6, and the same reference numerals denote the same elements, structures, and functions. In this embodiment, the elastic device 40 of the magnetic assembly 1b has a two-layer structure, assembled between the first groove surface 101 and the first coil device surface 3001, and between the second groove surface 201 and the second coil device surface 3002. In the assembly process of the magnetic assembly 1b, the two elastic devices 40 are pressed together to be fixedly attached to each other, thereby achieving a further noise reduction effect and enabling the magnetic assembly to meet different requirements.

[0036] FIG. 10 is an exploded view of the structure of a magnetic assembly according to a fourth embodiment of the present invention. In this embodiment, the magnetic assembly 1c is similar to the magnetic assembly 1 shown in FIGS. 1 to 6, and the same reference numerals denote the same elements, structures, and functions. In this embodiment, the elastic device 40c of the magnetic assembly 1c further includes an elastic device extension 404. The elastic device extension 404 extends outside the first opening S1 and is positioned so as not to shield the first core 10 and the second core 20 when viewed from the first direction z. This allows heat generated during operation of the magnetic assembly 1c to be dissipated through the first opening S1 and the second opening S2. The provision of the elastic device extension 404 further increases the heat dissipation area, further improving the stability of the operating environment of the magnetic assembly 1c. This solves the problem of the insufficient support strength of soft adhesives used in the prior art, which made it difficult to realize an extension structure around the magnetic assembly 1c.

[0037] FIG. 11 is an exploded view of the structure of a magnetic assembly according to a fifth embodiment of the present invention. In this embodiment, the magnetic assembly 1d is similar to the magnetic assembly 1 shown in FIGS. 1 to 6, and the same reference numerals denote the same elements, structures, and functions. In this embodiment, the upper and lower surfaces of the elastic device 40d within the magnetic assembly 1d are both flat, allowing for closer contact between the second coil device surface 3002 and the second groove surface 201. Furthermore, because the elastic device 40d is made of a compressible solid material, its appearance can be flexibly adjusted. To improve heat dissipation, noise reduction, magnetic flux conduction, and insulation, the elastic device 40d can be designed to have an undulating shape (as shown in FIG. 8) or a regular wavy shape (as shown in FIG. 6) depending on the appearance of adjacent assemblies and operating environment factors.

[0038] FIG. 12 is a structural exploded view of a magnetic assembly according to a sixth embodiment of the present invention. In this embodiment, the magnetic assembly 1e is similar to the magnetic assembly 1 shown in FIGS. 1 to 6, and the same reference numerals denote the same elements, structures, and functions. In this embodiment, the elastic device 40 of the magnetic assembly 1e is disposed between two coil devices 30. The two coil devices 30 may have the same structure, for example, but are not limited to this. Each coil device 30 has a first coil device surface 3001 and a second coil device surface 3002 on opposite sides thereof. The first coil device surface 3001 is spatially opposed to the first groove surface 101, and the second coil device surface 3002 is spatially opposed to the second groove surface 201. The upper surface of the elastic device 40 faces the second coil device surface 3002 of the upper coil device 30, and the lower surface of the elastic device 40 faces the first coil device surface 3001 of the lower coil device 30, thereby disposing the elastic device 40 between the two coil devices 30. During the assembly process of the magnetic assembly 1e, the elastic device 40 is pressed to fix and adhere between the two coil devices 30, thereby further improving noise reduction, vibration reduction, leakage flux shielding, magnetic flux conduction, and heat dissipation performance, while simplifying the assembly process. Of course, the present invention is not limited to this. While the embodiments of the magnetic assemblies 1, 1a, 1b, 1c, 1d, and 1e of the present invention are applied to transformers, the present invention is not limited thereto, and similar effects can be obtained by applying the technology of the present invention to inductors.

[0039] As described above, the magnetic assembly of the present invention includes a first core, a second core, a coil device, and at least one elastic device. The first core includes a first groove surface, and the second core includes a second groove surface, with the first core and the second core corresponding to each other to form an accommodating space. The coil device and at least one elastic device are disposed within the accommodating space. During the assembly process of the magnetic assembly, the elastic device disposed within the accommodating space is compressed to form a tightly sealed space, thereby reducing noise problems caused by vibration of the magnetic assembly during operation and improving the stability of the magnetic assembly during operation. During the assembly process of the magnetic assembly, the elastic device is compressed from its original thickness before installation to its compressed thickness, thereby achieving a tightly packed structure. A better noise reduction effect can be achieved when the thickness of the elastic device is compressed by 50% or more. The elastic device used in the present invention is made of a composite material, and the magnetic flux guide structure, shielding structure, and elastic member are laminated and integrated, thereby simplifying the assembly process of the magnetic assembly and improving process yield. Furthermore, because the elastic device of the present invention is a solid structure, it is easier to adjust the design than conventional colloidal materials and can accommodate changes in assembly structure and assembly method. The composite elastic device can be adjusted to adapt to changes in environmental factors, an advantage not possible with conventional technologies.

[0040] The present invention may be modified or changed in various ways by those skilled in the art, and such modifications or changes do not depart from what is protected by the appended claims. [Explanation of symbols]

[0041] 1, 1a, 1b, 1c, 1d, 1e: Magnetic assembly 10: First Core 101: First groove surface 102: First intermediate pillar 103: First side pillar 20: Second core 201: Second groove surface 202: Second intermediate pillar 203: Second side pillar 30, 30a: Coil device 3001: First coil device surface 3002: Second coil device surface 303: Reel frame 304: Printed circuit board 3031: Top of reel 3032: Bottom of reel 3041: Top of printed circuit board 3042: Underside of printed circuit board 40, 40c, 40d: Elastic device 400:Through hole 401: Shielding structure 4011: Shielding structure outer surface 402: Elastic member 403: Magnetic flux guide structure 4031: Outer surface of magnetic flux guide structure 404: Elastic device extension 405: Elastic device protrusion 50: Containment space L: Winding P: Lateral column P1: First lateral column P2: Second lateral column S1: 1st opening S2: 2nd opening N: Lateral column groove H: Thickness of the elastic device after compression T: original thickness of the elastic device z: 1st direction X, Y, Z: Axes

Claims

1. A magnetic assembly including a first core, a second core, at least one coil device, and at least one resilient device, the first core includes a first groove surface; the second core includes a second groove surface, and the second core and the first core are connected to each other to form an accommodating space; the at least one coil device is disposed in the accommodating space and includes a first coil device surface and a second coil device surface, the first coil device surface and the second coil device surface are located on opposite sides of the coil device, the first coil device surface spatially faces the first groove surface, and the second coil device surface spatially faces the second groove surface; the at least one elastic device is disposed in the accommodating space, and is compressed by the first coil device surface and / or the second coil device surface to be pressed between the first groove surface and the second groove surface; Magnetic assembly.

2. 2. The magnetic assembly of claim 1, wherein the at least one coil device includes a bobbin and a winding, the winding being wound around the bobbin, and an upper bobbin surface and / or a lower bobbin surface of the bobbin being in contact with the at least one resilient device.

3. 2. The magnetic assembly of claim 1, wherein the at least one coil device includes a printed circuit board and a winding, the winding being embedded in the printed circuit board, and an upper surface and / or a lower surface of the printed circuit board being in contact with the at least one resilient device.

4. The magnetic assembly of claim 1 , wherein the at least one resilient device is constructed from a composite material, the composite material being stacked in layers.

5. 2. The magnetic assembly of claim 1, wherein the first core, the at least one coil device, the at least one elastic device, and the second core are stacked along a first direction, the at least one elastic device includes an elastic member, and when pressed along the first direction by the first core, the at least one coil device, and the second core, a thickness of the at least one elastic device in the first direction is compressed by at least 50% or more.

6. 2. The magnetic assembly of claim 1, wherein the at least one resilient device includes a magnetic flux guide structure, a surface of the magnetic flux guide structure contacting the first coil device surface or / and the second coil device surface, and the magnetic conductive member is composed of an iron core having nano-sized crystals.

7. 2. The magnetic assembly of claim 1, wherein the at least one resilient device includes a shielding structure, a surface of the shielding structure contacting the first coil device face and / or the second coil device face of the at least one coil device, and the shielding structure is selected from the group consisting of aluminum oxide, silicon oxide, magnesium oxide, and combinations thereof.

8. 2. The magnetic assembly of claim 1, wherein the first core includes a first side pole, the second core includes a second side pole, the first side pole and the second side pole are arranged corresponding to each other to form a first side pole body and a second side pole body, the first groove surface is connected to the first side pole, and the second groove surface is connected to the second side pole.

9. 9. The magnetic assembly of claim 8, wherein the magnetic assembly includes the first side column and the second side column, a first opening and a second opening are provided between the first side column and the second side column, respectively, and the first opening and the second opening are disposed on opposite sides.

10. 9. The magnetic assembly of claim 8, wherein the at least one resilient device includes at least one resilient device protrusion, the first side pole and the second side pole include at least one side pole groove, and the at least one resilient device protrusion and the at least one side pole groove engage with each other.

11. 2. The magnetic assembly of claim 1, wherein the first core includes a first intermediate pillar, the second core includes a second intermediate pillar, the first intermediate pillar and the second intermediate pillar correspond to each other, the at least one resilient device includes a through hole, and the first intermediate pillar and the second intermediate pillar are connected to each other via the through hole.

12. 2. The magnetic assembly of claim 1, wherein the first core, the at least one coil device, the at least one resilient device, and the second core are stacked along a first direction, the at least one resilient device includes a resilient device extension, and the resilient device extension is positioned so as not to shield the first core and the second core when viewed from the first direction.

13. 10. The magnetic assembly of claim 1, wherein the shape of the at least one resilient device is selected from the group consisting of flat, regular wavy, undulating, and combinations thereof.

14. The magnetic assembly of claim 1 , wherein the at least one coil device is two coil devices, and the at least one resilient device is disposed between the two coil devices.

15. The magnetic assembly of claim 1 , wherein the magnetic assembly is a transformer or an inductor.

Citation Information

Patent Citations

  • Step-up transformer

    JP2001135529A