Cultivation method and culture device
Patent Information
- Application Number
- JP2021133193
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-08-18
- Publication Date
- 2025-03-05
- Estimated Expiration
- 2041-08-18
Smart Images

Figure 0007639609000001 
Figure 0007639609000002 
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Abstract
Description
[Technical field]
[0001] The present invention relates to a culture method and a culture device. [Background technology]
[0002] Conventionally, microorganisms such as mold, yeast, and bacteria have been inoculated (seeded) into a medium as a culture medium and cultured. For example, Patent Document 1 describes cultivating shiitake mushrooms while maintaining the humidity in a cultivation room at a predetermined value or higher using a device that humidifies the intake air and blows it into the cultivation room. Patent Document 2 describes inoculating cheese with red koji mold, cultivating the mold at a predetermined humidity and temperature, and covering the cheese surface with the mold. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2005-137273 A [Patent Document 2] Patent No. 2871882 Summary of the Invention [Problem to be solved by the invention]
[0004] As mentioned above, in order to cultivate a cultured object, it is important to prepare a culture environment by appropriately controlling humidity and supplying sufficient moisture. Moisture is supplied to the cultured object not only from the air but also from the medium. For this reason, there is still room for improvement in order to supply moisture more appropriately.
[0005] The main object of the present invention is to promote culture by providing a more appropriate water supply. [Means for solving the problem]
[0006] In order to achieve the above-mentioned main object, the present invention adopts the following means.
[0007] The first culture method of the present invention comprises: A culture method in which a culture medium is inoculated with a culture medium and cultured, (a) supplying fine water to the medium before inoculating the culture medium with the culture medium to be cultured from a fine water generating unit that changes between a hygroscopic state in which moisture in the air is adsorbed to a conductive polymer film by a temperature drop and a hygroscopic state in which moisture adsorbed to the conductive polymer film is released as fine water by a temperature rise; (b) inoculating the culture medium to which the fine water has been supplied and culturing the cultured organism; The gist of the invention is that it includes the following:
[0008] In the first culture method of the present invention, fine water is supplied from a fine water generating unit that changes between a moisture absorbing state and a moisture releasing state to a medium before inoculating the cultured material, and then the cultured material is inoculated into the medium to which the fine water has been supplied and cultured. This allows the cultured material to be inoculated and cultured after a sufficient amount of fine water has been supplied to the medium, so that moisture can be more appropriately supplied to the cultured material from the beginning of the culture, promoting the culture.
[0009] The second culture method of the present invention comprises: A culture method in which a culture medium is inoculated with a culture medium and cultured, (a) supplying fine water having a particle size of 50 nanometers or less to the medium before inoculation of the cultured product; (b) inoculating the culture medium to which the fine water has been supplied and culturing the cultured organism; The gist of the invention is that it includes the following:
[0010] In the second culture method of the present invention, fine water with a particle size of 50 nanometers or less is supplied to a medium before the culture product is inoculated, and then the culture product is inoculated into the medium to which the fine water has been supplied and cultured. This allows the culture product to be inoculated with fine water of a size that is easily absorbed by the medium before culture is started, so that the culture product can be more appropriately supplied with water from the beginning of culture, promoting culture.
[0011] In the first or second culture method of the present invention, in the step (a), fine water may be supplied to the container containing the medium before inoculation of the cultured product, in a state in which the inflow of outside air is suppressed except for the air that has passed through the fine water generating section. In this way, drying of the medium due to the inflow of outside air can be suppressed, and the container can be filled with air containing fine water, thereby promoting the supply of fine water to the medium.
[0012] In the first or second culture method of the present invention, in the step (b), the container containing the medium inoculated with the culture material may be left standing for a predetermined culture period in a closed state without supplying fine water. By supplying a sufficient amount of fine water to the medium in advance, the culture can be promoted by leaving the medium standing after inoculation of the culture material.
[0013] The culture device of the present invention is A culture apparatus for inoculating a medium with a culture medium and culturing the medium, an air passage communicating with the storage container; A blower disposed in the air passage; a fine water generating unit disposed in the air passage, the fine water generating unit being changed between a moisture absorbing state in which moisture in the air is absorbed by a conductive polymer film as a temperature drop and a moisture releasing state in which the moisture absorbed by the conductive polymer film is released as fine water as a temperature rise; A control unit controls the fine water generating unit and the air blowing unit by performing moisture absorption control to make the fine water generating unit in the moisture absorption state and moisture release control to make the fine water generating unit in the moisture release state while the medium before inoculation of the cultured product is contained in the container, so that the fine water is supplied to the medium in the container by air blowing; The gist of the project is to provide the following:
[0014] In the culture device of the present invention, moisture absorption control is performed to make the fine water generating unit in a moisture absorbing state, and moisture desorption control is performed to make the fine water generating unit in a moisture releasing state, and the fine water generating unit and the air blowing unit are controlled so that the fine water is supplied to the medium in the storage container by air blowing. This allows the culture medium to be inoculated with the cultured material and culture to be started after the fine water is sufficiently supplied to the culture medium, so that the culture can be promoted by more appropriately supplying moisture to the cultured material from the beginning of the culture. In this culture device, various aspects of the culture method of the present invention described above may be adopted, or a configuration that realizes the steps of the culture method of the present invention may be added. [Brief description of the drawings]
[0015] [Figure 1] FIG. 1 is a diagram showing an outline of the configuration of a culture device 10. [Diagram 2] 1 is a diagram showing an outline of the configuration of the fine water generating cartridge 30. FIG. [Diagram 3] FIG. 1 is a process diagram showing an example of a culture method. [Figure 4] 11 is a flowchart showing an example of a fine water supply process. [Diagram 5] FIG. 4 is an explanatory diagram showing an operation state when moisture absorption control is performed. [Figure 6] FIG. 1 is a diagram showing an outline of the configuration of a culture device 100 according to a second embodiment. [Figure 7] 1 is a photograph showing the culture results of Example 1. [Figure 8] 1 is a photograph showing the culture results of Comparative Example 1. [Figure 9] 4 is a photograph showing the culture results of Comparative Example 2. [Figure 10] 3 is a photograph showing the culture results of Example 2. [Figure 11] 4 is a photograph showing the culture results of Comparative Example 3. [Figure 12] 1 shows photographs illustrating the culture results of Comparative Example 4. [Figure 13] 1 is an explanatory diagram showing a state in which an upper cover 52A is attached to a container body 51. FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] [First embodiment] Next, a first embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram showing the configuration of the culture device 10 of the first embodiment, and FIG. 2 is a schematic diagram showing the configuration of the fine water generating cartridge 30. The culture device 10 includes a fine water supply unit 20 that supplies fine water, a container 50 that contains the target to which the fine water is to be supplied, and a control unit 60 that controls the entire device. In this embodiment, the target to which the fine water is to be supplied is a culture medium used for culture, and the culture medium before the cultured object is inoculated is contained in the container 50 and the fine water is supplied. The cultured object may be a fungus such as mold or yeast, a microorganism such as bacteria, a living cell, a tissue piece, etc. In addition, the culture medium may be any medium that provides an appropriate culture environment for culturing the cultured object, and may be, but is not limited to, an agar medium or a grain medium such as rice, wheat, or potato.
[0017] The fine water supply unit 20 includes a duct 21 in which an air passage 22 is formed, a fine water generating cartridge 30, a current supply circuit 35, a fan 40, a temperature control cartridge 45, and filters 49a to 49c.
[0018] The duct 21 is a cylindrical member that is open at both ends, and forms a linear air passage 22. The duct 21 also has an opening 21b that opens into a side wall so as to be perpendicular to the air passage 22, and is provided with a switching unit 25 that switches between opening and closing the opening 21b.
[0019] The switching unit 25 has a switching plate 26 that is actuated by driving a motor (not shown). When the switching plate 26 is in a normal position constituting a part of the inner wall of the duct 21, the switching unit 25 closes the opening 21b to prevent air from circulating through the opening 21b, and communicates the air passage 22 with the storage container 50 (see the solid line in FIG. 1). When the switching plate 26 is actuated by driving the motor to an actuated position rotated 90 degrees from the normal position, the switching unit 25 blocks communication between the air passage 22 and the storage container 50, and opens the opening 21b to allow air to circulate through the opening 21b (see the dotted line in FIG. 1).
[0020] 2, the fine water generating cartridge 30 includes a cylindrical case 32 having an outer diameter that allows it to be placed in the air passage 22, and a fine water generating element 34 provided in the case 32. The fine water generating element 34 includes a base material 34a and a conductive polymer film 34b formed on the surface of the base material 34a.
[0021] The substrate 34a is formed of a conductive material such as a metal material such as stainless steel metal or copper metal, a carbon material, or a conductive ceramic material. In this embodiment, a metal foil of stainless steel to which aluminum is added is used. The fine water generating element 34 is formed in a corrugated, honeycomb, or spiral shape so that air can flow through it and the surface area of the substrate 34a (conductive polymer film 34b) is as large as possible. A current-carrying circuit 35 including a power source and a switch is connected to the substrate 34a. When the control unit 60 turns on the switch of the current-carrying circuit 35, the current-carrying circuit 35 is in a current-carrying state in which current is applied to the substrate 34a, and when the control unit 60 turns off the switch, the current-carrying circuit 35 is in a non-current-carrying state in which current is cut off to the substrate 34a.
[0022] The conductive polymer film 34b is formed of a polymer compound having conductivity such as a thiophene-based conductive polymer. In this embodiment, the conductive polymer film 34b is formed of PEDOT / PSS (poly(3,4-ethylenedioxythiophene) / poly(styrenesulfonic acid)) which is a thiophene-based conductive polymer. PEDOT / PSS has a core-shell structure having a core of PEDOT and a shell of sulfonic acid groups which are acidic functional groups capable of hydrogen bonding. In addition, in the conductive polymer film 34b, the shells of PEDOT / PSS are aligned in a laminated structure, and a nanochannel which is a flow path of nanometer size such as 2 nanometers (nm) is formed between each shell. Since many sulfonic acid groups are present in this nanochannel, when the moisture content on the surface of the conductive polymer film 34b is high and the moisture content inside is low, the moisture present on the surface of the conductive polymer film 34b moves inside through the sulfonic acid groups in the nanochannel due to the concentration difference between the surface and the inside. This allows the conductive polymer film 34b to adsorb moisture. In addition, when moisture is adsorbed inside and the moisture content is low on the surface and high inside, moisture moves to the surface through the sulfonic acid groups in the nanochannels due to the concentration difference between the surface and the inside. This causes moisture to be released as fine water from the conductive polymer film 34b. In addition, when the temperature of the conductive polymer film 34b is increased, the moisture (fine water) is released more quickly than when the moisture moves only due to the concentration difference, and when the temperature of the conductive polymer film 34b is decreased, the moisture is adsorbed more quickly than when the moisture moves only due to the concentration difference. In this way, the fine water generating cartridge 30 (fine water generating element 34) changes to a hygroscopic state in which the conductive polymer film 34b adsorbs moisture in the air due to a decrease in temperature, and changes to a hygroscopic state in which the adsorbed moisture is released from the conductive polymer film 34b due to an increase in temperature. The thickness of the conductive polymer film 34b can be appropriately determined according to the required amount of adsorption (release) of fine water. For example, when the conductive polymer film 34b is formed to have a thickness of 1 to 30 micrometers, it can adsorb enough moisture to release minute droplets of water in a period of about several seconds to several tens of seconds.
[0023] In addition, the fine water generating cartridge 30 emits uncharged fine water with a particle size of 50 nanometers or less, for example, a particle size of about 1 to 2 nanometers, from the conductive polymer membrane 34b of the fine water generating element 34. The reason for such particle size is thought to be that the size of the nanochannel is 2 nanometers or less, and therefore the water in the nanochannel is improved in motility due to the temperature rise of the conductive polymer membrane, and the pressure rise causes water to fly out of the nanochannel. Even if the water particles aggregate after flying out, the particle size is distributed in the range of 50 nanometers or less. A detailed description of the fine water generation of such a fine water generating cartridge 30 (conductive polymer membrane 34b) is described in WO2020 / 054100 and JP2019-018195A of the applicant of the present application, and therefore further detailed description will be omitted.
[0024] The fan 40 blows air from the top to the bottom of the duct 21 by rotational drive in a first rotational direction. Therefore, when the switching plate 26 is in a normal position (see solid line in FIG. 1), the air sucked into the air passage 22 through the opening 21a at the upper end of the duct 21 and the filter 49a can be sent to the storage container 50 through the filters 49b and 49c. The fan 40 blows air from the bottom to the top of the duct 21 by rotational drive in a second rotational direction opposite to the first rotational direction. Therefore, when the switching plate 26 is in an operating position (see dotted line in FIG. 1), the air sucked into the air passage 22 through the opening 21b in the side wall of the duct 21 and the filter 49b can be sent upward. The fan 40 is rotationally driven by a motor (not shown) and is controlled by the control unit 60 through PWM (Pulse Width Modulation) control. The fan 40 may be a propeller fan, a sirocco fan, or the like.
[0025] The temperature control cartridge 45 is formed, for example, in a corrugated, honeycomb, or spiral shape from a metal material so as to have a large heat capacity and high heat exchange efficiency. The temperature control cartridge 45 is disposed below the fine water generating cartridge 30. Therefore, the air that passes through the fine water generating cartridge 30 and flows into the temperature control cartridge 45 due to the rotational drive of the fan 40 in the first rotation direction is cooled as it passes through the temperature control cartridge 45.
[0026] The storage container 50 includes a container body 51 that is open at the top and that stores the object to be supplied, and an upper lid 52 that is attached to the top of the container body 51. The upper lid 52 has an opening 53 that opens in the center of the top surface with approximately the same inner diameter as the air passage 22, and a support part 54 that stands upward from the edge of the opening 53 and supports the duct 21. Therefore, as shown in the figure, by supporting the duct 21 on the support part 54, air containing fine water can be sent from above into the storage container 50, filling the storage container 50. Although not shown in the figure, an exhaust valve that exhausts to the outside when the internal pressure in the storage container 50 increases is formed in the upper lid 52.
[0027] The control unit 60 is configured as a microprocessor with a CPU at its core, and in addition to the CPU, includes a ROM, a RAM, and input / output ports. An operation signal from a start switch 62 for starting the operation of the culture device 10, an operation signal from an air volume adjustment switch 64 for adjusting the air volume of the fan 40, and the like are input to the control unit 60 via the input port. In addition, the control unit 60 outputs a drive signal to a motor that rotates the fan 40, a drive signal to a switch of the current supply circuit 35, a drive signal to a motor of the switching unit 25, and the like via the output port.
[0028] Next, a culture method using the culture device 10 thus configured will be described. Fig. 3 is a process diagram showing an example of the culture method. An operator first places the culture medium in the container body 51 and attaches the top lid 52 (S100), and sets the fine water supply unit 20 (duct 21) on the top lid 52 of the storage container 50 to make the culture device 10 operable (S110). Next, the operator operates the start switch 62 of the culture device 10 to perform a fine water supply process by the culture device 10 (S120). That is, in this embodiment, the culture medium is stored in the storage container 50, and a fine water supply process is performed on the culture medium before inoculating the cultured product.
[0029] 4 is a flow chart showing an example of the fine water supply process. In the fine water supply process, the control unit 60 performs moisture absorption control by opening the duct 21 for moisture absorption, turning off the power supply to the fine water generating cartridge 30, and driving the fan 40 to absorb moisture into the conductive polymer film 34b (S200), and waits for a predetermined moisture absorption time Ta to elapse (S210).
[0030] FIG. 5 is an explanatory diagram showing the operation state when moisture absorption control is performed. As shown in the figure, the switching unit 25 sets the switching plate 26 to the operating position to block communication between the air passage 22 and the storage container 50 and open the opening 21b. In this state, the fan 40 is rotated in the second rotation direction. Therefore, air sucked into the air passage 22 from the opening 21b through the filter 49b flows toward the upper opening 21a (see the arrow in FIG. 5). In addition, the control unit 60 turns off the current-carrying circuit 35, so that the current to the base material 34a is cut off, and the temperature of the conductive polymer film 34b is reduced to promote moisture adsorption. In this way, in the moisture absorption control of S200, the adsorption of moisture to the fine water generating cartridge 30 is promoted in a state in which communication between the air passage 22 and the storage container 50 is blocked. Therefore, in the moisture absorption control, it is possible to suppress the inflow of outside air into the storage container 50.
[0031] When the control unit 60 determines in S110 that the moisture absorption time Ta has elapsed, it closes the duct 21 for moisture release, turns on the power supply to the fine water generating cartridge 30, and drives the fan 40 in the first rotation direction to perform moisture release control (S220). The closed state for moisture release is the state shown by the solid line in FIG. 1, and the fan 40 is rotated and driven in the first rotation direction. Therefore, the air sucked into the air passage 22 through the opening 21a and the filter 49a flows toward the storage container 50 through the filters 49b and 49c (see the arrow in FIG. 1). In addition, the control unit 60 turns on the current supply circuit 35, so that the substrate 34a is in a current supply state, and the temperature of the conductive polymer film 34b rises, promoting the release of the fine water. The released fine water is supplied into the storage container 50 by the blown air and is irradiated onto the culture medium. In this way, fine water can be supplied in a state in which the inflow of outside air is suppressed except for the air that has passed through the fine water generating cartridge 30.
[0032] When the moisture release control of S220 is performed, the control unit 60 waits for a predetermined moisture release time Tb to elapse (S230). When it is determined that the moisture release time Tb has elapsed, it determines whether the supply of fine water is completed (S240). When it is determined that the supply is not completed, it returns to S200 and performs moisture absorption control. In this way, the control unit 60 alternately performs moisture absorption control and moisture release control. The moisture absorption time Ta and the moisture release time Tb can be appropriately set according to the moisture absorption capacity (moisture release capacity) of the fine water generating cartridge 30, the size of the storage container 50, the type of culture medium, and the like. Although not particularly limited, for example, the moisture absorption time Ta is set to about twice the moisture release time Tb, and when the moisture release time Tb is set to 30 seconds or 1 minute, the moisture absorption time Ta is set to 1 minute or 2 minutes, etc.
[0033] In addition, in S240, the supply may be determined to be complete when the processing time from the start of the fine water supply process reaches a predetermined time such as several hours or several tens of hours, or when the number of repetitions of moisture absorption control and moisture release control reaches a predetermined number. Here, the predetermined time for the fine water supply process can be appropriately determined according to the type and amount of the target culture medium, but in order to irradiate the entire culture medium with the fine water and allow it to be sufficiently absorbed by the culture medium, it is preferable to set it to 12 hours or more, and more preferably 20 hours or more. In addition, a humidity sensor may be provided in the storage container 50, and the completion of the supply may be determined by referring to the detected humidity. When the control unit 60 determines that the supply of the fine water to the culture medium is completed in S240, it ends the fine water supply process.
[0034] In addition, a grain medium in which two or more kinds of grains are mixed may be used as the medium. In that case, the grain medium may be mixed after the fine water supply process, or may be mixed first and then the fine water supply process. For example, in the case of a grain medium in which steamed soybeans and wheat are mixed, steamed soybeans to which fine water has been supplied by the fine water supply process and steamed wheat to which fine water has been supplied by the fine water supply process may be mixed. Alternatively, steamed soybeans and steamed wheat may be mixed and then the fine water supply process may be performed. That is, the medium accommodated in the container body 51 in S100 may not only be in a state in which the cultured product can be inoculated immediately by supplying fine water, but also in a state in which a process such as mixing after supplying fine water is required.
[0035] In the culture method of Fig. 3, after the fine water supply process in S120 is performed, the operator removes the fine water supply unit 20 from the storage container 50 (S130) and inoculates the culture medium with the cultured material (S140). As described above, if there is a process required before inoculating the cultured material, that process can be performed before inoculating the cultured material in S140. Then, the operator removes the top cover 52, which, unlike the top cover 52, does not have an opening 53 for the duct 21 formed therein. 52A Attached to the container body 51 (See Figure 13)The cultured object is then cultured by leaving the storage container 50 stationary for a predetermined culture period under a predetermined culture environment (S150), and the culture process is terminated. The predetermined culture environment is an environment in which the temperature, humidity, etc. are determined according to the type of the cultured object, the type of medium, etc. The predetermined culture period is a period determined according to the type of the cultured object, the type of medium, the size of the storage container 50, etc., and is, for example, a period of about several days.
[0036] In the culture method of the present embodiment described above, fine water is supplied from the fine water generating cartridge 30 (fine water generating element 34) to the medium before the cultured material is inoculated, and then the cultured material is inoculated into the medium and left to stand for culture. For this reason, since the culture is started after a sufficient amount of fine water is supplied to the medium, the culture can be promoted by appropriately supplying moisture from the medium to the cultured material from the beginning of the culture. In addition, when the cultured material such as bacteria is inoculated into the medium and cultured while supplying fine water, the bacteria may be directly exposed to wind or the culture environment such as temperature may change significantly, and the bacteria may weaken or die because they are sensitive to the culture environment. In this embodiment, after the cultured material is inoculated, it is cultured by leaving it to stand, so that such a risk can be prevented and the culture can be promoted appropriately.
[0037] In addition, fine water with a particle size of 50 nanometers or less is supplied to the medium before the cultured product is inoculated. Fine water with such a particle size is considered to be a size that is easily absorbed by the medium, and since the medium can absorb sufficient water (fine water), water can be more appropriately supplied to the cultured product via the medium. Furthermore, by allowing the medium before the cultured product is inoculated to fully absorb fine water, the fine water remains in the medium for a long time and the fine water can be continuously supplied to the cultured product, thereby enhancing the effect of promoting culture.
[0038] In addition, fine water is supplied into the storage container 50 in a state where the inflow of outside air is suppressed except for the air that has passed through the fine water generating cartridge 30. This prevents the culture medium from drying out due to the inflow of outside air, and also fills the storage container 50 with air containing fine water, thereby facilitating the supply of fine water to the culture medium.
[0039] After the culture material is inoculated, the container 50 is left stationary with the lid closed for culture. By supplying a sufficient amount of fine water to the medium in advance, the culture can be promoted by leaving the container stationary after the culture material is inoculated.
[0040] In the first embodiment, the duct 21 of the fine water supply unit 20 is attached to the upper lid 52 (support part 54) of the storage container 50, and fine water is supplied from directly above the culture medium, but this is not limited to this. For example, the duct 21 may be attached to the side of the storage container 50 or the upper lid 52 to supply fine water, as long as the storage container 50 is filled with fine water. In addition, the storage container 50 is not limited to one having the upper lid 52, and may be a container with an open top, such as a petri dish, and may be supported by a dedicated support part so that the duct 21 is located above the petri dish.
[0041] In the first embodiment, fine water is supplied into the storage container 50 in a state where the inflow of outside air is suppressed except for air that has passed through the fine water generating cartridge 30 by directly attaching the duct 21 to the upper lid 52 (support portion 54) of the storage container 50, but this is not limited to the above. For example, the storage container 50 may be a container with an open top, and the duct 21 may be supported by a dedicated support portion different from the upper lid 52, so that outside air flows into the storage container 50. In this case, the duct 21 does not have the opening 21b, and the direction of air blowing may simply be changed between moisture absorption control and moisture release control.
[0042] In the first embodiment, the moisture absorption control and the moisture desorption control are alternately performed in the fine water supply process to continuously supply (constantly supply) the fine water, but this is not limited to this. For example, the operation time and the pause time can be set, and the moisture absorption control and the moisture desorption control are not performed during the pause time, so that the fine water can be intermittently supplied.
[0043] [Second embodiment] Next, a second embodiment of the present invention will be described with reference to the drawings. FIG. 6 is a schematic diagram showing the configuration of the culture device 100 of the second embodiment. The culture device 100 includes a fine water supply unit 120 that supplies fine water, a culture case 150 in which a container 153 such as a petri dish that contains the cultured object and the culture medium is placed in a culture space 151, and a control unit 160 that controls the entire device. The fine water supply unit 120 includes an air passage 121, a fine water generating cartridge 130, an electric circuit 135, a fan 140, and a temperature control cartridge 145. Since the configurations are the same as those of the first embodiment except for the air passage 121, the description will be omitted.
[0044] The air passage 121 is composed of a main passage 122, a first communication passage 124, and a second communication passage 127, and is provided with a first switching unit 125, a second switching unit 128, a water tank 147, and filters 149a and 149b. The main passage 122 is a cylindrical passage with both ends open. In the main passage 122, the water tank 147, the filter 149a, the temperature control cartridge 145, the fine water generating cartridge 130, the fan 140, and the filter 149b are provided in this order from the first opening 122a on one side to the second opening 122b on the other side.
[0045] The first communication passage 124 and the second communication passage 127 are passages that communicate the main passage 122 and the culture case 150 (culture space 151). The first communication passage 124 is connected to the main passage 122 between the filter 149a and the temperature control cartridge 145, and extends into the culture space 151. The first communication passage 124 is formed so that the outlet 124a side in the culture space 151 has a larger inner diameter than the connection side with the main passage 122. In the culture space 151, a container 153 is disposed below the outlet 124a of the first communication passage 124. The outlet 124a is formed in a hood shape so as to cover the container 153, and a punching plate 123 having a plurality of through holes 123a is attached to the outlet 124a. The second communication passage 127 is connected to the main passage 122 between the filter 149b and the fan 140, and is connected to the culture case 150. Note that outlet 124a is not limited to being fitted with punching plate 123, and a filter such as nonwoven fabric may be attached, or neither punching plate 123 nor a filter may be attached. Also, while first communication passage 124 is configured so that the inner diameter becomes larger on the outlet 124a side, the inner diameter may be constant up to the outlet 124a side.
[0046] The first switching unit 125 has a switching plate 126 that is actuated by driving a motor (not shown), and the second switching unit 128 has a switching plate 129 that is actuated by driving a motor (not shown). When the switching plate 126 is in a normal position (initial position), the first switching unit 125 closes (blocks) the first communication passage 124 and opens the first opening 122a side to allow air to flow through the first opening 122a (see solid lines in FIG. 6). When the switching plate 126 is actuated by driving a motor to an actuated position rotated 90 degrees from the normal position, the first switching unit 125 opens the first communication passage 124 and closes the first opening 122a side to prevent air from flowing through the first opening 122a (see dotted lines in FIG. 6). When the switching plate 129 is in the normal position, the second switching unit 128 closes (blocks) the second communication passage 127 and opens the second opening 122b side to allow air to flow through the second opening 122b (see the solid line in FIG. 6). When the switching plate 129 is actuated by the motor to an actuated position rotated 90 degrees from the normal position, the second switching unit 128 opens the second communication passage 127 and closes the second opening 122b side to prevent air from flowing through the second opening 122b (see the dotted line in FIG. 6).
[0047] The fan 140, when rotationally driven in a first rotation direction, blows air drawn into the main passage 122 from the first opening 122a through the filter 149a toward the second opening 122b. The fan 140, when rotationally driven in a second rotation direction opposite to the first rotation direction, blows air drawn into the main passage 122 from the second opening 122b through the filter 149b toward the first opening 122a.
[0048] The water tank (water storage section) 147 is formed to be capable of storing water between the first opening 122a and the filter 149a, and the evaporated water is discharged into the main passage 122. This water flows toward the fine water generating cartridge 130 through the filter 149a together with the air sucked in from the first opening 122a by the rotational drive of the fan 140 in the first rotational direction.
[0049] The culture case 150 includes humidity sensors 152a-152c for detecting the humidity in the culture space 151, a communication port 150a formed in a part of the side wall of the culture case 150 for communicating the inside and outside of the culture space 151, a switching unit (opening / closing unit) 154 for switching the communication port 150a between open and closed, and a filter 158 attached to the communication port 150a. The humidity sensor 152a detects the humidity of the air supplied to the container 153, that is, in the vicinity of the outlet 124a of the first communication passage 124. The humidity sensor 152b detects the humidity in the upper part of the culture space 151. The humidity sensor 152c detects the humidity in the vicinity of the communication port 150a. The switching unit 154 has a switching plate 155 that is operated by driving a motor (not shown). When the switching plate 155 is in a normal position constituting a part of the side wall of the culture case 150, the switching unit 154 closes the communication port 150a to block communication between the inside and outside of the culture space 151 (see the solid line in FIG. 6). When the switching plate 155 is actuated by the motor to an actuated position rotated 90 degrees outward from the normal position, the switching unit 154 opens the communication port 150a to communicate between the inside and outside of the culture space 151 (see the dotted line in FIG. 6).
[0050] The operation of the culture device 100 thus configured will be described below. Here, the operations in the moisture absorption control in S200 and the moisture release control in S220 in S120 (the fine water supply process in FIG. 4) of the culture method of the first embodiment will be described.
[0051] In the moisture absorption control, the control unit 160 performs moisture absorption control (normal moisture absorption control) in which the air passage 121 is in a moisture absorption communication state, the power supply to the fine water generating cartridge 130 is turned off, and the fan 140 is driven to a predetermined air volume (first air volume) to adsorb moisture to the conductive polymer film 34b. In the moisture absorption communication state, the first switching unit 125 closes the first communication passage 124 and opens the first opening 122a side, and the second switching unit 128 closes the second communication passage 127 and opens the second opening 122b side, and the fan 140 is rotated in the first rotation direction. Therefore, the air sucked into the main passage 122 from the first opening 122a flows toward the second opening 122b, and the moisture evaporated from the water storage tank 147 also flows toward the fine water generating cartridge 30 through the filter 149a. Furthermore, since the current supply circuit 35 is turned off, the temperature of the conductive polymer film 34b drops, promoting the adsorption of moisture.
[0052] In the moisture release control, the control unit 160 performs moisture release control (normal moisture release control) in which the air passage 121 is in a moisture release communication state, the power supply to the fine water generating cartridge 30 is turned on, and the fan 40 is driven to generate an air volume (second air volume) smaller than a predetermined air volume to supply the fine water released from the conductive polymer film 34b into the culture space 151. In the moisture release communication state, the first switching unit 125 opens the first communication passage 124 to close the first opening 122a side, and the second switching unit 128 opens the second communication passage 127 to close the second opening 122b side, so that the fan 140 is driven to rotate in the second rotation direction in a state in which the main passage 122 can circulate air between the first communication passage 124 and the second communication passage 127. Therefore, the air blown from the fan 140 passes through the fine water generating cartridge 130 and the temperature control cartridge 145 in order, flows from the first communication passage 124 into the culture space 151, and returns to the main passage 122 through the second communication passage 127. In addition, since the current supply circuit 35 is turned on, the temperature of the conductive polymer film 34b rises and the release of fine water is promoted, so that the released fine water is supplied into the culture space 151 by the blown air and irradiated onto the culture medium in the container 153.
[0053] In the second embodiment, in addition to the normal moisture absorption control and moisture release control, when the humidity in the culture space 151 exceeds a predetermined humidity, the air passage 121 is put into an adjustment communication state, the power supply to the fine water generating cartridge 30 is turned off, and the fan 140 is driven at an air volume (second air volume) smaller than the predetermined air volume to perform humidity adjustment control to circulate outside air in the culture space 151. In the adjustment communication state, the first switching unit 125 opens the first communication passage 124 to close the first opening 122a side, the second switching unit 128 closes the second communication passage 127 to open the second opening 122b side, and the switching unit 154 opens the communication port 150a to communicate the inside and outside of the culture space 151, and drives the fan 140 to rotate in the second rotation direction. Therefore, the air (outside air) flowing in from the second opening 122b flows through the first communication passage 124 into the culture space 151 and flows out from the communication port 150a to the outside. Also, because the current-carrying circuit 35 is turned off, the temperature of the conductive polymer film 34b drops, suppressing the release of fine water. In this manner, in the humidity adjustment control, outside air is introduced from the air passage 121 into the culture case 150, and the humidity in the culture space 151 is adjusted to be low. The airflow of the fan 140 for moisture absorption control, moisture release control, and humidity adjustment control may be set by the airflow adjustment switch 64, respectively.
[0054] The humidity adjustment control of the second embodiment is not essential, and the humidity adjustment control may not be performed. In that case, the communication port 150a may not be formed in the culture case 150, and the switching unit 154 may not be provided. In addition, when the humidity in the culture space 151 exceeds a predetermined humidity, the moisture release control may be stopped. In addition, when the humidity is likely to increase, such as when the predetermined humidity is frequently exceeded, adjustments such as shortening the moisture release time Tb may be performed. In addition, the three humidity sensors 52a to 52c are provided in the culture case 150, but it is sufficient that one or more humidity sensors are provided. In addition, in the second embodiment, the water storage tank 147 is provided, but this is not limited, and the water storage tank 147 may not be provided. In addition, in the second embodiment, the temperature adjustment cartridge 145 is provided in the main passage 122, but this is not limited, and the temperature adjustment cartridge 145 may be provided in the first communication passage 124.
[0055] In the first and second embodiments, the temperature adjustment cartridges 45, 145 are provided, but the present invention is not limited to this, and the temperature adjustment cartridges 45, 145 do not necessarily have to be provided.
[0056] In the first and second embodiments, when the culture medium to which fine water has been supplied is inoculated and cultured (S140, S150), the culture is performed without supplying fine water, but the present invention is not limited to this, and the culture may be performed while supplying fine water during the culture period after the culture medium is inoculated. For example, fine water may be supplied only for a part of the culture period, such as at the beginning of the culture period. In addition, fine water is directly supplied from the fine water generating cartridge 30 (130), but the present invention is not limited to this, and any method may be used as long as fine water having a particle size of 50 nanometers or less is supplied to the culture medium before the culture medium is inoculated, such as a method of supplying fine water by leaving the culture medium in an environment where fine water is released.
[0057] In the first and second embodiments, based on the humidity detected by the humidity sensor, the moisture absorption time Ta, the moisture desorption time Tb, the pause time between moisture absorption control and moisture desorption control may be adjusted, the air volume of the moisture absorption control and moisture desorption control may be changed, and the completion of the supply of fine water may be determined.
[0058] The correspondence between the main elements of the embodiment and the main elements of the invention described in the section on means for solving the problem will be explained. In the embodiment, S120 of the culture method corresponds to step (a), and S140 and S150 correspond to steps (b). In addition, the culture device 10 (100) corresponds to the "culture device", the air passage 22 (122) corresponds to the "air passage", the fan 40 (140) corresponds to the "blower section", the fine water generating cartridge 30 (130) corresponds to the "fine water generating section", and the control unit 60 (160) corresponds to the "control unit". The storage container 50 (container 153) corresponds to the "storage container".
[0059] In addition, the correspondence between the main elements of the embodiment and the main elements of the invention described in the Means for Solving the Problem column does not limit the elements of the invention described in the Means for Solving the Problem column, since the embodiment is an example for specifically explaining the form for implementing the invention described in the Means for Solving the Problem column. In other words, the interpretation of the invention described in the Means for Solving the Problem column should be made based on the description in that column, and the embodiment is merely a specific example of the invention described in the Means for Solving the Problem column. Although the form for implementing the present invention has been described using the embodiment, the present invention is not limited to such an embodiment, and it goes without saying that the present invention can be implemented in various forms within the scope of the gist of the present invention. EXAMPLES
[0060] An example of culturing using the culture device 10 of the present invention will be described below as an embodiment. Note that the present invention is not limited to the following Examples 1 and 2.
[0061] (fine water supply) In Example 1, a CP-added potato dextrose agar medium was placed in a petri dish as the storage container 50, which was then set in the culture device 10, and fine water was applied by carrying out a fine water supply process for 21 hours. The process was carried out in a clean bench under an environment of a temperature of 25°C and a humidity of 40%. In addition, the moisture absorption time Ta was set to 2 minutes, and the moisture desorption time Tb was set to 1 minute, and moisture absorption control and moisture desorption control were alternately and repeatedly carried out.
[0062] (inoculation) After carrying out the fine water supply treatment for 21 hours, the petri dish was removed from the culture device 10, and 20 μL of a suspension of Aspergillus oryzae (NBRC4066) was dropped onto the CP-added potato dextrose agar medium to which the fine water had been supplied. The Aspergillus oryzae may be of any origin as long as it is generally available.
[0063] (culture) Thereafter, a lid (an upper lid with no opening formed therein) was attached to the petri dish, and the dish was allowed to stand in a thermostatic chamber at 30° C. for 6 days.
[0064] In addition, as comparative examples, Comparative Examples 1 and 2 are shown in which, unlike the Examples, the CP-added potato dextrose agar medium was not subjected to a fine water supply treatment before the suspension was dropped. In Comparative Example 1, the CP-added potato dextrose agar medium was placed in a petri dish, a lid was attached, and the medium was left to stand for 21 hours, after which 20 μL of the suspension of black koji mold (NBRC4066) was dropped. In Comparative Example 2, the CP-added potato dextrose agar medium was placed in a petri dish, the lid was not attached, and the medium was left to stand for 21 hours in high humidity (80 to 90% RH) with the lid open, and then 20 μL of the suspension of black koji mold (NBRC4066) was dropped. In both Comparative Examples 1 and 2, after the suspension of black koji mold was dropped, a lid was attached to the petri dish as in the Examples, and the medium was left to stand for 6 days in a thermostatic chamber at 30°C.
[0065] (result) FIG. 7 is a photograph showing the culture results of Example 1. FIG. 8 is a photograph showing the culture results of Comparative Example 1. FIG. 9 is a photograph showing the culture results of Comparative Example 2. FIGS. 7 to 9 show photographs of the petri dish taken from above (each figure (a)) and photographs of the petri dish taken from below (each figure (b)) six days after being left in a thermostatic chamber. In Comparative Examples 1 and 2, the culture did not spread over the entire surface of the petri dish, whereas in Example 1, the culture spread over the entire surface of the petri dish, showing superiority. In addition, in Example 1, the growth of mycelium is observed on the outer periphery more than in Comparative Examples 1 and 2. Note that, since the culture is promoted in Example 1 more than in Comparative Example 2 in which the medium was exposed to high humidity, it is considered that the fine water as moisture remains in the medium for a long time, and the effect of continuously supplying the fine water to the black koji mold is high. In this way, it was shown that the culture of the black koji mold was promoted by irradiating the medium with fine water before dripping the black koji mold suspension.
[0066] Next, Example 2 and Comparative Examples 3 and 4 will be described. Example 2 and Comparative Examples 3 and 4 are similar to Example 1 and Comparative Examples 1 and 2, respectively, except that a suspension of Red Aspergillus oryzae (NBRC4520) is dropped instead of the Black Aspergillus oryzae in Example 1 and Comparative Examples 1 and 2, respectively, and therefore a description of the steps will be omitted. The Red Aspergillus oryzae is not limited to a specific origin, and may be any commonly available product.
[0067] (result) FIG. 10 is a photograph showing the culture results of Example 2. FIG. 11 is a photograph showing the culture results of Comparative Example 3. FIG. 12 is a photograph showing the culture results of Comparative Example 4, and each of the figures (a) and (b) is the same as FIG. 7 to FIG. 9. In Comparative Examples 3 and 4, like Comparative Examples 1 and 2, the culture did not spread over the entire surface of the petri dish. On the other hand, in Example 2, like Example 1, the culture spread over the entire surface of the petri dish, showing superiority, and the growth of mycelium was observed on the outer periphery more than in Comparative Examples 3 and 4. That is, it was shown that the culture of Red Koji mold was promoted by irradiating the medium with fine water before dripping the suspension of Red Koji mold. From the above Examples 1 and 2, it was found that the culture was promoted by supplying fine water to the medium before dripping the suspension of Koji mold, which is the cultured product, more than in Comparative Examples 1 and 3 in which moisture was not supplied to the medium and Comparative Examples 2 and 4 in which the medium was simply exposed to high humidity. In addition, when exposed to high humidity or steamed, water (water molecules) of about 0.38 nanometers are supplied because water molecules are supplied. On the other hand, in Examples 1 and 2, water is supplied as fine water, so water (fine water) with a lower limit of about 1 nanometer and an upper limit of 50 nanometers (1 to 50 nanometers) is supplied. [Industrial Applicability]
[0068] The present invention can be used in the field of culture technology and in the culture device manufacturing industry. [Explanation of symbols]
[0069] 10,100 Culture device, 20,120 Fine water supply unit, 21 Duct, 21a,21b Opening, 22 Air passage, 25 Switching section, 26 Switching plate, 30,130 Fine water generating cartridge (fine water generating section), 32 Case, 34 Fine water generating element, 34a Base material, 34b Conductive polymer membrane, 35,135 Electric circuit (electrical section), 40,140 Fan (blow section), 45,145 Temperature control cartridge (heat exchange section), 49a,49b,49c Filter, 50 Storage container, 51 Container body, 52 ,52A Top cover, 53 opening, 54 support part, 60, 160 control part, 62 start switch, 64 air flow rate adjustment switch, 121 air passage, 122 main passage, 122a first opening, 122b second opening, 123 punching plate, 123a through hole, 124 first communication passage, 124a outlet, 125 first switching part, 126, 129 switching plate, 127 second communication passage, 128 second switching part, 147 water storage tank, 149a, 149b filter, 150 culture case, 150a communication port, 151 culture space, 152a, 152b, 152c humidity sensor, 153 container, 154 switching part, 155 switching plate, 158 filter.
Claims
1. (a) providing a culture medium; (b) supplying only air containing fine water to the medium from a fine water generating unit that changes between a moisture absorption state in which moisture in the air is adsorbed to a conductive polymer film by a decrease in temperature and a moisture release state in which the moisture adsorbed to the conductive polymer film is released as fine water having a particle size of 1 to 50 nanometers by an increase in temperature; (c) inoculating the medium after the fine water has been supplied with the culture medium and culturing the culture medium; A culture method comprising the steps of:
2. (a) providing a culture medium; (b) supplying only air containing fine water particles having a particle size of 1 to 50 nanometers to the culture medium; (c) inoculating the medium after the fine water has been supplied with the culture medium and culturing the culture medium; A culture method comprising the steps of:
3. The culture method according to claim 1 or 2, In the step (b), fine water is supplied to a container containing the culture medium while suppressing the inflow of air not containing the fine water. Culture method.
4. The culture method according to any one of claims 1 to 3, In the step (c), the container containing the culture medium is left standing for a predetermined culture period without supplying fine water in a closed state. Culture method.
5. A culture apparatus for inoculating a medium with a culture medium and culturing the medium, An air passage; A container that is detachably connected to the air passage and that contains the culture medium; A blower disposed in the air passage; a fine water generating unit disposed in the air passage, the fine water generating unit being changed between a moisture absorbing state in which moisture in the air is absorbed by a conductive polymer film as a temperature drop and a moisture releasing state in which the moisture absorbed by the conductive polymer film is released as fine water particles having a particle size of 1 to 50 nanometers as a temperature rise; A control unit controls the fine water generating unit and the air blowing unit by performing moisture absorption control to set the fine water generating unit to the moisture absorption state and moisture release control to set the fine water generating unit to the moisture release state while the medium before inoculation of the cultured product is stored in the storage container, so that only air containing the fine water is supplied to the medium in the storage container by blowing air; A culture apparatus comprising:
6. The culture device according to claim 5, The container has an opening and a container body that contains the culture medium, The control unit performs the moisture absorption control and the moisture release control in a state in which the opening of the storage container is connected to the air passage, and supplies fine water toward the container body. Culture device.
7. The culture device according to claim 5 or 6, a switching unit capable of switching between communication between the air passage and the storage container, The control unit controls the switching unit to block communication between the air passage and the storage container in the moisture absorption control, and controls the switching unit to connect the air passage and the storage container in the moisture release control. Culture device.
8. The culture device according to claim 6, The container can be fitted with a lid for closing the opening, and after the medium is inoculated with the culture medium, the container is left standing for a predetermined culture period with the lid attached to the container body without supplying fine water. Culture device.
9. The culture method according to claim 4, The step (c) is carried out at a location separate from the step (b). Culture method.
10. The culture method according to claim 9, The step (c) further includes a step of moving the medium to a location away from the step (b) after the step (b). Culture method.
11. The culture device according to claim 8, The container is placed at a location away from the fine water generating unit. Culture device.
12. The culture device according to claim 11, After the fine water is supplied to the culture medium in the storage container, the storage container is moved to a location away from the fine water generating unit. Culture device.
13. The culture method according to claim 1 or 2, wherein the culture material is black koji.
14. The culture apparatus according to claim 5, wherein the culture material is black koji.
15. The culture method according to claim 1 or 2, wherein the culture material is red koji.
16. The culture apparatus according to claim 5, wherein the culture material is red koji.
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