Battery module and battery pack including same

Abstract

A battery module according to one embodiment of the present invention includes a battery cell stack including one or more battery cells each including an electrode lead, a module frame that houses the battery cell stack, and a flame-retardant cap sheet that is disposed between the battery cell stack and the module frame and covers a portion of the battery cell stack, the flame-retardant cap sheet being disposed at either the front or rear end of the battery cell stack in the longitudinal direction so as not to cover the portion of the battery cell stack.

Description

[Technical field]

[0001] The present invention relates to a battery module and a battery pack including the same, and more particularly to a battery module capable of controlling a flame emission direction even when thermal runaway occurs, and a battery pack including the same. [Background technology]

[0002] In modern society, as the use of portable devices such as mobile phones, laptops, camcorders, and digital cameras has become commonplace, the development of technologies related to such mobile devices has become active. In addition, rechargeable secondary batteries are used as the power source for electric vehicles (EVs), hybrid electric vehicles (HEVs), plug-in hybrid electric vehicles (P-HEVs), etc. as a solution to air pollution caused by existing gasoline-powered vehicles that use fossil fuels, and the need for the development of secondary batteries is increasing.

[0003] Currently, commercial secondary batteries include nickel-cadmium batteries, nickel-metal hydride batteries, nickel-zinc batteries, and lithium secondary batteries. Of these, lithium secondary batteries are attracting attention due to their advantages over nickel-based secondary batteries, such as almost no memory effect, freedom in charging and discharging, a very low self-discharge rate, and high energy density.

[0004] Such lithium secondary batteries mainly use lithium-based oxides and carbon materials as positive and negative active materials, respectively, and include an electrode assembly in which positive and negative electrode plates coated with the positive and negative active materials are disposed with a separator between them, and an exterior material, i.e., a battery case, that hermetically houses the electrode assembly together with an electrolyte.

[0005] Generally, lithium secondary batteries can be classified into can-type secondary batteries, in which an electrode assembly is housed inside a metal can, and pouch-type secondary batteries, in which an electrode assembly is housed inside a pouch made of an aluminum laminate sheet, depending on the shape of the exterior material.

[0006] In the case of secondary batteries used in small devices, two to three battery cells are arranged, whereas in the case of secondary batteries used in medium to large devices such as automobiles, a battery module in which a number of battery cells are electrically connected is used. In such battery modules, a number of battery cells are connected to each other in series or parallel to form a cell assembly, thereby improving capacity and output. In addition, one or more battery modules may be mounted with various control and protection systems such as a BMS (Battery Management System) and a cooling system to form a battery pack.

[0007] When a battery pack is constructed by connecting a plurality of battery cells in series / parallel, a battery module consisting of at least one battery cell is generally constructed first, and then other components are added to the battery pack using the at least one battery module. The number of battery modules included in the battery pack or the number of battery cells included in the battery module may be variously set according to a required output voltage or charge / discharge capacity.

[0008] Meanwhile, when a battery pack is constructed using a plurality of battery modules, if some of the plurality of battery modules undergo thermal runaway due to abnormal operation such as overcharging, high-temperature gas and flames will be emitted outside the battery modules. However, if the flames are emitted randomly to the outside, it is difficult to control them, and it is impossible to predict in which direction they will be emitted, which can result in damage to all of the surrounding machinery and devices. Summary of the Invention [Problem to be solved by the invention]

[0009] The present invention has been proposed to solve the above problems, and aims to provide a battery module and a battery pack including the same, which can guide the discharge direction of heat and flames in a specific direction when a fire occurs in the battery module.

[0010] However, the problems to be solved by the embodiments of the present invention are not limited to the problems described above, and may be variously expanded within the scope of the technical ideas included in the present invention. [Means for solving the problem]

[0011] A battery module according to one embodiment of the present invention includes a battery cell stack including one or more battery cells each including an electrode lead, a module frame that houses the battery cell stack, and a flame-retardant cap sheet that is disposed between the battery cell stack and the module frame and covers a portion of the battery cell stack, the flame-retardant cap sheet being disposed at either the front or rear end of the battery cell stack in the longitudinal direction so as not to cover the portion of the battery cell stack.

[0012] In the front and rear portions that are completely covered by the flame-retardant cap sheet, the flame-retardant cap sheet may include one or more openings for leading out the electrode leads to the outside.

[0013] The flame retardant cap sheet may include a flame retardant material including at least one selected from silicon and mica.

[0014] The battery cell stack may further include a pair of end plates arranged at the longitudinal ends of the battery cell stack, and in the front and rear portions that are completely covered by the flame-retardant cap sheet, the flame-retardant cap sheet may be positioned between the end plates and the battery cell stack.

[0015] In the portions of the front and rear that are not covered by the flame-retardant cap sheet, the flame-retardant cap sheet does not need to be disposed between the end plate and the battery cell stack.

[0016] The flame-retardant cap sheet may include a plurality of vent holes at least in a portion thereof.

[0017] The plurality of vent holes may be disposed corresponding to an upper surface of the battery cell stack.

[0018] In the event of a fire in the battery cell stack, the flame may be directed to the front or back portions not covered by the flame retardant cap sheet.

[0019] The module may further include a bus bar frame disposed between the flame-retardant cap sheet and an upper surface of the module frame, the bus bar frame including a bus bar electrically connected to the electrode lead.

[0020] A battery pack according to another embodiment of the present invention may include the at least one battery module described above, and a pack case packaging the at least one battery module. Effect of the Invention

[0021] According to an embodiment of the present invention, it is possible to provide a battery module and a battery pack including the same, which can guide the discharge direction of heat and flames in a specific direction when a fire occurs in the battery module. [Brief description of the drawings]

[0022] [Figure 1] 1 is a perspective view of a battery module according to an embodiment of the present invention; [Diagram 2] FIG. 2 is an exploded perspective view of the battery module of FIG. [Diagram 3] 3 is a view showing the direction of a flame in a state where a battery cell stack and a flame-retardant cap sheet are combined in the battery module of FIG. 2. [Figure 4]2 is a diagram showing the direction of a flame in the battery module of FIG. 1. [Diagram 5] 13 is a view showing a state in which a battery cell stack and a flame-retardant cap sheet are combined in a battery module according to another embodiment of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0023] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention may, however, be embodied in various different forms and should not be construed as being limited to the embodiments set forth herein.

[0024] In order to clearly explain the present invention, parts unnecessary for the explanation are omitted, and the same reference numerals are used throughout the specification to refer to the same or similar components.

[0025] In addition, the size and thickness of each component shown in the drawings are arbitrarily shown for convenience of explanation, and the present invention is not necessarily limited to those shown in the drawings. In the drawings, thicknesses are enlarged to clearly show multiple layers and regions. In the drawings, thicknesses of some layers and regions are exaggerated for convenience of explanation.

[0026] In addition, when a part such as a layer, film, region, or plate is said to be "above" another part, this includes not only the case where it is "directly above" the other part, but also the case where there is another part in between. Conversely, when a part is said to be "directly above" another part, it means that there is no other part in between. In addition, being "above" a reference part means being located above or below the reference part, and does not necessarily mean being located "above" in the opposite direction to gravity.

[0027] Furthermore, throughout the specification, when a part is said to "comprise" a certain element, this does not mean that it excludes other elements and may further include other elements, unless specifically stated to the contrary.

[0028] FIG. 1 is a perspective view of a battery module according to one embodiment of the present invention, FIG. 2 is an exploded perspective view of the battery module of FIG. 1, FIG. 3 is a diagram showing the direction of flame in the combined state of the battery cell stack and the flame-retardant cap sheet in the battery module of FIG. 2, and FIG. 4 is a diagram showing the direction of flame in the battery module of FIG. 1.

[0029] 1 to 4, a battery module 100 according to one embodiment of the present invention includes a battery cell stack 110 including one or more battery cells, a module frame 200 that houses the battery cell stack 110, and a pair of end plates 300 that are located at both ends of the battery cell stack 110 in the longitudinal direction and are coupled to openings in the module frame 200.

[0030] The battery cell stack 110 is an assembly of secondary batteries including a plurality of battery cells 112. The battery cell stack 110 may include a plurality of battery cells 112, and each battery cell 112 includes an electrode lead 114. The battery cells 112 may be, but are not limited to, pouch-type battery cells having a plate-like shape. The electrode lead 114 is a positive electrode lead or a negative electrode lead, and an end of the electrode lead 114 of each battery cell 112 may be bent in one direction, thereby making contact with an end of an electrode lead of another adjacent battery cell 112. The two electrode leads 114 that are in contact with each other may be fixed to each other by welding or the like, thereby making it possible to electrically connect the battery cells 112 inside the battery cell stack 110.

[0031] Also, a busbar frame 500 may be provided that is housed in the module frame 200 together with the battery cell stack 110. The busbar frame 500 may include an upper frame 510 located on the upper part of the battery cell stack 110, a front frame 520 located on the front surface of the battery cell stack 110, and a rear frame 530 located on the rear surface of the battery cell stack 110, and a busbar 540 connected to an electrode lead 114 of a battery cell constituting the battery cell stack 110 may be mounted on the front frame 520 and the rear frame 530. At this time, the busbar frame 500 may be combined in a state where a flame-retardant cap sheet 400, which will be described later, is formed to cover a part of the battery cell stack 110. Thus, the upper frame 510 of the busbar frame 500 is disposed on the upper part of the flame-retardant cap sheet 400, and the front frame 520 is disposed to cover one end of the battery cell stack 110 covered by the flame-retardant cap sheet 400. In particular, at this time, the bus bar 540 disposed on the front frame 520 can be coupled to the electrode lead 114 that is drawn out to the outside through the opening 410 of the flame-retardant cap sheet 400 .

[0032] A plurality of battery cells 112 are vertically stacked such that the electrode leads 114 are aligned in one direction to form a battery cell stack 110. The battery cell stack 110 is housed in a module frame 200 having at least one opening that is open in the longitudinal direction of the battery cell stack 110. At this time, the electrode leads 114 are pulled out to the outside of the module frame 200 through the opening, and the pulled out electrode leads 114 are respectively coupled to a front frame 520 and a rear frame 530 of a bus bar frame 500 and may be electrically connected to a bus bar 540 mounted thereon. Here, the bus bar frame 500 may be made of an insulating material, for example, a non-conductive synthetic resin, and the bus bar 540 may be made of a conductive metal material.

[0033] The battery module 100 may include a flexible printed circuit board (FPCB) (not shown) that is mounted on the upper part of the battery cell stack 110 and extends in the longitudinal direction of the module frame 200 to sense the battery cells 112. The battery module 100 may also include various electrical components, such as an internal circuit board (ICB) and a battery management system (BMS). The electrical components, such as the ICB and the BMS board, may be electrically connected to the plurality of battery cells 112.

[0034] In the battery module 100 according to the present embodiment, the module frame 200 may be formed to cover four surfaces of the battery cell stack 110 excluding both side ends. That is, in FIG. 2, the battery cell stack 110 has an upper surface and a bottom surface at the upper and lower parts in the z-axis direction, respectively, and the upper surface of the module frame 200 is located at a position corresponding to the upper surface of the battery cell stack 110, and the lower surface of the module frame 200 is located at a position corresponding to the bottom surface, and a pair of side surfaces corresponding to the side surfaces of the battery cell stack may be located between the upper surface and the lower surface. In this case, the module frame 200 may have a square tube shape as shown in FIG. 2, but is not limited thereto, and may have a structure in which a U-shaped frame consisting of a pair of side surfaces vertically coupled to both sides of the lower surface and an upper plate coupled thereto to form the upper surface is coupled. In addition, the structure may be a combination structure of an inverted U-shaped frame consisting of an upper surface and both side surfaces, and a lower plate forming the lower surface, and is not particularly limited thereto.

[0035] The module frame 200 may be made of a metal material. The metal material may be at least one selected from steel and aluminum. End plates 300 are coupled to both open ends of the module frame 200. The end plates 300 may be made of a metal material so as to have sufficient rigidity to protect components such as the internal battery cell stack 110 and the bus bar frame 500. The end plates 300 made of a metal material may be coupled to the module frame 200, which is also made of a metal material, by a method such as welding.

[0036] Meanwhile, a flame-retardant cap sheet 400 is included between the battery cell stack 110 and the module frame 200. The flame-retardant cap sheet 400 may be formed in the longitudinal direction of the battery cell stack 110, i.e., in a direction parallel to the x-axis direction in FIG. 2, and in a longitudinal direction having a front portion and a rear portion indicated by F and R, so as to cover one of them and not cover the other. In this embodiment, a configuration in which the flame-retardant cap sheet 400 covers the front portion F as shown in FIG. 2 has been shown, but this is not limited thereto, and the flame-retardant cap sheet 400 may be formed to cover the rear portion R, and may be configured so that the direction in which the generated flame is to be discharged is exposed, i.e., not covered by the flame-retardant cap sheet 400, as described below.

[0037] In the portion covered by the flame-retardant cap sheet 400, that is, the front portion F in the case of Fig. 2, the flame-retardant cap sheet 400 is formed to cover not only the upper surface, lower surface and side surface of the battery cell stack 110 but also the portion facing the end plate 300. As a result, in the front portion F, the flame-retardant cap sheet 400 may be disposed between the end plate 300 and the battery cell stack 110. At this time, one or more openings 410 may be formed in the flame-retardant cap sheet 400 corresponding to the positions of the electrode leads 114 so that the electrode leads 114 included in the battery cells 112 can be pulled out to the outside.

[0038] In the portion not covered by the flame-retardant cap sheet 400, that is, in the rear portion R in the case of Fig. 2, the flame-retardant cap sheet 400 is formed so as not to cover the upper surface, lower surface and part of the side surface of the battery cell stack 110, and therefore naturally is formed so as not to cover the portion facing the end plate 300 either. In other words, the length (FR direction) of the flame-retardant cap sheet 400 is formed shorter than the length of the battery cell stack 110, resulting in a structure with one side being open, and when the battery cell stack 110 is stored inside, a part of the battery cell stack 110 is exposed along its periphery at the rear portion R as shown in Fig. 2. When manufacturing the battery module 100, the flame-retardant cap sheet 400 is placed over the battery cell stack 110, and then the electrode lead 114 and the bus bar 540 are welded to each other by combining with the bus bar frame 500 described above.

[0039] The flame-retardant cap sheet 400 may be formed of a thin sheet made of a flame-retardant material. In this case, the flame-retardant material may include at least one selected from silicon and mica. However, the flame-retardant material is not limited thereto, and any commercially available material that has flame retardancy and can be processed into a sheet shape may be appropriately selected and used.

[0040] In this way, when a fire occurs inside, the portion covered by the flame-retardant cap sheet 400 made of a flame-retardant material can prevent the flame from spreading to the portion. That is, as shown in FIG. 3 and FIG. 4, the flame and venting gas generated in the battery cell stack 110 are discharged to the portion not covered by the flame-retardant cap sheet 400, that is, the rear R side, so that the flame and venting gas can be prevented from being randomly discharged to the outside and can be guided and discharged in one direction. With this configuration, since the direction of the flame and venting gas can be guided in a predetermined direction, it is possible to maximize the prevention of the flame and venting gas from spreading to other adjacent modules or devices even if a fire starts in one module by directing the discharge direction of the flame and venting gas toward a portion with relatively few adjacent modules or components in the battery pack and device in which the battery module 100 is disposed. Also, even if there are other modules or components in the discharge direction, the discharge of the flame and venting gas is guided only in one direction, so that damage to modules disposed in other portions can be maximized and delayed. Therefore, the direction of the flame in the battery module 100 can be controlled, thereby improving the safety of the battery module 100 and the battery pack including the battery module 100.

[0041] Next, another embodiment of the present invention will be described with reference to FIG.

[0042] FIG. 5 is a view showing a state in which a battery cell stack and a flame-retardant cap sheet are combined in a battery module according to another embodiment of the present invention.

[0043] The embodiment of FIG. 5 differs from the above-mentioned embodiments only in the shape of the flame-retardant cap sheet 400, and the rest are the same, so a description of the same parts will be omitted.

[0044] As shown in FIG. 5, in another embodiment of the present invention, at least a portion of the flame-retardant cap sheet 400 includes a plurality of vent holes 420. More specifically, the plurality of vent holes 420 may be arranged corresponding to the upper surface of the battery cell stack 110. Although the vent holes 420 are shown as being circular, the shape is not particularly limited. As shown in FIG. 5, the vent holes 420 may be formed corresponding to the entire upper surface of the battery cell stack 110, but the shape is not limited thereto, and the vent holes 420 may be formed corresponding to a portion of the upper surface of the battery cell stack 110. As shown in FIG. 5, the vent holes 420 may be arranged in a regular row, but the shape is not limited thereto, and the vent holes 420 may be arranged randomly.

[0045] By providing the vent hole 420, it is possible to exhaust flames and gases that may accumulate inside in addition to the flames and gases that are exhausted to the rear portion R where the flame-retardant cap sheet 400 is not formed. In other words, this prevents flames from accumulating inside the flame-retardant cap sheet 400, thereby preventing explosive heat conduction. Therefore, the safety of the battery module 100 can be further improved.

[0046] As described above, according to the embodiment of the present invention, the flame and venting gas can be guided in a predetermined direction by providing the flame-retardant cap sheet 400 that covers only a portion of the battery cell stack 110, and therefore, even if a fire breaks out in one module, it is possible to prevent the fire from spreading to other adjacent modules or devices as much as possible by directing the discharge direction in the battery pack and device in which the battery module 100 is disposed toward a portion with relatively few adjacent modules or components. In addition, even if other modules or components are present in the discharge direction, the discharge of the flame and venting gas is guided only in one direction, so that damage to modules disposed in other portions can be prevented and delayed as much as possible. Therefore, the direction of the flame in the battery module 100 can be controlled to improve the safety of the battery module 100 and the battery pack including the same. In addition, the plurality of vent holes 420 provided in the flame-retardant cap sheet 400 can prevent the flame from accumulating inside the flame-retardant cap sheet 400, and can also prevent explosive heat conduction phenomena.

[0047] Meanwhile, one or more battery modules according to the embodiments of the present invention may be packaged in a pack case to form a battery pack.

[0048] The battery module and the battery pack including the battery module may be applied to various devices, such as vehicles including electric bicycles, electric cars, and hybrid cars, but the present invention is not limited thereto and may be applied to various devices that can use the battery module and the battery pack including the battery module, which also fall within the scope of the present invention.

[0049] Although the preferred embodiments of the present invention have been described in detail above, the scope of the present invention is not limited thereto, and various modifications and improvements made by those skilled in the art using the basic concept of the present invention defined in the claims also fall within the scope of the present invention. [Explanation of symbols]

[0050] 100: Battery module 110: Battery cell stack 114: Electrode lead 200: Module frame 300: End plate 400: Flame retardant cap sheet 410: Opening 420: Vent Hole

Claims

1. a battery cell stack including one or more battery cells including electrode leads; a module frame that houses the battery cell stack; and a flame-retardant cap sheet disposed between the battery cell stack and the module frame and covering a portion of the battery cell stack; the flame-retardant cap sheet is disposed at either one of a front portion and a rear portion of the battery cell stack in a longitudinal direction thereof so as not to cover a portion of the battery cell stack, a battery module in which, of the battery cell stack, one of the front and rear portions in the longitudinal direction of the battery cell stack is not covered by the flame-retardant cap sheet, and the portion excluding the one portion is covered with the flame-retardant cap sheet.

2. A battery module as described in claim 1, wherein the flame-retardant cap sheet includes one or more openings for drawing out the electrode leads to the outside.

3. The battery module according to claim 1 or 2, wherein the flame-retardant cap sheet comprises a flame-retardant material including at least one selected from the group consisting of silicon and mica.

4. a pair of end plates disposed at longitudinal ends of the battery cell stack; The battery module according to any one of claims 1 to 3, wherein in the front and rear portions that are completely covered by the flame-retardant cap sheet, the flame-retardant cap sheet is positioned between the end plate and the battery cell stack.

5. a battery cell stack including one or more battery cells including electrode leads; a module frame that houses the battery cell stack; a flame-retardant cap sheet disposed between the battery cell stack and the module frame and covering a portion of the battery cell stack; and A pair of end plates disposed at longitudinal ends of the battery cell stack Including, the flame-retardant cap sheet is disposed at either one of the front and rear ends of the battery cell stack in the longitudinal direction thereof so as not to cover a portion of the battery cell stack; In the portions of the front and rear sections that are completely covered by the flame-retardant cap sheet, the flame-retardant cap sheet is located between the end plate and the battery cell stack; the flame-retardant cap sheet is not disposed between the end plate and the battery cell stack in the portions of the front and rear portions that are not covered by the flame-retardant cap sheet.

6. a battery cell stack including one or more battery cells including electrode leads; a module frame that houses the battery cell stack; and a flame-retardant cap sheet disposed between the battery cell stack and the module frame and covering a portion of the battery cell stack; the flame-retardant cap sheet is disposed at either one of the front and rear ends of the battery cell stack in the longitudinal direction thereof so as not to cover a portion of the battery cell stack; The battery module, wherein the flame-retardant cap sheet includes a plurality of vent holes in at least a portion thereof.

7. The battery module according to claim 6 , wherein the plurality of vent holes are disposed corresponding to an upper surface of the battery cell stack.

8. The battery module according to any one of claims 1 to 7, wherein in the event of a fire occurring in the battery cell stack, a flame is induced in the front portion or the rear portion that is not covered by the flame-retardant cap sheet.

9. The battery module of claim 1 , further comprising a bus bar frame including a bus bar disposed between the flame-retardant cap sheet and an upper surface of the module frame and electrically connected to the electrode lead.

10. At least one battery module according to any one of claims 1 to 9, and A pack case for packaging the at least one battery module. Including battery pack.

11. the flame-retardant cap sheet is formed so as not to cover an upper surface, a lower surface, both side surfaces, and longitudinal end surfaces of the battery cell stack in the portion not covered by the flame-retardant cap sheet; A battery module as described in any one of claims 1 to 9, wherein in the portion covered by the flame-retardant cap sheet, the flame-retardant cap sheet is formed so as to cover the upper surface, lower surface, both side surfaces, and longitudinal end surfaces of the battery cell stack.

Images