Ceramic electronic components and their manufacturing method

Abstract

To provide a ceramic electronic component that hardly causes a secular change in capacity while maintaining a high electrostatic capacity, and a method of manufacturing the same.SOLUTION: A ceramic electronic component comprises a laminated chip in which a dielectric layer predominantly composed of BaTiO3 and an internal electrode layer are alternately laminated. At least one or more kinds of rare-earth elements of Gd, Tb, Dy, Ho, Y and Er are substituted and dissolved in both an A-site and a B-site of BaTiO3 of the dielectric layer.SELECTED DRAWING: Figure 1

Description

[Technical field]

[0001] The present invention relates to a ceramic electronic component and a method for manufacturing the same. [Background technology]

[0002] Ceramic electronic components such as multilayer ceramic capacitors are widely used as small, high-capacity, and highly reliable electronic components. As electronic devices become smaller and their performance improves, there is a demand for ceramic electronic components to be even smaller and have higher capacitance.

[0003] Palladium (Pd) and platinum (Pt) were used as metal materials for the internal electrode layers. However, as costs rise with an increase in the number of layers, in recent years, cheaper base metals such as Ni have begun to be used for the internal electrode layers. When base metals are used for the internal electrode layers, ceramic electronic components are fired in a reducing atmosphere where the base metal does not oxidize.

[0004] When firing in a reducing atmosphere, oxygen disappears from a part of the dielectric, generating oxygen vacancies. Since oxygen vacancies reduce reliability, it is preferable to eliminate the oxygen vacancies by annealing. However, the oxygen supplied by the annealing is prone to dispersal, causing capacitance aging. To solve this problem, a method of controlling the oxidation state of the internal electrode layers has been used (see, for example, Patent Document 1). [Prior art documents] [Patent documents]

[0005] [Patent Document 1] JP 2013-157459 A Summary of the Invention [Problem to be solved by the invention]

[0006] However, if the internal electrode layers are oxidized, the continuity ratio of the internal electrode layers may decrease, resulting in a decrease in capacitance.

[0007] The present invention has been made in view of the above-mentioned problems, and has an object to provide a ceramic electronic component that maintains a high capacitance while exhibiting little change in capacitance over time, and a method for manufacturing the same. [Means for solving the problem]

[0008] The ceramic electronic component according to the present invention comprises a laminated chip in which dielectric layers mainly composed of BaTiO3 and internal electrode layers are alternately laminated, and is characterized in that at least one rare earth element selected from Gd, Tb, Dy, Ho, Y and Er is substituted and solid-solved in both the A site and the B site of the BaTiO3 in the dielectric layer.

[0009] In the ceramic electronic component, the internal electrode layers may contain a base metal as a main component.

[0010] In the dielectric layers of the ceramic electronic component, the total ratio of MgO and MnO may be 0.6 mol or less, assuming that BaTiO3 is 100 mol.

[0011] In the ceramic electronic component, the amount of the rare earth element in the solid solution formed by substitution may be 2 mol or less.

[0012] In the ceramic electronic component, the dielectric layers may have an average crystal grain size of BaTiO3 of 0.2 μm or less.

[0013] In the ceramic electronic component, the dielectric layer may have an average thickness of 2 μm or less.

[0014] The method for manufacturing a ceramic electronic component according to the present invention includes the steps of: preparing a green sheet containing a dielectric material whose main ceramic component is BaTiO3; alternately stacking the green sheet and a conductive paste for forming internal electrodes to form a laminate; and firing the laminate to produce a laminated chip in which dielectric layers whose main component is BaTiO3 and internal electrode layers are alternately stacked, and is characterized in that at least one rare earth element selected from Gd, Tb, Dy, Ho, Y and Er is substituted into both the A site and the B site of BaTiO3 in the dielectric layer. Effect of the Invention

[0015] According to the present invention, it is possible to provide a ceramic electronic component that maintains a high capacitance while exhibiting little change in capacitance over time, and a method for manufacturing the same. [Brief description of the drawings]

[0016] [Figure 1] FIG. 2 is a partial cross-sectional perspective view of a multilayer ceramic capacitor. [Diagram 2] 1A to 1C are diagrams illustrating a flow of a method for manufacturing a multilayer ceramic capacitor. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0017] Hereinafter, an embodiment will be described with reference to the drawings.

[0018] (Embodiment) Fig. 1 is a partial cross-sectional perspective view of a multilayer ceramic capacitor 100 according to an embodiment. As illustrated in Fig. 1, the multilayer ceramic capacitor 100 includes a laminated chip 10 having a substantially rectangular parallelepiped shape, and external electrodes 20a, 20b provided on any two opposing end faces of the laminated chip 10. Of the four faces of the laminated chip 10 other than the two end faces, the two faces other than the top and bottom faces in the stacking direction are referred to as side faces. The external electrodes 20a, 20b extend on the top, bottom and two side faces in the stacking direction of the laminated chip 10. However, the external electrodes 20a, 20b are spaced apart from each other.

[0019] The laminated chip 10 has a laminated structure in which dielectric layers 11 containing a ceramic material that functions as a dielectric and internal electrode layers 12 containing a base metal material are alternately laminated. The edges of the internal electrode layers 12 are alternately exposed to the end face of the laminated chip 10 on which the external electrode 20a is provided and the end face on which the external electrode 20b is provided. As a result, each internal electrode layer 12 is alternately conductive to the external electrode 20a and the external electrode 20b. As a result, the laminated ceramic capacitor 100 has a structure in which a plurality of dielectric layers 11 are laminated via the internal electrode layers 12. In addition, in the laminate of the dielectric layers 11 and the internal electrode layers 12, the internal electrode layers 12 are arranged on the outermost layer in the lamination direction, and the upper and lower surfaces of the laminate are covered by the cover layer 13. The cover layer 13 is mainly composed of a ceramic material. For example, the material of the cover layer 13 is the same as that of the dielectric layers 11 and the ceramic material.

[0020] The size of the multilayer ceramic capacitor 100 is, for example, 0.25 mm in length, 0.125 mm in width, and 0.125 mm in height, or 0.4 mm in length, 0.2 mm in width, and 0.2 mm in height, or 0.6 mm in length, 0.3 mm in width, and 0.3 mm in height, or 1.0 mm in length, 0.5 mm in width, and 0.5 mm in height, or 3.2 mm in length, 1.6 mm in width, and 1.6 mm in height, or 4.5 mm in length, 3.2 mm in width, and 2.5 mm in height, but is not limited to these sizes.

[0021] The internal electrode layers 12 are mainly composed of base metals such as Ni (nickel), Cu (copper), Sn (tin), etc. The internal electrode layers 12 may be made of precious metals such as Pt (platinum), Pd (palladium), Ag (silver), Au (gold), etc., or alloys containing these metals.

[0022] The dielectric layer 11 is mainly composed of BaTiO3 (barium titanate) having a perovskite structure represented by the general formula ABO3 as a main phase. 3-αThe dielectric layer 11 is obtained, for example, by firing a dielectric material containing as a main component a ceramic material having a perovskite structure.

[0023] In order to reduce costs, when a base metal is used for the internal electrode layer 12, the multilayer ceramic capacitor 10 is fired in a reducing atmosphere in which the base metal is not oxidized. In this case, the dielectric material is exposed to a reducing atmosphere during firing, and oxygen vacancies are generated in the ABO3 of the dielectric material. When the multilayer ceramic capacitor 100 is used, a voltage is repeatedly applied to the dielectric layer 11. At this time, the oxygen vacancies move, and the barrier is destroyed. That is, the oxygen vacancies in the perovskite structure are a cause of the deterioration of the reliability of the dielectric layer 11. Therefore, it is preferable to reduce the oxygen vacancies by annealing. However, the oxygen supplied by the annealing is easily dispersed, causing capacitance aging (change in capacitance over time). As a solution to this problem, it is considered to control the oxidation state of the internal electrode layer 12. However, if the internal electrode layer 12 is oxidized, the continuity rate of the internal electrode layer 12 may decrease, and the electrostatic capacitance may decrease.

[0024] The change in capacitance over time is caused by the formation of defect dipoles by elements that form a substitutional solid solution in the B site of BaTiO3, which is the main component ceramic of the dielectric layer 11. In this embodiment, a rare earth element that can form a substitutional solid solution in both the A site and the B site of BaTiO3 is substituted and solid-solved in both the A site and the B site of BaTiO3 in the dielectric layer 11. The amount of substitutional solid solution in the B site is reduced by the rare earth element also forming a substitutional solid solution in the A site. This suppresses the formation of defect dipoles and suppresses the change in capacitance over time. In addition, in this case, since there is no need to oxidize the internal electrode layer 12, the decrease in the continuity ratio of the internal electrode layer 12 is suppressed, and a high electrostatic capacitance is maintained. From the above, it is possible to suppress the change in capacitance over time while maintaining a high electrostatic capacitance.

[0025] The amount of substitutional solid solution at the A and B sites of BaTiO3 depends on the ionic radius of the rare earth element. Rare earth elements with small ionic radius tend to substitute and dissolve mostly at the B site. On the other hand, rare earth elements with large ionic radius tend to substitute and dissolve mostly at the A site. Therefore, it is necessary to use a rare earth element with an optimal ionic radius.

[0026] Table 1 shows the ionic radius of each rare earth element with trivalent and hexacoordinated atoms. The source of Table 1 is "RD Shannon, Acta Crystallogr., A32, 751 (1976)". [Table 1]

[0027] Rare earth elements with smaller ionic radii than Er are difficult to dissolve in BaTiO3, and even if they do, they are mostly dissolved in the B site, which increases the defect dipole and increases the change in capacity over time. On the other hand, rare earth elements with larger ionic radii than Gd (gadolinium) are mostly dissolved in the A site, which promotes grain growth during firing to obtain a high capacitance and suppresses the change in capacity over time, but they act as donors and greatly reduce the insulation. Therefore, in this embodiment, rare earth elements with ionic radii ranging from Er (erbium) to Gd are used. For the above reasons, in this embodiment, one or more rare earth elements selected from Gd, Tb (terbium), Dy (dysprosium), Ho (holmium), Y (yttrium), and Er are dissolved in BaTiO3, which is the main component ceramic of the dielectric layer 11. These rare earth elements are dissolved in both the A site and the B site of BaTiO3. This makes it possible to reduce the change in capacitance over time while maintaining a high capacitance.

[0028] If the amount of rare earth elements substituted in BaTiO3 is too large, the amount of substituted solid solution in the B site will also increase, which may increase the number of defect dipoles and cause a large change in capacity over time. Therefore, it is preferable to set an upper limit on the total amount of substituted solid solution of rare earth elements. For example, the total amount of substituted solid solution of rare earth elements in BaTiO3 is preferably 2 mol or less, and more preferably 1 mol or less, assuming that BaTiO3 is 100 mol.

[0029] On the other hand, if the amount of rare earth elements substituted into BaTiO3 is too small, the insulation property may be deteriorated and the reliability may be deteriorated due to the movement of oxygen vacancies. Therefore, it is preferable to set a lower limit for the total amount of rare earth elements substituted into BaTiO3. For example, the total amount of rare earth elements substituted into BaTiO3 is preferably 0.1 mol or more, more preferably 0.2 mol or more, assuming that BaTiO3 is 100 mol.

[0030] In order to further suppress the formation of defect dipoles, it is preferable that the amount of rare earth elements substituted into the A site of BaTiO3 is greater than the amount of rare earth elements substituted into the B site of BaTiO3. Therefore, it is preferable to substitute one or more of Gd, Dy, and Ho as the rare earth element.

[0031] The average crystal grain size of BaTiO3 in the dielectric layer 11 is preferably 0.2 μm or less, because by suppressing grain growth, excessive solid solution of the additives can be prevented, and a decrease in reliability can be suppressed.

[0032] It is preferable to add SiO2 (silica) as a sintering aid to the dielectric layer 11. If the amount of SiO2 added is too small, the sintering of BaTiO3 may not be sufficiently promoted. On the other hand, if the amount of SiO2 added is too large, abnormal grain growth may occur and sintering stability may decrease. Therefore, it is preferable to set upper and lower limits on the amount of SiO2 added. For example, assuming that the amount of BaTiO3 in the dielectric layer 11 is 100 mol, the ratio of the amount of SiO2 added is preferably 0.1 mol or more and 5 mol or less.

[0033] In this embodiment, a rare earth element that substitutes and dissolves in both the A site and the B site of BaTiO3 is used. In this case, the grain growth of BaTiO3 is suppressed compared to the case where a rare earth element with a large ionic radius that substitutes and dissolves in the A site is used. Therefore, for MgO and MnO that function as additives for suppressing grain growth, the total amount of MgO and MnO added to the dielectric layer 11 may be reduced. For example, in the dielectric layer 11, assuming that BaTiO3 is 100 mol, the ratio of the total amount of MgO and MnO may be 0.6 mol or less. On the other hand, from the viewpoint of maintaining a high electrostatic capacitance of the dielectric layer 11 and reducing the rate of change in capacitance over time, assuming that BaTiO3 is 100 mol, it is preferable that the ratio of the total amount of MgO and MnO is 0.08 mol or more.

[0034] The average thickness of each dielectric layer 11 is preferably 2 μm or less, because this can prevent the densification temperature of the dielectric layers from becoming too high, and suppress deterioration of the internal electrodes.

[0035] Next, a description will be given of a method for manufacturing the multilayer ceramic capacitor 100. FIG.

[0036] (Raw material powder production process) First, a dielectric material for forming the dielectric layer 11 is prepared. The A-site elements and B-site elements contained in the dielectric layer 11 are usually contained in the dielectric layer 11 in the form of a sintered body of ABO3 particles. For example, BaTiO3 is a tetragonal compound having a perovskite structure and exhibits a high dielectric constant. This BaTiO3 can generally be obtained by synthesizing barium titanate by reacting a titanium raw material such as titanium dioxide with a barium raw material such as barium carbonate. Various methods have been known so far as a method for synthesizing the main component ceramic of the dielectric layer 11, such as a solid-phase method, a sol-gel method, a hydrothermal method, and the like. In this embodiment, any of these methods can be adopted.

[0037] To the obtained ceramic raw material powder, a specific additive compound is added according to the purpose. Examples of the additive compound include oxides of rare earth elements (at least one of Gd, Tb, Dy, Ho, Y, and Er), and oxides or glasses of Mn (manganese), Mg (magnesium), Co (cobalt), Ni, Li (lithium), B (boron), Na (sodium), K (potassium), and Si (silicon).

[0038] For example, a compound containing an additive compound is wet mixed with a ceramic raw material powder, and then dried and pulverized to prepare a dielectric material. For example, the dielectric material obtained as described above may be pulverized as necessary to adjust the particle size, or may be combined with a classification process to adjust the particle size. For example, the ceramic raw material powder is adjusted so that the particle size of BaTiO3 is between 50 and 100 nm in terms of d50 value, and the particle size of each rare earth element is adjusted so that the particle size is between 0.05 μm and 0.3 μm in terms of d50 value. Through the above steps, a dielectric material that is the main component of the dielectric layer 11 is obtained.

[0039] (Lamination process) Next, a binder such as polyvinyl butyral (PVB) resin, an organic solvent such as ethanol or toluene, and a plasticizer are added to the obtained dielectric material and wet mixed. Using the obtained slurry, a belt-shaped dielectric green sheet having a thickness of, for example, 3 μm to 10 μm is coated on a substrate by, for example, a die coater method or a doctor blade method, and then dried.

[0040] Next, a metal conductive paste for forming an internal electrode containing an organic binder is printed on the surface of the dielectric green sheet by screen printing, gravure printing, or the like to arrange an internal electrode layer pattern that is alternately drawn to a pair of external electrodes with different polarities. Ceramic particles are added to the metal conductive paste as a co-material. The main component of the ceramic particles is not particularly limited, but is preferably the same as the main component ceramic of the dielectric layer 11. For example, BaTiO3 with an average particle size of 50 nm or less may be uniformly dispersed.

[0041] Thereafter, the dielectric green sheet on which the internal electrode layer pattern is printed is punched out to a predetermined size, and the punched dielectric green sheet is laminated by a predetermined number of layers (for example, 100 to 500 layers) with the base material peeled off so that the internal electrode layers 12 and the dielectric layers 11 are alternately arranged, and the edges of the internal electrode layers 12 are alternately exposed at both end faces in the length direction of the dielectric layers 11 and alternately drawn out to a pair of external electrodes 20a, 20b with different polarities. Cover sheets for forming the cover layer 13 are pressure-bonded to the top and bottom of the laminated dielectric green sheets, and the laminated dielectric green sheets are cut to a predetermined chip size (for example, 1.0 mm x 0.5 mm).

[0042] The obtained ceramic laminate is debindered in an N2 atmosphere, and then a metal paste that contains a metal filler including the main component metal of the external electrodes 20a, 20b, a co-material, a binder, a solvent, etc. and that serves as a base layer for the external electrodes 20a, 20b is applied to both end faces and each side face of the ceramic laminate, and then dried.

[0043] (Firing process) The molded body thus obtained was subjected to binder removal treatment in a N2 atmosphere at 250 to 500°C, and then subjected to oxygen partial pressure of 10-5 ~10 -8 The particles of the molded body are sintered by firing in a reducing atmosphere of 1 atm at 1100 to 1300° C. for 10 minutes to 2 hours, thus obtaining a ceramic laminate.

[0044] (Reoxidation treatment process) After that, a re-oxidation process is performed in an N2 gas atmosphere at 600° C. to 1000° C. This process reduces the oxygen vacancy concentration.

[0045] (External electrode formation process) Thereafter, the underlayers of the external electrodes 20a, 20b are coated with a metal such as Cu, Ni, Sn, etc. by plating. Through the above steps, the multilayer ceramic capacitor 100 is completed.

[0046] According to the manufacturing method of this embodiment, one or more rare earth elements selected from Gd, Tb, Dy, Ho, Y, and Er can be substituted and dissolved in BaTiO3, which is the main component ceramic of the dielectric layer 11. These rare earth elements are substituted and dissolved in both the A site and the B site of BaTiO3. This makes it possible to reduce the change in capacitance over time while maintaining a high capacitance.

[0047] If the amount of rare earth elements substituted into BaTiO3 is too large, the amount of substituted solid solution into the B site will also increase, which may increase the number of defect dipoles and cause a large change in capacity over time. Therefore, it is preferable to set an upper limit on the total amount of rare earth elements added in the dielectric material. For example, the total amount of rare earth elements added to BaTiO3 is preferably 2 mol or less, and more preferably 1 mol or less, assuming that BaTiO3 is 100 mol.

[0048] On the other hand, if the amount of rare earth element substituted in BaTiO3 is too small, the deterioration of insulation and the deterioration of reliability due to the movement of oxygen defects may not be sufficiently suppressed. Therefore, it is preferable to set a lower limit on the total amount of rare earth element added in the dielectric material. For example, the total amount of rare earth element added to BaTiO3 is preferably 0.1 mol or more, and more preferably 0.2 mol or more, assuming that BaTiO3 is 100 mol.

[0049] In order to further suppress the formation of defect dipoles, it is preferable that the amount of rare earth elements substituted into the A site of BaTiO3 is greater than the amount of rare earth elements substituted into the B site of BaTiO3. Therefore, it is preferable to add at least one of Gd, Tb, Dy, and Ho as a rare earth element to the dielectric material.

[0050] It is preferable to adjust the firing conditions so that the average crystal grain size of BaTiO3 in the dielectric layer 11 is 0.2 μm or less. This is because by suppressing grain growth, excessive solid dissolution of the additives can be prevented, and a decrease in reliability can be suppressed.

[0051] It is preferable to add SiO2 (silica) as a sintering aid to the dielectric material. If the amount of SiO2 added is too small, the sintering of BaTiO3 may not be promoted sufficiently. On the other hand, if the amount of SiO2 added is too large, abnormal grain growth may occur and sintering stability may decrease. Therefore, it is preferable to set upper and lower limits on the amount of SiO2 added. For example, assuming that BaTiO3 is 100 mol in the dielectric material, the ratio of the amount of SiO2 added is preferably 0.1 mol or more and 5 mol or less.

[0052] In this embodiment, a rare earth element that substitutes and dissolves in both the A site and the B site of BaTiO3 is used. In this case, the grain growth of BaTiO3 is suppressed compared to the case where a rare earth element with a large ionic radius that substitutes and dissolves in the A site is used. Therefore, the total amount of MgO and MnO added to the dielectric material can be reduced. For example, assuming that BaTiO3 is 100 mol in the dielectric material, the ratio of the total amount of MgO and MnO added can be 0.6 mol or less. In this embodiment, the crystal structure of the main component ceramic of the dielectric layer 11 is not a so-called core-shell structure. Therefore, the dielectric constant is in a high range of 3700 or more.

[0053] It is preferable to adjust the firing conditions so that the average thickness of each dielectric layer 11 is 2 μm or less, because this can prevent the densification temperature of the dielectric layers from becoming too high, and suppress deterioration of the internal electrodes.

[0054] In the manufacturing method according to the present embodiment, the rare earth element is substituted and solid-solved in BaTiO3 during firing, but this is not limited to this. For example, when producing the dielectric material, BaTiO3 powder in which the rare earth element is substituted and solid-solved in both the A site and the B site may be prepared in advance.

[0055] In the above embodiments, a multilayer ceramic capacitor has been described as an example of a ceramic electronic component, but the present invention is not limited to this. For example, other electronic components such as a varistor or a thermistor may be used. EXAMPLES

[0056] The multilayer ceramic capacitor according to the embodiment was fabricated and its characteristics were examined.

[0057] Example 1 BaTiO3 prepared by solid-state reaction method was used as the main component, and SiO2, Gd2O3, MgO and MnO were added as sub-components. Gd2O3 was added at a ratio of 0.4 mol, SiO2 was added at a ratio of 1 mol, MgO was added at a ratio of 0.45 mol, and MnO was added at a ratio of 0.1 mol to BaTiO3 100 mol. Then, the mixture was sufficiently wet mixed and pulverized in a ball mill to obtain a dielectric material. An organic binder and a solvent were added to the dielectric material, and a dielectric green sheet was prepared by the doctor blade method. Polyvinyl butyral (PVB) or the like was used as the organic binder, and ethanol, toluene, etc. were added as the solvent. In addition, a plasticizer and the like were added. Next, a conductive paste for forming an internal electrode was prepared, which contains a powder of the main component metal of the internal electrode layer 12, a binder, a solvent, and other auxiliary agents as necessary. The organic binder and solvent of the conductive paste for forming the internal electrode were different from those of the dielectric green sheet. The conductive paste for forming the internal electrode was screen-printed on the dielectric sheet. A number of sheets on which the conductive paste for forming the internal electrodes was printed were stacked, and cover sheets were laminated on the top and bottom of each of them. After that, a green laminate was obtained by thermocompression bonding, and then cut into a shape of 1.0 mm x 0.5 mm.

[0058] After the obtained green laminate was debindered in an N2 atmosphere, a metal paste containing a metal filler mainly composed of Ni, a co-material, a binder, and a solvent was applied to both end faces and each side of the green laminate, and then dried. The metal paste was then fired simultaneously with the green laminate at 1100°C to 1300°C in a reducing atmosphere for 10 minutes to 2 hours to obtain a sintered body. The sintered body was then reoxidized at 800°C in an N2 atmosphere to obtain a multilayer ceramic capacitor 100.

[0059] Example 2 The procedure was the same as in Example 1, except that Dy2O3 was added instead of Gd2O3 as the rare earth element added to the dielectric material.

[0060] Example 3 The procedure was the same as in Example 1, except that Ho2O3 was added instead of Gd2O3 as the rare earth element added to the dielectric material.

[0061] Example 4 The same procedure as in Example 1 was followed except that Er2O3 was added instead of Gd2O3 as the rare earth element added to the dielectric material.

[0062] Comparative Example 1 The procedure was the same as in Example 1, except that Sm2O3 was added instead of Gd2O3 as the rare earth element added to the dielectric material.

[0063] Comparative Example 2 The procedure was the same as in Example 1, except that Yb2O3 was added instead of Gd2O3 as the rare earth element added to the dielectric material.

[0064] The proportions of each component added in Examples 1 to 4 and Comparative Examples 1 and 2 are shown in Table 2. [Table 2]

[0065] (analysis) The average thickness of each dielectric layer of Examples 1 to 4 and Comparative Examples 1 and 2 was observed by SEM (scanning electron microscope) and was about 2 μm. The capacitance of each multilayer ceramic capacitor of Examples 1 to 4 and Comparative Examples 1 and 2 was measured by an LCR meter (HP4284 manufactured by Hewlett-Packard). The dielectric constant was calculated from the thickness of the dielectric layer and the effective electrode area by measuring the capacitance 24 hours after each multilayer ceramic capacitor of Examples 1 to 4 and Comparative Examples 1 and 2 was taken out from room temperature after being held at 150° C. for 1 hour or more, at a measurement voltage of 0.55 Vrms / μm and a measurement frequency of 1 kHz. The capacitance change characteristic over time was evaluated by calculating the rate of change in the dielectric constant after 500 hours relative to the dielectric constant after 24 hours after each multilayer ceramic capacitor of Examples 1 to 4 and Comparative Examples 1 and 2 was held at 150° C. for 1 hour or more and then taken out from room temperature. The calculation method used was the value obtained by dividing the difference between the dielectric constant after 500 hours and the dielectric constant after 24 hours by the dielectric constant after 24 hours.

[0066] In the evaluation of the dielectric constant, a dielectric constant of 3500 or more 24 hours after heat treatment at 150°C or higher was judged as a pass, and a dielectric constant of less than 3500 was judged as a fail. In the evaluation of the capacitance change over time, a sample was judged as passing if the rate at which the dielectric constant decreased (rate of change over time) from 24 to 500 hours after heat treatment at 150°C or higher was 20% or less, and a sample was judged as failing if it exceeded 20%. The results are shown in Table 3. [Table 3]

[0067] In Comparative Example 1, the substitution solid solution ratio of Sm at the A site and the B site is considered to be 10:0. In Example 1, the substitution solid solution ratio of Gd at the A site and the B site is considered to be 8.5:1.5. In Example 2, the substitution solid solution ratio of Dy at the A site and the B site is considered to be 7:3. In Example 3, the substitution solid solution ratio of Ho at the A site and the B site is considered to be 6.5:3.5. In Example 4, the substitution solid solution ratio of Er at the A site and the B site is considered to be 3:7. In Comparative Example 2, the substitution solid solution ratio of Yb at the A site and the B site is considered to be 0:10.

[0068] In Examples 1 to 4, the dielectric constant was judged to be acceptable, and the aging characteristics were also judged to be acceptable. This is believed to be because the rare earth elements were substituted into both the A site and the B site of BaTiO3, which is the main component ceramic of the dielectric layer 11, to form a solid solution.

[0069] On the other hand, in Comparative Example 2, the dielectric constant was judged to be unacceptable, and the aging characteristics were also judged to be unacceptable. This is thought to be because Yb is difficult to dissolve in BaTiO3, and even if it does dissolve, it is mostly substituted into the B site, so the capacity changes greatly over time. Also, it is thought to be because grain growth is inhibited.

[0070] In Comparative Example 1, the dielectric constant was judged to be acceptable, and the aging characteristics were also judged to be acceptable. However, reliability other than the electrical characteristics, such as life, was very poor, and it was not viable as a multilayer ceramic capacitor. This is thought to be because most of the Sm was substituted into the A site, resulting in a significant decrease in insulation properties.

[0071] From the above results, it was found that by controlling the ionic radius of the rare earth used from among Gd, Tb, Dy, Ho, Y, and Er, the rare earth is substituted into the A site and B site in a balanced manner, and although the capacitance change over time characteristics are appropriate for the ionic radius, it is possible to obtain a multilayer ceramic capacitor with good capacitance change over time characteristics within the allowable range and high electrostatic capacitance.

[0072] From the above, it was found that in order to obtain the desired characteristics during firing in a reducing atmosphere in which the internal electrode layer 12 is not oxidized, a multilayer ceramic capacitor with high capacitance and small capacitance aging can be obtained by dissolving rare earth elements in BaTiO3 at an appropriate solid solution ratio.

[0073] (Examples 5 to 8) Example 5 was the same as Example 3 except that the amount of Ho2O3 added was 0.1 mol. Example 6 was the same as Example 3 except that the amount of Ho2O3 added was 0.2 mol. Example 7 was the same as Example 3 except that the amount of Ho2O3 added was 0.5 mol. Example 8 was the same as Example 3 except that the amount of Ho2O3 added was 1 mol. The amount added here refers to the ratio with respect to 100 mol of BaTiO3.

[0074] (analysis) The rate of change in capacitance over time and the dielectric constant were measured in the same manner as in Examples 1 to 4. Table 4 shows the measurement results. As shown in Table 4, it was confirmed that by setting the amount of Ho2O3 added to 2 mol or less, a high capacitance was maintained and the change in capacitance over time was reduced. [Table 4]

[0075] (Examples 9 to 11) Example 9 was the same as Example 3 except that the amount of SiO2 added was 0.1 mol. Example 10 was the same as Example 3 except that the amount of SiO2 added was 1 mol. Example 11 was the same as Example 3 except that the amount of SiO2 added was 5 mol. The amount of addition here refers to the ratio to 100 mol of BaTiO3.

[0076] (analysis) The rate of change in capacitance over time and the dielectric constant were measured in the same manner as in Examples 1 to 4. Table 5 shows the measurement results. As shown in Table 5, it was confirmed that by setting the amount of SiO2 added to 5 mol or less, a high capacitance was maintained and the change in capacitance over time was reduced to 20% or less. [Table 5]

[0077] (Examples 12 to 14) In Example 12, the amount of MgO added was 0.05 mol, the amount of MnO added was 0.03 mol, and the total amount of MgO and MnO added was 0.08 mol, but other than that, it was the same as Example 3. In Example 13, the amount of MgO added was 0.2 mol, the amount of MnO added was 0.05 mol, and the total amount of MgO and MnO added was 0.25 mol, but other than that, it was the same as Example 3. In Example 14, the amount of MgO added was 0.2 mol, the amount of MnO added was 0.2 mol, and the total amount of MgO and MnO added was 0.4 mol, but other than that, it was the same as Example 3.

[0078] (analysis) The rate of change in capacitance over time and the dielectric constant were measured by the same procedure as in Examples 1 to 4. Table 6 shows the measurement results. As shown in Table 6, in Example 12, the total amount of MgO and MnO dissolved in the B site was small, so that the grain growth was more likely to proceed than in Example 3, and the dielectric constant was high at 6900. Similarly, in Example 13, the total amount of MgO and MnO dissolved in the B site was small, so that the grain growth was more likely to proceed than in Example 3, and the dielectric constant was high at 6100. In Example 14, the total amount of MgO and MnO dissolved in the B site was 0.4 mol, and the dielectric constant was 5600. From the results of Examples 12 to 14, it was confirmed that by setting the total amount of MgO and MnO to 0.08 mol or more, a high electrostatic capacitance was maintained and the rate of change in capacitance over time was reduced. [Table 6]

[0079] Although the embodiments of the present invention have been described in detail above, the present invention is not limited to such specific embodiments, and various modifications and variations are possible within the scope of the gist of the present invention described in the claims. [Explanation of symbols]

[0080] 10 Stacked Chip 11 Dielectric layer 12 Internal electrode layer 13 Cover Layer 20a,20b external electrode 100 Multilayer ceramic capacitors

Claims

1. BaTiO ３ The laminated chip is provided with a dielectric layer mainly composed of and an internal electrode layer alternately laminated, The BaTiO of the dielectric layer ３ At least one rare earth element selected from Gd, Tb, Dy, and Ho is substituted and dissolved in both the A site and the B site of the alloy. the amount of the rare earth element substituted into the A site is greater than the amount of the rare earth element substituted into the B site; In the dielectric layer, the BaTiO ３ is 100 mol, the total amount of the rare earth elements in the solid solution is 0.1 mol or more and 0.4 mol or less, In the dielectric layer, the BaTiO ３ A ceramic electronic component, characterized in that, assuming that the total amount of MgO and MnO is 100 mol, the total amount of MgO and MnO is 0.08 mol or more and 0.25 mol or less.

2. 2. The ceramic electronic component according to claim 1, wherein the internal electrode layers are mainly composed of a base metal.

3. The BaTiO of the dielectric layer ３ 3. The ceramic electronic component according to claim 1, wherein the average crystal grain size is 0.2 μm or less.

4. 4. The ceramic electronic component according to claim 1, wherein the dielectric layer has an average thickness of 2 μm or less.

5. The BaTiO of the dielectric layer ３ The ceramic electronic component according to any one of claims 1 to 4, characterized in that it contains neither Ca nor Zr.

6. The BaTiO of the dielectric layer ３ 6. The ceramic electronic component according to claim 1, wherein the rare earth element is Gd, and the substitution solid solution ratio at the A site and the B site is 8.5:1.

5.

7. The main component of the ceramic is BaTiO ３ preparing a green sheet including a dielectric material having the above formula: forming a laminate by alternately stacking the green sheets and the conductive paste for forming internal electrodes; The laminate is fired to form the BaTiO ３ and producing a laminated chip in which dielectric layers mainly composed of the above and internal electrode layers are alternately laminated, The BaTiO of the dielectric layer ３ At least one rare earth element selected from Gd, Tb, Dy and Ho is substituted and dissolved in both the A site and the B site in such a manner that the amount of the rare earth element substituted and dissolved in the A site is greater than the amount of the rare earth element substituted and dissolved in the B site, and in the dielectric layer, ３ a total substitution solid solution amount of the rare earth elements is 0.1 mol or more and 0.4 mol or less, and a total ratio of MgO and MnO is 0.08 mol or more and 0.25 mol or less, assuming that the total amount of MgO and MnO is 100 mol.

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