Water-dispersion composition for fiber processing

An aqueous dispersion composition with hydrogenated petroleum resin and nonionic surfactant addresses slipperiness and chalk mark issues in fiber processing, maintaining water repellency and stain resistance.

JP7704054B2Active Publication Date: 2025-07-08ARAKAWA CHEM IND LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
JP2022040876
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-03-26
Filing Date
2022-03-16
Publication Date
2025-07-08
Estimated Expiration
2042-03-16

AI Technical Summary

Technical Problem

Existing fiber processing agents, such as fluorine-based water repellents and stain-proofing treatments, impair slipperiness and lead to chalk marks due to reduced frictional resistance, and do not effectively maintain water repellency and stain resistance over time.

Method used

An aqueous dispersion composition comprising a hydrogenated petroleum resin and a nonionic surfactant is used for fiber processing, which enhances slipperiness and chalk mark resistance while maintaining water repellency and stain resistance.

Benefits of technology

The composition improves slipperiness and chalk mark resistance of treated fibers without compromising the functionality of water repellency and stain resistance, and reduces yellowing over time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007704054000001
    Figure 0007704054000001
  • Figure 0007704054000002
    Figure 0007704054000002
  • Figure 0007704054000003
    Figure 0007704054000003
Patent Text Reader

Abstract

To provide a water dispersion composition for fiber processing that can give fabrics having excellent slippage resistance and chalk mark resistance without impairing the functions of a fiber processing agent such as water repellency, durable water repellency and antifouling performance.SOLUTION: A water dispersion composition for fiber processing contains a hydrogenated petroleum resin (A) and a nonionic surfactant (B) .SELECTED DRAWING: None
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to an aqueous dispersion composition for fiber processing.

Background Art

[0002] Conventionally, in order to impart various functions such as water repellency and stain resistance to fibers, fibers are often processed with various fiber processing agents.

[0003] For example, as a method for imparting water repellency to fibers, treatment with a water repellent is common. As the water repellent, a fluorine-based water repellent having a fluorine atom is particularly well-known. By treating a fiber product or the like with such a fluorine-based water repellent, a fiber product having water repellency imparted to its surface is known.

[0004] The above-mentioned fluorine-based water repellent is generally produced by polymerizing or copolymerizing a monomer having a fluoroalkyl group. Although a fiber product treated with a fluorine-based water repellent exhibits excellent water repellency, the monomer having a fluoroalkyl group is hardly decomposable, so there is a problem in terms of the environment.

[0005] Therefore, in recent years, research has been advanced on non-fluorine-based water repellents that do not contain fluorine atoms. For example, Patent Document 1 proposes a water repellent composed of a specific non-fluorine-based polymer containing a (meth)acrylate ester having 12 or more carbon atoms in the ester moiety as a monomer unit. Further, Patent Document 2 proposes a soft water repellent containing an amino-modified silicone and a polyfunctional isocyanate compound. However, fibers processed with these water repellents have a problem that the frictional resistance between the fibers becomes very small, so the slipperiness (the performance of preventing the seam from slipping during wearing in clothing or the like) decreases. In addition, when the processed fibers are bent or rubbed, cracks or peeling occur in the water repellent film on the fibers, and a so-called chalk mark occurs where the part becomes white due to diffuse reflection of light, and the appearance is greatly impaired.

[0006] In addition, as for imparting functionality to other fibers, stain-proofing treatment can be mentioned. Conventionally, various stain-proofing treatment means have been proposed to prevent stains from adhering to fibers or to make the adhered stains easier to remove.

[0007] As the above-mentioned stain-proofing treatment, for example, non-fluorine-based SG (Soil Guard; performance that makes it difficult for stain components to adhere to the fiber surface) treatment in which the fiber surface is coated with a stain-resistant agent such as a silicone-based processing agent is known. If this SG treatment is applied to the fiber, it becomes difficult for liquid stains to adhere to the fiber surface. However, in such SG treatment, since the frictional resistance between the fibers becomes small, there is a problem that the slipperiness of the fibers decreases, similar to the above-mentioned water-repellent treatment.

[0008] In Patent Document 3, a stain-proofing agent excellent in SG property has been proposed by attaching polysaccharides and modified organosilicate fine particles to a fiber material. However, the slipperiness of the fiber has not been considered.

Prior Art Documents

Patent Documents

[0009]

Patent Document 1

Patent Document 2

Patent Document 3

Summary of the Invention

Problems to be Solved by the Invention

[0010] The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an aqueous dispersion composition for fiber processing that can obtain a fiber product excellent in slipperiness and chalk mark resistance without impairing the functions of fiber processing agents such as water repellency, durable water repellency, and stain resistance.

Means for Solving the Problems

[0011] As a result of intensive studies, the present inventors have found that the above problems can be solved by using a composition in which a hydrogenated petroleum resin is dispersed in water using a nonionic surfactant. That is, the present invention relates to the following aqueous dispersion composition for fiber processing.

[0012] 1. An aqueous dispersion composition for fiber processing, comprising a hydrogenated petroleum resin (A) and a nonionic surfactant (B).

[0013] 2. The aqueous dispersion composition for fiber processing according to item 1 above, wherein the softening point of component (A) is 80 to 180°C.

[0014] 3. The aqueous dispersion composition for fiber processing according to item 1 or 2 above, wherein the color tone of component (A) is 100 Hazen or less.

[0015] 4. The aqueous dispersion composition for fiber processing according to any one of items 1 to 3 above, wherein component (A) is a hydrogenated aromatic petroleum resin.

[0016] 5. The aqueous dispersion composition for fiber processing according to any one of items 1 to 4 above, wherein the HLB of component (B) is 7 to 19.

[0017] 6. The aqueous dispersion composition for fiber processing according to any one of items 1 to 5 above, which is used for polyester fibers.

[0018] 7. The aqueous dispersion composition for fiber processing according to any one of items 1 to 5 above, which is used for polyamide fibers.

[0019] 8. The aqueous dispersion composition for fiber processing according to any one of items 1 to 5 above, which is used for cotton.

Advantages of the Invention

[0020] According to the aqueous dispersion composition for fiber processing of the present invention, when used in combination with a fiber processing agent, a fiber product excellent in slipperiness and chalk mark resistance can be obtained without impairing the functions of the fiber processing agent such as water repellency, durable water repellency, and stain resistance. Further, the fiber product treated with the aqueous dispersion composition for fiber processing of the present invention is suppressed in coloring (yellowing) over time.

[0021] The aqueous dispersion composition for fiber processing of the present invention can be applied to various fiber processing agents, but is preferably used for water repellents and stain resistance imparting agents. Further, the above aqueous dispersion composition for fiber processing is preferably used for polyester fibers and cotton.

Best Mode for Carrying Out the Invention

[0022] [Aqueous Dispersion Composition for Fiber Processing] The aqueous dispersion composition for fiber processing of the present invention (hereinafter also simply referred to as the composition) contains (A) a hydrogenated petroleum resin (hereinafter referred to as component (A)) and (B) a nonionic surfactant (hereinafter referred to as component (B)).

[0023] [Hydrogenated Petroleum Resin (A)] Component (A) is not particularly limited, and various known ones can be used. Component (A) may be used alone or in combination of two or more.

[0024] Examples of component (A) include hydrides of various known petroleum resins. Examples of petroleum resins include aliphatic petroleum resins, alicyclic petroleum resins, aromatic petroleum resins, aliphatic-aromatic petroleum resins, hydroxyl group-containing petroleum resins, and the like. The petroleum resins may be used alone or in combination of two or more.

[0025] Examples of the aliphatic petroleum resin include C5 petroleum resins obtained from C5 petroleum fractions of naphtha. The C5 petroleum fraction includes, for example, conjugated diolefinic unsaturated hydrocarbons having 4 to 6 carbon atoms represented by isoprene, trans-1,3-pentadiene, cis-1,3-pentadiene, cyclopentadiene, methylcyclopentadiene, etc.; monoolefinic unsaturated hydrocarbons having 4 to 6 carbon atoms represented by butene, 2-methyl-1-butene, 2-methyl-2-butene, 1-pentene, 2-pentene, cyclopentene, etc.; aliphatic saturated hydrocarbons such as cyclopentane, 2-methylpentane, 3-methylpentane, n-hexane, etc.; and mixtures thereof.

[0026] Examples of the alicyclic petroleum resin include dicyclopentadiene-based petroleum resins obtained from cyclopentadiene-based petroleum fractions of naphtha. The cyclopentadiene-based petroleum fraction includes, for example, cyclopentadiene, methylcyclopentadiene, ethylcyclopentadiene, and their dimers, trimers, codimers, and further mixtures thereof. Examples of the dimer include dicyclopentadiene.

[0027] Examples of the aromatic petroleum resin include C9 petroleum resins obtained from C9 petroleum fractions of naphtha, copolymers obtained by polymerizing the C9 petroleum resin alone or in plurality. The C9 petroleum fraction includes, for example, aromatic compounds having 8 carbon atoms such as styrene; aromatic compounds having 9 carbon atoms such as α-methylstyrene, β-methylstyrene, vinyltoluene, indene; aromatic compounds having 10 carbon atoms such as 1-methylindene, 2-methylindene, 3-methylindene; aromatic compounds having 11 carbon atoms such as 2,3-dimethylindene, 2,5-dimethylindene; and mixtures thereof.

[0028] In the present specification, compounds having aromatic rings and vinyl group moieties such as styrene, α-methylstyrene, β-methylstyrene, vinyltoluene are also referred to as aromatic vinyl compounds.

[0029] Examples of the aliphatic-aromatic petroleum resin include C5 / C9 copolymer petroleum resins obtained from the above C5 petroleum fraction and C9 petroleum fraction.

[0030] The above hydroxyl group-containing petroleum resin is not particularly limited as long as it has at least two hydroxyl groups in the molecule, and various known ones can be used. The above hydroxyl group-containing petroleum resin may be used alone or in combination of two or more.

[0031] Examples of the above hydroxyl group-containing petroleum resin include hydroxyl group-containing C5 petroleum resin, hydroxyl group-containing dicyclopentadiene petroleum resin, hydroxyl group-containing C9 petroleum resin, hydroxyl group-containing C5·C9 petroleum resin, hydroxyl group-containing dicyclopentadiene·C9 petroleum resin, and the like.

[0032] Examples of the above hydroxyl group-containing C5 petroleum resin include reaction products of the above C5 petroleum fraction and hydroxyl group-containing compounds.

[0033] Examples of the above hydroxyl group-containing compounds include phenolic compounds and hydroxyl group-containing olefin compounds. Examples of phenolic compounds include phenol, cresol, xylenol, amylphenol, bisphenol A, vinylphenol, and alkylphenols such as butylphenol, octylphenol, nonylphenol, and dodecylphenol. Examples of hydroxyl group-containing olefin compounds include allyl alcohol compounds and hydroxyl group-containing mono(meth)acrylates.

[0034] The above-mentioned allyl alcohol-based compounds include, for example, allyl alcohol, 2-methyl-2-propen-1-ol, 3-methyl-2-propen-1-ol, 2-buten-1-ol, 2-penten-1-ol, 2-hexen-1-ol, 5-methyl-2-hexen-1-ol, 4-cyclohexyl-2-buten-1-ol, 2,5-hexadien-1-ol, 2,5-heptadien-1-ol, 2,6-heptadien-1-ol, 2,5-octadien-1-ol, 2,6-octadien-1-ol, 2,7-octadien-1-ol, 4-(1-cyclohexenyl)-2-buten-1-ol, 4-phenyl-2-buten-1-ol, 4-naphthyl-2-buten-1-ol, 3,7-dimethyl-2,7-octadien-1-ol, 3,7-dimethyl-2,6-octadien-1-ol, 3,7,11-trimethyl-2,6,10-dodecatrien-1-ol, 1-penten-3-ol, 1-hexen-3-ol, 5-methyl-1-hexen-3-ol, 4-cyclohexyl-1-buten-3-ol, 1,5-hexadien-3-ol, 1,5-heptadien-3-ol, 1,6-heptadien-3-ol, 1,5-octadien-3-ol, 1,6-octadien-3-ol, 1,7-octadien-3-ol, 4-(1-cyclohexenyl)-1-buten-3-ol, cinnamyl alcohol, 4-phenyl-1-buten-3-ol, 4-naphthyl-1-buten-3-ol, 3,7-dimethyl-2,7-octadien-1-ol, 3,7-dimethyl-1,6-octadien-3-ol, 3,7,11-trimethyl-1,6,10-dodecatrien-3-ol, and the like.

[0035] The above-mentioned hydroxyl group-containing mono(meth)acrylate includes, for example, 2-hydroxyethyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 3-hydroxybutyl (meth)acrylate, hydroxycyclohexyl (meth)acrylate, and the like.

[0036] The above-mentioned hydroxyl group-containing dicyclopentadiene-based petroleum resin includes, for example, the reaction product of the above-mentioned cyclopentadiene-based petroleum fraction and the above-mentioned hydroxyl group-containing compound.

[0037] The above-mentioned hydroxyl group-containing C9-based petroleum resin includes, for example, the reaction product of the above-mentioned C9 petroleum fraction and the above-mentioned hydroxyl group-containing compound.

[0038] The above-mentioned hydroxyl group-containing C5·C9-based petroleum resin includes, for example, the reaction product of the above-mentioned C5 petroleum fraction, C9 petroleum fraction, and the above-mentioned hydroxyl group-containing compound, etc.

[0039] The above-mentioned hydroxyl group-containing dicyclopentadiene·C9-based petroleum resin includes, for example, the reaction product of the above-mentioned cyclopentadine-based petroleum fraction, the above-mentioned C9 petroleum fraction, and the above-mentioned hydroxyl group-containing compound, etc.

[0040] The method for producing the above-mentioned hydroxyl group-containing petroleum resin is not particularly limited, and various known methods can be adopted. Specifically, for example, a method of cationic polymerization using a Friedel-Crafts catalyst such as aluminum chloride or boron trifluoride in the coexistence of various petroleum fractions and the above-mentioned hydroxyl group-containing compound; a method of thermal polymerization in an autoclave in the coexistence of various petroleum fractions and the above-mentioned hydroxyl group-containing compound, etc. can be mentioned.

[0041] Component (A) can be obtained by using various known means. Specifically, for example, it can be obtained by hydrogenating the above-mentioned various petroleum resins (aliphatic petroleum resin, alicyclic petroleum resin, aromatic petroleum resin, aliphatic-aromatic petroleum resin, hydroxyl group-containing petroleum resin) under known hydrogenation conditions.

[0042] The hydrogenation conditions include, for example, a method of heating the petroleum resin at about 200 to 350°C under a hydrogen partial pressure of about 0.2 to 30 MPa in the presence of a hydrogenation catalyst. Examples of the hydrogenation catalyst include metals such as nickel, palladium, cobalt, ruthenium, platinum, and rhodium, and oxides of these metals. Also, the amount of the hydrogenation catalyst used is preferably about 0.01 to 10 parts by mass with respect to 100 parts by mass of the raw material resin.

[0043] The above hydrogenation is carried out in a state where each of the above various petroleum resins (aliphatic petroleum resin, alicyclic petroleum resin, aromatic petroleum resin, aliphatic-aromatic petroleum resin, hydroxyl group-containing petroleum resin) is melted or dissolved in a solvent. The solvent for dissolving the petroleum resin is not particularly limited as long as it is inert to the reaction and the raw materials and products are easily soluble. For example, cyclohexane, n-hexane, n-heptane, decalin, tetrahydrofuran, dioxane, etc. can be used alone or in combination of two or more. The amount of the solvent used is not particularly limited, but usually the solid content is 10% by mass or more with respect to the petroleum resin, preferably in the range of 10 to 70% by mass.

[0044] In addition, the above hydrogenation conditions are described for the case where a batch system is adopted as the reaction form, but a flow system (fixed bed type, fluidized bed type, etc.) can also be adopted as the reaction form.

[0045] (Component (A)) From the viewpoints of excellent slipperiness of the fiber, chalk mark resistance, and stability of the composition, a hydrogenated aromatic petroleum resin is preferable for component (A), and from the same viewpoints, a hydrogenated C9 petroleum resin is more preferable.

[0046] (Physical properties of hydrogenated petroleum resin (A)) The physical properties of component (A) are not particularly limited. The softening point of component (A) is preferably about 80 to 180 °C, more preferably about 80 to 140 °C, and particularly preferably about 90 to 135 °C from the viewpoints of excellent slipperiness of the fiber and stability of the composition. In this specification, the softening point is a value measured by the ring and ball method (JIS K 5902).

[0047] The hydroxyl value of component (A) is preferably about 0 to 310 mgKOH / g, more preferably about 50 to 250 mgKOH / g from the viewpoint of excellent emulsion stability of the composition. In this specification, the hydroxyl value is a value measured by JIS K 0070.

[0048] The weight average molecular weight of component (A) is preferably about 500 to 3,000, more preferably about 1,100 to 2,000, in terms of excellent emulsion stability of the composition. In this specification, the weight average molecular weight is a polystyrene equivalent value determined by gel permeation chromatography (GPC).

[0049] The color tone of component (A) is preferably 100 Hazen or less, more preferably 60 Hazen or less. When the color tone of component (A) is 100 Hazen or less, the fiber product treated with the aqueous dispersion composition for fiber processing of the present invention is more suppressed in coloring (yellowing) over time. In this specification, the color tone is measured in accordance with JIS K 0071-1 for Hazen units and JIS K 0071-2 for Gardner units.

[0050] <Nonionic surfactant (B)> Component (B) is not particularly limited as long as it is a nonionic surfactant, and various known ones can be used. In the aqueous dispersion composition of the present invention, using an anionic surfactant or a cationic surfactant instead of the nonionic surfactant (B) may reduce various functions (such as water repellency and stain resistance) of the fiber processing agent, or may reduce its stability when used in combination with the fiber processing agent, which is not preferable. Component (B) may be used alone or in combination of two or more.

[0051] (Component (B) includes, for example, polyoxyethylene alkyl ethers, polyoxyethylene alkenyl ethers, polyoxyethylene alkyl phenyl ethers, polyoxy polycyclic phenyl ethers, sorbitan higher fatty acid esters, polyoxyethylene sorbitan higher fatty acid esters, polyoxyethylene higher fatty acid esters, glycerin higher fatty acid esters, block copolymers of polyalkylene oxides, etc. Specifically, polyoxyethylene lauryl ether, polyoxyethylene oleyl ether, polyoxyethylene stearyl ether, polyoxyethylene nonyl phenyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene styryl phenyl ether, sorbitan monolaurate, sorbitan trioleate, polyoxyethylene sorbitan monolaurate, polyoxyethylene monolaurate, polyoxyethylene monooleate, monoglycerin oleate, monoglycerin stearate, polyoxyethylene·polyoxypropylene·block copolymer, etc. are included.)

[0052] (Component (B) is preferably polyoxyethylene alkyl ethers, polyoxyethylene alkenyl ethers, sorbitan higher fatty acid esters, polyoxyethylene sorbitan higher fatty acid esters, polyoxyethylene higher fatty acid esters, glycerin higher fatty acid esters, block copolymers of polyalkylene oxides.)

[0053] (Physical properties of nonionic surfactant (B)) (B) component's physical properties are not particularly limited. The HLB of (B) component is preferably 7 to 19, particularly preferably about 12 to 15, in terms of excellent emulsification stability of (A) component, stability of fiber processing agent, water repellency and stain resistance. By setting the HLB of (B) component to 7 or more, the emulsification stability of (A) component and the stability of fiber processing agent become more excellent. Also, by setting the HLB to 19 or less, the water repellency and stain resistance in the fiber processing agent become more excellent. Note that HLB is a value indicating the balance between the hydrophobicity and hydrophilicity of a surfactant, taking values from 1 to 20. The smaller the numerical value, the stronger the hydrophobicity, and the larger the numerical value, the stronger the hydrophilicity.

[0054] (B) component's usage amount is not particularly limited, but in terms of solid content conversion, it is preferably about 1 to 20 parts by mass, more preferably about 5 to 10 parts by mass, relative to 100 parts by mass of (A) component. By setting the usage amount of (B) component to 1 part by mass or more, reliable emulsification can be carried out, and the stability improves when used as a water repellent or stain resistance imparting agent. Also, by setting it to 20 parts by mass or less, it becomes difficult to impair the water repellency when used as a water repellent.

[0055] <Surfactant (C)> For the purpose of improving the dispersibility of the above composition of the present invention, as long as the effects of the present invention are not impaired, a surfactant (C) other than (B) component (hereinafter also referred to as (C) component) may be included as needed.

[0056] (C) component is not particularly limited as long as it is other than (B) component, and various known emulsifiers can be used. Specifically, high molecular weight emulsifiers obtained by polymerizing monomers, low molecular weight anionic emulsifiers, low molecular weight cationic emulsifiers, etc. can be mentioned. These can be used alone or in combination of two or more. Among these, low molecular weight anionic emulsifiers are preferred from the viewpoint of excellent emulsifying properties.

[0057] Examples of the monomers used in the production of the above-mentioned high molecular weight emulsifier include (meth)acrylate monomers such as methyl (meth)acrylate and ethyl (meth)acrylate; monocarboxylic acid vinyl monomers such as (meth)acrylic acid and crotonic acid; dicarboxylic acid vinyl monomers such as maleic acid and maleic anhydride; sulfonic acid vinyl monomers such as vinyl sulfonic acid and styrene sulfonic acid; and alkali metal salts, alkaline earth metal salts, ammonium salts, and salts of organic bases of these various organic acids; (meth)acrylamide monomers such as (meth)acrylamide and N-methylol (meth)acrylamide; nitrile monomers such as (meth)acrylonitrile; vinyl ester monomers such as vinyl acetate; hydroxy group-containing (meth)acrylate monomers such as 2-hydroxyethyl (meth)acrylate and 2-hydroxypropyl (meth)acrylate; and other monomers such as methyl vinyl ether, glycidyl (meth)acrylate, urethane acrylate, α-olefins having 6 to 22 carbon atoms, and vinyl pyrrolidone. These may be used alone or in combination of two or more.

[0058] Examples of the polymerization method include solution polymerization, suspension polymerization, emulsion polymerization using a reactive emulsifier other than the high molecular weight emulsifier described below, a non-reactive emulsifier other than the high molecular weight emulsifier, and the like.

[0059] The weight average molecular weight of the thus obtained high molecular weight emulsifier is not particularly limited, but it is usually preferably about 1000 to 500000 in terms of the adhesion characteristics of the resulting tackifier resin emulsion. The weight average molecular weight referred to here is the polyethylene oxide conversion value determined by gel permeation chromatography (GPC).

[0060] Examples of the reactive emulsifier other than the high molecular weight emulsifier include those having a hydrophilic group such as a sulfonic acid group or a carboxyl group and a hydrophobic group such as an alkyl group or a phenyl group, and having a carbon-carbon double bond in the molecule.

[0061] Examples of the above-mentioned low-molecular-weight anionic emulsifiers include dialkyl sulfosuccinate salts, alkane sulfonates, α-olefin sulfonates, polyoxyethylene alkyl ether sulfosuccinate salts, polyoxyethylene styrylphenyl ether sulfosuccinate salts, naphthalene sulfonic acid formalin condensates, polyoxyethylene alkyl ether sulfate esters salts, polyoxyethylene dialkyl ether sulfate esters salts, polyoxyethylene trialkyl ether sulfate esters salts, polyoxyethylene alkyl phenyl ether sulfate esters salts, and the like.

[0062] Examples of the above-mentioned low-molecular-weight cationic emulsifiers include tetraalkylammonium chlorides, trialkylbenzylammonium chlorides, alkylamine acetates, alkylamine hydrochlorides, oxyethylene alkylamines, polyoxyethylene alkylamines, alkylamine acetates, and the like.

[0063] Emulsifiers other than the above-mentioned high-molecular-weight emulsifiers may be used alone or in appropriate combinations of two or more.

[0064] From the viewpoint of excellent emulsifying properties, the amount of component (C) used is preferably about 1 to 10 parts by mass, more preferably about 2 to 8 parts by mass, in terms of solid content, per 100 parts by mass of component (A).

[0065] The aqueous dispersion composition for fiber processing of the present invention may contain various additives such as defoamers, thickeners, fillers, antioxidants, water resistance agents, film-forming aids, etc., and pH adjusters such as aqueous ammonia and sodium bicarbonate, etc., as long as the desired properties are not impaired.

[0066] [Method for producing an aqueous dispersion composition for fiber processing] The aqueous dispersion composition for fiber processing of the present invention is obtained by emulsifying component (A) in water in the presence of component (B) and, if necessary, component (C) (hereinafter, these are collectively referred to as "emulsifiers").

[0067] The above emulsification method is not particularly limited, and known emulsification methods such as high-pressure emulsification method and phase inversion emulsification method can be adopted.

[0068] The above high-pressure emulsification method is a method in which component (A) is in a liquid state, the above emulsifier and water are preliminarily mixed, finely emulsified using a high-pressure emulsifier, and then the solvent is removed if necessary. The method of making component (A) in a liquid state may be by heating only, heating after dissolving in a solvent, or heating after mixing with a non-volatile substance such as a plasticizer. Examples of the solvent include organic solvents capable of dissolving component (A) such as toluene, xylene, methylcyclohexane, and ethyl acetate.

[0069] The above phase inversion emulsification method is a method in which component (A) is heated and melted, and then while stirring, a surfactant and water are added to first form a W / O emulsion, and then it is phase-inverted to an O / W emulsion by adding water or changing the temperature, etc.

[0070] [Physical properties and uses of the aqueous dispersion composition for fiber processing] The physical properties of the aqueous dispersion composition for fiber processing of the present invention are not particularly limited. The solid content concentration of the aqueous dispersion composition for fiber processing is not particularly limited, but it is usually appropriately adjusted so that the solid content is about 10 to 65% by mass for use. Also, the volume average particle diameter of the aqueous dispersion composition for fiber processing is usually about 0.1 to 2 μm, and most are uniformly dispersed as particles of 1 μm or less, but it is preferable to be 0.7 μm or less from the viewpoint of storage stability. Furthermore, the aqueous dispersion composition for fiber processing exhibits a white to milky white appearance, the pH is about 2 to 10, and the viscosity is usually about 10 to 1000 mPa·s (25 °C, solid content concentration 50%).

[0071] The aqueous dispersion composition for fiber processing of the present invention can obtain fibers excellent in slipperiness and chalk mark resistance by being used in combination with various fiber processing agents in various fiber processing for fibers. The above fiber processing agent is not particularly limited, but a water repellent or a stain resistance imparting agent is preferable.

[0072] Although the amount of the aqueous dispersion composition for fiber processing of the present invention is not particularly limited, about 1 to 20% by mass, more preferably about 1 to 10% by mass, is preferable based on 100% by mass of the fiber processing agent. By setting the above-mentioned amount to 1% by mass or more, the slipperiness of the fiber becomes more excellent. Further, by setting the above-mentioned amount to 20% by mass or less, the chalking mark resistance of the fiber becomes more excellent, and furthermore, when a water repellent or a stain resistance imparting agent is used, the functions of water repellency and stain resistance are more maintained, which is preferable.

[0073] The above-mentioned water repellent and the above-mentioned stain resistance imparting agent are not particularly limited, and various known ones can be used respectively. Hereinafter, the water repellent, the stain resistance imparting agent, and the fiber will be described.

[0074] <Water repellent> The above-mentioned water repellent is not particularly limited, but from the environmental point of view, a non-fluorine-based water repellent is preferable.

[0075] Examples of the above-mentioned non-fluorine-based water repellent include compounds containing a long-chain hydrocarbon group in the molecule. The compound containing a long-chain hydrocarbon group in the molecule is not particularly limited, but is preferably a (meth)acrylate polymer obtained by reacting a monomer containing a long-chain hydrocarbon group-containing (meth)acrylate. The above-mentioned long-chain hydrocarbon group is preferably an alkyl group or an alkenyl group having 12 to 24 carbon atoms in terms of excellent water repellency. The above-mentioned alkyl group and alkenyl group may be linear or branched. Examples of the above-mentioned monomers other than the long-chain hydrocarbon group-containing (meth)acrylate include (meth)acrylates other than the long-chain hydrocarbon group-containing (meth)acrylate, (meth)acrylamide, (meth)acrylic acid, (meth)acrylonitrile, styrene, α,β-unsaturated dicarboxylic acid (anhydride), and the like.

[0076] The above long-chain hydrocarbon group-containing (meth)acrylate ester includes, for example, lauryl (meth)acrylate, tridecyl (meth)acrylate, myristyl (meth)acrylate, pentadecyl (meth)acrylate, palmityl (meth)acrylate, heptadecyl (meth)acrylate, stearyl (meth)acrylate, nonadecyl (meth)acrylate, eicosyl (meth)acrylate, heneicosyl (meth)acrylate, docosyl (meth)acrylate, tricosyl (meth)acrylate, tetracosyl (meth)acrylate, isododecyl (meth)acrylate, isotridecyl (meth)acrylate, isomyristyl (meth)acrylate, isopentadecyl (meth)acrylate, isohexadecyl (meth)acrylate, isoheptadecyl (meth)acrylate, isostearyl (meth)acrylate, etc.

[0077] Examples of commercially available products of the above non-fluorine-based water repellent include, for example, "Neo Seed" (registered trademark) NR-90 (manufactured by Nihon Kayaku Co., Ltd.), NR-158 (manufactured by Nihon Kayaku Co., Ltd.), TH-44 (manufactured by Nihon Kayaku Co., Ltd.), Parazine HC86 (manufactured by Keihin Kasei Co., Ltd.), Parazine HC200 (manufactured by Keihin Kasei Co., Ltd.), PW-182 (manufactured by Daiwa Chemical Co., Ltd.), "Foball" (registered trademark) RSH (manufactured by Huntsman Japan Co., Ltd.), "Palladium" (registered trademark) ECO-500 (manufactured by Ohtara Palladium Chemical Co., Ltd.), NX018 (manufactured by Nanotex Co., Ltd.), ZERAN R-3 (manufactured by Huntsman Japan Co., Ltd.), and PM-3705 (manufactured by 3M Company), etc.

[0078] <Stain resistance imparting agent> The above stain resistance imparting agent is not particularly limited. Examples of the stain resistance imparting agent include, for example, non-fluorine-based compounds, and specifically, silicone-based compounds.

[0079] Examples of the silicone-based compounds include Geranex SH (manufactured by Matsumoto Yushi Seiyaku Co., Ltd.), Drypon 600E (manufactured by Nikka Chemical Co., Ltd.), Rikenparan SG-54 (manufactured by Miki Riken Kogyo Co., Ltd.), Light Silicone P-290E (manufactured by Kitahiro Chemical Co., Ltd.), Polon MR (manufactured by Shin-Etsu Chemical Co., Ltd.), Polon MF-49 (manufactured by Shin-Etsu Chemical Co., Ltd.), Neo Seed NR8000 (manufactured by Nikka Chemical Co., Ltd.), KF-96 series (manufactured by Shin-Etsu Chemical Co., Ltd.), KF8005 (manufactured by Shin-Etsu Chemical Co., Ltd.), SF-8417 (manufactured by Toray Dow Corning Co., Ltd.), MQ-1600 (manufactured by Toray Dow Corning Co., Ltd.), and the like.

[0080] <Fiber> The fiber may be either natural fiber or chemical fiber. Examples of natural fibers include plant fibers such as cotton, hemp, flax, coconut, and rush; animal fibers such as wool, mohair, cashmere, camel hair, and silk; and mineral fibers such as asbestos. Examples of chemical fibers include inorganic fibers such as rock fiber, metal fiber, graphite, silica, and titanate; regenerated cellulose fibers such as rayon, cupra, viscose, polynosic, and purified cellulose fiber; melt-spun cellulose fiber; protein fibers such as milk protein and soybean protein; regenerated and semi-synthetic fibers such as regenerated silk and alginate fiber; and synthetic fibers such as polyamide fiber, polyester fiber, cation-dyeable polyester fiber, polyvinyl fiber, polyacrylic alcohol fiber, polyurethane fiber, acrylic fiber, polyethylene fiber, polyvinylidene fiber, and polystyrene fiber. Further, two or more of these fibers may be combined (blended, mixed, interwoven, interlaced, etc.).

[0081] Examples of the polyester fiber include fibers composed of polymers condensed by a reaction that forms an ester bond, such as polyethylene terephthalate (PET) fiber, polylactic acid (PLA) fiber, polytrimethylene terephthalate (PTT) fiber, polybutylene terephthalate (PBT) fiber, polypropylene terephthalate (PPT) fiber, polyethylene naphthalate (PEN) fiber, and polyarylate fiber. Examples of the fiber to be compounded with the polyester fiber include synthetic fibers and natural fibers such as cellulose fiber, polyamide fiber, and polyurethane fiber.

[0082] The polyamide fiber means a fiber that essentially contains polyamide and may be compounded. Examples thereof include nylon 6, nylon 66, nylon 610, nylon 11, nylon 4, nylon 7, and aromatic nylon (aramid). Polyamide is usually obtained by condensation through a reaction that forms an amide bond.

[0083] Examples of the form of the fiber include forms such as woven fabric, knitted fabric, cloth, filament, cheese, skein, and non-woven fabric.

[0084] The aqueous dispersion composition for fiber processing of the present invention is preferably used for polyester fiber, polyamide fiber, and cotton. Particularly, polyester fiber and cotton are preferred.

[0085] <Fiber processing> The method for processing the above-mentioned fiber using the aqueous dispersion composition for fiber processing of the present invention and the above-mentioned fiber processing agent is not particularly limited. Examples thereof include processing methods such as dipping, spraying, and coating, or processing methods by a cleaning method. Further, after the aqueous dispersion composition for fiber processing and the above-mentioned fiber processing agent are adhered to the fiber, it is preferable to dry to remove water.

[0086] In the above processing, the total adhesion amount of the aqueous dispersion composition for fiber processing and the above fiber processing agent to the fiber can be appropriately adjusted according to the degree of required functions. However, it is preferably adjusted to be 0.1 to 10% by mass in terms of solid content with respect to the fiber, and more preferably adjusted to be 0.5 to 2% by mass. If the above total adhesion amount is less than 0.1% by mass, the effect is difficult to appear, and if it exceeds 10% by mass, the cost-effectiveness becomes low.

[0087] After processing the fiber using the aqueous dispersion composition for fiber processing of the present invention and the above fiber processing agent, it is preferably heat-treated as appropriate. The temperature conditions are not particularly limited, but are usually about 110 to 180 °C.

[0088] Examples of the use of the fiber subjected to the above processing include objects to which water repellency and stain resistance are imparted, such as clothing for outerwear, uniforms, sports, etc.; hygiene materials such as masks, gauze, paper diapers, etc.; vehicle interior materials for automobiles, airplanes, railways, ships, etc.; bedding such as futons, mattresses, sheets, pillows, covers, blankets, towel quilts, etc.; interiors such as curtains, blinds, sofas, chairs, cushions, wallpapers, carpets, tablecloths, cushions, fusuma, etc.; industrial materials such as notebooks, blackouts, construction sheets, tents, filters, etc.

[0089] Examples of the use of the fiber subjected to the above processing include clothing and bedding called outerwear, specifically, outer fabrics for down, coats, blousons, windbreakers, blouses, dress shirts, skirts, slacks, gloves, hats, outer fabrics for futons, futon drying covers, curtains or tents, etc. It is preferably used for fiber product applications such as clothing applications and non-clothing applications because it has various functions such as excellent water repellency, washing durability, and stain resistance.

Examples

[0090] Hereinafter, examples of the present invention will be shown to explain the present invention in more detail. However, the present invention is not limited to these examples. In the examples, "parts" and "%", respectively are not limited to these examples. In the examples, "parts" and "%", respectively Represents "mass part" and "mass %".

[0091] <Production of hydrogenated petroleum resin (A)> Production Example 1 100 parts of a C9 petroleum resin (trade name "Petrozine 120", color tone 10 Gardner, softening point 120 °C, manufactured by Mitsui Chemicals, Inc.) and a nickel-synthetic silica alumina catalyst oxide prepared by the precipitation method were hydrogen-reduced at 400 °C for 1 hour under a hydrogen stream. The catalyst (nickel content 55 wt%, catalyst surface area 350 m 2 / g, bulk specific gravity 0.30 g / cm 3 ) 0.3 part was subjected to a hydrogenation reaction in a shaking autoclave under the conditions of a hydrogen partial pressure of 19.6 MPa, a reaction temperature of 295 °C, and a reaction time of 5 hours. After completion of the reaction, the obtained resin was dissolved in 400 parts of cyclohexane, and the catalyst was removed by filtration. Then, the obtained filtrate was placed in a 1-liter separable flask equipped with a stirring blade, a condenser, a thermometer, a temperature controller, and a pressure indicator, and the temperature was gradually raised to 200 °C and the pressure was reduced to 2.7 kPa to remove the solvent, thereby obtaining a hydrogenated petroleum resin from the C9 petroleum resin (hereinafter referred to as component (A1)). The softening point of component (A1) was 100 °C, the color tone was 30 Hazen, and the weight average molecular weight (Mw) was 1,300.

[0092] Production Example 2 100 parts of a C9 petroleum resin (color tone 10 Gardner, softening point 140 °C) and a nickel-synthetic silica alumina catalyst oxide prepared by the precipitation method were hydrogen-reduced at 400 °C for 1 hour under a hydrogen stream. The catalyst (nickel content 55 wt%, catalyst surface area 350 m 2 / g, bulk specific gravity 0.30 g / cm 3)0.35 parts were subjected to a hydrogenation reaction in a shaking autoclave under the conditions of a hydrogen partial pressure of 19.6 MPa, a reaction temperature of 280 °C, and a reaction time of 5 hours. After the reaction was completed, the obtained resin was dissolved in 400 parts of cyclohexane, and the catalyst was removed by filtration. Then, the obtained filtrate was placed in a 1-liter separable flask equipped with a stirring blade, a condenser, a thermometer, a temperature controller, and a pressure indicator, and the temperature was gradually raised and the pressure was reduced to 200 °C and 2.7 kPa to remove the solvent, thereby obtaining a hydrogenated petroleum resin from a C9-based petroleum resin (hereinafter referred to as component (A2)). The softening point of component (A2) was 135 °C, the color tone was 30 Hazen, and the weight average molecular weight (Mw) was 2,100.

[0093] (Measurement of softening point (Sp (°C))) The softening point (Sp (°C)) of the hydrogenated petroleum resin in each production example was measured by the ring and ball method of JIS K 5902. The results are shown in Table 1.

[0094] (Measurement of color tone) The color tone of the hydrogenated petroleum resin in each production example was measured in accordance with JIS K 0071-1 for Hazen units and JIS K 0071-2 for Gardner units. The results are shown in Table 1.

[0095] (Measurement of weight average molecular weight (Mw)) The weight average molecular weight (Mw) of the hydrogenated petroleum resin in each production example was calculated as a polystyrene conversion value determined from the calibration curve of standard polystyrene by gel permeation chromatography (GPC) method. The results are shown in Table 1. The GPC method was measured under the following conditions.

[0096] Analytical instrument: HLC-8320 (manufactured by Tosoh Corporation) Column: TSKgel Super HM-L × 3 columns Eluent: Tetrahydrofuran Injection sample concentration: 5 mg / mL Flow rate: 0.6 mL / min Injection volume: 40 μL Column temperature: 40 °C Detector: RI

[0097] [Preparation of Aqueous Dispersion Composition for Fiber Processing] Example 1 100 parts of the component (A1) of Production Example 1 was dissolved in 70 parts of toluene at 80°C over 3 hours. Then, 10 parts of EMALEX630 (nonionic surfactant, HLB 15, manufactured by Nippon Emulsion Co., Ltd.) in terms of solid content and 140 parts of water were added, and the mixture was stirred for 1 hour. Next, it was subjected to high-pressure emulsification at a pressure of 30 MPa using a high-pressure emulsifier (manufactured by Manton Gaulin) to obtain an emulsion. Then, under the conditions of 70°C and 2.93×10 ー2 MPa, vacuum distillation was carried out for 6 hours to obtain an aqueous dispersion composition for fiber processing with a solid content of 30%.

[0098] Example 2 In Example 1, the same procedure was carried out except that EMALEX630 was replaced with Emulgen 220 (nonionic surfactant, HLB 14.2, manufactured by Kao Chemical Co., Ltd.) to obtain an aqueous dispersion composition for fiber processing.

[0099] Example 3 In Example 1, the same procedure was carried out except that EMALEX630 was replaced with Neugen XL-61 (nonionic surfactant, HLB 12.5, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) to obtain an aqueous dispersion composition for fiber processing.

[0100] Example 4 In Example 1, the same procedure was carried out except that EMALEX630 was replaced with Emulgen 103 (nonionic surfactant, HLB 8.1, manufactured by Kao Chemical Co., Ltd.) to obtain an aqueous dispersion composition for fiber processing.

[0101] Example 5 In Example 1, the same procedure was carried out except that the component (A1) was replaced with the component (A2) of Production Example 2 to obtain an aqueous dispersion composition for fiber processing.

[0102] Comparative Example 1 In Example 1, the same procedure was carried out except that the component (A1) was replaced with hydrogenated rosin ester (trade name "KE-359", manufactured by Arakawa Chemical Industries, Ltd.) (hereinafter referred to as component (A1)'), to obtain an aqueous dispersion composition for fiber processing.

[0103] Comparative Example 2 In Example 1, the same procedure was carried out except that the component (A1) was replaced with a C9 petroleum resin (trade name “Neopolymer 120”, manufactured by ENEOS Corporation) (hereinafter referred to as component (A2)’), and an aqueous dispersion composition for fiber processing was obtained.

[0104] Comparative Example 3 In Example 1, the same procedure was carried out except that the component (A1) was replaced with a C5 / C9 copolymer petroleum resin (trade name “Quinton U-185”, manufactured by Nippon Zeon Co., Ltd.) (hereinafter referred to as component (A3)’), and an aqueous dispersion composition for fiber processing was obtained.

[0105] Comparative Example 4 In Example 1, the same procedure was carried out except that the component (A1) was replaced with a C5 petroleum resin (trade name “Quinton R-100”, manufactured by Nippon Zeon Co., Ltd.) (hereinafter referred to as component (A4)’), and an aqueous dispersion composition for fiber processing was obtained.

[0106] Comparative Example 5 In Example 1, the same procedure was carried out except that EMALEX630 was replaced with 5 parts of Cationogen TMP (cationic surfactant, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.), and an aqueous dispersion composition for fiber processing was obtained.

[0107] (Emulsion stability) In each of the examples and comparative examples, the workability (generation of foaming or aggregates) when each hydrogenated petroleum resin was emulsified was visually observed, judged according to the following criteria, and summarized in Table 1. In addition, when the characteristics were slightly better, “+” was added to the following criteria, and when the characteristics were slightly inferior, “-” was added to the criteria. ◎: Almost no generation of foaming or aggregates, excellent workability. ○: Little generation of foaming or aggregates, good workability. △: Slightly more generation of foaming or aggregates is observed, slightly inferior workability. ×: A large amount of generation of foaming or aggregates is observed, inferior workability.

[0108] [Table 1]

[0109] [Preparation of Non-Fluorine-Based Water-Repellent Composition] Evaluation Example 1 95 parts of PM-3705 (manufactured by 3M) as a non-fluorine-based water-repellent agent and 5 parts (in terms of solid content) of the aqueous dispersion composition for fiber processing of Example 1 were mixed, and further diluted with water to prepare a non-fluorine-based water-repellent composition having a solid content of 5% by mass.

[0110] Evaluation Example 2 A non-fluorine-based water-repellent composition was obtained in the same manner as in Evaluation Example 1, except that the aqueous dispersion composition for fiber processing of Example 2 was used.

[0111] Evaluation Example 3 A non-fluorine-based water-repellent composition was obtained in the same manner as in Evaluation Example 1, except that the aqueous dispersion composition for fiber processing of Example 3 was used.

[0112] Evaluation Example 4 A non-fluorine-based water-repellent composition was obtained in the same manner as in Evaluation Example 1, except that the aqueous dispersion composition for fiber processing of Example 4 was used.

[0113] Evaluation Example 5 A non-fluorine-based water-repellent composition was obtained in the same manner as in Evaluation Example 1, except that the aqueous dispersion composition for fiber processing of Example 5 was used.

[0114] Comparative Evaluation Example 1 A non-fluorine-based water-repellent composition was obtained in the same manner as in Evaluation Example 1, except that the aqueous dispersion composition for fiber processing of Comparative Example 1 was used.

[0115] Comparative Evaluation Example 2 95 parts of PM-3705 (manufactured by 3M) as a non-fluorine-based water-repellent agent was diluted with water to prepare a non-fluorine-based water-repellent composition having a solid content of 5% by mass.

[0116] Comparative Evaluation Example 3 In Evaluation Example 1, a non-fluorine-based water repellent composition was obtained in the same manner except that the water-dispersion composition for fiber processing used in Comparative Example 2 was used.

[0117] Comparative Evaluation Example 4 In Evaluation Example 1, a non-fluorine-based water repellent composition was obtained in the same manner except that the water-dispersion composition for fiber processing used in Comparative Example 3 was used.

[0118] Comparative Evaluation Example 5 In Evaluation Example 1, a non-fluorine-based water repellent composition was obtained in the same manner except that the water-dispersion composition for fiber processing used in Comparative Example 4 was used.

[0119] Comparative Evaluation Example 6 In Evaluation Example 1, a non-fluorine-based water repellent composition was obtained in the same manner except that the water-dispersion composition for fiber processing used in Comparative Example 5 was used.

[0120] (Preparation of Test Specimens) <For Water Repellency Evaluation> A polyester fabric was immersed in the non-fluorine-based water repellent composition obtained in Evaluation Example 1 and wrung out with a mangle. Then, the polyester fabric to which the above composition had adhered was dried at 120°C for 2 minutes with a pin tenter to obtain a water-repellent treated fiber (polyester fabric test specimen).

[0121] (Evaluation Examples 2 to 5 and Comparative Evaluation Examples 1 to 6) In Evaluation Example 1, water-repellent treated fibers were produced in the same manner as in Evaluation Example 1, except that the type of the water-dispersion composition for fiber processing was changed as shown in Table 2.

[0122] (Water Repellency: Spray Test) In accordance with the spray method of JIS-L-1092 (AATCC-22), the water repellency of the above water-repellent treated fibers was evaluated. The results are shown in Table 2. The water repellency is represented by the water repellency No. as described below, and the larger the score, the better the water repellency. The results were evaluated visually according to the following grades. Water Repellency: State 5: Those with no wetting adhering to the surface 4: Those showing slight adhesion and wetness on the surface 3: Those showing partial wetness on the surface 2: Those showing wetness on the surface 1: Those showing wetness on the entire surface 0: Those showing complete wetness on both the front and back sides

[0123] (Test for washing durability water repellency) Except that the test piece for evaluating the washing durability was obtained by washing the water-repellent treated fiber 10 times (HL10) with a washing liquid at 40°C in accordance with JIS L-0217 103 and then drying it in a tumbler (at 60°C for 30 minutes), the test was conducted in the same manner as the above spray test to evaluate the washing durability water repellency. The results are shown in Table 2.

[0124] (Slippage test) For the above water-repellent treated fiber, a test for warp slippage was conducted at a load of 117.2 N (12 kgw) in accordance with the seam slippage method B of JIS L 1096-99.8.21.1 to measure the slippage resistance value and evaluate the seam slippage property. The results are shown in Table 2. The smaller the value, the better the seam slippage property.

[0125] (Evaluation of light fastness) The evaluation of light fastness was carried out in accordance with JIS L0842:2004 (Test method for dyeing fastness to ultraviolet carbon arc lamp light). For the above water-repellent treated fiber, carbon arc lamp light irradiation was performed using a Suga test machine ultraviolet auto fade meter U48AU, and the degree of coloring (yellowing) of the sample was class determined using the gray scale for color change and fading specified in JIS L0804:2004, and the light fastness was evaluated according to the following criteria. The results are shown in Table 2. The light fastness is expressed at intervals of 0.5 grades from 1 to 5 grades, with 5 grades being the best and 1 grade being the worst. The larger the grade number of the light fastness, the more the coloring (yellowing) over time is suppressed. ○: 4 or more and 5 or less grades △: 3 or more and less than 4 grades ×: 1 or more and less than 3 grades

[0126] (Chalk mark test) After pressing and tracing a plastic rod with a 5 mm diameter tip on the above water-repellent treated fiber, it was visually observed whether the trace remained on the fabric (so-called chalk mark test), and the chalk mark resistance was evaluated in 5 grades as follows. The results are shown in Table 2. 1: Clear traces are recognized. 2: Traces are recognized. 3: Slight traces are recognized. 4: Almost no traces are recognized. 5: There are no traces at all.

[0127]

Table 2

[0128] [Preparation of non-fluorine-based antifouling agent composition] Evaluation Example 6 95 parts of Geranex SH (manufactured by Matsumoto Yushi Seiyaku Co., Ltd.) as a non-fluorine-based stain resistance imparting agent and 5 parts (in terms of solid content) of the fiber processing aqueous dispersion composition of Example 1 were mixed, and further diluted with water to prepare a non-fluorine-based antifouling agent composition having a solid content of 5% by mass.

[0129] Evaluation Example 7 A non-fluorine-based antifouling agent composition was obtained in the same manner as in Evaluation Example 6, except that the fiber processing aqueous dispersion composition of Example 5 was used.

[0130] Comparative Evaluation Example 7 A non-fluorine-based antifouling agent composition was obtained in the same manner as in Evaluation Example 6, except that the fiber processing aqueous dispersion composition of Comparative Example 1 was used.

[0131] Comparative Evaluation Example 8 A non-fluorine-based antifouling agent composition was obtained in the same manner as in Evaluation Example 6, except that the fiber processing aqueous dispersion composition of Comparative Example 2 was used.

[0132] Comparative Evaluation Example 9 A non-fluorine-based antifouling agent composition was obtained in the same manner as in Evaluation Example 6, except that the fiber processing aqueous dispersion composition of Comparative Example 5 was used.

[0133] (Preparation of test pieces) <For antifouling evaluation> A polyester fabric was immersed in the non-fluorine-based antifouling agent composition obtained in Evaluation Example 6 and wrung out with a mangle. Thereafter, the polyester fabric to which the treatment liquid had adhered was dried at 120°C for 2 minutes with a pin tenter to obtain antifouling processed fibers (polyester fabric test pieces).

[0134] (Evaluation Example 7 and Comparative Evaluation Examples 7 to 9) In Evaluation Example 6, except that the types of the aqueous dispersion compositions for fiber processing were changed as shown in Table 3, antifouling processed fibers were produced and evaluated in the same manner as in Evaluation Example 6. The results are shown in Table 3.

[0135] (Antifouling property (SG property): Liquid stain test) In accordance with JIS-L-1919 Method B (spray method), 100 ml of a stain component (a 1:1 mixture of 0.1% Food Red No. 2 and 10.0% sucrose) was sprayed onto the above-mentioned antifouling processed fibers (20 cm × 20 cm), and the contaminants were absorbed with filter paper having a diameter of 11 cm. After leaving it for about 1 minute and drying at room temperature, the antifouling property (SG property) was evaluated. The results were evaluated visually according to the following grades. The results are shown in Table 3. Degree of stain resistance: Condition 5: Those with no adhesion on the surface 4: Those showing slight adhesion on the surface 3: Those showing partial adhesion on the surface 2: Those showing adhesion on the surface 1: Those showing adhesion on the entire surface 0: Those showing complete infiltration on both the front and back sides

[0136] (Test for washing durable antifouling property (SG property)) The above-mentioned antifouling processed fibers were washed 10 times by the JIS-L-0217 103 method, and except that the test pieces for evaluating the washing durability were used, the above-mentioned liquid stain evaluation was carried out in the same manner, and the washing durable antifouling property (washing durable SG property) was evaluated. The results are shown in Table 3.

[0137] (Slippage test) The seam slippage property of the above-mentioned stain-resistant processed fiber was evaluated by measuring the slippage resistance value through a test of warp slippage under a load of 117.2 N (12 kgw) in accordance with Method B of the seam slippage method specified in JIS L 1096-99.8.21.1. The results are shown in Table 3. The smaller the value, the better the seam slippage property is indicated.

[0138] (Evaluation of light fastness) The evaluation of light fastness was carried out in accordance with JIS L0842:2004 (Test method for dyeing fastness to ultraviolet carbon arc lamp light). The above-mentioned stain-resistant processed fiber was irradiated with carbon arc lamp light using a Suga Test Instruments ultraviolet auto fade meter U48AU. The degree of coloring (yellowing) of the sample was classified using the gray scale for color change and fading specified in JIS L0804:2004, and the light fastness was evaluated according to the following criteria. The results are shown in Table 3. The light fastness is expressed at intervals of 0.5 grades from 1 to 5 grades, with grade 5 being the best and grade 1 being the worst. The larger the grade number of the light fastness, the more the coloring (yellowing) over time is suppressed. ○: 4 grades or more and 5 grades or less △: 3 grades or more and less than 4 grades ×: 1 grade or more and less than 3 grades

[0139] (Chalk mark test) After pressing and tracing a plastic rod with a 5-mm diameter tip on the above-mentioned stain-resistant processed fiber, the remaining trace on the fabric was visually observed (so-called chalk mark test), and the chalk mark resistance was evaluated in five levels as follows. The results are shown in Table 3. 1: Clear traces are observed 2: Traces are observed 3: Slight traces are observed 4: Almost no traces are observed 5: No traces are observed

[0140]

Table 3

Claims

1. A water-dispersible composition for fiber processing, containing a hydrogenated petroleum resin (A) and a nonionic surfactant (B). The hydrogenated petroleum resin (A) is a hydrogenated product of at least one petroleum resin selected from the group consisting of aliphatic petroleum resins, alicyclic petroleum resins, aromatic petroleum resins, and aliphatic-aromatic petroleum resins. The hydrogenated petroleum resin (A) is a hydrogenated petroleum resin having no polar group. A water-dispersible composition for fiber processing.

2. The water-dispersible composition for fiber processing according to Claim 1, wherein the softening point of the component (A) is 80 to 180°C.

3. The water-dispersible composition for fiber processing according to Claim 1 or 2, wherein the color tone of the component (A) is 100 Hazen or less.

4. The water-dispersible composition for fiber processing according to any one of Claims 1 to 3, wherein the component (A) is a hydrogenated aromatic petroleum resin.

5. The water-dispersible composition for fiber processing according to any one of Claims 1 to 4, wherein the HLB of the component (B) is 7 to 19.

6. The water-dispersible composition for fiber processing according to any one of Claims 1 to 5, which is used for polyester fibers.

7. The water-dispersible composition for fiber processing according to any one of Claims 1 to 5, which is used for polyamide fibers.

8. The water-dispersible composition for fiber processing according to any one of Claims 1 to 5, which is used for cotton.

Citation Information

Patent Citations

  • Aqueous resin composition

    JP2003313390A

  • Soft water repellent

    JP2004059609A

  • Water-repellent agent, water-repellent finishing method and water-repellent textile product

    JP2006328624A

  • Method for manufacturing antifouling finishing fiber, antifouling finishing fiber and antifouling finishing agent for fiber

    JP2014122435A

  • Tackifier resin emulsion, aqueous tacky / adhesive composition and tacky / adhesive sheet

    JP2020015904A