Highly elastic satin fabric

The highly elastic satin fabric addresses the stiffness and discomfort of conventional denim by employing a satin weave with cotton and polyurethane yarns, enhancing elasticity and comfort while preserving denim's durability.

JP3253108UActive Publication Date: 2025-10-06WUXI XISHAN SINOTEX INT
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Patent Information

Application Number
JP2025002711U
Authority / Receiving Office
JP · JP
Patent Type
Utility models
Current Assignee / Owner
Priority Date
2025-07-16
Filing Date
2025-08-08
Publication Date
2025-10-06
Estimated Expiration
2035-08-08

AI Technical Summary

Technical Problem

Conventional denim fabrics exhibit poor elasticity and glossiness, making them uncomfortable to wear due to stiffness and lack of flexibility.

Method used

A highly elastic satin fabric is developed using a satin weave structure with specific warp and weft yarn configurations, incorporating cotton warp yarns of 10 to 50 count and polyurethane core-spun weft yarns, featuring a four-float, one-submerged warp weave and indigo dyeing process.

Benefits of technology

The fabric achieves enhanced elasticity and softness, reducing tightness and bulging in wear areas, while maintaining denim's sturdy and wear-resistant characteristics.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a highly elastic satin fabric which not only has a smooth feel and good gloss but also has good elasticity of the fabric and good elastic recovery after stretching. [Solution] The highly elastic satin fabric is a denim fabric with a warp satin structure, and includes a fabric body, in which warp threads and weft threads cross to form a warp satin structure, and the warp threads and weft threads cross to form a plurality of repeating weave units, each of which includes 10 warp threads and 5 weft threads, which, from left to right, are the first warp thread, second warp thread, third warp thread, fourth warp thread, fifth warp thread, sixth warp thread, seventh warp thread, eighth warp thread, ninth warp thread and tenth warp thread, and, from top to bottom, are the first weft thread, second weft thread, third weft thread, fourth weft thread and fifth weft thread.
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Description

[Technical Field]

[0001] The present invention relates to satin fabrics, especially high-elastic satin fabrics, which belong to the technical field of textile fabrics. [Background technology]

[0002] Among the three basic weaves, plain weave, twill weave, and satin weave, satin fabric has the most complex structure, with few crossing points between warp and weft threads and a sparse distribution, giving it the advantages of a luxurious appearance, comfortable touch, and excellent flexibility.

[0003] Traditional denim fabrics use a three-strand, one-sunk twill weave structure, which is sturdy and wear-resistant, but has poor elasticity, making it difficult to meet people's demands for clothing comfort. Therefore, through the continuous development of fabric processing technology, denim fabrics can be knitted using a satin structure while maintaining the sturdy, wear-resistant, and rough characteristics of denim fabrics, which can break away from the traditional limitations of stiffness and become more flexible, elastic, and have relatively high wear resistance. Summary of the Invention [Problem to be solved by the invention]

[0004] In order to overcome the problems of poor elasticity and glossiness of conventional denim fabrics, the present invention provides a highly elastic satin fabric, and uses a satin weave structure to improve the softness and elasticity of the denim fabric, thereby reducing the tight feeling when wearing the denim fabric. [Means for solving the problem]

[0005] The present invention adopts the following technical solution: a highly elastic satin fabric, comprising a fabric body, wherein the fabric body has warp yarns and weft yarns crossed to form a warp satin structure, and the warp yarns and weft yarns crossed to form a plurality of repeat weave units; Each repeating weave unit includes 10 warp threads and 5 weft threads, which are, from left to right, the first warp thread, the second warp thread, the third warp thread, the fourth warp thread, the fifth warp thread, the sixth warp thread, the seventh warp thread, the eighth warp thread, the ninth warp thread, and the tenth warp thread, and, from top to bottom, the first weft thread, the second weft thread, the third weft thread, the fourth weft thread, and the fifth weft thread. The floating and sinking states of the first warp thread to the tenth warp thread with respect to the first weft thread are respectively: sink, float, float, float, float, sink, float, float, float, float, and float; The floating and sinking states of the first warp thread to the tenth warp thread with respect to the second weft thread are respectively float, float, float, sink, float, float, float, float, sink, and float; The floating and sinking states of the first warp thread to the tenth warp thread with respect to the third weft thread are respectively floating, sinking, floating, floating, floating, floating, floating, sinking, floating, floating, floating, and floating; The floating and sinking states of the first warp thread to the tenth warp thread with respect to the fourth weft thread are respectively floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, and sinking, The floating and sinking states of the first warp to the tenth warp relative to the fifth weft are respectively float, float, sink, float, float, float, float, sink, float, and float.

[0006] Furthermore, the warp yarns are cotton yarns with counts of 10 to 50.

[0007] Furthermore, the weft yarn is a core spun yarn in which a polyurethane fiber is used as a core and cotton yarn is used as an outer covering, and the polyurethane fiber content of the core spun yarn is 10%.

[0008] Furthermore, each of the weft yarns has two weft weaving points, and four warp weaving points are included between the two weft weaving points, and each of the warp yarns has four warp weaving points and one weft weaving point.

[0009] The present invention has the following advantages:

[0010] The high-elasticity satin fabric of this invention is knitted using a four-float, one-submerged warp weave. The resulting satin denim fabric is smooth to the touch and has a good luster. The warp yarns are made of cotton yarns with counts of 10 to 50, and the weft yarns are made of polyurethane fiber core-spun yarns. The long, floating warp yarns are soft, and the indigo dyeing process of the denim fabric helps to maintain the color, luster, and texture of the denim fabric. At the same time, the denim fabric's elasticity is enhanced, allowing the denim material to maintain excellent elastic recovery even after stretching. When processed into denim, the fabric reduces the tightness of denim when worn and prevents bulging at the knees, elbows, and other areas, thereby expanding the range of applications for denim fabric. [Brief explanation of the drawings]

[0011] [Figure 1] FIG. 2 is a diagram showing the structure of the present invention along the warp direction. DETAILED DESCRIPTION OF THE INVENTION

[0012] The invention is further described below in conjunction with the drawings.

[0013] The highly elastic satin fabric includes a fabric body, wherein the fabric body has warp yarns and weft yarns crossed to form a warp satin structure, and the warp yarns and weft yarns crossed to form a plurality of repeat weave units; As shown in FIG. 1, each repeating weave unit includes 10 warp threads and 5 weft threads, which are arranged from left to right as the first warp thread, the second warp thread, the third warp thread, the fourth warp thread, the fifth warp thread, the sixth warp thread, the seventh warp thread, the eighth warp thread, the ninth warp thread, and the tenth warp thread, and from top to bottom as the first weft thread, the second weft thread, the third weft thread, the fourth weft thread, and the fifth weft thread.

[0014] The floating and sinking states of the first warp thread to the tenth warp thread with respect to the first weft thread are respectively: sink, float, float, float, float, sink, float, float, float, float, and float; The first weft thread forms weft weaving points at the positions of the first warp thread and the sixth warp thread, and the first weft thread forms warp weaving points at the positions of the second warp thread, the third warp thread, the fourth warp thread, the fifth warp thread, the seventh warp thread, the eighth warp thread, the ninth warp thread and the tenth warp thread, respectively.

[0015] The floating and sinking states of the first warp thread to the tenth warp thread with respect to the second weft thread are respectively float, float, float, sink, float, float, float, float, sink, and float; The second weft thread forms weft weaving points at the positions of the fourth warp thread and the ninth warp thread, and the second weft thread forms warp weaving points at the positions of the first warp thread, the second warp thread, the third warp thread, the fifth warp thread, the sixth warp thread, the seventh warp thread, the eighth warp thread and the tenth warp thread, respectively.

[0016] The floating and sinking states of the first warp thread to the tenth warp thread with respect to the third weft thread are respectively floating, sinking, floating, floating, floating, floating, floating, sinking, floating, floating, floating, and floating; The third weft thread forms weft weaving points at the positions of the second warp thread and the seventh warp thread, and forms warp weaving points at the positions of the first warp thread, the third warp thread, the fourth warp thread, the fifth warp thread, the sixth warp thread, the eighth warp thread, the ninth warp thread and the tenth warp thread, respectively.

[0017] The floating and sinking states of the first warp thread to the tenth warp thread with respect to the fourth weft thread are respectively floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, and sinking, The fourth weft thread forms weft weaving points at the positions of the fifth warp thread and the tenth warp thread, and forms warp weaving points at the positions of the first warp thread, the second warp thread, the third warp thread, the fourth warp thread, the sixth warp thread, the seventh warp thread, the eighth warp thread and the ninth warp thread, respectively.

[0018] The floating and sinking states of the first warp to the tenth warp relative to the fifth weft are respectively float, float, sink, float, float, float, float, sink, float, float, and float; The fifth weft thread forms a weft weaving point at the positions of the third warp thread and the eighth warp thread, and forms warp weaving points at the positions of the first warp thread, the second warp thread, the fourth warp thread, the fifth warp thread, the sixth warp thread, the seventh warp thread, the ninth warp thread and the tenth warp thread, respectively.

[0019] By repeating the above minimum repeating weaving unit multiple times, a warp satin structured fabric is formed, in which the warp yarn is a cotton yarn of 10 to 50 count, and the weft yarn is a core spun yarn in which a polyurethane fiber is cored and cotton yarn is covered on the outside, and the polyurethane fiber content of the core spun yarn is 10%. After indigo dyeing and washing with water, a satin denim fabric is obtained.

Claims

1. The fabric body includes a warp satin structure formed by crossing warp yarns and weft yarns, and the warp yarns and weft yarns cross to form a plurality of repeating weave units; Each repeating weave unit includes 10 warp threads and 5 weft threads, which are, from left to right, the first warp thread, the second warp thread, the third warp thread, the fourth warp thread, the fifth warp thread, the sixth warp thread, the seventh warp thread, the eighth warp thread, the ninth warp thread, and the tenth warp thread, and, from top to bottom, the first weft thread, the second weft thread, the third weft thread, the fourth weft thread, and the fifth weft thread. The floating and sinking states of the first warp thread to the tenth warp thread with respect to the first weft thread are respectively: sink, float, float, float, float, sink, float, float, float, float, and float; The floating and sinking states of the first warp thread to the tenth warp thread with respect to the second weft thread are respectively float, float, float, sink, float, float, float, float, sink, and float; The floating and sinking states of the first warp thread to the tenth warp thread with respect to the third weft thread are respectively float, sink, float, float, float, float, sink, float, float, float, and float; The floating and sinking states of the first warp thread to the tenth warp thread with respect to the fourth weft thread are respectively floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, and sinking, The floating and sinking states of the first warp thread to the tenth warp thread with respect to the fifth weft thread are respectively float, float, sink, float, float, float, float, sink, float, and float. Highly elastic satin fabric.

2. The warp yarn is a cotton yarn having a count of 10 to 50.

2. The highly elastic satin fabric according to claim 1.

3. The weft yarn is a core spun yarn having a polyurethane fiber core and a cotton yarn covering the outside, and the polyurethane fiber content of the core spun yarn is 10%.

2. The highly elastic satin fabric according to claim 1.

4. Each of the weft yarns has two weft weaving points and four warp weaving points between the two weft weaving points, and each of the warp yarns has four warp weaving points and one weft weaving point.

2. The highly elastic satin fabric according to claim 1.