Cable glands and their uses

The cable gland design addresses the challenge of tilting and sticking issues in existing cable glands by using a contact element with specifically arranged windings, ensuring secure and easy installation and optimal electrical contact for flexible elongated components.

JP2025515643AActive Publication Date: 2025-05-20PFLITSCH GMBH & CO KG
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Patent Information

Application Number
JP2024564976
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2022-05-05
Filing Date
2023-05-05
Publication Date
2025-05-20
Estimated Expiration
2043-05-05

AI Technical Summary

Technical Problem

Existing cable glands face issues with elongated parts tilting or getting stuck during mounting, especially when the cable diameter is small relative to the gland chamber, leading to suboptimal electrical contact and difficult installation, particularly for flexible cables.

Method used

A cable gland design featuring a contact element with windings of identical geometric shape, including retaining, support, and extension portions, which are arranged adjacent to each other to ensure secure and stable electrical contact with both the component and its shield, preventing tilting and twisting during installation.

Benefits of technology

The proposed cable gland design facilitates easy and secure installation of flexible elongated components by preventing tilting and twisting, ensuring a reliable and optimal electrical contact, thus enhancing electromagnetic compatibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

A cable gland 50 is proposed, which comprises a part 52 and at least one contact element 10. The at least one contact element 10 comprises a number of windings of substantially the same geometric shape, each winding comprising a holding part for electrically contacting the part 52 surrounding the contact element 10, at least one support part for electrically contacting a shield of an elongated part and a first and a second extension part, the holding part, the first extension part and the at least one support part being arranged next to one another.
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Description

[Technical field]

[0001] The present invention relates to a cable gland. And The messenger For Regarding. [Background technology]

[0002] Cable glands for ensuring electromagnetic compatibility are generally known from the prior art. For example, US Pat. No. 5,999,333 discloses a device for electromagnetic compatibility arrangement of a cable having contact means with a wound spring element, the windings of which in the intended mounting position are provided with a substantially straight retaining portion aligned parallel to the sheath of the passage opening, the support area being formed by substantially straight winding portions adjacent at an angle to the straight retaining portion, the windings of the spring element having an isosceles triangular cross-sectional shape. US Patent No. 5,399,663 discloses a cable gland having contact elements with identically shaped windings, each of which is trapezoidal in shape.US Patent No. 5,399,663 discloses a contact element for a miniature switch. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] German Patent No. 10 2008 018205 B4 [Patent Document 2] China Utility Model Patent No. 204651864U [Patent Document 3] US Patent Application Publication No. 2016 / 076568A1

[0004] The cable glands known from the prior art have the disadvantage that when mounting elongated parts in the cable gland with the contact elements, they easily tilt or get stuck. In particular, if the cable diameter is small in relation to the chamber of the cable gland in which the contact elements are arranged, the cable glands known from the prior art can become twisted, thus making the mounting more difficult or not ensuring an optimal electrical contact. Also, mounting flexible cables in cable glands is not comfortable for the reasons mentioned above. Summary of the Invention [Problem to be solved by the invention]

[0005] The object of the present invention is therefore to provide a cable gland Do In particular, the object of the present invention is to provide a cable gland which is easy to install. Do In particular, the object of the present invention is to provide a cable gland which allows a safe electrical contact. Do In particular, the object of the present invention is to provide a cable gland that allows easy installation of flexible long components. Do The aim is to provide. [Means for solving the problem]

[0006] The problem according to the invention is to provide a method for producing an elongated component comprising a component and at least one contact element, the at least one contact element comprising a plurality of windings of substantially the same geometric shape, each winding having a retaining part for electrically contacting the component surrounding the contact element and at least one winding for electrically contacting the shield of the elongated component. 1st and 2nd The support portion and the first and second extension portions are provided. 2 The two supports are arranged next to each other. The first and second support portions are adjacent to each other. This is solved by using a cable gland.

[0007] The problem is also solved according to the invention by the use of a cable gland as described above for electrically contacting at least one shield of at least one elongated component. 。 [Brief description of the drawings]

[0008] [Figure 1] FIG. 1 shows a cross section II of FIG. 2 passing through a contact element. [Diagram 2] FIG. 2 shows a top view of the contact element of FIG. 1 in an uninserted state. [Diagram 3] FIG. 3 shows an isometric view of the contact element of FIG. [Figure 4] FIG. 4 shows a top view of the contact element of FIG. 2 in an inserted state. [Diagram 5]FIG. 5 shows a top view of the contact element of FIG. 2 in an installed state. [Figure 6] FIG. 6 shows an exploded view of the cable gland with the contact element of FIG. [Figure 7] FIG. 7 shows a cross-sectional view of the cable gland of FIG. [Figure 8] FIG. 8 shows a cross-sectional view of the cable gland of FIG. 6 together with the elongated parts. [Figure 9] FIG. 9 shows a cross-sectional view of the cable gland of FIG. [Figure 10] FIG. 10 shows a cross-sectional view taken along line XX in FIG. 11 of an alternative contact element. [Figure 11] FIG. 11 shows a top view of the contact element of FIG. 10 in an uninserted state. [Figure 12] FIG. 12 shows a top view of the contact element of FIG. 11 in an inserted state. [Figure 13] FIG. 13 shows a top view of the contact element of FIG. 11 in an installed state. [Figure 14] FIG. 14 shows an exploded view of an alternative cable gland having the contact element of FIG. [Figure 15] FIG. 15 shows a cross-sectional view of the cable gland of FIG. [Figure 16] FIG. 16 shows a cross-sectional view of the cable gland of FIG. 14 together with the elongated parts. [Figure 17] FIG. 17 shows a cross-sectional view taken along line XVII-XVII of the cable gland of FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] contact The connection element comprises a number of windings of substantially the same geometric shape, each winding comprising a retaining portion for electrical contact with a part surrounding the connection element, at least one support portion for electrical contact with a shield of the elongated part, and a first and a second extending portion. The retaining portion, the first extending portion and the at least one support portion are arranged adjacent to one another. Preferably, the second extending portion is arranged adjacent to the at least one support portion.

[0010] "Geometrically identical" in the sense of the present invention should be understood to mean that the shapes of the windings are substantially identical, in particular when looking at each winding in the circumferential direction of the contact element, in particular the projections of the windings onto a plane on which radii starting from the central longitudinal axis of the contact element are arranged and which intersect at least each winding, preferably at least the holding part of the winding, are substantially identical.

[0011] The term "substantially" refers to a tolerance that is acceptable from an economic and technical point of view to a person skilled in the art who can still recognize or realize the corresponding feature as such.

[0012] A winding in the sense of the present application is defined by a start point and an end point. Preferably, the passage opening is defined by the winding, preferably by the support of the winding, more preferably by a radial section connecting the first and second support of each winding. In one embodiment, the start point and the end point have the same distance from the central longitudinal axis of the contact element. Alternatively, the start point and the end point may have different distances from the central longitudinal axis of the contact element. The individual windings extend helically between the start point and the end point. Preferably, the start point and / or the end point are arranged at the transition from the second extension of one winding to the retention part of the next winding, preferably after or before the radial section. In the sense of the present invention, the retention part, the extension part and / or the support part should not be considered to be subdivided by the start point and / or the end point. For example, if the contact element is cut along the circumference of the contact element in the plane of the start point and the end point at the transition between the second extension part and the retention part, the contact element is divided into individual windings.

[0013] In one embodiment, the first and / or second extensions extend in a straight line. In a further embodiment, the first and / or second extensions extend in a circular arc. Preferably, the first and / or second extensions are curved in the direction of the central longitudinal axis. Also, preferably, the first and / or second extensions are curved such that the envelope of the contact element has a concave surface in the area of ​​the first and / or second extensions. Also, preferably, the first and / or second extensions are curved such that the envelope of the contact element has a convex surface in the area of ​​the first and / or second extensions. In a further embodiment, the first and / or second extensions extend in a straight line or are curved in a plane normal to the central longitudinal axis.

[0014] In the sense of the present invention, the envelope of a contact element is an imaginary surface which preferably contacts the exterior of each winding of the contact element.

[0015] In one embodiment, the diameter of the passage opening in the inserted state is the same as in the non-inserted state, especially if the outer diameter of the non-inserted contact element is equal to or smaller than the inner diameter of the component. Preferably, at least in the installed state, the outer diameter of the contact element is enlarged by inserting the elongated component such that the retainer is in electrical contact with the inner wall of the component. Also, the diameter of the passage opening in the inserted state is preferably smaller than in the non-inserted state. Also, preferably, the diameter of the passage opening in the inserted state is the same as in the non-inserted state.

[0016] In one embodiment, the minimum diameter of the passage opening is a fraction of the mounting diameter of the contact spring. Preferably, the minimum diameter of the passage opening is the diameter of the passage opening in the inserted state of the contact element.

[0017] Preferably, the installation diameter is the outside diameter of the contact element in the installed state.Preferably, the installation diameter is the inside diameter of a part into which the contact element can be inserted and for which the contact element is provided.

[0018] Preferably, the ratio of the passage opening to the installation diameter is from about 0.1 to about 0.7, more preferably from about 0.15 to about 0.5, more preferably from about 0.2 to about 0.3.

[0019] In one embodiment, the passage opening has a maximum diameter. The maximum diameter is the diameter of the passage opening in an installed state, i.e., when the elongated part is inserted. Preferably, the winding is substantially maximally distorted by the elongated part. Preferably, the maximum diameter is about 1.5 to about 1.8 times the minimum diameter of the passage opening, preferably about 2 to about 5 times, more preferably about 2.5 to about 3 times.

[0020] In configurations where the windings in an uninserted state are aligned at an angle to a radius relative to the central longitudinal axis when the contact element is viewed from above in the direction of the central longitudinal axis, the alignment of the windings may change when the contact element is attached to a component. Preferably, the angle of alignment off radius relative to the central longitudinal axis increases when the contact element is attached to a component and / or when an elongated component is inserted, particularly when the contact element is inserted into a component.

[0021] In one form, the basic shape of the windings, as viewed circumferentially around each winding, is preferably configured in the shape of a house with at least one support portion forming the roof, preferably the first and second extension portions forming the walls, and preferably the retaining portion forming the foundation or floor.

[0022] Preferably, the contact element is configured for contacting at least one shield of the elongate part.

[0023] An elongated part in the sense of the present invention comprises at least one elongated, particularly flexible, preferably pliable body selected from the group comprising a cable, a hose and / or a tube. Preferably, the at least one elongated part is capable of passing through a contact element. Also preferably, the at least one elongated part is capable of passing through a contact element attached to the part. Preferably, the elongated part comprises an electromagnetic shield, further preferably the electromagnetic shield is at least partially stripped in the area where the contact element abuts or in the area of ​​the cable gland.

[0024] The contact elements preferably comprise wires forming the windings. The wires comprise a wire diameter. In the sense of the present invention, a wire diameter is to be understood as the diameter of the wires transverse to the longitudinal extension of the wires forming the individual windings. In one embodiment, the wires are metallic, electrically conductive and preferably elastic. In one embodiment, the wires forming the individual windings are provided with a substantially circular cross section. In one embodiment, the wires forming the individual windings are provided with a cross section that deviates from circular. In a further embodiment, the wires are provided with a quadrangular, preferably rectangular, more preferably square cross section.

[0025] In the sense of the present invention, a cross section is a section transverse to the longitudinal extension.

[0026] In the present invention, unless otherwise stated, the contact element is described in the unattached state. The contact element is in the inserted state when it is inserted into a chamber of a component, for example a cable gland. The contact element is in the attached state when an elongate component is placed in the chamber of the component that has the contact element.

[0027] The contact element preferably comprises a passage opening, more preferably a passage opening surrounded by or defined by the winding. When the at least one elongated part is inserted into the contact element and, in particular, guided through the passage opening, the elongated part advantageously contacts the winding depending on the diameter of the at least one elongated part or on the envelope formed by the elongated parts. In particular, when one or more elongated parts comprise an exposed electromagnetic shield in the contact area, it is possible to pass a current between the shield and the contact element, to cause a voltage equalization and / or to ground, in particular, the one or more elongated parts. Preferably, when the contact element is electrically connected to a part, preferably electrically grounded, it is possible to pass a current between the shield and the contact element, to cause a voltage equalization and / or to ground, in particular, the one or more elongated parts. The reliable electrical connection between the elongated part and the part made possible by the contact element advantageously ensures electromagnetic compatibility.

[0028] An advantage of the proposed contact element is that it is more torsion-resistant than contact elements known from the prior art. Advantageously, during mounting or insertion of a particularly flexible elongated part through an opening of the contact element inserted into the chamber of the part, the contact element does not tilt or twist in the chamber. This ensures a safe and simple mounting. The proposed contact element is particularly advantageous for convenient mounting of flexible elongated parts such as cables. Also, the extensions of the individual windings are advantageously supported by the end faces and / or, for example, by the interior of at least one circumferential shoulder of the part. This stabilizes the contact element in the chamber and provides a larger electrical contact surface, by which current and / or heat flows can be dissipated. In particular, the radial extension of the at least partly radial circumferential shoulder, which fixes the spring in the chamber, can preferably be used substantially completely as an electrical contact surface. In contrast, in the case of a spring with a triangular cross section, only a point-like electrical contact is possible between the spring and the shoulder and / or the end face.

[0029] Each winding of the contact element comprises a retaining portion, which is preferably configured linearly. Preferably, the retaining portion is configured for electrical contact with a component into which the contact element can be inserted or placed in the chamber. The retaining portion can also preferably contact an inner wall of the component, for example a cable gland. Preferably, the inner wall is to be understood as, for example, a cylindrical peripheral wall of the component, limited on the end face in some embodiments by at least one radially circumferential shoulder.

[0030] In one embodiment, the retaining portion, or a projection of the retaining portion, is arranged at an angle or parallel to the central longitudinal axis in a viewing plane in which the central longitudinal axis is arranged. In a further embodiment, at least one retaining portion is configured as a straight line, more preferably at an angle of about -50° to about +50°, preferably about -45° to about +45°, more preferably about -30° to about +30°, relative to the central longitudinal axis of the contact element passing through the center of the passage opening, as viewed radially from the central longitudinal axis, and the central longitudinal axis and the retaining portion are arranged on the viewing plane, or the retaining portion intersects the viewing plane or is arranged on the viewing plane. In a further embodiment, for a retaining portion that intersects the central longitudinal axis approximately in the center or is substantially aligned with the central longitudinal axis in a projection onto the viewing plane as viewed radially from the central longitudinal axis, the angle between the retaining portion and the central longitudinal axis is about -10° to about 10°.

[0031] An envelope can be provided, in particular around the contact element. The envelope is an imaginary surface that contacts each winding, preferably each part of each winding of the connecting element. The envelope constitutes a lateral surface in the region of the retaining part. Preferably, the lateral surface of the envelope of the contact element is substantially conical or cylindrical in shape. The conical shape of the contact element derived from the outer surface has the advantage that the contact element can be easily inserted, in particular in components or chambers of components that are internally cylindrically configured. In particular, an angled retaining part, or a retaining part forming a lateral surface of a conical envelope, can be positioned relative to an inner wall or chamber of a component such that, viewed in the direction of the central longitudinal axis of the contact element, the windings are aligned at an angle, preferably with respect to a radius relative to the central longitudinal axis. For example, the retaining part abuts against the inner wall of the chamber in the inserted and / or mounted state and is deformed according to the shape of the inner wall. For example, the cylindrical inner wall of the chamber can deform the contact element such that the lateral surface of the envelope of the inserted or mounted contact element is cylindrically configured.

[0032] When the term "approximately" is used in conjunction with a value or value range in the context of the present invention, this term should be understood to mean a tolerance range that a person skilled in the art would normally consider in the art, in particular a tolerance range of ±20%, preferably ±10%, more preferably ±5%. When different value ranges, such as preferred value ranges and more preferred value ranges, are given in the present invention, the lower and upper limits of the different value ranges can be combined with each other. In the context of the present invention, the term "substantially" refers to a tolerance range that a person skilled in the art can accept from an economic and technical point of view, so that the corresponding characteristics can still be recognized or realized.

[0033] The exemplary list should not be considered exhaustive within the meaning of the present invention but can be supplemented within the framework of general technical knowledge.

[0034] The contact element comprises at least one support for electrically contacting the shield of the elongate part. In one embodiment, the at least one support is arranged in the shape of an arc or a part of a circle between the first and second extensions. In a preferred embodiment, a first support and a second support are provided. Preferably, the first and second support are arranged substantially linearly. According to the present invention In a further embodiment, the windings include a first support portion and a second support portion adjacent to each other. In a further embodiment, the support portions are angled from each other by about 30° to about 130°, preferably about 60° to 110°, and more preferably about 45° to about 90°.

[0035] In one embodiment, the first support portion and the second support portion are generally the same length.

[0036] In one embodiment, at least one support, preferably the first and second supports, are adjacent to the extension.

[0037] The contact element comprises a first extension and a second extension, each of which preferably extends linearly. Preferably, the first extension and the second extension are arranged in parallel planes. Preferably, the first extension and the second extension are arranged in parallel planes in the inserted state. Preferably, the first extension and the second extension are arranged in parallel planes in the mounted state. Further preferably, the envelope of the contact element forms a conical surface within the first extension and / or within the second extension, preferably in the non-inserted, inserted and / or mounted state.

[0038] In one embodiment, the first and second extensions are configured to be substantially the same length. Preferably, the distance between the winding retainer and the support is the length of the extensions.

[0039] More preferably, the maximum distance between the retaining portion and the support portion, preferably the distance between the radially outermost point of the retaining portion and the radially innermost point of the support portion, defines the radial extension of the contact element.

[0040] Preferably, the ratio of the length of the extension portion to the radial extension portion of the contact element is from about 0.1 to about 0.45, preferably from about 0.2 to about 0.4, more preferably from about 0.3 to about 0.35.

[0041] In a further aspect, the ratio of the extension length to the mounting diameter of the contact element is from about 0.5 to about 1, preferably from about 0.25 to about 0.46, and more preferably from about 0.3 to about 0.44.

[0042] In a further embodiment, the extension part has an angle of about 80° to about 100°, preferably about 80° to about 90°, more preferably about 80° to about 89°, more preferably about 85°, relative to the retaining part, especially in the inserted state. Surprisingly, it has been shown that if the angle between the extension part and the retaining part is smaller than about 90°, the clamping of the contact element, especially in the cable gland, is stronger when inserting and removing elongated parts, especially cables. In particular, the angle between the retaining part and the extension part can be selected not to exceed about 90° even in the case of manufacturing tolerances.

[0043] In one embodiment, the retaining portion, the first extension portion, the second extension portion, and / or the at least one support portion are configured as a substantially straight line.

[0044] In one embodiment, the retainer is adjacent to the first extension, the first extension is adjacent to at least one support, and the at least one support is adjacent to the second extension. Preferably, the second support is adjacent to the first support. More preferably, the second extension is adjacent to the retainer of the next winding.

[0045] In one embodiment, radial sections are provided between the retaining section and the first and second extending sections and / or between the at least one supporting section and the first and second extending sections. Preferably, the radial sections are provided as small as possible. More preferably, the radial sections represent the technically necessary bending radii arranged between the individual sections. In one embodiment, the radial sections are provided to be larger than the technically necessary. In the sense of the present invention, the retaining section, the first extending section, the at least one supporting section and the second extending section are in contact with each other even if radial sections are arranged between them.

[0046] The individual windings of the contact element can be described as a house shape in a top view of the winding, preferably in a longitudinal section of the contact element. In the house shape of the winding, the retaining portion preferably represents a floor, the extending portion represents a wall and the at least one supporting portion represents a roof, preferably the first and second supporting portions are in the form of or represent a gable roof. Preferably, the windings can be described in circumferential view with Unicode characters (U+2302).

[0047] In one embodiment, the contact element is configured in the shape of a ring or torus. Preferably, the ring-shaped or torus-shaped spring is self-closed, more preferably by connecting or joining ends to form the ring or torus. Also, the contact element preferably comprises a coiled, ring-shaped closed spring, preferably made of a wire-shaped material. In one embodiment, the contact element comprises at least one conductive material. Preferably, the contact element comprises at least one material selected from the group comprising steel, spring steel, copper, gold, brass, and / or carbon, and variants thereof. Also, the envelope of one of the contact elements is configured substantially like a torus.

[0048] Preferably, the contact element is configured to accommodate a chamber with a cylindrical or non-cylindrical inner wall.

[0049] In one embodiment, the windings of the contact element are radially aligned at least in the inserted and / or non-inserted state. In the embodiment of the contact element in which the retaining part is preferably arranged substantially parallel to the central longitudinal axis, the individual windings preferably project two legs onto a viewing plane, when the contact element is viewed from above in the direction of the central longitudinal axis. This is particularly the case when the contact element has a cylindrical shape, for example in the inserted state. In this case, the viewing plane is a plane whose normal is the central longitudinal axis of the contact element. Preferably, the two legs projected onto the viewing plane, preferably the two legs of the extension part, and more preferably at least the two legs of the at least one support part and the extension part, are connected to each other at a vertex. Preferably, the vertex connects the first support part and the second support part. The bisector of the angle of the two legs is hereinafter the alignment of the windings. A winding is substantially radially aligned in the sense of the present application if the alignment of the windings coincides with the radius of the contact element relative to the central longitudinal axis or is at an angle of about ±5° from the radius relative to the central longitudinal axis. In this configuration, the windings are substantially radially aligned in the uninserted or inserted state of the contact element. The windings are off-radius aligned relative to the central longitudinal axis, for example in the installed state, if the angle bisector or alignment of the windings deviates from the radius of the contact element relative to the central longitudinal axis by more than about ±5°, preferably about ±6° to about ±80°.

[0050] In a further aspect, the windings are aligned in the uninserted and / or inserted state at about ±6° to about ±30°, preferably about ±6° to about ±15°, and more preferably about ±6° to ±10°, offset from a radius relative to the central longitudinal axis, and preferably all of the windings are offset from a radius relative to the central longitudinal axis by about the same angle, counterclockwise or clockwise, and preferably in the same direction.

[0051] In one embodiment, the contact element includes a plurality of windings. In one embodiment, the contact element has a nominal number of windings W n is the radial extension E of the contact element r , mounting diameter D E , and wire diameter D D Preferably, the nominal number of turns of the contact element depends on the formula W n =(DE -2·E r )π / D D The nominal number of turns preferably reflects the theoretical, preferably maximum, number of turns for the smallest diameter of the through hole. In one embodiment, the contact element is designed with a number of turns in a ratio of about 0.33 to about 3, preferably about 0.4 to about 2.5, more preferably about 0.5 to about 2, to the nominal number of turns. In an additional embodiment, the connecting element is designed with a number of turns in a ratio of about 1 to about 3, preferably about 1 to about 2.5, more preferably about 1 to about 2, to the nominal number of turns. Advantageously, by providing the extension, the winding of the contact element can be twisted or distorted in the unattached and inserted state to create more turns than the nominal number of turns. Advantageously, by providing the extension, the distortion of the winding is even more preferably defined to create a given minimum diameter of the passage opening in the inserted state.

[0052] In an exemplary embodiment, the contact element includes a plurality of windings that are substantially similarly configured. Each winding includes, for example, a retaining portion, a first extension portion, a first support portion, a second support portion, and a second extension portion. A first radial portion is disposed between the retaining portion and the first extension portion. A second radial portion is disposed between the first extension portion and the first support portion. A third radial portion is disposed between the first support portion and the second support portion. A fourth radial portion is disposed between the second support portion and the second extension portion. In one example, the radial portions are adjacent to each other and form a transition between adjacent straight portions that are at an angle to each other.

[0053] In an exemplary circumferential viewing plane of the contact element, the winding can be described as a house shape with the first and second support portions as a roof, the house walls consisting of the first and second extension portions adjoining it, and the retaining portion forming the floor.

[0054] In the uninserted state, the windings are aligned radially, whereby the supports form passageways through which, for example, elongated components (not shown) can be guided.

[0055] The contact element is radially compressed when inserted, for example, into the chamber of the cable gland. The distance between the supports, or between the first and second supports of adjacent windings, is less than the distance between the windings in the non-inserted state due to the radial compression in the chamber. In one embodiment, the supports of the windings contact each other or the gaps between the supports close completely. The diameter of the passage opening is reduced to a minimum, for example, by compression. Despite the radial compression, the windings are substantially radially aligned. The radial alignment is determined by the bisector of the angle enclosed by the windings or the first and second extensions. In an exemplary embodiment in which the windings are radially aligned, the bisector of the angle between the extensions and the radius of the contact element substantially coincide. By way of example, the contact element may be fitted with a mounting diameter D of about 13 mm. E , a radial extension E of about 4.5 mm r , and a wire diameter D of about 1 mm D This roughly corresponds to the nominal number of windings.

[0056] For example, when the elongated part is placed in the passage opening of the contact element inserted in the cable gland, the contact element is in the mounted state. The windings are aligned or deformed by the elongated part such that the bisector of the angle formed by the extension is aligned at an angle to the radius of the contact element. The elongated part expands the diameter of the passage opening to the outer diameter of the elongated part, which is not specified here. Also, by way of example, the elongated part placed in the passage opening deforms the windings such that they come into contact with each other at least in the area of ​​the support.

[0057] Preferably, the above mentioned contact elements are used for electrical contact to components having a shielding function and / or a current carrying function.

[0058] In one embodiment, the contact element is intended to be used for mounting on a part having a rotationally symmetric, e.g. cylindrical or conical, inner wall. Alternatively, the inner wall may be configured in the shape of a torus or a double cone or may have other rotationally symmetric shapes. Preferably, the contact element is intended to be used for insertion into a part having a chamber, preferably a cable gland, more preferably as described below.

[0059] In one exemplary embodiment, the contact element is used to insert into a chamber of a component of a cable gland, e.g., a cable passes through the chamber and an exposed shield of the cable contacts the contact element to electrically connect the shield to the component. Also, the use of the contact element to contact the component having a shielding function and / or a current carrying function is proposed.

[0060] According to the present invention A cable gland is proposed comprising a part and at least one contact element. The contact element comprises a number of windings of substantially the same geometric shape, each winding comprising a holding part for electrical contact with the contact element, at least one support part for electrical contact with a shield of the elongated part and first and second extending parts each extending linearly. The first and second extending parts connect the holding part to the at least one support part. Preferably, the contact element is configured as described above.

[0061] Preferably, the cable gland comprises a nipple, for example a double nipple. The nipple is advantageously a part that accommodates the contact element. The part preferably comprises a chamber with an inner wall that supports the contact element. The retaining part is preferably supported by the inner wall of the part. The inner wall of the part is preferably configured cylindrically. A vertical axis of the part, in particular of a cylindrical inner wall part, preferably extends parallel to, preferably coincident with, a central longitudinal axis of the attached contact element.

[0062] The contact element is deformed when inserted into the component. The contact component in the installed state is inserted into the component such that the retainer is at least partially, preferably completely, in contact with an inner wall of the component. In particular, the inner diameter of the component is smaller than the maximum outer diameter of the uninserted contact element. Preferably, the contact element is at least partially compressed in the radial direction when installed into the component. Also, the retainer, which in the uninserted state is disposed on a plane whose central longitudinal axis is at an angle of about -50° to about +50° relative to the central longitudinal axis of the passage opening of the contact element, is aligned substantially parallel to the central longitudinal axis in the installed state.

[0063] In one embodiment, the cable gland comprises a part having a chamber limited radially to a central longitudinal axis by an inner wall and along the central longitudinal axis by at least one at least partially circumferential shoulder. The at least one shoulder can be configured as a discrete reduction in the inner diameter of the part. The at least one shoulder can also be configured as a wall. Preferably, the at least one shoulder configured as a wall is flush with the part on the outside at one end or forms a boundary within the part. The at least one at least partially radially circumferential shoulder is preferably in the form of an insertion port through which the contact element can be inserted into the chamber. Preferably, the contact element is radially compressed for insertion into the chamber through the insertion port. Also, the contact element is preferably loose in the chamber such that the at least one shoulder prevents the contact element from slipping out of the chamber.

[0064] In one embodiment, the first and / or second extensions are at least partially in contact with the at least one circumferential shoulder, and preferably electrical contact is provided between the first and / or second extensions and the at least one circumferential shoulder.

[0065] In one embodiment, the shoulder of the component axially restrains or supports the contact element during movement of the contact element. In one embodiment, the shoulder comprises a radial extension. Preferably, the radial extension extends from the inner wall of the component to the radially inner end of the shoulder. The radial extension preferably comprises a ratio of about 2.5 to about 7, preferably about 3 to about 5, more preferably about 3.5 to about 4.5, to the wire diameter of the contact element. In one embodiment, the wire diameter is about 0.5 mm to about 5 mm, preferably about 1 mm to about 2 mm.

[0066] In one embodiment, at least one retaining portion, preferably a plurality of retaining portions, more preferably all retaining portions of at least one contact element abuts or is supported by an inner wall of the part of the cable gland. In one embodiment, the contact element is deformed by the chamber, preferably by the inner wall of the chamber, such that the lateral surface of the envelope of the contact element adapts to the shape of the inner wall. Preferably, the retaining portion is supported by the inner wall such that the envelope of the extent of the retaining portion is the shape of the inner wall. For example, the inner wall can be cylindrical or conical in shape. Preferably, the inner diameter of the chamber is smaller than the outer diameter of the contact element in the non-inserted state.

[0067] In one embodiment, the windings are aligned radially when inserted, while in a further embodiment, the windings are aligned at an angle to a radius relative to the central longitudinal axis when inserted into a component, particularly a component having a cylindrical inner wall.

[0068] In one embodiment, the windings are aligned in the inserted state by about ±6° to about ±50°, preferably about ±6° to about ±30°, and more preferably about ±8° to about ±25° from a radius relative to the central longitudinal axis. In a further embodiment, the windings are aligned in the installed state, with the elongated part passing through, by about ±10° to about ±80°, preferably about ±10° to about ±75°, and more preferably about ±20° to about ±70° from a radius relative to the central longitudinal axis.

[0069] By passing the elongate part through a chamber in which the contact elements are inserted, the bending of the windings, preferably all of the windings, relative to the radius is preferably increased compared to the state when inserted in such a part.

[0070] In one embodiment, the at least one contact element is accommodated in a chamber of the part with the at least one male thread and the at least one elongate part is guided through the part. In one embodiment, the chamber of the part accommodates two or more contact elements. In a further embodiment, the part comprises a plurality of chambers into which the at least one contact element can be inserted. In a further embodiment, the cable gland comprises a plurality of parts for receiving the at least one contact element each.

[0071] In one embodiment of the cable gland with at least one elongate part, the at least one elongate part is at least partially disposed in the chamber together with the at least one contact element, the cable gland and the at least one elongate part being in an installed state, in which at least one support of each winding of the at least one contact element at least partially abuts against a shield of the elongate part, the winding being out of radial alignment. The at least one elongate part is guided through a passage opening of the at least one contact element. The winding is preferably in electrical contact with the elongate part, in particular with a stripped portion of the elongate part.

[0072] Preferably, by attaching the elongated part to the contact element, the windings are aligned at an angle to a radius relative to the central longitudinal axis. Preferably, the windings are pressed against the elongated part so that they move relative to the central longitudinal axis and are aligned radially. Preferably, if the outer diameter of the contact element in the inserted state without the elongated part is smaller than the inner diameter of the part, the windings are pressed against the elongated part so that they move radially relative to the central longitudinal axis and away from the central longitudinal axis. Preferably, when the elongated part passes through the passage opening of the contact element inserted in the part, the alignment of the windings changes. For example, if the windings are aligned radially before the elongated part passes through, the passage of the elongated part moves or deforms the windings to be aligned at an angle to a radius relative to the central longitudinal axis. For example, if the windings are aligned at an angle to a radius relative to the central longitudinal axis before the elongated part is inserted, the insertion of the elongated part changes the windings to move or deform the windings so that the angle to the radius relative to the central longitudinal axis increases.

[0073] In one embodiment, the elongated part has an elongated part diameter equal to or greater than the diameter of the passage opening of the contact element inserted in the part without the elongated part. Preferably, the elongated part contacts the support of the winding and / or the radial part between the first and second support.

[0074] An exemplary cable gland comprises a pressure screw, a sealing element, a part, and an O-ring. By way of example, the contact element is disposed within the part. The pressure screw can be screwed into the part, which allows the sealing element to compress and seal around the elongated part. The O-ring can seal the cable gland against the connection geometry into which the cable gland is inserted.

[0075] As an example, the contact element is held in the chamber of the component by a radially circumferential shoulder. The chamber is confined radially with respect to the central longitudinal axis by an inner wall and along the central longitudinal axis by a radially circumferential shoulder. For example, the second extension contacts the shoulder. The shoulder is in electrical contact with the second extension of the contact element, thereby providing advantageous conduction of electrical current. The retaining portion contacts, for example, an inner wall of the chamber. The retaining portion is in electrical contact with the inner wall of the chamber, thereby providing advantageous dissipation of electrical current as well. Due to the exemplary configuration of the contact element, the inner surface of the chamber is optimally utilized for current dissipation.

[0076] In a further exemplary embodiment, an elongated part, e.g., a cable, is inserted into the cable gland. The exemplary elongated part includes a stripped portion with an exposed shield. The shield is electrically contacted to the contact element within the chamber. Due to the spring-like shape of the contact element, and in particular the provision of the first and second extensions, the contact element is configured to be torsion-resistant during installation of the elongated part, such that tilting of the contact element within the chamber is prevented when the particularly flexible elongated part is inserted.

[0077] It is also proposed to use the above mentioned cable gland for electrically contacting at least one shield of at least one elongated component.

[0078] Further advantageous embodiments are shown in the following drawings. However, the embodiments shown in the drawings should not be interpreted as limiting, rather the features described in the drawings may be combined with each other and with the above-mentioned features to form further embodiments. It should also be noted that the reference signs described in the drawings do not limit the scope of protection of the present invention, but merely refer to the embodiments shown in the drawings. Hereinafter, the same parts or parts having the same functions are provided with the same reference signs.

[0079] FIG. 1 shows a cross section II of FIG. 2 through a contact element 10. The contact element 10 comprises twelve windings 12 of substantially identical construction, of which only one winding 12 is numbered for clarity. Each winding 12 comprises a holding part 14, a first extension 18, a first support 16, a second support 17 and a second extension 19. Between the holding part 14 and the first extension 18, a first radial part is arranged, which is not visible behind the winding. Between the first extension 18 and the first support 16, a second radial part 20.2 is arranged. Between the first support 16 and the second support 17, a third radial part 20.3 is arranged. Between the second support 17 and the second extension 19, a fourth radial part 20.4 is arranged. The radial portions 20.1 to 20.4 form the transitions between adjacent straight portions 14, 18, 16, 17, 19, respectively, which are adjacent to one another and at an angle to one another.

[0080] It can be seen that in a plan view the winding 12 can be described as being house-shaped, the first and second support portions 16, 17 can be described as a roof adjacent to which are the walls of the house consisting of the first and second extension portions 18, 19, and the retaining portion 14 forms the floor.

[0081] Figure 2 shows a top view of the contact element 10 of Figure 1 in a non-inserted state. The windings 12 are aligned radially, whereby the supports 16, 17 form a passage opening 24 through which an elongated part, not shown, can be guided.

[0082] FIG. 3 shows an isometric view of the contact element 10 of FIG. 1. The contact element 10 comprises twelve identically constructed windings 12, 112, not all of which are labeled for clarity. From the isometric view, it can be seen that the first extension 18 is adjacent to the retainer 14. The first support 16 is adjacent to the first extension 18, which in turn is adjacent to the second support 17. The second support 17 is adjacent to the second extension 19, which in turn is adjacent to the retainer 114 of the next winding 112. Thus, the retainer 14, the first extension 18, the first support 16, the second support 17, and the second extension 19 are arranged next to each other.

[0083] FIG. 4 shows a top view of the contact element 10 of FIG. 2 in an inserted state. The chamber into which the contact element 10 is inserted is not shown in this view for clarity. By inserting into the chamber, the contact element 10 is radially compressed. The diameter 28 of the passage opening 24 is reduced to a minimum by the compression. Despite the radial compression, the windings 12 are substantially radially aligned. The radial alignment is determined by the bisector of the angle 26 made by the windings 12 or the first and second extensions 18, 19. In FIG. 4, where the windings 12 are radially aligned, the bisector of the angle 26 and the radius 30 of the contact element 10 substantially coincide. The twelve windings 12 of the contact element are arranged around an installation diameter D of about 13 mm. E , a radial extension E of about 4.5 mm r , and a wire diameter D of about 1 mm D This roughly corresponds to the nominal number of turns of the

[0084] Figure 5 shows a top view of the contact element 10 of Figure 2 in an installed state. An elongated part 60 is placed in the passage opening 24 of the contact element 10. The winding 12 is aligned or deformed by the elongated part 60 such that the bisector 27 of the angle 26 made by the extensions 18, 19 is at an angle with respect to the radius 30 of the contact element 10. The elongated part 60 expands the diameter 28 of the passage opening 24 to the outer diameter of the elongated part 60, which is not explicitly labeled here.

[0085] Figure 6 shows an exploded view of a cable gland 50 with the contact element 10 of Figure 2. The cable gland 50 comprises a pressure screw 70, a sealing element 72, a part 52 and an O-ring 74. The contact element 10 is arranged in the part 52. The pressure screw 70 can be screwed into the part 52, whereby the sealing element 72 can be compressed and fitted around an elongated part (not shown). The O-ring 74 can seal the cable gland 50 against a connection geometry (not shown).

[0086] FIG. 7 shows a cross-sectional view of the cable gland 50 of FIG. 6. The contact element 10 is held in the chamber 53 of the part 52 by a radially circumferential shoulder 58. The chamber 53 is limited radially from the central longitudinal axis 22 by an inner wall 54 and along the central longitudinal axis 22 by the radially circumferential shoulder 58. The second extension 19 contacts the shoulder 58. Advantageous current conduction can be achieved by the electrical contact of the shoulder 58 with the second extension 19. The retaining part 14 contacts the inner wall 54 of the chamber 53. Advantageous current conduction can also be achieved by the electrical contact of the retaining part 14 with the inner wall 54 of the chamber 53. Due to the configuration of the contact element 10, the inner surface of the chamber 53 is optimally used for current dissipation.

[0087] Figure 8 shows a cross-section of the cable gland 50 of Figure 6 together with an elongated part 60. The elongated part 60 comprises a stripped portion exposing the shield 62. The shield 62 electrically contacts the contact element 10 in the chamber 53 of the part 52. Due to the spring-like shape of the contact element 10, and in particular the provision of the first and second extensions 18, 19, the contact element 10 is torsion-resistant such that tilting of the contact element 10 in the chamber 53 during installation of the elongated part 60 is prevented.

[0088] Figure 9 shows a cross-section of the cable gland 50 of figure 7 in the area between the radial circumferential shoulder 58 and the contact element 10. The contact element 10 arranged in the chamber 53 is visible.

[0089] Figure 10 shows a cross-section along line XX of Figure 11 of an alternative contact element 10 having 40 windings 12, only one of which is labelled for clarity. The winding 12 comprises a retaining portion 14, a first extension portion 18, a first support portion 16, a second support portion 17 and a second extension portion 19, which are adjacent to each other in that order.

[0090] Figure 11 shows a top view of the contact element of figure 10 in a non-inserted state. A distance 29.1 is provided between the windings 12.1, 12.2 in the region of the supports which are not numbered for clarity, or between the radial sections 20.1, 20.2 between the first and second supports.

[0091] Figure 12 shows a top view of the contact element 10 of figure 11 in the inserted state. The distance 29.2 between the radial sections 20.1, 20.2 between the supports, which are not numbered for clarity, or between the first and second supports of the windings 12.1, 12.2, is smaller than the distance 29.1 in figure 11 or is completely closed by radial compression in a chamber, not shown.

[0092] 13 shows a top view of the contact element 10 of FIG. 11 in the mounted state. An elongated part (not shown) arranged in the passage opening 24 deforms the windings 12 in the area of ​​the support 16 so that they come into contact with one another.

[0093] Figure 14 shows an exploded view of an alternative cable gland 50 with the contact element 10 of Figure 11. The cable gland 50 comprises a pressure screw 70, a sealing element 72, a part 52 and an O-ring 74. The contact element 10 is disposed in a chamber 53 of the part 52. The pressure screw 70 can be screwed onto the male threads 56 of the part 52, which allows the sealing element 72 to be compressed and fitted around an elongated part, not shown. The O-ring 74 can seal the cable gland 50 against a connection geometry, not shown.

[0094] Figure 15 shows a cross-sectional view of the cable gland 50 of Figure 14, in which the contact element 10 is located in a chamber 53 of a part 52 held by a circumferential shoulder 58. The extension 19 rests against the shoulder 58.

[0095] Figure 16 shows a cross-sectional view of the cable gland 50 of Figure 14, in which the contact element 10 is placed in a chamber 53 of a part 52 held by a circumferential shoulder 58. The extension 19 rests against the shoulder 58. An elongated part 60 is placed in the cable gland 10, with a shield 62 of the elongated part 60 in electrical contact with the contact element 10.

[0096] Figure 17 shows a cross-sectional view along line XVII-XVII of the cable gland 50 of figure 15. The contact element 10 is arranged in the chamber 53.

[0097] contact Tactile element 10 , K The contact element 10 can be conveniently inserted into the cable gland 50, which prevents tilting and unintentional twisting of the contact element 10, especially when mounting the elongated part 60, especially the flexible elongated part 60, in the cable gland 50. The proposed shape of the contact element 10 also advantageously provides the largest possible electrical contact surface with the part 52.

Claims

1. 1. A cable gland (50) comprising a part (52) and at least one contact element (10), the at least one contact element (10) comprising a plurality of windings (12) of substantially the same geometric shape, each winding (12) comprising a holding portion (14) for electrically contacting the part (52) surrounding the contact element (10), at least one support portion (16, 17) for electrically contacting a shield (62) of an elongated part (60), and first and second extension portions (18, 19), the holding portion (14), the first extension portion (18) and the at least one support portion (16, 17) being arranged adjacent to one another.

2. 2. A cable gland according to claim 1, characterized in that the first and / or second extension (18, 19) extends straight.

3. 10. A cable gland (50) according to one or more of the preceding claims, characterized in that the retaining portion (14), the first extension portion (18), the second extension portion (19) and / or the at least one support portion (16, 17) are arranged substantially in a straight line.

4. 10. A cable gland (50) according to one or more of the preceding claims, characterized in that radial portions (20) are formed between the retaining portion (14) and the first and second extending portions (19) and / or between the at least one support portion (16, 17) and the first and second extending portions (18, 19).

5. A cable gland (50) according to one or more of the preceding claims, characterised in that the winding (12) has a first support portion (16) and a second support portion (17) adjacent to each other.

6. A cable gland (50) according to claim 5, characterized in that the first support portion (16) and the second support portion (17) are of approximately the same length.

7. A cable gland (50) according to one or more of the preceding claims, characterised in that the contact element (10) is ring-shaped or torus-shaped.

8. 10. A cable gland (50) according to one or more of the preceding claims, characterized in that the contact element comprises a part (52) having a chamber (53) bounded radially relative to a central longitudinal axis (22) by an inner wall (54) and along said central longitudinal axis (22) by at least one at least partially circumferential shoulder (58).

9. 9. The cable gland (10) according to claim 8, characterized in that the first and / or second extension (18, 19) at least partially abuts the at least one at least partially circumferential shoulder (58) and / or end wall.

10. 10. A cable gland according to claim 9, wherein the at least one retaining portion (14) of the at least one contact element (10) abuts against an inner wall (54) of a part (52) of the cable gland (50).

11. A cable gland (50) according to one or more of the preceding claims, characterized in that the at least one contact element (10) is accommodated in a chamber (53) of a part (52) having at least one external thread (56) and through which at least one elongate part (60) can be guided.

12. 13. A cable gland (50) according to claim 1 or more of the preceding claims, comprising at least one elongated part (60) at least partially arranged in a chamber (53) together with said at least one contact element (10), said cable gland (50) and said at least one elongated part (60) forming an attached state, in which said at least one support (16, 17) of each winding of said at least one contact element (10) at least partially abuts against a shield (62) of said elongated part (60) and said windings (12) are out of radial alignment.

13. Use of a cable gland (50) according to one or more of the preceding claims for electrically contacting at least one shield of at least one elongated component.

14. 14. A contact element (10) for a cable gland according to claim 1, comprising a plurality of windings (12) of substantially the same geometric shape, each winding (12) comprising a retaining portion (14) for electrical contact with a part (52) surrounding said contact element (10), at least one support portion (16, 17) for electrical contact with a shield (62) of an elongated part (60), and first and second extending portions (18, 19) each extending linearly, said first and second extending portions connecting said retaining portion (14) to said at least one support portion (16, 17).

Citation Information

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