Food mixing device, food mixing method, and food manufacturing method

Abstract

The purpose of the present invention is to provide technology in which, when a food product is stirred using a drum, congestion of the food product at a specific location in the drum is suppressed. This food product stirring apparatus comprises: a hollow drum that extends in the axial direction, the drum having an inlet section through which a food product introduced into the drum passes, and an outlet section through which the food product discharged from within the drum passes, the outlet section being provided at a different position than the inlet section; a drum drive device that causes the drum to rotate about a rotational axis; a stirrer of which at least a portion is positioned inside the drum; and a support body that supports the stirrer and that is attached to the drum. A gap is formed between the stirrer and the inner wall surface of the drum. In the portion of the stirrer that is positioned inside the drum, the proportion of the shortest diameter to the longest diameter within a cross-section in a direction that forms a right angle with the axial direction is 1 / 3 to 1 (inclusive).

Description

[Technical Field]

[0001] The present disclosure relates to a food mixing device, a food mixing method, and a food manufacturing method. [Background technology]

[0002] BACKGROUND ART Devices that use a rotary drum to mix food are known (see, for example, Patent Document 1). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2004-24703 Summary of the Invention [Problem to be solved by the invention]

[0004] When mixing food using a drum, by preventing parts of the food from stagnating in a particular part of the drum, all of the food placed in the drum can be mixed properly, which is also advantageous from a hygienic standpoint.

[0005] The present disclosure aims to provide a technology that prevents food from stagnating at a specific location on a drum when the food is stirred using the drum. [Means for solving the problem]

[0006] One aspect of the present disclosure relates to a food stirring device comprising: a hollow drum extending in an axial direction, the drum having an inlet portion through which food introduced into the inside of the drum passes, and an outlet portion located at a position different from the inlet portion through which food discharged from the inside of the drum passes; a drum drive device that rotates the drum around a rotation axis; a stirrer, at least a portion of which is located inside the drum; and a support attached to the drum and supporting the stirrer, wherein there is a gap between the inner wall surface of the drum and the stirrer, and the ratio of the shortest diameter to the longest diameter of the cross section of the stirrer in a direction perpendicular to the axial direction at the part located inside the drum is greater than or equal to 1 / 3 and less than 1.

[0007] Another aspect of the present disclosure relates to a food stirring method including the steps of: introducing food into the inside of a hollow drum extending in the axial direction through an inlet port of the drum; rotating the drum; and discharging the food from inside the drum through an outlet port of the drum located at a position different from the inlet port; wherein at least a portion of a stirrer supported by a support attached to the drum is located inside the drum; when the drum rotates, the food inside the drum passes through a gap between the inner wall surface of the drum and the stirrer while being stirred by the stirrer; and wherein the ratio of the shortest diameter to the longest diameter of the cross section of the part of the stirrer located inside the drum, taken in a direction perpendicular to the axial direction, is 1 / 3 or more and 1 or less.

[0008] Another aspect of the present disclosure relates to a food production method including the steps of: introducing food into the inside of a hollow drum extending in the axial direction through an inlet port of the drum; rotating the drum; and discharging the food inside the drum through an outlet port of the drum located at a position different from the inlet port; wherein at least a portion of a stirrer supported by a support attached to the drum is located inside the drum; when the drum rotates, the food inside the drum passes through a gap between the inner wall surface of the drum and the stirrer while being stirred by the stirrer; and wherein the ratio of the shortest diameter to the longest diameter of a cross section of the part of the stirrer located inside the drum, taken in a direction perpendicular to the axial direction, is 1 / 3 or more and 1 or less. [Effects of the Invention]

[0009] According to the present disclosure, when a drum is used to agitate food, it is possible to prevent food from stagnating in a particular part of the drum. [Brief explanation of the drawings]

[0010] [Figure 1] FIG. 1 is a perspective view showing a schematic configuration of an example of a food manufacturing apparatus. [Figure 2] FIG. 2 is a cross-sectional view showing an example of the arrangement of the drum, the stirrer, the drive roller, and the temperature raising device. [Figure 3] FIG. 3 is a drawing illustrating a cross section of a stirring bar. [Figure 4] FIG. 4 is a diagram illustrating a cross section of a stirring bar. [Figure 5] FIG. 5 is a diagram illustrating a cross section of a stirring bar. [Figure 6] Figure 6 is a photograph of the area around the stirrer immediately after stirring food using a food stirring device that does not have a ``gaps inside the drum through which food can pass'' between the inner wall surface of the drum and each stirrer. [Figure 7] Figure 7 is a photograph of the area around the stirrer immediately after stirring food using a food stirring device in which a "gap through which food can pass inside the drum" is provided between the inner wall surface of the drum and each stirrer. DETAILED DESCRIPTION OF THE INVENTION

[0011] Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings.

[0012] In the following description, unless otherwise specified, the terms "upstream" and "downstream" refer to the direction in which the food is conveyed. The terms "above" and "below" refer to the height direction (i.e., the direction along the vertical direction in which gravity acts), and the horizontal direction is the direction perpendicular to the height direction.

[0013] "Food" includes one or more types of ingredients. The state of each ingredient is not limited, and it may be solid, liquid, or in other states (including a mixture of liquid and solid). The components of each ingredient are also not limited, and food may include one or more of milk, dairy products, eggs, seafood, meat, beans, vegetables, fruits, grains such as rice, seasonings, and other ingredients.

[0014] Fig. 1 is a perspective view showing a schematic configuration of an example of a food production apparatus 10. Fig. 2 is a cross-sectional view showing an example of the arrangement of a drum 21, a stirrer 15, a drive roller 35, and a temperature raising device 30.

[0015] Food production apparatus 10 includes a feeding device 11 that conveys food H, and a food agitator 12 that agitates food H supplied from feeding device 11 (for example, food H containing viscous ingredients).

[0016] The feeding device 11 has a conveying device 31 that conveys the food H downstream. The specific configuration of the feeding device 11 is not limited, and the feeding device 11 can have any configuration suitable for conveying the food H. For example, the feeding device 11 can be a net conveyor having a mesh-like conveying body that moves with the loaded food H, a guide (including, for example, a hose-like guide or a pipe-like guide) that guides the food H, or other devices. The illustrated conveying device 31 is configured as a belt conveyor including an endless conveying belt. The food H is conveyed downstream on the conveying belt and supplied to the food agitating device 12 (particularly, inside the drum 21) when the conveying belt reverses at the most downstream position. Although the most downstream position of the conveying belt is not limited, by positioning the most downstream position of the conveying belt within the space inside the drum 21 (i.e., the "hollow space S"), food H flying from the conveying belt can be effectively prevented from scattering outside the drum 21.

[0017] The food mixing device 12 includes a hollow drum 21 , a drum driving device 14 , a mixer 15 and a support 16 .

[0018] Drum 21 extends in the direction of rotation axis Ar (i.e., the "axial direction"), has circular cross-sectional openings at both ends (i.e., "end openings 22a, 22b"), and is rotatable around rotation axis Ar. Food H, carried from upstream by conveyor 31 (a conveyor belt in this example), is introduced into drum 21 through one end opening 22a.

[0019] The rotation axis Ar extends in a non-horizontal direction, and the axial direction of the drum 21 is inclined relative to the horizontal. Specifically, the rotation axis Ar is inclined so that one end opening 22a on the feeding device 11 side is positioned slightly higher than the other end opening 22b. As a result, the food H in the drum 21 is affected by gravity and gradually moves toward the other end opening 22b.

[0020] The drum drive device 14 rotates the drum 21 about the rotation axis Ar. As shown in FIG. 2 , the drum drive device 14 of this embodiment includes a first drive unit 14a and a second drive unit 14b that rotatably support the drum 21 from below. The first drive unit 14a and the second drive unit 14b have the same configuration, each including a drive roller 35, a drive shaft 36, a drive bearing 37, a power transmission mechanism 38, and a drive source 39. Power output from the drive source 39, such as a motor, is transmitted to the drive shaft 36 via the power transmission mechanism 38. Both ends of the drive shaft 36 are rotatably supported by the drive bearings 37, and the drive shaft 36 rotates in response to the power transmitted from the power transmission mechanism 38. The rotation axis of the drive shaft 36 extends non-horizontally, and the axial direction of the drive shaft 36 (i.e., the direction in which the rotation axis extends) is inclined relative to the horizontal direction by the same degree as the rotation axis Ar of the drum 21. One or more drive rollers 35 (in the illustrated example, two drive rollers 35 fixed to the portion between the power transmission mechanism 38 and each drive bearing 37) attached to the intermediate portion of the drive shaft 36 between the drive bearings 37 rotate together with the drive shaft 36.

[0021] The specific configuration of the drum drive device 14 is not limited to the above example. The drum drive device 14 may have multiple drive sources 39 (two drive sources 39 in the above example) or a single drive source 39. For example, the first drive unit 14a and the second drive unit 14b may share a single drive source 39. Power output from the single drive source 39 may be transmitted to both the power transmission system of the first drive unit 14a and the power transmission system of the second drive unit 14b. For example, the power transmission system of the first drive unit 14a and the power transmission system of the second drive unit 14b may be connected by any power transmission device (e.g., gears and / or chains). In this case, power transmitted from the single drive source 39 to one power transmission system can be transmitted to the other power transmission system via the power transmission device. The specific configuration of the power transmission system of the drum drive device 14 is also not limited to the above example (i.e., the "combination of the power transmission mechanism 38, the drive shaft 36, and the drive roller 35"). For example, the power transmission system of the drum driving device 14 may include a sprocket-like gear fixedly attached to the outer periphery of the drum 21, and an endless chain in the form of a roller chain that engages with the gear. In this case, the endless chain is driven by the power output from the driving source 39, thereby rotating the drum 21 together with the gear.

[0022] The drum 21 is placed on the drive rollers 35 of the first drive unit 14a and the second drive unit 14b, and rotates while rolling on the drive rollers 35 in accordance with the rotation of the drive rollers 35. The drive rollers 35 of the first drive unit 14a and the second drive unit 14b (four drive rollers 35 in the illustrated example) rotate in the same direction and at the same rotation speed.

[0023] The stirrers 15 are supported by supports 16 attached to the drum 21, with at least a portion of the stirrers 15 positioned inside the drum 21, and stir the food H inside the drum 21 as the drum 21 rotates. In this embodiment, multiple stirrers 15 (three stirrers 15 in the illustrated example) are provided at equal angular intervals around the rotation axis Ar. Each stirrer 15 penetrates the hollow space S of the drum 21 along the inner wall surface 21a at a position close to the inner wall surface 21a of the drum 21. Both ends of each stirrer 15 are fixed to the drum 21 (both ends of the drum 21 in the illustrated example) via supports 16 outside the drum 21 (i.e., outside the both end openings 22a, 22b). Therefore, each stirrer 15 moves together with the inner wall surface 21a of the drum 21 around the rotation axis Ar as the drum 21 rotates.

[0024] In this embodiment, the stirrers 15 and supports 16 do not contact the inner wall surface 21a of the drum 21. In the illustrated example, no object other than the food H inserted by the insertion device 11 comes into contact with the inner wall surface 21a of the drum 21, and the inner wall surface 21a is a smoothly curved surface with a constant curvature. A gap C (see FIG. 2) is provided between the inner wall surface 21a of the drum 21 and each stirrer 15.

[0025] In this way, the stirrer 15 and the support 16 are not in contact with the inner wall surface 21a of the drum 21, in the direction (axial direction) along the rotation axis Ar, on the side closer to the outlet (i.e., the end opening 22b) than the portion of the feeding device 11 where the food H is fed inside the drum 21. Note that the phrase "on the inner wall surface 21a of the drum 21, in the direction along the rotation axis Ar, on the side closer to the outlet than the portion of the feeding device 11 where the food H is fed inside the drum 21" refers to, for example, the portion of the inner wall surface 21a located on the side closer to the outlet than "the point where a line extending vertically from the portion of the feeding device 11 where the food H is fed inside the drum 21 intersects with the inner wall surface 21a."

[0026] Each gap C has a size that allows at least one type of solid ingredient inside the drum 21 to pass through. The specific size of each gap C is not limited. As an example, the size of the gap C (see symbol "d" in FIG. 2 ) in the direction from one of the inner wall surface 21a of the drum 21 and each stirrer 15 to the other is larger than the minimum size of each solid ingredient contained in the food H to be placed inside the drum 21. For example, the size d of each gap C may be larger than the maximum size of each solid ingredient contained in the food H to be placed inside the drum 21. The size d of the gap C between each stirrer 15 and the inner wall surface 21a may be the same or different along the axial direction of the drum 21. Considering the normal size of general food H that is often stirred using the drum 21, adjusting the size d of the gap C to approximately 1 mm to 20 cm (i.e., 1 mm or more and 20 cm or less) often effectively prevents food H from stagnating at a specific location on the drum 21. Furthermore, when food H does not contain or contains almost no large ingredients, stagnation of food H can often be effectively prevented by adjusting the size d of gap C to about 1 mm to 15 cm (for example, about 5 mm to 15 cm). Furthermore, when mixing food H of medium size or smaller with relatively small size variation, stagnation of food H can often be effectively prevented by adjusting the size d of gap C to about 1 cm to 15 cm (for example, about 1 cm to 10 cm). The size d of gap C is the shortest distance between the mixer 15 and the inner wall surface 21a of the drum 21.

[0027] "Solid ingredients" here refers to solid ingredients, but does not include minute ingredients that are generally recognized as "powder." For example, solid ingredients with a cross-sectional diameter of 1 mm or more are classified as "solid ingredients," but solid ingredients with a cross-sectional diameter of less than 1 mm are not classified as "solid ingredients."

[0028] 3 to 5 are diagrams illustrating cross sections of the stirring bar 15. FIG.

[0029] The shape and size of each stirrer 15 are not limited. Each stirrer 15 may have, for example, a circular cross section (see FIG. 3), an elliptical cross section (see FIG. 4), or a polygonal cross section (e.g., a triangle or a quadrangle (e.g., a rectangle, a square, a parallelogram, a rhombus, or a trapezoid)) (see FIG. 5). However, from the viewpoint of preventing adhesion and retention of food H on each stirrer 15, it is preferable that each stirrer 15 has a smooth surface, and the surface area of ​​each stirrer 15 is preferably small. Therefore, a stirrer 15 having a circular cross section (see FIG. 3) is preferable from the viewpoint of preventing adhesion and retention of food H.

[0030] As a result of extensive research, the present inventors have newly discovered that a stirrer 15 that satisfies the following conditions is preferable from the viewpoint of preventing adhesion and stagnation of food H. That is, in the portion of each stirrer 15 located inside the drum 21, the ratio of the shortest diameter to the longest diameter of the cross section in a direction perpendicular to the axial direction of the drum 21 is preferably "1 / 3 or more and 1 or less," and more preferably "1 / 2 or more and 1 or less." The cross-sectional diameter here refers to the length of a line segment on the cross section that passes through the center (center of gravity) of the cross section and is divided by the boundaries (edges) of the cross section.

[0031] Furthermore, from the viewpoint of preventing adhesion and stagnation of food H, it is preferable that the stirrer 15 does not have a concave surface. In particular, it is preferable that the cross section of the portion (particularly the entirety) of the stirrer 15 located inside the drum 21 in a direction perpendicular to the axial direction of the drum 21 does not have a concave portion (e.g., a concave edge). When stirring food H, food H tends to adhere and stagnate in the concave portion. From the viewpoint of preventing adhesion and stagnation of food H, it is preferable that the cross section of the portion (particularly the entirety) of the stirrer 15 located inside the drum 21 in a direction perpendicular to the axial direction of the drum 21 does not have any unevenness (e.g., an edge) or has few unevenness. The differential coefficient of the periphery line (i.e., the line indicating the surface of the stirrer 15) of the cross section of the portion (particularly the entirety) of the stirrer 15 located inside the drum 21 in a direction perpendicular to the axial direction of the drum 21 may be constant or may change continuously. If the differential coefficient of the outer circumferential line of the cross section of the part of the agitator 15 (especially the entire part) located inside the drum 21 in a direction perpendicular to the axial direction of the drum 21 is not constant, it is preferable that the cross section have a convex part (e.g., a convex edge).

[0032] The edge referred to here is a portion of the periphery of the cross section of the stirrer 15 that is not a smooth curve, and for example, an edge can be formed by a non-differentiable portion of the periphery of the cross section of the stirrer 15. A convex edge of the cross section of the stirrer 15 has an edge angle of less than 180 degrees, and a concave edge has an edge angle of more than 180 degrees.

[0033] From the viewpoint of preventing adhesion and stagnation of food H, it is preferable that the stirrer 15 does not have a complex surface shape (particularly a concave shape), and a stirrer 15 with many irregularities, such as a comb shape, is not necessarily preferable. Also, since gaps that allow food H to easily adhere are likely to form at the joints between components, it is preferable that the stirrer 15 is made of a single component without any gaps. Furthermore, the cross section of the part of the stirrer 15 located inside the drum 21 (particularly the entirety) in a direction perpendicular to the axial direction of the drum 21 may have a symmetrical shape or may have rotational symmetry (including point symmetry and line symmetry).

[0034] For example, in the case of a stirrer 15 having a circular cross section (see FIG. 3), the diameter D of the cross section of the stirrer 15 in the direction perpendicular to the axial direction of the drum 21 is constant, so the ratio of the shortest diameter Dn to the longest diameter Dx is 1 (i.e., "(shortest diameter Dn / longest diameter Dx) = 1"). In the case of a stirrer 15 having an elliptical cross section (see FIG. 4), the length of the minor axis of the cross section (i.e., the minor axis) is the shortest diameter Dn, and the length of the major axis of the cross section (i.e., the major axis) is the longest diameter Dx, and it is preferable that "1 / 3 ≦ (minor axis / major axis) < 1" is satisfied. Furthermore, if one diagonal of the cross section is the shortest diameter Dn and the other diagonal is the longest diameter Dx, it is preferable that "1 / 3 ≦ (one diagonal / other diagonal) ≦ 1" is satisfied.

[0035] The above-described stirrer 15 can effectively stir the food H while preventing the food H from adhering to the stirrer 15 during stirring. In particular, the above-described stirrer 15 moves in a manner that cuts into the food H during stirring, so the food H is stirred by the stirrer 15 while having an escape route. As a result, it is possible to mix the food H while preventing excessive pressure from being applied to the food H from the stirrer 15. Therefore, the above-described stirrer 15 can effectively stir the entire food H while effectively preventing a reduction in the flavor and texture of the food H by suppressing crushing and damage to the food H during stirring.

[0036] After being stirred, food H is discharged from drum 21 through end opening 22b.

[0037] 1, one end opening 22a on the side of the feeding device 11 serves as the "entrance portion through which food H is fed into the inside of the drum 21," and the other end opening 22b serves as the "exit portion through which food H is discharged from the inside of the drum 21." However, the entrance portion and the exit portion referred to here are not limited to the openings 22a, 22b at both ends of the drum 21, but may be formed at any mutually different positions on the drum 21, and may be formed, for example, midway through the body of the drum 21.

[0038] The food agitator 12 of this embodiment further includes a heating device 30 that raises the temperature of the food H inside the drum 21, and raises the temperature of the food H inside the drum 21 while stirring it. Therefore, the food agitator 12 of this embodiment can also be used as a cooking device that stirs and cooks the food H at the same time.

[0039] The specific configuration and heating method of the heating device 30 are not limited. Typically, the heating device 30 can heat the food H via the drum 21. For example, the heating device 30 may include a heat generating device such as a gas combustion device, and transfer heat generated by the heat generating device to the drum 21 to heat the drum 21, thereby heating the food H in the drum 21. Alternatively, the heating device 30 may include an induction heating device (IH device), and use the principle of electromagnetic induction to generate a magnetic field in the drum 21, which contains metal, to heat the food H in the drum 21. Alternatively, the heating device 30 may directly heat the food H in the drum 21 without using the drum 21. For example, the heating device 30 may directly apply energy (e.g., microwaves (radio waves)) to the food H in the drum 21 to heat the food H.

[0040] The food manufacturing method using the food manufacturing apparatus 10 described above (including the food mixing method using the food mixing apparatus 12) includes, for example, the following steps.

[0041] The food production method (including the food agitation method) includes the steps of: introducing food H into the inside of drum 21 from conveying device 31; rotating drum 21; and moving food H in drum 21 toward end opening 22b of drum 21 and discharging it through end opening 22b. Food H, which is transported via conveying device 31 and introduced into drum 21 through one end opening 22a, moves toward the other end opening 22b as drum 21 rotates, and is finally discharged from drum 21 through end opening 22b. The start timing of each step is not limited. For example, rotation of drum 21 may start before, after, or simultaneously with the start of introduction of food H into drum 21.

[0042] As the drum 21 rotates, the food H inside the drum 21 is stirred by each stirrer 15 and passes through the gaps C between the inner wall surface 21a of the drum 21 and each stirrer 15. This effectively prevents the food H from stagnating at a specific location on the drum 21 while the food H is being stirred using the drum 21.

[0043] As described above, according to the food manufacturing apparatus 10 (including the food mixing apparatus 12) and food manufacturing method (including the food mixing method) of this embodiment, when mixing food H using the drum 21, it is possible to prevent food H from stagnating at specific locations on the drum 21.

[0044] In conventional devices (such as the device described in Patent Document 1) in which there is no gap between the inner wall surface of the drum and the agitator, food tends to accumulate and stagnate around the protrusions, including the agitator, hindering the agitation of the entire food inside the drum, and stagnant food can pose hygiene issues. In particular, when food H contains highly sticky, viscous ingredients, food is likely to stagnate inside the drum, hindering the drum's ability to agitate the food and raising hygiene concerns. Examples of viscous ingredients that tend to stagnate inside the drum include cooked rice, meat, seafood, and vegetables with liquid (e.g., seasoning) attached to them, etc. Additionally, when the food inside the drum is heated, the stagnant food inside the drum can burn, potentially reducing the overall quality of the food inside the drum.

[0045] On the other hand, with the device and method according to this embodiment, food H in the drum 21 can pass through the gaps C, so food H is less likely to stagnate between the inner wall surface 21a of the drum 21 and each stirrer 15. In particular, even if the food H contains viscous ingredients, the gaps C make it less likely for food H to stagnate. Furthermore, even if part of the food H temporarily stagnates in the gaps C, other ingredients collide with the "ingredients stagnating in the gaps C" as the drum 21 rotates, so the ingredients can relatively easily escape from the stagnation in the gaps C. In this way, with the device and method according to this embodiment, it is possible to prevent food H from stagnation in the drum 21, thereby achieving high-level food H stirring performance, maintaining hygiene, and ensuring the quality of the food H by preventing it from burning.

[0046] In addition, by making the ratio of the shortest diameter to the longest diameter of the cross section perpendicular to the axial direction in the part of each agitator 15 located inside the drum 21 greater than 1 / 3 and less than 1, adhesion and stagnation of food H to each agitator 15 can be effectively suppressed.

[0047] Furthermore, by not allowing each stirring bar 15 and each support 16 to come into contact with the inner wall surface 21a of the drum 21, each stirring bar 15 and each support 16 does not cause the food H to stagnate in the drum 21, or this is advantageous in reducing the stagnation of the food H in the drum 21.

[0048] Furthermore, since each stirrer 15 is not divided in the direction along the rotation axis Ar and penetrates the inside of the drum 21 (i.e., the hollow space S), both end portions of each stirrer 15 can be supported by supports 16 installed on the outside of the drum 21. When the stirrer 15 has a divided structure and the portion of the stirrer 15 extending inside the drum 21 is composed of two or more members, it may be necessary to install a support 16 inside the drum 21 to properly support the stirrer 15. The support 16 installed inside the drum 21 may cause the food H inside the drum 21 to stagnate. On the other hand, according to this embodiment, each stirrer 15 can extend throughout the entire axial direction of the drum 21 without installing a support 16 inside the drum 21.

[0049] Furthermore, by making the size of the gap C larger than the minimum size of each solid ingredient, stagnation of food H caused by each agitator 15 can be suppressed while the drum 21 is rotating.

[0050] Furthermore, by providing the temperature raising device 30, the food H in the drum 21 can be stirred and heated simultaneously.

[0051] Furthermore, by tilting the axial direction of drum 21 relative to the horizontal direction, the movement of food H within drum 21 can be promoted by utilizing gravity.

[0052] Furthermore, a series of processes including putting food H into the drum 21, stirring the food H in the drum 21, moving the food H in the drum 21, and discharging the food H from the drum 21 can be carried out continuously.

[0053] Furthermore, even if food H contains viscous ingredients that tend to stagnate inside drum 21, stagnation of food H between inner wall surface 21a of drum 21 and each stirrer 15 can be suppressed.

[0054] [Considerations using actual equipment] The inventors of the present invention have actually produced food manufacturing apparatuses equipped with various food agitation devices and have considered the stagnation of food inside the drum.

[0055] 6 is a photograph of the area around the stirrers 15 taken immediately after stirring food H using food stirrer 12 in which "gaps C inside drum 21 through which food H can pass" are not provided between inner wall surface 21a of drum 21 and each stirrer 15. In food stirrer 12 shown in FIG. 6, stirrers 15 having triangular cross sections are attached directly to inner wall surface 21a of drum 21.

[0056] 7 is a photograph of the area around the stirrers 15 taken immediately after stirring food H using food stirrer 12 in which "gaps C through which food H can pass inside drum 21" are provided between inner wall surface 21a of drum 21 and each stirrer 15. In food stirrer 12 shown in FIG. 7, gaps C exist between stirrers 15, which have a circular cross section, and inner wall surface 21a of drum 21.

[0057] Between the food mixing devices 12 shown in Figures 6 and 7, food H was mixed under basically the same conditions except for the difference in the configuration of the food mixing device 12, and the types and ratios of ingredients contained in food H were also common, and food H containing cooked rice, which is a viscous ingredient, was used.

[0058] As is clear from Figure 6, in the case of a food agitator 12 without gap C, a relatively large amount of food H adheres and stagnates on the agitator 15. While a small amount of food H adheres to the wall surface portion located on the rotation direction side of the agitator 15 shown in Figure 6 (i.e., the "rotation-advancing portion 15a"), a large amount of food H adheres to the wall surface portion on the opposite side (i.e., the "rear-side portion 15b"). This is because, while the drum 21 rotates, food H repeatedly comes into contact with and collides with the rotation-advancing portion 15a, but the frequency of contact and collision of food H with the rear-side portion 15b is low. In this way, in the case of a food agitator 12 without gap C, the same ingredients tend to adhere and stagnate on the agitator 15 (especially the rear-side portion 15b) for a long period of time.

[0059] On the other hand, in the case of food agitator 12 having gap C, as is clear from FIG. 7, almost no food H adhered to inner wall surface 21a of drum 21.

[0060] As can be seen from a comparison of Figures 6 and 7 above, the existence of a "gap C through which food H can pass inside the drum 21" between the inner wall surface 21a of the drum 21 and each stirrer 15 significantly reduces stagnation of food H on the inner wall surface 21a of the drum 21.

[0061] [Variations] The support 16 may be attached to the inner wall surface 21a of the drum 21. For example, even when a drum 21 having a large axial length is used, the agitator 15 can be stably supported by fixing the agitator 15 to the inner wall surface 21a of the drum 21 via the support 16.

[0062] Stirrer 15 and / or support 16 may be detachably attached to drum 21. For example, support 16 may be detachably attached to drum 21 containing metal by utilizing the magnetic force of a magnet provided in support 16. Furthermore, when one of stirrer 15 and support 16 is provided with a magnet and the other is provided with a magnet or metal, stirrer 15 can be detachably attached to support 16 by utilizing magnetic force.

[0063] The agitator 15 and the support 16 may be integrally formed from the same member, and there may be no physical boundary between the agitator 15 and the support 16. The support 16 and the drum 21 may be integrally formed from the same member, and there may be no physical boundary between the support 16 and the drum 21. For example, a part of the inner wall surface 21a of the drum 21 may be raised toward the hollow space S, and the raised part may be used as the support 16.

[0064] Each device included in food production apparatus 10 may be driven under the control of a control device (not shown) or may be manually controlled by an operator. When each device is controlled by a control device, the control device may operate multiple devices in a manner that correlates them with one another. For example, the control device may control feeding device 11 and drum driving device 14 by correlating the driving of feeding device 11 (conveyor device 31) with the driving of drum driving device 14 (i.e., the rotation of drum 21).

[0065] The present disclosure is not limited to the above-described embodiments and modifications. Various modifications may be made to each element of the above-described embodiments and modifications. Furthermore, the configurations of the above-described embodiments and modifications may be combined in whole or in part.

[0066] [Note] As is clear from the above, the present disclosure includes the following aspects.

[0067] (Aspect 1) One aspect of the present disclosure relates to a food stirring device comprising: a hollow drum extending in an axial direction, the drum having an inlet portion through which food introduced into the inside of the drum passes, and an outlet portion located at a position different from the inlet portion through which food discharged from the inside of the drum passes; a drum drive device that rotates the drum around a rotation axis; a stirrer, at least a portion of which is located inside the drum; and a support attached to the drum and supporting the stirrer, wherein there is a gap between the inner wall surface of the drum and the stirrer, and the ratio of the shortest diameter to the longest diameter of the cross section of the stirrer in a direction perpendicular to the axial direction at the part located inside the drum is greater than or equal to 1 / 3 and less than 1.

[0068] (Aspect 2) The cross section of the portion of the stirrer located inside the drum in a direction perpendicular to the axial direction does not need to have a concave portion.

[0069] (Aspect 3) The agitator and the support may not be in contact with the inner wall surface of the drum on the side closer to the outlet than the part of the feeding device where food is fed inside the drum in the direction along the rotation axis.

[0070] (Aspect 4) The stirrer and the support may not be in contact with the inner wall surface of the drum.

[0071] (Aspect 5) The stirring bar does not need to be divided in the direction along the rotation axis.

[0072] (Aspect 6) The size of the gap from one of the inner wall surface of the drum and the agitator toward the other may be larger than the minimum size of each of the solid ingredients contained in the food to be placed inside the drum.

[0073] (Aspect 7) The size of the gap from one side of the inner wall surface of the drum to the other side of the stirrer may be 1 mm or more and 20 cm or less.

[0074] (Aspect 8) A heating device may be provided to raise the temperature of the food inside the drum.

[0075] (Aspect 9) A food agitator may be provided for agitating food containing viscous ingredients.

[0076] (Aspect 10) Another aspect of the present disclosure relates to a food stirring method including the steps of: introducing food into the inside of a hollow drum extending in the axial direction through an inlet port of the drum; rotating the drum; and discharging the food from inside the drum through an outlet port of the drum located at a position different from the inlet port; wherein at least a portion of a stirrer supported by a support attached to the drum is located inside the drum; when the drum rotates, the food inside the drum passes through a gap between the inner wall surface of the drum and the stirrer while being stirred by the stirrer; and wherein the ratio of the shortest diameter to the longest diameter of the cross section of the part of the stirrer located inside the drum, taken in a direction perpendicular to the axial direction, is 1 / 3 or more and 1 or less.

[0077] (Aspect 11) In the step of rotating the drum, the food inside the drum may be moved toward the outlet portion of the drum as the drum rotates.

[0078] (Aspect 12) Another aspect of the present disclosure relates to a food production method including the steps of: introducing food into the inside of a hollow drum extending in the axial direction through an inlet port of the drum; rotating the drum; and discharging the food inside the drum through an outlet port of the drum located at a position different from the inlet port; wherein at least a portion of a stirrer supported by a support attached to the drum is located inside the drum; when the drum rotates, the food inside the drum passes through a gap between the inner wall surface of the drum and the stirrer while being stirred by the stirrer; and wherein the ratio of the shortest diameter to the longest diameter of a cross section of the part of the stirrer located inside the drum, taken in a direction perpendicular to the axial direction, is 1 / 3 or more and 1 or less. [Explanation of symbols]

[0079] 10 Food manufacturing equipment 11 Feeding device 12 Food stirring device 14 Drum drive unit 14a First drive unit 14b Second drive unit 15 Stirrer 15a Rotational side 15b Rotating rear part 16 Support 21 Drums 21a Inner wall 22a End opening 22b End opening 30 Heating device 31 Transport device 35 Drive roller 36 Drive shaft 37 Drive bearing 38 Power transmission mechanism 39 Power Source Ar rotation axis C Gap D diameter Dn Shortest diameter Dx longest diameter H Food S hollow space

Claims

1. a hollow drum extending in an axial direction, the drum having an inlet portion through which food introduced into the drum passes, and an outlet portion disposed at a position different from the inlet portion and through which food discharged from the drum passes; an inserting device for conveying food into the drum through the inlet; a drum driving device that rotates the drum around a rotation axis; a stirrer located at least partially inside the drum; a support attached to the drum and supporting the stirring bar; There is a gap between the inner wall surface of the drum and the agitator, In the portion of the stirring bar located inside the drum, the ratio of the shortest diameter to the longest diameter of a cross section in a direction perpendicular to the axial direction is 1 / 3 or more and 1 or less, A food mixing device in which the agitator and the support are not in contact with the inner wall surface of the drum, in the direction along the rotation axis, on the side closer to the outlet portion than the part of the feeding device where food is fed inside the drum.

2. A hollow drum extending in an axial direction, the drum having an inlet portion through which food is introduced into the inside of the drum and an outlet portion located at a position different from the inlet portion and through which food is discharged from the inside of the drum; a drum driving device that rotates the drum around a rotation axis; a stirrer located at least partially inside the drum; a support attached to the drum and supporting the stirring bar; There is a gap between the inner wall surface of the drum and the agitator, In the portion of the stirring bar located inside the drum, the ratio of the shortest diameter to the longest diameter of a cross section in a direction perpendicular to the axial direction is 1 / 3 or more and 1 or less, A food mixing device in which the agitator and the support are not in contact with the inner wall surface of the drum.

3. 3. The food mixing device according to claim 1, wherein a cross section of the mixing bar in a direction perpendicular to the axial direction at a portion located inside the drum does not have a concave portion.

4. The food mixing device according to any one of claims 1 to 3, wherein the mixing bar is not divided in a direction along the rotation axis.

5. A food mixing device as described in any one of claims 1 to 4, wherein the size of the gap in the direction from one of the inner wall surface of the drum and the stirrer to the other is larger than the minimum size of each of the solid ingredients contained in the food to be placed inside the drum.

6. A food mixing device according to any one of claims 1 to 5, wherein the size of the gap in the direction from one of the inner wall surface of the drum and the mixing bar to the other is 1 mm or more and 20 cm or less.

7. 7. The food mixing device according to claim 1, further comprising a heating device for raising the temperature of the food inside the drum.

8. The food mixing device according to any one of claims 1 to 7, for mixing viscous food materials.

9. depositing food product inside an axially extending hollow drum through an inlet of the drum; rotating the drum about an axis of rotation; and discharging the food from the drum through an outlet of the drum that is located at a different position from the inlet, At least a portion of the stirring bar supported by a support attached to the drum is located inside the drum, When the drum rotates, the food inside the drum passes through a gap between the inner wall surface of the drum and the stirrer while being stirred by the stirrer, In the portion of the stirring bar located inside the drum, the ratio of the shortest diameter to the longest diameter of a cross section in a direction perpendicular to the axial direction is 1 / 3 or more and 1 or less, A food stirring method in which the stirrer and the support are not in contact with the inner wall surface of the drum, in the direction along the rotation axis, on the side closer to the outlet portion than the part of the feeding device where food is fed inside the drum.

10. A method for preparing a food product, comprising: introducing food into an axially extending hollow drum through an inlet of said drum; rotating the drum; and discharging the food from the drum through an outlet of the drum that is located at a different position from the inlet, At least a portion of the stirring bar supported by a support attached to the drum is located inside the drum, When the drum rotates, the food inside the drum passes through a gap between the inner wall surface of the drum and the stirrer while being stirred by the stirrer, In the portion of the stirring bar located inside the drum, the ratio of the shortest diameter to the longest diameter of a cross section in a direction perpendicular to the axial direction is 1 / 3 or more and 1 or less, A food stirring method in which the stirrer and the support are not in contact with the inner wall surface of the drum.

11. depositing food product inside an axially extending hollow drum through an inlet of the drum; rotating the drum about an axis of rotation; and discharging the food from the drum through an outlet of the drum that is located at a different position from the inlet, At least a portion of the stirring bar supported by a support attached to the drum is located inside the drum, When the drum rotates, the food inside the drum passes through a gap between the inner wall surface of the drum and the stirrer while being stirred by the stirrer, In the portion of the stirring bar located inside the drum, the ratio of the shortest diameter to the longest diameter of a cross section in a direction perpendicular to the axial direction is 1 / 3 or more and 1 or less, A food manufacturing method in which the agitator and the support are not in contact with the inner wall surface of the drum, in the direction along the rotation axis, on the side of the outlet portion of the feeding device that feeds food into the inside of the drum.

12. A method for preparing a food product, comprising: introducing food into an axially extending hollow drum through an inlet of said drum; rotating the drum; and discharging the food from the drum through an outlet of the drum that is located at a different position from the inlet, At least a portion of the stirring bar supported by a support attached to the drum is located inside the drum, When the drum rotates, the food inside the drum passes through a gap between the inner wall surface of the drum and the stirrer while being stirred by the stirrer, In the portion of the stirring bar located inside the drum, the ratio of the shortest diameter to the longest diameter of a cross section in a direction perpendicular to the axial direction is 1 / 3 or more and 1 or less, A food manufacturing method, wherein the agitator and the support are not in contact with the inner wall surface of the drum.

Images