vehicle

By incorporating a detection circuit to adjust charging circuit control based on impedance thresholds, the vehicle stabilizes charging operations and reduces noise and output fluctuations when impedance is high.

JP7735974B2Active Publication Date: 2025-09-09TOYOTA JIDOSHA KK
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Patent Information

Application Number
JP2022164132
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-10-12
Publication Date
2025-09-09
Estimated Expiration
2042-10-12

AI Technical Summary

Technical Problem

When the impedance of the charging path in vehicles is relatively large, the power factor of the charging circuit becomes low, leading to output fluctuations and noise generation.

Method used

The vehicle includes a detection circuit to measure impedance during external charging, and when it exceeds a threshold, the control device switches the charging circuit to a different control mode to improve the power factor, thereby suppressing output fluctuations and noise.

Benefits of technology

This approach effectively prevents output fluctuations and noise generation by adjusting the charging circuit control based on impedance thresholds, ensuring stable charging operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

To deal with the cases where the impedance of a charging path is relatively large.SOLUTION: A vehicle has: a power storage unit; a charging circuit capable of external charging that converts AC power from the power system into DC power and charges the power storage unit when connected to the power system outside the vehicle; and a control unit that controls the charging circuit. The vehicle is equipped with a detection circuit and the control unit. The detection circuit detects the impedance of a charging path from the power system to the power storage unit during the external charging. When the impedance of the charging path is greater than a threshold during the external charging, the control unit switches control of the charging circuit from when the impedance of the charging path is less than or equal to the threshold.SELECTED DRAWING: Figure 2
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Description

[Technical Field]

[0001] The present disclosure relates to vehicles. [Background technology]

[0002] Conventionally, a vehicle has been proposed that includes a power storage device and a charging circuit that, when connected to a power source external to the vehicle, converts AC power from the power source into DC power and supplies the DC power to the power storage device (see, for example, Patent Document 1). This vehicle estimates the impedance of a charging path from the power source to the power storage device, and when the estimated impedance of the charging path exceeds a reference value, notifies a vehicle occupant of an abnormality in the charging path. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2010-220299 Summary of the Invention [Problem to be solved by the invention]

[0004] In the above-described vehicle, when the impedance of the charging path is relatively large, the power factor of the charging circuit is likely to be low, which may cause fluctuations in the output of the charging circuit or the generation of noise or abnormal sounds.

[0005] The vehicle of the present disclosure is primarily intended to deal with situations where the impedance of the charging path is relatively large. [Means for solving the problem]

[0006] The vehicle of the present disclosure employs the following means to achieve the above-mentioned main object.

[0007] The vehicle of the present disclosure includes: A vehicle including: a power storage device; a charging circuit capable of external charging, which converts AC power from an electric power system external to the vehicle into DC power when the vehicle is connected to the electric power system, and charges the power storage device; and a control device that controls the charging circuit, a detection circuit that detects impedance of a charging path from the power grid to the power storage device during the external charging; When the impedance of the charging path is greater than a threshold during the external charging, the control device switches control of the charging circuit to a control mode when the impedance of the charging path is equal to or less than the threshold. The gist of this is as follows.

[0008] When the impedance of the charging path from the power grid to the power storage device is greater than a threshold during external charging, the vehicle of the present disclosure switches control of the charging circuit to a value different from that when the impedance of the charging path is equal to or less than the threshold. By appropriately switching control of the charging circuit when the impedance of the charging path is greater than the threshold, the vehicle can suppress output fluctuations of the charging circuit and the generation of noise and abnormal sounds. [Brief explanation of the drawings]

[0009] [Figure 1] 1 is a diagram showing an outline of the configuration of a charging system 10 equipped with a vehicle 20. FIG. [Figure 2] 4 is a flowchart showing an example of an external charging control routine. DETAILED DESCRIPTION OF THE INVENTION

[0010] An embodiment of the present disclosure will be described with reference to the drawings. Fig. 1 is a schematic configuration diagram of a charging system 10 including a vehicle 20 according to this embodiment. In addition to the vehicle 20, the charging system 10 includes a power grid 80 and a charging stand 90.

[0011] Power system 80 includes a transformer 81 and a power line 82. Transformer 81 converts AC power of several thousand volts from a high-voltage distribution line to AC power of 100 V or 200 V and supplies it to power line 82, which serves as a low-voltage distribution line. Power line 82 is connected to power line 91 of charging stand 90.

[0012] The charging stand 90 is installed at a home, a charging station, or the like. The charging stand 90 includes a power line 91, a stand-side connector 92, a detection circuit 93, a display 94, and a stand electronic control unit (hereinafter referred to as a "stand ECU") 95. The power line 91 is connected to the stand-side connector 92 and a power line 82 of the power system 80. The stand-side connector 92 is configured to be connectable to a vehicle-side connector 28 of the vehicle 20. The detection circuit 93 is attached to the power line 91 and detects the impedance Zs of a portion electrically connected to the power line 91. The display 94 is configured as a touch panel display that displays various information. The stand ECU 95 includes a microcomputer having a CPU, ROM, RAM, flash memory, input / output ports, and communication ports. The stand ECU 95 receives the impedance Zs from the detection circuit 93 via an input port, for example. The stand ECU 95 outputs a control signal to the display 94 via an output port, for example.

[0013] Vehicle 20 is configured as an electric vehicle, a hybrid vehicle, a fuel cell vehicle, or the like. As shown in the figure, vehicle 20 includes a battery 22 as a power storage device, power lines 24 and 26, a vehicle-side connector 28, a charging device 30, a display 40, and a vehicle electronic control unit (hereinafter referred to as "vehicle ECU") 42. Battery 22 is configured as, for example, a lithium-ion secondary battery or a nickel-metal hydride secondary battery. Power line 24 is connected to battery 22 and a charging circuit 32 of charging device 30. Power line 26 is connected to vehicle-side connector 28 and charging circuit 32. Vehicle-side connector 28 is configured to be connectable to a stand-side connector 92 of a charging stand 90.

[0014] The charging device 30 includes a charging circuit 32, a detection circuit 36, and a charging electronic control unit (hereinafter referred to as "charging ECU") 38. The charging circuit 32 is connected to the battery 22 via a power line 24 and to a vehicle-side connector 28 via a power line 26. The charging circuit 32 is configured to perform external charging when the vehicle-side connector 28 of the vehicle 20 is connected to a stand-side connector 92 of a charging stand 90. External charging is charging of the battery 22 by converting AC power supplied from the power grid 80 via the charging stand 90 into DC power of a desired voltage using the charging circuit 32 and supplying the DC power to the battery 22. The charging circuit 32 includes, in order from the power line 26 side, a power factor correction (PFC) circuit 33 and a DC / DC converter 34 connected to the PFC circuit 33. The PFC circuit 33 is configured as a power factor correction circuit having a switching element. The DC / DC converter 34 is configured as an isolated DC / DC converter having a switching element and a transformer.

[0015] Detection circuit 36 ​​is attached to power line 26 and detects impedance Zv of the portion electrically connected to power line 26. During external charging, the portion electrically connected to power line 26 corresponds to the portion from power system 80 to the primary side of the transformer of DC / DC converter 34 (the side of power factor correction circuit 33) in the charging path from power system 80 to battery 22. Note that when vehicle-side connector 28 and stand-side connector 92 are connected and external charging is not being performed, the portion electrically connected to power line 26 corresponds to the portion closer to power system 80 than charging circuit 32. When vehicle-side connector 28 and stand-side connector 92 are connected, impedances Zs and Zv are approximately the same.

[0016] The charging ECU 38 includes a microcomputer having a CPU, ROM, RAM, flash memory, input / output ports, and communication ports. The charging ECU 38 receives, via an input port, for example, the voltage Vb of the battery 22 from a voltage sensor, the current Ib of the battery 22 from a current sensor, the temperature Tb of the battery 22 from a temperature sensor, and the impedance Zv from the detection circuit 36. The charging ECU 38 outputs, for example, a control signal to the charging circuit 32 via an output port. The charging ECU 38 calculates the state of charge (SOC) of the battery 22 based on the integrated value of the current Ib of the battery 22. The charging ECU 38 is connected to the vehicle ECU 42 via the communication port.

[0017] The display 40 is configured as a display that displays various information. The vehicle ECU 42 includes a microcomputer having a CPU, ROM, RAM, flash memory, input / output ports, and communication ports. The vehicle ECU 42 outputs a control signal to the display 94, for example, via the output port. The vehicle ECU 42 is connected to the charging ECU 38 via the communication port.

[0018] In the vehicle 20 of this embodiment, when the station connector 92 and the vehicle connector 28 are connected while the vehicle is parked at home or at a charging station, and a charging start condition for the battery 22 is met, the charging ECU 38 controls the charging circuit 32 to perform external charging. This causes the battery 22 to be charged. Then, when a charging end condition for the battery 22 is met, the charging ECU 38 stops the charging circuit 32. This causes charging of the battery 22 to end. Examples of the charging start conditions include a user command to start charging, a user-specified charging start time, and a user-specified charging start time based on a user-specified planned departure time. Examples of the charging end conditions include a user command to end charging, and a user-specified planned departure time.

[0019] Next, the operation of the vehicle 20 of this embodiment will be described. In particular, the operation of the vehicle 20 during external charging will be described in detail. Fig. 2 is a flowchart showing an example of an external charging control routine executed by the charging ECU 38. This routine is repeatedly executed from when a charging start condition for the battery 22 is met until a charging end condition is met.

[0020] 2 is executed, the charging ECU 38 receives an input of the impedance Zv from the detection circuit 36 ​​(step S100) and compares the magnitude of the received impedance Zv with a threshold value Zvref (step S110). The threshold value Zvref is a threshold value used to determine whether the impedance Zv is within an allowable range (a range normally expected). The impedance Zv may become large, for example, when the path (power line 82) from the transformer 81 of the power system 80 to the charging stand 90 is long, or when the path (power line 91 or power line 26) from the charging stand 90 to the charging circuit 32 of the vehicle 20 is long. This is because the longer these paths are, the greater the influence of the inductance component of the path.

[0021] If the magnitude of the impedance Zv is equal to or less than the threshold value Zvref in step S110, the charging ECU 38 determines that the impedance Zv is within the allowable range and executes normal control of the charging circuit 32 (step S120). This routine ends.

[0022] If the magnitude of the impedance Zv is greater than the threshold value Zvref in step S110, the charging ECU 38 determines that the impedance Zv is outside the allowable range, executes abnormality control of the charging circuit 32 (step S130), and transmits a message to the vehicle ECU 42 that the impedance Zv is abnormal (step S140). This routine ends. When the impedance Zv is outside the allowable range, the power factor of the power input to the charging circuit 32 tends to be lower due to the influence of the inductance component of the charging path from the power grid 80 to the battery 22, compared to when the impedance Zv is within the allowable range. Therefore, in the abnormality control of the charging circuit 32, the charging ECU 38 controls the charging circuit 32 (particularly the power factor correction circuit 33) based on the impedance Zv so that the power factor of the power input to the charging circuit 32 is improved (approaching the power factor during normal control). For example, the charging ECU 38 may control the charging circuit 32 (particularly the power factor correction circuit 33) so as to reduce the difference between the input current of the charging circuit 32 detected by an AC current sensor (not shown) and the target current. The target current is set so that the power factor of the power input to the charging circuit 32 is a predetermined power factor (e.g., 1 or a value slightly lower than 1). Alternatively, the charging ECU 38 may detect the pulsating component of the input current to the charging circuit 32 while changing the control period of the charging circuit 32, and adjust the control period of the charging circuit 32 so that the pulsating component is minimized or close to a minimum. This control allows the vehicle 20 to prevent inconveniences caused by a low power factor of the power input to the charging circuit 32. Such inconveniences include, for example, output fluctuations of the charging circuit 32 and the generation of noise or unusual sounds. When the vehicle ECU 42 receives a notification from the charging ECU 38 that the impedance Zv is abnormal, it displays this information on the display 40. This allows the user to recognize that the impedance Zv is abnormal by checking the display 40.

[0023] The operation of the vehicle 20 during external charging has been described. Next, the operation of the charging stand 90 during external charging will be described. The stand ECU 95 receives the impedance Zs from the detection circuit 36 ​​and compares the magnitude of the received impedance Zs with a threshold value Zsref. The threshold value Zsref may, for example, be the same value as the threshold value Zvref. When the magnitude of the impedance Zs is equal to or less than the threshold value Zvref, the stand ECU 95 determines that the impedance Zs is within the allowable range and does nothing. When the magnitude of the impedance Zs is greater than the threshold value Zvref, the stand ECU 95 determines that the impedance Zs is outside the allowable range and displays on the display 94 that the impedance Zs is abnormal. This allows a user who checks the display 94 to recognize that the impedance Zs is abnormal.

[0024] In the vehicle 20 of the present embodiment described above, when the magnitude of the impedance Zv is greater than the threshold value Zvref during external charging, the charging ECU 38 controls the charging circuit 32 (particularly the power factor correction circuit 33) to improve the power factor of the electric power input to the charging circuit 32. This makes it possible to prevent inconveniences caused by a low power factor of the electric power input to the charging circuit 32. Such inconveniences include, for example, fluctuations in the output of the charging circuit 32, and the generation of noise and abnormal sounds.

[0025] Furthermore, in the vehicle 20 of this embodiment, when the magnitude of the impedance Zv is greater than the threshold value Zvref, the vehicle ECU 42 displays on the display 40 that the impedance Zv is abnormal. This allows the user, checking the display 94, to recognize that the impedance Zv is abnormal.

[0026] In the above-described embodiment, when the magnitude of the impedance Zv is greater than the threshold value Zvref, the vehicle ECU 42 displays on the display 40 a message indicating that the impedance Zv is abnormal. However, the vehicle ECU 42 may also output a message indicating that the impedance Zv is abnormal from a speaker. Furthermore, the vehicle ECU 42 does not necessarily have to display or output a message indicating that the impedance Zv is abnormal from the display 40 or a speaker.

[0027] In the above-described embodiment, when the magnitude of the impedance Zs is greater than the threshold value Zsref, the stand ECU 95 displays on the display 94 that the impedance Zs is abnormal. However, the stand ECU 95 may also output a sound from the speaker to indicate that the impedance Zs is abnormal. Furthermore, the stand ECU 95 may not necessarily display or output a sound from the display 94 or the speaker to indicate that the impedance Zs is abnormal.

[0028] In the above-described embodiment, the vehicle ECU 42 is connected to the charging ECU 38 via a communication port. However, instead of or in addition to this, the vehicle ECU 42 may input the impedance Zv from the detection circuit 36.

[0029] In the above-described embodiment, the vehicle 20 includes the charging ECU 38 and the vehicle ECU 42. However, the charging ECU 38 and the vehicle ECU 42 may be integrally configured.

[0030] As described above, the vehicle of the present disclosure is a vehicle including a power storage device, a charging circuit capable of external charging when connected to a power system external to the vehicle, by converting AC power from the power system into DC power to charge the power storage device, and a control device that controls the charging circuit, and is equipped with a detection circuit that detects the impedance of a charging path from the power system to the power storage device during external charging, and the control device switches control of the charging circuit when the impedance of the charging path is greater than a threshold value during external charging, to when the impedance of the charging path is equal to or less than the threshold value.

[0031] When the impedance of the charging path from the power grid to the power storage device is greater than a threshold during external charging, the vehicle of the present disclosure switches control of the charging circuit to a value different from that when the impedance of the charging path is equal to or less than the threshold. By appropriately switching control of the charging circuit when the impedance of the charging path is greater than the threshold, the vehicle can suppress output fluctuations of the charging circuit and the generation of noise and abnormal sounds.

[0032] In the vehicle of the present disclosure, the charging circuit may include a power factor correction circuit and an isolated converter connected to the power factor correction circuit and having a transformer, the detection circuit may be attached to a portion of the charging path closer to the power grid than the charging circuit, and the control device may control the power factor correction circuit to improve the power factor of the input power of the charging circuit when the impedance of the charging path is greater than the threshold during external charging. This allows the vehicle to more appropriately suppress output fluctuations, noise, abnormal sounds, and the like of the charging circuit when the impedance of the charging path is greater than the threshold.

[0033] The vehicle according to the present disclosure may further include a notification unit that notifies a user of information, and when the impedance of the charging path is greater than the threshold value during external charging, the control device may cause the notification unit to notify a user of an abnormality in the impedance of the charging path.

[0034] The correspondence between the main elements of the embodiment and the main elements of the invention described in the "Means for Solving the Problem" section will be described below. In the embodiment, the battery 22 corresponds to the "power storage device," the charging circuit 32 corresponds to the "charging circuit," the charging ECU 38 and the vehicle ECU 42 correspond to the "controller," and the detection circuit 36 ​​corresponds to the "detection circuit."

[0035] The correspondence between the main elements of the embodiments and the main elements of the invention described in the "Means for Solving the Problem" section does not limit the elements of the invention described in the "Means for Solving the Problem" section, since the embodiments are examples for specifically explaining the mode for implementing the invention described in the "Means for Solving the Problem" section. In other words, the interpretation of the invention described in the "Means for Solving the Problem" section should be based on the description in that section, and the embodiments are merely specific examples of the invention described in the "Means for Solving the Problem" section.

[0036] The above describes the forms for implementing the present disclosure, but the present disclosure is not limited to these embodiments in any way, and it goes without saying that the present disclosure can be implemented in various forms within the scope that does not deviate from the gist of the present disclosure. [Industrial Applicability]

[0037] The present disclosure is applicable to the vehicle manufacturing industry and the like. [Explanation of symbols]

[0038] 10 Charging system, 20 Vehicle, 22 Battery, 24, 26, 82, 91 Power line, 26 Power line, 28 Vehicle side connector, 30 Charging device, 32 Charging circuit, 33 Power factor correction circuit, 34 DC / DC converter, 36, 93 Detection circuit, 38 Charging ECU, 40, 94 Display, 42 Vehicle ECU, 80 Power system, 81 Transformer, 90 Charging stand, 92 Stand side connector, 95 Stand ECU.

Claims

1. A vehicle including: a power storage device; a charging circuit capable of external charging, which converts AC power from an electric power system external to the vehicle into DC power when the vehicle is connected to the electric power system, and charges the power storage device; and a control device that controls the charging circuit, a detection circuit that detects impedance of a charging path from the power grid to the power storage device during the external charging; When the impedance of the charging path is greater than a threshold during the external charging, the control device switches control of the charging circuit to a control when the impedance of the charging path is equal to or less than the threshold; the charging circuit includes a power factor correction circuit and an isolated converter connected to the power factor correction circuit and having a transformer; the detection circuit is attached to the charging path closer to the power grid than the charging circuit, When the impedance of the charging path is greater than the threshold value during execution of the external charging, the control device controls the power factor correction circuit so as to improve the power factor of the input power of the charging circuit. vehicle.

2. 2. The vehicle according to claim 1, a notification unit that notifies information; When the impedance of the charging path is greater than the threshold value during execution of the external charging, the control device causes the notification unit to notify that the impedance of the charging path is abnormal. vehicle.

Citation Information

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