Blowout structure

The air outlet structure generates its own power using airflow, eliminating the need for external wiring and power sources, and dynamically controls heating to prevent condensation, enhancing installation flexibility and reducing maintenance costs.

JP7736472B2Active Publication Date: 2025-09-09TAKENAKA CORP
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Patent Information

Application Number
JP2021116694
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-07-14
Publication Date
2025-09-09
Estimated Expiration
2041-07-14

AI Technical Summary

Technical Problem

Conventional air outlets require electrical work for power wiring, which is inconvenient and limits installation flexibility.

Method used

An air outlet structure incorporating a windmill and generator inside the outlet body to generate electricity from airflow, eliminating the need for external power sources and wiring, with a temperature-sensitive switch to control heater operation.

Benefits of technology

Eliminates the need for electrical wiring, allows installation in areas without power access, reduces maintenance costs, and prevents condensation-related issues by dynamically controlling heater operation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide an air outlet structure which does not need wiring work of a power source.SOLUTION: An air outlet device 10 includes: a chamber 12 to which conditioned air is supplied; an air outlet 12A which blows out the conditioned air from the chamber 12; a wind mill 38 which is provided within the chamber 12 and rotated by the conditioned air; a power generator 32 which is provided within the chamber 12 and generates power through rotation of the wind mill; and an electric heater 22 which is provided at the air outlet 12A and heated by electric power generated by the power generator 32.SELECTED DRAWING: Figure 2
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Description

[Technical Field]

[0001] The present invention relates to an air outlet structure. [Background technology]

[0002] BACKGROUND ART As an air outlet for conditioned air, an air outlet incorporating a heater wire is known in order to suppress condensation at the air outlet (see, for example, Patent Documents 1 and 2). This air outlet generates heat by connecting a power source to a heater wire and passing electricity through it, thereby suppressing condensation at the air outlet. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2012-013328 [Patent Document 2] Japanese Patent Application Laid-Open No. 2012-211742 Summary of the Invention [Problem to be solved by the invention]

[0004] However, conventional air outlets require electrical work to install power wiring from a switchboard to the air outlet, leaving room for improvement.

[0005] In consideration of the above, an object of the present invention is to provide an air outlet structure that does not require electrical work for power wiring. [Means for solving the problem]

[0006] The air outlet structure described in claim 1 includes an air outlet body to which conditioned air is supplied, an air outlet that blows out the conditioned air from the air outlet body, a windmill that is provided inside the air outlet body and rotates with the conditioned air, a generator that is provided inside the air outlet body and generates electricity by the rotation of the windmill, and a heater that is provided at the air outlet and generates heat using the electricity generated by the generator.

[0007] In the air outlet structure described in claim 1, a windmill and a generator are provided inside the air outlet body, so that when conditioned air is blown out, the windmill rotates and the generator generates electricity, which can supply power to the heater. When power is supplied to the heater, the heater generates heat, which can warm the air outlet. In the air outlet structure described in claim 1, a windmill and a generator are provided inside the air outlet body to generate electricity by itself, so no commercial power source is required, and power wiring work is not required.

[0008] The invention described in claim 2 is the air outlet structure described in claim 1, which has a temperature-sensitive switch that stops the flow of electricity to the heater when the temperature of the conditioned air blown out from the air outlet is equal to or higher than a preset temperature.

[0009] In the air outlet structure of claim 2, when the temperature of the conditioned air blown out from the air outlet is equal to or higher than a preset temperature, the temperature-sensitive switch stops the supply of electricity to the heater. Therefore, when the temperature of the conditioned air blown out from the outlet is equal to or higher than a preset temperature and there is no risk of condensation at the outlet, the power supply can be stopped, which prevents problems caused by the heater continuing to generate heat, such as deformation of the outlet material and discoloration of the paint. Furthermore, when there is no risk of condensation and no need to increase the temperature of the air outlet, i.e., when the power to the heater is stopped by the temperature-sensitive switch, the power to drive the generator, in other words, the power to rotate the windmill, is less required than when the power is on. As a result, the windmill can be easily rotated by the conditioned air, and the airflow resistance can be reduced. Furthermore, since the temperature of the air outlet is not increased when there is no risk of condensation, deformation or discoloration of the air outlet caused by continuing to increase the temperature of the air outlet for a long period of time can be suppressed.

[0010] A third aspect of the present invention provides the air outlet structure of the second aspect, wherein the temperature-sensitive switch is a bimetal switch.

[0011] In the air outlet structure described in claim 3, the power supply to the heater can be turned on and off using a simple structure such as a bimetal switch, without using electricity. [Effects of the Invention]

[0012] As described above, the air outlet structure of the present invention has the excellent effect of eliminating the need for electrical wiring for power supply. [Brief explanation of the drawings]

[0013] [Figure 1] 1 is an exploded perspective view showing a schematic configuration of an air outlet device according to a first embodiment. [Figure 2] FIG. 1A is a plan view showing a power generation unit, and FIG. 1B is a vertical cross-sectional view showing the configuration of the power generation unit. [Figure 3] FIG. 6 is a vertical cross-sectional view showing an air outlet device according to a second embodiment. [Figure 4] FIG. 10 is a circuit diagram showing an electrical system of an air outlet device according to a third embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0014] An air outlet device 10 including an air outlet structure according to a first embodiment of the present invention will be described with reference to FIGS. 1 and 2. FIG. 1, an air outlet device 10 of this embodiment includes a long, narrow rectangular box-shaped chamber 12 as an air outlet main body to which conditioned air is supplied. As an example, the air outlet device 10 of this embodiment is of a so-called breezeline type.

[0015] The chamber 12 is disposed in the attic space. An air outlet 12A is provided at the bottom of the chamber 12 for blowing conditioned air into the room.

[0016] As shown in FIGS. 1 and 2, the air outlet 12A has a rectangular frame shape with an opening in the center.

[0017] As shown in Fig. 2, air outlet 12A is disposed in opening 16 formed in ceiling panel 14. Air outlet 12A is provided with a plurality of blades 12B that can change the airflow direction as needed. Note that blades 12B may be provided as needed and are not required. Air outlet 12A and blades 12B may be made of synthetic resin, or may be made of plated or painted metal.

[0018] As shown in FIG. 1, a connecting portion 20 having a circular hole is provided on the side surface of the chamber 12 to which a duct 18 through which conditioned air is sent from an air conditioner (not shown) is connected.

[0019] As shown in Fig. 2(B), the air outlet 12A is provided with an electric heater 22 that heats the air outlet 12A to increase its temperature. The air outlet 12A of this embodiment is made of synthetic resin and has the electric heater 22 embedded therein, but the electric heater 22 may also be disposed on the surface of the frame. The electric heater 22 is provided around the entire periphery of the air outlet 12A.

[0020] There is no particular limitation on the shape of the electric heater 22, and it may be linear or planar. In the example shown in Fig. 2(B), the electric heater 22 is not provided on the blade 12B, but the electric heater 22 may be provided on the blade 12B.

[0021] As shown in FIG. 1, a pair of U-shaped frames 24 are provided at the air outlet 12A, and two connecting members 26 are hung between one frame 24 and the other frame 24.

[0022] A power generation unit 28 is disposed between the two connecting members 26. The power generation unit 28 includes a cylindrical member 30 whose axial direction is vertical. The cylindrical member 30 is fixed to the connecting members 26 with screws or the like (not shown).

[0023] 2(A) and 2(B), a generator 32 is disposed inside the cylindrical member 30 with its rotation axis 32A pointing downward and in the vertical direction. The generator 32 is supported on the inner circumferential surface of the cylindrical member 30 using a metal fitting 34, for example.

[0024] The generator 32 of this embodiment is, for example, cylindrical, and has a cone-shaped (tapered, conical) cap 36 attached to the upper end for reducing air resistance.

[0025] A windmill 38 is attached to the rotating shaft 32A of the generator 32, and the generator 32 generates electricity as the windmill 38 rotates. In this embodiment, the windmill 38 is shaped like a propeller, but the shape of the windmill 38 is not particularly important as long as it rotates when exposed to wind. The generator 32 may generate DC power or AC power.

[0026] When conditioned air is sent into the chamber 12 through the duct 18, the conditioned air is blown out into the room from the air outlet 12A. Since the power generation unit 28 is provided in the path through which the conditioned air passes, when the conditioned air passes through the power generation unit 28, the windmill 38 rotates and the generator 32 generates electricity.

[0027] 1, connecting member 26 is provided with a temperature sensor 42 that measures the temperature of the conditioned air that passes through chamber 12 and is blown out from outlet 12A, and a control device 44. Control device 44 is connected to temperature sensor 42 by wiring 46, to generator 32 by wiring 48, and to electric heater 22 by wiring 50.

[0028] The temperature sensor 42 detects the temperature of the conditioned air that flows through the chamber 12 and is blown out from the outlet 12A. Temperature detection data of the conditioned air temperature detected by the temperature sensor 42 is sent to the control device 44 via a wire 46.

[0029] The control device 44 stores in advance a condensation temperature T1, which is an example of a condition for condensation to occur at the air outlet 12A, and compares the stored condensation temperature T1 with the conditioned air temperature T2 of the conditioned air detected by the temperature sensor 42. When the control device 44 determines that the conditioned air temperature T2 is equal to or lower than the condensation temperature T1, it energizes the electric heater 22 and controls the air outlet 12A to increase its temperature. The control device 44 operates using power generated by the generator 32.

[0030] As shown in Fig. 2(B), an operation confirmation lamp 52 is attached to the air outlet 12A in a position visible from the indoor side. When the electric heater 22 is operating, the control device 44 supplies power to the operation confirmation lamp 52 via wiring 54 to turn on the operation confirmation lamp 52. As an example, an LED is used for the operation confirmation lamp 52.

[0031] Furthermore, this air outlet device 10 can be fixed to a structure such as a beam by fixing one end of a long bolt 56 to the frame 24 using a nut 58 and fixing the other end of the bolt 56 to the beam or the like.

[0032] (Action, effect) In the air outlet device 10 of this embodiment, when the air conditioner is operated and conditioned air flows toward the opening 10a of the air outlet 12A, the windmill 38 rotates and the generator 32 generates electricity.

[0033] Here, as an example, during cooling, if the temperature of the conditioned air passing through air outlet 12A is lower than room temperature and the temperature of air outlet 12A becomes lower than room temperature, condensation may occur at air outlet 12A. Condensation is particularly likely to occur in summer when the room temperature and humidity are relatively high, the temperature of the conditioned air is lower than room temperature, and there is a large temperature difference between the room temperature and the conditioned air.

[0034] However, in the air outlet device 10 of this embodiment, when the temperature of the conditioned air is lower than the pre-stored condensation temperature T1, the air outlet 12A is heated by the electric heater 22, so that the temperature difference between the temperature of the air outlet 12A and the room temperature becomes small, and condensation at the air outlet 12A can be suppressed.

[0035] Condensation at the air outlet 12A occurs when various conditions such as the temperature of the air outlet 12A, the indoor air temperature (room temperature), and the indoor air humidity are met, so it is preferable to set the dew condensation temperature T1 by conducting an experiment in advance.

[0036] In the air outlet device 10 of this embodiment, the windmill 38 continues to rotate while the conditioned air is being blown, so that power can be supplied to the electric heater 22 while the conditioned air is being blown.

[0037] The air outlet device 10 of this embodiment generates its own power using conditioned air, so no power wiring work is required, reducing the installation work. Furthermore, the air outlet device 10 of this embodiment can be installed even in places where power lines cannot be brought in due to renovation work, etc., and it becomes possible to take measures to prevent condensation using the electric heater 22.

[0038] The air outlet device 10 of this embodiment does not require a commercial power source, so there is no need for electricity bills and maintenance costs can be reduced compared to conventional technologies that require a commercial power source.

[0039] As an example, when the temperature of the conditioned air is higher than room temperature, such as during heating when conditioned air at a temperature higher than room temperature is blown, condensation does not occur at the air outlet 12A, so there is no need to heat the air outlet 12A with the electric heater 22.

[0040] In this embodiment, when the conditions are such that condensation does not occur at the air outlet 12A, i.e., when the temperature of the conditioned air is equal to or higher than the preset condensation temperature T1, the control device 44 does not energize the electric heater 22. Therefore, compared to when electricity is applied to the electric heater 22, no energy is required to rotate the rotating shaft 32A of the generator 32, the windmill 38 rotates more easily, and the resistance to the passage of the conditioned air can be reduced (in other words, less energy is required to rotate the generator 32, and the amount of conditioned air passing through the chamber per unit time increases).

[0041] As a result, the amount of conditioned air blown into the room from air outlet 12A increases compared to when cooling, allowing the room to be air-conditioned efficiently.

[0042] Furthermore, in the air outlet device 10 of this embodiment, the temperature of the air outlet is not increased if there is no risk of condensation, so deformation and discoloration of the air outlet caused by continuing to increase the temperature of the air outlet for a long period of time can also be suppressed.

[0043] In the air outlet device 10 of this embodiment, the operation confirmation lamp 52 lights up when power is sent to the electric heater 22, so that it can be confirmed from inside the room that the electric heater 22 is generating heat using the power generated by the generator 32 by the operation confirmation lamp 52 lighting up.

[0044] In the air outlet device 10 of this embodiment, one power generation unit 28 is provided, but the power generation unit 28 can be increased as needed, and two power generation units 28 may be provided, as shown by the solid line and the two-dot chain line in Figure 1.

[0045] [Second embodiment] An air outlet device 60 according to a third embodiment of the present invention will be described with reference to Fig. 3. Note that the same components as those in the first embodiment are given the same reference numerals, and descriptions thereof will be omitted. The air outlet device 60 of this embodiment shown in FIG. 3 is of the so-called anemotype, and the configuration other than the power generation part is a conventional, generally known structure, so only an outline of the configuration other than the power generation part will be described.

[0046] The air outlet device 60 of this embodiment is disposed above the ceiling, and conditioned air is supplied from the duct 18.

[0047] The air outlet device 60 is configured to include a duct connection part 62A having a cylindrical shape of a fixed diameter to which the duct 18 is connected, an outer cone 62B provided at the bottom of the duct connection part 62A and having a flared shape, and an inner cone 62C made up of a plurality of blades provided inside the outer cone 62B. Although not shown in the drawings, the blades of the outer cone 62B and the inner cone 62C have known rectangular or circular shapes in plan view. In the air outlet device 60 of this embodiment, the cylindrical duct connection portion 62A corresponds to the air outlet main body, and the portion below the duct connection portion 62A corresponds to the air outlet.

[0048] The generator 32, the temperature sensor 42, and the control device 44 are provided inside the duct connection part 62A. The generator 32 is supported by the duct connection part 62A using metal fittings (not shown) or the like, and is disposed in the conditioned air passage. The temperature sensor 42 and the control device 44 are provided on the inner peripheral surface of the duct connection part 62A, for example.

[0049] In the air outlet device 60 of this embodiment, the electric heater 22 is provided in the middle cone 62C.

[0050] Like the air outlet device 10 of the first embodiment, the air outlet device 60 of this embodiment also heats the middle cone 62C with the electric heater 22 when the temperature of the conditioned air is lower than the pre-stored condensation temperature T1, thereby reducing the temperature difference between the temperature of the middle cone 62C and room temperature and suppressing condensation on the middle cone 62C.

[0051] The electric heater 22 may be provided not only in the inner cone 62C but also in the outer cone 62B.

[0052] [Variations] A modified example of the air outlet device 10 according to the first embodiment of the present invention will be described with reference to Fig. 4. The same components as those in the first embodiment are given the same reference numerals, and the description thereof will be omitted.

[0053] FIG. 4 shows an electric circuit of the air outlet device 10 of this embodiment. In this embodiment, an electric heater 22, a generator 32, and a bimetal switch 64, which is an example of a temperature-sensitive switch, are provided in series. The bimetal switch 64 can be provided on the connecting member 26 in the same manner as in the first embodiment, but the location where it is disposed is not particularly important as long as it is a location where conditioned air passes through.

[0054] In this embodiment, when the temperature T2 of the conditioned air becomes equal to or lower than the pre-stored condensation temperature T1, the bimetal switch 64 is turned on, power is supplied to the electric heater 22, and the temperature of the air outlet 12A is raised by the electric heater 22.

[0055] In this embodiment, the power supply to the electric heater 22 can be turned on and off using a simple structure, the bimetal switch 64, which simplifies the device configuration of the air outlet device 10 and allows the air outlet device 10 to be provided at low cost.

[0056] In this embodiment, the bimetal switch 64 is used as the thermostatic switch, but a thermostat switch of another structure that does not use a bimetal may also be used as the thermostatic switch.

[0057] This structure can also be applied to the anemotype air outlet device 60 of the second embodiment.

[0058] [Other embodiments] The above describes one embodiment of the present invention, but the present invention is not limited to the above, and it goes without saying that the present invention can be implemented in various modified forms within the scope of the gist of the present invention. [Explanation of symbols]

[0059] 10 Air outlet device 12 Chamber (air outlet body) 12A Air outlet 22 Heater 32 Generator 38 Windmill 60 Air outlet device 62A Duct connection part (air outlet body) 62B Outer cone (air outlet) 62C Medium cone (air outlet) 64 Bimetal switch (thermosensitive switch)

Claims

1. an air outlet main body to which conditioned air is supplied; an air outlet that blows out conditioned air from the air outlet main body; a windmill provided inside the air outlet body, having a rotation axis along the flow of the conditioned air, and rotated by the conditioned air; a generator provided inside the air outlet body and configured to generate DC power by rotation of the wind turbine; a heater provided at the air outlet and generating heat using the electric power generated by the generator; and The heater is provided in series with an electric circuit that uses the generator as a power source and does not require a commercial power source. Air outlet structure.

2. a temperature-sensitive switch that stops power supply to the heater when the temperature of the conditioned air blown out from the air outlet is equal to or higher than a preset temperature; The electric circuit includes the heater, the generator, and the temperature-sensitive switch connected in series. The air outlet structure according to claim 1 .

3. The temperature-sensitive switch is a bimetal switch. The air outlet structure according to claim 2 .

4. An air outlet body to which conditioned air is supplied; an air outlet that blows out conditioned air from the air outlet main body; a windmill provided inside the air outlet body and rotated by conditioned air; a generator provided inside the air outlet body and configured to generate electricity by rotation of the wind turbine; a heater provided at the air outlet and generating heat using the electric power generated by the generator; a temperature sensing switch that stops power supply to the heater when the temperature of the conditioned air blown out from the air outlet is equal to or higher than a preset temperature; and The heater, the generator, and the temperature-sensitive switch are connected in series in an electric circuit powered by the generator. Air outlet structure.

Citation Information

Patent Citations

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