Method and apparatus for producing tissue paper
By integrating the division and packaging of tissue paper and packaging bags using a transfer mechanism for simultaneous folding and heat sealing, the tissue paper manufacturing process becomes more efficient, reducing costs and minimizing waste.
Patent Information
- Application Number
- JP2023072430
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-10-26
- Filing Date
- 2023-04-26
- Publication Date
- 2025-04-21
- Estimated Expiration
- 2043-04-26
AI Technical Summary
The conventional tissue paper manufacturing process is inefficient due to the need for separate slitting and folding of tissue paper and packaging bags, leading to increased work, reduced efficiency, and higher production costs.
A method and apparatus that integrate the division and packaging of tissue paper and packaging bags by using a transfer mechanism to convey them together for simultaneous folding and heat sealing, reducing the number of processes and improving efficiency.
This integrated approach reduces the number of conventional processes, increases work efficiency, avoids issues of mismatched sizes, and minimizes raw material waste, thereby lowering production costs and time.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to the technical field of tissue paper manufacturing, and in particular to a method and an apparatus for manufacturing tissue paper. [Background technology]
[0002] Patent Document 1 (JP Patent Publication No. 2003-010064) describes tissue paper. Tissue paper is a daily necessity that contains chlorine, bleach, alcohol, wood pulp, and renewable resources. There are many types of tissue paper, and it is especially used as toilet paper. To ensure the health and hygiene of tissue paper, the quality of tissue paper packaging bags is particularly important.
[0003] In the traditional tissue paper manufacturing process, the tissue paper needs to be slit first, folded, and then sealed. In the entire packaging process, the tissue paper and the packaging bag need to be slit separately, and they cannot be slit and packaged at the same time, which increases the workload of the entire packaging process, reduces processing and production efficiency, and significantly increases production costs and time costs. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2003-010064 A Summary of the Invention [Problem to be solved by the invention]
[0005] In order to solve the above problems, the present invention provides a method and device for producing tissue paper. The objective of the present invention is to provide a method and device for producing tissue paper that solves the problems in the conventional tissue paper production process, in which the tissue paper must first be slit and folded before being sealed, and in the entire packaging process, the tissue paper and the packaging bag must be slit separately, and the packaging cannot be slit at once, which increases the workload of the entire packaging process, reduces processing and production efficiency, and significantly increases production costs and time costs. [Means for solving the problem]
[0006] In order to achieve the above object, the present invention provides: The present invention provides a tissue paper manufacturing apparatus including an external fixed mechanism, a material supply mechanism, a transfer mechanism, a plurality of folding mechanisms, a heat sealing mechanism, a discharge mechanism, a cutting mechanism, a packaging bag, and tissue paper, the transfer mechanism being installed on the fixed mechanism, the plurality of folding mechanisms being installed adjacent to the transfer mechanism, the material supply mechanism being installed on the upper left side of the transfer mechanism, the cutting mechanism being installed on the right side of the material supply mechanism, the heat sealing mechanism being installed in the center of the transfer mechanism, the discharge mechanism being installed on the right side of the transfer mechanism, the packaging bag and the tissue paper being transported together by the transfer mechanism to the upper end of the folding mechanism at the upper end of the transfer mechanism, the packaging bag being at the upper end of the tissue paper, and being divided at an end of the folding mechanism by the cutting mechanism, the folding mechanism being used to fold the packaging bag and the tissue paper, and the heat sealing mechanism being used to seal the folded packaging bag.
[0007] Furthermore, the folding mechanism includes a tissue paper folding mechanism and a packaging bag folding mechanism, the packaging bag folding mechanism clamps the packaging bag, the tissue paper folding mechanism has a first mounting plate, the first mounting plate is provided on the transfer mechanism, a support rod is fixedly connected to an upper end of the first mounting plate, a second mounting plate is fixedly connected to an upper end of the support rod, a first slide rod is vertically penetrating the second mounting plate and elastically and slidably connected thereto, a placement plate is fixedly connected to an upper end of the first slide rod, a rotation mechanism is connected to both the left and right ends of the placement plate, a rotation plate is connected to both of the rotation mechanisms, and the rotation A gear is provided at the rear end of the mechanism, and when the gear rotates, the rotating plate can be controlled by the rotation mechanism to rotate to the upper end of the placement plate, the tissue paper is placed on the upper end of the placement plate, a rack is fixedly connected to the rear side of the upper end of the second mounting plate corresponding to the lower part of the gear, and the rack can mesh with the gear, a first trigger bar is fixedly connected to both the front and rear sides of the first slide rod, and a first guide rail is provided at both the front and rear sides of the transfer mechanism, the first guide rail is fixedly connected to a fixing mechanism, and the first guide rail is capable of moving the first trigger bar downward.
[0008] Further, the rotation mechanism includes two fitting seats, which are vertically elastically and slidably connected to the front and rear ends of the side wall of the placement plate, respectively; the two fitting seats are jointly rotatably connected to a first rotating shaft, the rear end of the first rotating shaft passes through the rear fitting seat, the rear end of the first rotating shaft is fixedly connected to the gear, a connecting rod is fixedly connected to the side wall of the first rotating shaft, and the connecting rod is fixedly connected to the rotating plate.
[0009] Further, the packaging bag folding mechanism includes two support clamps, the two support clamps being respectively provided on the front and rear sides above the placement plate, a fixed clamp being rotatably connected above the support clamps, a drive motor being fitted inside the support clamps, a position sensor being built into the drive motor, the position sensor being capable of controlling the drive motor to rotate the fixed clamp relative to the support clamp according to the position of the folding mechanism, and a second rotation shaft being fixedly connected to both the left and right sides of the support clamps, The second rotating shaft is provided with a second slide rail at either end, a second slide rod is fixedly connected to a lower end of the second slide rail, the second slide rod is elastically and slidably connected vertically to a side wall of the second mounting plate, the second rotating shaft is slidably connected to the second slide rail, and an end of the second rotating shaft exceeds the second slide rail, a connecting block is rotatably connected to a portion of an end of the second rotating shaft that exceeds the second slide rail, a telescopic rod is fixedly connected to a lower end of the connecting block, a slider is fixedly connected to a lower end of the telescopic rod, and a slide rod is provided at a lower end of the slider, the slide rod is fixedly connected to a side wall of the second mounting plate, and the slider is elastically and slidably connected to an upper end of the slide rod, a first link is fixedly connected to either one of the side walls of the slider that is away from the second mounting plate, two first links on the same side in the front-rear direction are fixedly connected to a second link in common, a second trigger bar is fixedly connected to either one of the side walls of the second link in the longitudinal direction, a third link is fixedly connected to either one of the side walls of the second slide rod that is away from the second mounting plate, two third links on the same side in the front-rear direction are fixedly connected to a fourth link in common, and a third trigger bar is fixedly connected to either one of the side walls of the fourth link in the longitudinal direction, The transfer mechanism can rotate the folding mechanism 180° at an upper central position to invert the folding mechanism, and a first conveyor belt is provided below a fixed clamp of the folding mechanism after inversion in the transfer mechanism, a third slide rail is provided on the front and rear sides above the first conveyor belt, a fourth slide rail is provided to the right of the third slide rail, and a fifth slide rail is provided on the left side above the third slide rail, the third slide rail is used to control the second trigger bar to move inside the folding mechanism, the fourth slide rail is used to control the third trigger bar of the folding mechanism after inversion to move upward, and the fifth slide rail is used to control the first trigger bar of the folding mechanism after inversion to move upward and then maintain its upward position; The discharge mechanism is provided on the right side of the first conveyor belt, the third slide rail, the fourth slide rail, the first conveyor belt and the discharge mechanism are connected to a fixing mechanism, and the transfer mechanism can rotate the folding mechanism 180 degrees to the right side of the upper fourth slide rail to bring it into the correct position.
[0010] the transfer mechanism has a second conveyor belt connected to an external drive source, the second conveyor belt is fixed to a fixing mechanism, a first ring is fixedly connected to each of the left side walls of the first mounting plate, a second ring is rotatably connected to each of the inner walls of the first ring, and each of the second rings is fixedly connected to a side wall of the second conveyor belt; and a first divided track is provided on the outer side of the second conveyor belt, the first divided track extending from a center position of an upper end of the second conveyor belt in a counterclockwise direction along the track of the second conveyor belt to a right side of an upper end of the second conveyor belt; A second divided track that wraps around the inside of the second conveyor belt around the axis of the first ring is fixedly connected to the left end of the first divided track, a horizontally installed third divided track is fixedly connected to the right end of the second divided track, and a fourth divided track that wraps around the outside of the second conveyor belt around the axis of the first ring is fixedly connected to the right end of the third divided track, the right end of the fourth divided track is fixedly connected to the right end of the first divided track, and a slide pin is fixedly connected to the lower end of the first mounting plate, and the slide pin is slidably connected to the first divided track, the second divided track, the third divided track, and the fourth divided track.
[0011] The heat sealing mechanism includes a third mounting plate, the third mounting plate being fixedly connected to a fixing mechanism, a horizontal heat press roller mechanism being provided on the left side of a lower end of the third mounting plate, and a vertical heat press roller mechanism being provided on the right side of a lower end of the third mounting plate.
[0012] A torsion spring is provided between the second rotating shaft and the connecting block, a positioning pin is fixedly connected to the second rotating shaft, a position control slot is provided in the side wall of the connecting block, and the positioning pin is slidably connected to the position control slot.
[0013] A method for producing tissue paper using a tissue paper production apparatus, comprising: S1, during operation, the feeding mechanism arranges the tissue paper and the packaging bag flatly from top to bottom on a plane; S2, the cutting mechanism continuously divides the tissue paper and the packaging bag along the gap between two adjacent folding mechanisms; S3, folding the tissue paper and the packaging bag by the folding mechanism to form a semi-finished tissue paper ready for sealing, heat sealing the semi-finished tissue paper by the heat sealing mechanism, and discharging the completed tissue paper from the device by the discharge mechanism. Effect of the Invention
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention divides the tissue paper and packaging bags at the same time, folds them with a transfer mechanism, and heat seals them, thereby integrating the processes of dividing and packaging the tissue paper and packaging bags, reducing the number of steps required in the past and improving work efficiency. In addition, by integrating the dividing and packaging, it is possible to avoid the problems of the tissue paper and packaging bags not matching in size in the past, and the waste of raw materials caused by the amount of tissue paper being too much or too little.
[0015] 2. In the present invention, the folding of the placement plate and the rotating plate is used in the process of descending to fold a certain tissue paper at the upper ends of the placement plate and the rotating plate, and after the placement plate and the rotating plate fold, the folded tissue paper is pressed once to create a crease and solidify the shape of the folded tissue paper; and in the process of using the folding mechanism, the first trigger bar is triggered by the first guide rail, thereby improving the overall stability.
[0016] 3. In the present invention, since the fitting sheet can slide vertically, the first rotating shaft can be installed between the rotating plate and the side wall of the placement plate, which prevents the first rotating shaft from protruding from the placement plate, making it impossible to lay the tissue paper flat and causing the device to become unstable. [Brief description of the drawings]
[0017] [Figure 1] FIG. 1 is a schematic diagram showing the overall structure of the present invention. [Diagram 2] FIG. 2 is a schematic diagram showing the structure of a folding mechanism. [Diagram 3] FIG. 3 is an enlarged schematic diagram of the structure in A of FIG. [Figure 4] FIG. 2 is a schematic diagram showing the structure of the folding mechanism excluding the packaging bag and tissue paper. [Diagram 5] FIG. 5 is an enlarged schematic diagram of the structure at B in FIG. [Figure 6]FIG. 1 is a process flow diagram according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] As shown in Figures 1-6, the tissue paper manufacturing apparatus of the present invention includes an external fixed mechanism, a material supply mechanism, a transfer mechanism, a plurality of folding mechanisms, a heat sealing mechanism, a discharge mechanism 6, a cutting mechanism, a packaging bag 11, and tissue paper 12. The transfer mechanism is installed on the fixed mechanism, the plurality of folding mechanisms are installed adjacent to the transfer mechanism, and the material supply mechanism is installed on the upper left side of the transfer mechanism. The cutting mechanism is installed on the right side of the material supply mechanism, the heat sealing mechanism is installed in the center of the transfer mechanism, and the discharge mechanism 6 is installed on the right side of the transfer mechanism. The packaging bag 11 and the tissue paper 12 are transported together by the transfer mechanism to the upper end of the folding mechanism at the upper end of the transfer mechanism, the packaging bag 11 is at the upper end of the tissue paper 12, and the tissue paper 12 is divided at the end of the folding mechanism by the cutting mechanism. The folding mechanism is used to fold the packaging bag 11 and the tissue paper 12, and the heat sealing mechanism is used to seal the folded packaging bag 11.
[0019] During operation, a plane is obtained by combining the multiple folding mechanisms at the upper left end of the transfer mechanism (note that in Fig. 1, only three folding mechanisms are shown to show the structure of the device, but in reality, the transfer mechanism has multiple folding mechanisms closely lined up along the trajectory of the transfer mechanism, like the two folding mechanisms at the left side of Fig. 1). The discharge mechanism 6 lays the tissue paper 12 and packaging bags 11 from top to bottom on a plane. During this process, the transfer mechanism moves to the right side with the folding mechanisms, and the folding mechanism moves to the right side with the tissues 12 and packaging bags 1, so that the folding mechanisms, the tissues 12, and the packaging bags 1 are relatively stationary. During this process, the cutting mechanism continuously divides the tissues 12 and the packaging bags 1 along the gap between the two adjacent folding mechanisms, and the tissues 12 and the packaging bags 1 become independent tissues 12 and packaging bags 1 at the upper end of the folding mechanism to be packaged. After that, the folding mechanism continues to transport the separate tissue 12 and packaging bag 1 at the top to the right, during which the folding mechanism folds the tissue 12 and packaging bag 1 to form a package of semi-finished tissues 12 to be packaged, and then the folding mechanism transports the semi-finished tissues 12 to the heat sealing mechanism for heat sealing to obtain finished tissues 12. Finally, the discharge mechanism 6 discharges the finished tissues 12 out of the device.
[0020] In the present invention, the tissue paper 12 and the packaging bag 1 are simultaneously divided, folded and heat sealed by a transfer mechanism, thereby integrating the processes of dividing and packaging the tissue paper 12 and the packaging bag 1, reducing the number of conventional processes and improving work efficiency. In addition, by integrating the dividing and packaging, it is possible to avoid problems in the conventional process, such as the size of the tissue paper 12 and the packaging bag 1 not matching, and problems of wasting raw materials due to the amount of tissue paper 12 being too much or too little.
[0021] Furthermore, the folding mechanism includes a tissue paper folding mechanism and a packaging bag folding mechanism, the packaging bag folding mechanism clamps the packaging bag 1, and the tissue paper folding mechanism has a first mounting plate 21. The first mounting plate 21 is provided in the transfer mechanism, a support rod 22 is fixedly connected to the upper end of the first mounting plate 21, and a second mounting plate 23 is fixedly connected to the upper end of the support rod 22. A first slide rod 24 penetrates vertically through the second mounting plate 23 and is elastically and slidably connected thereto, and a placement plate 25 is fixedly connected to the upper end of the first slide rod 24, and a rotation mechanism is connected to both the left and right ends of the placement plate 25 fixedly connected thereto. A rotation plate 26 is connected to both of the rotation mechanisms, and a gear 27 is provided at the rear end of the rotation mechanism, and when the gear 27 rotates, the rotation plate 26 can be controlled to rotate to the upper end of the placement plate 25 by the rotation mechanism. The tissue paper 12 is placed on the upper end of the arrangement plate 25, and a rack 28 is fixedly connected to the rear side of the upper end of the second mounting plate 23 in correspondence with the lower part of the gear 27. The rack 28 can mesh with the gear 27, a first trigger bar 29 is fixedly connected to both the front and rear sides of the first slide rod 24, and a first guide rail 210 is provided on both the front and rear sides of the transfer mechanism. The first guide rail 210 is fixedly connected to a fixing mechanism, and the first guide rail 210 can move the first trigger bar 29 downward.
[0022] During operation, the folding mechanism moves the divided tissue paper 12 and packaging bag 1 to the right, and when the first trigger bar 29 reaches the left end of the first guide rail 210, the folding mechanism continues to move to the right, and the first trigger bar 29 moves downward along the lower end of the first guide rail 210 and then moves upward (the first trigger bar 29 moves downward under pressure from the lower end of the first guide rail 210, and later moves upward due to the action of the elastic member of the elastic slide connection between the first trigger bar 29 and the second mounting plate 23). Furthermore, while the first trigger bar 29 is moving downward, the first trigger bar 29 moves the first slide rod 24 downward, which moves the placement plate 25 downward. While the placement plate 25 is moving downward, the tissue paper 12 at the upper end of the placement plate 25 moves downward accordingly, and at this time, the tissue paper 12 and the packaging bag 11 are separated (the packaging bag 11 cannot move downward because it is clamped by the packaging bag folding mechanism). After that, when the arrangement plate 25 moves together with the gear 27 to the rack 28, the gear 27 moves downward relative to the rack 28 to rotate the gear 27, and the rotation of the gear 27 controls the rotation mechanism to rotate the rotating plate 26 to the upper end of the arrangement plate 25, and the tissue paper 12 at the upper end of the rotating plate 26 is further rotated to the upper end of the arrangement plate 25 and folded. After that, the first trigger lever 29 moves upward together with the first slide rod 24, moving the arrangement plate 25 upward, and at the same time, the gear 27 changes direction, and the arrangement plate 25 and the rotating plate 26 are restored to their positions and return to the lower end of the packaging bag 1, transporting the folded tissue paper 12 back to the lower end of the packaging bag 1.
[0023] In the present invention, the folding of the positioning plate 25 and the rotating plate 26 is used during the downward movement to fold the tissue paper 12 at the upper end of the positioning plate 25 and the rotating plate 26, and after the positioning plate 25 and the rotating plate 26 fold it, the folded tissue paper 12 is pressed once to create a crease and solidify the shape of the folded tissue paper 12, and the first trigger bar 29 is triggered by the first guide rail 210 during the process of using the folding mechanism, thereby improving the overall stability.
[0024] Further, the rotation mechanism includes two fitting seats 31, which are vertically elastically slidably connected to the front and rear ends of the side walls of the arrangement plate 25, respectively, and the two fitting seats 31 are jointly rotatably connected to a first rotating shaft 32. The rear end of the first rotating shaft 32 passes through the rear fitting seat 31, and the rear end of the first rotating shaft 32 is fixedly connected to the gear 27. A connecting rod 33 is fixedly connected to the side wall of the first rotating shaft 32, and the connecting rod 33 is fixedly connected to the rotating plate 26.
[0025] During operation, taking the left-side rotating mechanism as an example, when the gear 27 rotates clockwise, the first rotating shaft 32 rotates clockwise, and the first rotating shaft 32 drives the rotating plate 26 to rotate clockwise. As the right end of the rotating plate 26 contacts the left end of the arrangement plate 25, the gear 27 continues to rotate, and the right end of the rotating plate 26 and the left end of the arrangement plate 25 press against each other, so that the first rotating shaft 32 tends to move upward, and the first rotating shaft 32 further drives the fitting sheet 31 to move upward, further yielding space, so that the rotating plate 26 can be completely folded to the upper end of the arrangement plate 25. When the gear 27 rotates counterclockwise, the force between the rotating plate 26 and the arrangement plate 25 is gradually released while the rotating plate 26 rotates counterclockwise, and the fitting sheet 31 also gradually descends and returns to its original position.
[0026] In the present invention, by allowing the fitting sheet 31 to slide vertically, the first rotating shaft 32 can be installed between the rotating plate 26 and the side wall of the positioning plate 25, thereby preventing the first rotating shaft 32 from protruding from the positioning plate 25, making it impossible to lay the tissue paper flat, and thus preventing the device from becoming unstable.
[0027] Further, the packaging bag folding mechanism includes two support clamps 41, which are provided on the front and rear sides above the arrangement plate 25, respectively, and a fixed clamp 42 is rotatably connected to the upper side of the support clamp 41. A drive motor is fitted inside the support clamp 41, and a position sensor is built into the drive motor. The position sensor can control the drive motor to rotate the fixed clamp 42 relative to the support clamp 41 according to the position of the folding mechanism, and a second rotating shaft 43 is fixedly connected to both the left and right sides of the support clamp 41. A second slide rail 44 is provided on both ends of the second rotating shaft 43, and a second slide rod 45 is fixedly connected to the lower end of the second slide rail 44. The second slide rod 45 is elastically and slidably connected perpendicularly to the side wall of the second mounting plate 23, the second rotating shaft 43 is slidably connected to the second slide rail 44, and the end of the second rotating shaft 43 exceeds the second slide rail 44. A connecting block 46 is rotatably connected to the end of the second rotating shaft 43 that exceeds the second slide rail 44, and a telescopic rod 47 is fixedly connected to the lower end of the connecting block 46. A slider 48 is fixedly connected to the lower end of the telescopic rod 47, and a slide rod 49 is provided at the lower end of the slider 48. The slide rod 49 is fixedly connected to the side wall of the second mounting plate 23, and the slider 48 is elastically and slidably connected to the upper end of the slide rod 49. A first link 410 is fixedly connected to either one of the side walls away from the second mounting plate 23 of the slider 48. The two first links 410 on the same side in the front-rear direction are fixedly connected to a second link 411 in common, and a second trigger bar 412 is fixedly connected to any of the side walls of the second link 411 in the longitudinal direction. A third link 413 is fixedly connected to any of the side walls of the second slide rod 45 that is away from the second mounting plate 23, and a fourth link 414 is fixedly connected to any of the two third links 413 on the same side in the front-rear direction in common. A third trigger bar 418 is fixedly connected to any of the side walls of the fourth link 414 in the longitudinal direction.
[0028] The transfer mechanism can rotate the folding mechanism 180° at an upper central position to invert it, and within the transfer mechanism, a first conveyor belt 5 is provided below fixed clamp 42 of the folding mechanism after inversion, and a third slide rail 415 is provided above the first conveyor belt 5 on the front and rear sides. A fourth slide rail 416 is provided to the right of the third slide rail 415, and a fifth slide rail 417 is provided above the third slide rail 415 on the left side.
[0029] The third slide rail 415 is used to control the second trigger bar 412 to move inside the folding mechanism, and the fourth slide rail 416 is used to control the third trigger bar 418 of the inverted folding mechanism to move upward. The fifth slide rail 417 is used to control the first trigger bar 29 of the inverted folding mechanism to move upward and then maintain its upper position. The discharge mechanism 6 is provided on the right side of the first conveyor belt 5, and the third slide rail 415, the fourth slide rail 416, the first conveyor belt 5 and the discharge mechanism 6 are connected to a fixing mechanism. The transfer mechanism can rotate the folding mechanism 180° to the right position of the fourth slide rail 416 at the top end. During operation, the folding mechanism passes through the center position of the upper end of the transfer mechanism and turns upside down by 180°, after which the folding mechanism continues to move rightward to the upper end of the first conveyor belt 5, at which time the packaging bags 11 and tissue paper 12 are supported through the upper end of the first conveyor belt 5. The first conveyor belt 5 keeps the same speed as the folding mechanism moving rightward to keep the packaging bags 11 and tissue paper 12 at the end position of the folding mechanism, and the folding mechanism first passes through the fifth slide 417. The first slide rod 24 moves upward under the pressure of the fifth slide rail 417, which causes the arrangement plate 25 and the rotation plate 26 to move upward and fold, making space for the subsequent operation of the device. Next, the second link 411 passes through the third slide rail 415 and is pressed by the third slide rail 415 to move toward the center of the paper tissue 12, which causes the second rotating shaft 43 to move along the second slide rail 44, and the support clamp 41 and the fixed clamp 42 move the edge of the packaging bag 11 toward the center of the upper end of the paper tissue 12. After the packaging bag 11 wraps the paper tissue 12 and the support clamps 41 and the fixed clamps 42 on both the front and rear sides come into contact with each other at the center of the paper tissue 12, the second rotating shaft 43 drives the support clamps 41 and the fixed clamps 42 on both the front and rear sides to continue moving toward the center of the paper tissue 12. At that point, the support clamps 41 and the fixed clamps 42 on both the front and rear sides press against each other, and the support clamps 41 and the fixed clamps 42 on both the front and rear sides rotate downward so that the upper surfaces of the support clamps 41 on both the front and rear sides meet each other (the support clamps 41 are allowed to rotate downward by the chamfers on the ends of the support clamps 41). At the same time, the front and rear edges of the packaging bag 11 are aligned, and then the folding mechanism continues to move rightward, causing the aligned front and rear edges of the packaging bag 11 to enter the heat sealing mechanism. At this time, the front and rear edges of the packaging bag 11 are fixed by the heat sealing mechanism, and the folded state is maintained (in actual production, an additional impressing device can be provided in the material supply mechanism to impress the folded portion of the packaging bag 11, so that the shape of the packaging bag 11 can be more easily fixed).Then, the position sensor controls the drive motor to rotate the fixed clamp plate 42 upward relative to the support clamp plate 41 to loosen the packaging bag 11, and the fourth link 414 passes through the fourth slide rail 416 and moves upward under the pressure of the fourth slide rail 416. Therefore, the fourth slide rail 416 drives the second slide rod 45 to move upward, and the second slide rod 45 drives the second slide rail 44 to move upward. As a result, the support clamp 41 moves upward and separates from the packaging bag 11, and at the same time, the packaging bag 11 and the tissue paper 12 are completely released from the folding mechanism, transported by the first conveyor 5, passed through the heat sealing mechanism, and transported by the discharge mechanism 6. Then, the folding mechanism is rotated and positioned by the transfer mechanism, and reciprocates to the left of the upper end of the transfer mechanism to transport the packaging bag 11 and the tissue paper 12. In this process, after the folding mechanism has moved to the left side of the upper end of the transfer mechanism, the position sensor controls the drive motor to rotate the fixed clamp 42 relative to the support clamp 41, and the fixed clamp 42 cooperates with the support clamp 41 to hold the packaging bag 11. The folding mechanism reciprocates as described above.
[0030] In the present invention, the folding mechanism is inverted so that the packaging bag 11 and the tissue paper 12 are removed from the folding mechanism, so that the process means is simple, the use of precision parts is reduced, the cost investment of the device is reduced, and the stability of the device during use is improved.
[0031] Further, the transfer mechanism has a second conveyor belt 71 having an external drive source, and the second conveyor belt 71 is fixed to a fixing mechanism. A first ring 72 is fixedly connected to each of the left side walls of the first mounting plate 21, a second ring 73 is rotatably connected to each of the inner walls of the first ring 72, and each of the second rings 73 is fixedly connected to a side wall of the second conveyor belt 71. A first divided track 74 is provided on the outside of the second conveyor belt 71, extending from the center position of the upper end of the second conveyor belt 71 to the right side of the upper end of the second conveyor belt 71 in a counterclockwise direction along the track of the second conveyor belt 71. A second divided track 75 is fixedly connected to the left end of the first divided track 74, and turns around the axis of the first ring 72 toward the inside of the second conveyor belt 71. A horizontally installed third divided track 76 is fixedly connected to the right end of the second divided track 75, and a fourth divided track 77 that wraps around the axis of the first ring 72 to the outside of the second conveyor belt is fixedly connected to the right side of the third divided track 76. The right end of the fourth divided track 77 is fixedly connected to the right end of the first divided track 74. A slide pin 78 is fixedly connected to the lower end of the first mounting plate 21. The slide pin 78 is slidably connected to the first divided track 74, the second divided track 75, the third divided track 76 and the fourth divided track 77.
[0032] In operation, the second conveyor belt 71 moves the second ring 73, which moves the folding mechanism via the first ring 72. The slide pin 78 controls the rotation angle of the first ring 72 by sliding its position within the first divided track 74, the second divided track 75, the third divided track 76 and the fourth divided track 77, thereby controlling the rotation angle of the folding mechanism.
[0033] Further, the heat sealing mechanism includes a third mounting plate 81, which is fixedly connected to a fixing mechanism. A horizontal heat press roller mechanism 82 is provided on the left side of the lower end of the third mounting plate 81, and a vertical heat press roller mechanism 83 is provided on the right side of the lower end of the third mounting plate 81.
[0034] During operation, first, the front and rear edges of the folded packaging bag 11 are heat-sealed by the horizontal heat press roller mechanism 82 , and then the left and right ends of the packaging bag 11 are heat-sealed by the vertical heat press roller mechanism 83 .
[0035] Furthermore, a torsion spring is provided between the second rotating shaft 43 and the connecting block 46, a positioning pin 91 is fixedly connected to the second rotating shaft 43, a position control slot 92 is provided on the side wall of the connecting block 46, and the positioning pin 91 is slidably connected to the position control slot 92.
[0036] During operation, when the second rotating shaft 43 rotates relative to the connecting block 46, the rotation angle is limited by the position restricting slot 92 and is reset by the torsion spring. The following method for producing tissue paper was provided.
[0037] S1, during operation, the material supply mechanism arranges the tissue paper 12 and the packaging bag 11 flatly from top to bottom on a plane; S2, the cutting mechanism continuously divides the tissue paper 12 and the packaging bag 1 along the gap between two adjacent folding mechanisms; S3, the folding mechanism folds the tissue paper 12 and the packaging bag 1 to form semi-finished tissue paper 12 to be enclosed, which is then heat-sealed by the heat sealing mechanism, and the completed tissue paper 12 is transported outside the device by the discharge mechanism 6. [Explanation of symbols]
[0038] Packaging bag 11, tissue paper 12, first attachment plate 21, support rod 22, second attachment plate 23, first slide rod 24, arrangement plate 25, rotating plate 26, gear 27, rack 28, first trigger bar 29, first guide rail 210, fitting sheet 31, first rotating shaft 32, connecting rod 33, support clamp 41, fixed clamp 42, second rotating shaft 43, second slide rail 44, second slide rod 45, connecting block 46, telescopic rod 47, slider 48, slide rod 49, first link 410, second link 411 , second trigger bar 412, third link 413, fourth link 414, third slide rail 415, fourth slide rail 416, fifth slide rail 417, third trigger bar 418, first conveyor belt 5, discharge mechanism 6, second conveyor belt 71, first ring 72, second ring 73, first divided track 74, second divided track 75, third divided track 76, fourth divided track 77, slide pin 78, third mounting plate 81, horizontal heat press roller mechanism 82, vertical heat press roller mechanism 83, positioning pin 91, position regulating slot 92
Claims
1. A tissue paper manufacturing apparatus, comprising an external fixed mechanism, a material supply mechanism, a transfer mechanism, a plurality of folding mechanisms, a heat sealing mechanism, a discharge mechanism (6), a cutting mechanism, a packaging bag (11) and tissue paper (12), the transfer mechanism being installed on the fixed mechanism, the plurality of folding mechanisms being installed adjacent to the transfer mechanism, the material supply mechanism being installed on the upper left side of the transfer mechanism, the cutting mechanism being installed on the right side of the material supply mechanism, the heat sealing mechanism being installed in the center of the transfer mechanism, and the discharge mechanism (6) being installed on the upper left side of the transfer mechanism. A tissue paper manufacturing apparatus is installed on the right side, the packaging bag (11) and the tissue paper (12) are transported together by the transfer mechanism to the upper end of the folding mechanism at the upper end of the transfer mechanism, the packaging bag (11) is at the upper end of the tissue paper (12) and is divided at the end of the folding mechanism by the cutting mechanism, the folding mechanism is used to fold the packaging bag (11) and the tissue paper (12), and the heat sealing mechanism is used to seal the folded packaging bag (11).
2. The folding mechanism includes a tissue paper folding mechanism and a packaging bag folding mechanism, the packaging bag folding mechanism clamps the packaging bag (11), the tissue paper folding mechanism has a first mounting plate (21), the first mounting plate (21) is provided on the transfer mechanism, a support rod (22) is fixedly connected to an upper end of the first mounting plate (21), a second mounting plate (23) is fixedly connected to an upper end of the support rod (22), a first slide rod (24) penetrates vertically through the second mounting plate (23) and is elastically and slidably connected thereto, a placement plate (25) is fixedly connected to an upper end of the first slide rod (24), a rotation mechanism is connected to both the left and right ends of the placement plate (25), a rotation plate (26) is connected to both of the rotation mechanisms, a gear (27) is provided at the rear end of the rotation mechanism, and the gears (27) are fixed to the upper end of the first slide rod (24).
2. The tissue paper manufacturing apparatus according to claim 1, wherein when the wheel (27) rotates, the rotating plate (26) can be controlled to rotate to the upper end of the placement plate (25) by the rotating mechanism, the tissue paper (12) is placed on the upper end of the placement plate (25), a rack (28) is fixedly connected to the rear side of the upper end of the second mounting plate (23) corresponding to the lower part of the gear (27), the rack (28) can mesh with the gear (27), a first trigger bar (29) is fixedly connected to both the front and rear sides of the first slide rod (24), a first guide rail (210) is provided on both the front and rear sides of the transfer mechanism, the first guide rail (210) is fixedly connected to a fixing mechanism, and the first guide rail (210) can move the first trigger bar (29) downward.
3. 3. The tissue paper manufacturing apparatus according to claim 2, wherein the rotating mechanism includes two fitting sheets (31), each of which is vertically elastically and slidably connected to the front and rear ends of the side wall of the placement plate (25), respectively; the two fitting sheets (31) are jointly rotatably connected to a first rotating shaft (32), the rear end of the first rotating shaft (32) passes through the rear fitting sheet (31), the rear end of the first rotating shaft (32) is fixedly connected to the gear (27), and a connecting rod (33) is fixedly connected to the side wall of the first rotating shaft (32), and the connecting rod (33) is fixedly connected to the rotating plate (26).
4. The packaging bag folding mechanism includes two support clamps (41), the two support clamps (41) being provided on the front and rear sides above the placement plate (25), respectively, a fixed clamp (42) being rotatably connected above the support clamp (41), a drive motor being fitted inside the support clamp (41), a position sensor being built into the drive motor, and the position sensor being capable of controlling the drive motor to rotate the fixed clamp (42) relative to the support clamp (41) according to the position of the folding mechanism, and a second rotation shaft (43) being fixedly connected to either the left or right side of the support clamp (41), A second slide rail (44) is provided at either end of the second rotating shaft (43), a second slide rod (45) is fixedly connected to the lower end of the second slide rail (44), the second slide rod (45) is elastically and slidably connected vertically to the side wall of the second mounting plate (23), the second rotating shaft (43) is slidably connected to the second slide rail (44), and an end of the second rotating shaft (43) exceeds the second slide rail (44); A connecting block (46) is rotatably connected to the end of the second rotating shaft (43) at a portion beyond the second slide rail (44), a telescopic rod (47) is fixedly connected to the lower end of the connecting block (46), a slider (48) is fixedly connected to the lower end of the telescopic rod (47), a slide rod (49) is provided at the lower end of the slider (48), the slide rod (49) is fixedly connected to the side wall of the second mounting plate (23), the slider (48) is elastically and slidably connected to the upper end of the slide rod (49), and the slider (48) is provided with a support member (46) on either side of one of the side walls away from the second mounting plate (23). a first link (410) is fixedly connected to each of the first links (410) on the same side in the front-rear direction, two first links (410) on the same side in the front-rear direction are fixedly connected to a second link (411) in common, a second trigger bar (412) is fixedly connected to each of the side walls of the second link (411) in the longitudinal direction, a third link (413) is fixedly connected to each of the side walls of the second slide rod (45) that is away from the second mounting plate (23), a fourth link (414) is fixedly connected to each of the two third links (413) on the same side in the front-rear direction, and a third trigger bar (418) is fixedly connected to each of the side walls of the fourth link (414) in the longitudinal direction, The transfer mechanism can rotate the folding mechanism 180° at the upper center position to invert it, and a first conveyor belt (5) is provided below the fixed clamp (42) of the folding mechanism after inversion in the transfer mechanism, a third slide rail (415) is provided on the front and rear sides above the first conveyor belt (5), a fourth slide rail (416) is provided on the right side of the third slide rail (415), and a fifth slide rail (417) is provided on the left side above the third slide rail (415). The third slide rail (415) is used to control the second trigger bar (412) to move inside the folding mechanism, and the fourth slide rail (416) is provided on the upper 4. The tissue paper manufacturing apparatus according to claim 3, wherein the third slide rail (415), the fourth slide rail (416), the first conveyor belt (5) and the discharge mechanism (6) are connected to a fixing mechanism, and the transfer mechanism can rotate the folding mechanism 180° to the right of the fourth slide rail (416) at the upper end to bring it to the normal position.
5. The transfer mechanism has a second conveyor belt (71) connected to an external drive source, the second conveyor belt (71) is fixed to a fixing mechanism, a first ring (72) is fixedly connected to each of the left side walls of the first mounting plate (21), a second ring (73) is rotatably connected to each of the inner walls of the first ring (72), and each of the second rings (73) is fixedly connected to a side wall of the second conveyor belt (71). A first divided track (74) is provided on the outer side of the second conveyor belt (71), extending from the center position of the upper end of the second conveyor belt (71) in a counterclockwise direction along the track of the second conveyor belt (71) to the right side of the upper end of the second conveyor belt (71), and a first divided track (74) is provided on the left end of the first divided track (74) that is centered on the axis of the first ring (72).
5. The tissue paper manufacturing apparatus according to claim 4, wherein a second divided track (75) is fixedly connected to the right end of the second divided track (75) and wraps around the inside of the second conveyor belt (71) around the axis of the first ring (72), a horizontally installed third divided track (76) is fixedly connected to the right side of the third divided track (76) and a fourth divided track (77) is fixedly connected to the right end of the third divided track (76) and wraps around the outside of the second conveyor belt around the axis of the first ring (72), and the right end of the fourth divided track (77) is fixedly connected to the right end of the first divided track (74), and a slide pin (78) is fixedly connected to the lower end of the first mounting plate (21), and the slide pin (78) is slidably connected to the first divided track (74), the second divided track (75), the third divided track (76) and the fourth divided track (77).
6. 6. The tissue paper manufacturing apparatus according to claim 5, wherein the heat sealing mechanism comprises a third mounting plate (81), the third mounting plate (81) being fixedly connected to a fixing mechanism, a horizontal heat press roller mechanism (82) is provided on the left side of a lower end of the third mounting plate (81), and a vertical heat press roller mechanism (83) is provided on the right side of a lower end of the third mounting plate (81).
7. 7. The tissue paper manufacturing apparatus according to claim 6, wherein a torsion spring is provided between the second rotating shaft (43) and the connecting block (46), a positioning pin (91) is fixedly connected to the second rotating shaft (43), a positioning slot (92) is provided in the side wall of the connecting block (46), and the positioning pin (91) is slidably connected to the positioning slot (92).
8. A method for manufacturing tissue paper using the tissue paper manufacturing apparatus according to claim 7, comprising the steps of: S1, during operation, the material supply mechanism arranging the tissue paper (12) and the packaging bag (11) flatly from top to bottom on a plane; S2, the cutting mechanism continuously dividing the tissue paper (12) and the packaging bag (11) along the gap between two adjacent folding mechanisms; and S3, folding the tissue paper (12) and the packaging bag (11) by the folding mechanism to form a semi-finished tissue paper (12) to be filled, heat sealing the semi-finished tissue paper by the heat sealing mechanism, and carrying out the completed tissue paper (12) from the apparatus by the carrying-out mechanism (6).
Citation Information
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