Scroll compressor for refrigerant-oil mixture with oil recovery

The refrigerant-oil mixture scroll compressor with an integrated oil return system addresses the challenge of oil recovery during low mass flow conditions, enhancing lubrication stability and performance by directing oil through an outlet chamber drain lane and additional inlet for enhanced oil circulation.

JP7675749B2Active Publication Date: 2025-05-13HANON SYST CO LTD
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Patent Information

Application Number
JP2022580160
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-08-17
Filing Date
2021-11-11
Publication Date
2025-05-13
Estimated Expiration
2041-11-11

AI Technical Summary

Technical Problem

Existing scroll compressors face challenges in oil recovery, especially during low mass flow conditions, leading to inefficient lubrication and reduced performance.

Method used

The implementation of a refrigerant-oil mixture scroll compressor with an oil return system, featuring an outlet chamber drain lane that directs oil directly to an oil recovery channel, and an additional inlet for unintentionally separated oil to enhance oil circulation and recovery.

Benefits of technology

This solution improves oil management and performance characteristics by ensuring stable lubrication even at low mass flow conditions, while maintaining efficiency and back pressure characteristics.

✦ Generated by Eureka AI based on patent content.

Smart Images

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Patent Text Reader

Abstract

To provide oil recovery in the compressor to ensure stable and reliable lubrication of the compressor under operating conditions with lower mass flow. [Solution] The present invention provides an oil recovery type scroll compressor (1) for a refrigerant-oil mixture, comprising a housing part (2) and a fixed scroll (3), the housing part (2) being connected to the fixed scroll (3) by a sealing part (4) in such a manner that an outlet chamber (6) is formed between the housing part (2) and the fixed scroll (3), and an oil separation chamber (9) having a high pressure refrigerant outlet (10) and an oil collecting area (13) and an oil recovery channel (12) leading to a suction compression chamber (15) are disposed downstream of the outlet chamber (6) for oil separation and oil recovery, and an outlet chamber drain (11) for discharging oil to the oil recovery channel (12) of the oil separation chamber (9) is formed in a geodesic lower area of ​​the outlet chamber (6).
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Description

[Technical field]

[0001] The present invention The present invention relates to a scroll compressor for a refrigerant-oil mixture capable of recovering oil, and more particularly to a scroll compressor for a refrigerant-oil mixture capable of recovering oil, in which a refrigerant-oil mixture is compressed. [Background technology]

[0002] In a typical type of refrigerant compressor, the refrigerant oil is compressed, separated and fed through a short circuit to the area of ​​the mechanical compressor components to be lubricated in order to efficiently lubricate the compressor. The outlet chamber is downstream of the compression chamber, into which the refrigerant-oil mixture enters at high pressure. The outlet chamber contains only one outlet for the compressed mixture containing the refrigerant oil, which is directly connected to the oil separator. In the oil separator, the oil is separated and transferred to the upstream suction side of the compressor unit by an oil recovery channel via at least one pressure reducing element. Since a specially designed oil separator is arranged downstream, the outlet chamber itself does not have a special component with the function of an oil separator. Therefore, there is no oil recovery path or similar in the outlet chamber. The outlet chamber is preferably designed as a cavity with the largest possible volume, because the large volume of the outlet chamber reduces discharge pressure pulses, improving the NVH (Noise, Vibration, Harshness) behavior.

[0003] One of the known problems with scroll compressors according to the prior art is that the outlet chamber downstream of the rear housing of the compressor unit is not designed as an oil separator, since it is generally preferred to arrange a large volume chamber to reduce discharge pressure pulses. The volume of this outlet chamber is large compared to the outlet of the fixed scroll, which results in a large reduction in flow velocity. Especially in the case of low mass flows, the reduction in flow velocity in the outlet chamber can unintentionally act on the oil separator due to the different mass inertias of the oil and the refrigerant. Thus, at low mass flows, the oil separated in the outlet chamber cannot be used any more by the compressor. Only when operating at high mass flows, for example at high speeds, can this oil be transported away from the outlet chamber and used again by the compressor.

[0004] Prior art US Pat. No. 5,399,633 discloses a refrigerant compressor having two oil separators and two separated oil recovery channels arranged in series to overcome the above-mentioned shortcomings of scroll compressors. In Patent Document 1, components for the purpose of oil separation are already embodied in the outlet chamber to create an additional oil separator arranged upstream. Also, the oil intentionally separated from the first upstream oil separator is transferred directly to the compressor unit by a dedicated oil recovery channel also having a dedicated nozzle element. This oil recovery channel is formed in addition to the normal oil recovery channel to which the oil separated in the oil separator according to the prior art is supplied. These oil recovery channels are connected to inlets separately arranged in the suction chamber and the compression chamber of the scroll compressor. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] JP 2019-056322 A Summary of the Invention [Problem to be solved by the invention]

[0006] An object of the present invention is to improve oil recovery in the compressor to ensure stable and reliable lubrication of the compressor under operating conditions with lower mass flows. [Means for solving the problem]

[0007] The objects of the present invention are particularly achieved by a scroll compressor for a refrigerant-oil mixture with an oil return which includes a housing portion and a fixed scroll attached thereto in addition to other conventional components of a scroll compressor. The housing part is connected to the fixed scroll such that an outlet chamber for the compressed refrigerant-oil mixture is formed between the housing part and the fixed scroll downstream of the compression chamber, the outlet chamber being bounded by the housing part and the fixed scroll, and a seal is disposed between the housing part and the fixed scroll to seal the outlet chamber as a space. An oil separation chamber having a high pressure refrigerant output and an oil collection area in a portion thereof is provided downstream of the outlet chamber for oil separation and oil recovery. An oil recovery channel leading to the suction compression chamber of the scroll compressor is disposed in a lower region of the oil collection area.

[0008] The pressure difference is equalized through a nozzle element, etc. The scroll compressor is characterized in that an outlet chamber drain for discharging oil to an oil recovery channel of the oil separation chamber is formed in a geodetic lower region of the outlet chamber. At low mass flow operating conditions, oil separated from the outlet chamber travels, for example, directly and along the shortest possible path through the outlet chamber drain to an oil recovery channel and then to the suction compression chamber for lubricating the moving parts of the scroll compressor. Preferably, an outlet chamber valve is integrated into the outlet chamber of the scroll compressor and is disposed on the fixed scroll and configured in such a manner that the compressor outlet leading to the outlet chamber can be controlled, thus controlling the refrigerant-oil mass flow entering the outlet chamber at the compressor outlet. In particular, an outlet chamber channel for connection to an oil separation chamber for the refrigerant-oil mixture is preferably formed in the geodesic upper region of the outlet chamber, where, after flowing through the outlet chamber following the compression process, the refrigerant-oil mixture passes through the outlet chamber channel to the oil separation chamber where deliberate oil separation from said mixture occurs. Advantageously, both the oil separation chamber and the oil recovery channel are integrated into the housing part, requiring no additional components.

[0009] According to an advantageous embodiment of the invention, an oil return channel is formed at least partially through the fixed scroll towards the suction compression chamber, hi such an embodiment, the transition of the oil return channel from the housing portion to the fixed scroll is fluid-tight by a seal. Particularly preferably, the outlet chamber drain is formed as a channel in the housing portion as well. The concept of the present invention is extended in that the channels are formed as bores in the housing part. From a manufacturing point of view this is a very simple and uncomplicated way to realise the channels.

[0010] According to another advantageous embodiment, the channel is formed in a stepped bore in the housing part and a nozzle-like constriction is formed upstream of the connection to the oil recovery channel, which allows a particularly precise control of the fluid flow through the channel to the oil recovery channel. It is particularly advantageous if separate nozzle parts are arranged in the channels, the nozzle parts being particularly preferably interchangeable. Thus, for example, when changing refrigerant oil, the nozzle portion can be adjusted to accommodate various rheological properties of the oil.

[0011] As an alternative to forming a channel as previously mentioned, the outlet chamber drain can be formed as a groove in the sealing surface of the housing portion. As a different alternative, the outlet chamber drain can be formed in a groove in the sealing surface of the fixed scroll. As a different alternative, the outlet chamber drain may be formed as a seal having an incision therein, and the outlet chamber drain may be formed by an aperture in the seal. According to different advantageous alternative embodiments, the outlet chamber drain may be formed as a channel in the sealing surface of the housing portion. The above described embodiment can be advantageously further improved if the channels in the sealing surfaces of the housing parts are formed in a labyrinth or in a tortuous manner. When formed into a bore or circular channel, the outlet chamber drain may have a circular flow cross section, preferably with a diameter of 1.2 mm at its narrowest point. If the diameter of the outlet chamber drain is too large, the back pressure against the orbiting scroll increases significantly. This is roughly the narrowest point of the exit chamber drain, e.g., 1.131 mm from the nozzle opening. 2 corresponds to the flow cross section of

[0012] According to the concept of the invention, a second inlet to the existing oil recovery channel is provided, rather than an oil recovery channel, to transport away from the outlet chamber a certain amount of oil unintentionally separated as a function of the operating point. This second inlet is located downstream of the standard oil separator, but upstream of the nozzle section of the oil recovery channel, so that it is at approximately the same pressure as the oil separated from the oil separation chamber, so that the certain amount of oil unintentionally separated in the outlet chamber as a function of the mass flow rate can be used again by the compressor. The pattern and cross section of the additional output section, i.e. the outlet chamber drain, must be designed in such a way that on the one hand the oil can be discharged from the outlet chamber, and on the other hand the efficiency of the compressor is not reduced and the back pressure system that may be present to compress the movable scroll is not changed at the operating point where no oil is separated or only a small amount of oil is separated.

[0013] Therefore, the outlet of this chamber must be located near the bottom. In particular, the inlet to the standard oil recovery channel must be located in such a way that the refrigerant does not mix with the recovered oil at the point of operation where little oil is separated from the chamber, thereby reducing the viscosity of the oil-refrigerant mixture and causing an increase in back pressure. The refrigerant-oil mixture reaches the outlet chamber of the rear housing downstream of the compressor outlet of the fixed scroll. After the outlet chamber, the refrigerant-oil mixture enters the oil separator. There, the low oil part of the refrigerant-oil mixture leaves the compressor through the high pressure refrigerant output. The separated oil is transferred to the suction side through the oil recovery channel. Effect of the Invention

[0014] According to the present invention, the mentioned problem is solved in a particularly easy to implement manner with little design effort. Unintentionally separated oil is removed from the outlet chamber through a second outlet, i.e. the outlet chamber drain, into an oil recovery channel. This provides improved oil management, which can improve the performance characteristics of the system by reducing the amount of oil required, especially in air conditioning systems. Also related to this concept is the improvement of pulsation characteristics under low flow operating conditions.One particular advantage of the present invention is that the amount of unintentionally separated oil is reduced, thereby improving pulsation characteristics under operating conditions having low mass flow rates or flow velocities, which is particularly advantageous since there is no negative impact on the efficiency and possible back pressure to hold down the orbiting scroll of the electric compressor. In order to integrate the mass flow unintentionally separated in the outlet chamber into the lubrication circuit, the separated oil is also fed to the compressor by means of an additional inlet for oil recovery already formed. The pattern and cross section of the connector are advantageously designed in such a way that unintentionally collected oil is diverted from the outlet chamber into a defined oil return path such that efficiency and back pressure characteristics are not altered. [Brief description of the drawings]

[0015] [Figure 1a] FIG. 2 is a vertical cross-sectional view showing a part of a scroll compressor. [Figure 1b] FIG. 4 is a vertical cross-sectional view showing details of a housing portion and a fixed scroll. [Figure 2a] 4 is a view illustrating the housing part in an axial direction; [Figure 2b] 2b is a cross-sectional view of the housing part shown in FIG. 2a taken along line AA; [Figure 2c] 1 is a diagram illustrating a nozzle portion (detail B) formed in an integrated manner. [Figure 2d] 13 is a diagram illustrating a nozzle portion (detail B) formed separately. [Figure 2e] 13 is a drawing illustrating a nozzle portion (detail B) formed in a stepped bore. [Figure 2f] FIG. 2 is a cross-sectional view illustrating a housing portion having a sealing portion. [Figure 3a] 4 is a diagram illustrating a fixed scroll and a housing portion in the axial direction. [Figure 3b] 3b is a view illustrating a cross section of the housing part shown in FIG. 3a taken along the line BB; [Figure 3c]13 is a drawing illustrating detail C of the housing portion. [Figure 3d] 1 is a view illustrating a gap sector (cross section DD) of the housing part. [Figure 3e] 4 is a view illustrating a gap length (DD cross section) of the housing part. [Figure 3f] 13 is a drawing illustrating detail C of the housing portion. [Figure 3g] 1 is a view illustrating a sealing portion and a gap sector of the housing part; [Figure 4a] 13 is a drawing illustrating the channel (detail C) in the sealing portion of the housing portion. [Figure 4b] 4b is a view illustrating a cross section of the housing part shown in FIG. 4a taken along the line FF; [Figure 4c] FIG. 2 is a perspective view illustrating a housing portion having a sealing portion. [Figure 4d] 1 is a diagram illustrating a seal having a gap. [Figure 4e] 1 is a diagram illustrating a sealing portion having a groove. [Figure 4f] 1 is an enlarged view of a sealing portion having a groove. [Figure 5a] FIG. 11 is a cross-sectional view illustrating a housing portion having a channel. [Figure 5b] 5b is a diagram illustrating a cross section GG of the housing part shown in FIG. 5a; [Figure 5c] FIG. 13 is a cross-sectional view illustrating a housing portion having a serpentine channel. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0016] Figure 1a is a longitudinal cross-sectional view of a portion of a scroll compressor 1. In Figure 1a, the scroll compressor 1 is shown to include a housing portion 2 and a fixed scroll 3 connected to each other. The lower area of ​​the surfaces of the housing part (2) and the fixed scroll (3) supporting each other is sealed in a fluid-tight manner by a sealing part (4). The fixed scroll (3) is formed with a compressor outlet (5) through which the compressed refrigerant-oil mixture flows at high pressure to an outlet chamber (6) formed between the fixed scroll (3) and the housing part (2). The outlet chamber (6) is formed as a cavity in the housing part (2) and is bounded on one side by the rear of the fixed scroll (3). In the upper area, the outlet chamber (6) has an outlet chamber channel (8) and opens into an oil separation chamber (9). The oil separation chamber (9) has a high-pressure refrigerant output part (10) in the upper area and an oil collection area (13) with a particle filter selectively compressed therein from the lower area. The oil collection area (13) has a channel from the outlet chamber (6) still located upstream of the filter, so that the oil still has to pass through the filter when it enters the oil recovery channel (12).

[0017] At the oil collecting area (13), the oil recovery channel (12) extends towards the fixed scroll (3), where the oil recovery channel (12) is routed through the oil collecting area (13) and finally ends at the throttled suction compression chamber (15) or back pressure chamber (14). In the above embodiment, the scroll compressor (1) corresponds to the prior art. In the scroll compressor (1), the refrigerant-oil mixture mass flow is routed as follows: After the mechanical compression unit of the scroll compressor (1), the refrigerant-oil mixture is transported through the compressor outlet (5) of the fixed scroll (3), also called the main outlet, to the outlet chamber (6), which is the high pressure area of ​​the rear housing. Due to the increase in the flow cross-sectional area size at the compressor outlet (5) to the outlet chamber (6), the oil that enters the outlet chamber (6) together with the refrigerant-oil mixture is separated from the refrigerant and is not transported further. This occurs as a function of the operating conditions, for example at low speeds of the scroll compressor (1).

[0018] It is not intended to separate a portion of the oil from the refrigerant-oil mixture at this location, and only under operating conditions with a relatively high volumetric flow rate, the oil unintentionally separated in the outlet chamber (6) is picked up again by the refrigerant mass flow and transported away. Therefore, the amount of oil currently circulating depends on the operating conditions of the scroll compressor (1). The refrigerant-oil mixture flows from the outlet chamber (6) to the oil separation chamber (9), which is designed as a cyclone separator. In the oil separation chamber (9), the refrigerant and oil are separated due to density differences. The refrigerant finally leaves the scroll compressor (1) through the high pressure refrigerant output (10). The oil separated in the oil separation chamber (9) is collected in the oil collection area (13) and transferred to the suction compression chamber (15) and back pressure chamber (14) through the oil recovery channel (12).

[0019] Depending on the design of the scroll compressor (1), the back pressure against the orbiting scroll is also regulated in the back pressure chamber (14) by the oil recovery channel (12) as shown in FIG. The invention is characterized in that a second outlet for the oil recovery channel (12) is provided in the housing part (2). This is highlighted in the exemplary embodiment shown in Fig. 1a. Said second outlet is formed as an outlet chamber drain (11) and connects the outlet chamber (6), in particular the geodetic lower region of the outlet chamber (6), to the oil recovery channel (12). As mentioned above, after the compressor unit, the refrigerant-oil mixture is transported through the compressor outlet (5) of the fixed scroll (3) to the outlet chamber (6) which is the high pressure area of ​​the housing part (2). Due to the increase in the flow cross-sectional area, a part of the oil in the refrigerant-oil mixture is not continuously transported by the refrigerant-oil mixture depending on the operating conditions in each case. This undesirable side effect occurs at low speeds of the scroll compressor (1). Therefore, the amount of oil in the outlet chamber (6) depends on the operating conditions.

[0020] Oil recovery is accomplished by the mass flow of the refrigerant-oil mixture leaving the outlet chamber (6) towards the oil separation chamber (9) where the refrigerant and oil are separated. The refrigerant from the oil separation chamber, which still contains a small amount of oil, leaves the scroll compressor (1) through the high pressure refrigerant output (10) of the scroll compressor. The oil that is intentionally separated from the oil separation chamber (9) is collected in an oil collection area (13) formed in the housing and transferred to the suction side of the scroll compressor (1) through the oil recovery channel (12). Depending on the compressor design, the back pressure to hold down the orbiting scroll is also regulated by this channel. Of great importance to improve oil circulation is the additional inflow for oil recovery from the outlet chamber (6) by the outlet chamber drain (11), which is provided by the present invention. A small volumetric flow, mainly containing oil, leaves the outlet chamber (6) at the bottom of the outlet chamber (6) through the outlet chamber drain (11).

[0021] This oil volume flow contains only a small percentage of refrigerant dissolved in it and is added to the oil volume flow in the oil recovery channel (12). This occurs as a function of the operating conditions and is indicated diagrammatically by an arrow in the lower region of the housing part (2). In Fig. 1b, the housing part 2 and the fixed scroll 3 housed by the housing part 2 are shown in a very schematic manner as essential components of the scroll compressor 1. The channels for receiving and routing the refrigerant-oil mixture are shown enlarged in Fig. 1b. The compressor outlet (5) of the fixed scroll (3) opens into an outlet chamber (6), the walls of which are formed on the one hand by the housing part (2) and on the other hand by the fixed scroll (3). A sealing part (4) is located between the fixed scroll (3) and the housing part (2) in order to seal the outlet chamber (6). In an upper region, the outlet chamber (6) is joined by an outlet chamber channel (8), which opens into an oil separation chamber (9). The oil separation chamber (9) has a high pressure refrigerant output part (10) in an upper region and an oil collecting area (13) in a lower region.

[0022] The oil recovery channel (12) starts from the oil collecting area (13) and opens into the outlet chamber drain (11) from the outlet chamber (6). Oil that has already been inadvertently separated from the outlet chamber (6) under certain operating conditions can pass directly to the oil recovery channel (12) via the outlet chamber drain (11), and oil circulation can be maintained under all operating conditions, especially when a relatively small volume flow is transported at a relatively low speed. The oil recovery channel (12) extends first in the housing part (2) to the fixed scroll (3) and continues to extend in the fixed scroll (3), whereby a sealing part (4) is arranged in this area to seal the transition from the housing part (2) to the fixed scroll (3). In the illustrated exemplary embodiment, an outlet chamber valve (7) is disposed in the outlet chamber (6) which controls the mass flow of the refrigerant-oil mixture from the compressor outlet (5). Figures 2a-f illustrate a housing part (2) in which an outlet chamber drain is formed in a channel (17).

[0023] FIG. 2b illustrates an axial cross-sectional view of the housing part (2) having the cross section labeled AA in FIG. 2a. "Detail B" depicted in Fig. 2b is finally shown in an enlarged view in Fig. 2c. According to this embodiment of the invention, the nozzle geometry of the channel (17) is integrated into the material of the housing part (2). The other hatching is chosen to visualize the nozzle part, which itself becomes part of the basic material. The variable nozzle thickness "t" corresponds to the nozzle flow length. The nozzle position can be arranged along the axis of the bore in the region of the bore depth (h) of the channel (17). The nozzle diameter dN and the bore diameter dB are also shown diagrammatically in Fig. 2c. The nozzle arrangement and the diameter of the channels (17) and nozzles are variable depending on the refrigerant, oil and operating conditions used. It should be noted that a variable cross section can be formed along the nozzle thickness "t."

[0024] FIG. 2d illustrates a separate nozzle element (19) according to "detail B" from FIG. 2b. The separate nozzle element (19) has a diameter dN. The nozzles can be alternated reversibly and the external geometry and pattern of the nozzle can differ from the illustrated pattern. Advantageously, a variable nozzle cross section can be formed along the nozzle length (lN), which can vary based on the nozzle geometry and the available material thickness. The nozzle length (lN) extends over the entire thin nozzle diameter (dN) of the nozzle element (19). Variable bore diameters for the nozzle inlet dB and the nozzle outlet (dTB) are also illustrated in FIG. 2d. The position (tN) of the nozzle element (19) along the bore depth (h) is variable. The nozzle element (19) can be fixed in the bore by various fastening methods, for example, form-fitting, material bonding or force-fitting. The height (h), i.e., the location of the nozzle portion (19) relative to the bore depth, can be specified by the type of connection: form-fit, material-bonded, or force-fit.

[0025] In Fig. 2e, the directly produced bore is formed as a channel (17). Thereby, the bore diameter (dB) and the nozzle outlet (dTB) can be varied. The bore depth (tB) and (tTB) can be adaptively changed according to the available space. A variable ratio between (tTB) and (tB) and (dTB) is possible, e.g. to adjust the flow resistance or the mass flow. As a general requirement, (dB) is larger than (dTB), preferably (dB) is much larger than (dTB). Thus, the channel (17) is initially designed as a stepped bore having a bore diameter (dB) over a length of bore depth (tB) and a nozzle exit diameter (dTB) over a length (tTB). The bore as channel (17) can alternatively be formed without cross-sectional constriction, i.e., with the diameter of the nozzle outlet dTB, thus forming a constant bore diameter dB over the entire length (tB and tTB).

[0026] Fig. 2f illustrates the position range specifications for the previously described embodiment. It shows a portion of the sealing surface (20) from the housing part (2) and the sealing area (24) between the fixed scroll (3) and the housing (2). Any version or modification can be placed on the sealing surface (20) shown. It also shows the completely filled area where the individual channels (17) are formed. If necessary, more material can be accumulated if the available material thickness is sufficient. This additional material accumulation must allow connection to the high pressure channel. The deformations of all the versions shown in Figures 2a-e can be achieved perpendicular, parallel or inclined to the plane shown in Figure 2f.

[0027] 3a-g illustrate embodiments of the invention in which the sealing surfaces of the housing part (2) or the fixed scroll (3) are interrupted or partially removed, e.g. cut out or milled. The sealing parts (4) illustrated in the figures can be designed, for example, as O-rings, moulded rubber seals, and coated or uncoated metal seals. Figures 3a-d illustrate the grooves in the sealing surface of the outer housing, ie the housing part (2). In FIG. 3a, the fixed scroll (3) and the housing part (2) are shown axially. FIG. 3b illustrates a longitudinal section BB of the relevant area of ​​the scroll compressor (1). In FIG. 3c, detail C is shown on an enlarged scale, showing the groove depth tG as well as the seal (4) and in cross section DD. Figure 3d illustrates a cross section DD, now of the housing part 2, showing the oil recovery channel 12. The groove 22 has a tangential groove length (LR) illustrated as a sector.

[0028] The groove (22) in the housing part (2) forms a connection between the outlet chamber (6) and the oil recovery channel (12). The sealing part (4) does not act across the width of the groove (22). The values ​​of the groove depth (tG) and the tangential groove length (lR or LR) are variable, the purpose of which is to prevent large particles from passing through the resulting cross section of the groove (22). The groove depth (tG) and the tangential groove length (lR or LR) define the required flow restriction characteristics. The position of the groove (22) can be freely selected from the entire sealing area (24) towards the fixed scroll (3) as long as it allows a connection to the oil recovery channel (12). The groove (22) can be produced by milling, as a free-cast or forged feature, or by any other method.

[0029] FIG. 3e shows a DD section according to another embodiment, which is characterized in that a slot is formed in the housing sealing wall of the housing part (2) towards the fixed scroll (3). The groove depth (tG) (not shown) of the groove (22) is variable and is larger compared to the embodiment shown in FIG. 3d. The tangential groove length (lR) is variable and is smaller compared to the embodiment shown in FIG. 3d. Both dimensions once again define the required flow restriction properties. The position of the groove (22) defined as the slot can be freely selected from the entire sealing area (24) towards the fixed scroll (3), provided that a connection to the oil recovery channel (12) is provided. The slot can once again be produced by milling, as a free-cast or forged feature, or by any other method.

[0030] Figure 3f illustrates detail C with the outlet chamber (6), housing portion (2) and fixed scroll (3) as well as sealing portion (4) and groove (22), in this embodiment groove (22) made or formed in fixed scroll (3), and also illustrates an E-E cross section extending through sealing portion (4). Here, the boundary line of the outlet chamber (6) is aligned with the sealing surface of the housing part (2). The groove depth tG and the tangential groove length lR or LR are variable. The two values ​​are selected in such a way that the desired flow restriction characteristics are achieved. The position of the groove (22) can be freely selected following the sealing line between the housing part (2) and the fixed scroll (3) provided that a connection to the oil recovery channel (12) can be achieved. The grooves 22 can be produced by milling, as free-cast or forged features, or by any other method. The shape of the grooves 22 can vary from the illustrated example without departing from the concept of the invention. FIG. 3g illustrates the E-E section of the sealing portion (4), and in plan view, the groove length (LR) is formed in the fixed scroll (3).

[0031] Figures 4a and 4b illustrate an additional embodiment having an adaptively shaped seal (4). Figure 4a illustrates Detail C, showing the fixed scroll (3), the housing portion (2), the outlet chamber (6) formed therebetween, and the oil return channel (12). The key feature is the seal (4) which is cut between the discharge chamber (6) and the oil return channel (12) such that oil cannot pass from the discharge chamber (6) to the oil return channel (12). In the cut position, the seal (40) is ineffective, but rather allows a deliberately controlled passage for oil through or past the seal (4). Section line FF is shown in enlarged detail in FIG. 4b. The cutout (23) in the seal (4) is shown, which has a seal cutout depth (tC). A variable seal cutout depth (tC) can be produced by modifying the die. The variable cutout length through the seal ensures that large particles cannot pass through the resulting section. The two values ​​are selected in such a way that the required flow restriction characteristics are achieved. The location can be freely selected along the entire seal line between the housing and the fixed scroll, provided a connection for the oil recovery channel (12) is provided.

[0032] FIG. 4c illustrates a perspective view of the housing part (2) with the oil recovery channel (12). Figures 4d and 4e respectively illustrate a partially oil-permeable seal (4). The seal (4) can be designed as a sealing ring, as a molded rubber part or as a coated or uncoated metal bead seal. The depth and length of the permeable part of the seal are adjusted on the basis of functional tests in such a way that the required properties are achieved. The permeable part of the seal (4) can move freely along the sealing line, provided that the connection to the oil recovery channel (12) and / or the outlet channel is possible. Figure 4d illustrates a fully slotted seal (4) with cutout (23). The cutout (23) is designed into a slot across the entire seal (4). In contrast to d, Fig. 4e illustrates a seal (4) in which no cutout (23) is formed over the entire seal height. The area of ​​seal (4) with cutout (23) is shown enlarged in Fig. 4f, where seal (4) is only cut over a portion of the seal height.

[0033] As shown in Figures 5a to 5c, a channel (17) for transmitting oil to the outside of the outflow chamber (6) is formed in the sealing area (24) of the housing part (2). Figure 5a illustrates the housing part (2) in which the outlet chamber (6) is located. A channel (17) connects the outlet chamber (6) to the oil collection channel (12). The channel (17) has a channel width (bC). FIG. 5b illustrates cross section GG of a, which illustrates the channel depth (tC) corresponding to the corresponding preceding exemplary embodiment of the sealing incision depth. To adjust the flow characteristics, variable channel contours and / or channel width (bC) and channel depth (tC) are selected. The length of the channel (17) is adaptively determined according to the high pressure chamber geometry. The channel (17) is produced, for example, by casting, forging or machining the housing part (2). The channel (17) can also be designed, for example, with a flat scroll configuration or with a 3D scroll configuration for laminar flow throttle.

[0034] In Fig. 5c, the channel (17) is illustrated as a serpentine connection of the outlet chamber (6) to the oil recovery channel (12) of the housing part (2). This embodiment of the channel (17) can also be called a labyrinth, which includes the serpentine design of the channel (17). In the case of the embodiment of the channel (17) of the housing part (2) as a labyrinth, alternative embodiments can be provided in which the channel (17) is provided by a separate part, for example a seal or a spiral nozzle. The material required to form the labyrinth channel as illustrated in Fig. 5c must be available in the housing part (2). The labyrinth can be produced by a built-up mould, a forged mould or by machining. All the properties apply to this embodiment, in particular the possibility of acting as a laminar flow throttle. [Explanation of symbols]

[0035] 1: Scroll compressor 2: Housing part 3: Fixed scroll 4: Sealed part 5: Compressor outlet 6: Exit chamber 7: Outlet chamber valve 8: Outlet chamber channel 9: Oil separation chamber 10: High pressure refrigerant output section 11: Exit chamber drain 12: Oil recovery channel 13: Oil collection area 14: Back pressure chamber 15: Intake compression chamber 16: Compressor chamber 17: Channel 18: Nozzle-type constriction 19: Nozzle section 20: Sealing surface 22: Groove 23: Incision 24: Sealed area t: nozzle thickness h: bore depth dB:Bore diameter dN: Nozzle diameter lN: Nozzle length dTB: Nozzle outlet tTB, tB: bore depth tG: Groove depth tN: Nozzle position tB:Length lR, LR: Groove length tC: Sealing incision depth, channel depth bC: Channel width

Claims

1. The oil recovery type scroll compressor (1) for a refrigerant-oil mixture comprises a housing part (2) and a fixed scroll (3), the housing part (2) being connected to the fixed scroll (3) by a sealing part (4) in such a manner that an outlet chamber (6) is formed between the housing part (2) and the fixed scroll (3), an oil separation chamber (9) having a high pressure refrigerant output part (10) and an oil collection area (13) for oil separation and oil collection, and an oil collection chamber (15) inclined downward from the bottom of the oil collection area (13) and directed to a suction compression chamber (15). an outlet chamber drain (11) for discharging oil to the oil recovery channel (12) of the oil separation chamber (9) is formed in a lower region of the outlet chamber (6), the outlet chamber drain (11) is directly connected to the oil recovery channel (12), and oil separated from the oil separation chamber (9) and collected in the oil collection region (13) is transported toward the suction compression chamber (15) through the oil recovery channel (12).

2. 2. The scroll compressor according to claim 1, characterized in that an outlet chamber valve (7) is arranged and formed in the outlet chamber (6) so that a compressor outlet (5) arranged in the fixed scroll (3) can be controlled by the outlet chamber valve (7).

3. 3. A scroll compressor according to claim 1 or 2, characterized in that an outlet chamber channel (8) for connection to the oil separation chamber (9) for the refrigerant-oil mixture is formed in the upper region of the outlet chamber (6).

4. 4. Scroll compressor according to any one of claims 1 to 3, characterized in that the oil separation chamber (9) and the oil recovery channel (12) are integrated into the housing part (2).

5. 5. The scroll compressor according to claim 1, wherein the oil recovery channel (12) is formed at least partially through the fixed scroll (3) towards the suction compression chamber (15).

6. A scroll compressor according to any one of claims 1 to 5, characterized in that the outlet chamber drain (11) is formed as a channel (17) in the housing part (2).

7. 7. A scroll compressor according to claim 6, characterized in that the channel (17) is formed as a bore in the housing part (2).

8. 8. A scroll compressor according to claim 6 or 7, characterized in that the channel (17) is formed as a stepped bore in the housing part (2) and a nozzle-type constriction (18) is formed upstream of the connection to the oil recovery channel (12).

9. A scroll compressor as described in any one of claims 6 to 8, characterized in that a nozzle portion (19) is arranged in the channel (17).

10. 6. The scroll compressor according to claim 1, wherein the outlet chamber drain (11) is formed in a groove (22) in the sealing surface (20) of the housing part (2).

11. 6. The scroll compressor according to claim 1, wherein the outlet chamber drain (11) is formed in a groove (22) in the sealing surface (20) of the fixed scroll (3).

12. 6. The scroll compressor according to claim 1, wherein the outlet chamber drain (11) is formed as a sealing part (4) having a cutout (23).

13. A scroll compressor according to any one of claims 1 to 5, characterized in that the outlet chamber drain (11) is formed as a channel (17) in the sealing surface (20) of the housing part (2).

14. 14. The crawler compressor according to claim 13, characterized in that the channel (17) in the sealing surface (20) of the housing part (2) is formed in a serpentine manner.

15. 15. A scroll compressor as claimed in any one of claims 1 to 14, characterized in that the outlet chamber drain (11) has a circular flow cross section with a diameter of 1.2 mm at its narrowest point.

16. The outlet chamber drain (11) is 1.131 mm at its narrowest point. 2 15. The scroll compressor according to claim 1, wherein the scroll compressor has a flow cross section of:

Citation Information

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