Stackable replication module

Abstract

This disclosure relates to a stackable propagation module comprising a vertically positioned propagation board having a vertical surface for supporting plants. The propagation board comprises a porous propagation medium, a water supply trough positioned along the upper edge of the propagation board and having a water supply hole, a water collection trough positioned along the lower edge of the propagation board and having a valve, and a drain having a liquid passage from the water supply trough to the water collection trough, the liquid passage bypassing the porous propagation medium. The inlet of the drain is located in the water supply trough.

Description

Technical Field

[0001] Field of the Invention The present invention relates to vertical farming, and more particularly, to a vertical farming system and related components based on an infrastructure and control system of an automated storage and retrieval system.

Background Art

[0002] Background and Prior Art Automated Storage and Retrieval System Automated storage and retrieval systems, also known as "cube storage systems" or "grid storage systems", are known. One such prior art system by the present applicant is described below.

[0003] FIG. 1 discloses a prior art automated storage and retrieval system 1 together with a framework structure 100, and FIGS. 2, 3, and 4 disclose three different prior art container handling vehicles 201, 301, 401 suitable for operating on such a system 1.

[0004] The framework structure 100 includes upright members 102 and a storage volume including storage columns 105 arranged in rows between the upright members 102. In these storage columns 105, storage containers 106, also known as bins, are stacked on top of each other to form a stack 107. The members 102 can typically be formed from metal, such as extruded aluminum profiles.

[0005] The framework structure 100 of the automated storage and retrieval system 1 includes a rail system 108 positioned over the top of the framework structure 100, on which a number of container handling vehicles 201, 301, and 401 can operate to raise storage containers 106 from storage columns 105, lower storage containers 106 into storage columns, and transport storage containers 106 above storage columns 105. The rail system 108 includes a first set 110 of parallel rails positioned over the top of the frame structure 100 to guide the movement of container handling vehicles 201, 301, and 401 in a first direction X, and a second set 111 of parallel rails positioned perpendicular to the first set 110 to guide the movement of container handling vehicles 201, 301, and 401 in a second direction Y perpendicular to the first direction X. Containers 106 stored in column 105 are accessed by container handling vehicles 201, 301, and 401 through access openings 112 in rail system 108. Container handling vehicles 201, 301, and 401 can move laterally above storage column 105, i.e., in a plane parallel to the horizontal XY plane.

[0006] Upright members 102 of the framework structure 100 are used to guide the storage containers while raising them from column 105 and lowering them into the column. The stack 107 of containers 106 is typically freestanding.

[0007] Each of the conventional container handling vehicles 201, 301, and 401 comprises a vehicle body 201a, 301a, and 401a, and first and second sets of wheels 201b, 201c, 301b, 301c, 401b, and 401c, respectively, which enable lateral movement of the container handling vehicles 201, 301, and 401 in the X and Y directions, respectively. Figures 2, 3, and 4 show all two wheels of each set. The first set of wheels 201b, 301b, and 401b is arranged to engage with two adjacent rails of the first set of rails 110, and the second set of wheels 201c, 301c, and 401c is arranged to engage with two adjacent rails of the second set of rails 111. At least one of the sets of wheels 201b, 201c, 301b, 301c, 401b, and 401c can be raised or lowered so that the wheels 201b, 301b, and 401b of the first set and / or the wheels 201c, 301c, and 401c of the second set can engage with the rails 110 and 111 of their respective sets at any given time.

[0008] Each of the conventional container handling vehicles 201, 301, and 401 also includes a lifting device for transporting the storage container 106 vertically, for example, raising the storage container 106 from the storage column 105 and lowering the storage container 106 into the storage column 105. This lifting device includes one or more gripping / engaging devices adapted to engage with the storage container 106. These gripping / engaging devices can be lowered from the vehicles 201, 301, and 401 so that the position of the gripping / engaging devices relative to the vehicles 201, 301, and 401 can be adjusted in a third direction Z perpendicular to a first direction X and a second direction Y. Some of the gripping devices of the container handling vehicles 301 and 401 are shown in Figures 3 and 4, indicated by reference numerals 304 and 404. The gripping devices of container handling device 201 are not shown in Figure 2 because they are located within the vehicle body 201a.

[0009] Conventionally, and for the purposes of this application, Z=1 identifies the uppermost layer available for storage containers below rails 110, 111, i.e., the layer directly below rail system 108; Z=2 identifies the second layer below rail system 108; Z=3 identifies the third layer, and so on. In the typical prior art disclosed in Figure 1, Z=8 identifies the bottom layer of the storage container. Similarly, X=1...n and Y=1...n identify the position of each storage column 105 in the horizontal plane. Thus, as an example, using the Cartesian coordinate system X, Y, Z shown in Figure 1, it can be said that the storage container identified as 106' in Figure 1 occupies storage positions X=17, Y=1, Z=6. Container handling vehicles 201, 301, 401 can be said to travel within layer Z=0, and each storage column 105 can be identified by its X and Y coordinates. Therefore, the storage container shown in Figure 1, which extends above the rail system 108, is also said to be located within layer Z=0.

[0010] The storage volume of the framework structure 100 may be referred to as grid 104, and the possible storage locations within this grid are referred to as storage cells. Each storage column may be identified by its position in the X and Y directions, and each storage cell may be identified by its container number in the X, Y, and Z directions.

[0011] Each of the conventional container handling vehicles 201, 301, and 401 is equipped with a storage compartment or storage space for receiving and storing storage containers 106 when transporting the storage containers 106 across the rail system 108. This storage space may comprise a cavity located inside the vehicle body 201a, 401a, as shown in Figures 2 and 4 and described, for example, in International Patent Application Publication 2015 / 193278 and International Patent Application Publication 2019 / 206487, the contents of which are incorporated herein by reference.

[0012] Figure 3 shows an alternative configuration of a container handling vehicle 301 having a cantilever structure. Such a vehicle is described in detail, for example, Norwegian Patent No. 317366, which is also incorporated herein by reference.

[0013] The cavity container handling vehicle 201 shown in Figure 2 may have a footprint covering an area having dimensions in the X and Y directions that are substantially equal to the lateral range of the storage column 105, as described, for example, in International Patent Application Publication No. 2015 / 193278, the contents of which are incorporated herein by reference. As used herein, the term “lateral” may mean “horizontal.”

[0014] Alternatively, the cavity container handling vehicle 401 may have a footprint larger than the lateral area defined by the storage column 105 as shown in Figures 1 and 4, as disclosed, for example, in International Patent Application Publication No. 2014 / 090684 or International Patent Application Publication No. 2019 / 206487.

[0015] The rail system 108 typically comprises rails having grooves on which the wheels of a vehicle run. Alternatively, the rails may have upward-projecting elements, and the wheels of the vehicle may have flanges to prevent derailment. These grooves and upward-projecting elements are collectively known as tracks. Each rail may have one track, or each rail 110, 111 may have two parallel tracks. In other rail systems 108, each rail in one direction (e.g., the X direction) may have one track, and each rail in the other vertical direction (e.g., the Y direction) may have two tracks. Also, each rail 110, 111 may have two track members fastened together, with each track member providing one of a pair of tracks provided by each rail.

[0016] International Publication No. 2018 / 146304, whose contents are incorporated herein by reference, illustrates a typical configuration of a rail system 108 comprising rails and parallel tracks in both the X and Y directions.

[0017] In the framework structure 100, the majority of the columns are storage columns 105, i.e., columns 105 in which storage containers 106 are stored in stacks 107. In addition to the storage columns 105, there are dedicated columns within the framework structure. In Figure 1, columns 119 and 120 are dedicated columns used by container handling vehicles 201, 301, and 401 to drop off and / or pick up storage containers 106, thereby allowing the storage containers 106 to be transported to access stations (not shown) that can be accessed from outside the framework structure 100, or to be transported from or into the framework structure 100. In the art, such locations are usually referred to as “ports,” and the columns in which these ports are located may be referred to as “port columns” 119, 120. Transport to the access stations may be in any direction: horizontal, inclined, and / or vertical. For example, a storage container 106 is placed in a random or dedicated column 105 within the framework structure 100, and is then picked up by one of the container handling vehicles and transported to port columns 119, 120 for further transport to an access station. Transport from the port to the access station may require movement along various different directions by means such as delivery vehicles, trolleys, or other transport lines. It should be noted that the term “inclined” refers to the transport of a storage container 106 with a common transport orientation somewhere between horizontal and vertical.

[0018] In Figure 1, the first port column 119 may be a dedicated drop-off port column from which container handling vehicles 201, 301, and 401 can drop off storage containers 106 to be transported to an access station or transfer station, for example, and the second port column 120 may be a dedicated pickup port column from which container handling vehicles 201, 301, and 401 can pick up the transported storage containers 106 from the access station or transfer station.

[0019] The access station may typically be a picking station or stocking station where product items are removed from or positioned within the storage container 106. At the picking or stocking station, the storage container 106 is not typically retrieved from the automated storage and retrieval system 1, but is returned to the framework structure 100 once accessed. The port may also be used to transfer the storage container to another storage facility (e.g., another framework structure or another automated storage and retrieval system), to a transport vehicle (e.g., a train or truck), or to a production facility.

[0020] A conveyor system equipped with conveyors is typically used to transport storage containers between port columns 119 and 120 and access stations.

[0021] If the port columns 119, 120 and the access stations are located at different levels, the conveyor system may include a lifting device with a vertical component for vertically transporting the storage containers 106 between the port columns 119, 120 and the access stations.

[0022] The conveyor system may be configured to transport the storage container 106 between different framework structures, for example, as described in International Publication No. 2014 / 075937, the contents of which are incorporated herein by reference.

[0023] When accessing a storage container 106 stored in one of the columns 105 disclosed in Figure 1, one of the container handling vehicles 201, 301, or 401 is instructed to retrieve the target storage container 106 from its location and transport it to the drop-off port column 119. This operation involves moving the container handling vehicles 201, 301, or 401 to a location above the storage column 105 where the target storage container 106 is positioned, retrieving the storage container 106 from the storage column 105 using the lifting device (not shown) of the container handling vehicles 201, 301, or 401, and transporting the storage container 106 to the drop-off port column 119. If the target storage container 106 is located deep within the stack 107, i.e., if one or more other storage containers 106 are positioned above the target storage container 106, this operation also involves temporarily moving the storage containers positioned above before lifting the target storage container 106 from the storage column 105. This step, sometimes referred to in the art as "digging," may be performed in the same container handling vehicle that will later be used to transport the target storage container to the drop-off port column 119, or in one or more other cooperating container handling vehicles. Alternatively, or in addition, the automated storage and retrieval system 1 may have container handling vehicles 201, 301, 401 dedicated to the task of temporarily retrieving storage containers 106 from storage column 105. Once the target storage container 106 has been removed from storage column 105, the temporarily removed storage container 106 may be returned to its original position in storage column 105. However, the removed storage container 106 may, alternatively, be relocated to another storage column 105.

[0024] If a storage container 106 is to be stored in one of the columns 105, one of the container handling vehicles 201, 301, or 401 is instructed to pick up the storage container 106 from the pickup port column 120 and transport it to a location above the storage column 105 where the storage container is stored. After the storage container 106 has been removed from its target position in the stack 107, or positioned above the target position, the container handling vehicles 201, 301, or 401 position the storage container 106 in the desired position. The removed storage container 106 is then lowered back into the storage column 105 or repositioned in another storage column 105.

[0025] To monitor and control the automated storage and retrieval system 1, for example, the location of each storage container 106 within the framework structure 100, the contents of each storage container 106, and the movement of the container handling vehicles 201, 301, 401, so that the container handling vehicles 201, 301, 401 can deliver the desired storage containers 106 to the desired location at the desired time without colliding with each other, the automated storage and retrieval system 1 comprises a control system 500, which is typically computerized and typically includes a database for tracking the storage containers 106.

[0026] vertical farming The term "vertical farming" refers to a system for growing plants, typically indoors or within a facility, where the growing plants are arranged in compact, space-saving, vertically stacked layers. Vertical farming systems are often partially automated, with various tasks and controls performed by automated machinery or control systems. The purpose of vertical arrangement of growing plants is to utilize three-dimensional space to produce higher crop yields for a given two-dimensional unit area.

[0027] Some vertical farming systems grow plants in soil, while others are based on hydroponics, a technique that grows plants without soil.

[0028] Furthermore, plants are grown within storage containers stored in a stack, and a vertically farmed system is arranged in a framework structure similar to the framework structure of an automated storage and retrieval system where an automated container handling vehicle for various purposes lifts and transports a container holding the plants. Such systems are exemplified by the following patents and patent application publications, namely, US Patent Application Publication No. 2018 / 0035625; US Patent Application Publication No. 2019 / 0246571; US Patent No. 10,549,914; US Patent No. 11,524,844; US Patent No. 10,196,209; US Patent Application Publication No. 2018 / 0170650; International Publication No. 2022 / 033886.

[0029] What is common to the aforementioned prior art systems is that the container in which the plants grow comprises a horizontal growth tray and the plants grow vertically from the horizontal tray. In a first case, using a container in the form of a rigid box structure causes problems regarding the manufacture of such containers and their transportation to a vertical farm facility. Rigid box-shaped containers occupy a relatively large volume, making the transportation and storage of such containers difficult and costly. Furthermore, arranging such box-shaped containers with vertically growing plants in a stack is not an optimal solution because it is difficult and cumbersome to provide lighting, water, and air flow to such a vertical stack of vertically growing plants.

[0030] Therefore, there is a need for a vertical farming system that improves the receptacle in which the plants are grown, improves the configuration for supplying water to the plants, avoids the problem of water dripping onto the tracks of the rail system on which the automated vehicles of the system operate, and improves the provision of lighting, nutrients, and air flow to the growing plants.

Prior Art Documents

Patent Documents

[0031]

Patent Document 1

[0032] Summary of the Invention The present invention is characterized by the independent claims, while the dependent claims describe other features of the present invention.

[0033] In one embodiment, the present invention relates to stackable modules, and more particularly to stackable propagation modules for supporting plants growing in a vertical farming system. Versions of the stackable modules may be used to support other functions such as watering and drainage to assist the vertical farming system. Also provided herein are stackable water tank modules for supplying water to the propagation module and stackable spacer modules for draining below the propagation module.

[0034] The present invention can be considered to provide a modular vertical farming system in which stackable modules are deployed in a stacked manner within a column of a framework structure. The stackable modules are used as building blocks for constructing a vertical farming column within a framework structure, for example having a water supply source at the top, with multiple propagation modules stacked vertically and having a spacer module at the bottom to provide drainage and preferably capture water for reuse. The column is similar to the storage column of the automated storage and retrieval system described above, as illustrated, for example, in Figure 1. Preferred features mentioned in relation to the automated storage and retrieval system, for example, as described in relation to Figures 1 to 4, also apply equally to the stackable modules, framework structure, and module handling vehicle.

[0035] The stackable modules may include support members for supporting functional components, such as vertically positioned growth boards for growing plants, or vertically positioned plate members for supporting other functional components such as light sources, heat sources, or air transport sources. The support members may take the form of lateral support members. The support members may have vertical grooves into which, for example, growth media or vertical plates having one or more functional components can be inserted.

[0036] Stackable modules may also have applications outside of vertical farming systems. Having functional components that can be integrated into vertical plates or held via other devices, stackable modules can be used in automated storage and retrieval systems for purposes other than vertical farming. More broadly, the use of stackable modules in automated storage and retrieval systems having grid-based framework structures to provide localized functionality within storage columns is within the scope of this disclosure. Therefore, while the present invention is primarily focused on stackable modules and is exemplified in relation to vertical farming systems and facilities, these references should be read as also including the use of stackable modules in other types of systems or facilities having similar framework structures where stackable modules supporting functional components can provide localized benefits within columns, such as, but not limited to, heating, lighting, air circulation, sensors, fire protection, acoustic protection, and insulation, whether in automated storage and retrieval systems or in systems employing similar technology for different purposes.

[0037] The support members for the stackable modules are part of a load-bearing frame that allows the stackable modules to be placed within a stack of other modules in a column of a vertical farming system framework structure, for example. This may be a column of a vertical farming facility, where the column corresponds to a storage column in an automated storage and retrieval system, as previously mentioned in relation to Figure 1. For example, the stack may be a height of 10 or more stackable modules, preferably 15 or more stackable modules.

[0038] The support members may be in the form of columns that form the sides of the frame of the stackable modules, for example, load-bearing columns. The support members may have an upper edge surface for supporting the upper module, a lower edge surface for resting on the lower module, and a body between these that transmits the load from the upper to the rest of the stack below.

[0039] The upper edge surface of such a support member may be provided with a recess, for example, in the form of a notch, which allows the gripping mechanism of the module handling vehicle to engage with the top of the stackable module in order to lift the stackable module from the stack of modules in the column, transport the stackable module around the vertical agricultural facility, and lower the stackable module into the column. The module handling vehicle may be similar to the container handling vehicle of the automated storage and retrieval system described above.

[0040] The support members may be considered as side support members and may, for example, be I-shaped when stackable modules are viewed from the side. The upper and lower ends of the I-shape can provide arms and legs of the support member, which include upper and lower edge surfaces, respectively, for engaging with the corresponding edge surfaces of the upper and lower modules and for transmitting loads from module to module.

[0041] Support members of the same shape can be used for a series of stackable modules, including but not limited to breeding modules, water tank modules, and spacer modules.

[0042] The support members of the stackable modules may be held apart by horizontal members. These horizontal members may be growth boards or some other form of vertical plate that provide functionality within the columns of a vertical farming facility. The horizontal members may be water tanks, or in the case of water tank modules, frames that support water tanks. The horizontal members may be drainage or water collection devices, for example, in the case of spacer modules.

[0043] Embodiments described herein may have “vertical plates” positioned vertically within a carrier frame, although the vertical plates do not need to be positioned truly vertically to perform most of the functions described herein. Stackable modules in which plates are positioned substantially vertically within the module frame can also be considered within the scope of the term “vertical plates.” Substantially vertical can be seen as up to 10° on either side of true vertical.

[0044] In the case of a propagation module, the vertical plate is sometimes called a “propagation board.” The propagation board may function as a substrate for supporting a porous propagation medium such as a fiberboard (e.g., similar to an insulating board) or other suitable hydroponic propagation medium, or it may be a board comprising a porous propagation medium such as an area or layer of fiberboard formed on the propagation board to guide fluids such as water and / or nutrients to the plant held by the propagation board. Seeds can be germinated in the propagation medium, and plants can grow horizontally from a vertically positioned propagation board.

[0045] The assembled stackable modules can have essentially the same footprint as the storage containers of a typical automated storage and retrieval system in which a vertical farm may be implemented, thereby allowing the assembled stackable modules to be stacked within the columns of the vertical farm system's framework structure in the same way that storage containers in a typical automated storage and retrieval system's framework structure can be arranged in a typical autostore-type automated storage and retrieval system, for example, as described above in relation to Figure 1.

[0046] As a side support member, the support member may have upper and lower load-transmitting edges so that stackable modules can be stacked on top of each other and can support the weight of a stack of modules that is 10 or more high, and in many cases 15 or more high.

[0047] The portions of the support member that provide the upper and / or lower load-transferring edges can extend the overall length or width of the grid opening in the grid rail system of a vertical farm or other facility framework structure, and as a result these portions of the support member are guided by the sides of the rail and portions of the upright members of the framework structure as stackable modules are moved up and down within the column. The portions of the support member may also be arms and legs of the support member, which extend horizontally from the body in the form of load-bearing columns. The support member may also be I-shaped.

[0048] The spaced-apart first and second support members of the load-bearing frame of the stackable module are configured to allow the stackable module to occupy a rectangular volume capable of internally supporting the functional components of the stackable module. In this way, the stackable module occupies the rectangular volume of a column in the framework structure of a vertical farming facility, similar to how storage containers occupy the rectangular volume of a framework structure of an automated storage and retrieval system as shown in Figure 1.

[0049] The upper load-transferring edge surface of each support member may be provided with a recess positioned to engage with a gripping mechanism of a module handling vehicle of the vertical farming system, so that stackable modules can be lifted, lowered, and transported by the system's module handling vehicle. The module handling vehicle may be the same as or similar to a container handling vehicle of a known automated storage and retrieval system, and the module handling vehicle can handle stackable modules in the same manner as storage containers.

[0050] The recess may take the form of a rectangular slot provided in the upper edge or lip of each side support member. The gripping mechanism may include a gripping portion that is displaced to reach through the rectangular slot and grip the edge of the slot. More preferably, the recess may be provided in the corner region of the upper edge of the support member so that a portion of the gripping mechanism extends through the recess and grips the other side of its edge.

[0051] Because stackable modules can be made into a modular structure, stackable modules can be easily manufactured and transported. In this way, stackable modules can be disassembled and transported as so-called "flat packaging" and then assembled in a vertical farming facility. Stackable modules can also be disassembled in the vertical farming facility and reassembled as needed, for example, to assist with storage when not in use.

[0052] The side support members may have more than one vertical groove provided on the inward-facing surface, thereby allowing the propagation boards in the case of propagation modules (or other plates) to be positioned at different locations relative to the support members, for example, to accommodate growing plants of different lengths.

[0053] Vertical grooves (or multiple grooves) may be partially or completely provided by vertical slots in the side support members, for example, slots molded into the surface of the inner wall of the side support member, or by multiple lugs protruding from the surface of the inner wall that act to define grooves to guide the edges of the proliferation board as it slides between the side support members. The grooves and engagements in the proliferation board can help assemble the proliferation module and / or give the structure additional rigidity.

[0054] In some embodiments of the stackable module, the support members may be held in a parallel configuration spaced apart by a plurality of rods or other forms of spacers. The support members may be arranged to extend horizontally across the upper and lower ends of the stackable module. The support members may include slots or other support-forming parts for supporting plates or other functional components, preferably in a vertical orientation, within the rectangular volume defined by the stackable module. Such a stackable module may be a modular structure that allows for on-site assembly and disassembly, for example, by allowing different plates providing different functions to be loaded into the frame of the stackable module, for example, by sliding a new plate into a slot to replace an old one. Such plates may include growing media that allow the stackable module to be reloaded or harvested, or other functional components such as heaters, light sources, fans, insulation, fire protection, etc., that allow the stackable module to provide alternative functions.

[0055] In stackable propagation modules, the propagation board may be supported between a pair of support members, preferably side support members in the form of I-shaped pillars. The propagation board may have tabs on each side edge face that receive into vertical slots on the inner surface of the support members. The side support members may be molded parts and may be available on either the left or right side of the stackable module to reduce manufacturing costs. Fasteners may be used to secure the propagation board in place between the support members.

[0056] With such stackable propagation modules, plants grow horizontally from vertically slotted propagation boards, and since the propagation modules do not need to have solid walls in a box-shaped storage container, light and airflow can be provided to the plants from the side of the stack of stackable modules in a column of vertical agricultural facilities, rather than requiring a light source placed on top of each individual container of the type with horizontal propagation trays. This has advantages in that it is powered in response to such services.

[0057] Stackable modules, particularly those in the form of modular stackable modules, will be described in detail in relation to vertical farming systems, but it should be understood that stackable modules, for example in the form of modular stackable modules, can be used in automated storage and retrieval systems for purposes other than vertical farming. Vertical plates inserted into grooves in the side support members may have functions different from those of the propagation board. Vertical plates may be equipped with, for example, LED lamps or other types of light sources, and plates may support sensors, or in fact any other type of equipment, such as fans, heaters, coolers, fire protection equipment, or any other type of function where a box-shaped storage container may not be needed or desirable. Vertical plates may be made of flame-retardant material to form a firewall inside the framework structure, or plates may include insulating material to form different temperature zones within the framework, reflective material to guide light, absorbent material to absorb moisture, etc.

[0058] In a second aspect, the present invention relates to an integrated non-drip watering system for watering plants grown in a vertical farming system. The watering system may comprise a growth board having a non-drip function as described above, and a portable watering unit in the form of a water tank module, if applicable.

[0059] According to this embodiment, receptacles holding vertically aligned breeding boards can be arranged in a stack. In one embodiment, the receptacles may be arranged in a stack within storage columns of a framework structure of an automated storage and retrieval system (e.g., the automated storage and retrieval system described above), so that all the breeding boards in the stack are vertically aligned with each other. In another embodiment, the receptacles may be arranged in a stack that is not within storage columns of an automated storage and retrieval system, for example, in a freestanding stack in an open floor plan arrangement.

[0060] A preferred water supply system for this embodiment is described below, and the illustrated receptacle is the aforementioned modular, stackable module. However, it should be understood that other types of receptacles can also be employed for vertically aligning and holding the growth boards. For example, a rigid box-shaped container from which most of the material has been removed from the four walls and floor (leaving four corner posts) can hold the growth boards.

[0061] As described above, the growth board supports or comprises a growth medium. In one embodiment, the growth medium is a porous material such as a fiberboard (e.g., an insulating material) or another suitable hydroponic medium. The porous growth medium has properties that allow the material to be rapidly saturated with water, so that the water passes through the growth medium, permeates from the bottom of the upper growth board to the top of the next lower growth board, travels down the entire length of the stack, and is finally discharged from the bottom of the lower growth board by dripping or other means.

[0062] In a preferred configuration, a longitudinal water supply trough, which may have a series of holes, is located at the upper edge of the growth board. This allows water introduced into the water supply trough to be distributed along the upper edge of the growth medium through the holes in the water supply trough. A longitudinal collection trough is located at the lower edge of the growth board. Water seeping from the bottom of the growth medium can then be collected in the collection trough. The collection trough may have one or more openings that allow the water collected in the collection trough to drip into the water supply trough of the growth board located below. In a preferred configuration, the collection trough may have a single opening in the form of a drain for the collection trough, which may be centrally located along the collection trough to provide a simple drainage solution. Other configurations, such as two or more spaced-apart openings, are also conceivable.

[0063] According to one embodiment, the water supply trough and collection trough are integrated parts of the breeding board, for example, parts of the frame member surrounding the periphery of the vertical substrate surface of the breeding board.

[0064] In another embodiment of the water supply system, one or more openings in the collection trough have a valve that, in the open position, allows water to flow downward and out of the collection trough, but in the closed position prevents water from flowing out of the collection trough. In this way, the valve can be operated to the open position when the breeding boards are placed in a stack, but can be switched back to the closed position when the breeding frame holding the breeding boards is lifted and transported by a module handling vehicle of the vertical farming system. This prevents water from dripping onto the tracks of the rail system when the breeding frame is transported above the rail system. The valve can be operated by the act of stacking breeding boards on top of another breeding board, or by a structure having a device for opening the valve.

[0065] The valves in the collection troughs can be actuated in several ways, including electrically or mechanically, as is common with valves known in the art.

[0066] In a preferred embodiment, the valve comprises sealing members such as balls (e.g., metal balls (e.g., steel balls such as stainless steel ball bearings)), ceramic balls (e.g., balls made of stone or glass), high-density plastic balls (e.g., having a density higher than water), flaps, or other suitable sealing structures that seat on or otherwise seal the opening at the bottom of the collection trough.

[0067] According to this embodiment, each of the water supply troughs of the breeding board can be equipped with an upwardly projecting pin that aligns with the upper opening of the collection trough when the frames are stacked in the storage column. In this way, when stackable modules are stacked, the pin of the lower breeding board pushes the ball (or other device) of the valve of the collection trough upward in the stack, allowing water to flow from the collection trough to the water supply trough of the lower breeding board. In addition, when the stackable modules are lifted by a module handling vehicle, the ball can fall into its corresponding position in the hole, thus preventing water from dripping from the collection trough while the frames are transported along the rail system of the framework structure.

[0068] At the bottom of the stack, a water collection / drainage means may be provided to collect water flowing out from the collection trough of the breeding board at the bottom of the stack. This can take the form of a drain pipe connected to a drain nozzle having a pin that activates a valve on the breeding board at the bottom of the stack.

[0069] Non-drip water systems may also include a portable water tank, which in a preferred embodiment may be mounted between the side support members of a modular frame. The portable water tank may be provided as a water tank module usable in the framework structure of an automated system such as a vertical farming facility. The water tank is filled with water at a filling station, which may be transported by a module handling vehicle (or other lifting device such as a gantry) and placed at the top position in a column of the framework structure of a vertical farming or other system on a stack of stackable modules.

[0070] According to one embodiment, such a water tank module may have a valve similar to the valve described above for the collection trough, and in a preferred embodiment, a ball or other sealing member actuated by a pin on the topmost growth board of the stack. The portable water tank provided by the water tank module avoids the need to retrofit or install water pipes and other water supply infrastructure into the framework structure of the vertical farming system and further allows for the provision of customized nutrient blends for each stack of the vertical farm. Customized nutrient blends tailored to the specific needs of the type of plants growing in a particular stack can be added to the water tank at the time of filling. The water tank module may be configured to release water (and any nutrients) at a predetermined rate to the growth module at the top of a given stack of the module.

[0071] In another embodiment, the present invention provides a complete vertical farming system, including the aforementioned modular, stackable modules / growth boards and non-drip watering devices, which are employed in the infrastructure of the automated storage and recovery system described in the background art section above, including a framework structure, automated handling vehicles, a control system, and other embodiments of the prior art storage and recovery system.

[0072] The vertical farming system according to this embodiment comprises stackable modules that hold propagation boards arranged in storage columns of a framework structure. When used as a vertical farming system, it may be convenient to refer to the modular, stackable modules with propagation boards as “propagation frames.” In one embodiment, the propagation frames may be arranged in adjacent columns of the vertical farming system such that stacks of propagation frames are arranged in adjacent columns of columns. It is also possible to arrange the propagation frames in alternating columns of columns, with empty columns of columns between the columns containing plants. Lighting means and / or active or passive ventilation means for the plants may be arranged between the columns containing plants, whether in the space between adjacent columns of columns containing plants or in the empty columns between alternating columns of columns containing plants. The choice of which arrangement to use may depend on factors such as the needs of the plant species. For example, some species may require greater airflow or more frequent tending or visual inspection, in which case it may be advantageous to use alternating columns of columns to grow the plants. In other situations, plant requirements may allow for a higher density arrangement of adjacent rows of columns containing growing plants. Employing empty rows between columns without plants may provide easier access for plant management and other visual monitoring, or allow for greater airflow, but at the cost of lower crop yield per unit area.

[0073] According to one embodiment, the spacer module is positioned at the bottom of the storage column on which the stackable modules are stacked. Thus, the spacer module in the row of plant-containing columns forms a passage beneath the stackable modules for arranging water conduits, ventilation pipes, electrical wiring, and other infrastructure. According to one embodiment, the spacer module is equipped with a drainage nozzle having a pin that activates a valve in the collection trough of the bottommost propagation board. The spacer module may be equipped with a pair of lateral support members held in a spaced-out relationship by some form of transverse member. Since the spacer module is not subject to the same concerns as the propagation module described above, the spacer module may use lateral support members similar to those proposed above for the propagation module to save on manufacturing costs, but may include additional components to help support and stabilize the load above the stack.

[0074] Drainage board The present invention also provides an alternative embodiment of a growth board comprising a drain in the form of a liquid passage from a water trough along the upper edge of the growth board to a collection trough at the lower edge of the growth board that bypasses the porous growth medium. The drain is positioned to transport the portion of water collected in the water trough of the first upper growth board in the stack directly to the water trough of the second immediately lower growth board without that portion of the water flowing through the porous growth medium. Thus, this portion of water is readily available for distribution along the upper edge of the second growth board than the portion of water that must first permeate the porous growth medium. When sufficient water has been collected in the water trough of the second growth board, and at that time, the drain can transport a portion of the water collected in that water trough directly to the water trough of the third next lower growth board, and so on down the stack. This configuration provides an alternative flow rate for water and, under certain conditions, can increase the wetting rate of the growth medium further down the stack.

[0075] In one embodiment, the drain comprises a drain opening positioned high above the bottom of the water trough. When a sufficient amount of water is collected in the water trough so that the water level rises above the height of the drain opening, some of the water flows into the drain opening, through a liquid passage to the collection trough of the breeding board, and then through a valve in the collection trough to the water trough of the next lower breeding board.

[0076] In one embodiment, the drain comprises one or more cylindrical drain tubes that pass along the vertical plane of the breeding board from a water trough downward to a collection trough. The upper end of the drain tube is positioned higher than the bottom of the water trough. In a preferred embodiment, the drain tube is aligned perpendicularly with a valve device in the collection trough, and the higher upper portion of the drain tube includes a pin that pushes up the valve device in the breeding board directly above it. In one aspect of this preferred embodiment, a deflector piece is positioned at the upper end of the drain tube and has a surface area larger than the diameter of the drain tube. In one aspect, the deflector piece is conical, and the base of the cone has a diameter larger than the diameter of the drain tube. The upper end of the cone functions as a pin that pushes up the valve device. The deflector piece prevents water from flowing directly from the valve device to the drain tube when the valve is pushed upward.

[0077] Embodiments of the growing board with drains are useful in some aspects of the present invention relating to stackable module embodiments of the present invention, vertical agricultural watering systems of the present invention, and vertical agricultural systems employing automated storage and retrieval system infrastructure, and may comprise some of these, all of which are described above.

[0078] Therefore, the present invention is A stackable propagation module comprising a vertically positioned propagation board having a vertical surface for supporting plants, wherein the propagation board is A porous growth medium supported by a vertical surface, A water supply trough positioned along the upper edge of a growth board, having water distribution holes for distributing water to the growth medium, A water collection trough positioned along the lower edge of a growth board to collect water discharged from a growth medium, having a valve configured to open when the valve is in the open position to allow water to flow out of the collection trough, and to prevent water from flowing out of the collection trough when the valve is in the closed position, A drain comprising a liquid passage from a water supply trough to a water collection trough, wherein the liquid passage bypasses a porous growth medium, the drain has an inlet in the water supply trough, and the inlet is located at a distance D1 higher than the lowest point in the water supply trough, Equipped with, The stackable propagation module comprises a load-bearing frame having first and second support members that are held in a spaced-out parallel configuration by the propagation board, The load-bearing frame is configured so that the rectangular volume in which the growth board is supported internally can be occupied by stackable growth modules. The load-bearing frame has upper and lower load-transmitting edges, It can be described as providing stackable, multiplying modules. [Brief explanation of the drawing]

[0079] Brief explanation of the drawing The following drawings are provided to facilitate understanding of the present invention. The drawings illustrate embodiments of the present invention, which are described herein for illustrative purposes only. [Figure 1] Figure 1 is a perspective view of a framework structure of a prior art automated storage and retrieval system that may be suitable for use in an embodiment of the proposed vertical farming system. [Figure 2] Figure 2 is a perspective view of a conventional container handling vehicle that may be suitable for transporting stackable modules, with internal cavities for transporting storage containers located inside. [Figure 3] Figure 3 is a perspective view of a conventional container handling vehicle having a cantilever for transporting storage containers downwards and which may be suitable for transporting stackable modules. [Figure 4] Figure 4 is a bottom-view perspective of a conventional container handling vehicle that may be suitable for transporting stackable modules, with internal cavities for transporting storage containers located inside. [Figure 5] Figure 5 is an exploded perspective view of one embodiment of a modular, stackable module, showing that the growth board is assembled between a pair of support members. [Figure 6] Figure 6 is a perspective view of the stackable module of Figure 5, with the proliferation board positioned between a pair of support members. [Figure 7] Figures 7 and 8 are perspective views of the stackable module of Figure 5, where Figure 7 shows the proliferation board in an alternative configuration, and Figure 8 shows the second proliferation board positioned further between the support members. [Figure 8] Figures 7 and 8 are perspective views of the stackable module of Figure 5, where Figure 7 shows the proliferation board in an alternative configuration, and Figure 8 shows the second proliferation board positioned further between the support members. [Figure 9] Figures 9 to 16 are perspective views of another embodiment of the stackable module. Figures 9, 10, 13, and 14 show a stackable module with side support members, and Figures 11, 12, 15, and 16 show a stackable module with upper and lower support members. [Figure 10] Figures 9 to 16 are perspective views of another embodiment of the stackable module. Figures 9, 10, 13, and 14 show a stackable module with side support members, and Figures 11, 12, 15, and 16 show a stackable module with upper and lower support members. [Figure 11]Figures 9 to 16 are perspective views of another embodiment of the stackable module. Figures 9, 10, 13, and 14 show a stackable module with side support members, and Figures 11, 12, 15, and 16 show a stackable module with upper and lower support members. [Figure 12] Figures 9 to 16 are perspective views of another embodiment of the stackable module. Figures 9, 10, 13, and 14 show a stackable module with side support members, and Figures 11, 12, 15, and 16 show a stackable module with upper and lower support members. [Figure 13] Figures 9 to 16 are perspective views of another embodiment of the stackable module. Figures 9, 10, 13, and 14 show a stackable module with side support members, and Figures 11, 12, 15, and 16 show a stackable module with upper and lower support members. [Figure 14] Figures 9 to 16 are perspective views of another embodiment of the stackable module. Figures 9, 10, 13, and 14 show a stackable module with side support members, and Figures 11, 12, 15, and 16 show a stackable module with upper and lower support members. [Figure 15] Figures 9 to 16 are perspective views of another embodiment of the stackable module. Figures 9, 10, 13, and 14 show a stackable module with side support members, and Figures 11, 12, 15, and 16 show a stackable module with upper and lower support members. [Figure 16] Figures 9 to 16 are perspective views of another embodiment of the stackable module. Figures 9, 10, 13, and 14 show a stackable module with side support members, and Figures 11, 12, 15, and 16 show a stackable module with upper and lower support members. [Figure 17]Figure 17 is an exploded view of one embodiment of a modular, stackable module arranged as a growth frame, in which growth media are provided on growth boards on opposing surfaces of rectangular plates. [Figure 18] Figure 18 is a perspective view of the assembled propagation frame from Figure 17, showing stackable propagation modules in which plants grow horizontally from vertically positioned propagation media. [Figure 19] Figure 19 is a perspective view of a preferred set of components of a non-drip water supply system according to one embodiment of the present invention. [Figure 20] Figure 20 is a perspective view of the components of a non-drip water system in a stack, which comprises a stack of propagation modules that provide a propagation frame for growing plants, a water tank module at the top of the stack that provides a portable water tank for supplying water to the plants in the stack, and a spacer module at the bottom of the stack that provides space below the propagation modules for water discharge and collection. [Figure 21] Figure 21 is a perspective section of the components of the non-drip water supply system shown in Figure 20, illustrating the collection trough, supply trough, and valves of the non-drip water supply system. Conduits for drainage and other services are also shown in spacer modules. Details of the valves and actuators for the valves are shown in a magnified view. [Figure 22] Figure 22 is a perspective view of a water tank module that provides a portable water supply tank for use in a system. [Figure 23] Figure 23 is a perspective view of a spacer module, illustrating actuators for valves of the growth modules when stacked on top of each other, and drain nozzles for collecting wastewater, both of which are provided on transverse members that hold the side support members in a spaced-out parallel configuration. [Figure 24] Figures 24-26 are perspective views of a vertical farming system that utilizes stackable modules (propagation modules, water tank modules, and spacer modules) in a framework structure of a vertical farming facility (mirroring the infrastructure of the automated storage and retrieval system shown in Figure 1). [Figure 25] Figures 24-26 are perspective views of a vertical farming system that utilizes stackable modules (propagation modules, water tank modules, and spacer modules) in a framework structure of a vertical farming facility (mirroring the infrastructure of the automated storage and retrieval system shown in Figure 1). [Figure 26] Figures 24-26 are perspective views of a vertical farming system that utilizes stackable modules (propagation modules, water tank modules, and spacer modules) in a framework structure of a vertical farming facility (mirroring the infrastructure of the automated storage and retrieval system shown in Figure 1). [Figure 27] Figure 27 is an exploded view of a stackable module comprising a first embodiment of a breeding board with a drain. [Figure 28] Figure 28 is a perspective cross-sectional view of the growth board with drain shown in Figure 27. [Figure 29] Figure 29 is a perspective cross-sectional view of a stack of growth boards with drains. [Figure 30] Figure 30 is a magnified view of a growing board with a drain, illustrating a conical deflector piece positioned above the drain opening. [Figure 31] Figure 31 is a perspective view of a second embodiment of a growth board with a drain. [Figure 32] Figure 32 is a side view of the stack of propagation boards shown in Figure 31. [Figure 33] Figure 33 is a perspective view of a cone-shaped deflector piece. [Figure 34] Figure 34 is a side view showing one possible configuration of the height of the drain tube above the bottom of the water trough of the breeding board. [Modes for carrying out the invention]

[0080] Detailed description of the invention In summary, this disclosure relates to a stackable propagation module having a vertically positioned propagation board having a vertical surface for supporting plants and plant propagation. The propagation board includes a porous propagation medium supported by the vertical surface, a water supply trough positioned along the upper edge of the propagation board, and a water collection trough positioned along the lower edge of the propagation board. The water supply trough includes water supply holes for distributing water into the propagation medium. For example, the water supply holes are distributed along the upper edge of the propagation board so that water can pass through and enter the porous propagation medium. Thus, the water supply trough is supported by the porous propagation medium, particularly when stackable propagation modules are provided in a stack, and provides a convenient means for supplying water and nutrients to plants throughout the porous propagation medium. The water collection trough ensures that water passing through the bottom of the porous propagation medium is captured and can be reused in the stackable propagation module below the stack of propagation modules.

[0081] A water collection trough may have a valve configured to open when the valve is in the open position, allowing water to flow out of the collection trough, and to prevent water from flowing out of the collection trough when the valve is in the closed position. Thus, the valve can prevent water leakage when stackable breeding modules are transported across the system. For example, water leakage during transport can be prevented by providing a valve with a liftable sealing member in combination with a breeding board having a projection that protrudes upward above the upper edge of the breeding board. Here, the projection is axially aligned with the sealing member, and when multiple breeding modules are arranged in a stack, the projection of the lower breeding module pushes up the sealing member of the valve of the upper breeding module. Thus, the valve is in the open position only when it is in the stack and not in the open position when it is being transported.

[0082] Stackable growth modules may include a drain with a liquid passage from a water supply trough to a water collection trough that bypasses the porous growth medium. This liquid passage provides a channel through which fluid can flow between the water supply trough and the water collection trough, in addition to through the porous growth medium. This prevents the liquid passage from oversaturating the porous medium. For example, the inlet of the liquid passage may be located at a distance D1 higher than the lowest point in the water supply trough, thereby acting as an overflow release and setting an upper limit on the amount of liquid that can be held in the water supply trough and the throughput of liquid through the porous growth medium.

[0083] The stackable propagation module may also include a load-bearing frame comprising two support members held in a spaced-apart parallel configuration by the propagation board. Because the support members are held in a spaced-apart parallel configuration, the frame does not obstruct access to the propagation board. Thus, any plants supported on the propagation board can be easily harvested without being obstructed by the support members. Furthermore, because the frame does not obstruct the propagation board, the frame also does not cast a large shadow on the plants supported by the propagation board, thereby enabling efficient plant growth, especially when compared to vertical farms where plants are supported on a horizontal plane. The load-bearing frame may be further configured to allow the stackable propagation module to occupy a rectangular volume. This allows the load-bearing frame to be stored in a storage column of a known automated storage and retrieval system without the need to redesign the storage system. To facilitate storage in a storage column of a larger storage system, the load-bearing frame may be provided with upper and lower load-transferring edges. Furthermore, the stackable modules described herein are cheaper and easier to manufacture than conventional storage containers in known storage systems, at least due to reduced material costs.

[0084] Embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. However, it should be understood that the drawings are not intended to limit the present invention to the subject matter shown in the drawings.

[0085] According to one or more aspects of the present invention, the present invention includes infrastructure for an automated storage and retrieval system, including a framework structure 100, a rail system 108, storage columns 105, automated container handling vehicles 201, 301, 401 and a control system 500, as described in the background art section and illustrated in Figures 1 to 4. The framework structure 100 of the automated storage and retrieval system 1 is constructed in a manner similar to the prior art framework structure 100 described above in relation to Figures 1 to 4. That is, the framework structure 100 comprises several upright members 102 and a first upper rail system 108 extending in the X and Y directions.

[0086] The framework structure 100 further comprises storage compartments in the form of storage columns 105 provided between members 102, and storage containers 106 are stackable in stacks 107 within the storage columns 105.

[0087] The framework structure 100 can be of any dimensions. In particular, it is understood that the framework structure can be considerably wider and / or longer and / or deeper than disclosed in Figure 1. For example, the framework structure 100 may have a horizontal spread of more than 700 × 700 columns and a storage depth of more than 12 containers.

[0088] The infrastructure of the automated storage and retrieval system is configured as a vertical farming system according to one aspect of the present invention. In the context of the present invention, the term “vertical farming” refers to a system for growing plants in receptacles that can be stacked within storage columns of framework 100 and lifted, lowered, and transported by container handling vehicles 201, 301, 401. Thus, the term “container handling vehicle” in the context of the vertical farming system of the present invention can be understood to mean an automated vehicle arranged to lift, lower, and transport on rail system 108 the receptacles that hold the plants of the vertical farm. In the present invention, the receptacles are in the form of stackable modules that can be stacked within columns of framework structures. The stackable modules (as described in more detail below) are configured to be stacked on top of other modules and to occupy a rectangular volume within the columns, similar to storage containers in known automated storage and retrieval systems. The vertical farming system of the present invention is at least partially automated, with various tasks and controls performed by automated container handling vehicles, control system 500, and other structures and systems described in more detail below.

[0089] Stackable modules As described above, the plants in the vertical farming system of the present invention are grown in receptacles that can be placed, for example, in a self-supporting stack within a storage column 105. In one embodiment, the present invention provides a novel receptacle in the form of a stackable module 10, as illustrated in various embodiments of Figures 5 to 16. The stackable module 10 has a footprint essentially equal to the footprint of a storage container 106 of an automated storage and retrieval system, so that the stackable modules can be stacked within the storage column 105. The stackable module comprises means for supporting vertically aligned transverse members 12 having plate-like bodies 40 for supporting a growing medium 18, and load-bearing means 14 for supporting the weight of a stack of multiple other stackable modules or containers 106 positioned above the stackable module in the storage column, the load-bearing means 14 forming a side support member 22, and means for engaging with a gripping mechanism of a module handling vehicle, which may be the same as or similar to the gripping mechanism of a conventional container handling vehicle shown in Figure 3 or Figure 4.

[0090] In relation to the vertical farming system described later, the horizontal members 12 are arranged as a growth board 16, providing a vertical plate-like substrate for supporting the growth medium 18 on which the plants 20 are grown (see Figure 17). When used to support the growth board, the stackable module 10 can be called a stackable growth module. As the growth board 16 is aligned vertically within the growth module 10, the plants 20 grow horizontally from the growth medium 18.

[0091] While the stackable module 10 will be described in detail in relation to the vertical farming system, it should be understood that the horizontal members 12 can have many other functions. For example, the horizontal members 12 can be equipped with a power supply to provide power to equipment inside the framework 100. The horizontal members 12 can be equipped with LED lights, sensors, fans, or other equipment. The horizontal members 12 can be made of flame-retardant or insulating material, or can be used to support such material so as to form a firewall, thermal partition, or acoustic insulation when stacked in rows of adjacent columns. The horizontal members 12 may have the same plate-like form as shown in Figure 5, with the rectangular body of the horizontal member 12 supporting components that provide other functions, thus improving the functionality of the components, or it may have a different shape, or may include material that is loaded in position between a pair of support members 22 and provides other functions.

[0092] Figures 5 to 8 illustrate a first embodiment of the stackable module 10. According to this embodiment, the means for supporting the horizontal member 12 comprises two side support members 22. In a preferred embodiment, the support members 22 are identical so that the side support members 22 can be used on both sides of the horizontal member 12. In a preferred embodiment, the side support members 22 are "I" shaped so that the vertical segments of the "I" are positioned to cast minimal shadows on the horizontal member 12 when illuminated by a light source at an oblique angle to the horizontal member. This is particularly valuable when the horizontal member 12 is used as a propagation board 16 for growing plants. The vertical segments of the "I" can have a width corresponding to less than half the total width of the side support member 22 so as to minimize the shadows cast on the plants.

[0093] Furthermore, according to this embodiment, the side support member 22 includes one or more vertical grooves 24 arranged to receive cooperating protrusions or tabs 46 positioned on the transverse member 12. As shown in Figure 7, the grooves 24 may be arranged to provide alternating lateral positions on the transverse member 12.

[0094] The side support members 22 are preferably made of injection-molded plastic. The side support members 22 may include vertically extending ribs to reinforce the side support members 22 and assist in load transmission. The side support members 22 may be molded to include grooves 24, recesses 30 for the gripping mechanism of the module handling vehicle, holes for fasteners, and other such features as needed.

[0095] According to the embodiments shown in Figures 5 to 8, the side support member 22 itself is the load-bearing means 14, and the side support member 22 has upper and lower load-transmitting edge surfaces 26 and 28, respectively. These load-transmitting edge surfaces preferably have a length corresponding to the lateral dimensions of the storage container 106 of the automated storage and retrieval system, so that the stackable module 10 has a corresponding footprint. A notch 30 is positioned along the upper load-transmitting edge surface 26 to engage with the gripping mechanism of the module handling vehicle.

[0096] Figures 9 to 16 illustrate alternative embodiments of the stackable module 10.

[0097] Figures 9 and 10 illustrate an embodiment having a rectangular side support member 32. Similar to the previously described embodiment, this embodiment has upper and lower load-transmitting edges and notches for engaging with the gripping mechanism of the module handling vehicle. The rectangular side support member 32 is provided with an opening to minimize the influence of the side support member 32 on the supply of light and / or ventilation to the cross member 12.

[0098] Figure 10 shows the plate member 12 fitted into the groove 24. According to this embodiment, the spacer rod 34 separates the side support member 32 and provides lateral stabilization to the side support member 32.

[0099] Figures 11 and 12 illustrate embodiments having upper and lower rectangular support members 36 and 38, respectively. The rectangular support members have one or more grooves for supporting the plate member 12 and have a footprint corresponding to the storage container 106. The upper rectangular support member 36 and the lower rectangular support member 38 have openings to minimize the effect of shadows. According to this embodiment, the load-bearing means 14 is provided in the form of a plurality of support rods 39 positioned at the corners of the rectangular support members 36, 38. The load-bearing means 14 may be provided in the form of a wider support when shadow projection is not considered. In these embodiments, the support members 36, 38 are held in a spaced-out parallel relationship by the support rods 39, and they collectively provide transverse members to maintain their relationship.

[0100] Figures 13 and 14 illustrate an embodiment having I-shaped side support members 22 spaced apart by spacer rods 34. Figures 14 and 16 illustrate an embodiment in which the upper and lower support members 36 and 38 have shapes other than rectangles in the illustrated example having an "X" shape. In this embodiment, the load-bearing means 14 is a support rod 39.

[0101] Non-drip water supply system Plants 20 grown in a vertical farming system require water to grow. Plants 20 may also require specific nutrients or nutrient blends to grow and yield the best possible harvest. According to one embodiment, the present invention provides a watering system for plants grown on a growing medium 18 supported by a growing board 16 held by receptacles hereafter referred to as “growing modules,” wherein multiple such growing modules are stacked within a vertical farming facility. The watering system is described below in an embodiment where the watering system is implemented within the infrastructure of an automated storage and retrieval system, and the growing modules are stacked within a storage column 105. However, it should be understood that the watering system can be implemented in other types of vertical farming systems. For example, the growing modules may be arranged in a self-supporting stack within a facility with an open floor plan where the growing modules are placed on top of each other by any suitable type of module handling device, such as a gantry crane. The growing modules can also be stacked manually.

[0102] The growth board 16 is mounted inside the receptacles so that the growth media 18 in each receptacle in the stack of receptacles are vertically aligned, as shown in Figures 20, 24, and 26. When vertically aligned, water is introduced into the growth media of the topmost receptacle. The growth media is preferably porous and has properties that allow the growth media to saturate rapidly, so that when more water is introduced beyond the saturation point, the water drips down or otherwise drains from the top growth media to the growth media immediately below. When this next growth media itself becomes saturated, it drips down or drains water into the growth media below it. This process continues along the length of the stack, saturating all of the growth media with water, which exits the stack by dripping down or otherwise draining from the bottom growth media of the stack of receptacles.

[0103] As can be understood, when the receptacle holding the growth medium is lifted from the column and transported along the rail system 108 by module handling vehicles 201, 301, 401, water dripping from the bottom of the growth medium presents a technical challenge. The water drips from the bottom of the growth medium into the track of the rail system, which can interfere with the operation of the vehicles. Therefore, according to one embodiment, the water supply system of the present invention provides a non-dripping function.

[0104] According to one embodiment of the water supply system of the present invention, the receptacle on which the growth board 16 is mounted is the stackable module 10 according to the present invention, as described above. This embodiment of the present invention will be described with reference to embodiments of the stackable module shown in Figures 17 and 18, but alternative embodiments of the stackable module 10 shown in Figures 9 to 16 are also within the scope of this embodiment of the present invention. Although the present invention will be described in relation to the stackable module 10, it should be understood that the non-drip function of the water system will function with other types of receptacles supporting vertically aligned growth boards, such as storage containers 106, as long as the vertically aligned growth media 18 in the stack are in fluid communication with each other.

[0105] The water supply system of the present invention comprises a growth board 16, as shown in embodiments of Figures 5-8, 17 and 19. The growth board 16 comprises a vertical surface 40. The vertical surface 40 may be perforated by a plurality of holes 42. Around the vertical surface 40 is a wall of a frame member 44. The frame member 44 has raised or protruding portions 46 that are inserted into grooves located in the side support members 22 of the stackable module 10. More than one groove can be provided in the side support members 22, allowing for various configurations of the growth board 16, as shown in Figures 7 and 8, and allowing water to be drained from one to the next, as long as each growth board in the stack of stackable modules is aligned vertically within the stack. Mounting means 41 are provided for attaching a growth medium 18 to the vertical surface 40. According to one embodiment, the mounting means 41 includes a retaining rod 43 positioned to be inserted into a hole along the side edge of the frame member 44, as shown in Figures 17 and 18, the retaining rod passing in front of the growth medium 18 and firmly holding the growth medium against the vertical surface 40.

[0106] The water supply trough 48 is positioned along the upper edge of the growth board 16. In one embodiment, the water supply trough 48 is integrated with the upper edge of the frame member 44. The water supply trough 48 is provided with one or more water distribution holes 50 along the length of the water trough 48. The holes 50 are positioned so that water introduced into the water supply trough 48 flows through the holes 50 to the upper edge of the growth medium 18.

[0107] The water collection trough 52 is positioned along the lower edge of the growth board 16, below the bottom edge of the growth medium 18, when the growth medium 18 is fixed to the vertical surface 40, as shown in Figure 18. The water collection trough 52 collects water dripping from the saturated growth medium 18. According to one embodiment, the water collection trough 52 is an integrated lower part of the frame member 44. The water collection trough 52 further comprises a channel 54 with a valve 56. When the valve 56 is in the open position, water can flow downward from the collection trough 52. Thus, when placed in a stack of stackable modules, the water flowing out of the channel 54 flows into the water supply trough 48 of the next lower growth board in the stack.

[0108] The valve 56 may be any type of valve known to those skilled in the art, and may function based on any actuation mechanism known to those skilled in the art. According to a preferred embodiment, the valve 56 comprises a movable body that is sealed and placed in the water channel 54. According to one embodiment, the movable body is a ball 58, such as a steel ball or a ball bearing. The movable body may also include a flap or other suitable seal. When the ball 58 is placed in the water channel 54, the valve 56 is in the closed position, and when the ball 58 is pushed upward, the valve 56 is in the open position. According to a preferred embodiment, the ball 58 is pushed up by a pin 60 located in the water supply trough 48 of the stackable module below. The length and position of the pin 60 are selected so that when the first growth board 16 is positioned on top of the second growth board 16 in the stack, the pin 60 in the water supply trough of the second growth board pushes up the ball 58 in the collection trough of the first growth board. This allows water to flow through all the growth media in the stack. When the stackable module 10 is lifted from the stack by the module handling vehicle, the ball 58 falls into position in the waterway 54, thus closing the valve 56. The growth module 10, holding the saturated growth medium, can then be transported along the rail system without water dripping onto the tracks of the rail system.

[0109] A water supply system according to one embodiment of the present invention also comprises a portable water tank 70 in the form of a water tank module that can be moved using a module handling vehicle or other lifting device, as shown in Figures 19, 20, 22, and 24. The water tank module 70 is transportable by the module handling vehicle, similar to how a container handling vehicle in an automated storage and retrieval system can transport storage containers. According to one embodiment, the water tank module 70 is mounted between side support members 22, and thus the same side support members 22 for stackable modules 10 can be used together with the water tank module 70, thereby utilizing manufacturing logistics. In one embodiment, the water tank of the water tank module 70 is mounted to the side support members 22 by a water tank bracket 72. The water tank module 70 comprises a water tank valve 74, which in a preferred embodiment is actuated to the open position by a pin 60 on the top growth board of the growth module 10 in the stack on which the water tank module 70 is placed. The water tank valve 74 can operate in the same principle as the valve 56.

[0110] The water tank of the water tank module 70 is filled with water at a filling station or other suitable location and transported by a module handling vehicle to a stack of growth modules 10 in the column and placed on top of them, after which the water tank valve 74 is operated to the open position so that the water begins to flow down along the growth medium of the stack. In one embodiment, a nutrient blend can be added to the water tank at the time of filling. The water tank module 70 may be equipped with means for monitoring the water level in the water tank. Such means may be visual means such as a water tank made of transparent material, or the water tank may be equipped with a water level sensor that communicates with a control system 500 of an automated storage and recovery system, thereby allowing the water tank module to be automatically refilled by the system when needed. In such a case, the filled water tank module 70 may be transported to the stack at the same time as, or near the time, an empty water tank module 70 is recovered for filling.

[0111] As can be understood, the water collection trough 60 of the bottom growth board 16 of the stack can be completely filled with water seeping through the stack. Thus, a water supply system according to one embodiment provides a drain nozzle 76 positioned to actuate a valve 56 in the bottom collection trough 60, which leads to excess water being discarded or collected and reused. In one embodiment, the drain nozzle 76 is located within a spacer module 78 as shown in Figure 23. Multiple spacer modules 78 arranged in a row of columns containing plants form a passage through which drain pipes, ventilation ducts, electrical wiring or other infrastructure equipment connected to the drain nozzle 76 can be routed. According to a preferred embodiment, the spacer module 78 comprises two lateral support members 22, between which an extension bracket 80 is mounted to hold the nozzle 76 in a higher position. In a preferred embodiment, the extension bracket 80 is identical to a water tank bracket 72, simply installed upside down. Similarly, the drain nozzle 76 may have the same components as a water tank valve, which includes both sealing means and an operating pin. In this preferred embodiment, the various components of the stackable modules, water tank modules, and spacer modules are all interchangeable and modular, and such modularity offers manufacturing and logistical advantages.

[0112] Fully Vertical Farming System In another embodiment, the present invention provides a complete vertical farming system and method, as illustrated in Figures 24, 25, and 26. In a preferred embodiment, the vertical farming system comprises the aforementioned stackable modules, propagation boards, and water supply system, implemented in an automated storage and retrieval system infrastructure. Plants are grown in propagation media supported by the stackable modules. Multiple such stackable modules are arranged in a stack in storage columns of a framework structure 100. Lighting and / or ventilation are provided to the plants from the sides of the storage columns, which is made possible by the fact that the plants grow horizontally from propagation boards that do not have side walls that block light or airflow. A container handling vehicle of the system places the stackable modules into the storage columns to form a stack and transports a water tank module 70 to the top of the stack. The container handling vehicle retrieves the stackable modules and transports them to a harvesting location at an appropriate time, and its activities may be automatically directed by a control system 500. Water flowing out from the bottom of the stack is collected and recycled. Therefore, the vertical farming system of the present invention can be implemented relatively easily in automated storage and retrieval facilities because many of its components are modular and easy to manufacture and transport. The water tank module eliminates the need for a complex water supply infrastructure installed in the framework. In a preferred embodiment, sections of the framework structure 100 may be installed in a closed, environmentally controlled space based on the needs of the plants.

[0113] In the preceding description, various aspects of the vertical farming system and related components according to the present invention have been described with reference to exemplary embodiments. For explanatory purposes, a specific number of systems and configurations have been described to provide a complete understanding of the system and how it works. However, this description is not intended to be constrained. Various modifications and variations of the exemplary embodiments, as well as other embodiments of the system that are apparent to those skilled in the art with respect to the disclosed subject matter, are considered to be within the scope of the invention.

[0114] Drainage board As illustrated in Figures 27 to 34, the present invention further provides alternative embodiments of the growth board 16 equipped with a drain 82. The drain 82 provides a liquid passage from a water trough 48 of the growth board to a water collection trough 52, bypassing the porous growth medium 18. Embodiments of the growth board with a drain are useful in relation to some aspects of the present invention relating to stackable modules, watering systems for vertical farming, infrastructure for automated storage and retrieval systems as described above, and vertical farming systems, and may incorporate them.

[0115] Figure 27 shows an exploded view of a stackable module comprising a first embodiment of the growth board 16 with drain 82. Except for the growth board 16 with drain 82, the remaining components of the stackable module are as described above. The growth board 16 with drain 82 comprises, as described above, a vertical substrate surface 40 for supporting the porous growth medium 18, a water supply trough 48, a water collection trough 52, and a valve device 56. Apart from the drain function described below, the growth board with drain performs essentially the same function as the growth board without drain, as described above. In the embodiment illustrated in Figure 27, the drain 82 comprises a cylindrical drain tube 84 positioned vertically along the substrate 40 and extending from the water trough 48 to the water collection trough 52. The drain tube 84 has an upper end 86, to which a conical deflection piece 88 is attached. As shown in Figures 28 and 34, the upper end 86 of the drain tube 84 is located at a distance D1 higher than the bottom of the water trough 48. A conical deflection piece 88 is positioned at the upper end 86, and such a conical deflection piece extends above the upper end 86 by a distance D2, where D2 is large enough that the upper end 90 of the conical deflection piece 88 can press the ball 58 of the valve device 56 of the higher stacked growth boards to the open position. Thus, as shown in Figure 28, the drain tube 84 forms a water channel 92 that bypasses the growth medium 18.

[0116] Figure 29 shows multiple growth boards with drains arranged in a stack, with the water channel 92 bypassing all of the growth media in the stack.

[0117] In the embodiments illustrated in Figures 27 to 30, the upper end 90 of the conical deflection piece 88 functions as a pin 60 that presses the ball 58 upward. As shown in Figure 30, the deflection piece 88 has a diameter larger than the diameter of the drain tube 84 so that the water flowing out of the valve 56 is deflected into the water trough 48.

[0118] Figures 31 and 32 illustrate an alternative embodiment in which the drain tube 84 is not perpendicularly aligned with the valve device 56. In this embodiment, the pin 60 described above acts on the valve 56.

[0119] Figure 34 illustrates that the upper end 86 of the drain tube 84 is located at a distance D1 higher than the lowest part of the water trough 48. The distance D1 can be selected according to the desired water level in the trough 48 required for water to begin flowing into the drain 84. In one embodiment, D1 is at least half the maximum height of the water trough 48. D1 may also be 25% to 75% of the height of the water supply trough.

[0120] This disclosure also includes the following sections: Item 1. A stackable propagation module comprising a vertically positioned propagation board having a vertical surface for supporting plants, wherein the propagation board is A porous growth medium supported by a vertical surface, A water supply trough positioned along the upper edge of a growth board, having water distribution holes for distributing water to the growth medium, A water collection trough positioned along the lower edge of a growth board to collect water discharged from a growth medium, the water collection trough having a valve configured to open when the valve is in the open position, allowing water to flow out of the collection trough, and to prevent water from flowing out of the collection trough when the valve is in the closed position, A drain comprising a liquid passage from a water supply trough to a water collection trough, wherein the liquid passage bypasses a porous growth medium, the drain has an inlet in the water supply trough, and the inlet is located at a distance D1 higher than the lowest point in the water supply trough, Equipped with, The stackable propagation module comprises a load-bearing frame having first and second support members held in a spaced-apart parallel configuration by the propagation board, The load-bearing frame is configured to allow stackable growth modules to occupy the rectangular volume in which the growth board is supported internally. The load-bearing frame has upper and lower load-transmitting edges, Stackable replication modules. Item 2. The stackable propagation module according to Item 1, wherein the valve is equipped with a liftable sealing member, and the propagation board is equipped with a projection that protrudes upward above the upper edge of the propagation board, the projection being axially aligned with the sealing member, so that when multiple propagation modules are arranged in a stack, the projection of the lower propagation module pushes up the sealing member of the valve of the upper propagation module. Item 3. The stackable growth module as described in Item 1, comprising a drain tube positioned along the vertical plane of the growth board. Item 4. The stackable propagation module as described in Item 2, comprising a drain tube positioned along the vertical plane of the propagation board, the drain tube being axially aligned with a valve, and the projection being the upper end of the drain tube, or a piece connected to the upper end of the drain tube. Item 5. The stackable growth module according to Item 4, wherein a cone-shaped water deflection piece is positioned at the upper end of a drain tube, the base of the cone having a diameter greater than the diameter of the drain tube, and the upper end of the cone is part of or forms part of a projection. Item 6. A stackable breeding module as described in Item 1, wherein the distance D1 is 25% to 75% of the height of the water supply trough. Item 7. A stackable propagation module as described in Item 1, wherein the propagation board is a functional component of a vertical farming system. Item 8. The stackable propagation module according to Item 1, wherein the upper load-transmitting edge surface is provided with a recess arranged to engage with a gripping mechanism of a module handling vehicle for vertical agricultural facilities. Item 9. The stackable growth module according to Item 1, wherein the first support member and the second support member are, optionally, lateral support members in the form of a support column, and optionally the lateral support members have an I-shaped outer form. Item 10. The stackable propagation module as described in Item 9, wherein each of the side support members comprises a vertical guide, which is optionally configured as a slot, for receiving a portion of the propagation board. (Explanation of symbols) List of reference symbols 1. Conventional automated storage and retrieval systems 100 Framework Structures 102 Upright members of a framework structure 104 Storage Grid 105 Storage Column 106 Storage Containers 106' Specific location of the storage container 107 stacks 108 Rail System 110 Parallel rails in the first direction (X) 112 Access openings 119 First port column 120 Second port column 201 Conventional Container Handling Vehicles 201a Vehicle body of container handling vehicle 201 201b Drive mechanism / Wheel arrangement / First set of wheels in first direction (X) 201c Drive mechanism / Wheel arrangement / Second set of wheels in second direction (Y) 301 Conventional cantilever container handling vehicle 301a Vehicle body of container handling vehicle 301 301b Driven means / First set of wheels in the first direction (X) 301c Drive mechanism / Second set of wheels in second direction (Y) 304 Gripping device 401 Conventional container handling vehicles 401a Vehicle body of container handling vehicle 401 401b Driven means / First set of wheels in the first direction (X) 401c Drive mechanism / Second set of wheels in the second direction (Y) 404 Gripping device 404a Lifting Band 404b Grip 404c guide pin 404d Lifting Frame 500 Control Systems X First direction Y Second direction Z Third direction 10 stackable modules 12 Crosspiece 14. Load-bearing means 16 Multiplication Board 18 Growth medium 20 plants 22 Side support member 24 vertical groove 26 Upper load-transfer edge surface 28 Lower load-transfer edge surface 30 Notches / recesses 32 Rectangular side support member 34 Spacer Rod 36 Upper support member 38 Lower support member 39 Support rod 40 Vertical board surface 41 Mounting means 42 Perforation 43 Retaining rod 44 Frame members 46. ​​Elevated or protruding portion 48 Water supply trough 50 Water distribution hole 52 Water collection trough 54 waterways 56 valves 58 Ball 60 pins 70 Water Tank Modules / Water Tanks 72 Water Tank Bracket 74 Water Tank Valve 76 Drain nozzle 78 Spacer Modules 80 Extension Bracket 82 Drain 84 Drain tube 86 Upper end of drain tube 88 Deflection Pieces 90 Upper end of deflection piece 92 Waterways

Claims

1. A stackable propagation module comprising a vertically positioned propagation board having a vertical surface for supporting plants, wherein the propagation board is A porous growth medium supported by the aforementioned vertical surface, A water supply trough is arranged along the upper edge of the growth board, and the water supply trough has water distribution holes for distributing water to the growth medium, A water collection trough, positioned along the lower edge of the growth board to collect water discharged from the growth medium, wherein the water collection trough has a valve, the valve is configured to open when the valve is in the open position, allowing water to flow out of the collection trough, and to prevent water from flowing out of the collection trough when the valve is in the closed position. A stackable proliferation module equipped with the following features.

2. The stackable growth module according to claim 1, further comprising a drain having a liquid passage from the water supply trough to the water collection trough, wherein the liquid passage bypasses the porous growth medium, and the drain has an inlet in the water supply trough.

3. The stackable breeding module according to claim 2, wherein the inlet is located at a position higher by a distance D1 than the lowest point in the water supply trough.

4. The stackable propagation module further comprises a load-bearing frame having first and second support members held in a spaced-apart parallel configuration by the propagation board, The load-bearing frame is configured such that the stackable growth modules occupy the rectangular parallelepiped volume in which the growth board is supported internally. The load-bearing frame is provided with upper and lower load-transmitting edge surfaces. A stackable propagation module according to any of the above claims.

5. The stackable propagation module according to any one of the claims, wherein the valve comprises a liftable sealing member, the propagation board comprises a projection that protrudes upward above the upper edge of the propagation board, the projection being axially aligned with the sealing member, so that when a plurality of propagation modules are arranged in a stack, the projection of the lower propagation module pushes up the sealing member of the valve of the upper propagation module.

6. The stackable propagation module according to any one of the claims, wherein the drain comprises a drain tube arranged along the vertical surface of the propagation board.

7. The stackable breeding module according to claim 6, wherein the drain tube is axially aligned with the valve, and the projection is the upper end of the drain tube or a piece connected to the upper end of the drain tube.

8. A stackable growth module according to claim 6 or 7, wherein a cone-shaped water deflection piece is positioned at the upper end of the drain tube, the base of the cone has a diameter larger than the diameter of the drain tube, and the upper end of the cone is part of or forms part of the projection.

9. The stackable breeding module according to any one of the claims, wherein the distance D1 is 25% to 75% of the height of the water supply trough.

10. The stackable propagation module according to any of the claims, wherein the propagation board is a functional component of a vertical farming system.

11. The stackable propagation module according to any one of the claims, wherein the upper load-transmitting edge surface is provided with a recess arranged to engage with a gripping mechanism of a module handling vehicle for vertical agricultural facilities.

12. The stackable multiplication module according to any one of the claims, wherein the first support member and the second support member are each side support members.

13. The stackable proliferation module according to claim 12, wherein the first support member and the second support member are each side support members in the form of a support column.

14. The side support member has an I-shaped outer shape, as described in claim 12 or claim 13, for the stackable proliferation module.

15. Each of the side support members is provided with a vertical guide, the stackable proliferation module according to any one of claims 12 to 14.

16. The stackable propagation module according to claim 15, wherein the vertical guide is configured as a slot for receiving a portion of the propagation board.

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