An aerosol generating device containing two heating plates
The aerosol generating device with oppositely arranged, offset heating surfaces optimizes energy use for efficient and rapid vaporization, addressing the energy consumption issue in existing devices and enhancing user experience.
Patent Information
- Application Number
- JP2025540331
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-01-19
- Filing Date
- 2024-01-17
- Publication Date
- 2026-01-16
AI Technical Summary
Aerosol generating devices consume a large amount of energy to heat vaporizable material, limiting their autonomy and requiring frequent recharging or replacement of batteries.
The device features two planar heating surfaces arranged oppositely with an offset, allowing for different heating zones and controlled heating profiles to optimize energy use, with each surface smaller than the tobacco portion's outer surface, enabling rapid and efficient vaporization.
The device requires less energy to heat the tobacco article, providing quicker puffs and reducing steam formation, thus improving user experience and extending battery life.
Smart Images

Figure 2026501819000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to an aerosol generating device that includes two heating plates.
[0002] In particular, the aerosol-generating device according to the present invention is configured to operate with tobacco articles, e.g., flat tobacco articles, that include, e.g., a solid substrate that is capable of forming an aerosol when heated. Thus, these types of aerosol-generating devices, also known as non-combustion heating devices, are adapted to heat, by conduction, convection, and / or radiation, rather than burning, the substrate, to generate an aerosol for inhalation. [Background technology]
[0003] The popularity and use of risk-reducing or risk-modifying devices (also known as vaporizers) has grown rapidly in recent years as aids to assist regular smokers who wish to quit smoking traditional tobacco products such as cigarettes, cigars, cigarillos, and cigarettes. A variety of devices and systems are available that heat or warm a vaporizable substance, as opposed to burning tobacco in traditional tobacco products.
[0004] Commonly available risk reduction or risk modification devices are substrate-heated aerosol generating devices or non-combustion-heated devices. These types of devices typically generate aerosol or vapor by heating an aerosol substrate containing moist tobacco or other suitable vaporizable material, typically to temperatures ranging from 150°C to 350°C. By heating, rather than burning or combusting, the aerosol substrate releases an aerosol containing the ingredients desired by the user but without the toxic and carcinogenic by-products of combustion and burning. Furthermore, aerosols produced by heating tobacco or other vaporizable material typically do not contain the burnt or bitter tastes associated with combustion and burning, which can be unpleasant to users. Thus, the substrate does not require sugars and other additives typically added to such materials to make the smoke and / or vapor more palatable to users.
[0005] Aerosol generating devices generally include at least one heating plate intended to heat the aerosol substrate. During operation, heat transfer occurs between the heating plate and the aerosol substrate. However, the heating plate has the disadvantage of consuming a large amount of energy to raise the temperature and thus heat the tobacco article to the target temperature. This limits the autonomy of the aerosol generating device, and users must frequently recharge or replace the device's electric battery. Summary of the Invention [Problem to be solved by the invention]
[0006] One object of the present invention is to provide an aerosol generating device that requires less energy to heat vaporizable material to vaporize it from the tobacco article. [Means for solving the problem]
[0007] To this end, the present invention provides an aerosol generation device configured to operate with a flat tobacco article, the aerosol generation device including a planar heating chamber extending along a device longitudinal axis, the flat tobacco article extending along the article longitudinal axis and including a tobacco portion and a non-tobacco portion arranged consecutively along the article longitudinal axis, the tobacco portion defining a first outer surface and a second outer surface opposite the first outer surface; the heating chamber is configured to receive at least a tobacco portion of the flat tobacco article; a first heating surface and a second heating surface configured to contact the first outer surface and the second outer surface of the tobacco portion, respectively; The present invention relates to an aerosol generating device, wherein a first heating surface and a second heating surface are arranged opposite each other along an up-down axis perpendicular to each of the heating surfaces, and the first heating surface and the second heating surface are offset from each other along an offset axis perpendicular to the up-down axis.
[0008] These features allow for better control of the heating of the tobacco portion performed by the heating surface.
[0009] In particular, it is possible to create different heating zones within the tobacco portion depending on the position of the tobacco portion relative to the heating surface in order to optimize heating of the tobacco portion.
[0010] The temperature to which each heated surface is heated can be adjusted depending on the position of the heated surface relative to the tobacco portion: for example, heated surfaces facing the abutment of the tobacco portion may be heated to a lower temperature than heated surfaces closer to the mouthpiece to reduce steam forming at the bottom end of the chamber that would otherwise leak, condense, and then require cleaning by the user. DETAILED DESCRIPTION OF THE INVENTION
[0011] We now detail optional features, which may be applied alone or in any combination with any aspect.
[0012] According to some embodiments, the area of each heating surface is smaller than the area of the corresponding outer surface of the tobacco portion.
[0013] The inventors have surprisingly found that the heating surface in contact with the outer surface of the tobacco portion can be smaller than said outer surface while still providing sufficient heat to vaporize the vaporizable material.
[0014] These features make it possible to provide an aerosol generating device that requires less energy to heat the vaporizable material to evaporate from the tobacco article, while still optimally heating the tobacco article. In particular, the heating surfaces, by virtue of their small size, allow the tobacco article to be heated quickly to a predetermined temperature and maintained at or near this predetermined temperature with less energy than larger heating surfaces.
[0015] Thus, the combination of two heating surfaces that are smaller than the outer surface of the tobacco portion allows for optimal heating of the tobacco article.
[0016] According to some embodiments, the first and second heated surfaces are arranged to form at least one first zone in a central plane disposed between the heated surfaces, the first zone corresponding to an overlapping zone of the orthogonal projections of the heated surfaces in the central plane, and at least one second zone corresponding to a non-overlapping zone of the orthogonal projections.
[0017] Thus, the tobacco portion extending within the or each first zone is heated from both sides, allowing for greater heat penetration into the tobacco article, thereby enabling rapid generation of vapor with less energy and enabling quicker puffs by the user.
[0018] The tobacco portion extending into the or each second zone is heated from only one side and therefore generates vapor after a longer period of time compared to the first zone.
[0019] The different zones allow for different heating profiles in the tobacco portion, allowing for more spread out vapor formation over time throughout the vaping session, thus improving the user experience while using the aerosol generating device.
[0020] According to some embodiments, at least one first zone is included between two second zones.
[0021] According to some embodiments, the first zone extends between two of the second zones along the device longitudinal axis and / or along a device transverse axis that is orthogonal to the device longitudinal axis.
[0022] These features allow for the creation of a lower temperature heating zone in which the tobacco portion is heated at a lower temperature. For example, the heating surfaces can be positioned so that the abutting portion of the tobacco portion can be located within the second zone of the midplane. Thus, since the portion is in contact with only one heating surface, it can be heated at a lower temperature than if it were heated from both sides. This reduces steam that would otherwise leak, condense, and then require cleaning by the user at the bottom end of the chamber.
[0023] According to some embodiments, the first heating surface and the second heating surface are arranged to further form at least one third zone in the mid-plane corresponding to a zone of non-overlapping between the orthogonal projection of the tobacco portion and said projection of the heating surface.
[0024] Thus, the tobacco portion extending into the third zone is heated only by conduction within the tobacco portion and generates vapour after a longer period of time compared to the second zone. It is particularly advantageous to position the heating surface such that the abutment of the tobacco portion is located within the third zone of the mid-plane.
[0025] According to some embodiments, a third zone is formed at the outer edge of said orthogonal projection of the tobacco portion.
[0026] According to some embodiments, the third zone forms a corner of said orthogonal projection of the tobacco portion.
[0027] According to some embodiments, a third zone at least partially surrounds the first zone and the second zone.
[0028] Depending on the tobacco article, heating surface, and target temperature, several configurations can be selected to provide optimized heat and vapor delivery.
[0029] According to some embodiments, the first heated surface and the second heated surface are operated at different target temperatures.
[0030] These features allow for the heating of the tobacco portion performed by the heating surface to be controlled using different heating profiles, each of which can be selected, for example, based on the characteristics of the heating surface, and thus the heating of the tobacco portion can be optimized for different heating surfaces.
[0031] The temperature to which each surface is heated can also be adjusted depending on the position of the heated surface relative to the tobacco portion: for example, the heated surface facing the abutment of the tobacco portion may be heated to a lower temperature than the heated surface closer to the mouthpiece to reduce steam forming at the bottom end of the chamber that would otherwise leak, condense, and then require cleaning by the user.
[0032] According to some embodiments, at least one second zone is designed to be adjacent to the orthogonal projection of the non-tobacco portion in the mid-plane, and the heating surface forming said second zone is operated at a higher target temperature than the other heating surfaces.
[0033] The non-tobacco portion acts as a cooling element, allowing the heating surface forming said second zone to operate without leakage problems.
[0034] The non-tobacco portion allows the abutting portion of the tobacco portion to be heated at a lower temperature to reduce the risk of forming steam at the bottom end of the chamber, while still allowing for rapid delivery of steam.
[0035] According to some embodiments, the heating chamber includes a first plate and a second heating plate partially forming opposite walls of the heating chamber, the first plate and the second heating plate including a first heating surface and a second heating surface, respectively.
[0036] Each heating plate includes a planar substrate and a resistive heating track embedded in or mounted on the planar substrate.
[0037] According to some embodiments, the planar substrate of each heating plate comprises a hard material, preferably selected between ceramic and metal.
[0038] Both metals and ceramics exhibit favorable physical properties to ensure the operation of the aerosol generating device according to the present invention. For example, ceramics are known to exhibit a higher heat capacity value than metals. While metallic heating plates can heat up more quickly, ceramic heating plates can store more heat energy and heat the tobacco portion more uniformly.
[0039] The heating plates can be made of the same material or different materials depending on the thermal properties required.
[0040] Each heating plate may present a homogenous body made from the same material, such as metal or ceramic.
[0041] For example, the at least one heating plate may be made of an oxide ceramic material, such as Al2O3, zirconia, silicon nitride, or aluminum nitride.
[0042] In a variant, the planar substrate of each heating plate comprises a flexible, heat-resistant resin, preferably chosen between polyimide and fluororesin.
[0043] In a variation, the heating chamber is a long strip of flexible heater that includes two separate track patterns, the two patterns including a long strip of flexible heater wrapped around the heating chamber to form a first heating surface and a second heating surface, respectively.
[0044] According to some embodiments, each heating surface is continuous.
[0045] In other words, each plate is made from a single piece and provides a continuous heating surface, which allows for more uniform heating of the outer surface of the tobacco portion compared to heating plates made from multiple heating elements.
[0046] According to some embodiments, each heating surface is flat.
[0047] A flat surface allows for more uniform heating of the tobacco article, so that the outer surface of the tobacco article contacts the heating plate.
[0048] The invention and its advantages will be better understood from reading the following description, given purely by way of non-limiting example and made with reference to the accompanying drawings, in which: [Brief explanation of the drawings]
[0049] [Figure 1] 1 is a perspective view of an aerosol generation assembly including an aerosol generation device according to the present invention and a tobacco article usable with the aerosol generation device. [Figure 2] FIG. 2 is a perspective view of the tobacco article of FIG. 1. [Figure 3] 3 is a partial cross-sectional view of the aerosol generation assembly of FIG. 1 taken along plane III. [Figure 4]2 is a partial perspective view of the aerosol generation assembly of FIG. 1, showing only the tobacco article and the heating plate of the aerosol generation device. FIG. [Figure 5] 5 is a schematic diagram of the heating plate and tobacco article of FIG. 4 viewed from above in orthogonal projection in the mid-plane. [Figure 6] 6 is a view similar to FIG. 5, but with the tobacco article and heating plate arranged according to a second embodiment. [Figure 7] 6 is a view similar to FIG. 5, but with the tobacco article and heating plate arranged according to a third embodiment. [Figure 8] 8 is a view similar to FIG. 7, but with the tobacco article and heating plate arranged according to a variation of the third embodiment.
[0050] Before the present invention is described, it is to be understood that the invention is not limited to the details of construction set forth in the following description. It will be apparent to one skilled in the art having the benefit of this disclosure that the invention is capable of other embodiments and of being practiced or carried out in various ways.
[0051] In the following, the expression "substantially equal" is understood to mean equal to ±10%, preferably ±5%.
[0052] As used herein, the terms "aerosol-generating device" or "device" may include a vaping device for delivering an aerosol, including an aerosol for vaping, to a user using a heater element, as described in more detail below. The device may be portable. "Portable" may refer to a device used while held by a user. The device may be adapted to generate a variable amount of aerosol (as opposed to a fixed amount of aerosol), for example, by activating a heater element for a variable amount of time. The variable amount of aerosol may be controlled by a trigger. The trigger may be user-activated, such as a vaping button and / or an inhalation sensor. The inhalation sensor may be sensitive to inhalation intensity and duration, allowing for the provision of a variable amount of vapor (to mimic the smoking effect of a conventional combustible smoking article, such as a cigarette, cigar, or pipe). The device may include a temperature regulation control for driving the temperature of the heater and / or heated aerosol-generating material (aerosol precursor) to a specified target temperature and then maintaining that temperature at a target temperature that enables efficient generation of aerosol.
[0053] As used herein, the term "aerosol" may include a suspension of vaporizable material as one or more of solid particles, liquid droplets, and gas. The suspension may be present in a gas, including air. Aerosol herein may generally refer to / include a vapor. The aerosol may include one or more components of the vaporizable material.
[0054] As used herein, the terms "vaporizable material" or "precursor" may refer to smokable material, which may include, for example, nicotine or tobacco and an aerosol-forming agent. The tobacco may take the form of various materials, such as cut tobacco, granulated tobacco, tobacco leaf, and / or reconstituted tobacco. Suitable aerosol-forming agents include polyols (sorbitol, glycerol, and glycols (such as propylene glycol or triethylene glycol)), non-polyols (such as monohydric alcohols), acids (such as lactic acid), glycerol derivatives, esters (such as triacetin), triethylene glycol diacetate, triethyl citrate, glycerin, or vegetable glycerin. In some embodiments, the aerosol-generating agent may be glycerol, propylene glycol, or a mixture of glycerol and propylene glycol. The substrate may also include at least one of a gelling agent, a binder, a stabilizer, and a humectant.
[0055] [Description of the First Embodiment of the Present Invention] 1 shows an aerosol-generating assembly 10 including an aerosol-generating device 11 and a tobacco article 12. The aerosol-generating device 11 is intended to operate with a tobacco article 12, which is shown in more detail in FIG.
[0056] 2, the tobacco article 12 is, for example, a flat tobacco article that extends along an article longitudinal axis X and an article transverse axis Y and presents a flat rectangular parallelepiped shape with outer dimensions L12 x W12 x D12. In a typical example, the length L12 of the article 12 along the article longitudinal axis X is substantially equal to 33 mm, while the width W12 and depth D12 of the article 12 are substantially equal to 12 mm and 1.2 mm, respectively. According to another example, the values L12, W12, and D12 can be selected, for example, within a range of ±40%. The depth D12 of the tobacco article 12 is formed by a pair of parallel walls 13A, 13B, hereinafter referred to as narrow walls 13A, 13B, and the width W12 of the tobacco article 12 is formed by a pair of parallel walls 14A, 14B, hereinafter referred to as wide walls 14A, 14B. In some embodiments, the edges between the wide walls 14A, 14B and the narrow walls 13A, 13B may be rounded. According to other embodiments of the present invention, the tobacco article 12 may have any other suitable flat shape and / or overall dimensions. According to still other embodiments, the tobacco article 12 may have any other suitable shape, such as a stick shape. According to some embodiments, the wide walls 14A, 14B may be corrugated, as shown in FIG. 4.
[0057] The tobacco article 12 includes a tobacco portion 15 and a non-tobacco portion 16, also referred to as a mouthpiece portion 16, disposed along the article longitudinal axis X. The tobacco portion 15 may, for example, be slightly longer than the non-tobacco portion 16. The tobacco portion 15 is formed by parallel walls 15A, 15B that are part of the broad walls 14A, 14B of the tobacco article 12. For example, the length L15 of the tobacco portion 15 along the article longitudinal axis X may be substantially equal to 18 mm. The width W15 of the tobacco portion 15 is equal to the width W12 of the tobacco article 12. The length L16 of the mouthpiece portion 16 along the article longitudinal axis X may be substantially equal to 15 mm. The tobacco portion 15 defines an abutting end 18 of the article 12, and the non-tobacco portion 16 defines a mouth end 20 of the article 12. The tobacco portion 15 and the non-tobacco portion 16 may be secured to one another by a wrapper 21 that extends around the article longitudinal axis X. The wrapper 21 forms the narrow walls 13A, 13B and the broad walls 14A, 14B of the tobacco article 12. In some embodiments, the wrapper 21 is formed from the same wrapping sheet. In some other embodiments, the wrapper 21 is formed by separate wrapping sheets that separately wrap the sections 15, 16 and secure them to each other by any other suitable means. The wrapper 21 may comprise, for example, paper and / or a nonwoven fabric and / or aluminum foil. The wrapper 21 may be porous or air impermeable and forms a plurality of air flow passages extending inside the article 12 between the abutment end 18 and the mouth end 20.
[0058] The non-tobacco portion 16 includes a core 27 intended to act as, for example, a cooler to slightly cool the vapor before it is inhaled by the user. The core 27 may for this purpose include, for example, corrugated paper. Advantageously, the core 27 is arranged inside the non-tobacco portion 16 so as to be in total contact with the inner surface of the wrapper 21 that defines the non-tobacco portion 16.
[0059] Tobacco portion 15 contains vaporizable material and is intended to be heated by a heating chamber, as will be explained in more detail below.
[0060] The tobacco portion 15 defines a first outer surface 30 and a second outer surface 32 opposite the first outer surface 30. In the example of Figure 2, the first outer surface 30 and the second outer surface 32 correspond to the outer surfaces of the broad walls 14A, 14B.
[0061] 1, the aerosol generating device 11 includes a device body 40 and a mouthpiece 42, which extend along a device axis X'. According to the example described below, the mouthpiece 42 and the device body 40 form two different parts. In particular, according to this example, the mouthpiece 42 is designed to be fixed to a fixed end of the device body 40.
[0062] As shown in FIG. 3 , the mouthpiece 42 includes a central portion 43 and a peripheral portion 44 extending around the central portion 43. The peripheral portion 44 may, for example, define a collar that partially covers the outer surface of the device body 40 when the mouthpiece 42 is secured to the fixed end of the device body 40. For example, the peripheral portion 44 may be designed to cooperate with a gasket 45 disposed on the fixed end of the device body 40 to seal a space formed between the peripheral portion 44 and the outer surface of the device body 40. The central portion 43 of the mouthpiece 42 defines a through-hole 46 adapted to at least partially receive the tobacco article 12. Specifically, the through-hole 46 may be adapted to receive at least a portion of the non-tobacco portion 16 of the tobacco article 12, as shown in FIG. 3 . Advantageously, the through-hole 46 may be adapted to securely fit the non-tobacco portion 16 of the tobacco article 12 to prevent or minimize flow leakage between a wall defining the through-hole 46 and the outer surface of the tobacco article 12. In some embodiments, the tobacco article 12 can be retained within the through-hole 46 by, for example, friction. In this case, for example, the mouthpiece portion 16 of the tobacco article 12 can be inserted into the through-hole 46 first, with both elements then secured to the fixed end of the device body 40. As also shown in FIG. 3 , an interior volume 47 is formed between the inner surface 48 of the mouthpiece 42 and the fixed end of the device body 40. This interior volume 47 is traversed by the tobacco article 12 as it is inserted into the device body 40. For example, the tobacco article 12 can divide the interior volume 47 into two symmetrical portions.
[0063] The device body 40 defines an interior space of the device 11 that houses various elements designed to perform different functions of the device 11. This interior space may house, for example, a battery for powering the device 11, a controller for controlling the operation of the device 11, a planar heating chamber 50 (hereinafter "heating chamber 50") for heating the tobacco portion 15 of the tobacco article 12, etc. Of these elements, only the planar heating chamber 50 will be described in further detail with reference to FIG. 3.
[0064] 3 , the heating chamber 50 is configured to receive the tobacco article 12. The heating chamber 50 has a flat plate shape adapted to receive at least the tobacco portion 15 of the tobacco article 12. As the tobacco article 12, the heating chamber 50 may also form a rectangular parallelepiped shape extending along the device axis X′, including a pair of parallel narrow walls (not visible) extending along the device axis X, a pair of parallel wide walls 54A, 54B also extending along the device axis X′, and a bottom wall 58 adjacent each of the walls and extending perpendicular to the device axis X. The bottom wall 58 therefore forms a closed end of the chamber 50. Opposite the bottom wall 58, the heating chamber 50 defines an opening configured to receive the tobacco article 12, such that the corresponding wide walls 14A, 14B of the tobacco article 12 face the corresponding wide walls 54A, 54B of the heating chamber 50, the corresponding narrow walls of the tobacco article 12 face the corresponding narrow walls 53A, 53B of the heating chamber 50, and the abutting end 18 of the tobacco article 12 faces the bottom wall 58.
[0065] 3, the abutting end 18 of the tobacco article 12 faces the bottom wall 58 without contacting the bottom wall 58. Alternatively, the abutting end 18 of the tobacco article 12 abuts the bottom wall 58. The opposing wide walls 14A, 14B, 54A, 54B and the opposing narrow walls 53A, 53B can contact each other or be spaced apart from each other.
[0066] 3, the heating chamber 50 includes a first heating plate 70A and a second heating plate 70B that at least partially form the walls of the heating chamber 50, more particularly the broad walls 54A, 54B of the heating chamber 50. Each heating plate 70A, 70B includes a respective continuous, advantageously smooth, heating surface 72A, 72B configured to contact the outer surface 30, 32 of the tobacco portion 15. Advantageously, each heating surface 72A, 72B is flat.
[0067] In a variation (not shown), the heating chamber 50 includes a long strip of flexible heater that includes two separate track patterns wrapped around the heating chamber such that the two patterns form the first heating surface 72A and the second heating surface 72B.
[0068] "Continuous" as used in reference to a heating surface means that the surface has no discontinuities other than its outer boundaries. In other words, a continuous heating surface extends continuously between its outer boundaries. Additionally, if a continuous heating surface is smooth, the continuous heating surface has at least a first derivative at every point except the outer boundaries.
[0069] When the tobacco portion 15 is received in the heating chamber 50, it is sandwiched between two heating plates 70A, 70B. For example, as shown in Figure 3, the heating surface 72A of the first heating plate 70A is configured to contact the first outer surface 30 of the tobacco portion 15, while the heating surface 72B of the second heating plate 70B is configured to contact the second outer surface 32 of the tobacco portion 15.
[0070] Advantageously, the area of the heating surfaces 72A, 72B is designed to extend along only a partial area of the tobacco portion 15. In other words, the area of said heating surfaces 72A, 72B is smaller than the area of the corresponding outer surfaces 30, 32 of the tobacco portion. For example, the area of said heating surfaces 72A, 72B is comprised between 35% and 99%, preferably between 40% and 95%, preferably between 40% and 90%, more preferably between 45% and 85%, more preferably between 50% and 80%, advantageously between 50% and 75% of the area of the corresponding outer surfaces 30, 32 of the tobacco portion 15.
[0071] In other words, the tobacco portion 15 protrudes from at least one end of the first heating plate 70A and / or the second heating plate 70B, as shown in Figure 4. Advantageously, as shown in Figure 4, the length and width of the first heating plate 70A and / or the second heating plate 70B are smaller than the length L15 and width W15 of the tobacco portion 15, so that the tobacco portion 15 protrudes from both ends of the first heating plate 70A and / or the second heating plate 70B.
[0072] Advantageously, the area of the heating surfaces 72A, 72B of the first heating plate 70A and / or the second heating plate 70B is comprised between 15% and 60%, preferably between 20% and 50%, advantageously between 25% and 40% of the area of the outer surface of the flat tobacco article 12.
[0073] For example, as shown in FIGS. 3 and 4, each heating plate 70A, 70B forms a flat rectangular parallelepiped extending along the device longitudinal axis X' and having outer dimensions L70×W70×D70.
[0074] The heating plates 70A, 70B may have substantially the same dimensions. Alternatively, the heating plates 70A, 70B may have different dimensions.
[0075] Each heating plate 70A, 70B may present a homogeneous body 75 made from the same material, such as a metal (such as copper), a ceramic, etc. Preferably, at least one or each heating plate 70A, 70B is made from a ceramic substrate, for example made from Al2O3, zirconia, silicon nitride, or aluminum nitride. In a variant, the or each heating plate 70A, 70B is made from a resin substrate layer, for example polyimide.
[0076] The heating plates 70A, 70B may be made of the same material or different materials depending on the desired thermal properties.
[0077] The or each heating plate 70A, 70B comprises heating elements, e.g., resistive elements, forming, for example, resistive heating tracks 79 embedded in the body of the heating plate 70A, 70B and connected to a controller, as known per se. In the further description, it will be understood that supplying power to the heating plate will supply power to the resistive elements associated with the respective heating plate 70A, 70B.
[0078] According to the present invention, the first heating surface 72A and the second heating surface 72B are arranged opposite each other along a vertical axis Z perpendicular to each of the surfaces 72A, 72B, with an offset between the first heating surface 72A and the second heating surface 72B along an offset axis perpendicular to the vertical axis Z. In other words, the projection of the first heating surface 72A onto the second heating surface 72B along the vertical axis Z does not coincide with said second heating surface 72B.
[0079] In particular, the first heating plate 70A and the second heating plate 70B are arranged opposite each other along the vertical axis Z, with an offset between the first heating plate 70A and the second heating plate 70B along the offset axis.
[0080] The first and second heating surfaces 72A, 72B are arranged to form at least one first zone 80 in a mid-plane disposed between the heating surfaces 72A, 72B, corresponding to overlapping zones of orthogonal projections of the heating surfaces 72A, 72B in the mid-plane, and at least one second zone 82 corresponding to non-overlapping zones of the orthogonal projections. The first and second heating surfaces 72A, 72B are asymmetrically arranged on either side of the mid-plane.
[0081] Thus, the tobacco portion 15 extending within the or each first zone 80 is heated from both sides, allowing for greater heat penetration into the tobacco article 12, thereby enabling faster vapor generation with less energy and enabling a quicker puff by the user. The tobacco portion 15 extending within the or each second zone 82 is heated from only one side. Thus, vapor is generated after a longer period of time compared to the first zone 80.
[0082] 3 to 5, the first heating plate 70A and the second heating plate 70B are arranged offset from each other along the device longitudinal axis X'. In other words, the offset axis is parallel to the device longitudinal axis X'.
[0083] Orthogonal projection P of the first heating plate 70A in the central plane 70A and the orthogonal projection P of the first heating plate 70B 70B is the orthogonal projection P in the central plane 70A , P 70B and one first zone 80 corresponding to the overlapping zones of the orthogonal projection P 70A , P 70B and two second zones 82 corresponding to the non-overlapping zones of the first and second regions.
[0084] In the first embodiment, the first zone 80 is contained between two second zones 82 and extends between said second zones 82 along an offset axis corresponding to the device longitudinal axis X'. The tobacco portion 15 is heated on both sides only in a central region of said tobacco portion 15, while the region closer to the abutting end 18 of the tobacco article 12 or non-tobacco portion 16 is heated only on one side.
[0085] Advantageously, as can be seen in FIG. 5, the first heating plate 70A and the second heating plate 70B are positioned in a plane parallel to the orthogonal projection P of the tobacco portion 15. 15 and the projection P of the heating plates 70A and 70B. 70A , P 70B4, the heating plates 70A, 70B are arranged so as to further form at least one third zone 84 in the mid-plane corresponding to the non-overlapping zone with the first heating plate 70A or the second heating plate 70B. In other words, as can be seen in Figure 4, the heating plates 70A, 70B are arranged so that the tobacco portion 15 includes an un-pinched portion 86, the corresponding outer surface 30, 32 of which does not contact either the first heating plate 70A or the second heating plate 70B.
[0086] Thus, the tobacco portion 15 extending into said third zone 84 is heated only by conduction within the tobacco portion and generates vapor after a longer period of time compared to the second zone 82 .
[0087] Advantageously, as seen in Figures 3-5, a third zone 84 is formed at the outer edge of said orthogonal projection P15 of the tobacco portion 15, preferably at least adjacent the abutment end 18 of the tobacco portion 15, to further reduce steam formation near the bottom wall 58 of the chamber 50. For example, as seen in Figure 5, the third zone 84 may at least partially surround the first zone 80 and the second zone 82. Thus, the tobacco portion 15 is not heated by contact at its outer edge.
[0088] A controller (not shown) is configured to control the operation of the or each heating surface 72A, 72B, particularly the supply of power to the or each heating surface 72A, 72B, and in particular to each heating plate 70A, 70B, so that the or each heating surface 72A, 72B achieves a desired target temperature.
[0089] The target temperature is, for example, comprised between 240°C and 320°C and is, for example, equal to 280°C.
[0090] The first heating surface 72A and the second heating surface 72B may be operated at different target temperatures. Specifically, the controller may be configured to power the first heating plate 70A according to a first target temperature and power the second heating plate 70B according to a second target temperature. Each target temperature may be selected based on the characteristics of the heating plates, in particular the thermal capacity and / or location of each heating plate 70A, 70B. Thus, heating of the tobacco portion may be optimized for the different thermal capacities and / or locations of the heating plates 70A, 70B.
[0091] In some embodiments, at least one second zone 82 is designed to be adjacent to the orthogonal projection of the non-tobacco portion 16 in the mid-plane, and the heating plate forming said second zone 82 (here the first heating plate 70A) is operated at a higher target temperature than the other heating plate 70B, with the non-tobacco portion 16 acting as a cooling element.
[0092] [Description of the second embodiment of the present invention] FIG. 6 shows an aerosol generation assembly 10 according to a second embodiment of the present invention.
[0093] The aerosol generation assembly 10 according to the second embodiment is similar to the aerosol generation assembly 10 according to the first embodiment described above, except for the features described below.
[0094] In the second embodiment, the first heating plate 70A and the second heating plate 70B are arranged offset from each other along the device transverse axis Y', in other words, the offset axis is parallel to the device transverse axis Y'.
[0095] In the second embodiment, the first zone 80 is contained between two second zones 82 and extends between said two second zones 82 along an offset axis corresponding to the device transverse axis Y'. The tobacco portion 15 is heated on both sides only in a central region of said tobacco portion 15, while the region closer to the narrow walls 13A, 13B of the article 12 is heated only on one side.
[0096] Advantageously, as shown in FIG. 6, the heating plates 70A, 70B are arranged to further form at least one third zone 84 in the mid-plane at the abutting end 18 of the tobacco portion 15 to further reduce steam formation adjacent the bottom wall 58 of the chamber 50.
[0097] The heating plates 70A, 70B here have substantially the same dimensions. Alternatively, the heating plates 70A, 70B may have different dimensions.
[0098] [Description of the third embodiment of the present invention] FIG. 7 shows an aerosol generation assembly 10 according to a third embodiment of the present invention.
[0099] The aerosol generation assembly 10 according to the third embodiment is similar to the aerosol generation assembly 10 according to the first embodiment described above, except for the features described below.
[0100] 7, the first and second heating plates 70A, 70B are offset along both the device longitudinal axis X' and the device transverse axis Y'. In other words, the offset axis has a longitudinal component parallel to the device longitudinal axis X' and a transverse component parallel to the device transverse axis Y'.
[0101] In a third embodiment, a first zone 80 is contained between two second zones 82 and extends between said second zones 82 along an offset axis. The tobacco portion 15 is heated on both sides only in a central region of said tobacco portion 15, while its outer edge is heated only on one side. It is particularly advantageous to reduce steam formation near the bottom wall 58 of the chamber 50.
[0102] Advantageously, as can be seen in Figure 7, the first heating plate 70A and the second heating plate 70B are arranged so as to further form at least one third zone 84 in the mid-plane. Preferably, the third zone 84 is located within said orthogonal projection P of the tobacco portion 15. 15 It is formed on the outer edge of the
[0103] The third zone 84 is, for example, the orthogonal projection P 15 Form the corner of the
[0104] The heating plates 70A, 70B here have substantially the same dimensions. In a variant shown in Figure 8, the heating plates 70A, 70B may have different dimensions.
[0105] It will be apparent to those skilled in the art that other embodiments can be implemented in various ways by combining the previous embodiments. Configurations of the heating plates 70A, 70B with an offset or different dimensions (not shown) can be selected depending on the desired heating characteristics, among other things.
Claims
1. An aerosol generating device (11) configured to operate with a flat tobacco article (12) and including a flat heating chamber (50) extending along a device longitudinal axis (X'), The flat tobacco article (12) extends along an article longitudinal axis (X) and includes a tobacco portion (15) and a non-tobacco portion (16) arranged successively along the article longitudinal axis (X); the tobacco portion (15) defines a first outer surface (30) and a second outer surface (32) opposite the first outer surface (30); the heating chamber (50) is configured to receive at least the tobacco portion (15) of the flat tobacco article (12), and includes a first heating surface (72A) and a second heating surface (72B) configured to contact the first outer surface (30) and the second outer surface (32) of the tobacco portion (15), respectively; the first heating surface (72A) and the second heating surface (72B) are arranged opposite to each other along a vertical axis (Z) perpendicular to each of the heating surfaces (72A, 72B); The first heating surface (72A) and the second heating surface (72B) are offset from each other according to an offset axis perpendicular to the vertical axis (Z). An aerosol generating device (11).
2. the area of each heating surface (72A, 72B) is smaller than the area of the corresponding outer surface (30, 32) of the tobacco portion (15); 2. An aerosol generating device (11) according to claim 1.
3. The first heating surface (72A) and the second heating surface (72B) are at least one first zone (80) corresponding to an overlapping zone of an orthogonal projection of said heating surfaces (72A, 72B) in a mid-plane; at least one second zone (82) corresponding to the non-overlapping zones of said orthogonal projections; in the central plane disposed between the heating surfaces (72A, 72B).
3. An aerosol generating device (11) according to claim 1 or 2.
4. At least one first zone (80) is contained between two second zones (82); 4. An aerosol generating device (11) according to claim 3.
5. the first zone (80) extends between two of the second zones (82) along the device longitudinal axis (X') and / or along a device transverse axis (Y') perpendicular to the device longitudinal axis (X'); 5. An aerosol generating device (11) according to claim 4.
6. the first heating surface (72A) and the second heating surface (72B) are arranged to further form at least one third zone (84) in the central plane corresponding to a non-overlapping zone between the orthogonal projection of the tobacco portion (15) and the projection of the heating surfaces (72A, 72B); An aerosol generating device (11) according to any one of claims 3 to 5.
7. the third zone (84) is formed at the outer edge of the orthogonal projection of the tobacco portion (15); 7. An aerosol generating device (11) according to claim 6.
8. the third zone (84) forms a corner of the orthogonal projection of the tobacco portion (15); 8. An aerosol generating device (11) according to claim 7.
9. the third zone (84) at least partially surrounds the first zone (80) and the second zone (82); An aerosol generating device (11) according to any one of claims 6 to 8.
10. the first heating surface (72A) and the second heating surface (72B) are operated at different target temperatures; An aerosol generating device (11) according to any one of claims 1 to 9.
11. at least one second zone (82) is designed to be adjacent to an orthogonal projection of said non-tobacco portion (16) in said mid-plane; the heating surfaces (72A, 72B) forming the second zone (82) are operated at a higher target temperature than the other heating surfaces (72A, 72B); An aerosol generating device (11) according to any one of claims 3 to 9 taken in combination with claim 10.
12. the heating chamber (50) includes a first heating plate (70A) and a second heating plate (70B) partially forming opposite walls of the heating chamber (50), the first heating plate (70A) and the second heating plate (70B) including the first heating surface (72A) and the second heating surface (72B), respectively; Each heating plate (70A, 70B) comprises a planar substrate and a resistive heating track (79) embedded in or mounted on said planar substrate; An aerosol generating device (11) according to any one of claims 1 to 11.
13. the planar substrate of each heating plate (70A, 70B) comprises a hard material, preferably selected between ceramic and metal; 13. An aerosol generating device (11) according to claim 12.
14. The planar substrate of each heating plate (70A, 70B) comprises a flexible heat-resistant resin, preferably selected from polyimide and fluororesin; 13. An aerosol generating device (11) according to claim 12.
15. the heating chamber (50) comprises a long strip of flexible heater including two separate resistive track patterns wrapped around the heating chamber (50) such that the two separate resistive track patterns form the first heating surface (72A) and the second heating surface (72B), respectively; An aerosol generating device (11) according to any one of claims 1 to 11.
Citation Information
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Aerosol-generating device with planar heater
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