toilet paper

By incorporating colored marks on both ends of the perforations, the toilet paper design addresses the challenge of accurately indicating perforation positions, enhancing user experience and reducing manufacturing costs.

JP7669061B2Active Publication Date: 2025-04-28CORELEX SHIN EI MFG CO LTD
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Patent Information

Application Number
JP2023210141
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2025-04-28
Estimated Expiration
2042-10-31

AI Technical Summary

Technical Problem

Conventional toilet paper designs struggle to accurately indicate the position of perforations, leading to difficulties in separating the paper correctly and increasing manufacturing costs due to ink usage and additional cutting tools required.

Method used

The toilet paper features perforations extending in the width direction with colored marks on both ends, allowing users to easily recognize the perforation positions. The manufacturing process involves attaching a predetermined liquid to the base paper at the perforation positions, which forms a colored mark during the winding process.

Benefits of technology

This design enables precise recognition of perforation positions, simplifies the manufacturing process, and reduces costs by minimizing ink usage and eliminating the need for additional cutting tools.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide toilet tissue paper which allows a user to recognize a precise position of a perforation.SOLUTION: There is provided a production method of toilet tissue paper configured so that: on base paper 10a drawn from a base paper roll 10, a perforation is formed by a perforation cutter 4, and on positions where the perforation is formed and are both ends in a width direction of the toilet paper, prescribed liquid is adhered from a nozzle 5 for mark formation for forming marks, then the base paper 10a is wound to a winding part 3, for forming toilet tissue paper.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present disclosure relates to toilet paper having markings that indicate the positions of perforations. [Background technology]

[0002] Some toilet paper rolls, which are made by winding a strip of paper, have perforations at regular intervals along the length of the strip of paper to make it easier to separate the strip of paper that is pulled out from the toilet paper. Because standard toilet paper is manufactured to be a uniform white color, it is difficult for the naked eye to quickly spot where the perforations are located, and as a result, the paper can tear in places where there are no perforations. Therefore, there is toilet paper that is colored to make it easier to find the location of the perforations.

[0003] For example, a toilet paper with a colored portion around a cut line (perforation) on a strip of paper is disclosed (Patent Document 1). The colored portion includes a strip of colored portion that includes the cut line, and dot-shaped colored portions that are parallel to the cut line above and below the cut line. In addition, toilet paper with blue lines, letters, or patterns printed parallel to the perforation is disclosed (Patent Document 2).

[0004] Also disclosed is toilet paper that has through holes and markers so that even visually impaired people and the elderly can easily find the positions of the perforations (Patent Document 3). This toilet paper is configured such that, for example, a green-colored marker is printed at the position of the perforations, and a notch or through hole is provided at the position of the perforations, so that a certain length of paper can be pulled out using the notch or through hole as a guide. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] Registered Utility Model No. 3140786 [Patent Document 2] JP 2012-130636 A [Patent Document 3] Registered Utility Model No. 3093320 Summary of the Invention [Problem to be solved by the invention]

[0006] Conventional toilet paper has markers near the perforations, so it is possible to roughly determine the location of the perforations, but it is difficult to recognize the exact location of the perforations. If a user tears the toilet paper at a position that is different from the perforations, the tear will not follow the perforations, and the toilet paper will not be of the desired size or shape.

[0007] Furthermore, conventional toilet paper has lines or multiple characters printed around and along the perforations as described above, which means that a considerable amount of ink is applied to the paper. When ink is applied in this manner, a considerable amount of moisture penetrates into the ink-applied area, weakening the fiber bonds. This requires a process to dry the applied ink before the strip of paper is wound into a roll. This means that the strip of paper needs to be dried across the width of the paper, generally from both ends. Furthermore, if notches or through holes are provided at the perforations, a cutter for forming the notches or through holes must be manufactured in addition to the perforation cutter. For these reasons, it becomes difficult to reduce costs in the manufacture of toilet paper that has traditional marks indicating the perforation positions, resulting in a higher selling price.

[0008] The present disclosure has been made in consideration of the above-mentioned problems, and aims to provide toilet paper that allows the accurate position of perforations to be recognized. [Means for solving the problem]

[0009] The toilet paper disclosed herein is a strip of paper wound into a roll, and is characterized in that it has perforations extending in the width direction of the roll, and marks formed on the perforations to indicate the position of the perforations, and that the marks are formed on both ends of the paper in the width direction.

[0010] The toilet paper according to the present disclosure is characterized in that the mark is colored.

[0011] In addition, the toilet paper according to the present disclosure is characterized in that overlapping pieces of paper are adhered together by the marker, and when the paper is pulled out from the roll-shaped toilet paper and the pieces of paper separate, resistance is generated by the adhesive force of the marker.

[0012] In addition, the toilet paper according to the present disclosure is characterized in that the markings are formed only on both ends of the paper in the width direction.

[0013] In addition, the toilet paper according to the present disclosure is characterized in that the markings are formed on both edges of the paper in the width direction.

[0014] In addition, the manufacturing method of toilet paper according to the present disclosure includes a first step of forming perforations extending in the width direction of the base paper on a strip-shaped base paper pulled out from a base paper roll, a second step of applying a predetermined liquid to the base paper at the positions where the perforations are formed, and a third step of rolling up the base paper with the predetermined liquid applied and then cutting it into a plurality of toilet paper rolls, the second step being characterized in that markers are formed by applying the predetermined liquid to each position that will be on both ends in the width direction of the toilet paper when the toilet paper is formed by cutting in the third step.

[0015] In addition, the toilet paper manufacturing method according to the present disclosure is characterized in that in the second process, the specified liquid is ejected from a plurality of nozzles arranged in the width direction of the base paper, and the specified liquid is applied to each of the positions.

[0016] In addition, the toilet paper manufacturing method according to the present disclosure is characterized in that in the second process, the specified liquid that colors the base paper with any color is used. Effect of the Invention

[0017] The toilet paper of the present disclosure has markings formed on the perforations and on both ends of the strip of paper, allowing users to easily identify the position of the perforations.

[0018] The toilet paper manufacturing method of the present disclosure can produce traylet paper that reduces manufacturing costs and allows the position of the perforations to be easily identified. [Brief description of the drawings]

[0019] [Figure 1] FIG. 1 is an explanatory diagram showing a schematic configuration of a toilet paper manufacturing device that manufactures the toilet paper according to the present disclosure. [Diagram 2] 1 is an explanatory diagram showing a portion equipped with a mark forming nozzle for forming a mark on the stencil paper transported from the stencil paper supply section to the winding section; FIG. [Diagram 3] FIG. 2 is an explanatory diagram showing a roll produced by winding the base paper by a winding section. [Figure 4] FIG. 1 is a perspective view showing the appearance of toilet paper according to the present disclosure. [Diagram 5] FIG. 2 is a perspective view showing another example of the appearance of the toilet paper according to the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0020] An embodiment of the present invention will now be described. [Embodiment] Fig. 1 is an explanatory diagram showing the schematic configuration of a toilet paper manufacturing apparatus 1 that manufactures toilet paper according to an embodiment of the present invention. Fig. 1 shows the part of the toilet paper manufacturing apparatus 1 that uses a base paper roll 10 manufactured in a part not shown in the drawings to wind up paper with perforations and markers. The toilet paper manufacturing device 1 includes a base paper supply section 2, a winding section 3, a perforation cutter 4, and a nozzle 5 for forming marks, as shown in FIG.

[0021] The base paper roll 10 is formed by winding up base paper 10a having a width corresponding to a plurality of pieces of toilet paper 21, which will be described later, and is installed in the base paper supply section 2 of the toilet paper manufacturing apparatus 1. The base paper supply unit 2 supports the base paper roll 10 around which a strip-shaped base paper 10a is wound, and the base paper 10a is pulled out while rotating the base paper roll 10. Specifically, the base paper supply unit 2 includes feed rollers 11 and 12, rollers and guides, and the base paper 10a pulled out from the base paper roll 10 is transported by a transport means (not shown) in the direction indicated by the arrow a (hereinafter, the transport direction) via the feed rollers 11 and 12. The transport means transports the base paper 10a unwound from the base paper roll 10 from the position where the base paper supply unit 2 is installed to the position where the winding unit 3 is installed.

[0022] The toilet paper manufacturing apparatus 1 is equipped with a perforation cutter 4 that forms perforations extending in the width direction X of the base paper 10a in the base paper 10a being transported by the transport means described above. The toilet paper manufacturing apparatus 1 also includes a mark forming nozzle 5 that forms a mark on the base paper 10a at a position where the transported base paper 10a reaches after passing through the perforation cutter 4. The toilet paper manufacturing apparatus 1 also includes a winding section 3 that winds up the base paper 10a at a position where the transported base paper 10a reaches after passing through the mark forming nozzle 5. Furthermore, the toilet paper manufacturing apparatus 1 is equipped with a paper cutter (not shown) between the mark forming nozzle 5 and the winding unit 3 in the conveying direction, which cuts the base paper 10a to be wound by the winding unit 3 to form a winding end.

[0023] The winding section 3 is provided with a winding shaft 30 around which the base paper 10a transported by the transport means is wound. The winding section 3 is provided with a winding guide roller 32 and a winding guide roller 33 that are disposed below the winding shaft 30 and wind the base paper 10a onto the winding shaft 30.

[0024] The winding section 3 is provided with a pressure roller 31 that is disposed above the winding shaft 30 and presses the base paper 10a (roll 20) being wound by the winding shaft 30 to apply an appropriate tension to the base paper 10a (roll 20) for winding. The pressure roller 31 is supported by a support means and is adjusted to a predetermined pressure in response to the outer diameter of the roll 20, which changes as the winding of the roll 20 progresses. A pressure of 1000 MPa can be applied.

[0025] The toilet paper manufacturing device 1 is equipped with a cutting means for cutting the roll 20 wound in the winding section 3 into rings at multiple locations.

[0026] Fig. 2 is an explanatory diagram showing a portion equipped with a mark forming nozzle 5 for forming a mark 50 on the base paper 10a being transported from the base paper supply section 2 to the winding section 3. Fig. 2 shows the base paper 10a being transported by the transport means as viewed from above. The toilet paper manufacturing device 1 is equipped with a plurality of mark forming nozzles 5 fixed, for example, by a mounting member, above the base paper 10a transported by the transport means.

[0027] The multiple mark forming nozzles 5 are arranged facing the width direction X of the base paper 10a being transported. The mark forming nozzles 5 are arranged at intervals from adjacent mark forming nozzles 5 so that when the base paper 10a is wound up into a roll 20 by the winding unit 3 and this roll 20 is cut by cutting means to form each of the toilet paper rolls 21, 22, 23, 24, a predetermined liquid can be applied to each of the toilet paper rolls 21, 22, 23, 24 at positions on both ends in the width direction X. The number of mark forming nozzles 5 to be arranged is, for example, twice the number of toilet papers 21, 22, 23, 24 formed by cutting the roll 20. Note that the number of mark forming nozzles 5 provided in the toilet paper manufacturing apparatus 1 is not limited to the number shown in FIG.

[0028] The toilet paper manufacturing apparatus 1 is equipped with piping (not shown) that supplies a predetermined liquid to each mark forming nozzle 5, a compressor (not shown) that sends the predetermined liquid from a tank (not shown) via piping to each mark forming nozzle 5, and a control means (not shown) that controls the operation of the compressor and the mark forming nozzle 5 to adjust the amount of liquid sprayed from the mark forming nozzle 5 and the timing of spraying.

[0029] Next, the operation of the toilet paper manufacturing apparatus 1 will be described. The toilet paper manufacturing device 1 uses, for example, a papermaking machine and a dryer to manufacture a strip-shaped base paper 10a from paper stock, and further manufactures a base paper roll 10 by rolling up this strip-shaped base paper 10a. Thereafter, the base paper roll 10 is placed in the base paper supply section 2, and the strip-shaped base paper 10a unwound from the base paper roll 10 is transported to the winding section 3 by a transport means. During this conveyance, the perforation cutter 4 is operated to form perforations 40 extending in the width direction X of the strip of base paper 10a at predetermined intervals in the conveyance direction. The perforations 40 are provided so as to connect both ends of the base paper 10a in the width direction X.

[0030] The toilet paper manufacturing apparatus 1 uses a sensor to detect the position of the perforation 40 of the base paper 10a being transported. When the portion of the base paper 10a with the perforation 40 is transported below the mark forming nozzle 5, the toilet paper manufacturing apparatus 1 controls the compressor, the mark forming nozzle 5, etc. to spray an appropriate amount of a predetermined liquid from the mark forming nozzle 5 toward the perforation 40. The predetermined liquid is, for example, water containing a dye, and this liquid gives the base paper 10a a color different from the color of the base paper 10a. The base paper 10a with the predetermined liquid applied thereto is transported to the winding unit 3 by a transport means.

[0031] FIG. 3 is an explanatory diagram showing a roll 20 produced by winding the base paper 10a by the winding unit 3. As shown in FIG. The base paper 10 a conveyed to the winding section 3 is guided by winding guide rollers 32 and 33 and wound around a winding shaft 30 . The winding shaft 30 sequentially winds up the conveyed base paper 10a to form a roll 20 having the same width as the base paper 10a.

[0032] In the winding section 3, when the winding shaft 30 winds the base paper 10a to form the roll 20, an appropriate pressure is applied to the outer periphery of the roll 20 using a pressure roller 31, so that the winding is performed without causing slack or wrinkles. When a predetermined length of base paper 10a has been wound around the winding section 3, the toilet paper manufacturing apparatus 1 uses a paper cutter arranged between the winding guide roller 32 and the mark forming nozzle 5 to cut the base paper 10a being transported by the transport means, and stops winding of the base paper 10a and production of the roll 20.

[0033] The roll 20 is removed from the winding shaft 30 and cut into round pieces using a round cutter at a cutting station 60 shown in FIG. 3 to form roll-shaped toilet paper pieces 21, 22, 23, and 24. FIG. 3 shows four pieces of toilet paper 21, 22, 23, 24 formed from the roll 20, but the number of pieces of toilet paper 21, 22, 23, 24 formed from the roll 20 is not limited to four.

[0034] FIG. 4 is a perspective view showing the appearance of the toilet paper 21. The toilet paper 21 is formed of paper 21a wound into a roll shape. This paper 21a is made by cutting the base paper 10a to a predetermined size. When the roll 20 is sliced ​​at cutting position 60 in Fig. 3, the toilet paper 21 shown in Fig. 4 is formed. This toilet paper 21 has perforations 40 extending in the width direction of the roll shape, and marks 50 formed on the perforations 40 to indicate the position of the perforations 40. Also, like toilet paper 21, toilet paper 22, 23, and 24 have perforations 40 and markers 50. Each mark 50 is provided on either end of each of the toilet paper sheets 21, 22, 23, 24 in the width direction X or in the vicinity thereof, sandwiching the cutting position 60 therebetween.

[0035] Next, a manufacturing process for forming the mark 50 on the base paper 10a will be described. The mark forming nozzle 5 sprays or drops a predetermined liquid onto the base paper 10 a moving below the mark forming nozzle 5 . At this time, when the roll 20 is cut into slices to form toilet papers 21, 22, 23, 24, the mark forming nozzle 5 applies a predetermined liquid to both ends or positions near each end of each toilet paper 21, 22, 23, 24 in the width direction X, thereby forming marks 50.

[0036] The mark forming nozzle 5 deposits a predetermined liquid onto a predetermined area of ​​the base paper 10a so that, for example, with one spray or drop, a mark 50 measuring 5 mm to 10 mm in the width direction X of each of the toilet papers 21, 22, 23, 24. By forming the mark 50 to the above size, it becomes easy for the user to recognize the position of the perforation 40.

[0037] In addition, a specific liquid that widens the gaps between the paper fibers may be applied to the positions that will be the edge portions of each piece of toilet paper 21, 22, 23, and 24 in the width direction X, i.e., the cutting positions 60 shown in FIG. 3, to form marks 50, making it easier to cut them off at the perforations 40. When the mark 50 is formed on the edge portion of the width direction X of the roll-shaped toilet paper 21, a certain liquid applied to the edge portion during the manufacturing process penetrates into the paper fibers of the edge portion. Then, as shown in FIG. 5, the mark 50 is formed only on the perforation 40 and on both edge portions. This results in toilet paper 21 with perforations 40. After the predetermined liquid has dried, this toilet paper 21 is more likely to tear than other parts. This makes it easier to start tearing off paper 21a from the edge portion of paper 21a at perforations 40.

[0038] When the base paper 10a with the predetermined liquid applied thereto is wound into a roll shape by the winding unit 3 to produce the roll 20, the mark forming nozzle 5 sprays an appropriate amount of the predetermined liquid in order to prevent the predetermined liquid applied to the base paper 10a from seeping into the portions where the perforations 40 are not formed, while the base paper 10a is in a wound state. After the mark forming nozzle 5 applies the predetermined liquid to the base paper 10a, it is preferable to dry the predetermined liquid applied to the base paper 10a using an appropriate drying means, and then wind up the base paper 10a in the winding unit 3.

[0039] It is preferable to use a liquid having a weak adhesive force as the predetermined liquid sprayed from the mark formation nozzle 5. When using a predetermined liquid having a weak adhesive force, the base paper 10a is made to reach the winding section 3 and wound into a roll before the predetermined liquid attached to the base paper 10a is completely dried (within the time period during which lamination and adhesion are possible). The adhesive strength of this specified liquid is such that, for example, when the sheets of paper 21a forming the toilet paper 21 in FIG. 4 are overlapped and adhered together, the sheets of paper 21a will not be torn accidentally when they are later peeled off.

[0040] When using a specific liquid having adhesive properties, the specific liquid is applied to the base paper 10a so that adhesive properties are generated on the surface that will become the inside of the roll when the base paper 10a is wound into a roll. When adhesion is performed on the inner surface of the roll as described above, for example, in the toilet paper 21 of Figure 4, when the outermost paper 21a of the roll is pulled out, the paper 21a located on the outside of the roll is adhered to the paper 21a on the inside of the roll at the position of the mark 50. In this way, when the mark 50 is adhered to the paper 21a on the inside of the roll, when the user pulls out the paper 21a on the outside of the roll, resistance is encountered in the pulling action at the position of the mark 50 provided on the paper 21a on the outside of the roll, and the user can recognize the position of the perforation 40 by a sense other than sight.

[0041] The toilet paper of the present disclosure has a mark 50 formed on the perforation 40, so that the user can easily recognize the position of the perforation 40 and can easily separate the paper 21a from the toilet paper 21 at the position of the perforation 40.

[0042] Furthermore, in the toilet paper of the present disclosure, the mark 50 is formed by applying a specific liquid having a weak adhesive force, so that, for example, when a user pulls out the paper 21a from the toilet paper 21 and the overlapping pieces of paper 21a separate, resistance occurs at the position of the mark 50. Therefore, the user can easily recognize the position of the perforation 40. Furthermore, if the mark 50 is colored, even a user with poor eyesight can easily recognize the position of the perforation 40.

[0043] Furthermore, according to the toilet paper manufacturing method of the embodiment of the present disclosure, a predetermined liquid is applied to the base paper 10a pulled out from the base paper roll 10 to form the mark 50 while the base paper 10a is being transported to the winding section 3, thereby simplifying the manufacturing process of the toilet paper manufacturing apparatus 1 and making it possible to form the mark 50 indicating the position of the perforation 40. Therefore, the toilet paper 21 having the mark 50 formed thereon can be manufactured at reduced manufacturing costs. [Explanation of symbols]

[0044] 1. Toilet paper manufacturing equipment 2 Base paper supply section 3 Winding section 4 Perforation cutter 5 Marking nozzle 10 Base paper roll 10a Base paper 11,12 Delivery guide roller 20 rolls 21, 22, 23, 24 Toilet paper 21a Strip of paper 30 Winding shaft 31 Pressure roller 32,33 Winding guide roller 40 Perforations 50 Landmark 60 Cutting position X Width direction

Claims

1. This toilet paper is made by winding a strip of paper into a roll, Perforations extending in the width direction of the roll shape; A mark formed on the perforation and indicating a position of the perforation; The mark widens the gaps between the paper fibers of the paper. The toilet paper is characterized by the above.

2. The indicia is colored.

2. The toilet paper according to claim 1 .

3. The mark is formed only on both edges of the paper in the width direction. The toilet paper according to claim 1 or 2.

Citation Information

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