IC chip mounting device, IC chip mounting method

JP7634362B2Active Publication Date: 2025-02-21SATO HLDG CORP
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
JP2020216460
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2019-12-26
Filing Date
2020-12-25
Publication Date
2025-02-21
Estimated Expiration
2040-12-25

AI Technical Summary

Benefits of technology

【0006】 本発明のある態様によれば、インレイの製造工程において、追加の装置を設けることなく歩留まりを向上させることができる。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007634362000001
    Figure 0007634362000001
  • Figure 0007634362000002
    Figure 0007634362000002
  • Figure 0007634362000003
    Figure 0007634362000003
Patent Text Reader

Abstract

To achieve an improvement in yield without providing additional devices, in the inlay manufacturing process.SOLUTION: An IC chip-mounting device includes: a plurality of nozzles each of which is configured to be movable between a first position and a second position, suck an IC chip when being at the first position, and place the IC chip on an adhesive located at the reference position of a corresponding antenna of an antenna continuum when being at the second position; a nozzle mount unit to which the plurality of nozzles are mounted; and a control unit which, with respect to an antenna corresponding to a non-suctioning nozzle that is a nozzle determined to have no IC chip suctioned thereto, controls the angular speed of the nozzle mount unit when the nozzle mount unit is rotated, such that an IC chip is placed by a nozzle reaching the second position after the non-suctioning nozzle.SELECTED DRAWING: Figure 15
Need to check novelty before this filing date? Find Prior Art

Description

[Technical field]

[0001] The present invention relates to an IC chip mounting device and an IC chip mounting method. [Background technology]

[0002] With the spread of RFID tags, the production of sheet-like inlays having an antenna and an IC chip electrically connected to the antenna is expanding. Inlay manufacturing involves a process of arranging a supplied IC chip at a predetermined reference position on the antenna, which serves as a reference for mounting the IC chip, in the antenna formed on a base substrate (for example, Patent Document 1). Patent document 1 describes that one of four sets of mounting devices for mounting IC chips on antennas is used as a backup dedicated device for mounting IC chips on antennas that have not been mounted by the other three sets of mounting devices. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2008-123406 A Summary of the Invention [Problem to be solved by the invention]

[0004] In Patent Document 1, it is believed that the yield in the inlay manufacturing process can be improved by providing a dedicated backup mounting device. However, the need to have a dedicated backup mounting device is disadvantageous in terms of cost and space saving. Therefore, an object of one aspect of the present invention is to improve the yield in the inlay manufacturing process without providing an additional device. [Means for solving the problem]

[0005] One aspect of the present invention is a method for manufacturing a printing apparatus comprising: a discharge unit that discharges adhesive toward a reference position of each antenna of an antenna continuum in which a plurality of antennas for inlay are continuously formed on a substrate; a plurality of nozzles, each of which is movable between a first position and a second position, and configured to adsorb an IC chip when in the first position and to place the IC chip on the adhesive at the reference position of the corresponding antenna of the antenna continuum when in the second position; a nozzle attachment unit to which the plurality of nozzles are attached; and a nozzle attachment unit that moves the plurality of nozzles in a circular orbit on a plane perpendicular to the conveying surface. and a control unit that controls the angular velocity when rotating the nozzle mounting portion so that the movement direction of each nozzle when the nozzle is at the second position coincides with the transport direction of the antenna continuum, the control unit controlling the angular velocity when rotating the nozzle mounting portion so that a nozzle that reaches the second position later than a non-suction nozzle positions an IC chip relative to an antenna corresponding to a non-suction nozzle that is a nozzle determined by the determination unit not to have an IC chip adsorbed thereto. Effect of the Invention

[0006] According to one aspect of the present invention, the yield can be improved in the inlay manufacturing process without adding additional equipment. [Brief description of the drawings]

[0007] [Figure 1] 1A and 1B are a plan view and a partially enlarged view of an antenna according to an embodiment of the present invention, respectively, before and after mounting an IC chip thereon. [Diagram 2] FIG. 2 is a diagram showing an antenna sheet and a roll body around which the antenna sheet is wound. [Diagram 3] 4A to 4C are diagrams showing a portion of the IC chip mounting device according to the embodiment corresponding to an IC chip placement step. [Figure 4] FIG. 2 shows a chip-containing tape and its enlarged cross section. [Diagram 5]FIG. 2 is a side view of a rotary mounter in the IC chip mounting device of the embodiment. [Figure 6] 3A and 3B are a plan view and a side view of a nozzle unit mounted on a rotary mounter. [Figure 7] 1 is a diagram for explaining the relationship between a rotary mounter and an antenna sheet. FIG. [Figure 8] 11 is a perspective view showing a state in which the chip-including tape is separated by a separation roller. FIG. [Figure 9] 13A to 13C are diagrams illustrating the operation of supplying IC chips from the chip-containing tape to the nozzle unit. [Figure 10] FIG. 4 is a front view showing a width direction moving mechanism of the rotary mounter. [Figure 11] FIG. 2 is a functional block diagram of a control unit that controls the rotary mounter. [Figure 12] FIG. 2 is a diagram showing an example of an image captured by an imaging device. [Figure 13] 1A to 1C are diagrams illustrating an example of an IC chip sucked onto a nozzle before and after rotation of the nozzle. [Figure 14] 1A to 1C are diagrams illustrating the operation of a rotary mounter. [Figure 15] 1A to 1C are diagrams illustrating the operation of a rotary mounter. [Figure 16] 5A to 5C are diagrams showing a portion of the IC chip mounting device according to the embodiment that corresponds to a curing step. [Figure 17] 17 is a diagram showing a part of the pressing unit and an ultraviolet irradiator as viewed from an arrow J in FIG. 16. FIG. [Figure 18] 1A to 1C are diagrams illustrating a method of conveying an antenna sheet according to an embodiment. [Figure 19] 1A to 1C are diagrams illustrating an IC chip placement process according to an embodiment. [Figure 20] FIG. 2 is a diagram illustrating a curing process according to an embodiment. [Figure 21] FIG. 21 is a diagram illustrating a configuration example of an ultraviolet curing unit in FIG. 20. [Figure 22] FIG. 2 is a diagram illustrating a curing process according to an embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0008] Hereinafter, an IC chip mounting device and an IC chip mounting method according to an embodiment will be described with reference to the drawings. The IC chip mounting device 1 according to the embodiment is a device that mounts an IC chip on a thin-film antenna when manufacturing an inlay for non-contact communication such as an RFID inlay. 1 shows an exemplary antenna AN having a predetermined antenna pattern, but is not intended to be limited to this antenna pattern. FIG. 1 also shows an enlarged view of a portion E before and after an IC chip C is mounted on the antenna AN. In this example, the IC chip C is mounted at a predetermined reference position Pref that is determined in advance based on the antenna pattern. The IC chip C is extremely small, for example, with a vertical and horizontal size of several hundred μm, and it is required to mount this extremely small IC chip C accurately at the reference position Pref.

[0009] Mounting an IC chip C on the antenna AN requires an IC chip placement process in which adhesive is applied toward the reference position Pref of the antenna AN and the IC chip C is placed on the adhesive, and a curing process in which the adhesive is hardened to strengthen the connection between the antenna AN and the IC chip C.

[0010] In the IC chip placement process described below, a roll PR is provided on which a strip-shaped antenna sheet AS (an example of an antenna continuum) having a plurality of antennas AN formed at a fixed pitch on a substrate BM is wound, as shown in Fig. 2. The antenna sheet AS is continuously pulled out from the roll PR and fed into the line for the IC chip placement process. The material of the substrate BM is not particularly limited, but examples thereof include paper substrates such as fine paper, coated paper, and art paper, synthetic resin films made from PET (polyethylene terephthalate), PE (polyethylene), PP (polypropylene), and PS (polystyrene), sheets combining multiple types of the above synthetic resins, and composite sheets combining synthetic resin films and paper. The antenna AN is formed, for example, by attaching a metal foil to a base material BM, or by screen printing or vapor depositing a conductive material in a predetermined pattern on the base material BM.

[0011] In the following description, the XYZ coordinate system is defined as shown in Fig. 2. In the following description, when referring to diagrams of the state in which the product is arranged in each process, a diagram viewed on the YZ plane is called a front view, a diagram viewed on the XY plane is called a plan view, and a diagram viewed on the XZ plane is called a side view. The X direction is the direction in which the antenna sheet AS unwound from the roll PR is transported in each process described below, and is also referred to as the transport direction D1. The Y direction is the width direction of the antenna sheet AS, and is also referred to as the width direction D2. The Z direction is the direction perpendicular to the antenna sheet AS.

[0012] (1) IC chip placement process The IC chip arrangement step will be described below with reference to Fig. 3 to Fig. 10. Fig. 3 is a diagram showing a portion of the IC chip mounting device 1 of the embodiment corresponding to the IC chip arrangement step. Fig. 4 shows a plan view of the chip-containing tape CT and an enlarged view of its AA cross section. In the IC chip placement process, the IC chip mounting device 1 can place extremely small IC chips with high precision at the reference positions Pref (see FIG. 1) of the antennas AN on the antenna sheet AS.

[0013] As shown in FIG. 3, in the IC chip placement process, the IC chip mounting apparatus 1 includes a conveyor 81, a dispenser 2, a rotary mounter 3, an ultraviolet irradiator 41, imaging devices CA1 to CA3, a tape feeder 71, a tape main body take-up reel 72, a film take-up reel 73, and a separation roller 74.

[0014] The conveyor 81 conveys the antenna sheet AS, which is pulled out from a roll PR (see FIG. 2), toward the downstream process at a predetermined conveying speed. The upper surface of the conveyor 81 corresponds to the conveying surface. The dispenser 2 (an example of a dispensing section) dispenses a fixed amount of anisotropic conductive paste (ACP; hereinafter simply referred to as "conductive paste") toward the reference position Pref of each antenna AN being transported. This conductive paste is an example of an ultraviolet-curing adhesive. The dispenser 2 is configured to be able to adjust the dispensing position in the width direction in order to accurately position the dispensing position relative to the reference position Pref of each antenna AN.

[0015] The imaging device CA1 is provided upstream of the dispenser 2 and captures an image of a portion of each antenna AN near the reference position Pref in order to determine a position to apply the conductive paste. The imaging device CA2 is provided downstream of the dispenser 2 and captures an image of a portion of each antenna AN near the reference position Pref in order to inspect whether the conductive paste has been applied to each antenna AN and to inspect whether the conductive paste has been accurately applied to an area including the reference position Pref.

[0016] The rotary mounter 3 is a chip mounter that places an IC chip on the conductive paste applied to each antenna AN, and rotates counterclockwise in Fig. 3. The rotary mounter 3 is attached to and suspended from a suspension plate 86. The suspension plate 86 is supported on a support base 85 so as to be movable in the Y direction. As a result, the rotary mounter 3 is suspended from above on the support base 85, and has a structure that allows it to move in the Y direction. As described later, the rotary mounter 3 picks up an IC chip from the chip-containing tape, and releases and places (mounts) the picked-up IC chip toward the reference position Pref of each antenna AN on the antenna sheet AS. At this time, a process is performed to correct the position and orientation of the picked-up IC chip in order to accurately place the IC chip at the reference position Pref of the antenna AN. The imaging device CA3 captures an image of the IC chip picked up by a nozzle (described later) for a correction process to correct the position and orientation of the IC chip when mounting the IC chip on the antenna AN.

[0017] The tape feeder 71 is loaded with a wound chip-containing tape containing IC chips, and is configured to sequentially draw out the chip-containing tape in the direction of the arrow in FIG. 3 at a speed synchronized with the rotary mounter 3 . Now, with reference to FIG. 4, an example of the chip-containing tape will be described. As shown in Fig. 4, the chip-including tape CT includes a tape body T in which recesses Td for containing IC chips C are formed at regular intervals, and a covering film CF attached to the tape body T so as to cover the recesses Td. The recesses Td are formed, for example, by embossing the tape body T. An IC chip C is contained in each recess Td along the extension direction of the chip-including tape CT. Mounting holes H are formed at regular intervals in the extension direction of the chip-including tape CT. The mounting holes H are provided for accurate positioning relative to the circumferential surface of the separation roller 74, and are inserted into protrusions 74p (described later) provided on the separation roller 74 when the chip-including tape CT is transported to the separation roller 74.

[0018] 4, suction holes Ts are formed between the bottom surface of the recess Td and the back surface (the surface opposite to the surface to which the cover film CF is adhered) of the tape body T. The suction holes Ts are provided to allow the separation roller 74 to suck the IC chip C so that the IC chip C does not fall out of the recess Td when the cover film CF is peeled off.

[0019] 3 again, at the separation roller 74, the covering film CF is peeled off from the chip-containing tape CT supplied from the tape feeder 71 via one or more auxiliary rollers, and the tape body T and the covering film CF are separated. The IC chips C exposed by the peeling of the covering film CF are successively sucked by each nozzle provided on the rotary mounter 3. After the chip-containing tape CT is separated into a tape body T and a covering film CF by the separation roller 74, the tape body T is wound onto the tape body take-up reel 72 via one or more auxiliary rollers, and the covering film CF is wound onto the film take-up reel 73 via one or more auxiliary rollers.

[0020] Next, the rotary mounter 3 will be described with reference to FIGS. Fig. 5 is a side view of the rotary mounter 3 in the IC chip mounting device 1 of the embodiment. Fig. 6A is a plan view of a nozzle unit mounted on the rotary mounter 3. Fig. 6B is a side view of the nozzle unit 30. Fig. 7 is a diagram for explaining the relationship between the rotary mounter 3 and the antenna sheet AS.

[0021] 5, a plurality of nozzle units 30-1 to 30-12 (12 in the illustrated example) are arranged radially from a rotary head 3H (an example of a nozzle attachment portion) on the rotary mounter 3. In the following description, when referring to matters common to the nozzle units 30-1 to 30-12, they will be collectively referred to as nozzle unit 30. Although the rotary head 3H is not shown in detail, it is connected to a rotary drive motor (rotary drive motor M31 described later) that rotates the nozzle units 30-1 to 30-12 counterclockwise in FIG. 5, a vacuum pump for adsorbing the IC chip to the nozzle unit 30, and a blower for releasing the IC chip from the nozzle unit 30.

[0022] 6, the nozzle unit 30 includes a nozzle 32, a sleeve 33, a solenoid valve 35, and a cylinder drive motor M30. The nozzle 32 is provided at the tip of the nozzle unit 30, and is connected to the cylinder drive motor M30 inside the sleeve 33. The cylinder drive motor M30 is a motor (e.g., a stepping motor) that rotates the nozzle 32 about its axis. A passage that can communicate with an intake pipe 36 and an exhaust pipe 37 is formed in the nozzle 32. An intake pipe 36 and an exhaust pipe 37 are connected to the sleeve 33. The intake pipe 36 is connected to a vacuum pump (not shown), and the exhaust pipe 37 is connected to a blower (not shown). The solenoid valve 35 (an example of a control valve) is, for example, a three-port solenoid valve, and is configured to open the passage 34 of the nozzle 32 and the intake pipe 36 and close the exhaust pipe 37, or to open the passage 34 of the nozzle 32 and the exhaust pipe 37 and close the intake pipe 36, depending on the energized state of the solenoid valve 35. The solenoid valve 35 is configured to perform either a suction operation in which air is sucked by the nozzle 32 through the intake pipe 36, or a discharge operation in which air is discharged from the nozzle 32 through the exhaust pipe 37.

[0023] 7, the rotary head 3H is rotated counterclockwise by a rotary drive motor (not shown), which sequentially switches the position of each nozzle unit 30 on the circumference of the rotary head 3H. In other words, a specific nozzle unit 30 is positioned in turn at each of the 12 positions PA to PL on the circumference of the rotary head 3H, from position PA counterclockwise to position PL, so as to move along a circular orbit on a plane perpendicular to the transport surface, in accordance with the rotation of the rotary head 3H.

[0024] Here, position PA (an example of the first position) is a position where the nozzle unit 30 picks up a new IC chip C from the chip-containing tape CT. Position PE is a position where an image of the IC chip C picked up by the nozzle of the nozzle unit 30 is captured by the imaging device CA3. Position PK (an example of the second position) is a position where the adsorbed IC chip C is released onto the conductive paste applied to the antenna AN on the transported antenna sheet AS. At position PK, the movement direction of the nozzle tip coincides with the transport direction D1 of the antenna sheet AS. At position PK, air is discharged from the nozzle of the nozzle unit 30 to release the IC chip C. At position PL, the nozzle unit 30 does not adsorb the IC chip C because the IC chip C has already been released at position PK. Note that at position PL, air may be released from the nozzle to remove dust that may adhere to the nozzle. Figure 7 shows an example in which a dust collection tray TR is disposed at position PL to collect dust that may be released from the nozzle.

[0025] 7, the nozzle unit 30-1 at position PA picks up a new IC chip C there, rotates counterclockwise while holding the IC chip C, releases the IC chip C when it reaches position PK, and then picks up a new IC chip C again when it returns to position PA, repeating this process. With this IC chip mounting method, IC chips can be continuously placed on each antenna AN without stopping the transport of the antenna sheet AS, resulting in high productivity.

[0026] The angular velocity of the rotary head 3H and the transport speed of the antenna sheet AS are set or controlled so that the nozzle units 30 that reach the position PK in sequence emit the IC chips C toward the reference positions Pref of the antennas AN of the antenna sheet AS transported from upstream. In order to reliably position the IC chips C, it is preferable to provide a section in which the speed of the tip of the nozzle unit 30 near the position PK and the transport speed of the antenna sheet AS are equal.

[0027] In this embodiment, an example in which twelve nozzle units 30 are arranged on the rotary head 3H is shown, but the number is not limited to this. The number of nozzle units 30 arranged on the rotary head 3H can be set arbitrarily.

[0028] Next, the operation of the nozzle unit 30 sucking the IC chip C will be described with reference to FIGS. Fig. 8 is a perspective view showing the state in which the chip-including tape CT is separated by the separation roller 74. Fig. 9 is a side view near the separation roller 74, and is a diagram explaining the operation in which the IC chip C is supplied from the chip-including tape CT to the nozzle unit 30. In Fig. 9, only the chip-including tape CT is shown in cross section so that the state of the chip-including tape CT can be seen.

[0029] 8, the protrusion 74p of the separation roller 74 is inserted into the mounting hole H of the chip-including tape CT supplied from the tape feeder 71, and the chip-including tape CT is transported with the width direction of the chip-including tape CT positioned. At this time, the covering film CF of the chip-including tape CT is peeled off by the branching member 75 and directed toward the film take-up reel 73. On the other hand, the tape body T of the chip-including tape CT is directed toward the tape body take-up reel 72.

[0030] 9, the IC chip C exposed by peeling off the cover film CF is immediately sucked by the nozzle unit 30. At this time, in order to prevent the IC chip C from dropping during the short time from when the IC chip C is exposed to when it is sucked by the nozzle unit 30, the separation roller 74 is provided with a suction path (not shown) for sucking the IC chip C toward the center of rotation of the separation roller 74. The IC chip C is sucked through this suction path and a suction hole Ts (see FIG. 4) provided in the tape main body T.

[0031] Next, the moving mechanism 8 that moves the rotary head 3H in the width direction D2 will be described with reference to Fig. 10. Fig. 10 is a front view of the moving mechanism 8. The moving mechanism 8 is provided to enable correction of the position in the width direction D2 of the IC chip C adsorbed by the nozzle unit 30. As shown in Fig. 10, the moving mechanism 8 has a bearing 76, a shaft 77, a suspension plate 86, a guide plate 87, a slider 88, and a width direction drive motor M32. The bearings 76, the shaft 77, and the width-direction drive motor M32 are provided on a support base 85. The shaft 77 is a rod-shaped member having a threaded portion, and is rotationally driven by the width-direction drive motor M32. The shaft 77 is rotatably supported by bearings 76 (at two locations) fixed to the upper surface of the support base 85. The rotary head 3H is attached to a suspension plate 86. A threaded hole (not shown) is formed at the upper end of the suspension plate 86, and this hole is fitted with the threaded portion of the shaft 77. Therefore, the suspension plate 86 and the rotary head 3H attached to the suspension plate 86 can move in the width direction D2 in response to the rotation of the shaft 77. Note that a hollow portion is provided in the upper portion of the support base 85 and the guide plate 87 within the movable range of the suspension plate 86 in the width direction D2. The slider 88 is attached to the suspension plate 86, and slides on the upper surface of the guide plate 87 as the suspension plate 86 moves in the width direction D2. With the above-mentioned configuration, the movement mechanism 8 is capable of displacing the rotary head 3H in the width direction D2 in response to the rotational drive of the width-direction drive motor M32.

[0032] In this embodiment, an example is shown in which the nozzle units 30 attached to the rotary head 3H are moved in the width direction D2 by moving the rotary head 3H in the width direction D2 by the movement mechanism 8, but this is not limiting. For example, the rotary head may be configured so that each nozzle unit 30 can be individually displaced in the width direction D2 inside the rotary head without moving the rotary head in the width direction D2.

[0033] Referring again to FIG. 3, an ultraviolet irradiator 41 is provided near the position where the IC chip is discharged from the nozzle unit 30 of the rotary mounter 3 to the antenna AN (position PK in FIG. 7). The ultraviolet irradiator 41 is configured to irradiate ultraviolet rays to the conductive paste on the antenna AN being transported. The ultraviolet irradiation by the ultraviolet irradiator 41 has a different purpose from the ultraviolet irradiation (described later) performed in the curing process which is a process subsequent to the IC chip arrangement process, and aims to adjust the viscosity of the conductive paste on the antenna AN. From this viewpoint, it is preferable that the integrated amount of ultraviolet light applied to the conductive paste by the ultraviolet irradiator 41 is less than the integrated amount of ultraviolet light applied to the conductive paste in the subsequent curing process. Since the integrated amount of ultraviolet light is expressed as the product of the light intensity and the irradiation time, at least one of the light intensity and the irradiation time can be adjusted to adjust the integrated amount of light.

[0034] In the IC chip mounting device 1 of this embodiment, a thermosetting adhesive such as an epoxy resin may be applied to the antenna AN by the dispenser 2, and a thermosetting device may be provided instead of the ultraviolet irradiator 41.

[0035] 3, the ultraviolet irradiator 41 is arranged so as to irradiate ultraviolet rays after the IC chip is placed, but this is not limited thereto. The ultraviolet irradiator 41 may be arranged so as to irradiate ultraviolet rays before the IC chip is placed, or may be arranged so as to irradiate ultraviolet rays at the same time as the IC chip is placed. When ultraviolet light is applied after the IC chip is placed, the viscosity of the conductive paste is reduced, making it difficult for the IC chip to shift or tilt after being placed on the conductive paste. When ultraviolet light is applied before the IC chip is placed or at the same time as the IC chip is placed, the IC chip is placed on conductive paste with a reduced viscosity, making it difficult for the IC chip to move after being placed on the conductive paste, making it difficult for the IC chip to shift or tilt. In either case, by irradiating the position near where the IC chip is to be placed with ultraviolet light, it is possible to prevent the IC chip from being unstable on the conductive paste due to the fluidity of the conductive paste. In other words, there is an advantage in that irradiation with ultraviolet irradiator 41 can improve the mounting accuracy of the IC chip.

[0036] Next, with reference to Figs. 11 to 13, the control performed by the control unit 100 that controls the rotary mounter 3 will be described. Fig. 11 is a functional block diagram of the control unit 100. Fig. 12 shows an example of an image captured by the imaging device CA1. Fig. 13 is a diagram illustrating an IC chip C sucked to the nozzle 32 before and after the nozzle 32 rotates. The state before the nozzle rotation in Fig. 13 shows an example of an image captured by the imaging device CA3. The state after the nozzle rotation in Fig. 13 shows the XYZ axes when the nozzle is at position PK (see Fig. 7).

[0037] The control unit 100 is mounted on a circuit board (not shown) and is electrically connected to the imaging devices CA1 to CA3, the dispenser 2, the cylinder drive motor M30, the rotation drive motor M31, the width direction drive motor M32, the solenoid valve 35, and the ultraviolet irradiator 41. The rotation drive motor M31 (an example of a rotating unit) is a drive means that rotates the nozzle units 30-1 to 30-12 in the rotary head 3H. The control unit 100 includes a microcomputer, memory (RAM (Random Access Memory), ROM (Read Only Memory)), storage, and a group of driving circuits. The microcomputer reads and executes programs recorded in the memory, and realizes the functions of a discharge position adjustment means 101, an IC chip correction means 102, a valve control means 103, a hardening execution means 104, an adsorption determination means 105, and a rotary head rotation control means 106.

[0038] The discharge position adjusting means 101 has a function of determining the discharge position of the conductive paste based on an image captured by the imaging device CA1, and adjusting the discharge timing of the conductive paste and the position in the width direction D2 of the dispenser 2. The method of determining the discharge position of the conductive paste is as follows, with reference to FIG. The image captured by the imaging device CA1 is an image of a portion of the antenna AN in the vicinity of the reference position Pref, as exemplified in FIG. The discharge position adjustment means 101 identifies the reference position Pref from the characteristic portion of the shape included in the image. Specifically, the discharge position adjustment means 101 analyzes the shape of the antenna AN in the image of Fig. 12, identifies parallel reference lines L1 and L2 in the X direction and parallel reference lines L3 and L4 in the Y direction, and identifies the intersection of the center line of the reference lines L1 and L2 and the center line of the reference lines L3 and L4 as the reference position Pref.

[0039] 12 is a target position of the reference position Pref on the image, and is a position determined in advance based on a result of performing calibration between the image captured by the imaging device CA1 and the dropping position of the conductive paste of the dispenser 2. That is, by adjusting the discharge timing of the dispenser 2 and the position in the width direction D2 so that the reference position Pref specified on the image coincides with the target position Pj1, the conductive paste can be applied to the actual reference position of the antenna AN. In the example of Fig. 12, in order for the reference position Pref specified on the image to coincide with the target position Pj1, it is necessary to adjust the position by x1 in the X direction and by y1 in the Y direction. Specifically, the timing of ejection from the dispenser 2 is determined based on x1, taking into consideration the transport speed of the antenna AN, and the displacement of the dispenser 2 in the width direction D2 is performed based on y1. In other words, the ejection position adjustment means 101 transmits a control signal to the dispenser 2 for instructing the ejection timing and the displacement in the width direction D2, and the dispenser 2 performs the ejection operation based on the control signal.

[0040] The image captured by the imaging device CA2 is the same as that in FIG. 12, except that the conductive paste has been applied.

[0041] The IC chip correction means 102 (an example of a correction amount determination section) has a function of correcting the IC chip sucked by the nozzle 32. The IC chip correction method is as follows, with reference to Figs. As shown in the state before rotation in Fig. 13, the image captured by the imaging device CA3 (an example of an image acquisition unit) includes the nozzle end 32e of the nozzle 32 and the IC chip C sucked to the nozzle end 32e. Point Pc1 is the center position of the IC chip C before the nozzle rotates. Point Pj2 in the image of Fig. 13 is the target position of the center position of the IC chip C on the image, and is set to coincide with the target position Pj1 in Fig. 12. In other words, by matching the center position of the IC chip C with the target position Pj1, the IC chip C can be placed at the reference position of the actual antenna AN to be transported.

[0042] The center of rotation Prc around the axis of the nozzle 32 is not the theoretical center of the axis of each nozzle due to variations in the installation of the nozzle units 30-1 to 30-12, etc. The center of rotation Prc differs for each nozzle unit and is specified based on, for example, actual measurement data obtained in advance. First, when the center Pc1 of the IC chip C shown in the image is rotated around the rotation center Prc around the axis of the nozzle 32, the amount of rotation until the reference line of the IC chip C (for example, the reference side Sc of the IC chip C in Figure 13) becomes parallel to the Y direction is determined. 13, the IC chip C in the captured image is rotated around the rotation center Prc so that the reference side Sc of the IC chip C is parallel to the Y direction. The rotation angle at this time is specified as the correction amount in the rotation direction of the IC chip C (an example of a first correction amount). If the center position of the IC chip C after the movement is set to point Pc2, the correction amount in the X direction (an example of a second correction amount) is specified as x2, and the correction amount in the Y direction (an example of a third correction amount) is specified as y2 in order to make point Pc2 coincide with the target position Pj2.

[0043] The IC chip correction means 102 sends a control signal to the cylinder drive motor M30, which corresponds to the amount of correction in the rotational direction around the axis of the nozzle 32, thereby causing the nozzle 32 to rotate around the axis between position PE (the position imaged by the imaging device CA3) and position PK where the IC chip is released. The IC chip correction means 102 sends a control signal corresponding to the correction amount x2 in the X direction to a drive circuit that drives the rotation drive motor M31, thereby adjusting the angular velocity of the rotary head 3H. The IC chip correction means 102 sends a control signal corresponding to the correction amount y2 in the Y direction to a drive circuit that drives the width direction drive motor M32, thereby adjusting the position of the rotary head 3H in the width direction D2. By adjusting the position of the rotary head 3H in the width direction D2, the position of the nozzle 32 in the width direction D2 is also adjusted.

[0044] In the IC chip mounting device 1 of this embodiment, the IC chip correction means 102 corrects the position of the IC chip in the X direction and Y direction, and the orientation of the IC chip in a plane perpendicular to the axis of the nozzle, which has the advantage of extremely high mounting accuracy with respect to the reference position of the IC chip antenna.

[0045] The valve control means 103 controls each solenoid valve 35 of the 12 nozzle units 30-1 to 30-12 included in the rotary mounter 3 so as to perform either an operation of sucking air from or discharging air from each nozzle unit 30 depending on the position of each nozzle unit 30. Specifically, the valve control means 103 controls the solenoid valve 35 to suck air from the nozzle unit 30 when the nozzle unit 30 is located at positions PA to PJ (see FIG. 7), and controls the solenoid valve 35 to discharge air from the nozzle unit 30 when the nozzle unit 30 is located at positions PK and PL.

[0046] The curing execution means 104 sends a predetermined drive signal to the ultraviolet irradiator 41 so that the ultraviolet irradiator 41 irradiates each of the transported antennas AN with ultraviolet light at a preset integrated light amount.

[0047] The suction determination means 105 determines whether or not an IC chip is adsorbed to each nozzle unit 30 during the time that each nozzle unit 30 moves from position PA where it starts adsorbing the IC chip to position PK where it releases the IC chip. In this embodiment, the suction determination means 105 determines whether or not the nozzle units 30 that sequentially reach position PE are adsorbing an IC chip based on images captured by an imaging device CA3 (an example of an image acquisition section).

[0048] The rotary head rotation control means 106 controls the angular velocity at which the rotary head 3H is rotated so that the nozzle unit 30 that reaches position PK (an example of a second position) after the non-suction nozzle unit releases the IC chip for the antenna corresponding to the nozzle unit 30 (referred to as a "non-suction nozzle unit") that has been determined not to have an IC chip adsorbed thereto.

[0049] Here, in relation to the rotary head rotation control means 106, the operation when the rotary mounter 3 fails to pick up the IC chip C will be described with reference to Fig. 14 and Fig. 15. Fig. 14 and Fig. 15 are diagrams for explaining the operation when the rotary mounter 3 fails to pick up the IC chip C, and each diagram shows a schematic relationship between the rotary mounter 3 and the antenna sheet AS. Fig. 14 and Fig. 15 show the state of the rotary mounter 3 as time passes in the order of times T1 to T4.

[0050] 14, it is assumed that the nozzle unit 30-1 at the position PA fails to pick up the IC chip C. In other words, the nozzle unit 30-1 corresponds to the non-suction nozzle unit. 14, the nozzle unit 30-1 rotates counterclockwise and reaches position PE. At this timing, an image of the nozzles 32 of the nozzle unit 30-1 is captured by the imaging device CA3, and the nozzle unit 30-1 is determined to be a non-suction nozzle unit. At time T3 in Fig. 15, nozzle unit 30-1, which is a non-suction nozzle unit, reaches position PJ. As shown in the figure, the antenna corresponding to nozzle unit 30-1 is antenna AN-2 on antenna sheet AS. In other words, if nozzle unit 30-1 were to pick up an IC chip, the IC chip would be released to antenna AN-2.

[0051] Time T4 in FIG. 15 is the timing for releasing the IC chip to the antenna AN-2. At this time, the angular velocity of the rotary head 3H of the rotary mounter 3 is controlled so that the IC chip is released to the antenna AN-2 corresponding to the nozzle unit 30-1, which is a non-suction nozzle unit. That is, the rotation of the rotary head 3H of the rotary mounter 3 is accelerated so that the other nozzle units following the nozzle unit 30-1 release the IC chip to the antenna AN. As a result, at time T4, the IC chip is released to the antenna AN-2 from the nozzle unit 30-2 immediately following the nozzle unit 30-1 (that is, the nozzle unit that first reaches the position PK after the nozzle unit 30-1). Therefore, it is possible to prevent the antenna AN-2 from being sent to a later process without an IC chip placed thereon, and to improve the yield. Note that the IC chips are not limited to being discharged from nozzle unit 30-2 to antenna AN-2, but may be discharged from another nozzle unit following nozzle unit 30-1 (for example, nozzle unit 30-3) to antenna AN-2.

[0052] When performing the operations shown in Figures 14 and 15, the rotary head rotation control means 106 accelerates the rotary head 3H when a non-suction nozzle unit that is not adsorbing an IC chip C approaches position PK, and controls the rotary drive motor M31 and the solenoid valve 35 so that the nozzle unit 30, which reaches position PK after the non-suction nozzle unit, releases the IC chip to the antenna corresponding to the non-suction nozzle unit.

[0053] It is preferable that the valve control means 103 controls the solenoid valve 35 of the non-suction nozzle unit so that the non-suction nozzle unit does not perform a suction operation. This makes it possible to prevent uncured (i.e., highly fluid) conductive paste on the antenna from adhering to and soiling the non-suction nozzle unit. Moreover, it is preferable that the valve control means 103 controls the solenoid valve 35 of the non-suction nozzle unit so that the non-suction nozzle unit does not perform a discharge operation at the position PK. This makes it possible to prevent the uncured (i.e., highly fluid) conductive paste on the antenna at the position PK from scattering and damaging the antenna.

[0054] (2) Curing process Next, the curing step will be described with reference to FIGS. In the curing process, the conductive paste applied to each antenna that has undergone the above-mentioned IC chip placement process is cured to strengthen the physical connection between the antenna and the IC chip as well as to ensure electrical continuity between the antenna and the IC chip.

[0055] 16 is a diagram showing a portion corresponding to the curing step in the IC chip mounted device 1 of the embodiment. FIG 17 is a diagram showing a part of the pressing unit 6 and the ultraviolet irradiator 42 as viewed from the arrow J in FIG.

[0056] As shown in FIG. 16, in the curing step, the IC chip mounting apparatus 1 includes a conveyor 82, a curing device 4, and an imaging device CA4. The conveyor 82 transports the antenna sheet AS, which is transported from an upstream IC chip placement process, downstream at a predetermined transport speed. The imaging device CA4 is disposed above the antenna sheet AS at the most upstream side in the curing process (i.e., the most downstream side in the IC chip placement process) and captures an image of each antenna AN conveyed from the IC chip placement process. The imaging device CA4 is provided to inspect whether the IC chips are placed in appropriate positions in the IC chip placement process.

[0057] As shown in FIG. 16, the curing device 4 has one or more pressing units 6 and an ultraviolet irradiator 42. The pressing unit 6 moves up and down in a direction perpendicular to the conveying surface, and presses the IC chips arranged on the conductive paste of the antennas AN while irradiating each antenna AN with ultraviolet light. The number of pressing units 6 is not limited, but can be set to any number from the viewpoints of productivity and cost. The ultraviolet irradiator 42 is disposed along the conveying direction D1, so that it is possible to simultaneously irradiate ultraviolet rays onto many antennas AN on the antenna sheet AS.

[0058] 17 shows a state in which ultraviolet rays are irradiated onto each antenna AN by the ultraviolet irradiator 42. As shown in FIG. 17, the pressing unit 6 has a structure in which a pressing part 61 is attached to the tip of a shaft 63. The side of the pressing part 61 of the pressing unit 6 (i.e., the surface on which the ultraviolet irradiator 42 is disposed) is open. The glass plate 61p constituting the pressing surface of the pressing part 61 is made of glass that transmits ultraviolet rays. The ultraviolet irradiator 42 has a light source 42e, such as an LED (Light Emitting Device), etc. The light source 42e is configured to irradiate the antenna AN with ultraviolet light from a direction inclined obliquely with respect to the transport plane. By applying ultraviolet light while pressing the IC chip on the conductive paste applied to each antenna AN, the conductive paste applied to each antenna AN hardens, strengthening the physical connection between the antenna and the IC chip while ensuring electrical continuity between the antenna and the IC chip.

[0059] As described above, a strip-shaped antenna sheet on which a plurality of antennas are formed at a fixed pitch on a substrate is fed into the line, and an IC chip is mounted on each antenna through an IC chip placement process and a hardening process. In the IC chip placement process, the IC chip mounting device of this embodiment applies adhesive toward the reference position of the antenna and places an IC chip on the adhesive, and hardens the adhesive in the hardening process to strengthen the connection between the antenna and the IC chip. In the IC chip placement process, the IC chips sucked by the nozzle are sequentially placed in the reference position of the antenna. At this time, according to the IC chip mounting device of this embodiment, in the IC chip placement process, the rotation of the rotary head of the rotary mounter is controlled so that the other nozzle unit following the non-suction nozzle unit releases the IC chip for the antenna corresponding to the non-suction nozzle unit. Therefore, it is possible to prevent the antenna from flowing to the subsequent process without placing an IC chip, and to improve the yield.

[0060] Although the embodiments of the IC chip mounting device and the IC chip mounting method have been described above, the present invention is not limited to the above-mentioned embodiments. Furthermore, the above-mentioned embodiments can be variously improved or modified without departing from the spirit and scope of the present invention.

[0061] For example, in the embodiment shown in FIG. 3, the antenna sheet AS is transported in one direction on the conveyor 81 in the IC chip arrangement process, but the present invention is not limited to this. In one embodiment, as shown in FIG. 18, in the IC chip arrangement step, the antenna sheet AS may be transported by suction drums 92, 94 and a plurality of transport rollers (for example, transport rollers 91, 93, 95 in FIG. 17). In FIG. 18, at the highest position of the suction drum 92, the dispenser 2 dispenses conductive paste onto the reference position of the antenna AN on the antenna sheet AS. Also, at the highest position of the suction drum 94, the IC chip is arranged on the conductive paste. In this case, it is preferable that at least the suction drums 92, 94 are suction rollers that adsorb the back surface of the antenna sheet AS. This makes it possible to prevent the antenna sheet AS from shifting in position (particularly in the longitudinal direction), and allows the conductive paste to be dispensed and the IC chip to be arranged with high precision.

[0062] In one embodiment, instead of releasing the IC chip onto the conductive paste applied to the antenna AN on the transported antenna sheet AS, the IC chip may be placed by pressing it against the conductive paste. 19 shows a time series of operations of the rotary mounter 3 when placing an IC chip by pressing it against the conductive paste. In one embodiment, each nozzle unit 30 of the rotary mounter 3 is configured to be individually movable in a radial direction by a built-in driving device. In state ST1, the nozzle unit 30 has adsorbed the IC chip C. When placing the adsorbed IC chip C, as shown in state ST2, the nozzle unit 30 is moved toward the reference position (i.e., downward, i.e., in the Z direction in FIG. 2) so as to extend in the radial direction (diameter direction), and the IC chip C is pressed onto the conductive paste applied to the antenna AN to place the IC chip C on the conductive paste. After the IC chip C is placed, the adsorption is released and the nozzle unit 30 is returned to the position of state ST1. For example, the operations of states ST1 to ST3 are performed at the timing when the nozzle unit 30 reaches position PK (see FIG. 7), so that the IC chip C is placed on the conductive paste applied to the antenna AN.

[0063] The curing step of one embodiment is shown in Fig. 20. Fig. 20 shows a curing device 4A used in the curing step of one embodiment. The curing device 4A has multiple ultraviolet curing units 43 removably attached to a mounting plate 44. Multiple mounting plates 44 with different mounting positions are prepared according to the spacing between adjacent antennas AN of the antenna sheet AS, and by replacing the mounting plate 44 according to the spacing, it is possible to accommodate various antenna sheets AS. The support shaft 45 supports the mounting plate 44 and is configured to be able to raise and lower the mounting plate 44. The antenna sheet AS conveyed from the IC chip arrangement process is sent to the curing process via conveyor rollers 96 to 98. The conveyor roller 97 is configured to be able to raise and lower by a driving device (not shown).

[0064] A configuration example of the ultraviolet curing unit 43 is shown in Fig. 21. As shown in Fig. 21, the ultraviolet curing unit 43 incorporates a light source 432 (e.g., an LED light source) for irradiating ultraviolet rays into a housing 431. The light source 432 is powered by a cable 436 (not shown in Fig. 20) provided from the outside of the ultraviolet curing unit 43. A condenser lens for condensing the ultraviolet rays irradiated by the light source 432 may be provided inside the housing 431. The holding plate 434 is connected to the housing 431 and holds a glass plate 435. The ultraviolet rays irradiated from the light source 432 are irradiated onto the conductive paste applied to each antenna AN, curing the conductive paste.

[0065] 20 again, the conveying state shows the state in which the antenna sheet AS is conveyed from the IC chip arrangement process. The conveying of the antenna sheet AS is stopped at the timing when the antenna AN, on which the uncured conductive paste is applied, is positioned directly below the ultraviolet curing unit 43. Then, in the state in which the conveying of the antenna sheet AS is stopped (stopped state), the ultraviolet curing unit 43 is moved downward to irradiate the antenna AN with ultraviolet rays while pressing it with the glass plate 435, thereby curing the conductive paste.

[0066] Even in the stopped state, the antenna sheet AS is transported from the IC chip arrangement process, so the transport roller 97 descends under its own weight while ultraviolet light is being irradiated, and absorbs the transported antenna sheet AS between the transport rollers 96 and 98. When the ultraviolet light irradiation is completed, the antennas AN corresponding to the number of the ultraviolet light curing units 43 are rapidly transported downstream, and the uncured antennas AN are stopped so that they are positioned directly below the ultraviolet light curing units 43. In other words, in the curing process of one embodiment, the transport state and the stopped state (state in which ultraviolet light is irradiated) of the antenna sheet AS are repeated. When the antenna AN is rapidly transported, the transport roller 97 rises due to the tension applied to the antenna sheet AS.

[0067] The curing step of the embodiment may be performed using a heat curing device. That is, when a heat curing adhesive such as an epoxy resin is applied by the dispenser 2, the adhesive is cured by a heat curing process in the curing step. Fig. 22 shows a curing device 4B configured to repeatedly convey and stop the antenna sheet AS, similarly to Fig. 20. Unlike the curing device 4A, the curing device 4B includes a plurality of thermal curing units 46. A heat source is provided in each thermal curing unit 46, which is powered by a cable (not shown). When the antenna sheet AS is stopped, the support shaft 45 is driven to descend, and each thermal curing unit 46 presses the corresponding antenna AN while heating and curing the adhesive. When heating is completed, the support shaft 45 is driven to ascend, and the antenna sheet AS is conveyed.

[0068] In addition, in FIG. 20, when the conductive paste is cured by ultraviolet light, instead of the ultraviolet curing unit 43 having a built-in light source, a pressing unit that presses the antenna AN through a glass plate may be used, and an ultraviolet irradiation device may be provided that irradiates ultraviolet light from the outside in the width direction or diagonally from above onto the conductive paste on the antenna AN that is pressed in a stopped state. In one embodiment, in order to prevent the antenna sheet AS from being stopped when irradiating ultraviolet rays, multiple ultraviolet curing units 43 may be circulated in sync with the traveling speed of the antenna sheet AS, and ultraviolet rays may be irradiated by the built-in light source while pressing the antenna AN. Similarly, in one embodiment, when the conductive paste is thermally cured, a plurality of thermal curing units 46 may be cyclically moved in conjunction with the traveling speed of the antenna sheet AS to heat the antenna AN while pressing it. [Explanation of symbols]

[0069] 1...IC chip mounting device, 2...dispenser, 3...rotary mounter, 3H...rotary head, 4, 4A, 4B...curing device, 6...pressure unit, 8...movement mechanism, 30...nozzle unit, 32...nozzle, 32e...nozzle end, 33...sleeve, 34...passage, 35...solenoid valve, 36...intake pipe, 37...exhaust pipe, 41, 42...ultraviolet irradiator, 42e...light source, 43...ultraviolet curing unit, 44...mounting plate, 45...support shaft, 46...thermal curing unit, 61...pressure section, 61p...glass plate, 63...shaft, 71...tape feeder, 72...tape body take-up reel, 73...film take-up reel, 74...separation roller, 74p...projection, 75...branching member, 76...bearing, 77...shaft, 81, 82... Conveyor, 85...support stand, 86...suspension plate, 87...guide plate, 88...slider, 91, 93, 95-98...transport rollers, 92, 94...suction drum, 100...control unit, 101...discharge position adjustment means, 102...IC chip correction means, 103...valve control means, 104...curing execution means, 105...suction determination means, 106...rotary head rotation control means, AN...antenna, AS...antenna sheet, BM...substrate, C...IC chip, CA1-CA4...imaging device, CF...covering film, CT...chip-containing tape, H...mounting hole, M30...cylinder drive motor, M31...rotation drive motor, M32...width direction drive motor, PR...roll body, T...tape body, TR...dust collection tray, Td...dent, Ts...suction hole

Claims

1. a discharge unit that discharges adhesive toward a reference position of each antenna of an antenna continuum in which a plurality of antennas for inlay are continuously formed on a base material; a plurality of nozzles, each of which is movable between a first position and a second position, and which is configured to attract an IC chip when in the first position and to place the IC chip on the adhesive at a reference position of a corresponding antenna of the antenna continuum when in the second position; a nozzle attachment portion to which the plurality of nozzles are attached; a rotation unit that rotates the nozzle attachment unit so that the plurality of nozzles move in a circular orbit on a plane perpendicular to a conveying plane along which the antenna continuum is conveyed, and so that a moving direction of each nozzle when each nozzle is in the second position coincides with a conveying direction of the antenna continuum; a determination unit that determines whether or not an IC chip is adsorbed to each nozzle while each nozzle is moving from the first position to the second position; a control unit that controls an angular velocity when rotating the nozzle attachment unit so that a nozzle that arrives at the second position later than a non-suction nozzle, which is a nozzle that has been determined by the determination unit not to have an IC chip adsorbed thereto, positions an IC chip relative to an antenna corresponding to the non-suction nozzle; An IC chip mounted device comprising:

2. the control unit controls the angular velocity such that a nozzle that has been determined by the determination unit to have an IC chip adsorbed thereto and that has reached the second position first after the non-adsorbed nozzle positions the IC chip.

2. An IC chip mounting device according to claim 1.

3. an image acquisition unit that acquires an image of the nozzle when the nozzle is at a predetermined position between the first position and the second position; the determining unit determines whether or not an IC chip is adsorbed to the nozzle based on the image acquired by the image acquiring unit; 3. An IC chip mounting device according to claim 1 or 2.

4. a control valve connected to the nozzle and configured to perform either a suction operation for sucking air through the nozzle or a discharge operation for discharging air from the nozzle; the control unit controls the control valve so that the non-suction nozzle does not perform a suction operation.

4. An IC chip mounting device according to claim 1.

5. a control valve connected to the nozzle and configured to perform either a suction operation for sucking air through the nozzle or a discharge operation for discharging air from the nozzle; the control unit controls the control valve so that the non-suction nozzle does not perform a discharge operation when the non-suction nozzle is at the second position.

5. An IC chip mounting device according to claim 1.

6. a correction amount determination unit that determines, based on the image acquired by the image acquisition unit, a first correction amount that is a correction amount for an angle around the axis of the nozzle, a second correction amount that is a correction amount for a position of the antenna continuum in a transport direction, and a third correction amount that is a correction amount for a position of the antenna continuum in a width direction, as correction amounts for the IC chip attracted to the nozzle; 4. An IC chip mounting device according to claim 3.

7. Dispensing adhesive by a dispenser toward a predetermined reference position of each antenna of an antenna series in which a plurality of antennas for inlay are formed successively on a base material; when each of the plurality of nozzles movable between a first position and a second position is at the first position, the IC chip is attracted by each nozzle in turn; rotating a nozzle mounting portion to which the plurality of nozzles are attached so that the plurality of nozzles move in a circular orbit on a plane perpendicular to a conveying plane along which the antenna continuum is conveyed, and so that a moving direction of each nozzle when each nozzle is in the second position coincides with a conveying direction of the antenna continuum; determining whether or not an IC chip is attached to each nozzle while each nozzle is moving from the first position to the second position; for each nozzle determined to have an IC chip attached thereto, when each nozzle is in the second position, placing an IC chip on the adhesive in the reference position of the corresponding antenna of the antenna continuum by each nozzle in sequence; controlling an angular velocity when rotating the nozzle attachment part so that a nozzle among the plurality of nozzles that arrives at the second position after the non-suction nozzle places an IC chip on an antenna corresponding to a non-suction nozzle that is a nozzle determined not to have an IC chip sucked thereon; IC chip mounting method.

8. controlling the angular velocity so that a nozzle which has been determined to have an IC chip adsorbed thereto and which has reached the second position first after the non-adsorbed nozzle positions the IC chip; 8. The IC chip mounting method according to claim 7.

9. acquiring an image of the nozzle when the nozzle is at a predetermined position between the first position and the second position; determining whether or not an IC chip is adsorbed to the nozzle based on the acquired image; 9. The IC chip mounting method according to claim 7 or 8.

10. a control valve connected to the nozzle and configured to perform either a suction operation by the nozzle or a discharge operation by discharging air from the nozzle, thereby preventing the non-suction nozzle from performing a suction operation; 10. The IC chip mounting method according to claim 7.

11. a control valve connected to the nozzle and configured to perform either a suction operation of sucking air through the nozzle or a discharge operation of discharging air from the nozzle, thereby preventing the non-suction nozzle from performing a discharge operation when in the second position; 11. The IC chip mounting method according to claim 7.

12. based on the acquired image, determining, as correction amounts for the IC chip adsorbed to the nozzle, a first correction amount which is a correction amount for an angle around the axis of the nozzle, a second correction amount which is a correction amount for a position of the antenna continuum in a transport direction, and a third correction amount which is a correction amount for a position of the antenna continuum in a width direction; 10. The IC chip mounting method according to claim 9.

13. A method for mounting IC chips in a sequential manner on each antenna of a plurality of antennas that are continuously transported, comprising: Rotating and moving a plurality of nozzles from a first position toward a second position and rotating and moving a nozzle at the second position among the plurality of nozzles so that the moving direction of the nozzle is aligned with a transport direction of the plurality of antennas; The IC chip is attracted to a nozzle located at a first position among the plurality of nozzles; determining whether or not an IC chip is adsorbed to each nozzle while each nozzle is rotating and moving from the first position to the second position; For a nozzle determined to be holding an IC chip, an IC chip is placed at a reference position of an antenna corresponding to the nozzle determined to be holding an IC chip at the second position; When there is a non-suction nozzle that is determined not to have adsorbed an IC chip, the angular velocity of the plurality of nozzles that rotate is controlled to be accelerated, so that the IC chip is placed at the reference position of the antenna by the nozzle that has adsorbed the IC chip that arrives at the second position after the non-suction nozzle. IC chip mounting method.

14. The method further includes applying adhesive toward a predetermined reference position of each of the plurality of antennas upstream of the second position in a conveying direction of the plurality of antennas; Placing the IC chip at a reference position of an antenna corresponding to the determined nozzle is to place the IC chip on the adhesive at the reference position of the antenna.

14. The IC chip mounting method according to claim 13.

15. In the rotational movement, the nozzles move in an annular orbit relative to a carrier surface carrying the antennas.

14. The IC chip mounting method according to claim 13.

16. A method for mounting IC chips in a sequential manner on each of a plurality of antennas that are continuously transported, comprising: moving a plurality of nozzles from a first position toward a second position and aligning the nozzles at the second position among the plurality of nozzles along a transport direction of the plurality of antennas; The IC chip is attracted to a nozzle located at a first position among the plurality of nozzles; determining whether or not an IC chip is attached to each nozzle while each nozzle is moving from the first position to the second position; For a nozzle determined to be holding an IC chip, an IC chip is placed at a reference position of an antenna corresponding to the nozzle determined to be holding an IC chip at the second position; when there is a non-suction nozzle that is determined not to have adsorbed an IC chip, the moving nozzles are controlled to be accelerated, so that the IC chip is placed at the reference position of the antenna by a nozzle that arrives at the second position after the non-suction nozzle. IC chip mounting method.

Citation Information

Patent Citations

  • Method for manufacturing sheet with IC tag, apparatus for manufacturing sheet with IC tag, sheet with IC tag, method for fixing IC chip, apparatus for fixing IC chip, and IC tag

    JP2005339502A

  • Method of manufacturing non-contact communication member and apparatus for manufacturing non-contact communication member, and method of manufacturing interposer and apparatus for manufacturing interposer

    JP2008077599A

  • Manufacturing device for IC chip mounting body

    JP2008123406A