container

The container's lattice structure and support system enhance strength and stability, addressing the need for increased structural integrity in detachable body vehicle containers.

JP7745943B1Active Publication Date: 2025-09-30JOYFIC INC
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Patent Information

Application Number
JP2025074500
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-09-30
Estimated Expiration
2045-04-28

AI Technical Summary

Technical Problem

Containers mounted on detachable body vehicles require increased strength to handle heavy loads and maintain structural integrity during loading and unloading.

Method used

The container design includes a guide rail system with a pair of left and right main rails, cross members, and sub-rails forming a lattice structure, along with ground rollers and legs for support, and a metal plate floor to enhance strength and stability.

Benefits of technology

The lattice structure and support system prevent bending of the metal plates, increasing the container's strength and enabling efficient loading and unloading of cargo without compromising structural integrity.

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Abstract

To provide a container capable of increasing strength. [Solution] The container 1 is detachably mounted on a detachable body vehicle and has a door on the side for loading and unloading cargo from the side. The container 1 has, as an underfloor structure 2, a pair of left and right main rails 20 spaced apart along the front-to-rear direction, a plurality of cross members 21 suspended over the pair of left and right main rails at intervals along the left-to-right direction, and a plurality of sub-rails 22 suspended over the plurality of cross members 21 at intervals along the front-to-rear direction. The container 1 also has a metal plate installed on the underfloor structure 2 to form the floor surface.
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Description

[Technical Field]

[0001] The present invention relates to a container. [Background technology]

[0002] The detachable body vehicle disclosed in Non-Patent Document 1 can be detachably equipped with units suited to the application, such as a container for carrying scaffolding temporarily set up at a construction site. [Prior art documents] [Non-patent literature]

[0003] [Non-Patent Document 1] Kyokuto Kaihatsu Kogyo Co., Ltd. > Home > Products > Detachable Body Vehicles > Grandecker, [online], [Searched on April 19, 2025], Internet (URL: https: / / www.kyokuto.com / product / buturyu_dachaku_04.html) Summary of the Invention [Problem to be solved by the invention]

[0004] The containers mounted on the detachable body vehicles are required to have increased strength.

[0005] The present invention has been made in view of the above-mentioned problems, and has an object to provide a container that can have increased strength. [Means for solving the problem]

[0006] (1) The present invention is A guide rail (for example, a guide rail 101 described later) is provided along the front-rear direction. For a detachable body vehicle (for example, the detachable body vehicle 100 described later), 、A container (e.g., container 1 described later) is mounted on the platform and has a door (e.g., door 7 described later) on the side so that cargo (e.g., cargo 110 described later) can be loaded and unloaded from the side, and an underfloor structure (e.g., underfloor structure 2 described later) is provided at intervals along the fore-and-aft direction. At the same time, the detachable body vehicle has a shape that engages with the guide rail and is movable along the guide rail. The container is provided with a pair of left and right main rails (for example, a pair of left and right main rails 20 described later), a plurality of cross members (for example, a plurality of cross members 21 described later) that are hung over the pair of left and right main rails at intervals from each other along the left-right direction, and a plurality of sub-rails (for example, a plurality of sub-rails 22 described later) that are hung over the plurality of cross members at intervals from each other along the front-rear direction, and the container is provided with: a pair of left and right legs (e.g., legs 13 described later) provided at the front lower part of the underfloor structure, which come into contact with the ground and support the container when the container is lowered from the detachable body vehicle; and a pair of left and right ground rollers (e.g., ground rollers 12 described later) provided at the rear lower part of the underfloor structure, which roll when the container is attached to or detached from the detachable body vehicle, and which come into contact with the ground and support the container when the container is lowered from the detachable body vehicle. A metal plate (for example, a metal plate 3 described later) that is provided on the underfloor structure and forms a floor surface (for example, a floor surface 30 described later) and, The container is characterized by comprising:

[0007] According to the present invention, in a container in which cargo is loaded and unloaded from the side, the underfloor structure is provided with a plurality of sub-rails that are suspended over a plurality of cross members at intervals along the fore-and-aft direction, so that even when a pair of square timbers is placed on the floor at an interval along the left-right direction and cargo is then loaded from the side so that it is suspended over the pair of square timbers (see FIG. 7), it is possible to prevent the metal plates that make up the floor from bending. By employing such an underfloor structure, the strength of the container can be increased.

[0008] (2) The present invention also relates to the container described in (1) above, characterized in that the multiple cross members have notches (e.g., notch 210 described below) at the portions where the multiple sub-rails are spanned, and the multiple sub-rails are fitted into the notches of the multiple cross members, so that the upper surfaces of the multiple sub-rails are at the same height as the upper surfaces of the multiple cross members and form a lattice together with the multiple cross members.

[0009] According to the present invention, the upper surfaces of the multiple subrails are flush with the upper surfaces of the multiple cross members, and the multiple subrails form a lattice with the multiple cross members, so even if a pair of square timbers is placed on the floor surface at a distance from each other along the left-right direction and then cargo is loaded from the side so that it spans the pair of square timbers (see FIG. 7), it is possible to further prevent the metal plates forming the floor surface from bending. By adopting such an underfloor structure, the strength of the container can be further increased. [Effects of the Invention]

[0010] According to the containers of the present invention described above in (1) and (2), the strength can be increased. [Brief explanation of the drawings]

[0011] [Figure 1] FIG. 2 is an external perspective view of the rear of the container according to the embodiment of the present invention, viewed obliquely from below on the left side. [Figure 2] FIG. 2 is an external perspective view of the rear of the container according to the embodiment of the present invention, viewed obliquely from above on the left side. [Figure 3] FIG. 2 is a perspective view showing the periphery of a connecting hook provided at the front of the container according to the embodiment of the present invention. [Figure 4] FIG. 1 is a perspective view showing an underfloor structure of a container according to an embodiment of the present invention. [Figure 5] FIG. 1 is a perspective view showing the periphery of drain holes provided in drain grooves on both sides of the floor of a container according to an embodiment of the present invention. [Figure 6] FIG. 10 is a perspective view showing a portion of a lashing bar provided in drainage grooves on both sides of the floor of a container according to an embodiment of the present invention. [Figure 7] FIG. 1 is a perspective view showing a state in which cargo loaded in a container according to an embodiment of the present invention is secured with lashing belts. [Figure 8] FIG. 1 is a perspective view showing an empty container according to an embodiment of the present invention being lifted by a crane. [Figure 9]FIG. 2 is a perspective view showing the periphery of a lifting hook provided under the floor of a container according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0012] A container 1 (see FIGS. 1 to 9) according to an embodiment of the present invention will be described in detail below with reference to the drawings.

[0013] First, the structure of a container 1 according to an embodiment of the present invention will be described with reference to Figures 1 to 6. Figure 1 is an external perspective view of the rear of the container 1, viewed from diagonally below on the left side. Figure 2 is an external perspective view of the rear of the container 1, viewed from diagonally above on the left side. Figure 3 is an oblique view showing the periphery of a connecting hook 11 provided at the front of the container 1. Figure 4 is an oblique view showing the underfloor structure 2 of the container 1. Figure 5 is an oblique view showing the periphery of drainage holes 80 provided in drainage grooves 8 on both sides of the floor surface 30 of the container 1. Figure 6 is an oblique view showing a portion of a lashing bar 9 provided in the drainage grooves 8 on both sides of the floor surface 30 of the container 1. Note that parts are omitted from the drawings as appropriate.

[0014] The container 1 shown in FIGS. 1 to 6 has four walls 4, 5, and 6 and a door 7, and is open at the top. It is detachably mounted on a detachable body vehicle 100. This container 1 can carry cargo 110 (see FIG. 7), such as scaffolding temporarily set up at a construction site, and the loaded cargo 110 (see FIG. 7) can be secured with lashing belts 130 (see FIG. 7). The container 1 also has a door 7 on its side, allowing the cargo 110 (see FIG. 7) to be loaded and unloaded from the side. Furthermore, when the container 1 is empty and does not carry any cargo 110 (see FIG. 7), it can be lifted by a crane 140 (see FIG. 8) using a lifting hook 10. The detachable body vehicle 100 may be, for example, the Grandecker (registered trademark) detachable body vehicle sold by Kyokuto Kaihatsu Kogyo Co., Ltd. (Chuo-ku, Osaka City, Osaka Prefecture).

[0015] Specifically, the container 1 includes an underfloor structure 2, a metal plate 3, a front wall 4, a left side wall 5, a rear wall 6, a right door 7, a pair of drainage channels 8, a pair of lashing bars 9, a plurality of lifting hooks 10, a connecting hook 11, a pair of ground rollers 12, a pair of legs 13, a plurality of locking members 14, and the like.

[0016] The underfloor structure 2 is provided below the metal plate 3 that forms the floor surface 30, and constitutes the foundation of the container 1. A plurality of lifting hooks 10 and a plurality of locking members 14 are welded to this underfloor structure 2. A pair of left and right drainage grooves 8 are provided on both sides of the underfloor structure 2 along the front-to-rear direction, and lashing bars 9 are provided within the pair of left and right drainage grooves 8 so as to run along the drainage grooves 8. A pair of left and right ground contact rollers 12 are provided at the rear of the lower part of the underfloor structure 2. A pair of left and right legs 13 are provided at the front of the lower part of the underfloor structure 2.

[0017] Specifically, the underfloor structure 2 comprises a pair of left and right main rails 20, multiple cross members 21, multiple sub-rails 22, a front rail 23, a pair of left and right side rails 24, a rear back rail 25, etc., which are welded together as appropriate.

[0018] The pair of left and right main rails 20 are shaped to mesh with guide rails 101 of the detachable-body vehicle 100 and are movable along the guide rails 101. The pair of left and right main rails 20 are provided at intervals from each other in the front-to-rear direction. A plurality of lifting hooks 10 are welded to the outside of the pair of left and right main rails 20 at intervals from each other in the front-to-rear direction. Furthermore, a plurality of locking members 14 are welded to the inside of the pair of left and right main rails 20 near the rear, at intervals from each other in the front-to-rear direction. A plurality of cross members 21 are suspended above the pair of left and right main rails 20 at intervals from each other in the left-to-right direction.

[0019] The multiple cross members 21 are suspended over the pair of left and right main rails 20 at intervals along the left-right direction. A multiple number of sub-rails 22 are suspended over the multiple cross members 21 at intervals along the front-rear direction, and a pair of left and right drainage grooves 8 are suspended over the multiple cross members 21 also along the front-rear direction. The multiple cross members 21 have notches 210 in the portions where the multiple sub-rails 22 are suspended, and also have notches (not shown) in the portions where the pair of left and right drainage grooves 8 are suspended. The multiple sub-rails 22 are fitted into the notches 210 of the multiple cross members 21. The pair of left and right drainage grooves 8 are fitted into the notches (not shown) of the multiple cross members 21.

[0020] The multiple sub-rails 22 are spaced apart from one another in the front-to-rear direction and are suspended over the multiple cross members 21. These multiple sub-rails 22 are fitted into the cutouts 210 of the multiple cross members 21, so that the upper surfaces of the multiple sub-rails 22 are flush with the upper surfaces of the multiple cross members 21 and form a lattice with the multiple cross members 21.

[0021] The front rail 23, together with a pair of left and right side rails 24 and a back rail 25, constitutes the frame of the underfloor structure 2. The front rail 23 is provided in the left-right direction so that the front ends of the multiple sub-rails 22 and the front ends of the drain groove 8 abut against each other. Both ends of the front rail 23 are connected to the front ends of the pair of left and right side rails 24 so as to be perpendicular to the pair of left and right side rails 24. A front wall 4 is provided above the front rail 23. A connecting hook 11 is welded to the front of the front rail 23.

[0022] The pair of left and right side rails 24, together with the front rail 23 and the back rail 25, form the frame of the underfloor structure 2. The pair of left and right side rails 24 are arranged in the front-to-rear direction so that the left or right ends of the multiple cross members 21 abut against them. The front ends of the pair of left and right side rails 24 are connected to the left or right end of the front rail 23 so as to be perpendicular to the front rail 23. The rear ends of the pair of left and right side rails 24 are connected to the left or right end of the back rail 25 so as to be perpendicular to the back rail 25. A side wall 5 is provided above the left side rail 24. A door 7 is provided above the right side rail 24.

[0023] The back rail 25, together with the front rail 23 and the pair of left and right side rails 24, constitutes the frame of the underfloor structure 2. The back rail 25 is provided in the left-right direction so that the rear ends of the multiple sub-rails 22 and the rear end of the drain groove 8 abut against each other. Both ends of the back rail 25 are connected to the rear ends of the pair of left and right side rails 24 so as to be perpendicular to the pair of left and right side rails 24. A rear wall 6 is provided above the back rail 25.

[0024] The metal plate 3 is provided on the underfloor structure 2 and forms a floor surface 30. The metal plate 3 has openings 31 at multiple locations corresponding to the multiple lifting hooks 10. The multiple openings 31 expose the corresponding underfloor lifting hooks 10.

[0025] The front wall 4 is provided above the front rail 23.

[0026] The side wall 5 is provided above the left side rail 24 .

[0027] The rear wall 6 is provided above the back rail 25.

[0028] The door 7 is provided above the right side rail 24 so as to be able to open and close. This door 7 is a double door with two bifold doors on each side (near the front of the container 1 and near the rear of the container 1) of the door 7. When half of the left door (near the rear of the container 1) is opened, one-quarter of the door 7 is opened. When the left door (near the rear of the container 1) is opened entirely, one-half of the door 7 is opened. When half of the right door (near the front of the container 1) is opened, one-quarter of the door is opened. When the right door (near the front of the container 1) is opened entirely, one-half of the door 7 is opened. By opening the left door (near the rear of the container 1) entirely and the right door (near the front of the container 1) entirely, the entire right side of the container 1 can be opened.

[0029] The pair of left and right drainage grooves 8 are fitted into notches (not shown) of multiple cross members 21 along the front-to-rear direction and are bridged over the multiple cross members 21, so that they are provided on both the left and right sides of the floor surface 30 along the front-to-rear direction. Lashing bars 9 are provided inside the pair of left and right drainage grooves 8 so as to run along the drainage grooves 8. Drainage holes 80 are provided at the front and rear of the bottom of the pair of left and right drainage grooves 8. The drainage holes 80 drain water such as rainwater from the drainage grooves 8 below the floor.

[0030] A pair of left and right lashing bars 9 are provided in the drainage groove 8 so as to follow the drainage groove 8. The pair of left and right lashing bars 9 are fixed to the bottom of the drainage groove 8 by supports 90 provided at intervals along the drainage groove 8. The pair of left and right lashing bars 9 are configured in a rod shape so that carabiner hooks 131 (see FIG. 7) provided on lashing belts 130 (see FIG. 7) can be hooked onto them. The pair of left and right lashing bars 9 also have a jagged surface.

[0031] The plurality of lifting hooks 10 are welded to the outside of the pair of left and right main rails 20 at intervals in the front-to-rear direction. These plurality of lifting hooks 10 are provided under the floor, but are exposed from openings 31 in the metal plate 3 that constitutes the floor surface 30.

[0032] The connecting hook 11 is welded to the front of the front rail 23. This connecting hook 11 is connected to the detachable body vehicle 100 when the container 1 is attached to or detached from the detachable body vehicle 100.

[0033] A pair of left and right ground rollers 12 are provided at the rear lower part of the underfloor structure 2. These pair of left and right ground rollers 12 roll when the container 1 is attached to or detached from the detachable body vehicle 100. Furthermore, when the container 1 is lowered from the detachable body vehicle 100, the pair of left and right ground rollers 12 come into contact with the ground together with the pair of left and right legs 13 to support the container 1.

[0034] A pair of left and right legs 13 are provided at the front lower part of the underfloor structure 2. When the container 1 is unloaded from the detachable body vehicle 100, these left and right legs 13 come into contact with the ground together with the left and right pair of ground rollers 12 to support the container 1.

[0035] The multiple locking members 14 are welded to the inside of the rear of the pair of left and right main rails 20 at intervals in the front-to-rear direction. When the container 1 is loaded onto the detachable body vehicle 100, these multiple locking members 14 engage with a locking mechanism (not shown) of the detachable body vehicle 100, thereby preventing the container 1 from falling off.

[0036] Next, a method for securing the cargo 110 loaded in the container 1 will be described with reference to Fig. 7. Fig. 7 is a perspective view showing a state in which the cargo 110 loaded in the container 1 is secured with lashing belts 130.

[0037] When loading cargo 110 into the container 1, a pair of square beams 120 are placed on the floor surface 30 with a gap between them along the left-right direction, and then the cargo 110 is loaded from the side so that it is stretched across the pair of square beams 120. After that, a lashing belt 130 is placed on top of the cargo 110 along the left-right direction, and a pair of carabiner hooks 131 provided on the lashing belt 130 are hooked onto each of the pair of left and right lashing bars 9. The lashing belt 130 is then tightened to secure the cargo 110.

[0038] Next, a method for lifting an empty container 1 with a crane 140 will be described with reference to Figures 8 and 9. Figure 8 is a perspective view showing a state in which an empty container 1 has been lifted with a crane 140. Figure 9 is a perspective view showing the periphery of a lifting hook 10 provided under the floor of the container 1.

[0039] When lifting an empty container 1 with a crane 140, a sling wire sling 150 is used. First, the ring 151 of the sling wire sling 150 is hooked onto the carabiner hook 141 of the crane 140, and the multiple carabiner hooks 152 of the sling wire sling 150 are hooked onto each of the multiple lifting hooks 10. Thereafter, the wire 142 of the crane 140 is wound up, etc., to lift the empty container 1.

[0040] As described above, the container 1 has a front wall 4, side walls 5, and rear wall 6 on all four sides, a door 7, and an opening at the top, and is detachably mounted on a detachable body vehicle 100. The container 1 is equipped with drainage grooves 8 provided along the front-to-rear direction on each of the left and right sides of the floor surface 30, and rod-shaped lashing bars 9 provided in the drainage grooves 8 along the drainage grooves 8, to which carabiner hooks 131 provided on the lashing belts 130 are hooked.

[0041] According to such a container 1, the lashing bar 9 is provided inside the drainage groove 8, so that the lashing bar 9 does not hinder the loading and unloading of the cargo 110.

[0042] In addition, in the container 1, the lashing bar 9 has a jagged surface.

[0043] According to such a container 1, the surface of the lashing bar 9 has a jagged shape, so that when cargo is secured with the lashing belt 130, movement of the carabiner hook in the forward and backward directions can be prevented.

[0044] The container 1 is detachably mounted on a detachable body vehicle 100 and has a door 7 on its side for loading and unloading cargo from the side. The container 1 is provided with an underfloor structure 2 including a pair of left and right main rails 20 spaced apart along the front-to-rear direction, a plurality of cross members 21 suspended over the pair of left and right main rails 20 spaced apart along the front-to-rear direction, and a plurality of sub-rails 22 suspended over the plurality of cross members 21 spaced apart along the front-to-rear direction. The container 1 is also provided with a metal plate 3 provided on the underfloor structure 2 and constituting a floor surface 30.

[0045] According to this container 1, in which cargo 110 is loaded and unloaded from the side, the underfloor structure 2 includes a plurality of sub-rails 22 that are suspended over a plurality of cross members 21 at intervals along the fore-and-aft direction, so that even when a pair of square beams 120 are placed on the floor surface 30 at intervals along the left-right direction and then cargo is loaded from the side so as to be suspended over the pair of square beams 120 (see FIG. 7 ), it is possible to prevent the metal plates 3 that form the floor surface 30 from bending. By employing this underfloor structure 2, the strength of the container 1 can be increased.

[0046] In addition, in the container 1, the multiple cross members 21 have notches 210 at the portions where the multiple sub-rails 22 are spanned, and the multiple sub-rails 22 are fitted into the notches 210 of the multiple cross members 21, so that the upper surfaces of the multiple sub-rails 22 are at the same height as the upper surfaces of the multiple cross members and form a lattice together with the multiple cross members.

[0047] According to such a container 1, the upper surfaces of the multiple sub-rails 22 are flush with the upper surfaces of the multiple cross members 21, and the multiple sub-rails 22 form a lattice with the multiple cross members 21, so that even when a pair of square beams 120 are placed on the floor surface 30 at a distance from each other along the left-right direction and then cargo is loaded from the side so as to be spanned across the pair of square beams (see FIG. 7), it is possible to further prevent the metal plates 3 forming the floor surface 30 from bending. By employing such an underfloor structure 2, the strength of the container 1 can be further increased.

[0048] The container 1 has a front wall 4, side walls 5, and rear wall 6 on all four sides, and a door 7, and is open at the top, and is detachably mounted on a detachable body vehicle 100. The container 1 comprises an underfloor structure 2, a plurality of lifting hooks 10 welded to the underfloor structure 2, and a metal plate 3 provided on the underfloor structure 2 to form a floor surface 30, with a plurality of openings corresponding to the plurality of lifting hooks 10.

[0049] According to such a container 1, since the multiple lifting hooks 10 are welded to the underfloor structure 2, the strength of the four walls 4, 5, 6 and the frame of the door 7 is not required, compared to when the multiple lifting hooks 10 are provided above the four walls 4, 5, 6 or the frame of the door 7. This allows the container 1 to be made lighter.

[0050] In addition, in the container 1, the underfloor structure 2 includes a pair of left and right main rails 20 spaced apart from each other along the fore-and-aft direction, and a plurality of cross members 21 suspended over the pair of left and right main rails 20 spaced apart from each other along the left-right direction, and a plurality of lifting hooks 10 are welded to the main rails 20.

[0051] According to such a container 1, since the multiple lifting hooks 10 are welded to the main rail 20, the strength of the four walls 4, 5, 6 and the frame of the door 7 is not required, compared to when the multiple lifting hooks 10 are provided above the four walls 4, 5, 6 or the frame of the door 7. Therefore, the weight of the container 1 can be reduced.

[0052] The present invention is not limited to the above-described embodiment, and various modifications are possible within the scope of the spirit and technical concept of the present invention. In other words, the position, size, length, number, shape, material, etc. of each component can be changed as appropriate.

[0053] For example, in the above embodiment, the container 1 has a door 7 on the right side, and cargo 110 is loaded and unloaded from the right side. However, the present invention is not limited to this, and any container may be used as long as it has a door on the side, and cargo is loaded and unloaded from the side. In other words, the container may have a door on the left side, and cargo is loaded and unloaded from the left side. [Explanation of symbols]

[0054] 1 container 2 Underfloor structure 20 Main Rail 21 Cross member 210 Notch 22 Subrail 23 Front Rail 24 Side rail 25 Back Rail 3 metal plate 30 Floor 31 Aperture 4 Front wall 5 side wall 6 Back wall 7 Doors 8. Drainage Ditch 80 drain hole 9 Lashing Bar 90 pillars 10 Lifting hook 11 Connecting hook 12 Ground Roller 13 legs 14 Locking member 100 Detachable body car 101 Guide rail 110 Luggage 120 Square timber 130 Lashing Belt 131 Carabiner Hook 140 Crane 141 Carabiner Hook 142 Wire 150 Sling Wire Sling 151 Ring 152 Carabiner Hook

Claims

1. A container that is detachably mounted on a detachable body vehicle that has guide rails along the front-to-rear direction, and has a door on the side so that cargo can be loaded and unloaded from the side, The underfloor structure is a pair of left and right main rails that are spaced apart along the front-rear direction, have a shape that engages with the guide rails of the detachable body vehicle, and are movable along the guide rails; a plurality of cross members that are spanned over the pair of left and right main rails at intervals along the left-right direction; a plurality of sub-rails that are spaced apart from one another along the front-rear direction and that are suspended over the plurality of cross members; The container comprises: a pair of left and right legs that are provided at the front lower part of the underfloor structure and that come into contact with the ground and support the container when the container is unloaded from the detachable body vehicle; a pair of left and right ground contact rollers that are provided at the rear lower part of the underfloor structure, that roll when the container is attached to or detached from the detachable body vehicle, and that come into contact with the ground and support the container when the container is unloaded from the detachable body vehicle; a metal plate provided on the underfloor structure and constituting a floor surface, container.

2. The plurality of cross members have notches at portions where the plurality of sub-rails are spanned, The plurality of sub-rails are fitted into the notches of the plurality of cross members, so that the upper surfaces of the plurality of sub-rails are flush with the upper surfaces of the plurality of cross members and form a lattice together with the plurality of cross members. The container of claim 1.

Citation Information

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