Tool posts and machine tools
The turret-type tool post with a swivel body and adaptive chip suction system addresses the issue of unreliable chip collection by ensuring effective chip removal across different tools and cutting edge configurations, improving machine tool efficiency.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2026-05-14
AI Technical Summary
Existing turret-type tool rests fail to reliably collect chips due to the use of a single suction nozzle, which cannot accommodate the varying discharge directions and forms of chips resulting from different tools and cutting edge configurations.
A turret-type tool post with a swivel body that rotates around a pivot axis, featuring multiple mounting parts, first pipes for chip suction, a second pipe for collection, and a connection mechanism to selectively connect the second pipe to the appropriate first pipe based on the tool in use, ensuring effective chip collection.
The solution allows for reliable chip collection regardless of the tool type, position, or cutting edge configuration, enhancing the efficiency of chip removal in machine tools.
Smart Images

Figure 2026078238000001_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a tool rest and a machine tool.
Background Art
[0002] For example, Japanese Utility Model Publication No. 63-169240 (Patent Document 1) discloses a turret tool rest for a NC lathe machine tool. The turret tool rest includes a pipe provided in a penetrating manner at the turning center of the turret tool rest, a suction nozzle attached to the tip of the pipe, and a vacuum device attached to the end of the pipe.
[0003] In addition, Japanese Patent Application Laid-Open No. 2022-149460 (Patent Document 2) discloses a workpiece processing apparatus including a workpiece processing unit that performs predetermined processing on a workpiece, a chip suction unit that collects chips generated by the processing of the workpiece by suction, and an articulated robot that moves the chip suction unit so as to follow the workpiece processing unit during workpiece processing.
Prior Art Documents
Patent Documents
[0004]
Patent Document 1
Patent Document 2
Summary of the Invention
Problems to be Solved by the Invention
[0005] Depending on the type of tool, the cutting edge position, cutting edge shape, and the positional relationship between the workpiece and the cutting edge of the tool are different. Therefore, the discharge direction of chips from the workpiece and the form of chips such as chip shape and linear shape change every time the tool used for processing the workpiece is exchanged on a turret-type tool rest. However, in Patent Document 1 above, since a single suction nozzle is used regardless of the type of tool, there are cases where chips cannot be reliably collected.
[0006] The object of this invention is to provide a turret-type tool post capable of mounting multiple tools, which is capable of reliably collecting chips, and a machine tool equipped with such a tool post. [Means for solving the problem]
[0007] A tool post according to one aspect of this invention comprises a swivel body that is rotatable around a predetermined pivot axis, having a plurality of mounting parts arranged in the circumferential direction of a predetermined pivot axis, each capable of mounting a tool holder, and consisting of a cylindrical body centered on the pivot axis; a plurality of first pipes provided on the swivel body and spaced apart from each other in the circumferential direction of the pivot axis for sucking up chips; a second pipe provided inside the swivel body; and a connection mechanism that selectively connects the second pipe to any of the plurality of first pipes.
[0008] A machine tool according to this invention is equipped with the above-described tool post. A tool post according to another aspect of this invention comprises a swivel body made of a cylindrical body centered on the swivel axis, having a plurality of mounting parts arranged circumferentially around the swivel axis, each capable of mounting a tool holder, and a first pipe provided on the swivel body for sucking up chips. The swivel body further has a cylindrical portion that protrudes from the plurality of mounting parts in the axial direction of the swivel axis and extends around the swivel axis. The first pipe is provided on the cylindrical portion and includes a first hole opening on the outer surface of the cylindrical portion. [Effects of the Invention]
[0009] According to this invention, it is possible to provide a turret-type tool post capable of mounting multiple tools, which is capable of reliably collecting chips, and a machine tool equipped with such a tool post. [Brief explanation of the drawing]
[0010] [Figure 1] This is a perspective view showing a machine tool equipped with a tool post according to an embodiment of the present invention. [Figure 2] This is a front view showing the machine tool in Figure 1. [Figure 3] Figure 2 is a side view showing a machine tool as seen in the direction indicated by arrow III. [Figure 4] This is a front view showing the tool rest. [Figure 5] This is a cross-sectional view showing the tool post as seen in the direction of the arrow on the VV line in Figure 4. [Figure 6] This is a cross-sectional view of the tool post as seen in the direction of the arrow along the line VI-VI in Figure 4. [Figure 7] This is a cross-sectional view showing the tool post (when the first and second pipes are connected) within the area enclosed by the dashed line VII in Figure 5. [Figure 8] This is a cross-sectional view showing the tool post (when the first and second pipes are not connected) within the area enclosed by the dashed line VII in Figure 5. [Figure 9] This is a perspective view showing the flange in Figure 4. [Figure 10] This is another perspective view showing the flange in Figure 4. [Modes for carrying out the invention]
[0011] Embodiments of this invention will be described with reference to the drawings. In the drawings referred to below, the same or equivalent components are given the same numbers.
[0012] Figure 1 is a perspective view showing a machine tool equipped with a tool post according to an embodiment of the present invention. Figure 2 is a front view showing the machine tool in Figure 1. Figure 3 is a side view showing the machine tool as seen in the direction indicated by arrow III in Figure 2. In the figures, the internal structure of the machine tool is shown by viewing through the cover body that forms the exterior of the machine tool.
[0013] Referring to Figures 1 to 3, machine tool 100 is a lathe that performs workpiece machining by bringing a tool into contact with a rotating workpiece. Machine tool 100 is an NC (Numerically Controlled) machine tool in which various operations for workpiece machining are automated by computer numerical control.
[0014] First, the structure of the machine tool 100 will be described. The machine tool 100 has a bed (not shown), a work spindle 21, and a tool post 50. The bed is a base member for supporting the work spindle 21, the tool post 50, etc., and is installed on the floor surface of a factory or the like. The bed is made of metal such as a casting. The bed is of the slant bed type, and the support surface for supporting the work spindle 21, the tool post 50, etc. is inclined.
[0015] The work spindle 21 can hold the work W. As an example, the work W is made of resin. The work W may be made of metal.
[0016] More specifically, the work spindle 21 has a plurality of chucks 22. The plurality of chucks 22 are provided at intervals in the circumferential direction around the rotation center axis 101. Each chuck 22 is slidable in the radial direction of the rotation center axis 101. The plurality of chucks 22 grip the outer peripheral surface of the work W when each chuck 22 slides inward in the radial direction of the rotation center axis 101, or grip the inner peripheral surface of the work W having a cylindrical shape when each chuck 22 slides outward in the radial direction of the rotation center axis 101.
[0017] The work spindle 21 rotates the work W about a rotation center axis 101 parallel to the Z-axis extending in the horizontal direction. The work spindle 21 is fixed to the bed. The work spindle 21 may be movable in the Z-axis direction by various feed mechanisms, guide mechanisms, servo motors, etc.
[0018] The tool post 50 is provided in the machining area 160 of the machine tool 100. The machining area 160 is a space where the work is machined, and is sealed by a cover body (not shown) so that foreign substances such as chips or coolant accompanying the work machining do not leak outside the machining area 160.
[0019] The tool post 50 is a turret-type tool post capable of mounting multiple tools. The tool post 50 positions the tool to be used for machining at a predetermined angular position (hereinafter also referred to as the "workpiece machining position") centered on the pivot axis 110 by moving multiple tools in the circumferential direction of a pivot axis 110 parallel to the Z-axis. The tool post 50 is equipped with a milling function that performs workpiece machining by bringing a rotating tool into contact with a stationary workpiece W.
[0020] The machine tool 100 further includes a saddle 31, which is mounted on a bed. The saddle 31 is movable in the Z-axis direction by various feed mechanisms, guide mechanisms, and servo motors.
[0021] The machine tool 100 further comprises a cross feed table 32 and a base 33. The cross feed table 32 is attached to a saddle 31. The cross feed table 32 is movable in the X-axis direction, which is perpendicular to the Z-axis and inclined with respect to the vertical and horizontal directions, by various feed mechanisms, guide mechanisms, and servo motors. The base 33 is attached to the cross feed table 32. The base 33 is movable in the Y'-axis direction, which is perpendicular to the Z-axis and inclined with respect to the X-axis, by various feed mechanisms, guide mechanisms, and servo motors. The base 33 is movable in the Y-axis direction, which is perpendicular to the X-axis and Z-axis, by the interlocking movement of the cross feed table 32 in the X-axis direction and the movement of the base 33 in the Y'-axis direction.
[0022] The tool post 50 is attached to the base 33. In this configuration, the tool post 50 is movable in the X-axis, Y-axis, and Z-axis directions.
[0023] Next, the structure of the tool post 50 in this embodiment will be described in detail. Figure 4 is a front view showing the tool post. Figure 5 is a cross-sectional view showing the tool post as seen in the direction of the arrow along line VV in Figure 4. Figure 6 is a cross-sectional view showing the tool post as seen in the direction of the arrow along line VI-VI in Figure 4.
[0024] Referring to Figures 1 to 6, the tool post 50 has a tool post base 76. The tool post base 76 is attached to the base 33.
[0025] The tool post 50 further includes a turret 60. The turret 60 has a cylindrical shape centered on a pivot axis 110. The turret 60 protrudes from the tool post base 76 in the axial direction of the pivot axis 110. The turret 60 is supported by the tool post base 76 via bearings (not shown). The turret 60 rotates around the pivot axis 110 by receiving rotation from a motor (not shown) mounted on the tool post base 76. The pivot axis 110 is an imaginary straight line extending from the pivot center of the turret 60. The pivot axis 110 extends parallel to the rotation axis 101 of the workpiece spindle 21.
[0026] The tool post 50 further includes a built-in motor 231. The built-in motor 231 is a milling motor for rotating the tool held by the tool holder 71 (described later), and is located inside the slewing body 60. The built-in motor 231 is capable of outputting rotation around the rotational axis 140. The rotational axis 140 is perpendicular to the slewing axis 110.
[0027] The built-in motor 231 comprises a motor housing 232 and a rotor 233. The motor housing 232 consists of a cylindrical body centered on the rotation axis 140. The motor housing 232 is mounted on the tool post base 76. The motor housing 232 is a fixed component that does not rotate with the swivel body 60. The rotor 233 consists of an axial body centered on the rotation axis 140. The rotor 233 is located inside the motor housing 232. The rotor 233 is supported by the motor housing 232 so that it can rotate around the rotation axis 140.
[0028] The slewing body 60 has multiple mounting parts 61. For example, the slewing body 60 has 12 mounting parts 61. The multiple mounting parts 61 are arranged in the circumferential direction of the pivot axis 110. The multiple mounting parts 61 are arranged at equal intervals in the circumferential direction of the pivot axis 110. The multiple mounting parts 61 form a ring shape centered on the pivot axis 110. The built-in motor 231 is located inside the multiple mounting parts 61.
[0029] A tool holder 71 can be attached to the mounting portion 61. The tool holder 71 is capable of holding a tool. The tool holder 71 is fastened to the mounting portion 61 using bolts or the like.
[0030] In the diagram, a tool holder 71 for holding a fixed tool T is typically shown. The fixed tool T is a tool that does not rotate during workpiece machining, and is, for example, an external diameter cutting tool, an internal diameter cutting tool, or a grooving tool. The tool holder 71 is indexed to the workpiece machining position. A cover 72 is attached to the mounting section 61 where the tool holder 71 is not installed.
[0031] A tool holder for holding a rotary tool can also be attached to the mounting section 61. The rotary tool is a tool that rotates when machining a workpiece, such as a drill or reamer. In this case, the tool holder incorporates a rotation transmission mechanism for transmitting the rotation output from the built-in motor 231 to the rotary tool. When the tool holder for holding the rotary tool is indexed to the workpiece machining position, the rotor 233 of the built-in motor 231 is connected to the rotation transmission mechanism built into the tool holder.
[0032] As shown in Figures 4 and 5, each of the multiple mounting parts 61 has multiple mounting surfaces 61a. The mounting surfaces 61a consist of planes perpendicular to the radial direction of the pivot axis 110. The multiple mounting surfaces 61a correspond to the multiple sides of a regular polygonal prism (in this embodiment, a regular dodecagon) corresponding to the number of mounting parts 61. A tool holder 71 for holding a fixed tool T, a tool holder for holding a rotary tool, or a cover 72 can be attached to the mounting surfaces 61a.
[0033] Each of the mounting portions 61 further has an end face 61b. The end face 61b consists of a plane perpendicular to the axial direction of the pivot center axis 110. The outer edge of the end face 61b is connected to the multiple mounting surfaces 61a.
[0034] The swivel body 60 further has a cylindrical portion 66. The cylindrical portion 66 extends around the swivel axis 110. The cylindrical portion 66 has a cylindrical shape centered on the swivel axis 110. The cylindrical portion 66 protrudes from a plurality of mounting portions 61 in the axial direction of the swivel axis 110. The cylindrical portion 66 is positioned on the opposite side of the tool post base 76, with the plurality of mounting portions 61 in between, in the axial direction of the swivel axis 110.
[0035] The cylindrical portion 66 has an outer circumferential surface 66a. The radius of the outer circumferential surface 66a with respect to the pivot axis 110 is smaller than the distance between the pivot axis 110 and the mounting surface 61a in the radial direction of the pivot axis 110. The inner circumferential edge of the end face 61b is continuous with the outer circumferential surface 66a. The outer circumferential surface 66a is stepped with the mounting surface 61a in the radial direction of the pivot axis 110.
[0036] The tool post 50 further includes a cover 67. The cover 67 is detachably attached to the swivel body 60. The cover 67 is fastened to the swivel body 60 using bolts or the like. The cover 67 is attached to one end (front end) of the cylindrical portion 66 in the axial direction of the swivel center axis 110. The cover 67 has a disc shape in which the axial direction of the swivel center axis 110 corresponds to the thickness direction. The cover 67 is provided to cover an opening defined at one end (front end) of the cylindrical portion 66. The cover 67 is a movable part that rotates in conjunction with the swivel body 60.
[0037] The tool post 50 further has a flange 81. The flange 81 is located inside the swivel body 60. The flange 81 is positioned inside the cylindrical portion 66. The flange 81 is attached to the motor housing 232. The flange 81 is attached to one end (front end) of the motor housing 232 in the axial direction of the swivel center axis 110. The other end (rear end) of the motor housing 232 in the axial direction of the swivel center axis 110 is attached to the tool post base 76. The flange 81 is a fixed-side component that does not rotate with the swivel body 60. The structure of the flange 81 will be described in detail later.
[0038] Referring to Figures 4 and 5, the tool post 50 further has a plurality of first pipes 310 (310A, 310B, 310C, 310D). The plurality of first pipes 310 are pipes for sucking up chips generated during workpiece machining. The plurality of first pipes 310 form a flow path through which suction air and chips can flow. The first pipes 310A, 310B, 310C, and 310D are suitably used for sucking up chips from tools held in tool holders at mounting sections 61A, 61B, 61C, and 61D in Figure 4, respectively.
[0039] Multiple first pipes 310 are provided on the slewing body 60. The multiple first pipes 310 are arranged at intervals from each other in the circumferential direction of the pivot axis 110. The multiple first pipes 310 are arranged at equal intervals in the circumferential direction of the pivot axis 110. The multiple first pipes 310 may be arranged at unequal intervals in the circumferential direction of the pivot axis 110. The multiple first pipes 310 are movable parts that rotate together with the slewing body 60. The multiple first pipes 310 move in the circumferential direction of the pivot axis 110 as the slewing body 60 rotates.
[0040] At least one of the multiple first pipes 310 (first pipe 310A) includes a flexible nozzle 211. The flexible nozzle 211 has an opening 216. The opening 216 is open in the processing area 160.
[0041] The flexible nozzle 211 is deformable so that the position and orientation of the opening 216 can change, and it is also capable of maintaining its deformed shape.
[0042] More specifically, the flexible nozzle 211 has a tubular member 212 and a nozzle tip 213. The tubular member 212 is connected to the swivel body 60 (cylindrical portion 66). The tubular member 212 is connected to the outer circumferential surface 66a of the cylindrical portion 66. The tubular member 212 consists of a plurality of cylindrical bodies connected in series, and adjacent cylindrical bodies are connected so as to be rotatable. The nozzle tip 213 is provided at the tip of the flexible nozzle 211. The nozzle tip 213 is attached to the tip of the tubular member 212. The nozzle tip 213 has an opening 216. The nozzle tip 213 has a funnel shape in which the flow path area increases as it approaches the opening 216.
[0043] The flexible nozzle 211 is made of metal. The flexible nozzle 211 may also be made of resin.
[0044] Each of the multiple first pipes 310 includes a plurality of first holes 241. The first holes 241 are provided in the cylindrical portion 66. The first holes 241 open into the outer circumferential surface 66a of the cylindrical portion 66. The first holes 241 penetrate the cylindrical portion 66 in the radial direction of the pivot axis 110. The plurality of first holes 241 open into the outer circumferential surface 66a of the cylindrical portion 66 at angular positions spaced apart from each other in the circumferential direction of the pivot axis 110. The first holes 241 open into the outer circumferential surface 66a of the cylindrical portion 66 at angular positions corresponding to the boundary between a mounting portion 61 and a mounting portion 61 located adjacent to it, in the circumferential direction of the pivot axis 110.
[0045] The flexible nozzle 211 is connected to the outer circumferential surface 66a of the cylindrical portion 66, thereby enabling communication between the first hole 241 and the flexible nozzle 211. As shown in Figure 4, the flexible nozzle 211 extends radially outward from the pivot axis 110 through a space opposite the end face 61b in the axial direction of the pivot axis 110. The fixing tool T has a cutting edge ta that contacts the workpiece W. The opening 216 opens opposite the cutting edge ta. The opening 216 is positioned below the cutting edge ta. The opening 216 opens diagonally upward. The opening 216 and the cutting edge ta are aligned along the circumferential direction of the rotation axis 101. The opening 216 and the cutting edge ta are aligned in the rotational direction of the workpiece W around the rotation axis 101, in the order listed above.
[0046] In each of the first pipes 310B, 310C, and 310D, a cover 221 for closing the opening of the first hole 241 is attached to the outer surface 66a of the cylindrical portion 66.
[0047] In the figure, for the sake of simplicity, only one tool holder 71 is shown, but many more tool holders can be mounted on the tool post 50. In this case, any of the first pipes 310 among the first pipes 310B, 310C, and 310D may also be equipped with a flexible nozzle 211. Each flexible nozzle 211 has a configuration suitable for sucking chips from the target tool, and the position and orientation of the opening 216 are adjusted by the deformation of the pipe member 212. The length of the pipe member 212 and / or the shape of the nozzle tip 213 may differ among the multiple flexible nozzles 211.
[0048] The tool post 50 may have more than four first pipes 310. The number of first pipes 310 provided on the tool post 50 may be the same as the number of mounting parts 61, less than the number of mounting parts 61, or more than the number of mounting parts 61.
[0049] The tool post 50 further includes a second pipe 320. The second pipe 320 is for collecting chips from the first pipe 310. The second pipe 320 forms a flow path through which suction air and chips can circulate.
[0050] The second pipe 320 is located inside the slewing body 60. The second pipe 320 is located inside the slewing body 60, which is a cylindrical body centered on the pivot axis 110. The second pipe 320 is a fixed component that does not rotate with the slewing body 60. The second pipe 320 does not move in the circumferential direction of the pivot axis 110 in conjunction with the rotational movement of the slewing body 60. The position of the second pipe 320 is fixed regardless of the rotational movement of the slewing body 60.
[0051] Figure 7 is a cross-sectional view showing the tool post in the area enclosed by the dashed line VII in Figure 5 (when the first and second pipes are connected). Figure 8 is a cross-sectional view showing the tool post in the area enclosed by the dashed line VII in Figure 5 (when the first and second pipes are not connected).
[0052] Referring to Figures 7 and 8, the tool post 50 further includes a connection mechanism 90. The connection mechanism 90 selectively connects the second pipe 320 to one of a plurality of first pipes 310 (310A, 310B, 310C, 310D). The connection mechanism 90 connects the second pipe 320 to a first pipe 310 adjacent to a tool holder 71 indexed to a workpiece machining position in the circumferential direction of the pivot axis 110.
[0053] The connecting mechanism 90 has a piston 91 and a first projection 83, which will be described later. The piston 91 is located inside the rotating body 60. The piston 91 is located inside the cylindrical portion 66. The piston 91 is provided with a second hole 242.
[0054] The piston 91 consists of a cylindrical body centered on a piston central axis 150. The piston central axis 150 extends radially from the pivot central axis 110. The piston 91 is supported by a first projection 83 so as to be slidable in the axial direction of the piston central axis 150. As will be described later, the first projection 83 is part of the flange 81.
[0055] The piston 91 has a tip portion 92 and a base portion 93. The tip portion 92 and the base portion 93 are aligned in the axial direction of the piston central axis 150. The tip portion 92 and the base portion 93 are connected to each other by a connecting pin 96. The tip portion 92 faces the cylindrical portion 66 in the axial direction of the piston central axis 150. The base portion 93 is located on the opposite side of the cylindrical portion 66, with the tip portion 92 in between, in the axial direction of the piston central axis 150. The base portion 93 is supported by a first projection 83.
[0056] The second hole 242 extends linearly around the piston central axis 150. The second hole 242 extends in the axial direction of the piston central axis 150 and penetrates the piston 91 (tip portion 92 and base portion 93). The second hole 242 opens opposite the first hole 241 in the axial direction of the piston central axis 150. The second hole 242 communicates with the second pipe 320 (third hole 243, described later) inside the first projection 83.
[0057] A sealing member 97 is provided on the piston 91. A sealing groove 92h is provided on the tip portion 92. The sealing groove 92h has a groove shape in which the axial direction of the piston central axis 150 corresponds to the depth direction and opens opposite the cylindrical portion 66, and extends in an annular shape around the piston central axis 150. The second hole 242 opens to the tip portion 92 at a position surrounded by the sealing groove 92h. The sealing member 97 has a ring shape centered on the piston central axis 150. The sealing member 97 is positioned in the sealing groove 92h.
[0058] The piston 91 (base end 93) has a flange portion 91m. The flange portion 91m widens radially outward from the piston central axis 150. The piston 91 and the first projection 83 partition a first air chamber 95p and a second air chamber 95q. The first air chamber 95p and the second air chamber 95q are located before and after the flange portion 91m, respectively, in the axial direction of the piston central axis 150.
[0059] The piston 91 is slidable between a first position Pa (position of piston 91 shown in Figure 7) in which the second pipe 320 is connected to the first pipe 310 via the second hole 242 by the piston 91 coming into contact with the slewing body 60, and a second position Pb (position of piston 91 shown in Figure 8) in which the piston 91 is separated from the slewing body 60.
[0060] As shown in Figure 7, when air is supplied to the second air chamber 95q, the piston 91 slides radially outward from the pivot axis 110. The sealing member 97 of the piston 91 comes into contact with the inner circumferential surface of the cylindrical portion 66, and the first hole 241 and the second hole 242 communicate with each other. The sealing member 97 seals the space between the tip portion 92 and the cylindrical portion 66 in the radial direction of the pivot axis 110. With this configuration, the first pipe 310 and the second pipe 320 are connected to each other via the second hole 242.
[0061] As shown in Figure 8, when air is supplied to the first air chamber 95p, the piston 91 slides radially inward from the pivot axis 110. As the piston 91 moves away from the cylindrical portion 66, the sealing member 97 of the piston 91 is separated from the inner circumferential surface of the cylindrical portion 66, and the second hole 242 is positioned away from the first hole 241. With this configuration, the first pipe 310 and the second pipe 320 are disconnected.
[0062] When a specific tool holder, which holds the tools used for workpiece machining, is positioned at the workpiece machining location, first, air is supplied to the first air chamber 95p to slide the piston 91 radially inward from the pivot axis 110, positioning it at the second position Pb shown in Figure 8. Next, the swivel body 60 is rotated around the pivot axis 110. In this case, since the piston 91 is separated from the cylindrical portion 66, the swivel body 60 is able to rotate. Once the specific tool holder is positioned at the workpiece machining location, air is supplied to the second air chamber 95q to slide the piston 91 radially outward from the pivot axis 110, positioning it at the first position Pa shown in Figure 7. In this case, since the first pipe 310 is connected to the second pipe 320 via the second hole 242, chips can be sucked through the first pipe 310 and the second pipe 320.
[0063] The structure of the connection mechanism in this invention is not particularly limited. For example, fluid forces other than pneumatics may be used to move the piston forward and backward relative to the rotating body, or spring forces may be used.
[0064] Figures 9 and 10 are perspective views showing the flange in Figure 4. Referring to Figures 5 through 10, the tool post 50 further has a flange 81. The flange 81 is located inside the swivel body 60. The flange 81 is made from an additively manufactured (AM) part.
[0065] The flange 81 is made of metal, for example, stainless steel. One example of additive manufacturing applied to the flange 81 is a powder bed method, where metal powder is spread on a table, and a laser is shone onto the powder to melt and solidify the necessary parts. The flange 81 may also be made of resin.
[0066] The flange 81 is located inside the cylindrical portion 66. The flange 81 is attached to the motor housing 232. The flange 81 is a fixed component that does not rotate with the swivel body 60.
[0067] The flange 81 has a disc portion 82. The disc portion 82 has a disc shape centered on the pivot axis 110, with the pivot axis 110 corresponding to the thickness direction. The disc portion 82 has a first surface 82a and a second surface 82b. The first surface 82a has a circular shape centered on the pivot axis 110 when viewed in the axial direction of the pivot axis 110. The second surface 82b is located on the back side of the first surface 82a. The second surface 82b has a circular shape centered on the pivot axis 110 when viewed in the axial direction of the pivot axis 110.
[0068] The disc portion 82 is fitted inside the cylindrical portion 66. The cylindrical portion 66 is supported by the disc portion 82 so that it can rotate around the pivot axis 110.
[0069] Inside the rotating body 60, a first internal space 120 and a second internal space 130 are formed. A built-in motor 231 and a second protrusion 84, which will be described later, are arranged in the first internal space 120. A first protrusion 83, which will be described later, is arranged in the second internal space 130. The first surface 82a faces the cover 67 in the axial direction of the pivot center axis 110. The first surface 82a is located in the second internal space 130. The second surface 82b faces the built-in motor 231 in the axial direction of the pivot center axis 110. The second surface 82b is located in the first internal space 120. The disk portion 82 has a wall shape that separates the first internal space 120 and the second internal space 130.
[0070] A seal groove 66h is provided in the cylindrical portion 66. The seal groove 66h has a groove shape that opens onto the inner circumferential surface of the cylindrical portion 66, with the radial direction of the pivot axis 110 corresponding to the depth direction, and extends in an annular shape around the pivot axis 110. The tool post 50 further includes a seal member 88. The seal member 88 is interposed between the cylindrical portion 66 and the disc portion 82. The seal member 88 has a ring shape centered on the pivot axis 110. The seal member 88 is positioned in the seal groove 66h. The seal member 88 has a lip portion that abuts against the outer circumferential surface of the disc portion 82. The seal member 88 seals the space between the cylindrical portion 66 and the disc portion 82 in the radial direction of the pivot axis 110.
[0071] The second pipe 320 further includes a third hole 243. The third hole 243 is provided in the flange 81.
[0072] The flange 81 further has a first projection 83 and a second projection 84. The first projection 83 protrudes from the first surface 82a. The first projection 83 extends on the first surface 82a, changing direction in a plane perpendicular to the pivot axis 110. The first projection 83 extends in a first direction from the peripheral region to the central region of the first surface 82a, and further extends in a second direction different from the first direction, from the central region to the peripheral region of the first surface 82a. The first direction is parallel to the radial direction of the pivot axis 110. The second projection 84 protrudes from the second surface 82b. The second projection 84 extends from the second surface 82b in the axial direction of the pivot axis 110.
[0073] The flange 81 is provided with a piston mounting hole 86, a third hole 243, and a pipe connection port 87. The piston mounting hole 86 is located in the first projection 83. The piston mounting hole 86 opens radially outward from the pivot axis 110. The piston mounting hole 86 opens in the second internal space 130. The piston mounting hole 86 extends radially from the pivot axis 110. A piston 91 is positioned in the piston mounting hole 86.
[0074] The pipe connection port 87 is provided on the second protrusion 84. The pipe connection port 87 opens in the axial direction of the pivot center axis 110. The pipe connection port 87 opens in the first internal space 120. The pipe connection port 87 opens at a position radially outward from the pivot center axis 110. The pipe connection port 87 extends in the axial direction of the pivot center axis 110. A pipe member 315, which will be described later, is connected to the pipe connection port 87.
[0075] The third hole 243 is provided between the first projection 83, the disc portion 82, and the second projection 84. One end of the third hole 243 is connected to the piston arrangement hole 86, and the other end of the third hole 243 is connected to the pipe connection port 87. The one end of the third hole 243 and the other end of the third hole 243 are offset from each other in the axial direction of the pivot axis 110 and in a plane perpendicular to the pivot axis 110.
[0076] The third hole 243 extends in three-dimensional space. More specifically, the third hole 243 extends radially inward from the piston mounting hole 86 toward the pivot axis 110. The third hole 243 curves and changes its direction of extension by 90° toward the pivot axis 110. The third hole 243 curves and changes its direction of extension by another 90°, penetrating the disc portion 82. The third hole 243 extends axially toward the pivot axis 110 and reaches the pipe connection port 87.
[0077] Referring to Figure 6, the second piping 320 further includes a pipe member 315. The pipe member 315 is made of a pipe material such as a steel pipe or hose. The pipe member 315 is located in the first internal space 120. The pipe member 315 is connected to the pipe connection port 87. The pipe member 315 is in communication with the third hole 243.
[0078] The pipe member 315 is routed inside the swivel body 60 and the tool post base 76. Inside the swivel body 60 and the tool post base 76, the pipe member 315 is routed in a plane perpendicular to the rotational axis 140.
[0079] The pipe member 315 is routed inside the multiple mounting parts 61 at a position radially outward from the pivot axis 110. The pipe member 315 is routed so as not to intersect the pivot axis 110 when viewed in the axial direction of the rotation axis 140. The pipe member 315 extends axially from the pivot axis 110, passing through a position radially outward from the pivot axis 110, from the pipe connection port 87. The pipe member 315 extends axially from the pivot axis 110 and radially inward from the pivot axis 110, following the outer shape of the motor housing 232. The pipe member 315 extends inside the tool post base 76 along the pivot axis 110.
[0080] Referring to Figures 1 and 3, the tool post 50 further includes a suction device 41. The suction device 41 is capable of sucking up chips through the first pipe 310 and the second pipe 320. The suction device 41 generates negative pressure within the device and sucks up the air in the machining area 160 through the first pipe 310 and the second pipe 320, thereby sucking up the chips generated during workpiece machining.
[0081] The suction device 41 is mounted on the tool post 50. The suction device 41 is located on the chip suction path from the second pipe 320. The suction device 41 is mounted on the tool post base 76. The suction device 41 moves in the X-axis, Y-axis, and Z-axis directions in conjunction with the tool post 50.
[0082] To summarize the configuration of the tool post 50 in the embodiment of the present invention described above, the tool post 50 in this embodiment comprises a swivel body 60 that is a cylindrical body centered on the swivel axis 110 and can rotate around the swivel axis 110, having a plurality of mounting parts 61 each capable of mounting a tool holder 71, a plurality of first pipes 310 provided on the swivel body 60 and arranged at intervals from each other in the circumferential direction of the swivel axis 110 for sucking up chips, a second pipe 320 provided inside the swivel body 60, and a connection mechanism 90 that selectively connects the second pipe 320 to one of the plurality of first pipes 310.
[0083] With this configuration, multiple first pipes 310 are arranged at intervals from each other in the circumferential direction of the pivot axis 110, so that a first pipe 310 suitable for chip suction can be provided according to the type of tool to be used for chip suction. In addition, since the connection mechanism 90 selectively connects the second pipe 320 to one of the multiple first pipes 310, chips can be collected through the first pipes 310 and the second pipe 320 provided inside the pivot body 60. As a result, chips can be reliably collected in the turret-type tool post 50 regardless of the type of tool indexed to the workpiece machining position.
[0084] Furthermore, at least one of the multiple first pipes 310 has an opening 216 and includes a flexible nozzle 211 that is deformable so that the position and orientation of the opening 216 can be changed and that can maintain its deformed shape.
[0085] With this configuration, the position and orientation of the opening 216 can be adjusted by deforming the flexible nozzle 211.
[0086] Furthermore, the swivel body 60 has a cylindrical portion 66 that protrudes from a plurality of mounting portions 61 in the axial direction of the swivel center axis 110 and extends around the swivel center axis 110. Each of the plurality of first pipes 310 is provided in the cylindrical portion 66 and includes a plurality of first holes 241 that open into the outer circumferential surface 66a of the cylindrical portion 66.
[0087] With this configuration, by bringing the opening of the first hole 241 in the outer circumferential surface 66a of the cylindrical portion 66 closer to the tool holder mounted on the mounting portion 61, the first piping 310 that sucks up chips generated at the cutting edge of the tool can be constructed more simply.
[0088] The connection mechanism 90 also includes a piston 91 having a second hole 242 that communicates with the second pipe 320. The piston 91 is slidable between a first position Pa, in which the piston 91 contacts the slewing body 60 to connect the second pipe 320 to the first pipe 310 via the second hole 242, and a second position Pb, in which the piston 91 is separated from the slewing body 60.
[0089] With this configuration, by sliding the piston 91 to the first position Pa, it becomes possible to suck up chips through the first pipe 310 and the second pipe 320, and by sliding the piston 91 to the second position Pb, it becomes possible to rotate the rotating body 60.
[0090] Furthermore, the tool post 50 is located inside the rotating body 60 and further includes a flange 81 which is formed by additive machining. The second pipe 320 includes a third hole 243 provided in the flange 81.
[0091] With this configuration, since the flange 81 is made of a molded body created by additive processing, the path of the second pipe 320 through the third hole 243 can be freely set.
[0092] The tool post 50 further includes a built-in motor 231 provided inside the multiple mounting sections 61. The swivel body 60 further has a cylindrical section 66 that protrudes from the multiple mounting sections 61 in the axial direction of the swivel center axis 110 and extends around the swivel center axis 110. The flange 81 includes a disc section 82 fitted inside the cylindrical section 66.
[0093] With this configuration, the disc portion 82 is fitted inside the cylindrical portion 66, which more reliably prevents foreign matter such as coolant or chips from entering the space housing the built-in motor 231.
[0094] Furthermore, the tool post 50 is provided inside the plurality of mounting parts 61 and further includes a built-in motor 231 capable of outputting rotation about a rotation axis 140 that is perpendicular to the pivot axis 110. The second piping 320 includes a pipe member 315 that is routed inside the plurality of mounting parts 61 at a position away from the pivot axis 110 and radially outward from the pivot axis 110.
[0095] With this configuration, by routing the pipe member 315 at a position radially outward from the pivot axis 110, interference between the pipe member 315 and the built-in motor 231 can be avoided.
[0096] Furthermore, the tool post 50 is equipped with a suction device 41 mounted on the tool post 50 that can suck up chips through the first pipe 310 and the second pipe 320.
[0097] With this configuration, sufficient suction force can be obtained by positioning the suction device 41 closer to the first pipe 310.
[0098] Furthermore, the machine tool 100 is equipped with a tool post 50. With this configuration, the chips are reliably collected by the tool post 50, which allows the workpiece machining process in the machine tool 100 to proceed smoothly.
[0099] Furthermore, describing the configuration of the tool post 50 from another perspective, the tool post 50 comprises a swivel body 60 that is a cylindrical body centered on the swivel axis 110 and can rotate around the swivel axis 110, having a plurality of mounting parts 61 arranged in the circumferential direction of the swivel axis 110, each capable of mounting a tool holder 71, and a first pipe 310 provided on the swivel body 60 for sucking up chips. The swivel body 60 further has a cylindrical part 66 that protrudes from the plurality of mounting parts 61 in the axial direction of the swivel axis 110 and extends around the swivel axis 110. The first pipe 310 is provided on the cylindrical part 66 and includes a first hole 241 that opens on the outer circumferential surface 66a of the cylindrical part 66. From this perspective, it is preferable that at least one first pipe 310 is provided on the swivel body 60.
[0100] With this configuration, by bringing the opening of the first hole 241 in the outer circumferential surface 66a of the cylindrical portion 66 closer to the tool holder mounted on the mounting portion 61, the first piping 310 that sucks up chips generated at the cutting edge of the tool can be constructed more simply.
[0101] The embodiments disclosed herein should be considered in all respects to be illustrative and not restrictive. The scope of the present invention is indicated by the claims rather than by the foregoing description, and all modifications within the meaning and scope equivalent to the claims are intended to be included. [Explanation of Symbols]
[0102] 21 Work spindle, 22 Chuck, 31 Saddle, 32 Cross feed table, 33 Base, 41 Suction device, 50 Tool post, 60 Swivel body, 61, 61A, 61B, 61C, 61D Mounting section, 61a Mounting surface, 61b End face, 66 Cylindrical section, 66a Outer circumference, 66h, 92h Seal groove, 67 Cover, 71 Tool holder, 72, 221 Lid, 76 Tool post base, 81 Flange, 82 Disc section, 82a First surface, 82b Second surface, 83 First projection, 84 Second projection, 86 Piston placement hole, 87 Pipe connection port, 88, 97 Seal member, 90 Connection mechanism, 91 Piston, 91m Flange section, 92 Tip section, 93 Base end, 95p First air chamber, 95q Second air chamber, 96 connecting pin, 100 machine tool, 101, 140 rotational axis, 110 slewing axis, 120 first internal space, 130 second internal space, 150 piston axis, 160 machining area, 211 flexible nozzle, 212, 315 pipe member, 213 nozzle tip, 216 opening, 231 built-in motor, 232 motor housing, 233 rotor, 241 first hole, 242 second hole, 243 third hole, 310, 310B, 310C, 310D first piping, 320 second piping, Pa first position, Pb second position.
Claims
1. A rotating body having multiple mounting parts arranged in the circumferential direction of the pivot axis, each capable of mounting a tool holder, and consisting of a cylindrical body centered on the pivot axis, and capable of rotating around the pivot axis, A plurality of first pipes are provided on the rotating body and are spaced apart from each other in the circumferential direction of the pivot axis for sucking up chips, A second pipe is provided inside the aforementioned rotating body, A tool rest comprising a connection mechanism for selectively connecting the second pipe to one of a plurality of the first pipes.
2. The tool rest according to claim 1, wherein at least one of the plurality of first pipes includes a flexible nozzle having an opening, which is deformable so that the position and orientation of the opening changes, and which is capable of maintaining the deformed shape.
3. The swivel body further has cylindrical portions that protrude from the plurality of mounting portions in the axial direction of the pivot center axis and extend around the pivot center axis, The tool rest according to claim 1, wherein each of the plurality of first pipes is provided in the cylindrical portion and includes a plurality of first holes opening to the outer circumferential surface of the cylindrical portion.
4. The connection mechanism includes a piston having a second hole that communicates with the second pipe, The tool rest according to claim 1, wherein the piston is slidable between a first position in which the piston contacts the pivoting body, thereby connecting the second pipe to the first pipe through the second hole, and a second position in which the piston is separated from the pivoting body.
5. The rotating body is further provided with a flange, which is made of a molded body formed by additional processing, The tool rest according to claim 1 or 2, wherein the second piping includes a third hole provided in the flange.
6. The system further includes a built-in motor provided inside a plurality of the aforementioned mounting parts, capable of outputting rotation about a rotational axis perpendicular to the pivotal axis, The tool rest according to claim 1 or 2, wherein the second piping includes a pipe member routed inside a plurality of mounting portions at a position radially outward from the pivot axis.
7. A machine tool comprising a tool post according to claim 1 or 2.
8. A rotating body having multiple mounting parts arranged in the circumferential direction of the pivot axis, each capable of mounting a tool holder, and consisting of a cylindrical body centered on the pivot axis, and capable of rotating around the pivot axis, The rotating body is provided with a first pipe for sucking up chips, The swivel body further has cylindrical portions that protrude from the plurality of mounting portions in the axial direction of the pivot center axis and extend around the pivot center axis, The first piping is provided in the cylindrical portion and includes a first hole opening to the outer surface of the cylindrical portion, and is a tool rest.