Semiconductor device
The top-gate transistor with a specific oxide semiconductor composition and configuration addresses parasitic capacitance issues in high-definition displays, enhancing on-state current, reducing off-state current, and lowering power consumption for improved reliability.
Patent Information
- Application Number
- JP2025234474
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2016-06-24
- Filing Date
- 2025-12-05
- Publication Date
- 2026-03-04
AI Technical Summary
As display devices evolve towards larger screens and higher image quality, top-gate transistors with oxide semiconductor films experience parasitic capacitance between the source and drain electrodes, leading to signal delays and deteriorated image quality, necessitating a structure with improved thermal stability, reliability, and reduced power consumption.
A semiconductor device with a top-gate transistor configuration, featuring a gate electrode, insulating films, and an oxide semiconductor layer with specific atomic ratios of In, M (Al, Ga, Y, or Zn), and Zn, where the first and second gate electrodes are electrically connected, and the channel region overlaps with the second gate electrode.
This configuration stabilizes electrical characteristics, enhances on-state current, reduces off-state current, and lowers power consumption, providing a novel semiconductor device with improved reliability and performance.
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Figure 2026035855000001_ABST
Abstract
Description
[Technical Field]
[0001] One embodiment of the present invention is a semiconductor device including an oxide semiconductor film and a display device including the semiconductor device. Regarding the device.
[0002] Note that one embodiment of the present invention is not limited to the above technical fields. The technical field of one aspect of the present invention relates to a product, a method, or a manufacturing method. Process, Machine, Manufacture, or Composition of Matter In particular, one embodiment of the present invention relates to a semiconductor device, a display device, a light-emitting device, a power storage device, a memory device, The present invention relates to a device, a driving method thereof, or a manufacturing method thereof.
[0003] In this specification and the like, a semiconductor device is a device that can function by utilizing semiconductor characteristics. Refers to devices in general, including semiconductor elements such as transistors, semiconductor circuits, arithmetic units, and memory The device is one aspect of a semiconductor device. Optical devices, power generation devices (including thin-film solar cells, organic thin-film solar cells, etc.), and electronic devices The device may include a semiconductor device. [Background technology]
[0004] A transistor (field-effect transistor) is made using a semiconductor thin film formed on a substrate with an insulating surface. The technology that makes up the field-effect transistor (FET) or thin-film transistor (TFT) is attracting attention. The transistor is used in integrated circuits (ICs) and image display devices (display devices). It is widely used in electronic devices. Silicon is a semiconductor thin film that can be used in transistors. Semiconductor materials, such as silicon, are widely known, but oxide semiconductors are also attracting attention. It is being watched.
[0005] For example, a technique for fabricating thin-film oxide transistors with a self-aligned top-gate structure. is disclosed (see Patent Document 1).
[0006] In addition, a plurality of oxide semiconductor layers are stacked, and a channel and a gate electrode are formed in the plurality of oxide semiconductor layers. The oxide semiconductor layer contains indium and gallium, and the ratio of indium is adjusted to gallium. By increasing the ratio of A semiconductor device that has improved the performance (see Patent Document 2) has been disclosed. [Prior art documents] [Patent documents]
[0007] [Patent Document 1] Japanese Patent Application Laid-Open No. 2009-278115 [Patent Document 2] Japanese Patent Application Laid-Open No. 2014-7399 Summary of the Invention [Problem to be solved by the invention]
[0008] Examples of the structure of a transistor including an oxide semiconductor film include a bottom-gate structure and a A top-gate structure or the like can be given as an example. When applied, bottom-gate transistors are preferred over top-gate transistors. is often used because the manufacturing process is relatively simple and the manufacturing costs can be reduced. stomach.
[0009] However, as the screen size of the display device increases or the image quality of the display device increases (for example, 4k x 2k (horizontal pixels = 3840 pixels, vertical pixels = 2160 pixels) or 8 k × 4k (horizontal pixel count = 7680 pixels, vertical pixel count = 4320 pixels) As the technology advances (high-definition display devices), the gate electrode and the There is a parasitic capacitance between the source electrode and the drain electrode, which causes signal delays, etc. Therefore, there is a problem that the image quality of the display device is deteriorated due to the increase in the oxide semiconductor film. The top-gate structure transistor having stable semiconductor characteristics and high reliability It is desirable to develop a structure that has this property.
[0010] In view of the above problems, one embodiment of the present invention is to provide a transistor including an oxide semiconductor. One of the objectives is to suppress fluctuations in thermal characteristics and improve reliability. One embodiment of the present invention is to provide a top-gate transistor including an oxide semiconductor. Another object of one embodiment of the present invention is to provide a semiconductor device having an oxide semiconductor and having a high on-state current. Another object of the present invention is to provide a transistor having a large capacitance. One of the objectives is to provide a transistor that includes a semiconductor and has a low off-state current. Another object of one embodiment of the present invention is to provide a semiconductor device with reduced power consumption. Another object of one embodiment of the present invention is to provide a novel semiconductor device. do.
[0011] The above description of the problem does not preclude the existence of other problems. The embodiment does not necessarily have to solve all of these problems. Problems other than those mentioned above can be solved by the specification. It is clear from the description of the specification, etc. that the problems other than those mentioned above cannot be extracted from the description of the specification, etc. It is possible to issue it. [Means for solving the problem]
[0012] One embodiment of the present invention is a semiconductor device including a transistor, the transistor comprising: a gate electrode, a first insulating film on the first gate electrode, and an oxide semiconductor on the first insulating film; a second insulating film on the oxide semiconductor film; a second gate electrode on the second insulating film; a third insulating film on the second gate electrode, and the oxide semiconductor film is a channel region overlapping with the second gate electrode, a source region contacting the third insulating film, and a gate electrode a drain region in contact with the insulating film, and the first gate electrode and the second gate electrode are electrically connected to each other. When the field-effect mobility in the saturation region of the transistor was measured, The difference between the minimum and maximum field-effect mobility is 15 cm 2 / Vs.
[0013] In the above embodiment, the field effect mobility is measured by applying a voltage to the first gate electrode and the second gate electrode. The voltage applied to the drain region is set to a range of 3 V to 10 V. It is preferable to measure the voltage in the range of 5V or more and 20V or less.
[0014] In the above embodiment, the oxide semiconductor film contains In and M (M is Al, Ga, Y, or It is preferable that the alloy contains Sn) and Zn.
[0015] In the above embodiment, the atomic ratio of In, M, and Zn is In:M:Zn=4:2. : When In is 4, M is 1.5 or more and 2.5 or less, and Zn is 2 or more. It is preferable that it is 4 or less.
[0016] Another embodiment of the present invention is a semiconductor device and a display element according to any one of the above embodiments. Another embodiment of the present invention is a display device including the display device and a touch sensor. Another aspect of the present invention is a display module having any one of the above aspects. a semiconductor device, the display device, or the display module according to one of the above; and an operation key or and a battery. [Effects of the Invention]
[0017] According to one embodiment of the present invention, a transistor including an oxide semiconductor can be prevented from fluctuating in electrical characteristics. Further, according to one embodiment of the present invention, A top-gate transistor including an oxide semiconductor can be provided. According to one embodiment of the present invention, a transistor including an oxide semiconductor and having a high on-state current is provided. According to one embodiment of the present invention, the off-state current of a semiconductor device having an oxide semiconductor can be reduced. Alternatively, according to one embodiment of the present invention, a transistor with low power consumption can be provided. Alternatively, according to one embodiment of the present invention, a novel semiconductor device can be provided. A conductor device can be provided.
[0018] The description of these effects does not preclude the existence of other effects. An embodiment does not necessarily have to have all of these effects. The above will be made clear from the description, drawings, claims, etc. It is possible to extract other effects from the descriptions in the aspects and claims. [Brief explanation of the drawings]
[0019] [Figure 1] FIG. 10 is a graph showing Id-Vg characteristics of a transistor. [Figure 2] 10A and 10B are graphs showing Id-Vg and Id-Vd characteristics of a transistor; [Figure 3] This figure explains the Id-Vg characteristics and mobility curves (linear and saturated) calculated based on GCA. [Figure 4] 1A and 1B are a top view and a cross-sectional view illustrating a transistor. [Figure 5] 1 is a schematic diagram illustrating the concept of an effective channel length of a transistor. [Figure 6] Schematic diagram illustrating donor density. [Figure 7] FIG. 2 is a diagram illustrating Id-Vg characteristics. [Figure 8] FIG. 2 is a diagram illustrating Id-Vg characteristics. [Figure 9] FIG. 10 is a diagram illustrating the calculation results of interface state density. [Figure 10] FIG. 2 is a diagram illustrating Id-Vg characteristics. [Figure 11] FIG. 10 is a diagram illustrating the shape of a mobility curve. [Figure 12] FIG. 10 is a diagram illustrating the calculation results of a mobility curve. [Figure 13] Diagram illustrating the results of sDOS. [Figure 14] 1 is a cross-sectional view illustrating a semiconductor device. [Figure 15] 1 is a cross-sectional view illustrating a semiconductor device. [Figure 16] 1 is a cross-sectional view illustrating a semiconductor device. [Figure 17] 1 is a cross-sectional view illustrating a semiconductor device. [Figure 18] 1 is a cross-sectional view illustrating a semiconductor device. [Figure 19] 1 is a cross-sectional view illustrating a semiconductor device. [Figure 20] 1 is a cross-sectional view illustrating a semiconductor device. [Figure 21] 1 is a cross-sectional view illustrating a semiconductor device. [Figure 22] FIG. 1 is a diagram illustrating a band structure. [Figure 23] FIG. 10 is a diagram illustrating the range of the atomic ratio of an oxide semiconductor. [Figure 24] A diagram explaining the InMZnO4 crystal. [Figure 25] 1A and 1B are diagrams illustrating energy bands of a transistor in which an oxide semiconductor is used for a channel region. [Figure 26] 1A and 1B illustrate a cross-sectional TEM image and a cross-sectional HR-TEM image of an oxide semiconductor film. [Figure 27] 1A and 1B illustrate a cross-sectional TEM image and a cross-sectional HR-TEM image of an oxide semiconductor film. [Figure 28] 1A and 1B illustrate a cross-sectional TEM image and a cross-sectional HR-TEM image of an oxide semiconductor film. [Figure 29] 10A to 10C show XRD measurement results and electron beam diffraction patterns of an oxide semiconductor film. [Figure 30] 10A to 10C show XRD measurement results and electron beam diffraction patterns of an oxide semiconductor film. [Figure 31] 10A to 10C show XRD measurement results and electron beam diffraction patterns of an oxide semiconductor film. [Figure 32] FIG. 2 is a diagram illustrating an electron beam diffraction pattern. [Figure 33] FIG. 2 is a diagram illustrating a line profile of an electron beam diffraction pattern. [Figure 34] 1 is a conceptual diagram illustrating a line profile of an electron beam diffraction pattern, the relative brightness R of the line profile, and the half-width of the line profile. [Figure 35] 1A and 1B are diagrams illustrating electron beam diffraction patterns and line profiles. [Figure 36] 10A and 10B are graphs showing relative luminance estimated from electron diffraction patterns of oxide semiconductor films. [Figure 37] 1A to 1C illustrate a cross-sectional TEM image of an oxide semiconductor film and a cross-sectional TEM image after image analysis. [Figure 38] 10A and 10B show SIMS measurement results of an oxide semiconductor film. [Figure 39] FIG. 1 is a top view illustrating one embodiment of a display device. [Figure 40] FIG. 1 is a cross-sectional view illustrating one embodiment of a display device. [Figure 41] FIG. 1 is a cross-sectional view illustrating one embodiment of a display device. [Figure 42] FIG. 1 is a cross-sectional view illustrating one embodiment of a display device. [Figure 43] 1A to 1C are cross-sectional views illustrating a method for forming an EL layer. [Figure 44] FIG. 1 is a conceptual diagram illustrating a droplet ejection device. [Figure 45] FIG. 1 is a cross-sectional view illustrating one embodiment of a display device. [Figure 46] FIG. 1 is a cross-sectional view illustrating one embodiment of a display device. [Figure 47] 1A and 1B are cross-sectional views of a semiconductor device; [Figure 48] 1A and 1B are cross-sectional views of a semiconductor device; [Figure 49] 1A and 1B are a block diagram and a circuit diagram illustrating a display device. [Figure 50] 1A and 1B are a circuit diagram and a timing chart illustrating one embodiment of the present invention. [Figure 51] 1A and 1B are graphs and circuit diagrams illustrating one embodiment of the present invention. [Figure 52] 1A and 1B are a circuit diagram and a timing chart illustrating one embodiment of the present invention. [Figure 53] 1A and 1B are a circuit diagram and a timing chart illustrating one embodiment of the present invention. [Figure 54] 1A to 1C are a block diagram, a circuit diagram, and waveform diagrams illustrating one embodiment of the present invention. [Figure 55] 1A and 1B are a circuit diagram and a timing chart illustrating one embodiment of the present invention. [Figure 56] FIG. 1 is a circuit diagram illustrating one embodiment of the present invention. [Figure 57] FIG. 1 is a circuit diagram illustrating one embodiment of the present invention. [Figure 58] FIG. 2 is a diagram illustrating a display module. [Figure 59] 1A to 1C illustrate electronic devices. [Figure 60] 1A to 1C illustrate electronic devices. [Figure 61] FIG. 1 is a perspective view illustrating a display device. [Figure 62] FIG. 10 is a graph showing Id-Vg characteristics of a transistor according to an embodiment. [Figure 63]FIG. 10 is a graph showing Id-Vg characteristics of a transistor according to an embodiment. [Figure 64] FIG. 10 is a graph showing Id-Vg characteristics of a transistor according to an embodiment. [Figure 65] FIG. 10 is a graph showing Id-Vg characteristics of a transistor according to an embodiment. [Figure 66] FIG. 10 is a graph showing Id-Vg characteristics of a transistor according to an embodiment. [Figure 67] FIG. 10 is a graph showing Id-Vg characteristics of a transistor according to an embodiment. [Figure 68] 10A and 10B are diagrams illustrating threshold voltages of transistors according to an embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0020] Hereinafter, embodiments will be described with reference to the drawings. It is understood that the present invention may be embodied in various different forms without departing from its spirit and scope. It will be readily apparent to those skilled in the art that various modifications may be made to the embodiments and details of the present invention. However, the present invention should not be construed as being limited to the description of the following embodiments.
[0021] Also, in the drawings, the size, thickness of layers, or areas are exaggerated for clarity. Therefore, the scale is not necessarily limited to that shown. The drawings are merely schematic illustrations and are not limited to the shapes or values shown in the drawings.
[0022] In addition, the ordinal numbers "first," "second," and "third" used in this specification refer to the number of components. It should be noted that this is added to avoid confusion and is not intended to limit the number.
[0023] In addition, in this specification, the terms "above" and "below" that indicate the position of components are used to indicate the position of components. The positional relationship is used for convenience in describing the structure with reference to the drawings. The relationship between the two components changes depending on the direction in which each component is depicted. The terms are not limited to those used above, but can be rephrased appropriately depending on the situation.
[0024] In this specification, a transistor includes a gate, a drain, and a source. It is an element having at least three terminals including a drain (drain terminal, drain Between the drain electrode and the source terminal A channel region is formed in the semiconductor layer, and a current flows between the source and the drain through the channel region. In this specification and the like, the channel region is a region through which a current mainly flows. This refers to the area in which the flow occurs.
[0025] The functions of the source and drain may differ depending on whether transistors with different polarities are used or whether the circuit This may happen when the direction of the current changes during operation. In the specification, the terms source and drain may be used interchangeably. do.
[0026] In addition, in this specification, "electrically connected" means "something that has some kind of electrical effect." This includes cases where the device is connected via a "of" is not subject to any particular restrictions as long as it allows the transmission and reception of electrical signals between connected objects. For example, "things that have some kind of electrical action" include electrodes, wiring, and transistors. It has various functions such as switching elements, resistors, inductors, capacitors, etc. This includes elements such as:
[0027] In this specification, "parallel" means that two straight lines are at an angle of -10° or more and 10° or less. Therefore, it includes cases where the angle is between -5° and 5°. "Perpendicular" means that two straight lines are arranged at an angle of 80° or more and 100° or less. Therefore, this also includes cases where the angle is between 85° and 95°.
[0028] In addition, in this specification and the like, the terms "film" and "layer" are interchangeable. For example, the term "conductive layer" can be changed to the term "conductive film." Alternatively, for example, the term "insulating film" may be changed to "insulating layer" It may be possible to change the term to
[0029] Unless otherwise specified, in this specification and the like, the off-state current refers to the current that flows when a transistor is off. This refers to the drain current when the device is in a non-conducting state (also known as a cut-off state). Unless otherwise specified, for an n-channel transistor, the voltage V between the gate and source When gs is lower than the threshold voltage Vth, the gate and This refers to the state in which the voltage Vgs between the n-channel and n-channel transistors is higher than the threshold voltage Vth. The off-state current of a transistor is the voltage between the gate and source, Vgs, that is, the threshold voltage, Vt It may refer to the drain current when it is lower than h.
[0030] The off-state current of a transistor may depend on Vgs. The off-state current is I or less if there is a Vgs value at which the off-state current of the transistor is I or less. The off-state current of a transistor is the current that flows through it in the off state at a given Vgs. , an off-state at Vgs within a predetermined range or a sufficiently reduced off-current is obtained. It may refer to the off-state current at Vgs.
[0031] As an example, when the threshold voltage Vth is 0.5V and Vgs is 0.5V, The on-current is 1×10 -9 A, and the drain current at Vgs of 0.1 V is 1×10 -1 3 A, and the drain current at Vgs = -0.5 V is 1 × 10 -19 A and Vg The drain current at s = -0.8V is 1×10 -22 A n-channel transistor The drain current of the transistor is as follows when Vgs is -0.5V: , or 1×10 when Vgs is in the range of -0.5V to -0.8V -19 A or below Therefore, the off-state current of the transistor is 1×10 -19 It may be said that it is below A. The drain current of the transistor is 1×10 -22 A or less Vgs exists. Therefore, the off-state current of the transistor is 1×10 -22 It may be said that it is below A.
[0032] In this specification and the like, the off-state current of a transistor having a channel width W is calculated based on the It is sometimes expressed as the current value that flows per watt. In the latter case, the unit of the off-state current is current / length. It may be expressed in units with an element (e.g., A / μm).
[0033] The off-state current of a transistor may depend on temperature. Unless otherwise specified, the values are measured at room temperature, 60°C, 85°C, 95°C, or 125°C. It may also represent the current that is generated when the reliability of a semiconductor device that includes the transistor is guaranteed. or the temperature at which a semiconductor device containing the transistor is used (e.g. For example, the off-state current at any temperature between 5°C and 35°C. The off-state current of the transistor is I or less at room temperature, 60°C, 85°C, 95°C, 125°C, The temperature at which the reliability of the semiconductor device including the transistor is guaranteed, or The temperature at which the semiconductor device containing the transistor is used (for example, any one of 5°C to 35°C) (temperature), there exists a value of Vgs at which the off-state current of the transistor is less than I. It may point to.
[0034] The off-state current of a transistor can depend on the voltage Vds between the drain and source In this specification, unless otherwise specified, the off-state current is measured when Vds is 0.1 V, 0.8 V, 1V, 1.2V, 1.8V, 2.5V, 3V, 3.3V, 10V, 12V, 16V, or In some cases, the value represents the off-state current at 20 V. Alternatively, the value represents the off-state current of the semiconductor containing the transistor. Vds that guarantees the reliability of semiconductor devices, or semiconductor devices that include the transistor The off-state current of a transistor at Vds is sometimes used in The current is I or less when Vds is 0.1V, 0.8V, 1V, 1.2V, 1.8V, 2.5V, 3V, 3.3V, 10V, 12V, 16V, 20V, transistors included Vds that guarantees the reliability of the semiconductor device in which the transistor is used, or the semiconductor Vds used in semiconductor devices, etc., where the off-state current of the transistor is I or less It may refer to the existence of a gs value.
[0035] In the above description of the off-state current, the drain may be read as the source. Current may also refer to the current through the source when the transistor is in the off state.
[0036] In this specification and the like, the term "leak current" may be used to mean the same thing as "off-state current." In this specification, the off-state current is, for example, the current when a transistor is in an off state. , may refer to the current flowing between the source and drain.
[0037] In this specification, the threshold voltage of a transistor is the voltage at which a channel is formed in the transistor. This refers to the gate voltage (Vg) when a gate electrode is formed. Specifically, it refers to the threshold voltage of a transistor. The voltage is plotted by plotting the gate voltage (Vg) on the horizontal axis and the square root of the drain current (Id) on the vertical axis. In the simulated curve (Vg-√Id characteristics), the tangent line with the maximum slope is extrapolated to form a straight line. , the gate voltage (Vg Alternatively, the threshold voltage of a transistor can be expressed as the channel length L and the The channel width is W, and the value of Id[A]×L[μm] / W[μm] is 1×10 -9 [A] and It may also refer to the gate voltage (Vg) applied to the device.
[0038] In addition, even when the term "semiconductor" is used in this specification, for example, a material having electrical conductivity is also included. If the dielectric constant is low enough, it may have the properties of an "insulator." The boundary between "insulator" and "insulator" is vague and it may not be possible to strictly distinguish them. The term "semiconductor" in the above may be replaced with "insulator." The term "insulator" in the specification etc. may be replaced with "semiconductor." In some cases, the term "insulator" used in this specification can be rephrased as "semi-insulator." .
[0039] In addition, even when the term "semiconductor" is used in this specification, for example, a material having electrical conductivity is also included. If the electrical conductivity is sufficiently high, it may have the properties of a "conductor." The boundary between "conductor" and "electroconductor" is vague and it may not be possible to strictly distinguish them. The term "semiconductor" in the above may be replaced with "conductor." The term "conductor" in the specification etc. may be replaced with "semiconductor" in some cases.
[0040] In this specification, impurities in a semiconductor refer to substances other than the main components that constitute the semiconductor film. For example, elements with a concentration of less than 0.1 atomic percent are impurities. This can cause the formation of DOS (Density of States) in semiconductors and The rear mobility and crystallinity may decrease. In the case of an oxide semiconductor, impurities that change the properties of the semiconductor include, for example, Group 1 impurities. There are elements, group 2 elements, group 14 elements, group 15 elements, transition metals other than the main component, etc. hydrogen (also found in water), lithium, sodium, silicon, boron, phosphorus, carbon, In the case of oxide semiconductors, oxygen vacancies can occur due to the inclusion of impurities such as hydrogen. In addition, when the semiconductor contains silicon, the properties of the semiconductor may be changed. Examples of impurities include oxygen, Group 1 elements excluding hydrogen, Group 2 elements, Group 13 elements, Group 15 elements, etc.
[0041] In this specification, the term "metal oxide" refers to a metal in a broad sense. Metal oxides are oxides of the following: oxide insulators, oxide conductors (including transparent oxide conductors), ), oxide semiconductor (also called oxide semiconductor or simply OS) For example, when a metal oxide is used in the active layer of a transistor, the metal Oxides are sometimes called oxide semiconductors. In other words, the transistor can be a transistor including a metal oxide or an oxide semiconductor.
[0042] In this specification and the like, metal oxides containing nitrogen are also referred to as metal oxides (metal ox). Metal oxides containing nitrogen are sometimes collectively called metal oxynitrides (metal oxynitrides). It may also be called tal oxynitride.
[0043] In the present specification and the like, CAAC (c-axis aligned crystal) l), and when written as CAC (Cloud-Aligned Composite) CAAC represents an example of a crystal structure, and CAC represents a function or a material configuration. Represents an example.
[0044] An example of the crystal structure of an oxide semiconductor or a metal oxide will be described below. In-Ga-Zn oxide target (In:Ga:Zn=4:2:4.1 [atomic ratio]) The oxide semiconductor film formed by sputtering will be described as an example. The substrate temperature was set to 100°C or higher and 130°C or lower, and the sputtering method was used. The oxide semiconductor formed by this method is called sIGZO, and the substrate temperature is set to room temperature using the above target. The oxide semiconductor formed by sputtering at RT is called tIGZO. For example, sIGZO is either nc (nano crystal) or CAAC. It has either one or both of these crystal structures. tIGZO has the nc crystal structure. Note that room temperature (RT) here includes the temperature when the substrate is not intentionally heated. .
[0045] In this specification and the like, CAC-OS or CAC-metal oxide means Some materials have the function of a conductor, and some materials have the function of a dielectric (or insulator). However, the material as a whole functions as a semiconductor. When ethanolic oxide is used in the active layer of a transistor, the conductor acts as a carrier. The dielectric has the function of not letting the electrons (or holes) that become carriers flow. The function as a conductor and the function as a dielectric are complementarily acted on each other. By doing so, the switching function (On / Off function) can be It can be attached to CAC-metal oxide. By separating the functions of each metal oxide, both functions can be maximized. can be increased to the maximum.
[0046] In this specification and the like, CAC-OS or CAC-metal oxide means The conductive region has the function of the conductor described above and the dielectric region. The conductive region has the above-mentioned dielectric function. The regions may be separated at the nanoparticle level. The conductive regions may be unevenly distributed in the material. They may be observed connected in a dot-like pattern.
[0047] That is, CAC-OS or CAC-metal oxide is a matrix composite. matrix composite, or metal matrix composite It can also be called a matrix composite.
[0048] In addition, in the CAC-OS or CAC-metal oxide, a conductive region and The dielectric regions are each 0.5 nm to 10 nm thick, preferably 0.5 nm to 3 nm thick. They may be dispersed in the material at sizes of less than 1 m.
[0049] (Embodiment 1) In this embodiment, a semiconductor device according to one embodiment of the present invention will be described with reference to FIGS. Explanations will be given.
[0050] One embodiment of the present invention is a semiconductor device including a transistor, the transistor comprising: a gate electrode, a first insulating film on the first gate electrode, and an oxide semiconductor on the first insulating film; a second insulating film on the oxide semiconductor film; a second gate electrode on the second insulating film; a third insulating film on the second gate electrode, and the oxide semiconductor film is a channel region overlapping with the second gate electrode, a source region contacting the third insulating film, and a gate electrode a drain region in contact with the insulating film, and the first gate electrode and the second gate electrode are electrically connected to each other. are connected to the network.
[0051] In addition, the minimum value of the field-effect mobility and the field-effect mobility in the saturation region of the transistor are The difference from the maximum movement is 15cm2 / Vs.
[0052] In other words, the semiconductor device of one embodiment of the present invention has an oxide semiconductor layer in a channel region. A transistor having a dielectric film, in the saturation region of the transistor, Such a semiconductor device is used for the display of an organic EL display, for example. By using it in elemental transistors, high reliability can be imparted.
[0053] <1-1. Transistor characteristics> First, the general characteristics of a transistor will be explained with reference to FIGS.
[0054] [Transistor Id-Vg characteristics] First, let us explain the drain current-gate voltage characteristics (Id-Vg characteristics) of a transistor. FIG. 2A is a graph illustrating an example of the Id-Vg characteristics of a transistor. In 2(A), for ease of understanding, the active layer of the transistor is made of polycrystalline silicon. In addition, in FIG. 2(A), the vertical axis represents Id and the horizontal axis represents Vg. Each represents
[0055] As shown in FIG. 2(A), the Id-Vg characteristics can be roughly divided into three regions. The first region is the OFF region, and the second region is the subthreshold region. The third region is the ON region. The subthreshold region and the on region are called the on-region. The boundary gate voltage is called the threshold voltage (Vth).
[0056] The characteristics of a transistor are the drain current in the off region (also known as the off current or Ioff). It is desirable that the drain current (also called the on-current or Ion) in the on region is high. It is preferable that the on-state current of a transistor is measured using field-effect mobility. The details of field-effect mobility will be described later.
[0057] In addition, to operate the transistor at a low voltage, the I It is desirable that the slope of the d-Vg characteristics is steep. As an index showing the magnitude of sexual change, SS (subthreshold swing) It is also called the S value. The S value is expressed by the following formula (1).
[0058]
number
[0059] The S value is the gate capacitance required to change the drain current by one order of magnitude in the subthreshold region. The smaller the S value, the faster the on-off switching operation. This can be done steeply.
[0060] [Transistor Id-Vd characteristics] Next, we will explain the drain current-drain voltage characteristics (Id-Vd characteristics) of a transistor. FIG. 2B is a graph illustrating an example of the Id-Vd characteristics of a transistor. In FIG. 2(B), the vertical axis represents Id and the horizontal axis represents Vd.
[0061] As shown in Figure 2(B), the ON region is further divided into two regions. The first region is the linear region, and the second region is the saturation region. are respectively referred to as the linear region and the saturation region. In the linear region, the drain current increases parabolically as the drain voltage rises. On the other hand, in the saturation region, the drain current does not change significantly even when the drain voltage changes . Incidentally, in accordance with a vacuum tube, the linear region may be referred to as the triode region, and the saturation region may be referred to as the pentode region, respectively.
[0062] Also, the linear region may refer to a state where Vg is greater than Vd (Vd < Vg) . Also, the saturation region may refer to a state where Vd is greater than Vg (Vg < Vd) . However, in reality, it is necessary to consider the threshold voltage of the transistor. Therefore, a state where the value obtained by subtracting the threshold voltage of the transistor from Vg is greater than Vd (Vd < Vg - Vth) may be regarded as the linear region. Similarly, a state where the value obtained by subtracting the threshold voltage of the transistor from Vg is less than Vd (Vg - Vth < Vd) may be regarded as the saturation region .
[0063] [[ID=2……]] In the Id-Vd characteristics of a transistor, the characteristic where the current in the saturation region is constant may be expressed as "good saturation". The goodness of the saturation of a transistor is particularly important for applications to organic EL displays. For example, by using a transistor with good saturation as the transistor of a pixel of an organic EL display, it is possible to suppress the change in the brightness of the pixel even when the drain voltage changes .
[0064] [Analysis Model of Drain Current] Next, an analysis model of the drain current will be described. As an analysis model of the drain current , an analytical expression of the drain current based on the Gradual channel approximation (GCA) is known Based on GCA, the drain current of a transistor is expressed by the following equation (2): do.
[0065]
number
[0066] In equation (2), the upper part is the drain current equation in the linear region, and the lower part is the drain current equation in the saturation region. This is the equation for the drain current in
[0067] [Field-effect mobility] Next, we will explain field-effect mobility. As mentioned above, the on-region of a transistor is divided into the linear region and the saturation region. The characteristics of each region are used to calculate the drain current based on the analytical formula of GCA. The field-effect mobility of a transistor can be calculated based on this. are the linear mobility and the saturation mobility, respectively. The linear mobility is expressed by the following equation (3): The saturation mobility is expressed by the following formula (4).
[0068]
number
[0069]
number
[0070] In this specification, the curve calculated from the formula (3) and the formula (4) is called a mobility curve. Figure 3 shows the mobility curve calculated from the analytical expression for the drain current based on GCA. Note that Figure 3 shows the transition of the linear mobility and saturation mobility with respect to the Id-Vg characteristics of the transistor. The kinetic curves are shown superimposed on each other.
[0071] In Figure 3, the Id-Vg characteristics are calculated from the analytical formula for the drain current based on GCA. The shape of the mobility curve provides clues to understanding the internal workings of a transistor. .
[0072] For example, let us look at the shape of the saturation mobility curve shown in Figure 3. As the gate voltage increases, electrons (electrons or holes) are accelerated by the electric field and gain energy. Therefore, the carriers gain a certain amount of energy due to the electric field, and the saturation mobility increases. However, carriers are not infinitely accelerated by the electric field, but rather are transported by thermally vibrating interstitial atoms. Because it loses energy by colliding with electrons or ionized impurity atoms, The saturation mobility gradually decreases.
[0073] <1-2. Fabrication of transistors for characteristic evaluation> Next, a structure of a transistor of one embodiment of the present invention will be described. The results of fabricating a transistor and evaluating its electrical characteristics will be described below.
[0074] [Transistor configuration example 1] 4A is a top view of the transistor 100A, and FIG. 4B is a cross-sectional view of a point in FIG. 4A. 4(C) is a cross-sectional view taken along the dashed line X1-X2, and FIG. 4(C) is a cross-sectional view taken along the dashed line Y1-Y2 in FIG. 4(A). 4A, for clarity, components such as the insulating film 110 are omitted. In the top view of the transistor, the same structure as in FIG. As in (A), some of the components may be omitted. The X2 direction is called the channel length (L) direction, and the dashed line Y1-Y2 direction is called the channel width (W) direction. It may be referred to as.
[0075] The transistor 100A shown in FIGS. 4A, 4B, and 4C includes a conductive film 106 on a substrate 102. the insulating film 104 on the conductive film 106; the oxide semiconductor film 108 on the insulating film 104; An insulating film 110 on the compound semiconductor film 108, a conductive film 112 on the insulating film 110, and an insulating film 104 , the oxide semiconductor film 108, and the insulating film 116 over the conductive film 112. The compound semiconductor film 108 has a channel region 108i that overlaps with the conductive film 112 and a region that is in contact with the insulating film 116. The source region 108s contacts the insulating film 116, and the drain region 108d contacts the insulating film 116.
[0076] The insulating film 116 contains nitrogen or hydrogen. s and the drain region 108d, the nitrogen or hydrogen in the insulating film 116 is sorbed. The source region 108s and the drain region 108d are doped with Zn. The carrier density of the rain region 108d increases when nitrogen or hydrogen is added.
[0077] The transistor 100A also includes an insulating film 118 on the insulating film 116, and a A conductor electrically connected to the source region 108s is formed through an opening 141a formed in the semiconductor substrate 18. The drain electrode 120a is connected to the drain electrode 120b via the opening 141b formed in the insulating films 116 and 118. The insulating film 120b may be electrically connected to the region 108d. An insulating film 122 may be provided over the film 118, the conductive film 120a, and the conductive film 120b. Although the insulating film 122 is provided in the configuration illustrated in FIGS. 4B and 4C, the present invention is not limited to this. However, the insulating film 122 may not be provided.
[0078] In this specification and the like, the insulating film 104 is referred to as a first insulating film, and the insulating film 110 is referred to as a second insulating film. the insulating film, the insulating film 116 as the third insulating film, the insulating film 118 as the fourth insulating film, and the insulating film 122 The insulating film 104 is sometimes referred to as the first gate insulating film. The insulating film 110 functions as a second gate insulating film. The insulating films 116 and 118 function as protective insulating films, and the insulating film 122 serves as a planarizing film. It functions as an insulating film.
[0079] The insulating film 110 has an excess oxygen region. As a result, excess oxygen is supplied to the channel region 108i of the oxide semiconductor film 108. Therefore, oxygen vacancies that may be formed in the channel region 108i can be compensated for by the excess oxygen. Since the semiconductor device can be filled with the conductive material, a highly reliable semiconductor device can be provided.
[0080] In order to supply excess oxygen into the oxide semiconductor film 108, Excess oxygen may be supplied to the insulating film 104 formed below the insulating film 10. The excess oxygen contained in the oxide semiconductor film 108 is used to form the source region 108s and the drain region 108s of the oxide semiconductor film 108. The source region 108s and the drain region 108d may also be supplied with When excess oxygen is supplied to the source region 108s and the drain region 108d, the resistance It may be higher.
[0081] On the other hand, in the structure in which the insulating film 110 formed above the oxide semiconductor film 108 contains excess oxygen, By forming the film, it is possible to selectively supply excess oxygen only to the channel region 108i. Alternatively, the channel region 108i, the source region 108s, and the drain region 10 After supplying excess oxygen to the source region 108s and the drain region 108d, By selectively increasing the region density, the resistance of the source region 108s and the drain region 108d can be reduced. Therefore, it is possible to suppress an increase in resistance.
[0082] The source region 108s and the drain region 108d of the oxide semiconductor film 108 are and each preferably has an element that forms an oxygen vacancy or an element that bonds to an oxygen vacancy. Representative elements that form oxygen vacancies or elements that bond with oxygen vacancies include: Examples include hydrogen, boron, carbon, nitrogen, fluorine, phosphorus, sulfur, chlorine, titanium, and rare gases. Representative examples of rare gas elements include helium, neon, argon, krypton, and The insulating film 116 contains one or more of the above elements that form oxygen vacancies. When the insulating film 116 is included, the source region 108s and the drain region 108d are diffused. And / or, the element that forms the oxygen vacancy is added to the source region by an impurity addition process. 108s and the drain region 108d.
[0083] When an impurity element is added to an oxide semiconductor film, a bond between a metal element and oxygen in the oxide semiconductor film forms. Alternatively, an impurity element is added to the oxide semiconductor film, and oxygen vacancies are formed. When this occurs, oxygen that has been bonded to a metal element in the oxide semiconductor film is bonded to an impurity element, and the metal element As a result, oxygen is released from the oxide semiconductor film, and oxygen vacancies are formed. The carrier density increases and the conductivity increases.
[0084] The conductive film 106 functions as a first gate electrode, and the conductive film 112 functions as a second gate electrode. The conductive film 120a functions as a gate electrode of the The conductive film 120b functions as a drain electrode.
[0085] As shown in FIG. 4(C), an opening 143 is provided in the insulating films 104 and 110. The conductive film 106 is electrically connected to the conductive film 112 through the opening 143. Therefore, the same potential is applied to the conductive film 106 and the conductive film 112. Alternatively, the conductive film 106 and the conductive film 112 may be applied with different potentials without providing the third potential. Alternatively, the conductive film 106 may be used as a light-shielding film without providing the opening 143. By forming 106 from a light-shielding material, light from below irradiating the channel region 108i is prevented from This can suppress the light.
[0086] As shown in FIGS. 4B and 4C, the oxide semiconductor film 108 serves as a first gate electrode. the conductive film 106 functioning as a second gate electrode and the conductive film 112 functioning as a second gate electrode. and is sandwiched between two conductive films that function as gate electrodes.
[0087] The length of the conductive film 112 in the channel width direction is equal to that of the oxide semiconductor film 108. The length of the oxide semiconductor film 108 in the channel width direction is longer than the length of the insulating film 110. The conductive film 112 and the conductive film 106 are sandwiched between the insulating film 112 and the conductive film 106. 104 and the insulating film 110 are connected through an opening 143. One of the side surfaces of the conductive film 108 in the channel width direction is connected to a conductive film 112 with an insulating film 110 sandwiched therebetween. and is opposed to it.
[0088] In other words, in the channel width direction of the transistor 100A, the conductive film 106 and the conductive film 108 are The film 112 is connected to the insulating film 104 and the insulating film 110 at an opening 143 provided therein. The oxide semiconductor film 108 is surrounded by the insulating film 104 and the insulating film 110. It is a structure that includes:
[0089] With this configuration, the oxide semiconductor film 10 included in the transistor 100A 8 is a conductive film 106 functioning as a first gate electrode and a conductive film 108 functioning as a second gate electrode. The transistor 100A can be electrically surrounded by the electric field of the conductive film 112. As described above, a channel region is formed by the electric fields of the first gate electrode and the second gate electrode. The device structure of the transistor that electrically surrounds the oxide semiconductor film 108 is called Surro. This can be called an unded channel (S-channel) structure.
[0090] Since the transistor 100A has an S-channel structure, the conductive film 106 or The conductive film 112 effectively applies an electric field for inducing a channel to the oxide semiconductor film 108. This improves the current driving capability of the transistor 100A, resulting in a high on-state current. It is also possible to increase the on-current, which allows The transistor 100A can be miniaturized. The semiconductor film 108 is surrounded by the conductive film 106 and the conductive film 112. Therefore, the mechanical strength of the transistor 100A can be increased.
[0091] Note that the opening in the oxide semiconductor film 108 in the channel width direction of the transistor 100A An opening different from opening 143 may be formed on the side where portion 143 is not formed.
[0092] [Transistor fabrication] Next, a transistor corresponding to the transistor 100A described above is fabricated. In this embodiment, the following samples A1 to A3 were used to evaluate the electrical characteristics of the transistors. was produced.
[0093] Each of the samples A1 to A3 has a channel length L of 2 μm and a channel width W of 3 μm. The samples A1 and A2 are samples with transistors of 1 μm each. Sample A3 is a sample in which a transistor of one embodiment of the present invention is formed. Note that Samples A1 to A3 were formed under the same conditions as those for forming the oxide semiconductor films. The other steps were the same as in the previous example.
[0094] [Method for preparing samples A1 to A3] First, a titanium film having a thickness of 10 nm and a copper film having a thickness of 100 nm were sputtered on a glass substrate. The conductive film was then processed by photolithography. Ta.
[0095] Next, four insulating layers were formed on the substrate and the conductive film. The insulating film was formed in a vacuum using a phase-enhanced chemical vapor deposition (PECVD) system. 50nm thick silicon nitride film, 300nm thick silicon nitride film, 50nm thick silicon nitride film A silicon nitride film with a thickness of 50 nm and a silicon oxynitride film with a thickness of 50 nm were used.
[0096] Next, an oxide semiconductor film is formed over the insulating film and processed into an island shape. The oxide semiconductor film 108 was formed by depositing an oxide semiconductor film having a thickness of 40 nm. In Samples A1 to A3, the oxide semiconductor films were formed under the following conditions: different.
[0097] The oxide semiconductor film of Sample A1 was grown under the conditions of a substrate temperature of 170° C. and an alkane flow rate of 140 sccm. Gon gas and oxygen gas at a flow rate of 60 sccm were introduced into the chamber of the sputtering device. The pressure was set to 0.6 Pa, and a metal oxide ternary containing indium, gallium, and zinc was used. The target (In:Ga:Zn=4:2:4.1 [atomic ratio]) was supplied with 2.5 kW of AC power. The oxygen flow rate is determined from the ratio of oxygen to the total deposition gas. The oxygen flow rate ratio during deposition of the oxide semiconductor film of Sample A1 is 30%. is.
[0098] The oxide semiconductor film of Sample A2 was grown under the conditions of a substrate temperature of 130° C. and an alkane gas flow rate of 180 sccm. Gon gas and oxygen gas at a flow rate of 20 sccm were introduced into the chamber of the sputtering device. The pressure was set to 0.6 Pa, and a metal oxide ternary containing indium, gallium, and zinc was used. The target (In:Ga:Zn=4:2:4.1 [atomic ratio]) was supplied with 2.5 kW of AC power. The oxide semiconductor film of Sample A2 was formed by applying an oxygen flow rate of 1000 V to the sample. is 10%.
[0099] The oxide semiconductor film of sample A3 was grown at a flow rate of 180 scc with the substrate temperature set at room temperature (RT). Argon gas at a flow rate of 20 sccm and oxygen gas at a flow rate of 20 sccm were introduced into the chamber of the sputtering device. The pressure was set to 0.6 Pa, and a metal oxide containing indium, gallium, and zinc was introduced into the The ion beam was applied to a 2.5kW ion source for a ZnO target (In:Ga:Zn=4:2:4.1 [atomic ratio]). The oxide semiconductor film of Sample A3 was formed by applying an electric current. The elemental flow rate is 10%.
[0100] Next, an insulating film was formed over the insulating film and the oxide semiconductor layer. A 0 nm silicon oxynitride film was formed using a PECVD apparatus.
[0101] Next, a heat treatment was carried out. The heat treatment was carried out in a mixed gas atmosphere of nitrogen and oxygen for 3 hours. The heat treatment was carried out at 50°C for 1 hour.
[0102] Next, openings were formed in desired areas of the insulating film. The etching method was used.
[0103] Next, a 100 nm thick oxide semiconductor film is formed on the insulating film so as to cover the opening. The conductive film was formed by processing the oxide semiconductor film into an island shape. Then, the insulating film in contact with the lower side of the conductive film was processed to form an insulating film.
[0104] The conductive film is a 10-nm-thick oxide semiconductor film, a 50-nm-thick titanium nitride film, and A copper film having a thickness of 100 nm was formed in this order. The plate temperature was set to 170°C, and oxygen gas with a flow rate of 200 sccm was introduced into the chamber of the sputtering equipment. The pressure was 0.6 Pa, and a gold alloy containing indium, gallium, and zinc was introduced into the bar. Metal oxide target (In:Ga:Zn=4:2:4.1 [atomic ratio]) with 2.5kW The titanium nitride film and the copper film were formed by applying an AC power of 1000 W. The film was formed using a film forming apparatus.
[0105] Next, plasma treatment was performed on the oxide semiconductor film, the insulating film, and the conductive film. For the PECVD treatment, a substrate temperature was set at 220°C, and argon gas and nitrogen were used. The reaction was carried out under a mixed gas atmosphere.
[0106] Next, an insulating film was formed over the oxide semiconductor film, the insulating film, and the conductive film. A silicon nitride film with a thickness of 100 nm and a silicon oxynitride film with a thickness of 300 nm were deposited by PECV. The film was formed by lamination using the D device.
[0107] Next, a mask is formed on the formed insulating film, and an opening is formed in the insulating film using the mask. did.
[0108] Next, a conductive film is formed so as to fill the opening, and the conductive film is processed into an island shape. A conductive film having a thickness of 10 nm was formed as a source electrode and a drain electrode. A titanium film with a thickness of 100 nm and a copper film with a thickness of 100 nm were formed using a sputtering device. Successful.
[0109] Next, an insulating film was formed on the insulating film and the conductive film. An acrylic photosensitive resin was used.
[0110] In this manner, samples A1 to A3 were prepared.
[0111] [Transistor Id-Vg characteristics] Next, the Id-Vg characteristics of the transistors of Samples A1 to A3 fabricated as described above were measured. The Id-Vg characteristics of the transistor were measured under the following conditions: The voltage applied to the conductive film (hereinafter also referred to as gate voltage (Vg)) and the second gate The voltage applied to the conductive film that functions as an electrode (hereinafter referred to as back gate voltage (Vbg)) ) was applied from -10 V to +10 V in 0.25 V steps. The voltage applied to the conductive film (hereinafter referred to as source voltage (Vs)) is set to 0 V (co mm), and the voltage applied to the conductive film functioning as the drain electrode (hereinafter referred to as the drain voltage ( Vd) was set to 0.1V and 20V.
[0112] Figures 1(A), (B), and (C) show the Id-Vg characteristics of samples A1, A2, and A3. In Fig. 1(A), (B), and (C), the first vertical axis represents Id(A), and the second vertical axis represents Id(B). 2 The vertical axis is the field-effect mobility (μFE(cm 2 / Vs)) and the horizontal axis is Vg (V), respectively. The field-effect mobility is a value measured at Vd of 20V.
[0113] As shown in Figure 1(A), (B), and (C), the oxide semiconductor film formation conditions were changed to Different trends are observed in the Id-Vg characteristics of the transistors. In particular, the field effect of the transistor A difference is observed in the shape of the mobility curve.
[0114] From the shapes of the mobility curves of Samples A1 to A3 shown in FIGS. 1(A), 1(B), and 1(C), it is clear that the The minimum, maximum, and maximum minus minimum values of the field-effect mobility in the saturated region of the transistor were measured. The results of dividing the voltage were calculated. Note that the saturation region of the transistor is where Vg is 3V. This range is often used for displays and other applications. This is the gate voltage that can be applied.
[0115] For sample A1, the minimum field-effect mobility in the saturation region of the transistor is 9. 8cm 2 / Vs, with a maximum value of 28.3 cm 2 / Vs. That is, the value of sample A1 The minimum and maximum values of field-effect mobility in the saturation region of a transistor The difference is 18.5cm 2 In addition, in sample A2, the saturation voltage of the transistor was The minimum field-effect mobility in this region is 23.3 cm 2 / Vs, with a maximum value of 51. 1cm 2 That is, the electric field in the saturation region of the transistor of sample A2 was The difference between the minimum and maximum field-effect mobility is 27.8 cm 2 / Vs In addition, in sample A3, the minimum value of the field-effect mobility in the saturation region of the transistor 55.8cm 2 / Vs, and the maximum value is 67.0 cm 2 / Vs. The minimum value of the field-effect mobility and the field-effect mobility in the saturation region of the transistor of material A3 The difference between the maximum value is 11.2 cm. 2 / Vs.
[0116] In other words, the minimum value of the field-effect mobility in the saturation region of the transistor in the sample A1 is The field-effect mobility of sample A2 is approximately 65.3% lower than the maximum value. The minimum value of the field-effect mobility in the saturated region of the In addition, sample A3 exhibited a field-effect mobility in the saturation region of the transistor of 54.4% lower than that of sample A1. The minimum value is approximately 16.7% lower than the maximum value of the field-effect mobility. The sample A3 in which the transistor of one embodiment was formed exhibited a field effect in the saturation region of the transistor. The minimum value of the field-effect mobility is preferably 30% or less, more preferably 30% or less, of the maximum value of the field-effect mobility. Preferably, the characteristic is 20% or less.
[0117] As described above, Sample A3 in which the transistor of one embodiment of the present invention was formed had a The difference between the minimum and maximum field-effect mobility in the saturated region is 15 cm 2 / Vs, which is an extremely low characteristic. In the region (above V and within 5 V), the transistor has high field-effect mobility. By using transistors as pixel transistors in organic EL displays, for example, This can provide current driving capability and high reliability.
[0118] <1-3. Evaluation of the shape of the mobility curve by device simulation> Next, let us consider the shape of the field-effect mobility curves of the transistors shown in Figures 1(A), 1(B), and 1(C). Since differences in the shape of the mobility curve were confirmed, the shape of the mobility curve was evaluated by device simulation. Ta.
[0119] In the device simulation, the factors that determine the shape of the mobility curve are: 1. 1. Temperature dependence of mobility, 2. Donor density distribution in the channel region, 3. Shallow doping in oxide semiconductor films Three factors of defect level density are assumed.
[0120] [1. Temperature Dependence of Mobility] In transistors using oxide semiconductor films, the field-effect mobility increases rapidly due to self-heating. The electron mobility (μ n The temperature dependence of ) is expressed by the following formula (5): will be done.
[0121]
number
[0122] In equation (5), μ n 300 is the electron mobility of the oxide semiconductor film at room temperature, and T L is a lattice As shown in formula (5), the transistor using the oxide semiconductor film The field-effect mobility of a gate electrode increases in proportion to the temperature T raised to the 1.5th power.
[0123] [2. Donor density distribution in the channel region] The transistors of Samples A1 to A3 fabricated above were formed under different conditions for forming oxide semiconductor films. Therefore, the donor density distribution in the channel region is different. The transistors have different effective channel lengths.
[0124] Here, the effective channel lengths of the transistors of Samples A1 to A3 are shown in FIG. I will explain.
[0125] FIG. 5 is a schematic diagram illustrating the concept of the effective channel length of a transistor.
[0126] In Figure 5, GE represents the gate electrode, GI represents the gate insulating film, and OS represents the oxide semiconductor film. , and an n-type region is formed in the oxide semiconductor film. The effective channel length of the transistor (L eff ) is expressed by the following equation (6).
[0127]
number
[0128] In formula (6), L g represents the gate length, and ΔL represents the reduction in channel length. .
[0129] The effective channel length of a transistor can be calculated, for example, by TLM (Transmission Linear Model). This can be obtained from a tion Line Model analysis.
[0130] In the following description, the effective channel length is calculated based on the above-mentioned effective channel length. We assumed a model in which the donor density gradually decreases over the channel region. The donor density in samples A1 to A3 decreases according to a Gaussian distribution. Schematic diagrams for explaining this are shown in Figs. 6(A), (B), and (C). Note that Fig. 6(A) shows the donor of sample A1. 6(B) shows the donor density of sample A2, and FIG. 6(C) shows the donor density of sample A3. , and are explanatory diagrams respectively.
[0131] In Figures 6(A), (B), and (C), GE represents the gate electrode, GI represents the gate insulating film, and OS The oxide semiconductor films shown in FIGS. In the membrane, the donor density is 5×10 18 cm -3 The above area is shown in gray, and the donor density is 1×10 16 cm -3 The following areas are shown in black:
[0132] From the results shown in Figures 6(A), (B), and (C), the effective channel length of sample A1 is estimated to be 2.0 μm. The effective channel length of sample A2 was estimated to be 1.2 μm, and the effective channel length of sample A3 was estimated to be 1.2 μm. In other words, ΔL of sample A1 was estimated to be 0 μm. The ΔL of sample A2 was estimated to be 0.4 μm, and the ΔL of sample A3 was estimated to be 0.6 μm. .
[0133] [3. Density of shallow defect states in oxide semiconductor films] Next, the density of shallow defect states (sDOS) in an oxide semiconductor film will be described. The sDOS of an oxide semiconductor film can be determined from the electrical characteristics of a transistor using the oxide semiconductor film. In the following, we evaluate the density of the interface states of the transistor and calculate the In addition to the density, the number of electrons trapped in the interface states N trap Considering this, A method for predicting the threshold leakage current will now be described.
[0134] Number of electrons trapped in the interface state N trap is, for example, the drain current of a transistor -Measurement of gate voltage (Id-Vg) and drain current-gate voltage (Id-Vg) characteristics The evaluation can be performed by comparing with the calculated value.
[0135] Figure 7 shows the calculated results for the source voltage Vs = 0V and the drain voltage Vd = 0.1V. The ideal Id-Vg characteristics obtained and the actually measured Id-Vg characteristics of the transistor are compared. Among the measurement results of the transistor, the drain current Id is easily measured at 1 × 10 -13 Only values above A are plotted.
[0136] Compared to the ideal Id-Vg characteristics calculated by calculation, the actual Id-Vg characteristics are The change in drain current Id with respect to g becomes gradual. This is because the energy at the bottom of the conduction band ( This is thought to be due to electrons being trapped in shallow interface states located near the interface. Here, the Fermi distribution function is used to estimate the trapping in shallow interface states (per unit area) , number of electrons per unit energy) N trap By taking into account Density N it can be estimated.
[0137] First, the electrons trapped in the interface trap states were measured using the schematic Id-Vg characteristics shown in Figure 8. Number of electrons N trap The dashed line indicates the trap level obtained by calculation. The dashed line shows the ideal Id-Vg characteristics without any offset. The change in gate voltage Vg when it changes from Id2 to Id3 is ΔV id The solid line represents the actual measurement. The solid line shows the Id-Vg characteristics of the transistor. When the drain current changes from Id1 to Id2, The change in gate voltage Vg is expressed as ΔV ex When the drain current is Id1 and Id2, The potentials at the target interfaces are φ it1 , φ it2 The change amount is Δφ it Tosu do.
[0138] In Figure 8, the actual measurement has a smaller slope than the calculation, so ΔV ex is always ΔV id Greater than At this time, ΔV ex and ΔV id The difference in the electron density traps electrons in shallow interface states. Therefore, the amount of charge change due to trapped electrons is ΔQ trap can be expressed by the following equation (7).
[0139]
number
[0140] C tg is the combined capacitance of the insulator and semiconductor per area. Also, ΔQ trap is a tiger Number of electrons (per unit area, per unit energy) N trap Using equation (8), It can also be expressed as, where q is the elementary charge.
[0141]
number
[0142] Equation (9) can be obtained by solving equations (7) and (8) simultaneously.
[0143]
number
[0144] Next, Δφ in Eq. (9) it By taking the limit of zero with respect to can.
[0145]
number
[0146] That is, using the ideal Id-Vg characteristics, the actually measured Id-Vg characteristics, and equation (10), Number of electrons trapped in the surface N trap It is possible to estimate the drain current. The relationship between the potential at the interface with the flow was calculated using the device simulator mentioned above. Therefore, it can be obtained.
[0147] Also, the number of electrons per unit area and unit energy, N trap and the density of interface states N it teeth The relationship is as shown in equation (11).
[0148]
number
[0149] where f(E) is the Fermi distribution function. N obtained from Eq. (10) trap The formula By fitting with (11), N it is determined. it The device that you set By calculation using a device simulator, we were able to obtain transfer characteristics including Id<0.1pA. Cut.
[0150] Next, equation (10) is applied to the measured Id-Vg characteristics shown in Figure 7, and N trap was extracted The results are shown by white circles in Figure 9. Here, the vertical axis of Figure 9 is the frequency of the field from the minimum conduction band Ec of the semiconductor. The energy Ef is the maximum value just below Ec. 11)N it Assuming the tail distribution of Equation (12), the dashed line in Figure 9 shows Well N trap can be fitted, and the peak value N t a =1.67×10 13 cm -2 eV -1 , characteristic width W ta =0.105 eV was obtained.
[0151]
number
[0152] Next, the obtained fitting curve of the interface state was calculated using a device simulator. The Id-Vg characteristics were calculated by feeding back the data shown in Figure 10. 0 (A), calculated for drain voltages Vd of 0.1 V and 1.8 V. Id-Vg characteristics and transistors when drain voltage Vd is 0.1V and 1.8V 10(B) shows the Id-Vg characteristics of the drain of FIG. 10 is a graph showing the logarithm of the input current Id.
[0153] The calculated curve and the plot of the measured values are almost identical. Therefore, it is possible to use the method for calculating the density of shallow defect states. It can be seen that the above method is quite valid.
[0154] [Mobility curve calculation results] The sDOS in the oxide semiconductor film described above affects the field-effect mobility curve. In particular, near the threshold voltage, electrons are trapped in the sDOS, changing the shape of the mobility curve. The sDOS in the oxide semiconductor film is expressed by the formula (12) ta and W ta and an oxide semiconductor film Thickness (t OS ) is expressed as a product of the above equation (12). The parameters used in the calculation are shown in Table 1.
[0155] [Table 1]
[0156] In this embodiment, W ta The mobility curves were calculated for different values of W ta The shape of the mobility curve when the value of is changed is shown in FIG. , N ta =2.5×10 19 cm -3 eV-1 And ΔL=0. Also, W ta to 0 .015eV, 0.02eV, 0.025eV, 0.03eV, 0.035eV, 0.0 The seven conditions were: 0.4 eV, 0.045 eV, and 0.4 eV.
[0157] As shown in Figure 11, the smaller the value of Wta, that is, the narrower the energy width of the sDOS, It can be seen that the rise of the mobility curve becomes steeper. The narrower the Vg, the more the peak value of the mobility curve shifts from the high Vg side to the low Vg side, and the more the peak value It is clear that it is declining.
[0158] Next, the donor density distributions of samples A1 to A3 shown in FIGS. 6(A), 6(B), and 6(C) and the donor density distributions of samples A1 to A3 shown in FIG. Based on the shape of the mobility curve shown in 1, the mobility curves of the models corresponding to samples A1 to A3 are The calculated mobility curve is shown in Figure 12.
[0159] FIG. 12 shows the calculation results of the mobility curves of the models corresponding to samples A1 to A3. In sample A1, N ta =3.0×10 19 cm -3 eV -1 Let ΔL=0, and W ta In addition, in the sample A2, N ta =3.0×10 19 cm -3 eV -1 ΔL=0.4μm, W ta was set to 0.035 eV. For sample A3, N ta =2.5×10 19 cm -3 eV -1 ΔL=0.6μm, W ta to 0. The energy was set to 025 eV.
[0160] The results shown in FIG. 12 are the mobility curves of Samples A1 to A3 shown in FIGS. 1(A), 1(B), and 1(C). This is thought to be a result that roughly reflects the shape of the line.
[0161] Thus, the shape of the field-effect mobility curve of the transistor is similar to that of sDOS. Therefore, the above-described samples A1 to A3 are oxide semiconductors. The value of sDOS in the body membrane may be different.
[0162] Therefore, in order to evaluate the sDOS in the oxide semiconductor films of Samples A1 to A3, Sample B1 Samples B1 to B3 were fabricated. Samples B1 to B3 differed only in the size of the transistors. The same fabrication method as for samples A1 to A3 was used.
[0163] The results of sDOS for samples B1 to B3 are shown in FIG. The size of the transistor was L / W=6 / 50 μm.
[0164] As shown in FIG. 13, the sDO in the oxide semiconductor film increases in the order of Sample B1, Sample B2, and Sample B3. The results showed that S was the largest. That is, the oxide semiconductor films of Sample A1, Sample A2, and Sample A3 were the largest in this order. The results show that there is a large amount of sDOS in the We can see that.
[0165] In addition, in all of the samples B1 to B3, the peak value of sDOS was 5× 10 12 cm -2 eV -1 This indicates that the sample has an extremely low sDOS. Note that the peak value of sDOS in the oxide semiconductor film is preferably 2.5×10 12 c m -2 eV -1 less than 1.5 × 10 12 cm -2 eV -1 Less than or even better Preferably 1.0 x 10 12 cm -2 eV -1 is less than.
[0166] In this way, by reducing the sDOS in the oxide semiconductor film, the rise of the mobility curve In addition, by reducing the sDOS in the oxide semiconductor film, it is possible to achieve a high V The peak value of the mobility curve on the g side can be shifted to the low Vg side, making the peak value smaller. That is, by reducing the sDOS in the oxide semiconductor film, The rise of the field effect mobility curve of the transistor can be made steeper, and the mobility curve The saturation of the
[0167] <1-4. Components of a transistor> Next, the components of the transistors shown in FIGS. 4(A), 4(B), and 4(C) will be described in detail. .
[0168] [substrate] The substrate 102 is made of a material that has heat resistance enough to withstand the heat treatment during the manufacturing process. It is possible.
[0169] Specifically, non-alkali glass, soda-lime glass, potash glass, crystal glass, Quartz, sapphire, or the like can be used. Alternatively, an inorganic insulating film can be used. Examples of inorganic insulating films include silicon oxide films, silicon nitride films, silicon oxynitride films, Examples include an aluminum oxide film.
[0170] The alkali-free glass may have a thickness of 0.2 mm or more and 0.7 mm or less. Alternatively, the above thickness may be achieved by polishing the alkali-free glass.
[0171] In addition, alkali-free glass is available in 6th generation (1500mm x 1850mm) and 7th generation. (1870mm x 2200mm), 8th generation (2200mm x 2400mm), 9th generation (2400mm x 2800mm), 10th generation (2950mm x 3400mm) etc. This allows the use of a large glass substrate, making it possible to manufacture a large display device. can be done.
[0172] The substrate 102 may be a single crystal semiconductor substrate made of silicon or silicon carbide, or a polycrystalline A semiconductor substrate, a compound semiconductor substrate such as silicon germanium, an SOI substrate, or the like may also be used. .
[0173] Alternatively, an inorganic material such as a metal may be used as the substrate 102. Examples of the material include stainless steel and aluminum.
[0174] The substrate 102 is made of an organic material such as resin, resin film, or plastic. The resin film may be polyester, polyolefin, polyamide (nano), or the like. Iron, aramid, etc.), polyimide, polycarbonate, polyurethane, acrylic resin, Epoxy resin, polyethylene terephthalate (PET), polyethylene naphthalate (P EN), polyethersulfone (PES), or silicone with siloxane bonds Examples of resins include those having the above properties.
[0175] Alternatively, the substrate 102 may be made of a composite material that combines an inorganic material and an organic material. The composite material is a material made by bonding a metal plate or a thin glass plate to a resin film. composite materials, fibrous metal, particulate metal, fibrous glass, or particulate glass. Materials dispersed in an oil film, or fibrous resin or particulate resin dispersed in inorganic materials Materials, etc.
[0176] The substrate 102 is at least capable of supporting a film or layer formed thereon or therebelow. Any suitable film may be used, and the film may be one or more of an insulating film, a semiconductor film, and a conductive film. stomach.
[0177] [First insulating film] The insulating film 104 can be formed by sputtering, CVD, evaporation, pulsed laser deposition ( The insulating film 104 can be formed by appropriately using a photo-induced laser deposition (PLD) method, a printing method, a coating method, or the like. For example, an oxide insulating film or a nitride insulating film may be formed as a single layer or a stacked layer. Note that in order to improve the interface characteristics with the oxide semiconductor film 108, In this case, at least a region in contact with the oxide semiconductor film 108 is preferably formed using an oxide insulating film. It is also preferable to use an oxide insulating film that releases oxygen by heating as the insulating film 104. Then, oxygen contained in the insulating film 104 is transferred to the oxide semiconductor film 108 by heat treatment. It is possible.
[0178] The thickness of the insulating film 104 is 50 nm or more, or 100 nm or more and 3000 nm or less, or The thickness of the insulating film 104 can be set to 200 nm or more and 1000 nm or less. This can increase the amount of oxygen released from the insulating film 104 and also increase the The interface state at the interface with the conductor film 108 and the channel region 1 of the oxide semiconductor film 108 It is possible to reduce the oxygen vacancies contained in 08i.
[0179] The insulating film 104 may be, for example, silicon oxide, silicon oxynitride, silicon nitride oxide, or nitride. silicon oxide, aluminum oxide, hafnium oxide, gallium oxide or Ga-Zn oxide The insulating film may be formed as a single layer or a stacked layer. The layer structure 104 is a stack of a silicon nitride film and a silicon oxynitride film. The insulating film 104 has a laminated structure, with a silicon nitride film on the lower layer and an oxynitride film on the upper layer. By using a silicon film, oxygen can be efficiently introduced into the oxide semiconductor film 108. Cut.
[0180] [Oxide semiconductor film] The oxide semiconductor film 108 will be described in detail in Embodiment 2.
[0181] [Second insulating film] The insulating film 110 supplies oxygen to the oxide semiconductor film 108, particularly to the channel region 108i. For example, the insulating film 110 may be a single layer of an oxide insulating film or a nitride insulating film. Alternatively, the oxide semiconductor film 108 may be formed by stacking the oxide semiconductor film 108 and the oxide semiconductor film 109. In order to achieve this, the insulating film 110 has a region in contact with the oxide semiconductor film 108. The insulating film 110 is preferably formed using an oxide insulating film. Silicon oxide nitride, silicon nitride oxide, silicon nitride, or the like may be used.
[0182] The thickness of the insulating film 110 is 5 nm or more and 400 nm or less, or 5 nm or more and 300 nm or less. The thickness can be 10 nm or less, or 10 nm or more and 250 nm or less.
[0183] Furthermore, it is preferable that the insulating film 110 has few defects. The signal observed by ESR (Electron Spin Resonance) For example, the signal above is observed at a g value of 2.001. The E' center is an electron-doped ion that occurs in the dangling bond of silicon. The insulating film 110 has a spin density due to the E' center of 3×10 17 spi ns / cm 3 Less than or equal to 5 x 10 16 spins / cm 3 Silicon oxide is less than A silicon oxynitride film or a silicon nitride film may be used.
[0184] In addition to the above signals, the insulating film 110 also contains signals due to nitrogen dioxide (NO2). The signal is divided into three signals depending on the nuclear spin of N. The g value of each is between 2.037 and 2.039 (first signal). , g value is 2.001 or more and 2.003 or less (second signal), and g value is 1.96 It is observed between 4 and 1.966 (referred to as the third signal).
[0185] For example, the insulating film 110 may have a spin density of 1×10 1 7 spins / cm 3 More than 1×10 18 spins / cm 3 When an insulating film having a thickness of less than It is suitable.
[0186] In addition, nitrogen oxides (NO x ) creates a level in the insulating film 110 The level is located within the energy gap of the oxide semiconductor film 108. Therefore, nitrogen oxides (NOx) diffuse to the interface between the insulating film 110 and the oxide semiconductor film 108. When this happens, the level may trap electrons on the insulating film 110 side. The trapped electrons remain near the interface between the insulating film 110 and the oxide semiconductor film 108. Therefore, the insulating film 11 When a film containing a small amount of nitrogen oxide is used, the threshold voltage of the transistor is The shift can be reduced.
[0187] Nitrogen oxides (NO x ) is released in a small amount, for example, a silicon oxynitride film. The silicon oxynitride film can be analyzed by thermal desorption spectroscopy (TDS). Thermal Desorption Spectroscopy (DSS) revealed that nitrogen oxides (NO x ) is a membrane that releases more ammonia than water, and typically Output is 1 x 10 18 cm -3 5x10 or more 19 cm -3 The above is the ammo The amount of Ni release is higher when the temperature of the heat treatment in TDS is 50°C or higher and 650°C or lower, or when the temperature is 50 The total amount is in the range of ℃ to 550℃.
[0188] Nitrogen oxides (NO x ) reacts with ammonia and oxygen during heat treatment, By using an insulating film that releases a large amount of monoxide, x ) is reduced.
[0189] When the insulating film 110 was analyzed by SIMS, the nitrogen concentration in the film was 6×10 20 ato ms / cm 3 It is preferable that the following is true:
[0190] The insulating film 110 is made of hafnium silicate (HfSiO x ), nitrogen is added Hafnium silicate (HfSi x O y N z ), nitrogen-doped hafnium aluminate (HfAl x O y N z ), high-k materials such as hafnium oxide may also be used. The use of this high-k material can reduce gate leakage of transistors.
[0191] [Third insulating film] The insulating film 116 contains nitrogen or hydrogen. The insulating film 116 also contains fluorine. The insulating film 116 may be, for example, a nitride insulating film. Examples include silicon nitride, silicon nitride oxide, silicon oxynitride, silicon nitride fluoride, The insulating film 116 can be formed using silicon fluoride nitride or the like. is 1 x 10 22 atoms / cm 3 The insulating film 116 is preferably formed of an acid. The source region 108s and the drain region 108d of the nitride semiconductor film 108 are in contact with each other. Therefore, the impurities in the source region 108s and the drain region 108d that are in contact with the insulating film 116 The (nitrogen or hydrogen) concentration increases, and the source region 108s and the drain region 108d The carrier density can be increased.
[0192] [Fourth insulating film] The insulating film 118 can be an oxide insulating film. For example, a stacked film of an oxide insulating film and a nitride insulating film can be used. For example, silicon oxide, silicon oxynitride, silicon nitride oxide, aluminum oxide, Hafnium oxide, gallium oxide, Ga-Zn oxide, or the like may be used.
[0193] The insulating film 118 functions as a barrier film against hydrogen, water, and the like from the outside. It is preferable that
[0194] The thickness of the insulating film 118 is 30 nm or more and 500 nm or less, or 100 nm or more and 400 nm or less. m or less.
[0195] [Fifth insulating film] The insulating film 122 may be formed using an inorganic or organic material as long as it has insulating properties. The inorganic material may be a silicon oxide film, a silicon oxynitride film, or a silicon nitride oxide film. , silicon nitride film, aluminum oxide film, aluminum nitride film, etc. Examples of the material include photosensitive resin materials such as acrylic resin and polyimide resin. can be done.
[0196] [Conductive film] The conductive films 106, 112, 120a, and 120b are formed by sputtering or vacuum deposition. It can be formed by using a pulsed laser deposition (PLD) method, a thermal CVD method, etc. The conductive films 106, 112, 120a, and 120b are made of conductive metal films, visible light If a conductive film having a function of reflecting visible light or a conductive film having a function of transmitting visible light is used, good.
[0197] Conductive metal films include aluminum, gold, platinum, silver, copper, chromium, tantalum, Titanium, molybdenum, tungsten, nickel, iron, cobalt, palladium or manganese Alternatively, a material containing the above-mentioned metal element can be used. An alloy containing the metal may also be used.
[0198] Specifically, the conductive metal film may be a two-layer structure in which a copper film is laminated on a titanium film. Two-layer structure with copper film laminated on titanium nitride film, two-layer structure with copper film laminated on tantalum nitride film A three-layer structure is used, in which a copper film is laminated on a titanium film, and a titanium film is formed on top of that. In particular, by using a conductive film containing copper, the resistance can be reduced. Furthermore, the conductive film containing copper element is preferably an alloy film containing copper and manganese. The alloy film is suitable because it can be processed using a wet etching method. .
[0199] The conductive films 106, 112, 120a, and 120b are made of tantalum nitride films. The tantalum nitride film is preferably conductive and has high resistance to copper or hydrogen. Furthermore, tantalum nitride film has excellent barrier properties because it releases less hydrogen from itself. Therefore, a metal film in contact with the oxide semiconductor film 108 or a metal film near the oxide semiconductor film 108 It can be most suitably used as such.
[0200] In addition, a conductive polymer or a conductive high polymer is used as the conductive film having the above-mentioned conductivity. That's fine.
[0201] The conductive film having the above-mentioned function of reflecting visible light may be made of gold, silver, copper, or para- In particular, conductive materials containing silver can be used. The use of a film is preferable because it can increase the reflectance in visible light.
[0202] The conductive film having the above-mentioned function of transmitting visible light may be formed of indium, tin, zinc, A material containing an element selected from gallium or silicon can be used. are In oxide, Zn oxide, In-Sn oxide (also called ITO), In-Sn-Si oxide (also called ITSO), In-Zn oxide, In-Ga-Zn oxide, etc. do.
[0203] The conductive film having the above-mentioned function of transmitting visible light may be made of graphene or graphene. A film containing graphene oxide may be used as the film containing graphene. and reducing the graphene oxide-containing film to form a graphene-containing film. The reduction method can be achieved by applying heat or by using a reducing agent. can be done.
[0204] The conductive films 112, 120a, and 120b can be formed by electroless plating. Materials that can be formed by the electroless plating method include, for example, Cu, Ni, Al, One or more selected from Au, Sn, Co, Ag, and Pd may be used. In particular, when Cu or Ag is used, the resistance of the conductive film can be reduced. Therefore, it is preferable.
[0205] Furthermore, when a conductive film is formed by electroless plating, the constituent elements of the conductive film tend to diffuse outward. In order to prevent the diffusion of the conductive film, a diffusion prevention film may be formed under the conductive film. A seed layer may be formed between the film and the conductive film on which the conductive film can be grown. The diffusion prevention film can be formed by, for example, sputtering. The diffusion prevention film may be, for example, a tantalum nitride film or a titanium nitride film. The seed layer can be formed by electroless plating. The seed layer may be made of a conductive film material that can be formed by electroless plating. Materials similar to those used for the stencil printing can be used.
[0206] The conductive film 112 is formed using an oxide semiconductor such as In-Ga-Zn oxide. When nitrogen or hydrogen is supplied from the insulating film 116, the oxide semiconductor In other words, the oxide semiconductor has a high carrier density. Therefore, oxide semiconductors function as gate electrodes. It can be used as such.
[0207] For example, the conductive film 112 may have a single layer structure of an oxide conductor (OC) or a single layer structure of a metal film. Alternatively, a laminated structure of an oxide conductor (OC) and a metal film may be used.
[0208] The conductive film 112 may have a single-layer structure of a metal film having a light-shielding property or an oxide conductor ( When a laminated structure of an OC and a metal film having a light-shielding property is used, a layer formed below the conductive film 112 This is preferable because the channel region 108i that is to be covered by the conductive film 11 can be shielded from light. 2. A laminate of an oxide semiconductor or oxide conductor (OC) and a metal film having a light-shielding property. When using this structure, a metal film (e.g., a thin film of a metal oxide) is formed on an oxide semiconductor or an oxide conductor (OC). By forming a metal film, the constituent elements in the metal film can be converted into an oxide semiconductor. or diffusion into the oxide conductor (OC) side, resulting in low resistance, or damage during the deposition of the metal film (for example, The resistance is reduced due to the presence of oxide semiconductor in the metal film. Alternatively, oxygen in the oxide conductor (OC) diffuses, forming oxygen vacancies and resulting in low resistance. do.
[0209] The thickness of the conductive films 106, 112, 120a, and 120b is 30 nm or more and 500 nm or less. or less, or from 100 nm to 400 nm.
[0210] <1-5. Transistor configuration example 2> Next, regarding the transistors having different structures from those shown in FIGS. 4A, 4B, and 4C, the transistors shown in FIGS. This will be explained using FIG.
[0211] 14(A) and 14(B) are cross-sectional views of the transistor 100B, and FIGS. 15(A) and 15(B) are cross-sectional views of the transistor 100B. 16A and 16B are cross-sectional views of the transistor 100C, and FIGS. 16A and 16B are cross-sectional views of the transistor 100D. 10B, 10C, and 10D. The top view of the transistor 100D is the same as that of the transistor 100A shown in FIG. , the explanation here will be omitted.
[0212] The transistor 100B shown in FIGS. 14A and 14B has a stacked structure of a conductive film 112, a conductive film The shape of the insulating film 110 and the shape of the insulating film 112 are different from those of the transistor 100A.
[0213] The conductive film 112 of the transistor 100B is a conductive film 112_1 on the insulating film 110 and a conductive film 112_2 on the insulating film 110. For example, the conductive film 112_1 may be made of an acid. By using a nitride conductive film, excess oxygen can be added to the insulating film 110. The oxide conductive film is formed by sputtering in an atmosphere containing oxygen gas. The oxide conductive film may be, for example, an oxide film containing indium and tin. oxides containing tungsten and indium; oxides containing tungsten, indium, and zinc oxides containing titanium and indium; oxides containing titanium, indium, and tin oxides containing indium and zinc; oxides containing silicon, indium, and tin; Examples of suitable oxides include oxides containing indium, gallium, and zinc.
[0214] 14B, in the opening 143, the conductive film 112_2 and the conductive When the opening 143 is formed, the conductive film 112_1 is connected to the conductive film 106. After forming the hole, an opening 143 is formed, thereby forming the shape shown in FIG. 14(B). When an oxide conductive film is used for the conductive film 112_1, the conductive film 112_2 and the conductive film 112_3 can be formed. By using a structure in which the conductive film 112 and the conductive film 106 are connected, the contact resistance between the conductive film 112 and the conductive film 106 can be reduced. It is possible.
[0215] The conductive film 112 and the insulating film 110 of the transistor 100B have a tapered shape. More specifically, the lower end of the conductive film 112 is formed outside the upper end of the conductive film 112. The lower end of the insulating film 110 is formed outside the upper end of the insulating film 110. The lower end of the conductive film 112 is formed at approximately the same position as the upper end of the insulating film 110 .
[0216] The conductive film 112 and the insulating film 110 of the transistor 100B are tapered, Compared with the case where the conductive film 112 and the insulating film 110 of the transistor 100A are rectangular, This is preferable because it can improve the coverage of 16.
[0217] The other configurations of the transistor 100B are the same as those of the transistor 100A shown above. and has the same effect.
[0218] The transistor 100C shown in FIGS. 15A and 15B has a stacked structure of a conductive film 112, a conductive film The shape of the insulating film 110 and the shape of the insulating film 112 are different from those of the transistor 100A.
[0219] The conductive film 112 of the transistor 100C is a conductive film 112_1 on the insulating film 110 and a conductive film 112_2 on the insulating film 110. The conductive film 112_2 is formed on the conductive film 112_1. For example, the conductive film 112_1 and the conductive film 112_2 are formed on the outer side of the upper end of the conductive film 112_1. The film 112_2 and the insulating film 110 are processed using the same mask, and the conductive film 112_2 is wet The conductive film 112_1 and the insulating film 110 are dry-etched by etching. By processing, the above structure can be obtained.
[0220] In addition, by using the structure of the transistor 100C, the region 1 The region 108f may be formed between the channel region 108i and the source region 108i. 108s and between the channel region 108i and the drain region 108d.
[0221] The region 108f functions as either a high resistance region or a low resistance region. The resistance region has a resistance equivalent to that of the channel region 108i and is a conductive region that functions as a gate electrode. This is the region where the film 112 does not overlap. When the region 108f is a high resistance region, the region 108f is This functions as a so-called offset region. When the region 108f functions as an offset region, In order to suppress the decrease in the on-current of the transistor 100C, the channel length (L ) direction, the region 108f may be set to 1 μm or less.
[0222] The low resistance region is a region having a resistance lower than that of the channel region 108i and a resistance lower than that of the source region 10 The region 108f is a low-resistance region. In this case, the region 108f is a so-called LDD (Lightly Doped Drain) region. When the region 108f functions as an LDD region, the drain This allows for the relaxation of the electric field in the drain region, thereby reducing the threshold voltage of the transistor due to the electric field in the drain region. This can reduce fluctuations in the value voltage.
[0223] When the region 108f is used as an LDD region, for example, the insulating film 116 is 8f is supplied with one or more of nitrogen, hydrogen, and fluorine, or the insulating film 110 and the conductive film 11 By adding an impurity element from above the conductive film 112_1 using the conductive film 112_1 as a mask, The impurities pass through the conductive film 112_1 and the insulating film 110 and are added to the oxide semiconductor film 108. It can be formed by
[0224] 15(B), in the opening 143, the conductive film 112_2 and the conductive The membrane 106 is connected.
[0225] The other configurations of the transistor 100C are the same as those of the transistor 100A shown above. and has the same effect.
[0226] The transistor 100D shown in FIGS. 16A and 16B has a stacked structure of a conductive film 112, a conductive film The shape of the insulating film 110 and the shape of the insulating film 112 are different from those of the transistor 100A.
[0227] The conductive film 112 of the transistor 100D is a conductive film 112_1 on the insulating film 110 and a conductive film 112_2 on the insulating film 110. The conductive film 112_2 is formed on the conductive film 112_1. The insulating film 110 is formed on the outer side of the lower end of the conductive film 112_2. For example, the conductive film 112_1 and the conductive film 112_2 are formed on the outer side of the lower end of the conductive film 112_1. The conductive film 112_2 and the insulating film 110 are processed using the same mask. 12_1 is processed by wet etching, and the insulating film 110 is processed by dry etching. By performing this process, the above structure can be achieved.
[0228] In addition, like the transistor 100C, the transistor 100D has an oxide semiconductor film 1 A region 108f may be formed in the SiO2 layer. The region 108f may be a channel region 108i. and the source region 108s, and between the channel region 108i and the drain region 108d. is formed.
[0229] 16(B), in the opening 143, the conductive film 112_2 and the conductive The membrane 106 is connected.
[0230] The other configurations of the transistor 100D are the same as those of the transistor 100A shown above. and has the same effect.
[0231] <1-6. Transistor configuration example 3> Next, regarding the configuration different from that of the transistor 100A shown in FIGS. 4A, 4B, and 4C, 17 to 21 will be used to explain this.
[0232] 17(A) and 17(B) are cross-sectional views of the transistor 100E, and FIGS. 18(A) and 18(B) are cross-sectional views of the transistor 100E. 19A and 19B are cross-sectional views of the transistor 100G. 20A and 20B are cross-sectional views of a transistor 100H, and FIG. 21 1A and 1B are cross-sectional views of a transistor 100J. Transistor 100F, transistor 100G, transistor 100H, and transistor The top view of the transistor 100J is the same as that of the transistor 100A shown in FIG. , the explanation here will be omitted.
[0233] Transistor 100E, transistor 100F, transistor 100G, transistor The transistor 100H and the transistor 100J are the same as the transistor 100A shown above, except that they are oxide semiconductor The structure of the film 108 is different. Other configurations are the same as the transistor 100A shown above. It has the same configuration and produces the same effects.
[0234] The oxide semiconductor film 108 included in the transistor 100E shown in FIGS. The oxide semiconductor film 108_1 on the insulating film 104 and the oxide semiconductor film 108_1 on the oxide semiconductor film 108_1 an oxide semiconductor film 108_2 and an oxide semiconductor film 108_3 on the oxide semiconductor film 108_2; The channel region 108i, the source region 108s, and the drain region 108d are The oxide semiconductor film 108_1, the oxide semiconductor film 108_2, and the oxide semiconductor film 108_3 are respectively It has a three-layer laminated structure of 108_3.
[0235] The oxide semiconductor film 108 included in the transistor 100F illustrated in FIGS. The oxide semiconductor film 108_2 on the insulating film 104 and the oxide semiconductor film 108_2 The semiconductor layer 108_3 includes a channel region 108i, a source region 108s, and The drain region 108d is formed by the oxide semiconductor film 108_2 and the oxide semiconductor film 108_3. It has a two-layer laminated structure of 08_3.
[0236] The oxide semiconductor film 108 included in the transistor 100G illustrated in FIGS. The oxide semiconductor film 108_1 on the insulating film 104 and the oxide semiconductor film 108_1 on the oxide semiconductor film 108_1 The semiconductor layer 108_2 also includes a channel region 108i, a source region 108s, and The drain region 108d is formed by the oxide semiconductor film 108_1 and the oxide semiconductor film 108_2. It has a two-layer laminated structure of 08_2.
[0237] The oxide semiconductor film 108 included in the transistor 100H illustrated in FIGS. The oxide semiconductor film 108_1 on the insulating film 104 and the oxide semiconductor film 108_1 on the oxide semiconductor film 108_1 an oxide semiconductor film 108_2 and an oxide semiconductor film 108_3 on the oxide semiconductor film 108_2; The channel region 108i is formed by the oxide semiconductor film 108_1 and the oxide semiconductor film 108 The source region 108s and the oxide semiconductor film 108_2 are stacked. The drain region 108d is formed of the oxide semiconductor film 108_1 and the oxide semiconductor film 108_2, respectively. The transistor 100H has a two-layer stack structure of 108_2. In the cross section in the direction perpendicular to the plane, the oxide semiconductor film 108_3 is It covers the side surface of the semiconductor film 108_2.
[0238] The oxide semiconductor film 108 included in the transistor 100J illustrated in FIGS. 21A and 21B is an insulating film. The oxide semiconductor film 108_2 on the insulating film 104 and the oxide semiconductor film 108_2 The channel region 108i includes the oxide semiconductor film 108_3. 2 and an oxide semiconductor film 108_3, and The drain region 108d has a single-layer structure of the oxide semiconductor film 108_2. In the cross section of the transistor 100J in the channel width (W) direction, the oxide semiconductor film 108 The oxide semiconductor film 108_3 covers the side surface of the oxide semiconductor film 108_2.
[0239] The side surface or the vicinity of the channel region 108i in the channel width (W) direction is processed. Damage in the Therefore, even if the channel region 108i is substantially intrinsic, When stress such as an electric field is applied, the channel width ( The side surface or its vicinity in the W direction is activated and tends to become a low-resistance (n-type) region. When the side surface of the channel region 108i in the channel width (W) direction or its vicinity is an n-type region, Since the n-type region serves as a path for carriers, a parasitic channel may be formed.
[0240] Therefore, in the transistor 100H and the transistor 100J, the channel region The channel region 108i has a stacked structure, and the side surface of the channel region 108i in the channel width (W) direction is By using this structure, the side surface of the channel region 108i is covered with one of the layers. or suppressing defects on or near the side of the channel region 108i. This makes it possible to reduce the adhesion of impurities to the substrate.
[0241] [Band structure] Here, the insulating film 104, the oxide semiconductor films 108_1, 108_2, and 108_3, and the insulating film 104 The band structure of the insulating film 110, the insulating film 104, the oxide semiconductor films 108_2 and 108_3, and The band structure of the insulating film 110, the insulating film 104, the oxide semiconductor films 108_1 and 108_2, and the The band structure of 2 will be explained using Figures 22(A), (B), and (C). A), (B), and (C) are band structures in the channel region 108i.
[0242] FIG. 22A shows the insulating film 104, the oxide semiconductor films 108_1, 108_2, and 108_3. 2 is an example of a band structure in the thickness direction of a laminated structure having the insulating film 110. 2(B) shows the insulating film 104, the oxide semiconductor films 108_2 and 108_3, and the insulating film 110. FIG. 22(C) shows an example of a band structure in the film thickness direction of a laminated structure having an insulating film. 104, a stacked structure including oxide semiconductor films 108_1 and 108_2, and an insulating film 110. This is an example of a band structure in the film thickness direction. For ease of understanding, the band structure is shown as an insulating film. 104, the oxide semiconductor films 108_1, 108_2, 108_3, and the insulating film 110 The energy level (Ec) at the lower band edge is shown.
[0243] 22(A) shows a case where silicon oxide films are used as the insulating films 104 and 110, and oxide semiconductor films are used as the insulating films 104 and 110. The metal oxide film 108_1 has an atomic ratio of In:Ga:Zn=1:3:2. An oxide semiconductor film formed using a metal target was used as the oxide semiconductor film 108_2. A metal oxide target with an atomic ratio of In:Ga:Zn=4:2:4.1 was used. The oxide semiconductor film 108_3 is formed by using an oxide semiconductor film formed by adding an atom of a metal element. Oxide formed using a metal oxide target with a numerical ratio of In:Ga:Zn=1:3:2 FIG. 1 is a band diagram of a configuration using a semiconductor film.
[0244] 22(B) shows a case where silicon oxide films are used as the insulating films 104 and 110, and an oxide semiconductor film is used as the insulating film. The conductor film 108_2 is made of a metal having an atomic ratio of In:Ga:Zn=4:2:4.1. The oxide semiconductor film 108_3 is formed using an oxide semiconductor film formed using an oxide target. A metal oxide target with an atomic ratio of metal elements of In:Ga:Zn=1:3:2 was used. FIG. 10 is a band diagram of a structure using an oxide semiconductor film formed by
[0245] 22(C) shows a case where silicon oxide films are used as the insulating films 104 and 110, and an oxide semiconductor film is used as the insulating film. The metal oxide film 108_1 has an atomic ratio of In:Ga:Zn=1:3:2. An oxide semiconductor film formed using a metal target was used as the oxide semiconductor film 108_2. A metal oxide target with an atomic ratio of In:Ga:Zn=4:2:4.1 was used. A band structure using an oxide semiconductor film formed by Figure.
[0246] As shown in FIG. 22A, in the oxide semiconductor films 108_1, 108_2, and 108_3, The energy level at the bottom of the conduction band changes gradually as shown in Figure 22(B). As shown, the energy level of the conduction band minimum in the oxide semiconductor films 108_2 and 108_3 is As shown in FIG. 22C, the oxide semiconductor films 108_1 and 1 In O8_2, the energy level at the bottom of the conduction band changes smoothly. It can be said that the band structure changes continuously or is a continuous junction. For this purpose, the interface between the oxide semiconductor film 108_1 and the oxide semiconductor film 108_2 or the oxide At the interface between the semiconductor film 108_2 and the oxide semiconductor film 108_3, trap centers and recombination Assume that there are no impurities that form defect levels such as coalescence centers.
[0247] In order to form a continuous junction in the oxide semiconductor films 108_1, 108_2, and 108_3, A multi-chamber deposition system (sputtering system) equipped with a load lock chamber was used. It is necessary to laminate each film successively without exposing it to the atmosphere.
[0248] By using the structure shown in FIGS. 22A, 22B, and 22C, the oxide semiconductor film 108_2 is formed in a well. In a transistor using the above stacked structure, the channel region becomes an oxide semiconductor (well). It can be seen that it is formed on the conductive film 108_2.
[0249] Note that by providing the oxide semiconductor films 108_1 and 108_3, defect states can be reduced by It can be placed farther away from the semiconductor film 108_2.
[0250] In addition, the defect level is at the bottom of the conduction band of the oxide semiconductor film 108_2 which functions as a channel region. The energy level (Ec) can be farther from the vacuum level, and electrons accumulate in the defect level. When electrons accumulate in the defect level, they become a fixed negative charge. Therefore, the threshold voltage of the transistor is shifted in the positive direction. is closer to the vacuum level than the energy level (Ec) of the conduction band minimum of the oxide semiconductor film 108_2. By doing so, electrons are less likely to accumulate in the defect level. This increases the on-state current of the transistor and also increases the field-effect mobility. can be increased.
[0251] The oxide semiconductor films 108_1 and 108_3 are more conductive than the oxide semiconductor film 108_2. The energy level of the bottom of the conduction band is close to the vacuum level. The energy levels of the conduction band minimums of the oxide semiconductor films 108_1 and 108_3 are The difference between the energy levels is 0.15 eV or more, or 0.5 eV or more and 2 eV or less, That is, the electron affinity of the oxide semiconductor films 108_1 and 108_3 is The difference between the electron affinity of the oxide semiconductor film 108_2 and the electron affinity of the oxide semiconductor film 108_2 is 0.15 eV or more, or 0. It is 5 eV or more and 2 eV or less, or 1 eV or less.
[0252] With such a structure, the oxide semiconductor film 108_2 serves as a main current path. That is, the oxide semiconductor film 108_2 functions as a channel region. The films 108_1 and 108_3 function as oxide insulating films. The films 108_1 and 108_3 constitute the oxide semiconductor film 108_2 in which a channel region is formed. It is preferable to use an oxide semiconductor film formed of one or more metal elements. By using such a structure, the interface between the oxide semiconductor film 108_1 and the oxide semiconductor film 108_2, Alternatively, the oxide semiconductor film 108_2 and the oxide semiconductor film 108_3 may be diffused at the interface between them. Therefore, the movement of carriers is not hindered at the interface, and therefore, The field effect mobility of the transistor increases.
[0253] The oxide semiconductor films 108_1 and 108_3 function as part of a channel region. To prevent this, a material with sufficiently low electrical conductivity is used. The conductive films 108_1 and 108_3 are each made of oxide insulating material in view of their physical properties and / or functions. Alternatively, the oxide semiconductor films 108_1 and 108_3 may be formed by using a material having a high electron affinity (vacuum the energy level difference between the conduction band minimum and the conduction band minimum) is smaller than that of the oxide semiconductor film 108_2, The energy level of the conduction band minimum is the same as that of the oxide semiconductor film 108_2. The material with a difference (band offset) is used. In order to suppress the difference in threshold voltage depending on the thickness of the oxide semiconductor film 108, The energy levels of the conduction band minimums of the oxide semiconductor film 108_1 and 108_3 are higher than the conduction band minimum of the oxide semiconductor film 108_2. It is preferable to use a material whose energy level is closer to the vacuum level than the lower energy level. For example, oxide The energy level of the conduction band minimum of the semiconductor film 108_2 and the oxide semiconductor films 108_1 and 108_2 are The difference in energy level between the conduction band minimum of 8_3 and the It is preferable that the above is set.
[0254] The oxide semiconductor films 108_1 and 108_3 each contain a spinel crystal structure. It is preferable that the oxide semiconductor films 108_1 and 108_3 do not contain spinel-type crystals. When the spinel type crystal structure is included, the conductive film 120 The constituent elements of the oxide semiconductor film 108_2 may diffuse into the oxide semiconductor film 108_2. When the oxide semiconductor films 108_1 and 108_3 are CAAC-OS films, which will be described later, This is preferable because it increases the blocking properties of the constituent elements of 120a and 120b, such as copper.
[0255] In this embodiment, the oxide semiconductor films 108_1 and 108_3 are made of a metal The atomic ratio of the elements was In:Ga:Zn=1:3:2. However, the present invention is not limited to this. The compound semiconductor films 108_1 and 108_3 are made of In:Ga:Zn=1:1:1 [atomic ratio] ], In:Ga:Zn=1:1:1.2[atomic ratio], In:Ga:Zn=1:3:4[ Atomic ratio], In:Ga:Zn=1:3:6 [Atomic ratio], In:Ga:Zn=1:4: 5 [atomic ratio], In:Ga:Zn=1:5:6 [atomic ratio], or In:Ga:Zn Oxide semiconductor film formed using a metal oxide target with an atomic ratio of 1:10:1 Alternatively, the oxide semiconductor films 108_1 and 108_3 may be formed using a metal element. Oxide semiconductors formed using a metal oxide target with an atomic ratio of Ga:Zn=10:1 In this case, the oxide semiconductor film 108_2 may have an atomic ratio of metal elements of Oxide semiconductor formed using a metal oxide target with an In:Ga:Zn=1:1:1 ratio The oxide semiconductor films 108_1 and 108_3 are formed by using a Ga:Z When an oxide semiconductor film formed using a metal oxide target of n=10:1 is used, The energy level of the bottom of the conduction band of the oxide semiconductor film 108_2 and the energy level of the oxide semiconductor film 108_1, The difference in energy level between the conduction band minimum of 108_3 and that of 108_3 can be made 0.6 eV or more. This is therefore preferable.
[0256] Note that the oxide semiconductor films 108_1 and 108_3 are made of In:Ga:Zn=1:1:1 When a metal oxide target having an atomic ratio of 108 is used, the oxide semiconductor films 108_1 and 108 _3 is the case where In:Ga:Zn=1:β1(0<β1≦2):β2(0<β2≦2) In addition, the oxide semiconductor films 108_1 and 108_3 may be formed of In:Ga:Zn=1 When a metal oxide target having an atomic ratio of 1:3:4 is used, the oxide semiconductor film 108_1 , 108_3 is In:Ga:Zn=1:β3(1≦β3≦5):β4(2≦β4≦6) In addition, the oxide semiconductor films 108_1 and 108_3 may be formed of In:Ga: When a metal oxide target with an atomic ratio of Zn=1:3:6 is used, the oxide semiconductor film 1 08_1 and 108_3 are In:Ga:Zn=1:β5(1≦β5≦5):β6(4≦β 6≦8).
[0257] This embodiment may be combined, at least in part, with other embodiments described in this specification. It can be implemented in combination.
[0258] (Embodiment 2) In this embodiment, a composition of an oxide semiconductor film that can be used in one embodiment of the present invention will be described. The structure of the oxide semiconductor film and the like will be described with reference to FIGS.
[0259] <2-1. Composition of oxide semiconductor film> First, the composition of the oxide semiconductor film will be described.
[0260] The oxide semiconductor film preferably contains at least indium or zinc. In addition to these, aluminum, gallium, and zinc are preferably contained. It is preferable that the alloy contains boron, silicon, or yttrium. , titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium Choose from aluminum, neodymium, hafnium, tantalum, tungsten, or magnesium. The composition may contain one or more of the above-mentioned compounds.
[0261] Here, the case where the oxide semiconductor film contains indium, the element M, and zinc is considered. The element M is aluminum, gallium, yttrium, tin, or the like. Other elements that can be used include boron, silicon, titanium, iron, nickel, and germanium. Zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum However, the element M may be a combination of multiple of the above elements. It's okay to combine them.
[0262] First, referring to FIGS. 23A, 23B, and 23C, a semiconductor device according to one embodiment of the present invention will be described. Regarding a preferable range of the atomic ratio of indium, the element M, and zinc contained in the oxide semiconductor film, The atomic ratio of oxygen is not shown in FIG. 23. The atomic ratios of indium, element M, and zinc in the conductor film are [In], [ [M] and [Zn].
[0263] In Figures 23(A), 23(B), and 23(C), the dashed lines represent the [In]:[M] :[Zn]=(1+α):(1-α):1 atomic ratio (-1≦α≦1), The line where the atomic ratio of In]:[M]:[Zn]=(1+α):(1-α):2 is n]:[M]:[Zn]=(1+α):(1-α):3, ]:[M]:[Zn]=(1+α):(1-α):4, and [I This represents the line where the atomic ratio is [n]:[M]:[Zn]=(1+α):(1-α):5.
[0264] The dashed line indicates the atomic ratio of [In]:[M]:[Zn]=1:1:β (β≧0). The line where the atomic ratio of [In]:[M]:[Zn]=1:2:β, the line where [In ]:[M]:[Zn]=1:3:β, the atomic ratio is [In]:[M]:[Zn ]=1:4:β, and the atomic ratio of [In]:[M]:[Zn]=2:1:β. The line where the atomic ratio is [In]:[M]:[Zn]=5:1:β Represents in.
[0265] The dashed double-dashed line indicates the atoms of [In]:[M]:[Zn]=(1+γ):2:(1-γ). The line where the ratio of [In]:[M]:[ The oxide semiconductor film with an atomic ratio of Zn=0:2:1 or a value close to this is a spinel-type crystal. Easy to structure.
[0266] 23A and 23B show the in-situ structure of the oxide semiconductor film of one embodiment of the present invention. 1 shows an example of a preferred range of the atomic ratio of sodium, the element M, and zinc.
[0267] As an example, FIG. 24 shows InMZn where [In]:[M]:[Zn]=1:1:1. Figure 24 shows the crystal structure of InMZ when observed from a direction parallel to the b axis. The crystal structure of nO4 is shown in FIG. 24. The layer having M, Zn, and oxygen (hereinafter referred to as (M, The metal element in the (Zn) layer represents element M or zinc. The ratio of lead is equal. The element M and zinc are interchangeable and the arrangement is random. do.
[0268] InMZnO4 has a layered crystal structure (also called a layered structure), as shown in Figure 24. The layer containing element M, zinc, and oxygen (hereinafter referred to as the In layer) is 1. The (M,Zn) layer containing oxygen becomes 2.
[0269] In addition, indium and element M can be substituted for each other. Therefore, the element of the (M, Zn) layer The element M can be replaced with indium, and the layer can be expressed as (In,M,Zn). In this case, In It has a layered structure with one layer and two (In, M, Zn) layers.
[0270] In the oxide with the atomic ratio of [In]:[M]:[Zn]=1:1:2, the In layer is 1:1. The layer structure is composed of three (M,Zn) layers. When the oxide crystallizes, the ratio of the (M, Zn) layer to the In layer increases. increases.
[0271] However, in the oxide, the number of (M, Zn) layers per In layer is non-integer. In this case, there are multiple types of layered structures in which the number of (M, Zn) layers is an integer for one In layer. For example, when [In]:[M]:[Zn]=1:1:1.5, In A layered structure with one layer and two (M,Zn) layers, and a layered structure with three (M,Zn) layers. It may have a layered structure that is a mixture of granular and non-granular structures.
[0272] For example, when forming an oxide film using a sputtering device, the atomic ratio of the target is different. In particular, depending on the substrate temperature during film formation, the [Z In some cases, the [Zn] of the film may be smaller than the [n].
[0273] In addition, multiple phases may coexist in an oxide (two-phase coexistence, three-phase coexistence, etc.). For example, At atomic ratios close to the atomic ratio of [In]:[M]:[Zn]=0:2:1, Two phases, a pinel-type crystal structure and a layered crystal structure, tend to coexist. At atomic ratios close to the atomic ratio of Zn = 1:0:0, bixbyite-type When multiple phases coexist in an oxide, In this case, grain boundaries are formed between different crystal structures. There are cases where this happens.
[0274] In addition, by increasing the indium content, the carrier mobility (electron mobility) of the oxide can be increased.
[0275] On the other hand, when the content of indium and zinc in the oxide is low, the carrier mobility is low. Therefore, the atomic ratio of [In]:[M]:[Zn]=0:1:0 and its vicinity In the atomic ratio near the value (for example, region C shown in FIG. 23(C)), the insulating property is high.
[0276] Therefore, the oxide of one embodiment of the present invention has a layered structure with high carrier mobility and few grain boundaries. It is preferable that the atomic ratio shown in region A in FIG. 23(A) be such that the structure is easily obtained.
[0277] In addition, in the region B shown in FIG. 23(B), [In]:[M]:[Zn]=4:2:3 to 4 .1 and its neighboring values. For example, the atomic ratio [In]:[M ]:[Zn]=5:3:4. Oxides having the atomic ratio shown in region B are particularly In addition, it is an excellent oxide with high crystallinity and high carrier mobility.
[0278] In the case where the oxide semiconductor film is an In-M-Zn oxide, the In-M-Zn oxide is deposited. The atomic ratio of the metal elements in the sputtering target used for this purpose is In≧M, Zn≧M. It is preferable that the atomic ratio of the metal elements in such a sputtering target and In:M:Zn=1:1:1, In:M:Zn=1:1:1.2, In:M:Zn =2:1:1.5, In:M:Zn=2:1:2.3, In:M:Zn=2:1:3, I n:M:Zn=3:1:2, In:M:Zn=4:2:4.1, In:M:Zn=5:1 The atomic ratio of the oxide semiconductor film to be formed is preferably 1:7 or the like. The atomic ratio of metal elements contained in the target fluctuates by approximately ±40%. For example, as a sputtering target, the atomic ratio of In:Ga:Z When n=4:2:4.1 is used, the atomic ratio of the oxide semiconductor film to be formed is In:Ga :Zn=4:2:3 or so.
[0279] In this specification, the term "neighborhood" refers to a region within a range of the atomic number ratio of a metal atom M. The range should be within minus 1, and more preferably within plus or minus 0.5. For example, when the composition of the oxide semiconductor film is in the vicinity of In:Ga:Zn=4:2:3, Ga Preferably, Ga is 1 or more and 3 or less (1≦Ga≦3) and Zn is 2 or more and 4 or less (2≦Zn≦4). Or Ga is 1.5 or more and 2.5 or less (1.5≦Ga≦2.5) and Zn is 2 or more It is sufficient if the Zn content is 4 or less (2≦Zn≦4).
[0280] The condition for forming a layered structure of an oxide semiconductor film is uniquely determined by the atomic ratio. The difficulty of forming a layered structure varies depending on the atomic ratio. Even if the ratio is the same, a layered structure may or may not be formed depending on the formation conditions. Therefore, the illustrated region is a region showing the atomic ratio in which the oxide semiconductor film has a layered structure. The boundaries between areas A and C are not strict.
[0281] <2-2. Carrier density of oxide semiconductor film> Next, the carrier density of an oxide semiconductor film will be described below.
[0282] The factors that affect the carrier density of an oxide semiconductor film include oxygen in the oxide semiconductor film and Examples of the causes include vacancies (Vo) and impurities in the oxide semiconductor film.
[0283] When the number of oxygen vacancies in the oxide semiconductor film increases, hydrogen bonds to the oxygen vacancies (this state is called Vo When the oxide semiconductor film is heated to a temperature higher than that of the oxide semiconductor film, the density of defect states increases. When the amount of impurities increases, the density of defect states increases due to the impurities. By controlling the defect state density of the oxide semiconductor film, the carrier density of the oxide semiconductor film can be controlled. do.
[0284] Here, a transistor using an oxide semiconductor film for a channel region will be considered.
[0285] Suppression of a negative shift in the threshold voltage of a transistor or suppression of the off-current of a transistor In order to reduce the carrier density of the oxide semiconductor film, it is preferable to reduce the carrier density of the oxide semiconductor film. When the carrier density of the oxide semiconductor film is reduced, impurities in the oxide semiconductor film It is sufficient to lower the impurity concentration and reduce the defect level density. The low density of defect states is called high purity intrinsic or substantially high purity intrinsic. The carrier density of the conductive oxide semiconductor film is 8×10 15 cm -3 Less than 1 x10 11 cm -3 less than 1×10 10 cm -3 Less than 1 x 10 -9 cm -3 That's all there is to it.
[0286] On the other hand, improving the on-state current of a transistor or improving the field-effect mobility of a transistor In this case, it is preferable to increase the carrier density of the oxide semiconductor film. In order to increase the carrier density of the oxide semiconductor film, the impurity concentration of the oxide semiconductor film is The density of defect states in the oxide semiconductor film may be increased slightly. Alternatively, it is preferable to make the band gap of the oxide semiconductor film smaller. In the range where the on / off ratio of the Id-Vg characteristics is obtained, the impurity concentration is slightly high, or An oxide semiconductor film having a high or slightly high density of defect states can be considered to be substantially intrinsic. The electron affinity is large, and the band gap is accordingly small, resulting in thermal excitation. The oxide semiconductor film in which the density of trapped electrons (carriers) is increased can be considered to be substantially intrinsic. In addition, when an oxide semiconductor film having a higher electron affinity is used, the threshold voltage of the transistor is The voltage becomes lower.
[0287] The carrier density of a substantially intrinsic oxide semiconductor film is 1×10 5 cm -3 More than 1×101 8 cm -3 Less than 1 x 10 is preferable. 7 cm -3 More than 1×10 17 cm -3 The following is preferred: 1×10 9 cm -3 5x10 or more 16 cm -3 Even better: 1 x 10 10 cm -3 More than 1×10 16 cm -3 Even better: 1 x 10 11 cm -3 Below Top 1×10 15 cm -3 The following is even more preferred:
[0288] Furthermore, by using the above-described substantially intrinsic oxide semiconductor film, the reliability of the transistor can be improved. Here, referring to FIG. 25, when an oxide semiconductor film is used for a channel region, The reason why the reliability of a transistor is improved will be described. 1 is a diagram illustrating an energy band in a transistor used in a channel region.
[0289] In FIG. 25, GE denotes a gate electrode, GI denotes a gate insulating film, and OS denotes an oxide semiconductor film. and SD represent the source electrode or the drain electrode, respectively. a gate electrode, a gate insulating film, an oxide semiconductor film, and a source electrode or is an example of the energy band of the drain electrode.
[0290] In FIG. 25, a silicon oxide film is used as the gate insulating film, and an oxide semiconductor The film is made of In-Ga-Zn oxide. The transition level (εf) of the defect is located at a distance of about 3.1 eV from the bottom of the conduction band of the gate insulating film. The oxide semiconductor film and silicon oxide film are formed when the gate voltage (Vg) is 30V. The Fermi level (Ef) of the silicon oxide film at the interface with the gate insulating film is below the conduction band of the The ferrite is formed at a position approximately 3.6 eV away from the edge of the silicon oxide film. The electron level varies depending on the gate voltage. For example, by increasing the gate voltage, the Fermi level (Ef) of the silicon oxide film at the interface between the semiconductor film and the silicon oxide film The white circles in Figure 25 represent electrons (carriers), and X in Figure 25 represents silicon oxide. represents the defect level in the silicon film.
[0291] As shown in FIG. 25, when a gate voltage is applied, for example, carriers are thermally excited. When this happens, carriers are trapped in the defect level (X in the figure), and the charge changes from positive ("+") to neutral. The charge state of the defect level changes to "0". That is, the Fermi level of the silicon oxide film The sum of the energy of the thermal excitation and the energy of the (Ef) is higher than the defect transition level (εf). When this occurs, the charge state of the defect level in the silicon oxide film changes from a positive state to a neutral state, and a transition occurs. The threshold voltage of the transistor will shift in the positive direction.
[0292] In addition, when oxide semiconductor films having different electron affinities are used, the gate insulating film and the oxide semiconductor film The depth at which the Fermi level is formed at the interface with the oxide with a large electron affinity may differ. When an oxide semiconductor film is used, the gate insulating film is In this case, the defect level that can be formed in the gate insulating film is The Fermi level of the gate insulating film and the oxide semiconductor The energy difference between the Fermi level of the film and the SiO2 becomes large. This reduces the amount of charge trapped in the gate insulating film. The change in the charge state of the defect level that can be formed in the gate bias heat (Gate Transistor under Bias Temperature (GBT) stress This can reduce the fluctuation in the threshold voltage of the transistor.
[0293] In addition, in a transistor using an oxide semiconductor film for a channel region, carriers at grain boundaries This reduces scattering and other issues, making it possible to realize transistors with high field-effect mobility. Furthermore, a highly reliable transistor can be realized.
[0294] In addition, it takes a long time for charges trapped in defect states in the oxide semiconductor film to disappear. Therefore, oxides with high defect level density are Transistors in which the channel region is formed in a semiconductor film may have unstable electrical characteristics. be.
[0295] Therefore, in order to stabilize the electrical characteristics of a transistor, the impurity concentration in the oxide semiconductor film is In addition, in order to reduce the impurity concentration in the oxide semiconductor film, It is preferable to reduce the impurity concentration in the adjacent film. , alkali metals, alkaline earth metals, iron, nickel, silicon, etc.
[0296] Here, the influence of each impurity in the oxide semiconductor film will be described.
[0297] When silicon or carbon, which is one of the group 14 elements, is contained in an oxide semiconductor film, Therefore, the defect level is formed in the silicon oxide semiconductor film. The concentration of silicon and carbon near the interface with the oxide semiconductor film (secondary ion mass) Secondary Ion Mass Spectrometer (SIMS) The concentration obtained by y) is 2 × 10 18 atoms / cm 3 Below, preferably 2 x 1 0 17 atoms / cm 3 The following applies.
[0298] Furthermore, when an alkali metal or an alkaline earth metal is contained in the oxide semiconductor film, a defect level Therefore, alkali metal or alkaline earth metal A transistor using an oxide semiconductor film containing metals tends to be normally on. Therefore, it is necessary to reduce the concentration of alkali metal or alkaline earth metal in the oxide semiconductor film. Specifically, it is preferable to use an alkali metal in the oxide semiconductor film obtained by SIMS. The concentration of alkaline earth metals is 1×10 18 atoms / cm 3 Below, preferably 2×10 16 atoms / cm 3 Do the following:
[0299] In addition, hydrogen contained in the oxide semiconductor film reacts with oxygen that bonds to metal atoms to form water. Therefore, oxygen vacancies may be formed. When hydrogen enters the oxygen vacancies, Electrons may be generated. Also, some of the hydrogen may combine with oxygen, which combines with the metal atom. Therefore, the oxide semiconductor film containing hydrogen may generate electrons, which are carriers. A transistor using an oxide semiconductor film tends to be normally on. It is preferable that the amount of hydrogen in the oxide semiconductor film be reduced as much as possible. The hydrogen concentration obtained by SIMS was 1×10 20 atoms / cm 3 Less than, preferred 1×10 19 atoms / cm 3 less than 5 × 10 18 atoms / c m 3 less than 1×10 18 atoms / cm 3 Less than.
[0300] An oxide semiconductor film in which impurities are sufficiently reduced is used for a channel formation region of a transistor. This allows stable electrical properties to be imparted.
[0301] In addition, the oxide semiconductor film has an energy gap of 2 eV or more, or 2.5 eV or more. It is preferable to have one.
[0302] The thickness of the oxide semiconductor film is 3 nm to 200 nm, preferably 3 nm to 100 nm. 00 nm or less, and more preferably 3 nm or more and 60 nm or less.
[0303] <2-3. Structure of oxide semiconductors> Next, the structure of the oxide semiconductor will be described.
[0304] Oxide semiconductors are divided into single-crystal oxide semiconductors and other non-single-crystal oxide semiconductors. As a non-single-crystal oxide semiconductor, CAAC-OS (c-axis-aligned d crystalline oxide semiconductor), polycrystalline oxide Semiconductor, nc-OS (nanocrystalline oxide semiconductor) conductor), pseudo-amorphous oxide semiconductor (a-like OS: amorphous- like oxide semiconductor), and amorphous oxide semiconductor, etc. be.
[0305] From another point of view, oxide semiconductors are classified into amorphous oxide semiconductors and other crystalline oxides. Crystalline oxide semiconductors are divided into single-crystal oxide semiconductors, CAAC -OS, polycrystalline oxide semiconductor, and nc-OS.
[0306] Amorphous structures are generally isotropic and have no heterogeneous structure, and are characterized by the arrangement of atoms in a metastable state. The position is not fixed, the bond angle is flexible, and there is short-range order but no long-range order. It is said that there is no such thing.
[0307] That is, a stable oxide semiconductor is transformed into a completely amorphous In addition, it is not isotropic (for example, in a microscopic region, An oxide semiconductor having a periodic structure cannot be called a completely amorphous oxide semiconductor. -like OS is not isotropic but has an unstable structure with voids. In terms of instability, a-like OS is physically an amorphous oxide semiconductor. Close to.
[0308] [CAAC-OS] First, let me explain about CAAC-OS.
[0309] CAAC-OS is an oxide having multiple crystal parts (also called pellets) aligned along the c-axis. It is a type of semiconductor.
[0310] CAAC-OS is an oxide semiconductor with high crystallinity. CAAC-OS is designed to be free from impurities and defects. It can also be said to be an oxide semiconductor with few defects (such as oxygen vacancies).
[0311] The impurities are elements other than the main components of the oxide semiconductor, such as hydrogen, carbon, silicon, and transition metals. For example, metal elements such as silicon are more oxidative than metal elements that constitute oxide semiconductors. Elements with strong bonding strength with the oxide semiconductor remove oxygen from the oxide semiconductor, which changes the atomic arrangement of the oxide semiconductor. In addition, heavy metals such as iron and nickel, argon, Carbon dioxide and other molecules have a large atomic radius (or molecular radius), so the atomic arrangement of oxide semiconductors This disrupts the structure and reduces the crystallinity.
[0312] [nc-OS] Next, we will explain nc-OS.
[0313] We will explain the analysis of nc-OS by XRD. However, when structural analysis was performed using the out-of-plane method, no peaks indicating orientation appeared. That is, the crystals of the nc-OS do not have any orientation.
[0314] The nc-OS is an oxide semiconductor with higher order than an amorphous oxide semiconductor. The nc-OS has a lower density of defect states than the a-like OS and amorphous oxide semiconductors. However, in nc-OS, there is no regularity in the crystal orientation between different pellets. Therefore, the nc-OS may have a higher density of defect states than the CAAC-OS.
[0315] [a-like OS] The a-like OS is an oxide semiconductor with a structure between the nc-OS and amorphous oxide semiconductor. It is a semiconductor.
[0316] A-like OS has porosity or low density areas. Therefore, it is an unstable structure.
[0317] In addition, a-like OS has porosity, so compared to nc-OS and CAAC-OS, Specifically, the density of a-like OS is lower than that of a single crystal with the same composition. The density of nc-OS and CAAC- The density of OS is 92.3% or more but less than 100% of the density of a single crystal of the same composition. It is difficult to form a film of an oxide semiconductor having a density of less than 78%.
[0318] For example, in an oxide semiconductor having an atomic ratio of In:Ga:Zn=1:1:1, The density of single-crystal InGaZnO4 with a rhombohedral crystal structure is 6.357 g / cm 3 That is it. For example, in an oxide semiconductor that satisfies the atomic ratio of In:Ga:Zn=1:1:1, The density of a-like OS is 5.0 g / cm 3 More than 5.9g / cm 3 It is less than For example, in an oxide semiconductor having an atomic ratio of In:Ga:Zn=1:1:1, The densities of nc-OS and CAAC-OS are 5.9 g / cm 3 More than 6.3g / cm 3 is less than.
[0319] If single crystals of the same composition do not exist, single crystals of different compositions can be combined in any ratio. By combining these, it is possible to estimate the density equivalent to a single crystal of a desired composition. The density corresponding to a single crystal of a desired composition is calculated based on the ratio of the single crystals of different compositions combined. However, the density can be estimated by using as few types of single crystals as possible. It is preferable to estimate them together.
[0320] As described above, oxide semiconductors have various structures, each of which has various characteristics. Note that the oxide semiconductor film of one embodiment of the present invention can be formed using an amorphous oxide semiconductor, an a-like OS, Two or more of nc-OS and CAAC-OS may be mixed. As shown below.
[0321] The oxide semiconductor film of one embodiment of the present invention includes two types of crystal parts. In other words, it is an oxide semiconductor film in which two types of crystal parts are mixed. (also called the first crystal part) is in the thickness direction of the film (film surface direction, the surface on which the film is formed, or the surface of the film). The crystal part has an orientation in the c-axis direction (also called the direction perpendicular to the c-axis). The other part of the crystal (also called the second crystal) does not have the c-axis orientation and is oriented in various directions. It is a crystalline part.
[0322] In the following, for ease of explanation, the crystal portion having the c-axis orientation will be referred to as the first crystal portion. The crystal part without c-axis orientation is explained separately from the second crystal part. In some cases, there is no difference in the size of the crystals and they cannot be distinguished. The compound semiconductor film can also be expressed without distinguishing between these.
[0323] For example, the oxide semiconductor film of one embodiment of the present invention has a plurality of crystal parts. It is sufficient that at least one of the crystal parts has a c-axis orientation. Among the crystal parts, the crystal parts without c-axis orientation are more abundant than the crystal parts with c-axis orientation. For example, the oxide semiconductor film of one embodiment of the present invention may have a thickness of In the cross section in the direction observed by a transmission electron microscope, multiple crystalline portions were observed, Among the plurality of crystal portions, a second crystal portion not having a c-axis orientation is a first crystal portion having a c-axis orientation. In other words, the oxide semiconductor of one embodiment of the present invention may be observed to have more crystal portions than the crystal portions of the oxide semiconductor of one embodiment of the present invention. The film contains a large proportion of second crystal portions that do not have c-axis orientation.
[0324] By increasing the proportion of the second crystal portions that do not have c-axis orientation in the oxide semiconductor film, The following excellent effects are achieved.
[0325] When there is a sufficient oxygen supply source near the oxide semiconductor film, the oxide semiconductor film does not have a c-axis orientation. The second crystal portion can be a diffusion path for oxygen. When an element supply source is present, a crystal having a c-axis orientation is formed through a second crystal portion not having a c-axis orientation. Therefore, oxygen can be supplied to the first crystal portion of the oxide semiconductor film. When such an oxide semiconductor film is applied to a semiconductor film of a transistor, the loss can be reduced. By using such a material, it is possible to obtain high reliability and high field effect mobility.
[0326] In addition, the first crystal portion has a specific crystal plane oriented in the thickness direction of the film. Therefore, for the oxide semiconductor film including the first crystal parts, the X When X-ray diffraction (XRD) measurement is performed, the diffraction angle ( 2θ), a diffraction peak originating from the first crystal portion is observed. Even if the first crystal portion is included, the X-rays may be scattered by the support substrate or may be scattered above the background. The diffraction peaks may not be clearly visible due to the increase in the intensity. ) increases depending on the proportion of the first crystal portions contained in the oxide semiconductor film, and It can also be used as an index to estimate the crystallinity of a semiconductor film.
[0327] Furthermore, electron diffraction can be used as a method for evaluating the crystallinity of an oxide semiconductor film. For example, electron diffraction measurement is performed on a cross section of the oxide semiconductor film of one embodiment of the present invention. When the diffraction pattern is observed, a first region having a diffraction spot caused by the first crystal portion is identified. A second region having a diffraction spot caused by the second crystalline portion is observed.
[0328] The first region having the diffraction spots due to the first crystal portion is a crystal having a c-axis orientation. On the other hand, the second region having diffraction spots due to the second crystalline region is due to the orientation It is derived from crystals that have no orientation or crystals that are randomly oriented in all directions. Therefore, the beam diameter of the electron beam used for electron diffraction, i.e., the area of the region to be observed, determines the In this specification, the beam diameter of the electron beam is set to 1. Electron diffraction measured at a diameter of 100 nm or more is called nanobeam electron diffraction (NBED). This is called Nano Beam Electron Diffraction (Nano Beam Electron Diffraction).
[0329] However, the crystallinity of the oxide semiconductor film of one embodiment of the present invention was evaluated by a method different from NBED. Examples of methods for evaluating the crystallinity of an oxide semiconductor film include electron diffraction, X-ray diffraction, and Among electron diffraction methods, in addition to the NBED mentioned above, there are also transmission electron microscopes. Transmission Electron Microscopy (TEM) , Scanning Electron Microscope (SEM) py), Convergent Beam Electron Diffraction (CBED) Selected Area Electron Diffraction (SAED) a Electron Diffraction) can be suitably used.
[0330] In addition, in NBED, the electron beam diameter is increased (for example, 25 nm or less). Nanobeam electron diffraction (up to 100 nmΦ, or 50 nmΦ to 100 nmΦ) A ring-shaped pattern is observed. The ring-shaped pattern is also On the other hand, in NBED, the beam diameter of the electron beam is sufficiently In the electron diffraction pattern under conditions where the diameter is reduced to a small value (for example, 1 nm or more and 10 nm or less), At the position of the ring-shaped pattern, a plurality of spots are distributed in the circumferential direction (also called the θ direction). In other words, the laser beam is generated under conditions where the electron beam diameter is increased. The ring-like pattern is formed by a collection of the above-mentioned multiple spots.
[0331] 2-4. Evaluation of the crystallinity of oxide semiconductor films Below, three samples (samples X1 to X2) in which oxide semiconductor films were formed under different conditions will be described. 3) were prepared and their crystallinity was evaluated. First, the preparation methods of samples X1 to X3 were as follows: explain.
[0332] [Sample X1] Sample X1 is a sample in which an oxide semiconductor film with a thickness of approximately 100 nm is formed on a glass substrate. The oxide semiconductor film contains indium, gallium, and zinc. The conditions for forming the nitride semiconductor film were as follows: the substrate was heated to 170°C, and an argon gas was applied at a flow rate of 140 sccm. A mixture of argon gas and oxygen gas at a flow rate of 60 sccm was introduced into the chamber of the sputtering device. The pressure was 0.6 Pa, and a metal oxide target containing indium, gallium, and zinc was used. A 2.5 kW AC power was applied to the ZnO (In:Ga:Zn=4:2:4.1 [atomic ratio]) The oxygen flow rate ratio in the manufacturing conditions for sample X1 was 30%.
[0333] [Sample X2] Sample X2 is a sample in which an oxide semiconductor film with a thickness of approximately 100 nm is formed on a glass substrate. The oxide semiconductor film of sample X2 was formed under the conditions of heating the substrate to 130°C and Argon gas with a flow rate of 0 sccm and oxygen gas with a flow rate of 20 sccm were introduced into the chamber of the sputtering equipment. The oxygen flow rate in the preparation condition of sample X2 was 10%. The conditions other than the substrate temperature and oxygen flow rate were the same as those for sample X1. It was decided.
[0334] [Sample X3] Sample X3 is a sample in which an oxide semiconductor film with a thickness of approximately 100 nm is formed on a glass substrate. The oxide semiconductor film of sample X3 was formed under the following conditions: the substrate was kept at room temperature (RT), and the flow rate was Argon gas at a flow rate of 180 sccm and oxygen gas at a flow rate of 20 sccm were used in the sputtering system. The oxygen flow rate ratio in the preparation conditions for sample X3 was 10%. The conditions other than the substrate temperature and oxygen flow rate ratio were the same as those for sample X1. This was a condition.
[0335] Table 2 shows the conditions for forming samples X1 to X3.
[0336] [Table 2]
[0337] Next, the crystallinity of the prepared samples X1 to X3 was evaluated. The crystallinity of the samples was evaluated by cross-sectional TEM observation, XRD measurement, and electron diffraction.
[0338] [Cross-sectional TEM observation] 26 to 28 show the cross-sectional TEM observation results of samples X1 to X3. 6(A) and (B) are cross-sectional TEM images of sample X1, and Fig. 27(A) and (B) are cross-sectional images of sample X2. 28(A) and (B) are cross-sectional TEM images of sample X3.
[0339] FIG. 26(C) shows a high-resolution transmission electron microscope (HR-TEM) image of the cross section of sample X1. High Resolution TEM (HRTEM) images are shown in Figure 27(C), and the cross-sectional HRTEM images are shown in Figure 27(D). 28(C) is a cross-sectional HR-TEM image of sample X3. For R-TEM image observation, spherical aberration correction (SAC) is required. High-resolution TEM images using spherical aberration correction function These are called Cs-corrected high-resolution TEM images. Observation is performed using an atomic resolution analytical electron microscope such as the JEM-ARM200F manufactured by Denshi Co., Ltd. It is possible.
[0340] As shown in FIGS. 26 and 27, in the samples X1 and X2, atoms are layered in the film thickness direction. Crystals arranged in layers can be observed. In particular, the HR-TEM image shows As shown in Figure 28, in sample X3, atoms are layered in the film thickness direction. It is difficult to see how they are arranged in a straight line.
[0341] [XRD measurement] Next, the XRD measurement results of each sample will be explained.
[0342] Figure 29(A) shows the XRD measurement results for sample X1, and Figure 30(A) shows the XRD measurement results for sample X2. The results of XRD measurement of sample X3 are shown in FIG. 31(A).
[0343] In XRD measurement, the powder method (also known as the θ-2θ method), which is a type of out-of-plane method, is used. The θ-2θ method involves changing the incident angle of the X-rays and This is a method for measuring X-ray diffraction intensity by setting the angle of the detector to the same as the angle of incidence. The X-rays were incident from an angle of approximately 0.40° from the film surface, and the angle of the detector was changed to measure the X-ray diffraction. Grazing-Induced XRD (GIXRD), a type of out-of-plane method for measuring strength, Incidence XRD) method (also known as the thin film method or Seemann-Bohlin method) The vertical axis in Figures 29(A), 30(A), and 31(A) is The diffraction intensity is shown in arbitrary units, and the horizontal axis represents the angle 2θ.
[0344] As shown in FIGS. 29A and 30A, in the samples X1 and X2, 2θ On the other hand, as shown in Figure 31(A), the peak of the diffraction intensity is observed around =31°. In sample X3, the diffraction intensity peak near 2θ=31° is difficult to confirm, or The peak of the diffraction intensity around 31° is extremely small, or the peak of the diffraction intensity around 2θ=31° is There is no peak.
[0345] The diffraction angle at which the peak of the diffraction intensity was observed (around 2θ=31°) was the same as that of single-crystal InGaZ This coincides with the diffraction angle of the (009) plane in the structure model of nO4. The above peaks were observed in sample X1 and sample X2, indicating that the c-axis of the crystal is oriented in the film thickness direction. The crystal portion (hereinafter also referred to as a crystal portion having c-axis orientation or a first crystal portion) is included. It can be confirmed that sample X3 has a c-axis orientation from the XRD measurement. It is difficult to determine whether crystals are present.
[0346] [Electron Diffraction] Next, the results of electron diffraction measurements on samples X1 to X3 will be described. In electron diffraction measurements, the electron beam is incident perpendicularly to the cross section of each sample. The electron beam diameter was set to two values: 1 nmΦ and 100 nmΦ. .
[0347] In electron beam diffraction, not only the beam diameter of the incident electron beam but also the thickness of the sample The more the electron beam diffraction pattern, the more information in the depth direction will appear. In addition to reducing the electron beam diameter, the thickness of the sample in the depth direction can be reduced. On the other hand, the thickness of the sample in the depth direction is too thin. In this case (for example, when the thickness of the sample in the depth direction is 5 nm or less), only information on the extremely small area can be obtained. Therefore, if crystals exist in a very small area, the electron diffraction pattern obtained will be The pattern may be similar to that of a single crystal. If this is not the purpose, the thickness of the sample in the depth direction is set to, for example, 10 nm or more and 100 nm or less. Typically, it is preferable to set the thickness to 10 nm or more and 50 nm or less.
[0348] 29(B)(C) show the electron diffraction patterns of sample X1, and 30(B)(C) show the electron diffraction patterns of sample X. The electron diffraction pattern of sample X2 is shown in Figure 31(B)(C), and the electron diffraction pattern of sample X3 is shown in Figure 31(D). Each is shown below.
[0349] In addition, the electrons shown in FIGS. 29(B)(C), 30(B)(C), and 31(B)(C) The electron diffraction pattern was obtained by adjusting the contrast to make the electron diffraction pattern clear. 29(B)(C), 30(B)(C), and 31(B)( In C), the brightest spot in the center is due to the incident electron beam. It is the center of the line diffraction pattern (also called the direct spot or transmitted wave).
[0350] Furthermore, as shown in FIG. 29(B), when the beam diameter of the incident electron beam is set to 1 nmΦ, Since multiple spots distributed circumferentially are observed, the oxide semiconductor film is It can be seen that multiple crystal parts with plane orientations in various directions are mixed together. As shown in FIG. 29(C), when the beam diameter of the incident electron beam is 100 nmΦ, The diffraction spots from these multiple crystals are connected, and the brightness is averaged to form a ring-shaped diffraction pattern. In addition, in Figure 29(C), two ring-shaped The diffraction pattern can be seen. Here, from the smallest diameter, the first ring, the second ring, It can be seen that the first ring is brighter than the second ring. In addition, two bright spots (first regions) are created at the positions where the first ring overlaps. It is recognized.
[0351] The radial distance from the center of the first ring is This is almost the same as the radial distance from the center of the diffraction spot on the (009) plane. The first region is a diffraction spot due to the c-axis orientation.
[0352] In addition, as shown in Figure 29(C), a ring-shaped diffraction pattern is observed, In the oxide semiconductor film, there are crystal parts oriented in various directions (hereinafter, referred to as crystal parts having no c-axis orientation). In other words, there are present crystal parts (also referred to as new crystal parts or second crystal parts).
[0353] The two first regions are arranged symmetrically with respect to the center point of the electron diffraction pattern. Since the degrees are about the same, it is inferred that they have two-fold symmetry. The two first regions are diffraction spots due to the c-axis orientation. The direction of the line connecting the region and the center coincides with the direction of the c-axis of the crystal part. In the oxide semiconductor film, the c-axis is aligned in the film thickness direction. It can be seen that there are crystalline parts facing each other.
[0354] As described above, the oxide semiconductor film of sample X1 has a crystalline portion with c-axis orientation and a crystalline portion with c-axis orientation. It can be seen that the film is a mixture of crystalline parts having no crystals and crystalline parts having no crystals.
[0355] In the electron diffraction patterns shown in FIGS. 30(B)(C) and 31(B)(C), The results are roughly the same as those of the electron diffraction patterns shown in 29(B)(C). The brightness of the two spots (first region) resulting from the above is in the order of sample X1, sample X2, and sample X3. It is suggested that the abundance ratio of crystalline parts with c-axis orientation increases in this order.
[0356] [Method for quantifying the crystallinity of oxide semiconductor films] Next, an example of a method for quantifying the crystallinity of an oxide semiconductor film will be described with reference to FIGS. 32 to 34. I will explain.
[0357] First, an electron beam diffraction pattern is prepared (see FIG. 32(A)).
[0358] Note that in FIG. 32A, the beam diameter is 100 nm for a 100-nm-thick oxide semiconductor film. 32(B) shows the electron diffraction pattern measured at mΦ. This is an electron beam diffraction pattern after contrast adjustment of the diffraction pattern.
[0359] In Figure 32(B), two clear spots (first area) are visible above and below the direct spot. These two spots (first region) are the structural model of InGaZnO4. The diffraction spots corresponding to (001) in the model, i.e., the crystal parts with c-axis orientation, On the other hand, apart from the first region, there is a region of low brightness approximately concentric with the first region. This is because the electron beam diameter is 100nm. By setting the diameter to mΦ, the crystal structure without c-axis orientation (second crystal structure) The brightness of the spots is averaged to form a ring.
[0360] Here, the electron diffraction pattern shows diffraction spots resulting from crystal parts having c-axis orientation. The first region having a diffraction spot due to the second crystal portion and the second region having a diffraction spot due to the second crystal portion are overlapped. Therefore, a line profile including the first region and a line profile including the second region are observed. By acquiring and comparing line profiles, the crystallinity of the oxide semiconductor film can be quantified. This becomes:
[0361] First, a line profile including a first region and a line profile including a second region This will be explained using FIG.
[0362] Figure 33 shows the structure of InGaZnO4 when an electron beam is irradiated from the (100) plane. The simulated electron diffraction pattern obtained when the electron beam was irradiated is divided into two regions: A-A' and B- B' and area CC' are indicated by auxiliary lines.
[0363] The region A-A' shown in FIG. 33 shows two diffraction patterns originating from the first crystal part having the c-axis orientation. The area B-B' shown in FIG. In the region C-C', diffraction spots due to the first crystal part having c-axis orientation were observed. It includes the area that is not visible and the line that passes through the direct spot. The angle at which it intersects with B' or area C-C' is around 34°, specifically, between 30° and 38° Preferably, the angle is 32° or more and 36° or less, and more preferably, 33° or more and 35° or less. That's fine.
[0364] Note that the line profile may have a gradient as shown in FIG. 34 depending on the structure of the oxide semiconductor film. Figure 34 shows the image of the line profile for each structure, the relative brightness R, and the half-width (FWHM) of the spectrum due to the c-axis orientation obtained from the electron diffraction pattern. : Full Width at Half Maximum).
[0365] The relative luminance R shown in FIG. 34 is the integral intensity of the luminance in the area A-A' relative to the area B -B' divided by the integrated intensity of brightness in the region C-C' The integrated intensity of brightness in the areas A-A', B-B', and C-C' is The background brightness caused by the direct spot appearing at the center position is excluded. It has been removed.
[0366] By calculating the relative brightness R, the strength of the c-axis orientation can be quantitatively determined. For example, as shown in FIG. 34, in a single-crystal oxide semiconductor film, the c-axis orientation in the region A-A′ is The peak intensity of the diffraction spot due to the first crystal part having orientation is high, and the regions B-B' and In the region C-C', no diffraction spots due to the first crystal part with c-axis orientation were observed. Therefore, the relative brightness R exceeds 1 and becomes extremely large. AAC only (details on CAAC will be explained later), CAAC + Nanocrystal The order of decreasing is Nanocrystal, Amorphous. For amorphous and nanocrystals, the relative brightness R is 1. .
[0367] In addition, the higher the periodicity of the crystal structure, the more the space caused by the first crystal part having the c-axis orientation is. The spectrum intensity becomes higher and the half width of the spectrum becomes smaller. The smallest price range: CAAC only, CAAC + Nanocrystal, Nanocry The half-width increases in the order of stal, and the half-width is very large in amorphous. This will result in a profile called Hello.
[0368] [Line profile analysis] As described above, the integral intensity of the luminance in the first region and the integral intensity of the luminance in the second region are The intensity ratio is important information in that it allows one to estimate the proportion of oriented crystal parts present.
[0369] Therefore, from the electron diffraction patterns of the samples X1 to X3 shown above, the line profile Analysis was performed using the .
[0370] The analysis results of the line profile of sample X1 are shown in Figure 35 (A1) and (A2), and the analysis results of sample X2 are shown in Figure 35 (A1) and (A2). The analysis results of the line profile of sample X1 are shown in Figure 35(B1)(B2), and the line profile of sample X2 is shown in Figure 35(B3). The profile analysis results are shown in Figures 35(C1) and (C2), respectively.
[0371] 35(A1) shows the electron diffraction pattern shown in FIG. 29(C) in the region A-A' and the region The electron diffraction pattern showing the region B-B' and the region C-C' is shown in Figure 35(B1). In the electron diffraction pattern shown in FIG. 30(C), there are regions A-A', B-B', and C- 35(C1) is the electron diffraction pattern shown in FIG. 31(C). Electron diffraction pattern showing regions A-A', B-B', and C-C' It's a pattern.
[0372] In addition, the regions A-A', B-B', and C-C' are electron diffraction patterns This can be calculated by normalizing the brightness of the direct spot that appears at the center of the This also allows for relative comparison between samples.
[0373] In addition, when calculating the brightness profile, the brightness caused by inelastic scattering from the sample is Subtracting the components as background allows for more accurate comparisons. Here, the brightness component due to inelastic scattering has a very broad profile in the radial direction. To obtain the image, the background brightness may be calculated by linear approximation. Draw straight lines along both sides of the peak, and the area on the lower brightness side of the line is called the bar. can be subtracted as background.
[0374] Here, the area A-A' is calculated from the data after background subtraction using the method described above. The integrated intensity of brightness in the area A, area B-B', and area C-C' was calculated. The integrated intensity of the luminance in the region B-B' is calculated by subtracting the integrated intensity of the luminance in the region C The value obtained by dividing the luminance at -C' by the integrated intensity was calculated as the relative luminance R.
[0375] The relative luminance R of samples X1 to X3 is shown in FIG. 36. The direct intensities in the luminance profiles shown in Figures 35(A2), 35(B2), and 35(C2) are In the spectrum located to the left and right of the spot, the integrated intensity of the brightness in the region A-A' is the product of the integrated intensity of the brightness in the region B-B' and the brightness in the region A-A'. The component intensity was divided by the integrated intensity of brightness in the region C-C'.
[0376] As shown in FIG. 36, the relative luminances of samples X1 to X3 are as follows: Relative luminance of sample X1 R=25.00 Relative luminance of sample X2 R=3.04 Relative luminance of sample X3 R=1.05 The relative luminance R is the average value at the four positions. The highest is sample X1, followed by sample X2 and sample X3.
[0377] The oxide semiconductor film of one embodiment of the present invention is used as a semiconductor film in which a channel of a transistor is formed. In this case, the relative luminance R is more than 1 and not more than 40, preferably more than 1 and not more than 10, In particular, it is preferable to use an oxide semiconductor film having an intensity ratio of more than 1 and not more than 3. By using such an oxide semiconductor film as a semiconductor film, it is possible to achieve high stability of electrical characteristics and gate voltage. This allows for a high field-effect mobility in a low voltage region.
[0378] <2-5. Crystalline fraction> The proportion of crystalline parts in an oxide semiconductor film can be estimated by analyzing a cross-sectional TEM image. can be done.
[0379] First, the image analysis method will be explained. Two-dimensional fast Fourier transform (FFT) was performed on the TEM image. The FFT image is then processed to obtain a periodic FFT image. The masked FFT image is then processed by masking, which removes the rest of the image. 2D inverse Fourier transform (IFFT: Inverse Fast Fourier Transform) transform) to obtain an FFT filtered image.
[0380] This allows us to obtain a real space image in which only the crystal part is extracted. The proportion of crystalline parts can be estimated from the area ratio of the area. By subtracting the remaining area from the area of the original image (also called the area of the original image), the area other than the crystal part can be calculated. The proportion of this part can be estimated.
[0381] FIG. 37(A1) shows a cross-sectional TEM image of sample X1, and FIG. 37(A2) shows a cross-sectional TEM image of sample X1. The images obtained after image analysis are shown in Fig. 37(B1). The cross-sectional TEM image of sample X2 is shown in Figure 37(B2). Also, Fig. 37(C1) shows a cross-sectional TEM image of sample X3, and Fig. 37(C2) shows a cross-sectional TEM image of sample X4. ) shows the images obtained after image analysis of the cross-sectional TEM image of sample X3.
[0382] In the image obtained after image analysis, the white areas in the oxide semiconductor film are The areas shown in black correspond to areas containing oriented crystal parts, and do not have orientation. It corresponds to a region containing crystalline portions or crystalline portions oriented in various directions.
[0383] From the results shown in FIG. 37(A2), the region containing the oriented crystal part in sample X1 was The proportion of the removed area was approximately 43.1%. In addition, from the results shown in FIG. 37(B2), sample X The proportion of the area excluding the region containing the oriented crystal portion in 2 was approximately 61.7%. Furthermore, from the results shown in FIG. 37(C2), it is clear that the region containing the oriented crystal part in sample X3 The proportion of the area excluding the area was approximately 89.5%.
[0384] The proportion of the portion excluding the crystalline portion having orientation in the oxide semiconductor film estimated in this way When the ratio is 5% or more and less than 40%, the oxide semiconductor film has extremely high crystallinity. It is preferable because it is difficult to create oxygen vacancies and the electrical properties are very stable. The proportion of the portion excluding the crystalline portion having orientation in the solid film is 40% or more and less than 100%, preferably When the ratio of the crystalline portion to the crystalline portion is 60% or more and 90% or less, the oxide semiconductor film has an oriented crystal portion and an oriented crystal portion. The mixture of non-crystalline portions with a suitable ratio achieves both stable electrical properties and high mobility. It is possible.
[0385] Here, it can be clearly confirmed by a cross-sectional TEM image or by image analysis of the cross-sectional TEM image. The region excluding the crystal part is called the Lateral Growth Buffer Region. It can also be called on(LGBR).
[0386] <2-6. Oxygen diffusion into oxide semiconductor films> Next, the results of evaluating the ease of diffusion of oxygen into the oxide semiconductor film will be described.
[0387] Here, the following three samples (samples Y1 to Y3) were prepared.
[0388] [Sample Y1] First, a 50 nm thick oxide film was formed on a glass substrate using the same method as for sample X1. Next, a silicon oxynitride film with a thickness of about 30 nm was formed on the oxide semiconductor film. A silicon nitride film with a thickness of about 100 nm, a silicon nitride film with a thickness of about 20 nm, In the following description, the oxide semiconductor The silicon oxynitride film may be referred to as an OS film and the silicon oxynitride film may be referred to as a GI film.
[0389] Next, heat treatment was carried out in a nitrogen atmosphere at 350° C. for 1 hour.
[0390] Subsequently, a 5 nm thick In-Sn-Si oxide film was formed by sputtering.
[0391] Subsequently, oxygen was added to the silicon oxynitride film under the following conditions: Using an ashing device, the substrate temperature was set to 40°C and oxygen gas ( 16 O ) and oxygen gas with a flow rate of 100 sccm ( 18 O) was introduced into the chamber, and the pressure was increased to 15 The parallel flat plate was installed in the ashing device so that a bias was applied to the substrate side. RF power of 4500 W was supplied between the electrodes of the plate for 600 seconds. 1 8 The reason for using oxygen (O) is that the silicon oxynitride film 16 O) at the principal component level This is because the oxygen added by the oxygen addition process can be accurately measured. do.
[0392] Subsequently, a silicon nitride film having a thickness of approximately 100 nm was formed by plasma CVD.
[0393] [Sample Y2] Sample Y2 is a sample obtained by changing the film formation conditions of the oxide semiconductor film from Sample Y1. In the sample X1, an oxide semiconductor film having a thickness of about 50 nm was formed by the same method as that of the sample X2. .
[0394] [Sample Y3] Sample Y3 is a sample obtained by changing the film formation conditions of the oxide semiconductor film from Sample Y1. In the sample X1, an oxide semiconductor film having a thickness of about 50 nm was formed by the same method as that of the sample X3. .
[0395] Samples Y1 to Y3 were fabricated by the above steps.
[0396] [SIMS analysis] For Samples Y1 to Y3, SIMS (Secondary Ion Mass Spectroscopy) Spectrometry analysis 18 The concentration of O was measured. In this example, the samples Y1 to Y3 prepared above were evaluated under the conditions without heat treatment, and The conditions for heat treatment of samples Y1 to Y3 at 350°C for 1 hour under a nitrogen atmosphere and sample Y The three conditions are: 1) heat treatment of samples Y1 to Y3 at 450°C for 1 hour under a nitrogen atmosphere; The matter was decided as follows.
[0397] SIMS measurement results are shown in Figures 38(A), (B), and (C). Note that Figure 38(A) shows the results of sample Y 38(B) shows the SIMS measurement results of sample Y1, and FIG. 38(B) shows the SIMS measurement results of sample Y2. 8(C) shows the SIMS measurement results for sample Y3.
[0398] In addition, Figure 38(A)(B)(C) shows the analysis results of the region including GI and OS. In addition, Figure 38(A)(B)(C) shows the SIMS analysis (SSDP(S Substrate Side Depth Profile (SIMS) This is the result.
[0399] In addition, in Figure 38(A), (B), and (C), the gray dashed lines indicate the sample that was not heat-treated. The black dashed line is the profile of the sample heat-treated at 350°C. The black solid line is the profile of the sample that was heat treated at 450°C.
[0400] In each of samples Y1 to Y3, during GI 18 O is diffused, and During the OS 18 It can be seen that O is diffused. In this order, the deeper the 18 It can be seen that O is diffused. By heat treating at 450℃, it can reach deeper positions 18 It was confirmed that O was spreading. Cut.
[0401] From the above results, it is clear that oriented and non-oriented crystal parts are mixed and that the crystal parts are not oriented. An oxide semiconductor film with a low proportion of crystalline parts having oxygen permeability is a film through which oxygen easily permeates. It can be seen that the film is one in which oxygen easily diffuses. It can be confirmed that oxygen in the GI film diffuses into the OS by performing this treatment.
[0402] The above results indicate that the higher the proportion (density) of oriented crystals, the greater the amount of oxygen in the thickness direction. This indicates that oxygen is less likely to diffuse in the thickness direction, and the lower the density, the more easily oxygen diffuses in the thickness direction. The ease of oxygen diffusion in an oxide semiconductor film can be considered as follows. Cut.
[0403] Oxide semiconductors that contain a mixture of oriented crystal parts and extremely fine crystal parts that do not have orientation. In the membrane, the area other than the crystalline part (LGBR) that can be clearly observed in the cross-sectional observation image is where oxygen is This region is prone to diffusion, i.e., it can become a diffusion path for oxygen. When there is a sufficient oxygen supply source nearby, the oriented crystals are formed through the LGBR. It is thought that oxygen vacancies in the film can be reduced because oxygen is easily supplied. can be.
[0404] For example, an oxide film that is in contact with an oxide semiconductor film and that easily releases oxygen is provided, and heat treatment is performed. As a result, oxygen released from the oxide film is transported in the thickness direction of the oxide semiconductor film by LGBR. Then, oxygen is supplied laterally to the oriented crystal part via the LGBR. As a result, the crystalline portion having the orientation of the oxide semiconductor film and the other region can be formed. Therefore, oxygen is sufficiently distributed throughout the film, and oxygen vacancies in the film can be effectively reduced.
[0405] For example, if hydrogen atoms that are not bonded to metal atoms exist in the oxide semiconductor film, When oxygen atoms bond with the OH group, they are fixed. By forming the film at low temperature, hydrogen atoms were trapped in oxygen vacancies (Vo) in the oxide semiconductor film. state (called VoH) by a certain amount (for example, 1 × 10 17 cm -3 By forming O In addition, VoH generates carriers, so the oxide semiconductor A certain amount of carriers are present in the film. This results in an oxide film with an increased carrier density. In addition, oxygen vacancies are also formed during film formation, but the oxygen Defects can be reduced by introducing oxygen through the LGBR as described above. By this method, the carrier density is relatively high and the oxygen vacancy is sufficiently reduced. An oxide semiconductor film can be formed.
[0406] In addition, the area other than the crystalline portion having orientation is made up of extremely fine crystals that do not have orientation during film formation. Since the oxide semiconductor film is made up of crystalline regions, no clear crystal grain boundaries can be seen. The fine crystal parts are located between a plurality of oriented crystal parts. The heat causes the crystals to grow laterally, bonding with adjacent crystals with the same orientation. The fine crystal portions also function as regions for generating carriers. When an oxide semiconductor film having such a structure is applied to a transistor, the field-effect mobility thereof is significantly improved. It is believed that this will significantly improve the
[0407] In addition, an oxide semiconductor film is formed, and an oxide insulating film such as a silicon oxide film is formed thereon. It is preferable to carry out a plasma treatment in an oxygen atmosphere after the film is formed. In addition to supplying oxygen to the substrate, the hydrogen concentration can be reduced by, for example, plasma treatment. During this process, fluorine remaining in the chamber may also be doped into the oxide semiconductor film. Fluorine exists as negatively charged fluorine atoms and as positively charged water molecules. The electrons bond with the electrons by Coulomb force to generate HF, which is then oxidized during the plasma treatment. As a result, the hydrogen concentration in the oxide semiconductor film is reduced. In addition, during plasma processing, oxygen atoms and hydrogen atoms combine to form H2O. It may also be released outside the membrane.
[0408] In addition, a structure in which a silicon oxide film (or a silicon oxynitride film) is stacked on an oxide semiconductor film is also used. The fluorine in the silicon oxide film bonds with the hydrogen in the film, forming an electrically neutral H Since it can exist as F, it does not affect the electrical properties of the oxide semiconductor film. Although bonding may occur, this also becomes electrically neutral. Also, HF in the silicon oxide film It is thought that there is no effect on oxygen diffusion.
[0409] Due to the above-described mechanism, oxygen vacancies in the oxide semiconductor film are reduced, and Reducing hydrogen that is not bonded to metal atoms is believed to improve reliability. In addition, when the carrier density of the oxide semiconductor film is higher than a certain level, the electrical characteristics are improved. It is thought that it will increase.
[0410] <2-7. Method for forming oxide semiconductor film> A method for forming an oxide semiconductor film according to one embodiment of the present invention will be described below.
[0411] The oxide semiconductor film of one embodiment of the present invention can be formed by sputtering in an oxygen-containing atmosphere. The film can be formed by
[0412] The substrate temperature during film formation is from room temperature to 150°C, preferably from 50°C to 150°C, more preferably More preferably, the temperature is 100°C or higher and 150°C or lower, typically 130°C. By setting the substrate temperature within the above range, it is possible to separate the crystalline portion having orientation and the non-oriented portion. The ratio of the crystalline portion to the amorphous portion can be controlled.
[0413] The oxygen flow rate (oxygen partial pressure) during film formation is set to 1% or more and less than 33%, preferably 5% or more. more preferably 5% to 20% and even more preferably 5% to 15% It is preferable to set the oxygen flow rate to 10%. This allows the film to contain more crystal parts that do not have such a structure.
[0414] Therefore, by setting the substrate temperature during film formation and the oxygen flow rate during film formation within the above ranges, the orientation Therefore, an oxide semiconductor film having a mixture of oriented crystal parts and non-oriented crystal parts can be obtained. Furthermore, by setting the substrate temperature and oxygen flow rate within the above ranges, it is possible to obtain crystals with orientation. It is possible to control the ratio of the crystalline portion and the non-oriented crystalline portion.
[0415] As an oxide target that can be used for forming an oxide semiconductor film, In-Ga- The oxides are not limited to Zn-based oxides, but may be, for example, In-M-Zn-based oxides (where M is Al, Ga, Y, or or Sn) can be applied.
[0416] In addition, a sputtering target containing a polycrystalline oxide having a plurality of crystal grains is used, When an oxide semiconductor film including a crystalline portion is formed, a polycrystalline oxide film is formed. Compared with the case where a thin sputtering target is used, a crystalline oxide semiconductor film can be obtained. It is easy to get.
[0417] The following is a consideration of the mechanism of oxide semiconductor film formation. The ring target has a plurality of crystal grains, and the crystal grains have a layered structure, If the crystal grains have an interface that is easy to cleave, the sputtering target is The crystal grains are cleaved by the impact of the ion, and flat or pellet-shaped sputtering particles are formed. The obtained plate-like or pellet-like sputtered particles may be deposited on a substrate. It is believed that an oxide semiconductor film containing nanocrystals is formed by depositing it on the substrate. By heating the plate, the nanocrystals bond with each other or rearrange on the substrate surface. It is believed that by using the above-mentioned method, it becomes easier to form an oxide semiconductor film containing oriented crystal parts. can be done.
[0418] Although the sputtering method has been described here, The sputtering method is preferred because it is easy to control the crystallinity. In addition to the laser deposition method, other methods such as pulsed laser deposition (PLD) and plasma enhanced chemical vapor deposition (PECVD) are also available. VD) method, thermal CVD (Chemical Vapor Deposition) method, AL Even if atomic layer deposition (D) method, vacuum deposition method, etc. are used, An example of a thermal CVD method is MOCVD (Metal Organic Chemical Vapor Deposition). Examples include the thermal vapor deposition method.
[0419] This embodiment may be combined, at least in part, with other embodiments described in this specification. It can be implemented in combination.
[0420] (Embodiment 3) In this embodiment, an example of a display device including a semiconductor device according to one embodiment of the present invention will be described. The following description will be given with reference to FIGS. 39 to 46.
[0421] 39 is a top view showing an example of a display device. The display device 700 shown in FIG. A pixel portion 702 is provided on the first substrate 701, and a source driver 703 is provided on the second substrate 701. The pixel section 702, the source driver circuit section 704, the gate driver circuit section 706, a sealant 712 disposed to surround the path portion 704 and the gate driver circuit portion 706; and a second substrate 705 provided so as to face the first substrate 701. The first substrate 701 and the second substrate 705 are sealed with a sealant 712. That is, the pixel section 702, the source driver circuit section 704, and the gate driver circuit section 706 are The first substrate 701, the sealant 712, and the second substrate 705 seal the entire structure. Although not shown in FIG. 39, a display element is provided between the first substrate 701 and the second substrate 705. It can be done.
[0422] The display device 700 is surrounded by a sealant 712 on the first substrate 701. The pixel section 702, the source driver circuit section 704, and the gate driver circuit section 706 are arranged in a region different from the region. and a flexible printed circuit (FPC) terminal section 708 (Fle In addition, an FPC terminal portion 70 8, an FPC 716 is connected, and the pixel section 702 and the source driver Various signals are supplied to the circuit unit 704 and the gate driver circuit unit 706. 702, a source driver circuit section 704, a gate driver circuit section 706, and an FPC terminal Signal lines 710 are connected to the respective sections 708. Signals and the like are transmitted through a signal line 710 to the pixel section 702, the source driver circuit section 704, the gate The signal is supplied to a driver circuit section 706 and an FPC terminal section 708 .
[0423] Furthermore, the display device 700 may be provided with a plurality of gate driver circuits 706. The device 700 includes a source driver circuit section 704 and a gate driver circuit section 706. Although an example in which the pixel portion 702 is formed on the same first substrate 701 is shown, the present invention is not limited to this configuration. For example, only the gate driver circuit section 706 may be formed on the first substrate 701. Alternatively, only the source driver circuit portion 704 may be formed on the first substrate 701. In this case, the substrate on which the source driver circuit or the gate driver circuit etc. is formed (for example, A driving circuit board formed of a monocrystalline semiconductor film or a polycrystalline semiconductor film is formed on a first substrate 701. The method of connecting the separately formed drive circuit board is not particularly limited. Instead of COG (Chip On Glass) method, wire bonding method, etc. can be used.
[0424] The display device 700 also includes a pixel section 702, a source driver circuit section 704, and a gate The driver circuit section 706 includes a plurality of transistors.
[0425] The display device 700 can also include various elements, such as: For example, electroluminescence (EL) elements (EL elements including organic and inorganic materials, organic EL elements, inorganic EL elements, LEDs, etc.), light-emitting transistor elements (which emit light according to the current) transistors), electron emission elements, liquid crystal elements, electronic ink elements, electrophoretic elements, Low-wetting element, plasma display panel (PDP), MEMS (micro- Electro-mechanical systems) displays (e.g., grating light bulbs) GLV (Glass Laser Diode), Digital Micromirror Device (DMD), Digital Microshaft Distributed Membrane Switching (DMS) element, Interferometric Modulation (IMOD) element ), piezoelectric ceramic displays, etc.
[0426] An example of a display device using an EL element is an EL display. An example of a display device using emission elements is a field emission display (FE D) or SED type flat panel display (SED: Surface-conductive n Electron-emitter Display) etc. An example of such a display device is a liquid crystal display (transmissive liquid crystal display, semi-transmissive liquid crystal display, etc.). Displays, reflective LCD displays, direct-view LCD displays, projection LCD displays Examples of display devices using electronic ink elements or electrophoretic elements include: There are also semi-transmissive LCD displays and reflective LCD displays. In this case, a part or all of the pixel electrode should function as a reflective electrode. For example, a part or the whole of the pixel electrode may be made of aluminum, silver, etc. In this case, a memory circuit such as an SRAM may be provided under the reflective electrode. This can further reduce power consumption.
[0427] The display method of the display device 700 may be a progressive method or an interlace method. In addition, the color elements controlled by pixels when displaying colors include R It is not limited to the three colors GB (R stands for red, G stands for green, B stands for blue). For example, It may be composed of four pixels: a pixel, a B pixel, and a W (white) pixel. As in the column, two colors of RGB make up one color element, and different two You can also select a color and configure it by adding one or more colors such as yellow, cyan, magenta, etc. to RGB. The size of the display area may be different for each dot of the color element. However, the disclosed invention is not limited to color display devices, but also to monochrome display devices. It can also be applied to a display device.
[0428] Also, white light is emitted from the backlight (organic EL element, inorganic EL element, LED, fluorescent lamp, etc.) In order to display full color using (W), a colored layer (also called a color filter) is used. The colored layer may be, for example, red (R), green (G), blue (B), or the like. ), yellow (Y), etc. can be used in combination as appropriate. In this case, the color reproducibility can be improved compared to when no color layer is used. By disposing a region having a colored layer and a region not having a colored layer, The white light in the region may be directly used for display. By placing the color layer in the display, the decrease in brightness caused by the color layer can be reduced during bright display, and power consumption can be reduced by 2. However, it may be possible to reduce the emission by approximately 100% to 30%. When using optical elements to display full color, R, G, B, Y, and W are emitted by each color. By using a self-luminous element, it is possible to make the light emitted from a colored layer. In some cases, power consumption can be further reduced.
[0429] In addition, as a colorization method, a part of the light emitted from the above-mentioned white light is passed through a color filter. In addition to the color filter method, which converts red, green, and blue by filtering, A method that uses each color of light (three-color method), or a method that uses part of the light emitted from the blue light to emit red or A method of converting to green (color conversion method, quantum dot method) may also be applied.
[0430] In this embodiment, a liquid crystal element and an EL element are used as display elements. 40 to 42. Note that FIGS. 40 and 41 are diagrams showing the chained dotted line shown in FIG. This is a cross-sectional view taken along line QR, and shows a configuration in which a liquid crystal element is used as a display element. 42 is a cross-sectional view taken along the dashed line QR in FIG. 39, and shows a display device using an EL element as a display element. This is the configuration used.
[0431] First, the common parts shown in Figures 40 to 42 will be explained, and then the different parts will be explained. This will be explained below.
[0432] <3-1. Explanation of common parts of display devices> The display device 700 shown in FIGS. 40 to 42 includes a wiring portion 711, a pixel portion 702, and a , a source driver circuit section 704, and an FPC terminal section 708. The line portion 711 includes a signal line 710. The pixel portion 702 includes a transistor 750 and The source driver circuit portion 704 includes a transistor 752. Has.
[0433] Transistor 750 and transistor 752 are similar to transistor 100B shown above. The transistors 750 and 752 have the following configurations. Other transistors shown in the embodiment may also be used.
[0434] The transistor used in this embodiment is made of a highly purified oxide in which the formation of oxygen vacancies is suppressed. The transistor has a semiconductor film. The off-state current of the transistor can be reduced. This allows for longer retention times for electrical signals such as signals, and the write interval can also be extended when the power is on. Therefore, the frequency of refresh operations can be reduced, resulting in reduced power consumption. It has the effect of suppressing force.
[0435] In addition, the transistor used in this embodiment has a relatively high field-effect mobility. For example, a transistor capable of such high speed driving can be used in a liquid crystal display. By using this in a display device, the switching transistor in the pixel section and the driver circuit section can be In other words, the driver transistor can be formed on the same substrate as a separate driver circuit. Therefore, it is not necessary to use a semiconductor device formed from a silicon wafer or the like. The number of components can be reduced. By using a register, high quality images can be provided.
[0436] The capacitor 790 includes a conductive film which functions as a first gate electrode of the transistor 750. The lower electrode formed through a process of processing the same conductive film and the Through a process of processing the same conductive film as the conductive film that functions as the source electrode and the drain electrode, and an upper electrode formed on the lower electrode. A step of forming an insulating film identical to the insulating film that functions as the first gate insulating film of 750. and an insulating film that functions as a protective insulating film for the transistor 750. The insulating film is formed through a process of forming a first insulating film. 790 is a laminated structure in which an insulating film that functions as a dielectric film is sandwiched between a pair of electrodes. do.
[0437] 40 to 42, a transistor 750, a transistor 752, and a capacitor A planarization insulating film 770 is provided on the capacitor 790 .
[0438] 40 to 42, the transistor 750 and the The transistor 752 in the source driver circuit portion 704 has the same structure as the transistor 752 in the source driver circuit portion 704. However, the present invention is not limited to this. For example, the pixel section 702 and the source A transistor different from that of the driver circuit section 704 may be used. A top-gate transistor is used for the source driver circuit section 702, and a bottom-gate transistor is used for the source driver circuit section 704. Alternatively, a bottom-gate transistor may be used in the pixel portion 702. and a top-gate transistor is used in the source driver circuit section 704. The source driver circuit section 704 may be referred to as a gate driver circuit section. It may be read differently.
[0439] The signal line 710 is connected to the source and drain electrodes of the transistors 750 and 752. The signal line 710 is formed through the same process as the conductive film that functions as the signal line 710. When materials containing ZnO are used, signal delays caused by wiring resistance are minimal, making it possible to display on a large screen. It becomes Noh.
[0440] The FPC terminal portion 708 includes a connection electrode 760, an anisotropic conductive film 780, and an FPC 71. 6. The connection electrode 760 is connected to the source and drain electrodes of the transistors 750 and 752. The connection electrode 760 is formed through the same process as the conductive film that functions as the drain electrode. , and is electrically connected to a terminal of the FPC 716 via an anisotropic conductive film 780 .
[0441] The first substrate 701 and the second substrate 705 may be made of, for example, glass. In addition, the first substrate 701 and the second substrate 705 may be flexible substrates. The flexible substrate may be, for example, a plastic substrate. do.
[0442] In addition, a structure 778 is provided between the first substrate 701 and the second substrate 705. The structure 778 is a columnar spacer obtained by selectively etching an insulating film. The distance (cell gap) between the first substrate 701 and the second substrate 705 is controlled. It should be noted that the structures 778 may be spherical spacers.
[0443] On the second substrate 705 side, there is a light-shielding film 738 that functions as a black matrix, A colored film 736 that functions as a color filter, a light-shielding film 738, and a film that contacts the colored film 736 An insulating film 734 is provided.
[0444] <3-2. Configuration example of a display device using a liquid crystal element> The display device 700 shown in FIG. 40 includes a liquid crystal element 775. The liquid crystal element 775 includes a conductive film The conductive film 774 is formed on the second substrate 705. The display device 700 shown in FIG. The alignment state of the liquid crystal layer 776 changes depending on the voltage applied to the conductive film 772 and the conductive film 774. This controls whether light is transmitted or not, allowing images to be displayed.
[0445] The conductive film 772 serves as a source electrode and a drain electrode of the transistor 750. The conductive film 772 is formed over the planarization insulating film 770. The pixel electrode functions as one electrode of the display element.
[0446] The conductive film 772 may be a conductive film that transmits visible light or a conductive film that reflects visible light. A conductive film having a light-transmitting property in visible light can be used. For example, a material containing one of the elements selected from indium (In), zinc (Zn), and tin (Sn) As a conductive film that is reflective in visible light, for example, aluminum Alternatively, a material containing silver may be used.
[0447] When a conductive film that is reflective to visible light is used as the conductive film 772, the display device 700 The liquid crystal display device is a reflective type. When using the above, the display device 700 becomes a transmissive liquid crystal display device.
[0448] In addition, by changing the structure on the conductive film 772, the driving method of the liquid crystal element can be changed. An example of this case is shown in FIG. 41. The display device 700 shown in FIG. This is an example of a configuration using a horizontal electric field method (e.g., FFS mode) as the driving method. In the structure shown in FIG. 1, an insulating film 773 is provided over a conductive film 772, and a conductive film 773 is provided over the insulating film 773. In this case, the conductive film 774 is used as a common electrode. The insulating film 773 functions as a conductive film. The orientation state of the liquid crystal layer 776 can be controlled by the field.
[0449] Although not shown in FIGS. 40 and 41, either the conductive film 772 or the conductive film 774 An alignment film is provided on either one or both of the surfaces of the substrate 771 and the liquid crystal layer 776. 40 and 41, a polarizing member, a phase difference member, a reflecting member, etc. may be used. Optical members (optical substrates) such as a polarizing substrate and a positioning member may be provided as appropriate. Circularly polarized light produced by a retardation substrate may also be used. Either may be used.
[0450] When liquid crystal elements are used as display elements, thermotropic liquid crystals, low molecular weight liquid crystals, polymer liquid crystals, The liquid crystals that can be used include polymer dispersed liquid crystals, ferroelectric liquid crystals, and antiferroelectric liquid crystals. Depending on the conditions, the liquid crystal material can be in a cholesteric phase, a smectic phase, a cubic phase, or a chiral phase. It shows nematic phase, isotropic phase, etc.
[0451] In addition, when the in-plane switching method is adopted, a liquid crystal that exhibits a blue phase without using an alignment film may be used. The blue phase is one of the liquid crystal phases, and when the temperature of cholesteric liquid crystal is increased, the cholesteric The blue phase appears just before the transition from the black phase to the isotropic phase. Therefore, in order to improve the temperature range, a liquid crystal composition containing a chiral agent of several weight percent or more is used. The liquid crystal composition containing the liquid crystal exhibiting the blue phase and the chiral agent is used in the liquid crystal layer. Since the liquid crystal display has a short rotational speed and is optically isotropic, no alignment treatment is required. Since the rubbing process is unnecessary, electrostatic damage caused by the rubbing process is prevented. This can prevent defects and damage to the liquid crystal display device during the manufacturing process. Furthermore, liquid crystal materials exhibiting a blue phase have little viewing angle dependency.
[0452] When a liquid crystal element is used as a display element, a TN (Twisted Nematic) ) mode, IPS (In-Plane-Switching) mode, FFS (Frin ge Field Switching) mode, ASM (Axially Symme tric aligned Micro-cell) mode, OCB(Optical Compensated Birefringence mode, FLC (Ferrero) lectric Liquid Crystal) mode, AFLC (AntiFerr It can be used in dielectric liquid crystal mode. .
[0453] Furthermore, normally black type liquid crystal display devices, such as those employing vertical alignment (VA) mode, The vertical alignment mode may be a transmission type liquid crystal display device. For example, MVA (Multi-Domain Vertical Alignment) ) mode, PVA (Patterned Vertical Alignment) mode Mode, ASV mode, etc. can be used.
[0454] <3-3. Display devices using light-emitting elements> The display device 700 shown in FIG. 42 includes a light-emitting element 782. The light-emitting element 782 includes a conductive film The display device 700 shown in FIG. The EL layer 786 of the light element 782 emits light, thereby displaying an image. The EL layer 786 includes an organic compound or an inorganic compound such as quantum dots.
[0455] Materials that can be used for the organic compound include fluorescent materials and phosphorescent materials. In addition, materials that can be used for quantum dots include colloidal quantum dots. materials, alloy-type quantum dot materials, core-shell-type quantum dot materials, core-type quantum dot materials, Also, the elements of the 12th and 16th families, the 13th and 15th families, or the 14th and 16th families Materials containing the element group may also be used. Alternatively, cadmium (Cd), selenium (Se), Zinc (Zn), sulfur (S), phosphorus (P), indium (In), tellurium (Te), lead (P b) Quantum atoms with elements such as gallium (Ga), arsenic (As), and aluminum (Al). Dot material may also be used.
[0456] The organic compounds and inorganic compounds described above can be prepared by, for example, deposition methods (including vacuum deposition methods). The method used is a droplet ejection method (also called an inkjet method), a coating method, a gravure printing method, etc. The EL layer 786 can be formed using a low molecular weight material, a medium molecular weight material (o The polymer may comprise a polymeric material, such as a polymeric polymer (including a polymeric polymer, a dendrimer, or a polymer).
[0457] Here, a method for forming the EL layer 786 by droplet discharge will be described with reference to FIG. 43A to 43D are cross-sectional views illustrating a method for manufacturing the EL layer 786. be.
[0458] First, a conductive film 772 is formed over a planarization insulating film 770. The insulating film 730 is formed as shown in FIG. 43(A).
[0459] Next, a droplet is discharged from a droplet discharge device 783 to an exposed portion of the conductive film 772, which is an opening in the insulating film 730. Droplets 784 are ejected to form a layer 785 containing the composition. The droplets 784 contain the composition including the solvent. and is attached onto the conductive film 772 (see FIG. 43B).
[0460] The step of discharging the droplets 784 may be performed under reduced pressure.
[0461] Next, the solvent is removed from the layer 785 containing the composition, and the layer is solidified to form an EL layer 786. (See Figure 43(C)).
[0462] The solvent may be removed by a drying step or a heating step.
[0463] Next, a conductive film 788 is formed on the EL layer 786 to form a light emitting element 782 (FIG. 43( See D).
[0464] In this way, when the EL layer 786 is formed by the droplet discharge method, the composition can be selectively discharged. This reduces material waste. Since no additional steps are required, the process can be simplified and costs can be reduced.
[0465] The droplet discharge method described above is a method of discharging a composition using a nozzle having a discharge port, or one or more is a general term for anything that has a means for ejecting droplets, such as a head having multiple nozzles.
[0466] Next, a droplet discharge device used in the droplet discharge method will be described with reference to FIG. 14 is a conceptual diagram illustrating a droplet ejection device 1400. FIG.
[0467] The droplet discharge device 1400 has a droplet discharge means 1403. 3 has a head 1405 and a head 1412.
[0468] The head 1405 and the head 1412 are connected to a control means 1407, which controls the computer. By controlling the image forming apparatus 1410, it is possible to draw a pattern in a pre-programmed manner. can.
[0469] The timing of drawing may be, for example, the timing of the marker 1 formed on the substrate 1402. Alternatively, the reference point may be determined based on the outer edge of the substrate 1402. Here, the marker 1411 is detected by the imaging means 1404, and the image processing means 1 The signal converted into a digital signal by 409 is recognized by a computer 1410 and a control signal is generated. The generated signal is sent to the control means 1407.
[0470] The imaging means 1404 may be a charge coupled device (CCD) or a complementary metal oxide semiconductor ( An image sensor using a CMOS (Complementary Metal Oxide Semiconductor) can be used. The information of the pattern to be formed is stored in the storage medium 1408. Based on this, a control signal is sent to the control means 1407, and the individual heads 1 of the droplet discharging means 1403 are controlled. The material to be discharged is supplied from the material supply source 1. 413, a material supply source 1414 is connected to the head 1405 and the head 1412 through piping. and supplied.
[0471] The inside of the head 1405 is a space for filling the liquid material as shown by the dotted line 1406, and a space for discharging the material. Although not shown, head 1412 is also a head 1. The head 1405 and the head 1412 have the same internal structure. By providing a head with a different size, different materials can be printed at different widths simultaneously. It is possible to discharge and draw multiple types of luminescent materials, etc., and when drawing over a wide area, In order to improve throughput, the same material is ejected from multiple nozzles simultaneously to create a pattern. When a large substrate is used, the head 1405 and the head 1412 move over the substrate as shown in FIG. 4. Freely scan in the X, Y, and Z directions shown in the figure to freely set the area to be drawn. This allows the same pattern to be drawn multiple times on a single substrate.
[0472] The step of discharging the composition may be carried out under reduced pressure. After the composition is discharged, one or both of the steps of drying and baking are carried out. Both processes involve heat treatment, but the purpose, temperature and time are different. The drying and firing processes are carried out under normal or reduced pressure by laser light irradiation, instantaneous thermal annealing, or heating. The timing and number of times of this heat treatment are not particularly limited. In order to perform the drying and baking processes well, the temperature at that time should be adjusted depending on the material and composition of the substrate. It depends on the nature of the composition.
[0473] As described above, the EL layer 786 can be manufactured using a droplet discharge apparatus.
[0474] Returning to the description of the display device 700 shown in FIG.
[0475] 42, an insulating film is formed on the planarization insulating film 770 and the conductive film 772. An insulating film 730 is provided. The insulating film 730 covers part of the conductive film 772. 782 has a top emission structure. Therefore, the conductive film 788 has a light transmitting property, and It transmits light emitted by the L layer 786. In this embodiment, the top emission The structure is exemplified, but is not limited to, for example, a bottom emission structure in which light is emitted to both the conductive film 772 and the conductive film 788; It can also be applied to al-emission structures.
[0476] A colored film 736 is provided at a position overlapping the light-emitting element 782, and a colored film 736 is provided at a position overlapping the insulating film 730. A light-shielding film 738 is provided in the position where the light-shielding film 738 is to be drawn, the wiring portion 711, and the source driver circuit portion 704. The colored film 736 and the light-shielding film 738 are covered with an insulating film 734. In addition, the space between the light emitting element 782 and the insulating film 734 is filled with a sealing film 732. In the display device 700 shown in FIG. 1, a configuration in which a colored film 736 is provided is exemplified. For example, when the EL layer 786 is formed by coloring, The film 736 may not be provided.
[0477] <3-4. Example of a configuration in which an input / output device is provided in a display device> Furthermore, the display device 700 shown in FIGS. 41 and 42 may be provided with an input / output device. An example of the force device is a touch panel.
[0478] 45 and 42 show a configuration in which a touch panel 791 is provided on the display device 700 shown in FIG. 41. FIG. 46 shows a configuration in which a touch panel 791 is provided on a display device 700.
[0479] FIG. 45 is a cross-sectional view of a configuration in which a touch panel 791 is provided on the display device 700 shown in FIG. 46 is a cross-sectional view of a configuration in which a touch panel 791 is provided on the display device 700 shown in FIG. be.
[0480] First, the touch panel 791 shown in FIGS. 45 and 46 will be described below.
[0481] The touch panel 791 shown in FIGS. 45 and 46 is provided between the substrate 705 and the colored film 736. The touch panel 791 is a so-called in-cell type touch panel. 736 and may be formed on the substrate 705 side before the colored film 736 is formed.
[0482] The touch panel 791 includes a light-shielding film 738, an insulating film 792, an electrode 793, and an electrode 794, an insulating film 795, an electrode 796, and an insulating film 797. When a detection object such as a stylus approaches, the mutual capacitance between electrode 793 and electrode 794 changes. It is possible to detect the change.
[0483] 45 and 46, an electrode 793 and The electrode 796 is formed through an opening in the insulating film 795. 45. The electrode 794 is electrically connected to the two electrodes 793 sandwiching the electrode 794 via the electrodes 793. 46 illustrates a configuration in which the region where the electrode 796 is provided is provided in the pixel portion 702. However, the present invention is not limited to this, and may be formed in the source driver circuit section 704, for example.
[0484] The electrodes 793 and 794 are provided in a region overlapping with the light-shielding film 738. As shown in FIG. 1, the electrode 793 is preferably provided so as not to overlap with the light-emitting element 782. As shown in FIG. 46, the electrode 793 is provided so as not to overlap with the liquid crystal element 775. In other words, the electrode 793 overlaps with the light-emitting element 782 and the liquid crystal element 775. In other words, the electrode 793 has a mesh shape. By configuring the electrode 793 in this manner, the electrode 793 does not block the light emitted from the light emitting element 782. Alternatively, the electrode 793 may have a structure that does not block light that passes through the liquid crystal element 775. Therefore, the reduction in brightness due to the placement of the touch panel 791 is extremely small. Since the number of pixels is small, a display device with high visibility and reduced power consumption can be realized. The pole 794 may have a similar configuration.
[0485] In addition, since the electrodes 793 and 794 do not overlap with the light-emitting element 782, The electrode 794 can be made of a metal material with low transmittance for visible light. Since the electrodes 793 and 794 do not overlap with the liquid crystal element 775, For example, a metal material having low transmittance of visible light can be used.
[0486] Therefore, compared with electrodes using oxide materials with high visible light transmittance, The resistance of the electrode 794 can be reduced, improving the sensor sensitivity of the touch panel. It is possible.
[0487] For example, the electrodes 793, 794, and 796 may be made of conductive nanowires. The nanowires have an average diameter of 1 nm to 100 nm, preferably 5 nm to 50 nm. The size of the nanoparticles may be 5 nm or less, more preferably 5 nm or more and 25 nm or less. The wires may be metal nanowires such as Ag nanowires, Cu nanowires, or Al nanowires. For example, the electrodes 664, 665 may be made of wires or carbon nanotubes. When Ag nanowires are used for either 65 or 667, or both, the The light transmittance is 89% or more, and the sheet resistance is 40Ω / □ or more and 100Ω / □ or less. can.
[0488] 45 and 46 show examples of the configuration of an in-cell type touch panel. For example, a so-called on-cell type transistor formed on the display device 700 may be used. a touch panel or a so-called out-cell type touch panel that is attached to the display device 700 It may also be possible to use the following.
[0489] In this way, the display device of one embodiment of the present invention can be used in combination with various types of touch panels. It can be used.
[0490] This embodiment may be combined, at least in part, with other embodiments described in this specification. It can be implemented in combination.
[0491] (Fourth embodiment) In this embodiment, an example of a semiconductor device according to one embodiment of the present invention will be described. The transistor shown in this embodiment is suitable for miniaturization.
[0492] <4-1. Example of a transistor configuration suitable for miniaturization> FIG. 47 illustrates an example of a transistor 200. FIG. 47A illustrates the transistor 200. The top view is shown. Note that some of the films are omitted in Figure 47(A) for clarity. FIG. 47(B) is a cross-sectional view corresponding to the dashed line X1-X2 shown in FIG. 47(A). FIG. 47(C) is a cross-sectional view corresponding to Y1-Y2.
[0493] The transistor 200 includes a conductor 205 (conductor 205a, and conductor 205b), and conductor 260 (conductor 260a and conductor 260b) , an insulator 220 serving as a gate insulating layer, an insulator 222, an insulator 224, and an insulator The oxide semiconductor 230 (oxide semiconductor 23) has a region where a channel is formed. 0a, oxide semiconductor 230b, and oxide semiconductor 230c), and a source or drain a conductor 240a serving as one of the two, and a conductor 240b serving as the other of the two. The dielectric 240b includes an insulator 280 having excess oxygen.
[0494] The oxide semiconductor 230 includes an oxide semiconductor 230a and an oxide film on the oxide semiconductor 230a. The semiconductor layer 230 includes an oxide semiconductor 230b and an oxide semiconductor 230c on the oxide semiconductor 230b. When the transistor 200 is turned on, a current flows mainly through the oxide semiconductor 230b. On the other hand, the oxide semiconductor 230a and the oxide semiconductor 230c In other words, current does not flow near the interface with the oxide semiconductor 230b (which may be a mixed region). Some regions may act as insulators, while others may act as insulators.
[0495] In the structure shown in FIG. 47, the conductor 260 functioning as the gate electrode is formed by the conductors 260a and 260b. The layer structure has a conductor 260b and a conductor 260c. 60 has an insulator 270 thereon.
[0496] The conductor 205 may be made of molybdenum, titanium, tantalum, tungsten, aluminum, copper, A metal film containing an element selected from chromium, neodymium, and scandium, or Metal nitride films (titanium nitride film, molybdenum nitride film, tungsten nitride film) Or, indium tin oxide, indium oxide containing tungsten oxide, tungsten oxide Indium zinc oxide containing tin oxide, indium oxide containing titanium oxide, titanium oxide Indium tin oxide, indium zinc oxide, indium tin oxide doped with silicon oxide Conductive materials such as oxides can also be applied.
[0497] For example, the conductor 205a may be a nitride conductor having a barrier property against hydrogen. It is preferable to use tantalum or the like, and to stack tungsten, which has high conductivity, as the conductor 205b. By using this combination, it is possible to obtain an oxide semiconductor 23 while maintaining the conductivity of the wiring. 47, the conductor 205a and Although the two-layer structure of the conductor 205b is shown, the present invention is not limited to this configuration, and the conductor 205b may be a single layer or a laminate of three or more layers. The structure may also be
[0498] The insulators 220 and 224 are made of a silicon oxide film or a silicon oxynitride film. It is preferable that the insulator contains oxygen. In particular, the insulator 224 contains excess oxygen (chemical It is preferable to use an insulator containing oxygen in excess of the stoichiometric composition. By providing an insulator containing oxygen in contact with the oxide that constitutes the transistor 200, The insulators 220 and 224 can compensate for the oxygen vacancies in the oxide. They do not necessarily have to be made of the same material.
[0499] The insulator 222 may be, for example, silicon oxide, silicon oxynitride, silicon nitride oxide, or oxide. Aluminum, hafnium oxide, tantalum oxide, zirconium oxide, zirconium titanate Lead (PZT), Strontium Titanate (SrTiO3) or (Ba,Sr)TiO3 It is preferable to use an insulator such as BST in a single layer or a laminated layer. For example, aluminum oxide, bismuth oxide, germanium oxide, niobium oxide, silicon oxide Addition of corn, titanium oxide, tungsten oxide, yttrium oxide, and zirconium oxide Alternatively, these insulators may be nitrided. Silicon oxynitride or silicon nitride may be used in a laminated state.
[0500] The insulator 222 may have a laminated structure of two or more layers. The laminated structure is not limited to the laminated structure made of the above materials, but may be a laminated structure made of different materials.
[0501] Between the insulator 220 and the insulator 224, there is an insulator 222 including a high-k material. This allows the insulator 222 to capture electrons under certain conditions, increasing the threshold voltage. That is, the insulator 222 may become negatively charged.
[0502] For example, silicon oxide is used for the insulators 220 and 224, and silicon dioxide is used for the insulator 222. , materials with many electron trapping levels such as hafnium oxide, aluminum oxide, and tantalum oxide When used in a semiconductor device, temperatures higher than the operating temperature or storage temperature (e.g., 125 The electric current of the conductor 205 is applied under a temperature of from 150°C to 450°C, typically from 150°C to 300°C. The potential of the source electrode and drain electrode is kept higher than that of the source electrode for 10 milliseconds or more, typically 1 minute. By maintaining the above, the oxide constituting the transistor 200 is At this time, some of the moving electrons are captured by the electron capture level of the insulator 222. will be done.
[0503] The transistor in which the necessary number of electrons are captured in the electron capture level of the insulator 222 reaches the threshold The voltage shifts to the positive side. The amount can be controlled, and the threshold voltage can be controlled accordingly. By having this, the transistor 200 is in a non-conducting state (off) even when the gate voltage is 0V. The transistor is a normally-off transistor (also called a "normally-off" state).
[0504] The electron capture process may be performed during the manufacturing process of a transistor. After forming a conductor that connects to the source or drain conductor of the transistor, or After the pre-process (wafer processing) or after the wafer dicing process, This should be done at some stage before shipping from the factory, such as after the product has been shipped.
[0505] In addition, by appropriately adjusting the film thickness of the insulators 220, 222, and 224, the threshold It is possible to control the voltage to a low value. Furthermore, it is possible to provide a transistor having stable electrical characteristics. Alternatively, a transistor with a large on-state current can be provided. It is possible to provide a transistor with a small threshold swing value. This makes it possible to provide a highly reliable transistor.
[0506] The oxide semiconductor 230a, the oxide semiconductor 230b, and the oxide semiconductor 230c are In It is formed of metal oxides such as M-Zn oxide (M is Al, Ga, Y, or Sn). The oxide semiconductor 230 may also be an In—Ga oxide or an In—Zn oxide.
[0507] The insulator 250 may be, for example, silicon oxide, silicon oxynitride, silicon nitride oxide, or oxide. Aluminum, hafnium oxide, tantalum oxide, zirconium oxide, zirconium titanate Lead (PZT), Strontium Titanate (SrTiO3) or (Ba,Sr)TiO3 Insulators such as (BST) can be used in a single layer or laminated layer. For example, aluminum oxide, bismuth oxide, germanium oxide, niobium oxide, silicon oxide Even when titanium oxide, tungsten oxide, yttrium oxide, or zirconium oxide is added, Alternatively, these insulators may be nitrided. Silicon nitride or a laminate of silicon nitride may also be used.
[0508] In addition, as the insulator 250, similar to the insulator 224, a material having a stoichiometric composition of oxygen is used. It is preferable to use an oxide insulator containing as much oxygen as possible. By providing the insulating layer in contact with the oxide semiconductor 230, oxygen vacancies in the oxide semiconductor 230 can be reduced. can be reduced.
[0509] The insulator 250 may be aluminum oxide, aluminum oxynitride, gallium oxide, or oxide. Gallium oxide nitride, yttrium oxide, yttrium oxynitride, hafnium oxide, yttrium oxynitride Using insulating films such as hafnium and silicon nitride that have barrier properties against oxygen and hydrogen When such a material is used, oxygen release from the oxide semiconductor 230 can be prevented. It functions as a layer that prevents leakage and the intrusion of impurities such as hydrogen from the outside.
[0510] The insulator 250 has the same product as the insulators 220, 222, and 224. The insulator 250 may have a layer structure. By having an insulator, the threshold voltage of the transistor 200 is shifted to the positive side. With this configuration, the transistor 200 can be Even if the transistor is turned on, it becomes a normally-off transistor, which is in a non-conducting state (also referred to as an off state).
[0511] In the semiconductor device illustrated in FIG. 47, the following structure is provided between the oxide semiconductor 230 and the conductor 260: A barrier film may be provided in addition to the insulator 250. Alternatively, a barrier film may be provided on the oxide semiconductor 230c. It is also possible to use materials with this property.
[0512] For example, an insulating film containing excess oxygen is provided in contact with the oxide semiconductor 230, and a barrier film is further provided. By wrapping the oxide, the oxide is brought into a state where the composition is almost the same as the stoichiometric ratio, or The oxide semiconductor 230 can be made into a supersaturated state with a higher oxygen content than the composition. This can prevent the intrusion of impurities such as silicon dioxide.
[0513] One of the conductors 240a and 240b functions as a source electrode and the other functions as a It functions as a drain electrode.
[0514] The conductor 240a and the conductor 240b are made of aluminum, titanium, chromium, nickel, Copper, yttrium, zirconium, molybdenum, silver, tantalum, or tungsten, etc. The metal or alloy containing this metal as the main component can be used. However, a laminated structure of two or more layers may also be used.
[0515] For example, a titanium film and an aluminum film may be stacked. Two-layer structure with aluminum film laminated on top of copper-magnesium-aluminum alloy film a two-layer structure with a copper film laminated on a titanium film; a two-layer structure with a copper film laminated on a tungsten film; It may have a two-layer structure.
[0516] Also, a titanium film or titanium nitride film and an aluminum film overlaid on the titanium film or titanium nitride film are used. An aluminum film or a copper film is laminated, and a titanium film or a titanium nitride film is further formed thereon. A three-layer structure consisting of a molybdenum film or molybdenum nitride film and a molybdenum film or molybdenum nitride film. An aluminum or copper film is layered on top of the molybdenum film, and then a molybdenum or There are three-layer structures in which indium oxide, tin oxide or molybdenum nitride are formed. Alternatively, a transparent conductive material containing zinc oxide may be used.
[0517] The conductor 260 having the function of a gate electrode is made of, for example, aluminum, chromium, A metal selected from copper, tantalum, titanium, molybdenum, and tungsten, or the above-mentioned gold The alloy may be formed using an alloy containing the above metals or an alloy combining the above metals. In addition, the present invention uses a metal selected from one or more of manganese and zirconium. Also, semiconductors such as polycrystalline silicon doped with impurity elements such as phosphorus may be used. Alternatively, a silicide such as nickel silicide may be used.
[0518] For example, a two-layer structure in which a titanium film is laminated on an aluminum film is preferable. Two-layer structure with titanium film stacked on titanium film, two-layer structure with tungsten film stacked on titanium nitride film Two-layer structure in which a tungsten film is laminated on a tantalum nitride film or a tungsten nitride film It may also be constructed as such.
[0519] In addition, a titanium film is laminated on the titanium film, and an aluminum film is laminated on the titanium film. There are also three-layer structures that form a film. A composite of one or more metals selected from the group consisting of silicon, molybdenum, chromium, neodymium, and scandium. Alternatively, an alloy film or a nitride film may be used.
[0520] The conductor 260 may be made of indium tin oxide, indium oxide containing tungsten oxide, or the like. Indium zinc oxide containing tungsten oxide, Indium oxide containing titanium oxide Indium tin oxide, indium zinc oxide, and silicon oxide are added to titanium oxide. A light-transmitting conductive material such as indium tin oxide can also be used. A laminated structure of the above-mentioned light-transmitting conductive material and the above-mentioned metal may also be used.
[0521] The conductor 260a is formed by using a thermal CVD method, an MOCVD method, or an ALD method. , using the atomic layer deposition (ALD) method. By forming it by the ALD method or the like, it is possible to prevent the insulating layer 250 from being damaged. It can reduce damage caused by Zuma. It can also improve coverage. Therefore, it is preferable to form the conductor 260a by the ALD method or the like. A transistor 200 can be provided.
[0522] The conductor 260b is made of conductive material such as tantalum, tungsten, copper, or aluminum. It is made using high quality materials.
[0523] Further, an insulator 270 is provided so as to cover the conductor 260. Oxygen is released from the insulator 280. When an oxide material is used, the conductor 260 is prevented from being oxidized by the desorbed oxygen. To achieve this, the insulator 270 is made of a material that has a barrier property against oxygen.
[0524] For example, the insulator 270 can be a metal oxide such as aluminum oxide. The insulator 270 may be provided to the extent that it prevents oxidation of the conductor 260. For example, the film thickness of the insulator 270 is 1 nm or more and 10 nm or less, preferably 3 nm or more and 7 nm or less. Set as below.
[0525] Therefore, oxidation of the conductor 260 is suppressed, and the oxygen desorbed from the insulator 280 is efficiently oxidized. The semiconductor layer 230 can be supplied with the silicon dioxide.
[0526] An insulator 280 is provided above the transistor 200. The insulator 280 has a stoichiometric It is preferable to use an oxide containing more oxygen than the oxygen that satisfies the dielectric constant. The insulating layer 280 has a region where oxygen is present in excess of the stoichiometric composition (hereinafter referred to as the excess oxygen region). In particular, the transistor 200 preferably has an oxide semiconductor When using the above, an insulator having an oxygen excess region is formed in an interlayer film or the like near the transistor 200. By providing the insulating layer, oxygen vacancies in the transistor 200 can be reduced, thereby improving reliability. This can be done.
[0527] As an insulator having an excess oxygen region, specifically, an oxide in which a part of oxygen is released by heating is used. It is preferable to use a nitride material.
[0528] For example, such a material may include silicon oxide or silicon oxynitride. Alternatively, a metal oxide can also be used. Silicon oxynitride refers to a material whose composition contains more oxygen than nitrogen. Silicon nitride oxide refers to a material whose composition contains more nitrogen than oxygen.
[0529] The insulator 280 covering the transistor 200 is a flat surface that covers the uneven surface underneath. The film may also function as a protective film.
[0530] <4-2. Application examples of transistors suitable for miniaturization> An example in which transistors having different compositions are stacked will be described below.
[0531] The semiconductor device shown in FIG. 48 includes a transistor 400, a transistor 200, and a capacitor. It has element 410.
[0532] The transistor 200 is a transistor in which a channel is formed in a semiconductor layer including an oxide semiconductor. Since the off-state current of the transistor 200 is small, it is used as a semiconductor device (memory By using it in a device, it is possible to retain the memory contents for a long period of time. Semiconductors that do not require refresh operations or require refresh operations very infrequently Since it is possible to use it as a semiconductor device (memory device), power consumption can be reduced sufficiently. Cut.
[0533] As shown in FIG. 48, the semiconductor device includes a transistor 400, a transistor 200, a capacitor element, and a The transistor 200 is provided above the transistor 400, and the capacitor element The transistor 410 is disposed above the transistor 400 and the transistor 200 .
[0534] The transistor 400 is provided on a substrate 401, and includes a conductor 406, an insulator 404, and a substrate A semiconductor region 402 consisting of a part of 401 and functioning as a source region or a drain region. The resistive layer 408 has a low resistance region 408a that functions as a resistive layer, and a low resistance region 408b.
[0535] Transistor 400 can be either p-channel or n-channel.
[0536] The region where the channel of the semiconductor region 402 is formed, the region in the vicinity thereof, the source region, or In the low resistance region 408a which becomes the drain region and the low resistance region 408b, silicon It preferably contains a semiconductor such as a silicon-based semiconductor, and it preferably contains single crystal silicon. Or Ge (germanium), SiGe (silicon germanium), GaAs (gallium It may be made of materials containing gallium aluminum arsenide (GaAlAs) or GaAlAs (Gallium Aluminum Arsenide). Silicon with effective mass controlled by applying stress to the crystal lattice and changing the lattice spacing. Alternatively, GaAs and GaAlAs may be used to form a transistor. The Star 400 is a HEMT (High Electron Mobility Transistor) stor) can also be used.
[0537] The low resistance region 408a and the low resistance region 408b are formed by the semiconductor layer applied to the semiconductor region 402. In addition to the conductive material, elements that impart n-type conductivity, such as arsenic and phosphorus, or p-type conductivity, such as boron, are added. It contains elements that impart electrical conductivity to the material.
[0538] The conductor 406, which functions as a gate electrode, is made of arsenic, phosphorus, or the like, which provides n-type conductivity. Semiconductor materials such as silicon that contain elements or elements that give them p-type conductivity, such as boron Conductive materials such as aluminum, metal, alloy, or metal oxide materials can be used. .
[0539] The threshold voltage can be adjusted by determining the work function depending on the conductor material. Specifically, it is preferable to use materials such as titanium nitride and tantalum nitride for the conductor. Furthermore, in order to achieve both conductivity and embeddability, tungsten or aluminum is used as the conductor. It is preferable to use metal materials such as tungsten as lamination materials, and tungsten is particularly suitable for this purpose. This is preferable in terms of thermal stability.
[0540] The transistor 400 shown in FIG. 48 is an example, and the structure is not limited to this. Appropriate transistors may be used depending on the structure and driving method.
[0541] Over the transistor 400 are an insulator 420, an insulator 422, an insulator 424, and an insulator 426. The edge members 426 are stacked in order.
[0542] The insulators 420, 422, 424, and 426 may be, for example, an acid. silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, aluminum oxide, Aluminum oxynitride, aluminum nitride oxide, aluminum nitride, or the like may be used.
[0543] The insulator 422 serves to eliminate a step caused by the transistor 400 and the like provided below. The top surface of the insulator 422 is chemically treated to enhance the planarization. Mechanical polishing (CMP) method The surface may be planarized by a planarization process using a metal or the like.
[0544] The insulator 424 may include, for example, a substrate 401 or a transistor 400, which may be connected to the transistor. A film having a barrier property to prevent hydrogen and impurities from diffusing into the region where the resistor 200 is provided. It is preferable to use
[0545] For example, silicon nitride formed by CVD is an example of a film that has a barrier property against hydrogen. Here, a semiconductor having an oxide semiconductor such as the transistor 200 can be used. The diffusion of hydrogen into the semiconductor element may cause a deterioration in the characteristics of the semiconductor element. A film that suppresses hydrogen diffusion is used between the transistor 200 and the transistor 400. Specifically, the film that suppresses hydrogen diffusion is a film that desorbs a small amount of hydrogen. do.
[0546] It is preferable that the insulator 426 has a lower dielectric constant than the insulator 424. For example, The dielectric constant of the insulator 426 is preferably less than 4, more preferably less than 3. The relative dielectric constant of the insulator 424 is preferably 0.7 times or less than the relative dielectric constant of the insulator 426, and more preferably 0.6 times or less. By using a material with a low dielectric constant as the interlayer film, the parasitic capacitance generated between wirings can be reduced. It can be reduced.
[0547] The insulators 420, 422, 424, and 426 are provided with capacitance elements. 410, or a conductor 428 electrically connected to the transistor 200, and a conductor 43 0 and the like are embedded. The conductor 428 and the conductor 430 are plugs or wiring. It has a function as a line. As will be described later, a conductor that has a function as a plug or wiring In some cases, multiple structures may be collectively assigned the same symbol. The wiring and the plug electrically connected to the wiring may be integrated. A part of the conductor may function as a wiring, and a part of the conductor may function as a plug. do.
[0548] The materials of the plugs and wiring (the conductors 428 and 430, etc.) are metal. Conductive materials such as metals, alloy materials, metal nitride materials, or metal oxide materials are applied as single layers or Materials such as tungsten and molybdenum, which have both heat resistance and electrical conductivity, can be used. It is preferable to use any high melting point material, and it is preferable to use tungsten. It is preferable to form the conductive layer from a low-resistance conductive material such as aluminum or copper. By using this material, the wiring resistance can be reduced.
[0549] The conductors 428 and 430 are made of conductors having a barrier property against hydrogen. In particular, the opening in the insulator 424 having a barrier property against hydrogen is preferably A conductor having a barrier property against hydrogen is formed on the surface of the transistor. 400 and transistor 200 can be separated by a barrier layer, and transistor 4 Diffusion of hydrogen from the 00 to the transistor 200 can be suppressed.
[0550] As a conductor having a barrier property against hydrogen, for example, tantalum nitride or the like is used. In addition, by laminating tantalum nitride and highly conductive tungsten, The diffusion of hydrogen from the transistor 400 can be suppressed while maintaining the overall conductivity. In this case, the tantalum nitride layer having a barrier property against hydrogen is It is preferable that the insulating layer 424 is in contact with the insulating layer 424 having the above structure.
[0551] A wiring layer may be provided over the insulator 426 and the conductor 430. For example, as shown in FIG. 8, an insulator 450, an insulator 452, and an insulator 454 are stacked in this order. In addition, a conductor 456 is formed in the insulator 450, the insulator 452, and the insulator 454. The conductor 456 functions as a plug or a wiring. 6 can be formed using the same material as the conductor 428 and the conductor 430.
[0552] The conductor 456 is preferably made of a low-resistance conductive material such as aluminum or copper. It is preferable to use a low-resistance conductive material to reduce the wiring resistance. When copper is used for the body 456, it is preferable to laminate it with a conductor that suppresses copper diffusion. Conductors that suppress copper diffusion include tantalum, tantalum nitride, and other tantalum-containing materials. It is preferable to use alloys, ruthenium, and alloys containing ruthenium.
[0553] Also, for example, the insulator 450 may be used to suppress copper diffusion or to provide resistance to oxygen and hydrogen. For example, it is preferable to use an insulator having a barrier property that suppresses copper diffusion. As an example, silicon nitride can be used. Therefore, the same material as the insulator 424 can be used. It can be used.
[0554] In particular, the insulator 450 is in contact with the opening of the insulator 450, which suppresses copper diffusion. It is preferable to provide a conductive material and laminate copper on the conductive material that suppresses copper diffusion. This structure can prevent copper from diffusing into the periphery of the wiring.
[0555] On the insulator 454, an insulator 458, an insulator 210, an insulator 212, and an insulator 21 4 are stacked in this order. The insulating layer 214 or any of the insulating layers 212 may be formed to suppress copper diffusion or to resist oxygen and hydrogen. It is preferable to use a material that has a barrier property.
[0556] The insulator 458 and the insulator 212 may be, for example, a substrate 401 or a transistor 4 00 to the region where the transistor 200 is to be provided. Alternatively, it is preferable to use a film that has a barrier property that prevents diffusion of hydrogen and impurities. Therefore, the same material as the insulator 424 can be used.
[0557] The insulator 210 can be made of the same material as the insulator 420. For example, The edge 210 may be made of a silicon oxide film, a silicon oxynitride film, or the like.
[0558] For example, the insulator 214 may be made of aluminum oxide, hafnium oxide, or tantalum oxide. It is preferable to use a metal oxide such as
[0559] In particular, aluminum oxide is highly resistant to oxygen and water, which can cause fluctuations in the electrical characteristics of transistors. It has a high blocking effect that prevents impurities such as oxygen and moisture from penetrating the membrane. Aluminum oxide is a material that can withstand hydrogen, moisture, and other chemicals during and after the transistor manufacturing process. This can prevent impurities from entering the transistor 200. This can suppress the release of oxygen from the oxide that makes up the transistor. It is suitable for use as a protective film for the capacitor 200.
[0560] An insulator 216 is provided on the insulator 214. The insulator 216 has the same structure as the insulator 420. For example, the insulator 216 may be a silicon oxide film or a silicon oxynitride film. A silicon film or the like can be used.
[0561] Also, the insulator 458, the insulator 210, the insulator 212, the insulator 214, and the insulator 216 The conductive material 218 and the conductive material 205 constituting the transistor 200 are embedded in the insulating film 214. Note that the conductor 218 is electrically connected to the capacitor 410 or the transistor 400. The conductor 218 functions as a plug or wiring for connecting the conductor 428 and the The conductive material 430 can be used to form the conductive layer 430 .
[0562] In particular, the conductor 218 in the area in contact with the insulator 458, the insulator 212, and the insulator 214 is a conductive material that inhibits copper diffusion or has barrier properties against oxygen, hydrogen, and water. With this configuration, the transistor 400 and the transistor 200 is a layer that suppresses copper diffusion or has barrier properties against oxygen, hydrogen, and water. In other words, the diffusion of copper from the conductor 456 is suppressed, and the The diffusion of hydrogen from the transistor 400 to the transistor 200 can be suppressed.
[0563] Above the insulator 214, the transistor 200 and the insulator 280 are provided. The transistor 200 shown in FIG. 48 is an example, and the structure is not limited to this, and the circuit structure may be changed. Appropriate transistors may be used depending on the structure and driving method.
[0564] On the insulator 280, an insulator 282, an insulator 284, and an insulator 470 are stacked in this order. Also, the insulators 220, 222, 224, and 280 are provided. The conductor 244 and the like are embedded in the insulator 282, the insulator 284, and the insulator 470. In addition, the conductors 240a and 240b of the transistor 200 On the body, a conductor 245 and the like are provided to connect to the conductors in the upper layer. The capacitor 410, the transistor 200, or the transistor 400 The conductor 244 functions as a lug or a wire. It can be provided using the same material as 30.
[0565] In addition, either or both of the insulator 282 and the insulator 284 may have a resistance to oxygen and hydrogen. Therefore, it is preferable to use a material having a barrier property as the insulator 282. The insulator 284 can be made of the same material as the insulator 212. The following materials can be used.
[0566] For example, the insulator 282 may be made of aluminum oxide, hafnium oxide, tantalum oxide, or the like. It is preferable to use a metal oxide.
[0567] In particular, aluminum oxide is highly resistant to oxygen and water, which can cause fluctuations in the electrical characteristics of transistors. It has a high blocking effect that prevents impurities such as oxygen and moisture from penetrating the membrane. Aluminum oxide is a material that can withstand hydrogen, moisture, and other chemicals during and after the transistor manufacturing process. This can prevent impurities from entering the transistor 200. This can suppress the release of oxygen from the oxide that makes up the transistor. It is suitable for use as a protective film for the capacitor 200.
[0568] The insulator 284 has a region from the region where the capacitor 410 is provided to the region where the transistor 200 is provided. It is preferable to use a film having a barrier property that prevents hydrogen and impurities from diffusing into the region. Therefore, the same material as the insulator 424 can be used.
[0569] For example, silicon nitride formed by CVD is an example of a film that has a barrier property against hydrogen. Here, a semiconductor having an oxide semiconductor such as the transistor 200 can be used. The diffusion of hydrogen into the semiconductor element may cause a deterioration in the characteristics of the semiconductor element. A film that suppresses hydrogen diffusion is used between the transistor 200 and the transistor 400. Specifically, the film that suppresses hydrogen diffusion is a film that desorbs a small amount of hydrogen. do.
[0570] Therefore, the transistor 200 and the insulator 280 containing the excess oxygen region are 0, the stacked structure of the insulator 212 and the insulator 214, and the insulator 282 and the insulator 284 The insulating layer 210, the insulating layer 212, and the insulating layer 213 may be sandwiched between the insulating layer 210, the insulating layer 212, and the insulating layer 213. The insulator 214, the insulator 282, and the insulator 284 are resistant to oxygen or hydrogen, water, and other gases. It has barrier properties that suppress the diffusion of impurities.
[0571] The oxygen released from the insulator 280 and the transistor 200 is transferred to the capacitor element 410 or Alternatively, it is possible to suppress diffusion into the layer in which the transistor 400 is formed. Alternatively, hydrogen and oxygen may be introduced from the layers above the insulator 282 and the layers below the insulator 214. This can prevent impurities such as oxygen and water from diffusing into the transistor 200.
[0572] That is, oxygen is efficiently removed from the excess oxygen region of the insulator 280 to This can supply oxygen to the oxide where the channel is formed, thereby reducing oxygen vacancies. The oxide that forms the channel in the transistor 200 has oxygen vacancies due to impurities. Therefore, the channel in the transistor 200 is prevented from being formed. The oxide thus formed can be an oxide semiconductor having a low density of defect states and stable characteristics. That is, the fluctuation of the electrical characteristics of the transistor 200 can be suppressed and the reliability can be improved. It can be done.
[0573] Above the insulator 470, the capacitor 410 and the conductor 474 are provided. The capacitor 410 is disposed on an insulator 470, and is connected to a conductor 462, an insulator 480, and an insulator 490. 82, an insulator 484, and a conductor 466. Note that the conductor 474 is a capacitive element. a plug electrically connecting to the transistor 410, the transistor 200, or the transistor 400; Or it functions as wiring.
[0574] The conductor 462 is made of a conductive material such as a metal material, an alloy material, or a metal oxide material. High-melting-point materials such as tungsten and molybdenum, which are both heat-resistant and conductive, are used. It is preferable to use tungsten, and it is particularly preferable to use tungsten. When forming the insulating film simultaneously with other structures, low-resistance metal materials such as copper and aluminum can be used. That's fine.
[0575] Note that the conductor 474 is formed using a material similar to that of the conductor 462 which functions as an electrode of the capacitor. It can be established as follows.
[0576] On the conductor 474 and the conductor 462, an insulator 480, an insulator 482, and an insulator The insulators 480, 482, and 484 are made of, for example, silicon oxide. Silicon oxide nitride, silicon nitride oxide, silicon nitride, aluminum oxide, oxynitride Aluminum oxide, aluminum nitride, aluminum nitride, hafnium oxide, oxynitride Hafnium, hafnium nitride oxide, hafnium nitride, etc. can be used. Although a layer structure is used, a single layer, two layers, or a laminated structure of four or more layers may also be used.
[0577] For example, the insulators 480 and 484 may be made of a material with high dielectric strength, such as silicon oxynitride. The insulator 484 is made of a high-k material such as aluminum oxide. ) material and a material with high dielectric strength such as silicon oxynitride to form a laminated structure. With this configuration, the capacitance element 410 is preferably made of a high-dielectric-constant (high-k) insulator. By having a high dielectric strength insulator, sufficient capacity can be secured. The resistance is improved, and electrostatic breakdown of the capacitance element 410 can be suppressed.
[0578] Conductor 462 is connected via insulator 480, insulator 482, and insulator 484. The conductor 466 is made of a metal material, an alloy material, or a metal oxide material. Conductive materials such as tungsten and molybdenum, which are both heat-resistant and conductive, can be used. It is preferable to use a high melting point material such as buten, and it is particularly preferable to use tungsten. In addition, when forming the conductive material at the same time as other structures, it is recommended to use low-resistance metal materials such as copper. Aluminum or the like may be used.
[0579] For example, as shown in FIG. 48, insulators 480, 482, and 484 may be The conductor 466 is provided so as to cover the top and side surfaces of the conductor 462. 80, insulator 482, and insulator 484 to cover the top and sides of conductor 462. It shall be set up as follows.
[0580] That is, the side surface of the conductor 462 also functions as a capacitance, so that the projection surface of the capacitance element This allows for an increase in capacitance per unit area, which contributes to the reduction of the area of semiconductor devices, the high integration, and Miniaturization becomes possible.
[0581] An insulator 460 is provided on the conductor 466 and the insulator 484. The capacitor 60 can be formed using a material similar to that of the insulator 420. The insulating material 460 covering the surface may function as a planarizing film that covers the underlying irregularities.
[0582] The above is a description of the application example.
[0583] This embodiment may be combined, at least in part, with other embodiments described in this specification. It can be implemented in combination.
[0584] (Embodiment 5) In this embodiment, a display device including a semiconductor device of one embodiment of the present invention will be described with reference to FIG. This will be used to explain.
[0585] <5. Circuit configuration of display device> The display device shown in FIG. 49(A) has a region having pixels of a display element (hereinafter referred to as a pixel portion 502). ) and a circuit section ( hereinafter referred to as a drive circuit section 504), and a circuit having a function of protecting the element (hereinafter referred to as a protection circuit 50 6) and a terminal portion 507. Note that the protection circuit 506 is not provided. That's fine.
[0586] A part or the whole of the driver circuit portion 504 is formed on the same substrate as the pixel portion 502. This makes it possible to reduce the number of parts and terminals. When a part or all of the pixel portion 502 is not formed on the same substrate, the driving circuit A part or the whole of the path portion 504 is COG or TAB (Tape Automated Bearing). It can be implemented by
[0587] The pixel section 502 is arranged in X rows (X is a natural number of 2 or more) and Y columns (Y is a natural number of 2 or more). The display device has a circuit for driving a plurality of display elements (hereinafter referred to as pixel circuit 501), The path section 504 is a circuit (hereinafter referred to as a gate driver) that outputs a signal (scanning signal) for selecting a pixel. 504a), for supplying signals (data signals) for driving the display elements of the pixels. The source driver 504b includes a driving circuit such as the circuit (hereinafter referred to as a source driver 504b).
[0588] The gate driver 504a includes a shift register and the like. A signal for driving the shift register is inputted through the terminal section 507, and a signal for outputting the shift register is outputted. For example, the gate driver 504a receives a start pulse signal, a clock signal, etc. The gate driver 504a receives a scanning signal and outputs a pulse signal. The gate has a function of controlling the potential of the scanning lines GL_1 to GL_X. A plurality of drivers 504a are provided, and the plurality of gate drivers 504a drive the scanning lines GL_1 to Alternatively, the gate driver 504a may control the GL_X by dividing it into the initialization signal However, the gate driver 50 has a function of supplying 4a may also provide other signals.
[0589] The source driver 504b includes a shift register and the like. Through the terminal section 507, signals for driving the shift register as well as the source of the data signal are transmitted. The source driver 504b receives a signal (image signal) that is to be output from the pixel circuit The source driver 504b has a function of generating a data signal to be written to the source driver 501. A data signal is generated in accordance with a pulse signal obtained by inputting a start pulse, a clock signal, etc. The source driver 504b has a function of controlling the output of a data signal. The data lines DL_1 to DL_Y are connected to the data lines DL_2 through DL_Y. Alternatively, the source driver 504b may have a function of supplying an initialization signal. However, the present invention is not limited to this, and the source driver 504b may also supply other signals. It is possible.
[0590] The source driver 504b is configured using, for example, a plurality of analog switches. The source driver 504b sequentially turns on a plurality of analog switches, The image signal can be time-divided and output as a data signal. The source driver 504b may be configured using the same.
[0591] Each of the plurality of pixel circuits 501 is connected to one of the plurality of scanning lines GL to which a scanning signal is applied. A pulse signal is input via the data line DL, and a data signal is given via one of the data lines DL. Each of the pixel circuits 501 is connected to a gate driver 504a controls writing and holding of data of the data signal. The second pixel circuit 501 is connected to a gate driver GL_m (where m is a natural number equal to or less than X) via a scanning line GL_m. A pulse signal is input from 504a, and the data line DL_n ( A data signal is input from the source driver 504b via the input terminal 504a (n is a natural number equal to or less than Y).
[0592] The protection circuit 506 shown in FIG. 49(A) is, for example, a gate driver 504a and a pixel circuit 5 01. Alternatively, the protection circuit 506 is connected to the scanning line GL, which is the wiring between the source driver The data line DL is connected between the driver 504b and the pixel circuit 501. The protection circuit 506 can be connected to the wiring between the gate driver 504a and the terminal section 507. Alternatively, the protection circuit 506 may be formed by wiring between the source driver 504b and the terminal section 507. The terminal section 507 can be connected to a power supply and a line from an external circuit to the display device. This refers to the part where terminals for inputting control signals and image signals are provided.
[0593] When a potential outside a certain range is applied to the wiring to which the protection circuit 506 is connected, the protection circuit 506 This is a circuit that brings one wire into electrical continuity with another wire.
[0594] As shown in FIG. 49(A), a pixel section 502 and a driver circuit section 504 are provided with a protection circuit 50. 6, ESD (Electro Static Discharge: This can improve the resistance of the display device to overcurrents caused by electrostatic discharges and the like. However, the configuration of the protection circuit 506 is not limited to this. For example, A configuration in which a protection circuit 506 is connected, or a configuration in which the protection circuit 506 is connected to the source driver 504b Alternatively, a configuration in which a protection circuit 506 is connected to the terminal portion 507 may be used. It can also be done as follows.
[0595] In FIG. 49(A), the gate driver 504a and the source driver 504b Therefore, although an example in which the driver circuit portion 504 is formed is shown, the present invention is not limited to this configuration. For example, only the gate driver 504a is formed, and a separately prepared source driver circuit is formed. A substrate (for example, a drive circuit substrate formed of a single crystal semiconductor film or a polycrystalline semiconductor film) is implemented. It may also be configured to be equipped with
[0596] Furthermore, the plurality of pixel circuits 501 shown in FIG. 49(A) may be, for example, a configuration shown in FIG. 49(B). It can be said that:
[0597] The pixel circuit 501 shown in FIG. 49(B) includes a liquid crystal element 570, a transistor 550, and a capacitor. The transistor 550 may be any of the transistors described in the previous embodiments. can be applied.
[0598] The potential of one of the pair of electrodes of the liquid crystal element 570 is set appropriately according to the specifications of the pixel circuit 501. The orientation state of the liquid crystal element 570 is set by the written data. A common potential is applied to one of a pair of electrodes of the liquid crystal element 570 included in each of the pixel circuits 501. A common potential may be applied to the pair of liquid crystal elements 570 of the pixel circuits 501 in each row. One of the electrodes may be given a different potential.
[0599] For example, the display device including the liquid crystal element 570 can be driven in a TN mode, an STN mode, or the like. Mode, VA mode, ASM (Axially Symmetric Aligned Mode) Micro-cell mode, OCB (Optically Compensated Birefringence mode, FLC (Ferroelectric Liquid Crystal id Crystal) mode, AFLC (AntiFerroelectric Li Quid Crystal) mode, MVA mode, PVA (Patterned Ve Vertical Alignment mode, IPS mode, FFS mode, or TBA (Transverse Bend Alignment) mode may also be used. In addition to the above-mentioned driving method, the display device can also be driven by an ECB (Electric Carrier Board) or the like. Ally Controlled Birefringence mode, PDLC (P Polymer Dispersed Liquid Crystal (PNLC) mode (Polymer Network Liquid Crystal) mode, guest However, there are various types of liquid crystal elements and their driving methods, and they are not limited to these. A variety of materials can be used.
[0600] In the pixel circuit 501 in the mth row and the nth column, the source electrode or the drain electrode of the transistor 550 One of the electrodes is electrically connected to the data line DL_n, and the other is connected to a pair of electrodes of the liquid crystal element 570. The gate electrode of the transistor 550 is electrically connected to the other of the electrodes of the scan line G. L_m. The transistor 550 can be turned on or off. This provides a function of controlling the writing of data signals.
[0601] One of the pair of electrodes of the capacitor 560 is connected to a wiring to which a potential is supplied (hereinafter, a potential supply line VL ) and the other is electrically connected to the other of the pair of electrodes of the liquid crystal element 570. The value of the potential of the potential supply line VL is set appropriately according to the specifications of the pixel circuit 501. The capacitor 560 functions as a storage capacitor for storing written data.
[0602] For example, in a display device having the pixel circuit 501 of FIG. 49(B), The pixel circuits 501 in each row are sequentially selected by the gate driver 504a shown in FIG. 550 is turned on and data of the data signal is written.
[0603] The pixel circuit 501 in which data has been written is turned off by turning off the transistor 550. By repeating this process for each row, an image can be displayed.
[0604] Furthermore, the plurality of pixel circuits 501 shown in FIG. 49(A) may be, for example, a configuration shown in FIG. 49(C). It can be said that:
[0605] The pixel circuit 501 shown in FIG. 49C includes transistors 552 and 554 and a capacitor. The transistor 552 and the transistor 554 The transistor described in the above embodiment can be used for either one or both of the above. .
[0606] One of the source and drain electrodes of the transistor 552 is supplied with a data signal. The transistor 55 is electrically connected to a wiring (hereinafter referred to as a signal line DL_n). The gate electrode 2 is electrically connected to the wiring to which the gate signal is given (hereinafter referred to as the scanning line GL_m). are connected to the network.
[0607] Transistor 552 is turned on or off to transfer the data of the data signal. It has the function of controlling the writing of data.
[0608] One of the pair of electrodes of the capacitor 562 is connected to a wiring to which a potential is applied (hereinafter, a potential supply line VL _a), and the other is electrically connected to the source electrode and drain electrode of the transistor 552. The second electrode is electrically connected to the other of the first and second electrodes.
[0609] The capacitor 562 functions as a storage capacitor for holding written data.
[0610] One of the source electrode and the drain electrode of the transistor 554 is connected to the potential supply line VL_a. Furthermore, the gate electrode of transistor 554 is electrically connected to the It is electrically connected to the other of the source electrode and the drain electrode.
[0611] One of the anode and cathode of the light emitting element 572 is electrically connected to the potential supply line VL_b. The other is electrically connected to the other of the source electrode and drain electrode of the transistor 554. will be done.
[0612] The light emitting element 572 may be, for example, an organic electroluminescence element (also known as an organic EL element). However, the light emitting element 572 is not limited to this. Alternatively, an inorganic EL element made of an inorganic material may be used.
[0613] A high power supply potential VDD is applied to one of the potential supply lines VL_a and VL_b. and the other is supplied with a low power supply potential VSS.
[0614] In a display device having the pixel circuit 501 of FIG. 49(C), for example, The pixel circuits 501 in each row are sequentially selected by the gate driver 504a, and the transistors 552 are turned on. The data signal is written by turning it on.
[0615] The pixel circuit 501 to which the data has been written is turned off by turning off the transistor 552. Furthermore, the transistor 554 is held in a holding state in response to the potential of the written data signal. The amount of current flowing between the source electrode and the drain electrode is controlled, and the light emitting element 572 The light is emitted at a brightness that corresponds to the flow rate. By repeating this process row by row, an image can be displayed.
[0616] This embodiment may be combined, at least in part, with other embodiments described in this specification. It can be implemented in combination.
[0617] (Embodiment 6) In this embodiment, the transistors described in the above embodiments can be applied to a circuit configuration. An example will be described with reference to FIGS.
[0618] <6. Inverter circuit configuration example> FIG. 50(A) shows a circuit that can be applied to a shift register, a buffer, etc. included in a driver circuit. 8 shows a circuit diagram of an inverter 800 that can convert the logic of a signal applied to an input terminal IN. The inverter 800 outputs an inverted signal to the output terminal OUT. Signal S BG is a signal that can switch the electrical properties of an OS transistor. This is the number.
[0619] FIG. 50(B) is an example of an inverter 800. The inverter 800 is an OS transistor. The inverter 800 includes an n-channel Since it can be fabricated using only CMOS (Complementary Metal Oxide Semiconductor) transistors, CMOS inverter (CMOS inverter) It can be manufactured at a lower cost than manufacturing a conventional inverter.
[0620] The inverter 800 having OS transistors is made up of Si transistors. The inverter 800 can be placed on the CMOS circuit. Therefore, it is possible to suppress an increase in the circuit area due to the addition of the inverter 800.
[0621] The OS transistors 810 and 820 have a first gate that functions as a front gate and a back gate. The second gate acts as a lock gate and the first gate acts as either a source or a drain. It has one terminal and a second terminal that functions as the other of the source or drain.
[0622] The first gate of OS transistor 810 is connected to the second terminal. The second gate of 10 is the signal S BG The OS transistor 810 is connected to a wiring that supplies The first terminal of the OS transistor 810 is connected to a wiring that supplies a voltage VDD. The terminal is connected to the output terminal OUT.
[0623] A first gate of the OS transistor 820 is connected to the input terminal IN. The second gate of the OS transistor 820 is connected to the input terminal IN. The second terminal of the OS transistor 820 is connected to the output terminal OUT. is connected to the wiring that gives
[0624] FIG. 50(C) is a timing chart for explaining the operation of the inverter 800. In the timing chart of Figure 50(C), the signal waveform of the input terminal IN and the signal waveform of the output terminal OUT are Signal waveform, signal S BG and the change in the threshold voltage of the OS transistor 810. This shows the following.
[0625] signal S BG to the second gate of the OS transistor 810. The threshold voltage of 810 can be controlled.
[0626] signal S BGis the voltage V for shifting the threshold voltage negatively. BG_A ,threshold Voltage V for shifting the voltage to plus BG_B The second gate has a voltage V BG_A By providing TH_A negative shift to Also, the second gate can be supplied with a voltage V BG_B By providing The threshold voltage V TH_B can be shifted positively to
[0627] To visualize the above explanation, Figure 51(A) shows one of the electrical characteristics of a transistor. 1 shows an Id-Vg curve.
[0628] The electrical characteristics of the OS transistor 810 described above are as follows: BG_A of By increasing the value of the saturation voltage, the curve is shifted to the curve indicated by the dashed line 840 in FIG. 51(A). The electrical characteristics of the OS transistor 810 can be expressed as follows: Voltage V BG_B By making it smaller, the curve represented by the solid line 841 in Figure 51(A) can be As shown in FIG. 51A, the OS transistor 810 signal S BG voltage V BG_A or voltage V BG_B By switching like this, The threshold voltage can be shifted positively or negatively.
[0629] The threshold voltage is V TH_B By shifting the OS transistor The capacitor 810 can be set in a state where it is difficult for current to flow. Visualize and show.
[0630] As shown in FIG. 51B, the current I B Extremely small Therefore, when the signal applied to the input terminal IN is high level, the OS When the resistor 820 is in the ON state (ON), it causes the voltage at the output terminal OUT to drop sharply. can be done.
[0631] As shown in FIG. 51B, the current flowing through the OS transistor 810 is difficult. Therefore, the output terminal in the timing chart shown in FIG. The signal waveform 831 can be changed sharply. Since it is possible to reduce the through current flowing between the wiring that supplies S, it is possible to achieve low power consumption. The action can be performed.
[0632] Also, the threshold voltage is V TH_A By shifting it negatively, the OS The transistor 810 can be made to be in a state where a current can easily flow. The state is visualized as shown in Figure 51(C). At this time, the current I A Less At least current I B Therefore, the signal applied to the input terminal IN can be made larger than When the OS transistor 820 is in an OFF state at a low level, the voltage at the output terminal OUT As shown in FIG. 51(C), the OS transistor Since the current flowing through 810 can be made to flow easily, the type shown in FIG. This allows the signal waveform 832 at the output terminal in the timing chart to be changed sharply.
[0633] In addition, signal SBG The control of the threshold voltage of the OS transistor 810 by It is preferable to perform this before the state of register 820 changes, that is, before time T1 or T2. For example, as shown in FIG. 50(C), when the signal given to the input terminal IN is high level, Before the time T1 when the transistor switches to the TH_A From the threshold voltage V TH _B It is preferable to change the threshold voltage of the OS transistor 810 in accordance with the change in the threshold voltage of the OS transistor 810. As shown in FIG. 0(C), the signal applied to the input terminal IN is switched to a low level at time T Before 2, the threshold voltage V TH_B to threshold voltage V TH_A OS transistor It is preferable to switch the threshold voltage of 810.
[0634] In the timing chart of FIG. 50(C), the signal changes depending on the signal applied to the input terminal IN. No.S BG However, other configurations may be used. For example, the threshold voltage The control voltage is applied to the second gate of the OS transistor 810 in a floating state. An example of a circuit configuration that can realize this configuration is shown in FIG. Shown in (A).
[0635] In FIG. 52A, in addition to the circuit configuration shown in FIG. 50B, an OS transistor 850 The first terminal of OS transistor 850 is connected to the second gate of OS transistor 810. The second terminal of the OS transistor 850 is connected to a voltage V BG_B (or electricity Pressure V BG_A The first gate of the OS transistor 850 is connected to a wiring that provides a signal No.S FThe second gate of the OS transistor 850 is connected to a line that supplies a voltage V BG _B (or voltage V BG_A ) is connected to the wiring that provides
[0636] The operation of FIG. 52(A) will be explained using the timing chart of FIG. 52(B).
[0637] The voltage for controlling the threshold voltage of the OS transistor 810 is applied to the input terminal IN. Before time T3 when the signal connected to the second gate of OS transistor 810 is switched to a high level, The signal S F is set to a high level to turn on the OS transistor 850. In this state, node N BG Voltage V to control the threshold voltage BG_B Give.
[0638] Node N BG is the voltage V BG_B After this, the OS transistor 850 is turned off. The OS transistor 850 has an extremely small off-state current and can be kept in an off state. So, once node N BG The threshold voltage V BG_B It is possible to maintain Therefore, the second gate of the OS transistor 850 is supplied with a voltage V BG_B The number of actions that give Therefore, the voltage V BG_B Therefore, the power consumption required for rewriting the data can be reduced.
[0639] In the circuit configurations of FIGS. 50B and 52A, the second We have shown a configuration in which the voltage applied to the gate is controlled externally, but we will also consider other configurations. For example, a voltage for controlling the threshold voltage may be applied to the input terminal IN. and may be provided to the second gate of the OS transistor 810. An example of a circuit configuration that can realize this configuration is shown in FIG.
[0640] In Fig. 53(A), the input terminal IN and the OS transistor are connected in the circuit configuration shown in Fig. 50(B). A CMOS inverter 860 is provided between the second gate of the transistor 810 and the CMOS inverter 860. The input terminal of the CMOS inverter 860 is connected to the input terminal IN. The output terminal is connected to the second gate of OS transistor 810 .
[0641] The operation of FIG. 53(A) will be explained using the timing chart of FIG. 53(B). In the timing chart of Figure 53(B), the signal waveform of the input terminal IN and the signal waveform of the output terminal OUT are 8, the output waveform IN_B of the CMOS inverter 860, and the output waveform IN_B of the OS transistor 810. The change in threshold voltage is shown.
[0642] The output waveform IN_B, which is the inverted signal of the signal applied to the input terminal IN, is This signal can be used to control the threshold voltage of the transistor 810. As described in FIGS. 51A to 51C, the threshold voltage of the OS transistor 810 is controlled. For example, at time T4 in FIG. 53(B), the signal applied to the input terminal IN is When the signal is at a high level, the OS transistor 820 is turned on. B is at a low level. Therefore, the OS transistor 810 is in a state where it is difficult for current to flow. This allows the voltage at the output terminal OUT to drop sharply.
[0643] At time T5 in FIG. 53(B), the signal applied to the input terminal IN becomes low level. At this time, the OS transistor 820 is turned off. Therefore, the OS transistor 810 can be made to be in a state where current easily flows. This allows the voltage at the output terminal OUT to rise sharply.
[0644] As described above, in the configuration of this embodiment, the inverter having the OS transistor The back gate voltage is switched according to the logic of the signal at the input terminal IN. By using this configuration, the threshold voltage of the OS transistor can be controlled. The threshold voltage of the OS transistor is controlled by the signal given to IN. The OUT voltage can be changed sharply. This allows for a reduction in current, thereby enabling lower power consumption.
[0645] This embodiment may be combined, at least in part, with other embodiments described in this specification. It can be implemented in combination.
[0646] (Embodiment 7) In this embodiment, the transistor including the oxide semiconductor described in the above embodiment ( An example of a semiconductor device using an OS transistor in a plurality of circuits is shown in FIGS. 7 will be used to explain.
[0647] <7. Circuit configuration example of semiconductor device> FIG. 54(A) is a block diagram of a semiconductor device 900. The semiconductor device 900 is A circuit 901, a circuit 902, a voltage generating circuit 903, a circuit 904, a voltage generating circuit 905, and a circuit It has a path 906.
[0648] The power supply circuit 901 supplies a reference voltage V ORG This is a circuit that generates a voltage V ORG teeth, Instead of a single voltage, multiple voltages may be used. Voltage V ORG is external to the semiconductor device 900. The semiconductor device 900 can generate the voltage V based on the voltage V0 given from the external The voltage V ORG Therefore, the semiconductor device 900 can generate It can operate without applying multiple power supply voltages from the outside.
[0649] The circuits 902, 904, and 906 are circuits that operate on different power supply voltages. The power supply voltage of the circuit 902 is V ORG and voltage V SS (V ORG >V SS ) and applied based on For example, the power supply voltage of the circuit 904 is a voltage V POG and voltage V SS (V POG >V ORG ) is a voltage applied based on the power supply voltage of the circuit 906. is the voltage V ORG and voltage V SS and voltage V NEG (V ORG >V SS >V NEG ) and based on is the applied voltage. SS is equivalent to the ground potential (GND), Therefore, the number of types of voltages generated by the power supply circuit 901 can be reduced.
[0650] The voltage generating circuit 903 generates a voltage V POG The voltage generating circuit 903 is a circuit that generates The voltage V given by the power supply circuit 901 ORG Based on the voltage V POG can be generated. The semiconductor device 900 having the circuit 904 operates based on a single power supply voltage applied from the outside. It can be made.
[0651] The voltage generating circuit 905 generates a voltage V NEG The voltage generating circuit 905 is a circuit that generates The voltage V given by the power supply circuit 901 ORG Based on the voltage V NEG can be generated. The semiconductor device 900 having the circuit 906 operates based on a single power supply voltage applied from the outside. It can be made.
[0652] Figure 54(B) shows the voltage V POG FIG. 54(C) shows an example of a circuit 904 that operates in the 10 is an example of a waveform of a signal for operating the
[0653] FIG. 54B shows a transistor 911. The applied signal is, for example, a voltage V POG and voltage V SS The signal is generated based on the When transistor 911 is in the conducting state, the voltage V POG , the voltage when operating in a non-conducting state V SS Voltage V POG As shown in Figure 54(C), the voltage V ORG Bigger Therefore, the transistor 911 has a more reliable connection between the source (S) and the drain (D). As a result, the circuit 904 can be a circuit with reduced malfunction. Cut.
[0654] Figure 54(D) shows the voltage V NEG FIG. 54(E) shows an example of a circuit 906 that operates in the 10 is an example of a waveform of a signal for operating the
[0655] FIG. 54D shows a transistor 912 having a back gate. The signal applied to the gate of the gate electrode 912 is, for example, a voltage V ORG and voltage V SS Generated based on This signal is applied to the voltage V ORG , non-guided When the voltage V SS Also, the back of the transistor 912 The signal applied to the gate is voltage V NEG It is generated based on the voltage V NEG Figure 54(E) As shown in the figure, the voltage V SS (GND). Therefore, the The threshold voltage can be controlled to be positively shifted. 12 can be more reliably made non-conductive, and the As a result, the circuit 906 has reduced malfunctions and low power consumption. This can result in a circuit with improved power.
[0656] In addition, the voltage V NEG can also be applied directly to the back gate of the transistor 912. Alternatively, the voltage V ORG and voltage V NEG Based on this, a voltage is applied to the gate of the transistor 912. Alternatively, a signal that corresponds to the voltage Vref may be generated and applied to the back gate of the transistor 912. good.
[0657] Also, Figures 55(A) and (B) show modified examples of Figures 54(D) and (E).
[0658] In the circuit diagram shown in FIG. 55(A), a control circuit is provided between the voltage generating circuit 905 and the circuit 906. The transistor 922 has a conduction state that can be controlled by a path 921. is an n-channel OS transistor. BG is a signal that controls the conduction state of the transistor 922. Transistors 912A and 912B are OS transistors like transistor 922.
[0659] In the timing chart of FIG. 55(B), the control signal S BG The change in the potential of the transformer The state of the potential of the back gates of the resistors 912A and 912B is connected to the node N BG The change in potential is shown by Control signal S BG When is at a high level, the transistor 922 is in a conductive state, and the node N BG is the voltage V NEG Then, the control signal S BG When is low, node N B G The transistor 922 is an OS transistor. Therefore, the off-state current is small. BG Even if is electrically floating, Once the voltage V is applied NEG can be maintained.
[0660] FIG. 56(A) shows an example of a circuit configuration applicable to the voltage generating circuit 903 described above. The voltage generating circuit 903 shown in FIG. 56A includes diodes D1 to D5, a capacitor The five-stage charge pump includes C1 to C5 and an inverter INV. The signal CLK is applied to the capacitors C1 to C5 either directly or through an inverter INV. The power supply voltage of the inverter INV is V ORG and voltage V SSand is applied based on If the voltage is V, then by applying a clock signal CLK, the voltage V ORG Five times more positive voltage The voltage V POG In addition, the forward direction of the diodes D1 to D5 The voltage is set to 0 V. By changing the number of stages of the charge pump, the desired voltage V P OG can be obtained.
[0661] FIG. 56B shows an example of a circuit configuration applicable to the voltage generating circuit 905. The voltage generating circuit 905 shown in FIG. 56B includes diodes D1 to D5, a capacitor The four-stage charge pump includes C1 to C5 and an inverter INV. The signal CLK is applied to the capacitors C1 to C5 either directly or through an inverter INV. The power supply voltage of the inverter INV is V ORG and voltage V SS and is applied based on Assuming that the voltage is V, applying a clock signal CLK will cause the SS to voltage V ORG The voltage V is stepped down to a negative voltage four times that of NEG You can get The forward voltage of the diodes D1 to D5 is set to 0V. By changing the number, the desired voltage V NEG can be obtained.
[0662] The circuit configuration of the voltage generating circuit 903 described above is the same as the circuit configuration shown in FIG. For example, modified examples of the voltage generating circuit 903 are shown in FIGS. The voltage generating circuit 903 may be modified as shown in FIGS. In the circuits 903A to 903C, the voltage applied to each wiring may be changed, or the elements This can be achieved by changing the arrangement of the
[0663] The voltage generating circuit 903A shown in FIG. 57A includes transistors M1 to M10, a capacitor The clock signal CLK is supplied to the inverters C11 to C14 and the inverter INV1. The voltage Vcc is applied directly to the gates of the transistors M1 to M10 or via an inverter INV1. By applying a clock signal CLK, the voltage V ORG is boosted to a positive voltage four times higher than the The voltage V POG By changing the number of stages, the desired voltage V POG The voltage generating circuit 903A shown in FIG. By using OS transistors for M11 to M10, the off-state current can be reduced. This can suppress leakage of the charge stored in C14. Therefore, the voltage V ORG to voltage V POG It is possible to boost the voltage to
[0664] The voltage generating circuit 903B shown in FIG. 57B includes transistors M11 to M14, The clock signal CLK is generated by the capacitors C15 and C16 and the inverter INV2. , directly to the gates of transistors M11 to M14 or via inverter INV2 By applying a clock signal CLK, the voltage V ORG to twice the positive voltage The boosted voltage V POG The voltage generating circuit 903B shown in FIG. By using OS transistors as the transistors M11 to M14, the off-state current can be reduced. This can suppress leakage of the charges stored in the capacitors C15 and C16. Voltage V ORG to voltage V POG It is possible to boost the voltage to
[0665] Also, the voltage generating circuit 903C shown in FIG. 57(C) includes an inductor Ind1, a transistor The transistor M15 has a diode D6 and a capacitor C17. The conduction state is controlled by the control signal EN. ORG but The boosted voltage V POG The voltage generating circuit 903C shown in FIG. Since the inductor Ind1 is used to boost the voltage, the voltage is boosted with high conversion efficiency. It is possible to do so.
[0666] As described above, in the configuration of this embodiment, the voltage required for the circuit of the semiconductor device is Therefore, the semiconductor device can reduce the number of power supply voltages that need to be applied externally. It can be reduced.
[0667] This embodiment may be combined, at least in part, with other embodiments described in this specification. It can be implemented in combination.
[0668] (Embodiment 8) In this embodiment, a display module and an electronic device including a semiconductor device according to one embodiment of the present invention will be described. This will be explained using FIGS. 58 to 61.
[0669] <8-1. Display module> The display module 7000 shown in FIG. 58 includes an upper cover 7001 and a lower cover 7002. Between them, touch panel 7004 connected to FPC7003 and A display panel 7006, a backlight 7007, a frame 7009, a printed circuit board 701 0, has battery 7011.
[0670] The semiconductor device of one embodiment of the present invention can be used for the display panel 7006, for example.
[0671] The upper cover 7001 and the lower cover 7002 are connected to the touch panel 7004 and the display panel The shape and dimensions can be changed as needed to fit the size of the 7006.
[0672] The touch panel 7004 is a resistive or capacitive touch panel. The display panel 7006 can be used by overlapping it with the opposing substrate (sealing substrate) of the display panel 7006. It is also possible to provide the display panel 7 with a touch panel function. It is also possible to provide an optical sensor in each pixel of 006 to make it an optical touch panel.
[0673] The backlight 7007 has a light source 7008. In FIG. Although the configuration in which the light source 7008 is disposed on the base 7007 has been described as an example, the present invention is not limited to this. For example, a light source 7008 is arranged at the end of a backlight 7007, and a light diffusion plate is further used. In addition, when a self-luminous light emitting element such as an organic EL element is used, or when a reflective In the case of a flat panel or the like, the backlight 7007 may not be provided.
[0674] The frame 7009 not only protects the display panel 7006 but also prevents the movement of the printed circuit board 7010. It also functions as an electromagnetic shield to block electromagnetic waves generated by the operation of the The frame 7009 may also function as a heat sink.
[0675] The printed circuit board 7010 includes a power supply circuit, a signal circuit for outputting a video signal and a clock signal. The power supply circuit is provided with a signal processing circuit. Alternatively, the power source may be a battery 7011 provided separately. This can be omitted if a commercial power source is used.
[0676] The display module 7000 also includes components such as a polarizing plate, a retardation plate, and a prism sheet. It may also be provided in addition.
[0677] <8-2.Electronic equipment 1> Next, examples of electronic devices are shown in FIGS. 59(A) to 59(E).
[0678] FIG. 59(A) shows the appearance of the camera 8000 with the viewfinder 8100 attached. This is a diagram.
[0679] The camera 8000 includes a housing 8001, a display unit 8002, operation buttons 8003, and a shutter. The camera 8000 has a button 8004 and the like. The camera 8000 also has a detachable lens 8006. It is attached.
[0680] Here, the camera 8000 is assumed to have a lens 8006 that is detached from the housing 8001 and replaced. However, the lens 8006 and the housing may be integrated.
[0681] The camera 8000 can capture an image by pressing the shutter button 8004. The display unit 8002 also functions as a touch panel. It is also possible to take an image by
[0682] The housing 8001 of the camera 8000 has a mount with electrodes, and a finder 810 In addition to the 0, strobe devices etc. can also be connected.
[0683] The finder 8100 includes a housing 8101, a display unit 8102, buttons 8103, etc. .
[0684] The housing 8101 has a mount that engages with the mount of the camera 8000, The mount can be attached to the camera 8000. The image received from the camera 8000 through the electrode is displayed on the display unit 8102. It can be done.
[0685] The button 8103 functions as a power button. The 8102 display can be switched on and off.
[0686] The display unit 8002 of the camera 8000 and the display unit 8102 of the viewfinder 8100 are The display device according to one embodiment of the present invention can be applied.
[0687] In FIG. 59(A), the camera 8000 and the finder 8100 are separate electronic devices. These are configured to be detachable, but the housing 8001 of the camera 8000 is equipped with a display device. The camera may have a built-in viewfinder.
[0688] FIG. 59(B) is a diagram showing the appearance of the head mounted display 8200.
[0689] The head-mounted display 8200 includes a mounting part 8201, a lens 8202, and a main body 82 8203, a display unit 8204, a cable 8205, etc. It has a built-in 8206 battery.
[0690] A cable 8205 supplies power from a battery 8206 to the main body 8203. 03 is equipped with a wireless receiver and the like, and image information such as received image data is displayed on a display unit 8204. In addition, the camera installed in the main body 8203 can record the movements of the user's eyeballs and eyelids. By capturing the user's viewpoint and calculating the coordinates of the user's viewpoint based on that information, It can be used as an input means.
[0691] Furthermore, the wearing unit 8201 may be provided with a plurality of electrodes at positions that come into contact with the user. The main body 8203 detects the current flowing through the electrodes in accordance with the movement of the user's eyeballs, The device may have a function to recognize the user's point of view. By doing so, the attachment unit 820 may have a function of monitoring the pulse of the user. The sensor 1 may have various sensors such as a temperature sensor, a pressure sensor, an acceleration sensor, etc. The device may have a function to display the user's biological information on the display unit 8204. The image displayed on the display unit 8204 is changed according to the movement of the part. Good too.
[0692] The display device of one embodiment of the present invention can be applied to the display portion 8204.
[0693] 59(C), (D), and (E) are diagrams showing the appearance of the head-mounted display 8300. The head mounted display 8300 includes a housing 8301, a display portion 8302, and a backlight. The lens 8302 has a braided fixture 8304 and a pair of lenses 8305 .
[0694] A user can view the display on the display unit 8302 through the lens 8305 . It is preferable to arrange the display portion 8302 in a curved manner. By placing the device in this position, the user can feel a high sense of realism. Although the example shows a configuration in which one display unit 8302 is provided, the present invention is not limited to this. For example, Two display units 8302 may be provided. In this case, one display is provided for each eye of the user. If the display unit is arranged in such a way that it is possible to perform 3D display using parallax, etc. do.
[0695] Note that the display device of one embodiment of the present invention can be applied to the display portion 8302. A display device including the semiconductor device of one embodiment of this invention has extremely high definition. Even if the image is enlarged using the lens 8305, the pixels are not visible to the user, and the image is displayed more clearly. This makes it possible to display images with a higher sense of reality.
[0696] <8-3.Electronic equipment 2> Next, an example of the electronic device shown in FIGS. 59(A) to 59(E) and a differ...
Claims
1. a first transistor having silicon in a channel formation region; a first conductive film having a region functioning as a gate electrode over a channel formation region of the first transistor; a first insulating film on the first conductive film; a second conductive film on the first insulating film; a second insulating film on the second conductive film; a second transistor on the second insulating film, the second transistor having an oxide in a channel formation region; a third insulating film having a region functioning as a gate insulating film on a channel formation region of the second transistor; a third conductive film on the third insulating film, the third conductive film having a region functioning as a gate electrode; a fourth insulating film on the third conductive film; a fourth conductive film on the fourth insulating film; a fifth insulating film on the fourth conductive film; a fifth conductive film on the fifth insulating film, a capacitance is formed by the fourth conductive film, the fifth insulating film, and the fifth conductive film; the second transistor and the fourth conductive film are electrically connected to each other through a first opening formed in the third insulating film and the fourth insulating film; The fourth conductive film and the first conductive film are electrically connected via a second opening formed in the third insulating film, the fourth insulating film, the second insulating film, and the first insulating film.
2. 2. The semiconductor device according to claim 1, wherein said second conductive film has a region that functions as a gate electrode of said second transistor.
3. 2. The semiconductor device according to claim 1, wherein said first insulating film contains oxygen and silicon.
4. 2. The semiconductor device according to claim 1, wherein said second insulating film contains oxygen and silicon.
5. 2. The semiconductor device according to claim 1, wherein said third insulating film contains oxygen and silicon.
6. 2. The semiconductor device according to claim 1, wherein said fourth insulating film contains oxygen and silicon, and contains more oxygen than the amount of oxygen that satisfies the stoichiometric composition.
Citation Information
Patent Citations
Transistor, semiconductor element including the same, and method of manufacturing them
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Semiconductor device
JP2014007399A