Saddle-riding type vehicle
The innovative design of a saddle-riding type vehicle with a reserve tank positioned outside the sub-frame and covered by multiple panels ensures easy access and enhances appearance by reducing misalignment and gaps, facilitating customization and maintenance.
Patent Information
- Application Number
- JP2023042553
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-03-17
- Publication Date
- 2025-07-17
- Estimated Expiration
- 2043-03-17
AI Technical Summary
The conventional configuration of a reservoir tank in a saddle-riding type vehicle, disposed between the main frame, seat rail, and sub-frame, makes it difficult to access and affects the vehicle's exterior appearance.
The vehicle design includes a fuel tank above the main frame, a reserve tank below it, a reserve tank stay, an inner cover, a tank shroud covering the inner cover from the side, and a side cover covering the reserve tank stay, with a panel positioned between the tank shroud and side cover, allowing the inner cover to overlap the rear sub-frame and be fastened together with the reserve tank stay.
This configuration enables easy access to the reserve tank while improving the vehicle's exterior appearance by minimizing misalignment and gaps between covers, facilitating customization and maintenance, and enhancing layout flexibility.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to a saddle-riding type vehicle.
Background Art
[0002] Conventionally, a saddle-riding type vehicle including a reservoir tank for storing brake fluid is known (for example, see Patent Document 1). Patent Document 1 discloses a configuration in which a reservoir tank disposed between a main frame, a seat rail, and a sub-frame is covered with an exterior cover.
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] In the technique described in Patent Document 1, the reservoir tank is disposed between the main frame, the seat rail, and the sub-frame, and the reservoir tank is likely to be disposed inside the vehicle body. For this reason, there is a problem that it is difficult to access the reservoir tank. Further, as a general problem of a saddle-riding type vehicle, it is desired to improve the exterior appearance of the vehicle body. The present invention has been made in view of the above circumstances, and an object thereof is to provide a saddle-riding type vehicle that can easily improve the exterior appearance while ensuring access to the reservoir tank.
Means for Solving the Problems
[0005] The straddle-type vehicle includes a fuel tank disposed above a main frame, a reserve tank disposed below the fuel tank, a reserve tank stay that supports the reserve tank, an inner cover disposed on a side of the main frame and the fuel tank, a tank shroud that covers the inner cover from the side, and a side cover that covers the reserve tank stay from the side. In the straddle-type vehicle, a panel is disposed between the tank shroud and the side cover. The inner cover is formed with a notch-shaped reservoir avoidance portion, In a side view of the vehicle body, the inner cover overlaps the rear sub-frame from the outside in the vehicle width direction and is fastened together with the reserve tank stay to the rear sub-frame. The reservoir tank is arranged in a state of entering the reservoir avoidance portion of the inner cover in a front view, and is arranged in a state of being biased outward in the vehicle width direction with respect to the inner cover, The tank shroud, the panel, and the side cover are attached to the inner cover, which is characterized.
Advantages of the Invention
[0006] It is possible to provide a straddle-type vehicle that can easily improve the appearance while ensuring access to the reserve tank.
Brief Description of the Drawings
[0007]
Figure 1
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Figure 3
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Figure 8
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Figure 10
Figure 11
Figure 12
Mode for Carrying Out the Invention
[0008] Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the description, the descriptions of directions such as front, rear, left, right, and up and down are the same as the directions with respect to the vehicle body unless otherwise specified. In each figure, the reference sign FR indicates the front of the vehicle body, the reference sign UP indicates the upper part of the vehicle body, and the reference sign LH indicates the left side of the vehicle body.
[0009] [Embodiment] FIG. 1 is a side view of a saddle-type vehicle 10 according to an embodiment of the present invention. The saddle-type vehicle 10 is a vehicle including a vehicle body frame 11, a power unit 12 supported by the vehicle body frame 11, a front fork 14 that supports the front wheel 13 in a steerable manner, a swing arm 16 that supports the rear wheel 15, and a seat 17 for a passenger. The saddle-type vehicle 10 is a vehicle in which a passenger sits astride the seat 17. The seat 17 is provided above the rear part of the vehicle body frame 11.
[0010] The vehicle body frame 11 includes a head pipe 18 provided at the front end of the vehicle body frame 11, a front frame 19 located behind the head pipe 18, and a rear frame 20 located behind the front frame 19. The front end of the front frame 19 is connected to the head pipe 18. The seat 17 is supported by the rear frame 20.
[0011] The front fork 14 is supported by the head pipe 18 so as to be steerable left and right. The front wheel 13 is supported by an axle 13a provided at the lower end of the front fork 14. The steering handle 21 held by the occupant is attached to the upper end of the front fork 14.
[0012] The swing arm 16 is supported by a pivot shaft 22 supported by the vehicle body frame 11. The pivot shaft 22 is a shaft that extends horizontally in the vehicle width direction. The pivot shaft 22 is inserted through the front end portion of the swing arm 16. The swing arm 16 swings up and down about the pivot shaft 22. The rear wheel 15 is supported by an axle 15a provided at the rear end portion of the swing arm 16.
[0013] The power unit 12 is disposed between the front wheel 13 and the rear wheel 15 and is supported by the vehicle body frame 11. The power unit 12 is an internal combustion engine. The power unit 12 includes a crankcase 23 and a cylinder portion 24 that houses a reciprocating piston. An exhaust device 25 is connected to the exhaust port of the cylinder portion 24. The output of the power unit 12 is transmitted to the rear wheel 15 by a driving force transmission member that connects the power unit 12 and the rear wheel 15.
[0014] In addition, the saddle-type vehicle 10 includes a front fender 26 that covers the front wheel 13 from above, a rear fender 27 that covers the rear wheel 15 from above, a step 28 on which the occupant places their feet, and a fuel tank 29 that stores fuel used by the power unit 12. The front fender 26 is attached to the front fork 14. The rear fender 27 and the step 28 are provided below the seat 17. The fuel tank 29 is supported by the vehicle body frame 11.
[0015] FIG. 2 is a right side view of the saddle-type vehicle 10 showing the internal arrangement around the fuel tank 29. In this embodiment, the front frame 19 includes a single main frame 19a that extends linearly rearward and downward from the head pipe 18, a pair of left and right pivot frames 19b that extend downward from the rear end of the main frame 19a, and a center frame 19c that extends upward from the rear end of the main frame 19a.
[0016] The rear frame 20 includes a pair of left and right seat frames 20a (see FIG. 1) that extend from the upper end of the center frame 19c rearward and upward to the rear end of the vehicle, and a pair of left and right rear sub-frames 20b that extend from the upper ends of the left and right pivot frames 19b while widening the distance in the vehicle width direction to the middle portion in the front-rear direction of the seat frame 20a.
[0017] Above the main frame 19a, a fuel tank 29 is disposed. The fuel tank 29 is wider in the left-right direction than the main frame 19a. The fuel tank 29 has a fuel filler port 29a on its upper surface. The fuel tank 29 is fixed above the front portion of the main frame 19a at its front end portion 29b. The fuel tank 29 is fixed to the upper end of the center frame 19c at its rear end portion 29c. A cover fastening portion 29d is provided on the upper side surface of the fuel tank 29. In this embodiment, the "fastening portion" and the "co-fastening portion" are used for a portion where a hole for fastening and fixing a fastening member or a hole through which a fastening member is inserted is formed. Examples of the fastening member include bolts and push rivets. Therefore, appropriate holes are formed in the "fastening portion" and the "co-fastening portion" so that the fastening member can be engaged.
[0018] Below the fuel tank 29, a box-shaped air cleaner box 30 is disposed. The air cleaner box 30 is disposed below the main frame 19a. The air cleaner box 30 is disposed between the main frame 19a and the cylinder portion 24 in the vertical direction. The air cleaner box 30 is supported by the main frame 19a. A cover fastening portion 30a is formed on the side surface of the air cleaner box 30.
[0019] An ignition coil 31 is disposed behind the air cleaner box 30. The ignition coil 31 is disposed on the right side of the main frame 19a. A high-tension cord 32 extending forward is connected to the ignition coil 31. The high-tension cord 32 curves from the front downward and is connected to a spark plug 33 of the cylinder part 24. The spark plug 33 is fixed to the right side surface of the cylinder part 24.
[0020] A rear suspension 34 is connected to the center frame 19c. The rear suspension 34 passes between a pair of left and right rear sub-frames 20b and is connected to a lower swing arm 16 (see FIG. 1). A hugger fender 35 covering the front upper part of the rear wheel 15 is attached to the swing arm 16. A seat 17 is disposed above the rear suspension 34. The seat 17 is supported by a seat frame 20a. A rear cover 36 is disposed below the seat 17. The rear cover 36 is supported by the rear sub-frame 20b. The rear cover 36 covers the rear parts of the left and right seat frames 20a and the left and right rear sub-frames 20b from below. A grab rail 37 is supported by the rear sub-frame 20b via the rear cover 36. The grab rail 37 extends rearward of the seat 17 in a side view of the vehicle body (see FIG. 1). Below the grab rail 37, a pair of left and right rear winkers 38 (see FIG. 1) are provided.
[0021] The straddle-type vehicle 10 of the present embodiment includes a reservoir tank 39 at a position corresponding to the right side of the upper end of the rear suspension 34. The reservoir tank 39 is located rearward and downward of the fuel tank 29. The reservoir tank 39 is a substantially rectangular parallelepiped container in which brake fluid is stored. In a side view of the vehicle body, the reservoir tank 39 is disposed between the rear sub-frame 20b and the center frame 19c above the main frame 19a. At least a part of the reservoir tank 39 is formed of a transparent material, and the liquid level of the brake fluid stored therein is configured to be visible. On the transparent portion of the reservoir tank 39, a streak-shaped upper limit portion 39a indicating the upper limit of the brake fluid and a streak-shaped lower limit portion 39b indicating the lower limit of the brake fluid are provided. A brake fluid pipe 40 is connected to the reservoir tank 39. The brake fluid pipe 40 extends from the front to the rear beyond the outer side in the vehicle width direction of the rear sub-frame 20b, and then curves downward and is connected to a master cylinder (not shown) for brakes.
[0022] FIG. 3 is a front view of the straddle-type vehicle 10 showing the periphery of the headlight unit 41. The straddle-type vehicle 10 includes a pair of left and right front forks 14. The pair of left and right front forks 14 are connected in the vehicle width direction by a top bridge 14a and a bottom bridge 14b. A stem shaft (not shown) rotatably connected to the head pipe 18 is supported at the center in the vehicle width direction of the top bridge 14a and the bottom bridge 14b.
[0023] A headlight unit 41 is supported in front of the upper portion of the front fork 14. A horn 42 is disposed below the headlight unit 41. A pair of left and right front winkers 43 are provided above the headlight unit 41. A plate-shaped screen 44 extending upward and rearward is provided above the front winker 43.
[0024] FIG. 4 is an enlarged view of the main part of FIG. 1. The straddle-type vehicle 10 has a tank cap cover 45 that covers the upper surface of the fuel tank 29. The tank cap cover 45 is formed in a plate shape having a thickness in the vertical direction. The tank cap cover 45 is disposed at the center in the vehicle width direction and extends in the front-rear direction. The tank cap cover 45 has a cap cover front portion 46 disposed on the upper front surface of the fuel tank 29, a cap cover main body portion 47 extending rearward from the upper end of the cap cover front portion 46, and a downward extending portion 48 extending downward from the rear end of the cap cover main body portion 47. An opening 47a is formed in the cap cover main body portion 47 corresponding to the position of the fuel filler opening 29a of the fuel tank 29. A pair of left and right tank front covers 50 (see FIG. 3) are supported by the cap cover front portion 46.
[0025] In FIGS. 2 and 3, the tank front cover 50 is disposed in front of the fuel tank 29 and the air cleaner box 30. A pair of left and right tank front covers 50 are arranged. The tank front cover 50 has an inner side surface portion 51 that curves rearward as it proceeds from the outside in the vehicle width direction toward the inside in the vehicle width direction, and a front portion 52 that extends from the inner end in the vehicle width direction of the inner side surface portion 51 toward the inside in the vehicle width direction. A vertical recess 51a that is recessed outward in the vehicle width direction is formed at the front end of the inner side surface portion 51. The vertical recess 51a extends in the vertical direction. A plurality of shroud engagement holes 53a, 53b are formed at the outer end in the vehicle width direction of the inner side surface portion 51 on the front side of the vertical recess 51a (see FIG. 2). In the tank front cover 50, the running wind flowing from the front is guided inward in the vehicle width direction by the inner side surface portion 51, and is guided to the inside (rearward) of the tank front cover 50 through an opening (not shown) in the front portion 52 and between the left and right tank front covers 50.
[0026] On the outer side in the vehicle width direction of the front cover 50 of the tank, a tank shroud 60 (see FIG. 4) extending rearward is arranged. The tank shroud 60 is arranged on the left and right sides of the tank cap cover 45. The tank shroud 60 extends from the front end of the inner side surface portion 51 of the front cover 50 of the tank to the upper front end portion of the seat 17. The tank shroud 60 is larger in size in the vertical direction than the headlight unit 41. Specifically, the tank shroud 60 extends downward from the side portion of the tank cap cover 45 and extends to the side of the air cleaner box 30. The tank shroud 60 covers the fuel tank 29 and the upper portion of the air cleaner box 30 from the side.
[0027] The tank shroud 60 has a bulging shape bulging outward in the vehicle width direction in the front view shown in FIG. 3. The tank shroud 60 includes an upper surface portion 61 extending outward in the vehicle width direction from the tank cap cover 45, a front side portion 62 connected to the outer side in the vehicle width direction of the upper surface portion 61, and a rear side portion 63 (see FIG. 4) connected to the rear of the front side portion 62. As shown in FIG. 4, a cover rear edge portion 63a is formed on the rear side portion 63 of the tank shroud 60. The cover rear edge portion 63a is formed in a shape notched so as to be recessed upward in the front in a side view of the vehicle body. An exterior panel 70 as an exterior cover is arranged on the cover rear edge portion 63a.
[0028] The exterior panel 70 is arranged along the front edge 17a of the seat 17 and the lower edge 17b extending rearward from the lower end of the front edge 17a. The exterior panel 70 extends from the tank shroud 60 to the front end portion of the seat 17. The exterior panel 70 is arranged along the main frame 19a (see FIG. 1). The exterior panel 70 overlaps the main frame 19a in a side view of the vehicle body (see FIG. 1). A notch 92 (see FIG. 4) having a shape notched upward in the front is formed at the rear end portion of the exterior panel 70.
[0029] FIG. 5 is a view showing a state in which the illustration of the tank shroud 60, the exterior panel 70, and the side panel 90 is omitted from FIG. 4. In the present embodiment, as shown in FIGS. 4 and 5, the exterior panel 70 has a split structure that is split in the front-rear direction. The exterior panel 70 includes a middle panel 80 on the tank shroud 60 side and a side panel 90 disposed behind the middle panel 80.
[0030] In a side view of the vehicle body, the middle panel 80 has a side surface shape that approximately reduces the tank shroud 60. Specifically, in a side view of the vehicle body, as it extends upward from the lower side, the middle panel 80 curves so as to extend forward and then backward. In other words, in a side view of the vehicle body, the middle panel 80 curves in a substantially J shape. The middle panel 80 has a strip-shaped middle panel main body portion 81 that curves upward and then backward in a side view of the vehicle body. On both sides in the width direction (both front and rear sides, both upper and lower sides) of the middle panel main body portion 81, fixing pieces 82 and 83 (see FIG. 5) that are recessed inward in the vehicle width direction with respect to the outer surface of the middle panel main body portion 81 and form a stepped shape are formed. The fixing pieces 82 and 83 are formed in a plate shape.
[0031] As shown in FIG. 5, a shroud co-fastening portion 81a that protrudes forward is formed at the lower part of the front end portion of the middle panel 80. Above the shroud co-fastening portion 81a, a first shroud fastening portion 84a is formed. In a side view of the vehicle body, a second shroud fastening portion 84b is formed rearward and upward of the first shroud fastening portion 84a. A third shroud fastening portion 84c is formed behind the second shroud fastening portion 84b. The second shroud fastening portion 84b and the third shroud fastening portion 84c are formed on the upper fixing piece 82 of the middle panel 80. An exhaust air recess 85 that is recessed rearward is formed between the second shroud fastening portion 84b and the first shroud fastening portion 84a. The exhaust air recess 85 extends rearward and upward in the vertical direction and extends from the fixing piece 82 to the middle panel main body portion 81 in the front-rear direction.
[0032] At the lower part of the fixing piece 83 on the rear side of the middle panel 80, a positioning hole part 86a is formed. A circular hole is formed in the positioning hole part 86a. A substantially annular grommet 87 as an elastic member is attached to the positioning hole part 86a. A position adjustment hole part 86b is formed above and behind the positioning hole part 86a. A long hole extending in the front-rear direction is formed in the position adjustment hole part 86b. The position adjustment hole part 86b is formed at the rear part of the fixing piece 83. An elliptical second grommet 88 extending in the front-rear direction is attached to the position adjustment hole part 86b.
[0033] A side panel 90 (see FIG. 4) is attached to the rear fixing piece 83 so as to cover the rear fixing piece 83 from the outside in the vehicle width direction. As shown in FIG. 4, the side panel 90 extends in the front-rear direction in a side view of the vehicle body. The side panel 90 has a front upper edge 91a that curves upward from the rear edge of the middle panel main body 81 and then curves backward.
[0034] A rear upper edge 91b extending along the front edge 17a and the lower edge 17b of the seat 17 is formed at the rear end (one end) of the front upper edge 91a. On the other hand, a front lower edge 91c that extends rearward and downward from the lower end (the other end) of the front upper edge 91a and then gently extends rearward and upward is formed at the lower end of the front upper edge 91a. A rear edge 91d extending rearward and upward from the front lower edge 91c is formed between the rear upper edge 91b and the front lower edge 91c. The connection part between the rear edge 91d and the front lower edge 91c has an edge shape that is notched upward. That is, a notch 92 is formed at the connection part between the rear edge 91d and the front lower edge 91c.
[0035] By making the exterior panel 70 have a split structure of the middle panel 80 and the side panel 90, each part of the exterior panel 70 can be miniaturized and the handling performance can be improved. Also, for example, by making it possible to select an optional middle panel or side panel, it becomes possible to replace only a part of the exterior panel 70, and it is easy to improve the degree of freedom in appearance. Furthermore, since it is possible to replace only a part of the exterior panel 70, it is easy to suppress the replacement cost during maintenance.
[0036] A side cover 100 is disposed at the lower rear of the exterior panel 70. The side cover 100 has a substantially L-shaped bent configuration when viewed from the side of the vehicle body. As shown in FIG. 5, the side cover 100 has a front portion 101 that overlaps with the main frame 19a (see FIG. 2), and a rear portion 102 that extends rearward and upward from the lower rear end of the front portion 101 so as to overlap with the rear sub-frame 20b (see FIG. 2).
[0037] The front portion 101 has a substantially horizontal upper edge 101a and a front lower edge 101b that extends rearward and downward from the front end of the upper edge 101a. The rear portion 102 has a rear upper edge 102a that extends rearward and upward from the rear end of the upper edge 101a of the front portion 101, a rear lower edge 102b that extends rearward and upward from the rear end of the front lower edge 101b of the front portion 101, and an upper end edge 102c that connects the upper end of the rear upper edge 102a and the upper end of the rear lower edge 102b. As shown in FIG. 4, the upper edge 101a is disposed so as to face the front lower edge 91c of the side panel 90 and extends along the front lower edge 91c of the side panel 90. The rear upper edge 102a is disposed so as to face the rear edge 91d of the side panel 90 and extends along the rear edge 91d of the side panel 90. The upper end edge 102c faces the lower edge 17b of the seat 17 and is spaced apart from the lower edge 17b when viewed from the side of the vehicle body.
[0038] The side cover 100 shown in FIG. 5 has a plurality of panel engaging pieces 103a, 103b, 103c disposed along the upper edge 101a and the rear upper edge 102a. Fastening holes are formed in the panel engaging pieces 103a to 103c. In the present embodiment, the panel engaging pieces 103a, 103b are formed on the upper edge 101a. The panel engaging piece 103c is formed on the rear upper edge 102a. The central panel engaging piece 103b overlaps with the reservoir tank 39 when viewed from the side of the vehicle body.
[0039] Fastening portions 104a, 104b to be fastened by fastening members are formed at the rear of the front portion 101 and the upper part of the rear portion 102.
[0040] FIG. 6 is a view showing a state in which the illustration of the middle panel 80 and the side cover 100 of the exterior panel 70 is omitted from FIG. 5. An inner cover 110 is disposed on the inner side in the vehicle width direction of the tank shroud 60, the exterior panel 70, and the side cover 100. The tank shroud 60, the exterior panel 70, and the side cover 100 cover the inner cover 110 from the outer side in the vehicle width direction. The tank shroud 60, the exterior panel 70, and the side cover 100 engage with the inner cover 110.
[0041] FIG. 7 is a right side view of the right inner cover 110. The right inner cover 110 is curved so as to bulge outward in the vehicle body width direction (see FIG. 8), and has an inner main body portion 111 that extends in the front-rear direction, and a stay portion 121 that is curved so as to pass through the inner side in the vehicle body width direction (see FIG. 8) and extends obliquely downward and forward from the rear end portion of the inner main body portion 111.
[0042] As shown in FIG. 6, the inner main body portion 111 is disposed on the side of the fuel tank 29. The inner main body portion 111 extends forward from the front end portion of the seat 17 and covers the rear portion of the fuel tank 29. As shown in FIG. 7, the inner main body portion 111 includes an inner lower portion 111a that extends in the front-rear direction, and an inner upper portion 111b that protrudes upward in a trapezoidal shape from the central portion in the front-rear direction of the inner lower portion 111a. A substantially L-shaped seat covering portion 111c is formed by the upper rear edge of the rear portion of the inner lower portion 111a and the upper rear edge of the inner upper portion 111b. The seat covering portion 111c inclines inward in the vehicle width direction as it advances to the outer peripheral side of the inner main body portion 111.
[0043] The inner lower portion 111a extends slightly upward and rearward with respect to the horizontal direction. The inner lower portion 111a has an up-down width and extends in a strip shape in a side view of the vehicle body. The inner lower portion 111a extends from the air cleaner box 30 to a position overlapping the rear sub-frame 20b in a side view of the vehicle body (see FIG. 6).
[0044] At the front end of the inner lower part 111a, a box fastening part 112a is formed. At the rear part of the box fastening part 112a, a shroud co-fastening part 113a is formed at a position recessed inward in the vehicle width direction in a stepped shape. Behind the shroud co-fastening part 113a, a first middle engaging part 114a with a rectangular hole formed therein is formed. Above and behind the first middle engaging part 114a, a second middle engaging part 114b with a rectangular hole formed therein is formed. Above and behind the second middle engaging part 114b, a third middle engaging part 114c with a rectangular hole formed therein is formed.
[0045] Between the first middle engaging part 114a and the second middle engaging part 114b, an insertion recess 115a recessed inward in the vehicle width direction is formed. The insertion recess 115a is recessed in a circular shape. The insertion recess 115a is formed so as to overlap with the positioning hole part 86a of the middle panel 80 when viewed from the side of the vehicle body. Behind the second middle engaging part 114b and below the third middle engaging part 114c, an insertion opening 115b opening in a substantially rectangular shape is formed. The insertion opening 115b extends in the front-rear direction when viewed from the side of the vehicle body and overlaps with the position adjustment hole part 86b of the middle panel 80.
[0046] Above and in front of the third middle engaging part 114c, a shroud engaging part 113b with a rectangular hole formed therein is formed.
[0047] On the upper part of the inner main body part 111, a cover fastening piece 116a with a fastening hole formed therein is formed. Behind the cover fastening piece 116a, a cover fastening piece 116b with a fastening hole formed therein and inclined inward in the vehicle width direction is formed. Below the cover fastening piece 116b, corresponding to the space between the inner upper part 111b and the inner lower part 111a, a frame fastening part 117a is formed. The frame fastening part 117a is formed to be recessed in a stepped shape inward in the vehicle width direction with respect to the inner main body part 111 (see FIG. 8). Behind the frame fastening part 117a, a frame fastening part 117b is formed.
[0048] At the rear end of the inner lower part 111a, a cover fastening part 118a is formed. In the cover fastening part, a through hole that slopes upward toward the inner side in the vehicle width direction is formed. In front of the cover fastening part 118a, a reservoir avoidance part 119 that is notched upward is formed at the rear part of the inner lower part 111a.
[0049] FIG. 8 is a front view of the right inner cover 110. FIG. 9 is a bottom view of the right inner cover 110. As shown in FIGS. 7 to 9, at the rear end of the inner lower part 111a, a stay part 121 that extends forward and downward is formed. The stay part 121 is disposed on the outer side in the vehicle width direction than the rear sub-frame 20b. The stay part 121 extends forward and downward from behind the reservoir avoidance part 119. The stay part 121 extends rearward and downward with an inclination corresponding to the inclined shape of the rear sub-frame 20b. In a side view of the vehicle body, the stay part 121 overlaps with the rear sub-frame 20b.
[0050] The stay part 121 is formed in a substantially U-shaped cross section. Specifically, the stay part 121 includes a plate-shaped inner surface part 121a having a thickness in the vehicle width direction, a wall part 121b that protrudes outward in the vehicle width direction from the side end on the rear side of the inner surface part 121a, and a wall part 121c that protrudes outward in the vehicle width direction from the side end on the front side of the inner surface part 121a. The inner surface part 121a and the front and rear wall parts 121b and 121c form the stay part 121 having a substantially U-shaped cross section.
[0051] At the base end of the stay part 121, a side fastening part 122a is formed. At the tip end of the stay part 121, a cylindrical side fastening part 122b is formed. The side fastening part 122b overlaps with the main frame 19a in a side view of the vehicle body (see FIG. 6). At both longitudinal ends of the inner surface part 121a of the stay part 121, stay co-fastening parts 123a and 123b having holes that penetrate the inner surface part 121a in the thickness direction are provided. At the lower part of the rear wall part 121b of the stay part 121, a pipe passing part 124a that is notched in a concave shape toward the inner side in the vehicle width direction is formed.
[0052] Here, as shown in FIG. 6, in the inner cover 110, the box fastening portion 112a is fastened to the cover fastening portion 30a (see FIG. 2) of the air cleaner box 30. Also, the cover fastening piece 116a is fastened to the cover fastening portion 29d of the fuel tank 29 together with the tank cap cover 45. Further, the frame fastening portion 117a is fastened to the center frame 19c. Also, the frame fastening portion 117b is fastened to the seat frame 20a. Further, the cover fastening portion 118a is fastened to the rear cover 36. Note that the seat covering portion 111c is covered from above by the seat 17. Thus, the inner cover 110 is supported by the vehicle body so as to cover the lower portion of the fuel tank 29 and the air cleaner box 30 from the outside in the vehicle width direction.
[0053] At this time, as shown in FIG. 6, a reservoir tank stay 130 is supported by the stay portion 121 of the inner cover 110. The reservoir tank stay 130 is a metal plate extending along the stay portion 121. The reservoir tank stay 130 is formed to be narrower in width than the inner surface portion 121a of the stay portion 121. Fastening portions 131 and 132 are formed above and below the reservoir tank stay 130. A reservoir mounting portion 133 is formed between the pair of upper and lower fastening portions 131 and 132.
[0054] The reservoir tank stay 130 has the pair of upper and lower fastening portions 131 and 132 fastened to the rear sub-frame 20b together with the stay co-fastening portions 123a and 123b (see FIG. 7) of the inner cover 110. That is, the reservoir tank stay 130 is co-fastened and fixed to the rear sub-frame 20b together with the stay portion 121 of the inner cover 110.
[0055] A reservoir tank 39 is attached to a reservoir attachment portion 133 of a reservoir tank stay 130. The reservoir tank 39 is fixed to the reservoir tank stay 130 by an axially-shaped fixing member extending in the vehicle width direction. As a result, the reservoir tank 39 is disposed in a state of entering a reservoir avoiding portion 119 between a stay portion 121 and an inner main body portion 111. A brake fluid pipe 40 extending from the reservoir tank 39 is disposed across the stay portion 121 in the vehicle width direction outside the stay portion 121. The brake fluid pipe 40 extends rearward of the stay portion 121 through a pipe passage portion 124a of the stay portion 121. The brake fluid pipe 40 is connected to a lower master cylinder (not shown) for brakes.
[0056] FIG. 10 is a perspective view of an assembled structure of a tank shroud 60, an exterior panel 70, a side cover 100, an inner cover 110, and a reservoir tank 39 as viewed from the inner side in the vehicle width direction. In the saddle-riding type vehicle 10 of the present embodiment, a tank shroud 60, an exterior panel 70, and a side cover 100 are attached to an inner cover 110. Specifically, the tank shroud 60 and a middle panel 80 of the exterior panel 70 are integrated and attached to the inner cover 110. That is, the middle panel 80 of the exterior panel 70 is pre-attached to the inner surface of the tank shroud 60. Fastening members are inserted into shroud fastening portions 84a to 84c of the middle panel 80 from the inner surface in the vehicle width direction, and these fastening members are fastened to the tank shroud 60. Thereby, the tank shroud 60 and the middle panel 80 are integrated.
[0057] Similarly, the side cover 100 and a side panel 90 of the exterior panel 70 are integrated and attached to the inner cover 110. That is, the side panel 90 of the exterior panel 70 is pre-attached to the inner surface of the side cover 100. Fastening members are inserted into panel fastening pieces 103a to 103c of the side cover 100 from the inner surface in the vehicle width direction, and these fastening members are fastened to the side panel 90. Thereby, the side cover 100 and the side panel 90 are integrated.
[0058] In the integrated tank shroud 60 and middle panel 80, the claw portions 65a, 65b (see FIGS. 4 and 10) formed at the front inner surface of the tank shroud 60 are engaged with the shroud engagement holes 53a, 53b (see FIG. 2) at the front end of the tank front cover 50. Further, the insertion claw portion 67a (see FIGS. 4 and 5) formed at the rear inner surface of the tank shroud 60 is inserted into and engaged with the shroud engagement portion 113b of the inner cover 110. Also, the insertion claw portions 89a, 89b, 89c (see FIG. 10) on the inner surface of the middle panel 80 are inserted into and engaged with the middle engagement portions 114a, 114b, 114c of the inner cover 110. Thereby, the integrated tank shroud 60 and middle panel 80 are temporarily fixed to the inner cover 110.
[0059] Then, the tank shroud 60 is fastened to the upper and lower fastening portions 54a, 54b (see FIG. 2) of the tank front cover 50 by the fastened portions 66a, 66b (see FIG. 10) at the front inner end of the tank shroud 60. Also, on the outer surface of the tank shroud 60, the front fastening portion 64a is fastened together with the shroud co-fastening portion 81a of the middle panel 80 to the shroud co-fastening portion 113a of the inner cover 110. Further, the tank shroud 60 is fastened to the tank cap cover 45 by the rear fastening portion 64b. Thereby, the tank shroud 60 and middle panel 80 are fixed to the vehicle body in a state of being attached to the inner cover 110. At this time, the front fixing piece 82 of the middle panel 80 is covered by the tank shroud 60. At this time, the exhaust recess 85 forms an opening shape together with the tank shroud 60 and functions as an exhaust port for exhausting the running wind that has entered the inside of the tank shroud 60.
[0060] In the integrated side panel 90 and side cover 100, insertion portions 94a and 94b (see FIG. 4) on the inner surface of the side panel 90 are respectively inserted into the positioning hole portion 86a (see FIG. 4) and the position adjustment hole portion 86b (see FIG. 4) of the middle panel 80. The insertion portions 94a and 94b protrude inward in the vehicle width direction from the inner surface of the side panel 90 and have a shape with a bulged tip. The front insertion portion 94a is inserted into the circular grommet 87 of the positioning hole portion 86a, and the bulged shape at the tip forms a temporary anti-disengagement state. Similarly, the rear insertion portion 94b is inserted into the elliptical second grommet 88 of the position adjustment hole portion 86b, and the bulged shape at the tip forms a temporary anti-disengagement state. Thereby, the integrated side panel 90 and side cover 100 are temporarily fixed to the inner cover 110 via the middle panel 80.
[0061] Here, the tip (inner end) of the front insertion portion 94a can abut against the circular insertion recess 115a of the inner cover 110. Therefore, by abutting the tip of the insertion portion 94a against the insertion recess 115a of the inner cover 110, it is positioned with respect to the inner cover 110. On the other hand, the rear insertion portion 94b is inserted into the elliptical second grommet 88 of the position adjustment hole portion 86b and can penetrate the insertion opening 115b of the inner cover 110. Therefore, even if there is a shape error in the side panel 90, such as a shape error in the distance between the front and rear insertion portions 94a and 94b, the rear insertion portion 94b is mounted in a state of moving within the elliptical second grommet 88. Therefore, it is easier to engage the side panel 90 with the middle panel 80 by absorbing the shape error.
[0062] The fastening portions 104a and 104b of the side cover 100 are fastened to the side fastening portions 122a and 122b of the inner cover 110. Thereby, the side panel 90 and the side cover 100 are fixed to the vehicle body in a state of being attached to the inner cover 110.
[0063] Therefore, in the present embodiment, by integrally providing the inner cover 110 with the inner main body portion 111 and the stay portion 121, the tank shroud 60, the exterior panel 70, and the side cover 100 that form the outer side surface of the vehicle body can be attached to the vehicle body starting from a single inner cover 110. Thus, even in a configuration having a plurality of exterior covers, the shape error between the covers can be made less noticeable.
[0064] In the present embodiment, when the tank shroud 60, the exterior panel 70, and the side cover 100 are attached to the inner cover 110, the reservoir tank 39 is covered by the exterior panel 70 and the side cover 100 as shown in FIG. 4. In the present embodiment, the reservoir tank 39 overlaps with the boundary portion between the exterior panel 70 and the side cover 100 when viewed from the side of the vehicle body. Specifically, the reservoir tank 39 overlaps with the boundary portion formed by the front lower edge 91c and the rear lower edge 91d of the side panel 90 in the exterior panel 70 and the upper edge 101a and the rear upper edge 102a of the side cover 100 when viewed from the side of the vehicle body. A notch 92 is formed in the side panel 90, and an opening-shaped window 99 surrounded by the notch 92, the upper edge 101a, and the rear upper edge 102a of the side cover 100 is formed. Through the window 99, the reservoir tank 39 is exposed to the outside in the vehicle width direction. In the present embodiment, when viewed from the side of the vehicle body, the lower limit portion 39b of the reservoir tank 39 is located inside the window 99, and the upper portion of the lower limit portion 39b is visible from the outside in the vehicle width direction through the window 99 (see FIG. 4).
[0065] FIG. 11 is a cross-sectional view taken along line XI-XI in FIG. 4. FIG. 12 is a cross-sectional view taken along line XII-XII in FIG. 4. The reservoir tank 39 is arranged in a state of entering the reservoir avoidance part 119 of the inner cover 110 when viewed from the front. The left part (the inner part in the vehicle width direction) of the reservoir tank 39 is arranged in a state of entering between the inner lower part 111a of the inner cover 110 and the stay part 121 when viewed from the front. The reservoir tank 39 is arranged such that the thickness center (the center of the left - right width) 39L intersects the inner cover 110. That is, the reservoir tank 39 is arranged in a state of being biased outward in the vehicle width direction with respect to the inner cover 110. The space generated between the inner cover 110 and the side cover 100 on the outer side in the vehicle width direction thereof can be effectively utilized as the arrangement space of the reservoir tank 39. Further, by arranging the reservoir tank 39 to be biased outward in the vehicle width direction with respect to the inner cover 110, the space inside the inner cover 110 in the vehicle width direction can be more easily utilized as the arrangement space for other components. In the present embodiment, an electrical component 140 to which an electrical harness is connected is arranged on the inner side in the vehicle width direction of the reservoir tank 39. The reservoir tank 39 is arranged on the outer side in the vehicle width direction than the vehicle body frame 11, and it is easier for an operator to access from the outer side in the vehicle width direction.
[0066] As described above, according to the present embodiment to which the present invention is applied, in the saddle - type vehicle 10 including the fuel tank 29 arranged above the main frame 19a, the reservoir tank 39 arranged below the fuel tank 29, the reservoir tank stay 130 that supports the reservoir tank 39, the inner cover 110 arranged on the side of the main frame 19a and the fuel tank 29, the tank shroud 60 that covers the inner cover 110 from the side, and the side cover 100 that covers the reservoir tank stay 130 from the side, an exterior panel 70 is arranged between the tank shroud 60 and the side cover 100. The inner cover 110 overlaps the rear sub - frame 20b from the outer side in the vehicle width direction when viewed from the side of the vehicle body, and is clamped together with the reservoir tank stay 130 to the rear sub - frame 20b. The tank shroud 60, the exterior panel 70, and the side cover 100 are attached to the inner cover 110.
[0067] According to this configuration, since the reservoir tank stay 130 is attached to the inner cover 110 located outside the vehicle width direction from the rear sub-frame 20b, the reservoir tank stay 130 is likely to be arranged outside the vehicle width direction from the rear sub-frame 20b. Therefore, it is easy to access the reservoir tank 39 supported by the reservoir tank stay 130 from the outside in the vehicle width direction. Further, since the inner cover 110 has a shape that is clamped together with the reservoir tank stay 130, a configuration can be adopted in which the side cover 100 covering the reservoir tank stay 130 is attached to the inner cover 110.
[0068] Therefore, even when the saddle-type vehicle 10 uses a lot of exterior covers such as the tank shroud 60, the exterior panel 70, and the side cover 100, the attachment locations can be aggregated into a part of the inner cover 110. Therefore, based on the inner cover 110, the positioning of each exterior cover can be performed to suppress the cumulative tolerance of the exterior covers. Therefore, it is difficult to impair the design such as a gap due to misalignment between the exterior covers after attachment. Further, even when the exterior cover is changed to an optional part by customization or the like, the attachment location can be aggregated into a part of the inner cover 110, so that the replacement work can be facilitated. Furthermore, the inner cover 110 has an integral stay portion 112, and while hiding the welding marks and fastening locations of the rear sub-frame 20b, it is clamped together with the reservoir tank stay 130 as another part to the rear sub-frame 20b. Therefore, it is possible to achieve both an improvement in assemblability due to a reduction in the number of parts and an improvement in design as compared with the case where the stay portion 112 is a separate body. From the above, in the present embodiment, it is possible to provide the saddle-type vehicle 10 that can easily improve the appearance while ensuring the accessibility to the reservoir tank 39.
[0069] In the present embodiment, the reservoir tank stay 130 is arranged between the inner cover 110 and the side cover 100 in the vehicle width direction. According to this configuration, since the reservoir tank stay 130 is disposed between the inner cover 110 and the side cover 100, the space between the inner cover 110 and the side cover 100 can be effectively utilized as the equipment mounting space for the reservoir tank stay 130, and the degree of freedom in the layout of the saddle-type vehicle 10 can be improved.
[0070] Further, in the present embodiment, a reservoir tank 39 supported by the reservoir tank stay 130 is provided, and at least a part of the reservoir tank 39 is disposed between the inner cover 110 and the exterior panel 70 in the vehicle body width direction. According to this configuration, since at least a part of the reservoir tank 39 is disposed between the inner cover 110 and the side cover 100, the space between the inner cover 110 and the side cover 100 can be effectively utilized as the equipment mounting space for the reservoir tank 39, and the degree of freedom in the layout of the saddle-type vehicle 10 can be improved.
[0071] Further, in the present embodiment, a window 99 for visually recognizing the liquid level in the reservoir tank 39 is formed by the side cover 100 and the exterior panel 70. According to this configuration, since the window 99 for visually recognizing the liquid level in the reservoir tank 39 is formed in the exterior cover, even in a configuration where the reservoir tank 39 is covered by the exterior cover, the liquid level can be easily confirmed, and the maintainability can be improved.
[0072] Further, in the present embodiment, the window 99 is a notch 92 formed in the side panel 90 of the exterior panel 70 and separated from the side cover 100 at the edges 91c, 91d, 101a, 102a where the side panel 90 of the exterior panel 70 and the side cover 100 are adjacent to each other in a side view of the vehicle body. According to this configuration, the window 99 can be easily configured by providing the notches 92 at the edges 91c, 91d of the side panel 90 of the exterior panel 70.
[0073] In addition, in the present embodiment, the exterior panel 70 is composed of a middle panel 80 that engages with the tank shroud 60 and a side panel 90 that is disposed behind the middle panel 80. According to this configuration, since the exterior panel 70 is disposed between the front tank shroud 60 and the rear side cover 100, it is likely to be conspicuous when viewed from the side of the vehicle body. However, by configuring the exterior panel 70 with a plurality of panels including the middle panel 80 and the side panel 90, an improvement in appearance can be expected.
[0074] [Other Embodiments] The above-described embodiments merely show one aspect of the present invention, and can be arbitrarily modified and applied without departing from the gist of the present invention.
[0075] In the above embodiment, the exterior panel 70 has a middle panel 80 and a side panel 90, and a structure that is divided into two parts front and rear has been described, but it is not limited to this. For example, the exterior panel 70 may have a shape in which the middle panel 80 and the side panel 90 are integrated, and the positioning hole portions 85a and the position adjustment hole portions 85b between the middle panel 80 and the side panel 90 may be omitted. Further, in the exterior panel 70 in which the middle panel 80 and the side panel 90 are integrally formed, positioning hole portions 85a and position adjustment hole portions 85b may be provided at the connection portions with the tank shroud 60 and the side cover 100.
[0076] In addition, in the above embodiment, the window 99 has been described as a notch 92 formed in the side panel 90 of the exterior panel 70 when viewed from the side of the vehicle body, but the configuration of the window 99 is not limited to this. For example, the window 99 may be a notch formed in the side cover 100 and separated from the exterior panel 70 at the edges 91c, 91d, 101a, and 102a where the side panel 90 of the exterior panel 70 and the side cover 100 are adjacent to each other when viewed from the side of the vehicle body. Further, notches may be provided in both the exterior panel 70 and the side cover 100, and the two notches may face each other to form a window.
[0077] In the above embodiment, a motorcycle having front wheels 13 and rear wheels 15 was taken as an example of the straddle-type vehicle 10 for explanation. However, the present invention is not limited to this. The present invention is applicable to a three-wheeled straddle-type vehicle having two front wheels or two rear wheels, or a straddle-type vehicle having four or more wheels.
[0078] [Configuration supported by the above embodiment] The above embodiment supports the following configuration.
[0079] (Configuration 1) A fuel tank disposed above the main frame, a reserve tank disposed below the fuel tank, a reserve tank stay that supports the reserve tank, an inner cover disposed on the side of the main frame and the fuel tank, a tank shroud that covers the inner cover from the side, and a side cover that covers the reserve tank stay from the side. In a straddle-type vehicle, a panel is disposed between the tank shroud and the side cover. The inner cover overlaps the rear sub-frame from the outside in the vehicle width direction in a side view of the vehicle body, and is fastened together with the reserve tank stay to the rear sub-frame. The tank shroud, the panel, and the side cover are attached to the inner cover. A straddle-type vehicle characterized by this. According to this configuration, since the reserve tank stay is attached to the inner cover located outside the rear sub-frame in the vehicle width direction, the reserve tank stay is likely to be disposed outside the rear sub-frame in the vehicle width direction. Therefore, it is easy to access the reserve tank supported by the reserve tank stay from the outside in the vehicle width direction. Further, since the inner cover has a shape fastened together with the reserve tank stay, a configuration can be adopted in which a side cover that covers the reserve tank stay is attached to the inner cover. Therefore, even when a plurality of cover panels are frequently used for the exterior of a straddle-type vehicle, the mounting locations can be aggregated into a component of the inner cover. As a result, misalignment, gaps, etc. between the cover panels after mounting can be suppressed, and degradation of the design quality can be suppressed. Further, even when the cover panels, etc. are changed by customization or the like, the mounting locations can be aggregated into a component of the inner cover, so that the replacement work can be facilitated. Furthermore, since the inner cover has a shape that overlaps the rear subframe from the outside in the vehicle width direction, while hiding the welding marks, fastening locations, etc. of the rear subframe, it is fastened together with the reservoir tank stay as another component to the rear subframe, so that it is possible to achieve both an improvement in assemblability associated with a reduction in the number of components and an improvement in design quality. Therefore, according to this configuration, it is possible to easily improve the appearance while ensuring access to the reservoir tank.
[0080] (Configuration 2) The straddle-type vehicle according to Configuration 1, wherein the reservoir tank stay is disposed between the inner cover and the side cover in the vehicle width direction. According to this configuration, since the reservoir tank stay is disposed between the inner cover and the side cover, the space between the inner cover and the side cover can be effectively utilized as an equipment mounting space for the reservoir tank stay, and the degree of freedom in the layout of the straddle-type vehicle can be improved.
[0081] (Configuration 3) The straddle-type vehicle according to Configuration 1 or 2, further comprising a reservoir tank supported by the reservoir tank stay, wherein at least a part of the reservoir tank is disposed between the inner cover and the panel in the vehicle body width direction. According to this configuration, since at least a part of the reservoir tank is disposed between the inner cover and the side cover, the space between the inner cover and the side cover can be effectively utilized as an equipment mounting space for the reservoir tank, and the degree of freedom in the layout of the straddle-type vehicle can be improved.
[0082] Configuration 4: The saddle-type vehicle according to any one of Configurations 1 to 3, wherein a window for visually recognizing the amount of liquid in the reservoir tank is formed by the side cover and the panel. According to this configuration, since a window for visually recognizing the amount of liquid in the reservoir tank is formed in the exterior cover, even in a configuration where the reservoir tank is covered with the exterior cover, the amount of liquid can be easily confirmed, and the maintainability can be improved.
[0083] Configuration 5: The saddle-type vehicle according to Configuration 4, wherein the window is a notch formed in at least one of the panel and the side cover and spaced apart from the other at an edge where the panel and the side cover are adjacent to each other when viewed from the side of the vehicle body. According to this configuration, by providing a notch at the edge of at least one of the cover and the panel, the window can be easily configured.
[0084] Configuration 6: The saddle-type vehicle according to any one of Configurations 1 to 5, wherein the panel is composed of a middle panel that engages with the tank shroud and a side panel disposed behind the middle panel. According to this configuration, since the panel is disposed between the front tank shroud and the rear side cover, it is likely to be conspicuous when viewed from the side of the vehicle body. However, by configuring this panel with a plurality of panels including a middle panel and a side panel, an improvement in appearance can be expected. Description of Reference Numerals
[0085] 10 Saddle-type vehicle 19a Main frame 20b Rear sub-frame 29 Fuel tank 39 Reservoir tank 60 Tank shroud 70 Exterior panel (panel) 80 Middle panel 90 Side panel 91c Edge 91d Edge 92 Notch 99 Window 100 Side Cover 101a Edge 102a Edge 110 Inner Cover 130 Reservoir Tank Stay
Claims
1. A fuel tank (29) disposed above a main frame (19a), a reserve tank (39) disposed below the fuel tank (29), a reserve tank stay (130) that supports the reserve tank (39), an inner cover (110) disposed on a side of the main frame (19a) and the fuel tank (29), a tank shroud (60) that covers the inner cover (110) from the side, and a side cover (100) that covers the reserve tank stay (130) from the side. In a saddle-riding type vehicle comprising: A panel (70) is disposed between the tank shroud (60) and the side cover (100). A reserve avoiding portion (119) having a cut-out shape is formed in the inner cover (110). In a side view of the vehicle body, the inner cover (110) overlaps a rear sub-frame (20b) from the outside in the vehicle width direction and is fastened together with the reserve tank stay (130) to the rear sub-frame (20b). In a front view, the reserve tank (39) is disposed in a state of entering the reserve avoiding portion (119) of the inner cover (110) and is disposed in a state of being biased outward in the vehicle width direction with respect to the inner cover (110). The tank shroud (60), the panel (70), and the side cover (100) are attached to the inner cover (110). A saddle-riding type vehicle characterized by the above.
2. The reserve tank stay (130) is disposed between the inner cover (110) and the side cover (100) in the vehicle width direction. The saddle-riding type vehicle according to claim 1, characterized by the above.
3. Comprising a reserve tank (39) supported by the reserve tank stay (130). At least a part of the reserve tank (39) is disposed between the inner cover (110) and the panel (70) in the vehicle body width direction. The saddle-riding type vehicle according to claim 2, characterized by the above.
4. A window (99) for visually recognizing the liquid level in the reserve tank (39) is formed by the side cover (100) and the panel (70). The saddle-riding type vehicle according to claim 1, characterized by the above.
5. In a side view of the vehicle body, the window (99) is a notch (92) formed in at least one of the panel (70) and the side cover (100) and spaced apart from the other at the edges (91c, 91d, 101a, 102a) where the panel (70) and the side cover (100) are adjacent to each other. The straddle-type vehicle according to claim 4, characterized by the above.
6. The panel (70) is composed of a middle panel (80) engaged with the tank shroud (60) and a side panel (90) disposed behind the middle panel (80). The straddle-type vehicle according to any one of claims 1 to 5, characterized by the above.
Citation Information
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