Process for converting olefins to jet fuel using olefin recycle

A two-stage oligomerization process using zeolite and amorphous silica-alumina catalysts efficiently converts olefins into jet fuel range hydrocarbons, overcoming exothermic challenges and achieving high energy density for jet engines.

JP2026502565APending Publication Date: 2026-01-23UOP LLC
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Patent Information

Application Number
JP2025540919
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-01-20
Filing Date
2024-01-22
Publication Date
2026-01-23

AI Technical Summary

Technical Problem

Existing processes for converting renewable olefins into distillate fuels, such as jet fuel, face challenges in efficiently managing the exothermic nature of olefin oligomerization and achieving high energy density suitable for jet engines, which cannot be easily replaced by electric motor systems.

Method used

A two-stage oligomerization process using specific catalysts, including zeolite and amorphous silica-alumina, to convert ethylene and propylene into higher olefins, followed by hydrogenation to produce jet fuel range hydrocarbons, with heat management through staged olefin streams and dilution.

Benefits of technology

The process effectively converts olefins into jet fuel range hydrocarbons with high efficiency and energy density, addressing the exothermic challenges and meeting the demands of jet engines.

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Abstract

A process for oligomerizing olefins into distillate fuels, wherein a recycle olefin stream is oligomerized with an input olefin stream in a first-stage oligomerization reactor, the first-stage oligomerization product is oligomerized in a second-stage oligomerization reactor to provide a second-stage oligomerization stream, and a recycle olefin stream is removed from the second-stage oligomerization stream.
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