Caster locking mechanism, bedside table, bed, and attached body equipped with the same

The caster locking mechanism addresses the need for adaptable caster operation by allowing manual or foot operation, improving usability and ease of use for bedside tables.

JP7758335B2Active Publication Date: 2025-10-22TOKAI CASTER CO LTD
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Patent Information

Application Number
JP2021193537
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-11-29
Publication Date
2025-10-22
Estimated Expiration
2041-11-29

AI Technical Summary

Technical Problem

Existing caster locking mechanisms for bedside tables do not accommodate user preferences for manual or foot operation based on usage situations, user condition, or table specifications.

Method used

A caster locking mechanism that allows for both manual and foot operation, utilizing a manual operation unit, a foot operation unit, and a wheel locking mechanism, with a connecting shaft that can be positioned to enable various locking and unlocking sequences.

Benefits of technology

Enables flexible locking and unlocking of casters using either hands or feet, enhancing usability and ease of movement and setup of bedside tables.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a mechanism that can freely switch locking and unlocking of a caster with both manual operation and foot operation.SOLUTION: A bedside table 100 includes a caster lock mechanism 10. In the caster lock mechanism 10, a manual operation part 20 is connected to a foot operation part 50 between a front side shaft 61 and wheel lock mechanisms 40A-40D, and lock and unlock operations are performed by selectively using a foot or a hand and by positioning the front side shaft 61 by lock control mechanisms 60, 62.SELECTED DRAWING: Figure 2
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Description

[Technical Field]

[0001] The present invention relates to a bedside table or bed with casters, and more particularly to a locking mechanism for the casters. [Background technology]

[0002] Bedside tables placed next to hospital beds have casters attached to the bottom so that they can be moved by hand, and are equipped with a caster locking mechanism. For example, a rod is connected to the caster so that the caster can be locked and unlocked manually, and an operating member that can slide up and down is connected to the upper end of the rod (see Patent Document 1). Another known caster locking mechanism has an operating part that can be operated with the foot attached to a connecting shaft that simultaneously locks adjacent casters (see Patent Document 2). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Publication No. 2017-77837 [Patent Document 2] Patent No. 5468358 Summary of the Invention [Problem to be solved by the invention]

[0004] The question of whether manual or foot operation is preferable for locking and unlocking casters depends on factors such as the usage situation (e.g., working while carrying luggage), the user's physical condition or symptoms, and the specifications of the bedside table (e.g., size and weight).

[0005] Therefore, there is a need for a mechanism that allows the casters to be freely locked and unlocked by either manual operation or foot operation. [Means for solving the problem]

[0006] The caster locking mechanism of one aspect of the present invention is applicable to a mounting object in which multiple casters are attached to the corners of a base, such as a bedside table, a bed, or furniture. The caster locking mechanism includes a manual operation unit that is manually operated to lock or unlock opposing casters among the multiple casters, a foot operation unit that is attached to a connecting shaft that connects the opposing casters near both ends and is operated with the foot to lock or unlock the opposing caster, and a wheel locking mechanism that locks or unlocks the opposing caster in response to a locking operation on the manual operation unit or the foot operation unit.

[0007] Then, by controlling the positioning of any of the foot operated unit, the manual operated unit, the wheel lock mechanism, and the connecting shaft, an unlock operation by the foot operated unit after a lock operation by the manual operated unit, an unlock operation by the manual operated unit after a lock operation by the foot operated unit, a lock operation by the foot operated unit after an unlock operation by the manual operated unit, and a lock operation by the manual operated unit after an unlock operation by the foot operated unit are performed.For example, a shaft lock mechanism is provided that can position the connecting shaft, which rotates axially in response to a lock operation of the manual operated unit or the foot operated unit, at a locked position or an unlocked position.

[0008] For example, the manual operation unit can be configured to include an arm that is connected to a rod extending downward from the manual operation unit and that connects the end of the rod to the end of the connecting shaft. The connection portion of the arm with the rod can be connected so that it is located higher in the locked state than in the unlocked state. Also, the connection portion of the arm with the rod can be configured to be farther from the caster wheel in the axial direction of the shaft than the connection portion with the connecting shaft. [Effects of the Invention]

[0009] According to the present invention, it is possible to provide a mechanism that allows casters to be freely locked and unlocked by either manual operation or foot operation. [Brief explanation of the drawings]

[0010] [Figure 1] 1 is a schematic perspective view of a bedside table according to a first embodiment. [Figure 2] FIG. 10 is a schematic perspective view showing the overall locking mechanism of the casters in the bedside table. [Figure 3] FIG. 10 is an enlarged perspective view showing the area from the caster in the unlocked state to the foot operating unit. [Figure 4] FIG. 10 is a view of the lock control mechanism in the unlocked state as seen from the caster side. [Figure 5] FIG. 10 is a perspective view showing the manual operation unit in an unlocked state. [Figure 6] FIG. 10 is an enlarged perspective view showing the area from the casters in a locked state to the foot operating unit. [Figure 7] FIG. 10 is a view of the lock control mechanism in the locked state as seen from the caster side. [Figure 8] FIG. 10 is a perspective view showing the manual operation unit in a locked state. [Figure 9] 1 is a diagram illustrating a schematic configuration of an example of a wheel lock mechanism according to a first embodiment. [Figure 10] FIG. 10 is a schematic perspective view showing the overall locking mechanism for the casters of the bedside table in the second embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0011] Hereinafter, a bedside table with casters according to this embodiment will be described with reference to the drawings.

[0012] Fig. 1 is a schematic perspective view of a bedside table according to a first embodiment, and Fig. 2 is a schematic perspective view showing an overall locking mechanism for casters in the bedside table.

[0013] The bedside table 100 is a table with storage that is placed next to a bed in a hospital or the like, and casters 5A, 5B, 5C, and 5D are attached to the four corners of the bottom 4 of the bedside table 100 so that they can swivel and rotate freely. The user pushes the bedside table 100 to move it to the desired position.

[0014] As shown in Fig. 2, casters 5A, 5B, 5C, and 5D are attached via mounting members 6FR, 6FL, 6RR, and 6RL, respectively, that support bottom portion 4. Casters 5A, 5B, 5C, and 5D are attached in pairs to mounting members 6FR, 6FL and mounting members 6RR, 6RL on the front and rear sides of bottom portion 4 in the direction of travel, and are arranged facing each other left and right and front and rear.

[0015] As shown in Fig. 2, bedside table 100 is provided with caster locking mechanism 10. Casters 5A, 5B, 5C, and 5D are each provided with wheel locking mechanisms 40A, 40B, 40C, and 40D that lock and unlock the wheels, and are provided with an operating unit (hereinafter referred to as a manual operating unit) 20 for manually performing wheel locking and unlocking operations, and an operating unit (hereinafter referred to as a foot operating unit) 50 for performing wheel locking and unlocking operations using a foot.

[0016] The front casters 5A and 5B of the bedside table 100 are connected by a front shaft (connecting shaft) 61. The front caster 5A and the rear caster 5C are connected by a side shaft 63A, and the front caster 5B and the rear caster 5D are connected by a side shaft 63B. The U-shaped foot operating unit 50 is connected to the front shaft 61 so that the footrests face each other. The manual operating unit 20, as will be described later, is connected to the end of the front shaft 61.

[0017] The wheel locking mechanisms 40A-40D brake or allow the casters 5A-5D to rotate and swivel, respectively, in response to a locking or unlocking operation. Well-known locking mechanisms can be used for the wheel locking mechanisms 40A-40D. Meanwhile, mechanisms (hereinafter referred to as lock control mechanisms) 60, 62 for controlling the positioning of the front shaft 61 are provided at the connection between the foot operating unit 50 and the front shaft 61.

[0018] In this embodiment, the following operations are possible between the manual operation unit 20 and the foot operation unit 50: (1) an unlock operation by the foot operation unit 50 after a lock operation by the manual operation unit 20, (2) an unlock operation by the manual operation unit 20 after a lock operation by the foot operation unit 50, (3) a lock operation by the foot operation unit 50 after an unlock operation by the manual operation unit, and (4) a lock operation by the manual operation unit 20 after an unlock operation by the foot operation unit 50. These operations will be described in detail below.

[0019] Fig. 3 is an enlarged perspective view showing the area from the caster 5B to the foot operation unit 50 in the unlocked state. Fig. 4 is a view of the lock control mechanism 60 in the unlocked state as seen from the caster 5B side. Fig. 5 is a perspective view showing the manual operation unit 20 in the unlocked state. However, Fig. 4 does not show the front side shaft 61. The lock control mechanism 62 shown in Fig. 2 has the same configuration as the lock control mechanism 60.

[0020] The lock control mechanism 60 includes a U-shaped connecting part 65 that connects to one end 50E of the foot operating unit 50. In the unlocked state, the foot operating unit 50 is located at approximately the same height as the front shaft 61, which here has a hexagonal cross section. The connecting part 65 has a hexagonal hole R in its side walls 65A, 65B, into which the front shaft 61 passes and fits. When a force is applied downward or upward to the connecting part 65 by operating the foot operating unit 50, the connecting part 65 rotates the front shaft 61 counterclockwise or clockwise around its axis when viewed from the caster 5B side.

[0021] A mounting member 73 that supports the bottom portion 4 is provided around the connecting portion 65, and the front-side shaft 61 passes through it. The mounting member 73 is provided with an engagement pin 66 that passes through a horizontally elongated hole r formed in the opposing inner wall and extends parallel to the front-side shaft 61. Meanwhile, recesses 67 and 68 that can be engaged with the engagement pin 66 in a mating state are formed at the rear end of the side walls 65A and 65B of the connecting portion 65. A convex curved surface 71 is formed between the recesses 67 and 68.

[0022] The engagement pin 66 has a circular cross section here, extends to the outer surfaces of the side walls 65A, 65B of the connecting portion 65, and has flange portions 69 larger than the hole r formed at both ends. The hole r has a size and shape that allows the engagement pin 66, which has a circular cross section, to move in the front-rear direction, and the engagement pin 66 is biased forward by an elastic member (not shown). In the unlocked state, the engagement pin 66 fits into the upper recess 67. The lock control mechanism 60 is configured by the engagement pin 66 and the recess 67. The positioning of the front side shaft 61 is controlled by switching the engagement state with the recess 68 .

[0023] As shown in FIG. 3, the front shaft 61 penetrates the wheel lock mechanism 40B and the mounting member 6FL provided around it. A rod 64, which is connected to the manual operation unit 20 and extends downward, is connected to an arm 80, which is connected to the end of the front shaft 61. The arm 80 is connected to the front shaft 61 at an end (connection) 83 and includes a crank 82, which is connected to the rod 64 at the other end (connection) 89. The position of the connection 89 of the crank 82 with the rod 64 along the front shaft 61 is farther away than the position of the connection 83 with the front shaft 61. In other words, the position is farther away from the caster 5B in the axial direction. Note that the rod 64 may be configured to extend inward rather than outward from the side of the bedside table 100 as shown in FIG. 1.

[0024] As shown in Fig. 5, the manual operation unit 20 is equipped with a slide mechanism 22 that is movable up and down relative to an L-shaped frame 21. The slide mechanism 22 has a rectangular recess 20R on its front side, and the direction and range of movement are restricted by a guide (not shown) provided on the back of the frame 21. The up and down movement of the slide mechanism 22 and the up and down movement of the rod 64 are linked to each other. In the unlocked state, the slide mechanism 22 is positioned at the bottom end position.

[0025] The operator can use the manual operation unit 20 or the foot operation unit 50 to change the unlocked state shown in FIGS. 3 to 5 to the locked state shown in FIGS.

[0026] Fig. 6 is an enlarged perspective view showing the caster 5B in the locked state and the vicinity of the foot operation unit 50. Fig. 7 is a view of the shaft lock control mechanism 60 in the locked state as seen from the caster 5B side. Fig. 8 is a perspective view showing the manual operation unit 20 in the locked state. However, Fig. 7 does not show the front shaft 61. Figs. 6 to 8 are views corresponding to Figs. 3 to 5, respectively.

[0027] When the operator presses down on the foot operation unit 50 in the unlocked state shown in Fig. 3 (see symbol A1 in Fig. 3 and symbol A2 in Fig. 4), the front shaft 61 pivots forward from the position (unlocked position) shown in Figs. 3 to 5. This causes the engagement pin 66, which has been biased forward by the elastic member, to be pushed out toward the rear end of the hole r.

[0028] As described above, the convex curved surface 71, on which the engagement pin 66 can slide, is formed between the two recesses 67, 68 provided in the connecting portion 65 of the lock control mechanism 60. Therefore, the engagement pin 66 moves from the recess 67 to the recess 68 along the convex curved surface 71 and fits into the recess 68. As a result, the front side shaft 61 is positioned at the position shown in FIG. 7 (locked position). In addition, the wheel locking mechanisms 40A, 40B lock the casters 5A, 5B, and also lock the casters 5C, 5D via the side side shafts 63A, 63B (see FIG. 2).

[0029] The arm 80 is connected to an end 83 of the front shaft 61 and is configured to move in conjunction with the axial rotation of the front shaft 61 (see symbol A31 in FIG. 3). When the front shaft 61 is positioned at the position shown in FIGS. 6 and 7, the arm 80 is positioned at the position shown in FIG. 6 by the axial rotation of the crank 82. In the locked state, the position (height) of the connection portion 89 of the arm 80 (crank 82) with the rod 64 is higher than the position in the unlocked state shown in FIG. 3.

[0030] The rod 64 connected to the crank 82 of the arm unit 80 moves upward in conjunction with the axial rotation of the front shaft 61. At this time, the rod 64 and the crank 82 are connected so that the rod 64 moves up and down (vertical direction). In the manual operation unit 20, the slide mechanism 22 rises as the rod 64 rises, and is positioned at the upper limit position (lock position) (see FIG. 8).

[0031] The above has described the locking operation of the casters 5A to 5D performed by operating the foot operating unit 50. Next, the unlocking operation performed by operating the manual operating unit 20 from this locked state will be described.

[0032] When a user places his / her hand on the recess 20R provided in the slide mechanism 22 of the manual operation unit 20 and applies a downward force (see symbol B32 in FIG. 8), a force acts on the rod 64. As shown in FIG. 6, the crank 82 of the arm unit 80 moves in conjunction with the rod 64, and a force acts to rotate the front shaft 61 about its axis (see symbol B1 in FIG. 6).

[0033] When a force equal to or greater than a predetermined value is applied to the manual operation unit 20 (see symbol B2 in FIG. 7), the engagement pin 66 of the lock control mechanism 60 moves from the recess 68 of the connecting unit 65 along the convex curved surface 71 to the recess 67 and fits into the recess 67. As a result, the front-side shaft 61 returns to its original position (unlocked position) (see FIGS. 3 and 4). Furthermore, the rod 64 of the arm unit 80 also moves downward in conjunction with the axial rotation of the front-side shaft 61, and the slide mechanism 22 returns to the unlocked position (see FIG. 5).

[0034] In this way, the user can lock and unlock the casters 5A to 5D using his or her feet and hands by performing the locking operation with the foot operating unit 50 and the unlocking operation with the manual operating unit 20. Conversely, the user can also perform the locking operation with the manual operating unit 20 and the unlocking operation with the foot operating unit 50.

[0035] That is, when a user places a finger in the recess 20R of the slide mechanism 22 and lifts the slide mechanism 22 upward in the manual operation unit 20 shown in Fig. 5, a force is applied that moves the rod 64 upward. In conjunction with this, the front shaft 61 rotates and is positioned at the locked position shown in Figs. 6 and 7. The slide mechanism 22 also moves to the locked position shown in Fig. 8.

[0036] When using the manual operation unit 20, the front shaft 61 must be rotated to the locked position by hand (fingers). Therefore, the length of the arm 80, the biasing force of the elastic member acting on the engagement pin 66, and the curved shape of the convex curved surface 71 are determined so that the engagement pin 66 can move over the recess 67 of the connecting part 65 and into the recess 68 by hand force.

[0037] On the other hand, when unlocking using the foot operation unit 50, the user lifts (rotates) the foot operation unit 50 upward, which moves and positions the front shaft 61 to the unlocked position shown in Figures 3 and 4. Accordingly, the rod 64 moves downward in conjunction with this, and the slide mechanism 22 of the manual operation unit 20 also moves to the unlocked position.

[0038] Naturally, it is possible to perform the locking and unlocking operations using only the foot operation unit 50, and also possible to perform the locking and unlocking operations using only the manual operation unit 20.

[0039] In this embodiment, the bedside table 100 is equipped with a caster lock mechanism 10, in which the manual operation unit 20 and the foot operation unit 50 are connected to the front side shaft 61 and the wheel lock mechanisms 40A to 40D, and by positioning the front side shaft 61 using the lock control mechanisms 60 and 62, it is possible to selectively use the feet or hands to perform locking and unlocking operations, making it easy to move and set up the bedside table 100.

[0040] Since the connection part 89 between the rod 64 and the arm part 80 is connected to the front side shaft 61 so that it is higher in the locked position than in the unlocked position, a large force can be applied when unlocking with the manual operation part 20, making the locking operation easy. In addition, by providing the crank 82 that has a bent part when viewed from above, it is easy to apply a large force to the front side shaft 61.

[0041] 9 is a diagram showing a schematic configuration of an example of the wheel lock mechanism 40B in this embodiment. The wheel lock mechanisms 40A to 40D can also be configured in the same manner.

[0042] The wheel lock mechanism 40B includes a push-down portion 42 that connects to the front shaft 61, a pin 44 that can move up and down reciprocally when the push-down portion 42 is pressed down, and an engagement portion 46 that can move up and down reciprocally in conjunction with the movement of the pin 44. The pin 44 is biased upward by an elastic member (not shown). The pin 44, on which the pushing force from the push-down portion 42 acts, is located on the opposite side of the front shaft 61 from the connection portion 89 with the rod 64 of the arm portion 80. This allows for a balanced force to be applied when locking the caster 5B and when moving the manual operation unit 20 to the locked position.

[0043] When the front shaft 61 rotates to the locked position, the pin 44 moves down and the engaging portion 46 moves down. The engaging portion 46 has teeth 47 that mesh with teeth 48 formed on the inside of the wheel 49, and the movement of the caster 5B is braked by the engagement of the teeth 47 with the teeth 48. When the front shaft 61 rotates to the unlocked position, the engaging portion 46 moves upward, and the caster 5B becomes able to swivel and rotate freely. Note that locking mechanisms other than those shown in FIG. 9 may be applied to the casters 5A to 5D.

[0044] Next, a bedside table according to a second embodiment will be described with reference to Fig. 10. In the second embodiment, manual operation units are connected to both ends of the front shaft.

[0045] FIG. 10 is a schematic perspective view showing the entire caster locking mechanism of a bedside table in the second embodiment. As shown in FIG. 10, in the caster locking mechanism 10′, manual operation units 20′A and 20′B are respectively connected to both ends of a front side shaft 61. A user can lock the wheels 5A to 5D by operating one of the manual operation units 20′A and 20′B. At this time, the other manual operation unit is also switched to the locked state. When switching from the locked state to the unlocked state, operating one of the manual operation units 20′A and 20′B also switches the other manual operation unit to the unlocked state, and the wheels 5A to 5D are unlocked.

[0046] In this way, by providing a pair of manual operating units 20'A, 20'B along the vertical direction near both ends of the front side shaft 61, the user can easily lock or unlock the wheels 5A to 5D by manual operation depending on their location around the bedside table.

[0047] The configuration of the manual operation unit is not limited to the configurations shown in the first and second embodiments. For example, when the manual operation unit is switched to the locked state, a part of the slide mechanism 22 may protrude from the upper part of the frame 21 so that the user can recognize the locked state by visually checking the manual operation unit. In this case, the surface of the protruding part may be colored a specific color (for example, red).

[0048] In the first and second embodiments, the foot operating unit 50 and the manual operating unit 20 are locked and unlocked in conjunction with each other based on the positioning control of the front side shaft 61, but a similar configuration may be achieved by controlling the positioning of the casters, the foot operating unit, or the manual operating unit. The present invention is also applicable to structures (objects to which casters can be attached), such as beds and furniture other than bedside tables. [Explanation of symbols]

[0049] 5A, 5B, 5C, 5D Wheels (casters) 10 Caster lock mechanism 20 Manual operation section 40A, 40B, 40C, 40D Wheel lock mechanism 50 Foot operation unit 60, 62 Lock control mechanism 61 Front side shaft (connecting shaft) 64 Rod 80 Arm section 82 Crank 100 Bedhead

Claims

1. a manual operation unit that is manually operated when locking and unlocking opposing casters among the plurality of casters; a foot operation unit attached to a connecting shaft that connects the opposing casters near both ends and that is operated by a foot when locking and unlocking the opposing casters; a wheel locking mechanism that locks or unlocks the opposing caster in response to a locking or unlocking operation on the manual operation unit or the foot operation unit; a lock control mechanism capable of positioning the connecting shaft at a locked position and an unlocked position, the manual operation unit is connected to an end of the connecting shaft, the foot operation unit is connected to the connecting shaft between both ends of the connecting shaft, A caster locking mechanism characterized in that the connecting shaft rotates around its axis in response to a locking or unlocking operation performed on one of the operating parts of the foot operating part and the manual operating part, and the other operating part of the foot operating part and the manual operating part moves from an unlocked position to a locked position, or from a locked position to an unlocked position, in conjunction with the axial rotation of the connecting shaft.

2. A manual operation unit that is manually operated when locking or unlocking opposing casters among a plurality of casters; a foot operation unit attached to a connecting shaft that connects the opposing casters near both ends and that is operated by a foot when locking and unlocking the opposing casters; a wheel locking mechanism that locks or unlocks the opposing caster in response to a locking or unlocking operation on the manual operation unit or the foot operation unit, By controlling the positioning of any one of the foot operation unit, the manual operation unit, the wheel lock mechanism, and the connecting shaft, an unlocking operation by the foot operation unit after a locking operation by the manual operation unit, an unlocking operation by the manual operation unit after a locking operation by the foot operation unit, a locking operation by the foot operation unit after an unlocking operation by the manual operation unit, and a locking operation by the manual operation unit after an unlocking operation by the foot operation unit are performed, the manual operation unit is connected to a rod extending downward from the manual operation unit; an arm portion connecting the rod end and the connecting shaft end, A caster locking mechanism, characterized in that the connection portion of the arm portion with the rod in the locked state is located higher than the connection portion with the rod in the unlocked state.

3. 3. The caster locking mechanism according to claim 2, wherein the connecting portion of the arm portion with the rod is farther from the caster wheel in the shaft axial direction than the connecting portion with the connecting shaft.

4. 4. The caster locking mechanism according to claim 2, wherein a connecting portion of the arm portion with the rod is located on the opposite side of the connecting shaft from the wheel locking mechanism.

5. A locking mechanism for a caster as described in claim 1, characterized in that the foot operating part is connected to the connecting shaft via the lock control mechanism.

6. A manual operation unit that is manually operated when locking and unlocking opposing casters among the plurality of casters; a foot operation unit attached to a connecting shaft that connects the opposing casters near both ends and that is operated by a foot when locking and unlocking the opposing casters; a wheel locking mechanism that locks or unlocks the opposing caster in response to a locking or unlocking operation on the manual operation unit or the foot operation unit, By controlling the positioning of any one of the foot operation unit, the manual operation unit, the wheel lock mechanism, and the connecting shaft, an unlocking operation by the foot operation unit after a locking operation by the manual operation unit, an unlocking operation by the manual operation unit after a locking operation by the foot operation unit, a locking operation by the foot operation unit after an unlocking operation by the manual operation unit, and a locking operation by the manual operation unit after an unlocking operation by the foot operation unit are performed, a lock control mechanism capable of positioning the connecting shaft at a locked position or an unlocked position; A caster locking mechanism characterized in that the manual operation unit is connected to both ends of the connecting shaft.

7. A bedside table comprising the caster locking mechanism according to any one of claims 1 to 6.

8. A bed comprising the caster locking mechanism according to any one of claims 1 to 6.

9. A mounting object comprising the locking mechanism for a caster according to any one of claims 1 to 6.

Citation Information

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