Hygiene products

A sanitary product made entirely of recyclable plastic components simplifies waste separation by using high-frequency welding, addressing the inconvenience of mixed recyclable and non-recyclable materials in existing products.

JP3251839UActive Publication Date: 2025-07-02KNH ENTERPRISE CO LTD
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Patent Information

Application Number
JP2025001352U
Authority / Receiving Office
JP · JP
Patent Type
Utility models
Current Assignee / Owner
Priority Date
2025-01-23
Filing Date
2025-04-28
Publication Date
2025-07-02
Estimated Expiration
2035-04-28

AI Technical Summary

Technical Problem

Current sanitary products contain recyclable and non-recyclable polymer materials, making waste sorting inconvenient.

Method used

The sanitary product is composed of a waterproof member, absorbent member, and covering member, all made of the same type of recyclable plastic, facilitating easy waste separation through high-frequency welding without the need for adhesives.

Benefits of technology

Enables easy waste separation and sorting by ensuring all components are recyclable, simplifying the disposal process.

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Abstract

Provided is a sanitary product that facilitates waste separation. 【Solution means】The sanitary product includes a main body unit 2. The main body unit 2 includes a waterproof member 21 made of the same type of recyclable plastic, an absorbent member located on the surface of the waterproof member 21 and having at least one absorbent layer, each of the absorbent layers having an absorbent body made of the same type of recyclable plastic, and a covering member 23 that covers at least the absorbent member, is connected to the surface of the waterproof member 21, and has a covering layer 231 made of the same type of recyclable plastic.
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Description

Technical Field

[0001] The present invention relates to sanitary products, and more particularly to sanitary products that absorb liquids.

Background Art

[0002] For women during menstruation, sanitary products are essential. In the early days, natural fibers were mainly used in the liquid-absorbing part of sanitary products. However, in order to increase the absorption capacity and reduce the overall weight, chemical fibers were blended with natural fibers, and furthermore, superabsorbent polymers (SAP) were added.

[0003] For example, Patent Document 1 discloses an absorption structure containing polymer fibers, cellulose fibers, and superabsorbent polymers (SAP). The absorption structure enhances the liquid absorption capacity by adding superabsorbent polymers to cellulose fibers, and further maintains the overall stability by coating it with polymer fibers.

[0004] As can be seen from the above description, although current sanitary products have improved the poor absorption capacity when natural fibers are used as the absorption part, they contain recyclable polymer materials and non-recyclable polymer materials, which causes inconvenience during waste sorting.

Prior Art Documents

Patent Documents

[0005]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0006] Therefore, an object of the present invention is to provide a sanitary product that can reduce at least one of the drawbacks of the prior art.

Means for Solving the Problems

[0007] The sanitary product includes a main body unit. The main body unit includes a waterproof member made of the same type of recyclable plastic, an absorption member located on the surface of the waterproof member and having at least one absorption layer, and each of the absorption layers has an absorption body made of the same type of recyclable plastic, and a covering member that covers at least the absorption member, is connected to the surface of the waterproof member, and has a covering layer made of the same type of recyclable plastic.

Advantages of the Invention

[0008] Since the waterproof member, the absorption body, and the covering member are each made of the same type of recyclable plastic, it is easy to separate the garbage.

[0009] Other features and advantages of the present invention will become apparent in the following detailed description of the embodiments with reference to the accompanying drawings.

Brief Description of the Drawings

[0010]

Figure 1

Figure 2

Figure 3

Modes for Carrying Out the Invention

[0011] Before explaining the present invention in more detail, it should be noted that when considered appropriate, reference numerals or the ends of reference numerals may be repeatedly used between the drawings to indicate corresponding or similar elements that may have similar characteristics.

[0012] Furthermore, in this specification, directional terms such as "upper", "lower", "left", "right", "front", and "rear" are used only for illustratively explaining the relative positions of a plurality of components in the embodiments of the present invention in conjunction with the drawings, and are not intended to limit the scope of implementation of the present invention.

[0013] As used herein, "similar recyclable plastics" means that the resin identification codes (RICs) established by the Society of the Plastics Industry (SPI) in the United States are the same. In other words, similar recyclable plastics mean that the numbers in the triangles of the RIC marks are the same.

[0014] Referring to FIGS. 1 to 3, a sanitary product according to an embodiment of the present disclosure includes a main body unit 2, an adhesive unit 3, and a packaging member 4.

[0015] The main body unit 2 includes a waterproof member 21, an absorption member 22, and a covering member 23.

[0016] The waterproof member 21 is made of similar recyclable plastics.

[0017] Specifically, the waterproof member 21 has an intermediate portion 211 and two extending portions 212 that symmetrically extend from both sides of the intermediate portion 211 and are integrally formed with the intermediate portion 211. The intermediate portion 211 and the extending portions 212 are made of the same material.

[0018] In some embodiments, the waterproof member 21 may be made of recyclable plastics having air permeability.

[0019] In some embodiments, the waterproof member 21 may be made of recyclable plastics having or not having air permeability. When the waterproof member 21 is made of recyclable plastics not having air permeability, the waterproof member 21 may further have at least one through hole (not shown) penetrating the intermediate portion 211 in order to improve its air permeability.

[0020] The absorbent member 22 is located on the surface of the intermediate portion 211 of the waterproof member 21 and has at least one absorbent layer. Each of the absorbent layers has an absorbent body made of the same type of recyclable plastic. In the present embodiment, the absorbent member 22 has a plurality of absorbent layers laminated on the surface of the intermediate portion 211, but the present disclosure is not limited thereto.

[0021] The absorbent body is at least one of a woven fabric, a non-woven fabric, and a foamed plastic. When the absorbent body is a woven fabric or a non-woven fabric, the thickness of the fibers of the absorbent layer may be the same or different.

[0022] In some embodiments, at least a part of the absorbent layer may further have a hydrophilic absorbent additive. The hydrophilic absorbent additive is at least one of a hydrophilic softener, a hydrophilic modifier, and a hydrophilic finishing agent.

[0023] The covering member 23 covers at least the absorbent member 22. The covering member 23 has a covering layer 231 that is connected to the surface of the waterproof member 21 and made of the same type of recyclable plastic, and a plurality of recesses 232 are formed on the surface of the covering layer 231 opposite to the absorbent member 22. In the present embodiment, for example, by embossing the covering layer 231, recesses of a predetermined shape are formed. In the present embodiment, the recess 232 is in the shape of a flower, but the present disclosure is not limited thereto. The covering member 23 is a woven fabric or a non-woven fabric.

[0024] In the present embodiment, the periphery of the covering member 23 is directly connected to the waterproof member 21 by high-frequency welding, and the absorbent member 22 is completely wrapped between the covering member 23 and the waterproof member 21.

[0025] In some embodiments, the absorbent member 22 is also directly welded to the surface of the waterproof member 21 where the absorbent member 22 is located by high-frequency welding.

[0026] The adhesion unit 3 is located on the surface of the covering member 23 of the waterproof member 21 opposite thereto. The adhesion unit 3 is configured to adhere to an article (not shown, for example, clothing) in the environment where the sanitary product is used. The adhesion unit 3 includes at least one adhesive member 31. In the present embodiment, the adhesion unit 3 includes three adhesive members 31, but is not limited thereto.

[0027] Specifically, each of the adhesive members 31 is located on the surface of the waterproof member 21 opposite to the intermediate portion 211 and the two extending portions 212 of the absorbent member 22.

[0028] In some embodiments, the adhesion unit 3 may be made of the same material as the main body unit 2.

[0029] The packaging member 4 is made of a recyclable plastic of the same type and defines a storage space for housing the main body unit 2. Specifically, the packaging member 4 includes a planar base material made of a recyclable plastic. The main body unit 2 is disposed on the base material, and a part of the base material is directly welded by high-frequency welding to define the storage space, whereby the main body unit 2 is enclosed in the packaging member 4.

[0030] The recyclable plastic of the waterproof member 21, the recyclable plastic of the absorbent body, and the recyclable plastic of the coating layer 231 belong to polyolefin (for example, PE, PP) or polyester (for example, PET).

[0031] In some embodiments, the packaging member 4 and the covering member 23 are made of the same recyclable plastic.

[0032] In some embodiments, for the convenience of waste sorting, the waterproof member 21, the absorbent body, and the covering member 23 are made of the same recyclable plastic.

[0033] In summary, since the waterproof member 21, the absorption body, and the covering member 23 are each made of a similar recyclable plastic, it becomes easy to separate the waste. Furthermore, by adopting high-frequency welding, an adhesive is not required, and it becomes even easier to separate the waste. Also, the waterproof member 21, the absorption body, and the covering member 23 may be made of the same recyclable plastic.

[0034] In the above description, for the purpose of explanation, numerous specific details have been set forth to provide a complete understanding of the embodiments. However, it will be apparent to those skilled in the art that one or more other embodiments may be practiced without these specific details. Also, in the description indicating "one embodiment" or "an embodiment" in this specification, it should be understood that all descriptions accompanied by designations such as ordinal numbers may be included in specific implementations of the present invention having specific aspects, structures, and features. Furthermore, in this specification, sometimes multiple variations are incorporated into one embodiment, drawing, or their descriptions, but this is for rationalizing this specification and is aimed at understanding the multifaceted nature of the present invention. Also, one or more features or specific examples in one embodiment may be implemented together with one or more features or specific examples in other embodiments when appropriate in the implementation of the present invention.

[0035] As described above, the embodiments and variations of the present invention have been explained, but the present invention is not limited to these, and it shall include all modifications and equivalent configurations as various configurations included within the spirit and scope of the broadest interpretation.

Explanation of Reference Numerals

[0036] 2 Main Body Unit 21 Waterproof Member 211 Intermediate Portion 212 Extension Portion 22 Absorbing Member 23 Covering Member 231 Covering Layer 232 Recess 3 Adhesive Unit 31 Adhesive member 4 Packaging member

Claims

1. A sanitary product including a main body unit, wherein the main body unit comprises a waterproof member made of the same type of recyclable plastic, an absorbent member located on the surface of the waterproof member and having at least one absorbent layer, each of the absorbent layers having an absorbent body made of the same type of recyclable plastic, and a covering member covering at least the absorbent member, connected to the surface of the waterproof member and having a covering layer made of the same type of recyclable plastic. A sanitary product.

2. The sanitary product according to claim 1, wherein the recyclable plastic of the waterproof member, the recyclable plastic of the absorbent body, and the recyclable plastic of the covering layer belong to polyolefin or polyester.

3. The sanitary product according to claim 1, wherein the covering member is a woven fabric or a non-woven fabric.

4. The sanitary product according to claim 1, wherein the absorbent body is at least one of a woven fabric, a non-woven fabric, and a foamed plastic.

5. The sanitary product according to claim 1, wherein a plurality of recesses are formed on the surface of the covering layer opposite to the absorbent member.

6. The sanitary product according to claim 1, further comprising a packaging member made of the same type of recyclable plastic and defining a storage space for housing the main body unit.

7. The sanitary product according to claim 6, wherein the packaging member and the covering member are made of the same type of recyclable plastic.

8. The sanitary product according to claim 1, wherein the waterproof member, the absorbent body, and the covering member are made of the same recyclable plastic, the periphery of the covering member is directly connected to the waterproof member, and the absorbent member is completely wrapped between the covering member and the waterproof member.

9. The sanitary product according to claim 1, further comprising an adhesive unit located on the surface of the waterproof member opposite to the covering member.

Citation Information

Patent Citations

  • Absorbent article

    US20230381032A1