Aerosol Generator

By strategically placing components within the aerosol generator's housing to minimize size and resistance losses, the device achieves a compact, efficient, and safe design that addresses the bulkiness and inefficiency of existing generators.

JP7673078B2Active Publication Date: 2025-05-08JT INTERNATIONAL SA
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Patent Information

Application Number
JP2022545927
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2020-02-28
Filing Date
2021-02-23
Publication Date
2025-05-08
Estimated Expiration
2041-02-23

AI Technical Summary

Technical Problem

Existing portable aerosol generators are bulky and inefficient, requiring frequent recharging and lacking a compact design that allows easy handholding while maintaining high heating efficiency.

Method used

The aerosol generator features a housing configuration with the power source, heating chamber, and control circuit strategically placed to minimize size and resistance losses, including a linear arrangement and thermal shielding by PCBs, which reduces heat dissipation and improves safety.

Benefits of technology

This configuration results in a more compact, efficient, and safer device that reduces resistance losses and extends battery life, allowing for easier handling and less frequent recharging.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

1. An aerosol generating device comprising: a power source; a heating chamber operable to heat an aerosol substrate to generate an aerosol; a first control circuit configured to control the supply of power from the power source to the heating chamber; and a housing having a mouth end and an opposite end, wherein the power source, heating chamber, and first control circuit are disposed within an interior volume of the housing, the heating chamber being disposed between the first control circuit and the mouth end, and the first control circuit being disposed between the heating chamber and the power source.
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Description

[Technical field]

[0001] The present disclosure relates to aerosol generating devices. The disclosure is particularly applicable to portable aerosol generating devices that may be self-contained and cool. Such devices may heat tobacco or other suitable aerosol substrates by conduction, convection, and / or radiation, rather than by combustion, to generate an aerosol for inhalation. [Background technology]

[0002] The popularity and use of risk reduction or risk modification devices (also known as vaporizers) has grown rapidly in recent years as an aid to assist habitual smokers wishing to quit smoking traditional tobacco products such as cigarettes, cigars, cigarillos, and rolling tobacco. A variety of devices and systems are available that heat or warm an aerosolizable substance, as opposed to burning tobacco in traditional tobacco products.

[0003] Commonly available risk reduction or risk modification devices are heated substrate aerosol generators or heat-not-burn devices. This type of device produces an aerosol or vapor by heating an aerosol substrate, which typically includes moist tobacco or other suitable aerosolizable material, to a temperature typically in the range of 150°C to 300°C. By heating, rather than burning or combusting, the aerosol substrate releases an aerosol that includes the ingredients desired by the user, but without the toxic and carcinogenic by-products of combustion and burning. Furthermore, aerosols produced by heating tobacco or other aerosolizable material typically do not include the burnt or bitter taste that can result from combustion and burning, which can be unpleasant to the user. Thus, the substrate does not require sugars and other additives that are typically added to such materials to make the smoke and / or vapor more palatable to the user.

[0004] Such devices typically comprise a heating chamber for heating the aerosol substrate and a power source for providing power to the heating chamber. The power source is typically consumable or rechargeable so that the life of the device is not limited by the single energy storage capacity of the power source. The heating chamber is generally required to heat up quickly in a relatively short period of time, which means that it is desirable to be able to provide high power to the heating chamber, and to provide the power efficiently.

[0005] Such devices are typically handheld and preferably easy to grip and safe to hold on the outside, even while the aerosol substrate is being heated. It is therefore desirable to provide a device that can be easily and safely held in the hand.

[0006] Additionally, it is desirable to provide a device that provides heating efficiently so that the user needs to replace or recharge the power source only infrequently. Summary of the Invention

[0007] According to a first aspect, the present disclosure provides an aerosol generation device comprising a power source, a heating chamber operable to heat an aerosol substrate to generate an aerosol, a first control circuit configured to control the supply of power from the power source to the heating chamber, and a housing having an oral end and an opposite end, wherein the power source, the heating chamber and the first control circuit are disposed within an internal volume of the housing, the heating chamber is disposed between the first control circuit and the oral end, and the first control circuit is disposed between the heating chamber and the power source.

[0008] By arranging the contents of the housing in accordance with the present invention, the cross section of the device can be reduced, allowing the device to more easily fit into a user's hand. Additionally, by arranging the control circuitry between the power source and the heating chamber, the length of the electrical connection from the power source to the heating chamber can be reduced. This also reduces resistive losses in the electrical connection, improving heating efficiency.

[0009] Optionally, the mouth end, the heating chamber, the first control circuitry, and the power source are arranged along a common line. By arranging the heating chamber, the first control circuitry, and the power source all in a line that extends through the mouth end, it gives the device a linear configuration that allows it to be made as narrow as possible, which is also easy to maintain.

[0010] Optionally, the first control circuit comprises a first PCB. By providing the first PCB as part of the first control circuit, the control circuit can be provided as a single component that can be easily integrated into a device.

[0011] Optionally, the first PCB is arranged in a plane that crosses the common line. With this configuration, the first PCB occupies only a small amount of space along the first direction. Considering that the circuit components are generally small compared to the power source and heating chamber in the aerosol generating device, this arrangement helps to make the components of the device as small as possible and efficiently fit into the housing. In addition, with this configuration, the first PCB can provide thermal shielding between the heating chamber and the power source.

[0012] Optionally, the first PCB includes electrical contacts for connection to a power source and electrical contacts for connection to the heat chamber. By providing electrical contacts to both the power source and the heat chamber on a single PCB, the connection length for the relatively high power between the power source and the heat chamber can be shortened and power for other lower power components can be diverted within the PCB, away from the high power connections.

[0013] Optionally, on a surface of the first PCB, a first electrical contact for the power supply is adjacent to a first electrical contact for the heat chamber, and a second electrical contact for the power supply is adjacent to a second electrical contact for the heat chamber. By locating the first and second terminals for the heat chamber near the first and second terminals for the power supply, respectively, the high power transmission distance inside the first PCB can be shortened, thereby reducing heat dissipated within the first PCB.

[0014] Optionally, the first PCB is a double-sided PCB, with electrical contacts for connection to the power source located on one side of the double-sided PCB and electrical contacts for connection to the heating chamber located on the other side of the double-sided PCB. This arrangement avoids the need for wire connections to extend around the first PCB, and allows the first PCB to extend across an interior space of the housing to divide the interior space into two, with a first portion of the interior space including the power source and a second portion of the interior space including the heating chamber.

[0015] Optionally, in the first PCB, the first electrical contact for the power supply is directly connected to the first electrical contact for the heating chamber, or the second electrical contact for the power supply is directly connected to the second electrical contact for the heating chamber, which arrangement can reduce the number of separate electrical contacts required and simplify the manufacture of the first PCB.

[0016] Optionally, the first PCB is positioned as a thermal barrier between the heating chamber and the power supply, which reduces the likelihood of heat escaping from the heating chamber reaching the power supply, reducing the maximum temperature of the power supply during use and improving safety.

[0017] Optionally, the apparatus further comprises a heating chamber frame configured to support the heating chamber, and a power supply frame configured to support the power supply. By providing a frame for each of the heating chamber and the power supply, the heating chamber and the power supply can be positioned in a fixed position within the apparatus and prevented from moving within the apparatus, reducing the risk of damage if the apparatus is, for example, dropped.

[0018] Optionally, the first control circuitry is supported between the heat chamber frame and the power supply frame, such that the first control circuitry is also located in a fixed position within the apparatus without the added complexity of a third frame feature.

[0019] Optionally, the apparatus further comprises a second control circuit, the first control circuit configured to support a higher power than the second control circuit, and the first control circuit configured to communicate with the second control circuit using logic signaling. By having different control circuits support different power levels, components not required to carry power between the power source and the heating chamber can be constructed from less durable (and less costly) materials than if all control circuits in the apparatus used similar materials.

[0020] Optionally, the second control circuit is configured to control the first control circuit, allowing all of the "intelligent" control circuitry (such as a logic processor) to be constructed from relatively low power circuitry, while the controlled first control circuit simply provides basic power management and switching.

[0021] Optionally, the second control circuit comprises a second PCB. By providing the second PCB as part of the second control circuit, the second control circuit can be provided as a single component that can be easily integrated into the device.

[0022] Optionally, the second PCB is connected to the first PCB by a flexible PCB section. With this arrangement, the complete control circuitry can be integrated into the device by simply bending the flexible PCB section to achieve the required positions of the first and second PCBs, and the electrical connections between the first and second PCBs are limited to a small volume.

[0023] Optionally, the second control circuit is placed in parallel with the heating chamber. By placing the second control circuit in parallel with the heating chamber, the risk of exposure to gases emitted by the power supply is reduced.

[0024] Optionally, a heating chamber frame is disposed as a thermal barrier between the heating chamber and the second control circuit, which reduces the maximum temperature of the second control circuit during use and allows the second control circuit to be constructed from a material having a lower temperature resistance.

[0025] According to a second aspect, the present disclosure provides a control circuit for an aerosol generating device comprising a power source and a heating chamber operable to heat an aerosol substrate to generate an aerosol, the control circuit comprising: a first PCB configured to control the supply of power from the power source to the heating chamber, the first PCB having electrical contacts for connection to the power source and electrical contacts for connection to the heating chamber, and a second PCB, the first PCB configured to support a higher power than the second PCB, and the first PCB configured to communicate with the second PCB using logical signaling.

[0026] Optionally, the second PCB is connected to the first PCB by a flexible PCB portion.

[0027] Optionally, the first PCB is a double-sided PCB with contacts on both sides.

[0028] Optionally, the second PCB comprises a main logic board configured to perform central control of the remainder of the control circuitry.

[0029] Optionally, the control circuitry comprises a third PCB that is a user interface board.

[0030] Optionally, the control circuitry comprises a fourth PCB comprising a charging board, and is capable of supplying power through the charging board to recharge the power source.

[0031] Optionally, the control circuit comprises a fifth PCB comprising a Hall sensor.

[0032] Optionally, the second PCB is connected to the first, third, fourth and fifth PCBs by flexible portions.

[0033] In an aerosol generating device, the power provided from the power source to the heating element (such as the heat chamber) is much greater than the power used for other circuitry such as the user interface and timing circuitry. By providing control circuitry in the form of a high power PCB configured to transfer power between the power source and the heat chamber, and a low power PCB configured to communicate with the high power PCB using logic signaling, the size of the PCB for power control can be minimized, as well as the path length (and resistive losses) to drive the heat chamber, while also providing usable PCB space for low power systems such as a processor that provides logic control of the aerosol generating device. [Brief description of the drawings]

[0034] [Figure 1] 1 is a schematic diagram of an aerosol generating device according to the present invention. [Diagram 2] 1 is a schematic diagram of an aerosol generating device in a first, partially assembled state. [Figure 3A] 1 is a schematic diagram of an aerosol generating device in a second partially assembled state. [Figure 3B] 1 is a schematic diagram of an aerosol generating device in a second partially assembled state. [Figure 4A] 1 is a schematic diagram of an aerosol generating device in a third partially assembled state. [Figure 4B] 1 is a schematic diagram of an aerosol generating device in a third partially assembled state. [Diagram 5] 1 is a schematic diagram of an aerosol generating device in a fourth partially assembled state. [Figure 6A] 1 is a schematic diagram of a first side of a control circuit for an aerosol generating device. [Figure 6B]1 is a schematic diagram of a second side of the control circuitry of the aerosol generating device. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0035] FIG. 1 is a schematic diagram of an aerosol generating device 1 according to the present invention.

[0036] The apparatus 1 comprises a power supply 11 , a heating chamber 12 and control circuitry 13 , all disposed within the interior volume of a housing 14 .

[0037] The power source 11 may be, for example, a battery, such as a dry cell or a pouch type battery.

[0038] The heating chamber 12 is a chamber having a heater operable to provide heat within the chamber to heat the aerosol substrate therein and generate an aerosol. For example, the heating chamber 12 may comprise a ceramic or metal cylindrical wall open at one end and surrounded by an insulator. The open end of the heating chamber 12 is preferably oriented toward the mouth end 141 of the housing. In other embodiments, the device 1 may comprise tubing that transports the generated aerosol from the heating chamber 12 to the mouth end 141 of the housing. The heating chamber 12 receives electrical power to drive a heater. For example, the heater may be a resistive heater, such as a resistive track, either attached to the chamber or located inside or around the chamber wall, or a blade heater that protrudes into the chamber and is operable to penetrate into the aerosol substrate.

[0039] The control circuit 13 is configured to control the supply of power from the heating chamber. The control circuit may be as simple as a manual switch that can be operated by a user. However, the control circuit is preferably of sufficient complexity to regulate the power supply to provide the required heating rate in the heating chamber, for example using buffers, boosters, and / or amplifiers. The control circuit may also operate other functions such as sensing the charge state of the power source 11, recharging the power source 11, providing automatic control of the heating chamber 12 to provide a predetermined amount or intensity of aerosol according to user input, and controlling output elements (such as LEDs) to indicate the status of the device. Each of the heating chamber 12 and the power source 11 may be directly connected to the control circuit 13 or may be connected via wires and / or rigid tabs. The tab connections may comprise, for example, steel, nickel, or nickel-plated steel.

[0040] The housing 14 includes an oral end 141 where the generated aerosol is presented for inhalation by a user. For example, the oral end 141 may include an opening and a lid. The lid may be, for example, a hinged lid, a removable lid, or a sliding lid as shown in FIG. 1. In other embodiments, the oral end 141 may be open to allow the aerosol to exit the device 1.

[0041] The housing 14 further comprises an oral end 141 and an opposing opposite end 142. As shown in Figure 1, the housing 14 may be relatively long and narrow between the oral end 141 and the opposing end 142. This shape allows a user to easily hold the device 1 by the long, narrow side for the purposes of placing an aerosol substrate in the heating chamber 12 via the oral end 141, or bringing the oral end 141 to the user's mouth to inhale an aerosol generated in the heating chamber 12 via the oral end 141.

[0042] The housing 14 is illustrated as transparent in FIG. 1 for purposes of showing the internal components of the device 1. The housing 14 may be transparent in some embodiments, but this is not required. Indeed, in a preferred embodiment, the housing 14 comprises a metal, such as aluminum, for robustness, such that the housing is not transparent. The exterior surface of the housing 14 may be partially or completely covered with an insulating material, such as a polymer grip, so that the device 1 can be held by a user even if heat from the heating chamber 12 is partially dissipated into the housing 14.

[0043] 2 is a schematic diagram of an aerosol generating device in a first partially assembled state. This is a view of only a portion of device 1 and not necessarily at a stage in any method of assembling device 1.

[0044] 2, in the illustrated embodiment, power supply 11 is supported in a fixed position in a portion of housing 14 toward opposite end 142 by power supply frame 15. Power supply frame 15 is preferably made from a thermally insulating material such as PEEK (polyetheretherketone).

[0045] The power supply frame 15 includes an opening 151 through which an electrical connection to the power supply 11 can extend. Apart from the opening 151, the power supply frame 15 preferably fits closely to the inner surface of the housing 14 such that the power supply 11 is largely thermally shielded by the power supply frame 15 in the portion of the housing 14 toward the mouth end 141.

[0046] 3A is a schematic diagram of a second partially assembled state of the aerosol generating device 1. Again, these are views of only a portion of the device 1, and not necessarily at a stage in any method of assembling the device 1.

[0047] As shown in FIG. 3A, the first control circuit 131 of the control circuit 13 is a first PCB. By comparing FIG. 3A with FIG. 1, it can be seen that the first PCB is disposed in a plane transverse to the "longitudinal" direction of the housing 14 between the mouth end 141 and the opposite end 142. In this position, the first PCB acts as a thermal barrier between the heating chamber 12 and the power supply 11. Together with the power supply frame 15, the first PCB 131 can be positioned to provide a complete barrier across the interior of the housing 14. Additionally, in the partially assembled state shown in FIG. 3A, connections to the first PCB 131 can be easily soldered to the side of the first PCB 131 facing the mouth end.

[0048] The integrity of the barrier can be further seen in Figure 3B, which is a cross-sectional view of the apparatus 1. In Figure 3B, the first PCB 131 is shown supported between the power supply frame 15 and the heat chamber frame 16. The heat chamber frame 16 also supports the heat chamber 12 in a fixed position within the housing 14. The heat chamber frame 16 is preferably made from a thermally insulating material such as PEEK (polyetheretherketone).

[0049] The power supply frame 15 and the heating chamber frame 16 position the heating chamber 12 between the first control circuit 131 and the mouth end 141 of the control circuit 13, and the first control circuit 131 is positioned between the heating chamber 12 and the power supply 11.

[0050] The mouth end 141, heating chamber 12, first control circuitry 131, and power supply 11 are preferably located along a common line between the mouth end 141 and the opposing end 142. This location allows the device 1 to be as slim as possible and to be in a linear configuration that is easy to hold.

[0051] 4A and 4B are schematic diagrams of an aerosol generating device in a third partially assembled state. Again, these are views of only a portion of device 1 and not necessarily a stage in any method of assembling device 1.

[0052] In the third partially assembled state, the apparatus 1 additionally includes a heating chamber frame 16, a second control circuit 132, and a third control circuit 133. Each of the second control circuit 132 and the third control circuit 133 may take the form of a PCB as shown in Figures 4A and 4B.

[0053] Like the power supply frame 15, in the illustrated embodiment, the heat chamber frame 16 has an opening through which electrical connections to the power supply 11 can extend, for example from the first control circuit 131.

[0054] The heat chamber frame 16 may be an extension of the power supply frame 15, or the frames 15 and 16 may be molded as a single component. In such an embodiment, an opening in the power supply frame portion 15 or the heat chamber frame portion 16 may be large enough to add the first PCB 131 to its assembly position, or the single frame 15, 16 may include a side slot for positioning the first PCB 131. The connections to the heat chamber 12 and power supply 11 may be added before or after the first PCB is positioned inside the single frame 15, 16.

[0055] The second control circuit 132 in the illustrated embodiment is configured to support lower power than the first control circuit 131, which is configured to communicate with the second control circuit 132 using logic signaling. More specifically, the first control circuit 131 is configured to provide power to the heating chamber, while the second control circuit 132 does not carry an equivalent amount of power, but only uses power to drive logic circuits such as a processor and memory. Adaptations for carrying larger amounts of power may include thicker wires, wider PCB circuit tracks, inclusion of heat sinks, and other techniques known to those skilled in the art. In addition, given the above-mentioned secondary function of the first PCB 131 as a heat shield, the first PCB may be thicker than the corresponding second PCB 132 to provide improved heat shielding.

[0056] The second control circuit 132 may be configured to control the first control circuit 131. This has the advantage that all logical control can be transferred to the second control circuit 132, while the first control circuit 131 only needs to handle the actual handling of the power between the power source 11 and the heat chamber 12. In many embodiments, the first control circuit 131 also provides the power supply for the other elements of the control circuit 13, which may be a shunt from the current from the power source to the heat chamber 12.

[0057] The second control circuit 132 is disposed along the heat chamber 12. More specifically, the second control circuit 132 in the illustrated embodiment is disposed along the heat chamber frame 16 such that the heat chamber frame 16 acts as a thermal barrier between the heat chamber 12 and the second control circuit 132.

[0058] Figure 5 is a schematic diagram of a fourth partially assembled state of the aerosol generation device 1. In contrast to the third partially assembled state, the device 1 additionally comprises a heating chamber 12. Figure 5 shows a common line L along which the heating chamber 12, the first control circuit 131 and the power supply 11 are all located. In a fully assembled device according to the embodiment of Figure 1, the mouth end 141 is also located on the common line L.

[0059] Figures 6A and 6B are schematic diagrams of first and second sides of a control circuit for an aerosol generating device. Figures 6A and 6B also show an example of a distributed form of the control circuitry for the aerosol generating device itself.

[0060] 6A and 6B, in the illustrated embodiment, the control circuit 13 comprises a first PCB 131, a second PCB 132, a third PCB 133, a fourth PCB 134, and a fifth PCB 135. The five PCBs are interconnected by a flexible PCB portion 136, which may include electrical connections in a neat pre-printed form, and which may be easily assembled and folded to fit inside the housing 14. Alternatively, any pair of PCBs may be connected, for example, by wires or tabs soldered to each board, or may be connected by spring contacts and / or card / slot connectors.

[0061] The first PCB 131 is a power supply board, as explained above, for providing power to the heat chamber 12 and for providing (small amounts of) power to the remainder of the control circuitry 13. Referring to Figure 6B, the first PCB 131 includes electrical contacts 137 for connection to the power supply 11 and electrical contacts 138 for connection to the heat chamber.

[0062] More specifically, in the illustrated embodiment, a first electrical contact 137 for the power source 11 is adjacent to a first electrical contact 138 for the heat chamber 12, and a second electrical contact 137 for the power source 11 is adjacent to a second electrical contact 138 for the heat chamber 12. The four contacts 137, 138 may be arranged in a row, as shown in FIG. 6B. This configuration has the advantage of shortening the electrical path length inside the first PCB 131 for the power supplied to the heat chamber 12, thereby reducing the heat dissipated within the first PCB 131.

[0063] In an alternative embodiment, the first electrical contact 137 for the power supply 11 may be directly connected to the first electrical contact 138 for the heat chamber 12. This has the effect that only one terminal of the supply from the power supply 11 to the heat chamber 12 is switchable, but simplifies the construction by allowing consolidation of the electrical contacts to only three separate contacts on the first PCB 131.

[0064] In a further alternative embodiment, the first PCB 131 is a double-sided PCB with contacts on both sides (e.g. the side visible in FIG. 6A and the side visible in FIG. 6B). The electrical contacts 137 for the power supply 11 may be located on one side of the first PCB 131 facing the opposite end 142, and the electrical contacts 138 for the power supply 11 may be located on the other side of the first PCB 131 facing the mouth end 141. This arrangement means that no connections need to extend between the first PCB 131 and the power supply frame 15, and the first PCB 131 and the power supply frame 15 can provide a more effective thermal barrier.

[0065] The second PCB 132, in the illustrated embodiment, is the main logic board which performs the central control of the remainder of the control circuit 13. As shown in Figure 6A, the second PCB additionally comprises electrical contacts for one or more temperature sensors arranged to sense the temperature of the power supply 11 or the heating chamber 12.

[0066] The third PCB 133 is a user interface board with one or more buttons, sliders and lights, or other input / output components, for providing a user interface through which a user can control and learn the status of the device 1. Contacts on the second PCB 132 may also be connected to one or more additional I / O components, such as a tactile feedback element (e.g., a vibrator).

[0067] The fourth PCB 134 is a charging board through which power can be provided for recharging the power source 11. In the illustrated embodiment, the fourth PCB 134 is connected to the second PCB 132 and power for recharging the power source 11 passes through the main logic board. In other embodiments, the fourth PCB 134 may additionally or alternatively be connected to the first PCB 131 or directly to the power source 11 such that the charging power is isolated from the logic circuitry of the second PCB 132.

[0068] The fifth PCB 135 in this embodiment is a Hall sensor board, which is used in conjunction with a magnet in the lid of the mouth end 141 of the housing 14 to detect the open or closed state of the mouth end 141. The fifth PCB 135 may be omitted in many embodiments where there is no need to detect such an open or closed state.

[0069] The above-described arrangement of the heating chamber 12, the first control circuit 131, and the power source 11 can be achieved without the need for insulating frames 15, 16. For example, the inner surface of the housing 14 can be adapted to align the heating chamber 12, the first control circuit 131, and the power source 11 in this arrangement when they are inserted into the housing 14 to assemble the device 1. In such an embodiment, the first control circuit 131 may be loose between the heating chamber 12 and the power source 11, or may be held in a fixed position by some combination of the heating chamber 12, the power source 11, and the housing 14. One embodiment is similar to the embodiment described above with reference to the figures, except that the frames 15 and 16 are omitted.

[0070] Furthermore, the first PCB 131 does not have to be positioned to cross the line between the power supply 11 and the heat chamber 12. Even if the placement of the first PCB 131 is different, its presence between the power supply 11 and the heat chamber 12 means that the electrical path from the power supply 11 and the heat chamber 12 can be shortened, but the first PCB may be less effective as a thermal barrier in other placements.

[0071] Additionally, in some embodiments, the control circuitry 13 may be provided without the use of one or more PCBs. For example, the first control circuitry 131 may include only a mechanical switch having a control arm that extends between the exterior of the housing 14 and a set of electrical contacts that are located between the heat chamber 12 and the power source 11. Other circuit components may be connected by wires rather than printed circuits. In these embodiments, the control circuitry 13 is still positioned such that the electrical path from the power source 12 to the heat chamber 11 is shortened, reducing resistive losses in the electrical path.

[0072] In the above embodiment, the control circuit 13 comprises multiple parts (first control circuit 131, second control circuit 132, etc.). In other embodiments, the second control circuit 132, etc. may be omitted, for example in the case described above where the control circuit 13 consists of a simple switch. One embodiment is similar to the embodiment described with reference to the figures, but the second, third, fourth and fifth control circuits 132-135 (second to fifth PCBs) are omitted, along with the flexible PCB part 136.

Claims

1. An aerosol generating device, comprising: Power supply, a heating chamber operable to heat the aerosol substrate to generate an aerosol; a first control circuit configured to control the supply of power from the power source to the heating chamber; a housing having a mouth end and an opposite end; the power source, the heating chamber, and the first control circuit are disposed within an interior volume of the housing, the heating chamber being disposed between the first control circuit and the mouth end, and the first control circuit being disposed between the heating chamber and the power source; the first control circuit comprises a first PCB, in which electrical contacts for connection to the power source are directly connected to electrical contacts for connection to the heating chamber; Aerosol generator.

2. The aerosol generating device of claim 1 , wherein the mouth end, the heating chamber, the first control circuit, and the power source are arranged along a common line.

3. The aerosol generating device of claim 2 , wherein the first PCB is disposed in a plane that intersects the common line.

4. 2. The aerosol generating device of claim 1, wherein on a surface of the first PCB, a first electrical contact for the power source is adjacent to a first electrical contact for the heating chamber and a second electrical contact for the power source is adjacent to a second electrical contact for the heating chamber.

5. The aerosol generating device of claim 4, wherein the first PCB is a double-sided PCB, the electrical contacts for connection to the power source being located on one side of the double-sided PCB, and the electrical contacts for connection to the heating chamber being located on the other side of the double-sided PCB.

6. An aerosol generating device according to any one of claims 1 to 5, wherein the first PCB is arranged as a thermal barrier between the heating chamber and the power supply.

7. 7. An aerosol generating device according to claim 1, further comprising a heating chamber frame configured to support the heating chamber, and a power supply frame configured to support the power supply.

8. 8. The aerosol generating device of claim 7, wherein the first control circuit is supported between the heating chamber frame and the power supply frame.

9. An aerosol generating device, comprising: Power supply, a heating chamber operable to heat the aerosol substrate to generate an aerosol; a first control circuit configured to control the supply of power from the power source to the heating chamber; A second control circuit; a housing having a mouth end and an opposite end; the power source, the heating chamber, and the first control circuit are disposed within an interior volume of the housing, the heating chamber being disposed between the first control circuit and the mouth end, and the first control circuit being disposed between the heating chamber and the power source; An aerosol generating device, wherein the first control circuit is configured to support higher power than the second control circuit, and the first control circuit is configured to communicate with the second control circuit using logical signaling.

10. An aerosol generating device as described in claim 9, wherein the first control circuit comprises a first PCB and the second control circuit comprises a second PCB.

11. The aerosol generating device of claim 10 , wherein the second PCB is connected to the first PCB by a flexible PCB portion.

12. An aerosol generating device according to any one of claims 9 to 11, wherein the second control circuit is arranged in parallel with the heating chamber.

13. 1. A control circuit for an aerosol generating device comprising a power source and a heating chamber operable to heat an aerosol substrate to generate an aerosol, the control circuit comprising: a first PCB configured to control the supply of power from the power source to the heat chamber, the first PCB comprising electrical contacts for connection to the power source and electrical contacts for connection to the heat chamber; a second PCB; the first PCB is configured to support a higher power than the second PCB, and the first PCB is configured to communicate with the second PCB using logical signaling; Control circuit.

14. The control circuit of claim 13 , wherein the second PCB is connected to the first PCB by a flexible PCB portion.

15. 15. The control circuit of claim 13 or 14, wherein the first PCB is a double-sided PCB with contacts on both sides.

16. 16. A control circuit as claimed in claim 13, 14 or 15, wherein the second PCB comprises a main logic board arranged to perform central control of the remainder of the control circuit.

17. 17. The control circuit of claim 16, further comprising a third PCB that is a user interface board.

18. 20. The control circuit of claim 17, comprising a fourth PCB comprising a charging board, the control circuit being capable of providing power through the charging board to recharge the power source.

19. 20. The control circuit of claim 18, further comprising a fifth PCB comprising a Hall sensor.

20. 20. The control circuit of claim 19, wherein the second PCB is connected to the first, third, fourth and fifth PCBs by flexible portions.

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