Stirring equipment for production of zirconite bricks
By adopting a second motor and a stable support structure in the zircon brick production equipment, the problems of shaking and falling of the mixing tank during high-speed rotation were solved, achieving stable rotation of the mixing tank and stability of the discharge port, thus improving production efficiency and safety.
Patent Information
- Application Number
- CN202520583437.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-20
- Estimated Expiration
- 2035-03-31
AI Technical Summary
Existing zircon brick production mixing equipment is prone to shaking or even falling due to centrifugal force during high-speed rotation, affecting the safety of workers and the stability of the equipment.
A second motor drives the rotating rod to rotate in the opposite direction to the mixing tank. Combined with structures such as an electric push rod, pressure relief seat, damper, and shock-absorbing spring, the mixing tank is stably supported and buffered to avoid shaking. The stability of the discharge port is ensured by the design of the return spring and sliding plate.
It improves the rotational stability of the mixing tank and the operational stability of the discharge port, enhances mixing efficiency and safety, and avoids the risk of shaking and falling of the mixing tank when it rotates at high speed.
Smart Images

Figure CN224009631U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of zircon brick production technology, specifically to a mixing device for zircon brick production. Background Technology
[0002] Zircon bricks are a type of refractory material made primarily from natural zircon sand. They possess excellent high-temperature resistance, thermal shock resistance, and slag erosion resistance, and are widely used in various industrial fields.
[0003] The prior art patent document CN216630869U provides an industrial reverse-rotation stirring vessel, in which a worm gear is meshed with the rear side of the worm wheel, and a rotating shaft is fixedly mounted on the right end of the worm gear. The right end of the rotating shaft extends out of the right side wall of the base and is fixedly mounted to the output end of a first reducer. A stirring shaft is fixedly mounted on the output end of a second reducer. The bottom end of the stirring shaft passes through a support plate and extends into the reactor, where a stirrer is fixedly mounted. The rotation direction of the reactor is opposite to that of the stirrer, causing the flow field generated by the stirrer to collide with the flow field generated by the rotation of the reactor, generating turbulence. This prevents the stirrer from generating eddies and achieves the purpose of mixing. At the same time, the baffles inside the reactor are eliminated, which also eliminates the power increase caused by the baffles and saves energy. Without baffles inside the reactor, there are no dead corners inside the reactor, making it easy to clean and ensuring the functional requirements of the reactor.
[0004] Although the device has many beneficial effects, the following problems still exist: when the mixing tank is rotating, it is easily shaken by the centrifugal force of high-speed rotation, and in severe cases, it may fall, causing trouble for the staff. Therefore, we have proposed a mixing equipment for zircon brick production. Utility Model Content
[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0006] 1. Technical problems to be solved:
[0007] In order to solve the problem mentioned above, when the mixing tank is rotating, it is easily shaken by the centrifugal force of high speed, and in severe cases, it may fall, causing trouble for the staff, this utility model is proposed.
[0008] Therefore, the purpose of this utility model is to provide a mixing device for zircon brick production. A second motor drives a rotating rod, which in turn drives the mixing tank to rotate. This results in the mixing tank and the raw materials being mixed inside rotating in opposite directions. This forward and reverse rotation allows the raw materials to fully blend, and also allows the materials adsorbed on the inner wall of the mixing tank to be impacted and blended, greatly improving mixing efficiency. An electric push rod facilitates the movement of a pressure-reducing seat, which in turn moves a pressure-reducing rod. The pressure-reducing rod then moves a C-shaped support plate against the surface of the mixing tank, providing support and preventing the mixing tank from shaking due to centrifugal force during rotation, thus improving the stability of the mixing tank. A damper and shock-absorbing spring facilitate the initiation of pressure reduction on the pressure-reducing plate, which in turn drives the pressure-reducing rod and C-shaped support plate to begin pressure reduction. This effectively alleviates the shaking force generated during the operation of the mixing tank, improving the stability of the mixing tank.
[0009] 2. Technical Solution:
[0010] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0011] A mixing device for zircon brick production includes a base. A second motor is fixedly installed at the bottom of the inner cavity of the base. A rotating rod is fixedly connected to the top of the second motor. A rotating disk is fixedly connected to the top of the rotating rod, extending through the outside of the base. A mixing tank is fixedly installed on the top of the rotating disk. A first motor is fixedly installed on the top of the mixing tank. A stirring rod is fixedly connected to the bottom of the first motor. A stirring blade is fixedly connected to the bottom of the stirring rod, extending through the inner cavity of the mixing tank. A scraper is fixedly connected to the bottom of the side of the stirring rod. Support plates are fixedly connected to both sides of the top of the base. A support shell is fixedly connected to the surface of the support plate. An electric push rod is fixedly connected to one side of the inner cavity of the support shell. A pressure-relieving seat is fixedly connected to one side of the electric push rod. A damper is fixedly connected to one side of the inner cavity of the pressure-relieving seat. A pressure-relieving plate is fixedly connected to one side of the damper. A pressure-relieving rod is fixedly connected to one side of the pressure-relieving plate. A C-shaped support plate is fixedly connected to one side of the pressure-relieving rod, extending through to the outside of the support shell. A bearing body is fixedly connected to the inner side of the C-shaped support plate. A pulley is rotatably connected to the surface of the bearing body. The surface of the pulley is in contact with the surface of the mixing tank. A shock-absorbing spring is fixedly connected to the other side of the pressure-relieving plate. While supporting the mixing tank, the pulley also enables the mixing tank to rotate stably, greatly improving the efficiency of the mixing tank and solving the problem for the workers.
[0012] As a preferred embodiment of the mixing equipment for zircon brick production according to this utility model, the bottom of the surface of the mixing tank is provided with a discharge port, the inner cavity of the discharge port is connected with a baffle, and the top of the surface of the mixing tank is provided with a feed port.
[0013] In a preferred embodiment of the mixing equipment for zircon brick production according to this utility model, a housing is fixedly connected to the top of the discharge port, a return spring is fixedly connected to one side of the inner cavity of the housing, a sliding plate is fixedly connected to one side of the return spring, a pull rod is fixedly connected to one side of the sliding plate, a toggle plate is fixedly connected to one side of the pull rod extending through to the outside of the housing, and a locking block is fixedly connected to the bottom of the surface of the toggle plate. One side of the locking block is inserted into the surface of the baffle, which not only limits the baffle to prevent it from falling off, but also effectively prevents the baffle from shaking, thus improving the sealing performance of the baffle.
[0014] As a preferred embodiment of the mixing equipment for zircon brick production according to this utility model, both ends of the inner cavity of the shell are provided with sliding grooves, and both ends of the sliding plate are slidably connected to the inner cavity of the sliding grooves.
[0015] As a preferred embodiment of the mixing equipment for zircon brick production according to this utility model, a locking block is fixedly connected to the bottom of the side of the mixing tank, and the surface of the locking block is provided with locking bolts.
[0016] As a preferred embodiment of the mixing equipment for zircon brick production according to this utility model, the two sides of the inner cavity of the support shell are provided with limiting grooves, and the two sides of the pressure relief seat are slidably connected to the inner cavity of the limiting grooves.
[0017] In a preferred embodiment of the mixing equipment for zircon brick production according to this utility model, a first bearing is fixedly connected to the bottom of the inner cavity of the mixing tank, and the bottom of the mixing rod is rotatably connected to the inner cavity of the first bearing.
[0018] 3. Beneficial effects:
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] This type of zircon brick production mixing equipment uses a second motor to drive a rotating rod, which in turn drives the mixing tank to rotate. This ensures that the mixing tank and the raw materials inside rotate in opposite directions, allowing for thorough mixing of the materials. Simultaneously, the materials adsorbed on the inner wall of the mixing tank are impacted and mixed, significantly improving mixing efficiency. An electric push rod facilitates the movement of a pressure-reducing seat, which in turn moves a pressure-reducing rod. The pressure-reducing rod then pushes a C-shaped support plate against the surface of the mixing tank, providing support and preventing swaying due to centrifugal force during rotation, thus improving the stability of the mixing tank. A damper and shock-absorbing spring facilitate the activation of a pressure-reducing plate, which in turn activates the pressure-reducing rod and C-shaped support plate, effectively mitigating the swaying force generated during operation and improving the stability of the mixing tank.
[0021] This type of mixing equipment for zircon brick production can effectively use the elasticity of the return spring to drive the sliding plate to retract and move. The sliding plate then drives the pull rod to retract and move, and the pull rod drives the locking block to insert into the socket on the surface of the baffle, which facilitates the limiting and fixing of the baffle and prevents the mixing tank from sliding during rotation, greatly improving the stability of the discharge port. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0023] Figure 1 This is a schematic diagram of the overall structure of a mixing device for producing zircon bricks according to this utility model;
[0024] Figure 2 This is a cross-sectional view of the support shell structure of a mixing device for zircon brick production according to this utility model;
[0025] Figure 3 This is a cross-sectional view of the mixing tank structure of a mixing device for zircon brick production according to this utility model;
[0026] Figure 4 This is a schematic diagram of the C-type support plate structure of a mixing device for zircon brick production according to this utility model;
[0027] Figure 5 This is a cross-sectional view of the shell structure of a mixing device for producing zircon bricks according to this utility model.
[0028] The following are the labels in the diagram: 1. Base; 2. Rotating disc; 3. Support shell; 4. C-shaped support plate; 5. Support plate; 6. Mixing tank; 7. Feed inlet; 8. First motor; 9. Shell; 10. Actuating plate; 11. Discharge port; 12. Baffle; 13. Pressure relief rod; 14. Electric push rod; 15. Damper; 16. Shock absorption spring; 17. Pressure relief plate; 18. Pressure relief seat; 19. Mixing blade; 20. Mixing rod; 21. Scraper; 22. Pulley; 23. Bearing body; 24. Return spring; 25. Sliding plate; 26. Pull rod; 27. Locking block; 28. Second motor; 29. Rotating rod. Detailed Implementation
[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0030] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0031] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0032] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0033] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.
[0034] This utility model provides an overall structural schematic diagram of an embodiment of a mixing device for zircon brick production, including:
[0035] Please see Figures 1-5This embodiment of a zircon brick production mixing device includes a base 1. A second motor 28 is fixedly installed at the bottom of the inner cavity of the base 1 by a first mounting bolt. A rotating rod 29 is fixedly connected to the top of the second motor 28. A rotating disk 2 is fixedly connected to the top of the rotating rod 29 through the outside of the base 1. A mixing tank 6 is fixedly installed on the top of the rotating disk 2. A first motor 8 is fixedly installed on the top of the mixing tank 6 by a second mounting bolt. A stirring rod 20 is fixedly connected to the bottom of the first motor 8. A stirring blade 19 is fixedly connected to the bottom of the stirring rod 20 through the inner cavity of the mixing tank 6. A scraper 21 is fixedly connected to the bottom of the side of the stirring rod 20. Support plates 5 are fixedly connected to both sides of the top of the base 1. A support shell 3 is fixedly connected to the surface. An electric push rod 14 is fixedly connected to one side of the inner cavity of the support shell 3 by a third mounting bolt. A pressure-relieving seat 18 is fixedly connected to one side of the electric push rod 14. A damper 15 is fixedly connected to one side of the inner cavity of the pressure-relieving seat 18. A pressure-relieving plate 17 is fixedly connected to one side of the damper 15. A pressure-relieving rod 13 is fixedly connected to one side of the pressure-relieving plate 17 by a fourth mounting bolt. A C-shaped support plate 4 is fixedly connected to one side of the pressure-relieving rod 13, extending through to the outside of the support shell 3. A bearing body 23 is fixedly connected to the inside of the C-shaped support plate 4. A pulley 22 is rotatably connected to the surface of the bearing body 23. The surface of the pulley 22 is in contact with the surface of the mixing tank 6. A shock-absorbing spring 16 is fixedly connected to the other side of the pressure-relieving plate 17.
[0036] It is worth noting that, in order to improve the sealing performance, a discharge port 11 is provided at the bottom of the surface of the mixing tank 6, and a baffle 12 is inserted into the inner cavity of the discharge port 11. A feed port 7 is provided at the top of the surface of the mixing tank 6. The baffle 12 facilitates the sealing treatment of the baffle 12.
[0037] Next, to improve the stability of the equipment, specifically, a housing 9 is fixedly connected to the top of the discharge port 11. A return spring 24 is fixedly connected to one side of the inner cavity of the housing 9. A sliding plate 25 is fixedly connected to one side of the return spring 24. A pull rod 26 is fixedly connected to one side of the sliding plate 25. A toggle plate 10 is fixedly connected to one side of the pull rod 26, extending through to the outside of the housing 9. A locking block 27 is fixedly connected to the bottom of the surface of the toggle plate 10. One side of the locking block 27 is inserted into the surface of the baffle 12. Through the return spring 24, the elasticity of the sliding plate 25 can be effectively used to drive the sliding plate 25 to retract and move. Through the sliding plate 25, the pull rod 26 is driven to retract and move. Through the pull rod 26, the locking block 27 is driven to insert into the insertion hole on the surface of the baffle 12, which facilitates the limiting and fixing of the baffle 12 and prevents the mixing tank 6 from sliding during rotation, greatly improving the stability of the discharge port 11.
[0038] Meanwhile, in order to improve the stability of the sliding plate 25, specifically, both ends of the inner cavity of the housing 9 are provided with sliding grooves, and both ends of the sliding plate 25 are slidably connected in the inner cavity of the sliding grooves. Through the sliding grooves, the stability of the sliding plate 25 is improved.
[0039] Furthermore, to facilitate the disassembly and assembly of the mixing tank 6, a locking block is fixedly connected to the bottom of the side of the mixing tank 6, and a locking bolt is provided on the surface of the locking block. The locking block and the locking bolt facilitate the disassembly and assembly of the mixing tank 6.
[0040] It is worth noting that, in order to improve the stability of the sliding of the pressure relief seat 18, specifically, limit grooves are opened on both sides of the inner cavity of the support shell 3, and both sides of the pressure relief seat 18 are slidably connected to the inner cavity of the limit grooves. The limit grooves improve the stability of the sliding of the pressure relief seat 18.
[0041] Finally, in order to improve the stability of the stirring rod 20 rotation, specifically, a first bearing is fixedly connected to the bottom of the inner cavity of the stirring tank 6, and the bottom of the stirring rod 20 is rotatably connected to the inner cavity of the first bearing. Through the first bearing, the stability of the stirring rod 20 rotation is improved.
[0042] In addition, the circuits, electronic components and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the internal structure and method.
[0043] Combination Figures 1-5 The specific usage process of the mixing equipment for zircon brick production according to this embodiment is as follows:
[0044] 1. Based on actual usage, the user first starts the electric push rod 14 through the external controller. The electric push rod 14 facilitates the movement of the pressure relief seat 18, which in turn pushes the pressure relief rod 13. The pressure relief rod 13 then pushes the C-shaped support plate 4 to move and fit against the surface of the mixing tank 6. Then, the user pours the raw materials into the inner cavity of the feed inlet 7 and starts the first motor 8 and the second motor 28 simultaneously through the external controller. The second motor 28 drives the rotating rod 29 to rotate, which in turn drives the rotating disk 2 to rotate. The rotating disk 2 then drives the mixing tank 6 to rotate on the inner surface of the C-shaped support plate 4. At the same time, the first motor 8 drives the stirring rod 20 to rotate, which in turn drives the stirring blade 19 to rotate, facilitating the stirring of the raw materials. Through the clockwise and counterclockwise rotation of the two, the raw materials can be fully mixed, and the raw materials adsorbed on the inner wall of the mixing tank 6 can also be impacted and mixed, greatly improving the stirring efficiency.
[0045] 2: During the rotation of the mixing tank 6, the centrifugal force of the rotation can easily cause shaking. The mixing tank 6 drives the C-shaped support plate 4 to start easing pressure, the C-shaped support plate 4 drives the easing rod 13 to start easing pressure, the easing rod 13 drives the easing plate 17 to start easing pressure, and the easing plate 17 drives the shock-absorbing spring 16 and the damper 15 to start easing pressure simultaneously. This can effectively reduce the shaking force generated by the mixing tank 6 during operation and improve the stability of the mixing tank 6.
[0046] 3. After the raw materials are mixed, the user moves the actuating plate 10. The actuating plate 10 moves the locking block 27 and the pull rod 26. The pull rod 26 moves the sliding plate 25. The sliding plate 25 stretches the return spring 24. When the locking block 27 moves away from the insertion hole on the surface of the baffle 12, the limiting pressure of the baffle 12 is released. Then the user pulls the baffle 12 out of the inner cavity of the discharge port 11. At this time, the limiting pressure of the discharge port 11 is released, and the raw materials are discharged through the discharge port 11.
[0047] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A mixing device for producing zircon bricks, characterized in that, The system includes a base (1), a second motor (28) fixedly installed at the bottom of the inner cavity of the base (1), a rotating rod (29) fixedly connected to the top of the second motor (28), a rotating disk (2) fixedly connected to the top of the rotating rod (29) extending through to the outside of the base (1), a mixing tank (6) fixedly installed at the top of the rotating disk (2), a first motor (8) fixedly installed at the top of the mixing tank (6), a stirring rod (20) fixedly connected to the bottom of the first motor (8), a stirring blade (19) fixedly connected to the bottom of the stirring rod (20) extending through to the inner cavity of the mixing tank (6), a scraper (21) fixedly connected to the bottom of the side of the stirring rod (20), and support plates (5) fixedly connected to both sides of the top of the base (1), with a support shell fixedly connected to the surface of the support plate (5). (3) An electric push rod (14) is fixedly connected to one side of the inner cavity of the support shell (3). A pressure relief seat (18) is fixedly connected to one side of the electric push rod (14). A damper (15) is fixedly connected to one side of the inner cavity of the pressure relief seat (18). A pressure relief plate (17) is fixedly connected to one side of the damper (15). A pressure relief rod (13) is fixedly connected to one side of the pressure relief plate (17). A C-shaped support plate (4) is fixedly connected to one side of the pressure relief rod (13) extending through to the outside of the support shell (3). A bearing body (23) is fixedly connected to the inside of the C-shaped support plate (4). A pulley (22) is rotatably connected to the surface of the bearing body (23). The surface of the pulley (22) is attached to the surface of the mixing tank (6). A shock-absorbing spring (16) is fixedly connected to the other side of the pressure relief plate (17).
2. The mixing equipment for zircon brick production according to claim 1, characterized in that, The bottom of the surface of the mixing tank (6) is provided with a discharge port (11), and a baffle (12) is inserted into the inner cavity of the discharge port (11). The top of the surface of the mixing tank (6) is provided with a feed port (7).
3. The mixing equipment for zircon brick production according to claim 2, characterized in that, A housing (9) is fixedly connected to the top of the discharge port (11). A return spring (24) is fixedly connected to one side of the inner cavity of the housing (9). A sliding plate (25) is fixedly connected to one side of the return spring (24). A pull rod (26) is fixedly connected to one side of the sliding plate (25). A toggle plate (10) is fixedly connected to one side of the pull rod (26) extending through to the outside of the housing (9). A locking block (27) is fixedly connected to the bottom of the surface of the toggle plate (10). One side of the locking block (27) is inserted into the surface of the baffle (12).
4. The mixing equipment for zircon brick production according to claim 3, characterized in that, The inner cavity of the housing (9) is provided with sliding grooves at both ends, and the two ends of the sliding plate (25) are slidably connected in the inner cavity of the sliding grooves.
5. The mixing equipment for zircon brick production according to claim 1, characterized in that, A locking block is fixedly connected to the bottom of the side of the mixing tank (6), and a locking bolt is provided on the surface of the locking block.
6. The mixing equipment for zircon brick production according to claim 3, characterized in that, Limiting grooves are provided on both sides of the inner cavity of the support shell (3), and both sides of the pressure relief seat (18) are slidably connected to the inner cavity of the limiting grooves.
7. The mixing equipment for zircon brick production according to claim 3, characterized in that, The bottom of the inner cavity of the mixing tank (6) is fixedly connected to a first bearing, and the bottom of the stirring rod (20) is rotatably connected to the inner cavity of the first bearing.