Transistor
The introduction of a metal oxide with a microcrystalline and amorphous structure, featuring a low-order region, addresses the reliability issues in transistors by reducing defects and enhancing electrical stability.
Patent Information
- Application Number
- JP2021501128
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-05-16
- Filing Date
- 2020-02-11
- Publication Date
- 2025-05-08
- Estimated Expiration
- 2040-02-11
AI Technical Summary
Transistors using amorphous oxides with microcrystals and amorphous structures suffer from defects at the microcrystal-amorphous interface, leading to variations in electrical characteristics and low reliability.
A metal oxide with a microcrystalline and amorphous material structure, featuring a low-order region between the microcrystalline and amorphous materials, and a microcrystalline interface covered by a low-order region, which reduces defect formation and improves reliability.
The proposed metal oxide structure suppresses defect formation and carrier trapping, resulting in stable electrical characteristics and improved reliability of transistors, enabling miniaturization and high integration.
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Abstract
Description
[Technical field]
[0001] 1. Field of the Invention
[0003] One embodiment of the present invention relates to a metal oxide. Another embodiment of the present invention relates to a transistor including a metal oxide. Another embodiment of the present invention relates to a semiconductor device, a semiconductor wafer, a module, and an electronic device.
[0002] In this specification and the like, a semiconductor device refers to any device that can function by utilizing semiconductor characteristics. Semiconductor elements such as transistors, semiconductor circuits, arithmetic devices, and memory devices are all embodiments of semiconductor devices. Display devices (such as liquid crystal display devices and light-emitting display devices), projection devices, lighting devices, electro-optical devices, power storage devices, memory devices, semiconductor circuits, imaging devices, electronic devices, and the like may be considered to include semiconductor devices.
[0003] Note that one aspect of the present invention is not limited to the above technical field. One aspect of the invention disclosed in the present specification etc. relates to an object, a method, or a manufacturing method. Alternatively, one aspect of the present invention relates to a process, a machine, a manufacture, or a composition of matter. [Background technology]
[0004] Technology that constructs transistors using semiconductor thin films formed on substrates with insulating surfaces is attracting attention. Such transistors are widely used in electronic devices such as integrated circuits (ICs) and image display devices (also simply referred to as display devices). Silicon-based semiconductor materials are widely known as semiconductor thin films that can be used in transistors, but oxide semiconductors are also attracting attention as other materials.
[0005] As an oxide semiconductor, an amorphous oxide containing In, Ga, and Zn has been disclosed (see Patent Document 1). Patent Document 1 also discloses a technique for manufacturing a transistor using the amorphous oxide. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] JP 2006-165529 A Summary of the Invention [Problem to be solved by the invention]
[0007] Patent Document 1 discloses an amorphous oxide containing In, Ga, and Zn, in which the microcrystals are covered with an amorphous structure at the interface of the microcrystals. However, when the microcrystals come into contact with the amorphous structure, the atomic arrangement at the interface and its vicinity is disturbed. This causes defect levels to be formed at the interface and its vicinity, and the interface and its vicinity may become carrier traps or carrier generation sources. Therefore, a transistor using the amorphous oxide may have large fluctuations in electrical characteristics and low reliability.
[0008] In view of the above, an object of one embodiment of the present invention is to provide a novel metal oxide. Another object of one embodiment of the present invention is to provide a highly reliable transistor. Another object of one embodiment of the present invention is to provide a highly reliable semiconductor device. Another object of one embodiment of the present invention is to provide a semiconductor device having excellent electrical characteristics. Another object of one embodiment of the present invention is to provide a semiconductor device that can be miniaturized or highly integrated. Another object of one embodiment of the present invention is to provide a semiconductor device with large on-state current.
[0009] Note that the description of these problems does not preclude the existence of other problems. Note that one embodiment of the present invention does not necessarily solve all of these problems. Note that problems other than these will become apparent from the description of the specification, drawings, claims, etc., and it is possible to extract problems other than these from the description of the specification, drawings, claims, etc. [Means for solving the problem]
[0010] One embodiment of the present invention is a metal oxide having microcrystals and an amorphous portion, with low-order regions between the microcrystals and the amorphous portion, and the interfaces of the microcrystals being covered with the low-order regions.
[0011] In the metal oxide, the crystallinity of the low-order region is preferably lower than that of the microcrystal and higher than that of the amorphous state, or the energy of the low-order region is preferably higher than that of the microcrystal and lower than that of the amorphous state.
[0012] Another embodiment of the present invention is a metal oxide having a first region and a second region, and a third region between the first region and the second region, the interface of the first region being covered by the third region, the crystallinity of the third region being lower than the crystallinity of the first region, and the crystallinity of the second region being lower than the crystallinity of the third region.
[0013] Another embodiment of the present invention is a metal oxide having a first region and a second region and a third region between the first region and the second region, the interface of the first region being covered by the third region, the third region being energetically unstable compared to the first region, and the second region being energetically unstable compared to the third region.
[0014] In the metal oxide, the size of the first region is preferably 1 nm or more and 3 nm or less, and is preferably measured from an image observed by a transmission electron microscope.
[0015] In the above metal oxide, the distance in the radial direction from the direct spot was 2.9 nm by ultrafine electron diffraction. -1 From 4.2 nm -1 It is preferable that a plurality of spots are observed within a region in the range of 1 to 30 nm. In addition, it is preferable that the electron microbeam diffraction is performed using an electron microbeam diffraction probe having a diameter of 1 to 30 nm.
[0016] In the metal oxide, it is preferable that, by electron microbeam diffraction, a plurality of spots are observed in the fourth region, and one or a plurality of spots are observed in the fifth region, and the ratio of the distance from the direct spot to the fifth region to the distance from the direct spot to the fourth region is 1.5 to 1.8. It is also preferable that the electron microbeam diffraction is performed using an electron diffraction probe having a diameter of 1 nm to 30 nm.
[0017] Moreover, the metal oxide preferably contains indium, an element M (M is one or more of gallium, aluminum, yttrium, and tin), and zinc.
[0018] Another embodiment of the present invention is a transistor including any of the above metal oxides as a channel formation region. Effect of the Invention
[0019] According to one embodiment of the present invention, a novel metal oxide can be provided. According to one embodiment of the present invention, a highly reliable transistor can be provided. According to one embodiment of the present invention, a highly reliable semiconductor device can be provided. According to one embodiment of the present invention, a semiconductor device having excellent electrical characteristics can be provided. According to one embodiment of the present invention, a semiconductor device which can be miniaturized or highly integrated can be provided. According to one embodiment of the present invention, a semiconductor device having a large on-current can be provided.
[0020] Note that the description of these effects does not preclude the existence of other effects. Note that one embodiment of the present invention does not need to have all of these effects. Note that effects other than these will become apparent from the description in the specification, drawings, claims, etc., and it is possible to extract effects other than these from the description in the specification, drawings, claims, etc. [Brief description of the drawings]
[0021] 1A and 1B are schematic diagrams showing the transition of energy and the transition of crystallinity of a metal oxide according to an embodiment of the present invention, respectively. 2A to 2E are diagrams showing a calculation model. Fig. 3A is a diagram showing the relationship between temperature and average energy, and Fig. 3B is a diagram showing the relationship between temperature and the difference in average energy. 4A to 4E are diagrams showing a calculation model. 5A and 5B are diagrams illustrating the generation energy of defects. FIG. 6 is a schematic diagram of an electron beam diffraction pattern. Fig. 7A is a diagram for explaining the classification of IGZO crystal structures, Fig. 7B is a diagram for explaining the XRD spectrum of silica glass, and Fig. 7C is a diagram for explaining the XRD spectrum of crystalline IGZO. Fig. 8A is a top view of the semiconductor device, and Fig. 8B and Fig. 8C are cross-sectional views of the semiconductor device. 9A and 9B are cross-sectional views of a semiconductor device. Fig. 10A is a top view of the semiconductor device, and Fig. 10B and Fig. 10C are cross-sectional views of the semiconductor device. Fig. 11A is a top view of the semiconductor device, and Fig. 11B and Fig. 11C are cross-sectional views of the semiconductor device. 12A and 12B are cross-sectional views of the semiconductor device. 13A to 13C show configuration examples of the display device. FIG. 14 is a cross-sectional view showing an example of the configuration of a display device. FIG. 15 is a cross-sectional view showing an example of the configuration of a display device. FIG. 16 is a cross-sectional view showing an example of the configuration of a display device. Fig. 17A is a block diagram of a display device, and Fig. 17B and Fig. 17C are circuit diagrams of pixel circuits included in the display device. 18A, 18C, and 18D are circuit diagrams of the display device, and FIG. 18B is a timing chart. 19A and 19B show examples of the configuration of a display module. 20A to 20C show configuration examples of electronic devices. 21A to 21E show configuration examples of electronic devices. 22A to 22G show configuration examples of electronic devices. 23A to 23D show configuration examples of electronic devices. Fig. 24A is a top view of the semiconductor device, and Fig. 24B and Fig. 24C are cross-sectional views of the semiconductor device. Fig. 25A is a block diagram showing a configuration example of a storage device, and Fig. 25B is a perspective view showing a configuration example of a storage device. 26A to 26H are circuit diagrams showing configuration examples of a memory device. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0022] Hereinafter, the embodiments will be described with reference to the drawings. However, it will be easily understood by those skilled in the art that the embodiments can be implemented in many different ways, and that the modes and details can be changed in various ways without departing from the spirit and scope of the present invention. Therefore, the present invention should not be interpreted as being limited to the description of the following embodiments.
[0023] In addition, in the drawings, the size, thickness of layers, or areas may be exaggerated for clarity. Therefore, the drawings are not necessarily limited to the scale. The drawings are schematic illustrations of ideal examples, and are not limited to the shapes or values shown in the drawings. For example, in an actual manufacturing process, layers, resist masks, etc. may be unintentionally thinned by etching or other processes, but this may not be reflected in the drawings to facilitate understanding. In addition, in the drawings, the same reference numerals are used in common between different drawings for the same parts or parts having similar functions, and repeated explanations may be omitted. In addition, when referring to similar functions, the same hatch pattern may be used and no particular reference numeral may be attached.
[0024] In order to facilitate understanding of the invention, particularly in top views (also called "plan views") and perspective views, some components may be omitted from the drawings. Also, some hidden lines may be omitted from the drawings.
[0025] In addition, in this specification, ordinal numbers such as first, second, etc. are used for convenience and do not indicate the order of steps or stacking. Therefore, for example, "first" can be appropriately replaced with "second" or "third" for explanation. In addition, the ordinal numbers described in this specification and the like may not match the ordinal numbers used to specify one embodiment of the present invention.
[0026] In addition, in this specification, the terms "above" and "below" indicating the arrangement are used for convenience in order to explain the positional relationship between the components with reference to the drawings. In addition, the positional relationship between the components changes as appropriate depending on the direction in which each component is depicted. Therefore, the terms are not limited to those described in the specification, and can be rephrased appropriately depending on the situation.
[0027] For example, when it is explicitly stated in this specification that X and Y are connected, the case where X and Y are electrically connected, the case where X and Y are functionally connected, and the case where X and Y are directly connected are considered to be disclosed in this specification, etc. Therefore, it is not limited to a specific connection relationship, for example, a connection relationship shown in a figure or text, and a connection relationship other than that shown in a figure or text is also considered to be disclosed in the figure or text.
[0028] Here, X and Y are objects (for example, a device, an element, a circuit, a wiring, an electrode, a terminal, a conductive film, a layer, etc.).
[0029] In this specification, a transistor is an element having at least three terminals including a gate, a drain, and a source. A region where a channel is formed between the drain (drain terminal, drain region, or drain electrode) and the source (source terminal, source region, or source electrode) (hereinafter, also referred to as a channel formation region) is provided, and a current can flow between the source and the drain through the channel formation region. In this specification, a channel formation region refers to a region through which a current mainly flows.
[0030] Furthermore, the functions of the source and drain may be interchanged when transistors of different polarities are used, when the direction of current changes during circuit operation, etc. For this reason, in this specification and the like, the terms source and drain may be used interchangeably.
[0031] The channel length refers to, for example, a region where the semiconductor (or a portion in the semiconductor through which current flows when the transistor is on) and the gate electrode overlap in a top view of a transistor, or a distance between the source (source region or source electrode) and the drain (drain region or drain electrode) in a channel formation region. Note that the channel length of one transistor does not necessarily have the same value in all regions. That is, the channel length of one transistor may not be fixed to one value. Therefore, in this specification, the channel length is defined as any one value, maximum value, minimum value, or average value in the channel formation region.
[0032] The channel width refers to, for example, the length of a channel formation region in a vertical direction based on the channel length direction in a region where a semiconductor (or a portion in the semiconductor through which current flows when the transistor is on) and a gate electrode overlap in a top view of a transistor, or in a channel formation region. Note that the channel width does not necessarily have the same value in all regions in one transistor. In other words, the channel width of one transistor may not be determined to a single value. Therefore, in this specification, the channel width is defined as any one value, maximum value, minimum value, or average value in the channel formation region.
[0033] In this specification and the like, depending on the structure of a transistor, the channel width in a region where a channel is actually formed (hereinafter also referred to as an "effective channel width") may differ from the channel width shown in a top view of the transistor (hereinafter also referred to as an "apparent channel width"). For example, when a gate electrode covers a side surface of a semiconductor, the effective channel width may be larger than the apparent channel width, and the influence of this may not be negligible. For example, in a fine transistor in which a gate electrode covers a side surface of a semiconductor, the proportion of a channel formation region formed on the side surface of the semiconductor may be large. In that case, the effective channel width is larger than the apparent channel width.
[0034] In such a case, it may be difficult to estimate the effective channel width by actual measurement. For example, in order to estimate the effective channel width from the design value, it is necessary to assume that the shape of the semiconductor is known. Therefore, if the shape of the semiconductor is not precisely known, it is difficult to accurately measure the effective channel width.
[0035] In this specification, when simply described as a channel width, it may refer to an apparent channel width. Alternatively, when simply described as a channel width, it may refer to an effective channel width. Note that the values of the channel length, channel width, effective channel width, apparent channel width, etc. can be determined by analyzing a cross-sectional TEM image, etc.
[0036] Note that the impurity of a semiconductor refers to, for example, anything other than the main component constituting the semiconductor. For example, an element with a concentration of less than 0.1 atomic % can be said to be an impurity. The inclusion of an impurity may, for example, increase the defect level density of the semiconductor or reduce the crystallinity. When the semiconductor is an oxide semiconductor, examples of the impurity that changes the characteristics of the semiconductor include, for example, Group 1 elements, Group 2 elements, Group 13 elements, Group 14 elements, Group 15 elements, and transition metals other than the main components of the oxide semiconductor, such as hydrogen, lithium, sodium, silicon, boron, phosphorus, carbon, and nitrogen. In the case of an oxide semiconductor, water may also function as an impurity. In addition, in the case of an oxide semiconductor, for example, oxygen vacancies may be formed due to the inclusion of an impurity. In addition, when the semiconductor is silicon, examples of the impurity that changes the characteristics of the semiconductor include, for example, Group 1 elements, Group 2 elements, Group 13 elements, and Group 15 elements other than oxygen and hydrogen.
[0037] In this specification and the like, silicon oxynitride refers to a material having a composition that contains more oxygen than nitrogen, and silicon nitride oxide refers to a material having a composition that contains more nitrogen than oxygen.
[0038] In this specification and the like, the term "insulator" can be replaced with an insulating film or an insulating layer, the term "conductor" can be replaced with a conductive film or a conductive layer, and the term "semiconductor" can be replaced with a semiconductor film or a semiconductor layer.
[0039] In addition, in this specification, "parallel" refers to a state in which two straight lines are arranged at an angle of -10 degrees or more and 10 degrees or less. Therefore, it also includes the case of -5 degrees or more and 5 degrees or less. "Approximately parallel" refers to a state in which two straight lines are arranged at an angle of -30 degrees or more and 30 degrees or less. "Perpendicular" refers to a state in which two straight lines are arranged at an angle of 80 degrees or more and 100 degrees or less. Therefore, it also includes the case of 85 degrees or more and 95 degrees or less. "Approximately perpendicular" refers to a state in which two straight lines are arranged at an angle of 60 degrees or more and 120 degrees or less.
[0040] In this specification, a barrier film refers to a film that has the function of suppressing the permeation of impurities such as water and hydrogen, and oxygen, and when the barrier film has conductivity, it may be called a conductive barrier film.
[0041] In this specification and the like, the term "metal oxide" refers to an oxide of a metal in a broad sense. Metal oxides are classified into oxide insulators, oxide conductors (including transparent oxide conductors), oxide semiconductors (also referred to as oxide semiconductors or simply OS), and the like. For example, when a metal oxide is used for a semiconductor layer of a transistor, the metal oxide may be referred to as an oxide semiconductor. In other words, an OS transistor can be rephrased as a transistor having an oxide or an oxide semiconductor.
[0042] In this specification and the like, metal oxides containing nitrogen may also be collectively referred to as metal oxides. Furthermore, metal oxides containing nitrogen may also be referred to as metal oxynitrides.
[0043] In this specification and the like, normally-off means that when no potential is applied to the gate or when a ground potential is applied to the gate, the current flowing through the transistor per 1 μm of channel width is 1×10 -20 A or less, 1×10 at 85℃ -18 A or less, or 1×10 at 125°C -16 This means that it is A or lower.
[0044] (Embodiment 1) In this embodiment, a metal oxide according to one embodiment of the present invention will be described. Note that the metal oxide according to one embodiment of the present invention may function as a semiconductor. Thus, the metal oxide according to one embodiment of the present invention may be referred to as an oxide semiconductor.
[0045] The metal oxide preferably contains at least indium or zinc. In particular, it is preferable that the metal oxide contains indium and zinc. In addition to these, it is preferable that the metal oxide contains aluminum, gallium, yttrium, tin, etc. In addition, it may contain one or more elements selected from boron, silicon, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, magnesium, etc.
[0046] Here, the case where the metal oxide is an In-M-Zn oxide having indium, element M, and zinc is considered. The element M is aluminum, gallium, yttrium, or tin. Other elements that can be used for the element M include boron, silicon, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, and magnesium. However, there are cases where the element M may be a combination of multiple elements mentioned above.
[0047] Metal oxide 10 according to one embodiment of the present invention has region 11 and region 12, and region 13 between region 11 and region 12. The interface of region 11 is covered by region 13. Alternatively, metal oxide 10 according to one embodiment of the present invention has region 11, region 13 present so as to cover region 11, and region 12 present so as to cover region 13.
[0048] The crystallinity of the regions 11, 12, and 13 in the metal oxide 10 is different from one another. The crystallinity of the regions 11, 12, and 13 will be described with reference to FIG. 1B.
[0049] Fig. 1B is a schematic diagram showing the transition of the degree of crystallinity in a metal oxide 10. The vertical axis of Fig. 1B is the degree of crystallinity in a certain region. Here, the degree of crystallinity in a certain region refers to the proportion of the region that has a crystalline structure. In other words, a region with a high degree of crystallinity is a region with high crystallinity and periodic atomic arrangement. A region with a low degree of crystallinity is a region with low crystallinity.
[0050] In Figure 1B, the structure with the highest degree of crystallinity is called a single crystal. The structure with the lowest degree of crystallinity is called amorphous or completely amorphous. In addition, the vertical axis of Figure 1B indicates higher crystallinity toward the bottom and lower crystallinity toward the top.
[0051] Region 11 (one or more of regions 11_1 to 11_n (n is an integer of 2 or more)) is a region having periodic atomic arrangement, for example, in a region of 1 nm or more and 10 nm or less, particularly in a region of 1 nm or more and 3 nm or less. Region 11 is also a region having single crystals or crystals close to single crystals. In other words, region 11 is a region with a high degree of crystallinity. Note that since the size of region 11 is, for example, 1 nm or more and 10 nm or less, particularly 1 nm or more and 3 nm or less, region 11 is sometimes referred to as a nanocrystal (nc) or a nanocrystalline region.
[0052] In addition, when a plurality of regions 11 are connected, the size of the region having periodicity in the atomic arrangement may be 10 nm or more. In this case, the boundaries between the regions 11 may not be clearly distinguishable. Therefore, the region 11 having a size of 10 nm or more may be observed.
[0053] 1B, the crystallinity of region 11 may be lower than that of a single crystal due to the influence of the density, atomic arrangement, etc. of region 11. Furthermore, the crystallinity of region 11 near region 13 may be lower than that of the central portion of region 11 due to the influence of region 13. Furthermore, the distance between regions 11 (the distance between region 11_1 and region 11_2, the distance between region 11_2 and region 11_3, etc.) is not necessarily constant.
[0054] In FIG. 1B, the boundaries between regions 11 and 13, and between regions 13 and 12 are clearly shown using dashed dotted lines; however, since the crystallinity in metal oxide 10 changes continuously, the boundaries may not be clearly distinguishable.
[0055] The single crystal or near-single crystal of the region 11 is not limited to the single crystal or near-single crystal formed in the composition of the metal oxide 10. The single crystal or near-single crystal may be a single crystal or near-single crystal formed in one or more of the elements constituting the metal oxide 10. For example, when the metal oxide 10 is an In-M-Zn oxide, the single crystal or near-single crystal may be a single crystal or near-single crystal formed by the In-M-Zn oxide, a single crystal or near-single crystal formed by the In-Zn oxide, a single crystal or near-single crystal of indium oxide, or a single crystal or near-single crystal of zinc oxide. The single crystal or near-single crystal may be different for each of the regions 11_1 to 11_n.
[0056] As an example of a single crystal or a crystal close to a single crystal formed by In-M-Zn oxide, the composition formula is In (1+α) M (1-α) O3(ZnO) m (α is a real number between 0 and 1, and m is a real number between 0 and 1.) In-Zn oxide single crystals or crystals close to single crystals are, for example, those with the composition formula In2O3(ZnO) m(m is a real number greater than or equal to 0), single crystals or near-single crystals with indium at the metal site of zinc oxide having a wurtzite structure, and single crystals or near-single crystals with zinc at the metal site of indium oxide having a bixbyite structure.
[0057] The compositions of the elements constituting region 11 may be different from each other. The composition of the elements constituting region 11 does not have to be the same as the composition in metal oxide 10, as long as the combined composition of region 11, region 12, and region 13 is the same as the composition in metal oxide 10.
[0058] Furthermore, there may be no regularity in the crystal orientation between different regions 11 (e.g., region 11_1 and region 11_2). In this case, no orientation is observed in the entire film of the metal oxide 10. Note that there may be regularity in the crystal orientation in some or all of the regions 11.
[0059] Region 12 (one or more of regions 12_1 to 12_p (p is an integer equal to or greater than 1)) is an amorphous region or a completely amorphous region. In other words, region 12 is a region with a low degree of crystallinity.
[0060] Region 12 exists so as to cover region 11 and region 13. Therefore, for example, regions 12_1 and 12_2, which exist so as to cover regions 13_1, 11_1, and 13_2, may have a continuous region. Alternatively, regions 12_1 and 12_2 may be considered as one region. The same can be said for regions 12 other than regions 12_1 and 12_2 (such as region 12_3 shown in FIG. 1B).
[0061] It should be noted that the width (spread) of the regions 12 is not necessarily the same. The width (spread) of the regions 12 depends on the film formation conditions when the metal oxide film that becomes the metal oxide 10 is formed by a sputtering method, the process after the metal oxide film is formed, and the like.
[0062] Region 13 (one or more of regions 13_1 to 13_q (q is an integer of 2 or greater)) has a lower degree of crystallinity than region 11 and a higher degree of crystallinity than region 12. Since region 13 has a lower degree of crystallinity than region 11, region 13 may be referred to as a low-order region in this specification. Since region 13 exists between regions 11 and 12, region 13 may be referred to as a transition region or intermediate region in this specification.
[0063] Region 13 exists so as to cover at least a part of region 11. Therefore, for example, regions 13_1 and 13_2 existing so as to cover region 11_1 may have a continuous region. Alternatively, regions 13_1 and 13_2 may be considered as one region. The same can be said for regions 13 other than regions 13_1 and 13_2 (such as regions 13_3 to 13_5 shown in FIG. 1B).
[0064] It should be noted that the width (spread) of region 13 is not necessarily the same. The width (spread) of region 13 depends on the film formation conditions when the metal oxide film that becomes metal oxide 10 is formed by a sputtering method, the process after the metal oxide film is formed, and the like.
[0065] The presence of region 13 reduces the disorder of the atomic arrangement occurring between region 11 and region 12, and alleviates the discontinuity of the crystallinity between region 11 and region 12. This makes it possible to suppress the formation of defect levels at the interface of region 11 and in region 12 on the region 11 side, and to reduce carrier traps and carrier generation sources. Therefore, by using metal oxide 10 in a transistor, it is possible to provide a transistor that is suppressed in fluctuation of electrical characteristics, has stable electrical characteristics, and is highly reliable.
[0066] In addition, since the discontinuity in crystallinity between the regions 11 and 12 is mitigated, it is difficult to confirm clear crystal grain boundaries in the metal oxide 10. In other words, it can be said that a decrease in electron mobility caused by crystal grain boundaries is unlikely to occur. Therefore, since the electron mobility of the metal oxide 10 is maintained, the on-current of a transistor using the metal oxide 10 is large, and the electrical characteristics of the transistor can be improved.
[0067] In the above, an example is shown in which the region 11 is a region having single crystals or crystals close to single crystals, and the region 12 is an amorphous region or a completely amorphous region, but the present invention is not limited to this. For example, the region 11 may be a region having short-range order and long-range order, the region 12 may be a region having short-range order but no long-range order, and the region 13 may be a region having short-range order, with order in the long distance lower than that of the region 11 and higher than that of the region 12. Also, for example, the region 11 may be a region having order in the nearest (first nearest) interatomic distance and the second nearest interatomic distance, and having long-range order, the region 12 may be a region having order in the nearest interatomic distance but no order in the second nearest interatomic distance, and no long-range order, and the region 13 may be a region having order in the nearest interatomic distance and the second nearest interatomic distance, but no long-range order. The long-range order may refer to order in the range of not less than the third nearest neighbor atomic distance and not more than 1.0 nm, or not less than the third nearest neighbor atomic distance and not more than 0.5 nm.
[0068] Fig. 1A shows the transition of energy of metal oxide 10. The vertical axis of Fig. 1A is energy (E) in a certain region. The energy shown in this embodiment is, for example, the negative of the cohesive energy (cohesive energy multiplied by -1). Note that the cohesive energy is a value obtained by subtracting the energy of the cohesive state from the energy of an isolated atom, and is a positive value.
[0069] From the above, the smaller the energy in a certain region, the higher the cohesive energy, and therefore the more stable the state of that region. This is also referred to as the region being energetically stable. An energetically stable region is, for example, a region in which the atomic arrangement, etc., changes little even when heat, light, etc. are applied. On the other hand, the larger the energy in a certain region, the smaller the cohesive energy, and therefore the more unstable the state of that region. This is also referred to as the region being energetically unstable.
[0070] In Fig. 1A, the structure with the lowest energy (the most energetically stable structure) is a single crystal. The structure with the highest energy (the most energetically unstable structure) is an amorhpous or completely amorphous structure. In addition, on the vertical axis of Fig. 1A, the lower the energy is (energically stable), and the upper the energy is (energically unstable).
[0071] As shown in Fig. 1A, region 11, which has a periodic atomic arrangement, is an energetically stable region (a region of low energy). Region 12, which has a disordered atomic arrangement, is an energetically unstable region (a region of high energy). Region 13 has a lower crystallinity than region 11 and a higher crystallinity than region 12, and is therefore more energetically unstable than region 11 and more energetically stable than region 12.
[0072] The above energy may be regarded as partial energy. In this specification, the partial energy is defined as the energy that one atom contributes to the cohesive state. The partial energy is defined as, for example, a value obtained by subtracting the energy of the cohesive state from the energy of the cohesive state from which one atom is removed. In this case, the value of the partial energy in region 11 is small (a large negative value). The value of the partial energy in region 12 is large (a small negative value). The value of the partial energy in region 13 is larger than that in region 11 and smaller than that in region 12. In other words, the value of the partial energy in region 13 is a value between that in regions 11 and 12.
[0073] The region 12 is originally extremely unstable in terms of energy, and a metal oxide having only the region 12 cannot exist. However, due to the presence of the region 11 in the vicinity of the region 12, the region 12 is influenced by the energetically stable region 11 and becomes energetically stable by ΔEa. Therefore, the metal oxide 10 having the region 11 can have the region 12 in the metal oxide 10. Therefore, it can be said that the metal oxide 10 having the region 11, the region 12, and the region 13 has high stability of physical properties. Also, as shown in FIG. 1A, the region 12 can be rephrased as a pseudo-amorphous (a-like: amorphous-like) region by becoming energetically stable by ΔEa from a completely amorphous region. However, compared to the region 12, the region 11 and the region 13 are energetically stable. Therefore, it is preferable that the ratio of the region 11 and the region 13 to the metal oxide 10 is higher than that of the region 12.
[0074] As described above, the region 11 energetically stabilizes the region 12 by ΔEa. That is, the region 11 functions as a stabilizer for energetically stabilizing the region 12. In other words, if the region 11 does not exist in the metal oxide 10 with a certain degree of dispersion, the region 12 cannot exist in principle at room temperature (RT). Alternatively, it is presumed that a metal oxide composed only of the region 12 cannot be formed.
[0075] Since the width (spread) of the regions 12 is not necessarily the same, and the width (spread) of the regions 13 is not necessarily the same, the values of ΔEa of the regions 12_1 to 12_p may be different from each other.
[0076] In Figures 1A and 1B, for example, metal oxide 10 is shown to have regions 13_2, 12_2, and 13_3 between regions 11_1 and 11_2, but this is not limited to this and may be, for example, a configuration having region 13_2 or region 13_3 between regions 11_1 and 11_2.
[0077] [Stability of nc film] In this section, we explain the stability of metal oxide films having microcrystalline regions (hereafter also referred to as nc films) using the results of first-principles calculations.
[0078] In order to explain the stability of the nc film, two calculation models (calculation model 1A and calculation model 2A) are prepared. Calculation model 1A is a calculation model with a crystalline region, and is a calculation model that mimics the nc film. Calculation model 2A is a calculation model without a crystalline region, and is a calculation model that mimics the amorphous film. The crystalline region will be described later.
[0079] [How to create calculation model 1A] A method for creating the calculation model 1A will be described below.
[0080] First, a hexagonal columnar region (called a crystal region) is cut out from the crystal structure of an In-Ga-Zn oxide with an atomic ratio of In:Ga:Zn:O=1:1:1:4, and the crystal region is placed at the center of the calculation model. The number of atoms contained in the crystal region is 87. Hereinafter, the atoms located in the crystal region refer to the 87 atoms located in the crystal region. In addition, one or more of the atoms located in the crystal region may move to the periphery of the crystal region by a calculation performed later.
[0081] Next, a plurality of In atoms, a plurality of Ga atoms, a plurality of Zn atoms, and a plurality of O atoms are randomly arranged on the periphery of the crystal region. The numbers of In atoms, Ga atoms, Zn atoms, and O atoms arranged on the periphery, and the size of the periphery are set so that the atomic ratio of the atoms arranged on the crystal region and the periphery is In:Ga:Zn:O=1:1:1:4, and the density of the calculation model is 6.1 g / cm. 3 The number of atoms arranged in the peripheral portion is 291. Therefore, the number of atoms included in the calculation model is 378. In addition, one or more of the atoms arranged in the peripheral portion may move to the crystal region by a calculation performed later.
[0082] Next, the coordinates of the atoms located in the crystal region are fixed, and calculations are performed to melt the outer periphery. Specifically, the temperature is set to 3500 K, the time step size is set to 1 fs, and the number of steps is set to 6000. Hereinafter, calculations performed by setting the temperature, time step size, and number of steps may be referred to as first-principles molecular dynamics calculations or quantum molecular dynamics calculations.
[0083] The calculations are performed using the first-principles calculation software VASP (The Vienna Ab initio simulation package). Calculation conditions other than those mentioned above are shown in Table 1. In the calculation for melting the outer periphery, the calculation conditions are set to Condition 1 shown in Table 1.
[0084] [Table 1]
[0085] The electronic state pseudopotential is generated by the Projector Augmented Wave (PAW) method, and the functional is GGA / PBE (Generalized-Gradient-Approximation / Perdew-Burke-Ernzerhof).
[0086] In the first-principles molecular dynamics calculation performed in this embodiment and in the calculation for optimizing the structure of the calculation model (also called optimization calculation), which will be described later, the 3d state or 4d state is not considered as a valence band in the potentials of In, Ga, and Zn. In addition, the lattice vectors (axis lengths and angles between axes) of the calculation model are fixed. In other words, the first-principles molecular dynamics calculation is performed under conditions (NVT ensemble) where the number of particles (N), volume (V), and temperature (T) are constant. In addition, the Nose-Hoover thermostat is used as a method for controlling the temperature in the first-principles molecular dynamics calculation.
[0087] Next, a calculation is performed to cool the melted outer periphery to a temperature of 500K. The cooling rate is set to 500K / ps. Specifically, first, the coordinates of the atoms located in the crystal region are fixed, the time step width is set to 1 fs, the number of steps is set to 1000, and other calculation conditions are set to Condition 1 shown in Table 1. Then, for the calculation model obtained by the calculation to melt the outer periphery, a first-principles molecular dynamics calculation is performed with a temperature set to 3500K. Next, for the calculation model obtained after the calculation, a first-principles molecular dynamics calculation is performed with a temperature set to 3000K. Next, for the calculation model obtained after the calculation, a first-principles molecular dynamics calculation is performed with a temperature set to 2500K. Next, for the calculation model obtained after the calculation, a first-principles molecular dynamics calculation is performed with a temperature set to 2000K. Next, for the calculation model obtained after the calculation, a first-principles molecular dynamics calculation is performed with a temperature set to 1500K. Next, for the calculation model obtained after the calculation, a first-principles molecular dynamics calculation is performed with a temperature set to 1000K. Next, a first-principles molecular dynamics calculation is performed on the calculation model obtained after the calculation, with the temperature set to 500 K. This completes the calculation for cooling the outer periphery.
[0088] Next, calculations are performed to relax the structure of the cooled peripheral part. Specifically, for the calculation model obtained in the calculation to cool the peripheral part, the coordinates of the atoms located in the crystalline region are fixed, the temperature is set to 300 K, the time step size is set to 1 fs, the number of steps is set to 5000, and other calculation conditions are set to Condition 1 in Table 1, and ab initio molecular dynamics calculations are performed.
[0089] Next, the calculation conditions are set to Condition 2 shown in Table 1, and the coordinates of the atoms located in the crystalline region are fixed for the calculation model obtained by the calculation for relaxing the structure of the periphery, and a calculation is performed to optimize the structure of the periphery. After that, the coordinates of the atoms located in the periphery and the coordinates of one In atom present at the center of the crystalline region are fixed for the calculation model obtained after the calculation, and a calculation is performed to optimize the structure of the crystalline region. After that, the coordinates of only the In atom are fixed for the calculation model obtained after the calculation, and a calculation is performed to optimize the structure of the entire calculation model (crystalline region and periphery). After that, the calculation conditions are set to Condition 3 shown in Table 1, and the coordinates of only the In atom are fixed for the calculation model obtained after the calculation, and a calculation is performed to optimize the structure of the entire calculation model.
[0090] The calculation model 1A is created by the above method. The created calculation model 1A is shown in Figs. 2A to 2D. Figs. 2A and 2C are diagrams showing an overall image of the calculation model 1A. Figs. 2B and 2D are diagrams showing the crystal region of the calculation model 1A. Figs. 2A and 2B are diagrams showing the overall image of the calculation model 1A and the crystal region of the calculation model 1A, respectively, as viewed from the side of the hexagonal columnar region. Figs. 2C and 2D are diagrams showing the overall image of the calculation model 1A and the crystal region of the calculation model 1A, respectively, as viewed from the top of the hexagonal columnar region.
[0091] [How to create calculation model 2A] The method for creating the calculation model 2A will be described below. The calculation conditions shown in Table 1 are used for the calculations for creating the calculation model 2A.
[0092] First, we perform calculations to melt the crystal region and the periphery of calculation model 1 A. Specifically, we prepare calculation model 1 A, and perform first-principles molecular dynamics calculations without fixing the coordinates of all atoms, setting the temperature to 3500 K, the time step size to 1 fs, the number of steps to 6000, and other calculation conditions to Condition 1 in Table 1.
[0093] Next, a calculation is performed to cool the entire melted calculation model to a temperature of 500K. The cooling rate is set to 500K / ps. Specifically, first, the coordinates of all atoms are not fixed, the time step width is set to 1 fs, the number of steps is set to 1000, and other calculation conditions are set to Condition 1 shown in Table 1. Then, a first-principles molecular dynamics calculation is performed on the calculation model obtained by the calculation to melt the crystal region and the outer periphery, with the temperature set to 3500K. Next, a first-principles molecular dynamics calculation is performed on the calculation model obtained after the calculation, with the temperature set to 3000K. Next, a first-principles molecular dynamics calculation is performed on the calculation model obtained after the calculation, with the temperature set to 2500K. Next, a first-principles molecular dynamics calculation is performed on the calculation model obtained after the calculation, with the temperature set to 2000K. Next, a first-principles molecular dynamics calculation is performed on the calculation model obtained after the calculation, with the temperature set to 1500K. Next, a first-principles molecular dynamics calculation is performed on the calculation model obtained after the calculation, with the temperature set to 1000K. Next, a first-principles molecular dynamics calculation is performed on the calculation model obtained after the calculation, with the temperature set to 500 K. This completes the calculation for cooling the entire calculation model.
[0094] Next, calculations are performed to relax the structure of the entire cooled calculation model. Specifically, for the calculation model obtained by the calculation to cool the entire calculation model, the coordinates of all atoms are not fixed, and a first-principles molecular dynamics calculation is performed under the conditions of 300 K, 1 fs time step size, 5000 steps, and other calculation conditions shown in Table 1.
[0095] Next, the calculation conditions are set to Condition 2 shown in Table 1, and a calculation is performed to optimize the structure of the entire calculation model without fixing the coordinates of all atoms for the calculation model obtained by the calculation to relax the entire calculation model. After that, the calculation conditions are set to Condition 3 shown in Table 1, and a calculation is performed to optimize the structure of the entire calculation model without fixing the coordinates of all atoms for the calculation model obtained after the calculation.
[0096] Using the above method, calculation model 2A is created. An overall image of calculation model 2A is shown in Figure 2E.
[0097] The total energy is calculated for each of calculation models 1A and 2A and compared. Specifically, the calculation conditions are set to condition 3 in Table 1, and for calculation model 1A, a one-point calculation is performed by fixing the coordinates of only one In atom present at the center of the crystal region, while for calculation model 2A, a one-point calculation is performed without fixing the coordinates of all atoms. The total energies calculated in these calculations are compared.
[0098] As a result of the above calculation, the value of the total energy of the calculation model 1A is smaller than the value of the total energy of the calculation model 2A, specifically, 6.83 eV smaller. Therefore, it can be seen that the calculation model 1A having a crystalline region is more stable than the calculation model 2A having no crystalline region. In other words, it is suggested that the nc film is stabilized by having a crystalline region.
[0099] Next, a calculation model 3A is prepared for comparison with the calculation model 1A. The structure of the calculation model 3A is a single crystal structure.
[0100] First, the material has a single crystal structure of InGaZnO4 (space group is R-3m), the atomic ratio is In:Ga:Zn:O=1:1:1:4, and the density is 6.36 g / cm 3 A calculation model including 112 atoms is prepared. Next, the k-point grid is set to 2x2x3, and other calculation conditions are set to Condition 3 shown in Table 1, and calculations are performed to optimize the atomic coordinates of the calculation model. Through the above steps, calculation model 3A is created.
[0101] The total energy is calculated for the calculation model 3A created by the above method. Specifically, a one-point calculation is performed by setting the k-point grid to 2x2x3 and setting other calculation conditions to condition 3 shown in Table 1. The total energy calculated by this calculation is multiplied by 3.375 (=378 / 112) to obtain the total energy value of the calculation model of the single crystal structure.
[0102] As a result of the above calculation, the total energy value of the calculation model of the single crystal structure is smaller than the total energy value of the calculation model 1A, specifically, 54.88 eV smaller. In other words, it is found that the film becomes energetically stable by improving the crystallinity in the film.
[0103] From the above, it is found that the calculation model 1A has a higher energy than the calculation model 3A, but is more stable than the calculation model 2A. This suggests that the presence of crystalline regions contributes to the stabilization of the nc film.
[0104] This concludes the explanation of the stability of the nc membrane.
[0105] [Thermal stability of nc films] In this section, we explain the thermal stability of the nc film using the results of first-principles calculations. The thermal stability of the nc film is evaluated using the internal energy.
[0106] Here, the internal energy will be explained. In this specification, the internal energy U is calculated using the following formula.
[0107]
number
[0108] Here, M I is the mass of the I-th atomic nucleus (I is a natural number), m is the mass of the electron, and v Iis the velocity of the I-th nucleus. In other words, the first term on the right-hand side of the above equation represents the kinetic energy of the nucleus, and the third term on the right-hand side of the above equation represents the kinetic energy of the electron.
[0109] Also, Z I is the charge of the I-th nucleus, and e is the charge of the electron. Also, r IJ is the distance between the I-th nucleus and the J-th nucleus (J is an integer greater than I), and r ij is the distance between the i-th electron (i is a natural number) and the j-th electron (j is an integer greater than i). In other words, the second term on the right-hand side of the above equation is the potential energy related to the interaction between nuclei, the fourth term on the right-hand side of the above equation is the potential energy related to the interaction between electrons, and the fifth term on the right-hand side of the above equation is the potential energy related to the interaction between nuclei and electrons.
[0110] From the above, the internal energy U is calculated as the sum of the kinetic energy and the potential energy.
[0111] The stability of a phase in an equilibrium state is described by the Helmholtz free energy F. Here, the Helmholtz free energy F is the value obtained by subtracting the product of the temperature T and the entropy S from the internal energy U (F=U-TS). However, since it is difficult to evaluate the entropy S, in this specification, the internal energy U is used to verify the thermodynamic phase stability.
[0112] This concludes the explanation of the internal energy. Next, we will explain the specific method for evaluating the thermal stability of the nc film.
[0113] For each of the above-mentioned calculation models 1A and 2A, the temperature is set to 300K, 673K, 1000K, 1500K, or 2000K, and first-principles molecular dynamics calculations are performed. When calculation model 1A is used, the coordinates of one In atom present at the center of the crystal region are fixed, and the first-principles molecular dynamics calculations are performed. When calculation model 2A is used, the coordinates of all atoms are not fixed, and the first-principles molecular dynamics calculations are performed. In the first-principles molecular dynamics calculations, the time step size is set to 1 fs, the number of steps is set to 10,000, and other calculation conditions are set to Condition 2 shown in Table 1.
[0114] Here, the calculation model 1A for which the first-principles molecular dynamics calculation is performed with the temperature set to 300K, 673K, 1000K, 1500K, or 2000K is referred to as calculation model 1B, calculation model 1C, calculation model 1D, calculation model 1E, or calculation model 1F, respectively. Also, the calculation model 2A for which the first-principles molecular dynamics calculation is performed with the temperature set to 300K, 673K, 1000K, 1500K, or 2000K is referred to as calculation model 2B, calculation model 2C, calculation model 2D, calculation model 2E, or calculation model 2F, respectively.
[0115] Next, the internal energy of each of the calculation models 1B to 1F and the calculation models 2B to 2F is calculated. Specifically, for each calculation model, the average value of the internal energy from step 9001 to step 10000 is calculated. Note that the average value of the internal energy when the average value of the internal energy of the calculation model 1B is set as the reference (0.0 eV) is called the average energy.
[0116] The relationship between temperature and the average energy calculated by the above method is shown in FIG. 3A. In FIG. 3A, the horizontal axis is temperature [K], and the vertical axis is average energy [eV]. The spots shown by black diamonds in FIG. 3A are plots of average energy when calculation model 1A is used, and are plots of average energy for calculation models 1B to 1F. The plots by white squares are plots of average energy when calculation model 2A is used, and are plots of average energy for calculation models 2B to 2F.
[0117] Next, for each of the calculation models 1B to 1F after the first-principles molecular dynamics calculation, the calculation conditions are set to Condition 2 shown in Table 1, and a calculation is performed to optimize the structure of the calculation model. The optimization calculation is performed by fixing the coordinates of one In atom present at the center of the crystal region. After that, for each of the calculation models 1B to 1F after the optimization calculation, the calculation conditions are set to Condition 3 shown in Table 1, and a calculation is performed to optimize the structure of the calculation model.
[0118] Parts of the calculation models 1B to 1F after the optimization calculation are shown in Figs. 4A to 4E, respectively. In Figs. 4A to 4E, the arrangement of 87 atoms arranged in the crystal region before the atoms are arranged on the periphery of the crystal region is shown. Fig. 4A is a calculation model (calculation model 1B) obtained by performing first-principles molecular dynamics calculations and optimization calculations with the temperature set to 300K, Fig. 4B is a calculation model (calculation model 1C) obtained by performing first-principles molecular dynamics calculations and optimization calculations with the temperature set to 673K, Fig. 4C is a calculation model (calculation model 1D) obtained by performing first-principles molecular dynamics calculations and optimization calculations with the temperature set to 1000K, Fig. 4D is a calculation model (calculation model 1E) obtained by performing first-principles molecular dynamics calculations and optimization calculations with the temperature set to 1500K, and Fig. 4E is a calculation model (calculation model 1F) obtained by performing first-principles molecular dynamics calculations and optimization calculations with the temperature set to 2000K.
[0119] 4A to 4E, the lattice arrangement of the crystal region is maintained in the calculation models (calculation models 1B to 1E) obtained by performing the first-principles molecular dynamics calculation and the optimization calculation with the temperature set to 1500K or less. Also, the crystal structure is destroyed in the calculation model (calculation model 1F) obtained by performing the first-principles molecular dynamics calculation and the optimization calculation with the temperature set to 2000K. Also, as shown in FIG. 4D, the lattice arrangement of the crystal region is maintained in the calculation model (calculation model 1E) obtained by performing the first-principles molecular dynamics calculation and the optimization calculation with the temperature set to 1500K, but compared with the calculation model (calculation model 1D) obtained by performing the first-principles molecular dynamics calculation and the optimization calculation with the temperature set to 1000K, the atomic arrangement is greatly disturbed, and there are signs that the crystal structure is starting to collapse.
[0120] Here, the difference between the average energy of the calculation model 1A and the average energy of the calculation model 2A is calculated at each temperature, and the thermal stability of the calculation model 1A and the calculation model 2A is compared. That is, the difference between the average energy of the calculation model 1B and the average energy of the calculation model 2B, the difference between the average energy of the calculation model 1C and the average energy of the calculation model 2C, the difference between the average energy of the calculation model 1D and the average energy of the calculation model 2D, the difference between the average energy of the calculation model 1E and the average energy of the calculation model 2E, and the difference between the average energy of the calculation model 1F and the average energy of the calculation model 2F are calculated. The relationship between the temperature and the average energy of the calculation model 1A and the calculation model 2A is as shown in FIG. 3A.
[0121] The relationship between temperature and the average energy of calculation model 2A minus the average energy of calculation model 1A (also called the average energy difference) is shown in Figure 3B. In Figure 3B, the horizontal axis is temperature [K] and the vertical axis is the average energy difference [eV].
[0122] From FIG. 3B, when the temperature is set to 2000K, the difference in average energy is close to zero, and the average energy when using the calculation model 1A is almost equal to the average energy when using the calculation model 2A. On the other hand, when the temperature is set to 1500K or less, the difference in average energy is a negative value at any temperature, and the average energy when using the calculation model 1A is smaller than the average energy when using the calculation model 2A. In other words, at a temperature where the lattice arrangement of the crystalline regions is maintained, it is estimated that the calculation model having the crystalline regions is more stable against heat than the calculation model without the crystalline regions. Therefore, it is suggested that the thermal stability of the film is improved by the presence of the crystalline regions, except in the high temperature range.
[0123] This concludes the explanation of the thermal stability of the nc film.
[0124] [Ease of defect formation in nc films] In this section, we explain the ease of defect generation in nc films using the results of first-principles calculations. Specifically, oxygen vacancies (V O ), and defects in which hydrogen has entered an oxygen vacancy (hereafter referred to as V O H or H O The formation energy of this reaction, sometimes referred to as , is calculated using first-principles calculations.
[0125] In a transistor using an oxide semiconductor, if oxygen vacancies exist in a channel formation region of the oxide semiconductor, the electrical characteristics of the transistor are likely to fluctuate, and the reliability of the transistor may be reduced. O H O In some cases, electrons that act as carriers are generated. For this reason, H OWhen the oxide semiconductor is formed, the transistor is likely to have normally-on characteristics (characteristics in which a channel exists even when no voltage is applied to the gate electrode, and a current flows through the transistor). Therefore, it is preferable that hydrogen and oxygen vacancies are reduced as much as possible in the channel formation region in the oxide semiconductor. In other words, it is preferable that the carrier concentration in the channel formation region in the oxide semiconductor is reduced and the channel formation region is made i-type (intrinsic) or substantially i-type.
[0126] Here, the defect formation energy will be explained. In this specification, the defect formation energy is calculated using the following formula. It can be said that the smaller the defect formation energy is, the more easily the defect is formed.
[0127]
number
[0128] Here, E form (defect) is the defect formation energy, E(defect) is the total energy of the calculation model including one defect, E(no defect) is the total energy of the calculation model including no defect, atom X is the atom that is increased or decreased by forming a defect, μ(X) is the chemical potential of atom X, and n X is the number of atoms X added or removed. For example, if the defect is V O X is an oxygen atom (O), and n O is -1. Also, if the defect is H O X is an oxygen atom (O) and a hydrogen atom (H), and n O is -1, and n H is +1.
[0129] In addition, the chemical potential μ(O) of the oxygen atom and the chemical potential μ(H) of the hydrogen atom are calculated using the following formula.
[0130]
number
[0131] where E(O2) is the total energy of an oxygen molecule (O2) and E(H2O) is the total energy of a water molecule (H2O).
[0132] Note that E(O2) is the ratio of one O2 to 1 nm 3 The calculation conditions are set to Condition 2 in Table 1 for a calculation model arranged in a lattice, calculations are performed to optimize the structure of O2, and a single point calculation is performed on the calculation model obtained after the calculation. E(H2O) is calculated by dividing one H2O by 1 nm 3 The calculation conditions are set to Condition 2 in Table 1 for a calculation model arranged within the lattice of the above, calculations are performed to optimize the HO structure, and a single-point calculation is then performed on the calculation model obtained after the calculation.
[0133] The above is an explanation of the defect formation energy.
[0134] In order to calculate the formation energy of defects, a calculation model 4A is prepared. A method for creating the calculation model 4A will be described below. The calculation conditions shown in Table 1 are used for the calculation to create the calculation model 4A.
[0135] First, we prepare calculation model 1A and perform calculations to relax the structure of the outer periphery of calculation model 1A. Specifically, we fix the coordinates of the atoms located in the crystal region of calculation model 1A, and perform first-principles molecular dynamics calculations by setting the temperature to 1000 K, the time step size to 1 fs, the number of steps to 10000, and other calculation conditions to Condition 2 in Table 1.
[0136] Next, while the calculation conditions are set to Condition 2 shown in Table 1, the coordinates of the atoms located in the crystalline region are fixed for the calculation model obtained by the calculation for relaxing the structure of the circumferential portion, and a calculation is performed to optimize the structure of the circumferential portion. After that, the coordinates of the atoms located in the circumferential portion and the coordinates of one In atom present at the center of the crystalline region are fixed for the calculation model obtained after the calculation, and a calculation is performed to optimize the structure of the crystalline region. After that, the coordinates of one In atom present at the center of the crystalline region are fixed for the calculation model obtained after the calculation, and a calculation is performed to optimize the structure of the entire calculation model. After that, the calculation conditions are set to Condition 3 shown in Table 1, and the coordinates of one In atom present at the center of the crystalline region are fixed for the calculation model obtained after the calculation, and a calculation is performed to optimize the structure of the entire calculation model.
[0137] Using the above method, calculation model 4A is created.
[0138] Using the calculation model 4A created by the above method, V O and H O Specifically, by removing one oxygen atom from the calculation model 4A, the formation energy of V O A calculation model containing one oxygen atom is prepared. In addition, by replacing one oxygen atom in calculation model 4A with one hydrogen atom, H O A calculation model containing one oxygen atom is prepared. Note that the number of oxygen atoms in calculation model 4A is 216, so V O A computational model containing one O The calculation model that does not include a defect is calculation model 4A itself.
[0139] V O A computational model containing one O For the calculation model including one defect and the calculation model without a defect, the calculation conditions are set to Condition 3 in Table 1, and calculations are performed to optimize the structure of the entire calculation model. O The total energy of the model including one OThe total energy of the calculation model including one defect is defined as E(defect), and the total energy of the calculation model without defects obtained after the calculation is defined as E(no defect). O By performing the calculation on a computational model that includes one O may be converted to other defects (e.g., oxygen vacancies and hydrogen, etc.).
[0140] For ease of explanation, a part of the layer containing In and O, centered around an In atom at the center of the crystal region, and the area nearby may be called the core region of the crystal or the inner crystal region. Areas in the crystal region other than the core region of the crystal may be called the shell region of the crystal or the outer crystal region. The number of oxygen atoms located in the core region of the crystal is 12, and the number of oxygen atoms located in the shell region of the crystal is 38.
[0141] The defect formation energy is calculated using E(defect) and E(no defect) calculated by the above method. O , and V O The energies of formation of H are shown in Figures 5A and 5B. O is the energy of formation of V O In Fig. 5A and Fig. 5B, the vertical axis is the distance (Distance) [nm] from the In atom present at the center of the crystal region to the defect placed in the calculation model before the calculation for optimizing the structure of the entire calculation model, and the vertical axis is the formation energy (formation energy) [eV] of the defect. The plots of black squares in Fig. 5A and Fig. 5B are the formation energies of defects located in the core region of the crystal, the plots of white squares in Fig. 5A and Fig. 5B are the formation energies of defects located in the shell region of the crystal, and the plots of crosses in Fig. 5A and Fig. 5B are the formation energies of defects located in the outer periphery.
[0142] From Fig. 5A, H located in the core region of the crystal O, H located in the shell region of the crystal O , H located on the outer periphery O The average formation energies of H are 2.75 eV, 2.50 eV, and 2.15 eV, respectively. In addition, compared to the core region of the crystal, the shell region of the crystal has a higher formation energy of H O The variation in the formation energy of H O The value of the formation energy of H is small. O This is presumably because the structure is distorted even in the crystalline region near the interface between the crystalline region and the outer periphery.
[0143] In addition, compared to the crystalline regions (core and shell regions of the crystal), the H O The variation in the formation energy of H O The value of the formation energy of H is small. O This is presumably because, compared to the crystalline region, the peripheral area with low crystallinity has a larger fluctuation in bond length and contains more oxygen atoms with weaker bonding strength with metal atoms.
[0144] From Figures 5A and 5B, it can be seen that the defect formation energy tends to decrease in the order of the core region of the crystal, the shell region of the crystal, and the outer periphery.
[0145] As shown in FIG. 5B, V located in the peripheral area away from the crystalline region O The more, the more O There is a tendency for the value of the energy of formation to decrease.
[0146] This suggests that the presence of crystalline regions suppresses the generation of defects even in regions with low crystallinity. In other words, it is speculated that an intermediate region in which the structure gradually changes is generated during the process of stabilizing the structure.
[0147] From the above, the crystalline region is a defect (V O , and H OThis suggests that defects are more likely to be generated in the low-crystallinity region (the outer periphery) than in the non-crystalline region. Therefore, the presence of the crystalline region suppresses the generation of defects. Therefore, by using the nc film in a transistor, the fluctuation in the electrical characteristics of the transistor can be suppressed.
[0148] The above explains the ease with which defects occur in nc films.
[0149] The size of the region 11 described above is, for example, the length of the long side of the rectangle or parallelogram when the shape of the region 11 is a rectangle or a parallelogram. When the shape of the region 11 is a polygon, the size of the region 11 is, for example, the length of the longest diagonal of the polygon. When the metal oxide 10 is an In-M-Zn oxide, the region 11 tends to have a layered crystal structure. In this case, the size of the region 11 is, for example, the width (length) of a layer. The size of the region 11 can be measured, for example, from an image observed with a transmission electron microscope (TEM).
[0150] Furthermore, in the metal oxide 10, for example, in a TEM image, the boundaries between the regions 11, that is, the crystal grain boundaries, may not be clearly visible.
[0151] When metal oxide 10 is subjected to structural analysis using an XRD apparatus that uses X-rays with a diameter larger than that of region 11, peaks indicating crystal planes may not be detected in the out-of-plane analysis.
[0152] Furthermore, when electron beam diffraction (also referred to as selected area electron beam diffraction) is performed on metal oxide 10 using an electron beam with a probe diameter (e.g., 50 nm or more) larger than region 11, a diffraction pattern such as a halo pattern is observed. On the other hand, when electron beam diffraction (also referred to as ultrafine electron beam diffraction) is performed on metal oxide 10 using an electron beam with a probe diameter (e.g., 1 nm or more and 30 nm or less) close to the size of region 11 or smaller than the size of region 11, multiple spots are observed within the ring-shaped region.
[0153] Fig. 6 shows a schematic diagram of a diffraction pattern (also called an electron beam diffraction pattern) observed by ultrafine electron beam diffraction of a metal oxide 10. As shown in Fig. 6, in the electron beam diffraction pattern of the metal oxide 10, a spot (direct spot 20) of an incident electron beam that has passed through the sample, a spot 21 on the side closer to the direct spot 20, and a spot 22 on the side farther from the spot 21 are observed.
[0154] The spot 21 is observed in an annular region 31 whose radial distance r from the direct spot is r1 and located in the vicinity thereof. The spot 22 is observed in a region 32 whose radial distance r from the direct spot is r2 and located in the vicinity thereof. The region 32 is located outside the region 31. In other words, the distance r2 is greater than the distance r1.
[0155] In the electron diffraction pattern, a plurality of spots 21 are observed within the region 31. The spots 21 vary in their radial positions (specifically, the distance from the direct spot 20 to the spots 21). In addition, although not shown here, the detected intensity of the spots 21 also varies.
[0156] In the electron diffraction pattern, one or more spots 22 are observed in the region 32. The spots 22 have smaller radial variations than the spots 21. Since the region has low crystallinity, the number of spots 22 observed is often smaller than the number of spots 21. Furthermore, the detected intensity may also be relatively small.
[0157] When the metal oxide 10 is an In-M-Zn oxide, the region 31 has a radial distance r from the direct spot of, for example, 2.9 nm. -1 From 4.2 nm -1 (distance r1 is 3.4 nm -1 The region 32 is, for example, an annular region located in the vicinity of the direct spot, and the radial distance r from the direct spot is 5.0 nm. -1 From 6.7 nm -1 (distance r2 is 6.0 nm) -1 The term refers to the annular region surrounding the nucleus.
[0158] Furthermore, when the metal oxide 10 is an In-M-Zn oxide, the ratio of the distance r2 to the distance r1 is 1.2 or more and 2.3 or less, and preferably 1.5 or more and 1.8 or less.
[0159] It is preferable that a metal oxide functioning as a semiconductor is used for a semiconductor layer including a channel formation region of a transistor, since a metal oxide has better switching characteristics and can provide an extremely small off-current than a semiconductor made of silicon or the like.
[0160] In addition, the metal oxide functioning as a semiconductor preferably has a band gap of 2 eV or more, and more preferably has a band gap of 2.5 eV or more. By using a metal oxide having such a large band gap, the off-state current of a transistor can be reduced.
[0161] A transistor using a metal oxide for a channel formation region has an extremely small leakage current (off-state current) in a non-conducting state, and therefore can provide a semiconductor device with low power consumption. In addition, since a metal oxide film can be formed by a sputtering method or the like, it can be used for a transistor that constitutes a highly integrated semiconductor device.
[0162] When an oxide semiconductor is used for a channel formation region of a transistor, it is preferable to use an oxide semiconductor having a low carrier concentration and being i-type (intrinsic) or substantially i-type. By using an oxide semiconductor having a low carrier concentration for a channel formation region of a transistor, the off-state current of the transistor can be reduced or the reliability of the transistor can be improved.
[0163] The metal oxide 10 can be applied to a channel formation region of a transistor. By applying the metal oxide 10, which has highly stable physical properties, to a channel formation region of a transistor, a highly reliable transistor can be provided.
[0164] [Metal oxide structures] Oxide semiconductors (metal oxides) are classified into single-crystal oxide semiconductors and other non-single-crystal oxide semiconductors, such as c-axis aligned crystalline oxide semiconductors (CAAC-OS), polycrystalline oxide semiconductors, nanocrystalline oxide semiconductors (nc-OS), amorphous-like oxide semiconductors (a-like OS), and amorphous oxide semiconductors.
[0165] CAAC-OS has a c-axis orientation and a distorted crystal structure in which multiple nanocrystals are connected in the ab-plane direction. The distortion refers to a portion where the lattice orientation changes between a region with a uniform lattice arrangement and a region with a different uniform lattice arrangement in the region where multiple nanocrystals are connected.
[0166] Nanocrystals are basically hexagonal, but may be non-regular hexagonal. In addition, the lattice arrangement may be pentagonal or heptagonal in the distortion. In CAAC-OS, it is difficult to confirm clear grain boundaries even near the distortion. That is, it can be seen that the formation of grain boundaries is suppressed by the distortion of the lattice arrangement. This is because CAAC-OS can tolerate distortion because the arrangement of oxygen atoms in the ab-plane direction is not dense, and the bond distance between atoms changes due to substitution of metal elements. In addition, a crystal structure in which clear grain boundaries are confirmed is called a polycrystal. The grain boundaries are likely to become recombination centers, trap carriers, and cause a decrease in the on-current of a transistor or a decrease in the field effect mobility. Therefore, CAAC-OS in which clear grain boundaries are not confirmed is one of the crystalline oxides having a crystal structure suitable for the semiconductor layer of a transistor. In addition, a structure containing Zn is preferable for forming CAAC-OS. For example, In-Zn oxide and In-Ga-Zn oxide are preferable because they can suppress the generation of crystal grain boundaries more effectively than In oxide.
[0167] CAAC-OS also tends to have a layered crystal structure (also referred to as a layered structure) in which a layer containing indium and oxygen (hereinafter, In layer) and a layer containing element M, zinc, and oxygen (hereinafter, (M, Zn) layer) are stacked. Note that indium and element M can be substituted for each other, and when element M in an (M, Zn) layer is substituted for indium, it can also be expressed as an (In, M, Zn) layer. When indium in an In layer is substituted for element M, it can also be expressed as an (In, M) layer.
[0168] CAAC-OS is a metal oxide with high crystallinity. On the other hand, it is difficult to confirm clear crystal boundaries in CAAC-OS, so it can be said that the decrease in electron mobility caused by crystal boundaries is unlikely to occur. In addition, since the crystallinity of metal oxides can be decreased by the inclusion of impurities or the generation of defects, CAAC-OS can be said to be a metal oxide with few impurities and defects (oxygen vacancies, etc.). Therefore, metal oxides with CAAC-OS have stable physical properties. As a result, metal oxides with CAAC-OS are resistant to heat and highly reliable.
[0169] The nc-OS has periodic atomic arrangement in a microscopic region (for example, a region of 1 nm to 10 nm, particularly a region of 1 nm to 3 nm). In addition, the nc-OS does not show regularity in the crystal orientation between different nanocrystals. Therefore, no orientation is seen throughout the film. Therefore, depending on the analysis method, the nc-OS may be indistinguishable from an a-like OS or an amorphous oxide semiconductor.
[0170] In-Ga-Zn oxide (hereinafter referred to as IGZO), a type of metal oxide containing indium, gallium, and zinc, may have a stable structure when made into the above-mentioned nanocrystals. In particular, since IGZO tends to have difficulty in crystal growth in the atmosphere, it may be structurally more stable when made into small crystals (for example, the above-mentioned nanocrystals) rather than large crystals (here, crystals of several mm or several cm).
[0171] The a-like OS is a metal oxide having a structure between the nc-OS and an amorphous oxide semiconductor. The a-like OS has a pore or low-density region. That is, the a-like OS has lower crystallinity than the nc-OS and CAAC-OS.
[0172] Oxide semiconductors (metal oxides) have a variety of structures and each structure has different characteristics. The oxide semiconductor of one embodiment of the present invention may include two or more of an amorphous oxide semiconductor, a polycrystalline oxide semiconductor, an a-like OS, an nc-OS, and a CAAC-OS.
[0173] Alternatively, a cloud-aligned composite (CAC)-OS may be used as the non-single-crystal oxide semiconductor. Note that the CAC-OS relates to a material structure.
[0174] [Metal oxide composition] CAC-OS is a material in which some of the material has a conductive function and some of the material has an insulating function, and the material as a whole functions as a semiconductor. When CAC-OS is used in the active layer of a transistor, the conductive function is a function of allowing electrons (or holes) to flow as carriers, and the insulating function is a function of not allowing electrons to flow as carriers. By making the conductive function and the insulating function act in a complementary manner, it is possible to give the CAC-OS a switching function (on / off function). By separating the respective functions in CAC-OS, it is possible to maximize both functions.
[0175] The CAC-OS has a conductive region and an insulating region. The conductive region has the above-mentioned conductive function, and the insulating region has the above-mentioned insulating function. In the material, the conductive region and the insulating region may be separated at the nanoparticle level. In addition, the conductive region and the insulating region may be unevenly distributed in the material. In addition, the conductive region may be observed to be connected in a cloud shape with a blurred periphery.
[0176] In addition, in the CAC-OS, the conductive regions and the insulating regions may each be dispersed in the material with a size of 0.5 nm or more and 10 nm or less, preferably 0.5 nm or more and 3 nm or less.
[0177] In addition, the CAC-OS is composed of components having different band gaps. For example, the CAC-OS is composed of a component having a wide gap due to an insulating region and a component having a narrow gap due to a conductive region. In this configuration, when carriers are caused to flow, the carriers mainly flow in the component having the narrow gap. In addition, the component having the narrow gap acts complementarily to the component having the wide gap, and carriers also flow in the component having the wide gap in conjunction with the component having the narrow gap. Therefore, when the above-mentioned CAC-OS is used in the channel formation region of a transistor, a high current driving force, that is, a large on-current and a high field effect mobility can be obtained in the on-state of the transistor.
[0178] That is, CAC-OS can also be called a matrix composite or a metal matrix composite.
[0179] In addition, when focusing on the crystal structure, oxide semiconductors may be classified differently from the above. Here, the classification of crystal structures in oxide semiconductors will be described with reference to FIG. 7A. FIG. 7A is a diagram for explaining the classification of crystal structures of oxide semiconductors, typically IGZO (metal oxide containing In, Ga, and Zn).
[0180] As shown in Figure 7A, IGZO is roughly classified into Amorphous, Crystalline, and Crystal. Amorphous includes completely amorphous. Crystalline includes CAAC, nc, and CAC. Crystal includes single crystal and poly crystal.
[0181] The structure within the bold frame in Fig. 7A is in the boundary region between amorphous and crystalline. In other words, it is a structure that is completely different from the energetically unstable amorphous and crystalline lines.
[0182] The crystal structure of the film or substrate can be evaluated using an X-ray diffraction (XRD) spectrum. Here, XRD spectra of quartz glass and IGZO (also called crystalline IGZO) having a crystal structure classified as Crystalline are shown in Fig. 7B and Fig. 7C. Fig. 7B shows the XRD spectrum of quartz glass, and Fig. 7C shows the XRD spectrum of crystalline IGZO. The composition of the crystalline IGZO shown in Fig. 7C is In:Ga:Zn=4:2:3 [atomic ratio]. The thickness of the crystalline IGZO shown in Fig. 7C is 500 nm.
[0183] As shown by the arrows in Figure 7B, the peaks in the XRD spectrum of silica glass are nearly symmetrical. On the other hand, as shown by the arrows in Figure 7C, the peaks in the XRD spectrum of crystalline IGZO are asymmetrical. The asymmetrical peaks in the XRD spectrum clearly indicate the presence of crystals. In other words, if the peaks in the XRD spectrum are not symmetrical, it cannot be said to be amorphous.
[0184] [impurities] Here, the influence of each impurity in the metal oxide will be described.
[0185] When impurities are mixed into an oxide semiconductor, defect states or oxygen vacancies may be formed. Thus, when impurities are mixed into a channel formation region of an oxide semiconductor, the electrical characteristics of a transistor using the oxide semiconductor are likely to fluctuate, and the reliability may be reduced. Furthermore, when oxygen vacancies are included in the channel formation region, the transistor is likely to have normally-on characteristics (characteristics in which a channel exists and a current flows through the transistor even when no voltage is applied to the gate electrode).
[0186] A transistor using a metal oxide is likely to have normally-on characteristics due to impurities and oxygen vacancies in the metal oxide, and when the transistor is operated in a state where the metal oxide contains excess oxygen that exceeds an appropriate amount, the valence of the excess oxygen atom changes, causing the electrical characteristics of the transistor to change, which may result in poor reliability.
[0187] Therefore, it is preferable to use a metal oxide with a low carrier concentration in the channel formation region of a transistor. In order to reduce the carrier concentration of the metal oxide, it is sufficient to reduce the impurity concentration in the metal oxide and reduce the density of defect states. In this specification and the like, a low impurity concentration and a low density of defect states are referred to as high purity intrinsic or substantially high purity intrinsic. Note that in this specification and the like, a metal oxide with a carrier concentration of 1×10 16 cm -3 The following cases are defined as substantially high purity and authentic:
[0188] The carrier concentration of the metal oxide in the channel formation region is 1×10 18 cm -3 It is preferable that the value is less than 1×10 17 cm -3 More preferably, it is 1×10 16 cm -3 More preferably, it is 1×10 13 cm -3 More preferably, it is less than 1×10 12 cm -3 The lower limit of the carrier concentration of the metal oxide in the channel formation region is not particularly limited, but is preferably, for example, 1×10 -9 cm -3 It can be said that:
[0189] Examples of impurities in metal oxides include hydrogen, nitrogen, alkali metals, alkaline earth metals, iron, nickel, and silicon. In particular, hydrogen contained in metal oxides reacts with oxygen that bonds with metal atoms to form water, which may cause oxygen vacancies in the metal oxide. If oxygen vacancies are present in the channel formation region in the metal oxide, the transistor may have normally-on characteristics. Furthermore, if hydrogen enters an oxygen vacancy in the metal oxide, the oxygen vacancy and hydrogen combine to form a V O H may be formed. A defect in which hydrogen enters an oxygen vacancy (V O Hydrogen can function as a donor and generate electrons, which are carriers. In addition, some of the hydrogen can bond with oxygen, which is bonded to metal atoms, to generate electrons, which are carriers. Therefore, transistors using metal oxides that contain a lot of hydrogen tend to have normally-on characteristics. In addition, hydrogen in metal oxides is easily mobile due to stresses such as heat and electric fields, so if metal oxides contain a lot of hydrogen, the reliability of the transistor may deteriorate.
[0190] In one embodiment of the present invention, V in a metal oxide O It is preferable to reduce H as much as possible and make it high-purity intrinsic or substantially high-purity intrinsic. O In order to obtain a metal oxide with a sufficiently reduced amount of H, it is important to remove impurities such as water and hydrogen from the metal oxide (sometimes referred to as dehydration or dehydrogenation treatment) and to supply oxygen to the metal oxide to compensate for the oxygen deficiency (sometimes referred to as oxygen addition treatment). O By using a metal oxide in which impurities such as H are sufficiently reduced for the channel formation region of a transistor, stable electrical characteristics can be obtained.
[0191] A defect in which hydrogen has entered an oxygen vacancy (V OH) can function as a donor for the metal oxide. However, it is difficult to quantitatively evaluate the defect. Therefore, in the case of metal oxides, the carrier concentration may be used instead of the donor concentration. Therefore, in this specification, the carrier concentration assuming a state in which no electric field is applied may be used as a parameter of the metal oxide instead of the donor concentration. In other words, the "carrier concentration" described in this specification may be rephrased as the "donor concentration". In addition, the "carrier concentration" described in this specification may be rephrased as the "carrier density".
[0192] It is preferable that hydrogen in the metal oxide is reduced as much as possible. Specifically, the hydrogen concentration in the metal oxide obtained by secondary ion mass spectrometry (SIMS) is 1×10 20 atoms / cm 3 Less than 1 x 10 19 atoms / cm 3 less than 5×10 18 atoms / cm 3 less than 1×10 18 atoms / cm 3 By using a metal oxide in which impurities such as hydrogen are sufficiently reduced for a channel formation region of a transistor, stable electrical characteristics can be obtained.
[0193] The defect levels may include trap levels. Charges trapped in the trap levels of metal oxides take a long time to disappear, and may behave as if they were fixed charges. Therefore, a transistor having a channel formation region made of a metal oxide with a high density of trap levels may have unstable electrical characteristics.
[0194] Furthermore, when impurities are present in a channel formation region of an oxide semiconductor, the crystallinity of the channel formation region may be reduced, or the crystallinity of an oxide provided in contact with the channel formation region may be reduced. When the crystallinity of the channel formation region is low, the stability or reliability of the transistor tends to be degraded. When the crystallinity of an oxide provided in contact with the channel formation region is low, an interface state may be formed, which may degrade the stability or reliability of the transistor.
[0195] Therefore, in order to improve the stability or reliability of a transistor, it is effective to reduce the concentration of impurities in the channel formation region of the oxide semiconductor and in its vicinity. Examples of impurities include hydrogen, nitrogen, alkali metals, alkaline earth metals, iron, nickel, silicon, and the like.
[0196] Specifically, the concentration of the impurities in the channel formation region of the oxide semiconductor and its vicinity, which is obtained by SIMS, is set to 1×10 18 atoms / cm 3 Less than or equal to 2 x 10 16 atoms / cm 3 or less. Alternatively, the concentration of the impurity in the channel formation region of the oxide semiconductor and its vicinity, which is obtained by elemental analysis using EDX, is set to 1.0 atomic % or less. Note that when an oxide containing element M is used as the oxide semiconductor, the concentration ratio of the impurity to element M in the channel formation region of the oxide semiconductor and its vicinity is set to less than 0.10, preferably less than 0.05. Here, the concentration of element M used in calculating the concentration ratio may be the concentration in the same region as the region where the concentration of the impurity is calculated, or may be the concentration in the oxide semiconductor.
[0197] Furthermore, since a metal oxide with a reduced impurity concentration has a low defect state density, the trap state density may also be low.
[0198] In addition, when impurities and oxygen vacancies are present in a channel formation region of a transistor including an oxide semiconductor, the resistance of the oxide semiconductor may be reduced and the electrical characteristics may be easily changed, resulting in reduced reliability.
[0199] In a transistor using an oxide semiconductor for a channel formation region, when a low-resistance region is formed in the channel formation region, a leakage current (parasitic channel) between the source electrode and the drain electrode of the transistor is likely to occur in the low-resistance region. In addition, the parasitic channel is likely to cause defects in the transistor characteristics, such as a normally-on transistor, an increase in leakage current, and a shift in threshold voltage due to application of stress. In addition, if the processing precision of the transistor is low, the parasitic channel varies from transistor to transistor, causing variation in the transistor characteristics.
[0200] Therefore, it is preferable that the impurities and oxygen vacancies be reduced as much as possible in the channel formation region of the oxide semiconductor and its vicinity.
[0201] [Metal oxide film formation method] A method for forming a metal oxide film that becomes the metal oxide 10 will be described below.
[0202] The metal oxide film that becomes the metal oxide 10 is preferably formed by sputtering, which is preferable because the film density of the metal oxide film can be increased by forming the film by sputtering.
[0203] The temperature during deposition of the metal oxide film is preferably equal to or higher than room temperature and lower than 140° C. Note that room temperature includes not only the case where temperature control is not performed, but also the case where temperature control is performed by cooling the substrate, for example.
[0204] The sputtering gas may be a rare gas (typically argon) or oxygen, or a mixture of rare gas and oxygen. When a mixture is used, the ratio of oxygen gas in the entire mixture is set to be greater than 0% and less than 50%, preferably greater than 5% and less than 30%, and more preferably greater than 7% and less than 20%. When oxygen is included in the sputtering gas, oxygen vacancies in the metal oxide film can be reduced, resulting in a film containing microcrystalline regions. In addition, oxygen can be added to the underlying film at the same time as the metal oxide film is formed, to provide an oxygen-excess region.
[0205] In addition, it is preferable to highly purify the sputtering gas. For example, oxygen gas or argon gas used as the sputtering gas is highly purified to a dew point of −40° C. or less, preferably −80° C. or less, more preferably −100° C. or less, and more preferably −120° C. or less, so that moisture and the like can be prevented from being taken into the metal oxide film as much as possible.
[0206] The chamber of the sputtering device is placed in a high vacuum (5×10) using an adsorption type vacuum exhaust pump such as a cryopump to remove as much water as possible, which is an impurity for the metal oxide film. -7 Pa to 1×10 -4 It is preferable to evacuate the chamber to a pressure of about 10 Pa. Alternatively, it is preferable to combine a turbo molecular pump with a cold trap to prevent gas, particularly gas containing carbon or hydrogen, from flowing back into the chamber from the exhaust system.
[0207] The power source for the sputtering device may be a DC power source, an AC power source, or an RF power source.
[0208] In addition, the target may be rotated or moved in the sputtering device. For example, the metal oxide of the present invention may be formed by oscillating the magnet unit vertically and / or horizontally during the formation of the metal oxide film. For example, the target may be rotated or oscillated with a beat of 0.1 Hz to 1 kHz (which may also be referred to as rhythm, beat, pulse, frequency, period, cycle, etc.). Alternatively, the magnet unit may be oscillated with a beat of 0.1 Hz to 1 kHz.
[0209] As the sputtering target, an In-M-Zn metal oxide target (M is aluminum, gallium, yttrium, or tin) can be used. Note that, as the sputtering target, it is preferable to use a target containing a polycrystalline oxide having a plurality of crystal grains.
[0210] For example, a metal oxide film can be formed by using a mixture of rare gas and oxygen with an oxygen gas ratio of about 10% as the sputtering gas, setting the substrate temperature to 130°C, and forming the film using an In-Ga-Zn metal oxide target.
[0211] The metal oxide film can also be formed by a pulsed laser deposition (PLD) method. In this case, the film can be formed using a metal oxide target in the same manner as in the above-mentioned method. The metal oxide target can be made of the same material as described above.
[0212] Metal oxide films can also be formed by a liquid phase method using a liquid material. For example, a material is applied to a substrate by spin coating or spraying, and then a heat treatment is performed to form a metal oxide film. The liquid phase method has the characteristic that oriented crystal parts are unlikely to form in the film even if a heat treatment is performed.
[0213] For example, when forming an In-M-Zn metal oxide film, a coating agent containing indium oxide, an oxide of element M, and zinc oxide is applied to a substrate, and then the substrate is heat-treated at a temperature of, for example, 300°C or higher, 400°C or higher, or 450°C or higher, but not higher than the heat resistance temperature of the substrate, thereby forming an In-M-Zn metal oxide film.
[0214] Here, as the coating agent, a material in which the ratios of In, element M, and Zn are mixed so that the content ratio of In is high can be used. The composition may be the same as that of the material that can be used for the above-mentioned metal oxide target.
[0215] The method for forming the metal oxide film is not limited to the above. Other methods such as plasma enhanced chemical vapor deposition (PECVD), thermal chemical vapor deposition (thermal CVD), atomic layer deposition (ALD), and vacuum deposition may also be used. An example of the thermal CVD method is metal organic chemical vapor deposition (MOCVD).
[0216] In particular, when a physical deposition method such as a sputtering method or a pulsed laser deposition method is used, elements contained in the film constituting the surface to be formed and inhibiting the crystallization of the metal oxide film may diffuse into the metal oxide film, resulting in the formation of a metal oxide film having a distribution of crystallinity in the film thickness direction.
[0217] The above is a description of the method for forming the metal oxide film that becomes the metal oxide 10.
[0218] According to the above, a novel metal oxide can be provided. In addition, a highly reliable transistor can be provided. According to one embodiment of the present invention, a semiconductor device with low power consumption can be provided.
[0219] The structures, methods, and the like described in this embodiment can be used in appropriate combination with the structures, methods, and the like described in other embodiments.
[0220] (Embodiment 2) In this embodiment, a structure example of a semiconductor device including a metal oxide according to one embodiment of the present invention will be described below. In the following, a transistor will be taken as an example.
[0221] [Configuration example 1] [Configuration Example 1-1] 8A is a top view of the transistor 300, FIG. 8B corresponds to a cross-sectional view of the cut surface taken along dashed line A1-A2 in FIG. 8A, and FIG. 8C corresponds to a cross-sectional view of the cut surface taken along dashed line B1-B2 in FIG. 8A. The dashed line A1-A2 direction corresponds to the channel length direction, and the dashed line B1-B2 direction corresponds to the channel width direction. Note that FIG. 8A omits some of the components of the transistor 300 (such as a gate insulating layer). As with FIG. 8A, some of the components are also omitted from the top views of the transistor in the following drawings.
[0222] The transistor 300 is provided over a substrate 302 and includes a conductive layer 304, an insulating layer 306, a semiconductor layer 308, a conductive layer 312a, a conductive layer 312b, and the like. The insulating layer 306 is provided to cover the conductive layer 304. The semiconductor layer 308 has an island shape and is provided over the insulating layer 306. The conductive layers 312a and 312b are in contact with a top surface of the semiconductor layer 308 and are provided apart from each other on the semiconductor layer 308. An insulating layer 314 is provided to cover the insulating layer 306, the conductive layer 312a, the conductive layer 312b, and the semiconductor layer 308, and an insulating layer 316 is provided over the insulating layer 314.
[0223] The metal oxide given as an example in Embodiment 1 can be used for the semiconductor layer 308.
[0224] There are no significant limitations on the material of the substrate 302, but the substrate must have at least sufficient heat resistance to withstand subsequent heat treatment. For example, a single crystal semiconductor substrate made of silicon or silicon carbide, a polycrystalline semiconductor substrate, a compound semiconductor substrate such as silicon germanium, an SOI substrate, a glass substrate, a ceramic substrate, a quartz substrate, a sapphire substrate, or the like may be used as the substrate 302. Furthermore, any of these substrates on which a semiconductor element is provided may be used as the substrate 302.
[0225] A flexible substrate may be used as the substrate 302, and the semiconductor device may be formed directly on the flexible substrate. Alternatively, a peeling layer may be provided between the substrate 302 and the semiconductor device. The peeling layer can be used to separate the semiconductor device from the substrate 302 after a part or whole of the semiconductor device is completed thereon, and to transfer the semiconductor device to another substrate. In this case, the semiconductor device can be transferred to a substrate having poor heat resistance or a flexible substrate.
[0226] The conductive layer 304 functions as a gate electrode. A part of the insulating layer 306 functions as a gate insulating layer. The conductive layer 312a functions as one of a source electrode and a drain electrode, and the conductive layer 312b functions as the other. A region of the semiconductor layer 308 overlapping with the conductive layer 304 functions as a channel formation region. The transistor 300 is a so-called bottom-gate transistor in which a gate electrode is provided closer to the formation surface than the semiconductor layer 308. Here, the surface of the semiconductor layer 308 opposite to the conductive layer 304 side may be referred to as a back channel side surface. The transistor 300 is a transistor with a so-called channel etch structure in which a protective layer is not provided between the back channel side of the semiconductor layer 308 and the source electrode and drain electrode.
[0227] The semiconductor layer 308 may have a stacked structure of two or more layers. In this case, the semiconductor film constituting the semiconductor layer 308 preferably contains a metal oxide. In the case where the semiconductor layer 308 has a two-layer structure, the semiconductor film located on the back channel side is preferably a film having higher crystallinity than the semiconductor film located on the conductive layer 304 side. This can prevent a part of the semiconductor layer 308 from being etched and lost when the conductive layer 312a and the conductive layer 312b are processed.
[0228] For example, the semiconductor layer 308 preferably contains indium, M (wherein M is one or more selected from gallium, aluminum, silicon, boron, yttrium, tin, copper, vanadium, beryllium, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, and magnesium), and zinc. In particular, M is preferably aluminum, gallium, yttrium, or tin.
[0229] In particular, it is preferable to use an oxide containing indium, gallium, and zinc for the semiconductor layer 308.
[0230] Each of the conductive layers 312a and 312b has a layered structure in which a conductive layer 313a and a conductive layer 313b are layered in this order from the formation surface side.
[0231] The conductive layer 313b is preferably made of a low-resistance conductive material containing copper, silver, gold, aluminum, or the like. In particular, the conductive layer 313b preferably contains copper or aluminum. This allows the conductive layer 312a and the conductive layer 312b to have extremely low resistance.
[0232] The conductive layer 313a can be formed using a conductive material different from that of the conductive layer 313b. For example, the conductive layer 313a can be formed using a conductive material containing titanium, tungsten, molybdenum, chromium, tantalum, zinc, indium, platinum, ruthenium, or the like.
[0233] In this manner, by providing the conductive layer 313a between the conductive layer 313b containing copper, aluminum, or the like and the semiconductor layer 308, a metal element contained in the conductive layer 313b can be prevented from diffusing into the semiconductor layer 308, thereby achieving a highly reliable transistor 300. In addition, the conductive layer 313a preferably functions as a barrier layer that prevents oxygen in the semiconductor layer 308 from diffusing into the conductive layer 313b.
[0234] Note that the structure of the conductive layer 312a and the conductive layer 312b is not limited to a two-layer structure, and may be a three-layer structure or a four-layer structure including a conductive layer containing copper, silver, gold, or aluminum. For example, the conductive layer 312a and the conductive layer 312b may be a three-layer structure in which a conductive layer containing a conductive material similar to that of the conductive layer 313a is stacked on the conductive layer 313b. This can suppress oxidation of the top surface of the conductive layer 313b and prevent metal elements contained in the conductive layer 313b from scattering to the surroundings, thereby realizing a highly reliable transistor.
[0235] Any of the above-mentioned conductive materials which can be used for the conductive layer 313a or the conductive layer 313b can be used as the conductive layer 304. In particular, it is preferable to use a conductive material containing copper.
[0236] An insulating material containing an oxide is preferably used for the insulating layer 306 and the insulating layer 314 in contact with the semiconductor layer 308. When the insulating layer 306 and the insulating layer 314 have a stacked structure, an insulating material containing an oxide is used for the layer in contact with the semiconductor layer 308.
[0237] Alternatively, a nitride insulating film such as silicon nitride or aluminum nitride may be used for the insulating layer 306. When an insulating material not containing oxide is used, it is preferable to form a region containing oxygen by performing a treatment for adding oxygen to the upper part of the insulating layer 306. Examples of the treatment for adding oxygen include heat treatment or plasma treatment in an atmosphere containing oxygen, and ion doping treatment.
[0238] The insulating layer 316 functions as a protective layer that protects the transistor 300. For the insulating layer 316, an inorganic insulating material such as silicon nitride, silicon nitride oxide, silicon oxide, silicon oxynitride, aluminum oxide, or aluminum nitride can be used. In particular, using a material through which oxygen does not easily diffuse, such as silicon nitride or aluminum oxide, for the insulating layer 316 is preferable because oxygen can be prevented from being released from the semiconductor layer 308 or the insulating layer 314 to the outside through the insulating layer 316 due to heat or the like applied during a manufacturing process.
[0239] Alternatively, an organic insulating material that functions as a planarizing film may be used as the insulating layer 316. Alternatively, the insulating layer 316 may be a stacked film of a film containing an inorganic insulating material and a film containing an organic insulating material.
[0240] The semiconductor layer 308 may have a pair of low-resistance regions that function as a source region and a drain region and are located in the vicinity of and in contact with the conductive layer 312a and the conductive layer 312b. The regions are part of the semiconductor layer 308 and have a lower resistance than the channel formation region. The low-resistance region can also be referred to as a region with a high carrier concentration or an n-type region. In the semiconductor layer 308, a region that is sandwiched between the pair of low-resistance regions and overlaps with the conductive layer 304 functions as a channel formation region.
[0241] [Configuration Example 1-2] In the following, a configuration example of a transistor that is partially different from the above-mentioned configuration example 1-1 will be described. Note that in the following, a description of parts that overlap with the above-mentioned configuration example 1-1 may be omitted.
[0242] FIG. 9A is a cross-sectional view of the transistor 300A in the channel length direction, and FIG. 9B is a cross-sectional view of the transistor 300A in the channel width direction.
[0243] The transistor 300A differs from configuration example 1-1 mainly in that a conductive layer 320 is provided on an insulating layer 314.
[0244] The conductive layer 320 has a region overlapping with the semiconductor layer 308 with the insulating layer 314 interposed therebetween.
[0245] In the transistor 300A, the conductive layer 304 functions as a first gate electrode (also referred to as a bottom gate electrode), and the conductive layer 320 functions as a second gate electrode (also referred to as a top gate electrode). Part of the insulating layer 314 functions as a second gate insulating layer.
[0246] 9B, the conductive layer 320 may be electrically connected to the conductive layer 304 through an opening 342 provided in the insulating layer 314 and the insulating layer 306. This allows the conductive layer 320 and the conductive layer 304 to be supplied with the same potential, thereby realizing a transistor with high on-state current.
[0247] 9B, in the channel width direction, the conductive layer 304 and the conductive layer 320 preferably extend outward beyond the end of the semiconductor layer 308. In this case, as shown in FIG 9B, the entire semiconductor layer 308 in the channel width direction is covered with the conductive layer 304 and the conductive layer 320.
[0248] With such a structure, the semiconductor layer 308 can be electrically surrounded by an electric field generated by the pair of gate electrodes. In particular, it is preferable to apply the same potential to the conductive layer 304 and the conductive layer 320. This makes it possible to effectively apply an electric field for inducing a channel in the semiconductor layer 308, thereby increasing the on-state current of the transistor 300A. As a result, the transistor 300A can also be miniaturized.
[0249] Note that the conductive layer 304 and the conductive layer 320 may not be connected to each other. In this case, a constant potential may be applied to one of a pair of gate electrodes, and a signal for driving the transistor 300A may be applied to the other of the pair of gate electrodes. In this case, the threshold voltage when the transistor 300A is driven by the other electrode can be controlled by the potential applied to one electrode.
[0250] Alternatively, the conductive layer 320 may be electrically connected to either the conductive layer 312a or the conductive layer 312b. In particular, it is preferable that the conductive layer 320 is electrically connected to one of the conductive layers 312a and 312b to which a constant potential is supplied (for example, a source electrode).
[0251] The above is a description of configuration example 1.
[0252] [Configuration example 2] In the following, examples of transistor configurations different from the above configuration example 1 will be described.
[0253] [Configuration Example 2-1] Fig. 10A is a top view of transistor 350, Fig. 10B corresponds to a cross-sectional view of the cut surface taken along dashed line A3-A4 shown in Fig. 10A, and Fig. 10C corresponds to a cross-sectional view of the cut surface taken along dashed line B3-B4 shown in Fig. 10A. The dashed line A3-A4 direction corresponds to the channel length direction, and the dashed line B3-B4 direction corresponds to the channel width direction.
[0254] The transistor 350 is provided over a substrate 352 and includes an insulating layer 353, a semiconductor layer 358, an insulating layer 360, a metal oxide layer 364, a conductive layer 362, an insulating layer 368, and the like. The island-shaped semiconductor layer 358 is provided over the insulating layer 353. The insulating layer 360 is provided in contact with an upper surface of the insulating layer 353 and an upper surface and side surfaces of the semiconductor layer 358. The metal oxide layer 364 and the conductive layer 362 are stacked in this order over the insulating layer 360 and have a portion overlapping with the semiconductor layer 358. The insulating layer 368 is provided to cover an upper surface of the insulating layer 360, side surfaces of the metal oxide layer 364, and an upper surface and side surfaces of the conductive layer 362.
[0255] The metal oxide described in Embodiment 1 can be used for the semiconductor layer 358.
[0256] 10A and 10B, the transistor 350 may include a conductive layer 370a and a conductive layer 370b over the insulating layer 368. The conductive layer 370a and the conductive layer 370b function as a source electrode and a drain electrode. The conductive layer 370a and the conductive layer 370b are electrically connected to the low-resistance region 358n through an opening 391a and an opening 391b provided in the insulating layer 368 and the insulating layer 360, respectively.
[0257] A part of the conductive layer 362 functions as a gate electrode. A part of the insulating layer 360 functions as a gate insulating layer. The transistor 350 is a so-called top-gate transistor in which a gate electrode is provided over the semiconductor layer 358.
[0258] The conductive layer 362 and the metal oxide layer 364 are processed so that their top surface shapes roughly match each other.
[0259] In this specification, the phrase "top surface shapes roughly match" refers to at least a portion of the contours of stacked layers overlapping. For example, this includes cases where the upper and lower layers are processed using the same mask pattern, or where a portion of the mask pattern is the same. However, strictly speaking, the contours may not overlap, and the upper layer may be located inside the lower layer, or outside the lower layer, and in this case, it is also called "top surface shapes roughly match."
[0260] The metal oxide layer 364 located between the insulating layer 360 and the conductive layer 362 functions as a barrier film that prevents oxygen contained in the insulating layer 360 from diffusing toward the conductive layer 362. The metal oxide layer 364 also functions as a barrier film that prevents hydrogen and water contained in the conductive layer 362 from diffusing toward the insulating layer 360. The metal oxide layer 364 is preferably made of a material that is less permeable to oxygen and hydrogen than the insulating layer 360, for example.
[0261] The metal oxide layer 364 can prevent oxygen from diffusing from the insulating layer 360 to the conductive layer 362 even when the conductive layer 362 is made of a metal material that easily absorbs oxygen, such as aluminum or copper. Even when the conductive layer 362 contains hydrogen, the metal oxide layer 364 can prevent hydrogen from diffusing from the conductive layer 362 to the semiconductor layer 358 through the insulating layer 360. As a result, the carrier concentration in the channel formation region of the semiconductor layer 358 can be made extremely low.
[0262] An insulating material or a conductive material can be used for the metal oxide layer 364. When the metal oxide layer 364 has insulating properties, it functions as a part of the gate insulating layer. On the other hand, when the metal oxide layer 364 has conductive properties, it functions as a part of the gate electrode.
[0263] It is preferable to use an insulating material having a higher dielectric constant than silicon oxide as the metal oxide layer 364. In particular, it is preferable to use an aluminum oxide film, a hafnium oxide film, a hafnium aluminate film, or the like, because the driving voltage can be reduced.
[0264] Conductive oxides such as indium oxide, indium tin oxide (ITO), and indium tin oxide containing silicon (ITSO) can also be used as the metal oxide layer 364. Conductive oxides containing indium are particularly preferred because of their high conductivity.
[0265] In addition, it is preferable to use an oxide material containing one or more elements that are the same as those of the semiconductor layer 358 for the metal oxide layer 364. In particular, it is preferable to use an oxide semiconductor material that can be used for the semiconductor layer 358. In this case, it is preferable to use a metal oxide film formed using the same sputtering target as that for the semiconductor layer 358 for the metal oxide layer 364, because this allows the use of common equipment.
[0266] The metal oxide layer 364 is preferably formed using a sputtering apparatus. For example, when an oxide film is formed using a sputtering apparatus, oxygen can be suitably added to the insulating layer 360 and the semiconductor layer 358 by forming the oxide film in an atmosphere containing oxygen gas.
[0267] The semiconductor layer 358 has a region overlapping with the conductive layer 362 and a pair of low-resistance regions 358n sandwiching the region. The region of the semiconductor layer 358 overlapping with the conductive layer 362 functions as a channel formation region of the transistor 350. On the other hand, the low-resistance region 358n functions as a source region or drain region of the transistor 350.
[0268] The low-resistance region 358n can also be referred to as a region having a lower resistance than the channel formation region, a region with a high carrier concentration, a region with a high density of oxygen defects, a region with a high impurity concentration, or an n-type region.
[0269] The low resistance region 358n of the semiconductor layer 358 is a region containing an impurity element. Examples of the impurity element include hydrogen, boron, carbon, nitrogen, fluorine, phosphorus, sulfur, arsenic, aluminum, and rare gases. Representative examples of rare gases include helium, neon, argon, krypton, and xenon. In particular, it is preferable that the region contains boron or phosphorus. Two or more of these elements may be contained.
[0270] The treatment of adding an impurity to the low-resistance region 358n can be performed through the insulating layer 360 by using the conductive layer 362 as a mask. As the treatment of adding an impurity to the low-resistance region 358n, a plasma ion doping method or an ion implantation method can be preferably used.
[0271] The low resistance region 358n has an impurity concentration of 1×10 19 atoms / cm 3 That's it, 1×10 23 atoms / cm 3 Less than or equal to 5×10 19 atoms / cm 3 That's it, 5 x 10 22atoms / cm 3 Less than or equal to 1×10 20 atoms / cm 3 That's it, 1×10 22 atoms / cm 3 It is preferred to include a region in which:
[0272] The concentration of impurities contained in the low resistance region 358n can be analyzed by, for example, SIMS, X-ray photoelectron spectroscopy (XPS), etc. When using XPS analysis, the concentration distribution in the depth direction can be known by combining ion sputtering from the front side or back side with XPS analysis.
[0273] In addition, in the low-resistance region 358n, the impurity element is preferably present in an oxidized state. For example, it is preferable to use an easily oxidized element such as boron, phosphorus, magnesium, aluminum, or silicon as the impurity element. Since such an easily oxidized element can exist stably in an oxidized state by bonding with oxygen in the semiconductor layer 358, even if a high temperature (for example, 400°C or higher, 600°C or higher, or 800°C or higher) is applied in a later process, desorption is suppressed. Furthermore, the impurity element removes oxygen from the semiconductor layer 358, and many oxygen vacancies are generated in the low-resistance region 358n. The oxygen vacancies are bonded with hydrogen in the film to become a carrier supply source, so that the low-resistance region 358n has an extremely low resistance state.
[0274] For example, when boron is used as an impurity element, the boron contained in the low resistance region 358n may exist in a state of being bonded with oxygen. This can be confirmed by observing a spectrum peak due to the B2O3 bond in an XPS analysis. In addition, in an XPS analysis, a spectrum peak due to the state in which the boron element exists alone is not observed, or the peak intensity becomes so small that it is buried in the background noise at the lower limit of measurement.
[0275] The insulating layer 360 has a region in contact with a channel formation region of the semiconductor layer 358, that is, a region overlapping with the conductive layer 362. The insulating layer 360 also has a region in contact with a low-resistance region 358n of the semiconductor layer 358 and not overlapping with the conductive layer 362.
[0276] The region of the insulating layer 360 overlapping with the low-resistance region 358n may contain the above-mentioned impurity element. In this case, like the low-resistance region 358n, the impurity element in the insulating layer 360 is preferably present in a state of being bonded to oxygen. Since such an element that is easily oxidized can be stably present in an oxidized state by bonding with oxygen in the insulating layer 360, even if a high temperature is applied in a later process, the element is prevented from being desorbed. In particular, when the insulating layer 360 contains oxygen (also referred to as excess oxygen) that can be desorbed by heating, the excess oxygen and the impurity element are bonded to be stabilized, so that the supply of oxygen from the insulating layer 360 to the low-resistance region 358n can be prevented. In addition, a part of the insulating layer 360 containing an oxidized impurity element is in a state where oxygen is difficult to diffuse, and therefore, the supply of oxygen to the low-resistance region 358n from above the insulating layer 360 through the insulating layer 360 can be prevented from becoming high-resistance.
[0277] The insulating layer 368 functions as a protective layer that protects the transistor 350. For example, an inorganic insulating material such as an oxide or a nitride can be used as the insulating layer 368. More specific examples of the inorganic insulating material that can be used include silicon oxide, silicon oxynitride, silicon nitride, silicon nitride oxide, aluminum oxide, aluminum oxynitride, aluminum nitride, hafnium oxide, and hafnium aluminate.
[0278] [Configuration Example 2-2] 11A is a top view of the transistor 350A, FIG. 11B is a cross-sectional view of the transistor 350A in the channel length direction, and FIG. 11C is a cross-sectional view of the transistor 350A in the channel width direction.
[0279] The transistor 350A differs from the transistor 350 illustrated in Structural example 2-1 mainly in that the insulating layer 360 has a different configuration and that an insulating layer 366 is included.
[0280] The insulating layer 360 is processed so that its top surface shape generally matches those of the conductive layer 362 and the metal oxide layer 364. The insulating layer 360 can be formed by processing using a resist mask for processing the conductive layer 362 and the metal oxide layer 364, for example.
[0281] The insulating layer 366 is provided in contact with the top surface and side surfaces of the semiconductor layer 358 that are not covered with the conductive layer 362, the metal oxide layer 364, and the insulating layer 360. The insulating layer 366 is provided to cover the top surface of the insulating layer 353, the side surfaces of the insulating layer 360, the side surfaces of the metal oxide layer 364, and the top surface and side surfaces of the conductive layer 362.
[0282] The insulating layer 366 has a function of lowering the resistance of the low-resistance region 358n. As such an insulating layer 366, an insulating film capable of supplying impurities into the low-resistance region 358n by heating during or after the formation of the insulating layer 366 can be used. Alternatively, an insulating film capable of generating oxygen vacancies in the low-resistance region 358n by heating during or after the formation of the insulating layer 366 can be used.
[0283] For example, an insulating film that functions as a supply source for supplying impurities to the low-resistance region 358n can be used as the insulating layer 366. In this case, the insulating layer 366 is preferably a film that releases hydrogen by heating. By forming such an insulating layer 366 in contact with the semiconductor layer 358, impurities such as hydrogen can be supplied to the low-resistance region 358n, and the resistance of the low-resistance region 358n can be reduced.
[0284] The insulating layer 366 is preferably formed using a gas containing an impurity element such as a hydrogen element as a deposition gas. By increasing the deposition temperature of the insulating layer 366, a large amount of impurity can be effectively supplied to the semiconductor layer 358. The deposition temperature of the insulating layer 366 can be, for example, 200° C. to 500° C., preferably 220° C. to 450° C., more preferably 250° C. to 400° C.
[0285] Furthermore, by forming the insulating layer 366 under reduced pressure and by heating, it is possible to promote desorption of oxygen from the regions that will become the low-resistance regions 358n in the semiconductor layer 358. By supplying impurities such as hydrogen to the semiconductor layer 358 in which many oxygen vacancies have been formed, the carrier concentration in the low-resistance regions 358n is increased, and the resistance of the low-resistance regions 358n can be more effectively reduced.
[0286] For example, an insulating film containing a nitride, such as silicon nitride, silicon nitride oxide, silicon oxynitride, aluminum nitride, or aluminum nitride oxide, can be suitably used as the insulating layer 366. In particular, silicon nitride has a blocking property against hydrogen and oxygen, and can therefore prevent both diffusion of hydrogen from the outside to the semiconductor layer and elimination of oxygen from the semiconductor layer to the outside, thereby realizing a highly reliable transistor.
[0287] The insulating layer 366 may be an insulating film that has a function of absorbing oxygen in the semiconductor layer 358 and generating oxygen vacancies. In particular, the insulating layer 366 is preferably formed using a metal nitride.
[0288] In addition, when a metal nitride is used, it is preferable to use a nitride of aluminum, titanium, tantalum, tungsten, chromium, or ruthenium. In particular, it is particularly preferable to include aluminum or titanium. For example, an aluminum nitride film formed by a reactive sputtering method using aluminum as a sputtering target and a gas containing nitrogen as a deposition gas can be made into a film having extremely high insulating properties and extremely high blocking properties against hydrogen and oxygen by appropriately controlling the flow rate of nitrogen gas relative to the total flow rate of the deposition gas. Therefore, by providing an insulating film containing such a metal nitride in contact with a semiconductor layer, not only can the resistance of the semiconductor layer be reduced, but also oxygen can be suitably prevented from being released from the semiconductor layer and hydrogen can be suitably prevented from diffusing into the semiconductor layer.
[0289] When aluminum nitride is used as the metal nitride, the thickness of the insulating layer containing the aluminum nitride is preferably 5 nm or more. Even with such a thin film, it is possible to achieve both high blocking properties against hydrogen and oxygen and a function of reducing the resistance of the semiconductor layer. The thickness of the insulating layer may be as thick as desired, but in consideration of productivity, it is preferable to set the thickness to 500 nm or less, preferably 200 nm or less, and more preferably 50 nm or less.
[0290] When an aluminum nitride film is used for the insulating layer 366, the composition formula is AlN x (x is a real number greater than 0 and equal to or less than 2, preferably, x is a real number greater than 0.5 and equal to or less than 1.5) is preferably used. This allows the film to have excellent insulating properties and excellent thermal conductivity, thereby improving the dissipation of heat generated when the transistor 350A is driven.
[0291] By providing such an insulating layer 366 in contact with the low-resistance region 358n, the insulating layer 366 can absorb oxygen in the low-resistance region 358n and form oxygen vacancies in the low-resistance region 358n. In addition, by performing heat treatment after forming such an insulating layer 366, many oxygen vacancies can be formed in the low-resistance region 358n, and the resistance can be reduced. In addition, when a film containing a metal oxide is used for the insulating layer 366, as a result of the insulating layer 366 absorbing oxygen in the semiconductor layer 358, a layer containing an oxide of a metal element (e.g., aluminum) contained in the insulating layer 366 may be formed between the insulating layer 366 and the low-resistance region 358n.
[0292] Here, when a metal oxide containing indium is used as the semiconductor layer 358, a region where indium oxide is precipitated or a region with a high concentration of indium may be formed near the interface of the low-resistance region 358n on the insulating layer 366 side. This allows the low-resistance region 358n to have an extremely low resistance. The presence of such a region may be observed by an analysis method such as XPS.
[0293] [Configuration Example 2-3] 12A shows a cross-sectional view of a transistor 350B, in which the cross section in the channel length direction is shown to the left of the dashed dotted line, and the cross section in the channel width direction is shown to the right of the dashed dotted line.
[0294] The transistor 350B differs from the transistor 350B in configuration example 2-1 mainly in that a conductive layer 356 is provided between a substrate 352 and an insulating layer 353. The conductive layer 356 has a region overlapping with a semiconductor layer 358 and a conductive layer 362.
[0295] In the transistor 350B, the conductive layer 362 functions as a second gate electrode (also referred to as a top gate electrode), and the conductive layer 356 functions as a first gate electrode (also referred to as a bottom gate electrode). Part of the insulating layer 360 functions as a second gate insulating layer, and part of the insulating layer 353 functions as a first gate insulating layer.
[0296] A portion of the semiconductor layer 358 that overlaps with at least one of the conductive layer 362 and the conductive layer 356 functions as a channel formation region. Note that for ease of explanation, hereinafter, a portion of the semiconductor layer 358 that overlaps with the conductive layer 362 may be referred to as a channel formation region; however, in reality, a channel can also be formed in a portion that does not overlap with the conductive layer 362 and overlaps with the conductive layer 356 (a portion including the low-resistance region 358n).
[0297] 12A, the conductive layer 356 may be electrically connected to the conductive layer 362 through an opening 392 provided in the metal oxide layer 364, the insulating layer 360, and the insulating layer 353. This allows the conductive layer 356 and the conductive layer 362 to be applied with the same potential.
[0298] The conductive layer 356 may be electrically connected to either the conductive layer 370a or the conductive layer 370b.
[0299] The conductive layer 356 can be formed using a material similar to that of the conductive layer 362, the conductive layer 370a, or the conductive layer 370b. In particular, it is preferable to use a material containing copper for the conductive layer 356 because wiring resistance can be reduced.
[0300] 12A shows a case where the insulating layer 353 has a layered structure in which an insulating layer 353a and an insulating layer 353b are stacked from the conductive layer 356 side. In this case, the insulating layer 353a located on the conductive layer 356 side is preferably an insulating film that does not easily diffuse metal elements contained in the conductive layer 356. For example, an inorganic insulating film such as a silicon nitride film, a silicon nitride oxide film, an aluminum oxide film, or a hafnium oxide film is preferably used. In addition, an insulating film containing oxygen is preferably used for the insulating layer 353b in contact with the semiconductor layer 358. For example, a silicon oxide film, a silicon oxynitride film, or the like is preferably used.
[0301] 12A, in the channel width direction, it is preferable that the conductive layer 362 and the conductive layer 356 protrude outward beyond the end portion of the semiconductor layer 358. In this case, as shown in FIG 12A, the entire semiconductor layer 358 in the channel width direction is covered with the conductive layer 362 and the conductive layer 356 via the insulating layer 360 and the insulating layer 353.
[0302] With such a structure, the semiconductor layer 358 can be electrically surrounded by an electric field generated by the pair of gate electrodes. In particular, it is preferable to apply the same potential to the conductive layer 356 and the conductive layer 362. This makes it possible to effectively apply an electric field for inducing a channel in the semiconductor layer 358, thereby increasing the on-state current of the transistor 350B. Therefore, the transistor 350B can also be miniaturized.
[0303] Note that the conductive layer 362 and the conductive layer 356 may not be connected to each other. In this case, a constant potential may be applied to one of a pair of gate electrodes, and a signal for driving the transistor 350B may be applied to the other of the pair of gate electrodes. In this case, the threshold voltage when the transistor 350B is driven by the other electrode can also be controlled by the potential applied to one electrode.
[0304] [Configuration Example 2-4] 12B shows a cross-sectional view of the transistor 350C, in which the cross section in the channel length direction is shown to the left of the dashed dotted line, and the cross section in the channel width direction is shown to the right of the dashed dotted line.
[0305] The transistor 350C is an example in which the conductive layer 356 functioning as a first gate electrode, as exemplified in Structural example 2-3, is provided in the transistor 350A exemplified in Structural example 2-2.
[0306] With such a structure, a transistor with high on-state current can be obtained, or a transistor whose threshold voltage can be controlled can be obtained.
[0307] At least a part of the configuration examples exemplified in this embodiment and the corresponding drawings can be implemented in appropriate combination with other configuration examples or drawings.
[0308] This embodiment mode can be implemented by appropriately combining at least a part of it with other embodiment modes described in this specification.
[0309] (Embodiment 3) In this embodiment, a structural example of a display device that can be manufactured using a semiconductor device including a metal oxide according to one embodiment of the present invention will be described.
[0310] 13A is a schematic top view of a display device 700. The display device 700 includes a flexible substrate 762. The substrate 762 is provided with a display portion 702, a pair of circuit portions 763, a circuit portion 764, wiring 704, and a connection terminal 703a and a connection terminal 703b.
[0311] The circuit portion 763 and the circuit portion 764 have a function of driving the display portion 702. Two circuit portions 763 are provided on either side of the display portion 702. The circuit portion 764 is provided between the display portion 702 and the wiring 704. The circuit portion 763 has a function as, for example, a gate driver, and the circuit portion 764 has a function as, for example, a source driver or a part thereof. For example, the circuit portion 764 may include a buffer circuit or a demultiplexer circuit.
[0312] The above-mentioned various display elements, such as a liquid crystal element or a light-emitting element, can be used as the display element provided in the display unit 702. In particular, it is preferable to use an organic EL element as the display element.
[0313] The substrate 762 has a top surface shape in which a portion where the wiring 704, the connection terminal 703a, and the connection terminal 703b are provided protrudes more than other portions. In other words, the width of the portion of the substrate 762 where the wiring 704, the connection terminal 703a, and the connection terminal 703b are provided is smaller than the width of a portion where the display portion 702 is provided.
[0314] The protruding portion of the substrate 762 has a region (curved portion 761a) that can be curved in a region overlapping with the wiring 704. The substrate 762 has a pair of regions (curved portions 761b) that can be curved in a region where the display unit 702 is provided. As shown in FIG. 13A, by having a part of the substrate 762 have a protruding shape, the curving direction of the curved portion 761a and the curving direction of the curved portion 761b can be set to intersect.
[0315] The connection terminal 703a functions as a terminal to which an FPC (Flexible Printed Circuit) is connected, and the connection terminal 703b functions as a terminal to which an IC is connected.
[0316] 13B and 13C are perspective views of the display device 700 when the substrate 762 is bent on the side opposite the display surface side at the curved portions 761a and 761b. Fig. 13B is a perspective view including the display surface side, and Fig. 13C is a perspective view including the side opposite the display surface side. Fig. 13C also clearly shows the FPC 706 connected to the connection terminal 703a and the IC 707 connected to the connection terminal 703b.
[0317] 13B, by curving both sides of display unit 702, curved display units can be provided on both sides of the electronic device when display device 700 is incorporated into the electronic device. This makes it possible to realize an electronic device with high functionality.
[0318] 13B and 13C, a part of the substrate 762 can be folded back to the opposite side to the display surface side by the curved portion 761a. Specifically, the protruding portion of the substrate 762 can be folded back so that the wiring 704 is on the outside. This allows the connection terminal 703a and the connection terminal 703b to be disposed on the opposite side to the display surface side, and further allows the FPC 706 to be disposed on the opposite side to the display surface side. This makes it possible to reduce the area of the non-display portion when the display device 700 is incorporated into an electronic device.
[0319] Further, the substrate 762 is provided with a notch 765. The notch 765 is a portion where, for example, a camera lens, various sensors such as an optical sensor, a lighting device, a design, and the like of the electronic device can be arranged. By cutting out a part of the display unit 702, an electronic device with a higher design quality can be realized. This also makes it possible to increase the occupancy rate of the screen with respect to the surface of the housing.
[0320] [Cross-section example] An example of a cross-sectional configuration of a display device will be described below.
[0321] [Configuration Example 1] Fig. 14 is a schematic cross-sectional view of a display device 700. Fig. 14 shows a cross section including a display portion 702, a circuit portion 763, a curved portion 761a, and a connection terminal 703a of the display device 700 shown in Fig. 13A. The display portion 702 is provided with a transistor 750 and a capacitor 790. The circuit portion 763 is provided with a transistor 752.
[0322] The transistor 750 and the transistor 752 are transistors in which an oxide semiconductor is used for a semiconductor layer in which a channel is formed. Note that the present invention is not limited to this, and a transistor in which silicon (amorphous silicon, polycrystalline silicon, or single crystal silicon) or an organic semiconductor is used for the semiconductor layer can also be used.
[0323] The transistor used in this embodiment includes an oxide semiconductor that is highly purified and in which the formation of oxygen vacancies is suppressed. The off-state current of the transistor can be significantly reduced. Therefore, a pixel including such a transistor can hold an electric signal such as an image signal for a long time and can set a long interval for writing the image signal or the like. Thus, the frequency of a refresh operation can be reduced, leading to reduced power consumption.
[0324] In addition, the transistor used in this embodiment mode can achieve a relatively high field-effect mobility and thus can be driven at high speed. For example, by using such a transistor capable of high speed driving in a display device, a switching transistor of a pixel and a driver transistor used in a circuit portion can be formed over the same substrate. That is, a configuration without using a driver circuit formed of a silicon wafer or the like is also possible, and the number of components of the display device can be reduced. In addition, by using a transistor capable of high speed driving in a pixel, a high-quality image can be provided.
[0325] The capacitor 790 has a lower electrode formed by processing the same film as the first gate electrode of the transistor 750, and an upper electrode formed by processing the same metal oxide as the semiconductor layer. The upper electrode has a low resistance like the source and drain regions of the transistor 750. A part of an insulating film functioning as the first gate insulating layer of the transistor 750 is provided between the lower and upper electrodes. That is, the capacitor 790 has a stacked structure in which an insulating film functioning as a dielectric film is sandwiched between a pair of electrodes. A wiring obtained by processing the same film as the source and drain electrodes of the transistor 750 is connected to the upper electrode.
[0326] An insulating layer 770 functioning as a planarization film is provided over the transistor 750, the transistor 752, and the capacitor 790.
[0327] The transistor 750 in the display portion 702 and the transistor 752 in the circuit portion 763 may have different structures. For example, a top-gate transistor may be used for one of them, and a bottom-gate transistor may be used for the other. Note that the circuit portion 764 is similar to the circuit portion 763.
[0328] Note that the structures of the transistors 750 and 752 can be those of the above-described Embodiment 2.
[0329] The connection terminal 703a has a part of the wiring 704. As shown in Fig. 14, the connection terminal 703a preferably has a laminated structure in which a plurality of conductive films are laminated, because the electrical conductivity and mechanical strength of the connection terminal 703a are increased. The connection terminal 703a is electrically connected to the FPC 706 via a connection layer 780. For example, an anisotropic conductive material or the like can be used as the connection layer 780.
[0330] The display device 700 includes a substrate 762 which functions as a supporting substrate, and a substrate 740. As the substrate 762 and the substrate 740, for example, a flexible substrate such as a glass substrate or a plastic substrate can be used.
[0331] The transistor 750, the transistor 752, the capacitor 790, and the like are provided over an insulating layer 744. The substrate 762 and the insulating layer 744 are attached to each other with an adhesive layer 742.
[0332] The display device 700 also includes a light-emitting element 782, a colored layer 736, a light-shielding layer 738, and the like.
[0333] The light-emitting element 782 includes a conductive layer 772, an EL layer 786, and a conductive layer 788. The conductive layer 772 is electrically connected to a source electrode or a drain electrode of the transistor 750. The conductive layer 772 is provided over the insulating layer 770 and functions as a pixel electrode. In addition, an insulating layer 730 is provided to cover an end portion of the conductive layer 772, and an EL layer 786 and a conductive layer 788 are stacked over the insulating layer 730 and the conductive layer 772.
[0334] The conductive layer 772 can be formed using a material that is reflective to visible light. For example, a material containing aluminum, silver, or the like can be used. The conductive layer 788 can be formed using a material that transmits visible light. For example, an oxide material containing indium, zinc, tin, or the like can be used. Therefore, the light-emitting element 782 is a top-emission light-emitting element that emits light to the side opposite to the surface where the light is formed (the side of the substrate 740).
[0335] The EL layer 786 includes organic compounds, inorganic compounds such as quantum dots, etc. The EL layer 786 includes a light-emitting material that emits light when a current flows through it.
[0336] Examples of luminescent materials include fluorescent materials, phosphorescent materials, thermally activated delayed fluorescence (TADF) materials, inorganic compounds (quantum dot materials, etc.), etc. Examples of materials that can be used for quantum dots include colloidal quantum dot materials, alloy-type quantum dot materials, core-shell type quantum dot materials, core-type quantum dot materials, etc.
[0337] The light-shielding layer 738 and the colored layer 736 are provided on one surface of the insulating layer 746. The colored layer 736 is provided at a position overlapping with the light-emitting element 782. The light-shielding layer 738 is provided in a region of the display portion 702 that does not overlap with the light-emitting element 782. The light-shielding layer 738 may also be provided to overlap with the circuit portion 763 and the like.
[0338] The substrate 740 is bonded to the other surface of the insulating layer 746 by an adhesive layer 747. The substrate 740 and the substrate 762 are bonded to each other by a sealing layer 732.
[0339] Here, a light-emitting material that emits white light is used as the EL layer 786 of the light-emitting element 782. The white light emitted by the light-emitting element 782 is colored by the coloring layer 736 and emitted to the outside. The EL layer 786 is provided across pixels that exhibit different colors. In the pixel portion, pixels provided with the coloring layer 736 that transmits any of red (R), green (G), and blue (B) are arranged in a matrix, so that the display device 700 can display full colors.
[0340] A semi-transparent and semi-reflective conductive film may be used as the conductive layer 788. In this case, a microresonator (microcavity) structure may be realized between the conductive layer 772 and the conductive layer 788, and a configuration may be adopted in which light of a specific wavelength is intensified and emitted. In this case, an optical adjustment layer for adjusting the optical distance may be disposed between the conductive layer 772 and the conductive layer 788, and the thickness of the optical adjustment layer may be made different between pixels of different colors, thereby increasing the color purity of the light emitted from each pixel.
[0341] When the EL layer 786 is formed in an island shape for each pixel or in a stripe shape for each pixel row, that is, when the EL layer 786 is formed by coloring, the colored layer 736 and the optical adjustment layer described above may not be provided.
[0342] Here, it is preferable to use an inorganic insulating film functioning as a barrier film with low moisture permeability for each of the insulating layers 744 and 746. By sandwiching the light-emitting element 782, the transistor 750, and the like between the insulating layers 744 and 746, deterioration of the light-emitting element 782, the transistor 750, and the like can be suppressed, and a highly reliable display device can be realized.
[0343] [Configuration Example 2] Fig. 15 shows a cross-sectional view of display device 700 having a configuration partially different from that of Fig. 14. Fig. 15 also clearly shows a configuration in which part of display device 700 is curved at curved portion 761a and folded back to the side opposite the display surface side.
[0344] The display device 700 shown in Fig. 15 has a resin layer 743 provided between the adhesive layer 742 and the insulating layer 744 shown in Fig. 14. Also, a protective layer 749 is provided instead of the substrate 740.
[0345] The resin layer 743 is a layer containing an organic resin such as polyimide or acrylic. The insulating layer 744 contains an inorganic insulating film such as silicon oxide, silicon oxynitride, or silicon nitride. The resin layer 743 and the substrate 762 are attached to each other by an adhesive layer 742. The resin layer 743 is preferably thinner than the substrate 762.
[0346] The protective layer 749 is attached to the sealing layer 732. As the protective layer 749, a glass substrate, a resin film, or the like can be used. As the protective layer 749, an optical member such as a polarizing plate (including a circular polarizing plate) or a scattering plate, an input device such as a touch sensor panel, or a configuration in which two or more of these are laminated may be applied. Furthermore, the protective layer 749 may include a member that constitutes a part of the housing of the electronic device (for example, a part that becomes a screen).
[0347] In addition, the EL layer 786 of the light-emitting element 782 is provided in an island shape over the insulating layer 730 and the conductive layer 772. By forming the EL layer 786 so that each subpixel has a different light emission color, color display can be realized without using the coloring layer 736.
[0348] A protective layer 741 is provided to cover the light-emitting element 782. The protective layer 741 has a function of preventing impurities such as water from diffusing into the light-emitting element 782. The protective layer 741 has a layered structure in which an insulating layer 741a, an insulating layer 741b, and an insulating layer 741c are layered in this order from the conductive layer 788 side. In this case, it is preferable to use an inorganic insulating film having a high barrier property against impurities such as water for the insulating layer 741a and the insulating layer 741c, and an organic insulating film functioning as a planarization film for the insulating layer 741b. It is also preferable that the protective layer 741 is provided so as to extend to the circuit portion 763 and the like.
[0349] In addition, it is preferable that the organic insulating film covering the transistor 750, the transistor 752, and the like is formed in an island shape inside the sealing layer 732. In other words, it is preferable that the end of the organic insulating film is located inside the sealing layer 732 or in a region overlapping with the end of the sealing layer 732. FIG. 15 shows an example in which the insulating layer 770, the insulating layer 730, and the insulating layer 741b are processed into an island shape. For example, in a portion overlapping with the sealing layer 732, the insulating layer 741c and the insulating layer 741a are provided in contact with each other. In this way, the surface of the organic insulating film covering the transistor 750 and the transistor 752 is not exposed outside the sealing layer 732, and thus it is possible to suitably prevent water or hydrogen from diffusing from the outside to the transistor 750 and the transistor 752 through the organic insulating film. This suppresses fluctuations in the electrical characteristics of the transistors, and realizes a display device with extremely high reliability.
[0350] 15, curved portion 761a has a portion where inorganic insulating films such as insulating layer 744 are not provided, in addition to substrate 762 and adhesive layer 742. Curved portion 761a has a configuration in which insulating layer 770 containing an organic material covers wiring 704 to prevent wiring 704 from being exposed. In the configuration shown in FIG. 15, curved portion 761a has a layered structure in which resin layer 743, wiring 704, and insulating layer 770 are layered.
[0351] By providing as little inorganic insulating film as possible in the curved portion 761a and stacking only a conductive layer containing a metal or alloy and a layer containing an organic material, it is possible to prevent cracks from occurring when the display device 700 is bent. Also, by not providing a substrate 762 in the curved portion 761a, a part of the display device 700 can be bent with an extremely small radius of curvature.
[0352] In addition, in a region overlapping with the connection terminal 703a, the resin layer 743 is bonded to the support 720 via an adhesive layer 748. The support 720 may be made of a material having higher rigidity than the substrate 762 or the like. Alternatively, the support 720 may be a part of the housing of the electronic device, or a part of a member disposed inside the electronic device.
[0353] 15, a conductive layer 739 is provided over the protective layer 741. The conductive layer 739 can be used as a wiring or an electrode.
[0354] Furthermore, when a touch sensor is provided overlapping the display device 700, the conductive layer 739 can function as an electrostatic shielding film for preventing electrical noise generated when a pixel is driven from being transmitted to the touch sensor. In this case, a predetermined constant potential may be applied to the conductive layer 739.
[0355] Alternatively, the conductive layer 739 can be used as, for example, an electrode of a touch sensor. This allows the display device 700 to function as a touch panel. For example, the conductive layer 739 can be used as an electrode or wiring of a capacitive touch sensor. In this case, the conductive layer 739 can be used as a wiring or electrode to which a detection circuit is connected or a wiring or electrode to which a sensor signal is input. In this way, by forming a touch sensor over the light-emitting element 782, the number of components can be reduced, and the manufacturing cost of electronic devices and the like can be reduced.
[0356] The conductive layer 739 is preferably provided in a portion that does not overlap with the light-emitting element 782. For example, the conductive layer 739 can be provided in a portion that overlaps with the insulating layer 730. As a result, it is not necessary to use a transparent conductive film with relatively low conductivity as the conductive layer 739, and a metal or alloy with high conductivity can be used, which can improve the sensitivity of the sensor.
[0357] Note that the type of the touch sensor that can be configured using the conductive layer 739 is not limited to a capacitance type, and various types such as a resistive film type, a surface acoustic wave type, an infrared type, an optical type, and a pressure sensitive type can be used. Alternatively, two or more of these types may be used in combination.
[0358] [Configuration Example 3] 16 is a schematic cross-sectional view of a display device 700a in which a liquid crystal element is used as a display element, in which a circuit portion 763, a display portion 702, and a connection terminal 703a are included.
[0359] 16 includes a transistor 721, a transistor 722, a liquid crystal element 710, and the like between a substrate 701 and a substrate 705. The substrate 701 and the substrate 705 are attached to each other with a sealing layer 732.
[0360] Here, bottom-gate transistors are used as the transistor 721 and the transistor 722.
[0361] The liquid crystal element 710 includes a conductive layer 711, a liquid crystal 712, and a conductive layer 713. The conductive layer 713 is provided over a substrate 701. One or more insulating layers are provided over the conductive layer 713, and the conductive layer 711 is provided over the insulating layer. The liquid crystal 712 is located between the conductive layer 711 and the substrate 705. The conductive layer 713 is electrically connected to a wiring 723 and functions as a common electrode. The conductive layer 711 is electrically connected to a transistor 721 and functions as a pixel electrode. A common potential is applied to the wiring 723.
[0362] 16 is a liquid crystal element to which a lateral electric field mode (for example, FFS mode) is applied. The conductive layer 711 has a comb-like shape or a top surface shape having slits. In the liquid crystal element 710, the alignment state of the liquid crystal 712 is controlled by an electric field generated between the conductive layer 711 and the conductive layer 713.
[0363] In addition, a capacitor 790 functioning as a storage capacitor is formed by a stacked structure of the conductive layers 711, 713, and one or more insulating layers sandwiched between the conductive layers 711 and 713. Therefore, there is no need to provide a separate capacitor, and the aperture ratio can be increased.
[0364] A material that transmits visible light or a material that reflects visible light can be used for the conductive layer 711 and the conductive layer 713. As a light-transmitting material, for example, an oxide material containing indium, zinc, tin, or the like can be used. As a reflective material, for example, a material containing aluminum, silver, or the like can be used.
[0365] When a reflective material is used for either or both of the conductive layer 711 and the conductive layer 713, the display device 700a becomes a reflective liquid crystal display device. On the other hand, when a light-transmitting material is used for both of the conductive layer 711 and the conductive layer 713, the display device 700a becomes a transmissive liquid crystal display device. In the case of a reflective liquid crystal display device, a polarizing plate is provided on the viewing side. On the other hand, in the case of a transmissive liquid crystal display device, a pair of polarizing plates is provided to sandwich a liquid crystal element.
[0366] 16 shows an example of a transmissive liquid crystal display device. A polarizing plate 755 and a light source 757 are provided on the outer side of a substrate 701, and a polarizing plate 756 is provided on the outer side of a substrate 705. The light source 757 functions as a backlight.
[0367] A light-shielding layer 738 and a colored layer 736 are provided on the surface of the substrate 705 facing the substrate 701. An insulating layer 734 functioning as a planarizing layer is provided to cover the light-shielding layer 738 and the colored layer 736. A spacer 727 is provided on the surface of the insulating layer 734 facing the substrate 701.
[0368] The liquid crystal 712 is located between an alignment film 725 that covers the conductive layer 711 and an alignment film 726 that covers the insulating layer 734. Note that the alignment films 725 and 726 do not have to be provided if they are not necessary.
[0369] 16, optical members (optical films) such as a retardation film and an anti-reflection film, a protective film, an antifouling film, etc. may be appropriately provided outside the substrate 705. Examples of the anti-reflection film include an AG (Anti Glare) film and an AR (Anti Reflection) film.
[0370] Thermotropic liquid crystal, low molecular liquid crystal, polymer liquid crystal, polymer dispersed liquid crystal (PDLC), polymer network liquid crystal (PNLC), ferroelectric liquid crystal, antiferroelectric liquid crystal, etc. can be used for the liquid crystal 712. In addition, when the in-plane switching mode is adopted, liquid crystal exhibiting a blue phase without using an alignment film may be used.
[0371] In addition, the liquid crystal element modes that can be used include TN (Twisted Nematic) mode, VA (Vertical Alignment) mode, IPS (In-Plane-Switching) mode, FFS (Fringe Field Switching) mode, ASM (Axially Symmetric aligned Micro-cell) mode, OCB (Optically Compensated Birefringence) mode, ECB (Electrically Controlled Birefringence) mode, and guest-host mode.
[0372] Also, a scattering type liquid crystal using a polymer dispersed type liquid crystal, a polymer network type liquid crystal, or the like can be used as the liquid crystal 712. In this case, a configuration for performing black and white display without providing the colored layer 736, or a configuration for performing color display using the colored layer 736 can be used.
[0373] Furthermore, as a method for driving the liquid crystal element, a time-division display method (also called a field sequential driving method) that performs color display based on a time-division additive color mixing method may be applied. In this case, the coloring layer 736 may not be provided. When the time-division display method is used, there is an advantage that the aperture ratio of the pixel can be improved and the resolution can be increased because there is no need to provide sub-pixels that exhibit the respective colors of R (red), G (green), and B (blue).
[0374] The display device 700a shown in FIG. 16 has a structure in which an organic insulating film functioning as a planarizing layer is not provided on the formation surface side of the conductive layer 711 functioning as a pixel electrode and the conductive layer 713 functioning as a common electrode. In addition, bottom-gate transistors that can be manufactured in a relatively short process are used as the transistors 721 and the like included in the display device 700a. In addition, the wiring 704, the connection terminals 703a, and the like can be manufactured in a common process with the manufacturing process of the transistors, the liquid crystal element, and the like without adding any special process. With such a structure, the manufacturing cost can be reduced and the manufacturing yield can be increased, making it possible to provide a highly reliable display device at a low cost.
[0375] At least a part of the configuration examples exemplified in this embodiment and the corresponding drawings can be implemented in appropriate combination with other configuration examples or drawings.
[0376] This embodiment mode can be implemented by appropriately combining at least a part of it with other embodiment modes described in this specification.
[0377] (Embodiment 4) In this embodiment, a display device including a semiconductor device of one embodiment of the present invention will be described with reference to FIGS. 17A to 17C.
[0378] 17A includes a pixel portion 502, a driver circuit portion 504, a protective circuit 506, and a terminal portion 507. Note that the protective circuit 506 does not necessarily have to be provided.
[0379] The transistor of one embodiment of the present invention can be applied to the transistors included in the pixel portion 502 and the driver circuit portion 504. The transistor of one embodiment of the present invention can also be applied to the protection circuit 506.
[0380] The pixel section 502 has a plurality of pixel circuits 501 that drive a plurality of display elements arranged in X rows and Y columns (X and Y are each independently a natural number of 2 or more).
[0381] The driver circuit unit 504 has driver circuits such as a gate driver 504a that outputs scan signals to the scan lines GL_1 to GL_X and a source driver 504b that supplies data signals to the data lines DL_1 to DL_Y. The gate driver 504a may have at least a shift register. The source driver 504b is configured using, for example, a plurality of analog switches. The source driver 504b may also be configured using a shift register.
[0382] The terminal portion 507 refers to a portion provided with terminals for inputting power, control signals, image signals, and the like from an external circuit to the display device.
[0383] 17A is connected to various wirings such as the scanning lines GL (scanning lines GL_1 to GL_X) between the gate driver 504a and the pixel circuit 501, or the data lines DL (data lines DL_1 to DL_Y) between the source driver 504b and the pixel circuit 501.
[0384] In addition, the gate driver 504a and the source driver 504b may be provided on the same substrate as the pixel portion 502, or a substrate on which a gate driver circuit or a source driver circuit is separately formed (e.g., a drive circuit substrate formed of a single crystal semiconductor film or a polycrystalline semiconductor film) may be mounted on the substrate by COG or TAB (Tape Automated Bonding).
[0385] Furthermore, the pixel circuits 501 shown in FIG. 17A can be configured as shown in, for example, FIGS. 17B and 17C.
[0386] 17B includes a liquid crystal element 570, a transistor 550, and a capacitor 560. The pixel circuit 501 is connected to a data line DL_n, a scanning line GL_m, a potential supply line VL, and the like.
[0387] The potential of one of a pair of electrodes of the liquid crystal element 570 is set as appropriate according to the specifications of the pixel circuit 501. The orientation state of the liquid crystal element 570 is set by written data. Note that a common potential (common potential) may be applied to one of the pair of electrodes of the liquid crystal element 570 included in each of the multiple pixel circuits 501. Also, different potentials may be applied to one of the pair of electrodes of the liquid crystal element 570 in the pixel circuits 501 in each row.
[0388] 17C includes a transistor 552, a transistor 554, a capacitor 562, and a light-emitting element 572. The pixel circuit 501 is connected to a data line DL_n, a scanning line GL_m, a potential supply line VL_a, a potential supply line VL_b, and the like.
[0389] A high power supply potential VDD is applied to one of the potential supply lines VL_a and VL_b, and a low power supply potential VSS is applied to the other. A current flowing through the light emitting element 572 is controlled in accordance with a potential applied to the gate of the transistor 554, thereby controlling the light emission luminance of the light emitting element 572.
[0390] At least a part of the configuration examples exemplified in this embodiment and the corresponding drawings can be implemented in appropriate combination with other configuration examples or drawings.
[0391] This embodiment mode can be implemented by appropriately combining at least a part of it with other embodiment modes described in this specification.
[0392] (Embodiment 5) A pixel circuit including a memory for correcting a gray scale displayed in a pixel and a display device including the pixel circuit will be described below. The transistor including a metal oxide described in Embodiment 1 can be used as a transistor used in the pixel circuit described below.
[0393] [Circuit configuration] 18A shows a circuit diagram of a pixel circuit 400. The pixel circuit 400 includes a transistor M1, a transistor M2, a capacitor C1, and a circuit 401. The pixel circuit 400 is connected to a wiring S1, a wiring S2, a wiring G1, and a wiring G2.
[0394] The transistor M1 has a gate connected to the wiring G1, one of a source and a drain connected to the wiring S1, and the other connected to one electrode of the capacitor C1. The transistor M2 has a gate connected to the wiring G2, one of a source and a drain connected to the wiring S2, and the other connected to the other electrode of the capacitor C1 and the circuit 401.
[0395] The circuit 401 is a circuit including at least one display element. Various elements can be used as the display element, but typically, a light-emitting element such as an organic EL element or an LED element, a liquid crystal element, or a MEMS (Micro Electro Mechanical Systems) element can be used.
[0396] The node connecting the transistor M1 and the capacitor C1 is defined as N1, and the node connecting the transistor M2, the capacitor C1, and the circuit 401 is defined as N2.
[0397] In the pixel circuit 400, the potential of the node N1 can be maintained by turning off the transistor M1. Also, the potential of the node N2 can be maintained by turning off the transistor M2. Also, by writing a predetermined potential to the node N1 via the transistor M1 while the transistor M2 is in the off state, the potential of the node N2 can be changed according to the change in the potential of the node N1 due to capacitive coupling via the capacitor C1.
[0398] Here, the transistor including an oxide semiconductor, as described in Embodiment 1, can be used as one or both of the transistors M1 and M2. Therefore, the potentials of the nodes N1 and N2 can be held for a long period of time due to an extremely small off-state current. Note that when the period during which the potentials of the nodes are held is short (specifically, when the frame frequency is 30 Hz or more), a transistor including a semiconductor such as silicon may be used.
[0399] [Driving method example] Next, an example of an operation method of the pixel circuit 400 will be described with reference to Fig. 18B. Fig. 18B is a timing chart relating to the operation of the pixel circuit 400. Note that, for ease of explanation, the influence of various resistances such as wiring resistance, parasitic capacitances of transistors and wiring, threshold voltages of transistors, and the like will not be taken into consideration here.
[0400] 18B, one frame period is divided into a period T1 and a period T2. The period T1 is a period in which a potential is written to the node N2, and the period T2 is a period in which a potential is written to the node N1.
[0401] [Period T1] In the period T1, a potential that turns on the transistor is applied to both the wiring G1 and the wiring G2. In addition, a fixed potential V ref is supplied to the line S2, and the first data potential V w supplies.
[0402] The node N1 is connected to a potential V ref A first data potential V w Therefore, the capacitance C1 has a potential difference V w -V ref is held.
[0403] [Period T2] In the next period T2, a potential that turns on the transistor M1 is applied to the wiring G1, and a potential that turns off the transistor M2 is applied to the wiring G2. data A predetermined constant potential is applied to the wiring S2, or the wiring S2 may be in a floating state.
[0404] A second data potential V data At this time, the second data potential V data In response to this, the potential of the node N2 changes by a potential dV. w The potential obtained by adding the second data potential V to the potential dV is input. Note that, although dV is shown to be a positive value in FIG. 18B, it may be a negative value. That is, the second data potential V data is the potential V ref It may be lower.
[0405] Here, the potential dV is roughly determined by the capacitance value of the capacitor C1 and the capacitance value of the circuit 401. When the capacitance value of the capacitor C1 is sufficiently larger than the capacitance value of the circuit 401, the potential dV is equal to the second data potential V data The potential becomes close to
[0406] In this manner, the pixel circuit 400 can combine two types of data signals to generate a potential to be supplied to the circuit 401 including a display element, and therefore, gray scale correction can be performed within the pixel circuit 400.
[0407] In addition, the pixel circuit 400 can generate a potential that exceeds the maximum potential that can be supplied to the wirings S1 and S2. For example, when a light-emitting element is used, high dynamic range (HDR) display or the like can be performed. When a liquid crystal element is used, overdrive driving or the like can be realized.
[0408] [Example of application] [Example using liquid crystal element] 18C includes a circuit 401LC. The circuit 401LC includes a liquid crystal element LC and a capacitor C2.
[0409] The liquid crystal element LC has one electrode connected to the node N2 and one electrode connected to the capacitance C2, and the other electrode connected to the potential V com2 The other electrode of the capacitor C2 is connected to the wiring to which the potential V com1 Connect with the wiring given.
[0410] The capacitor C2 functions as a storage capacitor. Note that the capacitor C2 can be omitted if not required.
[0411] The pixel circuit 400LC can supply a high voltage to the liquid crystal element LC, and therefore can, for example, realize high-speed display by overdrive driving, apply a liquid crystal material with a high driving voltage, etc. In addition, by supplying a correction signal to the wiring S1 or wiring S2, it is possible to correct the gradation according to the operating temperature, the deterioration state of the liquid crystal element LC, etc.
[0412] [Example using light-emitting element] 18D includes a circuit 401EL. The circuit 401EL includes a light-emitting element EL, a transistor M3, and a capacitor C2.
[0413] The transistor M3 has a gate connected to the node N2 and one electrode of the capacitor C2, and one of its source and drain connected to the potential V H The other electrode of the capacitor C2 is connected to a wiring to which a potential V com The other electrode of the light-emitting element EL is connected to a wiring that is supplied with a potential V L Connect with the wiring given.
[0414] The transistor M3 has a function of controlling the current supplied to the light-emitting element EL. The capacitor C2 functions as a storage capacitor. The capacitor C2 can be omitted if not required.
[0415] In this embodiment, the anode side of the light-emitting element EL is connected to the transistor M3, but the cathode side of the light-emitting element EL may be connected to the transistor M3. H and potential V L The value of can be changed appropriately.
[0416] In the pixel circuit 400EL, a large current can be passed through the light-emitting element EL by applying a high potential to the gate of the transistor M3, and thus, for example, HDR display can be realized. In addition, by supplying a correction signal to the wiring S1 or the wiring S2, it is also possible to correct variations in the electrical characteristics of the transistor M3 and the light-emitting element EL.
[0417] It should be noted that the circuits are not limited to those illustrated in FIGS. 18C and 18D, and may be configured to include additional transistors, capacitors, and the like.
[0418] This embodiment mode can be implemented by appropriately combining at least a part of it with other embodiment modes described in this specification.
[0419] (Embodiment 6) In this embodiment, a display module that can be manufactured using one embodiment of the present invention will be described.
[0420] A display module 6000 shown in FIG. 19A has a display device 6006 connected by an FPC 6005, a frame 6009, a printed circuit board 6010, and a battery 6011 between an upper cover 6001 and a lower cover 6002.
[0421] For example, a display device manufactured using one embodiment of the present invention can be used as the display device 6006. The display device 6006 can provide a display module with extremely low power consumption.
[0422] The shape and dimensions of the upper cover 6001 and the lower cover 6002 can be changed appropriately according to the size of the display device 6006.
[0423] The display device 6006 may have a function as a touch panel.
[0424] The frame 6009 may have a function of protecting the display device 6006, a function of blocking electromagnetic waves generated by the operation of the printed circuit board 6010, a function as a heat sink, and the like.
[0425] The printed circuit board 6010 has a power supply circuit, a signal processing circuit for outputting a video signal and a clock signal, a battery control circuit, etc. The power supply may be a battery 6011.
[0426] FIG. 19B is a cross-sectional schematic diagram of a display module 6000 with an optical touch sensor.
[0427] The display module 6000 has a light emitting section 6015 and a light receiving section 6016 provided on a printed circuit board 6010. Also, in an area surrounded by an upper cover 6001 and a lower cover 6002, a pair of light guiding sections (light guiding section 6017a, light guiding section 6017b) are provided.
[0428] The display device 6006 is provided so as to overlap a printed circuit board 6010 and a battery 6011 with a frame 6009 interposed therebetween. The display device 6006 and the frame 6009 are fixed to a light guiding portion 6017a and a light guiding portion 6017b.
[0429] Light 6018 emitted from the light-emitting unit 6015 passes through the light-guiding unit 6017a, the upper part of the display device 6006, and the light-guiding unit 6017b to reach the light-receiving unit 6016. When the light 6018 is blocked by a detection object such as a finger or a stylus, a touch operation can be detected.
[0430] A plurality of light emitting units 6015 are provided, for example, along two adjacent sides of the display device 6006. A plurality of light receiving units 6016 are provided at positions facing the light emitting units 6015. This makes it possible to obtain information on the position where a touch operation is performed.
[0431] The light emitting unit 6015 may be a light source such as an LED element, and it is particularly preferable to use a light source that emits infrared light. The light receiving unit 6016 may be a photoelectric element that receives the light emitted by the light emitting unit 6015 and converts it into an electric signal. Preferably, a photodiode that can receive infrared light may be used.
[0432] The light guiding portion 6017a and the light guiding portion 6017b that transmit light 6018 allow the light emitting portion 6015 and the light receiving portion 6016 to be disposed below the display device 6006, and it is possible to prevent external light from reaching the light receiving portion 6016 and causing the touch sensor to malfunction. In particular, if a resin that absorbs visible light and transmits infrared light is used, it is possible to more effectively prevent the touch sensor from malfunctioning.
[0433] This embodiment mode can be implemented by appropriately combining at least a part of it with other embodiment modes described in this specification.
[0434] (Embodiment 7) In this embodiment, examples of electronic devices to which the display device of one embodiment of the present invention can be applied will be described.
[0435] Electronic device 6500 shown in FIG. 20A is a portable information terminal that can be used as a smartphone.
[0436] The electronic device 6500 includes a housing 6501, a display portion 6502, a power button 6503, a button 6504, a speaker 6505, a microphone 6506, a camera 6507, a light source 6508, etc. The display portion 6502 has a touch panel function.
[0437] The display device of one embodiment of the present invention can be applied to the display portion 6502.
[0438] The display portion 6502 has a cutout portion, and a camera 6507 and a light source 6508 are provided so as to engage with the cutout portion. With this structure, the area occupied by the display portion 6502 with respect to the housing 6501 can be increased.
[0439] 20B shows an example in which the display portion 6502 has an opening, and a camera 6507 and a ring-shaped light source 6509 surrounding the camera 6507 are disposed inside the opening. A speaker 6505 is provided so as to engage with a notch in the display portion 6502. The display portion 6502 may be used as a light source for illuminating a subject. With this configuration, the area occupied by the display portion 6502 relative to the housing 6501 can be made larger.
[0440] FIG. 20C is a schematic cross-sectional view including the end portion of the housing 6501 on the microphone 6506 side.
[0441] A light-transmitting protective member 6510 is provided on the display surface side of the housing 6501, and a display panel 6511, optical members 6512, a touch sensor panel 6513, a printed circuit board 6517, a battery 6518, etc. are arranged in the space surrounded by the housing 6501 and the protective member 6510.
[0442] A display panel 6511, an optical member 6512, and a touch sensor panel 6513 are fixed to the protective member 6510 by adhesive layers (not shown).
[0443] A part of the display panel 6511 is folded back in an area outside the display unit 6502. An FPC 6515 is connected to the folded back part. An IC 6516 is mounted on the FPC 6515. The FPC 6515 is connected to a terminal provided on a printed circuit board 6517.
[0444] The flexible display panel of one embodiment of the present invention can be applied to the display panel 6511. Therefore, an extremely lightweight electronic device can be realized. In addition, since the display panel 6511 is extremely thin, a large-capacity battery 6518 can be mounted thereon while keeping the thickness of the electronic device small. In addition, by folding back a part of the display panel 6511 and arranging a connection portion with the FPC 6515 on the back side of the pixel portion, an electronic device with a narrow frame can be realized.
[0445] This embodiment mode can be implemented by appropriately combining at least a part of it with other embodiment modes described in this specification.
[0446] (Embodiment 8) In this embodiment, electronic devices including a display device manufactured according to one embodiment of the present invention will be described.
[0447] The electronic devices exemplified below each have a display device according to one embodiment of the present invention in a display portion. Therefore, the electronic devices have high resolution. In addition, the electronic devices can have both high resolution and a large screen.
[0448] The display portion of the electronic device according to one embodiment of the present invention can display images with a resolution of, for example, full high definition, 4K2K, 8K4K, 16K8K, or higher.
[0449] Examples of electronic devices include electronic devices with relatively large screens such as television devices, notebook personal computers, monitor devices, digital signage, pachinko machines, and game machines, as well as digital cameras, digital video cameras, digital photo frames, mobile phones, portable game machines, personal digital assistants, and audio playback devices.
[0450] An electronic device to which one embodiment of the present invention is applied can be incorporated along a flat or curved surface of an inner or outer wall of a house or building, or the interior or exterior of an automobile or the like.
[0451] FIG. 21A is a diagram showing the appearance of the camera 8000 with the viewfinder 8100 attached.
[0452] The camera 8000 includes a housing 8001, a display unit 8002, operation buttons 8003, a shutter button 8004, etc. In addition, a detachable lens 8006 is attached to the camera 8000.
[0453] In addition, the camera 8000 may have the lens 8006 and the housing integrated together.
[0454] The camera 8000 can capture an image by pressing a shutter button 8004 or touching a display unit 8002 that functions as a touch panel.
[0455] The housing 8001 has a mount having electrodes, and can be connected to a strobe device or the like in addition to the finder 8100 .
[0456] The finder 8100 includes a housing 8101, a display portion 8102, a button 8103, and the like.
[0457] The housing 8101 is attached to the camera 8000 by a mount that engages with the mount of the camera 8000. The viewfinder 8100 can display an image received from the camera 8000 on a display unit 8102.
[0458] The button 8103 has a function such as a power button.
[0459] The display device of one embodiment of the present invention can be applied to a display portion 8002 of a camera 8000 and a display portion 8102 of a viewfinder 8100. Note that the camera 8000 may have a built-in viewfinder.
[0460] FIG. 21B is a diagram showing the external appearance of the head mounted display 8200.
[0461] The head mounted display 8200 includes a mounting portion 8201, a lens 8202, a main body 8203, a display portion 8204, and a cable 8205. The mounting portion 8201 includes a built-in battery 8206.
[0462] A cable 8205 supplies power from a battery 8206 to a main body 8203. The main body 8203 includes a wireless receiver or the like and can display received video information on a display portion 8204. The main body 8203 also includes a camera and can use information on the movements of the user's eyeballs and eyelids as an input means.
[0463] The mounting unit 8201 may have a function of recognizing the line of sight by providing a plurality of electrodes at positions that contact the user, capable of detecting a current that flows with the movement of the user's eyeballs. The mounting unit 8201 may also have a function of monitoring the user's pulse rate based on the current that flows through the electrodes. The mounting unit 8201 may also have various sensors, such as a temperature sensor, a pressure sensor, and an acceleration sensor, and may have a function of displaying the user's biological information on the display unit 8204 and a function of changing the image displayed on the display unit 8204 according to the movement of the user's head.
[0464] The display device of one embodiment of the present invention can be applied to the display portion 8204.
[0465] 21C to 21E are diagrams showing the external appearance of a head mounted display 8300. The head mounted display 8300 includes a housing 8301, a display unit 8302, a band-shaped fixture 8304, and a pair of lenses 8305.
[0466] A user can view the display on the display unit 8302 through the lens 8305. Note that it is preferable to arrange the display unit 8302 in a curved manner because the user can feel a high sense of presence. In addition, by viewing another image displayed in a different area of the display unit 8302 through the lens 8305, it is possible to perform three-dimensional display using parallax. Note that the present invention is not limited to a configuration in which one display unit 8302 is provided, and two display units 8302 may be provided, with one display unit being provided for each eye of the user.
[0467] Note that the display device of one embodiment of the present invention can be applied to the display portion 8302. A display device including the semiconductor device of one embodiment of the present invention has extremely high definition, so that a user cannot see pixels even when the image is enlarged using a lens 8305 as in FIG. 21E, and a more realistic image can be displayed.
[0468] The electronic device shown in Figures 22A to 22G has a housing 9000, a display unit 9001, a speaker 9003, operation keys 9005 (including a power switch or an operation switch), a connection terminal 9006, a sensor 9007 (including a function to measure force, displacement, position, speed, acceleration, angular velocity, rotation speed, distance, light, liquid, magnetism, temperature, chemical substance, sound, time, hardness, electric field, current, voltage, power, radiation, flow rate, humidity, gradient, vibration, odor or infrared rays), a microphone 9008, etc.
[0469] The electronic device shown in FIG. 22A to FIG. 22G has various functions. For example, it can have a function of displaying various information (still images, videos, text images, etc.) on the display unit, a touch panel function, a function of displaying a calendar, date or time, a function of controlling processing by various software (programs), a wireless communication function, a function of reading and processing a program or data recorded on a recording medium, etc. The functions of the electronic device are not limited to these, and it can have various functions. The electronic device may have multiple display units. In addition, the electronic device may have a camera or the like to capture still images and videos and store them on a recording medium (external or built-in to the camera), a function of displaying the captured images on the display unit, etc.
[0470] The electronic device shown in FIGS. 22A to 22G will be described in detail below.
[0471] 22A is a perspective view showing a television device 9100. The television device 9100 can incorporate a display unit 9001 having a large screen, for example, 50 inches or more, or 100 inches or more.
[0472] FIG. 22B is a perspective view showing a mobile information terminal 9101. The mobile information terminal 9101 can be used as, for example, a smartphone. The mobile information terminal 9101 may be provided with a speaker 9003, a connection terminal 9006, a sensor 9007, and the like. The mobile information terminal 9101 can display text and image information on a plurality of surfaces. FIG. 22B shows an example in which three icons 9050 are displayed. Information 9051 shown in a dashed rectangle can also be displayed on another surface of the display unit 9001. Examples of the information 9051 include notifications of incoming e-mail, SNS, and phone calls, titles of e-mail and SNS, sender names, date and time, time, remaining battery level, and antenna reception strength. Alternatively, icons 9050 and the like may be displayed at the position where the information 9051 is displayed.
[0473] 22C is a perspective view showing a mobile information terminal 9102. The mobile information terminal 9102 has a function of displaying information on three or more sides of the display unit 9001. Here, an example is shown in which information 9052, information 9053, and information 9054 are displayed on different sides. For example, a user can check information 9053 displayed in a position that can be observed from above the mobile information terminal 9102 while the mobile information terminal 9102 is stored in a breast pocket of clothes. The user can check the display without taking the mobile information terminal 9102 out of the pocket and decide, for example, whether or not to answer a call.
[0474] FIG. 22D is a perspective view showing a wristwatch-type mobile information terminal 9200. The mobile information terminal 9200 can be used as, for example, a smart watch. The display surface of the display unit 9001 is curved, and display can be performed along the curved display surface. The mobile information terminal 9200 can also perform hands-free conversation by communicating with, for example, a headset capable of wireless communication. The mobile information terminal 9200 can also perform data transmission and charging with another information terminal through a connection terminal 9006. Note that charging may be performed by wireless power supply.
[0475] 22E to 22G are perspective views showing a foldable mobile information terminal 9201. FIG. 22E is a perspective view of the mobile information terminal 9201 in an unfolded state, FIG. 22G is a perspective view of the mobile information terminal 9201 in a folded state, and FIG. 22F is a perspective view of a state in the middle of changing from one of FIG. 22E and FIG. 22G to the other. The mobile information terminal 9201 has excellent portability in a folded state, and has excellent viewability of the display due to a seamless wide display area in an unfolded state. A display unit 9001 of the mobile information terminal 9201 is supported by three housings 9000 connected by a hinge 9055. For example, the display unit 9001 can be bent with a curvature radius of 1 mm or more and 150 mm or less.
[0476] 23A shows an example of a television device. A television device 7100 has a display unit 7500 built into a housing 7101. Here, the housing 7101 is supported by a stand 7103.
[0477] 23A can be operated using an operation switch provided on the housing 7101 or a separate remote control 7111. Alternatively, a touch panel may be applied to the display portion 7500, and the television set 7100 may be operated by touching the touch panel. The remote control 7111 may have a display portion in addition to operation buttons.
[0478] The television device 7100 may also include a television broadcast receiver and a communication device for network connection.
[0479] 23B shows a laptop personal computer 7200. The laptop personal computer 7200 includes a housing 7211, a keyboard 7212, a pointing device 7213, an external connection port 7214, and the like. A display unit 7500 is incorporated in the housing 7211.
[0480] 23C and 23D show an example of digital signage.
[0481] 23C includes a housing 7301, a display unit 7500, and a speaker 7303. The digital signage 7300 may further include an LED lamp, an operation key (including a power switch or an operation switch), a connection terminal, various sensors, a microphone, and the like.
[0482] 23D shows a digital signage 7400 attached to a cylindrical pole 7401. The digital signage 7400 has a display unit 7500 provided along the curved surface of the pole 7401.
[0483] The larger the display unit 7500, the more information can be provided at one time, and the larger the display area, the more easily it catches people's attention, which has the effect of increasing the effectiveness of advertising, for example.
[0484] It is preferable to apply a touch panel to the display unit 7500 so that the user can operate it. This allows the display unit 7500 to be used not only for advertising purposes, but also for providing information desired by the user, such as route information, traffic information, and commercial facility guide information.
[0485] 23C and 23D, it is preferable that the digital signage 7300 or the digital signage 7400 can wirelessly communicate with an information terminal 7311 such as a smartphone carried by a user. For example, advertising information displayed on the display unit 7500 can be displayed on the screen of the information terminal 7311, or the display on the display unit 7500 can be switched by operating the information terminal 7311.
[0486] Furthermore, a game using the information terminal 7311 as an operation means (controller) can be executed on the digital signage 7300 or the digital signage 7400. This allows an unspecified number of users to simultaneously participate in and enjoy the game.
[0487] The display device of one embodiment of the present invention can be applied to the display portion 7500 in FIGS. 23A to 23D.
[0488] Although the electronic device in this embodiment has a display portion, one embodiment of the present invention can also be applied to an electronic device that does not have a display portion.
[0489] This embodiment mode can be implemented by appropriately combining at least a part of it with other embodiment modes described in this specification.
[0490] (Embodiment 9) In this embodiment, an example of a semiconductor device to which a metal oxide of one embodiment of the present invention is applied will be described.
[0491] <Example of semiconductor device configuration> 24A to 24C are a top view and a cross-sectional view of a semiconductor device having a transistor 200. FIG. 24A is a top view of the semiconductor device. Also, FIGS. 24B and 24C are cross-sectional views of the semiconductor device. Here, FIG. 24B is a cross-sectional view of a portion indicated by a dashed line A1-A2 in FIG. 24A, and is also a cross-sectional view in the channel length direction of the transistor 200. Also, FIG. 24C is a cross-sectional view of a portion indicated by a dashed line A3-A4 in FIG. 24A, and is also a cross-sectional view in the channel width direction of the transistor 200. Note that some elements are omitted in the top view of FIG. 24A for clarity.
[0492] The semiconductor device of one embodiment of the present invention includes an insulator 211 on a substrate (not shown), an insulator 212 on the insulator 211, an insulator 214 on the insulator 212, a transistor 200 on the insulator 214, an insulator 280 on the transistor 200, an insulator 282 on the insulator 280, an insulator 283 on the insulator 282, and an insulator 284 on the insulator 283. The insulators 211, 212, 214, 280, 282, 283, and 284 function as interlayer films. The semiconductor device also includes a conductor 240a and a conductor 240b which are electrically connected to the transistor 200 and function as plugs. Note that an insulator 241a is provided in contact with a side surface of the conductor 240a, and an insulator 241b is provided in contact with a side surface of the conductor 240b. Furthermore, a conductor 246a electrically connected to the conductor 240a and functioning as a wiring is provided on the insulator 284 and on the conductor 240a, and a conductor 246b electrically connected to the conductor 240b and functioning as a wiring is provided on the insulator 284 and on the conductor 240b. Furthermore, an insulator 286 is provided on the conductor 246a, the conductor 246b, and the insulator 284.
[0493] Insulator 241a is provided in contact with the inner wall of the opening of insulator 272, insulator 273, insulator 280, insulator 282, insulator 283, and insulator 284, a first conductor of conductor 240a is provided in contact with the side surface of insulator 241a, and a second conductor of conductor 240a is provided further inward. Insulator 241b is provided in contact with the inner wall of the opening of insulator 272, insulator 273, insulator 280, insulator 282, insulator 283, and insulator 284, a first conductor of conductor 240b is provided in contact with the side surface of insulator 241b, and a second conductor of conductor 240b is provided further inward. Here, the height of the upper surfaces of conductor 240a and conductor 240b and the height of the upper surface of insulator 284 in the region overlapping with conductor 246a and conductor 246b can be made to be approximately the same. In the transistor 200, the first conductor of the conductor 240a and the second conductor of the conductor 240a are stacked, and the first conductor of the conductor 240b and the second conductor of the conductor 240b are stacked, but the present invention is not limited to this. For example, the conductor 240a and the conductor 240b may each be provided as a single layer or a stacked structure of three or more layers. When the structure has a stacked structure, ordinal numbers may be assigned to the order of formation to distinguish them.
[0494] [Transistor 200] As shown in FIGS. 24A to 24C , the transistor 200 includes an insulator 216 on an insulator 214, a conductor 205 (conductor 205a and conductor 205b) disposed so as to be embedded in the insulator 214 and / or the insulator 216, an insulator 222 on the insulator 216 and on the conductor 205, an insulator 224 on the insulator 222, an oxide 230a on the insulator 224, an oxide 230b on the oxide 230a, an oxide 243a, an oxide 243b, and an oxide 230c on the oxide 230b, and an oxide 230c on the oxide 230c. The semiconductor device has an insulator 250 on the upper surface, a conductor 260 (conductor 260a and conductor 260b) on insulator 250, a conductor 242a on oxide 243a, a conductor 242b on oxide 243b, an insulator 272 in contact with a portion of the upper surface of insulator 224, a side of oxide 230a, a side of oxide 230b, a portion of the side of oxide 243a, a portion of the side of oxide 243b, a portion of the side of conductor 242a, the upper surface of conductor 242a, a portion of the side of conductor 242b, and the upper surface of conductor 242b, and an insulator 273 on insulator 272.
[0495] 24B and 24C, the oxide 230c contacts the side surface of the conductor 242a and the side surface of the conductor 242b. The upper surface of the conductor 260 is substantially flush with the upper surface of the insulator 250 and the upper surface of the oxide 230c. The insulator 282 contacts the upper surfaces of the conductor 260, the insulator 250, the oxide 230c, and the insulator 280.
[0496] The insulator 280, the insulator 273, and the insulator 272 have openings that reach the oxide 230b. The oxide 230c, the insulator 250, and the conductor 260 are disposed in the openings. In addition, the conductor 260, the insulator 250, and the oxide 230c are provided between the conductor 242a and the conductor 242b in the channel length direction of the transistor 200. The insulator 250 has a region that overlaps with a side surface of the conductor 260 and a region that overlaps with a bottom surface of the conductor 260. The oxide 230c has a region in contact with the oxide 230b, a region that overlaps with a side surface of the conductor 260 via the insulator 250, and a region that overlaps with the bottom surface of the conductor 260 via the insulator 250.
[0497] The oxide 230 preferably includes an oxide 230a disposed on the insulator 224, an oxide 230b disposed on the oxide 230a, and an oxide 230c disposed on the oxide 230b and at least a portion of which is in contact with the oxide 230b. By providing the oxide 230a below the oxide 230b, it is possible to suppress the diffusion of impurities from structures formed below the oxide 230a to the oxide 230b. Also, by providing the oxide 230c on the oxide 230b, it is possible to suppress the diffusion of impurities from structures formed above the oxide 230c to the oxide 230b.
[0498] Note that, in the transistor 200, the oxide 230 has a structure in which three layers of the oxide 230a, the oxide 230b, and the oxide 230c are stacked, but the present invention is not limited to this. For example, the oxide 230 may have a single layer of the oxide 230b, a two-layer structure of the oxide 230a and the oxide 230b, a two-layer structure of the oxide 230b and the oxide 230c, or a stacked structure of four or more layers. Any one or more of the oxides 230a, 230b, and 230c may have a stacked structure.
[0499] One or more of the oxide 230a, the oxide 230b, and the oxide 230c function as a channel formation region. The metal oxides exemplified in Embodiment 1 can be used for one or more of the oxide 230a, the oxide 230b, and the oxide 230c.
[0500] In the transistor 200, in a cross-sectional view in the channel length direction of the transistor 200, a groove is preferably provided in the oxide 230b, and the oxide 230c is preferably embedded in the groove. In this case, the oxide 230c is disposed so as to cover the inner wall (side wall and bottom surface) of the groove. In addition, the thickness of the oxide 230c is preferably approximately the same as the depth of the groove.
[0501] The depth of the groove is typically greater than 0 nm and less than or equal to 10 nm, preferably greater than or equal to 1 nm and less than or equal to 7 nm, and more preferably greater than or equal to 2 nm and less than or equal to 5 nm.
[0502] Furthermore, the thickness (film thickness) of the oxide 230c in the region overlapping the groove and the conductor 260 is typically 0.5 nm to 7 nm, preferably 1 nm to 5 nm, and more preferably 2 nm to 4 nm.
[0503] Depending on the depth of the groove provided in oxide 230b, the main carrier path may be oxide 230b, oxide 230c, or the interface between oxide 230b and oxide 230c or its vicinity.
[0504] Here, the conduction band minimum of the oxide 230b is preferably farther from the vacuum level than the conduction band minimum of the oxide 230a. In other words, the electron affinity of the oxide 230b is preferably greater than the electron affinity of the oxide 230a. In addition, the conduction band minimum of the oxide 230c is preferably closer to the vacuum level than the conduction band minimum of the oxide 230b, or is preferably approximately equal to the conduction band minimum of the oxide 230b. In other words, the electron affinity of the oxide 230c is preferably greater than or approximately equal to the electron affinity of the oxide 230b. In this case, the main carrier path is the oxide 230b, the oxide 230c, or the interface between the oxide 230b and the oxide 230c and the vicinity thereof.
[0505] In addition, since the on-state current or field effect mobility of the transistor can be increased by increasing the ratio of indium in the metal oxide, the composition of the oxide 230 may be appropriately adjusted according to the depth of the grooves provided in the oxide 230b and the configuration of the transistor 200. For example, to make the oxide 230c the main carrier path, the atomic ratio of indium to the main metal element in the oxide 230c may be made larger than the atomic ratio of indium to the main metal element in the oxide 230b.
[0506] With this structure, the effective channel length can be made approximately equal to the channel length in a plan view of the transistor, which increases the on-state current and the field-effect mobility of the transistor, thereby providing a semiconductor device with a large on-state current.
[0507] Moreover, by adopting the above-mentioned configuration, impurities near the surface of the oxide 230b can be removed, the low-resistance region near the surface of the oxide 230b can be reduced, and the occurrence of leakage current (parasitic channel) between the source electrode and the drain electrode of the transistor can be suppressed. Therefore, a semiconductor device having good electrical characteristics can be provided. Also, a semiconductor device with little variation in transistor characteristics and good reliability can be provided.
[0508] The oxide 230b and the oxide 230c are preferably crystalline. A crystalline oxide has few impurities and defects (such as oxygen vacancies) and has a highly crystalline and dense structure. This makes it possible to suppress the extraction of oxygen from the oxide 230 by the source electrode or the drain electrode. This makes it possible to reduce the extraction of oxygen from the oxide 230 even when a heat treatment is performed, so that the transistor 200 is stable against high temperatures (so-called thermal budget) in the manufacturing process.
[0509] Alternatively, the oxide 230c may be a CAAC-OS, and the c-axis of the crystal of the oxide 230c may be oriented in a direction substantially perpendicular to the surface on which the oxide 230c is formed or to the top surface of the oxide 230c. The CAAC-OS has a property of easily transferring oxygen in a direction perpendicular to the c-axis. Therefore, oxygen in the oxide 230c can be efficiently supplied to the oxide 230b.
[0510] When an In-M-Zn oxide having a low content of element M or zinc is used as the oxide 230, the crystallinity of the oxide 230 may be low. An In-M-Zn oxide film having a low content of element M or zinc may become a polycrystalline film by increasing the crystallinity. A polycrystalline film has crystal grain boundaries, and the crystal grain boundaries may become defect levels and become carrier traps or carrier generation sources. Therefore, a transistor using a polycrystalline In-M-Zn oxide may have large fluctuations in electrical characteristics and low reliability.
[0511] In addition, it is preferable that the conduction band minimum changes gradually at the junctions of the oxides 230a, 230b, and 230c. In other words, it can be said that the conduction band minimum at the junctions of the oxides 230a, 230b, and 230c changes continuously or forms a continuous junction. To achieve this, it is preferable to reduce the defect level density of the mixed layers formed at the interfaces between the oxides 230a and 230b and between the oxides 230b and 230c.
[0512] Specifically, the oxide 230a and the oxide 230b, and the oxide 230b and the oxide 230c have a common element other than oxygen as a main component, so that a mixed layer with a low density of defect states can be formed. For example, when the oxide 230b is an In-M-Zn oxide, the oxide 230a and the oxide 230c may be an In-M-Zn oxide, an M-Zn oxide, an oxide of element M, an In-Zn oxide, an indium oxide, or the like.
[0513] In addition, the oxide 230 preferably has a laminated structure of a plurality of oxide layers with different chemical compositions. Specifically, in the metal oxide used for the oxide 230a, the atomic ratio of element M to the metal element that is the main component is preferably larger than the atomic ratio of element M to the metal element that is the main component in the metal oxide used for the oxide 230b. In the metal oxide used for the oxide 230a, the atomic ratio of element M to In is preferably larger than the atomic ratio of element M to In in the metal oxide used for the oxide 230b. In the metal oxide used for the oxide 230b, the atomic ratio of In to element M is preferably larger than the atomic ratio of In to element M in the metal oxide used for the oxide 230a.
[0514] More specifically, the oxide 230a may be a metal oxide having a composition of In:M:Zn=1:3:4 [atomic ratio] or a composition close thereto, or In:M:Zn=1:1:0.5 [atomic ratio] or a composition close thereto. The oxide 230b may be a metal oxide having a composition of In:M:Zn=1:1:1 [atomic ratio] or a composition close thereto, In:M:Zn=4:2:3 [atomic ratio] or a composition close thereto, In:M:Zn=5:1:3 [atomic ratio] or a composition close thereto, or In:M:Zn=10:1:3 [atomic ratio] or a composition close thereto, or an In-Zn oxide. The oxide 230c may be a metal oxide that can be used for the oxide 230a or the oxide 230b. The composition close thereto includes a range of ±30% of the desired atomic ratio. Gallium is preferably used as the element M.
[0515] By configuring the oxide 230a, the oxide 230b, and the oxide 230c as described above, it is possible to reduce the defect state density at the interface between the oxide 230a and the oxide 230b and at the interface between the oxide 230b and the oxide 230c. As a result, the effect of interface scattering on carrier conduction is reduced, and the transistor 200 can obtain a large on-current and high frequency characteristics.
[0516] The oxide 230c may have a laminated structure of two or more layers. For example, when the oxide 230c has a laminated structure of two layers, the oxide 230c located on the insulator 250 side (also referred to as the upper layer of the oxide 230c) preferably contains at least one of the metal elements constituting the metal oxide used in the oxide 230c located on the oxide 230b side (also referred to as the lower layer of the oxide 230c), and more preferably contains all of the metal elements. For example, it is preferable to use In-M-Zn oxide, In-Zn oxide, or indium oxide as the lower layer of the oxide 230c, and to use In-M-Zn oxide, M-Zn oxide, or an oxide of element M as the upper layer of the oxide 230c. This can reduce the defect level density at the interface between the lower layer of the oxide 230c and the upper layer of the oxide 230c.
[0517] In addition, it is preferable that the conduction band minimum of the upper layer of the oxide 230c is closer to the vacuum level than the conduction band minimum of the lower layer of the oxide 230c. In other words, it is preferable that the electron affinity of the upper layer of the oxide 230c is smaller than that of the lower layer of the oxide 230c. In this case, it is preferable that the upper layer of the oxide 230c uses a metal oxide that can be used for the oxide 230a or the oxide 230b. In this case, the main path of the carriers is the oxide 230b, the lower layer of the oxide 230c, or the interface between the oxide 230b and the lower layer of the oxide 230c and its vicinity.
[0518] Specifically, a metal oxide or In-Zn oxide having a composition of In:M:Zn=5:1:3 [atomic ratio] or a composition close thereto, or In:M:Zn=10:1:3 [atomic ratio] or a composition close thereto may be used as the lower layer of oxide 230c, and a metal oxide or an oxide of element M having a composition of In:M:Zn=1:3:4 [atomic ratio] or a composition close thereto, M:Zn=2:1 [atomic ratio] or a composition close thereto, or M:Zn=2:5 [atomic ratio] or a composition close thereto may be used as the upper layer of oxide 230c.
[0519] Moreover, the upper layer of the oxide 230c is preferably a metal oxide that suppresses the diffusion or permeation of oxygen more than the lower layer of the oxide 230c. By providing the upper layer of the oxide 230c between the insulator 250 and the lower layer of the oxide 230c, it is possible to suppress the diffusion of oxygen contained in the insulator 280 into the insulator 250. Therefore, the oxygen can be efficiently supplied to the oxide 230b through the lower layer of the oxide 230c.
[0520] In addition, by making the atomic ratio of In to the main component metal element in the metal oxide used in the upper layer of the oxide 230c smaller than the atomic ratio of In to the main component metal element in the metal oxide used in the lower layer of the oxide 230c, it is possible to suppress In from diffusing into the insulator 250. Since the insulator 250 functions as a gate insulator, if In is mixed into the insulator 250, etc., the transistor characteristics will be defective. Therefore, by providing the upper layer of the oxide 230c between the lower layer of the oxide 230c and the insulator 250, it is possible to provide a highly reliable semiconductor device.
[0521] The lower layer of oxide 230c and the upper layer of oxide 230c may be layers having different crystallinity.
[0522] The oxide 230c may be provided for each transistor 200. That is, the oxide 230c of one transistor 200 and the oxide 230c of another transistor 200 adjacent to the transistor 200 may not be in contact with each other. The oxide 230c of one transistor 200 and the oxide 230c of another transistor 200 adjacent to the transistor 200 may be separated from each other. In other words, the oxide 230c may not be provided between the transistor 200 and the transistor 200 adjacent to the transistor 200.
[0523] In a semiconductor device in which a plurality of transistors 200 are arranged in the channel width direction, the above configuration allows the oxide 230c to be provided independently for each transistor 200. This makes it possible to prevent a parasitic transistor from being generated between a transistor 200 and a transistor 200 adjacent to the transistor 200, thereby preventing a leakage path from being generated. This makes it possible to provide a semiconductor device that has good electrical characteristics and can be miniaturized or highly integrated.
[0524] Note that the conductor 260 and the insulator 250 may be shared between adjacent transistors 200. That is, the conductor 260 of the transistor 200 has a region provided continuously with the conductor 260 of the transistor 200 adjacent to the transistor 200. The insulator 250 of the transistor 200 has a region provided continuously with the insulator 250 of the transistor 200 adjacent to the transistor 200. The insulator 250 has a region in contact with the insulator 224 between the transistor 200 and the transistor 200 adjacent to the transistor 200.
[0525] In addition, when the oxide 230c has a two-layer stacked structure, the lower layer of the oxide 230c of the transistor 200 and the upper layer of the oxide 230c may be separated from the lower layer of the oxide 230c of the transistor 200 adjacent to the transistor 200, respectively, or the lower layer of the oxide 230c of the transistor 200 and the lower layer of the oxide 230c of the transistor 200 adjacent to the transistor 200 may be separated, and the upper layer of the oxide 230c of the transistor 200 may have a region provided continuously with the upper layer of the oxide 230c of the transistor 200 adjacent to the transistor 200. In this case, the upper layer of the oxide 230c has a region in contact with the insulator 224 between the transistor 200 and the transistor 200 adjacent to the transistor 200.
[0526] The insulators 211, 212, 214, 272, 273, 282, 283, 284, and 286 preferably function as barrier insulating films that suppress the diffusion of impurities such as water and hydrogen from the substrate side or from above the transistor 200 to the transistor 200. Therefore, the insulators 211, 212, 214, 272, 273, 282, 283, 284, and 286 are preferably made of an insulating material that has a function of suppressing the diffusion of impurities such as hydrogen atoms, hydrogen molecules, water molecules, nitrogen atoms, nitrogen molecules, nitrogen oxide molecules (NO, NO, NO, etc.), and copper atoms (through which the above impurities are difficult to permeate). Alternatively, it is preferable to use an insulating material that has a function of suppressing the diffusion of oxygen (for example, at least one of oxygen atoms, oxygen molecules, etc.) (through which the above oxygen is difficult to permeate).
[0527] For example, it is preferable to use silicon nitride or the like as the insulators 211, 212, 283, and 284, and aluminum oxide or the like as the insulators 214, 272, 273, and 282. This can suppress impurities such as water and hydrogen from diffusing from the substrate side to the transistor 200 side through the insulators 211, 212, and 214. Alternatively, it can suppress the diffusion of oxygen contained in the insulator 224 or the like to the substrate side through the insulators 211, 212, and 214. It can also suppress the diffusion of impurities such as water and hydrogen from the insulator 280, the conductor 246a, the conductor 246b, and the like that are arranged above the insulator 273 to the transistor 200 side through the insulators 272 and 273. In this way, it is preferable to have a structure in which transistor 200 is surrounded by insulators 211, 212, 214, 272, 273, 282, 283, and 284, which have the function of suppressing the diffusion of impurities such as water and hydrogen, and oxygen.
[0528] In addition, it may be preferable to reduce the resistivity of the insulators 211, 284, and 286. For example, it is preferable to reduce the resistivity of the insulators 211, 284, and 286 to approximately 1×10 13 By setting the resistivity at Ωcm, the insulator 211, the insulator 284, and the insulator 286 may be able to reduce charge-up of the conductor 205, the conductor 242a, the conductor 242b, the conductor 260, the conductor 246a, or the conductor 246b in a process using plasma or the like in a semiconductor device manufacturing process. 10 Ωcm or more 1×10 15 Ωcm or less.
[0529] Note that the insulator 211 or the insulator 212 does not necessarily have to be provided, and the insulator 283 or the insulator 284 does not necessarily have to be provided. For example, the insulator 212 and the insulator 284 may be formed by a chemical vapor deposition (CVD) method using a compound gas that does not contain hydrogen atoms or has a low hydrogen atom content.
[0530] Moreover, the insulator 216 and the insulator 280 preferably have a lower dielectric constant than the insulator 214. By using a material with a low dielectric constant as an interlayer film, the parasitic capacitance occurring between wirings can be reduced. For example, silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, silicon oxide to which fluorine has been added, silicon oxide to which carbon has been added, silicon oxide to which carbon and nitrogen have been added, silicon oxide having vacancies, or the like may be used as the insulator 216 and the insulator 280 as appropriate. In particular, silicon oxide and silicon oxynitride are preferable because they are thermally stable. In particular, materials such as silicon oxide, silicon oxynitride, and silicon oxide having vacancies are preferable because they can easily form a region containing oxygen that is desorbed by heating.
[0531] In addition, insulator 212, insulator 214, insulator 216, insulator 222, insulator 224, insulator 272, insulator 273, insulator 280, and insulator 282 may be patterned to form a structure in which insulator 212, insulator 214, insulator 216, insulator 222, insulator 224, insulator 272, insulator 273, insulator 280, and insulator 282 are covered with insulator 283 and insulator 284. That is, the insulator 283 contacts the upper surface and side surface of the insulator 282, the side surface of the insulator 280, the side surface of the insulator 273, the side surface of the insulator 272, the side surface of the insulator 224, the side surface of the insulator 222, the side surface of the insulator 216, the side surface of the insulator 214, the side surface of the insulator 212, and the upper surface of the insulator 211, and the insulator 284 contacts the upper surface and side surface of the insulator 283. As a result, the insulators 212, 214, 216, 222, 224, 272, 273, 280, and 282, including the oxide 230 and the like, are isolated from the outside by the insulators 283 and 284 and the insulator 211. In other words, the transistor 200 is disposed within a region sealed by the insulators 283 , 284 and 211 .
[0532] For example, it is preferable to form the insulators 212, 214, and 282 using a material that has a function of capturing and fixing hydrogen, and to form the insulators 211, 283, and 284 using a material that has a function of suppressing the diffusion of hydrogen and oxygen. Typically, the insulators 212, 214, and 282 can be made of aluminum oxide. Typically, the insulators 211, 283, and 284 can be made of silicon nitride.
[0533] With this configuration, it is possible to prevent hydrogen contained outside the sealed region from entering the sealed region.
[0534] Although the configuration in which the insulator 211, the insulator 283, and the insulator 284 are provided as a single layer has been described, the present invention is not limited to this. For example, the insulator 211, the insulator 283, and the insulator 284 may each be provided as a stacked structure of two or more layers.
[0535] The conductor 205 is disposed so as to overlap the oxide 230 and the conductor 260 .
[0536] As shown in FIG. 24A, the conductor 205 is preferably provided larger than the size of a region of the oxide 230 that does not overlap with the conductor 242a and the conductor 242b. In particular, as shown in FIG. 24C, the conductor 205 preferably extends in a region outside the end of the oxide 230 that intersects with the channel width direction. In other words, outside the side surface of the oxide 230 in the channel width direction, the conductor 205 and the conductor 260 preferably overlap with each other via an insulator. With this configuration, the channel formation region of the oxide 230 can be electrically surrounded by the electric field of the conductor 260 that functions as a first gate (also referred to as a top gate) electrode and the electric field of the conductor 205 that functions as a second gate (also referred to as a back gate) electrode. In this specification, a structure of a transistor in which the channel formation region is electrically surrounded by the electric fields of the first gate and the second gate is called a surrounded channel (S-channel) structure.
[0537] In this specification and the like, a transistor with an S-channel structure refers to a transistor structure in which a channel formation region is electrically surrounded by the electric fields of one and the other of a pair of gate electrodes. The S-channel structure disclosed in this specification and the like is different from a fin type structure and a planar type structure. By adopting the S-channel structure, it is possible to improve resistance to the short channel effect, in other words, to make a transistor in which the short channel effect is unlikely to occur.
[0538] Furthermore, when the conductor 260 functions as a first gate electrode and the conductor 205 functions as a second gate electrode, the threshold voltage (Vth) of the transistor 200 can be controlled by changing the potential applied to the conductor 205 independently of the potential applied to the conductor 260. In particular, by applying a negative potential to the conductor 205, the Vth of the transistor 200 can be increased and the off-current can be reduced. Therefore, applying a negative potential to the conductor 205 can reduce the drain current when the potential applied to the conductor 260 is 0 V, compared to not applying a negative potential.
[0539] 24C, the conductor 205 is extended to function as a wiring. However, the present invention is not limited to this, and a conductor functioning as a wiring may be provided below the conductor 205. Also, it is not necessary to provide one conductor 205 for each transistor. For example, the conductor 205 may be shared by multiple transistors.
[0540] Note that, in the transistor 200, the conductor 205 has a stacked structure of the conductor 205a and the conductor 205b, but the present invention is not limited to this. For example, the conductor 205 may have a single layer or a stacked structure of three or more layers.
[0541] Here, the conductor 205a is preferably made of a conductive material having a function of suppressing the diffusion of impurities such as hydrogen atoms, hydrogen molecules, water molecules, nitrogen atoms, nitrogen molecules, nitrogen oxide molecules (NO, NO, NO, etc.), copper atoms, etc. Alternatively, it is preferably made of a conductive material having a function of suppressing the diffusion of oxygen (for example, at least one of oxygen atoms, oxygen molecules, etc.).
[0542] By using a conductive material having a function of suppressing the diffusion of oxygen for the conductor 205a, it is possible to suppress the conductor 205b from being oxidized and its conductivity from decreasing. As the conductive material having a function of suppressing the diffusion of oxygen, for example, tantalum, tantalum nitride, ruthenium, ruthenium oxide, etc. are preferably used. Therefore, the conductor 205a may be a single layer or a multilayer of the above conductive material. For example, the conductor 205a may be a multilayer of tantalum, tantalum nitride, ruthenium, or ruthenium oxide, and titanium or titanium nitride.
[0543] The conductor 205b is preferably made of a conductive material containing tungsten, copper, or aluminum as a main component. Although the conductor 205b is illustrated as a single layer, it may have a laminated structure, for example, a laminate of titanium or titanium nitride and the conductive material.
[0544] Insulator 222 and insulator 224 function as a second gate insulator.
[0545] The insulator 222 preferably has a function of suppressing the diffusion of hydrogen (e.g., at least one of hydrogen atoms, hydrogen molecules, etc.). The insulator 222 preferably has a function of suppressing the diffusion of oxygen (e.g., at least one of oxygen atoms, oxygen molecules, etc.). For example, the insulator 222 preferably has a higher function of suppressing the diffusion of one or both of hydrogen and oxygen than the insulator 224.
[0546] The insulator 222 may be an insulator containing an oxide of one or both of aluminum and hafnium, which are insulating materials. As the insulator, it is preferable to use aluminum oxide, hafnium oxide, an oxide containing aluminum and hafnium (hafnium aluminate), or the like. When the insulator 222 is formed using such a material, the insulator 222 functions as a layer that suppresses the release of oxygen from the oxide 230 to the substrate side and the diffusion of impurities such as hydrogen from the periphery of the transistor 200 to the oxide 230. Thus, by providing the insulator 222, it is possible to suppress the diffusion of impurities such as hydrogen into the inside of the transistor 200 and the generation of oxygen vacancies in the oxide 230. In addition, it is possible to suppress the reaction of the conductor 205 with the insulator 224 and the oxygen contained in the oxide 230.
[0547] Alternatively, for example, aluminum oxide, bismuth oxide, germanium oxide, niobium oxide, silicon oxide, titanium oxide, tungsten oxide, yttrium oxide, or zirconium oxide may be added to the insulator. Alternatively, these insulators may be nitrided. The insulator 222 may be formed by stacking silicon oxide, silicon oxynitride, or silicon nitride on these insulators.
[0548] The insulator 222 may be a single layer or a multilayer of insulators containing so-called high-k materials, such as aluminum oxide, hafnium oxide, tantalum oxide, zirconium oxide, lead zirconate titanate (PZT), strontium titanate (SrTiO3), (Ba,Sr)TiO3 (BST), etc. As transistors become smaller and more highly integrated, problems such as leakage current may occur due to the thinning of the gate insulator. By using a high-k material for the insulator that functions as the gate insulator, it is possible to reduce the gate potential during transistor operation while maintaining the physical film thickness.
[0549] It is preferable that the insulator 224 in contact with the oxide 230 release oxygen by heating. For example, the insulator 224 may be made of silicon oxide, silicon oxynitride, or the like as appropriate. By providing an insulator containing oxygen in contact with the oxide 230, oxygen vacancies in the oxide 230 can be reduced and the reliability of the transistor 200 can be improved.
[0550] Specifically, it is preferable to use an oxide material from which some oxygen is released by heating, in other words, an insulator material having an excess oxygen region, as the insulator 224. An oxide film from which oxygen is released by heating is an oxide film from which the amount of released oxygen molecules is 1.0×10 18 molecules / cm 3 More than 1.0×10 19 molecules / cm 3 More preferably, 2.0×10 19 molecules / cm 3 or more than 3.0×10 20 molecules / cm 3 The oxide film is one having the above-mentioned properties. The surface temperature of the film during the TDS analysis is preferably in the range of 100° C. or more and 700° C. or less, or 100° C. or more and 400° C. or less.
[0551] The insulator 222 and the insulator 224 may have a laminated structure of two or more layers. In this case, the laminated structure is not limited to being made of the same material, and may be made of different materials.
[0552] The oxide 243a and the oxide 243b preferably have a function of suppressing oxygen permeation. By disposing the oxide 243a or the oxide 243b having a function of suppressing oxygen permeation between the conductor 242a or the conductor 242b functioning as a source electrode or a drain electrode and the oxide 230b, the electrical resistance between the conductor 242a or the conductor 242b and the oxide 230b is reduced, which is preferable. With such a structure, the electrical characteristics and reliability of the transistor 200 can be improved.
[0553] Metal oxides having element M may be used as the oxide 243a and the oxide 243b. In particular, the element M may be aluminum, gallium, yttrium, or tin. The oxide 243a and the oxide 243b preferably have a higher concentration of element M than the oxide 230b. Gallium oxide may be used as the oxide 243a and the oxide 243b. Metal oxides such as In-M-Zn oxide may be used as the oxide 243a and the oxide 243b. Specifically, in the metal oxide used for the oxide 243a and the oxide 243b, the atomic ratio of element M to In is preferably greater than the atomic ratio of element M to In in the metal oxide used for the oxide 230b. The film thickness of the oxide 243a and the oxide 243b is preferably 0.5 nm or more and 5 nm or less, more preferably 1 nm or more and 3 nm or less, and even more preferably 1 nm or more and 2 nm or less. The oxide 243a and the oxide 243b preferably have crystallinity. When the oxide 243a and the oxide 243b have crystallinity, it is possible to suitably suppress the release of oxygen from the oxide 230. For example, when the oxide 243a and the oxide 243b have a crystal structure such as a hexagonal crystal structure, it is possible to suppress the release of oxygen from the oxide 230.
[0554] The conductor 242a and the conductor 242b are provided over the oxide 243a and the oxide 243b, respectively. The conductor 242a and the conductor 242b function as a source electrode and a drain electrode of the transistor 200, respectively.
[0555] As the conductor 242a and the conductor 242b, for example, a nitride containing tantalum, a nitride containing titanium, a nitride containing molybdenum, a nitride containing tungsten, a nitride containing tantalum and aluminum, a nitride containing titanium and aluminum, etc. are preferably used, and a nitride containing tantalum is particularly preferable. In addition, for example, ruthenium oxide, ruthenium nitride, an oxide containing strontium and ruthenium, an oxide containing lanthanum and nickel, etc. may be used. These materials are preferable because they are conductive materials that are difficult to oxidize, or materials that maintain their conductivity even when they absorb oxygen.
[0556] Note that hydrogen contained in the oxide 230b, the oxide 230c, etc. may diffuse into the conductor 242a or the conductor 242b. In particular, by using a nitride containing tantalum for the conductor 242a and the conductor 242b, hydrogen contained in the oxide 230b, the oxide 230c, etc. may easily diffuse into the conductor 242a or the conductor 242b, and the diffused hydrogen may combine with nitrogen contained in the conductor 242a or the conductor 242b. In other words, hydrogen contained in the oxide 230b, the oxide 230c, etc. may be absorbed by the conductor 242a or the conductor 242b.
[0557] Furthermore, there may be curved surfaces between the side surface of the conductor 242a and the top surface of the conductor 242a, and between the side surface of the conductor 242b and the top surface of the conductor 242b. That is, the ends of the side surfaces and the ends of the top surface may be curved. The curved surfaces may have a radius of curvature of, for example, 3 nm to 10 nm, preferably 5 nm to 6 nm, at the ends of the conductor 242a and the conductor 242b. The lack of corners at the ends improves the coverage of the film in the subsequent film formation process.
[0558] The insulator 272 is preferably provided in contact with the top surfaces of the conductor 242a and the conductor 242b and functions as a barrier layer. This structure can suppress the absorption of excess oxygen contained in the insulator 280 by the conductor 242a and the conductor 242b. Furthermore, suppressing the oxidation of the conductor 242a and the conductor 242b can suppress an increase in the contact resistance between the transistor 200 and the wiring. Thus, the transistor 200 can have good electrical characteristics and reliability.
[0559] Therefore, it is preferable that the insulator 272 has a function of suppressing the diffusion of oxygen. For example, it is preferable that the insulator 272 has a function of suppressing the diffusion of oxygen more effectively than the insulator 280. As the insulator 272, for example, an insulator containing an oxide of one or both of aluminum and hafnium may be formed. As the insulator 272, for example, an insulator containing aluminum nitride may be used.
[0560] Also, oxygen may be supplied to insulator 224 when insulator 272 is formed. Since insulator 224 is sealed by insulators 272 and 273, the oxygen supplied to insulator 224 is prevented from diffusing outward and can be efficiently supplied to oxide 230. Also, hydrogen in insulator 224 may be absorbed by insulator 272 or insulator 273, which is preferable.
[0561] The insulator 250 functions as a first gate insulator. The insulator 250 is preferably disposed in contact with at least a portion of the oxide 230c. The insulator 250 can be made of silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, silicon oxide doped with fluorine, silicon oxide doped with carbon, silicon oxide doped with carbon and nitrogen, silicon oxide having vacancies, or the like. In particular, silicon oxide and silicon oxynitride are preferable because they are stable against heat.
[0562] The insulator 250 is preferably formed using an insulator that releases oxygen when heated, similar to the insulator 224. By providing the insulator that releases oxygen when heated as the insulator 250 in contact with at least a part of the oxide 230c, oxygen can be effectively supplied to the channel formation region of the oxide 230, and oxygen vacancies in the channel formation region of the oxide 230 can be reduced. Therefore, a transistor with suppressed fluctuations in electrical characteristics, stable electrical characteristics, and improved reliability can be provided. Furthermore, similar to the insulator 224, it is preferable that the concentration of impurities such as water and hydrogen in the insulator 250 is reduced. The thickness of the insulator 250 is preferably 1 nm or more and 20 nm or less.
[0563] In addition, although the insulator 250 is illustrated as a single layer in FIG. 24B and FIG. 24C, it may be a laminated structure of two or more layers. When the insulator 250 is a laminated structure of two layers, it is preferable that the lower layer of the insulator 250 is formed using an insulator that releases oxygen when heated, and the upper layer of the insulator 250 is formed using an insulator that has a function of suppressing the diffusion of oxygen. By adopting such a configuration, it is possible to suppress the diffusion of oxygen contained in the lower layer of the insulator 250 to the conductor 260. In other words, it is possible to suppress the decrease in the amount of oxygen supplied to the oxide 230. In addition, it is possible to suppress the oxidation of the conductor 260 due to the oxygen contained in the lower layer of the insulator 250. For example, the lower layer of the insulator 250 can be provided using a material that can be used for the insulator 250 described above, and the upper layer of the insulator 250 can be provided using a material similar to that of the insulator 222.
[0564] When silicon oxide or silicon oxynitride is used for the lower layer of the insulator 250, the upper layer of the insulator 250 may be made of an insulating material that is a high-k material with a high dielectric constant. By forming the gate insulator into a laminated structure of the lower layer of the insulator 250 and the upper layer of the insulator 250, it is possible to obtain a laminated structure that is stable against heat and has a high dielectric constant. Therefore, it is possible to reduce the gate potential applied during transistor operation while maintaining the physical film thickness of the gate insulator. In addition, it is possible to reduce the equivalent oxide thickness (EOT) of the insulator that functions as the gate insulator.
[0565] Specifically, the upper layer of the insulator 250 may be a metal oxide containing one or more of hafnium, aluminum, gallium, yttrium, zirconium, tungsten, titanium, tantalum, nickel, germanium, magnesium, etc., or a metal oxide that can be used as the oxide 230. In particular, it is preferable to use an insulator containing an oxide of one or both of aluminum and hafnium.
[0566] Furthermore, a metal oxide may be provided between the insulator 250 and the conductor 260. The metal oxide preferably suppresses the diffusion of oxygen from the insulator 250 to the conductor 260. By providing a metal oxide that suppresses the diffusion of oxygen, the diffusion of oxygen from the insulator 250 to the conductor 260 is suppressed. In other words, a decrease in the amount of oxygen supplied to the oxide 230 can be suppressed. Furthermore, oxidation of the conductor 260 due to oxygen from the insulator 250 can be suppressed.
[0567] It is preferable that the metal oxide has a function as a part of the first gate electrode. For example, the metal oxide that can be used as the oxide 230 can be used as the metal oxide. In this case, the electric resistance value of the metal oxide can be reduced to make it a conductor by forming the conductor 260a by a sputtering method. This can be called an OC (Oxide Conductor) electrode.
[0568] By including the metal oxide, the on-current of the transistor 200 can be improved without weakening the effect of the electric field from the conductor 260. Furthermore, by maintaining a distance between the conductor 260 and the oxide 230 due to the physical thickness of the insulator 250 and the metal oxide, it is possible to suppress leakage current between the conductor 260 and the oxide 230. Furthermore, by providing a stacked structure of the insulator 250 and the metal oxide, it is possible to easily and appropriately adjust the physical distance between the conductor 260 and the oxide 230 and the electric field strength applied from the conductor 260 to the oxide 230.
[0569] The conductor 260 functions as a first gate electrode of the transistor 200. The conductor 260 preferably includes a conductor 260a and a conductor 260b disposed on the conductor 260a. For example, the conductor 260a is preferably disposed so as to surround the bottom and side surfaces of the conductor 260b. Note that, although the conductor 260 is shown in FIGS. 24B and 24C as having a two-layer structure of the conductor 260a and the conductor 260b, the conductor 260 may have a single-layer structure or a stacked structure of three or more layers.
[0570] The conductor 260a is preferably made of a conductive material having a function of suppressing the diffusion of impurities such as hydrogen atoms, hydrogen molecules, water molecules, nitrogen atoms, nitrogen molecules, nitrogen oxide molecules, copper atoms, etc. Alternatively, it is preferably made of a conductive material having a function of suppressing the diffusion of oxygen (for example, at least one of oxygen atoms, oxygen molecules, etc.).
[0571] Furthermore, since the conductor 260a has a function of suppressing the diffusion of oxygen, it is possible to suppress a decrease in conductivity due to oxidation of the conductor 260b caused by oxygen contained in the insulator 250. As a conductive material having a function of suppressing the diffusion of oxygen, it is preferable to use, for example, tantalum, tantalum nitride, ruthenium, ruthenium oxide, or the like.
[0572] In addition, since the conductor 260 also functions as wiring, it is preferable to use a conductor with high conductivity. For example, the conductor 260b can be a conductive material mainly composed of tungsten, copper, or aluminum. The conductor 260b may also have a laminated structure, for example, a laminated structure of titanium or titanium nitride and the above-mentioned conductive material.
[0573] Moreover, in the transistor 200, the conductor 260 is formed in a self-aligned manner so as to fill an opening formed in the insulator 280 or the like. By forming the conductor 260 in this manner, the conductor 260 can be reliably disposed in the region between the conductor 242a and the conductor 242b without alignment.
[0574] 24C, in the channel width direction of the transistor 200, the bottom surface of the region of the conductor 260 where the conductor 260 and the oxide 230b do not overlap is preferably lower than the bottom surface of the oxide 230b. By configuring the conductor 260, which functions as a gate electrode, to cover the side and top surfaces of the channel formation region of the oxide 230 via the insulator 250 or the like, the electric field of the conductor 260 can be easily applied to the entire channel formation region of the oxide 230. As a result, the on-current of the transistor 200 can be increased, and the frequency characteristics can be improved.
[0575] The insulator 280 is provided on the insulator 273. In addition, the upper surface of the insulator 280 may be flattened.
[0576] It is preferable that the concentration of impurities such as water and hydrogen in the insulator 280 is reduced. The insulator 280 preferably has a low hydrogen concentration and an excess oxygen region or excess oxygen, and may be formed using a material similar to that of the insulator 216, for example. The insulator 280 may have a structure in which the above materials are stacked, for example, a stacked structure of silicon oxide formed by a sputtering method and silicon oxynitride formed thereon by a CVD method. Silicon nitride may also be stacked on top of that.
[0577] The insulator 282 or the insulator 283 preferably functions as a barrier insulating film that suppresses diffusion of impurities such as water and hydrogen from above into the insulator 280. The insulator 282 or the insulator 283 preferably functions as a barrier insulating film that suppresses oxygen transmission. The insulator 282 and the insulator 283 may be, for example, an insulator such as aluminum oxide, silicon nitride, or silicon nitride oxide. For example, the insulator 282 may be made of aluminum oxide, which has a high blocking property against oxygen, and the insulator 283 may be made of silicon nitride, which has a high blocking property against hydrogen.
[0578] The conductor 240a and the conductor 240b are preferably made of a conductive material containing tungsten, copper, or aluminum as a main component. The conductor 240a and the conductor 240b may have a layered structure.
[0579] In addition, when the conductor 240a and the conductor 240b have a laminated structure, it is preferable to use a conductive material having a function of suppressing the permeation of impurities such as water and hydrogen for the conductors in contact with the insulator 284, the insulator 283, the insulator 282, the insulator 280, the insulator 273, and the insulator 272. For example, it is preferable to use tantalum, tantalum nitride, titanium, titanium nitride, ruthenium, ruthenium oxide, etc. In addition, the conductive material having a function of suppressing the permeation of impurities such as water and hydrogen may be used in a single layer or a laminated layer. By using the conductive material, it is possible to prevent the oxygen added to the insulator 280 from being absorbed by the conductor 240a and the conductor 240b. It is also possible to suppress impurities such as water and hydrogen contained in layers above the insulator 284 from being mixed into the oxide 230 through the conductor 240a and the conductor 240b.
[0580] As the insulator 241a and the insulator 241b, for example, an insulator such as silicon nitride, aluminum oxide, or silicon nitride oxide may be used. The insulator 241a and the insulator 241b are provided in contact with the insulator 273 and the insulator 272, and therefore can prevent impurities such as water and hydrogen contained in the insulator 280 from being mixed into the oxide 230 through the conductor 240a and the conductor 240b. Silicon nitride is particularly suitable because it has a high blocking property against hydrogen. In addition, it can prevent the oxygen contained in the insulator 280 from being absorbed by the conductor 240a and the conductor 240b.
[0581] Also, conductor 246a functioning as wiring may be disposed in contact with the upper surface of conductor 240a, and conductor 246b functioning as wiring may be disposed in contact with the upper surface of conductor 240b. Conductor 246a and conductor 246b are preferably made of a conductive material containing tungsten, copper, or aluminum as a main component. The conductor may have a laminated structure, for example, a laminate of titanium or titanium nitride and the above conductive material. The conductor may be formed so as to be embedded in an opening provided in an insulator.
[0582] The insulator 286 is provided on the conductor 246a, the conductor 246b, and the insulator 284. As a result, the upper surface of the conductor 246a, the side surface of the conductor 246a, the upper surface of the conductor 246b, and the side surface of the conductor 246b are in contact with the insulator 286, and the lower surface of the conductor 246a and the lower surface of the conductor 246b are in contact with the insulator 284. In other words, the conductor 246a and the conductor 246b can be configured to be wrapped in the insulator 284 and the insulator 286. This configuration can suppress the permeation of oxygen from the outside and prevent the conductor 246a and the conductor 246b from being oxidized. This is also preferable because it can prevent impurities such as water and hydrogen from diffusing to the outside from the conductor 246a and the conductor 246b.
[0583] <Materials for semiconductor devices> The following describes constituent materials that can be used in the semiconductor device.
[0584] [substrate] The substrate on which the transistor 200 is formed may be, for example, an insulating substrate, a semiconductor substrate, or a conductive substrate. Examples of insulating substrates include a glass substrate, a quartz substrate, a sapphire substrate, a stabilized zirconia substrate (such as an yttria stabilized zirconia substrate), and a resin substrate. Examples of semiconductor substrates include a semiconductor substrate made of silicon or germanium, or a compound semiconductor substrate made of silicon carbide, silicon germanium, gallium arsenide, indium phosphide, zinc oxide, and gallium oxide. Examples of semiconductor substrates include a semiconductor substrate having an insulating region inside the semiconductor substrate, such as an SOI (Silicon On Insulator) substrate. Examples of conductive substrates include a graphite substrate, a metal substrate, an alloy substrate, and a conductive resin substrate. Examples of substrates include a substrate having a metal nitride and a substrate having a metal oxide. Examples of substrates include a substrate having a conductor or semiconductor provided on an insulating substrate, a substrate having a conductor or insulator provided on a semiconductor substrate, and a substrate having a semiconductor or insulator provided on a conductive substrate. Alternatively, these substrates may be provided with elements. The elements provided on the substrate include a capacitor element, a resistor element, a switch element, a light-emitting element, a memory element, and the like.
[0585] [Insulator] Examples of the insulator include oxides, nitrides, oxynitrides, nitride oxides, metal oxides, metal oxynitrides, and metal nitride oxides, each of which has insulating properties.
[0586] For example, as transistors become smaller and more highly integrated, problems such as leakage current can occur due to thinner gate insulators. By using a high-k material for the insulator that functions as the gate insulator, it is possible to reduce the voltage required for transistor operation while maintaining the physical film thickness. On the other hand, by using a material with a low dielectric constant for the insulator that functions as the interlayer film, it is possible to reduce the parasitic capacitance that occurs between wiring. Therefore, it is best to select materials according to the function of the insulator.
[0587] Further, examples of insulators with a high relative dielectric constant include gallium oxide, hafnium oxide, zirconium oxide, oxides having aluminum and hafnium, oxynitrides having aluminum and hafnium, oxides having silicon and hafnium, oxynitrides having silicon and hafnium, and nitrides having silicon and hafnium.
[0588] Examples of insulators with a low dielectric constant include silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, silicon oxide with fluorine added, silicon oxide with carbon added, silicon oxide with carbon and nitrogen added, silicon oxide with voids, or resin.
[0589] In addition, the transistor using metal oxide can have stable electrical characteristics by being surrounded by an insulator having a function of suppressing the permeation of impurities such as hydrogen and oxygen. As the insulator having a function of suppressing the permeation of impurities such as hydrogen and oxygen, for example, an insulator containing boron, carbon, nitrogen, oxygen, fluorine, magnesium, aluminum, silicon, phosphorus, chlorine, argon, gallium, germanium, yttrium, zirconium, lanthanum, neodymium, hafnium, or tantalum may be used in a single layer or a stacked layer. Specifically, as the insulator having a function of suppressing the permeation of impurities such as hydrogen and oxygen, metal oxides such as aluminum oxide, magnesium oxide, gallium oxide, germanium oxide, yttrium oxide, zirconium oxide, lanthanum oxide, neodymium oxide, hafnium oxide, and tantalum oxide, and metal nitrides such as aluminum nitride, silicon nitride oxide, and silicon nitride can be used.
[0590] The insulator that functions as the gate insulator is preferably an insulator having a region containing oxygen that is released by heating. For example, by using a structure in which silicon oxide or silicon oxynitride having a region containing oxygen that is released by heating is in contact with the oxide 230, oxygen vacancies in the oxide 230 can be compensated for.
[0591] [conductor] As the conductor, it is preferable to use a metal element selected from aluminum, chromium, copper, silver, gold, platinum, tantalum, nickel, titanium, molybdenum, tungsten, hafnium, vanadium, niobium, manganese, magnesium, zirconium, beryllium, indium, ruthenium, iridium, strontium, lanthanum, etc., or an alloy containing the above-mentioned metal elements as a component, or an alloy combining the above-mentioned metal elements. For example, it is preferable to use tantalum nitride, titanium nitride, tungsten, nitride containing titanium and aluminum, nitride containing tantalum and aluminum, ruthenium oxide, ruthenium nitride, oxide containing strontium and ruthenium, oxide containing lanthanum and nickel, etc. In addition, tantalum nitride, titanium nitride, nitride containing titanium and aluminum, nitride containing tantalum and aluminum, ruthenium oxide, ruthenium nitride, oxide containing strontium and ruthenium, oxide containing lanthanum and nickel are conductive materials that are difficult to oxidize, or materials that maintain conductivity even when oxygen is absorbed, so they are preferable. Furthermore, a semiconductor having high electrical conductivity, typified by polycrystalline silicon containing an impurity element such as phosphorus, or a silicide such as nickel silicide may be used.
[0592] A plurality of conductive layers formed of the above-mentioned materials may be stacked. For example, a stacked structure may be formed by combining the above-mentioned material containing a metal element and a conductive material containing oxygen. A stacked structure may be formed by combining the above-mentioned material containing a metal element and a conductive material containing nitrogen. A stacked structure may be formed by combining the above-mentioned material containing a metal element, a conductive material containing oxygen, and a conductive material containing nitrogen.
[0593] In addition, when an oxide is used for the channel formation region of a transistor, a conductor functioning as a gate electrode preferably has a stacked structure in which a material containing a metal element and a conductive material containing oxygen are combined. In this case, the conductive material containing oxygen is preferably provided on the channel formation region side. By providing the conductive material containing oxygen on the channel formation region side, oxygen released from the conductive material is easily supplied to the channel formation region.
[0594] In particular, it is preferable to use a conductive material containing oxygen and a metal element contained in the metal oxide in which the channel is formed as a conductor functioning as a gate electrode. The conductive material containing the metal element and nitrogen described above may also be used. For example, a conductive material containing nitrogen, such as titanium nitride or tantalum nitride, may also be used. Indium tin oxide, indium oxide containing tungsten oxide, indium zinc oxide containing tungsten oxide, indium oxide containing titanium oxide, indium tin oxide containing titanium oxide, indium zinc oxide, or indium tin oxide to which silicon is added may also be used. Indium gallium zinc oxide containing nitrogen may also be used. By using such a material, hydrogen contained in the metal oxide in which the channel is formed may be captured. Alternatively, hydrogen mixed in from an external insulator may be captured.
[0595] According to one embodiment of the present invention, a semiconductor device with large on-state current can be provided. According to one embodiment of the present invention, a semiconductor device with little variation in transistor characteristics can be provided. According to one embodiment of the present invention, a semiconductor device with high reliability can be provided. According to one embodiment of the present invention, a semiconductor device with good electrical characteristics can be provided. According to one embodiment of the present invention, a semiconductor device that can be miniaturized or highly integrated can be provided.
[0596] The structures, methods, and the like described in this embodiment can be used in appropriate combination with the structures, methods, and the like described in other embodiments.
[0597] (Embodiment 10) 25A, 25B, and 26A to 26H will be used to describe a transistor using a metal oxide of one embodiment of the present invention as a semiconductor (hereinafter also referred to as an OS transistor) and a storage device to which a capacitor is applied (hereinafter also referred to as an OS memory device). The OS memory device is a storage device including at least a capacitor and an OS transistor that controls charging and discharging of the capacitor. Since the off-state current of the OS transistor is extremely small, the OS memory device has excellent retention characteristics and can function as a nonvolatile memory.
[0598] <Storage device configuration example> 25A shows an example of the configuration of an OS memory device. The memory device 1400 includes a peripheral circuit 1411 and a memory cell array 1470. The peripheral circuit 1411 includes a row circuit 1420, a column circuit 1430, an output circuit 1440, and a control logic circuit 1460.
[0599] The column circuit 1430 includes, for example, a column decoder, a precharge circuit, a sense amplifier, a write circuit, and the like. The precharge circuit has a function of precharging the wiring. The sense amplifier has a function of amplifying a data signal read from a memory cell. Note that the above wiring is a wiring connected to a memory cell included in the memory cell array 1470, and will be described in detail later. The amplified data signal is output to the outside of the memory device 1400 as a data signal RDATA via the output circuit 1440. The row circuit 1420 includes, for example, a row decoder, a word line driver circuit, and the like, and can select a row to be accessed.
[0600] A low power supply voltage (VSS), a high power supply voltage (VDD) for the peripheral circuit 1411, and a high power supply voltage (VIL) for the memory cell array 1470 are supplied to the memory device 1400 from the outside as power supply voltages. In addition, control signals (CE, WE, RE), an address signal ADDR, and a data signal WDATA are input from the outside to the memory device 1400. The address signal ADDR is input to a row decoder and a column decoder, and the data signal WDATA is input to a write circuit.
[0601] The control logic circuit 1460 processes control signals (CE, WE, RE) input from the outside to generate control signals for the row decoder and column decoder. The control signal CE is a chip enable signal, the control signal WE is a write enable signal, and the control signal RE is a read enable signal. The signals processed by the control logic circuit 1460 are not limited to these, and other control signals may be input as necessary.
[0602] The memory cell array 1470 has a plurality of memory cells MC arranged in a matrix and a plurality of wirings. The number of wirings connecting the memory cell array 1470 and the row circuit 1420 is determined by the configuration of the memory cells MC, the number of memory cells MC in one column, etc. The number of wirings connecting the memory cell array 1470 and the column circuit 1430 is determined by the configuration of the memory cells MC, the number of memory cells MC in one row, etc.
[0603] 25A shows an example in which the peripheral circuit 1411 and the memory cell array 1470 are formed on the same plane, but the present embodiment is not limited to this. For example, as shown in FIG. 25B, the memory cell array 1470 may be provided so as to overlap a part of the peripheral circuit 1411. For example, a sense amplifier may be provided so as to overlap the memory cell array 1470 below.
[0604] 26A to 26H will be used to explain examples of the configuration of a memory cell that can be applied to the above-mentioned memory cell MC.
[0605] [DOSRAM] 26A to 26C show circuit configuration examples of a DRAM memory cell. In this specification and the like, a DRAM using a memory cell with one OS transistor and one capacitor may be called a DOSRAM (registered trademark) (Dynamic Oxide Semiconductor Random Access Memory). The memory cell 1471 shown in FIG. 26A includes a transistor M1 and a capacitor CA. Note that the transistor M1 includes a gate (sometimes called a top gate) and a back gate.
[0606] A first terminal of the transistor M1 is connected to a first terminal of the capacitance element CA, a second terminal of the transistor M1 is connected to a wiring BIL, a gate of the transistor M1 is connected to a wiring WOL, a back gate of the transistor M1 is connected to a wiring BGL, and a second terminal of the capacitance element CA is connected to a wiring CAL.
[0607] The wiring BIL functions as a bit line, and the wiring WOL functions as a word line. The wiring CAL functions as a wiring for applying a predetermined potential to the second terminal of the capacitor CA. When writing and reading data, it is preferable to apply a low-level potential to the wiring CAL. The wiring BGL functions as a wiring for applying a potential to the back gate of the transistor M1. The threshold voltage of the transistor M1 can be increased or decreased by applying an arbitrary potential to the wiring BGL.
[0608] The memory cell MC is not limited to the memory cell 1471, and the circuit configuration can be changed. For example, the memory cell MC may be configured such that the back gate of the transistor M1 is connected to the wiring WOL instead of the wiring BGL, as in the memory cell 1472 shown in FIG. 26B. For example, the memory cell MC may be configured as a single-gate transistor, that is, a memory cell configured with a transistor M1 without a back gate, as in the memory cell 1473 shown in FIG. 26C.
[0609] When the semiconductor device described in the above embodiment is used for the memory cell 1471 or the like, the transistor 200 can be used as the transistor M1. By using an OS transistor as the transistor M1, the leakage current of the transistor M1 can be made very small. That is, written data can be held by the transistor M1 for a long time, so that the frequency of refreshing the memory cell can be reduced. Alternatively, the refresh operation of the memory cell can be eliminated. Furthermore, since the leakage current is very small, multilevel data or analog data can be held in the memory cell 1471, the memory cell 1472, and the memory cell 1473.
[0610] Furthermore, in the DOSRAM, if a sense amplifier is provided so as to overlap under the memory cell array 1470 as described above, the bit line can be shortened. This reduces the bit line capacitance and the storage capacitance of the memory cell.
[0611] [NOSRAM] 26D to 26G show circuit configuration examples of a gain cell type memory cell having two transistors and one capacitor. The memory cell 1474 shown in FIG. 26D has a transistor M2, a transistor M3, and a capacitor CB. Note that the transistor M2 has a top gate and a back gate. In this specification and the like, a storage device having a gain cell type memory cell using an OS transistor as the transistor M2 may be referred to as a NOSRAM (registered trademark) (Nonvolatile Oxide Semiconductor RAM).
[0612] A first terminal of the transistor M2 is connected to a first terminal of the capacitance element CB, a second terminal of the transistor M2 is connected to the wiring WBL, a gate of the transistor M2 is connected to the wiring WOL, and a back gate of the transistor M2 is connected to the wiring BGL. A second terminal of the capacitance element CB is connected to the wiring CAL. A first terminal of the transistor M3 is connected to the wiring RBL, a second terminal of the transistor M3 is connected to the wiring SL, and a gate of the transistor M3 is connected to the first terminal of the capacitance element CB.
[0613] The wiring WBL functions as a write bit line, the wiring RBL functions as a read bit line, and the wiring WOL functions as a word line. The wiring CAL functions as a wiring for applying a predetermined potential to the second terminal of the capacitance element CB. When writing data, while holding data, and when reading data, it is preferable to apply a low-level potential to the wiring CAL. The wiring BGL functions as a wiring for applying a potential to the back gate of the transistor M2. By applying an arbitrary potential to the wiring BGL, the threshold voltage of the transistor M2 can be increased or decreased.
[0614] Moreover, the memory cell MC is not limited to the memory cell 1474, and the circuit configuration can be changed as appropriate. For example, the memory cell MC may be configured such that the back gate of the transistor M2 is connected to the wiring WOL instead of the wiring BGL, as in the memory cell 1475 shown in FIG. 26E. For example, the memory cell MC may be configured as a memory cell including a transistor M2 having a single gate structure, that is, a transistor M2 without a back gate, as in the memory cell 1476 shown in FIG. 26F. For example, the memory cell MC may be configured such that the wiring WBL and the wiring RBL are combined into a single wiring BIL, as in the memory cell 1477 shown in FIG. 26G.
[0615] When the semiconductor device described in the above embodiment is used for the memory cell 1474 or the like, the transistor 200 can be used as the transistor M2. By using an OS transistor as the transistor M2, the leakage current of the transistor M2 can be made very small. As a result, written data can be held by the transistor M2 for a long time, so that the frequency of refreshing the memory cell can be reduced. Alternatively, the refresh operation of the memory cell can be made unnecessary. Furthermore, since the leakage current is very small, multilevel data or analog data can be held in the memory cell 1474. The same applies to the memory cells 1475 to 1477.
[0616] Note that the transistor M3 may be a transistor having silicon in a channel formation region (hereinafter, may be referred to as a Si transistor). The conductivity type of the Si transistor may be an n-channel type or a p-channel type. The Si transistor may have a higher field-effect mobility than an OS transistor. Therefore, a Si transistor may be used as the transistor M3 functioning as a read transistor. By using a Si transistor as the transistor M3, the transistor M2 can be stacked on the transistor M3, thereby reducing the area occupied by the memory cell and achieving high integration of the memory device.
[0617] In addition, the transistor M3 may be an OS transistor. When the transistors M2 and M3 are OS transistors, the memory cell array 1470 can be configured as a circuit using only n-type transistors.
[0618] FIG. 26H shows an example of a gain cell type memory cell having three transistors and one capacitor. The memory cell 1478 shown in FIG. 26H includes transistors M4 to M6 and a capacitor CC. The capacitor CC is provided as appropriate. The memory cell 1478 is electrically connected to a wiring BIL, a wiring RWL, a wiring WWL, a wiring BGL, and a wiring GNDL. The wiring GNDL is a wiring that applies a low-level potential. Note that the memory cell 1478 may be electrically connected to a wiring RBL and a wiring WBL instead of the wiring BIL.
[0619] The transistor M4 is an OS transistor having a backgate, and the backgate is electrically connected to the wiring BGL. The backgate and the gate of the transistor M4 may be electrically connected to each other. Alternatively, the transistor M4 does not necessarily have to have a backgate.
[0620] Note that the transistors M5 and M6 may be n-channel Si transistors or p-channel Si transistors, or the transistors M4 to M6 may be OS transistors. In this case, the memory cell array 1470 can be configured as a circuit using only n-type transistors.
[0621] When the semiconductor device described in the above embodiment is used for the memory cell 1478, the transistor M4 can be the transistor 200. By using an OS transistor as the transistor M4, the leakage current of the transistor M4 can be made extremely small.
[0622] Note that the configurations of the peripheral circuit 1411, the memory cell array 1470, and the like shown in this embodiment are not limited to those described above. The arrangement or functions of these circuits, wirings connected to the circuits, circuit elements, and the like may be changed, deleted, or added as necessary.
[0623] The structure described in this embodiment mode can be used in appropriate combination with structures described in other embodiments.
[0624] (Embodiment 11) In this embodiment mode, a memory device, a chip, and an electronic device in which a semiconductor device of the present invention is mounted will be described.
[0625] <Storage device> The semiconductor device described in the above embodiment can be applied to, for example, storage devices of various electronic devices (e.g., information terminals, computers, smartphones, e-book terminals, digital cameras (including video cameras), recording and playback devices, navigation systems, and the like). Here, the term "computer" refers to a tablet computer, a notebook computer, a desktop computer, and a large-scale computer such as a server system. Alternatively, the semiconductor device described in the above embodiment can be applied to various removable storage devices such as a memory card (e.g., an SD card), a USB memory, and an SSD (solid state drive).
[0626] <Tip> The chip has multiple circuits (systems) implemented on it. The technology of integrating multiple circuits (systems) on a single chip in this way is sometimes called System on Chip (SoC).
[0627] The chip includes a CPU, a GPU, one or more analog computing units, one or more memory controllers, one or more interfaces, one or more network circuits, and the like.
[0628] The chip has bumps that connect to a first surface of a printed circuit board (PCB), and the back side of the first surface of the PCB has multiple bumps that connect to a motherboard.
[0629] The motherboard may be provided with a storage device such as a DRAM or a flash memory. For example, the DRAM may be the DOSRAM described in the previous embodiment. For example, the flash memory may be the NOSRAM described in the previous embodiment.
[0630] The CPU preferably has a plurality of CPU cores. The GPU preferably has a plurality of GPU cores. The CPU and the GPU may each have a memory for temporarily storing data. Alternatively, a memory common to the CPU and the GPU may be provided on the chip. The memory may be the above-mentioned NOSRAM or DOSRAM. The GPU is suitable for parallel calculation of a large amount of data, and may be used for image processing and multiplication and accumulation. By providing the GPU with an image processing circuit or a multiplication and accumulation circuit using the oxide semiconductor of the present invention, it becomes possible to perform image processing and multiplication and accumulation with low power consumption.
[0631] The analog calculation section has one or both of an A / D (analog / digital) conversion circuit and a D / A (digital / analog) conversion circuit. The analog calculation section may also be provided with the above-mentioned product-sum calculation circuit.
[0632] The memory controller has a circuit that functions as a controller for the DRAM and a circuit that functions as an interface for the flash memory.
[0633] The interface has an interface circuit for connecting to external devices such as a display device, a speaker, a microphone, a camera, and a controller.
[0634] The network circuitry includes a circuitry for a network such as a LAN (Local Area Network), and may also include a circuitry for network security.
[0635] A PCB on which a chip having a GPU is provided, a motherboard on which DRAM and flash memory are provided can be called a GPU module.
[0636] GPU modules have chips that use SoC technology, so their size can be reduced. In addition, because they excel at image processing, they are suitable for use in portable electronic devices such as smartphones, tablet terminals, laptop PCs, and portable (portable) game consoles. In addition, a multiply-and-accumulate circuit using a GPU can execute techniques such as deep neural networks (DNN), convolutional neural networks (CNN), recurrent neural networks (RNN), autoencoders, deep Boltzmann machines (DBM), and deep belief networks (DBN), so the chip can be used as an AI chip, and the GPU module can be used as an AI system module.
[0637] <Electronic equipment> The GPU or the chip can be mounted on various electronic devices. Examples of electronic devices include electronic devices with relatively large screens such as television devices, monitors for desktop or notebook information terminals, digital signage, large game machines such as pachinko machines, large computers, digital cameras, digital video cameras, digital photo frames, electronic book readers, mobile phones (smartphones), portable game machines, portable information terminals, audio playback devices, mobile objects, and electrical appliances. Examples of mobile objects include automobiles, trains, monorails, ships, and aircraft (helicopters, unmanned aerial vehicles (drones), airplanes, and rockets). Examples of electrical appliances include electric refrigerators and freezers, vacuum cleaners, microwave ovens, electronic ovens, rice cookers, water heaters, induction cookers, water servers, air conditioners and other heating and cooling appliances, washing machines, dryers, and audiovisual equipment. By providing the GPU or the chip in an electronic device, it is possible to mount artificial intelligence on the electronic device.
[0638] The electronic device of one embodiment of the present invention may have an antenna. By receiving a signal through the antenna, images, information, and the like can be displayed on a display portion. In addition, when the electronic device has an antenna and a secondary battery, the antenna may be used for contactless power transmission.
[0639] An electronic device according to one embodiment of the present invention may have a sensor (including a function of measuring force, displacement, position, velocity, acceleration, angular velocity, rotation speed, distance, light, liquid, magnetism, temperature, chemical substances, sound, time, hardness, electric field, current, voltage, power, radiation, flow rate, humidity, gradient, vibration, odor, or infrared rays).
[0640] The electronic device of one embodiment of the present invention can have various functions, such as a function of displaying various information (still images, videos, text images, etc.) on a display unit, a touch panel function, a function of displaying a calendar, date, time, etc., a function of executing various software (programs), a wireless communication function, a function of reading out a program or data recorded in a recording medium, etc.
[0641] The electronic devices, functions of the electronic devices, application examples of artificial intelligence, and effects thereof described in this embodiment can be appropriately combined with the descriptions of other electronic devices.
[0642] This embodiment mode can be implemented in appropriate combination with structures described in other embodiment modes. [Explanation of symbols]
[0643] :10: metal oxide, 11: region, 11_1: region, 11_2: region, 11_3: region, 11_n: region, 12: region, 12_1: region, 12_2: region, 12_3: region, 12_p: region, 13: region, 13_1: region, 13_2: region, 13_3: region, 13_4: region, 13_5: region, 13_q: region, 20: direct spot, 21: spot, 22: spot, 31: region, 32: region, 200: transistor, 205: conductor, 205a: conductor, 205b: conductor, 211: insulator, 212: insulator, 214: insulator, 216: insulator body, 222: insulator, 224: insulator, 230: oxide, 230a: oxide, 230b: oxide, 230c: oxide, 240a: conductor, 240b: conductor, 241a: insulator, 241b: insulator, 242a: conductor, 242b: conductor, 243a: oxide, 243b: oxide, 246a: conductor, 246b: conductor, 250: insulator, 260: conductor, 260a: conductor, 260b: conductor, 272: insulator, 273: insulator, 280: insulator, 282: insulator, 283: insulator, 284: insulator, 286: insulator, 300: transistor, 300A: Transistor, 302: substrate, 304: conductive layer, 306: insulating layer, 308: semiconductor layer, 312a: conductive layer, 312b: conductive layer, 313a: conductive layer, 313b: conductive layer, 314: insulating layer, 316: insulating layer, 320: conductive layer, 342: opening, 350: transistor, 350A: transistor, 350B: transistor, 350C: transistor, 352: substrate, 353: insulating layer, 353a: insulating layer, 353b: insulating layer, 356: conductive layer, 358: semiconductor layer, 358n: low resistance region, 360: insulating layer, 362: conductive layer, 364: metal oxide layer, 366: insulating layer, 368: insulating layer, 370a: conductive layer, 370b: conductive layer, 391a: opening, 391b: opening, 392: opening, 400: pixel circuit, 400EL: pixel circuit, 400LC: pixel circuit, 401: circuit, 401EL: circuit, 401LC: circuit, 501: pixel circuit, 502: pixel section, 504: drive circuit section, 504a: gate driver, 504b: source driver, 506: protection circuit, 507: terminal section, 550: transistor, 552: transistor, 554: transistor, 560: capacitance element, 562: capacitance element, 570: liquid crystal element, 572: light emitting element,700: display device, 700a: display device, 701: substrate, 702: display unit, 703a: connection terminal, 703b: connection terminal, 704: wiring, 705: substrate, 706: FPC, 707: IC, 710: liquid crystal element, 711: conductive layer, 712: liquid crystal, 713: conductive layer, 720: support, 721: transistor, 722: transistor, 723: wiring, 725: alignment film, 726: alignment film, 727: spacer, 730: insulating layer, 732: sealing layer, 734: insulating layer, 736: colored layer, 738: light-shielding layer, 739: conductive layer, 740: substrate, 741: protective layer, 741a: insulating layer, 741b: insulating layer, 741c: insulating layer, 742: adhesive layer, 743: resin layer, 744: insulating layer, 746: insulating layer, 747: adhesive layer, 748: adhesive layer, 749: protective layer, 750: transistor, 752: transistor, 755: polarizing plate, 756: polarizing plate, 757: light source, 761a: curved portion, 761b: curved portion, 762: substrate, 763: circuit portion, 764: circuit portion, 765: notch portion, 770: insulating layer, 772: conductive layer, 780: connection layer, 782: light emitting element, 786: EL layer, 788: conductive layer, 790: capacitance element, 1400: memory device, 1411: peripheral circuit, 142 0: row circuit, 1430: column circuit, 1440: output circuit, 1460: control logic circuit, 1470: memory cell array, 1471: memory cell, 1472: memory cell, 1473: memory cell, 1474: memory cell, 1475: memory cell, 1476: memory cell, 1477: memory cell, 1478: memory cell, 6000: display module, 6001: upper cover, 6002: lower cover, 6005: FPC, 6006: display device, 6009: frame, 6010: printed circuit board, 6011: battery, 6015: light emitting unit, 6016: light receiving unit , 6017a: light guide section, 6017b: light guide section, 6018: light, 6500: electronic device, 6501: housing, 6502: display section, 6503: power button, 6504: button, 6505: speaker, 6506: microphone, 6507: camera, 6508: light source, 6509: light source, 6510: protective member, 6511: display panel, 6512: optical member, 6513: touch sensor panel, 6515: FPC, 6516: IC, 6517: printed circuit board, 6518: battery, 7100: television device, 7101: housing, 7103: stand, 7111: remote control device,7200: Notebook personal computer, 7211: Housing, 7212: Keyboard, 7213: Pointing device, 7214: External connection port, 7300: Digital signage, 7301: Housing, 7303: Speaker, 7311: Information terminal, 7400: Digital signage, 7401: Pillar, 7500: Display unit, 8000: Camera, 8001: Housing, 8002: Display unit, 8003: Operation button, 8004: Shutter button, 8006: Lens, 8100: Finder, 8101: Housing, 8102: Display unit, 8103: Button, 8200: Head mounted display, 8201: Mounting unit, 8202: Lens lenses, 8203: main body, 8204: display unit, 8205: cable, 8206: battery, 8300: head mounted display, 8301: housing, 8302: display unit, 8304: fixture, 8305: lens, 9000: housing, 9001: display unit, 9003: speaker, 9005: operation keys, 9006: connection terminal, 9007: sensor, 9008: microphone, 9050: icon, 9051: information, 9052: information, 9053: information, 9054: information, 9055: hinge, 9100: television device, 9101: portable information terminal, 9102: portable information terminal, 9200: portable information terminal, 9201: portable information terminal,
Claims
1. 1. A transistor having a first insulator, a first conductor above the first insulator, the first conductor, a metal oxide above the first conductor, an oxide above the metal oxide, a second insulator above the oxide, a second conductor above the second insulator, and a third insulator above the metal oxide, The oxide is in contact with at least a portion of a side surface of the metal oxide, the oxide is in contact with at least a portion of a side surface of the third insulator; the second insulator contacts at least a portion of a side surface of the oxide; the second conductor is in contact with at least a portion of a side surface of the second insulator; the transistor has the metal oxide in a channel formation region, the second conductor has a region overlapping the channel formation region, The metal oxide has a microcrystalline structure and an amorphous structure, A low order region is present between the microcrystals and the amorphous material, the interfaces of the crystallites are covered by the low-order regions; Transistor.
2. In claim 1, The crystallinity of the low-order region is lower than that of the microcrystals and higher than that of the amorphous region; Transistor.
3. In claim 1, The energy of the low order domain is higher than the energy of the crystallites and lower than the energy of the amorphous domain. Transistor.
4. 1. A transistor having a first insulator, a first conductor above the first insulator, the first conductor, a metal oxide above the first conductor, an oxide above the metal oxide, a second insulator above the oxide, a second conductor above the second insulator, and a third insulator above the metal oxide, The oxide is in contact with at least a portion of a side surface of the metal oxide, the oxide is in contact with at least a portion of a side surface of the third insulator; the second insulator contacts at least a portion of a side surface of the oxide; the second conductor is in contact with at least a portion of a side surface of the second insulator; the transistor has the metal oxide in a channel formation region, the second conductor has a region overlapping the channel formation region, The metal oxide has a first region and a second region, A third region is provided between the first region and the second region, an interface of the first region is covered with the third region; the third region has a lower crystallinity than the first region; The crystallinity of the second region is lower than the crystallinity of the third region. Transistor.
5. 1. A transistor having a first insulator, a first conductor above the first insulator, the first conductor, a metal oxide above the first conductor, an oxide above the metal oxide, a second insulator above the oxide, a second conductor above the second insulator, and a third insulator above the metal oxide, The oxide is in contact with at least a portion of a side surface of the metal oxide, the oxide is in contact with at least a portion of a side surface of the third insulator; the second insulator contacts at least a portion of a side surface of the oxide; the second conductor is in contact with at least a portion of a side surface of the second insulator; the transistor has the metal oxide in a channel formation region, the second conductor has a region overlapping the channel formation region, The metal oxide has a first region and a second region, A third region is provided between the first region and the second region, an interface of the first region is covered with the third region; the third region is more energetically unstable than the first region; the second region being energetically less stable than the third region; Transistor.
Citation Information
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