Work vehicle
The integration of a fuel cell module and electrical circuit module in a work vehicle with components below the cabin addresses the challenge of adapting fuel cell systems to tractors, enhancing stability and efficiency by reducing wiring resistance and noise.
Patent Information
- Application Number
- JP2025177367
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2022-06-28
- Filing Date
- 2025-10-21
- Publication Date
- 2026-02-12
AI Technical Summary
The configuration of a fuel cell power generation system used in conventional electric vehicles cannot be directly adopted for work vehicles like tractors due to their mechanical structures for towing, lifting, and rotating implements, posing challenges in electrification.
A work vehicle with a fuel cell module, motor, and electrical circuit module integrated into a housing, with components like the battery pack located below the cabin to reduce wiring length and lower the vehicle's center of gravity, enhancing driving stability.
Shortened wiring reduces electrical resistance and noise interference, while concentrating heavy components below the cabin improves driving stability and efficiency.
Smart Images

Figure 2026022653000001_ABST
Abstract
Description
[Technical Field]
[0001] The present disclosure relates to a work vehicle equipped with an electric motor and a fuel cell. [Background technology]
[0002] In the field of automobiles, whose primary purpose is to transport people or goods, electric vehicles (EVs) that generate driving force (traction) for running by electric motors (hereinafter referred to as "motors") instead of internal combustion engines are becoming more common.
[0003] Meanwhile, in order to realize a decarbonized society, there is also a need to reduce the amount of carbon dioxide (CO2) emitted by work vehicles such as tractors used in fields. Unlike ordinary automobiles, work vehicles such as tractors need to tow implements to perform agricultural work such as plowing. For this reason, achieving the electrification of work vehicles poses challenges that must be resolved that are different from those faced by passenger cars.
[0004] Patent Document 1 discloses a tractor that includes a fuel cell (FC) power generation system and a motor without significantly changing the structure of a conventional engine-driven tractor. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Japanese Patent Application Laid-Open No. 2002-225577 Summary of the Invention [Problem to be solved by the invention]
[0006] To realize a fuel cell-based power generation system for a work vehicle, various components are required in addition to a fuel tank for storing fuel. However, unlike ordinary automobiles, work vehicles are equipped with mechanical structures for, for example, towing, lifting, and rotating implements. For this reason, there is a problem in that the configuration of a fuel cell power generation system used in a conventional electric vehicle cannot be directly adopted for work vehicles.
[0007] The present disclosure provides a work vehicle that can solve such problems. [Means for solving the problem]
[0008] In an exemplary, non-limiting embodiment, a work vehicle according to the present disclosure includes a fuel cell module having a fuel cell stack, at least one fuel tank that stores fuel to be supplied to the fuel cell stack, a motor connected to the fuel cell module, a vehicle body that supports the fuel cell module, the fuel tank, and the motor and that rotatably supports left and right front wheels and left and right rear wheels, and an electric circuit module housed in a housing and electrically connected to the fuel cell module and the motor. The electric circuit module is fixed to one of the sides of the vehicle body, on the left side between the left front wheel and the left rear wheel, or on the right side between the right front wheel and the right rear wheel. [Effects of the Invention]
[0009] According to an embodiment of the present disclosure, the electrical circuit group (multiple electronic components) is integrated into the housing, thereby shortening the length of the wiring between the electronic components. Shortening the wiring reduces electrical resistance and suppresses noise interference. Furthermore, by concentrating heavy components such as the battery pack in the electrical circuit module and locating it below the cabin, the vehicle's center of gravity can be lowered, contributing to improved driving stability. [Brief explanation of the drawings]
[0010] [Figure 1]1 is a plan view schematically showing an example of the basic configuration of a work vehicle according to the present disclosure. [Figure 2] 1 is a diagram showing an example of a basic configuration of a fuel cell power generation system mounted on a work vehicle. [Figure 3] FIG. 2 is a block diagram illustrating a schematic example of electrical connections and power transmissions between components of a work vehicle according to the present disclosure. [Figure 4] 2 is a block diagram schematically showing electrical signal paths (thin solid lines) and coolant paths (dotted lines) between components in a work vehicle according to the present disclosure. FIG. [Figure 5] 1 is a side view schematically illustrating an example configuration of a work vehicle according to an embodiment of the present disclosure. [Figure 6A] 1 is a side view showing a schematic example of the layout of main parts of a work vehicle according to an embodiment of the present disclosure. FIG. [Figure 6B] 1 is a plan view schematically illustrating an example of the layout of main parts of a work vehicle according to an embodiment of the present disclosure. [Figure 7] FIG. 2 is a diagram illustrating a mechanism for supporting a fuel tank according to an embodiment of the present disclosure. [Figure 8] FIG. 2 is a diagram illustrating a configuration example of a fuel tank module according to an embodiment of the present disclosure. [Figure 9A] 3A and 3B are diagrams illustrating the arrangement of a fuel gas sensor in a front housing and a tank case according to an embodiment of the present disclosure. [Figure 9B] 4A and 4B are diagrams illustrating an example of the arrangement of a first sensor inside a front housing according to an embodiment of the present disclosure. [Figure 10] 1 is a side view schematically illustrating an example of the arrangement of a radiator device according to an embodiment of the present disclosure. [Figure 11] FIG. 2 is a plan view schematically illustrating an example of the arrangement of a radiator device according to an embodiment of the present disclosure. [Figure 12] 1 is a perspective view of an agricultural tractor according to an embodiment of the present disclosure (hereinafter referred to as the present embodiment). [Figure 13] FIG. 1 is a side view of an agricultural tractor according to an embodiment of the present invention. [Figure 14]FIG. 1 is a plan view of an agricultural tractor according to an embodiment of the present invention. [Figure 15] FIG. 1 is a front view of an agricultural tractor according to an embodiment of the present invention. [Figure 16] FIG. 2 is a rear view of the agricultural tractor according to the present embodiment. [Figure 17] FIG. 1 is a side view of the agricultural tractor in this embodiment with the front housing in an open state. [Figure 18] FIG. 10 is a side view of an agricultural tractor in a modified example with the front housing in an open state. [Figure 19] 10 is a side view schematically showing the movable range of the movable housing part in a configuration in which the rotation axis is located at the front part of the movable housing part. FIG. [Figure 20] 10 is a side view schematically showing the movable range of the movable housing part in a configuration in which the rotation axis is located at the rear part of the movable housing part. FIG. [Figure 21] FIG. 2 is a perspective view of a fixed housing portion in the present embodiment. [Figure 22] FIG. 4 is a side view of the fixed housing part in the present embodiment. [Figure 23] 10A and 10B are diagrams illustrating the positional relationship between a fixed housing portion and a handle stay cover in the present embodiment. [Figure 24] FIG. 2 is a perspective view showing the arrangement of an inverter device in the present embodiment. [Figure 25] 2 is a perspective view showing the positional relationship between the inverter device and the transmission case in the present embodiment. FIG. [Figure 26] FIG. 2 is a rear view showing the positional relationship between the inverter device and the transmission case in this embodiment. [Figure 27] 2 is a top view showing the positional relationship between the inverter device and the transmission case in the present embodiment. FIG. [Figure 28] FIG. 2 is a side view showing the electric circuit module according to the present embodiment. [Figure 29] FIG. 2 is a diagram schematically illustrating the configuration of an electric circuit module according to the present embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0011] Hereinafter, embodiments of the present disclosure will be described. However, more detailed descriptions than necessary may be omitted. For example, detailed descriptions of already well-known matters and redundant descriptions of substantially identical configurations may be omitted. This is to avoid unnecessary redundancy in the following description and to facilitate understanding by those skilled in the art. Note that the inventors provide the accompanying drawings and the following description to enable those skilled in the art to fully understand the present disclosure, and do not intend for them to limit the subject matter described in the claims. In the following description, components having the same or similar functions are designated by the same reference numerals.
[0012] The following embodiments are examples, and the technology of the present disclosure is not limited to the following embodiments. For example, the numerical values, shapes, materials, steps, the order of the steps, the layout of the display screen, and the like shown in the following embodiments are merely examples, and various modifications are possible as long as no technical contradiction occurs. Furthermore, one aspect can be combined with another aspect as long as no technical contradiction occurs.
[0013] In this disclosure, a "work vehicle" refers to a vehicle used to perform work on a work site. A "work site" is any location where work is performed, such as a farm field, forest, or construction site. A "field" is any location where agricultural work is performed, such as an orchard, field, rice paddy, grain farm, or pasture. A work vehicle may be, for example, an agricultural machine such as a tractor, rice transplanter, combine harvester, riding cultivator, or riding brush cutter, or a vehicle used for non-agricultural purposes such as a construction vehicle or snowplow. A work vehicle in this disclosure can be equipped with an implement (also referred to as a "work machine" or "working device") on at least one of its front and rear, depending on the type of work. The act of a work vehicle traveling while performing work is sometimes referred to as "work driving."
[0014] It should be noted that "agricultural machinery" refers to machinery used for agricultural purposes. Examples of agricultural machinery include tractors, harvesters, rice transplanters, riding cultivators, vegetable transplanters, mowers, seed sowing machines, fertilizer applicators, and agricultural mobile robots. Not only can a work vehicle such as a tractor function alone as "agricultural machinery," but the entire work vehicle and an implement attached to or towed by the work vehicle can also function as one "agricultural machinery." Agricultural machinery performs agricultural tasks on the ground in a field, such as plowing, sowing seeds, pest control, fertilizing, planting crops, or harvesting.
[0015] 1.<Basic configuration of work vehicle> Before describing in detail an embodiment of a work vehicle according to the present disclosure, an example of the basic configuration and operation of the work vehicle according to the present disclosure will be described. The work vehicle described below is equipped with a motor and a fuel cell power generation system (hereinafter referred to as the "FC power generation system") that generates the electricity required to drive the motor.
[0016] FIG. 1 is a plan view schematically illustrating an example of the basic configuration of a work vehicle 100 according to the present disclosure. In the present disclosure, the direction of travel of the work vehicle 100 when traveling straight ahead is referred to as the "forward direction," and the direction of travel when traveling straight backward is referred to as the "rearward direction." In a plane parallel to the ground, the direction extending perpendicular to the "forward direction" to the right is referred to as the "rightward direction," and the direction extending perpendicular to the "forward direction" to the left is referred to as the "leftward direction." In FIG. 1, the "forward direction," "rear direction," "right direction," and "left direction" are indicated by arrows labeled "front," "rear," "right," and "left," respectively. The forward direction and the rearward direction may be collectively referred to as the "forward / rearward direction," and the rightward direction and the leftward direction may be collectively referred to as the "width direction."
[0017] The work vehicle 100 in the illustrated example is, for example, a tractor, which is an example of agricultural machinery. The technology of the present disclosure is not limited to work vehicles such as tractors, but can also be applied to other types of work vehicles. The work vehicle 100 can travel within a field while attached to or towing an implement and performing agricultural work according to the type of implement. The work vehicle 100 can also travel within and outside a field (including on roads) with the implement lifted or not attached.
[0018] Similar to conventional tractors, the work vehicle 100 includes a vehicle body (vehicle frame) 102 that rotatably supports left and right front wheels 104F and left and right rear wheels 104R. The vehicle body 102 includes a front frame 102A on which the front wheels 104F are mounted and a transmission case 102B on which the rear wheels 104R are mounted. The front frame 102A is fixed to the front of the transmission case 102B. The front wheels 104F and rear wheels 104R may be collectively referred to as wheels 104. Strictly speaking, the wheels 104 are wheels that are fitted with tires. In this disclosure, "wheels" generally refers to the entire "wheels and tires." One or both of the front wheels 104F and the rear wheels 104R may be replaced with multiple wheels (crawlers) fitted with tracks rather than with tires.
[0019] The work vehicle 100 in the example of Figure 1 is equipped with a fuel cell module (FC module) 10 and a motor 70, which are supported directly or indirectly by a front frame 102A. The FC module 10 has a fuel cell stack (FC stack), and as will be described later, functions as an on-board generator that generates electricity from fuel. Hereinafter, the "FC module" or "FC stack" may be simply referred to as a "fuel cell."
[0020] The motor 70 is electrically connected to the FC module 10. The motor 70 converts the electric power generated in the FC module 10 into mechanical motion (power) and is capable of generating the driving force (traction) required for the travel of the work vehicle 100. An example of the motor 70 is an AC synchronous motor. Since the FC stack of the FC module 10 generates DC current, if the motor 70 is an AC synchronous motor, a group of electric circuits including an inverter device is provided between the FC stack and the motor 70 to convert the DC current into AC current. Part of this group of electric circuits may be inside the FC module 10. Furthermore, another part of the group of electric circuits may be attached to the motor 70 as a drive circuit for the motor 70.
[0021] The motor 70 has a rotating output shaft 71. The torque of the output shaft 71 is transmitted to the rear wheels 104R via mechanical components such as a transmission (speed change device) and a rear wheel differential (differential gear device) provided inside the transmission case 102B. In other words, the power generated by the motor 70, which is the power source, is transmitted to the rear wheels 104R by a power transmission system (drive train) 74 including the transmission provided inside the transmission case 102B. For this reason, the "transmission case" may also be called a "transmission case." Note that in four-wheel drive mode, a portion of the power of the motor 70 is also transmitted to the front wheels 104F. The power of the motor 70 can be used not only to propel the work vehicle 100 but also to drive implements. Specifically, a power take-off (PTO) shaft 76 is provided at the rear end of the transmission case 102B, and the torque of the output shaft 71 of the motor 70 is transmitted to the PTO shaft 76. An implement attached to or towed by the work vehicle 100 receives power from the PTO shaft 76 and can perform operations according to various tasks. The motor 70 and the power transmission system 74 may be collectively referred to as an electric powertrain.
[0022] As described above, the work vehicle 100 according to the present disclosure is not equipped with an internal combustion engine such as a diesel engine, but is equipped with an FC module 10 and a motor 70. The output shaft 71 of the motor 70 is mechanically coupled to a power transmission system 74, such as a transmission, in a transmission case 102B. The motor 70 can efficiently generate torque over a relatively wide range of rotational speeds compared to an internal combustion engine. However, by utilizing the power transmission system 74, which includes a transmission, it becomes easier to perform multi-stage or continuously variable speed changes and adjust the torque and rotational speed from the motor 70 over an even wider range. This not only enables the work vehicle 100 to travel, but also enables it to efficiently perform a variety of tasks using implements.
[0023] Note that some of the functions of power transmission system 74 may be eliminated depending on the application or size of work vehicle 100. For example, part or all of the transmission responsible for the speed change function may be omitted. The number and mounting positions of motors 70 are also not limited to the example shown in FIG.
[0024] The work vehicle 100 is equipped with at least one fuel tank 50 that stores fuel to be supplied to the FC module 10. For simplicity, FIG. 1 shows one fuel tank 50. In one embodiment, multiple fuel tanks 50 are housed in a tank case to form a fuel tank module. As will be described later, the fuel tank 50 is supported by a member fixed to the vehicle body 102. The FC module 10 and fuel tank 50 are connected by piping, an on-off valve, and the like to form an on-board FC power generation system. The configuration and operation of the FC power generation system will be described later.
[0025] The work vehicle 100 in the embodiments described below includes a driver's seat supported by a vehicle body 102. The driver's seat can be surrounded by a cabin supported by the vehicle body 102. In the embodiments described below, the FC module 10 is disposed in front of the driver's seat, and the fuel tank 50 is disposed above the driver's seat. Such an FC module 10 and fuel tank 50 are housed in at least one "housing body". The "housing body" functions as, for example, a housing and serves to protect the FC module 10 and the fuel tank 50 from sunlight irradiation and wind and rain. Further, when fuel gas leaks from the FC module 10 or the fuel tank 50, such a housing body can also control the spread of the fuel gas into the atmosphere and facilitate the detection of the fuel gas.
[0026] The FC module 10 can be housed, for example, in a front housing called a "bonnet". The front housing is part of the "housing body". The front housing is supported by the front portion (front frame 102A) of the vehicle body 102. The fuel tank 50 can be housed in a tank case as described above. The tank case is supported directly or indirectly by the vehicle body 102.
[0027] 2. <FC Power Generation System> Next, referring to FIG. 2, a basic configuration example of the FC power generation system 180 mounted on the work vehicle 100 will be described.
[0028] The FC power generation system 180 shown in FIG. 2 functions as an in-vehicle power generation system in the work vehicle 100 of FIG. 1. The electric power generated by the power generation of the FC power generation system 180 is used not only for the running of the work vehicle 100 but also for the operation of an implement towed or attached by the work vehicle 100.
[0029] The FC power generation system 180 in the illustrated example includes an FC module 10 and at least one fuel tank 50 that stores fuel supplied to the FC module 10. Further, the FC power generation system 180 includes a radiator device 34 for cooling the FC module 10.
[0030] The FC module 10 comprises, as its main components, a fuel cell stack (FC stack) 11, an air compressor 12, a fuel circulation pump 24, a coolant pump 31, a boost circuit 40, and a control device 42. These components are housed within the housing of the FC module 10 and are connected to one another by electrical or fluid communication.
[0031] The FC stack 11 generates electricity through an electrochemical reaction between an "anode gas" that serves as fuel and a "cathode gas" that serves as oxidizing gas. In this example, the FC stack 11 is a polymer electrolyte fuel cell. The FC stack 11 has a stack structure in which multiple unit cells are stacked. Each unit cell includes an electrolyte membrane formed, for example, from an ion exchange membrane, an anode electrode formed on one side of the electrolyte membrane, a cathode electrode formed on the other side of the electrolyte membrane, and a pair of separators that sandwich the anode electrode and the cathode electrode from both sides. The voltage generated by a unit cell is, for example, 1 volt or less. For this reason, the FC stack 11 has, for example, 300 or more unit cells connected in series to generate a voltage of several hundred volts.
[0032] An anode gas is supplied to the anode of the FC stack 11. The anode gas is also called "fuel gas" or simply "fuel." In the embodiment of the present disclosure, the anode gas (fuel) is hydrogen gas. A cathode gas is supplied to the cathode. The cathode gas is an oxidizing gas such as air. The anode is called the fuel electrode, and the cathode is called the air electrode.
[0033] At the anode electrode, the electrochemical reaction shown in the following formula (1) occurs. 2H2→4H + +4e - ...Equation (1)
[0034] At the cathode, the electrochemical reaction shown in the following formula (2) occurs. 4H + +4e - +O2→2H2O...Equation (2)
[0035] Overall, the reaction shown in equation (3) below occurs. 2H2+O2→2H2O...Equation (3)
[0036] The anode gas after being used in the above reaction is called "anode off-gas," and the cathode gas after being used in the reaction is called "cathode off-gas."
[0037] The air compressor 12 supplies air taken in from outside as cathode gas to the cathode electrode of the FC stack 11. The cathode gas supply system including the air compressor 12 has a cathode gas supply pipe 13, a cathode offgas pipe 14, and a bypass pipe 15. The cathode gas supply pipe 13 flows the cathode gas (air) supplied from the air compressor 12 to the cathode electrode of the FC stack 11. The cathode offgas pipe 14 flows the cathode offgas discharged from the FC stack 11 to the outside air. The bypass pipe 15 branches off from the cathode gas supply pipe 13 downstream of the air compressor 12 and is connected to the cathode offgas pipe 14, bypassing the FC stack 11. The bypass pipe 15 is provided with a control valve 16 that adjusts the flow rate of the cathode gas flowing through the bypass pipe 15. The cathode gas supply pipe 13 is provided with a shutoff valve 17 that selectively shuts off the inflow of cathode gas into the FC stack 11. The cathode off-gas pipe 14 is provided with a pressure adjusting valve 18 for adjusting the back pressure of the cathode gas.
[0038] The cathode gas supply system of the FC module 10 is provided with a rotation speed detection sensor S1 that detects the rotation speed of the air compressor 12, and a gas flow rate detection sensor S2 that detects the flow rate of the cathode gas flowing through the cathode gas supply pipe 13. The control valve 16, the shutoff valve 17, and the pressure regulating valve 18 are, for example, solenoid valves.
[0039] The fuel circulation pump 24 supplies fuel gas (anode gas) sent from the fuel tank 50 to the anode electrode of the FC stack 11. The anode gas supply system including the fuel circulation pump 24 has an anode gas supply pipe 21, an anode off-gas pipe 22, and a circulation flow path 23. The anode gas supply pipe 21 flows the anode gas supplied from the fuel tank 50 to the anode electrode of the FC stack 11. The fuel tank 50 in the embodiment of the present disclosure is a hydrogen tank that stores high-pressure hydrogen gas.
[0040] The anode offgas pipe 22 carries the anode offgas discharged from the FC stack 11. The anode offgas is guided through the anode offgas pipe 22 to a gas-liquid separator 25, where moisture is removed. The anode offgas from which moisture has been removed is returned to the anode gas supply pipe 21 through a circulation flow path 23 by a fuel circulation pump 24. The anode offgas circulating through the circulation flow path 23 can be discharged through the anode offgas pipe 22 by opening an exhaust valve 26. Moisture accumulated in the gas-liquid separator 25 can be discharged through the anode offgas pipe 22 by opening the exhaust valve 26. The exhaust valve 26 is, for example, a solenoid valve. In the illustrated example, the anode offgas pipe 22 is connected to the cathode offgas pipe 14. By adopting such a configuration, the anode offgas, including unreacted anode gas that did not contribute to the electrochemical reaction, is circulated and supplied again to the FC stack 11, thereby improving the utilization efficiency of the anode gas.
[0041] Temperature control is important to increasing the performance of the FC stack 11. When electricity is generated through a reaction that produces water from hydrogen gas and oxygen gas, heat is also generated, making cooling necessary. Figure 2 shows a coolant circulation system that includes a coolant pump 31 for the FC stack 11, but as will be described later, cooling circulation systems for other electrical components can also be provided. The air compressor 12, fuel circulation pump 24, and coolant pump 31 that are provided in the FC module 10 are each operated by their own built-in motors. These motors are also electrical components.
[0042] The coolant circulation system, which includes the coolant pump 31 in Figure 2, has a coolant supply pipe 32, a coolant discharge pipe 33, a radiator device 34, and a temperature sensor S3. This coolant circulation system circulates the coolant through the FC stack 11, thereby adjusting the temperature of the FC stack 11 to within a predetermined range. The coolant is supplied to the FC stack 11 through the coolant supply pipe 32. The supplied coolant flows through coolant flow paths formed between the unit cells and is discharged to the coolant discharge pipe 33. The coolant discharged to the coolant discharge pipe 33 flows to the radiator device 34. The radiator device 34 dissipates heat from the coolant by exchanging heat between the coolant that has flowed in and the outside air, and supplies the cooled coolant back to the coolant supply pipe 32.
[0043] The coolant pump 31 is provided in the coolant supply pipe 32 or the coolant discharge pipe 33 to send the coolant to the FC stack 11. A bypass flow path for the coolant can be provided between the coolant discharge pipe 33 and the coolant supply pipe 32. In this case, a diverter valve is provided at the branch point where the coolant bypass flow path branches off from the coolant discharge pipe 33. The diverter valve can adjust the flow rate of the coolant flowing in the bypass flow path. The temperature sensor S3 detects the temperature of the coolant flowing through the coolant discharge pipe 33.
[0044] The coolant used to cool the FC stack 11 is circulated through a flow path by an electric coolant pump (coolant pump) 31. A coolant control valve can be provided downstream of the FC stack 11. The coolant control valve adjusts the ratio of coolant flowing to the radiator device 34 to coolant bypassing the radiator device 34, enabling more accurate control of the coolant temperature. Furthermore, by controlling the amount of water delivered by the coolant pump, it is also possible to control the coolant temperature difference between the inlet and outlet of the FC stack 11 so that it falls within a desired range. The temperature of the coolant in the FC stack 11 can be controlled to a temperature at which the FC stack 11 generates electricity with high efficiency, for example, around 70°C.
[0045] The coolant flowing through the FC stack 11 preferably has higher insulating properties than coolants used to cool ordinary electrical components. Because a high voltage, for example exceeding 300 volts, occurs in the FC stack 11, increasing the electrical resistance of the coolant can prevent current leakage through the coolant or the radiator device 34. As the coolant is used, the electrical resistance of the coolant may decrease. This is because ions dissolve in the coolant flowing through the FC stack 11. To remove these ions from the coolant and improve its insulating properties, it is desirable to install an ion exchanger in the coolant flow path.
[0046] The boost circuit 40 can increase the voltage output by the power generation operation of the FC stack 11 to a desired level. The subsequent stage of the boost circuit 40 is connected to a high-power electrical circuit that includes an inverter device for driving the motor. As will be described later, the subsequent stage of the boost circuit 40 can also be connected in parallel to a low-power electrical circuit via a step-down circuit.
[0047] The control device 42 is an electronic control unit (ECU) that controls power generation by the FC module 10. The control device 42 detects or estimates the operating state of the FC power generation system 180 based on signals output from various sensors. Based on the operating state of the FC power generation system 180 and commands output from a higher-level computer or another ECU, the control device 42 controls the operation of the air compressor 12, fuel circulation pump 24, coolant pump 31, and various valves to control power generation by the FC stack 11. The control device 42 includes, for example, a processor, a storage device, and an input / output interface.
[0048] In the following description, for simplicity, the "anode gas" will be referred to as the "fuel gas" or "fuel," and the "anode gas supply pipe" will be referred to as the "piping."
[0049] 3.<Example of system configuration for a work vehicle> Next, an example of the system configuration of work vehicle 100 will be described with reference to Figures 3 and 4. Figure 3 is a block diagram that schematically shows an example of electrical connections and power transmission between components of work vehicle 100 according to the present disclosure. Figure 4 is a block diagram that shows a more detailed configuration than the example configuration of Figure 3. Figure 4 schematically shows the paths of electrical signals (thin solid lines) and coolant paths (dotted lines) between components in work vehicle 100.
[0050] First, an example of electrical connection and power transmission of components will be described with reference to Figure 3. The electrical connection includes both a high-voltage system and a low-voltage system. The electrical connection of the high-voltage system provides a power supply voltage for an inverter device, for example. The electrical connection of the low-voltage system provides a power supply voltage for electronic components that operate at a relatively low voltage, for example.
[0051] In the example shown in FIG. 3 , the work vehicle 100 includes an FC module 10, an inverter device 72, a motor 70, a power transmission system 74, and a PTO shaft 76. The DC voltage of the power generated in the FC stack 11 of the FC module 10 is boosted by a boost circuit 40 and then supplied to the inverter device 72. The inverter device 72 converts the DC voltage to, for example, a three-phase AC voltage and supplies it to the motor 70. The inverter device 72 has a bridge circuit including multiple power transistors. The motor 70 has a rotating rotor and a stator having multiple coils electrically connected to the inverter device 72. The rotor is coupled to an output shaft 71, for example, via a reduction gear (speed reducer) or directly. The motor 70 rotates the output shaft 71 at a torque and rotational speed controlled in accordance with the waveform of the three-phase AC voltage from the inverter device 72.
[0052] Torque from the output shaft 71 of the motor 70 is transmitted to a power transmission system 74. The power transmission system 74 operates using the motor 70 as a power source and can drive the wheels 104R, 104F and / or the PTO shaft 76 shown in FIG. 1 . This power transmission system 74 may have a structure similar to or similar to that of a power transmission system in a conventional tractor equipped with an internal combustion engine such as a diesel engine. For example, by adopting a power transmission system used in an agricultural tractor, it is possible to reduce the design and manufacturing costs for manufacturing an agricultural work vehicle 100 equipped with an FC power generation system. The power transmission system 74 includes a traveling system power transmission mechanism that transmits power from the motor 70 to the left and right rear wheels 104R via a clutch, transmission, rear wheel differential, etc., and a PTO system power transmission mechanism that transmits power from the motor 70 to the PTO shaft 76. 1 may be divided into a front case (transmission case) that houses the clutch, transmission, etc., and a rear case (differential gear case) that houses the rear wheel differential, etc. The rear case is also called a rear axle case.
[0053] The work vehicle 100 is equipped with a secondary battery (battery pack) 80 that temporarily stores the electrical energy generated by the FC module 10. Examples of the battery pack 80 include a lithium-ion battery pack. The battery pack 80 can supply power to the inverter device 72 at the required timing, either in cooperation with the FC module 10 or independently. The battery pack 80 can be any of the various battery packs used in passenger electric vehicles.
[0054] In addition to the motor 70 and inverter device 72, the work vehicle 100 is equipped with various electrical components (on-board electronic components) that operate electrically. Examples of electrical components include electromagnetic valves such as the on-off valve 20, the air-cooling fan of the radiator device 34, the electric pump of the air-conditioning compressor 85, and a temperature control device that heats or cools the FC stack 11. Such temperature control devices include an electric heater 86. The electrical components may also include DC-DC converters 81 and 82 and a storage battery 83 for obtaining a power supply voltage suitable for the operation of these electrical components. Furthermore, various electronic components (such as lamps and hydraulic electric motors) that are not shown may also be included in the electrical components. These electrical components may be, for example, the same electronic components as those installed in conventional agricultural tractors.
[0055] 3, the first DC-DC converter 81 is a circuit that steps down the voltage output from the boost circuit 40 of the FC module 10 to a first voltage, for example, 12 volts. The storage battery 83 is, for example, a lead storage battery, and can store electrical energy using the voltage output from the first DC-DC converter 81. The storage battery 83 can be used as a power source for various electrical components, such as lamps.
[0056] The work vehicle 100 shown in FIG. 3 is equipped with not only a first DC-DC converter 81 but also a second DC-DC converter 82 as a voltage conversion circuit that steps down the high voltage output by the FC module 10. The second DC-DC converter 82 is a circuit that steps down the voltage (e.g., several hundred volts) output from the boost circuit 40 of the FC module 10 to a second voltage, e.g., 24 volts, that is higher than the first voltage. The air-cooling fan of the radiator device 34 can operate, for example, on the voltage output from the second DC-DC converter 82. Note that although the radiator device 34 is depicted as a single component in FIG. 3, a single work vehicle 100 may be equipped with multiple radiator devices 34. The electric pump of the air-conditioning compressor 85 and the electric heater 86 can also operate on the voltage output from the second DC-DC converter 82.
[0057] The work vehicle 100 shown in FIG. 3 is equipped with a temperature control device that cools or heats the FC stack 11 included in the FC power generation system. A relatively large amount of power is required to operate such a temperature control device. The relatively high voltage of 24 volts output by the second DC-DC converter 82 is supplied to such a temperature control device. The temperature control device in this embodiment includes a radiator device 34 that dissipates heat from the refrigerant that cools the FC stack 11, and the relatively high voltage of 24 volts output by the second DC-DC converter 82 (second voltage) is supplied to the radiator device 34. The temperature control device includes a heater 86 that heats the FC stack 11. The relatively high voltage output by the second DC-DC converter 82 may also be supplied to the heater. The relatively high voltage output by the second DC-DC converter 82 may also be supplied to an air conditioning device such as an air conditioning compressor 85, for example.
[0058] The work vehicle 100 may also be equipped with a third voltage conversion circuit that converts the high voltage output by the FC module 10 into a third voltage that is higher than the second voltage. The third voltage is, for example, 48 volts. If the work vehicle 100 is equipped with another motor in addition to the motor 70, the third voltage may be used, for example, as a power source for that other motor.
[0059] An agricultural work vehicle equipped with a fuel cell power generation system includes electrical components necessary for the operation of fuel cell power generation in addition to electrical components necessary for agricultural work, and therefore the voltage levels suitable for each of the electrical components may differ. According to an embodiment of the present disclosure, it is possible to supply an appropriate voltage level.
[0060] In the example of FIG. 3, multiple fuel tanks 50 are housed in a single tank case 51. The fuel tanks 50 are connected to a fill port (fuel fill port) 52 through which fuel is filled from the outside. This connection is made by a pipe 21 for flowing fuel gas. The fuel tanks 50 are also connected to the FC module 10 via the pipe 21 provided with an on-off valve 20. When hydrogen is used as the fuel gas, these pipes 21 can be made of a material that is highly resistant to hydrogen embrittlement, for example, austenitic stainless steel such as SUS316L.
[0061] As will be described later, a valve space 53 is provided in the tank case 51, and various valves including a pressure reducing valve are arranged in this valve space 53. The piping 21 connects the fuel tank 50 and the FC module 10 via the various valves provided in the valve space 53. Fuel gas whose pressure has been reduced by the pressure reducing valve flows through the piping 21 connecting the tank case 51 and the FC module 10. When the fuel gas is hydrogen gas, the fuel tank 50 may be filled with high-pressure hydrogen gas of, for example, 35 megapascals or more, but the hydrogen gas after passing through the pressure reducing valve may be reduced to, for example, about 2 atmospheres or less.
[0062] Next, reference is made to FIG. 4. In addition to the information shown in FIG. 3, FIG. 4 shows multiple ECUs communicating within the work vehicle 100 and a user interface 1. Communication may be performed via a CAN bus wiring or the like that functions as a path for electrical signals (thin solid lines). FIG. 4 also shows a cooling system for achieving thermal management of the components. Specifically, the path for the coolant (dotted lines) is shown schematically.
[0063] As described above, the first and second DC-DC converters 81 and 82 can output voltages of different magnitudes. These first and second DC-DC converters 81 and 82 are also provided with ECUs that control their respective voltage conversion circuits. Like the other ECUs, these ECUs are supplied with the relatively low first voltage output by the first DC-DC converter 81.
[0064] In the example of FIG. 4, the work vehicle 100 is equipped with a cooling system in which coolant is circulated by coolant pumps 31A and 31B. These coolant pumps 31A and 31B are provided inside the FC module 10. The cooling system in this example includes a first radiator device 34A that is responsible for cooling the FC stack 11, and a second radiator device 34B that is responsible for cooling other electrical components. The cooling system has a flow path (first flow path) through which coolant flows between the FC stack 11 and the first radiator device 34A. The cooling system also has a flow path (second flow path) through which coolant flows between the electrical components including the motor 70 and the second radiator device 34B. Note that in the example of FIG. 4, for example, a heater core 87 used to heat the cabin is provided, and the coolant flowing through the first radiator device 34A flows through this heater core 87.
[0065] The user interface 1 has an operating device 2 such as an accelerator pedal (or accelerator lever), and a main ECU 3 connected to the operating device 2. The main ECU 3 is connected to a main meter 4. The main meter 4 can display various parameters that specify the running state or operating state of the work vehicle 100. The user interface 1 further includes an FC system ECU 5 for controlling the FC power generation system. The FC system ECU 5 is connected to an FC meter 6. The FC meter 6 can display various parameters that specify the operating state of the FC power generation system.
[0066] The cells of the battery pack 80 are controlled by a battery management unit (BMU). The BMU includes a circuit and a central processing unit (CPU) that monitors the voltage of each battery cell, monitors overcharge and overdischarge, and controls cell balance. These circuits and the CPU can be mounted on a battery controller board.
[0067] 4.<Embodiment> Next, the basic configuration of an embodiment of a work vehicle according to the present disclosure will be described with reference to Figures 5 to 7. Figure 5 is a side view that schematically shows an example configuration of work vehicle 200 in this embodiment. Figure 6A is a side view that schematically shows an example of the layout of main parts in work vehicle 200, and Figure 6B is a plan view thereof. Figure 7 is a diagram that schematically shows a mechanism for supporting fuel tank 50.
[0068] Fixed Frame The work vehicle 200 in this embodiment is equipped with an FC module 10, a fuel tank 50, a motor 70, a driver's seat 107, and a vehicle body 102. The work vehicle 200 has a configuration similar to that of the work vehicle 100 described with reference to FIG.
[0069] In this embodiment, the fuel tank 50 is supported by a fixed frame 120. The fixed frame 120 straddles the driver's seat 107 and is fixed to the vehicle body 102. In the work vehicle 200 of this embodiment, the configuration and function of the fixed frame 120 make it possible to stably support the fuel tank 50 above the driver's seat 107. As a result, there is a greater degree of freedom in the arrangement of components such as the FC module 10 and motor 70 supported by the vehicle body 102. There is also less need to significantly change the structure of conventional engine-driven tractors. These factors contribute to lower design costs and manufacturing costs.
[0070] An example of the configuration of the fixed frame 120 will be described below.
[0071] In this embodiment, the fixed frame 120 is a longitudinal structure such as a pipe that is fixed to the vehicle body 102. As shown in FIG. 6A , the fixed frame 120 has a front portion 120A, a middle portion 120B, and a rear portion 120C. The front portion 120A has a curved shape and is connected to the middle portion 120B. The middle portion 120B has a shape that extends linearly in the fore-and-aft direction and is connected to the rear portion 120C. The rear portion 120C has a shape that extends linearly in the vertical direction. Note that the shape of the fixed frame 120 shown in the figure is merely an example, and the shape of the fixed frame 120 is not limited to this example.
[0072] In this embodiment, the vehicle body 102 has a front frame 102A that rotatably supports a front wheel 104F and a transmission case 102B that rotatably supports a rear wheel 104R. As shown in FIG. 6A , one end (front end) 128 of the stationary frame 120 is fixed to the front frame 102A. The other end (rear end) 129 of the stationary frame 120 is fixed to the transmission case 102B. These fixings can be performed by an appropriate method, such as welding or bolting, depending on the material of the stationary frame 120. The stationary frame 120 can be formed from, for example, metal, synthetic resin, carbon fiber, or a composite material such as carbon fiber reinforced plastic or glass fiber reinforced plastic. The transmission case 102B can include a rear axle case, and the rear end 129 of the stationary frame 120 can be fixed to the rear axle case. Note that if the stationary frame 120 is formed from metal, some or all of its surface can be covered with synthetic resin.
[0073] The fixed frame 120 is required to have sufficient rigidity to support the fuel tank 50. When the work vehicle 200 travels over uneven ground, the fuel tank 50 supported by the fixed frame 120 may vibrate up and down or back and forth and left and right. The fixed frame 120 elastically deforms, causing a portion or all of the fixed frame 120 to bend appropriately, thereby mitigating impact to the fuel tank 50. To achieve this effect of mitigating impact, it is effective for the front portion 120A of the fixed frame 120 to have a curved shape and to be able to deform within a predetermined range. The rear portion 120C of the fixed frame 120 may also have a curved or inclined shape in part or all.
[0074] The cross-sectional shape of the fixing frame 120 perpendicular to the long axis direction may be, for example, a circle or an ellipse, but is not limited to these. The cross-sectional shape may also be a rectangle or other polygon. When the fixing frame 120 has a roughly cylindrical or columnar shape, its outer diameter is, for example, in the range of 10 mm to 100 mm. The inner diameter may be 0% to 90% of the outer diameter.
[0075] As shown in FIG. 5, work vehicle 200 is provided with a cabin 105 that surrounds a driver's seat 107 and is located between the vehicle body 102 and fixed frame 120. The driver's seat 107 is located at the rear of the interior of the cabin 105 (referred to as the "cabin interior"). A steering handle (steering wheel) 106 for changing the direction of front wheels 104F, for example, is provided in front of the driver's seat 107. The cabin 105 has a cabin frame that forms a framework. A roof 109 is provided on top of the cabin frame. The cabin frame in this embodiment is of a four-poster type. The cabin 105 is supported on the transmission case 102B of the vehicle body 102, for example, via vibration-isolating mounts. The interface 1 described with reference to FIG. 4 is provided inside the cabin 105. Because the cabin 105 does not directly support the fuel tank 50, there is no need to increase its strength, and a cabin that has been used in conventional tractors can be used.
[0076] The intermediate portion 120B of the fixed frame 120 extends in the front-to-rear direction along the roof 109 of the cabin 105, and functions as a support for the fuel tank 50. The fuel tank 50 is supported above the roof 109 of the cabin 105 by the intermediate portion 120B of the fixed frame 120.
[0077] Next, reference is made to FIG. 6B. In this embodiment, the fixed frame 120 does not include one, but two frames located on the left and right sides of the work vehicle 200. In the plan view of FIG. 6B, the left and right fixed frames 120 extend parallel to each other in the fore-and-aft direction of the work vehicle 200. The two fixed frames 120 are located at positions that avoid the central area of the field of vision of the operator who is seated in the driver's seat 107 and looking forward. The number of fixed frames 120 may be one, or may be three or more. It is desirable that the fixed frame 120 be located at a position that avoids the central area of the field of vision of the operator who is seated in the driver's seat 107 and looking forward, and that it supports the fuel tank 50 in a balanced manner. From this perspective, it is desirable that the number of fixed frames 120 is an even number.
[0078] As shown in Fig. 6B, in a plan view viewed from directly above, each fixed frame 120 does not need to pass directly above the driver's seat. In the present disclosure, a fixed frame being fixed to the vehicle body "straddling the driver's seat" means that, in a side view, as shown in Fig. 6A, a part of the fixed frame fixed to the vehicle body extends in the front-to-rear direction above the driver's seat 107 or above the cabin 105. Note that in the example of Fig. 6B, the two fixed frames 120 are parallel to each other, but the distance between the fixed frames 120 does not need to be constant in the front-to-rear direction and may vary.
[0079] Work vehicle 200 is equipped with a mounting base 51A that connects left frame 120 and right frame 120. Fuel tank 50 can be placed on mounting base 51A. When there are multiple fuel tanks 50, the multiple fuel tanks 50 can be provided in a fuel tank module. The fuel tank module is equipped with a tank case 51 that houses the multiple fuel tanks 50 (FIG. 5). The left and right fixed frames 120 may be connected to each other by a member other than mounting base 51A.
[0080] A coupling device 108 is provided at the rear end of the transmission case 102B, which is the rear of the vehicle body 102. The coupling device 108 includes, for example, a three-point support device (also referred to as a "three-point link" or "three-point hitch"), a PTO shaft, a universal joint, and a communication cable. The coupling device 108 can attach and detach the implement 190 to the work vehicle 200. The coupling device 108 can change the position or attitude of the implement 190 by raising and lowering the three-point link using, for example, a hydraulic device. Power can also be transmitted from the work vehicle 200 to the implement 190 via the universal joint. The work vehicle 200 can pull the implement 190 and cause it to perform a predetermined task (agricultural work). The coupling device 108 may be provided at the front of the vehicle body 102. In this case, the implement 190 can be connected to the front of the work vehicle 200.
[0081] Next, an example of a configuration in which the fuel tank 50 is supported by the fixed frame 120 will be described with reference to FIG.
[0082] In the example of FIG. 7 , a mounting base 51A for the fuel tank 50 is fixed to an intermediate portion 120B of the fixed frame 120. This fixing can be achieved, for example, by a connector 127 such as a pipe fitting. The fuel tank 50 is fixed to the mounting base 51A by, for example, a fixing belt 56. A cover 51B is attached to the mounting base 51A in a detachable or openable manner so as to cover the fuel tank 50. In this example, the tank case 51 is made up of the mounting base 51A and the cover 51B. The tank case 51 functions as part of at least one housing that houses the FC module 10 and the fuel tank 50.
[0083] The cover 51B in this embodiment has a curved surface 51C that connects the top surface 51T to the surrounding side surface 51S. The height of the cover 51B is greatest at the top surface 51T, and the height of the curved surface 51C decreases as the cover approaches the side surface 51S. By adopting a cover 51B with this shape, rain is prevented from accumulating on the cover 51B of the tank case 51, and snow accumulated on the tank case 51 is easily removed. The tank case 51 may have an opening for venting fuel gas leaking from inside to the outside. Such an opening is preferably provided with a member such as a lid to prevent rain, dirt, and dust from entering the tank case 51. The tank case 51 may be formed from metal, synthetic resin, carbon fiber, or a composite material such as carbon fiber reinforced plastic or glass fiber reinforced plastic.
[0084] Inside the tank case 51, the fuel tank 50 is connected to piping 21 for flowing fuel gas via a valve 57 such as a pressure reducing valve and an electromagnetic valve. The piping 21 inside the tank case 51 is connected to piping 21 outside the tank case 51, for example, through an opening provided in the mounting base 51A. In the example of FIG. 7 , a portion of the piping 21 outside the tank case 51 is provided inside the middle portion 120B of the fixing frame 120. In other words, a portion of the piping 21 connecting the fuel tank 50 and the FC module 10 is located inside the fixing frame 120. The piping 21 connecting the tank case 51 and the FC module 10 is configured to pass fuel decompressed by the pressure reducing valve. A wiring cable is connected to the valve 57 such as the electromagnetic valve. Part or all of this wiring cable may pass inside the fixing frame 120.
[0085] The piping 21 or the wiring cables may be arranged along the outer surface of the fixed frame 120 rather than inside the fixed frame 120. However, arranging them inside the fixed frame 120 is preferable because the rigid fixed frame 120 can protect the piping 21 and the wiring cables.
[0086] The fixed frame 120 does not need to be fixed to the roof 109 of the cabin 105. As shown in FIG. 7, there may be a gap between the roof 109 of the cabin 105 and the middle portion 120B of the fixed frame 120. When the work vehicle 200 is traveling over uneven ground, the up and down vibrations of the cabin 105 and the up and down vibrations of the tank case 51 supported by the fixed frame 120 do not need to match in amplitude and frequency. In the example of FIG. 7, a damper 54 is provided between the roof 109 and the platform 51A. This damper 54 prevents the platform 51A from colliding with the roof 109 even when the work vehicle 200 moves up and down significantly.
[0087] In this embodiment, the rear portion 120C of the fixed frame 120 supports the mounting base 51A while extending in the vertical direction (FIGS. 5 and 6A). If the rear portion 120C of the fixed frame 120 is made of a material such as metal that does not easily expand or contract in the longitudinal direction, the rear portion 120C functions to suppress the up and down movement of the mounting base 51A relative to the vehicle body 102. On the other hand, if the cabin 105 is supported on the vehicle body 102 via vibration-isolating mounts 105B, the vibration of the cabin 105 relative to the vehicle body 102 may behave differently from the vibration of the mounting base 51A relative to the vehicle body 102. If a damper 54 is provided between the roof 109 and the mounting base 51A, the coupled vibration of the cabin 105 and the fuel tank 50 can be controlled by adjusting the damping ratio of the damper 54. The type, number, and position of the damper 54 can be determined taking into consideration the size, weight, and the like of the tank case 51. Note that cabin 105 and mounting base 51A may be coupled together by an elastic member such as a spring or rubber instead of damper 54, or together with damper 54. Damper 54 and / or elastic member may be arranged to couple middle portion 120B of fixed frame 120 to cabin 105, instead of mounting base 51A.
[0088] Unlike the present embodiment, if the fuel tank 50 is firmly fixed to the cabin 105 by welding or by connecting metal fittings such as flange bolts, the cabin 105 and the fuel tank 50 will move or vibrate as a unit during driving. In contrast, in the present embodiment, a certain degree of freedom of movement is allowed between the cabin 105 and the fuel tank 50, making it possible to separate the vibration mode of the cabin 105 from the vibration mode of the fuel tank 50. This provides, for example, a soundproofing effect inside the cabin.
[0089] As described above, when a portion of the piping 21 is provided inside the fixed frame 120, a fuel fill port connected to the piping 21 may be provided in the fixed frame 120. (The details of the fuel fill port 52 (FIGS. 3 and 4) will be described later.)
[0090] 4.2.Fuel Tank Module Next, an example of the configuration of a fuel tank module will be described with reference to Fig. 8. In Fig. 8, an X-axis and a Y-axis that are orthogonal to each other are shown for reference.
[0091] The fuel tank module 55 in the example of FIG. 8 includes a plurality of fuel tanks 50, a valve system 58 connected to the plurality of fuel tanks 50, and a tank case 51 that houses the plurality of fuel tanks 50 and the valve system 58.
[0092] The valve system 58 includes an on-off valve and a pressure reducing valve located inside the tank case 51. The valve system 58 housed in the tank case 51 may further include a check valve, a filter, a safety valve, a pressure sensor, and a diffusion pipe. These devices included in the valve system 58 are connected by high-pressure or low-pressure piping.
[0093] Tank case 51 has a bottom plate extending along a plane (XY plane) defined by the X-axis direction (first direction) and the Y-axis direction (second direction), and multiple fuel tanks 50 are placed on the bottom plate. In this embodiment, mounting base 51A also serves as the bottom plate. Note that mounting base 51A does not need to be a flat plate, and may have ridges or grooves to increase strength. Mounting base 51A may also have protrusions, recesses, and / or openings for fixing fuel tanks 50, cover 51B, and other components such as valves.
[0094] Each of the multiple fuel tanks 50 in this embodiment is a high-pressure hydrogen tank having a cylindrical portion extending in the X-axis direction. The outer diameter of the cylindrical portion may be, for example, approximately 300 mm. An example of the fuel tank 50 is a resin high-pressure hydrogen tank, which may be formed from a multilayer structure in which, for example, a resin liner, carbon fiber reinforced plastic, and glass fiber reinforced plastic are laminated.
[0095] In this example, the multiple fuel tanks 50 include a first fuel tank 50A having a first length L1 in the X-axis direction, a second fuel tank 50B having a second length L2 in the X-axis direction that is shorter than the first length L1, and a third fuel tank 50C having a third length L3 in the X-axis direction that is shorter than the first length L1. Note that in other embodiments of the present disclosure, the third fuel tank 50C does not need to be provided, and other fuel tanks may also be provided. The number of fuel tanks 50 provided in one fuel tank module 55 is not limited to three, as long as there is more than one. Also, in the example of FIG. 8, the third length L3 is equal to the second length L2, but the third length L3 may be different from the second length L2.
[0096] The first fuel tank 50A, the second fuel tank 50B, and the third fuel tank 50C are arranged (side by side) in the Y-axis direction, which is perpendicular to the X-axis direction. At least a portion of the valve system 58 is disposed in a space formed between the second fuel tank 50B and the tank case 51 within the tank case 51. At least another portion of the valve system 58 is disposed in a space formed between the third fuel tank 50C and the tank case 51 within the tank case 51. In other words, the valve system 58 is disposed in a valve space 53 that is located from the second fuel tank 50B and the third fuel tank 50C to the tank case 51. The dimensions L1-L2 and L1-L3 are determined based on the size of the space required for the valve space 53. In this embodiment, for example, when L1 is approximately 700 mm, L1-L2 = L1-L3 = 100 mm or more and 200 mm or less.
[0097] In this way, by accommodating fuel tanks 50 of different lengths within the tank case 51, a space suitable for accommodating parts can be formed within the tank case 51, and this space can be used as the valve space 53. By arranging several valves, including an on-off valve and a pressure reducing valve, in the valve space 53, it is possible to enhance the functionality of the fuel tank module 55. Specifically, the pressure reducing valve within the tank case 51 can reduce the pressure of the fuel from, for example, 35 megapascals to several atmospheres before it can be taken out of the tank case 51. As a result, there is no need to use expensive piping for high-pressure hydrogen gas as the piping 21 connecting the tank case 51 and the FC module 10.
[0098] Next, an example of a configuration for filling fuel into the fuel tank 50 of such a fuel tank module 55 will be described with reference to FIG.
[0099] In the example shown in FIG. 8 , fuel filling device 90 includes a fuel storage unit 91, a shutoff valve 92, a regulator 93, a cooling unit 94, and a dispenser nozzle 95. Fuel filling device 90 may be installed at a specific site, or may be mounted on a mobile object such as a truck and function as a mobile station. Dispenser nozzle 95 of fuel filling device 90 is connected to cooling unit 94 via a flexible fuel hose. The worker performing fuel filling inserts dispenser nozzle 95 into fuel filling port 52 of work vehicle 200, and then begins filling fuel (high-pressure hydrogen gas).
[0100] Fuel filler port 52 provided on work vehicle 200 has a receptacle 96 that receives a supply of fuel from a dispenser nozzle 95 of fuel filling device 90. When dispenser nozzle 95 is inserted into fuel filler port 52, receptacle 96 is inserted into an opening hole provided at the tip of dispenser nozzle 95. Fuel injected from dispenser nozzle 95 into receptacle 96 is supplied to fuel tanks 50A, 50B, and 50C arranged in tank case 51 of fuel tank module 55 through piping 21, which has a check valve 97 installed midway. Fuel tanks 50A, 50B, and 50C are connected to piping 21 via solenoid valves 57A, 57B, and 57C, respectively.
[0101] By selectively opening the solenoid valves 57A, 57B, and 57C, fuel is filled from the fuel filling device 90 into one of the corresponding fuel tanks 50A, 50B, and 50C.
[0102] 4.3.Fuel Gas Sensor In this embodiment, the FC module 10 and the fuel tank 50 are housed in at least one "housing." FIG. 9A is a diagram schematically showing the flow of fuel (hydrogen) gas that leaks inside the front housing 110 and tank case 51 that function as such housings. In FIG. 9A, the flow of the leaked fuel gas is schematically represented by dotted arrows. Such fuel gas leakage may occur from the FC module 10, the fuel tank 50, the valve system 58, the piping 21, and the like. In the example of FIG. 9A, the piping 21 that connects the fuel tank 50 and the FC module 10 passes through the inside of the fixing frame 120 and is inserted into the inside of the front housing 110.
[0103] The work vehicle 200 in this embodiment is equipped with at least one fuel gas sensor provided within the housing. In this embodiment, the fuel gas is hydrogen gas, and therefore examples of the fuel gas sensor may include hydrogen gas sensors that operate using various methods, such as catalytic combustion, gas thermal conduction, solid-state electrochemical, and semiconductor. When the fuel gas sensor detects a fuel gas leak, it may notify or warn the driver, or perform fail-safe control or stop operation of the FC power generation system, depending on the concentration level of the leaked fuel gas.
[0104] The housings in this embodiment, i.e., the front housing 110 and the tank case 51, each have a shape and structure that controls the spread of hydrogen gas leaking therein into the atmosphere and facilitates detection of the hydrogen gas. Specifically, the upper surface 110U of the front housing 110 has a shape that gradually or stepwise increases in height from the front end side of the work vehicle 200 toward the rear. Hydrogen gas that leaks inside the front housing 110 is lighter than air, so it flows rearward along the upper surface 110U of the front housing 110 and approaches the front surface 105F of the cabin 105. In addition, some of the fuel gas that leaks from the piping 21 inside the front housing 110 or the connection between the FC module 10 and the piping 21 may rise along the front surface 105F of the cabin 105.
[0105] In this embodiment, the width of the front housing 110 is designed to be narrower than the wheel spacing between the front wheels 104F. This differs from the hood of a passenger vehicle, which covers the left and right front wheels and is wider than the wheel spacing between the front wheels. By making the width of the front housing 110 narrower than the wheel spacing between the front wheels 104F, the volume of the front housing 110 can be made relatively small. By reducing the volume of the front housing 110, it becomes easier for the fuel gas sensor to detect leaked hydrogen gas before it is diluted.
[0106] As described above, the height of the tank case 51 in this embodiment is greatest at the top surface portion 51T, and the height of the curved surface portion 51C decreases toward the side surface portion 51S. Therefore, hydrogen gas that leaks inside the tank case 51 is more likely to collect in the upper part of the tank case 51 than in the peripheral region.
[0107] Furthermore, in this embodiment, the tank case 51 is disposed at a higher position than the front housing 110, behind the front housing 110. For this reason, if the front housing 110 and the tank case 51 are in communication with each other via the piping 21, it is possible that hydrogen gas leaking inside the front housing 110 may enter the inside of the tank case 51 via some route. The tank case 51 is located at the highest position within the "housing" of the FC power generation system. For this reason, if the housing forms a communicating space, hydrogen gas leaking inside the housing is likely to collect near the tank case 51, or more specifically, near the top surface 51T of the tank case 51, which is the tallest part of the housing.
[0108] In the example of FIG. 9A , the fuel gas sensor includes a first sensor 45 provided inside the front housing 110 and a second sensor 46 provided inside the tank case. The first sensor 45 is disposed in a relatively high area inside the front housing 110, i.e., an area where fuel gas collects. Specifically, the first sensor 45 is disposed inside the front housing 110 in an area where the front surface 105F of the cabin 105 and the top surface 110U of the front housing 110 are close to each other. More specifically, as shown in FIG. 9B , the first sensor 45 is disposed behind the FC module 10 in a space surrounded on three sides by the side surfaces 110L, 110R and the top surface 110U of the front housing 110. The first sensor 45 is also located above the FC module 10.
[0109] The second sensor 46 is provided inside the tank case 51 at a position higher than the valve system 58, preferably below the upper surface 51T of the tank case 51. The second sensor 46 is provided at a position higher than the first sensor 45, and functions as the fuel gas sensor provided at the highest position in the work vehicle 200.
[0110] 4.4. Radiator unit Next, the configuration of the radiator device in this embodiment will be described with reference to Figures 10 and 11. Figures 10 and 11 are a side view and a plan view, respectively, that schematically show an example of the arrangement of the radiator device in this embodiment.
[0111] As described above, the work vehicle 200 in this embodiment is equipped with a cooling system in which coolant is circulated by coolant pumps 31A, 31B shown in Fig. 4. The work vehicle 200 also includes a first radiator device 34A disposed on one side (rear) of the FC module 10, and a second radiator device 34B disposed on the other side (front) of the FC module 10, as shown in Fig. 10 and Fig. 11.
[0112] The first radiator device 34A is connected to a flow path (first flow path) for cooling the FC stack 11 (see FIG. 4) included in the FC module 10. Meanwhile, the second radiator device 34B is connected to a flow path (second flow path) for cooling electrical components including the motor 70. As described above, the cooling system in the work vehicle 200 of this embodiment includes the first radiator device 34A, which is responsible for cooling the FC stack 11, and the second radiator device 34B, which is responsible for cooling other electrical components. It is desirable to enhance the capacity for cooling the FC stack 11 with respect to the capacity for cooling other electrical components. To enhance the cooling capacity of the radiator device, it is necessary to enlarge the front surface area of the radiator device and increase the area (core size) where the core portion of the heat exchanger comes into contact with the air. For this reason, in this embodiment, the front surface area of the first radiator device 34A is made larger than the front surface area of the second radiator device 34B. 11, the width W1 of the first radiator device 34A is larger than the width W2 of the second radiator device 34B. In this embodiment, the width W2 of the second radiator device 34B is smaller than the width W0 of the FC module 10, and the width W1 of the first radiator device 34A is larger than the width W0 of the FC module 10.
[0113] By disposing the first radiator device 34A at the rear of the FC module 10, the following effects can be achieved.
[0114] First, the height and width of the front portion of the front housing 110 can be made smaller than the height and width of the rear portion. Specifically, the front housing 110 in this embodiment has a first portion 110T1 located on the rear side and a second portion 110T2 located on the front side, and the height and width of the second portion 110T2 are smaller than the height and width of the first portion 110T1. Conversely, if a large first radiator device 34A is disposed in front of the FC module 10, or if both the first and second radiator devices 34A and 34B are disposed in front of the FC module 10, it will be necessary to increase the width of the second portion 110T2 of the front housing 110. However, if the width of front housing 110 is made larger than the distance between the left and right front wheels and front housing 110 covers front wheels 104F, when an operator seated in driver's seat 107 looks forward, front housing 110 gets in the way and makes it difficult to visually confirm the position and direction of front wheels 104F, making it difficult to steer accurately along farm roads or ridges, for example.
[0115] In contrast, according to this embodiment, there is no need to increase the width of the second part 110T2 of the front housing 110, so when an operator sitting in the driver's seat looks forward, there is no problem of the field of view being narrowed by the enlarged front housing 110.
[0116] The first radiator device 34A can have a sufficiently large width W1 and height T1 by enlarging the first portion 110T1 of the front housing 110 as needed. Here, the difference in height T1-T2 between the two radiator devices 34A, 34B is, for example, in the range of 10 mm to 300 mm, and the difference in width W1-W2 is, for example, in the range of 20 mm to 500 mm.
[0117] Furthermore, by arranging the two radiator devices 34A and 34B on opposite sides of the FC module 10, the problem of thermal interference between the two radiator devices 34A and 34B is also resolved.
[0118] The front housing 110 preferably has at least one opening for introducing airflow that hits the first radiator device 34A and / or the second radiator device 34B. Part of such an opening may be realized by a gap formed between the first portion 110T1 and the second portion 110T2 of the front housing 110. Such a gap may be formed by making the height and width of at least a portion of the front end of the first portion 110T1 of the front housing 110 greater than the height and width of the rear end of the second portion 110T2.
[0119] The FC module 10 is preferably surrounded by a housing having sides and a top that guide the airflow from the front to the rear. By adopting such a configuration, the airflow can be directed at a sufficient flow rate to the first radiator device 34A located at the rear of the FC module 10, thereby improving the efficiency of heat exchange in the first radiator device 34A.
[0120] 10 , the first radiator device 34A is fixed to the front frame 102A via a support portion 34C, and the upper end (height T1) of the first radiator device 34A is located higher than the upper end (height T2) of the second radiator device 34B. Specifically, the upper end (height T1) of the first radiator device 34A is higher than the height T0 of the FC module 10, and the upper end (height T2) of the second radiator device 34B is lower than the height T0 of the FC module 10. By employing such a configuration, air introduced into the front housing 110 of the traveling work vehicle 200 can flow smoothly rearward within the front housing 110, and heat exchange of the coolant can be performed appropriately not only by the second radiator device 34B but also by the first radiator device 34A.
[0121] The lower end of the first radiator device 34A is raised by the support portion 34C. By using the support portion 34C, the first radiator device 34A can be disposed above the motor 70 (FIG. 5).
[0122] The front housing 110 is provided with a required number of openings or gaps as needed. Airflow can be formed through these openings or gaps as air inlets and outlets.
[0123] 5. Example 5.1. Opening and closing the hood An agricultural tractor, which is an embodiment of a work vehicle according to the present disclosure, will be described below with reference to Figures 12 to 16 and, as necessary, Figures 1 to 11. Figures 12, 13, 14, 15, and 16 are a perspective view, a side view, a top view, a front view, and a rear view, respectively, of the agricultural tractor according to the embodiment of the present disclosure.
[0124] The basic configuration of the agricultural tractor according to this embodiment is the same as the configuration of the work vehicle according to the previously described embodiment. Differences between this embodiment and this embodiment will be explained below. Note that in the drawings, the same reference numerals are used to designate corresponding components between this embodiment and this embodiment.
[0125] As shown in Fig. 13, the agricultural tractor 300 in this embodiment includes a fixed frame 120 that straddles the driver's seat 107 and is fixed to the vehicle body 102, and that supports a fuel tank module 55 having a fuel tank 50, and a front housing 110 that covers the fuel cell module 10. The front housing 110 is openable and closable. Specifically, the front housing 110 has a fixed housing part 111 that is fixed to the vehicle body 102, and a movable housing part 112 that is supported by the vehicle body 102 or the fixed housing part 111 so as to be openable and closable. A specific example of the configuration of the front housing 110 will be described later.
[0126] In this embodiment, the fixed frame 120 also includes a left frame and a right frame. One end of each fixed frame 120 is fixed to the front frame 102A at a connection position 128 located in front of the axle (front axle) 104FX of the front wheel 104F. As shown in Figure 14, in a plan view (top view) looking down from above, the front housing 110 is located between the left frame and the right frame and protrudes forward of the connection position 128.
[0127] The agricultural tractor 300 of this embodiment is equipped with a connecting bar 114 connecting the left and right frames. The connecting bar 114 in this embodiment includes multiple bars 114A, 114B provided at different heights. As shown in the plan view of FIG. 14 , the connecting bars 114A, 114B are connected to the left and right frames 120 at positions forward of the connection positions 128 of the fixed frames 120. The connecting bar 114 has sufficient rigidity or mechanical strength to maintain a constant distance between the left and right fixed frames 120 even when an external force is applied to one or both of the left and right fixed frames 120. The connecting bar 114 is preferably made of metal. The connecting bar 114 contributes to increasing the overall structural strength of the fixed frame 120.
[0128] As shown in FIG. 12, the agricultural tractor 300 has left and right rearview mirrors 105M and turn signal / sidelights 105L attached to the cabin 105. FIG. 12 also shows a lead-acid battery 83 and steps 84 for getting in and out of the cabin 105. A headlamp 130 and a work light 132 are provided on the front portion of the front housing 110. In addition, a plurality of work lights are provided on the roof 109, and various sensor devices such as laser sensors for obstacle detection may also be provided. The locations of these devices and parts provided on a typical agricultural tractor are not limited to the example shown in the figure.
[0129] 15 and 16, in the agricultural tractor 300 of this embodiment, the fuel tank module 55 is located above the cabin 105, and left and right fixed frames 120 that support this fuel tank module 55 straddle the cabin 105. Also, as shown in Fig. 16, the portion of the fixed frame 120 that is located rearward of the cabin 105 extends in the vertical direction between the left and right rear fenders 116. The rear end of each fixed frame 120 is fixed to a rear axle case (rear axle) 104RC.
[0130] An example of the configuration of the movable housing unit 112 will be described below. FIG. 17 is a side view of the agricultural tractor 300 in this embodiment, with the front housing 110 in an open state. The front housing 110, specifically the movable housing unit 112, is configured to rotate around a rotation axis located forward of the axle of the front wheels 104F (front axle 104FX: see FIG. 12). The position of the rotation axis is determined by a rotation support device such as a hinge. In the example of FIG. 17, the lower front end of the movable housing unit 112 and the front frame 102A are connected by a rotation support device. The position of such a rotation axis is not limited to this example. As shown in FIG. 18, the movable housing unit 112 may be configured to rotate around a rotation axis located behind the axle of the front wheels 104F. In the example of FIG. 18, a rotation support member such as a hinge is provided on the fixed housing unit 111.
[0131] In this embodiment, the movable housing part 112 is configured to house the fuel cell module 10. On the other hand, the fixed housing part 111 houses the devices included in the fuel cell power generation system, specifically the radiator device 34A that dissipates heat from the coolant for the fuel cell.
[0132] An important point in this embodiment is that the fixed frame 120 has a shape that does not interfere with the front housing 110 when the position or orientation of the front housing 110 (specifically, the movable housing portion 112) changes from a closed state to an open state. In other words, in the fixed frame 120 forward of the cabin 105, the distance (spacing) W11 between one side and the other side of the fixed frame 120 is set to be larger than the maximum width W12 of the movable housing portion 112.
[0133] The position and shape of the connecting bar 114 in this embodiment will be described with reference to FIGS. 19 and 20. FIG. 19 is a side view schematically showing the movable range of the movable housing unit 112 in a configuration in which the rotation axis AR is located at the front of the movable housing unit 112. In contrast, FIG. 20 is a side view schematically showing the movable range of the movable housing unit 112 in a configuration in which the rotation axis AR is located at the rear of the movable housing unit 112. In FIGS. 19 and 20, the movable housing unit 112 shown by solid lines is in the "closed state," and the movable housing unit 112 shown by dotted lines is in the "open state." In each figure, the position of the rotation axis AR perpendicular to the paper surface is indicated by a black dot. Furthermore, the rotational movement of the movable housing unit 112 when the movable housing unit 112 changes from the "closed state" to the "open state" is schematically shown by a solid arrow.
[0134] The connecting bar 114 connecting the left and right fixed frames 120 is disposed outside the movable range of the movable housing part 112. In the example of Fig. 19, the connecting bar 114 (connecting bars 114A, 114B) is shaped so as to be positioned in front of the movable housing part 112 when the front housing 110 is in the "open state," and therefore does not interfere with the movable housing part 112.
[0135] The connecting bar 114 in this embodiment has a shape that protrudes forward in a convex manner in the plan view of Fig. 14. Therefore, when the connecting bar 114 has a curved shape that is highest at the center of the upper surface of the movable housing part 112, the connecting bar 114 can efficiently form a space that properly accommodates the movable housing part 112 in the "open state."
[0136] 14, 19, and 20, connecting bar 114A, which is located at a relatively high position, protrudes further forward than connecting bar 114B, which is located at a relatively low position. This makes it possible to increase the angle (movable angle) that defines the movable range of movable housing part 112 in the configuration example shown in Fig. 19. Furthermore, in the configuration example shown in Fig. 20, because the position of rotation axis AR is high, the foremost point of the movable range of movable housing part 112 also rises to a relatively high position, but it is possible to appropriately isolate upper connecting bar 114A from such movable range.
[0137] In this embodiment, the two connecting bars 114A, 114B also function to prevent the front housing 110 from colliding with an obstacle when the front surface of the front housing 110 approaches the obstacle while driving, thereby protecting the front housing 110. The third connecting bar may be provided at a position outside the movable range of the movable housing part 112 shown in Figures 19 and 20.
[0138] In this embodiment, the fixed housing unit 111 is located behind the movable housing unit 112, and therefore the movable housing unit 112 is located forward by the length of the fixed housing unit 111 in the fore-and-aft direction of the vehicle body 102. If the two connecting bars 114A, 114B in this embodiment are used as the front frame 102A and the movable housing unit 112 in this embodiment without changing the lengths of the front frame and front housing of an existing agricultural tractor, for example, the position of the tip of the movable housing unit 112 relative to the tip position of the front frame 102A will be advanced by the above-mentioned length of the fixed housing unit 111. Therefore, in such a case, it is particularly desirable to employ the above configuration to prevent the connecting bar 114 from interfering with the movable housing unit 112. In addition, it is also preferable that the positions at which the fixed frame 120 and the connecting bars 114A, 114B are connected and fixed to each other be relatively forward. In this example, the fixed frame 120 is curved so as to protrude forward, as shown in Figures 19 and 20, for example, which has the advantage of making it easier to position the connecting bar 114 in a position that does not interfere with the movable housing part 112.
[0139] Next, a configuration example of the fixed housing part 111 in this embodiment will be described with reference to Fig. 21 to Fig. 23. Fig. 21 and Fig. 22 are a perspective view and a side view, respectively, of the fixed housing part 111 in this embodiment. Fig. 23 is a diagram showing the positional relationship between the fixed housing part 111 and the handle stay cover 106X. Note that the steering handle (steering wheel) is omitted from Fig. 23.
[0140] The fixed housing part 111 accommodates a component (the radiator device 34A in this example) that is too large to be accommodated in the movable housing part 112. The maximum interior width of the fixed housing part 111 is preferably greater than the maximum interior width of the movable housing part 112. The fixed housing part 111 is disposed behind the movable housing part 112. When the radiator device 34A is accommodated in the fixed housing part 111, an air-cooling fan for the radiator device 34A may also be accommodated in the fixed housing part 111. Such an air-cooling fan may be disposed to face the rear or front of the radiator device 34A.
[0141] In this embodiment, the fixed housing part 111 has a top surface part 111A, a pair of side surfaces 111B and 111C, and a front wall 111E. The front wall 111E is located on the side of the movable housing part 112 and has an opening 111D that communicates with the interior of the movable housing part 112 when it is in the closed state. Through this opening 111D, components arranged in the fixed housing part 111 and components arranged in the movable housing part 112 can be connected by piping, a coolant flow path, an electric cable, or the like. The front wall 111E faces the rear end of the movable housing part 112 when it is in the closed state. Therefore, the opening 111D of the fixed housing part 111 is blocked by the movable housing part 112 when it is in the closed state. However, a gap may exist between the movable housing part 112 and the fixed housing part 111 when it is in the closed state. Such a gap allows air to circulate.
[0142] As shown in FIG. 22, a handle stay cover 106X on which the steering handle 106 is provided is located in front of the driver's seat 107. The fixed housing part 111 is located in front of this handle stay cover 106X. FIG. 22 shows the length "L" of the fixed housing part 111 in the front-rear direction of the vehicle body 102. The fixed housing part 111 having such length L is located between the movable housing part 112 and the cabin 105. As described above, it can be said that the tip of the movable housing part 112 shifts forward by this length L.
[0143] As shown in FIG. 23 , when an operator seated in the driver's seat inside the cabin 105 looks forward, the fixed housing part 111 is located on the other side of the handle stay cover 106X. The cabin 105 has glass 105W on all four sides surrounding the driver's seat. The glass 105W is located between the interior of the cabin 105 and the fixed housing part 111. The width of the fixed housing part 111 is wider than the width of the handle stay cover 106X, but the height of the fixed housing part 111 is shorter than the height of the handle stay cover 106X. The handle stay cover 106X is provided with a display 106D for displaying various information including vehicle speed. The height of the fixed housing part 111 can be designed to be no greater than the height of the handle stay cover 106X so that the fixed housing part 111 does not interfere with the forward visibility of the operator who alternates between looking at the front of the agricultural tractor 300 and the display 106D.
[0144] As described above, in this embodiment, the entire front housing 110 does not open and close; instead, a portion of the front housing 110 functions as the fixed housing portion 111. The remaining portion functions as the movable housing portion 112. This reduces the difficulty of opening and closing the front housing 110, which can occur when the front housing 110 is large, and facilitates maintenance and other tasks by the operator. In particular, if there are components that are too large to be accommodated in a typical-sized front housing, accommodating such components in the fixed housing portion rather than enlarging the entire front housing that opens and closes has the advantage of not requiring an increase in the size of the opening and closing portion (movable housing portion). This advantage is effective not only in work vehicles equipped with fuel cell power generation systems, but also in agricultural tractors equipped with other drive systems. In other words, the effect of dividing the so-called hood into multiple sections and allowing portions of each section to open and close is also effective in agricultural tractors equipped with internal combustion engines or battery-powered motors.
[0145] 5.2. Inverter device layout Fig. 24 is a perspective view showing the arrangement of the inverter device 72 in this embodiment. In Fig. 24, the front housing (bonnet) 110 and the radiator device 34A are omitted. Fig. 25 is a perspective view showing the arrangement relationship between the inverter device 72 and the transmission case 102B. Figs. 26 and 27 are a rear view and a top view, respectively, showing the arrangement relationship between the inverter device 72 and the transmission case 102B.
[0146] Figure 24 shows the motor 70, which is normally difficult to see due to the various parts housed in the front housing 110. Figure 24 also shows the front portion of the handle stay cover 106X inside the cabin 105 and the lower end portion of the steering pipe 106Z that rotatably supports the steering shaft.
[0147] The motor 70 is supported by a front frame 102A. A rear end 102C of the front frame 102A is fixed to a front end 103C of the transmission case 102B, for example, by welding. The height direction size of the rear end 102C of the front frame 102A is larger than other parts of the front frame 102A, thereby improving the connection strength with the front end 103C of the transmission case 102B. Note that in FIG. 24, the aforementioned fixed housing part 111 (not shown in FIG. 24) is located above the motor 70 and in front of the handle stay cover 106X.
[0148] Motor 70 is supplied with U-, V-, and W-phase AC currents from inverter device 72. In the example shown, a stator coil in motor 70 is connected to wiring from inverter device 72 via three-phase terminals 103B provided on motor fixing member 103A. Motor 70 is provided with a sensor that detects rotor rotation. The sensor is connected to a motor control circuit (not shown). The output (power) of motor 70 can be determined to a required level depending on the size, weight, and application of the work vehicle, etc.
[0149] The output shaft of the motor 70 is connected to the main shaft of a transmission or other transmission housed in a transmission case 102B. The internal configuration of the transmission case 102B may be similar to the configuration of a transmission in a known agricultural tractor, for example. An example of such a transmission is disclosed in International Publication No. 2022 / 038860, the entire contents of which are incorporated herein by reference.
[0150] In this embodiment, the inverter device 72 is disposed to the side of the transmission case 102B and is located below the cabin 105. More specifically, a support member 75 that supports the inverter device 72 is fixed to the transmission case 102B. The support member 75 includes a first portion 75A connected to the lower portion of the transmission case 102B and a second portion 75B that extends parallel to the transmission case 102B in the plan view of FIG. 27. The inverter device 72 is provided on the second portion 75B. By using such a support member 75, it is possible to effectively utilize the empty space formed below the cabin 105 to arrange the inverter device 72.
[0151] In this embodiment, the inverter device 72 is located close to the motor 70, which is located close to the front end 103C of the transmission case 102B. This makes it possible to shorten the length of the wiring connecting the inverter device 72 and the motor 70. Furthermore, the inverter device 72 includes semiconductor switching elements such as multiple power transistors, and is therefore prone to generating heat and reaching high temperatures during operation. As in this embodiment, the inverter device 72 is not housed in the front housing 110 but is located below the cabin 105, which also makes it possible to promote heat dissipation from the inverter device 72.
[0152] In this embodiment, a component (e.g., an electronic component such as a capacitor) 73 other than the inverter device 72 may be mounted on the second portion 75B of the support member 75. The support member 75 further includes a third portion 75C that supports electrical equipment other than the inverter device 72. The third portion 75C is fixed to an extension portion 75B2 that extends by bending the front end of the second portion 75B vertically upward. In the plan view of FIG. 27, the third portion 75C of the support member 75 is located in front of the second portion 75B. A storage battery 83 is disposed on the third portion 75C.
[0153] As is clear from FIG. 24, in a plan view looking down from directly above, at least a portion of the upper surface of the storage battery 83 is exposed and does not overlap the cabin 105. Furthermore, as is clear from FIG. 26, the third portion 75C on which the storage battery 83 is placed is located higher than the second portion 75B. By adopting such a configuration, the operator can easily access the storage battery 83. According to this embodiment, the operator can easily perform the work required for maintenance, such as changing the fluid in the storage battery 83, thereby improving work efficiency.
[0154] Other components may be placed on third portion 75C instead of or in addition to storage battery 83. The height difference between second portion 75B and third portion 75C may be determined so as to make it easy for an operator to work on the components placed on third portion 75C.
[0155] 5.3. Electrical Circuit Module Next, a configuration example of the electric circuit module provided in the agricultural tractor of this embodiment will be described with reference to Figures 28 and 29. Figure 28 is a side view showing the electric circuit module 77 of this embodiment, and Figure 29 is a diagram schematically showing the configuration of the electric circuit module 77.
[0156] The agricultural tractor 300 in this embodiment includes an electric circuit module 77 housed in a housing 77A, and this electric circuit module 77 is disposed on a side of the vehicle body 102. In other words, the electric circuit module 77 is disposed on one side of the vehicle body 102, and the inverter device 72 is disposed on the other side of the vehicle body 102. More specifically, the electric circuit module 77 in this embodiment includes a group of circuits electrically connected to the FC module 10 and the motor 70, and is fixed to the right side of the vehicle body 102, which is sandwiched between the front wheel 102F and the rear wheel 102R (see FIG. 14 ). Specifically, a housing 77A of the electric circuit module 77 is supported by a support member 79 fixed to the transmission case 102B. The support member 79 may be fixed to the lower end of the transmission case 102B, similar to the support member 75 for the inverter device 72 described above. Furthermore, the support member 75 and the support member 79 may be integrally formed from the same metal member.
[0157] The electric circuit module 77 may include, for example, multiple battery packs 80 arranged in the housing 77A, a battery management unit 88, and various electric circuits 89 such as an ECU or a voltage conversion circuit. The electric circuit 89 may include a circuit that functions as part of the inverter device 72.
[0158] 28, the housing 77A of the electric circuit module 77 has a shape that does not overlap the cabin 105. The housing 77A in this embodiment has an "L" shape formed by connecting two rectangular parallelepipeds of roughly different sizes. The housing 77A has a portion (a relatively small portion roughly shaped like a rectangular parallelepiped) that is higher than a lower end 78A of the cabin 105 at the entrance, between the cabin 105 and the front wheel 104F.
[0159] An upper end 78B of the battery pack 80 in the housing 77A is located lower than a lower end 78A at the entrance of the cabin 105. The entire battery pack 80 is relatively heavy compared to other electric circuit components, which contributes to a lower center of gravity of the vehicle. Meanwhile, an upper end 78C of a portion of the electric circuit 89 is located higher than a lower end 78A at the entrance of the cabin 105. This contributes to efficient use of the available space in the agricultural tractor. Furthermore, a lower end 78D of the housing 77A of the electric circuit module 77 is located lower than the axle (front axle) 104FX of the front wheels 104F. This allows the volume of the housing 77A to be increased. Furthermore, the support member 79 is preferably formed from a sturdy material so as to be able to protect the housing 77A.
[0160] In this way, the electric circuit module 77 in this embodiment is arranged to make effective use of the available space in the agricultural tractor 300. The space that would have been used to place a liquid fuel tank and the like in a conventional agricultural tractor powered by an internal combustion engine is no longer necessary in an agricultural tractor equipped with an FC power generation system. Therefore, by arranging the electric circuit module 77 in the available space where the fuel tank was, it is possible to efficiently accommodate the necessary electric circuits without increasing the length or width of the vehicle.
[0161] In order to cool the electrical components in the electric circuit module 77, in this embodiment, the coolant flow path described with reference to FIG. 4 is also provided in the housing 77A of the electric circuit module 77.
[0162] According to this embodiment, since a group of circuits (multiple electronic components) can be integrated in a specific area, the length of the wiring for connecting these electronic components can be shortened. Shortening the wiring reduces electrical resistance and suppresses noise interference. Furthermore, by arranging heavy electrical components such as the battery pack below the cabin 105, the position of the center of gravity of the vehicle can be lowered, contributing to improved driving stability.
[0163] As described above, the present disclosure includes the work vehicles described in the following items.
[0164] [Item 1] a fuel cell module having a fuel cell stack; at least one fuel tank containing fuel to be supplied to the fuel cell stack; a motor connected to the fuel cell module; a vehicle body that supports the fuel cell module, the fuel tank, and the motor, the vehicle body supporting left and right front wheels and left and right rear wheels in a rotatable manner; an electric circuit module housed in a housing and electrically connected to the fuel cell module and the motor; Equipped with A work vehicle in which the electrical circuit module is fixed to one of the left side of the vehicle body, sandwiched between the left front wheel and the left rear wheel, and the right side, sandwiched between the right front wheel and the right rear wheel.
[0165] [Item 2] The work vehicle described in item 1 further comprises another electric circuit module fixed to the other of the left side of the vehicle body sandwiched between the left front wheel and the left rear wheel and the right side sandwiched between the right front wheel and the right rear wheel.
[0166] [Item 3] Item 1. The work vehicle described in item 1, wherein the electrical circuit module includes a battery pack and an electrical circuit disposed within the housing.
[0167] [Item 4] a driver's seat supported by the vehicle body and a cabin surrounding the driver's seat, Item 4. The work vehicle according to item 3, wherein the housing of the electric circuit module has a shape that does not overlap the cabin in a side view.
[0168] [Item 5] 5. The work vehicle according to item 4, wherein the housing has a portion between the cabin and the front wheels that is higher than a lower end of the cabin at the entrance.
[0169] [Item 6] 6. The work vehicle according to item 4 or 5, wherein an upper end of the battery pack is located lower than a lower end of the cabin at the entrance.
[0170] [Item 7] 7. The work vehicle according to item 6, wherein an upper end of a portion of the electrical circuit is located higher than the lower end of the cabin at the entrance.
[0171] [Item 8] 8. The work vehicle according to any one of items 3 to 7, wherein the electrical circuit includes a voltage conversion circuit and an inverter device.
[0172] [Item 9] Equipped with a cooling system that circulates coolant, the fuel cell module has a coolant pump that circulates the coolant, 9. The work vehicle according to any one of items 1 to 8, wherein the cooling system has a flow path through which the coolant flows between the electric circuit module and the coolant pump.
[0173] [Item 10] 10. The work vehicle according to any one of items 1 to 9, wherein the lower end of the housing is located lower than the axle of the front wheels.
[0174] [Item 11] 11. The work vehicle according to any one of items 1 to 10, wherein the work vehicle is an agricultural machine.
[0175] [Item 12] 12. The work vehicle according to any one of items 1 to 11, comprising a power take-off shaft driven by the motor. [Industrial Applicability]
[0176] The technology of the present disclosure can be applied to work vehicles such as agricultural tractors, riding tillers, and vegetable transplanters, for example. [Explanation of symbols]
[0177] 10... fuel cell module, 11... FC stack, 40... boost circuit, 34... radiator device, 40... boost circuit, 50... fuel tank, 51... tank case, 70... motor, 71... output shaft, 72... inverter device, 74... power transmission system, 76... power take-off (PTO) shaft, 80... battery pack, 81... 1 DC-DC converter, 82 second DC-DC converter, 83 storage battery, 85 air conditioning compressor, 86 heater, 100 work vehicle, 102 vehicle body, 102A front frame, 102B transmission case, 104 wheels, 104F front wheels, 104R rear wheels, 107 driver's seat, 120 fixed frame
Claims
1. a fuel cell module having a fuel cell stack; at least one fuel tank containing fuel to be supplied to the fuel cell stack; a motor connected to the fuel cell module; a vehicle body that supports the fuel cell module, the fuel tank, and the motor, the vehicle body supporting left and right front wheels and left and right rear wheels in a rotatable manner; an electric circuit module housed in a housing and electrically connected to the fuel cell module and the motor; a driver's seat supported by the vehicle body; a cabin surrounding the driver's seat; a transmission case having a transmission that transmits the torque of the motor to at least the left and right rear wheels; a power take-off provided at a rear end of the transmission case to which torque of the motor is transmitted via the transmission; Equipped with the electric circuit module is fixed to one of the left side of the transmission case, which is sandwiched between the left front wheel and the left rear wheel, and the right side, which is sandwiched between the right front wheel and the right rear wheel, the electrical circuit module includes a battery pack and an electrical circuit disposed within the housing; The battery pack stores the electric power generated by the fuel cell module and supplies the electric power to the motor of the work vehicle.
2. The work vehicle according to claim 1 , wherein the fuel tank is located above the cabin.
3. the fuel tank is a hydrogen tank, The work vehicle according to claim 1 or 2, wherein the electric circuit module is disposed below the hydrogen tank.
4. an inverter device that converts a direct current output from the battery pack into an alternating current and supplies the alternating current to the motor; the electric circuit module is disposed on one side of the vehicle body; The work vehicle according to claim 3 , wherein the inverter device is disposed on the other side of the vehicle body.
5. Equipped with a storage battery that functions as a power source for electrical equipment, the electric circuit module is disposed on one side of the vehicle body; The work vehicle according to claim 3 , wherein the storage battery is disposed on the other side of the vehicle body.
6. an inverter device that converts a direct current output from the battery pack into an alternating current and supplies the alternating current to the motor; A storage battery that functions as a power source for electrical equipment; Equipped with the electric circuit module is disposed on one side of the vehicle body; The work vehicle according to claim 3 , wherein the inverter device and the storage battery are disposed on the other side of the vehicle body.
7. The work vehicle according to claim 1 , wherein the electrical circuit module further includes a battery management unit.
8. The work vehicle according to claim 1 or 2, wherein the fuel cell stack is disposed in front of the cabin.
9. The work vehicle according to claim 1 or 2, wherein the work vehicle is an agricultural machine.
Citation Information
Patent Citations
Tractor
JP2002225577A