Brake mechanism for construction vehicles

By installing obstacle detection equipment and actuators on construction machinery, the brake pedal and forward/retreatment lever are automatically adjusted to the neutral position, and combined with the brake system and actuator system, the collision problem caused by operator misoperation is solved, achieving a more reliable braking effect.

JP7628459B2Active Publication Date: 2025-02-10SAKAI HEAVY INDS
View PDF 10 Cites 0 Cited by

Patent Information

Application Number
JP2021065520
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-04-07
Publication Date
2025-02-10
Estimated Expiration
2041-04-07

AI Technical Summary

Technical Problem

The braking system of existing construction machinery is prone to collision accidents due to operator misoperation, and it is difficult to effectively avoid the collision risk caused by human error.

Method used

The obstacle detection equipment and actuator are adopted to automatically adjust the brake pedal and forward/retreatment lever to a neutral position through the connecting rod mechanism, and combine the brake system and the actuator system to achieve automatic braking.

Benefits of technology

It effectively avoids collision accidents caused by human error, improves the reliability and safety of braking, and simplifies structural design.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007628459000001
    Figure 0007628459000001
  • Figure 0007628459000002
    Figure 0007628459000002
  • Figure 0007628459000003
    Figure 0007628459000003
Patent Text Reader

Abstract

To provide a brake mechanism of a construction vehicle that can avoid collision due to human error with a simple structure.SOLUTION: A brake structure 1 of a construction vehicle comprises: an obstacle detection device 2 which detects an obstacle G around a construction vehicle 10; an actuator 30 provided on the construction vehicle 10; a shaft 17 which rotates around an axis in association with inclination of a forward / reverse lever; a first cable 19 which connects a rotating plate 18 fixed to the shaft 17, and a forward / reverse switching lever of a travel pump for travelling the construction vehicle 10; a base member 32 fixed to the shaft 17; a connection mechanism which connects an output shaft 30a of the actuator 30 and the base member 32; and a control part 3 which operates the actuator 30 and returns the forward / reverse lever 16 to neutral via the connection mechanism to operate a brake when the obstacle G has been detected by the obstacle detection device 2.SELECTED DRAWING: Figure 10
Need to check novelty before this filing date? Find Prior Art

Description

[Technical field]

[0001] The present invention relates to a brake mechanism for a construction vehicle. [Background technology]

[0002] For example, Patent Document 1 discloses a brake mechanism for a construction vehicle. In the construction vehicle of Patent Document 1, the operator operates a hydrostatic transmission (HST) brake to brake the vehicle by returning a forward / reverse lever provided in the driver's seat from a forward or reverse position to a neutral position. In addition, in the construction vehicle of Patent Document 1, the brake pedal and the forward / reverse lever are connected via a base plate and multiple rods, so that the forward / reverse lever can be returned to the neutral position by depressing the brake pedal, thereby braking the vehicle. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Utility Model Application Publication No. 61-16930 Summary of the Invention [Problem to be solved by the invention]

[0004] While driving and working, trained operators check the surroundings by looking directly at objects or indirectly through the mirrors. When the operator senses danger, he or she can prevent a collision by braking the construction vehicle by operating the forward / reverse lever or stepping on the brake pedal. However, there is a problem that collisions occur due to human error caused by operators' disregard for danger or habituation.

[0005] Therefore, an object of the present invention is to provide a brake mechanism for a construction vehicle that can avoid collision accidents caused by human error with a simple structure. [Means for solving the problem]

[0006] The brake mechanism for a construction vehicle of the present invention comprises an obstacle detection device which detects obstacles around the construction vehicle, an actuator provided on the construction vehicle, a shaft which rotates about an axis in accordance with tilting of a forward / reverse lever, a first cable which connects a rotating plate fixed to the shaft and a forward / reverse switching lever of a traveling pump which causes the construction vehicle to travel, a base member fixed to the shaft, a connecting mechanism which connects an output shaft of the actuator and the base member, and a control unit which, when an obstacle is detected by the obstacle detection device, activates the actuator and returns the forward / reverse lever to neutral via the connecting mechanism to activate the brakes. the connecting mechanism comprises a link plate rotatably fixed to the construction vehicle and one end of which is connected to the output shaft of the actuator, a first link rod connecting the other end of the link plate to one end of the base member, and a second link rod connecting the other end of the link plate to the other end of the base member, and when the actuator is actuated, the first link rod and the second link rod pull both ends of the base member to return the inclination of the base member and the shaft to neutral, and a brake pedal rod connecting a brake pedal provided in the driver's seat to the link plate, and the brakes are actuated by depressing the brake pedal, and when an obstacle is detected by the obstacle detection device, the actuator is actuated and the brake pedal is rotated in an actuating direction via the brake pedal rod to actuate the brakes. It is characterized by:

[0007] The brake mechanism for a construction vehicle of the present invention comprises an obstacle detection device which detects obstacles around the construction vehicle, an actuator provided on the construction vehicle, a shaft which rotates about an axis in accordance with tilting of a forward / reverse lever, a first cable which connects a rotating plate fixed to the shaft to a forward / reverse switching lever of a traveling pump which causes the construction vehicle to travel, a base member fixed to the shaft, a connecting mechanism which connects an output shaft of the actuator to the base member, and a control unit which, when an obstacle is detected by the obstacle detection device, operates the actuator and returns the forward / reverse lever to a neutral position via the connecting mechanism to operate the brakes, the base member having a first notch, and the connecting mechanism is rotatably fixed to the construction vehicle and has one end a link plate connected to the output shaft of the actuator, an engagement jig provided in the first notch, and a connecting jig connecting the link plate and the engagement jig, wherein when the actuator is actuated, the connecting jig pulls the lower end of the first notch with the engagement jig, thereby returning the inclination of the base member and the shaft to neutral, and a brake pedal rod connecting a brake pedal provided in the driver's seat to the link plate, wherein the brakes are actuated by depressing the brake pedal, and when an obstacle is detected by the obstacle detection device, the actuator is actuated and the brake pedal is rotated in the actuating direction via the brake pedal rod to actuate the brakes.

[0008] According to the present invention, the forward / reverse lever can be returned to neutral and the brakes can be applied when an obstacle is detected by the obstacle detection device, so collision accidents caused by human error can be avoided with a simple structure. Also, according to the present invention, the brakes can be applied from both the brake pedal system and the actuator system, so braking can be performed more reliably.

[0009] The brake mechanism for a construction vehicle of the present invention comprises an obstacle detection device which detects obstacles around the construction vehicle, an actuator provided on the construction vehicle, a shaft which rotates about an axis in response to tilting of a forward / reverse lever, a first cable which connects a rotating plate fixed to the shaft to a forward / reverse switching lever of a traveling pump which causes the construction vehicle to travel, a base member fixed to the shaft, a connecting mechanism which connects an output shaft of the actuator to the base member, and a control unit which, when an obstacle is detected by the obstacle detection device, operates the actuator and returns the forward / reverse lever to neutral via the connecting mechanism to operate the brakes, wherein the base member has a first notch, and the connecting mechanism comprises a link plate which is rotatably fixed to the construction vehicle and has one end connected to the output shaft of the actuator, the connecting mechanism comprises an engaging jig provided in a first notch hole and a connecting jig connecting the link plate and the engaging jig, the base member comprises a second notch hole continuous with the first notch hole and cut further downward than the first notch hole, the connecting mechanism is characterized in that when the actuator is activated, the connecting jig pulls the engaging jig engaged in the second notch hole, thereby returning the inclination of the base member and the shaft to neutral, the connecting mechanism comprises a brake pedal rod connecting a brake pedal provided in the driver's seat and the link plate, the brakes are activated by depressing the brake pedal, and when an obstacle is detected by the obstacle detection device, the actuator is activated and the brake pedal is rotated in the activation direction via the brake pedal rod to activate the brakes.

[0010] According to the present invention, the forward / reverse lever can be returned to neutral and the brakes can be applied by detecting an obstacle detection device, so that a collision accident caused by human error can be avoided with a simple structure. Also, according to the present invention, the connecting mechanism can be easily configured. Also, by providing the second cutout hole, the engaging jig and the second cutout hole can be engaged with each other to more reliably apply the brakes. Also, according to the present invention, the brakes can be applied from both the brake pedal system and the actuator system, so that more reliably braking can be achieved.

[0012] Furthermore, it is preferable that the actuator is provided in front of the dashboard of the driver's seat. According to the present invention, the space of the construction vehicle can be effectively utilized.

[0013] It is also preferable that the actuator is a hydraulic cylinder, and that the hydraulic cylinder is supplied with hydraulic oil via an orbit roll piping connected to the orbit roll.

[0014] According to the present invention, an existing hydraulic circuit can be utilized for the hydraulic cylinder, so that the configuration can be simplified.

[0017] The present invention is also characterized in that it comprises an obstacle detection device that detects obstacles around a construction vehicle, an actuator provided on the construction vehicle, a shaft that rotates about its axis as a forward / reverse lever is tilted, a first cable that connects a rotating plate fixed to the shaft to a forward / reverse switch lever of a traveling pump that causes the construction vehicle to travel, a second cable that connects the rotating plate to the actuator, and a control unit that, when an obstacle is detected by the obstacle detection device, activates the actuator and returns the forward / reverse lever to neutral via the second cable to activate the brake.

[0018] According to the present invention, the forward / reverse lever can be returned to neutral and the brakes can be applied when an obstacle is detected by the obstacle detection device, making it possible to avoid collision accidents caused by human error with a simple structure.

[0019] It is also preferable that the pivot plate and the second cable are connected via a connecting plate, and that the connecting plate has a connecting pin that is rotatably connected to the pivot plate and a long hole through which a movable pin of the second cable slides.

[0020] According to the present invention, the rotating plate and the second cable can be connected with a simple structure.

[0021] The present invention is also characterized in that it comprises an obstacle detection device that detects obstacles around a construction vehicle, a first actuator and a second actuator provided on the construction vehicle, a shaft that rotates about an axis as a forward / reverse lever is tilted, a first cable that connects a rotating plate fixed to the shaft to a forward / reverse switch lever of a traveling pump that causes the construction vehicle to travel, a base member fixed to the shaft, a connecting mechanism that connects the output shaft of the first actuator to the base member, a second cable that connects the rotating plate to the second actuator, and a control unit that, when an obstacle is detected by the obstacle detection device, activates the first actuator and the second actuator, and returns the forward / reverse lever to neutral via the connecting mechanism and the second cable, and activates the brakes.

[0022] According to the present invention, the forward / reverse lever can be returned to neutral and the brakes can be applied when an obstacle is detected by the obstacle detection device, so collision accidents caused by human error can be avoided with a simple structure. In addition, the brakes can be applied from both the first actuator system and the second actuator system, so braking can be performed more reliably.

[0023] The present invention is also characterized in that it comprises an obstacle detection device that detects obstacles around a construction vehicle, an actuator provided on the construction vehicle, a shaft that rotates about an axis as a forward / reverse lever is tilted, a first cable that connects a rotating plate fixed to the shaft to a forward / reverse switch lever of a traveling pump that causes the construction vehicle to travel, a second cable that connects the rotating plate to the actuator, a brake pedal provided in the driver's seat, a third cable that connects the actuator, and a control unit that is configured to activate the brakes when the brake pedal is depressed, and that when an obstacle is detected by the obstacle detection device, activates the actuator and returns the forward / reverse lever to neutral via the second cable to activate the brakes, and also rotates the brake pedal in the activation direction via the third cable to activate the brakes.

[0024] According to the present invention, the forward / reverse lever can be returned to neutral and the brakes applied when an obstacle is detected by the obstacle detection device, so collision accidents caused by human error can be avoided with a simple structure. In addition, the brakes can be applied from both the brake pedal system and the actuator system, so braking can be performed more reliably. Effect of the Invention

[0025] According to the present invention, collision accidents caused by human error can be avoided with a simple structure. [Brief description of the drawings]

[0026] [Figure 1] 1A and 1B are a plan view and a side view, respectively, of a brake mechanism for a construction vehicle according to a first embodiment of the present invention. [Diagram 2] 2 is a schematic view of a main part of a brake mechanism of the construction vehicle according to the first embodiment. FIG. [Diagram 3] FIG. 3 is a view taken along the line III-III in FIG. 2. [Figure 4] FIG. 4 is a view taken along the line IV-IV in FIG. [Diagram 5] 13 is a diagram illustrating the operation of the base plate and the surrounding area when the forward / reverse lever is tilted to the maximum in the forward direction. FIG. [Figure 6] 13 is a diagram illustrating the operation of the base plate and the surrounding area when the forward / reverse lever is tilted to the maximum in the reverse direction. FIG. [Figure 7] 6 is a diagram illustrating the operation of the base plate and its surroundings when the brake pedal is depressed. [Figure 8] FIG. 2 is a block diagram of a brake mechanism of the construction vehicle according to the first embodiment. [Figure 9] FIG. 2 is a schematic diagram of a hydraulic circuit according to the first embodiment. [Figure 10] FIG. 3 is a view taken along the arrow XX in FIG. 2. [Figure 11] FIG. 11 is a side view of a main portion of a brake mechanism of a construction vehicle according to a second embodiment of the present invention. [Figure 12]FIG. 11 is a side view of a main portion of a brake mechanism of a construction vehicle according to a third embodiment of the present invention. [Figure 13A] FIG. 11 is an enlarged perspective view of a base member according to a third embodiment. [Figure 13B] FIG. 13 is an enlarged side view of a base member according to a modified example of the third embodiment. [Figure 13C] FIG. 13 is an enlarged side view of a base member according to a modified example of the third embodiment. [Figure 14] FIG. 13 is a side view of a main portion of a brake mechanism of a construction vehicle according to a fourth embodiment of the present invention. [Figure 15] FIG. 13 is a side view of a main portion of a brake mechanism of a construction vehicle according to a fifth embodiment of the present invention. [Figure 16] FIG. 13 is a side view of a main portion of a brake mechanism of a construction vehicle according to a sixth embodiment of the present invention. [Figure 17] FIG. 13 is a schematic view of a main portion of a brake mechanism of a construction vehicle according to a seventh embodiment of the present invention. [Figure 18] FIG. 13 is a side view of a main part according to the seventh embodiment. [Figure 19] 19 is an operational diagram showing the case where the forward / reverse lever in FIG. 18 is tilted to the maximum in the forward direction. [Figure 20] 19 is an operational diagram showing the case where the forward / reverse lever in FIG. 18 is tilted to the maximum in the reverse direction. [Figure 21] 19 is an operational diagram showing a case where the actuator in FIG. 18 is operated. FIG. [Figure 22] FIG. 13 is a schematic view of a main part of a brake mechanism of a construction vehicle according to an eighth embodiment of the present invention. [Figure 23] XXIII-XXIII in Figure 22. [Figure 24] FIG. 13 is a schematic view of a main part of a brake mechanism of a construction vehicle according to a ninth embodiment of the present invention. [Diagram 25] FIG. 13 is a side view of a main portion of a brake mechanism of a construction vehicle according to a ninth embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0027] [First embodiment] A brake mechanism 1 for a construction vehicle according to a first embodiment of the present invention will be described in detail with reference to the drawings. In FIG. 1, the brake mechanism 1 for a construction vehicle according to this embodiment is mounted on a construction vehicle such as a compaction roller that performs work while traveling at a low speed. In this embodiment, a compaction roller is illustrated, but the present invention may also be applied to other construction vehicles. Note that the following "up and down," "front and back," and "left and right" follow the arrows in FIG. 1.

[0028] 1 shows a case where a brake mechanism 1 for a construction vehicle is mounted on a rolling roller 10 that rolls asphalt road surfaces with rollers 11A and tires 11B. The rolling roller 10 includes a driver's seat 12, a dashboard 13, a steering wheel 14, a brake pedal 15, and a forward / reverse lever 16.

[0029] The driver's seat 12 is where the operator sits, and faces the dashboard 13. The dashboard 13 is a box-shaped body installed in front of the driver's seat, and various instruments, buttons, knobs, etc. are arranged on the upper surface. The handle 14 is a device for determining the traveling direction of the vehicle, and is provided on the upper surface of the dashboard 13.

[0030] The steering wheel 14 is connected to an Orbitroll (registered trademark, the same applies below; see FIG. 10) 14a provided inside an upper surface 13c (see FIG. 10) of the dashboard 13. The Orbitroll 14a is a hydraulic motor that constitutes part of the steering device. The Orbitroll 14a is supplied with hydraulic oil via a pipe 14b that is connected to a hydraulic circuit (not shown).

[0031] 1, the brake pedal 15 is provided under the dashboard 13 and configured to apply the brakes when the operator steps on it. The forward / reverse lever 16 is provided on both sides of the dashboard 13 and is a lever that can be tilted to a neutral position, a forward position, and a reverse position. The forward / reverse lever 16 may be configured to be provided on only one side of the dashboard 13.

[0032] As shown in Fig. 2, the forward / reverse levers 16, 16 are vertically connected to both ends of a shaft 17. The shaft 17 is arranged inside the dashboard 13 along the width direction. As shown in Figs. 2 and 3, a plate-shaped rotating plate 18 that rotates in sync with the shaft 17 is fixed vertically through the shaft 17. A connecting fulcrum portion 18b is formed at an end of a main body portion 18a of the rotating plate 18. A first cable 19 is connected to the connecting fulcrum portion 18b by a pin connection. One end of the first cable 19 is connected to the connecting fulcrum portion 18b, and the other end is connected to a forward / reverse switching lever (not shown) of the travel pump P (see Fig. 9).

[0033] As shown in Figs. 2 and 3, when the forward / reverse lever 16 is pushed to the forward position, the roller 10 moves forward, when the lever is pushed to the reverse position, the roller 10 moves backward, and when the lever is returned to the neutral position, the roller 10 is braked. That is, when the lever 16 is pushed to the forward position, the rotating plate 18 rotates upward about the axis of the shaft 17 and pulls the first cable 19. This causes the forward / reverse switching lever to rotate to the forward position and the roller 10 moves forward. On the other hand, when the lever 16 is pushed to the reverse position, the rotating plate 18 rotates downward about the axis of the shaft 17 and pushes the first cable 19. This causes the switching lever to rotate to the reverse position and the roller 10 moves backward. Also, when the lever 16 is returned to the neutral position, the HST brake described later is activated and the roller 10 is braked.

[0034] The brake pedal 15 is configured to move in conjunction with the shaft 17, as shown in Figures 2 and 4. A plate-shaped base plate 22 that rotates in synchronization with the shaft 17 is fixed vertically through the shaft 17. The base plate 22 is formed with a first pin 22a that is provided vertically on the rear left side surface and a second pin 22b that is provided vertically on the front right side surface. The first pin 22a and the second pin 22b are disposed at approximately the same distance from the shaft 17. The brake pedal 15 includes a main body plate 15a, a pedal portion 15b, a rotation fulcrum portion 15c, and a connecting fulcrum portion 15d.

[0035] The main body plate 15a is a plate-like member having a pedal portion 15b at the rear. The front end of the main body plate 15a is rotatably fixed via a bracket BK fixed to the front wall 13a of the dashboard 13. The rotation fulcrum portion 15c is the rotation center of the brake pedal 15. The connecting fulcrum portion 15d is formed at the upper center of the main body plate 15a.

[0036] The connecting fulcrum portion 15d is connected to the base plate 22 via a first brake pedal rod 23 and a second brake pedal rod 24. The first brake pedal rod 23 and the second brake pedal rod 24 are rod-shaped members. The lower ends of the first brake pedal rod 23 and the second brake pedal rod 24 are connected to the connecting fulcrum portion 15d by pin connection.

[0037] An elongated hole 23a into which the first pin 22a fits loosely is formed at the upper end of the first brake pedal rod 23. An elongated hole 24a into which the second pin 22b fits loosely is formed at the upper end of the second brake pedal rod 24. When viewed from the side, the first brake pedal rod 23 and the second brake pedal rod 24 are V-shaped.

[0038] In the initial position (when the forward / reverse lever 16 is in the neutral position), the base plate 22 is generally horizontal. The first pin 22a and the second pin 22b are located slightly above the center in the height direction of the long holes 23a and 24a.

[0039] Fig. 5 is an action diagram around the base plate 22 when the forward / reverse lever 16 is tilted to the maximum in the forward direction. As shown in Fig. 5, when the forward / reverse lever 16 is tilted in the forward direction, the shaft 17 and the base plate 22 rotate counterclockwise around the shaft 17. At this time, the first pin 22a is located at the upper end of the long hole 23a of the first brake pedal rod 23. On the other hand, the second pin 22b is located slightly below the center in the height direction of the long hole 24a of the second brake pedal rod 24. Even if the forward / reverse lever 16 is tilted in the forward direction, the position of the brake pedal 15 does not change because the first pin 22a and the second pin 22b move within the long holes 23a, 24a.

[0040] Fig. 6 is an action diagram around the base plate 22 when the forward / reverse lever 16 is tilted to the maximum in the reverse direction. As shown in Fig. 6, when the forward / reverse lever 16 is tilted in the reverse direction, the shaft 17 and the base plate 22 rotate clockwise around the shaft 17. At this time, the second pin 22b is located at the upper end of the long hole 24a of the second brake pedal rod 24. On the other hand, the first pin 22a is located slightly below the center in the height direction of the long hole 23a of the first brake pedal rod 23. Even if the forward / reverse lever 16 is tilted in the reverse direction, the position of the brake pedal 15 does not change because the first pin 22a and the second pin 22b move within the long holes 23a, 24a.

[0041] Fig. 7 is an action diagram around the base plate 22 when the brake pedal is depressed. As shown in Fig. 7, when the operator depresses the brake pedal 15, the brake pedal 15 rotates downward around the rotation fulcrum 15c. As a result, the first brake pedal rod 23 and the second brake pedal rod 24 are pulled downward, so that the first pin 22a and the second pin 22b are positioned at the upper ends of the long holes 23a and 24a, respectively, and the base plate 22 rotates at a predetermined angle and becomes approximately horizontal. In synchronization with this, the shaft 17 and the rotating plate 18 also rotate and are positioned in the neutral position, so that the HST brake is activated and braking is performed.

[0042] As described above, the operator can brake the compaction roller 10 by returning the forward / reverse lever 16 to the neutral position, or by depressing the brake pedal 15 to return the forward / reverse lever 16 to the neutral position. In other words, the above-mentioned configuration is a braking means operated by the operator.

[0043] Next, the brake means 6 (6A, 6B) operated by the control device (control section) 3 will be described.

[0044] Fig. 8 is a block diagram of the brake mechanism of the construction vehicle according to the first embodiment. As shown in Fig. 1 and Fig. 8, the brake mechanism 1 of the construction vehicle includes a TOF (Time Of Flight) type distance image sensor (3D distance sensor) 2 that measures distance from the time difference between projected light and reflected light, and a control device (controller) 3 (see Fig. 8) that determines the presence or absence of an obstacle G based on the measurement data of the distance image sensor 2. The obstacle G is, for example, a structure such as a pillar or a wall, or a person.

[0045] The distance image sensor (obstacle detection device) 2 includes a light-emitting unit that emits projected light such as infrared light, and a light-receiving unit that receives the reflected light when the projected light hits an object. The distance to the object is measured by measuring the time from when the infrared light is sent from the light-emitting unit to when the reflected light is received by the light-receiving unit. The projection angle from the distance image sensor 2 is, for example, 95° in the horizontal direction and 32° in the vertical direction (symbol θ1 shown in FIG. 1(b)), and the projection cross section has a horizontally elongated rectangular shape. The image resolution is, for example, 64 pixels in the horizontal direction and 16 pixels in the vertical direction, totaling 1024 pixels. The distance image sensor 2 is attached to the center of the vehicle width direction at the rear of the rolling roller 10 so that the projected light is projected diagonally downward in the backward direction.

[0046] Regarding the detection range of the obstacle G, if the projection range of the projected light is set as the detection range as it is, that is, if the dimension L1 (FIG. 1(a)) in the vehicle width direction is set wider than the vehicle width dimension of the compaction roller 10, the obstacle G will be recognized even though there is no risk of collision, and the vehicle will stop unnecessarily. Therefore, in this embodiment, the dimension L1 of the detection range 4 in the vehicle width direction (shown by diagonal lines in FIG. 1) is set to be approximately the same as the vehicle width dimension of the compaction roller 10. Since the distance image sensor 2 can measure the distance to the obstacle G, the control device 3 can determine whether or not the obstacle G is present in the detection range 4 set to the vehicle width dimension from the measurement data for each pixel, specifically, the distance between the distance image sensor 2 and the obstacle G in the vehicle width direction. By using the distance image sensor 2 in this way, the dimension L1 of the detection range 4 can be ensured to be constant over the front-rear direction of the vehicle. That is, the detection range 4 can be easily set to an approximately rectangular range with one side having the dimension L1 in a plan view as shown in FIG. 1(a). A dimension L2 of the detection range 4 in the vehicle longitudinal direction is appropriately set according to the usual running speed, and in this embodiment is set to, for example, about 3 meters.

[0047] In addition, since the projection light of the distance image sensor 2 is projected obliquely downward in the backward travel direction, the lateral angle θ2 of the projection light in a plan view is greater than 95°. Therefore, the distance L3 in the vehicle front-rear direction of the non-detection ranges 5, 5 formed between the detection range 4 and both rear ends of the compaction roller 10 can be kept small. In other words, the non-detection blind spots formed on both sides of the rear of the vehicle can be reduced.

[0048] As shown in Fig. 9, the control device (control unit) 3 is provided with a brake means 6A that applies the brakes to the vehicle when it is determined that an obstacle G is present within the detection range 4. A travel pump P driven by an engine (not shown) and a travel motor M that rotates the rollers 11A and tires 11B (Fig. 1) are connected in series to form a hydraulic closed circuit U1. The travel pump P is a swash plate type pump. An oil passage T1 and an oil passage T2 for operating the swash plate are connected to the travel pump P. A two-position three-port solenoid valve V1 is provided between the oil passage T1 and the oil passage T2 in parallel with the travel pump P.

[0049] When the engine is running, the solenoid valve V1 is in the right position in FIG. 9, and the oil passage T1 and the oil passage T2 are not connected to each other. Therefore, when the engine is running, tilting the forward / reverse lever 16 around the driver's seat to the forward position side causes the swash plate hydraulic oil to flow from the oil passage T1 side to the oil passage T2 side, and the swash plate tilts to one side. As a result, pressure oil flows in one direction in the closed circuit U1, the traveling motor M rotates in one direction, and the vehicle moves forward. When the forward / reverse lever 16 is tilted to the reverse position side, the swash plate hydraulic oil flows from the oil passage T2 side to the oil passage T1 side, and the swash plate tilts to the other side. As a result, pressure oil flows in the other direction in the closed circuit UI, the traveling motor M rotates in the other direction, and the vehicle moves backward.

[0050] When the engine is not running, the solenoid valve V1 is in the left position as shown in Figure 9, and the oil passages T1 and T2 are in communication. A hydraulic closed circuit U2 is formed between the solenoid valve V1 and the travel pump P, and no pressure difference occurs between the oil passages T1 and T2, so the swash plate is in the neutral position. This causes the HST (Hydro Static Transmission) brake to act in the closed circuit U1.

[0051] The braking means 6A of this embodiment utilizes this electromagnetic valve V1, and when an obstacle is detected during reverse travel, the control device 3 outputs a brake signal to switch the electromagnetic valve V1 from the right position to the left position. As a result, even if the engine is running and the forward / reverse lever remains tilted toward the reverse position, the swash plate is positioned in the neutral position, and the HST brake is applied in the closed circuit U1 to stop the traveling motor M. Note that a solenoid valve V2 for operating the negative brake M1 during parking is provided between the charge pump P1 built into the traveling pump P and the negative brake M1 built into the traveling motor M.

[0052] It is preferable that the timing from when the control device 3 determines that there is an obstacle G until when it outputs a brake signal, that is, the timing when the braking means 6A starts braking, is changed according to the traveling speed of the vehicle. For example, the control device 3 compares a brake start distance preset according to the traveling speed with the distance to the obstacle G present in the detection range 4 measured by the distance image sensor 2, and outputs a brake signal to the electromagnetic valve V1 when the distance to the obstacle G becomes equal to or shorter than the brake start distance.

[0053] The braking start distance is preferably set to a distance with a slight margin from the vehicle's actual measured limit braking distance, for example. The braking start distance is set to approximately 0.5 m at 2 km / h, approximately 1 m at 4 km / h, approximately 1.6 m at 6 km / h, and approximately 2.4 m at 8 km / h. Note that the vehicle speed sensor 7 (FIG. 8) that detects the vehicle's traveling speed may be a proximity sensor such as a rotary encoder that detects the number of tire rotations.

[0054] In this embodiment, as shown in Fig. 8, the control device (controller) 3 includes a brake means 6B that applies the brakes to the vehicle when it is determined that an obstacle G is present within the detection range 4. As shown in Fig. 10, the brake means 6B includes an actuator 30, a link plate 31, a base member 32, a first link rod 33, and a second link rod 34.

[0055] The actuator 30 is a device that operates the output shaft 30a in the height direction based on a brake signal from the control device 3. The actuator 30 can be various cylinders such as an air cylinder or an electric cylinder, but in this embodiment, a hydraulic cylinder is used. The actuator 30 can be set anywhere on the vehicle body, but in this embodiment, it is installed on the front surface of the front wall 13a of the dashboard 13 via a bracket BK. The actuator 30 is connected to a hydraulic circuit provided inside the vehicle via piping (not shown).

[0056] The link plate 31 is a plate-like member that connects the actuator 30 to the first link rod 33 and the second link rod 34. The link plate 31 includes a main body portion 31a, a fixed fulcrum portion 31b, a connecting fulcrum portion 31c, and a connecting fulcrum portion 31d. The main body portion 31a is disposed by being inserted through an opening 13d formed in the front wall 13a of the dashboard 13.

[0057] The fixed fulcrum 31b is provided on the upper part of the main body 31a and is rotatably fixed to the front surface of the front wall 13a via a bracket BK. The connecting fulcrum 31c is provided on the front end part of the main body 31a and is connected to the tip of the output shaft 30a of the actuator 30 by a pin connection. The connecting fulcrum 31d is provided on the upper part of the rear end part of the main body 31a and is connected to the lower ends of the first link rod 33 and the second link rod 34 by pin connections.

[0058] The base member 32 is a plate-like member that rotates in synchronization with the shaft 17. The base member 32 is fixed to the shaft 17 while perpendicularly penetrating the shaft 17. The base member 32 is formed with a first pin 32a that is vertically provided on the rear left side surface and a second pin 32b that is vertically provided on the front right side surface. The first pin 32a and the second pin 32b are disposed at approximately the same distance from the shaft 17.

[0059] The first link rod 33 is a rod-shaped member that connects the connection fulcrum portion 31d and the first pin 32a. The first link rod 33 has an elongated hole 33a at its upper end, into which the first pin 32a fits loosely. The second link rod 34 has an elongated hole 34a at its upper end, into which the second pin 32b fits loosely. When viewed from the side, the first link rod 33 and the second link rod 34 have a V-shape. In the claims, the term "connection mechanism that connects the output shaft of the actuator and the base member" refers to a link mechanism that includes the link plate 31, the first link rod 33, and the second link rod 34 in this embodiment.

[0060] In the initial position (when the forward / reverse lever 16 is in the neutral position), the base member 32 is generally horizontal. The first pin 32a and the second pin 32b are located slightly above the center in the height direction of the long holes 33a and 34a.

[0061] When the forward / reverse lever 16 is tilted to move forward or backward, the first pin 32a and the second pin 32b move within the elongated holes 33a, 34a, respectively, as the shaft 17 and the base member 32 rotate, in the same manner as in the braking by the brake pedal 15 described above. In other words, as the forward / reverse lever 16 is tilted, the first pin 32a and the second pin 32b move within the elongated holes 33a, 34a, and the position of the link plate 31 does not change.

[0062] On the other hand, for example, when an obstacle G is detected by the distance image sensor 2 while moving backward, the control device 3 outputs a brake signal to operate the actuator 30. When the output shaft 30a of the actuator 30 is pulled, the rear end side of the link plate 31 rotates downward around the fixed fulcrum part 31b. As a result, the first link rod 33 and the second link rod 34 are pulled downward, so that the first pin 32a and the second pin 32b are positioned at the upper ends of the long holes 33a and 34a, respectively, and the base member 32 rotates by a predetermined angle and becomes approximately horizontal. In synchronization with this, the shaft 17 and the rotating plate 18 also rotate and are positioned in the neutral position, so that the HST brake is activated to brake.

[0063] After the forward / reverse lever 16 is returned to the neutral position by the brake means 6B, the actuator 30 is operated to extend the output shaft 30a to its original position, thereby returning it to the initial position (the state in FIG. 10).

[0064] According to the brake mechanism 1 of the construction vehicle of this embodiment described above, since it is equipped with the brake means 6B, the forward / reverse lever 16 can be automatically returned to neutral upon detection by the distance image sensor (obstacle detection device) 2, and the HST brake can be activated, and collision accidents due to human error can be avoided with a simple structure.

[0065] Furthermore, according to this embodiment, the output shaft 30a of the actuator 30 is connected to the base member 32 by a link mechanism including the link plate 31, the first link rod 33, and the second link rod 34, so that a simple structure can be achieved. Also, the brake means 6B can be attached to an existing compaction roller 10.

[0066] In addition, since the first pin 32a and the second pin 32b are movable through the long holes 33a, 34a, normal forward and reverse operations do not affect the actuator 30 and the link plate 31.

[0067] In addition, since this embodiment is equipped with both braking means 6A, 6B, it is possible to operate both the brake of the solenoid valve V1 system and the brake of the actuator 30 system, thereby more reliably braking the compaction roller 10. In this embodiment, both the brake means 6A and 6B are provided, but the brake means 6A may not be provided.

[0068] [Second embodiment] Next, a brake mechanism 1A for a construction vehicle according to a second embodiment of the present invention will be described. As shown in Fig. 11, in the brake mechanism 1A for a construction vehicle according to the second embodiment, the brake means 6Ba is different from that of the first embodiment. In the second embodiment, the differences from the first embodiment will be mainly described.

[0069] The brake means 6Ba includes an actuator 30A, a link plate 31A, a base member 32, a first link rod 33, a second link rod 34, and a cable 37.

[0070] The actuator 30A is a device that operates the output shaft 30Aa based on a brake signal from the control device 3. The link plate 31A is a plate-like member having a substantially triangular shape. The link plate 31A includes a main body portion 31a, a fixed fulcrum portion 31b, a connecting fulcrum portion 31c, and a connecting fulcrum portion 31d. The main body portion 31a is disposed inside the dashboard 13.

[0071] The fixed fulcrum 31b is provided at the front end of the main body 31a and is rotatably fixed to the rear surface of the front wall 13a via a bracket BK. The connecting fulcrum 31c is provided at the lower center of the main body 31a and is connected to a cable 37 by a pin connection. One end of the cable 37 is connected to the connecting fulcrum 31c and the other end is connected to the output shaft 30Aa of the actuator 30A. The connecting fulcrum 31d is provided at the rear end of the main body 31a and is connected to the lower ends of the first link rod 33 and the second link rod 34 by pin connections.

[0072] In the claims, the “connecting mechanism that connects the output shaft of the actuator and the base member” means, in this embodiment, a link mechanism including link plate 31A, first link rod 33, second link rod 34, and cable 37.

[0073] For example, when an obstacle is detected by the distance image sensor 2 during reverse travel, the control device 3 outputs a brake signal to activate the actuator 30A. When the output shaft 30a of the actuator 30A pulls the cable 37, the rear end of the link plate 31A rotates downward around the fixed fulcrum 31b. As a result, the first link rod 33 and the second link rod 34 are pulled downward, so that the first pin 32a and the second pin 32b are positioned at the upper ends of the long holes 33a and 34a, respectively, and the base member 32 rotates at a predetermined angle and becomes approximately horizontal. In synchronization with this, the shaft 17 and the rotating plate 18 also rotate and are positioned in the neutral position, so that the HST brake is activated to apply braking.

[0074] The brake mechanism 1A for a construction vehicle according to the second embodiment described above can achieve substantially the same effects as the first embodiment. The actuator 30A of the brake means 6Ba may be provided anywhere within the compaction roller 10. As in this embodiment, the link plate 31A may be rotated via a cable 37. Using the cable 37 increases the degree of freedom in the installation position of the actuator 30A.

[0075] [Third embodiment] Next, a brake mechanism 1B for a construction vehicle according to a third embodiment will be described. As shown in Fig. 12, the brake mechanism 1B for a construction vehicle according to the third embodiment differs from the first embodiment in the brake means 6Bb. The third embodiment will be described mainly with respect to the parts that differ from the first embodiment.

[0076] The brake means 6Bb includes an actuator 30, a link plate 31, a base member 41, an engaging jig 42, and a connecting jig 43.

[0077] As shown in FIG. 12 and FIG. 13A, the base member 41 is a plate-like member that rotates in synchronization with the shaft 17. The base member 41 is fixed vertically to the shaft 17 through the shaft 17. The base member 41 includes a main body 41a, a first notch hole 41b, and a second notch hole 41c. The first notch hole 41b is formed in a substantially arc shape so as to be convex downward. The second notch hole 41c is formed below the center of the first notch hole 41b and continues to the first notch hole 41b. The second notch hole 41c is formed in a substantially semicircular shape so as to be convex downward. The first notch hole 41b has a sufficiently large opening relative to the second notch hole 41c.

[0078] The engagement jig 42 is a member that connects the base member 41 and the connecting jig 43, and in this embodiment, a clevis is used. The engagement jig 42 has a bifurcated main body portion 42a and a connector 42b that connects the tip ends of the main body portion 42a. The connector 43 is a rod-shaped member that connects the engagement jig 42 and the connecting fulcrum portion 31d. The engagement jig 42 is arranged so that the lower part of the base member 41 is rotatably inserted into the hollow portion formed by the main body portion 42a and the connector 42b. The engagement jig 42 is always upright, and the connector 42b is located inside the first notch 41b.

[0079] Here, the position directly below the axis of the shaft 17 and distance h away is defined as the setback center C1. The radius from the axis of the shaft 17 to the upper edge 41d of the first cutout hole 41b is defined as radius r1. The radius from the axis of the shaft 17 to the axis of the connector 42b is defined as radius r2. The radius from the setback center C1 to the lower edge 41e of the first cutout hole 41b is defined as radius r3.

[0080] In the present embodiment, the term "connecting mechanism for connecting the output shaft of the actuator and the base member" in the claims refers to a mechanism made up of the link plate 31, the engaging jig 42, and the connecting jig 43.

[0081] In the initial position (when the forward / reverse lever 16 is in the neutral position), the connector 42b is located approximately in the center of the first notch 41b, as shown in Fig. 13A. When the forward / reverse lever 16 is switched to the forward position or the reverse position, the shaft 17 and the base member 41 rotate accordingly around the shaft 17. At this time, since the first notch 41b is formed, the base member 41 and the engaging jig 42 do not interfere with each other, allowing the base member 41 to rotate.

[0082] On the other hand, for example, when an obstacle G is detected by the distance image sensor 2 during reverse travel, the control device 3 outputs a brake signal to drive the actuator 30. When the output shaft 30a of the actuator 30 is pulled, the rear end side of the link plate 31 rotates downward around the fixed fulcrum portion 31b, and the engagement jig 42 is also pulled downward. As a result, the tilted base member 41 engages with the second cutout hole 41c while the connector 42b slides on the lower edge 41e of the first cutout hole 41b. Furthermore, the second cutout hole 41c is returned to the initial position by the engagement jig 42, so that the shaft 17 and the rotating plate 18 are located in the neutral position. As a result, the HST brake is activated to brake.

[0083] The brake mechanism 1B for a construction vehicle according to the third embodiment described above can achieve substantially the same effects as those of the first embodiment. Even if the base member 41 is used as in this embodiment, the actuator 30 of the brake means 6Bb can be operated to return the shaft 17 and the rotating plate 18 to the neutral position.

[0084] 13B and 13C are enlarged side views of a base member according to a modified example of the third embodiment. As shown in FIG. 13B, the second cutout hole may be omitted. In this modified example, the lower edge 41e of the first cutout hole 41b is pulled by the connector 42b of the engagement jig 42, so that the tilted base member 41 can be returned to the neutral position.

[0085] 13C, the shape of the second cutout hole 41c may be triangular in side view. By providing the second cutout hole 41c extending downward from the lowermost edge of the first cutout hole 41b as shown in Figs. 13A and 13C, the connector 42b of the engagement jig 42 can be easily engaged, so that the force for returning to the neutral position and the force for maintaining the neutral position (while the actuator 30 is operating) can be increased.

[0086] The second cutout hole 41c is not limited to the above shape, and may have other shapes as long as it can be engaged with or disengaged from the connector 42b. 13A to 13C, the setback center C1 of radius r3 may be offset by a distance h from the axis of the shaft 17, or, although not specifically shown, the radii r1, r2, and r3 may be concentric circles (distance h is zero). The first cutout hole 41b (second cutout hole 41c) and radii r1, r2, r3 may be appropriately set so that when the forward / reverse lever 16 is tilted, the base member 41 and the engaging jig 42 do not interfere with each other, allowing the base member 41 to rotate, and when the actuator 30 is activated, the engaging jig 42 can be pulled to return the tilted base member 41 to the neutral position.

[0087] As described above, even if the radii r1, r2, and r3 are concentric (the distance h is zero), this can be achieved if the second cutout hole 41c is sufficiently large. "Sufficiently large" means that the size and shape of the first cutout hole 41b and the second cutout hole 41c are determined so that the connector 42b is located below (outside the center) the arc drawn by the radius r3 when the connector 42b is pulled in the vertical direction when the base member 41 rotates to the front or rear and reaches the maximum tilt angle.

[0088] [Fourth embodiment] Next, a brake mechanism 1C for a construction vehicle according to a fourth embodiment of the present invention will be described. As shown in Fig. 14, in the brake mechanism 1C for a construction vehicle according to the fourth embodiment, the brake means 6Bc is different from that of the first embodiment. In the fourth embodiment, the differences from the first embodiment will be mainly described.

[0089] As described above, the orbit roll 14a is provided with the piping 14b connected to a hydraulic circuit (not shown). In this embodiment, the piping 14b is provided with the branch pipe 14c and the bypass pipe 14d. The branch pipe 14c and the bypass pipe 14d connect the piping 14b to the actuator 30. This allows the actuator 30, which is a hydraulic cylinder, to supply hydraulic oil to the actuator 30 by utilizing the existing piping 14b. This makes it possible to easily configure a hydraulic circuit according to this embodiment.

[0090] [Fifth embodiment] Next, a brake mechanism 1D for a construction vehicle according to a fifth embodiment of the present invention will be described. As shown in Fig. 15, in the brake mechanism 1D for a construction vehicle according to the fifth embodiment, the brake means 6Bd is different from that of the first embodiment. In the fifth embodiment, the differences from the first embodiment will be mainly described.

[0091] The brake means 6Bd includes an actuator 30, a link plate 31D, a base member 32, a first link rod 33, a second link rod 34, and a brake pedal rod 51. When the actuator 30 is operated, the brake means 6Bd rotates the base member 32 and also rotates the brake pedal 15D in conjunction with the rotation of the base member 32.

[0092] The front end of the brake pedal rod 51 is connected to the connection fulcrum 31e of the link plate 31D by a pin connection. A long hole 51a is formed on the rear end side of the brake pedal rod 51. An engagement pin 15e is vertically provided on the main body plate 15a of the brake pedal 15D. The engagement pin 15e is loosely fitted into the long hole 51a. The connection fulcrum 31e is located below and forward of the engagement pin 15e. The rear end of the brake pedal 15D is exposed to the outside through an opening 13e formed in the rear wall 13b of the dashboard 13.

[0093] When the operator depresses the brake pedal 15D, the base plate 22 (see FIG. 7) returns to the neutral position (horizontal) and the HST brake is activated to apply braking, as in the first embodiment. At this time, the engagement pin 15e of the brake pedal 15D moves forward within the elongated hole 51a, so that the link plate 31D does not rotate when the brake pedal 15D is depressed.

[0094] On the other hand, for example, when an obstacle is detected by the distance image sensor 2 while moving backward, the control device 3 outputs a brake signal to activate the actuator 30. This causes the base member 32 to become approximately horizontal in the same manner as in the first embodiment. In synchronization with this, the shaft 17 and the rotating plate 18 also rotate and are located in the neutral position, so that the HST brake is activated to brake. In addition, the link plate 31D rotates clockwise around the fixed fulcrum part 31b, so that the brake pedal rod 51 is pulled diagonally downward to the front side, and the brake pedal 15D is rotated in the actuating direction by the brake pedal rod 51.

[0095] As a result, the actuator 30 can be operated to operate the HST brakes even with the brake pedal 15 system, thereby performing braking. According to the fifth embodiment, one actuator 30 can link the link mechanism including the link plate 31D with the brake pedal 15D, so that the HST brakes can be operated with two systems, thereby performing braking more reliably.

[0096] [Sixth embodiment] Next, a brake mechanism 1E for a construction vehicle according to a sixth embodiment of the present invention will be described. As shown in Fig. 16, the brake mechanism 1E for a construction vehicle according to the sixth embodiment is a modified example of the second embodiment. In the brake mechanism 1E for a construction vehicle according to the sixth embodiment, the brake means 6Be is different from that of the second embodiment. The sixth embodiment will be described mainly with respect to the parts that differ from the second embodiment.

[0097] The brake means 6Be includes an actuator 30A, a link plate 31E, a base member 32, a first link rod 33, a second link rod 34, a cable 37, and a brake pedal rod 51. When the actuator 30A is operated, the brake means 6Be rotates the base member 32 and also rotates the brake pedal 15E in conjunction with the rotation of the base member 32.

[0098] The link plate 31E includes a main body 31a, a fixed fulcrum 31b, a connecting fulcrum 31c, a connecting fulcrum 31d, and a connecting fulcrum 31e. The fixed fulcrum 31b is provided on the front side of the main body 31a and is rotatably fixed to the rear surface of the front wall 13a via a bracket BK.

[0099] The connecting fulcrum portion 31c protrudes forward from the fixed fulcrum portion 31b and protrudes forward from an opening 13d in the front wall 13a. The connecting fulcrum portion 31c is connected to an end of a cable 37 by a pin connection.

[0100] The connecting fulcrum 31d is provided on the upper part of the main body 31a, and is connected to the lower ends of the first link rod 33 and the second link rod 34 by pin connections. The connecting fulcrum 31e is connected to the front end of the brake pedal rod 51 by pin connections. A long hole 51a is formed on the rear end side of the brake pedal rod 51. An engagement pin 15e formed on the brake pedal 15E is loosely fitted into the long hole 51a. The connecting fulcrum 31e is located below and in front of the engagement pin 15e. The rear end of the brake pedal 15E is exposed to the outside from an opening 13e formed in the rear wall 13b of the dashboard 13.

[0101] When the operator depresses the brake pedal 15E, the base plate 22 (see FIG. 7) returns to the neutral position (horizontal) and the HST brake is activated to apply braking, as in the first embodiment. At this time, the engagement pin 15e of the brake pedal 15E moves forward within the long hole 51a, so that the link plate 31E does not rotate when the brake pedal 15E is depressed.

[0102] On the other hand, for example, when an obstacle is detected by the distance image sensor 2 while reversing, the control device 3 outputs a brake signal to activate the actuator 30A. This causes the base member 32 to become approximately horizontal in the same manner as in the first embodiment. In synchronization with this, the shaft 17 and the rotating plate 18 also rotate to the neutral position, and the HST brake is activated to brake. In addition, the link plate 31E is pushed by the cable 37 and rotates clockwise around the fixed fulcrum part 31b. This causes the brake pedal rod 51 to be pulled diagonally downward to the front side, and the brake pedal 15E rotates in the actuating direction.

[0103] In other words, by operating the actuator 30A, the HST brake can be operated in the brake pedal 15E system as well to perform braking. According to the sixth embodiment, the single actuator 30A can link the link mechanism including the link plate 31E and the brake pedal 15E, so that the HST brake can be operated in two systems to perform braking more reliably.

[0104] [Seventh embodiment] Next, a brake mechanism 1F for a construction vehicle according to a seventh embodiment of the present invention will be described. As shown in Fig. 17, in the brake mechanism 1F for a construction vehicle according to the seventh embodiment, the brake means 6Bf is different from that of the first embodiment. In the seventh embodiment, the differences from the first embodiment will be mainly described.

[0105] As shown in FIGS. 17 and 18, the brake means 6Bf includes a rotating plate 18A, a connecting plate 61, a second cable 62, and an actuator 30A.

[0106] The rotating plate 18A is a plate-like member having a substantially triangular shape. A shaft 17 that rotates in synchronization with the rotating plate 18A is fixed vertically through the front part of the rotating plate 18A. The rotating plate 18A includes a main body 18a, a connecting fulcrum part 18b, and a connecting fulcrum part (connecting pin) 18c. The axis of the shaft 17, the connecting fulcrum part 18b, and the connecting fulcrum part 18c are provided near each corner of the triangle of the main body 18a. The connecting fulcrum part 18b is provided at the bottom of the main body 18a, and is a portion to which an end of the first cable 19 is connected by a pin connection.

[0107] The connection fulcrum (connection pin) 18c is provided on the upper part of the main body 18a, and is a portion to which the connection plate 61 is connected by a pin connection. The connection plate 61 is a rectangular plate-like member, and is a member that connects the rotating plate 18A and the second cable 62. A long hole 61a is formed in the connection plate 61. The second cable 62 is provided with a movable pin 63 at one end, and the other end is connected to the actuator 30A. The movable pin 63 is loosely fitted in the long hole 61a.

[0108] Fig. 19 is an operation diagram showing a case where the forward / reverse lever is tilted most in the forward direction in Fig. 18. As shown in Fig. 19, when the operator tilts the forward / reverse lever 16 in the forward direction, the rotating plate 18A rotates counterclockwise around the shaft 17. This pulls the first cable 19, and the forward / reverse switching lever (not shown) of the traveling pump P rotates to the forward position. At this time, the rotating plate 18A and the connecting plate 61 rotate relatively around the connecting fulcrum part 18c, and the movable pin 63 moves within the long hole 61a.

[0109] Fig. 20 is an operation diagram showing a case where the forward / reverse lever is tilted most in the reverse direction in Fig. 18. As shown in Fig. 19, when the operator tilts the forward / reverse lever 16 in the reverse direction, the rotating plate 18A rotates clockwise around the shaft 17. This pushes the first cable 19, and the forward / reverse switching lever (not shown) of the traveling pump P rotates to the reverse position. At this time, the rotating plate 18A and the connecting plate 61 rotate relatively around the connecting fulcrum part 18c, and the movable pin 63 moves within the long hole 61a.

[0110] In other words, even if the forward / reverse lever 16 is tilted in the forward or reverse direction, no load is applied to the actuator 30A because the connecting plate 61 and the elongated hole 61a are formed.

[0111] On the other hand, for example, when an obstacle is detected by the distance image sensor 2 while reversing, the control device 3 outputs a brake signal to activate the actuator 30A. As shown in Fig. 21, when the second cable 62 is pulled by the actuator 30A, the movable pin 63 moves to the end of the long hole 61a, and is further pulled by the second cable 62, causing the rotating plate 18A to rotate about the shaft 17 and return to the neutral position. This activates the HST brake to apply braking.

[0112] According to the brake mechanism 1F of the construction vehicle of this embodiment described above, since it is equipped with the brake means 6Bf, the forward / reverse lever 16 can be automatically returned to neutral upon detection by the distance image sensor (obstacle detection device) 2, and the HST brake can be activated, so that a collision accident due to human error can be avoided with a simple structure.

[0113] In addition, the connecting plate 61 has a connecting fulcrum portion (connecting pin) 18c that is rotatably connected to the rotating plate 18A, and a long hole 61a through which the movable pin 63 of the second cable 62 slides, so that the rotating plate 18A and the second cable 62 can be connected with a simple configuration.

[0114] The end of the long hole 61a on the second cable 62 side may be locally formed as a fine hole. This allows the movable pin 63 to be guided by the fine hole of the long hole 61a and to easily move to the end, thereby improving the responsiveness of the brake.

[0115] [Eighth embodiment] Next, a brake mechanism 1G for a construction vehicle according to an eighth embodiment of the present invention will be described. As shown in Fig. 22, in the brake mechanism 1G for a construction vehicle according to the eighth embodiment, the brake means 6Bg is different from that of the first embodiment. In the eighth embodiment, the differences from the first embodiment will be mainly described.

[0116] 22 and 23, the brake means 6Bg includes an actuator 30, a link plate 31, a base member 32, a first link rod 33, and a second link rod 34. The brake means of the actuator 30 system is the same as that of the first embodiment.

[0117] The brake means 6Bg includes a rotating plate 18A, a connecting plate 61, a second cable 62, and an actuator 30A. As shown in Fig. 22, the brake means of the actuator 30A system is the same as that of the seventh embodiment.

[0118] According to the brake mechanism 1G of the construction vehicle of this embodiment, for example, when an obstacle G is detected by the distance image sensor 2 while reversing, the control device 3 outputs a brake signal to activate both the actuator 30 and the actuator 30A. This makes it possible to more reliably activate the HST brake by the mechanisms of both the actuator 30 system and the actuator 30A system.

[0119] [Ninth embodiment] Next, a brake mechanism 1H of a construction vehicle according to a ninth embodiment will be described. As shown in Fig. 24 and Fig. 25, the brake mechanism 1H according to the ninth embodiment is equipped with a brake means 6Bh, and is obtained by adding a brake by a brake pedal 15 (third cable 65) system to the seventh embodiment. The ninth embodiment will be described mainly with respect to the parts that differ from the seventh embodiment.

[0120] The brake means 6Bh includes a rotating plate 18A, a connecting plate 61, a second cable 62, and an actuator 30A. The brake mechanism for the second cable 62 is the same as that in the seventh embodiment.

[0121] 24 and 25, the braking means 6Bh includes a third cable 65, a rotating plate 71, and a brake pedal rod 51. The braking means 6Bh operates the HST brakes in both the second cable 62 system and the third cable 65 system based on the actuator 30A.

[0122] The third cable 65 is a cable that connects the actuator 30A and the rotating plate 71. The rotating plate 71 is a plate-like member having a substantially triangular shape. The rotating plate 71 includes a main body portion 71a, a fixed fulcrum portion 71b, a connecting fulcrum portion 71c, and a connecting fulcrum portion 71d. The fixed fulcrum portion 71b, the connecting fulcrum portion 71c, and the connecting fulcrum portion 71d are provided near each corner of the triangle of the main body portion 71a. The fixed fulcrum portion 71b is a portion that is rotatably fixed via a bracket BK that is connected to a part of the vehicle.

[0123] The connecting fulcrum 71c is a portion to which an end of the third cable 65 is connected by a pin connection. The connecting fulcrum 71d is a portion to which a front end of the brake pedal rod 51 is connected by a pin connection. The rear end of the brake pedal rod 51 is loosely fitted into the engagement pin 15e of the brake pedal 15 via the long hole 51a.

[0124] As in the first embodiment, the shaft 17 and the rotating plate 18A return to the neutral position when the brake pedal 15 is depressed, and the HST brake is activated to brake. At this time, since the elongated hole 51a is provided in the brake pedal 15, the engagement pin 15e moves within the elongated hole 51a. In other words, the rotating plate 71 does not rotate when the brake pedal 15 is depressed.

[0125] On the other hand, for example, when an obstacle G is detected by the distance image sensor 2 during reverse travel, the control device 3 outputs a brake signal to drive the actuator 30A. The brake operation of the second cable 62 system is the same as in the seventh embodiment. When the output shaft 30Aa is pulled by driving the actuator 30A, the rotating plate 71 rotates clockwise around the fixed fulcrum part 71b via the third cable 65.

[0126] As a result, the brake pedal rod 51 is pulled diagonally downward toward the front side, causing the brake pedal 15 to rotate in the actuation direction of the brake pedal 15. This also activates the brake mechanism of the brake pedal 15 system, and the HST brake is actuated.

[0127] According to the ninth embodiment described above, a single actuator 30A can operate both the second cable 62 system and the third cable 65 (brake pedal 15) system, so that braking can be performed more reliably. [Explanation of symbols]

[0128] 1 Brake mechanism for construction vehicles 2. Distance image sensor (obstacle detection device) 3 Control device (control unit) 4. Detection range 6,6A,6B Braking means 7 Vehicle speed sensor 10. Roller (construction vehicle) 15 Brake pedal 16 Forward / reverse lever 17 Shaft 19 First Cable 22 Base plate 30 Actuator 32 Base material 62 Second Cable 65 Third Cable G Obstacle

Claims

1. An obstacle detection device that detects obstacles around the construction vehicle; An actuator provided on the construction vehicle; a shaft that rotates about its axis in response to tilting of the forward / reverse lever; A first cable connecting a rotating plate fixed to the shaft and a forward / reverse switching lever of a traveling pump that causes the construction vehicle to travel; A base member fixed to the shaft; a coupling mechanism that couples an output shaft of the actuator and the base member; a control unit that, when an obstacle is detected by the obstacle detection device, activates the actuator, returns the forward / reverse lever to a neutral position via the connecting mechanism, and activates a brake, The connecting mechanism includes: a link plate rotatably fixed to the construction vehicle and having one end connected to an output shaft of the actuator; a first link rod connecting the other end of the link plate and one end of the base member; a second link rod connecting the other end side of the link plate and the other end side of the base member, When the actuator is actuated, the first link rod and the second link rod pull both ends of the base member, thereby returning the inclination of the base member and the shaft to a neutral position. a brake pedal rod that connects a brake pedal provided at a driver's seat and the link plate, The brakes are actuated by depressing the brake pedal. A brake mechanism for a construction vehicle, characterized in that when an obstacle is detected by the obstacle detection device, the actuator is activated and the brake pedal is rotated in an activation direction via the brake pedal rod to activate the brakes.

2. An obstacle detection device that detects obstacles around the construction vehicle; An actuator provided on the construction vehicle; a shaft that rotates about its axis in response to tilting of the forward / reverse lever; A first cable connecting a rotating plate fixed to the shaft and a forward / reverse switching lever of a traveling pump that causes the construction vehicle to travel; A base member fixed to the shaft; a coupling mechanism that couples an output shaft of the actuator and the base member; a control unit that, when an obstacle is detected by the obstacle detection device, activates the actuator, returns the forward / reverse lever to a neutral position via the connecting mechanism, and activates a brake, The base member is Equipped with the first missing hole, The connecting mechanism includes: a link plate rotatably fixed to the construction vehicle and having one end connected to an output shaft of the actuator; An engagement jig provided in the first cutout hole; a connecting jig that connects the link plate and the engaging jig, When the actuator is actuated, the connecting jig pulls the lower end of the first notch hole with the engaging jig, thereby returning the inclination of the base member and the shaft to a neutral position; a brake pedal rod that connects a brake pedal provided at a driver's seat and the link plate, The brakes are actuated by depressing the brake pedal. A brake mechanism for a construction vehicle, characterized in that when an obstacle is detected by the obstacle detection device, the actuator is activated and the brake pedal is rotated in an activation direction via the brake pedal rod to activate the brakes.

3. An obstacle detection device that detects obstacles around the construction vehicle; An actuator provided on the construction vehicle; a shaft that rotates about its axis in response to tilting of the forward / reverse lever; A first cable connecting a rotating plate fixed to the shaft and a forward / reverse switching lever of a traveling pump that causes the construction vehicle to travel; A base member fixed to the shaft; a coupling mechanism that couples an output shaft of the actuator and the base member; a control unit that, when an obstacle is detected by the obstacle detection device, activates the actuator, returns the forward / reverse lever to a neutral position via the connecting mechanism, and activates a brake, The base member is Equipped with the first missing hole, The connecting mechanism includes: a link plate rotatably fixed to the construction vehicle and having one end connected to an output shaft of the actuator; An engagement jig provided in the first cutout hole; a connecting jig that connects the link plate and the engaging jig, The base member is A second cutout hole that is continuous with the first cutout hole and cuts out further downward than the first cutout hole, The connecting mechanism includes: When the actuator is actuated, the connecting jig pulls the engaging jig engaged in the second notch hole, thereby returning the inclination of the base member and the shaft to a neutral position; a brake pedal rod that connects a brake pedal provided at a driver's seat and the link plate, The brakes are actuated by depressing the brake pedal. A brake mechanism for a construction vehicle, characterized in that when an obstacle is detected by the obstacle detection device, the actuator is activated and the brake pedal is rotated in an activation direction via the brake pedal rod to activate the brakes.

4. 4. The brake mechanism for a construction vehicle according to claim 1, wherein the actuator is provided in front of a dashboard of a driver's seat.

5. The actuator is a hydraulic cylinder, 5. A brake mechanism for a construction vehicle according to claim 1, wherein the hydraulic cylinder is supplied with hydraulic oil via an orbit roll piping connected to the orbit roll.

6. An obstacle detection device that detects obstacles around the construction vehicle; An actuator provided on the construction vehicle; a shaft that rotates about its axis in response to tilting of the forward / reverse lever; A first cable connecting a rotating plate fixed to the shaft and a forward / reverse switching lever of a traveling pump that causes the construction vehicle to travel; a second cable connecting the pivot plate and the actuator; a control unit that, when an obstacle is detected by the obstacle detection device, activates the actuator and returns the forward / reverse lever to neutral via the second cable, thereby activating the brakes.

7. The rotating plate and the second cable are connected via a connecting plate, The brake mechanism for a construction vehicle as described in claim 6, characterized in that the connecting plate is provided with a connecting pin that is rotatably connected to the pivot plate, and a long hole through which the movable pin of the second cable slides.

8. An obstacle detection device that detects obstacles around the construction vehicle; A first actuator and a second actuator provided on the construction vehicle; a shaft that rotates about its axis in response to tilting of the forward / reverse lever; A first cable connecting a rotating plate fixed to the shaft and a forward / reverse switching lever of a traveling pump that causes the construction vehicle to travel; A base member fixed to the shaft; a coupling mechanism that couples an output shaft of the first actuator and the base member; a second cable connecting the pivot plate and the second actuator; a control unit that, when an obstacle is detected by the obstacle detection device, activates the first actuator and the second actuator and returns the forward / reverse lever to neutral via the connecting mechanism and the second cable, thereby activating the brakes.

9. An obstacle detection device that detects obstacles around the construction vehicle; An actuator provided on the construction vehicle; a shaft that rotates about its axis in response to tilting of the forward / reverse lever; A first cable connecting a rotating plate fixed to the shaft and a forward / reverse switching lever of a traveling pump that causes the construction vehicle to travel; a second cable connecting the pivot plate and the actuator; a third cable connecting a brake pedal provided at a driver's seat and the actuator; The brakes are actuated by depressing the brake pedal. a control unit which, when an obstacle is detected by the obstacle detection device, activates the actuator, returns the forward / reverse lever to neutral via the second cable to activate the brakes, and rotates the brake pedal in the activation direction via the third cable to activate the brakes.

Citation Information

Patent Citations

  • JP1974000803U

  • JP1974019365U

  • JP1975111905U

  • Emergency stop device for a continuously variable transmission with a mobile vehicle

    JP1979173430U

  • Braking device for a rolling machine

    JP1986016930U