Method for producing aqueous solution of polysaccharide derivative

Abstract

To provide a method for producing a polysaccharide derivative aqueous solution that prevents the occurrence of an undissolved lump of flour without modification by heat treatment or chemical treatment.SOLUTION: A method for producing a polysaccharide derivative aqueous solution has step 1 for mixing a mixture including a polysaccharide derivative and a volatile hydrophilic organic solvent with at least water, and step 2 for removing the volatile hydrophilic organic solvent.SELECTED DRAWING: None

Description

[Technical field]

[0001] The present invention relates to a method for producing an aqueous solution of a polysaccharide derivative. [Background technology]

[0002] Polysaccharide derivatives are generally produced by reacting a raw material polysaccharide with a reactant in a mixed solvent of water and a hydrophilic organic solvent in the presence of a basic compound. The organic solvent used here is usually unnecessary in the formulation to be used from the viewpoint of safety and freedom of formulation, and is therefore removed by a method such as filtration or drying. The polysaccharide derivatives thus obtained are used in a wide variety of applications, including as ingredients in hair cosmetic compositions such as shampoos, rinses, treatments and conditioners, and in detergent compositions for clothing.

[0003] In the above-mentioned applications, polysaccharide derivatives are generally used by dissolving them in water or a mixed solvent containing water. However, the polysaccharide derivatives are highly soluble in water, and when put into water, only the particle surfaces are wetted, and the adhesion between the particles is improved, so that the particles tend to coalesce and become so-called "muddy particles." Therefore, when dissolving in water, it is necessary to add the polysaccharide derivatives little by little while stirring thoroughly, and the dissolving operation is complicated. Once the polysaccharide derivatives become muddy, the surface area is extremely reduced and the dissolution time is long. In response to such problems, Patent Document 1 discloses a readily water-soluble polymer compound obtained by treating the surface of a water-soluble polymer compound having hydroxyl groups with glyoxylic acid and / or a hydrate thereof, for the purpose of providing a method for effectively improving the workability of dissolving a water-soluble polymer compound in water without requiring delicate pH adjustment.

[0004] In addition, in Patent Document 2, for the purpose of providing a method for producing sodium carboxymethylcellulose with excellent dispersibility in an aqueous solution, 0±0.2 mol / C6H per anhydrous glucose unit is disclosed. 10A method for producing sodium carboxymethylcellulose is disclosed, which comprises etherifying O5 with an excess alkali, recovering the reaction solvent, and then heat treating the mixture at 100 to 150°C for 0.5 to 3 hours. Furthermore, Patent Document 3 describes a method for producing a readily water-dispersible cationic polymer compound, which is characterized by treating a cationic polymer compound with an aminosilane coupling agent, for the purpose of providing a readily water-dispersible cationic polymer compound that is readily dispersible in water or an aqueous solvent and can be rapidly hydrated and dissolved, and a method for producing the same. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] JP 2007-84680 A [Patent Document 2] JP 2000-264901 A [Patent Document 3] JP 2007-211167 A Summary of the Invention [Problem to be solved by the invention]

[0006] In the invention described in Patent Document 1, glyoxylic acid or a hydrate thereof is designated as a mutagenic substance in itself, and it is preferable not to use it in applications that directly contact human skin, such as hair cosmetic compositions and laundry detergent compositions. Furthermore, the methods of Patent Documents 1 to 3 have the problem that they change the chemical properties of the polysaccharide derivative, impairing the performance of the preparation and limiting the degree of freedom in formulation. The present invention relates to a method for producing an aqueous solution of a polysaccharide derivative in which the occurrence of mucus is suppressed without denaturation by heat or chemical treatment. [Means for solving the problem]

[0007] The present inventors have found that the above-mentioned problems can be solved by including a step of mixing a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent with water, and a step of removing the volatile hydrophilic organic solvent, rather than mixing a dried polysaccharide derivative with water.

[0008] That is, the present invention relates to the following [1]. [1] A method for producing an aqueous solution of a polysaccharide derivative, comprising the following steps 1 and 2: Step 1: mixing a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent with at least water; Step 2: Removing the volatile hydrophilic organic solvent Effect of the Invention

[0009] According to the present invention, there is provided a method for producing an aqueous solution of a polysaccharide derivative in which the occurrence of mucus is suppressed without denaturation by heat treatment or chemical treatment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0010] [Method of producing aqueous solution of polysaccharide derivative] The method for producing an aqueous solution of a polysaccharide derivative of the present invention includes the following steps 1 and 2. Step 1: mixing a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent with at least water; Step 2: Removing the volatile hydrophilic organic solvent According to the present invention, the occurrence of condensation of polysaccharide derivatives is suppressed. The reason for this is that, in the past, the powder of polysaccharide derivative was dissolved in water, which caused the occurrence of condensation. In the present invention, it is believed that the occurrence of condensation is suppressed because only the particle surfaces of the powdered polysaccharide derivative are wetted by mixing a mixture containing at least the polysaccharide derivative and a volatile hydrophilic organic solvent with water.

[0011] The method for producing an aqueous solution of a polysaccharide derivative of the present invention preferably includes, in addition to steps 1 and 2, the following step 3. Step 3: mixing the mixture containing the polysaccharide derivative and the volatile hydrophilic organic solvent with a non-volatile hydrophilic organic solvent. In the step of removing the volatile hydrophilic organic solvent in step 2, the presence of a non-volatile hydrophilic organic solvent is preferable because it suppresses foaming in the system, makes it easier to remove the volatile hydrophilic organic solvent, and also suppresses foaming in the resulting aqueous solution of the polysaccharide derivative.

[0012] The present invention is not particularly limited as long as it includes steps 1 and 2, but is preferably any one of the following aspects (1) to (5). (1) A production method comprising the steps of: mixing a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent with a non-volatile hydrophilic organic solvent to obtain a mixed liquid (step 3); removing the volatile hydrophilic organic solvent from the mixed liquid obtained in the previous step (step 2); and mixing with water (step 1), in that order. In step 2, the volatile hydrophilic organic solvent is not completely removed, and in the step of mixing with water, water is mixed with the mixture of the volatile hydrophilic organic solvent, the polysaccharide derivative, and the non-volatile hydrophilic organic solvent, which corresponds to step 1.

[0013] (2) A production method comprising the steps of: mixing a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent with a non-volatile hydrophilic organic solvent to obtain a mixed liquid (step 3); mixing the mixed liquid obtained in the previous step with water (step 1); and removing the volatile hydrophilic organic solvent (step 2), in this order. (3) A production method comprising the steps of: mixing a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent with water to obtain a mixed liquid (step 1); mixing the mixed liquid obtained in the above step with a non-volatile hydrophilic organic solvent (step 3); and removing the volatile hydrophilic organic solvent (step 2), in this order.

[0014] (4) A production method comprising the steps of: (1) mixing a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent with water to obtain a mixed liquid; (2) removing the volatile hydrophilic organic solvent from the mixed liquid obtained in the previous step; and (3) mixing the mixed liquid with a non-volatile hydrophilic organic solvent, if necessary, in this order. (5) A production method comprising the steps of mixing a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent with a mixture of water and a non-volatile hydrophilic organic solvent (steps 1 and 3), and removing the volatile hydrophilic organic solvent (step 2), in this order.

[0015] Among the above (1) to (5), (1), (2), (3) and (5) are preferred, (1) and (5) are more preferred, and (1) is even more preferred. In the present invention, the polysaccharide derivative is dissolved by adding water and mixing to obtain an aqueous solution of the polysaccharide derivative, but for example, in the above (2), the polysaccharide derivative may not be dissolved when mixed with water, and may be dissolved by removing the volatile hydrophilic organic solvent. There are no particular limitations on the method as long as an aqueous solution of the polysaccharide derivative in which the polysaccharide derivative is dissolved is obtained upon completion of the above steps. In the aqueous solution of a polysaccharide derivative, it is sufficient that at least a portion of the polysaccharide derivative is dissolved, and some of the polysaccharide derivative may remain undissolved. However, the amount of dissolved polysaccharide derivative is preferably 60% by mass or more, more preferably 80% by mass or more, even more preferably 90% by mass or more, and even more preferably 95% by mass or more of the total polysaccharide derivative.

[0016] The mixing of water and the non-volatile hydrophilic organic solvent in steps 1 and 3 is preferably carried out by stirring, and the temperature during stirring is preferably 20° C. or higher, more preferably 30° C. or higher, even more preferably 35° C. or higher, and preferably 60° C. or lower, more preferably 50° C. or lower, even more preferably 45° C. or lower. The stirring speed is not particularly limited, but from the viewpoint of suppressing foaming and suppressing the formation of lumps, it is preferably 10 rpm or more, more preferably 15 rpm or more, even more preferably 20 rpm or more, and is preferably 500 rpm or less, more preferably 400 rpm or less, even more preferably 300 rpm or less. Hereinafter, each component and each step used in the production method of the present invention will be described in order.

[0017] <Process 1> In the method for producing an aqueous solution of a polysaccharide derivative of the present invention, step 1 is a step of mixing a mixed liquid containing a polysaccharide derivative and a volatile hydrophilic organic solvent with at least water. Each component used in step 1 will be described below.

[0018] (Polysaccharide derivative) Examples of polysaccharides constituting the polysaccharide derivative include cellulose, guar gum, starch, etc., and among these, cellulose is preferred. Polysaccharide derivatives are those obtained by derivatizing the above-mentioned polysaccharides, and examples of the derivatization include cationization (introduction of a cationic group), anionization (introduction of an anionic group), hydrophobization (introduction of a hydrophobic group, such as an alkyl group), and hydroxyalkylation (introduction of an alkyleneoxy group). An example of the cationic group is a quaternary ammonium cation, and an example of the anionic group is a sulfate ester group, a sulfonic acid group, or a carboxymethyl group. An example of the hydrophobic group is an alkyl group. The alkyleneoxy group is preferably an alkyleneoxy group having 2 to 4 carbon atoms. The derivatization may be carried out in a combination of two or more steps. Examples of polysaccharide derivatives include cellulose derivatives such as carboxymethyl cellulose, cationized hydroxyalkyl cellulose, hydroxyalkyl cellulose, and alkyl-cationized hydroxyalkyl cellulose in which an alkyl group and a cationic group are introduced into hydroxyalkyl cellulose. Among these, cationized hydroxyalkyl cellulose and alkyl cationized hydroxyalkyl cellulose are preferred, and alkyl cationized hydroxyalkyl cellulose is more preferred.

[0019] [Weight average molecular weight] In the present invention, from the viewpoints of solubility in an aqueous solution and low viscosity of the obtained aqueous solution of the polysaccharide derivative, the weight-average molecular weight of the polysaccharide derivative is preferably 1.5 million or less, more preferably 1.2 million or less, even more preferably 1 million or less, even more preferably 740,000 or less, even more preferably 720,000 or less, even more preferably 600,000 or less, even more preferably 500,000 or less, even more preferably 400,000 or less, even more preferably 300,000 or less, and preferably 10,000 or more, more preferably 30,000 or more, even more preferably 50,000 or more, even more preferably 90,000 or more. The weight average molecular weight of the polysaccharide derivative is measured by the method described in the Examples.

[0020] (Volatile hydrophilic organic solvent) In the present invention, the volatile hydrophilic organic solvent may be the hydrophilic organic solvent used in producing a polysaccharide derivative by a synthesis reaction (derivatization reaction of polysaccharide), as described in the Background Art. In this case, it is not necessary to add a separate volatile hydrophilic organic solvent to the polysaccharide derivative in order to suppress the occurrence of maltosis, and this is a suitable embodiment of the present invention. The volatile hydrophilic organic solvent means an organic solvent that has a boiling point of less than 100° C. under atmospheric pressure (101.325 kPa) and can be uniformly mixed with 100 g of water at a ratio of 1 g or more. By using a volatile hydrophilic organic solvent in step 1, mixing with water is easy, and further, removal of the volatile hydrophilic organic solvent in step 2 is easy. From the viewpoint of easy subsequent removal, the boiling point of the volatile hydrophilic organic solvent under atmospheric pressure is preferably 95° C. or lower, more preferably 90° C. or lower, and even more preferably 85° C. or lower. From the viewpoint of being a liquid at room temperature and normal pressure, the boiling point of the volatile hydrophilic organic solvent is preferably 20° C. or higher, more preferably 30° C. or higher, and even more preferably 50° C. or higher.

[0021] The volatile hydrophilic organic solvent is a solvent in which 1 g or more dissolves in 100 g of water at 25° C. and atmospheric pressure, preferably 10 g or more, more preferably 50 g or more, and even more preferably a water-miscible organic solvent that can be mixed with water in any ratio. The volatile hydrophilic organic solvent is preferably a poor solvent for the polysaccharide derivative. Specifically, the amount of the polysaccharide derivative dissolved in 100 g of the volatile hydrophilic solvent at 25° C. and atmospheric pressure is preferably less than 1 g, more preferably 0.5 g or less, and even more preferably 0.1 g or less.

[0022] Examples of the volatile hydrophilic organic solvent include protic volatile hydrophilic organic solvents and aprotic volatile hydrophilic organic solvents. Examples of the protic volatile hydrophilic organic solvent include secondary or tertiary lower alcohols having 3 to 4 carbon atoms, such as isopropanol and tert-butanol, and examples of the aprotic volatile hydrophilic organic solvent include ketones having 3 to 6 carbon atoms, such as acetone and methyl ethyl ketone, and ethers, such as tetrahydrofuran and ethylene glycol dimethyl ether. Among these, from the viewpoint of suitability as a reaction solvent for the derivatization reaction of a polysaccharide derivative, isopropanol and tert-butanol are preferred, and isopropanol is more preferred. The volatile hydrophilic organic solvent may be used alone or in combination of two or more kinds.

[0023] (mixture) In step 1, a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent is mixed with at least water. The mixture contains a polysaccharide derivative and a volatile hydrophilic organic solvent, and the content of the volatile hydrophilic organic solvent in the mixture per 100 parts by mass of the polysaccharide derivative is, from the viewpoint of suppressing the occurrence of mamako, preferably 50 parts by mass or more, more preferably 75 parts by mass or more, and even more preferably 100 parts by mass or more, and from the viewpoint of ease of removal of the volatile hydrophilic organic solvent, is preferably 500 parts by mass or less, more preferably 300 parts by mass or less, and even more preferably 200 parts by mass or less.

[0024] The mixture may contain other components as long as it contains a polysaccharide derivative and a volatile hydrophilic organic solvent, and does not exclude an embodiment in which the mixture already contains water or a embodiment in which the mixture contains a non-volatile hydrophilic organic solvent described below. The content of other components in the mixture relative to 100 parts by mass of the volatile hydrophilic organic solvent is preferably 100 parts by mass or less, more preferably 75 parts by mass or less, and even more preferably 50 parts by mass or less, and the lower limit is not particularly limited and may be 0 parts by mass.

[0025] (Water Mixture) In step 1, water is mixed with the above mixture. The water to be mixed may be, for example, ion-exchanged water, distilled water, or pure water, and may be appropriately selected depending on the purpose. The amount of water to be mixed is, from the viewpoint of excellent versatility when mixed into formulations and the viewpoint of the viscosity of the obtained aqueous solution of the polysaccharide derivative, preferably 400 parts by mass or more, more preferably 700 parts by mass or more, even more preferably 1,500 parts by mass or more, per 100 parts by mass of the polysaccharide derivative, and is preferably 10,000 parts by mass or less, more preferably 5,000 parts by mass or less, even more preferably 2,500 parts by mass or less.

[0026] <Process 2> Step 2 is a step of removing the volatile hydrophilic organic solvent. The method for removing the volatile hydrophilic organic solvent is not particularly limited, but it is preferable to remove it by distillation, and more preferably by distillation under reduced pressure. The content of the volatile hydrophilic organic solvent after completion of step 2 is preferably 20% by mass or less, more preferably 10% by mass or less, even more preferably 5% by mass or less, and even more preferably 1% by mass or less, relative to 100 parts by mass of the polysaccharide derivative.

[0027] <Process 3> In the present invention, in addition to the above-mentioned steps 1 and 2, it is preferable to include the following step 3. Step 3: mixing the mixture containing the polysaccharide derivative and the volatile hydrophilic organic solvent with a non-volatile hydrophilic organic solvent Step 3 may be carried out before step 2, after step 2, or simultaneously with step 1.

[0028] (Non-volatile hydrophilic organic solvent) In the present invention, the non-volatile hydrophilic organic solvent used in step 3 means an organic solvent whose boiling point at atmospheric pressure (101.325 kPa) is more than 100°C and which can be uniformly mixed with 100 g of water at 1 g or more. The use of a non-volatile hydrophilic organic solvent is preferable because it enhances the dispersibility of the polysaccharide derivative in the aqueous solution. It is preferable that the non-volatile hydrophilic organic solvent is liquid at 25°C. It is particularly preferable to appropriately select from compounds that can be used for subsequent blending according to the purpose of the aqueous solution of the polysaccharide derivative to be prepared, as a mode of carrying out the present invention. For example, a surfactant or the like may be used.

[0029] The boiling point of the non-volatile hydrophilic organic solvent is more than 100°C, and from the viewpoints of suppressing foaming in the step of removing the volatile hydrophilic organic solvent and suppressing removal together with the volatile hydrophilic organic solvent, the boiling point is preferably 120°C or higher, more preferably 150°C or higher, even more preferably 175°C or higher, and still more preferably 200°C or higher.

[0030] The non-volatile hydrophilic organic solvent is a solvent in which 1 g or more dissolves in 100 g of water at 25° C. and atmospheric pressure, preferably 10 g or more, more preferably 50 g or more, and even more preferably a water-miscible organic solvent that can be mixed with water in any ratio. The non-volatile hydrophilic organic solvent is preferably a poor solvent for the polysaccharide derivative. Specifically, the amount of the polysaccharide derivative dissolved in 100 g of the non-volatile hydrophilic organic solvent at 25° C. under atmospheric pressure is preferably less than 1 g, more preferably 0.5 g or less, and even more preferably 0.1 g or less.

[0031] Examples of non-volatile hydrophilic organic solvents include alkylene glycols such as diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, and tripropylene glycol; (poly)alkylene glycol alkyl ethers and (poly)alkylene glycol aryl ethers such as diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, diethylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, tripropylene glycol monomethyl ether, diethylene glycol monobutyl ether, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, 2-phenoxyethanol, diethylene glycol monophenyl ether, and triethylene glycol monophenyl ether.

[0032] In addition, a surfactant may be used as the non-volatile hydrophilic organic solvent, and examples of the surfactant include anionic surfactants, cationic surfactants, amphoteric surfactants, and nonionic surfactants. Examples of the anionic surfactant include aliphatic anionic surfactants such as higher fatty acid salts and α-sulfo fatty acid alkyl ester salts (α-SF); linear alkylbenzene anionic surfactants such as linear alkylbenzene sulfonate salts (LAS); higher alcohol anionic surfactants such as alkyl sulfate ester salts (AS), alkyl ether sulfate ester salts (AES), and (mono) alkyl phosphate ester salts (MAP); α-olefin anionic surfactants such as α-olefin sulfonic acid (AOS); and normal paraffin anionic surfactants such as alkane sulfonate salts (SAS). Examples of cationic surfactants include quaternary ammonium salt-based cationic surfactants such as alkyltrimethylammonium salts, dialkyldimethylammonium salts, and alkyldimethylbenzylammonium salts; and amine salt-based cationic surfactants such as N-methylbishydroxyethylamine fatty acid ester hydrochloride. Examples of amphoteric surfactants include amino acid-based amphoteric surfactants such as alkylamino fatty acid salts; betaine-based amphoteric surfactants such as alkylbetaines; and amine oxide-based amphoteric surfactants such as alkylamine oxides. Examples of nonionic surfactants include fatty acid-based nonionic surfactants such as sucrose fatty acid esters, sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene fatty acid esters, and fatty acid alkanolamides; higher alcohol-based nonionic surfactants such as polyoxyethylene alkyl ethers (AE) and alkyl glycosides (AG); and alkylphenol-based nonionic surfactants such as polyoxyethylene alkyl phenyl ethers. Among these, the surfactant is preferably a nonionic surfactant.

[0033] The amount of the non-volatile hydrophilic organic solvent added per 100 parts by mass of the polysaccharide derivative is preferably 20 parts by mass or more, more preferably 50 parts by mass or more, and even more preferably 100 parts by mass or more, from the viewpoint of the fluidity of the aqueous solution of the polysaccharide derivative, and is preferably 1,000 parts by mass or less, more preferably 400 parts by mass or less, and even more preferably 200 parts by mass or less, from the viewpoint of the solubility of the polysaccharide derivative.

[0034] <Polysaccharide derivative aqueous solution> In the present invention, the aqueous solution of the polysaccharide derivative may contain other components in addition to the polysaccharide derivative, the non-volatile hydrophilic organic solvent, and water. By adding other components, the aqueous solution of the polysaccharide derivative may be made into a composition suitable for each application described below.

[0035] (Application) The uses of the aqueous solution of polysaccharide derivative obtained by the present invention are not particularly limited, and include hair cosmetics such as rinses and shampoos, fabric treatment agents, laundry detergents, laundry finishing agents, laundry cleaning improvers, fabric softeners, and the like, without any particular limitation. A concentrated aqueous solution of the polysaccharide derivative may also be added to each of the above-mentioned preparations. EXAMPLES

[0036] The present invention will be described in further detail below with reference to examples and comparative examples, but the present invention is not limited to the following examples.

[0037] The measurement and evaluation methods used in the examples are as follows. [Measurement method] <Measurement of weight average molecular weight> The weight average molecular weight of hydroxyethyl cellulose (HEC) was calculated in terms of polyethylene glycol by GPC (gel permeation chromatography). The measurement conditions are as follows. Column: TSKgel α-M × 2 Eluent: 50mmol / L LiBr, 1% CH3COOH, ethanol / water = 3 / 7 ·Temperature: 40℃ ·Flow rate: 0.6mL / min

[0038] <Measurement of molar average degree of substitution (MS) and selectivity> (Pretreatment) After dissolving 1 g of powdered cellulose derivative in 100 g of water, the solution was placed in a dialysis membrane (Spectrapore, molecular weight cutoff 1000) and dialyzed for 2 days. The resulting solution was freeze-dried overnight using a freeze dryer (Tokyo Rikakikai Co., Ltd., FDU1100) to obtain a purified cellulose derivative.

[0039] (Calculation of the amount of cationic substrate by the Kjeldahl method) 200 mg of the purified cellulose derivative was weighed out, 10 mL of sulfuric acid and one Kjeldahl tablet (Merck) were added, and the mixture was subjected to thermal decomposition in a Kjeldahl digestion apparatus (BUCHI, K-432). After completion of the decomposition, 30 mL of ion-exchanged water was added to the sample, and the nitrogen content (mass%) of the sample was determined using an automatic Kjeldahl distillation apparatus (BUCHI, K-370), to calculate the mass of the cationic group.

[0040] (Calculation of alkyl group mass by Zeisel method) 200 mg of the purified cellulose derivative and 220 mg of adipic acid were weighed into a 10 mL vial (Maruem Co., Ltd., Mighty Vial No. 3), and 3 mL of the internal standard solution (tetradecane / o-xylene = 1 / 25 (v / v)) and 3 mL of hydroiodic acid were added and sealed. In addition, samples for the calibration curve were prepared by adding 2, 4, or 9 mg of 1-iodododecane instead of the cellulose derivative. Each sample was heated at 160°C for 2 hours using a block heater (PIERCE, Reacti-Therm III Heating / Stirring module) while stirring with a stirrer tip. After cooling, the upper layer (o-xylene layer) was collected and analyzed by gas chromatography (hereinafter also referred to as GC) (Shimadzu Corporation, GC-2010 plus). -GC analysis conditions- Column: Agilent HP-1 (length: 30 m, liquid phase film thickness: 0.25 μm, inner diameter: 32 mm) Split ratio: 20 Column temperature: 100℃(2min)→10℃ / min→300℃(15min) Injector temperature: 300℃ Detector: FID Detector temperature: 330℃ Injection volume: 2μL The mass of the alkyl group in the sample was calculated from the amount of 1-iodododecane detected by GC.

[0041] (Calculation of molar average degree of substitution of alkyl groups and selectivity) The mass of the HEC skeleton was calculated from the mass of the cationic group and alkyl group and the total sample mass, and each was converted into a substance amount (mol) to calculate the molar average degree of substitution of the alkyl group (MS(Alkyl)) and the molar average degree of substitution of the cationic group (MS(Cation)). In addition, the ratio (mol) of the alkyl group introduced into HEC out of the alkylating agent (mol) added was calculated and used as the selectivity.

[0042] [Evaluation method] <Dispersibility when dissolved in water> The dispersibility when dissolved in water was evaluated according to the following criteria. 1: They dispersed quickly and no buds were formed. 2: A solid mass was formed and further dissolution was difficult.

[0043] <Foaming during distillation of volatile hydrophilic solvents> The foaming generated during distillation of the volatile hydrophilic solvent was evaluated according to the following criteria. 1: No foaming was observed in the tank. 2: Foaming with good foam breaking properties was observed in the tank, and a small amount of foam was formed. 3: Foam that was difficult to break was observed in the tank, and complicated work such as adjusting the temperature was required.

[0044] [Synthesis Example 1: Synthesis of cellulose derivatives] Hydroxyethyl cellulose (hereinafter referred to as HEC) (Ashland, Natrosol 250 JR, weight average molecular weight: 150,000, degree of substitution of hydroxyethyl group: 2.5) 100 parts by mass were mixed with 84 parts by mass of ion-exchanged water and 467 parts by mass of isopropyl alcohol (hereinafter referred to as IPA) and stirred for 10 minutes. Then, 12 parts by mass of 48% aqueous sodium hydroxide solution were added and stirred for another 10 minutes. Next, 5 parts by mass of lauryl glycidyl ether (Yokkaichi Synthetic Co., Ltd., LA-EP) was added and an alkylation reaction was carried out at 80°C for 13 hours. Furthermore, 17 parts by mass of glycidyl trimethylammonium chloride (hereinafter referred to as GMAC) (Sakamoto Yakuhin Kogyo Co., Ltd., SY-GTA80) was added and a cationization reaction was carried out at 50°C for 1.5 hours. Then, 12 parts by mass of 90% aqueous acetic acid solution was added and stirred for 30 minutes, and a neutralization reaction was carried out to obtain a suspension. The obtained suspension was subjected to solid-liquid separation using a centrifuge to obtain an unrefined cake of the polysaccharide derivative wet. Thereafter, redispersion with an 85% aqueous IPA solution and centrifugation were repeated to obtain 250 parts by mass of a polysaccharide derivative wet cake (hereinafter, wet cake) containing 150 parts by mass of the aqueous IPA solution per 100 parts by mass of the polysaccharide derivative.

[0045] <Comparative Example 1> The wet cake obtained in Synthesis Example 1 (hereinafter simply referred to as cake) was dried under reduced pressure at 80° C. overnight using a vacuum dryer (Advantec, VR-420) to remove IPA and water. The dried cake was then crushed using an Extreme Mill (Waring, MX-1200XTM) to obtain a powdered polysaccharide derivative. 100 parts by mass of the obtained polysaccharide derivative powder, i.e., 100 parts by mass of the polysaccharide derivative, was divided into small portions for a dissolution test. The dissolution test was carried out by putting 1900 parts by mass of ion-exchanged water into a separable flask under the conditions of room temperature 25°C and stirring at 200 rpm. When 100 parts by mass of the polysaccharide derivative was put into the separable flask, a solid mass was formed immediately after the addition, and it was impossible to dissolve the polysaccharide derivative any more.

[0046] <Example 1> 80 parts by mass of diethylene glycol monobutyl ether (hereinafter, BDG) was added to a separable flask and stirred at 200 rpm at room temperature of 25°C. 100 parts by mass of the wet cake obtained above was then added to the flask to obtain a slurry of IPA-containing BDG and polysaccharide derivative. In another separable flask, 671 parts by mass of ion-exchanged water was added and stirred at 200 rpm under a liquid temperature condition of 25° C. When the slurry obtained above was added to the flask, the cake was quickly dispersed and no cake was formed. Stirring was then continued at room temperature for 6 hours to obtain an aqueous solution of the polysaccharide derivative containing IPA. The mixture was then heated under a reduced pressure of 20 kPa to remove the IPA, yielding an aqueous solution of the polysaccharide derivative. During the process of removing the IPA, foaming was observed in the vessel, and slight foam was formed.

[0047] <Example 2> 671 parts by mass of ion-exchanged water was added to a separable flask and stirred at 200 rpm at room temperature (25° C.). When 100 parts by mass of the wet cake was added, the wet cake was quickly dispersed and no granules were formed. Stirring was then continued at room temperature for 6 hours to obtain an aqueous solution of the polysaccharide derivative containing IPA. The obtained aqueous solution of the polysaccharide derivative and 80 parts by mass of BDG were mixed under conditions of a liquid temperature of 25° C. and a stirring speed of 200 rpm to obtain a slurry of IPA-containing BDG and the polysaccharide derivative. The mixture was then heated under a reduced pressure of 20 kPa to remove the IPA, yielding an aqueous solution of the polysaccharide derivative. During the process of removing the IPA, foaming was observed in the vessel, and slight foam was formed.

[0048] <Example 3> 671 parts by mass of ion-exchanged water was added to a separable flask and stirred at a liquid temperature of 25°C and a stirring speed of 200 rpm. When 100 parts by mass of the wet cake was added, the wet cake was quickly dispersed and no granules were formed. Stirring was then continued at room temperature for 6 hours to obtain an aqueous solution of the polysaccharide derivative containing IPA. After that, when the mixture was heated under a reduced pressure of 20 kPa, bulky bubbles formed in the vessel. Therefore, IPA was distilled off while adjusting the heating temperature so as not to cause the contents to bump, and an aqueous solution of polysaccharide derivative 1 was obtained. To the obtained aqueous polysaccharide derivative solution, 80 parts by mass of BDG relative to the amount of the wet cake added was added, thereby obtaining an aqueous polysaccharide derivative solution 2.

[0049] <Example 4> 80 parts by mass of BDG and 671 parts by mass of ion-exchanged water were placed in a separable flask and stirred at room temperature of 25°C and at a stirring speed of 200 rpm. When 100 parts by mass of the wet cake was added, the wet cake was quickly dispersed and no granules were formed. Stirring was then continued at room temperature for 6 hours to obtain an aqueous solution of the polysaccharide derivative containing IPA. The mixture was then heated under a reduced pressure of 20 kPa to remove the IPA, yielding an aqueous solution of the polysaccharide derivative. During the process of removing the IPA, foaming was observed in the vessel, and slight foam was formed.

[0050] <Example 5> 80 parts by mass of BDG was added to a separable flask and stirred at 200 rpm, while 100 parts by mass of the wet cake was added to obtain a slurry of BDG and polysaccharide derivatives containing IPA. After that, it was heated under a reduced pressure of 20 kPa for 4 hours, and then heated for another 4 hours at 10 kPa to distill off the aqueous IPA solution, and a slurry of BDG and polysaccharide derivatives was obtained. No foaming of the liquid in the tank was observed during the process of distilling off the IPA. Thereafter, 671 parts by mass of ion-exchanged water was added to the separable flask and stirred at 200 rpm at a liquid temperature of 25° C., and 129 parts by mass of the obtained slurry was added to the mixture. The slurry quickly dispersed and no precipitate was formed. Stirring was continued at room temperature for 6 hours to obtain an aqueous solution of the polysaccharide derivative.

[0051] [Table 1]

[0052] In Table 1, the first step, the second step, and the third step indicate that the operations were carried out in that order.

[0053] According to the method for producing an aqueous solution of a polysaccharide derivative of the present invention, the generation of foaming during dissolution was suppressed. In addition, in Examples 2 and 4, only slight foaming was observed during distillation of the volatile hydrophilic organic solvent. Furthermore, in Example 5, no foaming was observed during distillation of the volatile hydrophilic organic solvent. [Industrial Applicability]

[0054] According to the present invention, there is provided a method for producing an aqueous solution of a polysaccharide derivative in which the occurrence of maltose is suppressed. The aqueous solution of a polysaccharide derivative obtained by the present invention is expected to be used in a variety of applications, such as hair cosmetics such as rinses and shampoos, fabric treatment agents, laundry detergents, laundry finishing agents, laundry cleaning improvers, and fabric softeners.

Claims

1. A method for producing an aqueous solution of a polysaccharide derivative, comprising the following steps 1, 2, and 3, in which step 3 is carried out prior to step 2, and step 2 is carried out prior to step 1: Step 1: mixing a mixture containing a polysaccharide derivative, a volatile hydrophilic organic solvent, and a non-volatile hydrophilic organic solvent with at least water; Step 2: A step of removing a part of the volatile hydrophilic organic solvent from the mixed liquid obtained in step 3. Step 3: A step of mixing a non-volatile hydrophilic organic solvent with a mixture containing a polysaccharide derivative and a volatile hydrophilic organic solvent to obtain a mixed liquid.

2. 2. The method for producing an aqueous solution of a polysaccharide derivative according to claim 1, wherein the volatile hydrophilic organic solvent is selected from the group consisting of isopropanol and tert-butyl alcohol.

3. 3. The method for producing an aqueous solution of a polysaccharide derivative according to claim 1, wherein the non-volatile hydrophilic organic solvent is diethylene glycol monobutyl ether.

4. The method for producing an aqueous solution of a polysaccharide derivative according to any one of claims 1 to 3, wherein the polysaccharide derivative is a cellulose derivative.

5. The method for producing an aqueous solution of a polysaccharide derivative according to any one of claims 1 to 3, wherein the polysaccharide derivative is selected from the group consisting of cationized hydroxyalkyl cellulose and alkyl-cationized hydroxyalkyl cellulose.

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