Bogies, car bodies and rack rail vehicles
The bogie design with eccentric devices and transmission devices enhances rack railway vehicle stability and comfort by allowing precise running tooth adjustment and reducing maintenance costs through a simple, efficient structure.
Patent Information
- Application Number
- JP2024546175
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-05-11
- Filing Date
- 2022-10-20
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2042-10-20
AI Technical Summary
Rack railway vehicles suffer from poor stability and comfort due to gear-rack transmission issues, leading to high maintenance costs and unsatisfactory wheel wear, which necessitates frequent replacement of running teeth and wheels.
A bogie design featuring a frame with side beams, cross beams, and end beams, equipped with running teeth attached via eccentric devices and transmission devices forming a Z-shaped structure, allowing precise adjustment of running teeth height relative to the meter gauge rail, along with vibration damping and rollover prevention mechanisms, and a simple, low-maintenance brake system.
Improves vehicle stability and comfort by ensuring accurate meshing of running teeth with the rail, reducing sway and vibration, and facilitating easy maintenance with lower costs.
Smart Images

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Abstract
Description
[Technical Field]
[0001] This application claims priority to a Chinese patent application filed on April 29, 2022, bearing application number 202210474938.1 and entitled "Bogie, Carbody and Rack Rail Vehicle," a Chinese patent application filed on May 11, 2022, bearing application number 202210514231.9 and entitled "Running Gear Structure of Rack Rail Vehicle, Bogie and Rack Rail Vehicle," and a Chinese patent application filed on May 11, 2022, bearing application number 202210514234.2 and entitled "Drive Device for Rack Rail Vehicle, Bogie and Rack Rail Vehicle," each of which is incorporated herein by reference in its entirety.
[0002] The present application relates to the field of rack rail vehicles and provides a bogie, a car body, and a rack rail vehicle. [Background technology]
[0003] Rack railways are well-suited for mountainous areas or tourist routes due to their excellent grade-climbing ability, safety, and low construction costs. In particular, given the increasingly stringent environmental protection requirements in China in recent years, rack railways can significantly reduce the length of railroad tracks compared to conventional rail lines under the same grade conditions. This reduces the environmental impact on tourist destinations and other areas with high environmental protection requirements, and effectively protects the vegetation and geological environment along the tracks. However, due to the use of a geared rail system, rack railway vehicles are relatively unsatisfactory in terms of stability and comfort. Furthermore, as the running teeth of rack-rail vehicles wear, the center distance between the running teeth and the rack gradually decreases. However, due to the characteristics of gear-rack transmission, the large wheel wear cannot be accommodated. Consequently, the running teeth or wheels must be replaced after wear, resulting in high maintenance costs. Summary of the Invention [Problem to be solved by the invention]
[0004] The embodiments of the present application solve the deficiencies of the relatively poor stability and comfort of rack railway vehicles in the related art, and provide a bogie to improve the stability and comfort of rack railway vehicles. [Means for solving the problem]
[0005] An embodiment of a first aspect of the present application provides a dolly, the dolly comprising: A frame including a pair of side beams, a pair of cross beams, and a pair of end beams arranged opposite to each other, wherein both ends of the pair of cross beams are connected between the pair of side beams, respectively, and the pair of end beams are connected to both ends of the pair of side beams, respectively; two sets of wheels rotatably attached to the frame via axles and positioned within an area surrounded by the end beam, the adjacent cross beam, and a pair of side beams; a pair of running teeth configured to be respectively attached to the axle via an eccentric device, the running teeth being disposed along a longitudinal axis of the frame; a pair of drive members each attached to the cross beam and each connected to a pair of the running teeth via a transmission device, the transmission device including a pair of drive members each provided on opposite sides of the pair of running teeth along the lateral direction of the frame;
[0006] According to a bogie according to a first aspect of the present application, a pair of running teeth and a pair of driving members are provided, and the pair of driving members are connected to the pair of running teeth via a transmission device. At the same time, transmission devices are provided along the width direction of the frame, on opposite sides of the two running teeth, respectively. This sequentially forms a Z-shaped structure for the driving members, transmission device, and running teeth, further stabilizing the running structure of the bogie and improving vehicle running stability. By providing an eccentric device, the pair of running teeth are attached to the axles, and in the process of adjusting the height of the running teeth, it is only necessary to adjust the position of the running teeth relative to the meter gauge rail, without changing the positional structure of the drive device. This adjustment allows for precise adjustment of the height of the running teeth, ensuring accurate meshing between the running teeth and the meter gauge rail. Furthermore, the bogie also has the advantages of a simple structure, easy maintenance, and low maintenance costs.
[0007] According to one embodiment of the present application, the eccentric device comprises: a first support bearing having an inner ring fitted onto the axle; a first eccentric ring that is fitted onto an outer ring of the first support bearing and is eccentric with respect to the axle, and that is configured to lock the relative position with respect to the first support bearing via a locking mechanism; a second support bearing, the inner ring of which is fitted onto the outside of the first eccentric ring, and the running teeth are fitted onto the outer ring of the second support bearing;
[0008] According to one embodiment of the present application, the rotational speed sensor further includes a first support frame attached to the frame, the first support frame is provided with a mounting hole for mounting the first support bearing, and a plurality of first positioning holes are provided in a hole end surface of the mounting hole along a circumferential direction of the mounting hole, The locking mechanism is an adjustment ring connected to an outer periphery of the first eccentric ring, the end surface of the adjustment ring being provided with a plurality of second positioning holes along the circumferential direction of the adjustment ring; and a locking member configured to be inserted into the first positioning hole and the second positioning hole so as to lock the relative positions of the first eccentric wheel and the first support frame.
[0009] According to one embodiment of the present application, a first bushing is further fitted onto the outer periphery of the first eccentric wheel, and the first bushing is configured to reduce the frictional force between the outer periphery of the first eccentric wheel and the inner wall of the mounting hole.
[0010] According to one embodiment of the present application, there are two first eccentric rings, and a synchronization block is provided between the two first eccentric rings.
[0011] According to one embodiment of the present application, in a plane parallel to the meter gauge rail, the projection of the wheel set is in the projection of the frame.
[0012] According to one embodiment of the present application, the device further includes a two-stage vibration damping device, which includes a base plate connected to the top of the side beam and an air spring attached to the base plate, and the air spring has a conical shape in a direction away from the side beam from the base plate.
[0013] According to one embodiment of the present application, the vehicle further includes a rollover prevention device attached to the side beam, the rollover prevention device comprising: a bearing seat attached to the bottom of the side beam; a torsion bar shaft inserted into the bearing seat; and a rollover prevention torsion bar connected between the torsion bar shaft and the vehicle body, the rollover prevention torsion bar having a ball joint structure at one end connected to the vehicle body.
[0014] According to one embodiment of the present application, the vehicle further includes a first brake device and a second brake device, wherein the first brake device is: a mounting frame attached to the side beam; a brake shoe provided on the mounting frame and facing the tread of the wheel set; The second brake device is a brake disc disposed coaxially with the wheel set; two friction rings respectively provided on opposite sides of the brake disc, with a heat dissipation structure provided between the two friction rings; and a brake cylinder provided on the side beam and configured to move the two friction rings in conjunction with each other against the brake disc.
[0015] According to one embodiment of the present application, the tire further includes rim lubricating devices attached to the side beams and facing the two running teeth, respectively.
[0016] An embodiment of a second aspect of the present application provides a car body including the above-mentioned bogie, wherein the bogie is attached below the car body.
[0017] According to the car body according to the embodiment of the second aspect of the present application, by providing the bogie described above, it is possible to improve the stability of the car body and reduce the sway and vibration amplitude of the car body.
[0018] An embodiment of a third aspect of the present application provides a rack rail vehicle including the above bogie or the above car body.
[0019] According to the rack rail vehicle relating to the third aspect of the present application, by providing the above-mentioned bogie or car body, not only can the riding comfort for passengers be improved, but the vehicle can also be adapted to rack railways of different specifications.
[0020] According to one embodiment of the present application, the rack rail vehicle further includes a running gear structure, the running gear structure includes a first tooth ring portion, a first transmission portion, and a first elastic portion; A first outer ring gear is provided on the outer ring of the first toothed ring portion, and the first outer ring gear is engaged with a rack provided on the ground, an outer ring of the first transmission part engaged with an inner ring of the first gear ring part; The first elastic portions are arranged evenly along the circumferential direction on the side of the first tooth ring portion, and are connected to the first tooth ring portion and the first power transmission portion, respectively.
[0021] According to one embodiment of the present application, the plurality of first elastic portions form an elastic component along a circumferential direction of the first tooth ring portion, The two elastic components are provided symmetrically along the axial direction on both sides of the first tooth ring portion.
[0022] Specifically, this embodiment provides an embodiment of a first elastic portion, in which first elastic portions are symmetrically arranged on both sides of the first tooth ring portion along the axial direction of the first shaft sleeve, and multiple first elastic portions are arranged in a ring shape, thereby improving the torque transmission ability of the running gear, reducing the uneven load on the running gear, reducing the impact during the gear meshing process, and realizing the transmission of large torque by the running gear, which can meet the requirements of rack-rail vehicles.
[0023] According to one embodiment of the present application, the gear further includes a second bushing provided between the inner ring of the first gear ring portion and the outer ring of the first transmission portion so as to reduce the coefficient of friction between the first gear ring portion and the first transmission portion.
[0024] Specifically, this embodiment provides a second bushing embodiment, and by providing the second bushing, the friction coefficient is reduced and the friction problem when relative displacement occurs between the first tooth ring portion and the first transmission portion is resolved.
[0025] According to one embodiment of the present application, the device further includes a first mounting seat A and a second mounting seat A, The first mounting seats A are arranged evenly along the circumferential direction on the side of the first tooth ring portion, the second mounting seats A are arranged evenly around the circumferential direction of the outer ring of the first power transmission part, and are alternately arranged with the first mounting seats A; Here, the first elastic portion is detachably connected to the adjacent first mounting seat A and the adjacent second mounting seat A, respectively.
[0026] Specifically, this embodiment provides an embodiment of a first mounting seat A and a second mounting seat A, and by installing the first mounting seat A and the second mounting seat A, the first elastic part is mounted and positioned on the side of the first tooth ring part.
[0027] According to one embodiment of the present application, the first transmission part includes a first transmission connecting seat, a first transmission supporting seat, and a first connecting unit; a first boss is provided on one side of the first transmission connecting seat, and an inner ring gear is formed on an inner ring of the first boss; the first power transmission support seat is fitted with the first power transmission connecting seat via the first boss; a plurality of the first connection units are provided on the engagement surfaces of the first transmission connection seat and the first transmission support seat to realize a detachable connection between the first transmission connection seat and the first transmission support seat; Here, the plurality of second mounting seats A are evenly arranged along the circumferential direction on the outer rings of the first power transmission connection seat and the first power transmission support seat.
[0028] Specifically, this embodiment provides embodiments of a first transmission connecting seat, a first transmission support seat, and a first connecting unit, and by providing the first transmission connecting seat, the first transmission support seat, and the first connecting unit, the connection between the first transmission part and the first tooth ring part can be made more convenient.
[0029] The first tooth ring portion and the first power transmission portion are connected via the first elastic portion.
[0030] Furthermore, the inner ring gear provided on the inner ring of the first boss realizes the transmission connection between the running gear and the corresponding external gear, and can facilitate the installation and removal of the running gear.
[0031] According to one embodiment of the present application, the second mounting seat A includes a first sub-mounting seat A and a second sub-mounting seat A, the plurality of first sub-mounting seats A are uniformly arranged along the circumferential direction on the outer ring of the first power transmission connection seat and are provided adjacent to the first power transmission connection seat on the opposite side from the first boss, The plurality of second sub-mounting seats A are evenly arranged around the circumferential direction of the outer ring of the first power transmission support seat and are provided adjacent to the side of the first power transmission support seat that is away from the first power transmission connection seat.
[0032] Specifically, this embodiment provides an embodiment of a first sub-mounting seat A and a second sub-mounting seat A, and by providing a plurality of first sub-mounting seats A in the ring direction on the side of the first transmission connection seat and a plurality of second sub-mounting seats A in the ring direction on the side of the first transmission support seat, the installation of the first elastic part on both sides of the first tooth ring part is realized.
[0033] The first mounting seat A and the first sub-mounting seat A are alternately arranged on one side of the first tooth ring portion, and the first mounting seat A and the second sub-mounting seat A are alternately arranged on the other side of the first tooth ring portion, thereby forming connection mounting positions on both sides of the first tooth ring portion of the first elastic portion.
[0034] According to one embodiment of the present application, at least some of the first connection units are shear-resistant pins.
[0035] Specifically, this embodiment provides an embodiment of the first connection unit, and by configuring some of the first connection units as shear-resistant pins, the stability of the connection between the first transmission connection seat and the first transmission support seat can be improved.
[0036] According to one embodiment of the present application, the first elastic portion includes a first mounting plate A, a second mounting plate A, and a first elastomer; the first mounting plate A and the second mounting plate A are connected to each other to form an L-shaped mounting component; The two mounting components are spaced apart, the first elastomer is disposed between two of the mounting components; Here, the first mounting plate A is detachably connected to the first mounting seat A or the second mounting seat A, The second mounting plate A is connected to the first elastomer.
[0037] Specifically, this embodiment provides an embodiment of a first mounting plate A, a second mounting plate A, and a first elastomer, and by providing the first mounting plate A, the second mounting plate A, and the first elastomer, a ring-shaped elastic cushion structure composed of multiple first elastomers can be formed on the side of the first tooth ring portion.
[0038] Furthermore, the installation of the first mounting plate A and the second mounting plate A also makes it easier to remove and maintain the first elastomer. If a first elastomer loses its elasticity or is damaged, maintenance and replacement can be achieved simply by removing the independent first elastic part, thereby improving work efficiency.
[0039] According to one embodiment of the present application, the first elastomer is an elastic block made of a rubber material.
[0040] Specifically, this embodiment provides a first elastomer embodiment, and the first elastomer is provided as an elastic block made of rubber material, thereby improving the torque transmission ability of the running gear, and when the running gear is subjected to a certain unbalanced load or impact, it can be effectively absorbed by the first elastomer.
[0041] According to one embodiment of the present application, the rack rail vehicle further includes a drive device, the drive device includes a second power box, a support frame, a second shaft sleeve, a running gear, and a second adjusting component; the second power box and the support frame are provided with a gap between them, an axle is provided between the second power box and the support frame, and a wheel set is provided on each end of the axle; The second shaft sleeve is fitted onto the outside of the axle, passes through the support frame, and is rotatably engaged with the support frame; the running gear is connected to the second shaft sleeve inside the support frame, and a part of the running gear protrudes outside the support frame along a radial direction of the second shaft sleeve so as to mesh with a rack provided on the ground; The second adjustment component is rotatably fitted onto the outside of the second shaft sleeve and connected to the support frame so as to realize adjustment of the relative position between the running gear and the wheel set.
[0042] According to one embodiment of the present application, the second adjustment component includes a first bearing B, a second bearing B, and a third eccentric ring; the first bearing B and the second bearing B are spaced apart along the axial direction of the second shaft sleeve, the third eccentric ring is engaged with the inner ring of the first bearing B and the outer ring of the second bearing B, Here, the outer ring of the first bearing B is engaged with the inner ring of the running gear, The inner ring of the second bearing B is engaged with the second shaft sleeve.
[0043] According to one embodiment of the present application, the second adjusting component further includes a second adjusting disc, which is connected to the third eccentric so as to realize steering of the rotation of the third eccentric by the second adjusting disc.
[0044] According to one embodiment of the present application, the two second adjusting components are provided symmetrically along the axial direction of the second shaft sleeve on both sides of the running gear.
[0045] According to one embodiment of the present application, the brake system further includes a second brake disc, a second brake cylinder, and a second brake caliper; the second brake disc is connected to the axle and is disposed between the support frame and the wheel set; the second brake cylinder is connected to the support frame; the second brake caliper is connected to the second brake cylinder and is provided corresponding to the second brake disc, Here, the second brake cylinder drives and operates the second brake caliper so as to achieve the second brake caliper clamping the second brake disc.
[0046] According to one embodiment of the present application, the running gear includes a second tooth ring portion, a second transmission portion, and a second elastic portion, a second outer ring gear is provided on an outer ring of the second toothed ring portion, and the second outer ring gear is in mesh with the rack; an outer ring of the second transmission part is engaged with an inner ring of the second gear ring part, and an inner ring gear of the second transmission part is engaged with a second transmission gear of the second shaft sleeve; The second elastic portions are arranged evenly along the circumferential direction on the side of the second tooth ring portion, and are connected to the second tooth ring portion and the second power transmission portion, respectively.
[0047] According to one embodiment of the present application, the running gear further includes a first mounting seat B and a second mounting seat B; the first mounting seats B are disposed evenly along the circumferential direction on the side of the second tooth ring portion, the second mounting seats B are arranged evenly along the circumferential direction of the outer ring of the second power transmission part, and are provided alternately with the first mounting seats B, Here, the second elastic portion is detachably connected to the adjacent first mounting seat B and the adjacent second mounting seat B, respectively.
[0048] According to one embodiment of the present application, the second transmission part includes a second transmission connecting seat, a second transmission supporting seat, and a second connecting unit; a second boss is provided on one side of the second transmission connecting seat, and an inner ring gear that meshes with the second transmission gear is provided on an inner ring of the second boss; the second power transmission support seat is fitted with the second power transmission connecting seat via the second boss, a plurality of second connection units are provided on engagement surfaces of the second transmission connection seat and the second transmission support seat to realize a detachable connection between the second transmission connection seat and the second transmission support seat; Here, the plurality of second mounting seats B are evenly arranged along the circumferential direction on the outer rings of the second power transmission connection seat and the second power transmission support seat.
[0049] According to one embodiment of the present application, the second mounting seat B includes a first sub-mounting seat B and a second sub-mounting seat B, the plurality of first sub-mounting seats B are uniformly arranged along the circumferential direction on the outer ring of the second power transmission connection seat and are provided adjacent to the second power transmission connection seat on the opposite side from the second boss, The plurality of second sub-mounting seats B are evenly arranged around the circumferential direction of the outer ring of the second transmission support seat and are provided adjacent to the side of the second transmission support seat that is away from the second transmission connection seat.
[0050] According to one embodiment of the present application, the second elastic portion includes a first mounting plate B, a second mounting plate B, and a second elastomer; the first mounting plate B and the second mounting plate B are connected to each other to form an L-shaped mounting component; The two mounting components are spaced apart, the second elastomer is disposed between two of the mounting components; Here, the first mounting plate B is detachably connected to the first mounting seat B or the second mounting seat B, The second mounting plate B is connected to the second elastomer. [Effects of the Invention]
[0051] The above-mentioned one or more technical means in the embodiments of the present application have at least one of the following technical effects:
[0052] According to a bogie according to a first aspect of the present application, a pair of running teeth and a pair of driving members are provided, and the pair of driving members are connected to the pair of running teeth via a transmission device. At the same time, transmission devices are provided along the width direction of the frame, on opposite sides of the two running teeth, respectively. This allows the driving members, transmission device, and running teeth to form a sequential Z-shaped structure, further stabilizing the running structure of the bogie and improving vehicle running stability. By providing an eccentric device, the pair of running teeth are attached to the axles, and in the process of adjusting the height of the running teeth, it is only necessary to adjust the position of the running teeth relative to the meter gauge rail, without changing the position structure of the drive device. This adjustment allows for precise adjustment of the height of the running teeth, ensuring accurate meshing between the running teeth and the meter gauge rail. The bogie also has the advantages of a simple structure, easy maintenance, and low maintenance costs.
[0053] According to the car body according to the embodiment of the second aspect of the present application, by providing the bogie described above, it is possible to improve the stability of the car body and reduce the sway and vibration amplitude of the car body.
[0054] According to the rack rail vehicle relating to the third aspect of the present application, by providing the above-mentioned bogie or car body, not only can the riding comfort for passengers be improved, but the vehicle can also be adapted to rack railways of different specifications.
[0055] In order to more clearly explain the technical solutions of the present application or related art, the drawings necessary for explaining the embodiments or related art will be briefly described below. Of course, the drawings described below are only some embodiments of the present application, and those skilled in the art can obtain other drawings based on these drawings without creative work. [Brief explanation of the drawings]
[0056] [Figure 1] FIG. 2 is a schematic diagram illustrating a configuration in which a carriage according to an embodiment of the present application is engaged with a meter gauge. [Figure 2]FIG. 1 is a schematic side view of a bogie according to an embodiment of the present application. [Figure 3] FIG. 1 is a schematic plan view of a carriage according to an embodiment of the present application. [Figure 4] FIG. 1 is a schematic left side view of a cart according to an embodiment of the present application. [Figure 5] 1 is a schematic cross-sectional view of an eccentric device according to an embodiment of the present application. [Figure 6] 3A and 3B are schematic diagrams illustrating the attachment of a first eccentric wheel and an adjustment ring according to an embodiment of the present application. [Figure 7] 3 is a schematic diagram illustrating the attachment of a first eccentric ring, an adjustment ring, and a third bearing according to an embodiment of the present application. FIG. [Figure 8] FIG. 2 is a schematic configuration diagram of a first eccentric wheel according to an embodiment of the present application. [Figure 9] FIG. 2 is a schematic configuration diagram of a first bush according to an embodiment of the present application. [Figure 10] FIG. 2 is a schematic configuration diagram of an adjustment collar according to an embodiment of the present application. [Figure 11] FIG. 2 is a schematic configuration diagram of a first support frame according to an embodiment of the present application. [Figure 12] FIG. 2 is a schematic diagram illustrating a configuration in which the axis of a first eccentric wheel and the axis of an axle are at the same height according to an embodiment of the present application. [Figure 13] FIG. 2 is a schematic diagram illustrating the configuration in which the axis of the first eccentric wheel and the axis of the axle according to the embodiment of the present application are not at the same height. [Figure 14] FIG. 1 is a first schematic diagram of the mounting relationship of the running gear structure according to the present application. [Figure 15] FIG. 2 is a second schematic diagram of the mounting relationship of the running gear structure according to the present application. [Figure 16] FIG. 16 is a cross-sectional schematic view taken along the AA direction in FIG. [Figure 17] 3 is a schematic diagram of the structure of a first tooth ring portion in the running gear structure according to the present application. FIG. [Figure 18] 1 is a first schematic diagram of the structure of a first transmission connecting seat in the running gear structure according to the present application. [Figure 19]2 is a second schematic diagram of the structure of the first transmission connecting seat in the running gear structure according to the present application. FIG. [Figure 20] 3 is a schematic diagram of the structure of a first transmission support seat in the running gear structure according to the present application. FIG. [Figure 21] 3 is a schematic diagram showing the structural relationship of a first elastic portion in the running gear structure according to the present application. FIG. [Figure 22] FIG. 1 is a first schematic diagram of the mounting relationship between a first power box, a second support frame, and the running gear structure in the running gear structure according to the present application. [Figure 23] FIG. 2 is a second schematic diagram of the mounting relationship between the first power box, the second support frame, and the running gear structure in the running gear structure according to the present application. [Figure 24] FIG. 10 is a third schematic diagram of the mounting relationship between the first power box, the second support frame, and the running gear structure in the running gear structure according to the present application. [Figure 25] 2 is a schematic diagram of the mounting relationship between the axle, the first transmission gear, and the second bearing A in the running gear structure according to the present application. FIG. [Figure 26] FIG. 1 is a first schematic diagram of the mounting relationship of the first adjustment component in the running gear structure according to the present application. [Figure 27] FIG. 2 is a second schematic diagram of the mounting relationship of the first adjustment component in the running gear structure of the present application. [Figure 28] FIG. 3 is a third schematic diagram of the mounting relationship of the first adjustment component in the running gear structure of the present application. [Figure 29] FIG. 1 is a first schematic diagram of the mounting relationship of the drive device of the rack rail vehicle according to the present application. [Figure 30] FIG. 2 is a second schematic diagram of the mounting relationship of the drive device of the rack rail vehicle according to the present application. [Figure 31] This is a third schematic diagram of the mounting relationship of the drive device of the rack rail vehicle according to the present application. [Figure 32] This is the fourth schematic diagram of the mounting relationship of the drive device of the rack rail vehicle according to the present application. [Figure 33]This is the fifth schematic diagram of the mounting relationship of the drive device of the rack rail vehicle according to the present application. [Figure 34] This is the sixth schematic diagram of the mounting relationship of the drive device of the rack rail vehicle according to the present application. [Figure 35] This is the seventh schematic diagram of the mounting relationship of the drive device of the rack rail vehicle according to the present application. [Figure 36] FIG. 2 is a schematic diagram showing the structure of a third eccentric wheel in the drive device for a rack rail vehicle according to the present application. [Figure 37] 3 is a schematic diagram of the structure of a second adjustment disc in the drive device for a rack rail vehicle according to the present application. FIG. [Figure 38] 1 is a first schematic diagram of the mounting relationship between a second adjustment disk and a third eccentric wheel in a drive device for a rack rail vehicle according to the present application. FIG. [Figure 39] 1 is a first schematic diagram of the mounting relationship between a second adjustment disk and a third eccentric wheel in a drive device for a rack rail vehicle according to the present application. FIG. [Figure 40] 1 is a first schematic diagram of the mounting relationship of the running gear in the drive device for the rack rail vehicle according to the present application. [Figure 41] FIG. 2 is a second schematic diagram of the mounting relationship of the running gear in the drive device for the rack rail vehicle according to the present application. [Figure 42] FIG. 42 is a cross-sectional view taken along the line AA in FIG. 41. [Figure 43] 3 is a schematic diagram showing the structural relationship of a second tooth ring portion in a drive device for a rack rail vehicle according to the present application. FIG. [Figure 44] 1 is a first schematic diagram of the structural relationship of a second transmission connecting seat in a drive device for a rack rail vehicle according to the present application. [Figure 45] 2 is a second schematic diagram of the structural relationship of the second transmission connecting seat in the drive device for the rack rail vehicle according to the present application. FIG. [Figure 46] FIG. 2 is a schematic diagram showing the structural relationship of a second transmission support seat in a drive device for a rack rail vehicle according to the present application. [Figure 47] 3 is a schematic diagram showing the structural relationship of a second elastic portion in a drive device for a rack rail vehicle according to the present application. FIG. DETAILED DESCRIPTION OF THE INVENTION
[0057] Hereinafter, the embodiments of the present application will be described in more detail with reference to the drawings and embodiments. The following embodiments are for explaining the present application but are not intended to limit the scope of the present application.
[0058] In describing the embodiments of the present application, orientations or positional relationships indicated by terms such as "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer" are based on orientations or positional relationships shown in the drawings and are merely for the convenience and simplification of the description of the embodiments of the present application. They do not direct or suggest that the devices or elements shown have a particular orientation or are configured or operated in a particular orientation, and therefore cannot be understood as limitations on the embodiments of the present application. Furthermore, terms such as "first," "second," and "third" are merely for descriptive purposes and cannot be understood as directing or suggesting relative importance.
[0059] In describing the embodiments of the present application, unless otherwise clearly specified or limited, terms such as "coupled" and "connected" should be understood in a broad sense, and may refer to, for example, a fixed connection, a detachable connection, or an integral connection. They may be mechanically connected or electrically connected, and may be directly connected to each other or indirectly connected to each other via an intermediate medium. Those skilled in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific circumstances.
[0060] In the embodiments of the present application, unless otherwise clearly specified or limited, a first feature being located "above" or "below" a second feature may mean that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, a first feature being located "above," "above," or "above" a second feature may mean that the first feature is located directly above or diagonally above the second feature, or may simply mean that the horizontal height of the first feature is higher than that of the second feature. A first feature being located "below," "below," or "below" a second feature may mean that the first feature is located directly below or diagonally below the second feature, or may simply mean that the horizontal height of the first feature is lower than that of the second feature.
[0061] In the description herein, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described with reference to the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine different embodiments or examples described herein and features of different embodiments or examples without mutual contradiction.
[0062] As shown in FIGS. 1 to 13, the present application provides a bogie including a frame 100, two sets of wheels 108, a pair of running teeth 109, and a pair of driving members 112, wherein the frame 100 includes a pair of oppositely disposed side beams 102, a pair of cross beams 104, and a pair of end beams 106, both ends of the pair of cross beams 104 are respectively connected between the pair of side beams 102, and the pair of end beams 106 are respectively connected to both ends of the pair of side beams 102, and the two sets of wheels 108 are rotatably attached to the frame 100 via axles 110. Each of the pair of running teeth 109 is configured to be attached to an axle 110 via an eccentric device, and the pair of running teeth 109 is arranged along the longitudinal axis of the frame 100. A pair of driving members 112 is attached to the cross beam 104, respectively, and is connected to the pair of running teeth 109 via a transmission device 111, and the transmission device 111 is provided on each side of the pair of running teeth 109 that are separated from each other along the transverse direction of the frame 100.
[0063] According to the bogie according to the first aspect of the present application, a pair of running teeth 109 and a pair of driving members 112 are provided, and the pair of driving members 112 are connected to the pair of running teeth 109 via a transmission device 111. At the same time, the transmission devices 111 are provided on opposite sides of the two running teeth 109 along the width direction of the frame 100, respectively. This allows the driving members 112, the transmission device 111, and the running teeth 109 to form a sequential Z-shaped structure, further stabilizing the running structure of the bogie and improving the running stability of the vehicle. By providing an eccentric device, the pair of running teeth 109 are attached to the axle 110. In the process of adjusting the height of the running teeth 109, it is only necessary to adjust the position of the running teeth 109 relative to the meter gauge rail, without changing the position structure of the driving device. This adjustment allows for precise adjustment of the height of the running teeth 109, ensuring accurate meshing between the running teeth 109 and the meter gauge rail. Additionally, the bogie has the advantages of being simple in structure, easy to maintain, and low in maintenance costs.
[0064] 1 to 13, the frame 100 is used to mount components such as a wheel set 108, running teeth 109, and a drive member 112. The frame 100 includes a pair of side beams 102, a pair of cross beams 104, and a pair of end beams 106, which are disposed opposite each other. Here, the pair of side beams 102 and the pair of end beams 106 are formed by welding steel plates, and the pair of cross beams 104 are manufactured using seamless steel pipes.
[0065] Both ends of the pair of cross beams 104 are respectively connected between the pair of side beams 102, and as can be understood, in the embodiment of the present application, the pair of side beams 102, the pair of end beams 106, and the pair of cross beams 104 are joined to form an "eye"-shaped structure, and such an installation can increase the structural strength of the frame 100 and also solve the problem of insufficient installation space in the bogie of a rack-rail vehicle.
[0066] Two wheel sets 108 are attached to the frame 100 via axles 110, and the two wheel sets 108 are respectively located in an attachment space formed by an end beam 106, a cross beam 104 adjacent to the end beam 106, and a pair of side beams 102. The axles 110 mentioned here may be hollow, which reduces the weight of the axles 110 and makes it easier for maintenance staff to inspect the axles 110 for flaws.
[0067] Each pair of running teeth 109 is mounted on the axle 110 via an eccentric device, and is arranged along the longitudinal axis of the frame 100. The longitudinal direction of the frame 100 referred to here refers to the longitudinal direction of the frame 100, i.e., the left-right direction as shown in FIG. 3. By providing each pair of running teeth 109 and connecting each pair of running teeth 109 to the two wheel sets 108, the climbing ability and transport capacity of the bogie can be effectively improved.
[0068] In the embodiment of the present application, in order to ensure the stability of the bogie, a transmission device 111 that is power-transmittingly connected between a pair of driving members 112 and a pair of running teeth 109 is provided on each side of the pair of running teeth 109 that are separated from each other along the lateral direction of the frame 100.
[0069] Referring to FIG. 3, the left transmission device 111 is located below the left running tooth 109, and the right transmission device 111 is located above the right running tooth 109. In this way, the bogie can ensure the balance performance in the vertical direction shown in FIG. 3, and further prevent the situation where the weight on both the upper and lower sides of the bogie is uneven.
[0070] As can be seen, the left-side running tooth 109, the left-side transmission 111, the left-side driving member 112, and the right-side running tooth 109, the right-side transmission 111, and the right-side driving member 112 sequentially form a "Z"-like structure, and by being arranged in this manner, the action of lateral forces generated when the vehicle moves laterally can be effectively offset. At the same time, by being arranged in this manner, the load received by the nodes can be significantly reduced, and the transmission 111 and driving member 112 on one side are connected to the side beam 102 using bolts, which avoids the phenomenon of stress concentration at the connection points of the side beam 102.
[0071] 5 to 13, in an embodiment of the present application, the running teeth 109 are attached to the axle 110 via an eccentric device, and the eccentric device includes a pair of first support bearings 114, a pair of second support bearings 118, and a pair of first eccentric rings 116, the inner rings of the pair of first support bearings 114 are fitted onto the axle 110, the pair of first eccentric rings 116 are fitted onto the outer rings of the first support bearings 114 respectively and are eccentrically disposed relative to the axle 110, the first eccentric ring 116 is configured to lock its relative position with the first support bearing 114 via a locking mechanism, the inner rings of the pair of second support bearings 118 are fitted onto the outer sides of the first eccentric rings 116 respectively, and the running teeth 109 are fitted onto the outer rings of the second support bearings 118.
[0072] According to the embodiment of the present application, the first support bearing 114 is fitted onto the axle 110, the second support bearing 118 is fitted onto the inner ring of the running tooth 109, and the first eccentric wheel 116 is used to adjust the distance L between the axis of the first support bearing 114 and the axis of the second support bearing 118, thereby making it possible to adjust the position of the running tooth 109 relative to the axle 110. In other words, the height h of the running tooth 109 relative to the axle 110 can be adjusted. In this way, adjusting the height of the running tooth 109 simply requires adjusting the relative positions of the first eccentric wheel 116 and the first support bearing 114, without changing the positional structure of the drive unit. Adjusting the first eccentric wheel 116 allows for precise adjustment of the height of the running tooth 109, ensuring accurate engagement between the running tooth 109 and the meter gauge rail. This height adjustment device also has the advantages of a simple structure, easy maintenance, and low maintenance costs.
[0073] Continuing to refer to Figures 5 to 13, in the embodiment of the present application, the first support bearing 114 is externally fitted to the axle 110, where there are two first support bearings 114, the two first support bearings 114 are spaced apart on the axle 110, and the axes of the two first support bearings 114 are in the same straight line as the axis of the axle 110.
[0074] 5, a first eccentric ring 116 is fitted onto the outer peripheral surface of the first support bearing 114, and the axis L1 of the first eccentric ring 116 is provided eccentrically with respect to the axis L2 of the axle 110. Correspondingly, since there are two first support bearings 114, there are also two first eccentric rings 116, which are fitted onto the outer rings of the two first support bearings 114, respectively. The relative positions between the first eccentric ring 116 and the first support bearing 114 can be locked via a locking mechanism. As can be seen, since the first eccentric wheel 116 is provided eccentrically with respect to the axle 110, the first eccentric wheel 116 is also provided eccentrically with respect to the first support bearing 114, and by setting the relative positions of the first eccentric wheel 116 and the first support bearing 114, the relative position between the axis of the first eccentric wheel 116 and the axis of the axle 110 can be adjusted. After adjusting the relative positions of the first eccentric wheel 116 and the first support bearing 114, the relative positions therebetween can be locked via a locking mechanism.
[0075] The second support bearing 118 is fitted onto the outside of the first eccentric wheel 116, and the running teeth 109 are fitted onto the outer ring of the second support bearing 118. As described above, by adjusting the relative position between the first eccentric wheel 116 and the axle 110, the relative position between the running teeth 109 and the axle 110 can be adjusted synchronously, which further realizes adjusting the position of the running teeth 109 relative to the axle 110, which further ensures that the running teeth 109 always mesh with the meter gauge rail, which realizes stable driving of the rack rail vehicle, and which ensures that the running teeth 109 can mesh with the meter gauge rail even when worn.
[0076] According to one embodiment of the present application, the frame 100 further includes a first support frame 120, which is attached to the frame 100, and the first support frame 120 has an attachment hole 122 for attaching the first support bearing 114, and a plurality of first positioning holes 124 are provided in the end surface of the attachment hole 122 along the circumferential direction of the attachment hole 122, and the locking mechanism includes an adjustment ring 126 and a locking member 130, wherein the adjustment ring 126 is connected to the outer periphery of the first eccentric wheel 116, and a plurality of second positioning holes 128 are provided in the end surface of the adjustment ring 126 along the circumferential direction of the adjustment ring 126, and the locking member 130 is configured to be inserted into the first positioning holes 124 and the second positioning holes 128 so as to lock the relative positions of the first eccentric wheel 116 and the first support frame 120.
[0077] 11 , the height adjustment device further includes a first support frame 120, which is attached to the frame 100. In the embodiment of the present application, the first support frame 120 is used to attach components such as the transmission device 111, the first support bearing 114, and the axle 110. Correspondingly, the first support frame 120 is provided with an attachment hole 122 for attaching the first support bearing 114.
[0078] A plurality of first positioning holes 124 are provided at equal intervals on the hole end surface of the mounting hole 122 along the circumferential direction of the mounting hole 122. The locking mechanism can be connected to the first positioning holes 124 on the hole end surface of the mounting hole 122 of the first support frame 120 so as to lock the first eccentric wheel 116 to the first support frame 120.
[0079] Correspondingly, the locking mechanism includes an adjusting ring 126 for locking with the first support frame 120, and a locking member 130 for locking the relative positions of the adjusting ring 126 and the first support frame 120. The adjusting ring 126 is connected to the outer peripheral surface of the first eccentric wheel 116, and is provided with second positioning holes 128 that correspond one-to-one to the first positioning holes 124 along the circumferential direction of the adjusting ring 126 to achieve locking engagement with the first support frame 120. The locking member 130 sequentially passes through the second positioning holes 128 in the adjusting ring 126 and the first positioning holes 124 in the first support frame 120 to lock the adjusting ring 126 to the first support frame 120.
[0080] In actual use, the position of the first support frame 120 is fixed, and the relative rotation angle between the adjustment ring 126 and the first support frame 120 can be adjusted by adjusting the position of the adjustment ring 126. After the adjustment is completed, the locking member 130 is passed through the second positioning hole 128 and the first positioning hole 124 to lock the adjustment ring 126 and the first support frame 120 together. That is, by locking the relative position between the first eccentric wheel 116 and the first support frame 120, the relative position between the running tooth 109 and the rotation shaft can be locked, and the height of the running tooth 109 can also be adjusted.
[0081] Referring to FIG. 11, in the embodiment of the present application, a transmission device 111 is further integrally attached to the first support frame 120, so that the structure of the carriage can be made more compact.
[0082] According to one embodiment of the present application, an internal gear 154 is provided on the inner wall of the adjustment ring 126, and an external gear 156 is provided on the outer periphery of the first eccentric ring 116, and the internal gear 154 meshes with the external gear 156 to achieve a connection between the adjustment ring 126 and the first eccentric ring 116.
[0083] 10 , an internal gear 154 is provided on the inner wall of the adjustment ring 126, and an external gear 156 is provided on the outer periphery of the first eccentric ring 116. The internal gear 154 and the external gear 156 are meshed with each other, thereby increasing the adjustment accuracy when the first eccentric ring 116 is operated in conjunction with each other via the adjustment ring 126. That is, when the adjustment ring 126 is rotated, the internal gear 154 and the external gear 156 mesh with each other to achieve precise adjustment of the first eccentric ring 116. Of course, the adjustment of the adjustment ring 126 and the first eccentric ring 116 can be achieved in other ways, such as by providing a positioning boss on the inner wall of the adjustment ring 126 and a positioning protrusion on the outer periphery of the first eccentric ring 116.
[0084] According to one embodiment of the present application, the outer ring of the adjustment collar 126 is provided with a slot 158 .
[0085] Referring to FIG. 10, by providing a slot 158 on the outer ring of the adjustment collar 126, when the maintenance staff adjusts the adjustment collar 126, the adjustment tool can be directly engaged with the slot 158 to achieve the adjustment to the adjustment collar 126.
[0086] According to one embodiment of the present application, a first bushing 132 is further fitted onto the outer periphery of the first eccentric wheel 116, and the first bushing 132 is configured to reduce the friction force between the outer periphery of the first eccentric wheel 116 and the inner wall of the mounting hole 122.
[0087] 5, a first bushing 132 is fitted onto the outer periphery of the first eccentric wheel 116, and the outer periphery of the first bushing 132 is fitted onto the inner wall of the mounting hole 122 in the first support frame 120 to reduce the frictional force between the outer periphery of the first eccentric wheel 116 and the inner wall of the mounting hole 122. As can be understood, when the first bushing 132 is fitted into the mounting hole 122 in the first support frame 120, the first eccentric wheel 116 can rotate around the axis of the first bushing 132.
[0088] According to one embodiment of the present application, an annular positioning base 160 is provided on the outer wall of the first eccentric ring 116 along the circumferential direction of the first eccentric ring 116, and the first bushing 132 includes a collar 162 and a retaining ring 164, the collar 162 is fitted onto the outer periphery of the first eccentric ring 116, and the retaining ring 164 is provided on the outer periphery of the collar 162 and is configured to abut and engage with the annular positioning base 160.
[0089] Referring to FIG. 5, an annular positioning base 160 is provided on the circumferential surface of the first eccentric wheel 116, and the annular positioning base 160 can realize the axial positioning of the first bushing 132 relative to the first eccentric wheel 116.
[0090] The first bushing 132 includes a collar 162 and a retaining ring 164, the collar 162 being fitted directly onto the outer periphery of the first eccentric ring 116, and the retaining ring 164 being provided on the circumferential surface of the collar 162 and abutting against an annular positioning base 160 on the circumferential surface of the first eccentric ring 116, thereby realizing the restriction of the axial position of the first bushing 132 relative to the first eccentric ring 116.
[0091] According to one embodiment of the present application, the two first eccentrics 116 have mounting grooves 166 on their opposing sides, and the synchronization blocks 134 are mounted in the mounting grooves 166 .
[0092] Referring to Figures 5 to 8, in the embodiment of the present application, in order to improve the synchronization of the two first eccentric wheels 116, mounting grooves 166 are provided on the opposing sides of the two first eccentric wheels 116, and synchronization blocks 134 are inserted into the mounting grooves 166 of the two first eccentric wheels 116. By installing in this manner, when the maintenance staff adjusts the position of the first eccentric wheel 116 on one side, the adjustment of the first eccentric wheel 116 on the other side can be achieved synchronously.
[0093] 4, in a plane parallel to the meter gauge rail, the projection of the wheel set 108 is within the projection of the frame 100. By arranging the projection of the wheel set 108 completely within the projection of the frame 100, the frame 100 can be externally mounted, facilitating maintenance and inspection of the frame 100 and meeting the gauge distance requirements of rack-rail vehicles. In addition, the structural size of the frame 100 is relatively large, which makes the stability of the frame 100 relatively strong.
[0094] According to one embodiment of the present application, the side beams 102 of the frame 100 are further provided with two-stage vibration dampers, which are mounted between the side beams 102 and the carbody and include air springs 138. By providing the two-stage vibration dampers and providing the air springs 138 in the two-stage vibration dampers, the vibration damping effect between the carbody and the bogie body can be further improved, and vehicle comfort can be further enhanced. In this embodiment, the air springs 138 may be conical air springs 138 with strong displacement capacity, small vertical and lateral stiffness, and a large effective diameter, thereby ensuring the vibration damping performance of the carbody and improving passenger comfort.
[0095] 1 to 4, according to one embodiment of the present application, the two-stage vibration damping device further includes a base plate 136 disposed between the bottom of the air spring 138 and the side beam 102. In this embodiment, the base plate 136 may have a circular structure, thereby increasing the contact area and avoiding stress concentration on the bogie body. Additionally, the two-stage vibration damping device may further include a lateral damper to reduce the vibration amplitude of the car body in the lateral direction. As can be seen, the air spring 138 is a conical spring, and the air spring 138 has a conical shape in a direction away from the base plate 136 and the side beam 102.
[0096] 1 to 4, according to one embodiment of the present application, the bogie further includes an anti-rollover device, which is attached to the side beam 102 and includes a bearing seat 140, a torsion bar shaft, and an anti-rollover torsion bar 142, wherein the bearing seat 140 is attached to the bottom of the side beam 102, the torsion bar shaft is inserted into the bearing seat 140, the anti-rollover torsion bar 142 is connected between the torsion bar shaft and the car body, and a ball joint structure 144 is provided at one end of the anti-rollover torsion bar 142 connected to the car body.
[0097] Bearing seat 140 is attached to the bottom of side beam 102 and is used to fix the torsion bar shaft, and bearing seat 140 can be attached to the bottom of side beam 102 with bolts. Both ends of anti-rollover torsion bar 142 are connected between the end of the torsion bar shaft and the vehicle body, respectively, and one end of anti-rollover torsion bar 142 connected to the vehicle body is provided with a ball joint structure 144. The provision of ball joint structure 144 can offset amplitude in any direction of the vehicle body and improve the vibration damping effect on the vehicle body. This installation ensures high minimum passing curve performance of the anti-rollover device, and by optimizing the rigidity of anti-rollover torsion bar 142, the anti-rollover rigidity of the vehicle can be improved.
[0098] According to one embodiment of the present application, the bogie further includes a first brake device, which includes a mounting frame 146 and a brake shoe 148, wherein the mounting frame 146 is attached to the bottom of the side beam 102 and the brake shoe 148 is provided on the mounting frame 146 and faces the tread of the wheel set 108.
[0099] 2, the first brake device is configured in the form of a mounting frame 146 and brake shoes 148, which ensures the advantages of a simple structure and good economic efficiency. Here, the mounting frame 146 is attached to the side beam 102, and the mounting frame 146 is used to mount the brake shoes 148, the shape of which is adapted to the shape of the tread of the wheel set 108. When the brake shoes 148 are attached to the tread of the wheel set 108, the friction force between the brake shoes 148 and the tread of the wheel set 108 can lock the wheel set 108 and further realize the braking function.
[0100] According to one embodiment of the present application, the bogie further includes a second brake device 150, which includes a brake disc, two friction rings, and a brake cylinder, wherein the brake disc is provided coaxially with the wheel set 108, the two friction rings are provided on opposite sides of the wheel set 108, and a heat dissipation structure is provided between the two friction rings, and the brake cylinder is provided on the side beam 102 and is configured to operate the two friction rings in conjunction with each other relative to the wheel set 108.
[0101] 1, by configuring the second brake device 150 in the form of a friction ring and brake cylinder, the second brake device 150 has a compact overall structure and occupies a small space. Here, the brake disc is installed coaxially with the wheel set 108, and the brake disc can be installed on the axle 110 of the attached wheel set 108. A hollow shaft is installed in the wheel set 108 and supported by bearings, allowing relative rotation between the hollow shaft and the axle 110, thereby transmitting driving torque via the hollow shaft and solving transmission problems and problems with vehicle operation on steep slopes. In addition, a heat dissipation structure is installed between the two friction rings, which effectively prevents overheating when the friction rings clamp the brake discs, thereby ensuring the service life and braking performance of the friction rings.
[0102] In the embodiment of the present application, a brake cylinder is provided on the bogie body, and two friction rings are provided on both sides of the wheel set 108, respectively. When the brake cylinder supplies oil to the two friction rings, it drives the two friction rings to operate in a direction that clamps the brake disc.
[0103] According to one embodiment of the present application, the apparatus further includes rim lubricating devices 152 attached to the side beams 102 and facing the two running teeth 109, respectively.
[0104] Since the wheelbase of the bogie is relatively large, the running teeth 109 are provided with a rim lubricating device 152, which can periodically lubricate the space between the wheel and the rail, thereby solving the problem of abnormal wear between the wheel and the rail.
[0105] An embodiment of a second aspect of the present application provides a car body including a car body and the above-mentioned bogie, wherein the bogie is provided below the car body.
[0106] According to the car body according to the embodiment of the second aspect of the present application, by providing the bogie described above, it is possible to improve the stability of the car body and reduce the sway and vibration amplitude of the car body.
[0107] An embodiment of a third aspect of the present application provides a rack rail vehicle including the above bogie or the above car body.
[0108] According to the rack rail vehicle relating to the third aspect of the present application, by providing the above-mentioned bogie or car body, not only can the riding comfort for passengers be improved, but the vehicle can also be adapted to rack railways of different specifications.
[0109] The present application provides a running gear structure for a rack rail vehicle, which includes a first tooth ring portion 10, a first transmission portion 20, and a first elastic portion 30, wherein a first outer ring gear 11 is provided on the outer ring of the first tooth ring portion 10, and the first outer ring gear 11 is engaged with a rack provided on the ground, the outer ring of the first transmission portion 20 is engaged with the inner ring of the first tooth ring portion 10, and a plurality of first elastic portions 30 are evenly arranged along the circumferential direction on the side of the first tooth ring portion 10 and are connected to the first tooth ring portion 10 and the first transmission portion 20, respectively.
[0110] In more detail, the present application provides a running gear structure for rack-rail vehicles, which is used to solve the problem of relatively large shocks and vibrations caused by the characteristics of gear and rack transmission, which reduce riding comfort and further have adverse effects on equipment in the vehicle. By adding a first elastic part 30 arranged in an annular shape to the side of the running gear, the problem of vibrations and shocks caused by unstable meshing during the running of the rack-rail vehicle is solved, the adverse effects of vibrations on equipment in the vehicle are avoided, and riding comfort can be improved.
[0111] In some possible embodiments of the present application, the multiple first elastic portions 30 form an elastic component along the circumferential direction of the first tooth ring portion 10, and two elastic components are arranged symmetrically along the axial direction on both sides of the first tooth ring portion 10.
[0112] Specifically, this embodiment provides an embodiment of the first elastic portion 30, in which the first elastic portions 30 are symmetrically arranged on both sides of the axial direction of the first shaft sleeve 77 of the first tooth ring portion 10, and multiple first elastic portions 30 are arranged in a ring shape, thereby improving the torque transmission ability of the running gear, reducing the uneven load on the running gear, reducing the impact during the gear meshing process, and realizing the transmission of large torque by the running gear, which can meet the requirements of rack-rail vehicles.
[0113] In a possible embodiment, the installation of the first elastic part 30 can increase the damping of the running gear, reduce the noise caused by the meshing between the gear and the rack, reduce the vibration experienced during the running of the rack rail vehicle, and improve riding comfort.
[0114] In a possible embodiment, two sets of elastic components are arranged symmetrically to meet the requirement that the running gear must transmit very high torques in the case of large slopes.
[0115] In a possible embodiment, each elastic component includes a plurality of first elastic portions 30 arranged in an annular shape, which arrangement can improve load uniformity and better absorb shocks and vibrations to the running gear.
[0116] In a possible embodiment, an elastic component formed by a plurality of first elastic portions 30 is provided on the side of the first tooth ring portion 10 to free up radial space and allow a relatively large transmission structure to be connected inside, thereby improving the performance of the transmission system.
[0117] In some possible embodiments of the present application, the second bushing 40 is further included, and the second bushing 40 is provided between the inner ring of the first gear ring portion 10 and the outer ring of the first transmission portion 20 so as to reduce the coefficient of friction between the first gear ring portion 10 and the first transmission portion 20.
[0118] Specifically, this embodiment provides an embodiment of a second bushing 40, and by providing the second bushing 40, the friction coefficient is reduced and the friction problem when relative displacement occurs between the first tooth ring portion 10 and the first transmission portion 20 is solved.
[0119] In a possible embodiment, the second bushing 40 is made of a self-lubricating material.
[0120] In a possible embodiment, the second bushing 40 is made of a carbon-based material.
[0121] In a possible embodiment, the second bushing 40 is a self-lubricating shaft sleeve.
[0122] In some possible embodiments of the present application, the first mounting seat A50 and the second mounting seat A60 are further included, the first mounting seat A50 being evenly arranged along the circumferential direction on the side of the first gear ring portion 10, and the second mounting seats A60 being evenly arranged along the circumferential direction on the outer ring of the first transmission portion 20, alternating with the first mounting seats A50, and the first elastic portion 30 being detachably connected to the adjacent first mounting seat A50 and second mounting seat A60, respectively.
[0123] Specifically, this embodiment provides an embodiment of a first mounting seat A50 and a second mounting seat A60, and by installing the first mounting seat A50 and the second mounting seat A60, the mounting and positioning of the first elastic portion 30 on the side of the first tooth ring portion 10 is realized.
[0124] In a possible embodiment, the first mounting seat A50 and the second mounting seat A60 are alternately arranged on the sides of the first tooth ring portion 10, the first mounting seat A50 and the second mounting seat A60 are provided with corresponding connection structures such as mounting holes, and the first elastic portion 30 realizes connection with the first mounting seat A50 and the second mounting seat A60, respectively, via screws or other connecting parts.
[0125] In a possible embodiment, during the operation of the running gear, the first tooth ring portion 10 is subjected to an impact, which causes deformation of the first elastic portion 30 installed on the first mounting seat A50 and the second mounting seat A60, thereby realizing absorption of the impact and vibration.
[0126] In some possible embodiments of the present application, the first transmission part 20 includes a first transmission connecting seat 21, a first transmission support seat 22, and a first connecting unit 23, a first boss 24 is provided on one side of the first transmission connecting seat 21, an inner ring of the first boss 24 is formed with an inner ring gear, the first transmission support seat 22 realizes a spigot fit with the first transmission connecting seat 21 through the first boss 24, a plurality of first connecting units 23 are provided on the engagement surfaces of the first transmission connecting seat 21 and the first transmission support seat 22 to realize a detachable connection between the first transmission connecting seat 21 and the first transmission support seat 22, and a plurality of second mounting seats A60 are evenly arranged along the circumferential direction on the outer rings of the first transmission connecting seat 21 and the first transmission support seat 22.
[0127] Specifically, this embodiment provides embodiments of a first transmission connecting seat 21, a first transmission support seat 22, and a first connecting unit 23, and by providing the first transmission connecting seat 21, the first transmission support seat 22, and the first connecting unit 23, the connection between the first transmission part 20 and the first tooth ring part 10 can be made more convenient.
[0128] The connection between the first tooth ring portion 10 and the first transmission portion 20 is realized via the first elastic portion 30.
[0129] Furthermore, the inner ring gear provided on the inner ring of the first boss 24 realizes the transmission connection between the running gear and the corresponding external gear, and can facilitate the installation and removal of the running gear.
[0130] In a possible embodiment, the engagement surfaces of the first transmission connection seat 21 and the first transmission support seat 22 are provided with corresponding mounting holes or screw holes, and the connecting member is engaged with the mounting holes or screw holes to realize the connection between the first transmission connection seat 21 and the first transmission support seat 22. Due to space limitations, this application does not provide a detailed description of this, and users are referred to the drawings and related technical descriptions for the installation.
[0131] In some possible embodiments of the present application, the second mounting seat A60 includes a first sub-mounting seat A61 and a second sub-mounting seat A62, and the multiple first sub-mounting seats A61 are evenly arranged along the circumferential direction on the outer ring of the first transmission connection seat 21 and are provided close to the side of the first transmission connection seat 21 opposite to the first boss 24, and the multiple second sub-mounting seats A62 are evenly arranged along the circumferential direction on the outer ring of the first transmission support seat 22 and are provided close to the side of the first transmission support seat 22 away from the first transmission connection seat 21.
[0132] Specifically, this embodiment provides an embodiment of a first sub-mounting seat A61 and a second sub-mounting seat A62, and by providing a plurality of first sub-mounting seats A61 in the ring direction on the side of the first transmission connection seat 21 and providing a plurality of second sub-mounting seats A62 in the ring direction on the side of the first transmission support seat 22, the installation of the first elastic part 30 on both sides of the first tooth ring part 10 is realized.
[0133] The first mounting seat A50 and the first sub-mounting seat A61 are alternately arranged on one side of the first tooth ring portion 10, and the first mounting seat A50 and the second sub-mounting seat A62 are alternately arranged on the other side of the first tooth ring portion 10, thereby forming connection mounting positions on both sides of the first tooth ring portion 10 of the first elastic portion 30.
[0134] In a possible embodiment, the first sub-mounting seat A61 and the second sub-mounting seat A62 are provided with corresponding screw holes, respectively, to enable detachable connection of the first elastic portion 30 to the adjacent first mounting seat A50 and first sub-mounting seat A61, and the first mounting seat A50 and second sub-mounting seat A62.
[0135] In some possible embodiments of the present application, at least some of the first connection units 23 are shear-resistant pins.
[0136] Specifically, this embodiment provides an embodiment of the first connection unit 23, and by configuring some of the first connection units 23 as shear-resistant pins, the stability of the connection between the first transmission connection seat 21 and the first transmission support seat 22 can be improved.
[0137] In a possible embodiment, some of the first connection units 23 are connected to the first transmission connection seat 21 and the first transmission support seat 22 respectively by a screw connection manner, so as to realize a detachable connection between the first transmission connection seat 21 and the first transmission support seat 22.
[0138] In a possible embodiment, some of the first connection units 23 are spigot-fitted into the first transmission connection seat 21 and the first transmission support seat 22, respectively, by methods such as interference fit or intermediate fit, so as to provide shear resistance to the first transmission connection seat 21 and the first transmission support seat 22.
[0139] In some possible embodiments of the present application, the first elastic portion 30 includes a first mounting plate A31, a second mounting plate A32, and a first elastomer 33, the first mounting plate A31 and the second mounting plate A32 are connected to each other to form an L-shaped mounting component, the two mounting components are spaced apart, and the first elastomer 33 is provided between the two mounting components, wherein the first mounting plate A31 is detachably connected to the first mounting seat A50 or the second mounting seat A60, and the second mounting plate A32 is connected to the first elastomer 33.
[0140] Specifically, this embodiment provides embodiments of a first mounting plate A31, a second mounting plate A32, and a first elastomer 33, and by providing the first mounting plate A31, the second mounting plate A32, and the first elastomer 33, a ring-shaped elastic cushion structure composed of multiple first elastomers 33 can be formed on the side of the first tooth ring portion 10.
[0141] Furthermore, the installation of the first mounting plate A31 and the second mounting plate A32 also makes it easier to remove and maintain the first elastomer 33. If a first elastomer 33 loses its elasticity or is damaged, maintenance and replacement can be achieved simply by removing the independent first elastic part 30, thereby improving work efficiency.
[0142] In a possible embodiment, the first mounting plate A31 is provided with corresponding through holes to achieve correspondence with the mounting holes in the first mounting seat A50 and the second mounting seat A60, and the first mounting plate A31 achieves connection with the first mounting seat A50 or the second mounting seat A60 via connecting members such as screws, connecting pins, etc.
[0143] In some possible embodiments of the present application, the first elastomer 33 is an elastic block made of a rubber material.
[0144] Specifically, this embodiment provides an embodiment of the first elastomer 33, which is an elastic block made of rubber material, thereby improving the torque transmission ability of the running gear, and when the running gear is subjected to a certain unbalanced load or impact, it can be effectively absorbed by the first elastomer 33.
[0145] In some specific implementations of the present application, the present application provides a bogie including a frame 100, a wheel set 108, an axle 110, and the running gear structure of the above-mentioned rack-rail vehicle, wherein the axle 110 is connected to the frame 100, the wheel sets 108 are provided at both ends of the axle 110, and the running gear structure is provided between the two wheel sets 108 and connected to the axle 110.
[0146] In some possible embodiments of the present application, the vehicle further includes a first power box 70, a second support frame 71, a first shaft sleeve 77, a running gear, and a first adjusting component 80, where the running gear is the running gear structure described above, the gear box and the second support frame 71 are spaced apart, the axle 110 passes through the gear box and the second support frame 71 in sequence, the wheel sets 108 are provided at both ends of the axle 110, the first shaft sleeve 77 is fitted on the outside of the axle 110, and the second support frame 71 and is rotatably engaged with the second support frame 71, the running gear is connected to the first shaft sleeve 77 inside the second support frame 71, and a part of the running gear protrudes outside the second support frame 71 along the radial direction of the first shaft sleeve 77 to mesh with a rack provided on the ground, and the first adjustment component 80 is rotatably fitted onto the outside of the first shaft sleeve 77 and connected to the second support frame 71 to realize adjustment of the relative position between the running gear and the wheel set 108.
[0147] Specifically, this embodiment provides an embodiment of a drive mechanism in which the first adjustment component 80 is connected to the first shaft sleeve 77 and the second support frame 71, thereby solving the problem of matching the height of the running gear and the wheel set 108 after the wheel set 108 is worn, and reducing the unsprung mass and facilitating the adjustment of the relative position between the running gear structure and the wheel set 108.
[0148] In some possible embodiments of the present application, the first adjustment component 80 includes a first bearing A81, a second bearing A82, and a second eccentric ring 83, the first bearing A81 and the second bearing A82 being spaced apart along the axial direction of the first shaft sleeve 77, and the second eccentric ring 83 being engaged with the inner ring of the first bearing A81 and the outer ring of the second bearing A82, respectively, where the outer ring of the first bearing A81 is engaged with the inner ring of the running gear structure, and the inner ring of the second bearing A82 is engaged with the first shaft sleeve 77.
[0149] Specifically, this embodiment provides an embodiment of a first bearing A81, a second bearing A82, and a second eccentric ring 83. By providing the first bearing A81, the second bearing A82, and the second eccentric ring 83, the connection between the second eccentric ring 83 and the second support frame 71 can be realized, and the unsprung mass can be reduced.
[0150] Furthermore, the second eccentric wheel 83 is provided close to the running gear, and by adjusting the second eccentric wheel 83 on one side, the relative position between the running gear and the wheel set 108 can be adjusted, thereby solving the problem of the need to adjust the eccentric structure from both sides simultaneously in the past to achieve a balanced adjustment of the relative position between the running gear and the wheel set 108.
[0151] In a possible embodiment, the installation of the first bearing A81 and the second bearing A82 allows for a rotational connection between the second eccentric 83 and the first shaft sleeve 77, as well as between the running gear.
[0152] In one possible embodiment, the centers of the running gear and wheel set 108 can initially be set at the same height, and their relative positions can be fixed using a corresponding positioning mechanism. After the rack-rail vehicle has been running for a certain period of time, the wheel set 108 wears, and the height of the running gear also decreases accordingly. However, the rack teeth on the rail do not lower relative to the rail surface. Failure to adjust the relative height between the running gear and wheel set 108 will result in significant impact, vibration, and noise problems during operation, posing a significant safety risk in the long run. If the wheels need to continue to be used, the second eccentric 83 must be rotated a certain angle and then fixed using a corresponding mechanism, provided that the running gear and the rack on the ground are properly engaged. The second eccentric 83 rotates around the center of the first shaft sleeve 77 and raises the running gear on the first shaft sleeve 77 relative to the wheel set 108, thereby changing the relative height between the running gear and wheel set 108. The wheel set 108 can be used continuously, and the service life of the wheel set 108 can be extended by lifting the running gear multiple times.
[0153] In a possible embodiment, the second eccentric 83 is located close to the running gear, so that adjustment to the height of the running gear can be achieved using only the second eccentric 83 on one side, avoiding the problem of having to adjust the second eccentric 83 simultaneously along both sides of the axle 110 in the past to ensure stability in the adjustment of the running gear.
[0154] In some possible embodiments of the present application, the first adjustment component 80 further includes a first adjustment disc 84, which is connected to the second eccentric 83 so as to achieve adjustment to the rotation of the second eccentric 83 by the first adjustment disc 84.
[0155] Specifically, this embodiment provides an embodiment of a first adjusting disc 84, and by providing the first adjusting disc 84, the adjustment for the second eccentric wheel 83 can be made more convenient.
[0156] In a possible embodiment, the inner ring of the first adjusting disc 84 is provided with an inner ring gear, and the outer ring of the second eccentric ring 83 is provided with an outer ring gear corresponding to the inner ring gear of the first adjusting disc 84, and the first adjusting disc 84 and the second eccentric ring 83 are meshed with each other through the inner ring gear and the outer ring gear. In practical application, the rotation angle of the second eccentric ring 83 can be adjusted by rotating the first adjusting disc 84.
[0157] In a possible embodiment, the first adjusting disc 84 is provided with corresponding adjustment holes, which allow adjustment to the rotation angle of the first adjusting disc 84 .
[0158] In a possible embodiment, the outer ring of the first adjusting disc 84 is provided with corresponding tooth grooves to facilitate circumferential biasing of the first adjusting disc 84 and achieve adjustment to the rotation angle of the first adjusting disc 84.
[0159] In some possible embodiments of the present application, two first adjusting components 80 are provided symmetrically along the axial direction of the first shaft sleeve 77 on either side of the running gear.
[0160] Specifically, this embodiment provides an embodiment of the number of first adjustment components 80 installed, and by installing the first adjustment components 80 on both sides of the running gear, adjustment to the second eccentric wheel 83 can be achieved from any side.
[0161] In some possible embodiments of the present application, the vehicle further includes a first brake disc 47, a first brake cylinder 75, and a first brake caliper 76, wherein the first brake disc 47 is connected to the axle 110 and is disposed between the second support frame 71 and the wheel set 108, the first brake cylinder 75 is connected to the second support frame 71, and the first brake caliper 76 is connected to the first brake cylinder 75 and is disposed corresponding to the first brake disc 47, wherein the first brake cylinder 75 drives and operates the first brake caliper 76 to achieve that the first brake caliper 76 clamps the first brake disc 47.
[0162] Specifically, this embodiment provides embodiments of a first brake disc 47, a first brake cylinder 75, and a first brake caliper 76, and by providing the first brake disc 47, the first brake cylinder 75, and the first brake caliper 76, braking of the running gear is realized.
[0163] In a possible embodiment, the first brake cylinder 75 is connected to the second support frame 71, thereby reducing the volume of the brake device and the axial space occupied, thereby realizing the inheritance of the height of the first power box 70, the second support frame 71 and the brake device, and solving the problem of space limitations on narrow rails.
[0164] In a possible embodiment, the first brake disc 47 is connected to the axle 110 to form a disc brake structure and improve braking reliability.
[0165] In some specific implementations of the present application, as shown in Figures 29 to 47, the present invention provides a rack-rail vehicle drive device, the rack-rail vehicle drive device includes a second power box 210, a support frame 220, a second shaft sleeve 250, a running gear 660, and a second adjusting component 770, the power box and the support frame 220 are spaced apart, an axle 110 is provided between the second power box 210 and the support frame 220, a wheel set is provided at both ends of the axle 110, and the second shaft sleeve 250 is The running gear 660 is externally fitted to the outside, passes through the support frame 220, and is rotatably engaged with the support frame 220, the running gear 660 is connected to the second shaft sleeve 250 inside the support frame 220, and a portion of the running gear 660 protrudes outside the support frame 220 along the radial direction of the second shaft sleeve 250 so as to engage with a rack provided on the ground, and the second adjustment component 770 is rotatably fitted to the outside of the second shaft sleeve 250 and connected to the support frame 220 so as to realize adjustment of the relative position between the running gear 660 and the wheel set 108.
[0166] In more detail, due to the characteristics of gear and rack transmission, there is a strict center distance requirement for the meshing between the gear and the rack. However, the wheel set 108 gradually wears with use, and after a certain amount of wear, the running gear 660 cannot mesh properly. To solve this problem, the present application provides a rack-rail vehicle drive device, and by connecting a second adjustment component 770 to the second shaft sleeve 250 and the support frame 220, the problem of matching the height of the running gear 660 and the wheel set 108 after the wheel set 108 wears is solved, and the unsprung mass is reduced, making it easier to adjust the relative position between the running gear 660 and the wheel set 108.
[0167] In some possible embodiments of the present application, the second adjustment component 770 includes a first bearing B771, a second bearing B72, and a third eccentric ring 73, where the first bearing B771 and the second bearing B72 are spaced apart along the axial direction of the second shaft sleeve 250, and the third eccentric ring 73 is engaged with the inner ring of the first bearing B771 and the outer ring of the second bearing B72, respectively, where the outer ring of the first bearing B771 is engaged with the inner ring of the running gear 660, and the inner ring of the second bearing B72 is engaged with the second shaft sleeve 250.
[0168] Specifically, this embodiment provides an embodiment of a first bearing B771, a second bearing B72, and a third eccentric ring 73. By providing the first bearing B771, the second bearing B72, and the third eccentric ring 73, the connection between the third eccentric ring 73 and the support frame 220 can be realized, and the unsprung mass can be reduced.
[0169] Furthermore, the third eccentric wheel 73 is located close to the running gear 660, and by adjusting the third eccentric wheel 73 on one side, the relative position between the running gear 660 and the wheel set 108 can be adjusted, thereby solving the problem of having to adjust the eccentric structure from both sides simultaneously in the past to achieve a balanced adjustment of the relative positions of the running gear 660 and the wheel set 108.
[0170] In a possible embodiment, the installation of the first bearing B771 and the second bearing B72 allows for a rotational connection between the third eccentric 73 and the second shaft sleeve 250, as well as between the running gear 660.
[0171] In one possible embodiment, the circular centers of the running gear 660 and the wheel set 108 can initially be set at the same height, and their relative positions can be fixed using corresponding positioning structures. After the rack-rail vehicle has been running for a certain period of time, the wheel set 108 will wear out, and the height of the running gear 660 will also decrease accordingly. However, the rack teeth on the rail are not lowered relative to the rail surface. Failure to adjust the relative height between the running gear 660 and the wheel set 108 will result in significant impact, vibration, and noise problems during operation, posing a significant safety risk in the long run. If the wheels need to continue to be used, the third eccentric 73 must be rotated a certain angle and then fixed using corresponding structures, provided that the running gear 660 can properly mesh with the rack on the ground. The third eccentric 73 rotates around the center of the second shaft sleeve 250 and raises the running gear 660 on the second shaft sleeve 250 relative to the wheel set 108, thereby changing the relative height between the running gear 660 and the wheel set 108. The wheel set 108 can be used continuously, and by lifting the running gear 660 multiple times, the service life of the wheel set 108 can be extended.
[0172] In a possible embodiment, the third eccentric 73 is located close to the running gear 660, so that the height of the running gear 660 can be adjusted using only the third eccentric 73 on one side, thereby avoiding the problem of having to simultaneously adjust the third eccentric 73 on both sides of the axle 110 in the past to ensure stability in the adjustment of the running gear 660.
[0173] In some possible embodiments of the present application, the second adjustment component 770 further includes a second adjustment disc 74, which is connected to the third eccentric 73 so as to achieve adjustment to the rotation of the third eccentric 73 by the second adjustment disc 74.
[0174] Specifically, this embodiment provides an embodiment of the second adjusting disc 74, and by providing the second adjusting disc 74, the adjustment for the third eccentric wheel 73 can be made more convenient.
[0175] In a possible embodiment, the inner ring of the second adjusting disc 74 is provided with an inner ring gear, and the outer ring of the third eccentric ring 73 is provided with an outer ring gear corresponding to the inner ring gear of the second adjusting disc 74, and the second adjusting disc 74 and the third eccentric ring 73 are meshed with each other through the inner ring gear and the outer ring gear. In practical application, the rotation angle of the third eccentric ring 73 can be adjusted by rotating the second adjusting disc 74.
[0176] In a possible embodiment, the second adjusting disc 74 is provided with corresponding adjustment holes, which allow adjustment to the rotation angle of the second adjusting disc 74 .
[0177] In a possible embodiment, the outer ring of the second adjusting disc 74 is provided with corresponding tooth grooves to facilitate circumferential biasing of the second adjusting disc 74 and achieve adjustment to the rotation angle of the second adjusting disc 74.
[0178] In some possible embodiments of the present application, two second adjusting components 770 are provided symmetrically along the axial direction of the second shaft sleeve 250 on both sides of the running gear 660 .
[0179] Specifically, this embodiment provides an embodiment in which the second adjustment component 770 is installed in various numbers, and the second adjustment component 770 is installed on both sides of the running gear 660, so that adjustment to the third eccentric wheel 73 can be achieved from any side.
[0180] In some possible embodiments of the present application, the vehicle further includes a second brake disc 880, a second brake cylinder 881, and a second brake caliper 882, wherein the second brake disc 880 is connected to the axle 110 and is arranged between the support frame 220 and the wheel set 108, the second brake cylinder 881 is connected to the support frame 220, and the second brake caliper 882 is connected to the second brake cylinder 881 and is arranged corresponding to the second brake disc 880, wherein the second brake cylinder 881 drives and operates the second brake caliper 882 so as to realize that the second brake caliper 882 clamps the second brake disc 880.
[0181] Specifically, this embodiment provides embodiments of a second brake disc 880, a second brake cylinder 881, and a second brake caliper 882, and by providing the second brake disc 880, the second brake cylinder 881, and the second brake caliper 882, braking of the running gear 660 is realized.
[0182] In a possible embodiment, the second brake cylinder 881 is connected to the support frame 220 to reduce the volume of the brake device and the axial space occupied, thereby realizing the inheritance of the height of the second power box 210, the support frame 220, and the brake device, and solving the problem of space limitations on narrow rails.
[0183] In a possible embodiment, a second brake disc 880 is connected to the axle 110 to form a disc-type brake structure and improve braking reliability.
[0184] In some possible embodiments of the present application, the running gear 660 includes a second tooth ring portion 661, a second transmission portion 662, and a second elastic portion 63, the outer ring of the second tooth ring portion 661 is provided with a second outer ring gear 611, the second outer ring gear 611 is engaged with a rack, the outer ring of the second transmission portion 662 is engaged with the inner ring of the second tooth ring portion 661, the inner ring gear of the second transmission portion 662 is engaged with the second transmission gear 51 in the second shaft sleeve 250, and a plurality of second elastic portions 63 are evenly arranged along the circumferential direction on the side of the second tooth ring portion 661 and are connected to the second tooth ring portion 661 and the second transmission portion 662, respectively.
[0185] Specifically, this embodiment provides an embodiment of a second tooth ring portion 661, a second transmission portion 662, and a second elastic portion 63. By adding the second elastic portion 63 arranged in a ring shape on the side of the second tooth ring portion 661, the problems of vibration and impact caused by unstable meshing during the running of the rack-rail vehicle can be solved, the adverse effects of vibration on equipment in the vehicle can be avoided, and riding comfort can be improved.
[0186] In a possible embodiment, the multiple second elastic portions 63 form an elastic component along the circumferential direction of the second tooth ring portion 661, and the two elastic components are arranged symmetrically along the axial direction on both sides of the second tooth ring portion 661.
[0187] Furthermore, by providing second elastic portions 63 symmetrically on both sides of the second tooth ring portion 661 along the axial direction of the second shaft sleeve 250, and by arranging multiple second elastic portions 63 in a ring shape, the torque transmission ability of the running gear 660 is improved, the uneven load on the running gear 660 is reduced, and the impact during the gear meshing process is reduced, allowing the running gear 660 to transmit large torque, thereby meeting the demands of rack-rail vehicles.
[0188] In a possible embodiment, the installation of the second elastic part 63 can increase the damping of the running gear 660, reduce the noise caused by the meshing between the gear and the rack, reduce the vibration experienced during the running of the rack rail vehicle, and improve riding comfort.
[0189] In a possible embodiment, two sets of elastic components are arranged symmetrically to meet the requirement that the running gear 660 must transmit very high torques in the case of large slopes.
[0190] In a possible embodiment, each elastic component includes a plurality of second elastic portions 63 arranged in an annular shape, which arrangement can improve load uniformity and better absorb shocks and vibrations to the running gear 660.
[0191] In a possible embodiment, an elastic component formed by a plurality of second elastic portions 63 is provided on the side of the second tooth ring portion 661 to release radial space and connect a relatively large transmission structure inside, thereby improving the performance of the transmission system.
[0192] In a possible embodiment, the gear further includes a third bushing 90, which is provided between the inner ring of the second gear ring portion 661 and the outer ring of the second transmission portion 662 so as to reduce the coefficient of friction between the second gear ring portion 661 and the second transmission portion 662. By providing the third bushing 90, the coefficient of friction is reduced and the friction problem when relative displacement occurs between the second gear ring portion 661 and the second transmission portion 662 is solved.
[0193] In a possible embodiment, the third bushing 90 is made of a self-lubricating material.
[0194] In a possible embodiment, the third bushing 90 is made of a carbon-based material.
[0195] In a possible embodiment, the third bushing 90 is a self-lubricating shaft sleeve.
[0196] In some possible embodiments of the present application, the running gear 660 further includes a first mounting seat B64 and a second mounting seat B65, the first mounting seat B64 being evenly arranged along the circumferential direction on the side of the second tooth ring portion 661, and the second mounting seats B65 being evenly arranged along the circumferential direction on the outer ring of the second transmission portion 662 and alternately arranged with the first mounting seats B64, wherein the second elastic portion 63 is detachably connected to the adjacent first mounting seat B64 and second mounting seat B65, respectively.
[0197] Specifically, this embodiment provides an embodiment of a first mounting seat B64 and a second mounting seat B65, and by installing the first mounting seat B64 and the second mounting seat B65, the mounting and positioning on the side of the second tooth ring portion 661 of the second elastic portion 63 is realized.
[0198] In a possible embodiment, the first mounting seat B64 and the second mounting seat B65 are alternately arranged on the sides of the second tooth ring portion 661, and corresponding connection structures such as mounting holes are provided on the first mounting seat B64 and the second mounting seat B65, and the second elastic portion 63 realizes connection with the first mounting seat B64 and the second mounting seat B65, respectively, via screws or other connecting parts.
[0199] In a possible embodiment, during the operation of the running gear 660, the second tooth ring portion 661 is subjected to an impact, causing deformation of the second elastic portion 63 installed on the first mounting seat B64 and the second mounting seat B65, thereby realizing absorption of impact and vibration.
[0200] In some possible embodiments of the present application, the second transmission part 662 includes a second transmission connecting seat 621, a second transmission support seat 622, and a second connecting unit 623, a second boss 624 is provided on one side of the second transmission connecting seat 621, an inner ring of the second boss 624 is provided with an inner ring gear that meshes with the second transmission gear 51, the second transmission support seat 622 realizes a spigot fit with the second transmission connecting seat 621 through the second boss 624, and a plurality of second connecting units 623 are provided on the engaging surfaces of the second transmission connecting seat 621 and the second transmission support seat 622 to realize a detachable connection between the second transmission connecting seat 621 and the second transmission support seat 622, wherein a plurality of second mounting seats B65 are evenly arranged along the circumferential direction on the outer rings of the second transmission connecting seat 621 and the second transmission support seat 622.
[0201] Specifically, this embodiment provides embodiments of a second transmission connection seat 621, a second transmission support seat 622, and a second connection unit 623. By providing the second transmission connection seat 621, the second transmission support seat 622, and the second connection unit 623, the connection between the second transmission part 662 and the second tooth ring part 661 can be made more convenient.
[0202] The second tooth ring portion 661 and the second power transmission portion 662 are connected via the second elastic portion 63 .
[0203] Furthermore, the meshing of the inner ring gear provided on the inner ring of the second boss 624 with the second transmission gear 51 realizes a transmission connection between the running gear 660 and the second shaft sleeve 250, making it easy to install and remove the running gear 660.
[0204] In a possible embodiment, the mating surfaces of the second transmission connection seat 621 and the second transmission support seat 622 are provided with corresponding mounting holes or screw holes, and the connecting member is engaged with the mounting holes or screw holes to realize the connection between the second transmission connection seat 621 and the second transmission support seat 622. Due to space limitations, this application does not provide a detailed description of this, and users are referred to the drawings and related technical descriptions for the installation.
[0205] In some possible embodiments of the present application, the second mounting seat B65 includes a first sub-mounting seat B651 and a second sub-mounting seat B652, and the multiple first sub-mounting seats B651 are evenly arranged along the circumferential direction on the outer ring of the second transmission connection seat 621 and are located close to the side of the second transmission connection seat 621 opposite to the second boss 624, and the multiple second sub-mounting seats B652 are evenly arranged along the circumferential direction on the outer ring of the second transmission support seat 622 and are located close to the side of the second transmission support seat 622 away from the second transmission connection seat 621.
[0206] Specifically, this embodiment provides an embodiment of a first sub-mounting seat B651 and a second sub-mounting seat B652, in which a plurality of first sub-mounting seats B651 are arranged in the ring direction on the side of the second transmission connection seat 621, and a plurality of second sub-mounting seats B652 are arranged in the ring direction on the side of the second transmission support seat 622, thereby realizing installation on both sides of the second tooth ring portion 661 of the second elastic portion 63.
[0207] The first mounting seat B64 and the first sub-mounting seat B651 are arranged alternately on one side of the second tooth ring portion 661, and the first mounting seat B64 and the second sub-mounting seat B652 are arranged alternately on the other side of the second tooth ring portion 661, thereby forming connection mounting positions on both sides of the second tooth ring portion 661 of the second elastic portion 63.
[0208] In a possible embodiment, the first sub-mounting seat B651 and the second sub-mounting seat B652 are provided with corresponding screw holes, respectively, to realize a detachable connection between the second elastic portion 63 and the adjacent first mounting seat B64 and first sub-mounting seat B651, and the first mounting seat B64 and second sub-mounting seat B652.
[0209] In a possible embodiment, at least some of the second connection units 623 are shear-resistant pins, and by providing some of the second connection units 623 as shear-resistant pins, the stability of the connection between the second transmission connection seat 621 and the second transmission support seat 622 can be improved.
[0210] In a possible embodiment, some second connection units 623 are connected to the second transmission connection seat 621 and the second transmission support seat 622 respectively by a screw connection manner, so as to realize a detachable connection between the second transmission connection seat 621 and the second transmission support seat 622.
[0211] In a possible embodiment, some of the second connection units 623 are spigot-fitted into the second transmission connection seat 621 and the second transmission support seat 622, respectively, by means of interference fit, intermediate fit, etc., so as to provide shear resistance to the second transmission connection seat 621 and the second transmission support seat 622.
[0212] In some possible embodiments of the present application, the second elastic portion 63 includes a first mounting plate B631, a second mounting plate B632, and a second elastomer 633, wherein the first mounting plate B631 and the second mounting plate B632 are connected to each other to form an L-shaped mounting component, the two mounting components are spaced apart, and the second elastomer 633 is provided between the two mounting components, wherein the first mounting plate B631 is detachably connected to the first mounting seat B64 or the second mounting seat B65, and the second mounting plate B632 is connected to the second elastomer 633.
[0213] Specifically, this embodiment provides embodiments of a first mounting plate B631, a second mounting plate B632, and a second elastomer 633, and by providing the first mounting plate B631, the second mounting plate B632, and the second elastomer 633, a ring-shaped elastic cushion structure composed of multiple second elastomers 633 can be formed on the side of the second tooth ring portion 661.
[0214] Furthermore, the installation of the first mounting plate B631 and the second mounting plate B632 also makes it easier to remove and maintain the second elastomer 633. If a second elastomer 633 loses its elasticity or is damaged, maintenance and replacement can be achieved by simply removing the independent second elastic part 63, thereby improving work efficiency.
[0215] In a possible embodiment, the first mounting plate B631 is provided with corresponding through holes to achieve correspondence with the mounting holes in the first mounting seat B64 and the second mounting seat B65, and the first mounting plate B631 achieves connection with the first mounting seat B64 or the second mounting seat B65 via connecting members such as screws, connecting pins, etc.
[0216] In some possible embodiments of the present application, the second elastomer 633 is an elastic block made of a rubber material.
[0217] Specifically, this embodiment provides an embodiment of the second elastomer 633, which is provided as an elastic block made of rubber material, thereby improving the torque transmission ability of the running gear 660, and when the running gear 660 is subjected to a certain unbalanced load or impact, it can be effectively absorbed by the second elastomer 633.
[0218] Finally, it should be noted that the above embodiments are merely for explaining the technical means of the present application, and are not intended to limit the same. Although the present application has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that the technical means described in each of the above embodiments can still be modified or some technical features can be replaced with equivalents. Furthermore, such modifications or replacements do not cause the essence of the corresponding technical means to deviate from the spirit and scope of the technical means of each of the embodiments of the present application. [Explanation of symbols]
[0219] 100: Frame 102: Side beam 104: Cross beam 106: End beam 108: Wheel set 109: Running tooth 110: Axle 111: Transmission device 112: Driving member 114: First support bearing 116: First eccentric wheel 118: Second support bearing 120: First support frame 122: Mounting hole 124: First positioning hole 126: Adjusting ring 128: Second positioning hole 130: Locking member 132: First bushing 134: Synchronizing block 136: Base plate 138: Air spring 140: Bearing seat 142: Anti-rollover torsion bar 144: Ball joint structure 146: Mounting frame 148: Brake shoe 150: Second brake device 152: Rim lubrication device 154: Internal gear 156: External gear 158: Slot 160: Annular positioning base 162: Collar 164: Retaining ring 166: Mounting groove 10: First tooth ring portion 11: First outer ring gear 20: First transmission portion 21: First transmission connection seat 22: First transmission support seat 23: First connection unit 24: First boss 30: First elastic portion 31: First mounting plate A 32: Second mounting plate A 33: First elastomer 40: Second bush 50: First mounting seat A 60: Second mounting seat A 61: First sub-mounting seat A 62: Second sub-mounting seat A 70: First power box 71: Second support frame 110: Axle 108: Wheel set 47: First brake disc 75: First brake cylinder 76: First brake caliper 77: First shaft sleeve 78: First transmission gear 80: First adjusting component 81: First bearing A 82: Second bearing A 83: Second eccentric wheel 84: First adjusting disc 210: Second power box 220: Support frame 110: Axle 108: Wheel set 250: Second shaft sleeve 51: Second transmission gear 660: Running gear 661: Second tooth ring portion 611: Second outer ring gear 662: Second transmission portion 621: Second transmission connecting seat 622: Second transmission supporting seat 623: Second connecting unit 624: Second boss 63: Second elastic portion 631: First mounting plate B 632: Second mounting plate B 633: Second elastomer 64: First mounting seat B 65: Second mounting seat B651: First sub-mounting seat B 652: Second sub-mounting seat B 770: Second adjusting component 771: First bearing B 72: Second bearing B 73: Third eccentric 74: Second adjusting disc 880: Second brake disc 881: Second brake cylinder 82: Second brake caliper 90: Third bushing
Claims
1. a frame including a pair of side beams, a pair of cross beams, and a pair of end beams arranged opposite to each other, wherein both ends of the pair of cross beams are connected between the pair of side beams, respectively, and the pair of end beams are connected to both ends of the pair of side beams, respectively; two sets of wheels rotatably attached to the frame via axles and positioned within an area surrounded by the end beam, the adjacent cross beam, and a pair of side beams; a pair of running teeth configured to be respectively attached to the axle via an eccentric device, the running teeth being disposed along a longitudinal axis of the frame; a pair of drive members respectively attached to the cross beam and respectively connected to a pair of the running teeth via a transmission device, the transmission device being provided on opposite sides of the pair of running teeth along a lateral direction of the frame, The eccentric device a first support bearing having an inner ring fitted onto the axle; a first eccentric ring fitted onto an outer ring of the first support bearing and eccentric to the axle, the first eccentric ring being configured to lock its relative position with the first support bearing via a locking mechanism; a second support bearing, the inner ring of which is fitted onto the outside of the first eccentric ring, and the running teeth are fitted onto the outer ring of the second support bearing; the bogie further includes a first support frame attached to the frame, the first support frame having an attachment hole for attaching the first support bearing, and a plurality of first positioning holes provided in an end surface of the attachment hole along a circumferential direction of the attachment hole; The locking mechanism is an adjustment ring connected to an outer periphery of the first eccentric wheel, the adjustment ring having a plurality of second positioning holes formed in an end surface of the adjustment ring along a circumferential direction of the adjustment ring; a locking member configured to be inserted into the first positioning hole and the second positioning hole so as to lock the relative positions of the first eccentric wheel and the first support frame.
2. A first bushing is further fitted onto the outer periphery of the first eccentric ring, and the first bushing is configured to reduce friction between the outer periphery of the first eccentric ring and the inner wall of the mounting hole. The carriage according to claim 1 .
3. The first eccentric ring is provided in two pieces, and a synchronization block is provided between the two first eccentric rings. The carriage according to claim 1 .
4. a projection of the wheel set in a plane parallel to the meter gauge rail is in a projection of the frame; The carriage according to claim 1 .
5. The two-stage vibration damping device further includes a base plate connected to the top of the side beam, and an air spring attached to the base plate, the air spring having a conical shape in a direction away from the side beam from the base plate. A bogie according to any one of claims 1 to 4.
6. Further comprising a rollover prevention device attached to the side beam; The rollover prevention device is a bearing seat attached to the bottom of the side beam; a torsion bar shaft inserted into the bearing seat; a rollover prevention torsion bar connected between the torsion bar shaft and the vehicle body, the rollover prevention torsion bar having a ball joint structure at one end connected to the vehicle body. A bogie according to any one of claims 1 to 4.
7. further comprising a first braking device and a second braking device; The first brake device is a mounting frame attached to the side beam; a brake shoe provided on the mounting frame and facing the tread of the wheel set, The second brake device is a brake disc disposed coaxially with the wheel set; two friction rings respectively provided on opposite sides of the brake disc, with a heat dissipation structure provided between the two friction rings; a brake cylinder provided on the side beam and configured to move the two friction rings relative to the brake disc in conjunction with each other. A bogie according to any one of claims 1 to 4.
8. The present invention further comprises a rim lubricating device attached to the side beam and facing each of the two running teeth. A bogie according to any one of claims 1 to 4.
9. A car body including a bogie according to any one of claims 1 to 4, characterized in that the bogie is mounted below the car body.
10. A rack rail vehicle comprising the bogie according to any one of claims 1 to 4 or the car body according to claim 9.
11. Further including a running gear structure of the rack rail vehicle, the running gear structure includes a first tooth ring portion, a first transmission portion, and a first elastic portion; a first outer ring gear is provided on an outer ring of the first toothed ring portion, and the first outer ring gear is engaged with a rack provided on the ground; an outer ring of the first transmission part engaged with an inner ring of the first gear ring part; The plurality of first elastic portions are arranged evenly along the circumferential direction on the side of the first tooth ring portion, and are connected to the first tooth ring portion and the first power transmission portion, respectively. The rack rail vehicle according to claim 10.
12. the plurality of first elastic portions form an elastic component along a circumferential direction of the first tooth ring portion; The two elastic components are provided symmetrically along the axial direction on both sides of the first tooth ring portion. The rack rail vehicle according to claim 11.
13. The gearbox further includes a second bushing provided between an inner ring of the first gear ring portion and an outer ring of the first transmission portion so as to reduce the coefficient of friction between the first gear ring portion and the first transmission portion. The rack rail vehicle according to claim 11.
14. further comprising a first mounting seat A and a second mounting seat A; The first mounting seats A are arranged evenly along the circumferential direction on the side of the first tooth ring portion, the second mounting seats A are arranged evenly along a circumferential direction on the outer ring of the first power transmission part, and are provided alternately with the first mounting seats A; Here, the first elastic portion is detachably connected to the first mounting seat A and the second mounting seat A, which are adjacent to each other. The rack rail vehicle according to claim 11.
15. the first transmission part includes a first transmission connecting seat, a first transmission supporting seat, and a first connecting unit; a first boss is provided on one side of the first transmission connecting seat, and an inner ring gear is formed on an inner ring of the first boss; the first power transmission support seat is fitted with the first power transmission connecting seat via the first boss; a plurality of the first connection units are provided on the engagement surfaces of the first transmission connection seat and the first transmission support seat to realize a detachable connection between the first transmission connection seat and the first transmission support seat; Here, the plurality of second mounting seats A are evenly arranged along the circumferential direction on the outer rings of the first power transmission connection seat and the first power transmission support seat. The rack rail vehicle according to claim 14.
16. the second mounting seat A includes a first sub-mounting seat A and a second sub-mounting seat A, the plurality of first sub-mounting seats A are uniformly arranged along the circumferential direction on the outer ring of the first power transmission connection seat and are provided adjacent to the first power transmission connection seat on the opposite side from the first boss, The second sub-mounting seats A are arranged uniformly around the circumferential direction of the outer ring of the first power transmission support seat and are provided adjacent to the side of the first power transmission support seat that is away from the first power transmission connecting seat. The rack rail vehicle according to claim 15.
17. At least some of the first connection units are shear-resistant pins. The rack rail vehicle according to claim 15.
18. the first elastic portion includes a first mounting plate A, a second mounting plate A, and a first elastomer; the first mounting plate A and the second mounting plate A are connected to each other to form an L-shaped mounting component; The two mounting components are spaced apart, the first elastomer is disposed between two of the mounting components; Here, the first mounting plate A is detachably connected to the first mounting seat A or the second mounting seat A, The second mounting plate A is connected to the first elastomer. A rack rail vehicle according to any one of claims 14 to 17.
19. The first elastomer is an elastic block made of a rubber material. The rack rail vehicle according to claim 18.
20. Further comprising a rack rail vehicle drive device; the drive device includes a second power box, a support frame, a second shaft sleeve, a running gear, and a second adjusting component; the second power box and the support frame are provided with a gap between them, an axle is provided between the second power box and the support frame, and a wheel set is provided on each end of the axle; the second shaft sleeve is fitted onto the outside of the axle, passes through the support frame, and is rotatably engaged with the support frame; the running gear is connected to the second shaft sleeve inside the support frame, and a part of the running gear protrudes outside the support frame along a radial direction of the second shaft sleeve so as to mesh with a rack provided on the ground; The second adjustment component is rotatably fitted onto the outside of the second shaft sleeve and connected to the support frame so as to realize adjustment of the relative position between the running gear and the wheel set. The rack rail vehicle according to claim 10.
21. the second adjustment component includes a first bearing B, a second bearing B, and a third eccentric; the first bearing B and the second bearing B are spaced apart along the axial direction of the second shaft sleeve, the third eccentric ring is engaged with an inner ring of the first bearing B and an outer ring of the second bearing B, Here, the outer ring of the first bearing B is engaged with the inner ring of the running gear, The inner ring of the second bearing B is engaged with the second shaft sleeve. The rack rail vehicle according to claim 20.
22. The second adjusting component further includes a second adjusting disc, the second adjusting disc being connected to the third eccentric so as to achieve steering of the rotation of the third eccentric by the second adjusting disc. The rack rail vehicle according to claim 21.
23. The two second adjusting components are provided symmetrically along the axial direction of the second shaft sleeve on both sides of the running gear. The rack rail vehicle according to claim 20.
24. further including a second brake disc, a second brake cylinder, and a second brake caliper; the second brake disc is connected to the axle and is disposed between the support frame and the wheel set; the second brake cylinder is connected to the support frame; the second brake caliper is connected to the second brake cylinder and is provided corresponding to the second brake disc, Here, the second brake cylinder drives and operates the second brake caliper so that the second brake caliper clamps the second brake disc. The rack rail vehicle according to claim 20.
25. the running gear includes a second tooth ring portion, a second transmission portion, and a second elastic portion; a second outer ring gear is provided on an outer ring of the second toothed ring portion, and the second outer ring gear is in mesh with the rack; an outer ring of the second transmission part is engaged with an inner ring of the second gear ring part, and an inner ring gear of the second transmission part is engaged with a second transmission gear of the second shaft sleeve; The second elastic portions are arranged evenly along the circumferential direction on the side of the second tooth ring portion, and are connected to the second tooth ring portion and the second power transmission portion, respectively. A rack rail vehicle according to any one of claims 20 to 24.
26. The running gear further includes a first mounting seat B and a second mounting seat B; the first mounting seats B are disposed evenly along the circumferential direction on the side of the second tooth ring portion, the second mounting seats B are arranged evenly along a circumferential direction on the outer ring of the second power transmission part, and are provided alternately with the first mounting seats B, Here, the second elastic portion is detachably connected to the adjacent first mounting seat B and the adjacent second mounting seat B, respectively. The rack rail vehicle according to claim 25.
27. the second transmission part includes a second transmission connecting seat, a second transmission support seat, and a second connecting unit; a second boss is provided on one side of the second transmission connecting seat, and an inner ring gear that meshes with the second transmission gear is provided on an inner ring of the second boss; the second transmission support seat is fitted with the second transmission connecting seat via the second boss, a plurality of second connection units are provided on engagement surfaces of the second transmission connection seat and the second transmission support seat to realize a detachable connection between the second transmission connection seat and the second transmission support seat; Here, the plurality of second mounting seats B are evenly arranged along the circumferential direction on the outer rings of the second power transmission connection seat and the second power transmission support seat.
27. The rack rail vehicle according to claim 26.
28. the second mounting seat B includes a first sub-mounting seat B and a second sub-mounting seat B, the plurality of first sub-mounting seats B are evenly arranged on the outer ring of the second power transmission connection seat along a circumferential direction and are provided adjacent to the second power transmission connection seat on an opposite side to the second boss, The second sub-mounting seats B are arranged uniformly around the circumferential direction of the outer ring of the second power transmission support seat and are provided adjacent to the second power transmission support seat on a side away from the second power transmission connecting seat.
28. The rack rail vehicle according to claim 27.
29. the second elastic portion includes a first mounting plate B, a second mounting plate B, and a second elastomer; the first mounting plate B and the second mounting plate B are connected to each other to form an L-shaped mounting component; The two mounting components are spaced apart, the second elastomer is disposed between two of the mounting components; Here, the first mounting plate B is detachably connected to the first mounting seat B or the second mounting seat B, The second mounting plate B is connected to the second elastomer.
27. The rack rail vehicle according to claim 26.
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