Bus roof structure

The bus roof structure addresses the challenge of maintaining structural strength and safety with large transparent panels by using a grid-like frame assembly and a one-sided drive system, allowing for a lightweight, openable, and closable roof that provides an unobstructed view.

JP7661645B2Active Publication Date: 2025-04-15VIEWTECH BUS SERVICE CO LTD
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Patent Information

Application Number
JP2022072909
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-04-27
Publication Date
2025-04-15
Estimated Expiration
2042-04-27

AI Technical Summary

Technical Problem

Existing bus roof structures with large transparent panels face issues with structural strength, weight increase, and panel deflection, limiting their ability to provide an unobstructed view while maintaining safety and strength.

Method used

A bus roof structure featuring a grid-like assembly of left-right and front-to-back roof frames, with alternating openings equipped with transparent panels and fixed panels. The transparent panels are supported by a panel frame with a curved support frame plate and driven by a one-sided drive device and multiple rollers for smooth operation.

Benefits of technology

The solution allows for a large, lightweight roof with transparent panels that can be opened and closed while maintaining structural integrity and safety, enabling an unobstructed view even when closed, and reducing weight by locating the drive device on one side.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a roof structure of a bus in which a roof is lightweight, a large transparent panel can be used, a user can see a scenery through the transparent panel even when an opening is closed, the strength of a bus body is high and the safety is high.SOLUTION: A freely-openable / closable transparent top plate window 24 is provided in an opening 23 formed on a roof. The transparent top plate window 24 comprises: a window frame 25 which is fixed to a space between roof frames 22 of a vehicle body frame 20 of a bus 12; a transparent panel 26 which is provided in an openable / closable manner along the window frame 25; and a panel frame 28 which holds the transparent panel 26. A drive device 30 for openably / closably driving the transparent panel 26 together with the panel frame 28 is provided on one side of the window frame 25. The panel frame 28 includes a support frame plate 32 that bends the transparent panel 26 upward on the lower surface of the transparent panel 26. A plurality of rollers 34 are provided along the driving direction of the transparent panel 26 on both left and right sides of the window frame 25.SELECTED DRAWING: Figure 8
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Description

[Technical field]

[0001] The present invention relates to a roof structure for a bus, which is a vehicle for transporting a large number of passengers. [Background technology]

[0002] Conventionally, there are buses with roofs that open, and some of them improve visibility and views from the passenger compartment by opening the roof. Various roof structures for such buses have been proposed. For example, an open-top bus disclosed in Patent Document 1 has a hood that can be folded up in an accordion style to cover the roof opening. The hood includes a waterproof sheet, arch-shaped pipes that support a plurality of seats arranged at a certain pitch in the longitudinal direction of the seats, movable brackets including wheels attached to both ends of each arch-shaped pipe, and rails that extend in the front-rear direction of the bus near the roof opening along which the movable brackets slide. The hood is manually opened and closed between a closed state in which the opening is closed and an open state in which the opening is opened by folding the hood over the end of the opening.

[0003] However, in the case of the above-mentioned Patent Document 1, the hood is closed in the rainy weather, so the operation period is limited, and there is a problem that the visibility and the view cannot be fully enjoyed. To solve this problem and to enjoy the scenery even in the rain, there is a bus roof structure disclosed in Patent Document 2. The roof opening and closing device of this bus roof structure has a plurality of transparent panels arranged at different heights, guide rails arranged on both sides of the opening and supporting the plurality of transparent panels slidably while maintaining the different heights, a first slide frame arranged in front of the transparent panels, and a second slide frame arranged behind the transparent panels. When closing the opening, the transparent panel located at the top is slid forward, and the second slide frame of the transparent panel located at the top engages with the first slide frame of the transparent panel located below, and the plurality of transparent panels are slid forward in sequence. When opening the opening, the transparent panel located at the top is slid backward, and the transparent second slide frame located at the top engages with the second slide frame of the transparent panel located below, and the plurality of transparent panels are slid backward in sequence. In the case of the bus roof structure in Patent Document 2, even when the opening is closed, the view can be enjoyed through the transparent panel, and the scenery can be enjoyed in an air-conditioned environment not only on rainy days but also on extremely hot summer days and cold winter days. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Utility Model Registration No. 3176157 [Patent Document 2] Utility Model Registration No. 3198404 Summary of the Invention [Problem to be solved by the invention]

[0005] In the case of Patent Document 2, the opening occupies a large area of ​​the bus roof, which causes a problem in terms of the strength of the bus body. Also, the larger the transparent panel, the more open it feels and the better the visibility and outlook, but when the transparent panel is arranged horizontally, there is a problem that the transparent panel itself bends downward. Increasing the thickness of the transparent panel increases its strength and can suppress bending, but this increases the weight of the roof and raises the center of gravity.

[0006] To provide a bus roof structure which allows the use of a lightweight, large transparent panel for the roof, allows the view to be seen through the transparent panel even when the opening is closed, and has a high bus body strength and high safety. [Means for solving the problem]

[0007] The present invention relates to a roof structure for a bus having an opening formed in the roof and a transparent top panel window that can be opened and closed, The roof structure is provided by assembling a left-right roof frame and a front-rear roof frame in a lattice pattern, the opening is formed by being surrounded by a pair of the left-right roof frames and a pair of the front-rear roof frames, a plurality of the openings are formed, some of the plurality of openings are provided with window frames and the other openings are not provided with window frames, the openings provided with the window frames and the openings not provided with the window frames are arranged alternately in the front-rear direction, and the openings provided with the window frames are The window includes a transparent panel that is provided along the window frame so as to be openable and closable, a panel frame that holds the transparent panel, and a drive device that drives the transparent panel to open and close together with the panel frame. The transparent top panel window is attached , A fixed panel is attached to the opening where the window frame is not provided, The panel frame has a support frame plate on the underside of the transparent panel that bends the transparent panel upward, the drive device that opens and closes the panel frame together with the transparent panel is provided on one side of the window frame, and a plurality of rollers are provided on both the left and right sides of the window frame along the drive direction of the transparent panel, making it a bus roof structure.

[0008] The panel frame is formed to double as a guide section having a U-shaped cross section that opens outwardly and is parallel to each other, and the rollers come into contact with the inside of the guide section to open and close the panel frame. The rollers include upper and lower guide rollers whose rotation axes are arranged in a substantially horizontal direction, and left and right guide rollers whose rotation axes are arranged in a substantially vertical direction.

[0009] The drive device is provided on only one of the left and right sides of the window frame, and a movable member of the drive device that can move back and forth is fixed to the panel frame. The panel frame has an uneven portion formed along the longitudinal direction. The window frame is provided with a waterproof rubber packing that can slide and adhere to the periphery of the transparent panel. The window frame is provided with a holder that contacts the panel frame or the transparent panel when the transparent panel is closed and holds the panel frame. The fixed panel is transparent. Effect of the Invention

[0010] The bus roof structure of the present invention allows the use of a lightweight, large transparent panel, and allows the view to be seen through the transparent panel even when the opening is closed. Moreover, the strength of the bus body is high, resulting in high safety. In particular, the weight is reduced by providing the drive device for opening and closing on only one side, and multiple rollers enable smooth opening and closing despite the drive device on only one side. A support frame plate is provided to support the underside of the transparent panel, so that even if the area of ​​the transparent panel is increased, the transparent panel itself will not bend downward, and the transparent panel can be made as thin as possible. [Brief description of the drawings]

[0011] [Figure 1] 1 is a plan view showing a roof structure of a bus according to an embodiment of the present invention. [Diagram 2] 4 is a plan view showing an open state of the transparent panel of the bus roof structure of this embodiment. FIG. [Diagram 3] FIG. 2 is a left side view of the roof structure of the bus according to the embodiment. [Figure 4] FIG. 2 is a vertical cross-sectional view taken along line AA in FIG. [Diagram 5] FIG. 6 is an enlarged view of a portion g in FIG. 5. [Figure 6] FIG. 6 is an enlarged view of part h in FIG. 5. [Figure 7] FIG. 2 is a vertical cross-sectional view taken along line BB in FIG. [Figure 8] FIG. 8 is an enlarged view of part i in FIG. [Figure 9] FIG. 8 is an enlarged view of part j in FIG. [Figure 10] FIG. 2 is a plan view of a panel frame of the bus roof structure of this embodiment. [Figure 11] 11A is a vertical cross-sectional view taken along line CC in FIG. 10, and FIG. 11B is an enlarged view of part k in FIG. [Figure 12] 1A is a plan view of a supporting frame plate of a roof structure for a bus according to this embodiment, FIG. 1B is a vertical cross-sectional view taken along line DD in FIG. 1A, and FIG. 1C is an enlarged vertical cross-sectional view taken along line EE in FIG. [Figure 13] 1A is a plan view of a waterproof rubber packing in a roof structure of a bus according to this embodiment, and FIG. 1B is a longitudinal sectional view taken along line FF in FIG. [Figure 14] FIG. 2 is a partial perspective view of a panel frame of the roof structure of the bus according to the embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0012] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. Figs. 1 to 14 show one embodiment of the present invention, in which a bus roof structure 10 of this embodiment is applied to the roof of a large tourist bus 12. Note that various buses, such as two-story buses, are also applicable to the bus 12. Fig. 1 is a plan view of the bus 12, in which the longitudinal direction of the bus 12 is the fore-aft direction, and the traveling direction is the front. Furthermore, when facing the traveling direction perpendicular to the fore-aft direction, the right side is the right direction, and the left side is the left direction. The direction perpendicular to both the fore-aft direction and the left-right direction is the up-down direction.

[0013] A driver's seat 14 is provided at the front of the bus 12, and seats 18 for passengers 16 are provided behind the driver's seat 14. The seats 18 are provided on each side of a central aisle that is long in the front-to-rear direction, with two seats on each side, and are arranged at approximately equal intervals all the way to the rear of the bus 12.

[0014] The roof structure 10 of the bus is provided with a pair of body frames 20 that are located at the upper ends of the left and right sides of the bus 12 and are long in the front-rear direction, and the pair of body frames 20 are parallel to each other. Between the pair of body frames 20, a roof frame 22 is provided to connect the body frames 20 to each other. The roof frame 22 is composed of a left-right roof frame 22a that is approximately perpendicular to the pair of body frames 20, and front-rear roof frames 22b, 22c that are approximately parallel to the body frames 20, and the body frame 20, the left-right roof frame 22a, and the front-rear roof frames 22b, 22c are assembled in a lattice shape. A plurality of left-right roof frames 22a are provided at predetermined intervals, and ten are provided here. A pair of front-rear roof frames 22b, 22c are provided on the left and right sides of the center of the bus 12 in the left-right direction. The longitudinal roof frame 22b is located close to the body frame 20, and the longitudinal roof frame 22c is located approximately midway between the lateral roof frame 22b and the center of the bus 12.

[0015] A rectangular opening 23 surrounded by a pair of left-right roof frames 22a and a pair of front-rear roof frames 22c is provided with a transparent top window 24 that can be opened and closed freely. A window frame 25 that communicates vertically is installed in the transparent top window 24. Here, the window frames 25 are provided at five locations in the front-rear direction, and among the ten rectangular openings 23 separated by the front-rear roof frames 22a, the openings 23 provided with the window frames 25 and the openings 23 without them are lined up alternately in the front-rear direction.

[0016] The window frame 25 includes a transparent panel 26 that is provided along the window frame 25 so as to be openable and closable, a panel frame 28 that holds the transparent panel 26, and a drive device 30 that drives the transparent panel 26 to open and close together with the panel frame 28. The transparent panel 26 is made of transparent resin, for example, polycarbonate, and has a thickness of 8 mm. Here, the weight of polycarbonate is half that of glass, and its impact resistance is 250 times that of glass. However, there is a problem that polycarbonate is easily discolored and scratched due to aging, and in order to prevent this, it is preferable that a coating process is applied to the surface. The panel frame 28 includes a support frame plate 32 that curves the transparent panel 26 upward. The support frame plate 32 is provided slightly forward of the center of the panel frame 28 and is in contact with the lower surface of the transparent panel 26.

[0017] A plurality of rollers 34 are provided on both the left and right sides of the window frame 25 along the front-rear roof frame 22c in the driving direction of the transparent panel 26. The rollers 34 include an upper and lower guide roller 34a with a horizontal rotation axis and a left and right guide roller 34b with a vertical rotation axis. Here, five upper and lower guide rollers 34a and eight left and right guide rollers 34b are provided in a predetermined order. As shown in FIG. 11, the panel frame 28 is formed to also serve as a guide section 36 with a U-shaped cross section that opens outwardly in parallel to each other. The plurality of rollers 34 of the window frame 25 contact within the guide section 36, so that the panel frame 28 opens and closes smoothly. As shown in FIG. 8, the plurality of rollers 34 are arranged such that the upper and lower guide rollers 34a with a horizontal rotation axis contact the substantially horizontal upper surface 36a and lower surface 36b of the fixed panel 36, and the left and right guide rollers 34b with a vertical rotation axis contact the substantially vertical lateral surface 36c of the fixed panel 36.

[0018] The driving device 30 is provided on the front-rear roof frame 22c side located on the left side of the window frame 25. As shown in Fig. 8, the driving device 30 is composed of a motor 30a fixed to the window frame 25 and a movable member 30b that can be moved forward and backward by the motor 30a, and the movable member 30b is fixed to the panel frame 28 of the transparent top window 24. A ball screw 31 that is long in the front-rear direction is attached to the motor 30a and rotates the ball screw 31 around its axis. The ball screw 31 screws into a female screw member (not shown) provided on the movable member 30b, and moves the movable member 30b forward and backward in the axial direction of the ball screw 31.

[0019] As shown in Figs. 10 and 11, the panel frame 28 is provided with an uneven portion 38 along the longitudinal direction in the front-rear direction to increase its strength. The uneven portion 38 is formed by folding the panel frame 28 along the longitudinal direction into a trapezoid shape with the center convex upward. The panel frame 28 is formed by stacking an upper plate 28a with the uneven portion 38 formed by folding the panel frame 28 along the longitudinal direction, and a flat lower plate 28b, and is hollow and has a higher strength. As shown in Fig. 12, the support frame plate 32 is also provided with an uneven portion 38 along the longitudinal direction. The uneven portion 38 is folded along the longitudinal direction of the support frame plate 32 into a trapezoid shape with the center convex upward. The support frame plate 32 is formed by stacking an upper plate 32a with the uneven portion 38 formed by folding the panel frame 28 along the longitudinal direction, and a flat lower plate 32b, and is hollow and has a higher strength.

[0020] A waterproof rubber packing 40 that is capable of sliding and tightly contacting the periphery of the panel frame 28 is attached to the window frame 25. The waterproof rubber packing 40 is made of a flexible elastomer, and as shown in Figure 13(a), is formed into a rectangle that matches the window frame 25, and as shown in Figure 13(b), the cross section that intersects with the longitudinal direction is hollow, has a flat surface that is attached to the window frame 25, and the apex that contacts the transparent panel 26 side is an arc shape.

[0021] 14, the window frame 25 is provided with a holder 42 that contacts and holds the panel frame 28 or the transparent panel 26 when the transparent panel 26 is closed. The window frame 25 is provided with a recess 25a in which the transparent panel 26 and the panel frame 28 are housed when the transparent top window 24 is closed, and a pair of holders 42 are provided inside the recess 25a in the up-down direction. The holders 42 may be provided at multiple locations in the longitudinal direction of the recess 25a.

[0022] Among the openings 23 surrounded by the pair of left-right roof frames 22a and the pair of front-rear roof frames 22c, the openings 23 not provided with the window frames 25 are provided with a single fixed panel 37 covering the elongated rectangle between the pair of left-right roof frames 22a and the pair of front-rear roof frames 22b. In addition, small rectangular fixed panels 37 are also provided between the front-rear roof frames 22c and the front-rear roof frames 22b on both sides of the window frames 25 of the openings 23 where the window frames 25 are provided. The fixed panel 37 is made of polycarbonate like the transparent panel 26 and is transparent. The space between the vehicle body frame 20 and the front-rear roof frames 22b is closed by attaching a plate member or the like made of metal or resin like the vehicle body.

[0023] Next, a method of using the bus roof structure 10 of this embodiment will be described. The roof of the bus roof structure 10 is composed of a transparent fixed panel 37 and a transparent top window 24 made of a transparent panel 26. In rainy weather, midsummer, or midwinter, the transparent top window 24 is closed to prevent rain in an air-conditioned environment, and the scenery can be seen through the fixed panel 37 and the transparent top window 24. When the weather is good, as shown in FIG. 2, the transparent panel 26 is moved to the rear side of the window frame 25 from the state in which the transparent top window 24 is closed to open the opening 23. The distance that the transparent panel 26 moves is maximum up to the position where the support frame plate 32 of the panel frame 28 abuts on the rear part of the window frame 25, and since the support frame 32 is provided forward of the center position of the transparent panel 26, when the transparent panel 26 is opened, an opening of more than half of the transparent panel 26 can be formed. The transparent panel 26 may be stopped at a desired area halfway without opening to the maximum. The transparent top window 24 may be opened and closed simultaneously using an operation panel in the driver's seat 14, or an operation panel may be provided at each seat 18 and each passenger may open and close the transparent top window 24 individually.

[0024] According to the bus roof structure 10 of this embodiment, the roof is made up of a transparent fixed panel 37 and a transparent top window 24 made of a transparent panel 26, and in rainy weather, midsummer, or midwinter, the transparent top window 24 can be closed to prevent rain from entering the vehicle in an air-conditioned or heated environment while still allowing the driver to see the scenery through the fixed panel 37 and the transparent top window 24.

[0025] The transparent panel 26 of the transparent top window 24 can be freely moved forward and backward by the driving device 30 via the ball screw 31, allowing the user to open the desired opening and feel a sense of openness. The driving device 30 is provided only on the left side of the window frame 25 to reduce weight, and multiple rollers 34 allow the transparent panel 26 to be opened and closed smoothly despite the driving device 30 being only on one side. The rollers 34 are Upper and lower guide rollers 34a and left and right guide rollers 34b, which hold the guide portion 36 of the transparent panel 26 up, down, left and right, allowing it to move without rattling.

[0026] A roof frame 22 is fixed to the vehicle body frame 20. The roof frame 22 is assembled in a lattice shape by a left-right roof frame 22a and front-rear roof frames 22b, 22c. lightweight Even though the transparent panel 26 has a large area, the transparent panel 26 itself does not bend downward. Since there is no need to provide strength to the transparent panel 26, the transparent panel 26 can be made as thin as possible, thereby reducing its weight. The panel frame 28 and the support frame plate 32 are provided with uneven portions 38, making the panel lightweight yet strong. The support frame plate 32 supports the underside of the transparent panel 26, so that the transparent panel 26 itself will not bend downward even if the area of ​​the transparent panel 26 is increased. Since there is no need to provide strength to the transparent panel 26, the transparent panel 26 can be made as thin as possible, thereby reducing its weight.

[0027] A hollow and flexible waterproof rubber packing 40 is attached to the window frame 25, and the tip of the arc-shaped waterproof rubber packing 40 comes into contact with the rectangular panel frame 28, so that the packing is reliably liquid-tight and there is no water leakage between the transparent panel 26 and the panel frame 28, and it is also easily deformable and does not interfere with the movement of the transparent panel 26. The transparent panel 26 can be opened and closed while reliably maintaining watertightness.

[0028] A pair of upper and lower holders 42 are provided on the window frame 25 to hold the transparent panel 26 or the panel frame 28, so that the transparent top window 24 can be closed reliably on the window frame 25 without rattling.

[0029] The bus roof structure of the present invention can be applied to various automobiles other than buses, such as sedans, minivans, wagons, minivans, and trucks. The material and thickness of the transparent panel may be other than those described above. A roller screen may be attached to the interior side of the roof to block strong sunlight. The drive device may be provided only on the right side, not on the left side. The shape of the uneven portion may be other than the above as long as it is lightweight and strong, and may be changed as appropriate. The shape of the waterproof rubber packing may also be other than the above as long as it is reliably liquid-tight and does not interfere with the movement of the transparent panel, and may be changed as appropriate. [Explanation of symbols]

[0030] 10 Bus roof structure 12 Bus 20 Body frame 22 Roof Frame 23 Opening 24 Transparent top window 25 Window Frame 26 Transparent Panel 28 Panel Frame 30 Drive unit 30b Movable member 32 Support frame plate 34 Lola 34a Upper and lower guide rollers 34b Left and right guide rollers 36 Guide part 38 Uneven part 40 Waterproof rubber packing 42 Holding body

Claims

1. A roof structure for a bus having an opening formed in the roof and a transparent top window that can be opened and closed freely, the roof structure is provided by assembling a left-right roof frame and a front-rear roof frame in a lattice pattern, the opening is formed by being surrounded by a pair of the left-right roof frames and a pair of the front-rear roof frames, A plurality of the openings are formed, some of the plurality of openings are provided with window frames, and the remaining openings are not provided with the window frames, and the openings provided with the window frames and the openings not provided with the window frames are alternately arranged in the front-rear direction, The transparent top window is attached to the opening in which the window frame is provided, and the transparent top window includes a transparent panel that is provided along the window frame so as to be openable and closable, a panel frame that holds the transparent panel, and a drive device that drives the transparent panel together with the panel frame to open and close the transparent panel, A fixed panel is attached to the opening where the window frame is not provided, the panel frame includes a support frame plate on a lower surface of the transparent panel for bending the transparent panel upward; the drive device that opens and closes the panel frame together with the transparent panel is provided on one side of the window frame; A bus roof structure comprising a plurality of rollers on both the left and right sides of the window frame along a driving direction of the transparent panel.

2. 2. The bus roof structure according to claim 1, wherein the panel frame is formed to double as a guide portion having a U-shaped cross section and opening outwardly and parallel to each other, and the plurality of rollers contact within the guide portion to open and close the panel frame.

3. 2. The bus roof structure according to claim 1, wherein the rollers include upper and lower guide rollers whose rotation axes are arranged in a substantially horizontal direction, and left and right guide rollers whose rotation axes are arranged in a substantially vertical direction.

4. 4. The roof structure for a bus according to claim 3, wherein the drive device is provided only on one of the left and right sides of the window frame, and a movable member of the drive device that can freely move back and forth is fixed to the panel frame.

5. 3. The bus roof structure according to claim 2, wherein said panel frame has projections and recesses formed along the longitudinal direction.

6. 3. A bus roof structure as described in claim 1 or 2, wherein the window frame is provided with a waterproof rubber gasket that is in sliding contact with and can be tightly attached to the periphery of the transparent panel, and a holder that contacts the panel frame or the transparent panel to hold the panel frame when the transparent panel is closed.

7. A bus roof structure as described in claim 1, wherein the fixing panel is transparent.

Citation Information

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