Compositions, epoxy resin compositions, films, printed circuit boards, semiconductor chip packages, and electronic devices
The use of specific compounds in epoxy resin compositions addresses substrate warping and adhesion issues in electronic circuit boards and semiconductor packages, providing improved mechanical strength and adhesive properties.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- ASAHI KASEI KOGYO KABUSHIKI KAISHA
- Filing Date
- 2025-12-23
- Publication Date
- 2026-04-15
AI Technical Summary
Existing epoxy resin compositions fail to adequately suppress substrate warping in multilayered electronic circuit boards and semiconductor chip packages, while also requiring improved mechanical strength and adhesive strength to miniaturized and high-density wiring.
A composition containing specific compounds represented by formulas (1) and (2), with a mass ratio of (b):(c) = 0.001:100 to 20:80, which function as curing agents and adhesion aids, enhancing the cured product's strength and adhesive properties to metal substrates.
The composition achieves reduced substrate warping, excellent mechanical strength, and improved adhesion to metal adherends, with enhanced film storage stability and lower dielectric loss tangent.
Smart Images

Figure 2026065654000001 
Figure 2026065654000002 
Figure 2026065654000003
Abstract
Description
Technical Field
[0001] The present invention relates to a composition, an epoxy resin composition, a film, a printed wiring board, a semiconductor chip package, and an electronic device.
Background Art
[0002] Conventionally, epoxy resins have been used in a wide range of applications, such as insulating materials, encapsulating materials, adhesives, conductive materials, matrix resins for fiber reinforced plastics, and impregnating and fixing agents for motor coils, for electrical and electronic components including semiconductor elements.
[0003] Among them, as adhesives for semiconductor elements and printed wiring boards, epoxy resin compositions having excellent adhesiveness and high reliability are used. As constituent components of the epoxy resin composition, an epoxy resin, a curing agent reactive with the epoxy resin, and a filler or the like as other components are generally used.
[0004] In recent years, with the high performance of electronic devices, in electronic circuit board materials such as printed wiring boards, build-up layers are used and multi-layered, and as the wiring is miniaturized and densified, a lower dielectric tangent is required to reduce transmission loss, and furthermore, a lower warpage of the substrate is required. In addition, in the packaging of semiconductor chips using the epoxy resin composition, wafer-level packages and panel-level packages have attracted attention in order to achieve high productivity and cost reduction. Even in such packages, since the epoxy resin composition is applied to a large substrate and cured, a lower warpage is required.
[0005] Conventionally, insulating resin materials applied to wafer-level packages and printed circuit boards have been disclosed, for example, that contain a thermosetting resin, an inorganic filler, and a polymer resin having a glass transition temperature of 30°C or less and having one or more skeletons selected from butadiene, carbonate, acrylic, and siloxane skeletons, and further having one or more skeletons selected from amide, imide, and urethane skeletons (see, for example, Patent Document 1). [Prior art documents] [Patent Documents]
[0006] [Patent Document 1] Japanese Patent Publication No. 2021-95580 [Overview of the project] [Problems that the invention aims to solve]
[0007] On the other hand, with the increasing multilayering of build-up layers in electronic circuit board materials and the widespread adoption of wafer-level and panel-level packages in semiconductor chips, there is a demand for epoxy resin compositions that can further suppress substrate warping. Furthermore, there is a need for the cured epoxy resin composition to exhibit excellent mechanical strength and high adhesive strength to miniaturized and high-density wiring. However, the epoxy resin composition disclosed in Patent Document 1 still has room for improvement in meeting the various requirements for epoxy resin compositions described above.
[0008] Therefore, in view of the problems of the prior art described above, the present invention aims to provide an epoxy resin composition that exhibits less warping of a substrate (including various substrates, hereinafter sometimes simply referred to as "substrate") having a cured epoxy resin composition, and that is excellent in terms of the strength of the cured product and the adhesive strength to a metal adherend. [Means for solving the problem]
[0009] As a result of diligent research, the inventors of the present invention have discovered that by using a composition containing a compound having a specific structure, an epoxy resin composition can be obtained that exhibits less warping of the substrate having a cured product, as well as excellent strength of the cured product and adhesive strength to the metal adherend, thus completing the present invention. In other words, the present invention is as follows:
[0010] [1] (b): Compound represented by the following formula (1), And, (c): Compounds represented by the following formula (2) (excluding compounds represented by formula (1)). A composition containing the following.
[0011] [ka]
[0012] In formula (1), A, B, and C are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an optionally substituted C1-C20 alkyl group, an optionally substituted C1-C20 alkoxy group, an optionally substituted C2-C20 alkenyl group, an optionally substituted C6-C20 aryl group, an optionally substituted C6-C20 aryloxy group, and an optionally substituted C1-C20 acyl group. A, B, and C may be the same or different, and two or more A, two or more B, and two or more C may be bonded together to form a monocycle or a fused ring. l, m, and n are each integers from 1 to 4.
[0013] [ka]
[0014] In formula (2), X is one selected from the group consisting of a hydrogen atom, an alkyl group having 1 to 20 carbon atoms which may be substituted, an alkenyl group having 2 to 20 carbon atoms which may be substituted, an aralkyl group having 7 to 20 carbon atoms which may be substituted, and a heteroarylalkyl group having 4 to 20 carbon atoms which may be substituted. D and E are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an optionally substituted C1-C20 alkyl group, an optionally substituted C1-C20 alkoxy group, an optionally substituted C2-C20 alkenyl group, an optionally substituted C6-C20 aryl group, an optionally substituted C6-C20 aryloxy group, and an optionally substituted C1-C20 acyl group. D and E may be the same or different, and two or more D and two or more E may be bonded together to form a monocycle or a fused ring. o and p are integers between 1 and 4.
[0015] [2] The composition described in [1] above, which is a curing agent. [3] (b): The mass ratio of the compound represented by formula (1) and (c): the compound represented by formula (2) below (excluding the compound represented by formula (1)) is (b):(c) = 0.001:100 to 20:80. The composition described in [1] or [2] above. [4] A composition according to any one of [1] to [3] above, which is an adhesion aid. [5] (b) In the compound represented by formula (1), A, B, and C are each selected from the group consisting of a hydrogen atom, a hydroxyl group, a carboxyl group, an alkoxy group having 1 to 20 carbon atoms without a substituent, an alkyl group having 1 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, an aryl group having 6 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, an aryloxy group having 6 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, and an acyl group having 1 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent. The composition according to any one of [1] to [4] above. [6] In the compound represented by the formula (2) in (c) above, X is a hydrogen atom, and D and E are each selected from the group consisting of a hydrogen atom, a hydroxyl group, a carboxyl group, an alkoxy group having 1 to 20 carbon atoms without a substituent, an alkyl group having 1 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, an aryl group having 6 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, an aryloxy group having 6 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, and an acyl group having 1 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent. The composition according to any one of [1] to [5] above. [7] As the compound represented by the formula (1) in (b) above, At least one selected from the group consisting of 2-[[2-(2-hydroxyphenyl)-1H-benzimidazol-1-yl]methyl]phenol, 2-[[2-(2-hydroxy-3-methoxyphenyl)-1H-benzimidazol-1-yl]methyl]-6-methoxyphenol, 2-[[2-(2-hydroxy-1-naphthalenyl)-1H-benzimidazol-1-yl]methyl]-1-naphthalenol, and 3-[[2-(2,3-dihydroxyphenyl)-1H-benzimidazol-1-yl]methyl]-1,2-benzenediol. The composition according to any one of [1] to [6] above. [8] As the compound represented by the formula (2) in (c) above, It comprises at least one selected from the group consisting of 2-(2-hydroxyphenyl)benzimidazole, 2-(2-hydroxy-3(5)-methoxyphenyl)benzimidazole, 2-(1-hydroxynaphthalene-2-yl)benzimidazole, 2-(2-hydroxynaphthalene-1-yl)benzimidazole, and 2-(2-hydroxyphenyl)benzimidazole-6-carboxylic acid. The composition according to any one of the above [1] to [7]. [9] A composition according to any one of the above [1] to [8], (a): including epoxy resin, Epoxy resin composition.
[10] (b): A compound represented by formula (1), (a): including epoxy resin, Epoxy resin composition.
[0016] [ka]
[0017] In formula (1), A, B, and C are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an optionally substituted C1-C20 alkyl group, an optionally substituted C1-C20 alkoxy group, an optionally substituted C2-C20 alkenyl group, an optionally substituted C6-C20 aryl group, an optionally substituted C6-C20 aryloxy group, and an optionally substituted C1-C20 acyl group. A, B, and C may be the same or different, and two or more A, two or more B, and two or more C may be bonded together to form a monocycle or a fused ring. l, m, and n are each integers from 1 to 4.
[0018]
[11] The composition described in [7] above, (a): containing epoxy resin, Epoxy resin composition.
[12] (d): Further including fillers, The epoxy resin composition according to any one of the above [9] to
[11] .
[13] (e): Further comprising at least one selected from the group consisting of phenolic compounds, active ester compounds, and cyanate ester compounds. The epoxy resin composition according to any one of the above [9] to
[12] .
[14] (f): further comprising polymers (excluding components (a) and (e) above), The epoxy resin composition according to any one of the above [9] to
[13] .
[15] (g): Further comprising a silane coupling agent, The epoxy resin composition according to any one of the above [9] to
[14] .
[16] (b) above: As a compound represented by formula (1), It comprises at least one selected from the group consisting of 2-[[2-(2-hydroxyphenyl)-1H-benzimidazole-1-yl]methyl]phenol, 2-[[2-(2-hydroxy-3-methoxyphenyl)-1H-benzimidazole-1-yl]methyl]-6-methoxyphenol, 2-[[2-(2-hydroxy-1-naphthalenyl)-1H-benzimidazole-1-yl]methyl]-1-naphthalenol, and 3-[[2-(2,3-dihydroxyphenyl)-1H-benzimidazole-1-yl]methyl]-1,2-benzenediol, (c): As a compound represented by formula (2), It comprises at least one selected from the group consisting of 2-(2-hydroxyphenyl)benzimidazole, 2-(2-hydroxy-3(5)-methoxyphenyl)benzimidazole, 2-(1-hydroxynaphthalene-2-yl)benzimidazole, 2-(2-hydroxynaphthalene-1-yl)benzimidazole, and 2-(2-hydroxyphenyl)benzimidazole-6-carboxylic acid, The mass ratio of (b) and (c) is (b):(c) = 0.001:100 to 20:80, (d): Filler (e): At least one selected from the group consisting of phenolic compounds, active ester compounds, and cyanate ester compounds. (f): Polymer (excluding component (a) and component (e) above), (g): Silane coupling agent, This also includes, The epoxy resin composition according to any one of the above [9] to
[15] .
[17] Support and A resin layer made of the epoxy resin composition described in any one of [9] to
[16] is placed on the support, A film that possesses this.
[18] Having a cured layer of the epoxy resin composition described in any one of [9] to
[16] above, Printed circuit board.
[19] Having a cured layer of the epoxy resin composition described in any one of [9] to
[16] above, Semiconductor chip package.
[20] An electronic device having the printed circuit board described in
[18] above. 〔twenty one〕 An electronic device having the semiconductor chip package described in
[19] above. [Effects of the Invention]
[0019] According to the present invention, it is possible to provide an epoxy resin composition that exhibits less warping of the substrate having a cured epoxy resin composition, and has excellent strength of the cured product and adhesive strength to a metal adherend. [Modes for carrying out the invention]
[0020] The embodiments for carrying out the present invention (hereinafter referred to as "this embodiment") will be described in detail below. The following embodiments are illustrative examples for explaining the present invention and are not intended to limit the present invention to the following content. The present invention can be implemented by modifying it as appropriate within the scope of its gist.
[0021] [Composition] The composition of this embodiment is (b): Compound represented by the following formula (1), And, (c): Includes compounds represented by the following formula (2) (excluding compounds represented by formula (1)).
[0022] [ka]
[0023] In formula (1), A, B, and C are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an optionally substituted C1-C20 alkyl group, an optionally substituted C1-C20 alkoxy group, an optionally substituted C2-C20 alkenyl group, an optionally substituted C6-C20 aryl group, an optionally substituted C6-C20 aryloxy group, and an optionally substituted C1-C20 acyl group. A, B, and C may be the same or different, and two or more A, two or more B, and two or more C may be bonded together to form a monocycle or a fused ring. l, m, and n are each integers from 1 to 4.
[0024] [ka]
[0025] In formula (2), X is one selected from the group consisting of a hydrogen atom, an alkyl group having 1 to 20 carbon atoms which may be substituted, an alkenyl group having 2 to 20 carbon atoms which may be substituted, an aralkyl group having 7 to 20 carbon atoms which may be substituted, and a heteroarylalkyl group having 4 to 20 carbon atoms which may be substituted. D and E are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an optionally substituted C1-C20 alkyl group, an optionally substituted C1-C20 alkoxy group, an optionally substituted C2-C20 alkenyl group, an optionally substituted C6-C20 aryl group, an optionally substituted C6-C20 aryloxy group, and an optionally substituted C1-C20 acyl group. D and E may be the same or different, and two or more D and two or more E may be bonded together to form a monocycle or a fused ring. o and p are integers between 1 and 4.
[0026] Having the above configuration, the composition of this embodiment can be used as a curing agent for epoxy resin compositions described later. In the cured product of the epoxy resin composition combined with (a) epoxy resin described later, the curing of the substrate having the cured product tends to be reduced (hereinafter sometimes referred to as low curvature), and an epoxy resin composition is obtained that has excellent strength in the cured product and excellent adhesive strength to metal adherends.
[0027] (Component (b): Compound represented by formula (1)) The composition of this embodiment includes (b): a compound represented by the following formula (1) (hereinafter sometimes referred to as component (b)). Component (b) functions as a curing agent in epoxy resin compositions combined with the epoxy resin (a) described later, and may also function as a curing accelerator when a separate curing agent is added. Component (b) may be used alone or in combination of two or more components. By including component (b), the epoxy resin composition of this embodiment, described later, tends to have excellent strength in the cured product and adhesion to metal substrates. Furthermore, when the epoxy resin composition is formed into a film, it tends to have excellent film storage stability.
[0028] [ka]
[0029] In formula (1), A, B, and C are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an optionally substituted C1-C20 alkyl group, an optionally substituted C1-C20 alkoxy group, an optionally substituted C2-C20 alkenyl group, an optionally substituted C6-C20 aryl group, an optionally substituted C6-C20 aryloxy group, and an optionally substituted C1-C20 acyl group. A, B, and C may be the same or different, and two or more A, two or more B, and two or more C may be bonded together to form a monocycle or a fused ring. l, m, and n are each integers from 1 to 4.
[0030] The alkyl groups having 1 to 20 carbon atoms as A, B, and C may be linear or branched, and the number of carbon atoms in the alkyl group is preferably 1 to 18, more preferably 1 to 15. Examples of alkyl groups having 1 to 20 carbon atoms include methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, hexyl group, octyl group, 2-ethylhexyl group, decyl group, and undecyl group.
[0031] The alkoxy groups having 1 to 20 carbon atoms, as A, B, and C, may be linear or branched, and the number of carbon atoms is preferably 1 to 18, more preferably 1 to 15. Examples of alkoxy groups having 1 to 20 carbon atoms include methoxy, ethoxy, propoxy, isopropoxy, butoxy, hexyloxy, and 2-ethylhexyloxy groups.
[0032] The C2-C20 alkenyl groups A, B, and C may be linear or branched, and the number of carbon atoms in the alkenyl group is preferably 2-18, more preferably 2-15. Examples of C2-C20 alkenyl groups include vinyl groups, aryl groups, 1-propenyl groups, isopropenyl groups, 2-butenyl groups, 3-butenyl groups, 2-petenyl groups, and 2-hexenyl groups.
[0033] The number of carbon atoms in the aryl groups having 6 to 20 carbon atoms, as A, B, and C, is preferably 6 to 18, more preferably 6 to 15. Examples of aryl groups having 6 to 20 carbon atoms include phenyl, naphthyl, anthracenyl, and biphenyl groups.
[0034] The carbon number of the acyl groups having 1 to 20 carbon atoms, as A, B, and C, is preferably 1 to 18, more preferably 1 to 15. Examples of acyl groups having 1 to 20 carbon atoms include acetyl groups, benzoyl groups, and pivaloyl groups.
[0035] Furthermore, examples of structures in which two or more A groups, two or more B groups, or two or more C groups are bonded together to form a monocycle or fused ring include naphthyl groups and anthracenyl groups.
[0036] Furthermore, the alkyl group, alkoxy group, alkenyl group, aryl group, aryloxy group, and acyl group may have substituents. Examples of substituents include alkyl groups, halogen groups, hydroxyl groups, carboxyl groups, alkoxy groups, nitro groups, ester groups, and phenyl groups, with alkyl groups, hydroxyl groups, carboxyl groups, and alkoxy groups being preferred.
[0037] The mechanism by which component (b) imparts excellent cured product strength to the epoxy resin composition of this embodiment, as described later, can be considered as follows, although this is not intended to be limiting. Component (b) has two phenolic hydroxyl groups and an imidazole ring, and therefore has a high probability of being incorporated into the crosslinked structure during the curing of the epoxy resin (a) described later, and can increase the molecular weight of the formed molecular chain. It can also contribute to improving the crosslinking point density. From these viewpoints, component (b) can impart excellent cured product strength to the epoxy resin composition of this embodiment described later.
[0038] The mechanism by which component (b) imparts excellent adhesion to metal substrates to the epoxy resin composition of this embodiment, as described later, is thought to be as follows, although this is not intended to be limiting. Since component (b) has an imidazole ring and a hydroxyl group, it exhibits excellent coordination bonding between these functional groups and the metal surface. Furthermore, it enables coordination bonding between the molecular chain containing component (b), formed during the curing of epoxy resin (a), and the metal adherend, thereby providing excellent adhesion. Furthermore, as described in the mechanism for imparting film storage stability later, the epoxy resin composition of this embodiment, as described later, exhibits excellent stability by containing both component (b) and component (c). This allows the epoxy resin composition to sufficiently wet and spread onto the uneven surface of the metal substrate during heat curing, ensuring a sufficient bonding area and anchoring effect, thereby providing excellent adhesion to the metal substrate. Furthermore, when the epoxy resin composition of this embodiment, described later, is used as an adhesive film, the epoxy resin film is heated and melted to bond it to a metal substrate. During this process, its excellent stability allows for sufficiently low viscosity, and it can adequately conform to the unevenness of the metal substrate. This ensures a sufficient bonding surface area and anchoring effect, thereby providing excellent adhesive strength.
[0039] The mechanism by which component (b) imparts excellent storage stability to the film made of the epoxy resin composition of this embodiment, as described later, is thought to be as follows, although this is not intended to be limiting. Component (b) can function as a curing agent, but under film storage temperature conditions, specifically under low-temperature conditions such as freezing or refrigeration where the film is stored, and even at room temperature of about 25-40°C, the nitrogen atom at position 3 of the imidazole ring forms a hydrogen bond with the hydroxyl group of the adjacent hydroxyphenyl group, thus suppressing its nucleophilicity and stabilizing it. Furthermore, the nitrogen atom at position 1 of the imidazole ring is also substituted with a bulky hydroxybenzyl group, which further suppresses its reactivity. In addition, because the epoxy resin composition of this embodiment, described later, contains both component (c) and component (b), components (c) and (b), which have similar structures, can easily approach each other in the epoxy resin composition and exert intermolecular interactions that form hydrogen bonds between the nitrogen atom on the imidazole ring and the hydroxyphenyl group, thereby suppressing the reactivity of both component (b) and component (c). On the other hand, the intramolecular or intermolecular hydrogen bonds that contribute to the above-mentioned reaction suppression are dissociated under thermosetting conditions, resulting in sufficient reactivity.
[0040] Component (b): In the compound represented by formula (1), it is preferable that A, B, and C are each selected from the group consisting of a hydrogen atom, a hydroxyl group, a carboxyl group, an unsubstituted alkoxy group having 1 to 20 carbon atoms, an alkyl group having 1 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, an aryl group having 6 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, an aryloxy group having 6 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, and an acyl group having 1 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent. Because A, B, and C are hydrogen atoms, the cured product obtained using the epoxy resin composition of this embodiment, described later, can have an even lower dielectric loss tangent. Furthermore, when A, B, and C are a hydroxyl group, a carboxyl group, an unsubstituted C1-C20 alkoxy group, a C1-C20 alkyl group with a hydroxyl group and / or a carboxyl group as a substituent, an C1-C20 alkoxy group with a hydroxyl group and / or a carboxyl group as a substituent, an aryl group with a hydroxyl group and / or a carboxyl group as a substituent, an aryloxy group with a hydroxyl group and / or a carboxyl group as a substituent, or an acyl group with a hydroxyl group and / or a carboxyl group as a substituent, the coordination bonding ability to adherends such as metals increases, and therefore, in the epoxy resin composition described later, the adhesion and bonding strength tend to be improved.
[0041] The aforementioned component (b): The compound represented by formula (1) is 2-[[2-(2-hydroxyphenyl)-1H-benzimidazole-1-yl]methyl]phenol, 2-[[2-(2-hydroxy-3-methoxyphenyl)-1H-benzimidazole-1-yl]methyl]-6-methoxyphenol, 2-[[2-(2-hydroxy-1-naphthalenyl)-1H-benzimidazole-1-yl]methyl]-1-naphthalenol, 3-[[2-(2, It is more preferable to include at least one selected from the group consisting of 3-dihydroxyphenyl)-1H-benzimidazole-1-yl]methyl]-1,2-benzenediol, and it is even more preferable to include 2-[[2-(2-hydroxyphenyl)-1H-benzimidazole-1-yl]methyl]phenol from the viewpoint of coordination bonding to the metal substrate due to low steric hindrance and intermolecular hydrogen bond formation between component (c) and component (b) described later. The structure of 2-[[2-(2-hydroxyphenyl)-1H-benzimidazole-1-yl]methyl]phenol is represented by the following formula (I).
[0042] [ka]
[0043] In the epoxy resin composition obtained by combining the composition of this embodiment with the epoxy resin (a) described later, the content of component (b) can be appropriately set according to the desired performance and is not particularly limited. However, from the viewpoint of exhibiting excellent cured product strength, adhesion to metal substrates, and film storage stability when formed into a film, it is preferable that the content of component (b) is 0.00001% by mass or more, more preferably 0.0001% by mass or more, even more preferably 0.001% by mass or more, even more preferably 0.01% by mass or more, and even more preferably 0.03% by mass or more of the total nonvolatile components excluding the solvent. Furthermore, from the viewpoint of storage stability of films using epoxy resin compositions, the content of component (b) is preferably 5% by mass or less, more preferably 2% by mass or less, even more preferably 1% by mass or less, even more preferably 0.5% by mass or less, and even more preferably 0.1% by mass or less, out of the total nonvolatile components excluding the solvent.
[0044] Regarding the method of adding component (b) to an epoxy resin composition combining the composition of this embodiment with the epoxy resin (a) described later, component (b) may be added when mixing with the other components, or it may be generated in the system after mixing the other components. Alternatively, it may be generated and added when manufacturing component (a): epoxy resin, components (c) to (g) described later, and other predetermined additives. The epoxy resin composition of this embodiment, described later, is characterized in that component (b) is distinguished from component (c), described later, and is treated as an essential component. As a result, an epoxy resin composition with excellent cured product strength and storage stability can be obtained.
[0045] (Component (c): Compound represented by formula (2)) The composition of this embodiment contains a compound represented by the following formula (2) (hereinafter sometimes referred to as component (c)). (c): The compound represented by formula (2) is excluding the compound represented by formula (1). That is, component (c) and component (b) are different compounds. The aforementioned component (c) can function as a curing agent in the epoxy resin composition of this embodiment, as described later, and can also function as a curing accelerator if a separate curing agent is included. On the other hand, the inclusion of component (c) tends to result in a substrate having a cured epoxy resin composition, as described later, exhibiting superior low warping properties.
[0046] [ka]
[0047] In formula (2) above, X is one selected from the group consisting of a hydrogen atom, an alkyl group having 1 to 20 carbon atoms which may have substituents, an alkenyl group having 2 to 20 carbon atoms which may have substituents, an aralkyl group having 7 to 20 carbon atoms which may have substituents, and a heteroarylalkyl group having 4 to 20 carbon atoms which may have substituents. D and E are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an alkyl group having 1 to 20 carbon atoms which may be substituted, an alkoxy group having 1 to 20 carbon atoms which may be substituted, an alkenyl group having 2 to 20 carbon atoms which may be substituted, an aryl group having 6 to 20 carbon atoms which may be substituted, an aryloxy group having 6 to 20 carbon atoms which may be substituted, and an acyl group having 1 to 20 carbon atoms which may be substituted. D and E may be the same or different, and two or more D's and two or more E's may be joined together to form a monoring or / or fused ring. o and p are integers from 1 to 4.
[0048] In formula (2) above, the C2-C20 alkenyl group X may be linear or branched, and the number of carbon atoms in the alkenyl group is preferably 2-18, more preferably 2-15. Examples of C2-C20 alkenyl groups include vinyl group, aryl group, 1-propenyl group, isopropenyl group, 2-butenyl group, 3-butenyl group, 2-petenyl group, and 2-hexenyl group.
[0049] The aralkyl group having 7 to 20 carbon atoms, referred to as X, may be linear or branched, and the number of carbon atoms in the aralkyl group is preferably 7 to 18, more preferably 7 to 15. Examples of aralkyl groups having 7 to 20 carbon atoms include benzyl group, phenethyl group, naphthylmethyl group, etc.
[0050] The heteroarylalkyl group having 4 to 20 carbon atoms as X may be linear or branched, and the number of carbon atoms in the heteroarylalkyl group is preferably 4 to 18, more preferably 4 to 15. Examples of heteroarylalkyl groups having 4 to 20 carbon atoms include triazinylmethyl group, triazinylethyl group, 2-pyridylmethyl group, 2-pyridylethyl group, 3-pyridylmethyl group, 3-pyridylethyl group, 4-pyridylmethyl group, and 4-pyridylethyl group.
[0051] Furthermore, the alkyl group, alkenyl group, aralkyl group, or heteroarylalkyl group may have substituents. Examples of substituents include halogen groups, cyano groups, nitro groups, hydroxyl groups, alkoxy groups, amino groups, ester groups, arylsulfonyl groups, alkylsulfonyl groups, and phenyl groups, with cyano groups, alkoxy groups, amino groups, ester groups, and phenyl groups being preferred.
[0052] The C1-C20 alkyl groups D and E may be linear or branched, and the number of carbon atoms in the alkyl group is preferably 1-18, more preferably 1-15. Examples of C1-C20 alkyl groups include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, hexyl, octyl, 2-ethylhexyl, decyl, and undecyl groups.
[0053] The alkoxy groups having 1 to 20 carbon atoms as D and E may be linear or branched, and the number of carbon atoms is preferably 1 to 18, more preferably 1 to 15. Examples of alkoxy groups having 1 to 20 carbon atoms include methoxy, ethoxy, propoxy, isopropoxy, butoxy, hexyloxy, and 2-ethylhexyloxy groups.
[0054] The C2-C20 alkenyl groups D and E may be linear or branched, and the number of carbon atoms in the alkenyl group is preferably 2-18, more preferably 2-15. Examples of C2-C20 alkenyl groups include vinyl groups, aryl groups, 1-propenyl groups, isopropenyl groups, 2-butenyl groups, 3-butenyl groups, 2-petenyl groups, and 2-hexenyl groups.
[0055] The number of carbon atoms in the aryl groups having 6 to 20 carbon atoms, as D and E, is preferably 6 to 18, more preferably 6 to 15. Examples of aryl groups having 6 to 20 carbon atoms include phenyl, naphthyl, anthracenyl, and biphenyl groups.
[0056] The carbon number of the acyl groups having 1 to 20 carbon atoms as D and E is preferably 1 to 18, more preferably 1 to 15. Examples of acyl groups having 1 to 20 carbon atoms include acetyl groups, benzoyl groups, and pivaloyl groups.
[0057] Furthermore, examples of structures in which two or more D groups or two or more E groups are bonded together to form a monocycle or fused ring include naphthyl groups and anthracenyl groups.
[0058] Furthermore, the alkyl group, alkoxy group, alkenyl group, aryl group, aryloxy group, and acyl group may have substituents, and examples of substituents include alkyl groups, halogen atoms, hydroxyl groups, carboxyl groups, alkoxy groups, nitro groups, ester groups, and phenyl groups, with alkyl groups, hydroxyl groups, carboxyl groups, and alkoxy groups being preferred.
[0059] Component (c) may include, but is not limited to, the following imidazole compounds: For example, 2-(2-hydroxyphenyl)benzimidazole, 2-(2-hydroxy-3-methylphenyl)benzimidazole, 2-(2-hydroxy-4-methylphenyl)benzimidazole, 2-(2-hydroxy-5-methylphenyl)benzimidazole, 2-(3-T-butyl-2-hydroxyphenyl)benzimidazole, 2-(4-fluoro-2-hydroxyphenyl)benzimidazole, 2-(4-chloro-2-hydroxyphenyl)benzimidazole, 2-(4-bromo-2-hydroxyphenyl)benzimidazole, 2-(2,3-dihydroxyphenyl)benzimidazole, 2-(2,5-dihydroxyphenyl)benzimidazole, 2-(2-hydroxy-4-methoxyphenyl)benzimidazole, 2-(2-hydroxy-3-methoxyphenyl)benzimidazole, 2-(2-hydroxy-5-methoxyphenyl)benzimidazole, 2 Examples include -(2-hydroxy-6-methoxyphenyl)benzimidazole, 2-(3-ethoxy-2-hydroxyphenyl)benzimidazole, 2-(5-ethoxy-2-hydroxyphenyl)benzimidazole, 2-(4-allyl-2-hydroxy-3-methoxyphenyl)benzimidazole, 2-(4,6-dimethoxy-2-hydroxyphenyl)benzimidazole, 2-(5-fluoro-2-hydroxyphenyl)benzimidazole, 2-(5-chloro-2-hydroxyphenyl)benzimidazole, 2-(5-bromo-2-hydroxyphenyl)benzimidazole, 2-(6-fluoro-2-hydroxy-3-methoxyphenyl)benzimidazole, 2-(1-hydroxynaphthalene-2-yl)benzimidazole, 2-(2-hydroxynaphthalene-1-yl)benzimidazole, and 2-(2-hydroxyphenyl)benzimidazole-6-carboxylic acid.
[0060] Component (c) may be used alone or in combination of two or more components.
[0061] Component (c): The mechanism by which the compound represented by formula (2) imparts excellent low warpage properties to the epoxy resin composition of this embodiment, as described later, is thought to be as follows, although this is not intended to be limiting. Component (c), due to its structural characteristics, is thought to act as a chain transfer agent, stabilizing the anion formed when the epoxy group reacts with imidazole and undergoes ring opening by the adjacent hydroxyphenyl group through proton donation. Therefore, during the polymerization reaction, it suppresses the rapid formation of high molecular weight products biased towards the reaction site and localized thickening, allowing the chain extension reaction to occur throughout the entire system. Consequently, the thickening during curing occurs slowly and uniformly, making it easier to relieve stress generated during curing, and resulting in a tendency for warping to be reduced in substrates having cured epoxy resin compositions. Since the mechanism described above occurs between epoxy resin (a) and component (c), it is also applicable to epoxy resin compositions that further contain other curing agent components such as phenolic curing agents, active ester curing agents, and cyanate ester curing agents.
[0062] Component (c): In the compound represented by formula (2), X is preferably a hydrogen atom, and D and E are preferably one selected from the group consisting of a hydrogen atom, a hydroxyl group, a carboxyl group, an unsubstituted C1-C20 alkoxy group, a C1-C20 alkyl group having a hydroxyl group and / or a carboxyl group as a substituent, an aryl group having a hydroxyl group and / or a carboxyl group as a substituent, an aryloxy group having a hydroxyl group and / or a carboxyl group as a substituent, and an acyl group having a hydroxyl group and / or a carboxyl group as a substituent. The fact that X is hydrogen allows it to exhibit excellent reactivity. Because D and E are hydrogen atoms, the cured product obtained using the epoxy resin composition of this embodiment tends to have an even lower dielectric loss tangent. Furthermore, if D and E are selected from the group consisting of a hydroxyl group, a carboxyl group, an unsubstituted alkoxy group having 1 to 20 carbon atoms, an alkyl group having 1 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, an alkoxy group having 1 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, an aryl group having 6 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, an aryloxy group having 6 to 20 carbon atoms with a hydroxyl group and / or a carboxyl group as a substituent, the coordination bonding ability to adhere to the metal or other substrate increases, which tends to improve adhesion and bonding strength.
[0063] Component (c): The compound represented by formula (2) is preferably 2-(2-hydroxyphenyl)benzimidazole, 2-(2-hydroxy-3(5)-methoxyphenyl)benzimidazole, 2-(1-hydroxynaphthalene-2-yl)benzimidazole, 2-(2-hydroxynaphthalene-1-yl)benzimidazole, and 2-(2-hydroxyphenyl)benzimidazole-6-carboxylic acid. From the viewpoint of achieving both reactivity and stability, exhibiting low warping, and forming intermolecular interactions with component (b), 2-(2-hydroxyphenyl)benzimidazole is more preferred.
[0064] In the epoxy resin composition of this embodiment, described later, the content of component (c) is not particularly limited, but from the viewpoint of obtaining sufficient curability, it is preferably 0.005% by mass or more, more preferably 0.05% by mass or more, even more preferably 0.1% by mass or more, even more preferably 0.15% by mass or more, and even more preferably 0.2% by mass or more, of the total nonvolatile components excluding the solvent. Furthermore, from the viewpoint of maintaining an appropriate curing rate and maintaining the uniformity of the cured layer, the content of component (c) is preferably 10% by mass or less, more preferably 5% by mass or less, even more preferably 4% by mass or less, even more preferably 3% by mass or less, and even more preferably 2% by mass or less, of the total nonvolatile components excluding the solvent.
[0065] Component (c) may be added when mixing with other components, or it may be generated in the system after mixing with other components, or it may be generated and added when manufacturing component (a) described later, component (b) described above, components (d) to (g) described later, and the additive.
[0066] (The mass ratio of component (b) to component (c)) In the composition of this embodiment, from the viewpoint of achieving both reactivity and storage stability, the mass ratio of component (b) to component (c) is preferably (b):(c) = 0.001:100 to 20:80, more preferably 0.01:100 to 15:85, more preferably 0.1:100 to 10:90, and even more preferably 1:100 to 8:92. Component (c) is a highly crystalline compound and may remain in a crystalline state in the epoxy resin composition of this embodiment, as described later. However, by including even a small amount of component (b), which has a similar structure and can interact with component (c), the remaining crystalline state of component (c) as described above is improved, and the composition of this embodiment exhibits excellent reactivity. As a result, the epoxy resin composition of this embodiment, as described later, tends to exhibit good cured product strength and adhesion.
[0067] [Epoxy resin composition] The epoxy resin composition of this embodiment comprises (a) an epoxy resin (hereinafter sometimes referred to as (a) epoxy resin or (a) component) and the compound represented by formula (1) described above. The epoxy resin composition of this embodiment preferably comprises (a) an epoxy resin and the composition of this embodiment described above.
[0068] In the epoxy resin composition of this embodiment, the component (b): the compound represented by formula (1) is more preferably selected from the group consisting of 2-[[2-(2-hydroxyphenyl)-1H-benzimidazole-1-yl]methyl]phenol, 2-[[2-(2-hydroxy-3-methoxyphenyl)-1H-benzimidazole-1-yl]methyl]-6-methoxyphenol, 2-[[2-(2-hydroxy-1-naphthalenyl)-1H-benzimidazole-1-yl]methyl]-1-naphthalenol, and 3-[[2-(2,3-dihydroxyphenyl)-1H-benzimidazole-1-yl]methyl]-1,2-benzenediol, from the viewpoint of the strength of the cured product and adhesion to the metal adherend.
[0069] (Component (a): Epoxy resin) The epoxy resin composition of this embodiment contains (a): epoxy resin (hereinafter, epoxy resin (a) or component (a) may be referred to as epoxy resin (a) or component (a)). The epoxy resin (a) used in the epoxy resin composition of this embodiment is not limited to the following, but examples include bifunctional epoxy resins such as bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol E type epoxy resin, bisphenol AD type epoxy resin, bisphenol AF type epoxy resin, tetrabromobisphenol A type epoxy resin, biphenyl type epoxy resin, bixylenol type epoxy resin, tetrabromobiphenyl type epoxy resin, diphenyl ether type epoxy resin, benzophenone type epoxy resin, phenylbenzoate type epoxy resin, diphenyl sulfide type epoxy resin, diphenyl sulfoxide type epoxy resin, diphenyl sulfone type epoxy resin, diphenyl disulfide type epoxy resin, naphthalene type epoxy resin, anthracene type epoxy resin, hydroquinone type epoxy resin, methylhydroquinone type epoxy resin, dibutylhydroquinone type epoxy resin, resorcinol type epoxy resin, methylresorcinol type epoxy resin, catechol type epoxy resin, and N,N-diglycidylaniline type epoxy resin. These may be used individually or in combination of two or more types.
[0070] Other examples include trifunctional epoxy resins such as N,N-diglycidylaminobenzene-type epoxy resins, o-(N,N-diglycidylamino)toluene-type epoxy resins, and triazine-type epoxy resins. These may be used individually or in combination of two or more types.
[0071] Furthermore, examples of tetrafunctional epoxy resins include naphthalene-type tetrafunctional epoxy resins, tetraglycidyldiaminodiphenylmethane-type epoxy resins, and diaminobenzene-type epoxy resins. These may be used individually or in combination of two or more types.
[0072] Furthermore, examples of polyfunctional epoxy resins include phenol novolac type epoxy resins, cresol novolac type epoxy resins, triphenylmethane type epoxy resins, tetraphenylethane type epoxy resins, dicyclopentadiene type epoxy resins, naphthol aralkyl type epoxy resins, and brominated phenol novolac type epoxy resins. These may be used individually or in combination of two or more types.
[0073] Furthermore, diepoxy resins such as (poly)ethylene glycol diglycidyl ether, (poly)propylene glycol diglycidyl ether, butanediol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane diglycidyl ether, polytetramethylene ether glycol diglycidyl ether, glycerin diglycidyl ether, neopentyl glycol diglycidyl ether, cyclohexane-type diglycidyl ether, and dicyclopentadiene-type diglycidyl ether are also mentioned. These may be used individually or in combination of two or more types.
[0074] Other examples include triepoxy resins such as trimethylolpropane triglycidyl ether and glycerin triglycidyl ether. These may be used individually or in combination of two or more.
[0075] Furthermore, examples include alicyclic epoxy resins such as vinyl(3,4-cyclohexene)dioxide and 2-(3,4-epoxycyclohexyl)-5,1-spiro-(3,4-epoxycyclohexyl)-M-dioxane. These may be used individually or in combination of two or more.
[0076] Furthermore, glycidylamine-type epoxy resins such as tetraglycidylbis(aminomethyl)cyclohexane can also be mentioned.
[0077] Furthermore, examples include hydantoin-type epoxy resins such as 1,3-diglycidyl-5-methyl-5-ethylhydantoin, and epoxy resins having a silicone skeleton such as 1,3-bis(3-glycidoxypropyl)-1,1,3,3-tetramethyldisiloxane. These may be used individually or in combination of two or more.
[0078] Also, 2-ethylhexylglycidyl ether, cyclohexanedimethanol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, ethylene glycol diglycidyl ether, hydrogenated bisphenol A epoxy resin, silicone-modified epoxy resin, (poly)ethylene glycol diglycidyl ether, (poly)propylene glycol diglycidyl ether, butanediol diglycidyl ether, trimethylolpropane diglycidyl ether, polytet Lamethylene ether glycol diglycidyl ether, glycerin diglycidyl ether, neopentyl glycol diglycidyl ether, cyclohexane type diglycidyl ether, dicyclopentadiene type diglycidyl ether, trimethylolpropane triglycidyl ether, glycerin triglycidyl ether, vinyl (3,4-cyclohexene) dioxide, 2-(3,4-epoxycyclohexyl)-5,1-spiro-(3,4-epoxycyclohexyl)-m-dioxane, tetraglycidylbis(aminomethyl) )Glycidylamine-type epoxy resins such as cyclohexane, 1,3-diglycidyl-5-methyl-5-ethylhydantoin-type epoxy resins, 1,3-bis(3-glycidoxypropyl)-1,1,3,3-tetramethyldisiloxane-type epoxy resins, phenylglycidyl ether, cresyl glycidyl ether, p-sec-butylphenylglycidyl ether, styrene oxide, p-tert-butylphenylglycidyl ether, o-phenylphenol glycidyl ether, p-phenylphenol glycidyl ether Examples include aliphatic epoxy resins and alicyclic epoxy resins, which can also be used as reactive diluents such as N-glycidylphthalimide, N-butylglycidyl ether, 2-ethylhexylglycidyl ether, α-pinene oxide, allylglycidyl ether, 1-vinyl-3,4-epoxycyclohexane, 1,2-epoxy-4-(2-methyloxyranyl)-1-methylcyclohexane, 1,3-bis(3-glycidoxypropyl)-1,1,3,3-tetramethyldisiloxane, and glycidyl neodecanoate esters. These may be used individually or in combination of two or more.
[0079] In the epoxy resin composition of this embodiment, from the viewpoint of the strength of the cured product, it is preferable that the epoxy resin (a) includes a liquid epoxy resin having a bisphenol A type structure, a bisphenol F type structure, a bisphenol AF type structure, a naphthalene structure, a glycidyl ester structure, a glycidylamine structure, a phenol novolac structure, a cyclohexane structure, a cyclohexanedimethanol structure, or a butadiene structure, or an alicyclic liquid epoxy resin having an ester skeleton.
[0080] The liquid epoxy resin mentioned above is not limited to the following, but examples include: DIC Corporation's product names: EXA850CRP (BisA type epoxy resin), EXA830CRP (BisF type epoxy resin), HP4032, HP4032D, HP4032SS (naphthalene type epoxy resin); Mitsubishi Chemical Corporation's product names: jER828US, jER828EL, jER825 (bisphenol A type epoxy resin), jER807, jER1750 (bisphenol F type epoxy resin), jER152 (phenol novolac type epoxy resin), jER630, jER630LSD (glycidylamine type epoxy resin); Nippon Steel Chemical & Material Corporation's product name: Z Examples include X1059 (a mixture of bisphenol A type epoxy resin and bisphenol F type epoxy resin), "ZX1658", "ZX1658GS" (liquid 1,4-glycidylcyclohexane type epoxy resin), Nagase ChemteX product name: EX-721 (glycidyl ester type epoxy resin), Daicel product name: Celoxide 2021P (alicyclic epoxy resin with ester skeleton), Epolid PB-3600 (epoxy resin with butadiene structure), Nippon Soda product names: JP-100, JP-200 (epoxy resin with butadiene structure), Asahi Kasei product name: AER9000 (epoxy resin containing a special flexible skeleton), etc. These may be used individually or in combination of two or more types.
[0081] Furthermore, epoxy resin (a) is preferable because it contains a solid epoxy resin, which can improve the heat resistance and strength of the resulting cured product. As such solid epoxy resins, solid epoxy resins having a biphenyl-type structure, bixylenol-type structure, naphthalene-type structure, cresol novolac-type structure, dicyclopentadiene-type structure, trisphenol-type structure, naphthol-type structure, naphthylene ether-type structure, anthracene-type structure, bisphenol A-type structure, bisphenol AF-type structure, tetraphenylethane-type structure, bisphenol acetophenone-type structure, or fluorene-type structure are more preferred.
[0082] Solid epoxy resins are not limited to the following, but include, for example, DIC Corporation's product names: HP-4700, HP-4710 (naphthalene-type tetrafunctional epoxy resin), N-690, N-695 (cresol novolac-type epoxy resin), HP-7200, HP-7200H, HP-7200HH (dicyclopentadiene-type epoxy resin), HP-6000, HP-6000L, EXA-7311, EXA-7311-G3, EXA-7311-G4, EXA-7311-G4S (naphthylene ether-type epoxy resin); Nippon Kayaku Co., Ltd.'s product names: EPPN-502H (trisphenol-type epoxy resin), NC3000, NC3000H, NC3000L, NC3100 (biphenyl-type epoxy resin), NC-7000L (naphthol novolac-type epoxy resin). Examples include: ESN475V and ESN485 (naphthol-type epoxy resin) manufactured by Nippon Steel & Sumitomo Metal Chemical Co., Ltd.; YX4000, YX4000H, YX4000HS, YL6121 (biphenyl-type epoxy resin), YX4000HK (bixylenol-type epoxy resin), YX8800 (anthracene-type epoxy resin), YX7700 (xylene structure-containing novolac-type epoxy resin), YL7760 (bisphenol AF-type epoxy resin), YL7800 (fluorene-type epoxy resin), jER1010 (bisphenol A-type solid epoxy resin), jER1031S (tetraphenylethane-type epoxy resin); and Ogusol PG-100 and CG-500 (fluorene-type epoxy resin) manufactured by Osaka Gas Chemical Co., Ltd. These may be used individually or in combination of two or more types.
[0083] As for epoxy resin (a), it is preferable to use a combination of liquid epoxy resin and solid epoxy resin in order to provide the above-mentioned effects in a well-balanced manner. When using liquid epoxy resin and solid epoxy resin in combination, the mass ratio of the two (liquid epoxy resin:solid epoxy resin) is preferably in the range of 1:0.1 to 1:6. By setting the mass ratio of liquid epoxy resin to solid epoxy resin within the aforementioned range, the epoxy resin composition of this embodiment can be used in the following ways: (I) has better tackiness and adhesion when used in the form of a film; (II) has sufficient flexibility when used in the form of a film, improving handling; and (III) can be obtained a cured product with sufficient breaking strength, improving the reliability of printed circuit boards, semiconductor chip packages, and electronic devices using them. From the viewpoint of the effects described in (I) to (III) above, the mass ratio of liquid epoxy resin to solid epoxy resin (liquid epoxy resin:solid epoxy resin) is more preferably in the range of 1:0.3 to 1:5, and even more preferably in the range of 1:0.6 to 1:4.
[0084] The epoxy resin (a) has an epoxy equivalent of preferably 50 g / eq. to 5000 g / eq., more preferably 50 g / eq. to 3000 g / eq., even more preferably 80 g / eq. to 2000 g / eq., even more preferably 100 g / eq. to 1000 g / eq., and even more preferably 120 to 900 g / eq. When the epoxy equivalent falls within the aforementioned numerical range, the crosslinking density of the cured epoxy resin composition of this embodiment becomes sufficient, resulting in a cured product with excellent strength. Epoxy equivalent is the mass of a resin containing one equivalent of epoxy groups. The epoxy equivalent can be measured according to JIS K7236.
[0085] From the viewpoint of obtaining an epoxy resin composition that has excellent electrical properties and an excellent balance of curability and storage stability, the total amount of chlorine contained in the epoxy resin (a) is preferably 2500 ppm or less, more preferably 2000 ppm or less, even more preferably 1500 ppm or less, and even more preferably 900 ppm or less. Furthermore, the total amount of chlorine contained in epoxy resin (a) is preferably 0.01 ppm or more, more preferably 0.02 ppm or more, even more preferably 0.05 ppm or more, even more preferably 0.1 ppm or more, even more preferably 0.2 ppm or more, and particularly preferably 0.5 ppm or more, from the viewpoint of suppressing excessive reduction.
[0086] Here, the total chlorine content refers to the total amount of organic and inorganic chlorine contained in epoxy resin (a), and is a value based on mass relative to epoxy resin (a). The total chlorine content of epoxy resin (a) is measured by the following method. The epoxy resin (a) is washed with xylene and filtered repeatedly until no epoxy resin remains in the xylene washing solution. Next, the filtrate is distilled off under reduced pressure at 100°C or below to obtain epoxy resin. 1 to 10 g of the obtained epoxy resin sample is accurately weighed to a titration volume of 3 to 7 mL, dissolved in 25 mL of ethylene glycol monobutyl ether, and then 25 mL of propylene glycol solution with 1 N KOH is added. The mixture is boiled for 20 minutes, and the titration volume is calculated from the titration volume obtained by titration with silver nitrate aqueous solution.
[0087] The epoxy resin (a) content in the epoxy resin composition of this embodiment can be appropriately set according to the desired performance and is not particularly limited, but from the viewpoint of curability, it is preferably 5% by mass or more, more preferably 7.5% by mass or more, even more preferably 10% by mass or more, even more preferably 12% by mass or more, and even more preferably 14% by mass or more of the total nonvolatile components excluding the solvent. Furthermore, from the viewpoint of the handling characteristics of the epoxy resin composition of this embodiment and the film using the epoxy resin composition of this embodiment, it is preferable that the total nonvolatile components excluding the solvent be 80% by mass or less, more preferably 70% by mass or less, even more preferably 60% by mass or less, even more preferably 55% by mass or less, and even more preferably 50% by mass or less.
[0088] (Ingredient (d): Filler) The epoxy resin composition of this embodiment may further contain component (d) filler (hereinafter sometimes referred to as filler (d) or component (d)). The filler (d) is not limited to the following, but from the viewpoint of reducing warping of the substrate having the cured epoxy resin composition of this embodiment, it can be one or more types selected from the group consisting of inorganic fillers (inorganic fillers), inorganic fillers pretreated with a silane coupling agent (g) described later, and organic fillers from the viewpoint of improving adhesive strength and crack resistance. These may be used individually or in combination of two or more types. Furthermore, the shape of filler (d) is not limited to the following, but examples include irregular shapes, spherical shapes, and scaly shapes, and any of these forms may be used. From the viewpoint of bringing the coefficient of linear expansion between the epoxy resin composition of this embodiment and the adherend closer, and reducing the warping of the substrate having the cured epoxy resin composition of this embodiment, it is preferable that component (d) includes an inorganic filler.
[0089] Inorganic fillers include, but are not limited to, ceramics such as silica, alumina, glass, cordierite, silicone oxide, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, hydrotalcite, boehmite, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum nitride, manganese nitride, aluminum borate, strontium carbonate, strontium titanate, calcium titanate, magnesium titanate, bismuth titanate, titanium oxide, zirconium oxide, barium titanate, barium zirconate titanate, barium zirconate, calcium zirconate, zirconium phosphate, and zirconium tungstate phosphate; carbons such as carbon nanotubes and graphene; metals or alloys such as gold, silver, copper, nickel, aluminum, zinc, tin, lead, solder, indium, and palladium; and particles coated with a thin metal film over a polymer core. Among these, silica is preferable from the viewpoint of further reducing warping of the cured product. Examples of silica include amorphous silica, fused silica, crystalline silica, synthetic silica, and hollow silica, and its shape is more preferably spherical from the viewpoint of good filling properties and handling of the epoxy resin composition. Examples of commercially available spherical fused silica include those manufactured by Admatex Co., Ltd. under product names SO-C2, SO-C1, SO-E2, and SO-E1.
[0090] The average particle size of filler (d) is not particularly limited, but from the viewpoint of forming a cured layer using an epoxy resin composition containing component (d) and forming fine wiring on the cured layer, it is preferably 3 μm or less, more preferably 2 μm or less, and even more preferably 1 μm or less, 0.7 μm or less, 0.5 μm or less, 0.4 μm or less, or 0.3 μm or less. On the other hand, when forming a resin paste using the epoxy resin composition of this embodiment, from the viewpoint of obtaining a resin paste with appropriate viscosity and good handling properties, the average particle size of component (d): filler is preferably 0.01 μm or more, more preferably 0.03 μm or more, and even more preferably 0.05 μm or more, 0.07 μm or more, or 0.1 μm or more. The average particle size of fillers can be measured by laser diffraction and scattering based on Mie scattering theory. Specifically, a volume-based particle size distribution of the filler is created using a laser diffraction particle size distribution analyzer, and the median diameter is used as the average particle size. Suitable laser diffraction particle size distribution analyzers include those manufactured by Sympatec, such as HELOS.
[0091] When an inorganic filler is used as filler (d), the content of the inorganic filler in the epoxy resin composition of this embodiment can be appropriately set according to the desired performance and is not particularly limited, but is preferably 5 to 98% by mass, more preferably 10 to 95% by mass, even more preferably 15 to 90% by mass, even more preferably 20 to 88% by mass, even more preferably 25 to 85% by mass, and particularly preferably 30 to 80% by mass. By setting the range accordingly, the epoxy resin composition and film of this embodiment can further exhibit the following effects: (i) maintain an appropriate viscosity and have excellent handling properties; (ii) have an appropriate balance of resin components and inorganic fillers, resulting in excellent adhesion, bonding, and dimensional stability; and (iii) exhibit excellent warping resistance, heat resistance, and tensile strength when the resin composition is cured.
[0092] Organic fillers are substances that function as impact absorbers with stress-relaxing properties. The epoxy resin composition of this embodiment, by containing organic fillers, can further improve adhesion to various connecting members and tends to suppress the occurrence and propagation of fillet cracks.
[0093] The organic filler is not limited to the following, but examples include acrylic resin, silicone resin, butadiene rubber, polyester, polyurethane, polyvinyl butyral, polyarylate, polymethyl methacrylate, acrylic rubber, polystyrene, acrylonitrile-butadiene rubber (NBR), styrene-butadiene rubber (SBR), silicone-modified resin, and organic fine particles of copolymers containing these as components. From the viewpoint of improving adhesion, the organic fine particles are preferably (meth)acrylate-butadiene-styrene copolymer, (meth)acrylate-silicone copolymer, silicone-(meth)acrylic copolymer, a composite of silicone and (meth)acrylic acid, a composite of (meth)acrylate-butadiene-styrene and silicone, and a composite of (meth)acrylate and silicone.
[0094] As the organic filler, organic nanoparticles having a core-shell structure and having different compositions in the core layer and shell layer can also be used. Core-shell type organic microparticles are not limited to the following, but examples include particles in which acrylic resin is grafted onto a silicone-acrylic rubber core, and particles in which acrylic resin is grafted onto an acrylic copolymer. By lowering the elastic modulus through the inclusion of core-shell type organic microparticles, the stress generated in the fillet portion is reduced, and the occurrence of fillet cracks tends to be suppressed. Furthermore, if fillet cracks do occur, the incorporated core-shell type organic microparticles act as stress relaxants, tending to suppress the propagation of fillet cracks. It is preferable that a material with excellent flexibility is used as the constituent material of the core layer. The constituent material of the core layer is not limited to the following, but examples include silicone elastomers, butadiene elastomers, styrene elastomers, acrylic elastomers, polyolefin elastomers, and silicone / acrylic composite elastomers. On the other hand, as the constituent material of the shell layer, a material with excellent affinity to other components of the semiconductor resin encapsulant, particularly to epoxy resin, is preferred. The constituent material of the shell layer is not limited to the following, but examples include acrylic resin and epoxy resin. Among these, acrylic resin is particularly preferred from the viewpoint of affinity to other components of the encapsulant, particularly to epoxy resin.
[0095] When an organic filler is used as filler (d), the content of the organic filler in the epoxy resin composition of this embodiment can be appropriately set according to the desired performance and is not particularly limited, but is preferably 1 to 20% by mass, more preferably 2 to 18% by mass, and even more preferably 3 to 16% by mass of the total nonvolatile components excluding the solvent. When the organic filler content is 1% by mass or more, stress relaxation occurs, and an improvement in adhesive strength tends to be achieved. A low organic filler content of 20% by mass tends to result in improved heat-resistant reflow properties.
[0096] (Component(e): Phenolic compounds, active ester compounds, cyanate ester compounds) The epoxy resin composition of this embodiment may further contain at least one compound selected from the group consisting of phenolic compounds, active ester compounds, and cyanate ester compounds (hereinafter sometimes referred to as component (e)). The aforementioned component (e) can function as a curing agent in the epoxy resin composition of this embodiment. These may be used individually or in combination of two or more types.
[0097] Examples of phenolic compounds include, but are not limited to, phenol novolac compounds, triazine skeleton-containing phenolic compounds, phenol aralkyl compounds, cresol aralkyl compounds, naphthol aralkyl compounds, biphenyl-modified phenolic compounds, biphenyl-modified phenol aralkyl compounds, dicyclopentadiene-modified phenolic compounds, aminotriazine-modified phenolic compounds, naphthol novolac compounds, naphthol-phenol cocondensed novolac compounds, naphthol-cresol cocondensed novolac compounds, allylacrylphenol compounds, etc., with triazine skeleton-containing phenolic compounds being preferred.
[0098] Triazine skeleton-containing phenolic compounds function as curing agents for epoxy resins and possess structures derived from both a triazine skeleton and a phenolic compound within a single molecule. They are generally produced by the condensation of a phenolic compound with a triazine ring-containing compound such as melamine or benzoguanamine and formaldehyde. Because the epoxy resin composition of this embodiment contains a triazine skeleton-containing phenolic compound, the coefficient of linear expansion can be kept low due to the triazine skeleton. As a result, the warping of the substrate having the cured epoxy resin composition of this embodiment can be reduced, and it tends to have good heat resistance, strength, and adhesion to the substrate. The nitrogen content in the triazine skeleton-containing phenolic compound is preferably 2% by mass or more, more preferably 4% by mass or more, even more preferably 5% by mass or more, even more preferably 6% by mass or more, and even more preferably 7% by mass or more, from the viewpoint of further improving the heat resistance, strength, and adhesion to the substrate. On the other hand, from the viewpoint of maintaining the stability of the epoxy resin composition of this embodiment and the crosslinking density of the cured product within an appropriate range, the nitrogen content in the triazine skeleton-containing phenolic compound is preferably 50% by mass or less, more preferably 40% by mass or less, even more preferably 30% by mass or less, even more preferably 25% by mass or less, and even more preferably 20% by mass or less. Furthermore, from the viewpoint of increasing the crosslinking density, it is preferable that the triazine skeleton-containing phenolic compound contains a phenol novolac structure.
[0099] Phenolic compounds containing a triazine skeleton, including a phenol novolac structure, are not limited to the following, but include, for example, DIC Corporation trade names: LA3018, LA3018-50P, LA7052, LA7054, LA1356, etc.
[0100] Active ester compounds are those that function as curing agents for epoxy resins and contain an active ester in their molecule. Because the epoxy resin composition of this embodiment contains an active ester compound, it tends to have a lower dielectric loss tangent because it does not generate hydroxyl groups, which are a factor in high dielectric loss tangent, in the epoxy resin composition due to the reaction between the active ester and the epoxy group. There are no particular restrictions on the active ester compound, but from the viewpoint of ensuring a high crosslink density, compounds having two or more active ester groups in one molecule are preferred. Furthermore, from the viewpoint of the heat resistance of the epoxy resin composition of this embodiment, active ester compounds obtained from reacting a carboxylic acid compound and / or a thiocarboxylic acid compound with a hydroxy compound and / or a thiol compound are more preferred, and active ester compounds obtained from reacting a carboxylic acid compound with one or more selected from phenol compounds, naphthol compounds, and thiol compounds are even more preferred. Aromatic compounds having two or more active ester groups in one molecule obtained from reacting a carboxylic acid compound with an aromatic compound having a phenolic hydroxyl group are even more preferred. And aromatic compounds obtained from reacting a compound having at least two or more carboxylic acids in one molecule with an aromatic compound having a phenolic hydroxyl group, and furthermore, aromatic compounds having two or more active ester groups in one molecule of the aromatic compound are even more preferred. Furthermore, the active ester compound may be linear or multibranched. Also, if the compound has at least two carboxylic acids in one molecule and includes an aliphatic chain, (a) compatibility with epoxy resins can be increased, and if it has an aromatic ring, it tends to have high heat resistance.
[0101] Here, the carboxylic acid compound used to obtain the active ester compound is not limited to the following, but examples include benzoic acid, acetic acid, succinic acid, maleic acid, itaconic acid, phthalic acid, isophthalic acid, terephthalic acid, pyromellitic acid, etc. In particular, from the viewpoint of the heat resistance of the epoxy resin composition of this embodiment, succinic acid, maleic acid, itaconic acid, phthalic acid, isophthalic acid, and terephthalic acid are preferred as the carboxylic acid compound, and isophthalic acid and terephthalic acid are more preferred. The thiocarboxylic acid compound is not limited to the following, but examples include thioacetic acid and thiobenzoic acid. The phenol compound or naphthol compound used to obtain the active ester compound is not limited to the following, but examples include hydroquinone, resorcinol, bisphenol A, bisphenol F, bisphenol S, phenolphthalein, methylated bisphenol A, methylated bisphenol F, methylated bisphenol S, phenol, o-cresol, m-cresol, p-cresol, catechol, α-naphthol, β-naphthol, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, phloroglucin, benzenetriol, dicyclopentadienyldiphenol, phenol novolac, and the like. Among these, from the viewpoint of the heat resistance of the epoxy resin composition of this embodiment and its solubility in epoxy resins and solvents, bisphenol A, bisphenol F, bisphenol S, methylated bisphenol A, methylated bisphenol F, methylated bisphenol S, catechol, α-naphthol, β-naphthol, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, phloroglucin, benzenetriol, dicyclopentadienyldiphenol, and phenol novolac are preferred, and catechol, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, and trihydroxy Xybenzophenone, tetrahydroxybenzophenone, phloroglucin, benzenetriol, dicyclopentadienyldiphenol, and phenol novolac are more preferred, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, dicyclopentadienyldiphenol, and phenol novolac are even more preferred, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, dicyclopentadienyldiphenol, and phenol novolac are even more preferred, dicyclopentadienyldiphenol and phenol novolac are even more preferred, and dicyclopentadienyldiphenol is particularly preferred. The thiol compound is not limited to the following, but examples include benzenedithiol and triazinedithiol.
[0102] As the active ester compound, the active ester compounds disclosed in Japanese Patent Publication No. 2004-277460 and Japanese Patent Publication No. 2013-40270 may be used, or commercially available active ester compounds may be used. Examples of commercially available active ester compounds include, but are not limited to, the following: DIC Corporation trade names: EXB9451, EXB9460, EXB9460S, HPC-8000-65T (active ester compound containing a dicyclopentadiene-type diphenol structure), EXB9416-70BK (active ester compound containing a naphthalene structure), EXB9050L-62M (active ester compound containing a phosphorus atom), Mitsubishi Chemical Corporation trade names: DC808 (active ester compound containing an acetylated phenol novolac), YLH1026 (active ester compound containing a benzoylated phenol novolac), etc.
[0103] The aforementioned cyanate ester compound functions as a curing agent for epoxy resins and has a cyanate group in its molecule. The inclusion of the cyanate ester compound in the epoxy resin composition of this embodiment generates oxazoline rings or oxazolidinone rings through reaction with epoxy groups, thereby imparting flexibility to the epoxy resin composition. Furthermore, the trimerization of the cyanate group leads to the formation of a triazine skeleton. Therefore, the curing of the substrate having the epoxy resin composition of this embodiment tends to be reduced, while particularly improving heat resistance. Additionally, because hydroxyl groups are less likely to be generated during the reaction with epoxy groups, the dielectric loss tangent tends to be kept low.
[0104] Examples of cyanate ester compounds include, but are not limited to, novolac-type (phenol novolac type, alkylphenol novolac type, etc.) cyanate ester resins, dicyclopentadiene-type cyanate ester resins, bisphenol-type (bisphenol A type, bisphenol F type, bisphenol S type, etc.) cyanate ester resins, and prepolymers in which these are partially triazined. Examples of cyanate ester resins include, but are not limited to, bisphenol A dicyanate, polyphenol cyanate (oligo(3-methylene-1,5-phenylene cyanate), 4,4'-methylenebis(2,6-dimethylphenyl cyanate), 4,4'-ethylidene diphenyl dicyanate, hexafluorobisphenol A dicyanate, 2,2-bis(4-cyanate)phenylpropane, 1,1-bis(4-cyanate-phenylmethane), bis(4-cyanate-3,5-dimethylphenyl Examples include difunctional cyanate resins such as nyl)methane, 1,3-bis(4-cyanatephenyl-1-(methylethylidene))benzene, bis(4-cyanatephenyl)thioether, and bis(4-cyanatephenyl)ether; polyfunctional cyanate resins derived from phenol novolacs, cresol novolacs, and dicyclopentadiene structure-containing phenol resins; and prepolymers in which these cyanate resins are partially triazined. These may be used individually or in combination of two or more. Examples of commercially available cyanate ester resins include Mitsubishi Gas Chemical Company's product name: CYTESTER(registered trademark)TA (bisphenol A type cyanate ester resin).
[0105] The phenolic compounds, activated ester compounds, and cyanate ester compounds described above may be used individually, but in order to achieve low dielectric loss tangent in the cured epoxy resin composition of this embodiment and to ensure adhesion and bonding while minimizing warping of the substrate having the cured epoxy resin composition of this embodiment, it is preferable to combine two or more of them. It is more preferable to combine a phenolic compound with an activated ester compound, or a phenolic compound with a cyanate compound, and it is even more preferable to combine a triazine skeleton-containing phenolic compound with an activated ester compound, or a triazine ring-containing phenolic compound with a cyanate ester compound.
[0106] The mass ratio of curing agents when combining two types of phenolic compounds, active ester compounds, and cyanate ester compounds is not particularly limited and can be appropriately set by those skilled in the art according to the desired physical properties. However, for example, when combining an active ester compound and a phenolic compound, from the viewpoint of reducing the dielectric loss tangent in the cured epoxy resin composition of this embodiment, minimizing the warping of the substrate having the cured epoxy resin composition of this embodiment, and from the viewpoint of achieving both good adhesion and bonding properties, a mass ratio of 1:0.05 to 1:1.5, with the active ester compound as 1, is preferred, more preferably 1:0.05 to 1:1, even more preferably 1:0.07 to 1:0.8, and even more preferably 1:0.1 to 1:0.6. Furthermore, for example, when combining a cyanate ester compound and a phenol compound, from the same viewpoint as above, a mass ratio of 1:0.05 to 1:2.0 is preferred, 1:0.1 to 1:1.5 is more preferred, 1:0.2 to 1:1.2 is even more preferred, and 1:0.3 to 1:1 is even more preferred, with the cyanate ester curing agent being 1.
[0107] In the epoxy resin composition of this embodiment, the content of component (e): phenolic compound, active ester compound, and cyanate ester compound can be appropriately set according to the desired performance and is not particularly limited. However, when the number of epoxy groups in epoxy resin (a) is 1, from the viewpoint of preventing the residue of unreacted functional groups by setting the crosslinking density between component (a) and the phenolic compound, active ester compound, and cyanate ester compound to an appropriate range, the number of reactive groups in component (e) is preferably 0.1 to 3, more preferably 0.15 to 2.5, even more preferably 0.2 to 2, even more preferably 0.3 to 1.8, even more preferably 0.35 to 1.5, and particularly preferably 0.5 to 1.2. The above preferred ranges also apply when using two or more types of phenolic compound, active ester compound, and cyanate ester compound in combination. Here, "epoxy group count" refers to the sum of the values obtained by dividing the mass of each epoxy resin present in the epoxy resin composition by its epoxy equivalent. "Reactive group" refers to a functional group that can react with epoxy groups, and is the sum of the values obtained by dividing the mass of each component (phenol compound, active ester compound, cyanate ester compound) present in the epoxy resin composition by its reactive group equivalent.
[0108] (Component (f): Polymer) The epoxy resin composition of this embodiment may contain component (f) polymer (hereinafter sometimes referred to as polymer (f) or component (f)). Polymer (f) is a polymer different from component (a) and component (e). By including polymer (f), when the epoxy resin composition of this embodiment is formed into a film by casting or coating and drying to a certain thickness, cracks and breaks can be prevented and the film shape can be maintained.
[0109] The polymer (f) is not limited to the following, but examples include phenoxy resin, polyvinyl acetal resin, acid anhydride group-containing vinyl resin, polyolefin resin, polybutadiene resin, polyimide resin, polyamide-imide resin, styrene-based elastomer resin, polyethersulfone resin, polyphenylene ether resin, polysulfone resin, and acrylic resin. Polymer (f) may be used alone or in combination of two or more types.
[0110] From the viewpoint of obtaining a cured layer with sufficient strength, the weight-average molecular weight of polymer (f) is preferably 5000 or more, more preferably 10000 or more, even more preferably 20000 or more, and even more preferably 25000 or more. Furthermore, from the viewpoint of obtaining good compatibility, the upper limit of the weight-average molecular weight of polymer (f) is preferably 300000 or less, more preferably 200000 or less, even more preferably 150000 or less, and even more preferably 130000 or less. The weight-average molecular weight of polymer (f) can be measured, for example, by gel permeation chromatography (GPC). In detail, the weight-average molecular weight (polystyrene equivalent) of polymer (f) can be measured using a Tosoh HLC-8320GPC as the measuring instrument, a Resonaq SHODEX KF-804 / KF-803 / KF-802 / KF-802 as the column, and tetrahydrofuran or the like as the mobile phase, at a column temperature of 40°C, and calculated using a calibration curve for standard polystyrene.
[0111] From the viewpoint of increasing the crosslinking density of the cured product and ensuring sufficient heat resistance and strength of the cured layer, it is preferable that polymer (f) has one or more atoms selected from the group consisting of oxygen, nitrogen, and sulfur atoms, or a functional group containing a carbon-carbon double bond. Examples of such functional groups include one or more selected from the group consisting of hydroxyl, carboxyl, acid anhydride, epoxy, amino, thiol, enol, enamine, urea, cyanate, isocyanate, thioisocyanate, diimide, alkenyl, allene, and ketene groups. As an acid anhydride group, a carboxylic acid anhydride group is preferred. Preferred examples of alkenyl groups include vinyl, allyl, and styryl groups. When polymer(f) contains such functional groups, the functional group equivalent of polymer(f) is preferably 100,000 or less, more preferably 90,000 or less, 80,000 or less, 70,000 or less, 60,000 or less, 50,000 or less, 40,000 or less, 30,000 or less, 20,000 or less, 10,000 or less, 8,000 or less, 6,000 or less, or 5,000 or less. The lower limit of the functional group equivalent is not particularly limited, but is usually 50 or more, 100 or more, etc.
[0112] A more detailed description of suitable polymers (f) follows, but thermoplastic resins obtained by further adding the above-mentioned functional groups to the thermoplastic resins shown below according to known procedures can also be suitably used as component (f).
[0113] The phenoxy resin is not limited to the following, but for example, a phenoxy resin having one or more skeletons selected from the group consisting of bisphenol A skeleton, bisphenol F skeleton, bisphenol S skeleton, bisphenol acetophenone skeleton, phenol novolac skeleton, biphenyl skeleton, fluorene skeleton, dicyclopentadiene skeleton, norbornene skeleton, naphthalene skeleton, anthracene skeleton, adamantane skeleton, terpene skeleton, and trimethylcyclohexane skeleton can be preferably used, and the ends of the phenoxy resin may be any functional group such as a phenolic hydroxyl group or an epoxy group. Specific examples of phenoxy resins include Mitsubishi Chemical Corporation's product names: 1256, 4250 (phenoxy resin containing a bisphenol A skeleton), YX8100 (phenoxy resin containing a bisphenol S skeleton), YX6954, YX6954BH30 (phenoxy resin containing a bisphenol acetophenone skeleton), YX7553, YX7553BH30 (phenoxy resin containing a biscresol fluorenone skeleton), YL6794 (phenoxy resin containing a terpene skeleton), YL7213, YL7290 (phenoxy resin containing a trimethylcyclohexane skeleton), YL7500BH30, YL7769BH30, YL7482, and Nippon Steel Chemical & Material Corporation's product names: FX280, FX293 (phenoxy resin containing a bisphenol fluorenone skeleton).
[0114] Examples of polyvinyl acetal resins include, but are not limited to, the following: Denki Kagaku Kogyo Co., Ltd. product names: Denka Butyral 4000-2, 5000-A, 6000-C, 6000-EP; and Sekisui Chemical Co., Ltd. product names: Esrec BH series, BX series, KS series (e.g., KS-1), BL series, BM series, etc.
[0115] The acid anhydride group-containing vinyl resin is not limited to the following, but can be obtained, for example, by copolymerizing an acid anhydride group-containing monomer (f1) with another monomer (f2). Examples of acid anhydride group-containing monomers (f1) include, but are not limited to, maleic anhydride, itaconic anhydride, citraconic anhydride, and aconitic anhydride. Other monomers (f2) are not particularly limited as long as they can copolymerize with the acid anhydride group-containing monomer (f1), and ethylenically unsaturated monomers such as (meth)acrylic acid, (meth)acrylic acid esters, and styrene can be used. Examples of acid anhydride group-containing vinyl resins include, but are not limited to, Clay Valley Corporation's product names: EF-30, EF-40, EF-60, and EF-80.
[0116] Examples of polyimide resins include, but are not limited to, Rikacoat SN-20 and PN-20 from Shin-Nippon Rika Co., Ltd., and Unidic V-8000 from DIC Corporation. Other examples of polyimide resins include, for example, linear polyimides obtained by reacting a bifunctional hydroxyl-terminated polybutadiene, a diisocyanate compound, and a tetrabasic acid anhydride (Japanese Patent Publication No. 2006-37083), and modified polyimides containing a polysiloxane skeleton (Japanese Patent Publication No. 2002-12667, Japanese Patent Publication No. 2000-319386, International Publication No. 2010 / 53186, etc.).
[0117] Examples of polyamide-imide resins include, but are not limited to, the following: Toyobo Co., Ltd. products: Byromax HR11NN, HR16NN; and Resonaq Co., Ltd. products: HPC-5020, HPC-6000, HPC-7200, HPC-9000.
[0118] Examples of styrene-based elastomer resins include, but are not limited to, block copolymers containing at least one terminal block of styrene or an analogue and at least one intermediate block of an elastomer block of a conjugated diene or a hydrogenated thereof. Specifically, examples include styrene-butadiene diblock copolymer, styrene-butadiene diblock copolymer, styrene-isoprene diblock copolymer, styrene-isoprene triblock copolymer, hydrogenated styrene-butadiene diblock copolymer, hydrogenated styrene-butadiene diblock copolymer, hydrogenated styrene-isoprene diblock copolymer, hydrogenated styrene-isoprene triblock copolymer, hydrogenated styrene-butadiene random copolymer, etc. Specific examples of styrene-based elastomer resins include Asahi Kasei Corporation's trade names: Asaprene, Toughprene, Asaflex, and Kuraray Corporation's trade names: Hybler, Septon.
[0119] Examples of polyethersulfone resins include, but are not limited to, PES5003P, a product of Sumitomo Chemical Co., Ltd.
[0120] Examples of polysulfone resins include, but are not limited to, Solvay Advanced Polymers' trade names: Polysulfone P1700, P3500, etc.
[0121] Examples of polybutadiene resins include, but are not limited to, the following: G-1000, G-3000, GI-1000, GI-3000 from Nippon Soda Co., Ltd., R-45EPI from Idemitsu Petrochemical Co., Ltd., Epofriend AT501 from Daicel Corporation, and Ricon130, Ricon142, Ricon150, Ricon657, Ricon130MA from Clay Valley Corporation.
[0122] Examples of acrylic resins include, but are not limited to, the following: Nagase ChemteX Co., Ltd. product names: SG-P3, SG-600LB, SG-280, SG-790, SG-K2; and Negami Kogyo Co., Ltd. product names: SN-50, AS-3000E, ME-2000, etc.
[0123] In particular, from the viewpoint of ensuring sufficient heat resistance and strength of the cured layer obtained using the epoxy resin composition of this embodiment, ensuring long-term connection reliability, and maintaining appropriate compatibility with epoxy resin (a) to ensure curing uniformity, it is preferable that polymer (f) includes one or more selected from the group consisting of phenoxy resin, polyvinyl acetal resin, acid anhydride group-containing vinyl resin, polyimide resin, polyamide-imide resin, styrene-based elastomer resin, and acrylic resin.
[0124] Furthermore, when the epoxy resin composition of this embodiment is applied to materials that are bent and incorporated into electronic devices, such as flexible wiring boards, the inclusion of polymer(f) can reduce the elasticity of the cured layer of the epoxy resin composition, thereby suppressing bending and peeling. For applications where such reduced elasticity is required, polymer(f) is not limited to the following, but for example, a resin having one or more structures selected from polybutadiene, polysiloxane, poly(meth)acrylate, polyalkylene, polyalkylene oxy, polyisoprene, polyisobutylene, and polycarbonate structures in its molecule is preferable as it easily achieves the effect of reduced elasticity. In addition, a thermoplastic resin with a glass transition temperature of 25°C or lower, or that is liquid at 25°C, can also be suitably used from the viewpoint of obtaining the effect of reduced elasticity.
[0125] The polymer (f) content in the epoxy resin composition of this embodiment can be appropriately set according to the desired performance and is not particularly limited. However, from the viewpoint of ensuring adhesion and flexibility of the epoxy resin composition of this embodiment, it is preferably 0.5% by mass or more, more preferably 1% by mass or more, even more preferably 1.2% by mass or more, and even more preferably 1.5% by mass or more, of the total nonvolatile components excluding the solvent. Furthermore, from the viewpoint of maintaining good heat resistance and strength of the epoxy resin composition of this embodiment, it is preferably 50% by mass or less, more preferably 40% by mass or less, even more preferably 30% by mass or less, and even more preferably 20% by mass or less, of the total nonvolatile components excluding the solvent.
[0126] (Component (g): Silane coupling agent) The epoxy resin composition of this embodiment may further contain component (g) a silane coupling agent (hereinafter sometimes referred to as silane coupling agent (g) or component (g)). The inclusion of a silane coupling agent (g) is preferable because it improves the affinity between the resin component and (d) filler, or between the resin component and the adherend, thereby improving the uniform dispersion of the (d) filler and the adhesion of the epoxy resin composition.
[0127] In this embodiment, "containing a silane coupling agent (g)" means that in the process of obtaining the epoxy resin composition of this embodiment, the silane coupling agent is incorporated into the composition of the epoxy resin composition by any of the following methods (I) to (III). Method (I): A method of treating filler (d) with a silane coupling agent and then incorporating the treated filler into an epoxy resin composition. Method (II): Method of directly adding a silane coupling agent to an epoxy resin composition (integral blend method) Method (III): A method of incorporating epoxy resin (a) or polymer (f) as a silylated resin, such as by reacting a silane coupling agent with the resin ends or side chains, or by using a resin obtained by copolymerizing a monomer with a silane coupling agent.
[0128] Any of the methods (I) to (III) described above may be used. Method (I) is preferred from the viewpoint of minimizing the residue of alcohol, a by-product of the silane coupling reaction, in the system and from the viewpoint of providing excellent dispersibility of the filler. Methods (II) and (III) are preferred from the viewpoint of being able to act not only between the resin and the filler but also between the resin and the substrate to be adhered, thereby improving adhesion and bonding.
[0129] The silane coupling agent (g) has at least one hydrolyzable group, such as an alkoxy group or an aryloxy group, bonded to a silicon atom, and may also have an alkyl group, an alkenyl group, or an aryl group bonded to it. Furthermore, the alkyl group may be substituted with an amino group, an alkoxy group, an epoxy group, or a (meth)acryloyloxy group. The silane coupling agent (g) preferably includes one or more silane coupling agents selected from, for example, aminosilane coupling agents, epoxysilane coupling agents, mercaptosilane coupling agents, styrylsilane coupling agents, acrylatesilane coupling agents, isocyanatesilane coupling agents, sulfidesilane coupling agents, vinylsilane coupling agents, silane coupling agents, organosilazane compounds, and titanate coupling agents, from the viewpoint of improving the uniform dispersion of the filler and improving the adhesion and bonding of the resin composition.
[0130] The silane coupling agent (g) is not limited to the following, but examples include aminosilane coupling agents such as 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyldiethoxymethylsilane, N-phenyl-3-aminopropyltrimethoxysilane, N-methylaminopropyltrimethoxysilane, N-2(-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyldimethoxymethylsilane, 3-glycidyloxypropyltrimethoxysilane, 3-glycidyloxypropyltriethoxysilane, 3-glycidyloxypropylmethyldiethoxysilane, 3-glycidyloxypropyl(dimethoxy)methylsilane, glycidylbutyltrimethoxysilane, and 2-(3,4-epoxycyclohexyl Examples include epoxysilane coupling agents such as sil)ethyltrimethoxysilane, mercaptosilane coupling agents such as 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropylmethyldimethoxysilane, and 11-mercaptoundecyltrimethoxysilane, styrylsilane coupling agents such as p-styryltrimethoxysilane, acrylatesilane coupling agents such as 3-acrylooxypropyltrimethoxysilane, 3-methacrylooxypropyltrimethoxysilane, 3-methacrylooxypropyldimethoxysilane, 3-methacrylooxypropyltriethoxysilane, and 3-methacrylooxypropyldiethoxysilane, and isocyanatesilane coupling agents such as 3-isocyanatetopropyltrimethoxysilane.
[0131] Furthermore, the silane coupling agent (g) is not limited to the following, but includes, for example, sulfide silane coupling agents such as bis(triethoxysilylpropyl) disulfide and bis(triethoxysilylpropyl) tetrasulfide, silane coupling agents such as methyltrimethoxysilane, octadecyltrimethoxysilane, phenyltrimethoxysilane, metaclooxypropyltrimethoxysilane, imidazole silane, triazine silane, and T-butyltrimethoxysilane, and hexa Methyl disilazane, 1,3-divinyl-1,1,3,3-tetramethyldisilazane, hexaphenyl disilazane, trisilazane, cyclotrisilazane, octamethylcyclotetrasilazane, hexabutyldisilazane, hexaoctyldisilazane, 1,3-diethyltetramethyldisilazane, 1,3-di-N-octyltetramethyldisilazane, 1,3-diphenyltetramethyldisilazane, 1,3-dimethyltetraphenyldisilazane, 1,3-diethyltetramethyldisilazane, 1 Organosilazane compounds such as 1,3,3-tetraphenyl-1,3-dimethyldisilazane, 1,3-dipropyltetramethyldisilazane, hexamethylcyclotrisilazane, dimethylaminotrimethylsilazane, tetramethyldisilazane, tetra-N-butyl titanate dimer, titanium-I-propoxyoctylene glycolate, tetra-N-butyl titanate, titanium octylene glycolate, diisopropoxytitanium bis(triethanolamine), dihydroxyti Tanbislactate, dihydroxybis(ammonium lactate)titanium, bis(dioctyl pyrophosphate)ethylene titanate, bis(dioctyl pyrophosphate)oxyacetate titanate, tri-N-butoxytitanium monostearate, tetra-N-butyl titanate, tetra(2-ethylhexyl)titanate, tetraisopropylbis(dioctyl phosphite)titanate, tetraoctylbis(ditridecyl phosphite)titanate, tetra(2,Examples of titanate coupling agents include 2-diallyloxymethyl-1-butyl)bis(ditridecyl)phosphite titanate, isopropyltrioctanoyl titanate, isopropyltricumylphenyl titanate, isopropyltriisostearoyl titanate, isopropylisostearoyldiacrylic titanate, isopropyldimethacrylateisostearoyl titanate, isopropyltri(dioctyl phosphate) titanate, isopropyltridodecylbenzenesulfonyl titanate, isopropyltris(dioctyl pyrophosphate) titanate, and isopropyltri(N-amidoethyl / aminoethyl) titanate. These silane coupling agents may be used individually or in combination of two or more.
[0132] Among these, aminosilane coupling agents, epoxysilane coupling agents, mercaptosilane coupling agents, and organosilazane compounds are preferred, with aminosilane coupling agents being more preferred. Examples of commercially available products include those manufactured by Shin-Etsu Chemical Co., Ltd., such as KBM403 (3-glycidoxypropyltrimethoxysilane), KBM803 (3-mercaptopropyltrimethoxysilane), KBE903 (3-aminopropyltriethoxysilane), KBM573 (N-phenyl-3-aminopropyltrimethoxysilane), and SZ-31 (hexamethyldisilazane).
[0133] The content of the silane coupling agent (g) in the epoxy resin composition of this embodiment is not particularly limited, but from the viewpoint of ensuring good dispersibility of the filler (d), good adhesion and bonding of the epoxy resin composition of this embodiment, and suppressing excessive side reactions, it is preferably 0.1 to 2.0 parts by mass per 100 parts by mass of filler (d).
[0134] (Preferred form of epoxy resin composition) The epoxy resin composition of this embodiment preferably comprises (a) the epoxy resin, (b) the compound represented by formula (1), and (c) the compound represented by formula (2), and satisfies the following conditions. That is, (b): The compounds represented by formula (1) are 2-[[2-(2-hydroxyphenyl)-1H-benzimidazole-1-yl]methyl]phenol, 2-[[2-(2-hydroxy-3-methoxyphenyl)-1H-benzimidazole-1-yl]methyl]-6-methoxyphenol, 2-[[2-(2-hydroxy-1-naphthalenyl)-1H-benzimidazole-1-yl]methyl]-1-naphthalenol, and 3-[[2-(2,3-dihydroxyphenyl)-1H-benzimidazole-1-yl]methyl It comprises at least one selected from the group consisting of ]-1,2-benzenediol, and (c): as a compound represented by formula (2), it comprises at least one selected from the group consisting of 2-(2-hydroxyphenyl)benzimidazole, 2-(2-hydroxy-3(5)-methoxyphenyl)benzimidazole, 2-(1-hydroxynaphthalene-2-yl)benzimidazole, 2-(2-hydroxynaphthalene-1-yl)benzimidazole, and 2-(2-hydroxyphenyl)benzimidazole-6-carboxylic acid, The mass ratio of (b) and (c) is (b):(c) = 0.001:100 to 20:80, (d): filler, (e): at least one selected from the group consisting of phenolic compounds, active ester compounds, and cyanate ester compounds, (f): polymer (excluding components (a) and (e)), and (g): silane coupling agent. Preferably, the composition further includes the above. Having the above configuration, an epoxy resin composition is obtained in which the cured substrate has less warping, and the strength of the cured material and the adhesive strength to the metal adherend are excellent.
[0135] (Additives) The epoxy resin composition of this embodiment may, if necessary, further contain, as additives other than the components (a) to (g) described above, compounds that react with epoxy resin, diluents, reactive diluents, pigments, dyes, flow regulators, thickeners, strengtheners, mold release agents, wetting agents, flame retardants, surfactants, stabilizers, adhesion aids, solvents, etc.
[0136] Examples of compounds that react with the epoxy resin (a) include acid anhydride compounds, thiol compounds, aromatic amine compounds, guanidine compounds, and imidazole compounds other than those of formula (1) and formula (2).
[0137] Examples of acid anhydride compounds include, but are not limited to, phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnadic anhydride, hexahydrophthalic anhydride, and methylhexahydrophthalic anhydride. These may be used individually or in combination of two or more.
[0138] The thiol compounds can be any compound containing two or more thiol groups in one molecule, and are not limited to the following, but include, for example, 3,3'-dithiodipropionic acid, trimethylolpropane tris(thioglycolate), pentaerythritol tetrakis(thioglycolate), ethylene glycol dithioglycolate, 1,4-bis(3-mercaptobutyryloxy)butane, tris[(3-mercaptopropionyloxy)-ethyl]-isocyanurate, 1,3,5-tris(3-mercaptobutyloxyethyl)-1, Examples include 3,5-triazine-2,4,6(1H,3H,5H)-trione, trimethylolpropanetris(3-mercaptopropionate), pentaerythritoltetrakis(3-mercaptopropionate), pentaerythritoltetrakis(3-mercaptobutyrate), dipentaerythritolhexakis(3-mercaptopropionate), 1,3,4,6-tetrakis(2-mercaptoethyl)glycoluryl, 4-butanedithiol, 1,6-hexanedithiol, and 1,10-decandithiol. From the viewpoint of impact resistance of the cured epoxy resin composition of this embodiment, 1,4-bis(3-mercaptobutyryloxy)butane, 1,3,5-tris(3-mercaptobutyloxyethyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, pentaerythritol tetrakis(3-mercaptopropionate), and pentaerythritol tetrakis(3-mercaptobutyrate) are preferred, and from the viewpoint of low-temperature curing properties, pentaerythritol tetrakis(3-mercaptopropionate) and pentaerythritol tetrakis(3-mercaptobutyrate) are more preferred. These may be used individually or in combination of two or more types.
[0139] Aromatic amine compounds include, but are not limited to, aniline, toluidine, benzylamine, naphthylamine, diaminodiphenylmethane, and diaminodiphenylsulfone.
[0140] Examples of guanidine compounds include, but are not limited to, dicyandiamide, methylguanidine, ethylguanidine, propylguanidine, butylguanidine, dimethylguanidine, trimethylguanidine, phenylguanidine, diphenylguanidine, and toluylguanidine. These may be used individually or in combination of two or more.
[0141] Examples of imidazole compounds other than those of formula (1) and formula (2) include, but are not limited to, imidazole, 2-methylimidazole, 4-methylimidazole, 2-ethyl-4-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, 1-benzyl-2-phenylimidazole, 1-aminoethyl-2-methylimidazole, 1-(2-hydroxy-3-phenoxypropyl)-2-methylimidazole, 1-(2-hydroxy-3-phenoxypropyl)-2-ethyl-4-methylimidazole, 1-(2-hydroxy-3-butoxypropyl)-2-methylimidazole, and 1-(2-hydroxy-3-butoxypropyl)-2-ethyl-4-methylimidazole. These may be used individually or in combination of two or more types.
[0142] Examples of diluents, though not limited to the following, include dioctyl phthalate, dibutyl phthalate, and benzyl alcohol.
[0143] A reactive diluent is a compound having a reactive functional group that can be incorporated into a curing structure such as an epoxy group or an acrylic group. When added to the epoxy resin composition of this embodiment, it has the effect of reducing the viscosity of the epoxy resin composition. Examples of reactive diluents include, but are not limited to, acrylate compounds and epoxy compounds that can reduce viscosity without impairing reactivity.
[0144] Examples of acrylate compounds that act as reactive diluents include, but are not limited to, compounds having (meth)acryloyl groups at both ends of a polyalkylene oxide, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, polybutylene glycol di(meth)acrylate, trimethylolpropane type polyfunctional (meth)acrylate, pentaerythritol type polyfunctional (meth)acrylate, and dipentaerythritol type polyfunctional (meth)acrylate.
[0145] Examples of epoxy compounds that act as reactive diluents include, but are not limited to, n-butyl glycidyl ether, tert-butyl glycidyl ether, diglycidylaniline, N,N'-glycidyl-o-toluidine, phenyl glycidyl ether, cresyl glycidyl ether, p-tert-butylphenyl glycidyl ether, styrene oxide, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, and 1,6-hexanediol diglycidyl ether.
[0146] As a reactive diluent, a compound containing two or more glycidyl groups in one molecule is preferred, as it can form three-dimensional crosslinks during curing and suppress the decrease in heat resistance and toughness during curing. The reactive diluent may be used alone or in combination of two or more types.
[0147] The content of the reactive diluent can be appropriately set according to the desired performance and is not particularly limited, but it is preferably 1.0 part by mass or more and 30 parts by mass or less per 100 parts by mass of epoxy resin (a). A content of 1.0 part by mass or more tends to suppress the increase in viscosity of the epoxy resin composition of this embodiment at room temperature and suppress deterioration of embedding properties when used as a film for embedding wiring. It also tends to suppress the decrease in heat resistance and toughness during curing and suppress the occurrence and propagation of fillet cracks. On the other hand, a reactive diluent content of 30 parts by mass or less per 100 parts by mass of epoxy resin (a) tends to suppress the decrease in adhesion and suppress peeling during moisture absorption reflow tests. It is also preferable to further include a reactive diluent in order to suppress the increase in viscosity that occurs when the filler (d) is highly filled.
[0148] Examples of pigments, though not limited to the following, include kaolin, chalk powder, gypsum, antimony trioxide, pentone, aerosol, lithopone, barite, and titanium dioxide.
[0149] Examples of dyes include, but are not limited to, natural dyes such as plant-derived dyes like madder and indigo, mineral-derived dyes like yellow ochre and red ochre, synthetic dyes such as alizarin and indigo, and fluorescent dyes.
[0150] Examples of flow regulators include, but are not limited to, organotitanium compounds such as titanium tetraisopropoxide and titanium diisopropoxybis(acetylacetonate); and organozirconium compounds such as zirconium tetran-butoxide and zirconium tetraacetylacetonate.
[0151] Examples of thickening agents include, but are not limited to, animal-derived thickeners such as gelatin; plant-derived thickeners such as polysaccharides and cellulose; and chemically synthesized thickeners such as polyacrylic, modified polyacrylic, polyether, urethane-modified polyether, and carboxymethylcellulose.
[0152] Examples of reinforcing agents include, but are not limited to, polyethylene sulfone powder such as "Sumika Excel PES" manufactured by Sumitomo Chemical Co., Ltd.; nano-sized functional group modified core-shell rubber particles such as "Kane Ace MX" manufactured by Kaneka Corporation; and silicone-based reinforcing agents such as polyorganosiloxanes.
[0153] Examples of release agents include, but are not limited to, fluorine-based release agents, silicone-based release agents, and acrylic-based release agents consisting of copolymers of glycidyl (meth)acrylate and linear alkyl (meth)acrylate esters having 16 to 22 carbon atoms.
[0154] Examples of wetting agents include, but are not limited to, unsaturated polyester copolymer wetting agents having acidic groups, such as acrylic polyphosphate esters.
[0155] Examples of flame retardants include, but are not limited to, brominated flame retardants, phosphorus-based flame retardants, and inorganic flame retardants. Examples of brominated flame retardants include tetrabromophenol, but are not limited to these. Examples of phosphorus-based flame retardants include, but are not limited to, 9,10-dihydro-9-oxa-10-phosphananthrene-10-oxide and its epoxy derivatives, triphenylphosphine and its derivatives, phosphate esters, condensed phosphate esters, and phosphazene compounds. Examples of nitrogen-based flame retardants include, but are not limited to, melamine polyphosphate, isocyanuric acid, guanidine-based flame retardants, and triazine-based flame retardants. Examples of inorganic flame retardants include, but are not limited to, magnesium hydroxide and aluminum hydroxide. From the viewpoint of heat resistance, phosphazene compounds or magnesium hydroxide are preferred. In addition, the phosphazene compounds disclosed in Japanese Patent Publication No. 723041 can also be used. Furthermore, one type of flame retardant may be used alone, or two or more types may be used in combination. The amount of flame retardant is not particularly limited, but is preferably 5.0 parts by mass or more and 200 parts by mass or less, and more preferably 10 parts by mass or more and 100 parts by mass or less, relative to the mass (100 parts by mass) of epoxy resin (a).
[0156] Examples of surfactants include, but are not limited to, anionic surfactants such as alkylbenzene sulfonates and alkyl polyoxyethylene sulfates, cationic surfactants such as alkyldimethylammonium salts, amphoteric surfactants such as alkyldimethylamine oxide and alkyl carboxybetaine, and nonionic surfactants such as linear alcohols with 25 or more carbon atoms and fatty acid esters.
[0157] As a stabilizer, compounds that improve the storage stability of the epoxy resin composition can be used, and are not limited to the following, but include, for example, boric acid, cyclic borate ester compounds, isocyanuric acid, barbituric acid, and aluminum chelating agents. A cyclic borate ester compound is one in which boron is contained in a cyclic structure. From the viewpoint of compatibility with the resin and curing uniformity, 2,2'-oxybis(5,5'-dimethyl-1,3,2-oxaborinane) is preferred as the cyclic borate ester compound. Furthermore, one type of stabilizer may be used alone, or two or more types may be used in combination.
[0158] As adhesion enhancers, any component added for the purpose of forming coordination bonds with metals or substrate materials or improving affinity can be widely used. However, from the viewpoint of obtaining an even greater effect in forming a good film on the adherend surface and improving adhesion, thiazole compounds and triazole compounds are preferred.
[0159] There are no particular restrictions on the solvents used; known solvents can be used and are not limited to the following, but examples include hydrocarbons such as benzene, toluene, xylene, cyclohexane, mineral spirits, and solvent naphtha; ketones such as acetone, methyl ethyl ketone (MEK), methyl isopropyl ketone, methyl isobutyl ketone, cyclohexanone, and acetophenone; esters such as ethyl acetate, n-butyl acetate, propylene glycol monomethyl ethyl ether acetate, and γ-butyrolactone; alcohols such as methanol, ethanol, isopropanol, n-butanol, butyl cellosolve, butyl carbitol, 2-phenoxyethanol, and 1-methoxy-2-propanol; and amide solvents such as dimethylformamide, dimethylacetamide, and N-methylpyrrolidone. These may be used individually or in combination of two or more types.
[0160] The solvent content in the epoxy resin composition of this embodiment is not particularly limited, but when the solvent is incorporated and used as a varnish or paste, from the viewpoint of uniformly dissolving the various components and controlling the viscosity within an appropriate range to improve handling, it is preferable that the solvent content be 5 to 80% by mass, more preferably 10 to 75% by mass, even more preferably 15 to 70% by mass, even more preferably 20 to 65% by mass, and still more preferably 25 to 60% by mass, relative to the total epoxy resin composition. Furthermore, the above content represents a preferred range of solvent proportions in the entire epoxy resin composition, including any solvents present in other components.
[0161] Furthermore, when the epoxy resin composition of this embodiment is used to form a film, the solvent content in the epoxy resin composition layer after solvent drying is not particularly limited, but from the viewpoint of suppressing bubble generation, it is preferably 8% by mass or less, more preferably 5% by mass or less, and even more preferably 3% by mass or less, relative to the entire epoxy resin composition. On the other hand, from the viewpoint of good viscosity control during film lamination, it is preferably 0.0001% by mass or more, more preferably 0.001% by mass or more, and even more preferably 0.01% by mass or more, relative to the entire epoxy resin composition.
[0162] The amounts of the additives mentioned above can be added in functionally equivalent amounts. For example, pigments and / or dyes are added in an amount that can impart the desired color to the epoxy resin composition of this embodiment. Furthermore, those skilled in the art can appropriately set the amount of additives according to the formulation and desired performance.
[0163] [Method for producing epoxy resin composition] The epoxy resin composition of this embodiment contains the above-mentioned components (a) to (c), and is obtained by adding components (d) to (g) and the above-mentioned additives as needed, and mixing them. There are no particular restrictions on the mixing method, and methods known to those skilled in the art can be applied. While not limited to the following, it can be obtained by thoroughly mixing until homogeneous using, for example, a three-roll mixing machine, a dissolver, a planetary mixer, a rotary mixer, a kneader, an extruder, etc.
[0164] [Specific embodiments of epoxy resin compositions] The epoxy resin composition of this embodiment exhibits minimal warping in the cured product, excellent cured product strength, and superior adhesive strength to metal substrates. Therefore, it can be used as a sealing material for electrical and electronic components such as underfills and relay encapsulants, various insulating liquid adhesives, paste materials such as die attach pastes, conductive pastes, and thermal conductive pastes, ink materials such as solder resist inks and hole-filling inks, matrix resins for fiber-reinforced plastics, and impregnation and fixing materials for motor coils.
[0165] [A film having a resin layer made of an epoxy resin composition] The epoxy resin composition of this embodiment can be used to form a film having a resin layer made of the epoxy resin composition of this embodiment. The film of this embodiment, for example, comprises a predetermined support and a resin layer formed on the support from the epoxy resin composition described above, and may optionally have a protective layer on the surface of the resin layer opposite to the support.
[0166] (Support) The support material constituting the film is preferably a material that can withstand the temperature during solvent drying. Examples of such support materials, though not limited to the following, include polyethylene terephthalate film, polyvinyl alcohol film, polyvinyl chloride film, vinyl chloride copolymer film, polyvinylidene chloride film, vinylidene chloride copolymer film, polymethyl methacrylate copolymer film, polystyrene film, polyacrylonitrile film, styrene copolymer film, polyamide film, and cellulose derivative film. These films can also be used in stretched form as needed.
[0167] (protective layer) As the protective layer, a material that can sufficiently maintain the smoothness of the surface of the resin layer constituting the film is preferred. Such protective layers can preferably be polyethylene films, polypropylene films, easily peelable polyethylene terephthalate films, oriented polypropylene films, and the like, although they are not limited to the following.
[0168] (Method for manufacturing a film having an epoxy resin composition layer) The film of this embodiment can be manufactured by sequentially laminating a support, a resin layer, and, if necessary, a protective layer. Known methods can be used for laminating the support, resin layer, and protective layer. For example, the epoxy resin composition of this embodiment, to which the aforementioned solvent is added, is prepared and first applied to a support using a known method such as an applicator, bar coater, lip coater, die coater, roll coater, or doctor blade coater, and then dried to form an epoxy resin layer on the support. There are no particular restrictions on the drying method, but examples include using an oven or blowing hot air. There are also no particular restrictions on the drying temperature or time, but from the viewpoint of sufficiently removing the solvent and suppressing deformation of the support due to excessive heating and excess reaction of the resin layer during drying, it is preferable to dry within a temperature range of 50°C to 160°C for a drying time of 1 to 30 minutes, and more preferably at 80°C to 150°C for 3 to 25 minutes. The drying temperature may be constant or a temperature gradient may be applied. Next, if necessary, a protective layer can be laminated on the formed resin layer to produce the film of this embodiment.
[0169] (Specific aspects of the film according to this embodiment) The film of this embodiment is not limited to the following, but can be used as, for example, an interlayer insulating film, a film-type solder resist, a sealing sheet for semiconductor packaging, a die attach film, a conductive film, an anisotropic conductive film, a non-conductive film, a thermally conductive film, etc. The epoxy resin composition layer of this embodiment reduces warping of the substrate having the cured epoxy resin composition of this embodiment, and exhibits excellent cured strength and adhesive strength to metal substrates. Therefore, it is suitable for film applications where warping of the substrate having the cured material is likely to occur, where high strength and reliability are required in the thin cured layer portion, and where strong adhesion to metal substrates is necessary. Furthermore, the excellent storage stability of the film using the epoxy resin composition of this embodiment is also a suitable feature for film applications. Since the above characteristics are commonly required for interlayer insulating films, film-type solder resists, encapsulation sheets for semiconductor packages, die attach films, conductive films, anisotropic conductive films, non-conductive films, thermal conductive films, etc., the film-type adhesive of this embodiment is suitable for these applications.
[0170] [Printed wiring board] The printed circuit board of this embodiment has a cured layer of the epoxy resin composition of this embodiment. When manufacturing a printed circuit board using the film of this embodiment described above, the film manufactured by the above method is bonded to a patterned inner circuit board and laminated while applying pressure and heating from the support side. The inner circuit surface may be roughened beforehand. Lamination is performed under normal or reduced pressure, in a batch or continuous roll method, but it is preferable to laminate both sides simultaneously. The lamination conditions at this time are preferably a pressure temperature of 70°C to 150°C and a pressure of 0.1 to 1 MPa. In addition, to prevent the generation of voids, it is preferable to laminate under reduced pressure of 2 kPa or less. After lamination, the film is cooled to room temperature and the support film is peeled off, and then the adhesive film laminated on the inner circuit board is heat-cured to form a cured layer. The curing conditions are preferably a curing temperature of 130 to 200°C and a curing time of 30 to 120 minutes.
[0171] Next, after drilling holes for vias using a laser such as a carbon dioxide laser, a roughening treatment is performed with an oxidizing agent such as permanganate, dichromate, or ozone to remove smear and improve adhesion with the plating. Subsequently, an outer layer circuit is formed by selectively forming a conductor circuit on the hardened layer using electroless plating or electrolytic plating, and simultaneously forming conductors on the inner walls of the via holes. After that, the adhesion between the conductor layer and the resin layer can be improved by annealing at 150-200°C for 30-60 minutes. By repeating the above manufacturing method using the film of this embodiment on top of the conductor circuit layer obtained in this way, a multi-stage build-up layer can be formed and a printed circuit board can be manufactured.
[0172] The cured product of the epoxy resin composition of this embodiment exhibits minimal warping, excellent cured product strength, and superior adhesion strength to metal substrates. Therefore, it can be widely used in printed circuit boards such as rigid substrates, flexible substrates, single-area layer substrates, and thin substrates, and is particularly suitable for use as a build-up layer in multilayer printed circuit boards.
[0173] [Semiconductor Chip Packages] The semiconductor chip package of this embodiment has a cured layer of the epoxy resin composition of this embodiment. By using a film having a resin layer made of the epoxy resin composition of the above embodiment, semiconductor chip packages with low substrate warpage and excellent strength can be manufactured. In particular, since large-area substrates are used, it can be suitably used for wafer-level packages and panel-level packages where low substrate warpage is important. The film of this embodiment may be laminated on both sides of the substrate or on one side. Various methods for manufacturing the package have been devised, but they can be broadly classified into fan-in structures and fan-out structures.
[0174] When manufacturing a fan-in semiconductor package using the film of this embodiment manufactured as described above, for example, the film manufactured by the above method is laminated onto a substrate such as a silicon wafer on which circuits, elements, and electrode pads are formed, and cured to obtain a cured layer. The lamination and curing conditions at this time may be the same as those used when manufacturing printed circuit boards, or they may be appropriately changed depending on the heat resistance of the elements used. Next, a circuit layer is obtained by forming a redistribution layer on the hardened layer through drilling, smear removal, electroless plating, and electrolytic plating. Furthermore, a multilayer circuit can be formed by repeating lamination and circuit layer formation as needed. After that, the solder balls are arranged to maintain electrical contact with the circuit layer and diced into individual pieces to manufacture the fan-in structure package according to the present invention. Alternatively, before laminating the film of this embodiment onto the substrate, columnar electrodes may be formed on the electrode pads, and after the epoxy resin composition layer has cured, the circuit layer may be formed by polishing the upper surface of the cured layer until the columnar electrode surface is exposed.
[0175] When manufacturing a fan-out semiconductor package using the film of this embodiment manufactured as described above, for example, a substrate such as a silicon wafer is diced into individual pieces, each piece is rearranged and fixed onto a support via a film such as a die-attach film, and then the film of this embodiment is laminated from the piece side and cured to form a cured layer. Next, a circuit layer is obtained by forming a redistribution layer on the cured material layer through drilling, smear removal, electroless plating, and electrolytic plating. Furthermore, a multilayer circuit can be formed by repeating lamination and circuit layer formation as needed. After that, a fan-out package can be manufactured by arranging the solder balls so that they are electrically connected to the circuit layer. Alternatively, circuits, elements, and electrode pads may be formed in advance before dicing the substrate. In this case, after rearranging and forming a hardened layer, openings can be formed in the electrode pad areas by etching, and a circuit layer can be formed within the openings by plating. Subsequently, a fan-out semiconductor package can be manufactured by forming a circuit pattern and electrodes on the hardened layer using a photoresist material and arranging solder balls so that they can conduct electricity with the circuit.
[0176] [Electronic equipment] The electronic device of this embodiment has the printed circuit board and / or semiconductor chip package of this embodiment described above. The printed circuit boards and semiconductor chip packages of this embodiment have a cured layer with low warping, high strength, and excellent adhesion to metal substrates. Therefore, even when mounted in miniaturized, compact, and high-density electronic devices, they prevent connection failures and cracks caused by warping, and the resulting electronic devices have excellent long-term reliability, making them desirable.
[0177] Electronic devices are not particularly limited as long as they are devices that incorporate and function with electronic components, but examples include electrical appliances such as personal computers, smartphones, game consoles, digital cameras and televisions, vehicles such as motorcycles, automobiles, trains, ships and aircraft, and various electronic devices used in high-speed communication antennas and servers.
[0178] The electronic device of this embodiment can be manufactured by mounting various semiconductor chips on the locations where circuit connections are made on a printed circuit board and ensuring electrical conductivity.
[0179] The method of mounting semiconductor chips when manufacturing electronic devices is not particularly limited, but specific examples include wire bonding mounting methods, flip-chip mounting methods, bumpless build-up layer (BBUL) mounting methods, anisotropic conductive film mounting methods, and non-conductive film mounting methods. Furthermore, in implementation, the epoxy resin composition and film of this embodiment can be used to encapsulate and bond semiconductor chips. [Examples]
[0180] The present invention will be described below with reference to specific examples and comparative examples, but the present invention is not limited to the following examples and comparative examples, and can be modified as appropriate without departing from the spirit of the invention.
[0181] [Preparation of epoxy resin composition] Each component was weighed and mixed according to the proportions shown in Table 1 below. The quantities shown in Table 1 below represent the amount of non-volatile components after removing the solvent, in cases where the solvent is present in each raw material. For example, regarding e-1:HPC-8000-65T (a toluene solution with a solid content of 65% by mass of an active ester-based curing agent, with an active group equivalent of 223 g / eq, manufactured by DIC Corporation), if it is listed as 30 (parts by mass) in Table 1 below, this indicates the amount of non-volatile components, and including the solvent, it means that 46.15 parts by mass were added. Next, a solvent adjusted to a methyl ethyl ketone:cyclohexanone ratio of 1:1 was added to achieve a non-volatile component content of 65% by mass. The mixture was then mixed in a non-bubbling kneader set up at 25°C, with stirring for 3 minutes and degassing for 2 minutes to obtain an epoxy resin composition for coating. The amount of solvent added at this time was determined to achieve a non-volatile component content of 65% by mass, taking into account the amount of solvent introduced from the raw materials.
[0182] [Evaluation Method] (Evaluation of warping: Measurement of the amount of warping) An epoxy resin coating was applied to the central portion of an aluminum foil measuring 15 cm in length, 8 cm in width, and 1.7 mm in thickness, to a length of 12 cm, a width of 5 cm, and a dry film thickness of 150 μm. The aluminum foil was then heated and dried in an oven preheated to 120°C for 5 minutes to obtain an aluminum foil having an epoxy resin coating layer. After drying, the aluminum foil was allowed to cool to room temperature, and then, with its four corners secured with heat-resistant tape, it was cured in a 180°C oven for 1 hour to obtain aluminum foil having a cured epoxy resin layer. For aluminum foil with a cured layer, one end was fixed to a flat surface in the long direction, and the height of the lift of the aluminum foil end from the flat surface was measured for the opposite end, which was defined as the amount of warping. The amount of warping was evaluated according to the following criteria. <Evaluation Criteria> Curvature: ≤5mm ····〇 5mm < Curvature ≤ 25mm ····△ 25mm < Curvature amount... ×
[0183] (Evaluation of the strength of the cured material: Measurement of the tensile strength of the cured layer) After obtaining a cured epoxy resin composition using the method described above for evaluating warpage, the aluminum foil was peeled off to remove the cured layer. The extracted hardened layer was cut into pieces 5 mm wide and 4 cm long to obtain test specimens. Tensile tests were performed on the cut test specimens at a constant temperature and humidity chamber of 23°C and 50%RH at a tensile speed of 100 mm / min using an AUTOGRAPH AGS-X 5kN (manufactured by Shimadzu Corporation) to measure the tensile strength of the cured material layer. The following criteria were used to evaluate the tensile strength. <Evaluation Criteria> Tensile strength of the hardened layer: 40 MPa or higher ····〇 20 MPa or more and less than 40 MPa ····△ Less than 20 MPa ····×
[0184] (Evaluation of adhesive strength with metal substrates: Measurement of shear adhesive strength of copper plate) The epoxy resin composition was coated onto a polyethylene terephthalate film (50 μm thick), which served as a support, to a dry film thickness of 40 μm. Subsequently, the film was heated and dried in a preheated oven at 120°C for 5 minutes, and then the side opposite the support was protected with an easily peelable polyethylene terephthalate film to obtain a film having an epoxy resin composition layer. The aforementioned film was cut to a size of 25 mm x 5 mm, and after removing the protective film, it was placed and fixed between two copper plates (Standard Test Pieces Co., Ltd., "C1100P") along with the support. In this state, it was heated in a 60°C oven for 10 minutes to transfer the film material to the copper plates, and then the support was removed. Next, the epoxy resin composition layer was again sandwiched and fixed between two copper plates, and then heated in an oven preheated to 180°C for 1 hour to allow it to heat-cur and bond, thereby obtaining a test specimen. The obtained test specimens were subjected to tensile tests at a tensile speed of 5 mm / min in a constant temperature and humidity chamber at 23°C and 50% RH (AUTOGRAPH AGS-X 5kN, manufactured by Shimadzu Corporation), and the shear bond strength (MPa) was measured. The shear bond strength was evaluated according to the following criteria. <Evaluation Criteria> Shear bond strength: 15 MPa or higher ····〇 12 MPa or more and less than 15 MPa ····△ Less than 12 MPa ····×
[0185] (Evaluation of film storage stability: Measurement of the change in total DSC heat generation before and after film storage) A film having an epoxy resin composition layer was prepared using the method described above (evaluation of adhesive strength with metal substrate). Approximately 10 mg of the epoxy resin composition layer was heated from 25°C to 250°C at a heating rate of 10°C / min using a differential scanning calorimetry instrument EXSTER7020 (manufactured by Hitachi High-Tech Science Corporation). The total heat generation was calculated from the obtained differential scanning calorimetry curve (DSC curve) and this was defined as the initial total heat generation of the epoxy resin layer. Next, the film having the prepared epoxy resin composition layer was stored in a 40°C oven for 3 days. The total heat generated by the epoxy resin composition layer after storage was calculated using the same measurement method as described above, and this was defined as the total heat generated by the epoxy resin layer after storage. The total calorific value retention rate was calculated using the following formula. Total heat retention rate (%) = Total heat generation of epoxy resin layer after storage (J / g) / Total heat generation of epoxy resin layer at the start (J / g) × 100 The total calorific value retention rate was evaluated according to the following criteria. <Evaluation Criteria> Total heat retention rate: 95% or more ····〇 90% to less than 95% ····△ Less than 90% ····×
[0186] [Components of epoxy resin composition] The components used in the epoxy resin compositions of the examples and comparative examples are shown in Table 1 below.
[0187] (Component (a): Epoxy resin) a-1: EXA850CRP (BisA type liquid epoxy resin, epoxy equivalent 190 g / eq, manufactured by DIC Corporation) a-2: EXA830CRP (BisF type liquid epoxy resin, epoxy equivalent 160 g / eq, manufactured by DIC Corporation) a-3: HP4032D (Naphthalene-type liquid epoxy resin, epoxy equivalent 142 g / eq, manufactured by DIC Corporation) a-4: NC-3000 (Biphenyl-type solid epoxy resin, epoxy equivalent 275 g / eq, manufactured by Nippon Kayaku Co., Ltd.) ·a-5: YX4000 (biphenyl-type solid epoxy resin, epoxy equivalent 186 g / eq, manufactured by Mitsubishi Chemical Corporation)
[0188] (Component (b): compound represented by formula (1)) ·b-1: 2-[[2-(2-hydroxyphenyl)-1H-benzimidazol-1-yl]methyl]phenol was produced by the following method. To 100 mL of dimethylformamide, 15.2 parts by mass of N,N'-bis(salicylidene)-1,2-phenylenediamine, 9.5 parts by mass of sodium bisulfite, and 0.2 parts by mass of water were added, and the mixture was reacted at 80 °C for 4 hours. Then, it was purified by silica gel column chromatography to obtain compound b-1. It was confirmed by LC-MS / MS that compound b-1 was 2-[[2-(2-hydroxyphenyl)-1H-benzimidazol-1-yl]methyl]phenol.
[0189] (Component (c): compound represented by formula (2)) ·c-1: 2-(2-hydroxyphenyl)benzimidazole (manufactured by Tokyo Chemical Industry Co., Ltd.)
[0190] (Component (d): filler) ·d-1: SO-E2 (spherical silica filler, average particle size 0.5 μm, manufactured by Admatechs Co., Ltd.)
[0191] (Component (e): predetermined curing agent) ·e-1: HPC-8000-65T (solid content 65% toluene solution of active ester-based curing agent, active group equivalent 223 g / eq, manufactured by DIC Corporation) ·e-2: LA-3018-50P (solid content 50% 1-methoxy-2-propanol solution of phenol-based curing agent containing triazine skeleton, OH group equivalent 151 g / eq, manufactured by DIC Corporation)
[0192] (Component (f): polymer) ·f-1: PKHB (phenoxy resin, weight average molecular weight 32000, manufactured by Gabriel Phenoxies)
[0193] (Component (g): Silane coupling agent) • g-1: KBM-573 (aminosilane coupling agent, manufactured by Shin-Etsu Chemical Co., Ltd.)
[0194] (Other ingredients) • r-1: 1B2PZ (1-benzyl-2-phenylimidazole, manufactured by Shikoku Chemicals Holdings Co., Ltd.)
[0195] [Examples 1-7], [Comparative Examples 1-2] Each component was blended in the proportions (parts by mass) shown in Table 1, and an epoxy resin composition was prepared using the method described above. The properties of each prepared epoxy resin composition were evaluated using the method described above.
[0196] [Table 1]
[0197] Comparing Example 1 with Comparative Example 1, it was found that the inclusion of component b-1 resulted in superior tensile strength of the cured layer and shear adhesion strength to the copper plate, and that the film exhibited excellent storage stability when formed into a film. Comparing Example 1 with Comparative Example 2, it was found that the inclusion of components b-1 and c-1 significantly improved low warping, tensile strength of the cured layer, and shear adhesion strength of the copper plate, and furthermore, when formed into a film, it also provided film storage stability.
[0198] This application is based on Japanese Patent Application No. 2023-189603, filed with the Japan Patent Office on November 6, 2023, the contents of which are incorporated herein by reference. [Industrial applicability]
[0199] The epoxy resin composition of this embodiment exhibits excellent low warping, tensile strength of the cured layer, and shear adhesion strength to copper plates, and also has excellent film storage stability when formed into a film. Therefore, it has industrial applicability in the fields of resin materials such as underfill and relay encapsulants for electrical and electronic components, various insulating liquid adhesives, die attach pastes, conductive pastes, and thermal conductive pastes, ink materials such as solder resist inks and hole-filling inks, matrix resins for fiber-reinforced plastics, and impregnation fixing materials for motor coils, as well as film materials such as interlayer insulating films, film-type solder resists, encapsulation sheets for semiconductor packages, die attach films, conductive films, anisotropic conductive films, non-conductive films, and thermal conductive films. In particular, low warping and high strength are increasingly required in multilayer printed circuit boards, coreless substrates, and large package substrates for high-speed servers and network servers, so the film, printed circuit board, semiconductor chip package, and electronic device of the present invention can be effectively utilized.
Claims
1. (b): Compound represented by the following formula (1), And, (c): Compounds represented by the following formula (2) (excluding compounds represented by formula (1)). A composition containing the following. 【Chemistry 1】 (In formula (1), A, B, and C are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an optionally substituted C1-C20 alkyl group, an optionally substituted C1-C20 alkoxy group, an optionally substituted C2-C20 alkenyl group, an optionally substituted C6-C20 aryl group, an optionally substituted C6-C20 aryloxy group, and an optionally substituted C1-C20 acyl group. A, B, and C may be the same or different, and two or more A, two or more B, and two or more C may be bonded together to form a monocycle or a fused ring. l, m, and n are integers from 1 to 4.) 【Chemistry 2】 (In formula (2), X is one selected from the group consisting of a hydrogen atom, an optionally substituted C1 to C20 alkyl group, an optionally substituted C2 to C20 alkenyl group, an optionally substituted C7 to C20 aralkyl group, and an optionally substituted C4 to C20 heteroarylalkyl group. D and E are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an optionally substituted C1-C20 alkyl group, an optionally substituted C1-C20 alkoxy group, an optionally substituted C2-C20 alkenyl group, an optionally substituted C6-C20 aryl group, an optionally substituted C6-C20 aryloxy group, and an optionally substituted C1-C20 acyl group. D and E may be the same or different, and two or more D and two or more E may be bonded together to form a monocycle or a fused ring. (where o and p are integers from 1 to 4.)
2. The composition according to claim 1, which is a curing agent.
3. (b): The mass ratio of the compound represented by formula (1) and (c): The mass ratio of the compound represented by formula (2) below (excluding the compound represented by formula (1)) is (b):(c) = 0.001:100 to 20:
80. The composition according to claim 1.
4. The composition according to claim 1, which is an adhesion aid.
5. (b) In the compound represented by formula (1), A, B, and C are each selected from the group consisting of a hydrogen atom, a hydroxyl group, a carboxyl group, an unsubstituted alkoxy group having 1 to 20 carbon atoms, an alkyl group having 1 to 20 carbon atoms substituted with a hydroxyl group and / or a carboxyl group, an aryl group having 6 to 20 carbon atoms substituted with a hydroxyl group and / or a carboxyl group, an aryloxy group having 6 to 20 carbon atoms substituted with a hydroxyl group and / or a carboxyl group, and an acyl group having 1 to 20 carbon atoms substituted with a hydroxyl group and / or a carboxyl group. The composition according to claim 1.
6. (c): In the compound represented by formula (2), X is a hydrogen atom, and D and E are selected from the group consisting of a hydrogen atom, a hydroxyl group, a carboxyl group, an unsubstituted C1-C20 alkoxy group, a C1-C20 alkyl group having a hydroxyl group and / or a carboxyl group as a substituent, an aryl group having a hydroxyl group and / or a carboxyl group as a substituent, an aryloxy group having a hydroxyl group and / or a carboxyl group as a substituent, and an acyl group having a hydroxyl group and / or a carboxyl group as a substituent, respectively. The composition according to claim 1.
7. (b): As a compound represented by formula (1), It comprises at least one selected from the group consisting of 2-[[2-(2-hydroxyphenyl)-1H-benzimidazole-1-yl]methyl]phenol, 2-[[2-(2-hydroxy-3-methoxyphenyl)-1H-benzimidazole-1-yl]methyl]-6-methoxyphenol, 2-[[2-(2-hydroxy-1-naphthalenyl)-1H-benzimidazole-1-yl]methyl]-1-naphthalenol, and 3-[[2-(2,3-dihydroxyphenyl)-1H-benzimidazole-1-yl]methyl]-1,2-benzenediol, The composition according to claim 1.
8. (c): As a compound represented by formula (2), It comprises at least one selected from the group consisting of 2-(2-hydroxyphenyl)benzimidazole, 2-(2-hydroxy-3(5)-methoxyphenyl)benzimidazole, 2-(1-hydroxynaphthalene-2-yl)benzimidazole, 2-(2-hydroxynaphthalene-1-yl)benzimidazole, and 2-(2-hydroxyphenyl)benzimidazole-6-carboxylic acid. The composition according to claim 1.
9. The composition according to claim 1, (a): epoxy resin, Epoxy resin composition.
10. (b): A compound represented by formula (1), (a): epoxy resin, Epoxy resin composition. 【Transformation 3】 (In formula (1), A, B, and C are selected from the group consisting of a hydrogen atom, a halogen atom, a hydroxyl group, a carboxyl group, a cyano group, a nitro group, an optionally substituted C1-C20 alkyl group, an optionally substituted C1-C20 alkoxy group, an optionally substituted C2-C20 alkenyl group, an optionally substituted C6-C20 aryl group, an optionally substituted C6-C20 aryloxy group, and an optionally substituted C1-C20 acyl group. A, B, and C may be the same or different, and two or more A, two or more B, and two or more C may be bonded together to form a monocycle or a fused ring. l, m, and n are integers from 1 to 4.)
11. The composition according to claim 7, (a): containing epoxy resin, Epoxy resin composition.
12. (d): further including fillers, The epoxy resin composition according to claim 9.
13. (e): further comprising at least one selected from the group consisting of phenolic compounds, active ester compounds, and cyanate ester compounds, The epoxy resin composition according to claim 9.
14. (f): further comprising a polymer (excluding component (a) and component (e) above), The epoxy resin composition according to claim 9.
15. (g): Further comprising a silane coupling agent, The epoxy resin composition according to claim 9.
16. (b): As a compound represented by formula (1), It comprises at least one selected from the group consisting of 2-[[2-(2-hydroxyphenyl)-1H-benzimidazole-1-yl]methyl]phenol, 2-[[2-(2-hydroxy-3-methoxyphenyl)-1H-benzimidazole-1-yl]methyl]-6-methoxyphenol, 2-[[2-(2-hydroxy-1-naphthalenyl)-1H-benzimidazole-1-yl]methyl]-1-naphthalenol, and 3-[[2-(2,3-dihydroxyphenyl)-1H-benzimidazole-1-yl]methyl]-1,2-benzenediol, (c): As a compound represented by formula (2), It comprises at least one selected from the group consisting of 2-(2-hydroxyphenyl)benzimidazole, 2-(2-hydroxy-3(5)-methoxyphenyl)benzimidazole, 2-(1-hydroxynaphthalene-2-yl)benzimidazole, 2-(2-hydroxynaphthalene-1-yl)benzimidazole, and 2-(2-hydroxyphenyl)benzimidazole-6-carboxylic acid. The mass ratio of (b) and (c) is such that (b):(c) = 0.001:100 to 20:
80. (d): Filler (e): At least one selected from the group consisting of phenolic compounds, active ester compounds, and cyanate ester compounds. (f): Polymer (excluding component (a) and component (e)), (g): Silane coupling agent, This also includes, The epoxy resin composition according to claim 9.
17. Support and A resin layer made of the epoxy resin composition according to any one of claims 9 to 16 is provided on the support, A film that possesses this.
18. Having a cured layer of the epoxy resin composition according to any one of claims 9 to 16, Printed circuit board.
19. Having a cured layer of the epoxy resin composition according to any one of claims 9 to 16, Semiconductor chip package.
20. An electronic device having a printed circuit board as described in claim 18.
21. An electronic device having the semiconductor chip package described in claim 19.
Citation Information
Patent Citations
Insulation resin material
JP2021095580A