Snap-fit golf bag assembly
The golf bag system addresses shipping volume and assembly complexity through snap-fit connections, facilitating cost-effective and customizable self-assembly.
Patent Information
- Application Number
- JP2025179549
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2017-10-19
- Filing Date
- 2025-10-24
- Publication Date
- 2026-02-10
AI Technical Summary
Existing golf bags face challenges in reducing packaging volume for shipping due to their assembled nature, leading to increased shipping costs and complexity in assembly, which is labor-intensive and requires specialized tools.
The golf bag system utilizes snap-fit connections to interconnect components, allowing for easy assembly by the end user and reducing the need for riveting, thus enabling smaller packaging and cost-effective shipping.
This approach reduces shipping costs and assembly time, while enabling efficient self-assembly, thereby minimizing packaging volume and customizing golf bag components.
Smart Images

Figure 2026021388000001_ABST
Abstract
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation-in-part of U.S. patent application Ser. No. 15 / 788,535, filed October 19, 2017. Ser. No. 15 / 788,535 is a continuation-in-part of U.S. patent application Ser. No. 15 / 437,337, filed February 20, 2017. Ser. No. 15 / 437,337 is a continuation-in-part of U.S. patent application Ser. No. 15 / 405,154, filed January 12, 2017. Ser. No. 15 / 405,154 is a continuation-in-part of U.S. patent application Ser. No. 15 / 058,414, filed March 2, 2016, now U.S. Patent No. 9,586,109. U.S. Patent Application No. 15 / 058,414 claims priority to Provisional Patent Application No. 62 / 295,567, filed February 16, 2016, Provisional Patent Application No. 62 / 151,155, filed April 22, 2015, Provisional Patent Application No. 62 / 127,033, filed March 2, 2015, and Provisional Patent Application No. 62 / 211,568, filed August 28, 2015. U.S. Patent Application No. 15 / 788,535 further claims priority to U.S. Provisional Patent Application No. 62 / 410,044, filed October 19, 2016, and U.S. Provisional Patent Application No. 62 / 461,054, filed February 20, 2017. This application also claims priority to U.S. Provisional Patent Application No. 62 / 548,720, filed August 22, 2017, and U.S. Provisional Patent Application No. 62 / 570,024, filed October 9, 2017, the contents of all of which are incorporated herein by reference in their entireties. [Technical Field]
[0002] The present disclosure relates to golf bags. More specifically, the present disclosure relates to golf bags formed from multiple components that are interconnected by snap fits or otherwise interconnected to simplify bag assembly by eliminating rivets, thereby reducing packaging volume and resulting in more efficient and cost-effective shipping. The present disclosure also relates to kits for golf bags that allow self-assembly of the golf bag by the recipient. [Background technology]
[0003] A golf bag is a specially designed bag used to transport golf clubs. There are two major classes of golf bags: carry bags and cart bags. Golf bags have certain limitations regarding manufacturing and shipping. For example, known golf bags are typically fully assembled before shipping to the end user or point of sale. Considering the size of the assembled bag, the shipping package generally has a volume of over 5,000 cubic inches (in3). As shipping package rates shift from package weight-based rates to package size-based rates, golf bags are subject to additional charges due to excessive package dimensions, substantially increasing shipping costs. Furthermore, the threat of tariffs on assembled products from overseas countries such as China, Vietnam, and South Korea puts further pressure on solutions for golf bag manufacturing. Therefore, there is a need in the art for a golf bag system that reduces the package volume for shipping golf bags and allows the end user or retail recipient to easily assemble the golf bag after receipt.
[0004] Additionally, the assembly of both types of golf bags often involves certain components of the bag (interior and exterior) being manufactured in different factories and then assembled at different manufacturing sites. This leads to an inevitable increase in packaging size and volume when shipping each component of the golf bag and the entire assembled golf bag itself. As shipping package charges shift from package weight to package size, golf bag components, accessories, and the entire finished product are subject to additional charges due to excessive package dimensions and substantially increased shipping costs. Therefore, there is a need in the art for a method to reduce the packaging volume for shipping an entire golf bag or portions of a golf bag, and for easily assembling golf bags in a reduced-volume shipping supply chain.
[0005] Known cart bags and carry bags have several common components. Both bags include a base, a top with one or more dividers, at least one stay, and a generally cylindrical flat section (also known as an "outer shell" or "outer housing") with one or more storage pockets. The at least one stay interconnects the base and top to define a subassembly. The subassembly is then connected to the cylindrical flat section to define the known golf bag. During assembly of the golf bag, the cylindrical flat section and the top are circumferentially aligned. Next, multiple rivets are set around the circumference of the top to secure the flat section and the top. Similarly, the flat section and the base are circumferentially aligned, and then multiple rivets are set around the circumference of the base to secure the cylindrical flat section and the base. This process results in a durable attachment of the golf bag components. Previously, the assembly process was complex, time-intensive, and labor-intensive. The golf bag components must be properly aligned, which often requires adjustment and realignment. Once aligned, each rivet must be set individually around both the top and bottom of the bag.
[0006] The subassembly and flat section of known golf bags are typically manufactured at a first location and then shipped to a second location for assembly. The subassembly is manufactured to define a golf bag frame with at least one stay connected to and separating the base and top sections. Similarly, the flat section is manufactured to have a generally cylindrical or tubular shape. After shipping to the second location, the flat section is secured to the subassembly. After assembly at the second location, the golf bag is shipped fully assembled to the consumer.
[0007] There is a need in the art for golf bags that can be easily assembled without manufacturing means (i.e., riveting). There is a need in the art for golf bags that can be shipped in kits (e.g., in a folded form) and require minimal assembly steps and manufacturing tools upon delivery to a vendor or assembly site. Furthermore, to reduce shipping costs, there is a need in the art for golf bags that can be shipped to a recipient in smaller packaging than is required for a completed golf bag. [Brief explanation of the drawings]
[0008] FIG. 1A is a perspective view of a first side of a golf bag with the stand assembly in an unfolded tripod configuration.
[0009] FIG. 1B is a left side view of the golf bag of FIG. 1A in a storage configuration without straps.
[0010] FIG. 1C is a front view of the golf bag of FIG. 1B.
[0011] FIG. 1D is a right side view of the golf bag of FIG. 1B.
[0012] FIG. 1E is a rear view of the golf bag of FIG. 1B.
[0013] FIG. 2 is a perspective view of a second side of the golf bag of FIG. 1A, opposite the first side, with flats removed to show the subassembly.
[0014] FIG. 3 is a perspective view of the golf bag of FIG. 2 showing the subassembly with the stand in a retracted configuration to facilitate transport of the bag.
[0015] 4 is a side view of a portion of the golf bag of FIG. 2 taken along line 4-4 of FIG. 3. It shows a portion of the subassembly, including a plurality of connecting members coupling the split sleeve to the base and a gap between the split sleeve and the base, when the base stand assembly is in the storage configuration.
[0016] Figure 5 is a perspective view of the portion of the golf bag of Figure 4, showing the connecting members unfastened to illustrate the self-fastening engagement aspect.
[0017] Figure 6A is a perspective view of a portion of the base of the golf bag of Figure 2, showing an alternative connection between the divider sleeve and the base when the golf bag is in the legs-retracted carrying configuration.
[0018] 6B is a side perspective view of a golf bag similar to that of FIG. 1A, but with a divider sleeve that snaps or clips onto the base.
[0019] FIG. 6C is an enlarged side view of a subassembly of the golf bag of FIG. 6B.
[0020] 7 is a perspective view of a portion of the golf bag of FIG. 2 taken along line 7-7 of FIG. 2, showing the divider top with the divider sleeve attached.
[0021] FIG. 8 is a perspective view of a portion of the golf bag of FIG. 7 showing the divider top with the divider sleeve removed.
[0022] FIG. 9 is a perspective view of a portion of the golf bag of FIG. 7 showing a portion of a divider sleeve that couples to a portion of the divider top by a self-locking engagement.
[0023] FIG. 10 is a perspective view of a portion of the golf bag of FIG. 7 showing a portion of the divider sleeve that connects to a portion of the divider top outer ring by a self-locking engagement.
[0024] FIG. 11 is a side view of the golf bag subassembly of FIG.
[0025] 12 is a partial perspective view of the golf bag subassembly of FIG. 2 taken along line 12-12 of FIG.
[0026] 13 is a front perspective view of the leg mounting bracket separated from the compartment top of the golf bag of FIG. 1. FIG.
[0027] 14 is a side perspective view of the leg mounting bracket separated from the partition top of FIG. 13. FIG.
[0028] 15 is a rear perspective view of the leg mounting bracket separated from the compartment top of FIG. 13. FIG.
[0029] FIG. 16 is a perspective view of an alternative compartment top.
[0030] 17 is a rear perspective view of an alternative leg mounting bracket for use with the partition top of FIG. 16. FIG.
[0031] FIG. 18 is a bottom perspective view of an alternative compartment top.
[0032] FIG. 19 is a perspective view of an end cap according to one embodiment.
[0033] 20 is a perspective view of a portion of the divider top of the golf bag of FIG. 1. A leg mounting bracket is snap-fit connected to the divider top. End caps are attached to the legs and are received by the leg anchors of the leg mounting bracket.
[0034] FIG. 21 is a perspective view of the top stay hinge with the stays removed and in the first configuration.
[0035] Figure 22 is a perspective view of the top stay hinge of Figure 21, connected to the first end of the stay and in a second configuration.
[0036] 23 is a perspective view of a top stay hinge in a first hinge position for use with the golf bag of FIG. 1. FIG.
[0037] 24 is a perspective view of the top stay hinge of FIG. 23 in a second, unhinged position.
[0038] FIG. 25 is a perspective view of a base stay hinge connected to the second end of the stay.
[0039] FIG. 26A is a side view of a base stay hinge for use with the golf bag of FIG. 1A, according to one embodiment.
[0040] FIG. 26B is a side view of a base stay hinge for use with the golf bag of FIG. 1A, according to one embodiment.
[0041] FIG. 27A is a top elevation view of the base stay hinge of FIG. 26A.
[0042] FIG. 27B is a top elevation view of the base stay hinge of FIG. 26B.
[0043] FIG. 28A is a side elevational view of the base stay hinge of FIG. 26A showing bending of the hinge arms.
[0044] FIG. 28B is a side elevational view of the base stay hinge of FIG. 26B showing bending of the hinge arms.
[0045] 29 is a perspective view of the top stay hinge of FIG. 21, the top stay hinge being connected to a first end of a stay.
[0046] 30 is a perspective view of the outside of the flat portion of the golf bag of FIG. 1. FIG.
[0047] 31 is a perspective view of the interior of the flat portion of the golf bag of FIG. 1. FIG.
[0048] FIG. 32 is a perspective view of an alternative snap-fit attachment between the flat and the base by means of multiple snap trees molded onto a strip of flexible material.
[0049] FIG. 33 is a perspective view of an alternative snap-fit attachment between the flat and base of FIG. 32, showing a strip of flexible material connecting the flat and base.
[0050] Figure 34 is a side view of a portion of an alternative snap fit attachment between the flat and base of Figure 32 taken along line 34-34 of Figure 33. A single snap tree is shown received by corresponding holes in the flat and base.
[0051] 35 is a perspective view of an embodiment of a deployable pocket assembly for a golf bag, the pocket assembly shown in a deployed configuration and containing a shoe.
[0052] Figure 36 is a top view of the deployable pocket assembly of Figure 35 in the deployed configuration, taken along line 36-36 of Figure 35, showing the shoe pocket with the shoe removed.
[0053] Figure 37 is a top view of the deployable pocket assembly of Figure 35, showing the shoe pocket in a stowed configuration in solid lines and in a deployed configuration in dashed lines.
[0054] FIG. 38 is a perspective view of the golf bag of FIG. 35 showing the two shoe pockets in the deployed configuration.
[0055] FIG. 39 is a side view of a shoe pocket assembly according to one embodiment.
[0056] FIG. 40 is a side view of a first side of another embodiment of a golf bag.
[0057] 41 is a side view of the second face (back face) of the golf bag of FIG.
[0058] 42 is a side view of a third side of the golf bag of FIG. 40, opposite the first side.
[0059] 43 is a side view of the fourth face (front face) opposite the second face of the golf bag of FIG.
[0060] FIG. 44 is a side view of the golf bag of FIG. 40, with the pocket pivoted along the seam.
[0061] FIG. 45 is a side view of the golf bag of FIG. 40, with the pocket pivoted along the seam.
[0062] FIG. 46 is a perspective view of the golf bag of FIG. 40, showing the seam between the pocket and the flat portion that will be waterproofed.
[0063] FIG. 47 is a perspective view of an embodiment of a subassembly for a golf bag in a folded configuration.
[0064] FIG. 48 is a perspective view of the subassembly of FIG. 47 in an expanded configuration.
[0065] FIG. 49 is a perspective view of the subassembly of FIG. 47, showing the end of the flat positioned in a snap-fit connection with the top of the compartment.
[0066] FIG. 50 is a perspective view of the subassembly of FIG. 47, showing the end of the flat positioned in a snap-fit connection with the base.
[0067] Figure 51 is a perspective view of the subassembly of Figure 47, showing the end of the flat with a snap fit connection to the base and an additional snap fit connection.
[0068] Figure 52 is a perspective view of the subassembly of Figure 47, showing the snap-fit connection of the flats with both the compartment top and base, and the seams of the flats that are sealed.
[0069] FIG. 53 is a perspective view of an assembled snap fit golf bag.
[0070] 54 is an elevational view of the top of a box for use in shipping disassembled golf bags and associated self-assembly systems. The box is placed next to a larger known box showing the top and is used to ship assembled golf bags.
[0071] Figure 55 is a side elevation view of the box of Figure 54. The box is placed next to a larger known box, showing the side, used to ship assembled golf bags.
[0072] Figure 56 is an elevational view of the markings printed on a portion of the box of Figure 54, the markings being shown as assembly instructions.
[0073] FIG. 57 is a perspective view of the golf bag in a folded and partially assembled state as stored during transport.
[0074] FIG. 58 is a perspective view of an embodiment of a self-assembly system for assembling the golf bag of FIG.
[0075] FIG. 59 is a perspective view of a connector for the stand assembly spring and a portion of the base that engages the connector to facilitate self-assembly.
[0076] FIG. 60 is a perspective view of the connector of FIG. 59 showing engagement with the base after self-assembly.
[0077] Fig. 61 is a perspective view of a portion of the leg self-assembly system, in particular an end cap connected to each leg and having a removable pin for connecting the leg to the mounting bracket of the golf bag of Fig. 57.
[0078] FIG. 62 is an elevational view of the pin shown in FIG.
[0079] FIG. 63 is an elevation view of an alignment aid removably connected to a leg and having two removable pins.
[0080] FIG. 64 is a perspective view of a first side of an alternative embodiment of an alignment aid, showing one leg attached and one pin attached for illustrative purposes.
[0081] 65 is a perspective view of a second side of the alignment aid of FIG. 64. FIG.
[0082] Figure 66 is a perspective view of a portion of the leg self-assembling system of Figure 58. The leg self-assembling system aligns with and is received by the golf bag mounting bracket during assembly.
[0083] FIG. 67 is a perspective view of a portion of the golf bag of FIG. 57, showing the strap encircling a portion of the spring and in an unlatched configuration.
[0084] 68 is a perspective view of a multi-piece end cap for use with the leg self-assembly system of FIG.
[0085] 69 is a perspective view of a first side of the multi-piece end cap of FIG. 68 showing the first piece separated from the second piece.
[0086] 70 is a perspective view of a second side of the multi-piece end cap of FIG. 69. FIG.
[0087] 71 is a perspective view of the first part of the multi-piece end cap of FIG. 69 showing the interior with a detent for retaining the second part.
[0088] FIG. 72 is a perspective view of the multi-piece end cap of FIG. 68 showing the completed self-assembly of the legs attached to the leg mounting brackets.
[0089] FIG. 73 is a perspective view of a portion of the golf bag of FIG. 57, showing the brackets connecting the springs to each leg.
[0090] FIG. 74 is a first perspective view of the bracket of FIG. 73.
[0091] FIG. 75 is a second perspective view of the bracket of FIG. 73.
[0092] FIG. 76 is a schematic diagram of a method for assembling the folded, partially assembled golf bag of FIG.
[0093] FIG. 77 is a perspective view of a two-piece base assembly system.
[0094] 78 is a front view of the ring portion of the two-piece base assembly system of FIG. 77. FIG.
[0095] 79 is a perspective view of a snap tab of the ring portion of FIG. 78. FIG.
[0096] 80 is a perspective view of the base of the two-piece base assembly system of FIG. 77. FIG.
[0097] 81 is a perspective view of the assembled two-piece base assembly system of FIG. 77. FIG.
[0098] FIG. 82 is a perspective view of the cover assembled on top of the compartment.
[0099] FIG. 83 is a perspective view of the cover and compartment top of FIG. 82 separated from one another.
[0100] FIG. 84 is a bottom view of the cover of FIG.
[0101] FIG. 85 is a perspective view of a pocket on a golf bag for an inflatable hip pad.
[0102] FIG. 86 is a perspective view of an embodiment of an inflatable hip pad.
[0103] FIG. 87 is a perspective view of a shoulder strap.
[0104] FIG. 88 is a perspective view of another embodiment of an end cap.
[0105] FIG. 89 is a perspective view of another embodiment of a mounting bracket.
[0106] 90 is a perspective view of the end cap of FIG. 88 and the mounting bracket of FIG. 89 in an assembled position.
[0107] FIG. 91 is an exploded view of another embodiment of the base assembly system.
[0108] 92 is a top perspective view of the base assembly system of FIG. 91. FIG.
[0109] FIG. 93A is a perspective view of an embodiment of a snap-on collar system.
[0110] FIG. 93B is a perspective view of the snap collar system of FIG. 93A with the zipper open.
[0111] FIG. 93C is a perspective view of the snap collar system of FIG. 93A with the zipper open and the elastic stretched.
[0112] FIG. 94A is a perspective view of an embodiment of an assembled modular divider top.
[0113] FIG. 94B is a perspective view of an embodiment of an assembled modular divider top.
[0114] FIG. 95 is a perspective view of the top ring of the modular divider top.
[0115] FIG. 96 is a perspective top view of a top ring of a modular divider top, according to one embodiment.
[0116] FIG. 97A is a perspective view of the cross member portion of the modular divider top of FIG. 94A.
[0117] FIG. 97B is a perspective view of the cross member portion of the modular divider top of FIG. 94B.
[0118] FIG. 98 is a perspective top view of the cross member portion of FIG. 97A.
[0119] FIG. 99 is a perspective side view of a cross member portion being inserted onto the top ring of a modular divider top, according to one embodiment.
[0120] FIG. 100 is a perspective view of a cross member portion of a modular divider top attached to a divider sleeve, according to one embodiment.
[0121] FIG. 101A is a perspective view of the front side of the leg mounting bracket separated from the divider top, according to one embodiment.
[0122] FIG. 101B is an enlarged perspective view of the leg mounting bracket of FIG. 101A connected to the partition top of FIG. 101A.
[0123] FIG. 102 is a perspective view of the integral partition top and leg mounting bracket.
[0124] FIG. 103 is a perspective view of a compartment top with a leg mounting bracket inserted into a flat portion having a window for receiving the leg mounting bracket, according to one embodiment.
[0125] FIG. 104 is a perspective view of the flat, fully installed leg mounting bracket and partition top of FIG.
[0126] FIG. 105A is a perspective view of an embodiment of an easy access / zippered pocket for a golf bag in an open configuration.
[0127] FIG. 105B is a perspective view of an embodiment of an easy access / zippered pocket of a golf bag in a closed configuration.
[0128] Fig. 106 is a perspective view of another embodiment of a golf bag, showing the location of the easily accessible, zippered pocket of Fig. 110.
[0129] FIG. 107 is a side view of another embodiment of a golf bag having a removable pocket.
[0130] FIG. 108 is a side view of the golf bag of FIG. 112, showing the removable pocket in a partially connected configuration.
[0131] FIG. 109 is a side view of the golf bag of FIG. 113, with the removable pocket shown in a separated configuration.
[0132] FIG. 110 is a side view of another embodiment of a golf bag having a removable pocket hidden under the lip of the golf bag.
[0133] FIG. 111 is a perspective view of a cart bag having a removable cooler bag in accordance with one embodiment, along with a pocket configured to receive the removable cooler bag.
[0134] FIG. 112 is a perspective view of a removable cooling bag, according to one embodiment.
[0135] FIG. 113 is a perspective view of one embodiment of the cart bag, showing the position of the stays behind the flat section.
[0136] FIG. 114 is a perspective view of the golf bag of FIG. 113 taken along line 114-114 of FIG.
[0137] FIG. 115 is a perspective view of the golf bag of FIG. 113 with flats removed to show one embodiment of the subassembly.
[0138] FIG. 116 is a perspective view of the golf bag of FIG. 114 with flats removed to show the subassemblies.
[0139] FIG. 117 is an enlarged view of the top of the compartment taken along line 117-117 of FIG.
[0140] FIG. 118 is an enlarged view of the top of the partition taken along line 118-118 of FIG.
[0141] FIG. 119 is an enlarged view of the top of the partition taken along line 119-119 of FIG.
[0142] FIG. 120 is an enlarged view of the top of the compartment taken along line 120-120 of FIG.
[0143] FIG. 121 is an enlarged view of a portion of the top of the compartment taken along line 121-121 of FIG.
[0144] FIG. 122 is a top view of the subassembly shown in FIG.
[0145] FIG. 123 is a top view of an example portion of a golf cart liner configured to receive a golf bag.
[0146] FIG. 124 is a top view of the liner of FIG. 123 with the golf bag base of FIG. 113 placed therein.
[0147] FIG. 125 is a perspective view of the top stay hub of the golf bag of FIG. 113 with the stays disposed therein.
[0148] FIG. 126 is a perspective view of the top stay hub of FIG. 125 with the stays removed.
[0149] 127 is a perspective view of another embodiment of a top stay hub for use with the golf bag of FIG. 113.
[0150] 128 is a perspective view of the base stay hub of the golf bag of FIG. 113. FIG.
[0151] FIG. 129 is an enlarged view of one of the base stay hubs of FIG. 128.
[0152] 130 is a perspective view of a divider sleeve connected to the subassembly of FIG. 115. FIG.
[0153] 131 is a perspective view of a portion of the flat attached to the top of the partition of the subassembly of FIG. 115. FIG.
[0154] FIG. 132 is a cross-sectional view of a portion of the partition top and flat portion.
[0155] 133 is a perspective view of a portion of the flat attached to the base of the subassembly of FIG. 115. FIG.
[0156] FIG. 134 is a cross-sectional view of a portion of the base and flat portion.
[0157] FIG. 135 is a perspective view of the golf bag of FIG. 113 shown in a folded configuration.
[0158] FIG. 136 is a perspective view of another embodiment of a golf bag shown in a folded configuration.
[0159] FIG. 137 is a perspective view of the golf bag of FIG. 136 showing assembly.
[0160] FIG. 138 is a perspective view of the golf bag of FIG. 136 in the deployed configuration.
[0161] FIG. 139 is a perspective view of another embodiment of a golf bag shown in a folded configuration.
[0162] FIG. 140 is a perspective view of the golf bag of FIG. 103 showing assembly.
[0163] FIG. 141 is a perspective view of the golf bag of FIG. 139 in the deployed configuration.
[0164] FIG. 142 is a perspective view of another embodiment of a golf bag shown in a folded configuration.
[0165] FIG. 143 is a perspective view of the golf bag of FIG. 142 in an unfolded configuration.
[0166] FIG. 144 is a perspective view of another embodiment of a golf bag with a portion of the flat removed.
[0167] FIG. 145A is a perspective view of another embodiment of a golf bag with the removable strap connection mechanism in a detached configuration.
[0168] FIG. 145B is a perspective view of the golf bag of FIG. 145A configured with a removable strap connection mechanism.
[0169] FIG. 146 is an enlarged perspective view of the golf bag of FIG. 145A with the detachable strap connection mechanism in a detached configuration.
[0170] FIG. 147 is a cross-sectional view of the detachable strap connection mechanism of FIG. 145B with the bag attachment tab at a 90 degree angle from the strap attachment tab.
[0171] FIG. 148 is a cross-sectional view of the detachable strap connection mechanism of FIG. 145B with the bag attachment tab at a 180 degree angle from the strap attachment tab.
[0172] Presented below is a golf bag, which may be a carry bag or cart bag, manufactured to allow assembly by mechanical means, such as snap-fit connections, without the need for complex tools. This snap-fit assembly provides economic savings in shipping costs and manufacturing time, and allows the end user to assemble the golf bag, rather than previous golf bags requiring molding or complete assembly in a specialized manufacturing plant. The golf bag includes a divider top, a divider sleeve, a base, and a flat. Some embodiments of the golf bag may further include a stand assembly having legs and springs. The stand assembly may be deployed to support the golf bag or retracted to allow convenient transport or storage of the golf bag. As described above, components of the golf bag may use snap-fit connections to engage with other components of the golf bag. Snap-fit connections eliminate the need for riveting, which requires skilled labor and expensive equipment. The golf bag may include subassemblies from which the golf bag is assembled. Snap-fit connections further allow the golf bag to be manufactured as a self-assembly kit that is completed by the end user of the golf bag. In some embodiments, certain components, such as pockets, are removable from the golf bag. The removable nature of these components allows for quick and easy customization of the golf bag.
[0173] Golf bags incorporating the subassembly offer advantages over previously designed golf bags. These advantages include (1) improving the golfer's experience with the golf bag by reducing bunching or gathering of the divider sleeve near the base, and (2) facilitating the insertion and removal of golf clubs into and from the golf bag when the golf bag is positioned in a tripod configuration with the stand assembly unfolded. Furthermore, the connecting members provide manufacturers with the ability to adjust tension in the divider sleeve (and subassembly) during the manufacturing process. Furthermore, the use of snap-fit connections and self-fasteners provides efficiencies and cost savings during the manufacture and assembly of the golf bags described herein, including a reduction in installation materials such as rivets and a reduction in the time required to connect the subassembly to the divider top and base. This results in a reduction in the total assembly time and cost of the golf bag. Due to the pre-assembled nature of the present invention and the reduced shipping volume, shipping costs and customs duty avoidance are also achievable. definition
[0174] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art. In case of conflict, the present document, including definitions, will prevail. Preferred methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention. All publications, patent applications, patents and other references mentioned herein are incorporated by reference in their entirety. The materials, methods and examples disclosed herein are illustrative only and are not intended to be limiting.
[0175] As used herein, the terms "comprise(s)," "include(s)," "having, has," "can," "contain(s)," and variations thereof are intended to be open-ended transitional phrases, terms, or words that do not exclude the possibility of additional acts or structures. The singular forms "a," "and," and "the" include plural references unless the context clearly dictates otherwise. Whether explicitly stated or not, the present disclosure contemplates other embodiments "comprising," "consisting of," and "consisting essentially of" the embodiments or elements presented herein.
[0176] The modifiers "about," "approximately," or "roughly" used in connection with quantities are inclusive of the stated value and have the meaning dictated by the context (e.g., they include at least the degree of error associated with measuring the particular quantity). The modifiers "about," "approximately," or "roughly" should be considered to disclose a range defined by the absolute values of the two endpoints. For example, the phrase "about 2 to about 4" also discloses a range of "2 to 4." The terms "about," "approximately," or "roughly" can refer to plus or minus 10% of the indicated number. For example, "about 10%" can indicate a range of 9% to 11%, and "about 1" can mean 0.9 to 1.1.
[0177] As used herein, "golf bag" may refer to a special type of storage bag for holding or storing golf clubs. Golf bags can be used for long-term storage of golf clubs or for transporting and storing golf clubs during play. Some golf bags also provide a means for storing other equipment such as tees, golf balls, rangefinders, ball markers, dive repair tools, golf gloves, rain gear for clubs and golf bags, and miscellaneous items that a golf player may want to access on the golf course. A golf bag, as defined below, comprises at least a flat section, one or more stays, a base, and a divider top.
[0178] As used herein, "Flat" may refer to a tubular portion, outer shell, outer housing, or cover attached to and extending between the top and base compartments of a golf bag. The Flat may be formed from leather, synthetic leather, fabric, or other suitable material. The Flat may include, among other features, one or more pockets and at least one carrying handle. Some embodiments of the Flat further include one or more shoulder straps.
[0179] As used herein, "base" may refer to a component that is the foundation of a golf bag. The base can support golf clubs to prevent them from falling off the bottom of the platform. The base can contact the ground and provides a sturdy structure that gives shape to the platform.
[0180] As used herein, "divider top" may refer to the component that gives the top of the golf bag a rigid shape and that includes openings for receiving and separating (or sorting) golf clubs that are inserted into the flat portion.
[0181] "Stay(s)," as used herein, can mean one or more rigid members that provide rigidity to the flat. One or more stays connect the base and the divider top.
[0182] As mentioned above, there are two classes of golf bags: "carry bags" and "cart bags." As used herein, "carry bag," as the name implies, may refer to a golf bag typically carried by a golfer between holes during a round of golf. Carry bags typically weigh less than cart bags. To reduce weight, carry bags are typically made of lighter materials than cart bags and may have a smaller diameter, such as less than 9 inches. There are several types of carry bags. Carry bags include stand bags, which include retractable legs that form a tripod and deploy to facilitate a freestanding position. Carry bags include Sunday bags, which are essentially ultra-lightweight, flexible "sleeves" that accept golf clubs but have minimal storage capacity for golf accessories to further reduce weight.
[0183] As used herein, "cart bag" may refer to a golf bag that is typically approximately 9-14 inches in diameter, includes multiple pockets for storing golf accessories (e.g., golf balls, rain gear, rangefinders, etc.), and is typically manufactured from a relatively stiff, heavy material, including leather, synthetic leather, or fabric. Due to their substantial size, weight, and ability to store golf accessories, cart bags are typically not carried by golfers during golf play. Instead, cart bags are transported by caddies, motorized carts, push carts, or pull carts. Non-limiting examples of cart bags include staff bags or tour bags.
[0184] As used herein, "snap fit connection" may refer to any connection that is engaged via a compressive force and cannot be released by an equal and opposite pulling force. A snap fit connection may be a snap fastener, a snap fit attachment, an interference fit, a snap button, or other similar fastening assembly (that forms a connection or is otherwise connected by an assembler). A snap fit connection may be secured without the use of tools.
[0185] Most snap-fit connections include at least one flexible component. Typically, one component of the snap-fit connection has a protrusion or ramp, and a second receiving component has a recess, opening, or housing that receives the protrusion or ramp of the first component. However, snap-fit connections are not limited to this exemplary embodiment. Many elements of a golf bag are described as "snap-fit," meaning that the element can be engaged with either itself or another element of the golf bag via a snap-fit connection. For example, a snap-fit bracket can be a bracket that is engaged with a divider top via a snap-fit connection.
[0186] As used herein, "collapse" means the act of folding, compressing, bending, compressing, or otherwise converting a unit into a state that occupies less volume than the unit's original or expanded state. The collapsed state of a golf bag may also be referred to as the "shipping configuration."
[0187] As used herein, "deploy" refers to the act of unfolding, unfolding, opening, or converting a unit into a state that occupies a larger volume than the unit in its folded state. The deployed state of the golf bag is also referred to as its "operational configuration."
[0188] As used herein, "Recipient" may mean a user of the golf bag, a person (e.g., a customer) who receives the golf bag in shipped form from a supplier (defined below), one or more persons associated with a point of sale (e.g., a golf shop), a distributor, or any other person who receives the golf bag.
[0189] As used herein, "Assembler" can mean either a recipient who is required to self-assemble the golf bag, or a worker at the manufacturing site who assists in the golf bag assembly process.
[0190] As used herein, "manufacturing site" may mean any factory, assembly plant, supplier, production location, warehouse, workshop, or other location where a golf bag is assembled before being sold, shipped, or otherwise provided to a recipient.
[0191] As used herein, "supplying company" may mean a company that sells, ships, or otherwise distributes golf bags. It is understood that a manufacturing site, as defined above, may be owned, contracted, supervised, employed, or otherwise associated with a supplying company.
[0192] As used herein, "sub-assembly" may refer to a grouping, assembly, unitization, or configuration of several components of a golf bag (e.g., a base or a divider top). A sub-assembly is a partially assembled unit that can be used to complete the assembly of a golf bag. Different embodiments of a sub-assembly may include different components. In many embodiments, a sub-assembly is foldable. A sub-assembly may be included in a golf bag kit, as defined below.
[0193] As used herein, a "golf bag kit" can refer to a collection of components or parts that can be assembled into a golf bag. The kit includes all components necessary to complete a golf bag, except for the tools required for assembly. The kit can include a partially assembled golf bag. In most embodiments, the kit includes components, parts, subassemblies, and / or partially assembled portions of a golf bag that are folded into a box for shipping. In other words, the kit can include a golf bag in a folded form along with the components necessary to expand, unfold, and / or complete the golf bag. The volume of the box required to hold the kit is generally smaller than the volume of the box required to hold a fully assembled golf bag. In some embodiments, kit components are shipped in separate boxes, but the overall shipping weight of the components remains less than the shipping weight of a fully assembled golf bag. Before any embodiments of the present disclosure are described in detail, it should be understood that the present disclosure is not limited in its application to the details or the configuration and arrangement of components as set forth in the following description or illustrated in the drawings. The present disclosure can support other embodiments and can be practiced or carried out in various ways. It is to be understood that the description of the particular embodiments is not intended to limit the disclosure, as it covers all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. DETAILED DESCRIPTION OF THE INVENTION
[0194] I. Golf Bag Described herein is an easy-to-manufacture golf bag that further saves on transportation costs without sacrificing ergonomics, durability, and the numerous options for storing and transporting golf clubs and golf-related items required by a golfer during a round of golf. The golf bag may include snap-fit components. The golf bag may be a carry bag or a cart bag. The carry bag includes at least one flat portion including one or more straps, one stay, a base, a divider top, and a stand assembly including legs. The cart bag includes at least a flat portion, two or more stays, a base, and a divider top. For ease of explanation and understanding, and for purposes of illustration only, the following detailed description will refer to the golf bag as a carry bag or a cart bag. The referenced figures are provided for illustrative purposes, and it should be understood that embodiments of the carry bag 10 or cart bag 1010 disclosed herein may be incorporated into any suitable class, type, or size of golf bag. Generally, golf bag 10, 1010 is sized to carry a full set of golf clubs, such as a set of golf clubs including one or more combinations of drivers, woods, hybrids, irons, wedges, and / or putters. A full set of golf clubs is not foldable and has a length of about 32 inches to about 49 inches, depending on the clubs.
[0195] Figures 1-90, 94A-104, and 107-110 illustrate an embodiment of golf bag 10 having features and embodiments similar to a carry-type golf bag. Figures 91-93C, 105A-106, and 111-144 illustrate an embodiment of golf bag 1010 having features typically associated with a cart bag. The features disclosed for golf bag 10 and golf bag 1010 may be selectively implemented in either a carry bag or a cart bag, as desired. For purposes of the following description, golf bags 10 and 1010 will be referred to as golf bags in general and as carry bag 10 and cart bag 1010 in particular.
[0196] 1B, 1C, 1D, and 1E show right, back, left, and front views, respectively, of an embodiment of golf bag 10. Referring to FIGS. 1 and 13, the general components of golf bag 10, 1010 include base 34, 1034, divider top 30, 1030, divider sleeve 46, 1046, one or more stays 39, 1039, and flat 14, 1014. Golf bag 10, 1010 can be formed from subassemblies 42, 1042. Subassemblies 42, 1042 include one or more of base 34, 1034, divider top 30, 1030, divider sleeve 46, 1046, one or more stays 39, 1039, and flat 14, 1014. The top divider portion 30, 1030 mounts one or more stays 39, 1039, flat portion 14, 1014, and divider sleeve 46, 1046. The base 34, 1034 mounts one or more stays 39, 1039, flat portion 14, 1014, and divider sleeve 46, 1046. The one or more stays 39, 1039 provide rigidity to the golf bag 10, 1010 and hold the base 34, 1034 and the top divider portion 30, 1030 in a fixed position relative to each other. The generally cylindrical flat portion 14, 1014 defines a compartment for storing golf clubs and extends between the top divider portion 30, 1030 and the base 34, 1034. The divider sleeve 46, 1046 is attached to the top divider portion 30, 1030 and extends toward the base 34, 1034. The divider sleeve 46, 1046 is attached to the base 34, 1034 or bottom end of the flat 14, 1014 via a connecting member 50. The divider top 30, 1030 and the divider sleeve 46, 1046 provide a means for separating the golf clubs within the golf bag 10, 1010 so that the golf clubs do not bunch together or become trapped with one another. The components of the golf bag 10, 1010 are described in more detail in the following sections. A. Divider top and divider sleeve
[0197] The golf bag 10, 1010 includes a divider top 30, 1030 and a divider sleeve 46, 1046. FIGS. 7, 8, 117, and 118 show the divider top 30, 1030. FIG. 7 shows the divider top 30 with the divider sleeve 46 attached. As shown in FIG. 7, the divider opening 82 defines an entrance to a plurality of divider portions 86 of the divider sleeve 46 that extend from the divider top 30 toward the base 34. Each of the divider portions 86, 1086 receives one or more golf clubs, allowing a golfer to sort or isolate particular golf clubs while the clubs are received within the golf bag 10, 1010. For example, a golfer may isolate woods and / or hybrids from irons. As another example, a golfer may: The irons may be sorted among multiple dividers 86, 1086, with lower lofted irons (e.g., 4 iron through 7 iron) in a separate divider 86, 1086 from higher lofted irons (e.g., 8 iron through wedges).
[0198] The partition top 30, 1030 includes an outer ring 74, 1074 that defines the perimeter of the partition top 30, 1030. The partition top 30, 1030 defines one or more handles 33, 103a, 1033b that are formed with or otherwise connected to the partition top 30, 1030 and extend beyond the boundary defined by the outer ring 74, 1074. With reference to FIGS. 8, 117, and 118, the partition sleeve 46, 1046 has been removed to further illustrate the partition top 30, 1030. In one embodiment, at least one cross member 78, 1078 extends across the portion defined by the outer ring 74, 1074 to define a plurality of partition openings 82, 1082. 8, a plurality of cross members 78a, 78b extend across the portion defined by the ring 74, and at least one intermediate member 80 extends between the cross members 78a, 78b to define a dividing opening 82. The cross members 78, 1078 and / or intermediate members 80, 1080 may define any suitable number of dividing openings 82, 1082, including, but not limited to, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, or 20 openings.
[0199] The dividing openings 82, 1082 can include a variety of shapes, including, but not limited to, squares, rectangles, triangles, parallelograms, trapezoids, circles, and ovals. Multiple shapes of dividing openings 82, 1082 can be implemented in the same divider top 30, 1030 to create a pattern. In some embodiments, one or more of the dividing openings 82, 1082 are shaped to accommodate a particular type of club. For example, in the embodiment of FIG. 117, the putter well opening 1716 is designed to accommodate a putter-type club. In some embodiments, one or more of the openings 82, 1082 can open at different heights above the bottom edge of the divider top 30, 1030. The different heights of the openings can allow shorter clubs to be placed in openings that open at a lower height and longer clubs to be placed in openings that open at a higher height.
[0200] The divider top 30, 1030 further defines a top stay-receiving channel 166, 174a. The top stay-receiving channel 166, 174a is configured to receive the top stay hinge 162, 1740, connecting the stay 39, 1039 to the divider top 30, 1030. Typically, the top stay-receiving channel 166, 174a is located on the inner surface of the outer ring 74, 1074, adjacent the rear surface of the golf bag 10, 1010. Some embodiments of the divider top 30, 1030 can also include one or more stay hubs for directly receiving secondary stays. These stay hubs can be located on the outer surface of the outer ring 74, 1074.
[0201] Some embodiments of the divider top 30, 1030 further include a flat attachment mechanism for engaging the flat 14, 1014. The flat attachment mechanism for engaging the flat 14, 1014 can include attachment apertures, snap buttons, a surface for engaging a self-fastening connecting member of the flat, or other suitable connecting means. Note that in most embodiments, the flat attachment mechanism is integral or located on the outer ring 74, 1074. In some embodiments, the flat is sewn or glued directly to the divider top 30, 1030 rather than being connected via an attachment mechanism.
[0202] In some embodiments, the partition top 30, 1030 further comprises a partition attachment mechanism. The partition attachment mechanism may comprise attachment apertures, snap buttons, other snap-fit connections, surfaces that engage with the self-fastening connecting members of the partition sleeve 46, 1046, or other suitable connection means. The connection of the partition sleeve 46, 1046 to the partition top 30, 1030 is described in further detail below.
[0203] The divider top 30, 1030 can be formed as a single, unitary piece or as multiple pieces joined together. In some embodiments, the divider top 30, 1030 includes multiple pieces to allow for easy customization of the divider top 30, 1030. The divider top 30, 1030 can be a modular divider top assembly, such as modular divider top assembly 830 described below. The divider top 30, 1030 can include a cover, such as cover 870 described below. Multi-piece embodiments of the divider top 30, 1030 can allow for color customization and / or divider opening customization. For example, the number and / or shape of the openings 82, 1082 can be customized based on the recipient's desired opening pattern. Some golfers prefer a large number of openings 82, 1082 to allow for sorting each golf club into individual openings 82, 1082. Other golfers prefer a smaller number of openings 82, 1082 to allow for easier insertion of multiple clubs into each of the larger openings. 1.Modular partition top
[0204] 94-97, a modular divider top assembly 830 is shown comprising a top ring 840 and a cross member portion 850. While the illustrated embodiment of the modular divider assembly 830 resembles the divider top 30 of a carry bag, the concept of the modular divider assembly 830 can be applied to any class, type, or design of golf bag. The divider top is shaped so that the cross member portion 850 fits within the top ring portion 840. In some embodiments, the cross member portion 850 is attached to the divider sleeve 46. The modular coupling between the top ring 840 and the cross member portion 850 allows various embodiments of the cross member portion 850 to be interchangeably attached to the top ring 840. This allows for cost-effective customization of the divider layout in the golf bag 10, 1010.
[0205] As shown in FIG. 96, the top ring 840 of the modular divider top 830 includes a wall 841, a shelf 842, an internal shelf 843, an internal support 844, and a handle 845. Some embodiments include more than one handle. The wall 841 forms the bottom of the top ring 840 and extends vertically downward from the shelf 842. The wall 841 can have a height of 0.5 to 2.5 inches. The height of the wall 841 is measured from the bottom edge of the wall 841 to the intersection of the wall with the shelf 842. For example, the wall height can be 0.5, 1.0, 1.2, 1.4, 1.6, 1.8, 2.0, 2.2, 2.4, or 2.5 inches. The shelf 842 of the top ring 840 extends outward from the wall 841 and corresponds to a shelf on the body of the golf bag 10. The ledge 842 helps hold the top ring 840 on top of the golf bag 10 and prevents the top ring 840 from sliding down into the main body of the golf bag 10. The handle 845 is located at the rear end of the top ring 840 so that the handle 845 is located on the back side of the golf bag 10 when the top ring 840 is attached to the golf bag 10. The interior ledge 843 of the top ring 840 corresponds to the ledge of the cross member portion 850. The interior ledge 843 can surround the entire interior of the top ring 840, or the interior ledge 843 can surround only a portion of the interior of the top ring 840.
[0206] In some embodiments, internal supports 844 extend inward from multiple sides of the top ring 840. The internal supports 844 can include side-to-side supports and / or front-to-back supports (not shown). The top ring 840 can include zero supports, one, two, three, four, five, or six supports. In some embodiments, the internal supports 844 are ribs extending inward and upward at angles between 15° and 45°. The internal supports 844 can be 15, 20, 25, 30, 35, 40, or 45 degrees. These ribs can have lengths between 0 and 2 inches. The rib lengths can be 0.2, 0.4, 0.6, 0.8, 1.0, 1.2, 1.4, 1.6, 1.8, or 2.0 inches. These ribs can be connected to the top ring at one end, as shown in FIG. 2. In other embodiments, the internal support is a beam (not shown) that extends completely from one side of the top ring 840 to the opposite side of the top ring 840 (side-to-side support) or completely from the front to the rear of the top ring 840 (front-to-rear support). In some embodiments, a front-to-rear support may intersect two or more side-to-side supports. Similarly, a side-to-side support may intersect two or more front-to-rear supports. The beam can be straight or arcuate. Some embodiments, such as that shown in FIG. 95, do not include an internal support. In some embodiments, the top ring 840 further includes an internal protrusion 846 near the rear end of the top ring 840. The internal protrusion 846 can include a hub for connecting the stays 39 to the modular partition assembly 830. The hub has a cavity extending upward into the internal protrusion 846 to receive the stays 39.
[0207] As shown in FIG. 96 , the cross member portion 850 of the modular divider top 830 includes a body wall 851, an exterior shelf 852, a plurality of side-to-side cross members 853, and a plurality of front-to-rear cross members 854. The body wall 851 is sized to fit within the top ring 840. The exterior shelf 852 surrounds the body wall 851 and corresponds to the interior shelf 843 of the top ring 840. The interior shelf 843 of the top ring 840 and the exterior shelf 852 of the cross member portion 850 prevent the cross member portion 850 from sliding under the top ring 840 and help secure the cross member portion 850 in place. The plurality of cross members 853 can include one, two, three, four, or more cross members extending from one side of the body wall 851 to the opposite side of the body wall 851. In some embodiments, one or more side-to-side cross members 853 intersect with two or more front-to-rear cross members 854. In some embodiments, one or more cross members 853 do not contact the body wall 851. The multiple front-to-rear cross members 854 can include 1, 2, 3, 4, 5, or more cross members. In some embodiments, one or more front-to-rear cross members 854 intersect with two or more side cross members 853. In some embodiments, one or more front-to-rear cross members 854 do not contact the body wall 851 of the cross member 850.
[0208] The structural combination of the side-to-side cross member 853 and the front-to-back cross member 854 forms 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, or more openings for receiving golf clubs. In some embodiments, the replaceable cross member portion 850 is provided with 4, 5, 7, or 14 openings for receiving golf clubs. As shown in FIGS. 3 and 4 , the cross member includes a hollow groove or channel 855 that engages with the internal support 844 of the top ring 840. In some embodiments, the cross member portion 850 further includes a notch 856 that corresponds to the internal protrusion 846 on the top ring 840. The internal protrusion 846 and notch 856 align the cross member portion 850 with the top ring 540 during assembly of the modular divider top 830.
[0209] The divider sleeve 46 includes one or more compartments extending from the top of the golf bag 10 toward the base 34. FIG. 100 shows the divider sleeve 46 attached to the cross member portion 850 of the modular divider top 830. As described with reference to FIGS. 4-6C, the divider sleeve 46 can further include multiple connecting members (or fasteners) at the bottom end 47 of the divider sleeve 46. The multiple connecting members can include one, two, three, four, five, six, or more connecting members. The connecting members can include elastic strips and clips, snaps, or any other suitable mechanical fastening mechanism. The connecting members at the base of the divider sleeve can be secured to the base of the golf bag 10, 1010 or to the bottom end of the flat portion 14.
[0210] Advantages of the modular divider top assembly 830 include efficient divider top customization, a streamlined appearance, a lighter overall divider top weight than a single divider top, and better protection for the club shaft. As described below, the cross member portion 850 can be formed from a lighter material than the top ring 840, allowing the divider top 30, 1030 to have a lighter overall weight. The modular nature of the divider top assembly 830 allows manufacturers to easily and cost-effectively offer recipients more color, texture, divider pattern, and graphic options by providing customized cross member portions 850. Because the golf bag 10, 1010 can be assembled almost entirely without the cross member portion 850 of the divider top 830, suppliers can pre-assemble the bag with the top ring 840 and later secure the customized cross member portion 850 to the top ring 840, as described in the Methods section below. 2.Cover on cross member at top of partition
[0211] 82-84 illustrate another embodiment of the divider top 30, 1030. A cover 870 can be attached over the cross member 78 and the intermediate member 80. The cover 870 protects the cross member 78 and any golf clubs that may strike the divider top 30, 1030 when inserted into the golf bag 10, 1010. The cover 870 also allows for customization of the color of the divider top 30, 1030. Divider top 30, 1030 embodiments that include one or more intermediate members can also include the cover 870. However, for purposes of this specification, only embodiments that include one intermediate member 80 are shown.
[0212] The cover 870 can be a one-piece system that allows for easy one-step assembly with the divider top 30. This is as opposed to having to wrap a flap 90 around each cross member 878 and intermediate member 880 of the divider top 30. In some golf bags, the divider sleeve 46, 1046 includes one or more flaps 90. The one or more flaps 90 serve the dual purpose of securing the divider sleeve 46, 1046 to the divider top 30, 1030 and protecting the cross members 78, 878, 1078 of the divider top 30, 1030. The cover 870 only requires assembly to place the cover 870 over the cross members 878 and intermediate members 880. Additionally, the cover 870 can offer more opportunities for customization of color, texture, or graphics. The cover 870 potentially provides greater protection for the golf club than a flap 90 system.
[0213] The cover 870 can be fixed or glued to the partition top 30. The cover 870 can include a cover outer ring 874 that can follow the same contour as the outer ring 74 of the partition top 30. Additionally, the cover outer ring 874 can have a smaller circumference than the circumference of the outer ring 74 such that the outer surface of the cover outer ring 874 is adjacent to the inner surface of the outer ring 74 when assembled. The cover 870 further includes at least one cross member cover 878 that extends across a portion of the cover outer ring 874 and defines a plurality of cover openings 882 and corresponds to at least one cross member 78 of the partition top 30. In some embodiments, referring to FIG. 83 , a plurality of cross member covers 878 a, 878 b extend across the portion defined by the cover outer ring 874. At least one intermediate member cover 880 extends between the cross member covers 878 a, 878 b and defines a cover opening 882 that corresponds to the partition opening 82. Referring to FIG. 84 when viewed from below, the cross member cover 878 and the intermediate member cover 880 include channels 890 such that the cross member 78 and the intermediate member 80 fit inside the channels 890 when assembled.
[0214] In other embodiments, cover 870 can include cross member cover 878 and at least one intermediate member cover 880, and can lack cover outer ring 874. In these or other embodiments, when viewed from below, cross member cover 878 and intermediate member cover 880 can include channels 890 such that cross members 78 and intermediate members 80 can fit inside channels 890. When assembled, cross member cover 878 and intermediate member cover 880 can cover cross members 78 and intermediate members 80 while leaving outer ring 74 of partition top 30 exposed.
[0215] In other embodiments, the cover 870 can include a cover outer ring 874 and can lack the cross member cover 878 and the middle member cover 880. In these or other embodiments, when viewed from below, the cover outer ring 874 can include a channel 890 such that the outer ring 74 can fit inside the channel 890. When assembled, the cover outer ring 874 can cover the outer ring 74, leaving the member cover 878 and the middle member 880 of the partition top 30 exposed.
[0216] In some embodiments, channel 890 can be filled with an adhesive or epoxy that, when assembled, secures cover 870 to compartment top 30. In other embodiments, cover 870 can be secured to compartment top 30 by any suitable mechanism. For example, cover 870 can be secured to compartment top 30 by a screw mechanism, a snap fit mechanism, a hook-and-loop mechanism (VELCRO®), a rivet, a latch mechanism, a buckle mechanism, a clip mechanism, a strap mechanism, a pin mechanism, or any other suitable mechanism.
[0217] In some embodiments, cover 870 can be the same color as compartment top 30. In other embodiments, cover 870 can be a different color than compartment top 30. In other embodiments, cover 870 can be blue, green, yellow, orange, red, purple, white, black, gray, gold, or any other suitable color. 3.Partition top material
[0218] The divider top 30, 1030 is preferably made of polypropylene or other thermoplastic polymer for flexibility, strength, and lightweight construction. Specifically, the divider top 30, 1030 can be formed from a glass-filled polymer or any other suitable plastic. In some embodiments, the divider top 30, 1030 can be formed from multiple materials, including, but not limited to, glass-filled polymer, polypropylene, or any other thermoplastic polymer.
[0219] In embodiments of the modular divider top 830, the top ring 540 can be formed from a material similar to that from which the divider tops 30, 1030 can be formed. Also, in embodiments of the modular divider top 830, the cross member portion 850 material can be formed from ethylene-vinyl acetate (hereinafter "EVA"), Croslite® (Crocs®, Boulder, Colorado), polyurethane (hereinafter "PU"), silicone, or any other suitable material. EVA offers a non-toxic, strong, and low-density option that reduces the weight of the modular divider top assembly 830. Croslite® (Crocs®, Boulder, Colorado) offers shock-absorbing properties along with UV resistance and low density. Silicone offers a non-reactive, easy-to-manufacture option that is resistant to extreme environments. In some embodiments, the molded divider top 830 includes multiple materials. The flexible nature of some materials requires additional support. Additional support is provided by the multi-material construction of cross member portion 850 of modular divider top 830 or by additional support from top ring 540 such as a full beam for internal support instead of ribs. The material of cross member portion 850 can reduce the overall weight of the golf bag divider.
[0220] In embodiments having a cover 870, the cover 870 can be made of any material that has soft, lightweight properties. The cover can include open-cell, closed-cell foam, or any other suitable material. For example, the cover can include materials such as PU foam, polyethylene foam, EVA foam, Croslite® (Crocs®, Boulder, Colorado), reticulated polyurethane foam, polyethylene plastic, polyurethane plastic, polypropylene plastic, polycarbonate plastic, rubber, silicone, or any other suitable material. Additionally, in some embodiments, the cover 870 can include additional padding or padding material. Embodiments of the divider top 30 having the cover 870 can be lighter than traditional fabric, mesh, or filler-containing flap systems. A. Bass
[0221] The golf bag 10, 1010 may further include a base 34, 1034 that forms the foundation of the golf bag 10, 1010. Typically, the base 34, 1034 engages one or more stays 39, 1039 and flat 14, 1014 of the golf bag 10, 1010. FIGS. 4, 119, and 120 at least partially illustrate embodiments of the golf bag base 34, 1034 referenced in the following description. The base of the golf bag 10, 1010 may include a bottom surface 38, 1038 for holding a club in contact with the ground, a lip 72, 1072 for engaging the flat 14, 1014, and one or more stay-receiving channels 174, 1174b to help hold the golf bag 10, 1010 upright. The lip 72, 1072 extends away from the bottom surface 38, 1038 and defines a perimeter (or circumference) of the base 34, 1034. In some embodiments, the base 34, 1034 may further comprise means for engaging a stand assembly system for the carry bag. In some embodiments of the golf bag 10, 1010, the base 34, 1034 may comprise a base assembly having two portions that engage via a snap-fit connection, as described below.
[0222] The base 34, 1034 further includes base stay receiving channels 174, 174b configured to receive base stay hinges 170, 1740 that connect the stays 39, 1039 to the base 34, 1034. Typically, the base stay receiving channels 174, 174b are located on the inner surface of the outer ring 74, 1074 and adjacent the rear surface of the golf bag 10, 1010. Some embodiments of the base 34, 1034 may also include one or more base stay hubs for directly receiving secondary stays. These stay hubs may be located on the outer surface of the outer ring 74, 1074.
[0223] The base 34, 1034 includes a flat attachment mechanism for securing the flat 14, 1014 to the base 34, 1034. The flat attachment mechanism can include attachment apertures, snap buttons, surfaces or slots for engaging the self-fastening connecting members 50 of the flat 14, 1014, or other suitable connection means. In most embodiments, the flat attachment mechanism is integral with or disposed on the lip 72, 1072 of the base. In some embodiments, the flat attachment mechanism for securing the flat 1014 to the base 1034 includes a plurality of attachment apertures 1728 on the lip 1072 (shown in FIG. 119 ). The attachment apertures 1728 are disposed around the periphery (or circumference) of the lip 1072. Each attachment aperture 1728 is configured to receive a fastener to facilitate attachment of the flat 1014 to the lip 1072, and more specifically, attachment of the flat 1014 to the base 1034. The attachment of the flat 14, 1014 to the base 34, 1034 is described in further detail below.
[0224] Additionally, the base 34, 1034 may include a partition attachment mechanism for securing the partition sleeve 46, 1046 to the base 34, 1034. The partition attachment mechanism may include attachment apertures, snap buttons, snap clips, other snap-fit connection mechanisms, surfaces or slots that engage with the self-fastening connection members of the partition sleeve 46, 1046 or other suitable connection means.
[0225] For example, in one embodiment of the partition attachment mechanism shown in FIGS. 4 and 5 , the base 34, 1034 includes a plurality of slots 62 for the partition sleeves 46. The plurality of slots 62 extend through the lip 72 and are disposed around the periphery of the base 34. Each slot of the plurality of slots 62 is configured to receive a respective connecting member 50, as described in more detail below (in the connecting member section). For example, in another embodiment of the partition attachment mechanism shown in FIGS. 119 , 120 , and 86 , the bottom surface 38, 1038 includes a plurality of partition attachment openings 1732. The partition attachment holes 1732 extend through the bottom surface 38, 1038. Each partition attachment opening 1732 is configured to receive a fastener to facilitate attachment of the partition sleeve 1046 to the bottom surface 38, 1038, and more specifically, to the base 1034. In other embodiments of the partition attachment mechanism, the partition sleeve 46, 1046 is sewn directly to the base 34, 1034. Other embodiments of the partition attachment mechanism are shown and described in more detail below with respect to the connection of the partition sleeve 46, 1046. 1. Base Assembly (Two-piece snap-together base)
[0226] In some embodiments, the base 34, 1034 may include a two-piece snap-together base assembly. The following description refers to Figures 77-81, which show a first embodiment of a base assembly 900 in a carry bag, and Figures 91 and 92, which show a second embodiment of a base assembly 1900 in a cart bag.
[0227] 77 and 91 , the base assembly 900, 1900 can include a ring portion 910, 1910 and a base portion 920, 1920. The ring portion 910, 1910 can include an upper end 911, 1911 configured to mate with the flat portion 14, 1014 and a lower end 912, 1912 including a plurality of snap tabs 930, 1930. Each snap tab 930, 1930 can include a protruding surface 932, 1932 disposed on an outer surface and configured to mate with the base portion 920, 1920. The base portion 920, 1020 can include a flat bottom surface 938, 1938 and a vertical lip 972, 1972 extending upwardly from the bottom surface 938, 1938, defining the perimeter of the base assembly 900, 1900. The vertical lip 972, 1972 includes a plurality of slots 973, 1973. Each slot 973, 1973 is configured to receive a corresponding protruding surface 932, 1973 when the base assembly 900, 1900 is in the assembled position.
[0228] 78 and 91 , the ring portion 910, 1910 of the base assembly 900, 1900 can include an upper end 911, 1911 having a first diameter and a lower end 912, 1912 having a second diameter. In many embodiments, the first diameter is larger than the second diameter. The first diameter can be equal to the diameter of the vertical lip 972, 1972 so that when the ring portion 910, 1910 is assembled to the base portion 920, 1920, the lower end 912, 1912 fits inside the vertical lip 972, 1972 and the upper end 911, 1911 rests on the vertical lip 972, 1972. In other embodiments, the second diameter can be larger than or the same as the first diameter. For example, in some embodiments, the second diameter is larger than the first diameter so that when the ring portion 910, 1910 is assembled to the base portion 920, 1920, the lower end 912, 1912 fits outside the vertical lip 972, 1972 and the upper end 911, 1911 rests on top of the vertical lip 972, 1972.
[0229] The ring portion 910, 1910 can have any suitable shape. In the illustrated embodiment, when viewed from above, the ring 910, 1910 has a square shape with rounded corners. In other embodiments, the ring can be rectangular, triangular, circular, or any other suitable shape that corresponds to the base 920, 1920.
[0230] 77-81 , the bottom end 912 of the ring portion 910 includes a plurality of snap tabs 930. Each snap tab 930 is defined by a pair of notches 931 extending upward from the bottom end 912 of the ring portion 910. The notches 931 allow the snap tabs 930 to flex when assembled to the base portion 920. In some embodiments, each snap tab 930 may be defined by a single notch 931 extending upward from the bottom end 912 of the ring portion 910. In other embodiments, the notches 931 may extend downward from the top end 911 of the ring portion 910. In another embodiment, the snap tabs 930 may extend outward from the bottom end 912 of the ring portion 910.
[0231] 79 , each snap tab 930 has a protruding surface 932 disposed on an outer surface of the snap tab 930. In some embodiments, the protruding surface 932 can have a first end 935 that forms a 90-degree step with the outer surface of the snap tab 930 and a second end 936 that tapers toward the outer surface of the snap tab 930. In other embodiments, the protrusion can include a height that remains constant, increases, or decreases from the first end 935 to the second end 936. Additionally, the protruding surface 932 can include a width or length that increases, decreases, or remains constant from the first end to the second end.
[0232] In the illustrated embodiment, the protruding surface 932 has a rectangular shape. In other embodiments, the protruding surface 932 can comprise any shape, such as a triangle, a circle, a trapezoid, or any other suitable shape. Furthermore, the protruding surface 932 can include any portion of the outer surface of the snap tab 930. In many embodiments, the protruding surface 932 comprises three-quarters of the outer surface of the snap tab 930. In other embodiments, the protruding surface 932 can include 20%, 30%, 40%, 50%, 60%, 70%, 80%, or 90% of the outer portion of the snap tab 930. For example, the protruding surface 932 can include 20%-50%, 40%-70%, or 50%-90% of the outer portion of the snap tab 930.
[0233] 91 and 92, the ring portion 1910 does not include a notch. Thus, the snap tab 1930 is defined as a portion of the lower end 1912 of the ring portion 1910 that includes protruding surfaces 1932. These protruding surfaces 1932 extend adjacently from the bottom periphery of the lower end 1912 of the ring portion 1910 toward the upper end 1911 of the ring portion 1910. The protruding surfaces 1932 slope outward from the surface of the ring portion 1910. The snap tab 1930 is designed as a snap-fit connection that engages with a slot 1973 in a vertical lip 1972 of the base portion 1920.
[0234] 79 and 91, the snap tabs 930 have a rectangular shape when the base assembly 900 is viewed from the side. In other embodiments, the snap tabs 930 can have any shape. For example, the snap tabs 930 can have a triangular, circular, trapezoidal, or any other suitable shape.
[0235] 80 and 91 , the base portion 920, 1920 of the base assembly 900, 1900 includes a bottom surface 938, 1938 and a vertical lip 972, 1972 extending outward from the periphery of the flat bottom surface 938, 1938. The vertical lip 972, 1972 can include a plurality of slots 973, 1973 configured to receive the protruding surfaces 932, 1932 disposed on the snap tabs 930, 1930. The plurality of slots 973, 1973 can include 2, 3, 4, 5, 6, 7, 8, 9, 10, or more slots. In the embodiment of FIGS. 77-81 , each slot 973 begins at the bottom of the vertical lip 972 and extends partway to the top of the vertical lip 972. The base portion 920 includes a cover 974 disposed within the vertical lip 972, covering a portion of the slots 973. The covers 974 extend partially above the slots such that the bottom surface of each snap tab 930 abuts the top surface of each corresponding cover 974 when the base assembly 900 is in the assembled position.
[0236] 91 and 92 (base assembly 1900), vertical lip 1972 of base portion 1920 further includes a channel 1975 for receiving bottom end 1912 of ring portion 1910. Inner walls 1976 and outer walls 1977 of channel 1975 help align and secure ring portion 1910 to base portion 1920. Inner walls 1976 and outer walls 1977 of channel 1975 also add structural rigidity to two-piece base assembly 1900. In most embodiments, when base portion 1920 is assembled to ring portion 1910, bottom end 1912 of ring portion 1910 fits inside channel 1975 of vertical lip 1972 of base portion 1920. In other embodiments, when the base portion 1920 is assembled to the ring portion 1910, the bottom end 1912 of the ring portion 1910 fits over the outside of the vertical lip 1972 of the base portion 1920. In still other embodiments, similar to the embodiment of Figures 77-81, when the base portion is assembled to the ring portion, the bottom end of the ring portion fits over the inside of the vertical lip of the base portion. In embodiments in which the bottom end of the ring portion fits over the outside or inside of the vertical lip, the vertical lip does not include the channel 1975. In the embodiment of Figures 91 and 92, the slot 1973 is an opening in the outer wall 1977 of the channel 1975 in the vertical lip 1972. In this embodiment, the snap tab 1930 is visible through the slot 1973 when the base portion 1910 is engaged with the ring portion 1910 of the base assembly 1900.
[0237] In the illustrated embodiment, the slot has a rectangular shape. In other embodiments, the slot can include any shape when viewed from the outside of the base. For example, the slot can be triangular, circular, trapezoidal, or any other suitable shape that corresponds to the shape of the protruding surface on the snap tab.
[0238] 81 and 92, the base assembly 900, 1900 is shown in the assembled position. To assemble the base assembly 900, 1900, the snap tabs 930, 1930 on the ring portion 910, 1910 are aligned with the slots 973, 1973 on the base portion 920, 1920. The ring portion 910, 1910 is then pressed into the base portion 920, 1920. In the embodiment of FIGS. 77-81, the bottom of the snap tabs 930 abuts the top surface of the cover 974. Any embodiment of the base assembly can further include any of the split sleeve connecting members 50, 50c described below. The split sleeve connecting member 50, 50c couples the split sleeve 46 to either the ring portion or the base portion.
[0239] The flat bottom surface 938, 1938 of the base portion 920, 1920 can include a raised portion, such as the raised portion 1921 in FIGS. 91 and 92. The raised portion 1921 on the bottom surface 938, 1938 can be roughly cross-shaped, leaving four recesses, such as the recesses 1923, while the bottom surface 938, 1938 is not raised. The recesses 1923 extend below the raised portion 1921 on the bottom surface 938, 1938 on the exterior surface of the base 34, 1034, forming four protrusions. In some embodiments, the recesses 1923 include ridges, bumps, channels, grooves, or other grip and roughness features. These features improve durability and prevent the recesses 1923 from slipping on the ground. In other embodiments, the raised portion 1921 can be circular, oval, triangular, rectangular, diamond-shaped, or any other suitable shape. In some embodiments, at least a portion of the recess 1923 is composed of a material that is different from the material of the bottom surface 938,1938.
[0240] The base assembly 900, 1900 may further comprise a base stay receiving channel (similar to 174, 174b described above for the base 34, 1034) integral with the inside of the upper end 911, 1911 of the ring portion 910, 1910. In some embodiments, the ring portion 910, 1910 of the base assembly 900, 1900 further comprises a plurality of stay ports (similar to the plurality of stay ports described above for the base 34, 1034) integral with the ring portion 910, 1910 for receiving one or more secondary stays.
[0241] The two-piece base assembly 900, 1900 allows for more efficient assembly of the golf bag 10, 1010 compared to systems having a one-piece base 34, 1034. The ring portion 910, 1910 may be coupled to the flat portion 14 via a snap-fit connection, stitching, pins, buttons, clamps, zippers, or any other suitable mechanism. The base assembly 900, 1900 provides access to the interior of the flat portion 14 through an opening in the bottom of the ring portion 910, 1910. This allows for an easier coupling process, as opposed to coupling the flat portion 14, 1014 to the base 34, 1034 by entering through the top of the golf bag 10, 1010. Coupling of the split sleeve 46 to the base 920, 1920 can be completed prior to coupling the base 920, 1920 and ring portion 910, 1910. This provides easy access to the interior of the base portion 910, 1910 and allows for an easier manufacturing process as opposed to attaching the divider sleeve 46 to the base portion 920, 1920 by entering through the top of the golf bag 10, 1010. B. Split sleeve mounting mechanism
[0242] The golf bag 10, 1010 may include a divider sleeve 46, 1046 to prevent intertwining of the grips and shafts of different golf clubs when the different golf clubs are inserted into the golf bag 10, 1010. One end of the divider sleeve 46, 1046 may be attached to the divider top 30, 1030, and the other end of the divider sleeve 46, 1046 may be attached to either the base 34, 1034 or the flat 14, 1014. The divider sleeve 46 may be attached to the divider top 30, 1030, the base 34, 1034, and / or the flat 14, 1014 via an attachment mechanism such as mounting apertures, snap buttons, other snap-fit connections, self-fastening connecting members of the divider sleeve 46, or other suitable connecting means. 1. Partition sleeve attachment mechanism to the top of the partition
[0243] 9 and 10, in one embodiment, the divider sleeve 46 is attached to the divider top 30 by a self-fastening engagement. The referenced figures are provided for illustrative purposes. The aspects of the base 34 and divider sleeve 46 disclosed herein may be incorporated into any size or type of base 34, 1034, and divider sleeve 46. The end of the divider sleeve 46 opposite the end of the connecting member 50 includes a plurality of flaps 90. The flaps 90 may be integral with the divider sleeve 46 and each include a self-fastener 94, shown as a hook-and-loop fastener. As shown in FIG. 10, the self-fastener 94 includes a first self-fastening portion 98 separated from a second self-fastening portion 102. The first and second self-fastening portions 98, 102 are located on the same side of the flap 90 and are separated by a distance sufficient to allow the flap 90 to wrap around a portion of the divider top 30. The first and second self-fastening portions 98, 102 are shown as respective hook 98 and loop 102 portions of a hook-and-loop fastener. However, in other embodiments, any suitable self-fastening device 94 may be used, including a button and buttonhole, a hook-and-eye closure, or a snap fastener. In still other embodiments, the first self-fastening portion 98 may be the hook or loop portion of the fastener, while the second self-fastening portion 102 may be the other of the loop or hook portion of the fastener. As shown in FIG. 9 , the flap 90 that wraps around the cross member 78 and the intermediate member 80 includes additional padding or padding material 104 to protect the golf club from damage caused by rubbing against the cross member 78 or intermediate member 80. While the flap 90 that wraps around a portion of the outer ring 74 is shown without additional padding or padding material, in other embodiments, the flap 90 may include such additional padding or padding material.
[0244] Some embodiments of the golf bag 10, 1010 include a flap similar to that described above that wraps around a portion of the divider top 30, 1030 and is sewn to itself to secure it around the divider top 30, 1030. In these embodiments, stitching replaces hook-and-loop fasteners, which can simplify the manufacturing process in some cases. 2. Partition sleeve attachment mechanism to the base (connecting member)
[0245] In some embodiments, the attachment mechanism between the divider sleeve 46 and the base 34, 1034 comprises multiple connecting members. For purposes of this disclosure, a carry bag 10, particularly as shown in FIGS. 4 and 5, is used to illustrate this feature, although it is understood that the attachment mechanism may be incorporated into any class, type, or size of golf bag. In the illustrated embodiment of bag 10, multiple connecting members 50, more specifically, four connecting members 50, couple the divider sleeve 46 to the base 34. In other embodiments, two, three, five, or more connecting members 50 may be used to couple the divider sleeve 46 to the base 34. The connecting members 50 are preferably formed of a flexible, resilient, stretchable material, such as elastic webbing, to form a flexible and / or resilient connection between the divider sleeve 46 and the base 34. In other embodiments, any suitable material having sufficient flexibility and / or resilience to enable the connecting members 50 to function in accordance with the operation of the internal subassembly 42 disclosed herein may be used. Additionally, end 56 of connecting member 50 is attached to partition sleeve 46 (shown in FIG. 5 ). While end 56 is shown attached to partition sleeve 46 by stitching, in other embodiments end 56 may be attached by adhesive, rivets, or any other known or future-developed attachment suitable for maintaining a connection between end 56 and partition sleeve 46. Meanwhile, connecting member 50 is capable of functioning in accordance with the operation of inner subassembly 42 disclosed herein.
[0246] 4 and 5, in the first embodiment, each connecting member 50 is in a self-fastening engagement while coupling the partition sleeve 46 to the base 34 via the self-fastener 58. As shown in FIG. 5, a first portion of the self-fastener 58a is spaced from a second portion of the self-fastener 58b. Both portions of the self-fastener 58a, 58b are provided on the same side of the connecting member 50. As a result, each connecting member 50 is received in a slot 62 (shown in FIGS. 4 and 5) in the base 34 and then self-fastened by interlocking the portions of the self-fasteners 58a, 58b (shown in FIG. 4). In other words, after the connecting member 50 is received in the slot 62, the first portion 66 of the connecting member 50 is fastened to the second portion 70 of the connecting member 50 to form a self-fastening connection. The self-fastening connection allows each connecting member 50 to wrap around a portion of the base 34 to couple the partition sleeve 46 to the base 34. A plurality of slots 62 are provided around the periphery of the base 34, each configured to receive a respective connecting member 50. While the self-fastening devices 58 are shown in the form of hook-and-loop fasteners (e.g., VELCRO®), in other embodiments, any suitable self-fastening devices 58 can be used, including buttons and buttonholes, hook-and-eye closures, or snap fasteners. Additionally, in other embodiments, the first portion of the self-fastening device 58a can be the hook or loop portion of the fastener, and the second portion of the self-fastening device 58b is the other of the loop or hook portion of the fastener. In other embodiments, the first portion 66 of the connecting device 50 is secured to the second portion 70 in a permanent or semi-permanent arrangement (e.g., by use of an adhesive or similar material). 3. Alternative embodiment of partition sleeve and base attachment mechanism (connecting member)
[0247] FIG. 6 illustrates another embodiment of the attachment mechanism for the partition sleeve 46 to the base 34. This alternative embodiment of the self-fastening engagement that joins the partition sleeve 46 to the base 34 does not have a slot in the lip 72. Rather, the connecting member 50 engages a portion of the bottom 71 of the base 34 to connect the partition sleeve 46 to the base 34. Specifically, the portion of the bottom 71 includes a plurality of connecting portions 73. Each connecting portion 73 is defined by two slots or openings (not shown) formed through the bottom 71 of the base 34. Each connecting member 50 is wrapped around a respective connecting portion 73 to form a self-connection using hook-and-loop fasteners (VELCRO®). In the illustrated golf bag 10, four connecting members 50 connect the partition sleeve 46 to the base 34.
[0248] FIG. 6B illustrates another alternative embodiment of the attachment mechanism for the partition sleeve 46 to the base 34. The partition sleeve 46 includes connecting members 50b with snap fasteners or clips 55b at the end of each connecting member 50b. As shown in FIGS. 77-81 and described above, this snap fastener embodiment is described with respect to the base assembly 900 including the ring portion 910 and the base surface portion 920, but may also be used with other embodiments of the base 34, 1034. The base 34 of the golf bag 10, 1010 includes the ring portion 910, the base surface portion 920 that snap-fits onto the ring portion 910, and a flexible connecting member 50c that connects to the ring portion 910. The flexible connecting member 50c of the base ring portion 910 has a snap fastener or clip 55c that engages with the snap fastener or clip 55b of the connecting member 50b of the partition sleeve 46. The base ring portion 910 can be sewn or permanently attached to the bag flat 14, as described in detail above. The two-piece, snap-fit base assembly 900 allows the fasteners or clips 55b, 55c to be easily attached before the base surface portion 920 is snapped onto the base ring portion 910. Using snap fasteners or clips 55b, 55c to connect the divider sleeve 46 to the base 34, 1034 eliminates the need for slots in the base 34, 1034. In another variation of this embodiment, the base connecting member 50c is attached to the base surface portion 920.
[0249] In another embodiment not shown, a one-piece base can include a flexible connecting member (similar to 50c) and a snap fastener or clip (similar to 55c). This base is connected to the flat portion of the golf bag before the divider sleeve is attached to the base. A divider sleeve including a connecting member (similar to 50b) and a snap fastener or clip (similar to 55b) can be coupled to the divider top. The snap fasteners or clips on the base and divider sleeve allow the assembler to easily connect the divider sleeve to the base. C.Stay
[0250] The golf bag 10, 1010 may include one or more stays 39, 1039, 1039a, 1039b (hereinafter 39, 1039) connecting the base 34, 1034 and the compartment top 30, 1030. The one or more stays 39, 1039 provide rigidity to the golf bag 10, 1010 in the unfolded configuration. The one or more stays 39, 1039 may be pivotally connected to the base 34, 1034 and / or the compartment top 30, 1030 via a hinge. The one or more stays 39, 1039 and / or hinge may engage the base 34, 1034 and / or the compartment top 30, 1030 by one or more snap-fit connections. The top and base stay hinges 162, 170 allow the divider top 30, 1030 and base 34, 1034 to fold or collapse toward the stays 39, 1039. In a subassembly comprising a divider top 30, 1030, a base 34, 1034, and one or more stays 39, 1039, the hinges 162, 170 allow the subassembly to collapse for transport or storage.
[0251] FIGS. 21-29 show a snap-fit subassembly for the pivoting stay 39 (see FIG. 2). FIGS. 21-22 show a first or top stay hinge 162 pivotally connected to the partition top 30. Referring to FIGS. 25-26, the top stay hinge 162 includes a first portion or arm 163 pivotally connected to a second portion or arm 164 by a joint 165. The first arm 163 is connected to the partition top 30 (shown in FIG. 21). The second arm 164 is connected to the stay 39 (shown in FIG. 22). For example, the first arm 163 can be received within a corresponding channel (not shown) in the partition top 30. Meanwhile, the second arm 164 can define a channel or sleeve portion 166 that receives the first or top end of the stay 39.
[0252] The top stay hinge 162 pivots at joint 165 between a first position (shown in FIG. 23) in which the first and second arms 163, 164 are disposed at an angle relative to one another, and a second position (shown in FIG. 24) in which the first and second arms 163, 164 form a straight angle (e.g., 180 degrees) with respect to one another or are generally collinear. In some embodiments, the first and second arms 163, 164 are angled at a maximum angle between 170° and 190°. The first and second arms 163, 164 can be angled relative to one another between 30-40 degrees, 35-45 degrees, 40-50 degrees, 45-55 degrees, 50-60 degrees, 60-70 degrees, 70-80 degrees, 80-90 degrees, 90-100 degrees, 100-110 degrees, 110-120 degrees, 120-130 degrees, 130-140 degrees, 140-150 degrees, 150-160 degrees, 160-170 degrees, 170-180 degrees, or 180-190 degrees. The top stay hinge 162 pivots approximately ninety degrees (90°) from a position where the second arm 164 is approximately perpendicular to a portion of the outer ring 74 (as shown in FIG. 29) to a position where the second arm 164 is approximately parallel to a portion of the outer ring 74 (as shown in FIG. 22).
[0253] To limit hyperextension of top stay hinge 162 during transition from the first position (occurring when golf bag 10 is folded) to the second position (occurring when golf bag 10 is unfolded), top stay hinge 162 includes a hinge limit 167. In the illustrated embodiment, hinge limit 167 includes a hinge protrusion 168 (located on one of first or second arms 163, 164) that is received by a notch 169 (located on the other of second or first arms 163, 164). When top stay hinge 162 is rotated from the first position (shown in FIG. 23 ) to the second position (shown in FIG. 24 ), notch 169 receives protrusion 168 when top stay hinge 162 reaches the second position. Portions of first and second arms 163, 164 contact one another, further limiting rotation or pivoting of top stay hinge 162. Hinge limit 167 helps prevent overextension of divider top 30 during self-assembly.
[0254] FIG. 25 illustrates a second, bottom, or base stay hinge 170 pivotally connected to the base 34. As shown in FIGS. 26A-28B, the base stay hinge 170 includes a first portion or arm 171 flexibly connected to a second portion or arm 172 by a spring or biasing portion 173. The first arm 171 is coupled to the base 34, and the second arm 172 is coupled to the stay 39. For example, the first arm 171 can be received or engaged in a stay-receiving channel 174 defined by the base 34 (shown in FIGS. 4-5 and 25). Meanwhile, the second arm 172 can define a channel 175 that receives a portion of the stay 39 (shown in FIGS. 5 and 25). As shown in FIG. 28, the hinge 170 flexes at the biasing portion 173, thereby allowing the first and second arms 171, 172 to flex relative to one another. In some embodiments, biasing portion 173 can include protrusions or ridges that reinforce biasing portion 173, as shown in Figures 26A, 27A, and 28A. In other embodiments, biasing portion 173 includes a smooth surface, as shown in Figures 26B, 27B, 27C, and 28B. Similarly, the components attached to first and second arms 171, 172 (e.g., base 34 and stay 39, respectively) flex or pivot relative to one another.
[0255] The base stay hinge 170 facilitates pivoting of the base 34 about the stay 39 to convert the golf bag 10 from a folded state to an unfolded state. In some embodiments, the first and second arms 171, 172 are at an angle of up to 170°-190° relative to one another. The first and second arms 171, 172 may be at an angle of 30°-190° relative to one another. For example, the first and second arms 171, 172 of the base stay hinge 170 can be angled relative to one another by 30-40 degrees, 35-45 degrees, 40-50 degrees, 45-55 degrees, 50-60 degrees, 60-70 degrees, 70-80 degrees, 80-90 degrees, 90-100 degrees, 100-110 degrees, 110-120 degrees, 120-130 degrees, 130-140 degrees, 140-150 degrees, 150-160 degrees, 160-170 degrees, 170-180 degrees, or 180-190 degrees. In one embodiment, the base stay hinge 170 is configured to pivot approximately ninety degrees (90°) from a position approximately perpendicular to a portion of the sidewall 178 of the base 34 to a position approximately parallel to a portion of the sidewall 178 of the base 34. In some embodiments, the stay hinges 162, 170 are flexibly pivotable rather than mechanically pivotable.
[0256] In embodiments of a golf bag having a stand assembly, the base stay hinge 170 can also help tilt the stays 39 about the base 34 when the golf bag 10 transitions from a first configuration (see FIG. 3 with the legs 40 retracted) to a second configuration (see FIG. 2 with the legs 40 extended) during use. In some embodiments, the first and second arms 171, 172 of the base stay hinge 170 can be angled 120-150 degrees relative to each other when the golf bag 10 is in the extended configuration. For example, in the extended configuration, the first and second arms 171, 172 of the base stay hinge 170 can be angled 120-130 degrees, 130-140 degrees, 140-150 degrees, 150-160 degrees, or 160-170 degrees relative to each other. In some embodiments, the first and second arms 171, 172 of the base stay hinge 170 may be at an angle of 170-190 degrees relative to one another when the golf bag 10 is in the stored configuration. For example, in the stored configuration, the first and second arms 171, 172 of the base stay hinge 170 may be at an angle of 170-180 degrees, 175-185 degrees, or 180-190 degrees relative to one another.
[0257] The snap-fit subassembly allows the stays 39 to interconnect the divider top 30 and the base 34 via a snap-fit connection, while allowing portions of the subassembly (e.g., the divider top 30, the base 34, and the stays 39) to be pivoted flat for more cost-effective shipping by reducing packaging volume. The stay hinges 162, 170 allow the divider top 30 and the base 34 to pivot about the stays 39 from a position that is approximately perpendicular to the stays 39 (e.g., when the legs 40 are retracted for a stand bag or into a cart bag) to a position that is approximately parallel to the stays 39 (as shown in FIG. 29 ). As a result of the configuration shown in FIG. 29 , the divider top 30 is offset from the stays 39 and lies in a plane that is approximately parallel to the plane of the stays 39. Although not shown, the base 34 is also offset from the stays 39 and lies in a plane that is approximately parallel to the plane of the stays 39, with the base 34 and the divider top 30 being approximately parallel or approximately in the same plane.
[0258] In another embodiment of a snap-fit subassembly for the pivoting stay 39 shown in FIGS. 117-120, the subassembly includes a first or top stay hinge 1740 and a second or base stay hinge 1744. The top stay hinge 1740 can be similar to either the top stay hinge 162 or the base stay hinge 170. The base stay hinge 1744 can be similar to either the top stay hinge 162 or the base stay hinge 170. In short, any suitable hinge design can be implemented to allow bending or rotation at either end of the pivoting stay 39. In some embodiments, the top stay hinge and the bottom stay hinge may be integrally formed with the stay 39. D. Flat area
[0259] The golf bag 10, 1010 further includes a flat portion 14, 1014, which may be tubular or rectangular with sides secured together to form a tubular shape. The flat portion 14, 1014 forms the side of the body of the golf bag 10, 1010. The flat portion 14, 1014 extends between the divider top 30, 1030 and the base 34, 1034. The flat portion 14, 1014 may function as a framework to contain golf clubs within the golf bag 10, 1010. In some embodiments, the flat portion 14, 1014 may snap fit onto the subassembly 42, 1042 of the golf bag 10, 1010. At least a portion of the flat portion 14, 1014 may be sewn onto the subassembly 42, 1042. At least a portion of the flat portion 14, 1014 may be riveted onto the subassembly 42, 1042. Various embodiments of the golf bag 10, 1010 include different combinations of methods for connecting the flat portion 14, 1014 to the subassembly 42, 1042 described below.
[0260] In some embodiments, the flat 14, 1014 can be provided as a tubular unit designed to slide and snap-fit over the divider top 30, 1030. In other embodiments, the flat 14, 1014 is provided as an open (rather than tubular) unit, such as the flat 14 shown in Figures 30 and 31. The open flat 14, 1014 can be assembled into a tubular configuration via stitching or fasteners (e.g., zipper or snap-fit connections). In some embodiments, the flat 14, 1014 can be provided either tubular or open and secured to the divider top 30, 1030 and / or base 34, 1034 using molded snap tree members.
[0261] The flat portion 14, 1014 is generally formed from a single material or two or more materials, with the pockets 18, 1018, handles 22, 1022, and shoulder straps 24, 1024 attached. The pockets 18, 1018 may be separate and removable from the flat portion 14, 1014. For example, each pocket 18, 1018 may be connected to the flat portion 14, 1014 by a removable attachment such as a snap-fit button, a hook-and-loop fastener (e.g., VELCRO®), or one or more zippers, as described below. Removable pockets 18, 1018 allow for custom configuration or reconfiguration of the size, number, or location of different pockets 18, 1018 on the flat portion 14, 1014. 1. Mounting mechanism via snap-fit connector to the top or base of the flat partition
[0262] 30-31 show the open flat 14, which forms a snap-fit connection with the subassembly during assembly to form the golf bag 10. FIG. 30 shows the exterior or first side of the flat 14. FIG. 31 shows the interior or second side of the flat 14. The flat 14 includes a bottom or base end 182 and a top end 186. Both ends include a plurality of snap-fit connectors 190 (shown as male or female snap-fit buttons 190) for engaging with respective snap-fit connectors 194 on the compartment top 30 and base 34 of the subassembly (shown in FIG. 47 as female or male snap-fit buttons 194). The plurality of snap-fit connectors 190 on the flat 14 and the respective snap-fit connectors 194 on the compartment top 30 and base 34 allow for faster assembly time than golf bags without snap-fit connectors. Additionally, the snap fit connectors 190, 194 eliminate the need for tools and equipment required to rivet or sew the flats to the divider top 30 and / or base 34. 2. Mounting mechanism via snap-fit collar to the top of the partition on the flat section
[0263] The tubular flats 14, 1014 can also be connected to the subassembly via snap-fit connections. Referring to FIGS. 93A-93C, in one embodiment of golf bag 10, golf bag 10 includes at least a divider top 230 (similar to divider top 30) and a tubular golf bag flat 214 (similar to flat 14) having a top end 286 (similar to top end 186 of flat 14). Flat 214 includes a flexible collar 210. Flexible collar 210 allows tubular flat 214 to slide around and overlap divider top 230 of golf bag 10 during assembly. Collar 210 of bag flat 214 includes one or more reinforcing walls 216, snap connectors 224, elastic portions 222, and zippers 225 to facilitate the assembly process. The compartment top 230 includes a molding and a fabric cover with external snap connectors 234. Snap connectors 224 on the collar 210 of the bag flat 214 engage with snap connectors 234 on the compartment top 230 to attach the bag flat 214 to the compartment top 230. Reinforcing walls 216 on the collar 210 of the bag flat 214 provide some rigidity to the bag flat 214. An elastic portion 222 on the bag flat collar 210 connects the two reinforcing walls 216 and provides the bag flat 214 with the flexibility necessary for assembly of the snap connectors 224, 234. A zipper 225 on the bag flat collar 210 allows for flexibility during assembly but is closed during the final stages of assembly to hold the bag flat 214 snug against the compartment top 230 of the completed bag.
[0264] The collar 210 of the bag flat 214 can include one or more reinforcing walls 216. In most embodiments, when the bag flat 214 engages the divider top 230, the walls of the collar 210 of the bag flat 214 lie adjacent to and generally parallel to the sides of the divider top 230. The reinforcing walls 216 provide some rigidity to the bag flat 214. In many embodiments, these walls 216 can be flat sheets that include a wall width 218 and a wall height 220. For each wall 216, the wall width 218, when measured parallel to the base of the bag and along the bottom of the reinforcing wall 216, is approximately the same as the width of the side of the divider top 230 that corresponds to the respective collar wall 216. In this manner, the collar 210 of the bag flat 214 engages the outer surface of the divider top 230. The wall height 220 of the bag flat collar 210 can vary. For example, in some embodiments, the rear wall of the bag flat 214 has a height that is greater than the height of the front wall of the bag flat 214. In some embodiments, the walls 216 corresponding to the left and right sides of the bag flat collar 210 can have varying heights 220 across the width 218 of their respective sections, as shown in FIG. 1. The walls 216 of the flexible collar 210 can be formed from a material such as an open-cell foam, such as sponge, or a closed-cell foam, such as Crocslite™ (Crocs™, Boulder, Colorado) material. Alternatively, the walls 216 of the collar 210 can be formed from a molded thermoplastic material, such as silicone, or another type of thermoplastic elastomer.
[0265] The walls 216 of the collar 210 can be encased in a mesh cover. The mesh cover secures the walls 216 together. The mesh cover 216 includes fabric or mesh panels for covering the inner and outer layers of each wall 216. The mesh cover further includes a hem that surrounds the edges of the top 211 and bottom 212 of the collar 210 in the bag flat portion 214. A zipper 225 of the collar 210 can form a connection between the two walls 216 of the collar 210 in the bag flat portion 214. In some embodiments, the zipper 225 can be disposed between the rear wall and the side wall of the collar 210. The zipper 225 can extend from the lower edge 212 to the upper edge 211 of the collar 210. The zipper 225 can include first and second rows 228a and 228b of zipper teeth, a zipper car 226, and a zipper garage 228. A first row of zipper teeth 228a extends generally vertically along the edge of the collar wall 216. A second row of zipper teeth 228b extends generally vertically along the edge of an adjacent collar wall 216. Zipper cars 226 can be attached to the rows of zipper teeth 228 such that the zipper 225 is closed when the cars 226 are adjacent the top edge 211 of the collar 210 and is open when the cars 226 are adjacent the bottom edge 212 of the collar 210 on the flat portion 214. The zipper 225 does not completely separate the collar portions. The zipper 225 provides flexibility that allows the collar 210 to stretch when the zipper 225 is open. The expansion of the collar 210 when the zipper 225 is open allows the collar 210 on the flat portion of the bag to slide over the desired portion of the compartment top 230 during assembly.
[0266] One section of the top mesh edging includes an elastic portion 222 that bridges between two collar walls 216 that include first and second rows of zipper teeth 228a and 228b. When zipper 225 is open, elastic portion 222 can stretch to expand collar 210. Conversely, when zipper 225 is closed, elastic portion 222 cannot stretch, and collar 210 at flat portion 214 is more rigid. When zipper 225 is closed, zipper car 226 is housed within zipper garage 227 adjacent to top edge 211 of flat portion 214.
[0267] The bag flat 214 further includes snap connectors 224 on the inner surface of the collar 210. The snap connectors 224 correspond to snap connectors 234 on the outer surface of the divider top 230. The location of the snap connectors 224 on the collar 210 determines where the bag flat 214 will be positioned relative to the divider top 230 during assembly. The bag flat snap connectors 224 can be secured to corresponding snap connectors 234 on the divider top 230. In some embodiments, the snap connectors 224 on the collar 210 of the bag flat 214 are positioned approximately midway between the top edge 211 and the bottom edge 212 of the collar 210. In other embodiments, the snap connectors 224 are positioned a fixed distance from the bottom edge 212 of the collar 210. In some embodiments, the snap connectors 224 are evenly spaced around the inner surface of the collar 210 of the flat 214. The snap connectors 224, 234 can be button snaps or any other suitable type of snap connector. 3. Mounting mechanism via alternate snap-fit connection to the top or base of the partition flat
[0268] The flat portion 14, 1014 of the golf bag 10, 1010 can be attached via alternative means and designs. Such alternative snap-fit connections between the flat portion 14 and the divider top 30 and / or base 34 are shown in FIGS. 32-34. An embodiment of the flat portion 14 includes a plurality of perforations 195 around its periphery, while an embodiment of the base 34 includes a corresponding plurality of perforations 196 around its periphery. The perforations 195 in the flat portion 14 and the perforations 196 in the base 34 are aligned. A strip 197 of flexible molded snap trees or snap tree members 198 engages with the aligned perforations 195, 196. Each aligned hole 195, 196 in the flat portion 14 and base 34 then receives a single tree 198 (see FIG. 34). 32-34 show an alternative snap-fit connection between flat portion 14 and base 34, the same alternative snap-fit connection may be used between flat portion 14 and divider top 30. In still other embodiments, flat portion 14 may form a snap-fit attachment with subassembly 42 by means of a hook-and-loop fastener (e.g., VELCRO®), a hook and hook fastener, a button, or any other suitable snap-fit fastener or fastening assembly.
[0269] In alternative embodiments, such as golf bags with a two-piece base, the flat portion 14 is sewn or connected directly to the base and divider top, and therefore does not have a snap-fit connection.
[0270] The flat portion 14 also includes a reinforcing ring 200 at the top end 186 to provide additional reinforcement and rigidity around the divider top 30 (see FIG. 31). In embodiments of golf bags with stand assemblies, the flat portion 14 may also include multiple windows, such as window 428 in flat portion 414 in FIGS. 101-104. Each of these windows allows the anchors 122 of the leg mounting brackets 30 to protrude, exposing the anchors 122 to facilitate a snap-fit and swivel connection with the legs 40. This allows the flat portion 14 to be interchangeable between a cart bag subassembly and a carry (or stand) bag subassembly.
[0271] The flat portion 14 includes a seam 202 (see FIG. 52) defined by a first seam edge 203 opposed to a second seam edge 204 (see FIG. 31). The first seam edge 203 is sewn to the second seam edge 204 to form the tubular outer shell of the golf bag. In other embodiments of the subassembly 42, the seam edges 203, 204 of the flat portion 14 are connected by a single zipper, two zippers, hook-and-loop fasteners (VELCRO®), mounting tracks with tongues that fit within associated rails, snap-fit buttons, or any other suitable snap-fit fastener or fastening assembly. In one configuration, a single zipper attaches the edges 203, 204 at a central portion of the flat portion 14, and the top and / or bottom of the flat portion 14 are secured with snap-fit buttons, hook-and-loop fasteners (VELCRO®), or the like. In another construction, two zippers connect two separate seams of flat portion 14 to subassembly 42. In yet another embodiment, flat portion 14 may be divided into multiple sections that are attached to subassembly 42 by snap-fit attachments. However, the advantage of a single seam is easier waterproofing of flat portion 14 and a single attachment line for wrapping flat portion 14 around subassembly 42. E. Pocket on flat area
[0272] In addition to the attachment mechanisms, seams, and other features, the flat portion 14, 1014 can further include one or more pockets 18, 1018 for storing apparel, golf equipment, golf accessories, and / or other personal items. The pockets 18, 1018 on the flat portion 14, 1014 can vary in size and shape depending on the desired function of the pocket 18, 1018. Some pockets 18, 1018 are configured or sewn to the flat portion 14, 1014, making them non-removable. The pockets 18, 1018 can include one or more pockets commonly referred to as "apparel pockets," "ball pockets," or "accessory pockets." Some pockets 18, 1018 are removable or configured to be coupled to the flat portion 14, 1014, making them attachable or removable (hereinafter referred to as "detachable"). These removable pockets can be attached to the golf bag 10, 1010 during a second stage of the manufacturing process. The flat portion 14, 1014 can include one, two, three, four, five, six, seven, eight, nine, or ten pockets 18, 1018. In some embodiments, one or more of the pockets 18, 1018 can be located above, in front of, or within another pocket. One or more of the pockets 18, 1018 can include an opening without a closure mechanism. One or more of the pockets 18, 1018 can include an opening with a closure mechanism, such as a zipper, a snap-fit connection, a fastener, a button, or a magnet. Specific pocket embodiments are described in detail below. 1. Removable pocket
[0273] One possible embodiment of the golf bag flat portion 14, 1014 includes one or more customizable, removable (or detachable) golf bag pockets. FIGS. 107-109 illustrate a golf bag 10 with a removable golf bag pocket. This removable pocket can be associated with golf bag 10, golf bag 1010, or any other golf bag. Customizing a golf bag is currently a time-consuming process. Including a removable golf bag pocket as an option on a golf bag allows manufacturers to quickly customize golf bags. Additionally, removable pockets reduce shipping costs by allowing golf bags to be shipped in parts, thus reducing shipping volume. While the following description only illustrates a removable garment pocket 1620, it should be understood that other pockets can include similar removable designs. For example, the carry bag 10 may include a removable ball pocket (on the back surface 12 of the golf bag), a removable accessory pocket (on the right side of the golf bag, as depicted in FIG. 1B), or other pockets.
[0274] In some embodiments, as shown in FIGS. 107-110, the pockets 18 can be manufactured separately from the bag flat 14. The pockets 18 can be attached to and detached from the bag flat 14. In other embodiments, some of the pockets can be manufactured integrally with the bag flat 14, while the remaining pockets can be removable. In some embodiments, the golf bag 1010 can include one removable pocket, two removable pockets, three removable pockets, four removable pockets, five removable pockets, or any number of removable pockets. The embodiment of FIG. 107 illustrates a carry bag 10 having one removable pocket 1620. In embodiments having a removable pocket 1620, the bag flat 14 can further include a first receiving feature 1621 and a second receiving feature 1622. The first and second receiving features are configured to receive and secure the removable pocket. The first and second receiving features may be zipper teeth, VELCRO®, snap buttons, snap fit connectors, openings, recesses, ties, or any other suitable attachment receiving features.
[0275] When the removable pocket of the golf bag is positioned to attach to the bag flat, the removable pocket includes a surface adjacent to the bag flat 1625 and a perimeter 1626 of the surface adjacent to the bag flat. The removable pocket 1620 may further include a first attachment feature 1623 and a second attachment feature 1624. The first and second attachment features may be located on the perimeter and / or surface adjacent to the bag flat 1625. The first attachment feature 1623 is configured to be received by a first receiving feature 1621 of the bag flat. The second attachment feature 1624 is configured to be received by a second receiving feature 1622 of the bag flat.
[0276] In many embodiments, such as those shown in FIGS. 107-109, first attachment feature 1623 may be a zipper and second attachment feature 1624 may be a VELCRO®. Accordingly, first receiving feature 1621 may be zipper teeth and second receiving feature 1622 may be a VELCRO®. In other embodiments, first and second attachment features may be zippers, VELCRO®, snaps, buttons, fasteners, strings, hooks, buckles, or other suitable attachment mechanisms that allow for separation of separable pocket 1620. With the above in mind, references to first attachment feature 1623 will hereinafter be referred to as zippers, references to second attachment feature 1624 will hereinafter be referred to as VELCRO®, references to first receiving feature 1621 will hereinafter be referred to as zipper teeth, and references to second receiving feature 1622 will hereinafter be referred to as VELCRO®.
[0277] As shown in FIGS. 108 and 109 , the zipper 1623 of the removable pocket can extend along at least one side of the perimeter 1626 along a seam. In other embodiments, the zipper 1623 of the removable pocket 1620 can extend along the entire perimeter 1626 along a seam on the surface adjacent to the bag flat 14. The zipper 1623 of the removable pocket aligns and mates with zipper teeth 1621 on the bag flat. The zipper 1623 serves as an alignment mechanism for properly orienting the removable pocket 1620 relative to the bag flat 14. The zipper 1623 also serves as a primary attachment mechanism for securing the removable pocket 1620 onto the bag flat 14. In some embodiments, the zipper 1623 can be a single continuous zipper that extends along a portion of the perimeter. In other embodiments, the zipper 1623 can be multiple discontinuous zippers along a portion of the perimeter.
[0278] 110, in some embodiments, the receiving zipper teeth 1621 can be hidden from view under a lip 1627 of the golf bag flat 14. The lip 1627 also hides the zipper 1623 of the removable pocket 1620 when the removable pocket 1620 is attached to the golf bag 10. In these embodiments, when the pocket 1620 is attached, it appears to be permanently attached to the bag, although functionally the pocket 1620 is removable. The lip 1627 gives the golf bag a clean appearance without sacrificing adaptability and manufacturing efficiency.
[0279] As shown in FIGS. 108 and 109 , the VELCRO® 1624 of the removable pocket can be located on the surface adjacent to the bag flat 14, adjacent a portion of the peripheral gap of the fastener. In other embodiments, the VELCRO® 1624 can be located anywhere on the surface adjacent to the bag flat 14. The VELCRO® 1624 of the removable pocket 1620 aligns and mates with the VELCRO® 1624 of the bag flat 14. The VELCRO® 1624 of the removable pocket 1620 acts as a second securing means to keep the removable pocket flat and stationary against the bag, thereby preventing the removable pocket from swinging when the golf bag is in motion. In many embodiments, the VELCRO® 1624 can be a circular patch on the surface adjacent to the bag flat. In other embodiments, VELCRO® 1624 can be a triangular patch, a square patch, an octagonal patch, any polygonal shaped patch, or a single continuous long strip. In some embodiments, there can be one patch / strip, two patches / strips, three patches / strips, four patches / strips, five patches / strips, or six patches / strips. 2.Removable pocket replacement attachment mechanism
[0280] In another embodiment not shown, the removable pocket can include a first attachment mechanism similar to first attachment mechanism 1623 of removable pocket 1620 described above. The removable pocket can further include a second attachment mechanism disposed adjacent the proximal end of the golf bag. In this embodiment, the second attachment mechanism includes a receiving portion and a core portion. The core portion is attached to the flat portion of the golf bag. The receiving portion is attached to the removable pocket. A channel in the receiving portion is configured to receive the core portion to secure the removable pocket to the flat portion. In yet another embodiment (not shown), the second receiving mechanism of the flat portion and the second attachment mechanism of the removable pocket comprise snap-fit connector elements or clips. 3. Detachable pocket customization
[0281] The detachable pocket 1620 and bag flat 14 can be manufactured in several different colors. This allows manufacturers to combine multiple colors of the bag flat 14 and detachable pocket 1620 for a specific color scheme based on a customized order. The detachable pocket 1620 further simplifies the customized logo process due to its different sizes. Incorporating a customized logo (e.g., school mascot / school name) into a golf bag is much easier on a detachable pocket 1620 than on a pocket permanently attached to the golf bag. The process of screen printing or embroidering a logo onto an item is quicker and easier on a small item such as a pocket than on a large, bulky item such as a golf bag.
[0282] The ability to combine any colored detachable pocket with any colored bag flat 14, combined with a simplified customized logo process, can shorten the delivery time for custom bag orders from approximately 90-180 days to approximately 30-45 days. Reducing delivery time by more than half increases customer satisfaction. Furthermore, golf bags with detachable pockets can be packaged separately in smaller packages, thereby reducing the overall volumetric size of the package containing the golf bags. The combined two separate, smaller packages have lower shipping costs compared to a single, larger package containing golf bags with permanently attached pockets. Reducing shipping costs for consumers further increases consumer satisfaction. Furthermore, detachable pockets can simplify inventory in warehouses by pocket type and / or color, thereby increasing warehouse organization and assembly. 4. Quick access pocket (in-play pocket)
[0283] The flat portion 14, 1014 may further include a quick-access pocket for storing small accessories, such as golf tees or golf balls, that a player may want to access during a round of golf. FIGS. 105A-106 show a golf bag having a quick-access pocket 1600 (which may also be referred to as an "in-play pocket," "quick-access zippered pocket," or "magnetic zippered pocket"). This quick-access pocket 1600 may be associated with the golf bag 10, the golf bag 1010, and / or any other suitable golf bag. The quick-access pocket 1600 may be similar to one or more pockets 18 on the golf bag flat portion 14, 1014. The golf bag quick-access pocket 1600 includes a zipper 1601 and a magnetic mechanism 1602. This pocket functions as a quick-access pocket during play but may be securely closed by the zipper 1601 during transport or for longer mobile use. The magnetic mechanism 1602 can be used to hold the pocket lid 1605 closed during golf play, but allows the lid to be quickly opened when needed. The golf pocket 1600 further includes a rigid lip 1603 around the inside of the pocket opening to ensure items do not fall out during play and to improve the structural integrity of the pocket.
[0284] Quick access pocket 1600 serves two distinct functions. One function is to hold items inside the golf bag during transport or storage. The other function is to hold items during play. Zipper 1601 fulfills the first (transport / storage) function. Magnetic mechanism 1602 and rigid lip 1603 fulfill the second (quick access) function.
[0285] The quick access pocket 1600 can be used to secure items within the golf bag 10. The pocket 1600 can have a variety of body shapes and sizes. A pocket lid 1605 covers the opening of the pocket 1600. In the illustrated embodiment of FIGS. 105A-106, the pocket opening includes a hinged side 1604 where the lid 1605 connects to the body and three sides that allow access to the pocket 1600 when the lid 1605 is open. The lid 1605 can include polyethylene for added rigidity. The lid 1605 can also include other suitable materials.
[0286] Features that secure items within pocket 1600 include zipper 1601, magnet 1602, and rigid lip 1603 around the inside of the opening. Zipper 1601 surrounds the outside of the opening along three sides that allow access to the pocket. Zipper 1601 connects lid 1605 to the body of the pocket, thereby enclosing all stored items as well as magnetic mechanism 1602 and rigid lip 1603. Magnetic mechanism 1602 includes an upper magnet and a lower magnet. The upper magnet is embedded in pocket 1605's lid, corresponding to the lower magnet embedded in rigid lip 1603. The upper magnet connects with the lower magnet when lid 1605 is closed. Rigid lip 1603 extends along the inside of the three sides that allow access to the pocket. Rigid lip 1603 extends from these three sides of the opening toward the center of the pocket opening. The rigid lip 1603 can extend various lengths from the side, such as between 0.5 inches and 2 inches. The rigid lip feature 1603 contributes to the structural integrity of the golf pocket and accommodates the bottom magnet. The lip 1603 also provides a platform for the lid 1605 to rest on when the lid is closed. The rigid lip 1603 can be constructed of polyethylene or other suitable material.
[0287] Combining zipper 1601 with magnetic mechanism 1602 and rigid lip 1603 can reduce the cost of existing quick access pockets that use multiple magnets to ensure secure storage. Incorporating zipper 1601 and limiting the number of magnets lowers the cost of the final product and provides a more reliable method of securing pocket 1600 closed.
[0288] The quick access pocket 1600 of the present invention can be used with a variety of golf bag designs. The pocket 1600 can be located on the top of the bag or on the bottom of the golf bag. FIG. 106 shows a first possible location 1606 and a second possible location 1607 for the quick access pocket 1600. 5. Shoe pocket
[0289] Some embodiments of the golf bag flat section 14, 1014 can include a deployable shoe pocket assembly for storing a pair of shoes. When not in use, the shoe pocket can be stored in a hidden compartment within the golf bag. FIGS. 35-46 show a deployable shoe pocket assembly 300 attached to the golf bag 10. The shoe pocket assembly 300 is deployable between an deployed (or first) configuration (shown in FIGS. 35-36) and a stowed (or second) configuration (shown in FIG. 37). With particular reference to FIG. 35, the shoe pocket assembly 300 includes a shoe pocket 304 defining a compartment 308 configured to receive a shoe (or pair of shoes). One end of the shoe pocket 304 defines an opening 312 for providing access to the compartment 308. The periphery of the opening 312 can be formed of an elastic material 316 that is biased inward, causing the opening 312 to contract to its relaxed position. This facilitates retention of the shoe (or shoes) received by shoe pocket 304 while reducing the size of shoe pocket 304 when not in use.
[0290] FIG. 36 shows shoe pocket 304 in the deployed configuration. Pocket 18 can be attached to flat 14 along a seam (or other suitable fastener). A portion of the seam can define an access port 317 to a storage channel 319. Storage channel 319 is partially defined by flat 14 and partially defined by pocket 18 (see FIGS. 36 and 37). Shoe pocket 304 is attached to pocket 18 by fasteners 318 (e.g., clips, stitches, etc.) at gusset 320. Gusset 320 can be located on an edge of pocket 18 or any other suitable portion of pocket 18. In other embodiments, shoe pocket 304 can be attached to a portion of flat 14 (e.g., a gusset on flat 14, etc.).
[0291] 37 shows shoe pocket 304 in a storage configuration. In this configuration, shoe pocket 304 is positioned within storage channel 319 as indicated by arrow 324 (shoe pocket 304 is shown in dashed lines in the deployed configuration). This therefore allows a user the option of deploying shoe pocket 304 to store shoes and stowing shoe pocket 304 in the storage configuration when not in use.
[0292] In the illustrated embodiment, the shoe pocket assembly 300 is positioned on the opposite side of the golf bag 10 from the handle 22 and / or strap 24 (e.g., the "belly" side of the golf bag 10). In other embodiments, the shoe pocket assembly 300 may be positioned in any suitable location on the golf bag 10. Furthermore, the illustrated embodiment shows a single shoe received in the shoe pocket 304. Thus, the shoe pocket assembly 300 may include two shoe pockets 304, each accommodating a pair of shoes, as shown in FIG. 38 . In the example shown in FIG. 38 , the shoe pockets 304 are attached to separate pockets 18. However, in other embodiments, both shoe pockets 304 may be attached to a single pocket 18. As shown in FIG. 39 , each shoe pocket 304 is formed from a resilient or stretchable mesh material 328. In other embodiments, the shoe pockets 304 may be formed from any suitable material (e.g., nylon, polyester, etc.). Furthermore, each shoe pocket 304 is sized to receive and carry a shoe. Shoe pocket 304 has a height of approximately 30 cm and a length L of approximately 17.5 cm, which defines a circumference of opening 312 of approximately 35 cm. In other embodiments, shoe pocket 304 may be any size suitable for carrying a single shoe, or may be sized to carry a pair of shoes. Shoes that may be received in shoe assembly 300 may include any suitable shoes (e.g., golf shoes when golf bag 10 is being carried away from the golf course, street shoes when golf bag 10 is being carried on or around the golf course, etc.). 6. Cooler bag pocket
[0293] In some embodiments of golf bag 10, 1010, the flat portion includes a pocket for storing a removable cooler bag. FIG. 109a shows a golf bag embodiment including a pocket for receiving a removable cooler bag 1500. This removable cooler bag 1500 can be associated with golf bag 10 and / or golf bag 1010. The removable cooler bag 1500 may be included in a sub-assembly golf bag package, or the cooler bag may be provided separately to the user. The removable cooler bag 1500 is designed to fit into a compartment of the golf cart bag / golf carry bag 10. The removable cooler bag 1500 can be insulated and fully sealed, or fully sealed without insulation. An internal pocket can be constructed inside the bag to fit standard refreezable gel ice packs.
[0294] The cooler bag can be uniquely shaped to fit inside an existing cart bag or carry-on bag. FIG. 109b includes a view of a second embodiment 1510 of the cooler bag 1500. In the second embodiment, the removable cooler bag can include a single bag entity having a latch handle 1513. In the first embodiment 1500, the cooler bag can have multiple joined components, such as a lid 1501, a main bag body 1502, a handle 1503, and a rigid base 1504. Insulation can be included inside the main bag body 1502.
[0295] A rigid or flexible handle 1503 is included on the cooler bag for easy removal from the cart / carry bag pocket. The cooler bag can incorporate a rigid lid or a flexible lid flap 1501. Other methods of sealing the bag include rolling the bag material and fastening the rolled material together, as found on many waterproof camping bags. The clamping mechanism 1513 can comprise a clasp, a plastic buckle, or any other suitable mechanism. The base 1504 of the cooler bag can include a hard plastic component for added durability. This reinforcing component for the base can be externally glued to the bottom of the cooler bag or secured to the inside of the bottom of the cooler bag. The removable cooler bag can be made from a water-resistant, flexible plastic material. The handle, clamp, lid, and base can be made from plastic or other suitable materials.
[0296] The purpose of the cooler bag 1500 is to improve the convenience of transporting beverages and food in a golf bag while playing golf. Added insulation in the cooler bag walls and a complete seal keep beverages colder longer. The removable cooler bag allows for easy packaging and cooling of beverages at home before reaching the golf course. The cooler bag also isolates beverages and food from the rest of the golf bag, helping to avoid soiling the golf bag. F.Waterproof
[0297] The golf bag 10, 1010 may be waterproof. FIGS. 40-46 illustrate an embodiment of the golf bag 10 including waterproofing to reduce water penetration into one or more compartments of the golf bag 10. For example, the pocket 18 can be manufactured from a coated polyester material, more specifically a double-coated polyester material. By way of example, the coating for polyester can be a polyester-polyurethane resin coating and / or a polyurethane resin coating. Coated polyester advantageously does not shrink in hot weather conditions (e.g., above 90 degrees Fahrenheit). The pocket 18 is manufactured, coated, and then attached (e.g., sewn, etc.) to the flat portion 14. The pocket 18 can have a joining edge 338 that gives the pocket 18 its shape. Referring further to FIGS. 44-45, once the pocket 18 is attached to the flat portion 14, the fastening points 330 (e.g., seams, etc.) can be coated with a waterproof material. The pockets 18 can be selectively coupled to the flat 14 at edges opposite the fastening points 330 by a plurality of complementary fasteners 334a, 334b (e.g., hook-and-loop fasteners, etc.). The fasteners 334a, 334b (shown in FIGS. 44-45 ) and / or the edges of the pockets 18, or the seam 336 (shown in FIG. 46 ) where each pocket 18 connects to the flat 14, or the zipper 340 or other access opening to each pocket 18 (shown in FIGS. 40-45 ), can be coated with a waterproof material. Waterproofing reduces the penetration of water or other liquids into the treated pockets 18 or portions of the flat 14. This helps keep items stored in the pockets 18 dry in adverse weather conditions or inadvertent exposure to water (e.g., placing the golf bag 10 near an irrigation head). Referring to Table I, the waterproof golf bag 10, as described herein, provided an overall reduction in water storage of approximately 26% to 73% and a reduction in water detection within the pocket 18 of approximately 6% to 44% compared to various commercially available waterproof golf bags. [Table 1] G. Subassembly
[0298] The subassembly 42, 1042 can include one or more of the base 34, 1034, the divider top 30, 1030, the divider sleeve 46, 1046, one or more stays 39, 1039, and the flat 14, 1014. Table II below shows the composition of various exemplary subassembly embodiments. It should be understood that the base 34, 1034, the divider top 30, 1030, one or more stays 39, 1039, and the flat 14, 1014 can each include two or more pieces, as described in more detail below. Thus, in Table I, the inclusion of a component in a subassembly can refer to the inclusion of one or more pieces of that component. For example, subassembly embodiment VI can include only the ring portion of a two-piece snap-connect base along with the divider top, divider sleeve, and flat.
[0299] The subassembly 42, 1042 can include any combination of the base 34, 1034, the divider top 30, 1030, the divider sleeve 46, 1046, one or more stays 39, 1039, and the flat 14, 1014. The subassembly 42, 1042 is not limited to the embodiments disclosed in Table II. Subassemblies 42, 1042 formed from the interchange of different components can provide advantages to certain embodiments of the golf bag 10, 1010. For example, a subassembly 42, 1042 having a base, stays, and a divider top (such as subassembly VII in Table II) can eliminate the step of inserting a stay during the second manufacturing stage. However, a subassembly 42, 1042 having a divider top, base, and flat (such as subassembly V) requires the insertion of one or more stays, but eliminates the need to rivet or otherwise secure the flat to the divider top or base during the second manufacturing stage. Thus, the components of the subassembly may be interchanged or modified to complement a particular golf bag design or to meet the limitations of the manufacturing site (ie, available equipment). [Table 2] II. Carry-on golf bags and carry-on bag subassemblies
[0300] The golf bag may be a carry bag 10. FIGS. 1-90, 94A-104, and 107-110 illustrate features and embodiments of golf bags that may be associated with carry-type golf bags. The carry bag 10 may incorporate the components described above. Additionally, the carry bag 10 may further include a stand assembly and one or more straps. The stand assembly allows the carry bag to be used in a stored or deployed configuration. The term "retracted configuration" refers to a state in which the stand assembly is held (or stored) against a flat portion of the carry bag (the stored configuration is also referred to as the "first configuration"). The term "extended configuration" refers to a state in which the stand assembly is deployed and supports the carry bag in a stable position (the deployed configuration is also referred to as the "freestanding configuration," "tripod configuration," or "second configuration").
[0301] As described above, the carry bag 10 may include the following components: (1) base 34, (2) divider top 30, (3) divider sleeve 46, (4) stays 39, and (5) flat 14. The carry bag 10 may further include a stand assembly 26 and one or more straps 24. As described above, the carry bag 10 may be formed from a subassembly 42 comprising one or more of the base 34, divider top 30, divider sleeve 46, stays 39, and flat 14. The stand assembly 26 is configured to couple to the subassembly 42. In some embodiments, the stand assembly 26 is configured to couple to the divider top 30 and the base 34. The one or more straps 24 engage a portion of the flat 14 and couple to the divider top 30.
[0302] FIG. 1A shows carry bag 10 in an unfolded configuration. FIGS. 1B, 1C, 1D, and 1E show carry bag 10 in a strapless storage configuration. Golf bag 10 includes a flat section 14 or portion that includes multiple pockets 18 for storing golf accessories (e.g., golf balls, golf tees, golf gloves, rain gear, and other apparel). Golf bag 10 also includes multiple handles 22 and a shoulder carry strap 24 for facilitating gripping and / or carrying of bag 10. Stand assembly 26 is pivotally connected to golf bag 10 at compartment top 30 by leg mounting brackets 32 (shown in FIGS. 2-3). Compartment top 30 includes an additional handle 33 to aid in carrying golf bag 10. Opposite compartment top 30 is base 34. In the illustrated unfolded configuration, stand assembly 26 is unfolded, and flat section 14 tilts about base 34 toward stand assembly 26. This allows the bottom surface 38 of the base 34 to maintain contact with the surface on which the bag 10 is deployed, increasing the stability of the bag 10 while in the tripod configuration.
[0303] 2 and 3 show golf bag 10 with flat section 14 removed. Referring to FIG. 2, stay 39 extends from compartment top 30 to base 34. Stand assembly 26 is located on the opposite side of bag 10 from stay 39. Stand assembly 26 includes a pair of legs 40a, 40b pivotally connected to leg mounting bracket 32. Spring 41 is coupled to base 34. Spring 41 includes spring members 41a, 41b. Spring members 41a, 41b extend from base 34 and connect to respective legs 40a, 40b. In some embodiments, spring members 41a, 41b connect to respective legs 40a, 40b via brackets, such as bracket 600 described below with reference to FIGS. 74 and 75.
[0304] 2 and 3 also show an internal subassembly 42 according to the first embodiment. The subassembly 42 includes a partition top 30 and a base 34. Additionally, a partition sleeve 46 is coupled to the partition top 30 and extends away from the partition top 30 toward the base 34. The partition sleeve 46 has a generally box-like shape, but may have any suitable or desired shape in other embodiments. Referring to FIG. 4, when the bag 10 is in the stored configuration (i.e., when the stand assembly 26 is stored as shown in FIG. 3), the partition sleeve 46 does not extend all the way to the base 34. An end or bottom edge 47 of the partition sleeve 46 is spaced from a top lip or edge 48 of the base 34. A plurality of connecting members 50 are connected to the partition sleeve 46. More specifically, the plurality of connecting members 50 are connected adjacent to the end 47 of the partition sleeve 46 closest to the base 34. The connecting members 50 connect the partition sleeve 46 to the base 34. When the partition sleeve 46 is coupled to the base 34, there are gaps, openings, or spaces 54 having a first distance D1 that varies around the circumference of the partition sleeve 46 defined by the ends 47, as shown in FIG. 4. Each of the plurality of gaps 54 is generally defined by the partition sleeve 46 (or its edges 47), two adjacent connecting members 50, and the base 34 (or its top lip 48). A. Carry Bag: Stores and unfolds the stand assembly
[0305] In use, the carry bag 10 typically begins in a storage configuration with the stand assembly 26 retracted. As shown in FIG. 11 , in the storage configuration, the stays 39 extend a first length or distance L1 between the divider top 30 and the base 34. The divider sleeve 46 extends a second length or distance L2 from the divider top 30, with the second length L2 of the divider sleeve 46 being generally shorter than the first length L1 of the stays 39. Additionally, the connecting member 50 is generally tensioned or has little slack between the divider sleeve 46 and the base 34. In this storage configuration, the gap 54 between the divider sleeve 46 and the base 34 provides sufficient space or clearance between the divider sleeve 46 and the base 34 to allow a golfer to freely insert and remove one or more golf clubs from the golf bag 10.
[0306] A golfer typically transitions golf bag 10 from the stored configuration (first configuration) to the deployed configuration (second configuration), deploying stand assembly 26 when setting golf bag 10 down. The golfer places base 34 on a support surface with bottom surface 38 resting on the support surface. Next, the golfer applies a downward force to compartment top 30. The downward force causes spring 41 to pivot about base 34, pushing legs 40a, 40b away from bag 10. Simultaneously, stay 39 tilts about the base 34 subassembly toward stand assembly 26. This also tilts subassembly 42 toward stand assembly 26, as shown in FIG. 2 . It should be understood that while stay 39 tilts about base 34, stay 39 maintains a constant distance L1 between compartment top 30 and base 34 in both the stored and deployed configurations, while compartment sleeve 46 moves closer to base 34 in the deployed configuration than in the stored configuration.
[0307] When in the deployed configuration with the stand assembly 26 deployed, the subassembly 42 advantageously improves the golfer's experience with the golf bag 10 by reducing bunching or bunching of the divided sleeve 46 near the base 34 and improving access to and removal of golf clubs from the golf bag 10. Referring to FIG. 12 , the gap 54 between the divided sleeve 46 and the base 34 is reduced to a second non-zero distance D2 that is less than the first distance D1. The gap 54 provides sufficient clearance for the divided sleeve 46 to pivot about the base 34 between the stored configuration ( FIGS. 3 and 11 ) and the deployed configuration ( FIGS. 2 and 12 ). Meanwhile, the gap 54 limits excess material that could result in undesirable bunching or bunching of the divided sleeve 46 near the base 34. B. Carry bag: Snap-fit function
[0308] 13-29, aspects of the snap-fit subassembly are disclosed in further detail. FIGS. 13-20 illustrate components of the snap-fit stand assembly 26 (shown in FIGS. 2-3). It should be understood that the following snap-fit features may be partially, completely, or absent from various embodiments of the carry bag. Snap-fit connections incorporated into the carry bag 10 may include press-fit connections, male or female snap-fit buttons, or other snap-fit connections as defined above. Some components of the carry bag include snap-fit connections. These snap-fit connections include angled protruding surfaces that engage openings by a snug and snap-fit fit. Other components include snap-fit connections that include slots or grooves that engage one or more protrusions. Some components with snap-fit connections further include interlocking and / or abutting surfaces to provide support and alignment for the connection. 1. Carry bag: Snap-fit leg mounting brackets
[0309] The carry bag 10 may include leg mounting brackets. The leg mounting brackets may be snap-fit leg mounting brackets. As shown in FIG. 13 , in one embodiment, the compartment top 30 of the carry bag 10 may have a plurality of openings 106 formed through the outer ring 74 to accommodate the snap-fit leg mounting brackets 32. The outer ring 74 also includes a plurality of alignment slots 110 on a first edge 112 and a rim 114 on an edge opposite the first edge 112, preferably extending around the periphery of the ring 74.
[0310] As shown in FIGS. 13-15, the leg mounting bracket 32 includes a plurality of leg anchors 122 and a mounting portion or channel 126 (shown in FIG. 14). The mounting channel 126 is defined by a front portion 130 and a rear portion 134 of the bracket 32. A plurality of snaps, snap members, or retaining members 138 protrude into the channel 126 from the front portion 130 and the rear portion 134. The channel 126 also includes a plurality of alignment ribs (not shown) that facilitate alignment of the leg mounting bracket 32 with the outer ring 74 of the divider top 30. In the illustrated embodiment, a total of five snaps 138 are shown, with two protruding from the front portion 130 and three protruding from the rear portion 134. In other embodiments, any suitable number of snaps 138 can be used, and the snaps 138 can protrude into the channel 126 from only the front portion 130, only the rear portion 134, or any suitable combination of the front portion 130 and the rear portion 134.
[0311] The leg mounting bracket 32 typically has an arcuate or curved angle of curvature (as shown in FIG. 14 ). The leg mounting bracket 32 is complementary to the outer ring 74 of the partition top 30, facilitating a snap-fit connection of the leg mounting bracket 32 to the partition top 30. The leg mounting bracket 32 may have a linear shape that is complementary to the outer ring of the partition top 30. To form the snap-fit connection, the leg mounting bracket 32 is positioned to receive the first edge 112 of the outer ring 74 within the mounting channel 126. The leg mounting bracket 32 is adjusted around the outer ring 74 until the alignment ribs (not shown) of the leg mounting bracket 32 are received by the respective alignment slots 110. Once received, the leg mounting bracket 32 receives the outer ring 74, and each snap 138 engages (or is received) in a respective opening 106 in the outer ring 74 to form the snap-fit connection. The rim 114 prevents over-insertion of the outer ring 74 into the leg mounting bracket 32 while providing additional structural support for the leg mounting bracket 32 during operation of the golf bag 10 .
[0312] It should be understood that in other embodiments, the orientation of the leg mounting bracket 32 relative to the partition top 30 is not limited to engagement from below the partition top 30, and any other direction of engagement may be suitable. Additionally, while the snap fit connection is shown as engagement of the snaps 138 with the openings 106, any other suitable mechanical connection may be implemented that counteracts and supports forces from the stand assembly 26 and locks the leg mounting bracket 32 to the partition top 30 to form a secure structural connection.
[0313] 16-17 show an alternative embodiment of a partition top 1030 having a leg mounting bracket 32a. In this embodiment, the leg mounting bracket 32a is engaged with the partition top 1030 via a snap-fit (or press-fit) connection. In this embodiment, a trough or channel 142 is provided in the rear portion 134. The trough 142 is provided to fit around the cross member 78 that defines the partition section for the partition top 1030 (or intermediate member 80, as shown in FIG. 8). The trough 142 can also serve as an additional alignment aid to properly align the leg mounting bracket 32a with the partition top 1030 for the snap-fit connection (as disclosed in connection with the leg mounting bracket 32). FIG. 18 shows an additional alternative embodiment of a partition top 30b having four openings 106 for engaging an embodiment of the leg mounting bracket 32, 32a. 2. Carry bag: Leg mounting bracket with trough
[0314] Some embodiments of the carry bag 10 include an alternative embodiment of the snap-fit mounting bracket 432. FIGS. 101A-104 show a leg mounting bracket 432 that includes a trough or channel 436a, 436b along each leg anchor 422a, 422b. Each leg anchor 422a, 422b is for receiving a bag flat 414 similar to the bag flat 14. The troughs 436a, 436b on each leg anchor 422a, 422b help align and secure the bag flat 414 to the compartment top 430. As shown in FIGS. 101A and 101B, the leg mounting bracket 432 includes a mounting portion 434 and multiple leg anchors 422a, 422b. However, this embodiment of the leg mounting bracket 432 does not include a channel, such as channel 126 in FIG. 414, for engaging with a compartment top or snap connector. 102, in some embodiments, the leg mounting bracket 432 is integrally formed with the partition top 430. As shown in FIG. 102, in some embodiments, the leg mounting bracket 432 is integrally formed with the partition top 430. The leg mounting bracket 432 is attached to the outer surface of the outer ring 474 of the partition top 430. The mounting portion 434 of the leg mounting bracket 432 generally has an arcuate or curved angle of curvature that is complementary to the outer ring 474 of the partition top 430. The curvature of the mounting portion 434 allows the leg mounting bracket 432 to engage with the partition top 430. As shown in FIG. 102, in some embodiments, the leg mounting bracket 432 is integrally formed with the partition top 430.
[0315] In some embodiments, as shown in Figures 103-104, the leg mounting bracket 432 is mounted on the flat 414. Figure 103 shows how the divider top 430 can be inserted into the flat 414. Figure 104 shows the divider top 430 engaged with the bag flat 414. The divider top 430 can be riveted to the flat 414 below the handle on the back 12 of the carry bag 10. At the front 11 of the carry bag 10, the flat 414 is raised by the engagement of the divider top 430 with the leg anchors 422a, 422b.
[0316] The bag flat 414, which engages the leg mounting bracket 432, includes two windows 428a, 428b that allow the leg anchors 422a, 422b to extend through the bag flat 414. The windows 428a, 428b are surrounded by joining edges 429a, 429b, respectively. The joining edges 429a, 429b fit into troughs 436a, 436b in the leg mounting bracket 432, holding the flat 414 in a desired position relative to the compartment top 430. Because the leg anchors 422a, 422b hold the flat 414 to the compartment top 430 at the front (or ventral) side 11 of the bag, no other fastening mechanism (such as rivets or self-fastening connectors like VELCRO®) is needed to secure the flat 414 to the front side 11 of the bag. Eliminating the need to rivet or otherwise fasten the flats 414 to the partition top 430 reduces the assembly steps and manufacturing equipment required. Thus, assembly time and manufacturing overhead can be reduced. Additionally, compared to previous embodiments that used VELCRO®, the leg mounting bracket 432 with troughs 436 a, 436 b provides a much cleaner finish.
[0317] The leg mounting bracket 432 further improves the quality of the final product by preventing the bag flat 414 from sliding off the divider top 430. On some golf bags, the flat is secured to the divider top via hook-and-loop fasteners (such as VELCRO®). These embodiments have the advantage of eliminating riveting. However, the flat on these golf bags may sag below the level on the divider top that the flat is designed to engage. A misaligned flat can cause issues such as pinching or obstruction of straps that extend through openings in both the flat and the divider top. By providing windows 428a, 428b on the flat 414, the windows 428a, 428b engage with troughs 436a, 436b on the leg mounting bracket 432, eliminating potential misalignment issues that can occur with some bag flats. In some embodiments, flat portion 414 is riveted onto divider top 430 opposite leg mounting bracket 432. The rivets support flat portion 414 on the side not held by windows 428a, 428b and leg mounting bracket 432. In other embodiments, a snap fit connection can be used to support flat portion 414 on the side not held by windows 428a, 428b and leg mounting bracket 432.
[0318] After assembly of bag flat 414 and leg mounting bracket 432, leg anchors 422a, 422b are exposed, but mounting portion 434 is hidden beneath flat 414. In addition to securing bag flat 414 in place on golf bag 10, hiding mounting portion 434 of bracket 432 beneath flat 414 can contribute to a more unified and seamless aesthetic appearance of golf bag 10. 3. Carry bag: Material of leg mounting bracket
[0319] The leg mounting brackets 32, 432 act as hinge points between the legs 40 and the bag portion and are therefore preferably made of glass-filled nylon for strength. As mentioned above, the compartment tops 30, 430 typically comprise a flexible, lightweight material. In one embodiment, a snap-fit connection allows the components to act as an integrated part while maintaining the respective material properties of the compartment tops 30, 430 and the leg mounting brackets 32, 432. By providing the compartment tops 30, 430 and the leg mounting brackets 32, 432 separately and forming them from different materials, each component can be tailored to have specific desired material properties. For example, the compartment tops 30, 430 can comprise a material that is lighter in weight than the bracket material, resulting in overall weight savings for the carry bag 10. For example, the leg mounting brackets 32, 432 can be formed from a material that is stronger than the material of the compartment tops 30, 430, resulting in a durable connection for the legs 40. Having the partition tops 430 and leg mounting brackets 432 as separate components allows for different material selection for each component depending on the desired material properties. However, integrally forming the partition tops 30, 430 and leg mounting brackets 32, 432 simplifies the manufacturing process, reduces the required assembly steps, and improves quality. The integrally formed partition tops 30, 430 and brackets 32, 432 comprise a lightweight, strong material such as a glass-filled or fiber-reinforced polymer.
[0320] Both integrally formed and separate component embodiments of the divider top 30, 430 and leg mounting bracket 32, 432 have advantages that can be utilized based on the design parameters and cost constraints of the carry bag. For example, material weight may be important for a Sunday carry bag because the bag is intended to be lightweight and simple. For this type of carry bag, an integrally formed divider top made from a high-quality, low-density material may be preferred over a separate divider top and mounting bracket, despite the added cost of the high-strength material. 4. Carry bag: leg connection
[0321] The stand assembly 26 of the carry bag 10 can include legs 40 connected to leg mounting brackets 32. As described above, the leg mounting brackets 32 can engage or be integral with the compartment top 30. The legs 40 can be connected to the leg mounting brackets 32 via leg connection mechanisms, such as leg end caps that receive the legs 40 and rotate relative to the leg mounting brackets. Various snap-fit leg connection mechanisms can be components with protruding surfaces or elements that slide to press-fit, lock (or snap) into corresponding slots, openings, or grooves in corresponding features. In some embodiments, the leg connection mechanisms can be designed with features that allow for self-assembly by the recipient, as described below.
[0322] 19-20 illustrate the snap-fit connection between each leg 40 and the leg mounting bracket 32. Referring to FIG. 19, end cap 146 includes a leg connecting end 150 that connects to leg 40 by permanent attachment, such as adhesive or mechanical connection. End cap 146 also includes a plurality of opposing protrusions 154. As shown in FIG. 20, each protrusion 154 is received in a respective slot 158 in a leg anchor 122 to form a snap-fit connection between end cap 146 (and each associated leg 40) and leg mounting bracket 32. Additionally, engagement of protrusions 154 with slots 158 allows each associated leg 40 to pivot relative to its respective leg anchor 122 about a pivot axis extending through the opposing protrusion 154. In particular, this allows legs 40 to pivot between a stowed configuration and a deployed tripod configuration. In other embodiments, the slots 158 may be replaced with openings or any other suitable connection that provides both a snap-fit retention and a swivel connection between each leg 40 and the leg mounting bracket 32 / divider top 30. 5. Carry Bag: Alternative Leg Connection Embodiments (Self-Assembly)
[0323] In the carry bag, the leg connections between the leg mounting brackets and the set of legs can be designed to easily snap or lock into an assembled configuration without the use of tools. FIGS. 61-67 show a leg self-assembly system 502 that is part of a stand assembly. Referring to FIG. 61, the system 502 includes end caps 528a, 528b connected to each leg 40a, 40b. Each end cap 528 includes an opening or pin opening 532 configured to receive a pin 516. As shown in FIG. 62, each pin 516 includes an end or portion having a surface texture or roughness 536 to aid in gripping the pin 516 during removal and / or installation. Additionally, the portion having the surface texture 536 can have a larger cross-sectional diameter than the rest of the pin 516 to prevent over-insertion during installation. Each pin 516 can also include a circumferential groove 538. Grooves 538 can optionally receive or engage protrusions or members (not shown) on end caps 528 or mounting bracket 32 (shown in FIG. 66 ) to provide an indication of proper insertion and / or assist in retaining pins 516 after self-assembly. In the illustrated embodiment, each pin 516 is positioned within end caps 528 a, 528 b either during shipping or when leg self-assembly system 502 is removed from box 404. In other embodiments, pins 516 may be stored or contained within the box in any suitable manner (e.g., contained in packaging within the box, such as a sealed plastic bag). FIGS. 57-58 show self-assembly kit 400 along with box 404 and leg self-assembly system 502. Leg self-assembly system 502, along with assembly kit 400, are positioned to fit within box 404.
[0324] FIG. 63 shows an alignment aid 512 connected to legs 40a, 40b. When attached to legs 40a, 40b, alignment aid 512 has a length L1 that spaces legs 40a, 40b apart to facilitate engagement with mounting bracket 32 (shown in FIG. 66). After legs 40a, 40b are attached to mounting bracket 32, alignment aid 512 is removed from legs 40a, 40b. To inform the recipient of the intended removal after installation, alignment aid 512 can include second indicia or instructions 540 instructing the recipient to remove alignment aid 512 after self-assembly. In the illustrated embodiment, alignment aid 512 is constructed of paper or cardboard and is removably attached to legs 40a, 40b with adhesive tape. In other embodiments, the alignment aid 512 can be of any suitable structure or configuration, made of any suitable material, that facilitates alignment of the legs 40a, b with the mounting bracket 32. For example, FIGS. 64-65 show an alternative embodiment of an alignment aid 512a. The alignment aid 512a includes a pair of arched leg support channels 544 that carry each leg 40 (e.g., legs 40a, b) by interference or friction fit. The alignment aid 512a can also include one or more pin support channels or protrusions 548, each of which holds a respective pin 516. The alignment aid 512a forms a snap-fit connection with the legs 40 and pins 516, facilitating organized storage of the legs 40 and pins 516 during shipping and easy removal of the legs 40 and pins 516 during (and after) assembly. The illustrated alignment aid 512a is formed of plastic, but in other embodiments, it may be constructed of any suitable material.
[0325] Referring now to FIG. 66, an alignment aid 512 is shown for use during assembly of legs 40a, 40b to mounting bracket 32 on partition top 30. Mounting bracket 32 defines mounting channels 552a, 552b configured to receive corresponding legs 40a, 40b with end caps 528a, 528b. The length L1 (shown in FIG. 63) of alignment aid 512 is such that the distance between end caps 528a, 528b matches the distance between mounting channels 552a, 552b. This allows a recipient to easily and simply align and insert end caps 528a, 528b into mounting channels 552a, 552b.
[0326] Each channel 552 a, 552 b also includes opposing openings (not shown) on either side of the channel 552 a, 552 b. When the end caps 528 a, 528 b are received by their respective channels 552 a, 552 b, the opposing openings align with pin openings 532 (shown in FIG. 61 ) through each end cap 528 a, 528 b. When aligned, the pin 516 can be inserted by the recipient to connect and retain the legs 40 a, 40 b to the mounting bracket 32. The alignment aid 512 helps align the opposing openings (not shown) with the pin openings 532 (shown in FIG. 61 ) to facilitate insertion of the pin 516 by the recipient. In addition to connecting legs 40a, 40b to mounting bracket 32, each pin 516 defines a pivot axis about which legs 40a, 40b pivot relative to mounting bracket 32 (e.g., to facilitate pivoting of legs 40a, 40b between a first configuration in which stand assembly 26 is stowed and a second configuration in which stand assembly 26 is deployed).
[0327] After assembling the legs 40a, 40b to the mounting bracket 32, the recipient can attach a strap 556 around a portion of the spring 41. As shown in FIG. 67 , the strap or gravity strap 556 is attached to the flat portion 14 of the golf bag 10 and includes a latch assembly or buckle 560 to facilitate self-attachment of the strap 556. The length of the strap 556 can be adjusted based on the user's preference. By extending the strap 556 around the spring 41, the strap 556 helps restrain the legs 40a, 40b with the spring 41 when the golf bag 10 is carried by a user (e.g., when the user is carrying the golf bag 10 by the shoulder strap 24). This restraint helps limit the legs 40a, 40b from hanging down or deploying away from the golf bag 10 (i.e., the restraint helps maintain the legs 40a, 40b in the first storage configuration when the golf bag 10 is carried).
[0328] In other embodiments of the stand assembly, the stand assembly may include components similar to legs 40a, 40b, spring 41, mounting bracket 32 with mounting channels 552a, 552b, and end caps 528a, 528b and pin 516 of leg self-assembly system 502. The stand assembly eliminates self-assembly features such as alignment aid 512, thereby conserving material while retaining enough components for the leg assemblies to be used by the assembler to construct the carry bag. 6. Carry Bag: Second Alternative Leg Connection Embodiment
[0329] Another embodiment of the leg connection can include a pair of leg end caps with protrusions (ears) that align with corresponding leg mounting brackets. FIGS. 88-90 show an embodiment of an end cap 646 and mounting bracket 632. Referring to FIG. 88, end cap 646 is similar to end cap 146. End cap 646 includes a leg connection end 650 that connects to leg 40 via a permanent attachment. End cap 646 also includes a plurality of opposing protrusions 654, similar to end cap 146, except that protrusions 654 include openings 655 extending through the centers of protrusions 654. The protrusions slide within grooves 656 in leg mounting bracket 632, which helps align end cap 646 with leg mounting bracket 632. Alignment of the end cap 646 with the leg mounting bracket 632 ensures that the opening 655 in the end cap 646 aligns with the slot 658 in the leg mounting bracket 632, allowing for the insertion of a pin or shaft for rotation. In some embodiments, the protrusion 654 protrudes outward from the end cap 646 up to 0.05 inches. In other embodiments, the protrusion 654 can protrude outward from the surface of the end cap 646 by 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, or 0.10 inches. Additionally, in some embodiments, the protrusion 654 can be rounded and have a diameter of 0.24 to 0.28 inches. In other embodiments, the protrusion 654 can have a diameter of 0.24 inches, 0.25 inches, 0.26 inches, 0.27 inches, or 0.28 inches.
[0330] 89, mounting bracket 632 is similar to mounting bracket 32, except that slot 658 in mounting bracket 632 does not extend all the way to the bottom of mounting bracket 632. Instead, slot 658 in mounting bracket 632 is configured to be the same size as opening 655 in end cap 646. In some embodiments, opening 655 in end cap 646 and slot 658 in mounting bracket 632 can have a diameter between 0.15 and 0.25 inches. In other embodiments, opening 655 and slot 658 can have a diameter of 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, 0.21, 0.22, 0.23, 0.24, or 0.25 inches. In many embodiments, slot 658 can have a diameter 0.01 inch larger than the diameter of opening 655. The mounting bracket 632 also includes a groove 656 configured to receive the protrusion 654 of the end cap 646 and to guide the end cap 646 into a position where the opening 655 in the end cap 646 is aligned with the slot 658 in the mounting bracket 632. Referring to FIG. 90 , the end cap 646 and mounting bracket 632 are shown in an assembled position. A pin (not shown) can be threaded or positioned through the opening 655 and slot 658 on one side of the assembly and extend through the opening 655 and slot 658 on the other side of the assembly to lock the legs 40 and end cap 646 to the mounting bracket 632. Furthermore, the engagement of the pin with the slot 158 and opening 655 allows each associated leg 40 to pivot relative to its respective mounting bracket 632 about a pivot axis extending through the center of the pin. In particular, this allows the legs 40 to pivot between a stowed configuration and a deployed configuration. 7. Carry Bag: Third Alternative Embodiment of Leg Connection
[0331] Yet another embodiment of the leg connection can include a multi-piece end cap. This leg connection embodiment allows one component (or part) of the leg end cap to be first rotatably connected to the leg mounting bracket. A second component (or part) is first secured to the leg of the stand assembly. The leg can be quickly engaged (snap-fit) with the leg mounting bracket by pressing the second component into the first component. This assembly process is quick, requires no tools, and does not require skilled labor.
[0332] 68-72, another alternative embodiment of end cap 528 is shown for use with leg self-assembly system 502. In this embodiment, end cap 528 is a multi-piece end cap 564 that interconnects by a snap fit. By using end cap 564, leg self-assembly system 502 eliminates the need for pin 516.
[0333] 68-72 illustrate an embodiment of a multi-piece end cap 564. The end cap 564 includes a first piece or portion 568 and a second piece or portion 572. When used with the automated leg assembly system 502, the first piece 568 is pre-attached to the mounting bracket 32, for example, with opposing openings 576a, b defining a pivot axis for allowing the legs 40 to extend between the first and second configurations. The second piece 572 is pre-attached to each leg 40. For example, each leg 40 can receive a protrusion 580 extending from the second piece 572. Additionally, each leg 40 can be partially received by a recess 584 defined by the second piece 572. While the protrusions 580 are shown as having a cross or plus sign cross-sectional shape, in other embodiments, the protrusions 580 can have any suitable shape to facilitate engagement with the legs 40. Additionally, the illustrated embodiment of second part 572 shows a friction or interference fit with legs 40. However, any suitable connection or engagement sufficient to hold each leg 40 to each second part 572 may be used.
[0334] To attach each leg 40 to the mounting bracket 32 during self-assembly, the recipient connects the second part 572 to the first part 568. To facilitate connection, the multi-part end cap 564 includes a snap-fit assembly 584 (shown in FIG. 69). In the illustrated embodiment, the second part 572 includes at least one flexible catch 588 (shown in FIGS. 69-70) that is dimensioned to engage and be retained by an associated detent 592 located in the first part 568 (shown in FIGS. 70-71). Once the first part 568 and the second part 572 are attached by the snap-fit assembly 584, the leg 40 is attached to the mounting bracket 32 (see FIG. 72). 8. Carry bag: Bracket for leg springs
[0335] In addition to the leg mounting brackets, leg coupling mechanisms, and legs, the stand assembly 26 of the carry bag 10 may further include springs 41 that engage the base 34 and the legs 40. The brackets connect the springs 41 to the legs 40. The springs 41 assist in deploying and retracting the legs when the carry bag 10 is transitioned between the deployed and retracted configurations.
[0336] 73-75 illustrate an example embodiment of a bracket 600 (also referred to as a spring-to-leg bracket) that mounts a spring 41 to each leg 40a, 40b. The bracket 600 includes a leg-receiving channel 604 configured to receive the leg 40a or 40b, facilitating mounting of the bracket 600 onto the respective leg 40a, 40b. The bracket 600 also includes a spring-receiving channel 608 configured to receive a portion of the spring 41, mounting the spring 41 to each leg 40a, 40b. In the illustrated embodiment, the spring-receiving channel 608 is offset from the leg-receiving channel 604 and is disposed substantially perpendicular to the leg-receiving channel 604. The bracket 600 includes an arcuate protrusion or bumper 612 on the outer surface of the bracket 600. As shown in FIG. 36, the bumper 612 separates the legs 40a, 40b from the spring 41. More specifically, legs 40a, 40b are offset from spring 41 and flat portion 14 (not shown in FIG. 73, but shown in FIG. 1). By positioning legs 40a, 40b offset from spring 41 by bumpers 612 on each bracket 600, legs 40a, 40b do not become entangled with spring 41 during deployment of legs 40a, 40b from the stored configuration to the deployed configuration. C. Carry bag: Flat area
[0337] As mentioned above, the carry bag 10 may include a flat portion. Several variations of the flat portion 14 that are specific to the carry bag 10 are described below. 1. Carry bag: Inflatable hip pad and inflatable shoulder pad
[0338] 85 and 86, the flat portion 14 can also include an inflatable hip pad 250. The inflatable hip pad 250 can be positioned along any portion of the flat portion 14 where the bag can rest on the user's back or hips. The flat portion 14 can include a pocket 1020 configured to receive the inflatable hip pad 250. In many embodiments, the inflatable hip pad 250 and the flat portion 14 can be permanently attached by stitching, welding, or any other suitable permanent attachment method. In other embodiments, the inflatable hip pad 250 can be inserted into the pocket 1020. The pocket can be sealed by means of a zipper, a snap-fit mechanism, hook-and-loop fasteners, or any other suitable sealing method. The inflatable hip pad 250 further includes a nozzle 252 that allows the user to deflate or inflate the inflatable hip pad 250 with air. The pocket 1020 can be configured so that the nozzle 252 is accessible to the user from outside the flat portion 14. The nozzle 252 can be positioned so that it does not contact the user's back or waist when the bag 10 is carried.
[0339] The inflatable hip pad 250 can include an inner inflatable compartment housed by an outer shell. The inner inflatable compartment can be a single large compartment, or the inner inflatable compartment can include multiple openings extending through the inflatable hip pad 250, creating a series of separate inflatable compartments. The inflatable hip pad 250 further includes a nozzle 252. In many embodiments, the nozzle 252 is a twist-lock nozzle. In other embodiments, the nozzle 252 can be any type of nozzle. For example, the nozzle 252 can be a spring-loaded nozzle, a capped nozzle, a push-pull nozzle, or any other suitable inflation valve. In the illustrated embodiment, referring to FIG. 86 , the nozzle 252 can be welded to a seam in the inflatable hip pad 250. In other embodiments, the nozzle 252 can be welded to the exterior surface of the inflatable hip pad 250.
[0340] Inflatable hip pad 250 allows the user to inflate hip pad 250 to the desired amount of cushioning, as opposed to hip pads that have a predetermined amount of filler determined during the manufacturing process. Additionally, because hip pad 250 is inflated with air, it will not flatten or compress over time like traditional foam hip pads. Furthermore, using air as the filler material for inflatable hip pad 250 allows it to be lighter than traditional hip pads that include foam or other denser materials as fillers, thereby saving weight overall in the golf bag.
[0341] In some embodiments, referring to FIG. 87 , inflatable shoulder pads can be included in the shoulder straps 24. The inflatable shoulder pads are similar to the inflatable hip pads 250, except that the size of the inflatable shoulder pads is adjusted to fit within the shoulder straps 24. Like the inflatable hip pads 250, the inflatable shoulder pads 260 include nozzles similar to the nozzles 252. The nozzles can be configured to fit through the shoulder straps 24 for easy access by the user. The nozzles are positioned on the shoulder straps 24 so that they do not contact the user's shoulders. The inflatable shoulder pads 260 can also include an inflatable pocket, similar to the inflatable pocket 254 for the inflatable hip pad 250. In some embodiments, the inflatable pocket for the inflatable shoulder pads 260 is more elongated than the inflatable pocket 254 of the hip pad. 2. Carry bag: Detachable strap connection
[0342] Numerous types of buckles, clips, or connections can be used to connect the straps for carrying the bag. Some straps 24 are permanently attached to the carry bag 10 for simple design, aesthetic purposes, and durability. Other straps 24 are removably attached to the carry bag 10, allowing for customization, variations in strap configuration, and simplified manufacturing. The carry bag 10 can also include a removable strap connection mechanism for securing or releasing the straps from the carry bag 10. The removable strap connection mechanism described below retains some of the advantages of permanently attached straps while allowing for easy and non-destructive strap removal. The removable strap connection mechanism 350 shown in FIGS. 145A-148 (1) holds the straps at a predetermined angle, (2) supports wide straps, (3) minimizes the offset distance between the bag and the straps, and (4) is capable of supporting a significant weight. The minimized offset distance provides the connection mechanism with a low-profile structure, which can further improve the aesthetics of the bag.
[0343] As shown in FIG. 145A , the removable strap connection mechanism 350 includes a receiving portion 360 and a core portion 380. The receiving portion 360 slides over the core portion 380 and snaps into place via a locking mechanism on the receiving portion 360 and the core portion 380. Typically, the receiving portion 360 connects to a strap 354 of the golf bag 10, and the core portion 380 connects to the main body of the golf bag 10. The strap connection mechanism 350 allows the strap 354 to maintain its orientation relative to the golf bag 10 when the golfer releases the strap 354. The strap connection mechanism 350 can hold the end of the strap 354 at a predetermined angle from the back surface 12 of the golf bag 10. Furthermore, the strap connection mechanism 350 allows a wide strap 354 to be secured to the golf bag 10 in a manner that prevents unwanted twisting of the strap 354. Strap connection mechanism 350 further provides a low profile, unobtrusive, and aesthetically clean means of attaching strap 354 to the golf bag body. Finally, strap connection mechanism 354 can withstand loads of 15 to 70 pounds, making it useful for heavy load bearing applications.
[0344] 145A-148 , the following description is directed to the illustrated embodiment of the present invention, but it should be understood to include other embodiments of the present invention. A removable strap connection mechanism 350 for a carry bag 10 includes a receiving portion 360 connected to a strap 354 and a core portion 380 connected to a bag body portion, such as the flat portion 14 or the divider top portion 30. The receiving portion 360 includes a strap attachment tab 365, a first arcuate arm 366 extending from the strap attachment tab 365, a second arcuate arm 367 extending from the strap attachment tab 365, and a channel 364 formed between the first and second arcuate arms 366, 367. The core portion 380 includes a bag attachment tab 385 and a core 384 extending from the bag attachment tab 385. The strap attachment tab 365 of the receiving portion 360 engages with the strap 354 of the carry bag 10. The bag attachment tabs 385 of the core portion 380 connect to the main body of the carry bag 10. However, in other embodiments, the receiving portion 360 is connected to the main body and the core portion 380 is connected to the straps 354.
[0345] The first and second arcuate arms 366, 367 of the receiving portion 360 are integrally formed with the strap attachment tab 365. Together, the first and second arcuate arms 366, 367 form a portion of a generally cylindrical channel 364 having an inner diameter 370 and an outer diameter 371. The inner diameter 370 can be in the range of 0.10 to 0.45 inches. For example, the inner diameter 370 can be in the range of 0.10 to 0.15 inches, 0.15 to 0.20 inches, 0.20 to 0.25 inches, 0.25 to 0.30 inches, 0.30 to 0.35 inches, 0.35 to 0.40 inches, or 0.40 to 0.45 inches. The outer diameter 371 can be in the range of 0.20 to 0.55 inches. For example, the outer diameter 371 can be in the range of 0.20 to 0.25 inches, 0.25 to 0.30 inches, 0.30 to 0.35 inches, 0.35 to 0.40 inches, 0.40 to 0.45 inches, 0.45 to 0.50 inches, or 0.50 to 0.55 inches.
[0346] The first and second arcuate arms 366, 367 can include a thickness ranging from 0.10 to 0.20 inches or 0.15 to 0.25 inches. The receiving portion 360 further includes an opening 368 disposed between the end of the first arcuate arm 366 and the end of the second arcuate arm 367, opposite the strap attachment tab 365. As seen in FIG. 146 , the receiving portion 360 further includes a first side 361 and a second side 362. The first and second arcuate arms 366, 367 extend between the first side 361 and the second side 362. The receiving portion 360 further includes an end wall on the second side 362 of the receiving portion 360. The end wall connects the first and second arcuate arms 366, 367 and acts as a stop at one end of the channel 364. A first side 361 of the receiving portion channel 364 opposite the end wall includes an opening 369 for receiving the core 384 of the core portion 380 .
[0347] Receiving portion 360 has a width 356 (i.e., parallel to channel 364) defined between first side 361 and second side 362 of receiving portion 360. Width 356 of receiving portion 360 can be in the range of 0.5 to 4.0 inches. For example, width 356 of receiving portion 360 can be in the range of 0.5 to 1.6 inches, 1.2 to 1.8 inches, 1.4 to 2.0 inches, 1.6 to 2.2 inches, 1.8 to 2.4 inches, 2.0 to 2.6 inches, 2.2 to 2.8 inches, 2.4 to 3.0 inches, 2.6 to 3.2 inches, 2.8 to 3.4 inches, or 3.0 to 3 inches.
[0348] The receiver portion 360 further includes a locking mechanism, not shown. The locking mechanism may include a groove or protrusion that corresponds to the respective locking mechanism (e.g., a corresponding protrusion or groove) of the core portion 380. The receiver portion locking mechanism may be located at any suitable position along the width 356 of the receiver portion 360. The receiver portion 360 locking mechanism may be located on the inner surface of the first and second arcuate arms 366, 367. In some embodiments, the locking mechanism includes a button release tab rather than a protrusion or groove.
[0349] The core portion 380 is integrally formed with a bag attachment tab 385. The core 384 of the core portion 380 includes a generally cylindrical shape having a core diameter 390. The core diameter 390 can be in the range of 0.10 to 0.45 inches. For example, the core diameter 390 can be in the range of 0.10 to 0.15 inches, 0.15 to 0.20 inches, 0.20 to 0.25 inches, 0.25 to 0.30 inches, 0.30 to 0.35 inches, 0.35 to 0.40 inches, or 0.40 to 0.45 inches. The core 384 further includes a first end 381 and a second end 382. The core portion 380 further includes a locking feature (not shown) that engages with the locking feature of the receiving portion 360 when the core 384 is inserted into the channel 364 of the receiving portion 360. The core portion locking mechanism is disposed on the outer surface of the core 384. In embodiments where the receiving portion locking feature is a groove, the core portion locking feature may be a protrusion sized to engage the groove. In embodiments where the receiving portion locking feature is a protrusion, the core portion locking feature may be a groove sized to receive the protrusion. As noted above, in some embodiments, the locking feature may include a button release tab rather than a protrusion or groove.
[0350] The width 357 of the core portion 380 is defined between the first end 381 and the second end 382 of the core 384. The width 357 of the core 384 can be in the range of 1.0 to 3.0 inches. For example, the width 357 of the core 384 can be in the range of 1.0 to 1.6 inches, 1.2 to 1.8 inches, 1.4 to 2.0 inches, 1.6 to 2.2 inches, 1.8 to 2.4 inches, 2.0 to 2.6 inches, 2.2 to 2.8 inches, or 2.4 to 3.0 inches. In many embodiments, the core width 357 is smaller than the width 356 of the receiving portion 360. Because the end walls of the receiving portion 360 occupy a portion of the width 356 of the receiving portion 360, the core width 357 must be smaller than the receiving portion width 356 so that the end of the core 384 is flush with the first side 361 of the receiving portion 360. The removable strap connection mechanism 350 has a width that matches the width 357 of the receiving portion 360 .
[0351] In some alternative embodiments, the channel 364 of the receiving portion 360 can have a shape other than cylindrical. For example, the interior shape of the receiving portion 360 can be approximately square, triangular, trapezoidal, teardrop, or any other suitable shape. The core 384 of the core portion 380 can have a shape that corresponds to the channel 384 of the receiving portion 360.
[0352] The strap attachment tab 365 may include a slot for receiving the strap 354 of the carry bag 10. The slot is located adjacent to the end of the strap attachment tab 365 opposite the connection between the strap attachment tab 365 and the arcuate arms 366, 367 of the receiving portion 360. In other embodiments, the strap attachment tab 365 does not include a slot, but rather includes material that can be permanently sewn to the strap 354. Similarly, the bag attachment tab 385 may include a portion opposite the connection between the bag attachment tab 385 and the core 384 of the core portion 380. This portion of the bag attachment tab 385 can be sewn to the body of the carry bag 10. In other embodiments, the bag attachment tab 385 includes a slot for receiving the strap 354 that is sewn to the body of the carry bag 10. In still other embodiments, the bag attachment tab 385 may be integrally formed with an element of the bag body, such as the divider top 30. In some embodiments, the bag attachment tabs 385 are integrated into brackets that are snapped, riveted, or glued to the compartment top 30 of the carry bag 10. The bag attachment tabs 385 are secured to the bag body so as to prevent significant flex relative to the bag body.
[0353] To engage the core portion 380 with the receiving portion 360, (1) the core 384 of the core portion 380 is aligned with the first end opening 369 of the receiving portion 360. (2) the bag attachment tab 385 of the core portion 380 is aligned with the opening 368 between the first and second arcuate arms 366, 367 of the receiving portion 360. (3) the core 384 of the core portion 380 is slid into the channel 364 of the receiving portion 360. The bag attachment tab 385 of the core portion 380 is received in the opening 368 between the first and second arcuate arms 366, 367 of the receiving portion 360. (4) The locking features of the core 384 and the channel 364 are snap-fit into a locked configuration, and the core portion 380 is fully engaged with the receiving portion 360 when the core 384 contacts the end wall of the receiving portion 360. Some extra force is required to engage the locking feature. In embodiments with a button-release locking mechanism, the core portion 380 can similarly snap into a locked configuration. When the core 384 engages with the channel 364, the first and second arcuate arms 366, 367 of the receiving portion 360 nearly completely encase the core 384 of the core portion 380. The end walls of the receiving portion 360 prevent the core 384 from reaching too far through the channel 364. The ends of the first and second arcuate arms 366, 367 of the receiving portion 360 are located adjacent to the bag attachment tab 385 of the core portion 380. This structural configuration prevents the receiving portion 360 from rotating around the core 384 of the core portion 380. As a result, the strap attachment tab 365 of the receiving portion 360 is prevented from pivoting relative to the core 384 or the bag attachment tab 385 of the core portion 380.
[0354] 148, the strap attachment tab 365 and the bag attachment tab 385 are substantially coplanar (at a 180° angle from each other) when the core portion 380 is engaged with the receiving portion 360. In other embodiments, the bag attachment tab 385 is integrally attached to the core portion 380 at an angle such that the bag attachment tab 385 can be angled between 75° and 180° from the strap attachment tab 365 when the core portion 380 is engaged with the receiving portion 360. For example, the bag and strap attachment tabs 385, 365 may be angled relative to one another by 180 degrees (coplanar), 175 degrees, 170 degrees, 165 degrees, 160 degrees, 155 degrees, 150 degrees, 145 degrees, 140 degrees, 135 degrees, 130 degrees, 125 degrees, 120 degrees, 115 degrees, 110 degrees, 105 degrees, 100 degrees, 95 degrees, 90 degrees, 85 degrees, 80 degrees, 75 degrees, or any other suitable angle. FIG. 2 shows one embodiment of the core portion 380. The bag attachment tab 385 is angled at approximately 90 degrees from the core 384. The rigid angle at which the strap attachment tab 365 is held helps the straps 354 of the carry bag 10 stand up (retain their orientation) when the carry bag 10 is placed on its stomach (front surface 11).
[0355] The receiving portion 360 and the core portion 380 can be formed from a metal, such as an aluminum alloy, a zinc alloy, steel, or other suitable metal, or from a molded polymeric material. In some embodiments, the receiving portion 360 and the strap attachment tab 365 are integrally cast from a metal material. In these embodiments, the core portion 380 and the bag attachment tab 385 are integrally molded from a polymeric material. In other embodiments, the receiving portion 360 and the strap attachment tab 365 are integrally cast from a metal material, and the core 384 and the bag attachment tab 385 are integrally cast from a metal material. In embodiments in which the bag attachment tab 385 is formed from a metal, the bag attachment tab 385 typically includes a slot for receiving a strap member that secures the bag attachment tab 385 to the carry bag 10.
[0356] The rigid strap connection mechanism 350 positions the strap 354 to protrude at an angle from the back 12 of the carry bag 10 when the carry bag 10 is placed belly-down on the ground. The stand-up strap 354 allows a user to pick up the bag 10 with minimal bending of the upper body. The detachable strap connection mechanism 350 also allows a wide strap 354 to be secured to the carry bag 10 in a manner that prevents undesired twisting of the strap 354. The wide strap connection mechanism 350 allows the entire end of the wide strap 354 to be secured directly to the bag 10 without first having to tapere the strap 354. In many conventional bags, wide straps must be tapered to a smaller width before being secured to the buckle and connected to the bag. This smaller width portion of the strap, along with the narrow buckle width, allows the strap to be twisted upside down or into other undesirable configurations.
[0357] Furthermore, when conventional buckles are designed large enough to accommodate wide straps, the buckles increase in length proportionally, resulting in a large offset distance between the bag and the strap. These large conventional buckles not only change the aesthetics of the bag, but also the feel of the straps with their stiff and bulky construction. The detachable strap connection mechanism 350 provides a connection over a large surface area (due to its large width), reducing the amount of stress placed on the mechanism at each point along the connection mechanism 350. The channel 364 and core 384 structure of the connection mechanism 350, along with its width, allow for a minimal offset distance between the strap 354 and the bag 10. The offset distance between the end of the strap 354 and a portion of the back surface 12 of the bag 10 can range from 0.2 to 1.0 inches. For example, the offset distance can be in the range of 0.2 to 0.4 inches, 0.3 to 0.5 inches, 0.4 to 0.6 inches, 0.5 to 0.7 inches, 0.6 to 0.8 inches, 0.7 to 0.9 inches, or 0.8 to 1.0 inches. The offset distance can be less than 1.0 inches, less than 0.8 inches, less than 0.7 inches, less than 0.6 inches, less than 0.5 inches, less than 0.4 inches, less than 0.3 inches, less than 0.2 inches, or less than 0.1 inches. In one exemplary embodiment, the offset distance is between 0.2 inches and 0.5 inches. A minimum offset distance contributes to a low-profile, unobtrusive appearance.
[0358] The strap connection mechanism 350 can withstand a load of the bag 10 (including its contents) having a mass of 15 to 70 pounds. For example, the strap connection mechanism 350 can withstand a load of the bag 10 having a mass of 15 to 20 pounds, 20 to 30 pounds, 20 to 40 pounds, 30 to 40 pounds, 40 to 50 pounds, 50 to 60 pounds, 10 to 30 pounds, 20 to 50 pounds, 30 to 60 pounds, or 40 to 70 pounds. In some embodiments, the detachable strap connection mechanism 350 can withstand a load of the bag 10, including its contents, of between 15 and 35 pounds. The combination of structural and material properties of the detachable strap connection mechanism 350 allows the mechanism to withstand a greater weight than prior art connectors. The material properties of the receiving portion 360 can provide rigidity that prevents the first and second arcuate arms 366, 367 of the receiving portion 360 from deforming. This rigidity is important for retaining the core portion 380 within the receiving portion 360 .
[0359] Additionally, the removable strap connection mechanism 350 allows for easy modification of the straps 354 on the carry bag 10. For example, the shoulder strap can be removed to replace the golf bag strap or to convert from a single strap to a dual-strap bag. In this example, the strap connection mechanism 350 can include two core sections 380 on the carry bag 10, providing two options for where to attach the single strap 354 and allowing for versatile strap configurations. In other embodiments, it may be desirable to disengage the strap 354 from the carry bag 10 to allow the user to lay the strap 354 flat against the body of the bag 10 for storage. The removable strap connection mechanism 350 also allows for space-efficient transportation of the carry bag 10. In some carry bags, the removable strap connection mechanism 350 can be used on both ends of one or more straps 354. As a result, the strap 354 can be completely removed from the bag 10, if desired. This allows for easy customization of the color or other characteristics of the straps at a later stage in the bag manufacturing process. The detachable strap connection mechanism 350 provides functionality, connection strength, and quality that offers customization, foldability, ergonomic handling, improved aesthetics, and other advantages over prior art strap-to-bag connections. D. Carry Bag: Self-Assembly Kit
[0360] As described above, the components of the carry bag 10 can be assembled into subassemblies 42. The subassemblies 42 can include any variety of components. The subassemblies 42 may be foldable. Furthermore, the subassemblies 42 can be used to construct the carry bag 10. In some embodiments, as described below, the subassemblies 42 are provided as part of a self-assembly kit 400. The carry bag self-assembly kit 400 reduces costs to the recipient as a result of reduced shipping volumes and reduced supplier labor costs.
[0361] 54-72, an embodiment of a subassembly for a collapsible carry bag 10 is illustrated and described in the context of a self-assembly kit 400 (shown in FIG. 57). The kit 400 includes a golf bag 10 and a self-assembly system 700 that allows a recipient to assemble the golf bag 10 upon receipt.
[0362] As shown in FIGS. 54-55 , the self-assembly kit 400 includes a box, container, or shipping package 404 used to ship the golf bag 10 in a partially assembled state. The box 404 includes a top side or face side 408, which may be integrally formed with a flap or flap portion 412. The face side 408 is connected to a portion of the box 404, more specifically, to a side of the box, by a fold line 416. The face side 408 defines a portion of the exterior surface of the box 404. Meanwhile, the face side 408 also provides access to the interior of the box 404 by pivoting about the fold line 416. The flap portion 412 defines an engagement surface for facilitating closure of the box 404. The engagement surface may include one or more tabs (not shown) that may be received by respective slots 418 (shown in FIG. 57 ). Each slot 418 is defined by a portion of the box 404 that is separate from the face-side 408 and the flap 412 (e.g., a slot may be defined by one or more sides of the box 404, etc.). A tab and slot closure is provided for purposes of closure example. It should be understood that any closure suitable for engaging the face-side 408 and / or flap portion 412 with a portion of the box 404 may be implemented.
[0363] Box 404 of self-assembly kit 400 is shown in Figures 54-55, next to a known box currently used to ship fully assembled golf bags. This comparison illustrates the reduced size of box 404 relative to the known box. More specifically, box 404 is approximately 2,040 cubic inches (in 3 ), while the known box has a volume of about 5,190 cubic inches (in 3 ) The volumes of the boxes are approximate, but box 404 has a volume that is approximately 60% less than the known box. Box 404 is smaller in size and volume than the known box. The reduction in volume from the known box used to ship assembled golf bags ranges from about 15% to about 70%, more specifically from about 25% to about 65%, more specifically from about 35% to about 60%, and even more specifically greater than 50%.
[0364] Box 404 may include indicia 420 to provide guidance to a recipient regarding self-assembly of golf bag 10. As shown in FIG. 56 , indicia 420 includes instructions for assembling golf bag 10. The assembly instructions may include one or more diagrams or detailed views to provide guidance and / or illustrate each assembly step. In the illustrated embodiment of box 404, indicia 420 is printed on the inside of face side 408 (i.e., when box 404 is closed, indicia 420 faces the interior of box 404) and is oriented so that when the recipient opens the box by pivoting face side 408 about fold line 416, indicia 420 faces the recipient in a readable orientation. Although indicia 420 is disclosed as being printed on box 404, in other embodiments, indicia 420 may be included separately within the box (e.g., as an instruction manual, etc.).
[0365] FIG. 57 shows golf bag 10 in a first, partially assembled, folded state or configuration. Golf bag 10 is shipped in this state within box 404. In FIG. 57, golf bag 10 is shown removed from box 404 and includes top compartment 30, base 34, and stays 39 (shown in FIG. 22). Flat portion 14 is attached to top compartment 30 and base 34. Golf bag 10 is folded with top compartment 30 and base 34 each pivoted about stay 39. In the illustrated embodiment, top compartment 30 and base 34 are each pivoted approximately 90 degrees toward each other about stay 39. In other exemplary embodiments, top compartment 30 and base 34 can each be pivoted about stay 39 at any angle suitable for folding golf bag 10 for transportation within box 404.
[0366] In addition to the foldable golf bag 10, the kit 400 includes a self-assembly system 500. The self-assembly system 500 includes one or more components of the golf bag 10 that are assembled by the recipient.
[0367] Referring to FIG. 58, a first example of an embodiment of a self-assembly system 500 is shown. The illustrated system 500 can include a spring self-assembly system 501 (shown in FIG. 59) and a leg self-assembly system 502 (shown in FIG. 61 and described above). The system 500 of FIG. 58 includes a portion of the stand assembly 26, more specifically, legs 40a, b and attached springs 41. The springs 41 include connectors 504 having base-engaging hooks 508 (shown in FIG. 59). In some embodiments, the system 500 also includes an alignment aid 512 that assists a recipient in aligning the legs 40a, b with the mounting bracket 32 (shown in FIG. 66) for installation. The system 500 further includes a rod pin or pins 516 for pivotally attaching the legs 40a, b to the mounting bracket 32.
[0368] 59-60 further illustrate the spring self-assembly system 501. The system 501 includes a connector 504 that facilitates self-assembly of the spring 41 and the base 34. Referring to FIG. 59, a base-engagement hook 508 on the connector 504 includes a channel or hook portion (not shown) configured to receive or otherwise engage a portion of the base 34. In the illustrated embodiment, the base 34 defines a spring-receiving slot or channel similar to channel 174 (shown in FIG. 25). The channel receives or engages a portion of the connector 504. An opening or window 520 is defined by a portion of the base 34, more specifically, a portion of the spring-receiving slot 518 in the base 34. A portion of the periphery of the opening 520 is defined by a member or cross-member 524 configured to be received in a gap or slot in the connector 504. To facilitate self-assembly, the recipient positions the connector 504 within the spring-receiving slot 518. The recipient then engages the connector 504 with the base 34, allowing the base engagement hooks 508 to receive the members 524. Once received, the base engagement hooks 508 are received by the openings 520 shown in FIG. 60 . This forms a self-assembling connection between the connector 504 and the base 34, and more broadly, between the springs 41 and the base 34. It should be understood that the self-assembling connection may be removable to allow disengagement or withdrawal of the connector 504 from the base 34. For example, the connection may be removed to replace a damaged portion of the stand assembly 26 (e.g., a broken leg 40, a broken spring 41, etc.) with the replacement self-assembling system 500. III. Cart Bag
[0369] Another embodiment of a foldable golf bag or golf bag assembled from subassemblies can function as the cart bag 1010. Cart bags known in the art are typically larger than carry bags because the weight of the bag can be greater than the weight carried by the golfer. Also, because cart bags are stored on a golf cart during play, cart bags generally lack shoulder straps and a stand assembly for supporting the bag. The functional requirements of the cart bag 1010 prompt certain design differences from typical carry bags. Some components of the cart bag 1010 are similar to corresponding components of the carry bag 10. For example, the cart bag 1010 includes a compartmentalized top portion 1030, a base 1034 or base assembly 1900, and a flat portion 1014, which can be similar to the compartmentalized top portion 30, base 34 or base assembly 900, and flat portion 14 of the carry bag 10 described above. Cart bag 1010 further includes a plurality of stays connecting compartment top 1030 to base 1034 .
[0370] The cart bag 1010 described below includes components designed to collapse for transport and / or allow for quick assembly. Some components of the cart bag 1010 include snap-fit features or connections that simplify and speed up the assembly process. The snap-fit features or connections allow the cart bag 1010 to be assembled in a more efficient and ergonomic manner, which reduces production time and saves skilled labor costs. Additionally, the foldable design of the cart bag 1010 embodiments described herein allows the cart bag 1010 to be easily transported between manufacturing sites.
[0371] FIGS. 113-135 show an example embodiment of a cart bag 1010. The cart bag 1010 is similar to the carry bag 10, and like numbers are used to identify like components. Referring to FIGS. 113-114, the cart bag 1010 includes a flat portion 1014. A plurality of pockets 1018 are attached to the flat portion 1014. The pockets include a plurality of side pockets 1018a and a plurality of front pockets 1018b. In other embodiments, the flat portion 1014 may include at least one side pocket 1018a and at least one front pocket 1018b. The cart bag 1010 also includes a partitioned top portion 1030 and a base 1034. A plurality of stays 1039 extend from the partitioned top portion 1030 to the base 1034. The plurality of stays include a first stay 1039 (shown in FIG. 113), a second stay 1039a (shown in FIG. 114), and a third stay 1039b (shown in FIG. 114).
[0372] The first stay 1039 is pivotally coupled to the partition top 1030 and to the base 1034. The second and third stays 1039a, 1039b are each coupled at a first end to the partition top 1030 and at a second end opposite the first end to the base 1034. The first stay 1039 is shown in FIG. 113 to illustrate the positioning of the stay 1039 when the cart bag 1010 is in the operational configuration. However, it should be understood that the first stay 1039 is generally invisible to a user of the golf bag 1010 because it is positioned inside the flat portion 1014 (i.e., the first stay 1039 is covered by the flat portion 1014). The second and third stays 1039a, 1039b shown in FIG. 114 are coupled to the flat portion 1014. More specifically, the flat portion 1014 includes a plurality of elongated pockets 1704a, 1704b (or longitudinal pockets 1704a, 1704b). Each pocket 1704a, 1704b defines a channel or passageway (not shown) configured to receive one of the stays 1039a, 1039b. Each pocket 1704a, 1704b is coupled (e.g., by stitching, etc.) to the flat portion 1014, with the first pocket 1704a receiving the second stay 1039a and the second pocket 1704b receiving the third stay 1039b. The first stay 1039 is disposed on the back side 1011 of the golf bag 1010. The second and third stays 1039b, 1039c are disposed near (or on) the ventral side 1012 (or front side) of the golf bag 1010. More specifically, the second and third stays 1039b, 1039c are proximate to the ventral side 1012 by being located on the sides of the ventral side 1012 (as further described in connection with FIG. 122). In other embodiments, the first stay 1039 can be positioned on the ventral side 1012 and the second and third stays 1039, 1039b can be positioned on the dorsal side 1011.In still other embodiments, the first, second, and third stays 1039, 1039a, 1039b may be positioned in any suitable spaced apart relationship on any suitable side of the cart bag 1010 (e.g., the rear side 1011, the ventral side 1012, or any side located between the rear side and the ventral side 1011, 1012, etc.) to provide suitable support to the cart bag 1010.
[0373] 115-116, subassembly 1042 is shown in an assembled configuration. Partition top 30c, base 1034, and a plurality of stays 1039, 1039a, 1039b collectively define subassembly 1042. A. Cart bag: Top of the divider
[0374] The cart bag 1010 can include a compartmentalized top 1030 that provides structure to the cart bag 1010 and openings that allow for the separation of golf clubs inserted into the cart bag 1010. The compartmentalized top 1030 of the cart bag 1010 can include the features described above. The compartmentalized top 1030 of the cart bag 1010 is shown in detail in FIGS. 117-118. A plurality of handles 1033a, 1033b are connected to or otherwise formed with the compartmentalized top 30c. The handles 1033a, 1033b are located on either side of the compartmentalized top 30c. The compartmentalized top 1030 can include any number of compartmentalized openings 1082. In the illustrated embodiment of the cart bag compartmentalized top 30c, the cross members 114 and middle members 80 together form a total of 15 compartmentalized openings 1082 (shown in FIG. 122). 115 and 117 , at least one of the partitioned openings 1082 can be a putter well 1716. In the illustrated embodiment, the putter well 1716 is generally larger than the other partitioned openings 1082. In other embodiments, the putter well 1716 can be any suitable size relative to the other partitioned openings 1082.
[0375] The compartment top 1030 can be connected to the flat portion 1014 in any of the manners described above. However, in the illustrated embodiment of the cart bag 1010, the flat portion 1014 is secured to the compartment top 1030 via a snap-fit connector. Referring again to FIGS. 117-118 , the outer ring 74 includes a plurality of attachment openings 1720. The attachment openings 1720 are disposed around the circumference (or periphery) of the outer ring 74. Each attachment opening 1720 is configured to receive a fastener or snap-fit connector to facilitate attachment of the flat portion 1014 to the outer ring 74, and more specifically, attachment of the flat portion 1014 to the compartment top 30c. Attachment of the flat portion 1014 to the compartment top 1030 is described in further detail below.
[0376] The partition top 1030 also includes a plurality of top stay hubs 1724. As shown in FIGS. 117-118, the outer ring 74 includes a first top stay hub 1724a and a second top stay hub 1724b (shown in FIG. 118). The first and second top stay hubs 1724a, 1724b have substantially the same design and are in a spaced apart relationship on the outer ring 74. In the illustrated embodiment, the first and second top stay hubs 1724a, 1724b are disposed on opposite sides of the ventral side 1012 of the partition top 30c. However, in other embodiments, the first and second top stay hubs 1724a, 1724b may be disposed in any suitable location on the outer ring 74 (e.g., on opposite sides of the dorsal side 1011 of the partition top 30c). In yet other embodiments, the outer ring 74 can include a single top stay hub 1724, or three or more top stay hubs 1724. Each top stay hub 1724a, 1724b receives the upper end (or first end) of a respective stay 1039a, 1039b. More specifically, the first top stay hub 1724a receives the upper end of the second stay 1039a, and the second top stay hub 1724b receives the upper end of the third stay 1039b. B. Cart Bag: Base
[0377] The cart bag 1010 may further include a base 1034. The base 1034 provides a support structure for the cart bag 1010 and connects to one or more of the plurality of stays 1039, 1039a, 1039b, the flat portion 1014, and the divider sleeve 1046. The base 1034 of the cart bag 1010 may include the features described above. One embodiment of the base 1034 of the cart bag 1010 is shown in detail in FIGS. 119 and 120. In addition to the features described above, the illustrated base 1034 also includes a plurality of base stay hubs 1736. The lip 1072 includes a first base stay hub 1736a and a second base stay hub 1736b (shown in FIG. 120). The first and second base stay hubs 1736a, 1736b have substantially the same design and are in a spaced-apart relationship on the lip 1072. In the illustrated embodiment, the first and second base stay hubs 1736a, 1736b are positioned on opposite sides of the ventral side 1012 of the base 1034 (see FIG. 120). However, in other embodiments, the first and second base stay hubs 1736a, 1736b can be positioned in any suitable location on the lip 1072 (e.g., on opposite sides of the dorsal side 1011 of the divider top 30c). In still other embodiments, the lip 1072 can include a single base stay hub 1736 or three or more base stay hubs 1736. Each base stay hub 1736a, 1736b is generally aligned (or vertically aligned) with the corresponding top stay hub 1724a, 1724b when each base stay hub 826a, 826b receives the lower end (or second end) of each stay 1039a, 1039b. More specifically, the first base stay hub 1736a receives the lower end of the second stay 1039a, and the second base stay hub 1736b receives the lower end of the third stay 1039b.
[0378] Referring back to FIG. 115, the first stay 1039 includes a first stay hinge 1740 (or top stay hinge 1740) and a second stay hinge 1744 (or base stay hinge 1744). The first and second stay hinges 1740, 1744 are of the same structure as the base stay hinge 170 (shown in FIGS. 26-28). In other embodiments, the first and second stay hinges 1740, 1744 can both be stay hinge 162 (shown in FIGS. 23-24), or can each be one of stay hinges 162 or stay hinge 170 (e.g., first stay hinge 1740 can be hinge 170, second stay hinge 1744 can be hinge 162, etc.). The first stay hinge 1740 is coupled to a first end of the stay 1039 and is received by a stay-receiving channel 1174a (shown in FIG. 121 ) defined by the partition top 1030c. The second stay hinge 1744 is coupled to a second end of the stay 1039 opposite the first end. The second stay hinge 1744 is received by a stay-receiving channel 1174b (shown in FIGS. 116 and 120 ) defined by the base 1034. The first stay hinge 1740 facilitates tilting (or pivoting) of the partition top 1030 relative to the stay 1039, while the second stay hinge 1744 facilitates tilting (or pivoting) of the base 1034 relative to the stay 1039. The stay 1039 has a generally square (or rectangular) cross-section. The stays 1039a, 1039b have generally circular cross-sections. In other embodiments, each stay 1039, 1039a, 1039b can have a cross section of any suitable shape (eg, square, circular, rectangular, hexagonal, octagonal, triangular, etc.).
[0379] In the illustrated embodiment, the stay receiving channels 174a, 174b are disposed on the inside of the respective partition tops 1030 or bases 1034, while the stay hubs 1724a, 1724b, 1736a, 1736b are disposed on the outside of the respective partition tops 1030 or bases 1034. As shown in FIGS. 118 and 121, the stay receiving channel 1174a is disposed on the inside of the outer ring 74 (see FIG. 121), while the top stay hubs 1724a, 1724b are disposed on the opposite outside of the outer ring 74 (see FIG. 118). As shown in FIG. 120, the stay receiving channel 174b is disposed on the inside of the lip 72, while the base stay hubs 1736a, 1736b are disposed on the opposite outside of the lip 72. In other embodiments, the stay receiving channels 174a, 174b can be positioned on the outside of the respective lip 1072 or outer ring 74, and the stay hubs 1724, 1724b, 1736a, 1736b can be positioned on the inside of the respective lip 1072 or outer ring 74. In still other embodiments, the stay receiving channels 174a, b and stay hubs 1724a, 1724b, 1736a, 1736b can be positioned on the inside of the respective lip 1072 or outer ring 74, or on the outside of the respective lip 1072 or outer ring 74. 1. Cart bag: Two-piece snap-connect base
[0380] In some embodiments, the cart bag 1010 includes a two-piece snap-connect base assembly 900 similar to the snap-connect base assemblies described above. Referring to FIGS. 91 and 92 , a base assembly 900 for a cart bag is shown. In some embodiments, the base assembly 900 of the cart bag 1010 is formed such that the lower end 912 of the ring portion 910 further includes a plurality of stay ports 940. The ring portion 910 can include two, three, four, five, six, seven, eight, or more stay ports 940. In the illustrated embodiment, the ring portion 910 includes four stay ports 940. The plurality of stay ports 940 respectively receive the lower ends of each of the plurality of stays. In the illustrated embodiment, the plurality of stay ports 940 are attached to the inside of the base ring 910 of the base assembly 900. In some embodiments, the plurality of stay ports 940 are attached to the outside of the base ring 910 of the base assembly 900 (similar to stay ports 1736a, 1736b in FIGS. 119 and 120). The base portion 920 includes a plurality of port housings 942 that receive the plurality of stay ports 940 when the base portion 920 engages with the ring portion 910. In any given embodiment, the plurality of port housings 942 on the base portion can be the same number as the number of stay ports 940 on the top ring 910. In other embodiments, the two-piece base assembly 900 of the cart bag can have stay-receiving channels similar to those described above. The stay-receiving channels can be integrally connected to the ring portion 910. C. Cart bag: Stay
[0381] As described above, the cart bag 1010 can further include multiple stays. In the illustrated embodiment, the cart bag 1010 includes a first stay 1039, a second stay 1039a, and a third stay 1039b. The first, second, and third stays 1039, 1039a, and 1039b connect the compartment top 1030 to the base 1034. The compartment top 1030 and the base 1034 each include a stay hub for receiving the stays 1039, 1039a, and 1039b. The stay hubs secure the stays 1039, 1039a, and 1039b and provide the cart bag 1010 with a rigid structure.
[0382] Referring now to FIG. 122 , which depicts the partition top 1030 from a top view, the aligned stay hubs 1724 a, 1736 a and 1724 b, 1736 b are positioned proximate to, and more specifically adjacent to, the ventral side 1012 of the subassembly 1042. Stated another way, the aligned stay hubs 1724 a, 1736 a are positioned on a first side of the respective partition top 1030 or base 1034 that is closer to the ventral side 1012 than to the dorsal side 1011. The aligned stay hubs 1724 b, 1736 b are positioned on a second side of the respective partition top 1030 or base 1034 that is closer to the ventral side 1012 than to the dorsal side 1011. The second side is opposite the first side. This arrangement (or geometry) helps the base 1034 of the golf bag 1010 to be properly received by different golf carts (e.g., electric golf carts, push carts, pull carts, etc.). For example, FIG. 123 is a top view of an example portion of an electric cart liner 1748 configured to receive a golf bag. The illustrated cart liner 1748 is manufactured for use with an electric golf cart, but is not intended to be a limiting example. The cart liner 1748 defines a recess 1752, a first arcuate wall 1756, and a second arcuate wall 1760. The arcuate walls 1756, 1760 are at opposite ends (or sides) of the recess 1752 and partially define a golf bag-receiving area within the recess 1752. As shown in FIG. 124, the base 1034 of the cart bag 1010 is positioned within the recess 1752. The base 1034 is configured to fit between the arcuate walls 1756, 1760. More specifically, the base stay hubs 1736a, 1736b are positioned adjacent the ventral side 1012 and therefore do not contact the cartridge liner 1748, allowing the ventral side 1012 of the lip 1072 to be received by the first arcuate wall 1756. By positioning the vertically aligned stay hubs 1724, 1736 on the partition top 1030 and base 1034 and adjacent the ventral side 1012, the stay hubs 1724, 1736 do not contact or otherwise interfere with the cartridge liner 1748.This allows for proper placement of the cart bag 1010 within the cart liner 1748 (or within any suitable golf bag receiving portion of the golf cart). 1. Cart bag: Top stay hub
[0383] The compartment top 1030 of the cart bag 1010 can include one or more top stay hubs for receiving one or more stays 1039, 1039a, 1039b of the cart bag 1010. FIGS. 125 and 126 further show the top stay hub 1724, more specifically the second top stay hub 1724b. The top stay hub 1724b includes a housing 1764. The housing 1764 extends (or protrudes) away from the outer ring 74 of the compartment top 30c. The housing 1764 can be molded (or formed) with the compartment top 30c. In other embodiments, the housing 1764 can be coupled to the compartment top 1030 (e.g., with an adhesive, fasteners, etc.). As shown in FIG. 126, the housing 1764 includes a channel 1772 defined by a partial circumference. As further shown in FIG. 126 , the housing 1764 defines an opening 1768 in the channel 1772. The opening 1768 leads to the channel 1772 (shown in FIG. 126 ) defined by the housing 1764. The channel 1772 extends into the housing 1764 above the opening 1768 to form a recess 1776. The recess 1776 is configured to receive an associated stay 1039b. As the recess 1776 is disposed within the housing 1764, the recess 1776 helps retain the stay 1039b by defining a step feature. In some embodiments, the opening 1768 in the housing 1764 comprises a width equal to or greater than the diameter of the associated stay 1039b. A width equal to or greater than the diameter of the associated stay 1039b allows the associated stay 1039b to be easily disposed within the housing 1764. In another embodiment (not shown), the partial circumference defining the channel 1772 at the opening 1768 extends further toward the outer ring 74 of the divider top 30c, reducing the width of the opening 1768. In this exemplary embodiment, the width of the opening 1768 is smaller than the diameter of the associated stay 1039b. The smaller width of the opening 1768 allows the associated stay 1039b to be positioned within the housing 1764 and, once positioned within the housing 1764, to be retained within the channel 1772 and recess 1776.In yet another embodiment, in addition to the recess 1776, the housing 1764 can include a protrusion 1780 (or bump feature) as shown in FIG. 126. The protrusion 1780 can extend from the housing 1764 toward the opening 1768. The protrusion 1780 can have a sloped (or arcuate) surface to facilitate sliding engagement between the stay 1039b and the channel 1772. When the stay 1039b is received (or positioned) by the channel 1772, the protrusion 1780 reduces the width of the opening 1768 to be smaller than the width of the stay 1039b. Thus, the protrusion 1780 can further help retain the stay 1039b. The housing 1764 also extends from the outer ring 74 a distance that defines a gap 1784 (or a flat channel 1784) between the outer ring 74 and the channel 1772. The gap 1784 positions the stay 1039b offset from the outer ring 74 of the partition top 30c. The gap 1784 also provides spacing for positioning of the flats 1014, which will be discussed in further detail below. The first top stay hub 1724a is substantially identical to the second top stay hub 1724b. Thus, it should be understood that the first top stay hub 1724a incorporates the features described above in connection with the second top stay hub 1724b.
[0384] FIG. 127 shows an alternative embodiment of the top stay hub 1724c. In this embodiment, the top stay hub 1724c is coupled (e.g., by fasteners, adhesive, etc.) to the stay 1039b. The top stay hub 1724c defines a protrusion assembly 1788 configured to engage with a corresponding opening 1792 defined by the outer ring 74 of the partition top 30c. The protrusion assembly 1788 can form a snap fit in response to being received by the opening 1792 to couple the stay 1039b to the partition top 30c. It should be understood that the top stay hub 1724c can be used in place of one or both of the top stay hubs 1724a, 1724b. 2. Cart bag: Base stay hub
[0385] The base 1034 of the cart bag 1010 can include one or more base stay hubs for receiving one or more stays 1039, 1039a, 1039b of the cart bag 1010. FIGS. 128 and 129 further show the base stay hub 1736, more specifically the first base stay hub 1736a. Referring to FIG. 129, the base stay hub 1736a includes a housing 1796. The housing 1796 extends (or protrudes) away from the lip 1072 of the base 1034. The housing 1796 can be molded (or formed) with the base 1034. In other embodiments, the housing 1796 can be coupled to the base 1034 (e.g., by adhesive, fasteners, etc.). The housing 1796 defines an opening 1800. The opening 1800 leads to a channel 1804 defined by the housing 1796. The channel 1804 extends into the housing 1796 below the opening 1800 to form a recess 1808. The recess 1808 is configured to receive the associated stay 1039a. As the recess 1808 is disposed within the housing 1796, the recess 1808 helps retain the stay 1039a by defining a step feature. The housing 1796 also extends from the lip 1072 a distance that defines a gap 1812 (or flat channel 1812) between the lip 1072 and the channel 1804. The gap 1812 positions the stay 1039a so that it is offset from the lip 1072 of the base 1034. The gap 1812 also provides spacing for the positioning of the flat portion 1014, which will be discussed in further detail below. The second base stay hub 1736b is substantially identical to the first base stay hub 1736a. It should therefore be understood that the second base stay hub 1736b incorporates the features described above in connection with the first base stay hub 1736a.
[0386] FIG. 130 shows a partition sleeve 1046 coupled to the subassembly 1042. The partition sleeve 1046 extends from the partition top 30c and couples to the base 1034. More specifically, a plurality of fasteners (e.g., rivets, bolts, etc.) are coupled to the partition sleeve 1046. Each fastener is received by a respective partition mounting opening 1732 (see FIG. 122 ) in the bottom surface 1038 to couple the partition sleeve 1046 to the base 1034. Each partition mounting opening 1732 is configured to receive a fastener to facilitate attachment of the partition sleeve 1046 (or partition 1046) to the bottom surface 1038, and more specifically, to the base 1034. The partition sleeve 1046 may also be coupled to the partition top 30c, as described above in connection with the partition top 30.
[0387] FIGS. 131-134 show the flat portion 1014 coupled (or otherwise attached) to the subassembly 1042. Referring to FIG. 131, the flat portion 1014 is coupled to the partition top 1030 by a plurality of fasteners 1816 (e.g., snap buttons, etc.). The flat portion includes a plurality of first fasteners 1816a (e.g., male portions of snap buttons, etc.). The partition top 1030 includes a plurality of second fasteners 1816b (e.g., female portions of snap buttons, etc.). Each of the second fasteners 1816b is received by (or disposed within) one of the attachment openings 1720 disposed around the circumference (or periphery) of the outer ring 74 (shown in FIGS. 117-118). The first and second fasteners 1816a, 1816b are configured to engage and secure the flat portion 1014 to the partition top 30c. As shown in FIG. 132, the first and second fasteners 1816a, 1816b are hidden when the flat portion 1014 is attached to the divider top 30c. The first fastener 1816a is coupled to a collar 1824 (e.g., a PE board, a gusset, etc.). The collar 1824 is joined to the flat portion 1014 by a binding 1828 (e.g., stitching, etc.) so that the collar 1824 is not exposed (or covered by the flat portion 1014). Referring back to FIG. 131, the flat portion 1014 also includes a self-fastening device 1820 (e.g., a zipper, etc.) connecting the seam edges 203, 204 of the flat portion 1014. In the illustrated embodiment, the self-fastening device 1820 is a zipper. In other embodiments, the self-fastener 1820 may be any suitable fastener (e.g., a single zipper, two zippers, a hook and loop fastener (VELCRO®), a mounting track with a tongue that fits within an associated rail, a snap-fit button, etc.).
[0388] Referring to FIG. 133 , the flat portion 1014 is also coupled to the base 1034 by a plurality of fasteners 1816 (e.g., snap buttons, etc.). The flat portion includes a plurality of first fasteners 1816a (e.g., male portions of snap buttons, etc.). Meanwhile, the base 1034 includes a plurality of second fasteners 1816b (e.g., female portions of snap buttons, etc.). Each of the second fasteners 1816b is received by (or disposed within) one of the attachment openings 1728 disposed around the circumference (or periphery) of the lip 1072 (shown in FIG. 119 ). The first and second fasteners 1816a, 1816b are configured to engage and secure the flat portion 1014 to the base 1034. As shown in FIG. 134 , the first and second fasteners 1816a, 1816b are hidden when the flat portion 1014 is attached to the base 1034. The first fastener 1816a is coupled to a collar 1824 (e.g., a PE board, a gusset, etc.). The collar 1824 is coupled to the flat portion 1014 by binding 1828 (e.g., stitching, etc.) so that the collar 1824 is not exposed (or covered by the flat portion 1014). Referring back to FIGS. 131 and 133, once the flat portion 1014 is attached to the partition top 1030 and the base 1034 by the fasteners 1816, the self-fasteners can be engaged to connect the seam edges 203, 204 of the flat portion 1014 and bond the flat portion 1014 to the subassembly 1042. The flat portion 1014 is disposed between the partition top 1030 and the top stay hubs 1724a, 1724b and between the base 1034 and the base stay hubs 1736a, 1736b. More specifically, the flats 1014 are disposed within gaps 1784 (or flat channels 1784) between the partition top 1030 and each of the top stay hubs 1724a, 1724b. The flats 1014 are also disposed within gaps 1812 (or flat channels 1812) between the base 1034 and the base stay hubs 1736a, 1736b. By positioning the flats 1014 within the associated gaps 1784, 1812, a user can easily install (or remove) the second and third stays 1039a, 1039b without interference from the flats 1014.
[0389] To facilitate user assembly of the golf bag 1010, the bag 1010 is generally provided to the user as shown in FIG. 135. The flat 1014 is attached to the subassembly 1042 (as shown in FIGS. 131-134), but the second and third stays 1039a, 1039b are removed. This allows the top 1030 to pivot relative to the first stay 1039, and the base 1034 to pivot relative to the first stay 1039. To facilitate the pivoting movement, reduce wear on the flat material, and reduce wrinkles or other undesirable visual tendencies, the flat 1014 may include elastic material 1832 in the area where the flat 1014 joins the top 1030 and base 1034. With the top 1030 and base 1034 pivoted relative to the first stay 1039, the golf bag 1010 is in a partially assembled, folded configuration. In the folded configuration, the golf bag 1010 can be shipped in the box 44 .
[0390] To assemble the golf bag 1010, the bag 1010 is removed from the box 44. The user can then pivot the divider top 1030 relative to the first stay 1039 to the deployed position and pivot the base 1034 relative to the first stay 1039 to the deployed position. To achieve the deployed position, the divider top 1030 and base 1034 are pivoted away from each other. The user then inserts the second and third stays 1039a, 1039b. The user can insert each stay 1039a, 1039b into its respective pocket 1704a, 1704b (shown in FIG. 114). Next, each stay 1039a, 1039b is inserted into its respective base stay hub 1736. Each stay 1039a, 1039b is inserted through opening 1800 into the corresponding base stay hub 1736a, 1736b and inserted into recess 1808. Next, each stay 1039a, 1039b is inserted into the corresponding top stay hub 1724a, 1724b. Each stay 1039a, 1039b is inserted through opening 1768 into channel 1772 and positioned within recess 1776. With each stay 1039a, 1039b engaged with both the top and base stay hubs 1724a, 1736a and 1724b, 1736b, the golf bag 1010 is in the deployed configuration (shown in FIG. 113 ).
[0391] 136-138 show an alternative embodiment of golf bag 1010. In this embodiment, stay 1039 is positioned on the ventral side 1012 of golf bag 1010. Second and third stays 1039a, 1039b are also coupled to modular front pocket assembly 1836. To assemble golf bag 1010, bag 1010 is removed from box 44. A user can then pivot divider top 1030 relative to first stay 1039 to the deployed position and pivot base 1034 relative to first stay 1039 to the deployed position (shown in FIG. 101). The user then couples the modular front pocket assembly 1836 to the subassembly 1042 (on the back surface 1011) by engaging the second and third stays 1039a, 1039b with the upper and base stay hubs 1724a, 1736a and 1724b, 1736b as described above. In the deployed configuration (shown in FIG. 138), the modular front pocket assembly 1836 covers the self-fastening feature 1820 of the flat portion 1014 (shown in FIG. 137).
[0392] 139-141 show an alternative embodiment of the golf bag 1010. In this embodiment, the stays 1039 are positioned on the ventral side 1012 of the golf bag 1010. The second and third stays 1039a, 1039b are also coupled to the modular front pocket assembly 1836. Additionally, the second and third stays 1039a, 1039b are coupled to (i.e., not detachable from) the divider top 1030. To assemble the golf bag 1010, the bag 1010 is removed from the box 44. Next, the user can pivot the divider top 1030 relative to the first stay 1039 to the deployed position and pivot the base 1034 relative to the first stay 1039 to the deployed position (shown in FIG. 140). The user then closes at least one first self-fastening device 1820 (such as, for example, a zipper) (shown in FIG. 140) to fasten the modular front pocket assembly 1836 to the flat portion 1014. The user also closes a second self-fastening device 1840 (such as, for example, a hook and loop fastener) to connect the modular front pocket assembly 1836 to the base 1034. This places the bag 1010 in the deployed configuration (shown in FIG. 141).
[0393] 142-143 illustrate an alternative embodiment of the golf bag 1010. In this embodiment, the stays 1039 are positioned on the ventral side 1012 of the golf bag 1010, and the modular front pocket assembly 1836 is coupled to the compartment top 30c. To assemble the golf bag 1010, the bag 1010 is removed from the box 44. The user can then pivot the compartment top 1030 to the deployed position relative to the first stay 1039 and pivot the base 1034 to the deployed position relative to the first stay 1039 (shown in FIG. 143). The user then closes at least one first self-fastening device 1820 (such as, for example, a zipper) (shown in FIG. 142) to fasten the modular front pocket assembly 1836 to the flat portion 1014. Next, the user can insert the second and third stays 1039a, 1039b into the openings 1844 formed in the divider top 30c. The second and third stays 1039a, 1039b are inserted until they each engage with a corresponding opening (not shown) in the base 1034. Alternatively, the user can insert the putter tube 1848 into the putter well 1716. The putter tube 1848 is inserted until it engages with a corresponding opening (not shown) in the base 1034. Inserting the second and third stays 1039a, 1039b or the putter tube 1848 causes the bag 1010 to assume the deployed configuration (shown in FIG. 143 ).
[0394] FIG. 144 shows an embodiment of the golf bag 1010 with a portion of the flat 1014 removed from the subassembly 1042 to show additional features. The divider top 1030 and / or base 1034 may include alignment aids 1852 to aid in proper alignment of the flat 1014 on the subassembly 1042. The alignment aids 1852 may be alignment snaps, molded features, or any other suitable guides to aid in aligning the flat 1014 relative to the subassembly 1042. The flat 1014 may also include fasteners 1856 to help couple the flat 1014 to the divider top 1030 and / or base 1034. The fasteners 1856 may include hook and loop fasteners, with a first portion of the fastener 1856a (e.g., hook, loop, etc.) disposed on the divider top 1030 and / or base 1034 and a second portion of the fastener 1856b (e.g., loop, hook, etc.) disposed on the flat 1014. The fasteners 1856 may be hook-and-loop fasteners, button snaps, zippers, or any other suitable fasteners. The flat 1014 may also include one or more guide pockets 1860 configured to receive the first stay 1039. The guide pockets 1860 may also aid in proper alignment of the flat 1014 relative to the subassembly 1042. IV. Subassembly Manufacturing Method
[0395] The golf bags 10, 1010 described herein can be manufactured by a variety of methods. As described above, the golf bags 10, 1010 include at least a base, a divider top, a divider sleeve, stays, and a flat portion. Different embodiments of each feature can be combined to form numerous variations of the golf bags 10, 1010. The manufacturing method can be varied for different variations of the golf bags 10, 1010. An example method for manufacturing the golf bags 10, 1010 is described below.
[0396] One exemplary method includes 10 major steps. In Step 1, the base, divider top, divider sleeve, stays, leg / stand assembly, and flat are provided. In Step 2, a leg mounting bracket is attached to the divider top, if required for the embodiment of the golf bag 10, 1010 being assembled. In Step 3, the divider sleeve is attached to the base or flat. In Step 4, the stays are attached to the base and divider top. In Step 5, the flat is secured to the divider top. In Step 6, a leg assembly is attached to the leg mounting bracket, divider top, and / or base, if required for the embodiment of the golf bag 10, 1010 being assembled. In Step 7, if the embodiment of the golf bag 10, 1010 being assembled includes a multi-piece divider top and / or base, assembly of the divider top and / or base is completed. In Step 8, the flat is secured to the base. In Step 9, the golf bag is packaged for shipping.
[0397] The order of these steps may be varied based on the specific feature configuration. Additionally, the golf bag 10, 1010 may be packaged and shipped in a partially assembled state at any point during the manufacturing process. This process may be divided into first and second manufacturing stages, where the golf bag 10, 1010 is packaged and transported between a location after the first stage and before the second stage. The aforementioned steps in the manufacturing method may be divided in any combination between the first and second manufacturing stages. In some embodiments of the method for manufacturing the golf bag 10, 1010, one or more steps are modified or omitted to provide a self-assembly kit, as opposed to a fully assembled golf bag 10, 1010. For example, as described above for the self-assembly kit 400, attaching the leg assemblies may be omitted from the manufacturing process and performed by the recipient. The manufacturing process is described in more detail below.
[0398] Providing the base 34 and the partition top 30 (step (1)) may include molding, forming, 3D printing, casting, or otherwise manufacturing the base 34, 1034 and the partition top 30, 1030. In embodiments in which the base 34, 1034 and / or the partition top 30, 1030 include multiple elements, each element must be separately molded, formed, 3D printed, cast, or otherwise manufactured. In embodiments in which the base 34, 1034 and / or the partition top 30, 1030 include snap connectors or other fastening mechanisms, the snap connectors or other fastening mechanisms are provided and attached to the base 34, 1034 and / or the partition top 30, 1030. Providing the partition top 30, 1030 may also include providing a mesh cover to encase at least a portion of the partition top 30, 1030, e.g., the cross members 78, 1078. The mesh may be secured to the divider top 30, 1030 with hook and loop fasteners (eg, VELCRO®) or may be sewn.
[0399] Providing the partition sleeve 46, 1046, stay 39, 1039, leg system 502, and flat 14, 1014 (step (1)) includes providing the fabric, mechanical fasteners, and material for the stay. The fabric is sewn together to form the partition sleeve 46, 1046. The body of the stay 39, 1039 is molded, cast, 3D printed, or otherwise formed. The top and base stay hinges 162 and 170, 1740 and 1744 are also molded, cast, 3D printed, or otherwise formed. The top stay hinge 162 and base stay hinges 170, 1740 and 1744 are secured to the top and bottom of the stay 39, 1039, respectively, by adhesive, mechanical snap mechanisms, or other suitable connection means. In many embodiments, adhesive or epoxy is used to adhere the top stay hinge 162 and the base stay hinges 170, 1740, and 1744 to the body of the stay to form the stay 39, 1039. Providing the leg system 502 can include providing two legs, the spring system 501, the end caps 528a, 528b, and, if necessary, the pin 516. The two legs can be molded, wrapped, layered, cast, or otherwise formed. The end caps 528a, 528b can be molded, 3D printed, cast, or otherwise formed. The pin 516 can be molded, cast, extruded, or otherwise formed. Providing the spring system 501 includes molding, casting, or otherwise forming spring-to-leg brackets and attaching the brackets to the springs. To provide the leg system 502, the spring system 501 is attached to the leg via the spring-to-leg bracket. The components of the leg system 502 may be provided assembled, partially assembled, or as packaged individual parts. The flat 14 is provided by sewing fabric to the desired shape, sewing the pocket 18 onto the flat 14, sewing fasteners onto the flat 14, 1014 if necessary, and sewing or fastening a semi-rigid material to a portion of the flat 14, 1014.
[0400] The step of attaching the leg mounting bracket 32 to the partition top 30 (step (2)) can include riveting the leg mounting bracket 32 to the partition top 30, snap-fitting the leg mounting bracket 32 to the partition top 30, and gluing the leg mounting bracket 32 to the partition top 30. Riveting the leg mounting bracket 32 requires aligning the bracket with the correct portion of the partition top 30. In some embodiments, four rivets are inserted to secure the bracket 32 to the upper partition 30. One rivet is placed on each side of the leg anchors 122 of the leg mounting bracket 32, and two rivets are placed between the leg anchors 122. In other embodiments of the method, any number of rivets can be used to secure the bracket 32 to the partition top 30. In some embodiments of the golf bag 10, the leg mounting bracket 32 is integrally formed with the partition top 30. Therefore, this step of connecting the leg mounting bracket 32 is not necessary.
[0401] The step of attaching the partition sleeve 46, 1046 to the partition top 30, 1030 (step (3)) can include sewing the partition sleeve 46, 1046 directly to the partition top 30, 1030. In some embodiments, the flaps 90 of the partition sleeve 46, 1046 are wrapped over the cross members 78, 1078 of the partition top 30, 1030 and sewn onto the overlapping fabric weave of the partition sleeve 46, 1046. In other embodiments, the flaps 90 of the partition sleeve 46, 1046 are wrapped over the cross members 78, 1078 of the partition top 30, 1030 in a similar manner. However, instead of being secured by stitching, the flaps 90 are secured via a self-fastening mechanism, such as a hook-and-loop fastener (e.g., VELCRO®).
[0402] The step of attaching the partition sleeve 46, 1046 to the base 34, 1034 (step (4)) can include threading the connecting members 50 through the slots 62 of the base 34, 1034 and securing the self-fastening features 58a, 58b of the connecting members 50. In other embodiments, attaching the partition sleeve 46, 1046 to the base 34, 1034 can include securing the connecting members 50 of the base 34, 1034 to the respective connecting members 50 of the partition sleeve 46, 1046. In still other embodiments, the connecting members 50 of the base 34, 1034 and the partition sleeve 46, 1046 are snap-connected or clipped together to hold the partition sleeve 46, 1046 in place within the golf bag 10, 1010. In other embodiments, the connecting members 50 can be secured via stitching instead of via fasteners.
[0403] The step of attaching the stays 39, 1039 to the base 34, 1034, base ring portion 910, flat portion 14, and / or partition top 30, 1030 (step (5)) may include securing the stays 39, 1039, top hinges 162, 1740 to the partition top 30, 1030, and securing the base stay hinges 170, 1744 to the base 34, 1034. The top stay hinges 162, 1740 and base stay hinges 170, 1744 are adhesively attached to channels on the partition top 30, 1030 and base 34, 1034, respectively. In other embodiments, the top stay hinges 162, 1740 and base stay hinges 170, 1744 may be snap-connected to channels on the partition top 30, 1030 and base 34, 1034, respectively. In embodiments having a two-part base assembly having a ring portion and a base portion, the stays 39, 1039 are attached to the ring portion before the base portion is snapped onto the ring portion.
[0404] The step of securing the flat portion 14, 1014 to the partition top 30, 1030 (step (6)) can include riveting the flat portion 14, 1014 to the partition top 30, 1030, attaching the flat portion 14, 1014 to the partition top 30, 1030 via fasteners (such as snap fit connectors like VELCRO® or hook and loop fasteners), or can include a combination of riveting and fastener attachment. In some embodiments, the flat portion 14, 1014 is secured to the partition top 30, 1030 at least in part via a structural constraint, such as a window on the flat portion 14, 1014 that engages with a channel in a leg mounting bracket 32 attached to the partition top 30, 1030. In some embodiments, the step of securing the flat portion 14, 1014 to the partition top 30, 1030 (step (6)) may further include fastening (e.g., via snap connectors or clips), sewing, or otherwise securing one or more straps 24 to the partition top 30.
[0405] The step of attaching the leg assembly (step (7)) can include sliding or loosely holding the leg assembly within the outer loop on the flat portion, snapping or clipping the spring assembly into the base, aligning the leg end cap within the leg anchor of the leg mounting bracket, and inserting a pin through the leg anchor and leg end cap until the pin locks or snaps into place. In some embodiments, the end cap is a multi-piece end cap including a first portion that first attaches to the leg mounting bracket and a second portion that first attaches to the leg. These first and second portions snap or clip together to secure the leg to the leg mounting bracket. These embodiments allow the leg to be snapped directly onto the leg anchor without a pin.
[0406] The step of completing the assembly of the divider top or base (step (8)) is only necessary for embodiments having a divider top with multiple components and / or a base with multiple components, in which multiple components are snap-fit, glued, or otherwise connected to form the complete divider top or base.
[0407] The step of securing the flat 14 to the base 34 (step (9)) can include riveting the flat 14 to the base 34, attaching the flat 14 to the base 34 via mechanical fasteners (such as snap fit connections), or a combination of riveting and mechanical fastener attachment. In some embodiments, the base 34 or a portion of the base 34 is sewn onto the bag flat 14.
[0408] Packaging a golf bag for shipping includes preparing a box, inserting an air pocket into the golf bag, if necessary, folding the golf bag or golf bag subassembly, placing the golf bag or subassembly and all necessary components into the box, and closing and securing the box opening. An air pillow (or pocket) can be inserted into the flat pocket to maintain the shape of the golf bag pocket. For example, in embodiments having a pocket with a magnetic rim, crushing the golf bag or subassembly can distort the alignment of the pocket lid and the pocket body. Placing an air pillow in the golf bag pocket can maintain the original shape and alignment of the pocket. In some embodiments, foam, sponge, paper, bubble wrap, or other suitable packaging material can be used in place of an air pillow. Folding the golf bag or subassembly can include folding, flattening, twisting, or otherwise compressing the golf bag or subassembly. The foldable nature of the golf bag and / or subassemblies allows the golf bag to be shipped in a lower volume box during the manufacturing stage than if the golf bag were not fully assembled and foldable. The lower volume box reduces shipping costs. A. Method of Manufacturing Tubular Snap-Fit Top Collar
[0409] Referring to Figures 93A-93C, an embodiment of manufacturing a golf bag having a tubular snap-fit collar 210 requires at least the following steps: (1) opening zipper 225 on collar 210; (2) stretching elastic portion 222 and pulling bag flat 214 to the desired position on collar 210; (3) engaging snap connector 224 on bag flat collar 210 with snap connector 234 on divider top 230; and (4) closing zipper 225 and pushing it into zipper garage 227.
[0410] To fit the tubular bag flat collar 210 around the compartment top 230, the zipper 225 must be opened to stretch the bag flat collar 210. The collar 210 of the flat 214 stretches primarily at its top edge (where the elastic portion 222 is located), allowing the collar 210 to be pulled up around the rigid upper compartment 230. The ability of the collar 210 to stretch also allows the assembler to easily engage the snap connectors 224 on the collar 210 of the bag flat 214 with the respective snap connectors 234 on the compartment top 230. Once the collar 210 is secured to the compartment top 230 via the snap connectors 224, 234, the zipper 225 is closed, further holding the bag flat 214 in place and preventing stretching.
[0411] Current manufacturing processes require riveting the golf bag flat 214 to the golf bag divider top 230. This process is time-consuming and can pose certain safety hazards. The process for manufacturing and attaching the bag flat 214 described herein reduces assembly time and eliminates the safety hazards associated with riveting. Additionally, the potential for manufacturing errors is reduced because misplaced rivets are permanent, while snap connectors are properly aligned prior to the assembly process and cannot be misplaced during assembly. Overall, the parts per hour (PPH) of the manufacturing process can be increased by implementing the snap-fit fastener collar 210 and divider top 230. B. Manufacturing Methods for Snap-Fit Assemblies
[0412] Figures 47-53 illustrate a method of snap-fit assembly of one embodiment of golf bag 10. While the embodiment shown in Figures 47-53 is a cart golf bag, the method is the same for assembling a carry bag or stand bag unless otherwise noted. It should also be understood that Figures 47-53 illustrate subassembly 52, which may be similar to subassembly 42. Subassembly 1052 includes divider top 37, base 44, and divider sleeve 88. Divider top 37 may be the same as divider tops 30, 1030, 30b, 830a, and 830b. Base 44 may be the same as bases 34 and 900. Divider sleeve 88 may be the same as divider sleeve 46.
[0413] Referring to FIG. 47 , subassembly 1052 is provided in a folded configuration, which is the configuration of subassembly 1052 when shipped for assembly. In the folded configuration shown, divider top 37 and base 44 are interconnected by divider sleeve 88, with divider top 37 and base 44 offset and oriented generally parallel to one another. Both divider top 37 and base 44 have a plurality of snap-fit connectors 194 that connect to snap-fit connectors 190 on flat portion 14. In other embodiments of subassembly 52, such as subassembly 42 of stand golf bag 10 shown in FIG. 3 , the folded configuration has divider top 30 and base 34 connected by stays 39, with the top 30 and base 34 offset and generally parallel from stays 39.
[0414] Next, as shown in FIG. 48, the subassembly 1052 is unfolded or otherwise moved to the unfolded configuration. In the illustrated unfolded configuration, the divider top 37 is pulled away from the base 44, unfolding the divider sleeve 88. In the unfolded configuration, the subassembly 1052 is prepared for snap-fit attachment with the flat 14. In some constructions, one or more stays 39 may be inserted into the subassembly 1052 on the flat 14 to provide additional rigidity and support to the golf bag 10. In other embodiments of the subassembly 52, such as the subassembly 42 shown in FIG. 3 for the stand golf bag 10, the subassembly 42 is moved to the unfolded position by pivoting the divider top 30 and base 34 about their respective stay hinges 162, 170 so that both the divider top 30 and base 34 are approximately perpendicular or orthogonal to the stays 39 (as shown in FIG. 22). The stand bag subassembly 42 has an additional assembly step prior to snap-fit attachment to the flat 14. The leg mounting bracket 32 is attached to the divider top 30 via a snap-fit connection (shown in FIGS. 2 and 13-15 and described above). The spring 41 is also attached to the base 34 (see FIG. 2). The divider sleeve 46 is attached to the divider top 30 and the base 34 (see FIGS. 2-10). The additional assembly steps for the stand bag subassembly 42 are provided for illustrative purposes, and the steps are not limited to the order disclosed.
[0415] Next, as shown in FIG. 49 , flat portion 14 is snap-fit connected to top divider portion 37. Flat portion 14 is positioned with subassembly 1052 in the desired or required orientation (e.g., proper positioning of strap 24 relative to top divider portion 37 and base 44). Each of the plurality of snap-fit connectors 190 on flat portion 14 is then positioned for snap-fit engagement with a respective one of the plurality of snap-fit connectors 194 on top divider portion 37. In the illustrated embodiment, each male or female snap-fit button 190 engages with an associated female or male snap-fit button 194. Flat portion 14 wraps around the outer periphery of top divider portion 37 when snap-fit connectors 190, 194 are placed in snap-fit engagement.
[0416] In some embodiments of subassembly 52, such as subassembly 42 shown in FIG. 2 for stand golf bag 10 of FIG. 1, leg anchors 122 of leg mounting brackets 32 are positioned to extend through openings (not shown) in flat portion 14, exposing leg anchors 122 outside flat portion 14.
[0417] 50-51, the flat portion 14 is then snap-fit connected to the base 44. That is, each of the plurality of snap-fit connectors 190 on the flat portion 14 is positioned to snap-fit engage with a respective one of the plurality of snap-fit connectors 194 on the base 44. In the illustrated embodiment, each of the male or female snap-fit buttons 190 engages with an associated female or male snap-fit button 194. The flat portion 14 wraps around the outer periphery of the base 44 when the snap-fit connectors 190, 194 are placed in snap-fit engagement.
[0418] When the flat portion 14 is snap-fit connected to the divider top 37 and base 44, the seam 202 of the flat portion 14 is sealed, completing the snap-fit connection. As shown in FIG. 52 , the seam 202 is sealed by closing the connecting member 206 along the seam edges 203, 204. While the connecting member 206 is shown as a single connecting member 206, in other embodiments, the connecting member 206 may be two zippers, hook-and-loop fasteners (VELCRO®), a mounting track with tongues that fit within associated rails, snap-fit buttons, or any other suitable snap-fit fastener or fastening assembly as previously described. As noted above, the pockets 18 may also be removed and / or adjusted by any of the previously described snap-fit fasteners to allow for custom configuration or reconfiguration of the size, number, or location of different pockets 18 on the flat portion 14. In other embodiments of subassembly 52, such as subassembly 42 shown in Figure 2 for stand golf bag 10 of Figure 1, legs 40 are attached by snap fit and pivot connections between each end cap 146 and a respective leg anchor 122 of leg mounting bracket 32. Once leg 39 is attached, spring 41 is coupled to each leg 40a, b (see Figure 2).
[0419] After all of the components of the subassembly 1052 are attached, the flat 14 is attached to the subassembly 52, and the seam 202 of the flat 14 is sealed, the golf bag 10 is assembled (as shown in FIG. 53). C. METHOD OF MANUFACTURING A GOLF BAG HAVING A MODULAR DIVIDER ASSEMBLIES
[0420] Conventional methods of assembling golf bags require first attaching a single divider top element to the bag base via multiple connecting members, such as rivets. Because the divider top is attached to the assembly early in the manufacturing process, the divider top cannot be easily customized at the end of the manufacturing process. Therefore, forecasts must be made about customer demand for various divider embodiments before the product is manufactured. This can lead to inaccurate production volumes and a lack of flexibility regarding the final product.
[0421] By separating the bag divider for a golf bag into two components that together form a modular divider assembly, golf bag manufacturing is simplified and customized dividers can be easily supplied to customers. As seen in FIGS. 94A-100 , various embodiments of cross member portion 850 of modular divider assembly 830 can be used with the same molded top ring 840. When golf bag 10 is assembled, top ring 840 is attached to golf bag bottom 14. The walls of top ring 840 correspond to the shape of the body of golf bag 10 and, when assembled, extend vertically downward into bottom 14 of golf bag 10. Next, woven divider sleeve 46 is attached to cross member portion 850. The woven divider is threaded through top ring 840, and cross member portion 850 is inserted into and secured to top ring 840. In some embodiments, cross member portion 850 is snap-fit to top ring 840. In other embodiments, cross member portion 850 is adhered to top ring 840 using an adhesive, such as glue or epoxy. Finally, the lower end of divider sleeve 46 is secured to the base of golf bag 10. Because the insertion of cross member portion 850 into top ring 840 is one of the final assembly steps for this embodiment of the golf bag, the process of providing a unique divider to the customer is easily incorporated into the golf bag manufacturing process. D. METHOD OF MANUFACTURING A GOLF BAG HAVING A TWO-PIECE BASE ASSEMBLY
[0422] Manufacturing a golf bag 10, 1010 having a two-piece base assembly 900 requires at least a first and second manufacturing phase. The first phase involves providing the bag flat, one or more stays 39, divider top 30, divider sleeve 46, base assembly 900, and any other necessary components for the golf bag 10, 1010. During part of the first phase, the bag flat engages with the top end 911 of the ring portion 910. The base assembly 900 provides access to the interior of the flat through an opening in the bottom of the ring portion 910. This allows for easy insertion of one or more stays, as opposed to connecting one or more stays to the base by entering through the top of the golf bag 10, 1010. The ring portion 910 may be connected to the flat 14 via stitching, pins, buttons, clamps, zippers, or any other suitable mechanism. The divider sleeve 46 is connected to the divider top 30, 1030 and base 920. The open configuration of the base assembly 900 at this stage allows easy access to both the divider sleeve 46 and the base portion 920, which speeds and simplifies manufacturing. In golf bags that do not have a two-piece base assembly, attaching the divider sleeve 46 to the base 34, 1034 requires reaching through the top of the golf bag 10, 1010, which is cumbersome and slow. The base portion 920 of the base assembly 900 is separated from the ring portion 910 of the base assembly 900 at the end of the first stage.
[0423] The second manufacturing stage includes, in part, connecting one or more stays 39 to the ring portion 910 and attaching the base portion 920 to the ring portion 910. To assemble the base assembly 900, the slots 973 in the base portion 920 are aligned with the snap tabs 930 on the ring portion 910. The base portion 920 is then pushed up into the ring portion 910. The bottom end 912 of the ring portion 910 fits inside (or adjacent to, in some embodiments) the vertical lip 972 of the base portion 920. The slots 973 receive the protruding surfaces 932 of the snap tabs 930 on the ring portion 910.
[0424] In the cart bag embodiment shown in Figures 91 and 92, when the base portion 920 is attached to the ring portion 910, a plurality of stay ports 940 on the ring portion 910 fit inside a plurality of port housings 942 on the base portion 920. The base assembly 900 is shown in the assembled position in Figure 2. The two-piece base assembly 900 allows for more efficient assembly of the golf bag 10, 1010 compared to systems having a one-piece base 34, 1034. V. Assembly method A. Subassembly Method
[0425] The following describes a method of assembling a golf bag including the subassembly 42 (including the divider top 30, the divider sleeve 46, and the base 34). The method of assembling the subassembly 42 includes providing the base 34 and coupling the divider sleeve 46 to the base 34 with a plurality of connecting members 50. The plurality of connecting members 50 connected to the divider sleeve 46 are received in respective slots 62 in the base 34. Each of the connecting members 50 wraps around a portion of the base 34 and forms a self-fastening engagement by connecting a first portion 66 of the connecting member 50 to a second portion 70 of the connecting member 50. The divider sleeve 46 is then coupled to the divider top 30 at an end of the divider sleeve 46 opposite the connecting member 50. The divider sleeve 46 includes a plurality of flaps 90 that wrap around a portion of the divider top 30 and form a self-fastening engagement by connecting a first self-fastening portion 98 to a second self-fastening portion 102.
[0426] The assembly process further includes assembling the stand assembly 26. The stand assembly 26 includes a leg-mounting bracket, two legs, a spring, a bracket connecting the legs and springs, and any other necessary connecting members, such as hinges or pins. The first and second spring members 41 a, 41 b are coupled to the first and second legs 40 a, 40 b via brackets, such as bracket 600. The legs 40 a, 40 b are inserted through respective leg-receiving channels 604 in each bracket 600. The legs can be secured within the leg-receiving channels 604 by adhesive, a press-fit mechanism, or any other suitable securing means. A portion of each spring member 41 a, 41 b is then inserted through a respective spring-receiving channel 608 in each bracket 600. In some embodiments, spring members 41 a, 41 b are retained within spring receiving channel 608 in part by the mechanical resistance of the springs to lateral stretching of spring members 41 a, 41 b. For example, spring members 41 a, 41 b are stretched such that ends of spring members 41 a, 41 b are inserted inwardly through spring receiving channel 608, as shown in Figures 3 and 7. In some embodiments, a rubber stopper (not shown) is glued to the end of each spring member 41 a, 41 b after each spring member is inserted through its respective spring receiving channel 608.
[0427] Stand assembly 26 can be manufactured using any of the leg brackets and / or leg connection systems described above. For example, stand assembly 26 can be provided as a leg self-assembling system 502 having legs 40 a, 40 b that connect to leg mounting bracket 32 via pins 516. Once legs 41 a, 41 b are connected to the leg mounting bracket, stand assembly 26 is complete.
[0428] After the subassembly 42 and the stand assembly 26 are completed, the stays are assembled. The stays 39 are assembled by providing and connecting the top stay hinge 162 and the base stay hinge 170 to the main shaft of the stay 39. The upper end of the stay shaft is inserted into the second arm 164 of the top stay hinge 162, and the stay shaft is glued to the top stay hinge 162. The lower end of the stay shaft is inserted into the second arm 172 of the base stay hinge 170, and the stay shaft is glued to the base stay hinge 170.
[0429] Once the subassembly 42 and stand assembly 26 are manufactured, the golf bag 10 may be manufactured or assembled utilizing the subassembly 42. The subassembly 42 is inserted into the tubular flat 14, with the base 34 inserted first. Once inserted, the base 34 of the subassembly 42 is secured to the flat 14 by rivets around the periphery of the base 34. The stays 39 are inserted through slits (not shown) in the flat 14. The stays 39 are inserted into the partition top 30 at a first end and into the base 34 at a second, opposite end. The stays 39 are receivable in respective stay-receiving slots in the partition top 30 and the base 34. The partition top 30 of the subassembly 42 is then secured to the flat 14 by riveting around the periphery of the partition top 30. Although the divider top 30 can be secured to the flat 14 before inserting the stays 39, it is preferable to insert the stays 39 first to provide rigidity to the bag and aid in aligning the divider top 30 with the flat 14. Next, the stand assembly 26 is inserted into a portion of the flat 14. The portion of the stand assembly 26, including the pivots for the legs 40a, b (also known as leg mounting brackets 32), is coupled to the divider top 30, for example, by rivets or other suitable connecting members. The stays 39 are connected to the base 34 by inserting a first arm 171 of the base stay hinge 170 into a channel 174 in the base 34 to receive the base stay hinge 170. In the completed golf bag, the biased portion 173 of the stay hinge 170 opens toward the center of the golf bag, allowing the stays 39 to flex toward the stand assembly 26 located on the side of the bag opposite the base-stay connection. Finally, springs 41 connected to each leg 40a, b are connected to the base 34, for example by being inserted into spring receiving slots in the base 34.
[0430] Subassembly 42, flat portion 14, and stand assembly 26 can be folded for space-efficient transportation, which allows this embodiment of the assembly process to be cost-effectively performed at two different locations and in two stages: (1) providing subassembly 42, flat portion 14, and stand assembly 26 at a first location, and (2) connecting subassembly 42, flat portion 14, and stand assembly 26 at a second location. B. Partition top assembly method
[0431] A method for assembling a golf bag similar to the above method is presented below, except that the subassembly only includes a divider top and a divider sleeve. First, the subassembly is formed, the base is connected to the flat portion, the stays are provided, and the stand assembly is provided. The divider sleeve of the subassembly is connected to the divider top via a self-fastening or sewn connecting member. The divider sleeve of the subassembly further includes an elastic member sewn to the lower end of the divider sleeve. Next, the base is riveted or sewn to the flat portion. The stay and stand assembly is provided similarly to the stay and stand assembly of the above example.
[0432] After these steps, the subassembly, flat and base, and stand assembly can be shipped in a folded configuration to a second location where (1) the subassembly is inserted into and connected to the flat, (2) the stays are connected to the divider top and base, and (3) the stand assembly is attached to a bag.
[0433] The subassembly 42 is inserted downward into the flat 14, divider sleeve 46 first. Once the subassembly 42 is connected to the base 30 and flat 14, the elastic member of the divider sleeve 46 is sewn to the portion of the bag flat 14 adjacent the bottom end of the flat 14. The elastic strap secures the sleeve to the bottom of the flat 14 without the material of the sleeve 46 stretching underneath the golf bag 10. The sleeve can be held together when the bag is placed with the legs in the unfolded configuration. By sewing the divider sleeve 46 to the bag flat 14 via the elastic strap, the step of inserting a fastener (or elastic band) through a slot in the base 30 is eliminated.
[0434] In embodiments having one or more shoulder straps 24, the one or more straps 24 are threaded through openings in the flat 14 and clipped or sewn to the subassembly 42. The flat 14 is connected to the divider top 30 of the subassembly 42 by self-fastening members that extend downwardly beyond the edge of the divider top 30. The stays 39 are then inserted into the flat 14. The top stay hinges 162 of the stays 39 are glued or snap-fit to the divider top 30. The base stay hinges 170 are glued or snap-fit to the base 34.
[0435] The stand assembly 42 is connected to the golf bag 10 at the compartment top 30 by the leg bracket 32 of the stand assembly 42 and to the base 34 by the spring 41 of the stand assembly. The leg bracket 32 of the stand assembly 42 is riveted to the compartment top 30. In some embodiments, material from the flat 14 is inserted between the leg bracket 32 and the compartment top 30. After the leg bracket 32 is riveted to the compartment top 30, the hook connector 508 at the bottom end of the spring 41 is snap-fit or clipped to the base 34. Finally, the assembled bag 10 is packaged and shipped as described above. C. Assembly at the contact point
[0436] The following presents a method for assembling a golf bag, which includes two manufacturing stages. The first stage includes, in part, providing a subassembly 42 having a divider top 30, a divider sleeve 46, and a leg mounting bracket 32a. Manufacturing the subassembly 42 includes (1) providing a divider top, (2) connecting the divider sleeve 46 to the divider top by sewing or using self-fastening connectors, and (3) riveting the leg mounting bracket to the divider top. During the first stage, the bag flat, stand assembly, stays, and two-piece snap-connect base 900 having a ring portion 910 and a base portion 920 are manufactured as described above. The bag flat is engaged with the top end 911 of the ring portion 910. The base assembly 900 provides access to the interior of the flat through an opening at the bottom of the ring portion 910. The ring portion 910 can be connected to the flat via stitching, pins, buttons, clamps, zippers, or any other suitable mechanism. The divider sleeve is connected to the top collar and base 920. The open configuration of the base assembly 900 at this stage allows easy access to both the divider sleeve and the base portion 920, which speeds and simplifies manufacturing. In golf bags that do not have a two-piece base assembly, attaching the divider sleeve to the base requires reaching through the top of the golf bag, which is cumbersome and slow. The base portion 920 of the base assembly 900 is separated from the ring portion 910 of the base assembly 900 at the end of the first stage.
[0437] Providing the stand assembly requires providing first and second spring members, two legs, two leg end caps, two pins, two leg support brackets, and, optionally, a spring with alignment aids. In the first manufacturing stage, the two legs are inserted into the leg support brackets, and the first and second spring members of the spring are attached to the respective brackets. The leg end caps are press-fit or glued onto the tops of the legs. In embodiments with alignment aids, the alignment aids are placed between the upper sections of the legs to temporarily hold the legs apart. The pins are provided as part of the stand assembly package but remain detached at this stage. Also, during the first manufacturing stage, the ring portion of the base is sewn or otherwise secured to the bag flat. At the end of the first manufacturing stage, the divider sleeve 46, divider top, and leg mounting brackets form a subassembly, and the ring portion of the base is integrated with the bag flat.
[0438] At the beginning of the second manufacturing or assembly stage, the subassembly is inserted sleeve end first into the bag flat. In embodiments with shoulder straps, the shoulder straps are threaded through openings in the flat and attached to the subassembly via fasteners such as snap connectors. Next, divider sleeve connecting members with snap fasteners or clips are secured to corresponding connecting members. These connecting members are attached to the bottom of the flat near the ring portion of the base. The stand assembly spring is inserted through the loop in the flat and snapped into a receiving channel on the inner wall of the base ring. In some embodiments designed for self-assembly, the stand assembly spring is inserted through the loop in the flat but is not snap-fit into the receiving channel. The bag can be shipped to the consumer in a volume-efficient folded configuration. The leg end caps are aligned with the leg mounting brackets, and the stand assembly pins are inserted through the leg mounting brackets and leg end caps to rotatably connect the legs to the golf bag subassembly. The pins are snap-fit into place for easy assembly. As mentioned above, in the self-assembly embodiment, the steps of aligning the legs and connecting them to the mounting bracket via pins are eliminated from the second manufacturing stage and left for the consumer to perform when they receive the product.
[0439] The top end of the flat portion includes self-fastening connecting members. The second manufacturing step further involves wrapping these connecting members over the edges of the divider top. This process secures the flat portion to the divider top. Next, the stays are inserted into the flat portion 14, where they are snap-fitted at a first end to the divider top 30 and at a second, opposite end to the base 34. Connecting the stays 39 to the divider top 30 and base 34 is performed in a manner similar to that described for the subassembly method above. Finally, the base portion of the base is snapped onto the ring portion to complete the bag. Waiting until the end of the manufacturing process to snap onto the base provides easy access to the inside of the tubular flat portion during most of the process. This can increase the speed and ease of assembly. For example, openings in the base ring allow the assembler to quickly reach the bottom ends of the stays to insert them into the base ring.
[0440] As noted above, this exemplary manufacturing process can be modified to produce a self-assembly golf bag that is shipped to the consumer in a folded form to reduce shipping costs, and includes instructions to instruct the consumer on how to attach the stand assembly to the golf bag to complete the golf bag. D. Modular Partition Top Assembly
[0441] One embodiment of a method for assembling a golf bag is similar to the above-described contact point assembly method, except that the golf bag has several structural differences: (1) the divider top includes a modular divider assembly 830 having a top ring 840 and a cross member portion 850. (2) the divider top and leg mounting brackets are integrally molded. These structural differences change the assembly method.
[0442] The method for assembling a golf bag includes two manufacturing stages. The first stage includes, in part, providing a subassembly. Manufacturing the subassembly includes (1) molding the top ring 840 of the modular divider assembly 830, including the integrated leg mounting brackets; (2) separately molding the cross member portion 850; and (3) coupling the divider sleeve 46 to the top ring 840 of the modular divider assembly 830. Integrating the leg mounting brackets with the top ring 840 of the divider assembly 830 eliminates the manufacturing step of riveting the leg mounting brackets to the top ring 840, thereby reducing manufacturing time. Additionally, integrally molding the top ring 840 and the leg mounting brackets from a single piece of material allows the entire molded part to be formed from a lightweight material. The first stage further includes providing a two-piece snap-together base assembly 900, including a bag flat, stays, ring portion 910, and base portion 920, and a stand assembly. The bag flat is attached to the ring portion 910 in a manner similar to the contact point assembly method described above. The stand assembly is constructed in a manner similar to the contact point assembly method described above.
[0443] The second manufacturing stage is similar to the second manufacturing stage of the contact point assembly method described above. Additionally, at the end of the second manufacturing stage, cross member portion 850 of modular top assembly 830 is inserted into top ring 840 of modular top assembly 830. In some embodiments of this exemplary method, the final step in the process includes placing cross member cover 878 over cross member portion 850. E. Integral molded leg mounting bracket
[0444] Described below is an alternative method of assembling a golf bag, which is similar to the assembly in the contact point embodiment of this method, except that the leg mounting brackets are integrally molded with the divider top. By integrally molding the leg mounting brackets with the divider top, the step of riveting to the leg mounting brackets is eliminated, saving time and reducing the number of tools required for assembly. F. Self-assembly method from golf bag kit
[0445] FIG. 76 illustrates an example method for self-assembly of a golf bag 700 using the self-assembly system 500. The method includes a series of assembly steps performed by a recipient. These steps are illustrated in flow chart form. It is understood that the method steps are provided by way of example, and that the method 700 may include fewer than all of the disclosed steps. The method 700 begins at step 702, where the recipient receives a self-assembly kit 400. The self-assembly kit 400 includes the foldable golf bag 10 and the self-assembly system 500. The self-assembly kit 400 may be delivered to the recipient in a box 404.
[0446] Next, in step 704, the recipient removes golf bag 10 (in its folded form) and self-assembly system 500 from self-assembly kit 400. For example, the recipient removes golf bag 10 from box 404. The recipient may also orient indicia 420 (or instructions for assembly) so that it is readable.
[0447] In step 706, the recipient pivots the divider top 30 about the stays 39 (by the top stay hinges 162) and pivots the base 34 about the stays 39 (by the base stay hinges 170), thereby converting the golf bag 10 from the folded state to the unfolded state.
[0448] In step 708, the recipient assembles spring self-assembly system 501 to golf bag 10. More specifically, the recipient connects spring connector 504 to base 34 (e.g., by placing base engagement hook 508 within opening 520 while a channel defined by hook 508 receives member 524).
[0449] Next, in step 710, the recipient assembles the leg self-assembling system 502 onto the golf bag 10.
[0450] For example, in the embodiment shown in FIGS. 61-66, the recipient removes each pin 516 from its respective end cap 528a, b (or alignment aid 512a). The recipient then aligns each end cap 528a, 528b with its respective mounting channel 552a, 552b in the mounting bracket 32. This alignment is facilitated (or streamlined) by the alignment aids 512, 512a. Once aligned, the recipient inserts each pin 516 through opposing openings (not shown) on the sides of the channels 552a, b, and inserts the pin openings 532 through the end caps 528a, b. The recipient then removes the alignment aids 512a, 512a from the legs 40a, b.
[0451] Alternatively, in the embodiment shown in Figures 68-72, a recipient connects a second part 572 of a multi-part end cap 564 (attached to each leg 40a,b) to a respective first part 568 (attached to the mounting bracket 32 in the respective mounting channel 552a,b). The first and second parts 568, 572 are snap-fit together by a snap-fit assembly 584 to connect the legs 40a,b to the mounting bracket 32.
[0452] In step 712, the recipient buckles strap 556 around a portion of spring 41 to restrain legs 40a,b with spring 41. In step 714, the process is complete and the recipient has finished assembling golf bag 10.
[0453] A method for manufacturing the foldable golf bag 10 includes inserting the subassembly 42 into the flat portion 14 with the base 34 first. Once inserted, the subassembly 42 is secured to the flat portion 14. The stays 39 are inserted through slits (not shown) in the flat portion 14. The stays 39 are inserted into the divider top 30 at a first end and into the base 34 at a second, opposite end. The divider top 30 and base 34 are then pivoted into a folded configuration about the stays 39. The golf bag 10 in this folded configuration, along with a portion of the stand assembly 26, is then placed in a shipping box 404 for self-assembly by a user. Instructions for self-assembly are included in the shipping box, and more specifically, are printed on the shipping box.
[0454] Golf bags 10 incorporating snap-fit components disclosed herein offer advantages over golf bags known in the art. Among other things, by utilizing snap-fit components, manufacturers have less machinery and equipment overhead for golf bag assembly. Additionally, the shipping volume of snap-fit components is reduced by approximately 30% to 50%, providing more efficient use of packaging volume during shipping and limiting excessive shipping costs due to oversized or bulky components. Furthermore, snap-fit components can be assembled by the manufacturer at an assembly facility, or the components can be shipped directly to the end user for assembly. Furthermore, snap-fit components provide replaceable parts, allowing for replacement of worn components and customization by the manufacturer or end user.
[0455] The golf bag self-assembly kit 400 incorporating the foldable golf bag 10 and self-assembly system 500 offers advantages over golf bags known in the art. Among other things, the foldable golf bag has a smaller shipping box size than a pre-assembled golf bag. This translates to reduced shipping costs, particularly those based on box size or volume. Furthermore, fewer materials are used to manufacture the shipping box, reducing manufacturing costs. Furthermore, by shifting golf bag assembly to the recipient, the manufacturer does not incur these additional assembly costs. The foldable golf bag and self-assembly system provide easy assembly by the recipient based on clear assembly instructions and easily aligned and assembled components. These and other advantages may be realized from one or more embodiments of the golf bag, golf bag self-assembly kit, and golf bag self-assembly system disclosed herein. VI. Shipment
[0456] The subassembly 42, 1042 may be assembled at one manufacturing site and shipped to another manufacturing site. Alternatively, the subassembly 42, 1042 may be shipped to the recipient along with the other necessary components as a self-assembly kit. Typically, the subassembly 42, 1042 is foldable, eliminating the need for shipping fully assembled. This reduces the volume of the box required for shipping due to the reduced "bulk" of the unassembled parts.
[0457] The volume required to transport the subassemblies and any other components necessary to complete the golf bag is significantly less than the volume required to transport a fully assembled golf bag. Prior art golf bags having the same size as the unfolded or activated golf bag 10, 1010 are shipped in boxes having a volume of approximately 4600 to 4700 cubic inches (75,380 cc to 77,019 cc). In the folded configuration, the golf bag 10, 1010 is shipped in a box having a volume of approximately 2500 to 3500 cubic inches (40,968 cc to 57,355 cc). The volume required to transport the foldable golf bag 10, 1010 may be between 40% and 50%, 50% and 60%, 60% and 70%, or 70% and 80% of the volume required to transport a golf bag without the above-described subassembly features. In one comparative study, an un-subassembled golf bag is shipped in a box having a volume of 4655 cubic inches (76,229 cc). The golf bag 10, 1010 is shipped in a box having a volume of 3085 cubic inches (50,635 cc). In this study, the collapsible golf bag 10 with subassemblies required a shipping volume that was 66% of the shipping volume required for the un-subassembled golf bag.
[0458] The reduction in shipping volume can result in a reduction in shipping costs of 10% to 50% for the folded golf bag 10, 1010. For example, shipping costs can be reduced by 10% to 20%, 20% to 30%, 30% to 40%, or 40% to 50%. In one example, the self-assembly system for the carry bag 10 can be shipped to a recipient at a cost 20% to 30% lower than the cost of shipping a fully assembled carry bag 10 of the same size. According to one comparative study, the self-assembly system for the carry bag can be shipped to a recipient at a cost 25% lower than the cost of shipping a fully assembled carry bag 10.
[0459] The supplier may also ship the components and / or subassemblies 42, 1042 of the foldable golf bag 10, 1010 in separate boxes, facilitating an efficient assembly line process at both the first and second manufacturing sites. The shipping volume of the components and / or subassemblies 42, 1042 is reduced by a similar percentage regardless of how the components are packaged for shipping. The method of completing the final assembly process at the second manufacturing site also avoids customs duties.
[0460] One of the many advantages of the foldable subassembly 42, 1042 design is that the majority of the assembly process can be completed at the first manufacturing site while maintaining shipping costs similar to the cost of shipping unassembled components between the first and second sites. The reduced packaging volume of the foldable subassembly 42, 1042 on an unfolded golf bag also reduces the storage space required at the manufacturing site. Reducing the storage space required to hold inventory reduces overhead costs for supplier companies. VII. Time and Cost Benefits
[0461] The snap-fit golf bag 10, 1010 simplifies manufacturing, which reduces manufacturing time and manual labor costs. The snap-fit golf bag 10, 1010 reduces the need for riveting, sewing components together, and / or tooling and equipment. Time savings are designed into the golf bag 10, 1010 through the snap-fit connections. The above-described snap-fit connections allow assemblers to complete manufacturing processes more efficiently and quickly, thereby increasing parts-per-hour (PPH) production rates. Snap-fit connections and self-fastening devices at least partially eliminate operations such as riveting or sewing, which require machinery and skilled labor. This allows snap-fit golf bags to be manufactured with lower overhead costs.
[0462] The cart bag two-piece base assembly 1900 has a PPH manufacturing speed that is 20% to 30% faster than the PPH speed for manufacturing prior art cart bags with a one-piece base. In one embodiment of the assembly process, certain assembly steps require the assembler to reach the flat portion of the golf bag from the base. Because of these steps, when manufacturing a golf bag with a one-piece base, the assembler must wait until near the end of the manufacturing process to secure the base onto the flat portion, since the interior of the golf bag is not easily accessible once the flat portion is attached to the base. Alternatively, the one-piece base can be sewn onto the flat portion at the first manufacturing site. This limits the assembler at the second manufacturing site to the inconvenience of reaching through the pockets or top of the bag to complete certain assembly steps. The base assembly 1900 allows the assembler convenient access to the interior of the golf bag 1010 during the second manufacturing phase, thereby reducing the required manufacturing time.
[0463] In one comparative study, a cart bag with a one-piece base was compared to a cart bag 1010 with a two-piece snap-on base assembly disclosed herein. Because the two-piece snap base can be connected flat more quickly, assembly of the cart bag 1010 with the two-piece snap-on base was 20% to 30% faster than assembly of the cart bag with the one-piece base. Furthermore, the two-piece snap base can be connected flat without the use of riveting. In one example, assembly of the cart bag 1010 with the two-piece snap base was 24% faster than assembly of the cart bag with the one-piece base.
[0464] The two-piece base assembly 900, 1900 allows for more efficient assembly of the golf bag 10, 1010 compared to systems having a one-piece base 34, 1034. The ring portion 910, 1910 may be coupled to the flat portion 14 via a snap-fit connection, stitching, pins, buttons, clamps, zippers, or any other suitable mechanism. The base assembly 900, 1900 provides access to the interior of the flat portion 14 through an opening in the bottom of the ring portion 910, 1910. This allows for an easier coupling process, as opposed to coupling the flat portion 14, 1014 to the base 34, 1034 by entering through the top of the golf bag 10, 1010. Coupling of the split sleeve 46 to the base 920, 1920 can be completed prior to coupling the base 920, 1920 and ring portion 910, 1910. This provides easy access to the interior of the base portion 910, 1910 and allows for an easier manufacturing process as opposed to attaching the divider sleeve 46 to the base portion 920, 1920 by entering through the top of the golf bag 10, 1010.
[0465] Another advantage of the golf bags 10, 1010 described herein is the time and cost savings resulting from the customization features designed into the golf bags. For example, removable pockets, as described above in the removable pocket section, shorten the delivery time for golf bags ordered with logos on the pockets. For example, modular (snap-fit) dividers allow for customization of the number of divider top openings and / or the divider top color. For golf bags with single-piece riveted dividers, the recipient must determine the divider top style desired before assembling the bag due to the permanent rivets used to secure the divider top. However, when the golf bag 10, 1010 is configured with the modular divider top described above, the golf bag 10, 1010 can be assembled into subassemblies 42, 1042 or a nearly complete golf bag before the desired style is known. Modular dividers, removable pockets, and other customization features allow suppliers to manufacture an inventory of partially assembled bags that can be quickly customized upon receiving customer orders.
[0466] Engineered customization features can reduce turnaround time (between customer order and shipment of golf bag) by approximately 40%-50%, 50%-60%, or 60%-70%. With some features, turnaround time is reduced from 90-180 days to 30-45 days. Reducing the time between customer order and shipment of golf bag to recipient increases customer satisfaction.
[0467] Providing the golf bag 10, 1010 to the recipient as a self-assembly kit can also reduce manufacturing costs and time. For example, the carry bag 10 self-assembly kit 400, described in detail below, requires the recipient to install the stand assembly 500, thereby reducing the supplier's bag manufacturing time by approximately 30 to 60 seconds per carry bag 10. This reduction in manufacturing time translates to a savings of approximately 380 to 400 labor hours (47.5 to 50 days) per year for the supplier. Furthermore, separating the stand assembly 500 from the rest of the carry bag 10 for shipping, as discussed above, reduces the required box volume and shipping costs. Terms [Article 1] 1. A subassembly for a golf bag, comprising: The subassembly comprises: A partition top and With the base, a plurality of stays including a first stay, a second stay, and a main stay having a first end opposite a second end; a top hinge connected to the first end of the main stay; a base hinge connected to the second end of the main stay; Equipped with the main stay is hingedly connected to the partition top by the top hinge; The stay is hingedly connected to the base by the base hinge. [Clause 2] 10. The subassembly of claim 1, wherein the subassembly is configured to be assembled into a cart-type golf bag. [Article 3] 2. The subassembly of claim 1, wherein the subassembly is foldable when the first and second stays are both disengaged from the partition top. [Article 4] 2. The subassembly of claim 1, wherein the subassembly is foldable when the first and second stays are both disengaged from the base. [Article 5] 10. The subassembly of claim 1, wherein the main stay is rigid from the first end to the second end. [Article 6] The partition top is configured to pivot relative to the main stay, 10. The subassembly of claim 1, wherein the base is configured to pivot relative to the stay. [Article 7] 10. The subassembly of claim 1, further comprising a divider sleeve coupled to the divider top and the base. [Article 8] the base includes a base stay receiving channel, a first base stay hub, and a second base stay hub; The base stay receiving channel is configured to engage the base hinge connected to the main stay; the first base stay hub is configured to engage with the first stay; The second base stay hub is configured to engage with the second stay. 10. A subassembly as described in clause 1. [Article 9] the partition top includes a top stay receiving channel, a first top stay hub, and a second top stay hub; the top stay receiving channel is configured to engage the top hinge coupled to the main stay; the first top stay hub is configured to engage with the first stay; 10. The subassembly of claim 1, wherein the second top stay hub is configured to engage the second stay. [Article 10] the base further comprises an outer ring; 9. The subassembly of clause 8, wherein the base stay receiving channel is disposed on an inner surface of the outer ring. [Article 11] the base further comprises an outer ring; 9. The subassembly of claim 8, wherein the first stay hub and the second stay hub are disposed on an outer surface of the outer ring. [Article 12] The partition top further comprises an outer ring; 10. The subassembly of clause 9, wherein the top stay-receiving channel is disposed on an inner surface of the outer ring. [Article 13] The partition top further comprises an outer ring; 10. The subassembly of clause 9, wherein the first top stay hub and the second top stay hub are disposed on an outer surface of the outer ring. [Article 14] 1. A golf bag comprising a flat portion and a subassembly, The subassembly comprises: A partition top and With the base, a plurality of stays including a first stay, a second stay, and a main stay having a first end opposite a second end; a top hinge connected to the first end of the main stay; a base hinge connected to the second end of the main stay, the main stay being hinged to the partition top by the top hinge and the stay being hinged to the base by the base hinge; and It has The flat portion is configured to mate with a subassembly to form a golf bag. [Article 15] 15. The golf bag of claim 14, wherein the golf bag is a cart-type golf bag. [Article 16] 15. The golf bag of claim 14, wherein the main stay is rigid from the first end to the second end. [Article 17] The partition top is configured to pivot relative to the main stay, 15. The golf bag of claim 14, wherein the base is configured to pivot relative to the stay. [Article 18] Clause 15. The golf bag of clause 14, further comprising a divider sleeve coupled to the divider top and the base. [Article 19] the base includes a base stay receiving channel, a first base stay hub, and a second base stay hub; The base stay receiving channel is configured to engage the base hinge connected to the main stay; the first base stay hub is configured to engage with the first stay; The second base stay hub is configured to engage with the second stay. A golf bag as described in clause 14. [Article 20] the partition top includes a top stay receiving channel, a first top stay hub, and a second top stay hub; the top stay receiving channel is configured to engage the top hinge coupled to the main stay; the first top stay hub is configured to engage with the first stay; The second top stay hub is configured to engage with the second stay. A golf bag as described in clause 14.
Claims
1. 1. A subassembly for a golf bag, comprising: The subassembly comprises: A partition top and With the base, a plurality of stays including a first stay, a second stay, and a main stay having a first end opposite a second end; a top hinge connected to the first end of the main stay; a base hinge connected to the second end of the main stay; Equipped with the main stay is hingedly connected to the partition top by the top hinge; The stay is hingedly connected to the base by the base hinge.
2. The subassembly of claim 1 , wherein the subassembly is configured to be assembled into a cart-type golf bag.
3. 2. The subassembly of claim 1, wherein the subassembly is foldable when both the first and second stays are disengaged from the divider top.
4. The subassembly of claim 1 , wherein the subassembly is foldable when both the first and second stays are disengaged from the base.
5. The subassembly of claim 1 , wherein the main stay is rigid from the first end to the second end.
6. The partition top is configured to pivot relative to the main stay, The subassembly of claim 1 , wherein the base is configured to pivot relative to the stay.
7. The subassembly of claim 1 further comprising a divider sleeve coupled to the divider top and the base.
8. the base includes a base stay receiving channel, a first base stay hub, and a second base stay hub; The base stay receiving channel is configured to engage the base hinge connected to the main stay; the first base stay hub is configured to engage with the first stay; The subassembly of claim 1 , wherein the second base stay hub is configured to engage the second stay.
9. the partition top includes a top stay receiving channel, a first top stay hub, and a second top stay hub; the top stay receiving channel is configured to engage the top hinge coupled to the main stay; the first top stay hub is configured to engage with the first stay; The subassembly of claim 1 , wherein the second top stay hub is configured to engage the second stay.
10. the base further comprises an outer ring; The subassembly of claim 8 , wherein the base stay receiving channel is disposed on an inner surface of the outer ring.
11. the base further comprises an outer ring; The subassembly of claim 8 , wherein the first stay hub and the second stay hub are disposed on an outer surface of the outer ring.
12. The partition top further comprises an outer ring; The subassembly of claim 9 , wherein the top stay-receiving channel is disposed on an inner surface of the outer ring.
13. The partition top further comprises an outer ring; The subassembly of claim 9 , wherein the first and second top stay hubs are disposed on an outer surface of the outer ring.
14. 1. A golf bag comprising a flat portion and a subassembly, The subassembly comprises: A partition top and With the base, a plurality of stays including a first stay, a second stay, and a main stay having a first end opposite a second end; a top hinge connected to the first end of the main stay; a base hinge connected to the second end of the main stay, the main stay being hinged to the partition top by the top hinge and the stay being hinged to the base by the base hinge; and It has The flat portion is configured to mate with a subassembly to form a golf bag.
15. The golf bag of claim 14, wherein the golf bag is a cart-type golf bag.
16. 15. The golf bag of claim 14, wherein the main stay is rigid from the first end to the second end.
17. The partition top is configured to pivot relative to the main stay, The golf bag of claim 14, wherein the base is configured to pivot relative to the stay.
18. The golf bag of claim 14, further comprising a divider sleeve coupled to the divider top and the base.
19. the base includes a base stay receiving channel, a first base stay hub, and a second base stay hub; The base stay receiving channel is configured to engage the base hinge connected to the main stay; the first base stay hub is configured to engage with the first stay; The golf bag of claim 14 , wherein the second base stay hub is configured to engage the second stay.
20. the partition top includes a top stay receiving channel, a first top stay hub, and a second top stay hub; the top stay receiving channel is configured to engage the top hinge coupled to the main stay; the first top stay hub is configured to engage with the first stay; The golf bag of claim 14, wherein the second top stay hub is configured to engage the second stay.