METHOD FOR PRODUCING MICROPARTICLES OF METAL COMPOUNDS, METHOD FOR PRODUCING MICROPARTICLES OF METAL COMPOUNDS

The described method addresses the challenge of producing high-nickel metal hydroxides with fine particle size and improved sphericity by employing a specialized crystallizer and agitator blade design, ensuring high capacity and power output for next-generation batteries.

JP7759303B2Active Publication Date: 2025-10-23TSUKISHIMA KIKAI CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
JP2022152356
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-09-26
Publication Date
2025-10-23
Estimated Expiration
2042-09-26

AI Technical Summary

Technical Problem

Existing methods for producing metal hydroxides with high nickel content struggle to achieve both high capacity and high power output due to limitations in controlling particle size and sphericity, leading to reduced crystal quality.

Method used

A method using a crystallizer with a specific agitator blade design and liquid supply system that supplies reaction liquids through radially penetrating holes, allowing high-speed rotation to produce fine particles with high nickel content and improved sphericity, controlled by adjusting the peripheral speed of the stirring blade.

Benefits of technology

The method enables the production of fine particles with a small average particle size and high sphericity, suitable for use as positive electrode materials in next-generation batteries, by effectively transmitting shear forces and maintaining consistent pH and residence time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007759303000001
    Figure 0007759303000001
  • Figure 0007759303000002
    Figure 0007759303000002
  • Figure 0007759303000003
    Figure 0007759303000003
Patent Text Reader

Abstract

To provide a method for producing fine particles of a metal compound having high sphericity, a high nickel content of 90% or more in mass ratio, and an average particle diameter d50 of 3 μm or less.SOLUTION: A method for producing fine particles of a metal compound using a crystallizer is provided. The crystallizer comprises a stirring blade having a plurality of holes penetrating in a radial direction and rotatable about a central axis, a bottomed cylindrical reaction vessel capable of concentrically housing the stirring blade, a first liquid supply section provided in the reaction vessel and capable of supplying a first reaction liquid into the reaction vessel, and a second liquid supply section provided in the stirring blade and capable of supplying a second reaction liquid into the reaction vessel. The method is characterized in that the first reaction liquid is supplied from the first liquid supply section, the second reaction liquid is supplied from the second liquid supply section, and the first reaction liquid is reacted with the second reaction liquid by rotating the stirring blade at a peripheral speed of 25 m / s or more to deposit fine particles of the metal compound.SELECTED DRAWING: Figure 1
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001] The present invention relates to a method for producing fine particles of a metal compound, and fine particles of a metal compound. [Background technology]

[0002] There is a demand for higher capacity and higher output in cathode materials for next-generation batteries such as high-performance secondary batteries and all-solid-state batteries.

[0003] To achieve high capacity and high output, research is underway to increase the nickel content in the positive electrode material and to reduce the particle size (secondary particle size).

[0004] Coprecipitation is a commonly used method for producing metal hydroxides, the raw material for cathode materials. To achieve higher capacity, increasing the nickel content in the metal hydroxide increases the particle size of the metal hydroxide obtained by the coprecipitation method, which conflicts with the need for microparticulation to achieve high power output. To achieve both high capacity and high power output, research is underway to develop a technology that can increase the nickel content and produce microparticulate metal hydroxides.

[0005] Methods for achieving high nickel content and fine particle size include shortening the residence time of the crystals in the reaction vessel and increasing the pH. While these methods can reduce the secondary particle size, excessive shortening of the residence time or high pH can lead to a decrease in crystal quality, such as miniaturization of primary particles and deterioration of the shape of secondary particles (reduced sphericity). Therefore, the limit to maintaining crystal quality is the limit of adjustment using these methods. Here, sphericity is defined as (diameter of the circle equivalent to the area of ​​the projected image of the particle) / (diameter of the smallest circumscribed circle of the projected image of the particle).

[0006] While research has been conducted into suppressing particle size growth by increasing the stirring and shear forces in the reactor, there is a need to efficiently transmit high stirring and shear forces to the micro-reaction field of metal hydroxides, which have extremely short reaction times. In particular, when producing ultrafine particles with an average particle size d50 of 3 μm or less from metal hydroxides with a high nickel content, the challenge is to efficiently transmit high stirring and shear forces to the micro-reaction field in order to increase sphericity.

[0007] Patent Document 1 discloses that a positive electrode active material for a non-aqueous electrolyte secondary battery having an average particle size of 1.00 μm to 3.0 μm and a nickel content of up to 80% is produced using a pump and a propeller-type rotor as an agitator. Patent Document 2 discloses a positive electrode active material precursor for lithium ion secondary batteries, which has an average particle size of 3 to 15 μm and a nickel mass ratio of up to 30%. Patent Document 3 discloses that an oxide-based positive electrode active material for an all-solid-state lithium-ion battery having an average particle size d50 of 1.0 to 5.0 μm is produced by using a turbine blade as a stirring blade. [Prior art documents] [Patent documents]

[0008] [Patent Document 1] Republished WO2019 / 117027 [Patent Document 2] Patent Publication No. 2021-136096 [Patent Document 3] International Publication No. 2020 / 202602 Brochure Summary of the Invention [Problem to be solved by the invention]

[0009] The present invention has been made against this background, and aims to provide a method for producing fine particles of a metal compound that have a high nickel content and are micronized, and that can achieve high capacity and high output to the extent that they can be used as positive electrode materials for next-generation batteries, and to provide fine particles of the metal compound. [Means for solving the problem]

[0010] In order to solve the above problems and achieve the above object, the present invention proposes the following means. A first aspect of the present invention is a method for producing fine particles of a metal compound, which uses a crystallizer comprising: an agitator blade having a plurality of radially penetrating holes and capable of rotatable around a central axis; a bottomed cylindrical reaction vessel capable of concentrically accommodating the agitator blade inside; a first liquid supply section provided in the reaction vessel and capable of supplying a first reaction liquid into the reaction vessel; and a second liquid supply section provided in the agitator blade and capable of supplying a second reaction liquid into the reaction vessel; the method comprises supplying the first reaction liquid from the first liquid supply section and the second reaction liquid from the second liquid supply section, and rotating the agitator blade at a peripheral speed of approximately 25 m / s or more, thereby reacting the first reaction liquid with the second reaction liquid and precipitating fine particles of the metal compound.

[0011] According to the first aspect of the present invention, fine particles of a metal compound having a small average particle size and high sphericity can be obtained.

[0012] A second aspect of the present invention is a method for producing fine particles of a metal compound, characterized in that, in the first aspect, the stirring blade of the crystallization device comprises a cylindrical portion, a disk-shaped disk portion whose outer edge is fixed to the inner surface of the cylindrical portion, and a rotating shaft extending upward from the center of the disk portion along the central axis in a planar view, the second reaction liquid can flow through the interior of the disk portion and the rotating shaft, and the second liquid supply portion is provided on the outer edge of the disk portion.

[0013] According to the second aspect of the present invention, the second reaction liquid can be supplied to a range close to the inner and outer peripheries of the stirring blades, where shear force is high, and fine particles of a metal compound having a small average particle size and high sphericity can be obtained.

[0014] A third aspect of the present invention is the method for producing fine particles of a metal compound according to the second aspect, characterized in that the second liquid supply part of the crystallizer opens downward.

[0015] According to the third aspect of the present invention, the second reaction liquid can be supplied to a range close to the inner and outer peripheries of the stirring blades, where shear force is high, and fine particles of a metal compound having a small average particle size and high sphericity can be obtained.

[0016] A fourth aspect of the present invention is a method for producing fine particles of a metal compound according to the third aspect, characterized in that in the cylindrical portion above the disk portion of the crystallization device, the plurality of radially penetrating holes are blocked, and a second disk portion having an outer periphery fixed to the inner circumferential surface of the cylindrical portion is provided at the upper end of the cylindrical portion.

[0017] According to the fourth aspect of the present invention, it is possible to reduce the power required to rotate the stirring blades and obtain fine particles of a metal compound having a small average particle size and high sphericity.

[0018] A fifth aspect of the present invention is a method for producing fine particles of a metal compound according to the third aspect, characterized in that the disk portion of the crystallizer is provided at the upper end of the cylindrical portion.

[0019] According to the fifth aspect of the present invention, it is possible to reduce the power required to rotate the stirring blades and obtain fine particles of a metal compound having a small average particle size and high sphericity.

[0020] A sixth aspect of the present invention is a method for producing fine particles of a metal compound, characterized in that, in any one of the second to fifth aspects, He / L3 is 10 or more, where L3 is the clearance between the outer peripheral surface of the cylindrical portion of the crystallizer and the inner peripheral surface of the reaction tank, and He is the height of the cylindrical portion.

[0021] According to the sixth aspect of the present invention, fine particles of a metal compound having a small average particle size and high sphericity can be obtained.

[0022] A seventh aspect of the present invention is a method for producing fine particles of a metal compound, characterized in that, in any one of the first to sixth aspects, a plurality of second liquid supply parts are provided in the crystallization apparatus.

[0023] According to the seventh aspect of the present invention, the second reaction liquid can be supplied uniformly in the circumferential direction of the disk portion, and fine particles of a metal compound having a small average particle size and high sphericity can be obtained.

[0024] An eighth aspect of the present invention is a method for producing fine particles of a metal compound according to any one of the first to seventh aspects, comprising: the crystallization device; a circulation pipeline that flows a slurry containing the fine particles discharged from an outlet of the crystallization device and circulates the slurry from the first liquid supply part of the crystallization device into the crystallization device; and a circulation pump that circulates the slurry between the crystallization device and the circulation pipeline, wherein the circulation pipeline uses a crystallization system having a serpentine bend, and the metal-based raw material fed to the crystallization system contains nickel in an amount of 90% or more by substance ratio.

[0025] According to the eighth aspect of the present invention, it is possible to obtain fine particles of a metal compound having a high nickel content, a small average particle size, and high sphericity.

[0026] A ninth aspect of the present invention is a method for producing fine particles of a metal compound, characterized in that in the eighth aspect, the pH of the mixed solution of the first reaction solution and the second reaction solution and the residence time of the fine particles in the crystallization system are maintained constant.

[0027] According to the ninth aspect of the present invention, fine particles of a metal compound can be obtained which have a high nickel content, a small average particle size, and high sphericity.

[0028] A tenth aspect of the present invention is a method for producing fine particles of a metal compound according to the eighth or ninth aspect, characterized in that the average particle diameter d50 of the fine particles is adjusted by adjusting the peripheral speed of the stirring blade.

[0029] According to the tenth aspect of the present invention, metal compound microparticles having a high nickel content, a small average particle size, and high sphericity can be obtained. In other words, the average particle size of the resulting metal compound microparticles can be controlled primarily by adjusting the peripheral speed of the impeller. By adjusting the peripheral speed of the impeller, the shear force and circulating flow can be independently controlled, enabling stirring in the reaction vessel to be specialized for the transmission of shear force. A major benefit of this improved mechanism is that particle size can be controlled primarily by adjusting the peripheral speed of the impeller. Unlike conventional particle size control, which relies on adjusting the residence time and pH value, this method allows particle size control primarily by adjusting the peripheral speed of the impeller while maintaining constant residence time and pH values ​​without degrading product quality. This dramatically improves particle size controllability. This improved functionality allows particle size control while maintaining the residence time and pH value so as not to deteriorate the particle shape, resulting in high-quality, high-nickel metal hydroxide with a small average particle size and high sphericity.

[0030] An eleventh aspect of the present invention is fine particles of a metal compound produced by the production method according to any one of the first to tenth aspects, the fine particles having an average particle size d50 of 3 μm or less and a nickel mass ratio of 90% or more.

[0031] According to the eleventh aspect of the present invention, fine particles of a metal compound having high sphericity, a high nickel content, and an average particle size of 3 μm or less can be obtained.

[0032] A twelfth aspect of the present invention is the eleventh aspect, wherein the fine particles are fine particles of a metal compound, which are fine particles of a ternary metal hydroxide composed of nickel, cobalt, and manganese.

[0033] According to the twelfth aspect of the present invention, it is possible to obtain fine particles of a ternary metal hydroxide composed of nickel, cobalt, and manganese, which have high sphericity, a high nickel content, and an average particle size of 3 μm or less. [Effects of the Invention]

[0034] According to the present invention, it is possible to provide a method for producing a metal compound and fine particles of the metal compound that have a high nickel content and are microparticulate, and that can achieve high capacity and high output to the extent that they can be used as positive electrode materials for next-generation batteries. [Brief explanation of the drawings]

[0035] [Figure 1] 1 is a schematic diagram of a crystallization system according to a first embodiment of the present invention. [Figure 2] 1 is an enlarged view of a main part of a crystallization system according to a first embodiment of the present invention. [Figure 3] 1 is a graph showing the relationship between the average particle size of microparticles produced using the crystallization system of the first embodiment according to the present invention and the peripheral speed of the stirring blade. [Figure 4] 1 is a photograph of microparticles produced using the crystallization system of the first embodiment according to the present invention. [Figure 5] 1 is a photograph of microparticles produced using a prior art crystallization system. [Figure 6] 4 is a photograph of microparticles produced using the second or third modified example of the crystallization system of the first embodiment according to the present invention. [Figure 7]FIG. 1 is a schematic diagram of a crystallization system according to a first modified example of a first embodiment of the present invention. [Figure 8] FIG. 1 is a schematic diagram of a crystallization system according to a second modified example of the first embodiment of the present invention. [Figure 9] FIG. 1 is a schematic diagram of a crystallization system according to a third modified example of the first embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0036] First Embodiment A crystallization system 10A according to a first embodiment of the present invention will be described below with reference to FIG.

[0037] The crystallization system 10A includes a crystallizer 4 that mixes multiple raw material solutions to generate particles derived from the raw materials in these multiple raw material solutions, a circulation line Po that is provided downstream of the crystallizer 4 and circulates a slurry D1 discharged from an outlet 6 of the crystallizer 4 to an inlet (first liquid supply section) 5a of the crystallizer 4, and a circulation pump 30 that circulates the slurry D1 between the crystallizer 4 and the circulation line Po. In the following description, particles may be referred to as fine particles or fine particles of a metal compound.

[0038] The circulation pipeline Po has a bent portion Pp, which is a serpentine pipeline. The circulation pipeline Po further has a pipe 22 connecting the crystallizer 4 to the bent portion Pp, a pipe 23 connecting the circulation pump 30 to the bent portion Pp, and a pipe 24 connecting the circulation pump 30 to the crystallizer 4. The bent portion Pp is not limited to a serpentine shape and may have a spiral shape.

[0039] The circulation pump 30 is a circulation pump that has the function of circulating the slurry D1 between the crystallizer 4 and the bent portion Pp in an adjustable flow rate. However, the circulation pump 30 is not necessarily limited to a circulation pump as long as it has a similar function. For example, an impeller with a controllable rotation speed may be provided in the pipe 23 or the pipe 24.

[0040] The crystallizer 4 comprises a cylindrical reaction vessel 1 with a bottom and a vertically oriented central axis O1, and a cylindrical agitator Wc. The agitator Wc is rotatable around a hollow rotary shaft 3 extending upward along the central axis O1 from the center of the agitator Wc in a plan view. The agitator Wc is housed inside the reaction vessel 1, with the central axis O1 as the central axis. The rotary shaft 3 is rotated by torque supplied via a belt B from a prime mover M provided outside the crystallizer 4. The prime mover M is not particularly limited as long as it is a device that generates rotational power, such as a motor or engine. The belt B that transmits the torque to the rotary shaft 3 is not particularly limited as long as it can transmit torque, such as a chain or gears. The bottom of the reaction vessel 1 may be flat as shown in the figure, or may be cone-shaped with a downward convexity. An outlet 6 is provided at the top of the reaction vessel 1, through which a slurry containing particles (crystals) produced in the reaction vessel 1 can be discharged to the next process. A pressure indication controller that maintains or adjusts the pressure of the slurry D1 discharged from the discharge port 6 to the pipe 22 is provided on the pipe 22. Details of the stirring blade Wc will be described later.

[0041] An inlet 5a is provided at the bottom of the reaction vessel 1 to supply the first reaction liquid L1 and the slurry D1 that has flowed through the circulation pipe Po. The first reaction liquid L1 is supplied with an external auxiliary material S A and S B The auxiliary material S is stored in a tank (not shown). A and S B The auxiliary material S of the first reaction solution L1 is supplied and mixed. A and S B The flow rate of the first reaction liquid L1 is maintained or adjusted by flow indication controllers FIC2 and FIC3. A predetermined amount of the first reaction liquid L1 is supplied to the reaction tank 1 from the inlet 5a. The amount of the first reaction liquid L1 supplied from the inlet 5a can be adjusted to a predetermined amount, for example, by adjusting the rotation speed of the circulation pump 30. A pressure indicator PI1 is provided in the pipe 24 through which the first reaction liquid L1 flows, as necessary. Further, a second reaction liquid L2 is supplied into the reaction vessel 1 from a liquid supply part (second liquid supply part) 5b provided on the stirring blade Wc. M The flow rate of the second reaction liquid L2 is maintained or adjusted by a flow rate indicating controller FIC1. The first reaction liquid L1 and the second reaction liquid L2 supplied into the reaction vessel 1 react with each other to produce precipitated and crystallized fine particles of a metal compound. The slurry D1 is a fluid containing these fine particles of the metal compound.

[0042] The bent portion Pp is composed of multiple straight pipe sections (Po1, Po2, Po3, Po4, Po5, Po6) with an inner diameter r2 that are arranged at intervals facing substantially the same direction, multiple curved pipe sections C (C1, C2, C3, C4, C5) with an inner diameter r3 that separably or detachably connect adjacent straight pipe sections Po1, Po2, Po3, Po4, Po5, Po6, and a fixing plate 21 that fixes the multiple straight pipe sections. "Separable" of the multiple curved pipe sections C means, for example, that curved pipe section C5, which is provided to connect straight pipe section Po5 and straight pipe section Po6, can be separated from straight pipe section Po5 and straight pipe section Po6. As a method of attaching and detaching the curved pipe section C5 to the straight pipe sections Po5 and Po6, flanges (not shown) may be provided at both ends of the curved pipe section C5 and at the left ends of the straight pipe sections Po5 and Po6, and the curved pipe section C5 may be attached and detached to and from the straight pipe sections Po5 and Po6 by fastening and loosening the flanges using bolts, nuts, etc. The attachment and detachment method is not limited to this, and as long as the curved pipe section C5 is freely attachable and detachable, it may also be attached and detached by screwing both ends of the curved pipe section C5 to the left ends of the straight pipe sections Po5 and Po6, without being limited to the method using flanges. Although the fixed plate 21 is rectangular in FIG. 1, the material and shape thereof are not particularly limited as long as the fixed plate 21 can hold the multiple straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 in a fixed state. As described above, in the case of multiple separable straight pipe sections and multiple curved pipe sections C, the inner surfaces of the straight pipe sections and curved pipe sections C can be easily cleaned by separating them, thereby improving the maintainability of the crystallization system 10A.

[0043] In the example of Figure 1, the straight pipe section is composed of six straight pipe sections: straight pipe section Po1, straight pipe section Po2, straight pipe section Po3, straight pipe section Po4, straight pipe section Po5, and straight pipe section Po6, and the curved pipe section C is composed of five curved pipe sections: curved pipe section C1, curved pipe section C2, curved pipe section C3, curved pipe section C4, and curved pipe section C5, but is not limited to this example. The straight pipe section Po may be composed of six or more straight pipe sections Po, or may be composed of six or less straight pipe sections Po. The number of curved pipe sections C increases or decreases according to the number of straight pipe sections Po. For example, in the example of FIG. 1, the second end of the curved pipe section C2, the first end of which is connected to the right end of the straight pipe section Po3, may be connected to the left end of the piping 22. In this case, the curved pipe section C2 may be provided with a bellows section that is flexible and bendable, making the curved pipe section C2 flexible.

[0044] In this way, the pipeline length of the bent section Pp, i.e., the total length of the straight pipe sections and the curved pipe sections C (the number of straight pipe sections and curved pipe sections C), can be adjusted as desired to retain the slurry D1 for the desired retention time. That is, if a longer retention time is desired, it is desirable to increase the number of straight pipe sections and curved pipe sections C to lengthen the pipeline length of the bent section Pp, and if a shorter retention time is desired, it is desirable to decrease the number of straight pipe sections and curved pipe sections C to shorten the pipeline length of the bent section Pp.

[0045] Here, the flow rate of the slurry D1 is determined by the specific gravity and diameter of the particles that make up the slurry D1. That is, the settling speed of the particles that make up the slurry D1 is determined by the specific gravity and diameter of the particles that make up the slurry D1, so the flow rate of the slurry D1 is determined so that the slurry D1 flows through the piping without settling. Therefore, the pipe length of the bent portion Pp can be calculated from the desired residence time of the slurry D1 and the flow rate of the slurry D1 that prevents the slurry D1 from settling.

[0046] The crystallizer 4 and the bent portion Pp are connected by a pipe 22 having an inner diameter r1. The bent portion Pp and the circulation pump 30 are connected by a pipe 23 having an inner diameter r4. The circulation pump 30 and the crystallizer 4 are connected by a pipe 24 having an inner diameter r5. 1, the inner diameter of the circulation pipeline Po, i.e., the inner diameter r1 of the pipe 22, the inner diameter r2 of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6, the inner diameter r3 of the curved pipe sections C1, C2, C3, C4, and C5, the inner diameter r4 of the pipe 23, and the inner diameter r5 of the pipe 24, are all the same. In this case, the cross-sectional areas of the pipe 22, the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6, the curved pipe sections C1, C2, C3, C4, and C5, the pipe 23, and the pipe 24 are constant, which makes it easier to analyze the flow of the slurry D1 flowing through the pipelines. However, without being limited to the above example, the inner diameters of the circulation pipeline Po, i.e., the inner diameter r1 of the pipe 22, the inner diameter r2 of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6, the inner diameter r3 of the curved pipe sections C1, C2, C3, C4, and C5, the inner diameter r4 of the pipe 23, and the inner diameter r5 of the pipe 24 may be different from one another. In this case, the flow analysis may be performed taking into account the different inner diameters.

[0047] A conduit connected to a slurry discharge pump 31 is connected to the pipe 23 through which the slurry D1 discharged from the bent portion Pp flows. This conduit extracts the slurry D1 from the pipe 23 and collects it to produce a product. A flow indication controller FIC4 is provided near the slurry discharge pump 31 to maintain or adjust the flow rate of the slurry D1 extracted to the outside of the crystallization system 10A. The slurry discharge pump 31 is a slurry discharge pump that has the function of adjusting the flow rate, similar to the circulation pump 30. However, the slurry discharge pump 31 is not necessarily limited to a slurry discharge pump as long as it has the function of extracting the slurry D1 from the pipe 23; for example, an impeller with a controllable rotation speed may be provided in the conduit. The pressure of the slurry D1 in the pipe 23 immediately after the slurry D1 is drawn out is monitored by a pressure indicator PI2 as required.

[0048] In the crystallization system 10A, at least a part of the bent portion Pp is provided inside the temperature adjustment tank 13. The temperature control tank 13 is a component that maintains a unidirectional flow of a refrigerant CW, such as cold water, inside the temperature control tank 13 by a pump (not shown). If at least a portion of a bent portion Pp is provided in the temperature control tank 13, the refrigerant collides with the straight pipe portions Po1, Po2, Po3, Po4, Po5, and Po6 of the bent portion Pp. In this case, heat is exchanged between the slurry D1 flowing through the straight pipe portions Po1, Po2, Po3, Po4, Po5, and Po6 of the bent portion Pp and the refrigerant CW via the components that make up the straight pipe portions Po1, Po2, Po3, Po4, Po5, and Po6. This allows the slurry D1 to be cooled or heated. 1, the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 are arranged substantially perpendicular to the flow direction of the refrigerant CW, but they do not necessarily have to be arranged substantially perpendicular to the flow direction of the refrigerant CW, and may be arranged at an angle other than perpendicular. Furthermore, heat exchange with the refrigerant CW may occur at the curved pipe section C of the bent section Pp, or heat exchange with the refrigerant CW may occur at both the straight pipe section and the curved pipe section C of the bent section Pp.

[0049] Here, the temperature control capability for the slurry D1 can be adjusted by adjusting the length of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 or the number of straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6 in the bent section Pp. For example, if a heat quantity Q1 from the slurry D1 having a heat quantity Q flowing through the straight pipe section Po1 is transferred to the refrigerant CW by heat exchange, a heat quantity Q2 from the slurry D1 having a heat quantity (Q-Q1) flowing through the straight pipe section Po2 is transferred to the refrigerant CW by heat exchange. Furthermore, if a heat quantity Q3 from the slurry D1 having a heat quantity (Q-(Q1+Q2)) flowing through the straight pipe section Po3 is transferred to the refrigerant CW by heat exchange, the heat quantity of the slurry D1 flowing through the straight pipe section Po4 becomes (Q-(Q1+Q2+Q3)). By repeating this process a desired number of times, the heat quantity of the slurry D1 can be reduced, thereby cooling the slurry D1 by a desired amount. The same applies to the case where the slurry D1 is heated.

[0050] According to the crystallization system 10A equipped with the circulation pipeline Po having such a bent portion Pp, the particle-containing slurry D1 produced in the crystallizer 4 can be easily and completely mixed uniformly by controlling the flow rate of the circulation pump 30. Furthermore, by adjusting the pipeline length of the bent portion Pp, the particle-containing slurry D1 produced in the crystallizer 4 can be retained for a desired time without requiring a retention tank. Therefore, the retention time of the slurry D1 in the bent portion Pp can be adjusted without performing the complex flow analysis of the slurry D1 that would be required if a retention tank were used. Note that a retention tank (not shown) may be added to the crystallization system 10A.

[0051] Furthermore, according to such a crystallization system 10A, the slurry D1 can be cooled or heated by the desired amount by adjusting the pipe length of the bent section Pp where heat exchange with the refrigerant CW takes place, i.e., the pipe length or number of the straight pipe sections Po1, Po2, Po3, Po4, Po5, and Po6.

[0052] Next, the stirring impeller Wc of the crystallization system 10A will be described in detail. The stirring impeller Wc includes a cylindrical portion 2, a disk-shaped disk portion 8 whose outer periphery is fixed to the inner periphery 2i of the cylindrical portion 2, and a second disk portion 15 whose outer periphery is fixed to the inner periphery 2i of the upper end of the cylindrical portion 2. The disk portion 8 is provided at a position where it is approximately half the height of the cylindrical portion 2, but is not limited to this example and may be provided below or above approximately half the height of the cylindrical portion 2. A rotation shaft 3 is fixed to the center of the disk portion 8 in a plan view. The second disk part 15 is a disk-shaped member provided above the disk part 8, and has a hole in the center in a plan view through which the rotating shaft 3 passes. Except for the hole through which the rotating shaft 3 passes, there are no other holes that pass through the second disk part 15 in the direction of the central axis O1. Therefore, the first reaction liquid L1, the second reaction liquid L2, and their mixture do not enter the inside of the second disk part 15. The hollow interior of the rotating shaft 3 is a conduit P1. A plurality of conduits P2 extend radially from the center toward the outer edge inside the disk part 8. The conduits P1 of the rotating shaft 3 and the conduits P2 of the disk part 8 are connected to each other. The rotating shaft 3 of the stirring blade Wc is connected to the main raw material S M The second reaction liquid L2 is supplied from a tank (not shown) that stores the second reaction liquid L2. The second reaction liquid L2 is supplied to a hollow pipe P1 in the rotating shaft 3 via a rotary joint R, and then supplied to a pipe P2 in the disk unit 8. The tip of the pipe P2 on the outer side in the radial direction of the reaction tank 1 opens downward and serves as a liquid supply section (second liquid supply section) 5b from which the second reaction liquid L2 is discharged. Therefore, the disk unit 8 is provided with a plurality of liquid supply sections 5b spaced apart in the circumferential direction of the disk unit. The number of liquid supply sections 5b is, for example, eight. The number of liquid supply sections 5b is not limited, but it is desirable to provide them symmetrically with respect to the central axis O1.

[0053] In this embodiment, the distance between the inner circumferential surface 2i of the cylindrical portion 2 of the impeller Wc and the center of the liquid supply portion 5b is 2 mm or less. As shown in FIG. 2, the distance (clearance) between the outer circumferential surface 2o of the cylindrical portion 2 of the impeller Wc and the inner circumferential surface 1i of the reaction vessel 1 is L3, and the height of the impeller Wc (cylindrical portion 2) along the central axis O1 is He. The ratio of He to L3, He / L3, is preferably 10 or greater. It is more preferable that He / L3 be 25 or greater. Therefore, even when using a device of a different size than this embodiment, a similar device can be manufactured based on this ratio. The impeller Wc rotates at a peripheral speed of 5 m / s or greater and 50 m / s or less. The He / L3 ratio may differ from the above-mentioned ratio depending on the purpose. For example, if crystal crushing needs to be suppressed, the ratio may be reduced from the above value.

[0054] The cylindrical portion 2 of the impeller Wc has a plurality of holes h formed below the disk portion 8, penetrating the cylindrical portion 2 in the radial direction. These holes h allow the first reaction liquid L1, the second reaction liquid L2, or a mixture thereof to flow through them. Therefore, the first reaction liquid L1, the second reaction liquid L2, or a mixture thereof can move from the inside to the outside of the impeller Wc, or from the outside to the inside of the impeller Wc, through the plurality of holes h. In this way, when the plurality of holes h penetrating the cylindrical portion 2 in the radial direction are formed below the disk portion 8, the impeller Wc can be rotated with less power than when the plurality of holes h are formed on both the upper and lower sides of the disk portion 8. Such a cylindrical portion 2 may be formed by processing a cylindrical portion 2 before processing, which has holes h evenly distributed across the height of the cylindrical portion 2, so as to close the holes h above the disk portion 8, thereby forming a cylindrical portion 2 in which holes h are provided only below the disk portion 8. Alternatively, the cylindrical portion 2 may be formed by processing the cylindrical portion 2 so that holes h are provided only below the disk portion 8, and no processing is performed to provide holes h above the disk portion 8.

[0055] In a crystallizer 4 equipped with such an agitator Wc, a predetermined amount of first reaction liquid L1 is supplied to the reaction tank 1 through the inlet 5a. The amount of first reaction liquid L1 supplied may be enough to fill the reaction tank 1 (full state), or may be enough to press the first reaction liquid L1 against the inner circumferential surface 1i of the reaction tank 1 due to centrifugal force generated by the first reaction liquid L1 caused by circular motion around the central axis O1 of the reaction tank 1 when the agitator W rotates, forming a liquid film of the first reaction liquid L1 on the inner circumferential surface 1i of the reaction tank 1. The following description will be given assuming that the first reaction liquid L1 is supplied in an amount sufficient to fill the reaction tank 1. Alternatively, the reaction may be carried out in the reaction tank 1 after the first reaction liquid L1 is supplied to an extent that the reaction tank 1 is filled with the first reaction liquid L1 or a liquid film is formed as described above (batch method described later), or the reaction may be carried out continuously in the reaction tank 1 while maintaining the flow rate of the first reaction liquid L1 at an extent that the reaction tank 1 is filled with the first reaction liquid L1 or a liquid film is formed as described above (continuous method described later). For example, by providing an opening adjustment valve (not shown) at the outlet 6 and adjusting the opening of this opening adjustment valve, the reaction tank 1 can be selected to be in either a liquid-filled state or a liquid film state in which a liquid film is formed.

[0056] When the reaction vessel 1 is filled with the first reaction liquid L1, the stirring impeller Wc is rotated and the second reaction liquid L2 is discharged from the liquid supply unit 5b along the inner circumferential surface 2i of the cylindrical portion 2 of the stirring impeller Wc, thereby supplying the second reaction liquid L2 into the reaction vessel 1. In this manner, the second reaction liquid L2 discharged from the liquid supply unit 5b along the inner circumferential surface 2i of the cylindrical portion 2 of the stirring impeller Wc comes into contact with the first reaction liquid L1 that is rotating in association with the rotation of the stirring impeller Wc near the inner circumferential surface 2i of the cylindrical portion 2 of the stirring impeller Wc in the reaction vessel 1 filled with the first reaction liquid L1. This contact between the first reaction liquid L1 and the second reaction liquid L2 causes a reaction to occur, producing particles.

[0057] In this case, the second reaction liquid L2 is supplied to the first reaction liquid L1 from the liquid supply section 5b of the stirring blade Wc, which is rotating at a peripheral speed of 5 m / s or more and 50 m / s or less, so that the second reaction liquid L2 can be uniformly mixed with the first reaction liquid L1.

[0058] Here, due to the centrifugal force generated in the mixture of the first reaction liquid L1 rotating with the rotation of the agitator impeller Wc and the second reaction liquid L2 discharged from the liquid supply portion 5b of the agitator impeller Wc rotating at a peripheral speed of 5 m / s to 50 m / s, the first reaction liquid L1, the second reaction liquid L2, and the mixture (hereinafter sometimes collectively referred to as the mixture) move radially outward from the cylindrical portion 2 of the agitator impeller Wc, pass through multiple holes h provided in the cylindrical portion 2 of the agitator impeller Wc, collide with the inner circumferential surface 1i of the reaction vessel 1, and then move vertically along the inner circumferential surface 1i of the reaction vessel 1. The mixture that moves mainly downward is attracted by the radially outward flow caused by the centrifugal force generated by the rotation of the agitator impeller Wc, passes through multiple holes h provided in the cylindrical portion 2 of the agitator impeller Wc, collide with the inner circumferential surface 1i of the reaction vessel 1, and then moves vertically along the inner circumferential surface 1i of the reaction vessel 1, thereby generating convection. Here, when the mixed liquid passes through the multiple holes h, the effect of the throttle flow path causes the mixed liquid to accelerate radially outward, so the radially outward flow velocity of the mixed liquid is highest near the multiple holes h. Furthermore, a circumferential shear force is applied to the mixed liquid present between the outer peripheral surface 2o and inner peripheral surface 2i of the cylindrical portion 2 of the mixing impeller Wc, which rotates at a peripheral speed of 5 m / s to 50 m / s, and the inner peripheral surface 1i of the fixed reaction vessel 1. The shear force applied to the mixed liquid is greater the closer it is to the inner peripheral surface 2i and outer peripheral surface 2o of the cylindrical portion 2 of the mixing impeller Wc. The shear force applied to the mixed liquid is a major factor in determining the particle size and uniformity of the resulting particles. In particular, the greater the applied shear force, the finer the particles obtained.

[0059] In the crystallizer 4 of this embodiment, the liquid supply section 5b is provided on the outer edge of the disk section 8. Specifically, as described above, the distance between the inner circumferential surface 2i of the cylindrical section 2 of the impeller We and the center of the liquid supply section 5b is 2 mm or less. Therefore, at the reaction initiation point where the second reaction liquid L2 discharged from the liquid supply section 5b along the inner circumferential surface 2i of the cylindrical section 2 of the impeller We and the first reaction liquid L1 rotating in association with the rotation of the impeller We are first brought into contact with each other, the reaction initiation point is subject to maximum shear force in addition to the radially outward flow due to centrifugal force and the effect of the throttle flow channel. Therefore, the region with the greatest applied shear force can be defined as the reaction initiation point. Specifically, the reaction initiation point can be formed in a region close to the inner circumferential surface 2i and outer circumferential surface 2o of the cylindrical section 2 of the impeller We, for example, within 2 mm. Here, the mixed liquid can move from the inner circumferential side to the outer circumferential side of the cylindrical section 2 through the multiple holes h. Therefore, the shear force promotes mixing of the first reaction liquid L1 and the second reaction liquid L2 at the reaction initiation point. Therefore, more uniform mixing of the first reaction liquid L1 and the second reaction liquid L2 is initiated from the reaction initiation point, and mixing and reaction occur in the reaction field, where the reaction occurs along the flow of the mixed liquid, thereby producing fine particles with uniform diameters. Here, the reaction initiation point refers to the area where the reaction begins, and the reaction field refers to the entire field where the reaction occurs. Therefore, the reaction initiation point is included in the reaction field. A baffle (baffle plate) 7 shown in Fig. 2 may be provided on the inner peripheral surface of the reaction vessel 1 corresponding to the upper part of the stirring blade Wc. When the reaction vessel 1 is filled with liquid, the baffle 7 has the effect of suppressing the generation of vortices and promoting the stirring of the mixed liquid. On the other hand, when the reaction vessel 1 is not filled with liquid and a liquid film of the mixed liquid is formed, it is not necessary to provide the baffle 7. The baffle 7 is not an essential component and may not be provided. For example, if a mechanical seal (not shown) is provided at the location in the reaction vessel 1 where the rotating shaft 3 is inserted, and a completely liquid-filled state with no gas phase is achieved, the generation of vortices is suppressed, and therefore the baffle 7 may not be provided. If the baffle 7 is not provided, the flow path resistance is reduced, and the power of the prime mover M can be reduced.

[0060] It should be noted that the same effect as in the case of the liquid-filled state can be obtained even in a state where a liquid film is formed, rather than in a liquid-filled state.

[0061] According to the crystallization system 10A including such a crystallizer 4, it is possible to individually adjust the shear force, the circulation amount of the first reaction liquid L1, and the residence time of the slurry, which affect particle quality such as particle size, particle size distribution, and sphericity of the reaction product in the crystallizer 4, and thus further improve the controllability of particle quality.

[0062] The crystallizer 4 of such a crystallization system 10A is further provided with a control unit CON capable of controlling the rotation speed of the prime mover M. Therefore, by controlling the rotation speed of the prime mover M with the control unit CON, the rotation speed (circumferential speed) of the stirring blade Wc can be controlled. The control unit CON is a computer that controls the rotation speed of the prime mover M based on operations by the operator of the crystallization system 10A. That is, the control unit CON may be a known computer including a CPU, RAM, ROM, and the like that can perform the above-described control. The details of the control by the control unit CON may be defined by software that can be arbitrarily changed or updated by the user. As shown in FIGS. 1 and 2, the control unit CON is electrically or electronically connected to the prime mover M. The control unit CON may also include a rotation speed sensor that measures the rotation speed of the agitator blade Wc (rotating shaft 3). The control unit CON may control the rotation speed of the prime mover M so that the rotation speed signal received from the rotation speed sensor corresponds to the desired peripheral speed. For example, if the prime mover M is a motor, the control unit CON may control the motor rotation speed by controlling the motor's drive voltage. If the prime mover M is an engine, the control unit CON may control the engine rotation speed by controlling the amount of fuel supplied to the engine.

[0063] Using this crystallization system 10A, the crystal residence time in the crystallization system 10A including the reaction vessel 1 and the pH of the mixture of the first reaction liquid L1 and the second reaction liquid L2 in the reaction vessel 1 were fixed or maintained at constant conditions, and the average particle diameter d50 of the microparticles obtained was measured when the peripheral speed of the stirring impeller Wc was changed. As a result, the average particle diameter d50 of the microparticles obtained when the peripheral speed of the stirring impeller Wc was 20 m / s was 3.79 μm (measurement point a). The average particle diameter d50 of the microparticles obtained when the peripheral speed of the stirring impeller Wc was 40 m / s was 1.71 μm (measurement point b). The average particle diameter d50 of the microparticles obtained when the peripheral speed of the stirring impeller Wc was 50 m / s was 1.32 μm (measurement point c).

[0064] Figure 3 shows a graph obtained by interpolating the obtained measurement points a, b, and c using a known method. It was confirmed from Figure 3 that as the peripheral speed of the stirring blade Wc increases, fine particles with a smaller average particle diameter d50 are obtained. It was also confirmed from Figure 3 that at a peripheral speed of approximately 25 m / s or higher, the obtained average particle diameter d50 is 3 μm or less. Here, a peripheral speed of approximately 25 m / s or higher refers to a peripheral speed between 23 m / s and 25 m / s or higher, at which the average particle diameter d50 is 3 μm or less.

[0065] From the results shown in Figure 3, it was confirmed that by using the crystallization system 10A and a method for producing fine particles in which the peripheral speed of the stirring blade Wc is set to approximately 25 m / s or more, fine particles having an average particle diameter d50 of 3 μm or less can be obtained. The microparticles obtained in Figure 3 are a metal compound containing nickel, cobalt, and manganese. More specifically, they are ternary metal hydroxides composed of nickel, cobalt, and manganese. In these microparticles, the substance amount ratio of nickel is 90% or more. Here, a substance amount ratio of 90% or more means that, when the total substance amount of nickel, cobalt, and manganese is 100, the substance amount of nickel is 90% or more. Therefore, it was confirmed that, despite the high nickel content, minute microparticles with an average particle diameter d50 of 3 μm or less were obtained. The fine particles are not necessarily limited to fine particles of a ternary metal hydroxide composed of nickel, cobalt, and manganese, but may also be fine particles of a metal compound composed of nickel, cobalt, and aluminum.

[0066] The results shown in FIG. 3 were obtained when the crystallization system 10A was operated in a continuous mode. The continuous mode is when the main raw material S M and auxiliary material S A and S B is continuously supplied to the crystallization system 10A, and the slurry D1 containing the generated fine particles is continuously discharged to the outside from the crystallization system 10A. Since the nickel mass ratio of the ternary metal hydroxide composed of nickel, cobalt, and manganese produced in the crystallization system 10A is 90% or more, the nickel mass ratio of the metal-based raw material input to the crystallization system 10A is also 90% or more. In addition to the continuous operation, there is also a batch operation. M and auxiliary material S A and S B Before starting the operation of the crystallization system 10A, a predetermined amount of the main raw material S is supplied without supplying M and auxiliary material S A and S B is supplied to the crystallization system 10A, the crystallization system 10A is operated, and the operation of the crystallization system 10A is stopped, and then the slurry D1 containing the generated fine particles is discharged to the outside.

[0067] Figure 4 is an electron microscope photograph of microparticles obtained by operating the crystallization system 10A in this continuous mode so that the peripheral speed of the impeller Wc was approximately 25 m / s or more. The sphericity of the particles was high, averaging 0.85 or more. The average particle diameter d50 in this case was 1.32 μm. Figure 5 is an electron microscope photograph of microparticles obtained using conventional technology that does not use impellers shaped like the impeller Wc of the crystallization system 10A. Compared to the microparticles in Figure 4, the sphericity of the microparticles is clearly lower. The average particle diameter d50 in this case was 1.37 μm.

[0068] Figure 6 is an electron microscope photograph of microparticles obtained by batch operation of Crystallization System 10C or Crystallization System 10D (described below). Similar to the microparticles obtained by the continuous operation shown in Figure 4, the average particle sphericity is 0.9 or more, indicating that high-sphericity microparticles can be obtained even when operated by batch operation. Furthermore, compared to the continuous operation, the uniformity of the particle size distribution is significantly improved, achieving a span: (d90-d10) / d50 = 0.7 or less. The average particle diameter d50 in this case was 1.40 μm.

[0069] By using the crystallization system 10A including the crystallizer 4 equipped with the control unit CON capable of controlling the peripheral speed of the impeller Wc, it is possible to produce ternary metal hydroxide microparticles composed of nickel, cobalt, and manganese, which have high sphericity, a high nickel content (90% or more by mass ratio), and a small average particle diameter d50 (3 μm or less). Furthermore, the average particle diameter d50 of the resulting metal compound microparticles can be controlled by adjusting the peripheral speed of the impeller Wc under the control of the control unit CON. Specifically, by providing the control unit CON capable of controlling the peripheral speed of the impeller Wc and independently adjusting the shear force and circulating flow, the reaction vessel 1 can achieve stirring that is specialized for the transmission of shear force. Specifically, the shear force applied to the mixed solution in the reaction vessel 1 can be adjusted by adjusting the peripheral speed of the impeller Wc, and the circulating flow can be adjusted by adjusting the rotation speed of the circulation pump 30 (Figure 1). The major advantage of this improved mechanism is that particle size can be controlled primarily by adjusting the peripheral speed of the impeller Wc. Unlike conventional particle size control, which relied on adjusting residence time and pH value, this technology allows particle size to be controlled primarily by adjusting the peripheral speed of the stirring blades Wc while maintaining residence time and pH value settings that do not degrade product quality, dramatically improving particle size controllability. This improved functionality makes it possible to control particle size while maintaining residence time and pH value that do not cause deterioration of particle shape, resulting in the production of high-quality metal hydroxide with a high nickel content, a small average particle size d50, and high sphericity.

[0070] <First Modification of First Embodiment> 7 is a schematic diagram showing a crystallization system 10B according to a first modification of the first embodiment of the present invention. In the following description, only the differences from the crystallization system 10A according to the first embodiment will be described.

[0071] The crystallization system 10B differs from the crystallization system 10A in that the shape of the stirring blade Wd is different from that of the stirring blade Wc of the crystallization system 10A and in that the bent portion Pp is not provided inside the temperature adjustment tank 13.

[0072] As shown in FIG. 7, the agitator Wd differs from the agitator Wc in that the disk portion 8 is provided at the upper end of the cylindrical portion 2. Furthermore, the height of the cylindrical portion 2 is approximately half that of the agitator Wc. Using a crystallizer 4d equipped with such an agitator Wd can achieve the same effects as the crystallizer 4 equipped with the agitator Wc. Furthermore, because the cylindrical portion 2 is not provided above the disk portion 8, the agitator Wd can be made lighter than the agitator Wc. Furthermore, because the agitator Wd can have a simple structure, it can be operated with less power than the agitator Wc, which is expected to improve energy efficiency and simplify the manufacture of the crystallizer 4d. Furthermore, because the height of the cylindrical portion 2 is kept short, the crystallizer 4d can be made more compact.

[0073] The crystallization system 10B according to the first modified example, which includes the crystallizer 4d, can also produce fine particles of a ternary metal hydroxide composed of nickel, cobalt, and manganese, which have high sphericity, a high nickel content of 90% or more in terms of substance amount ratio, and a very small average particle diameter d50 of 3 μm or less, just as can be produced using the crystallization system 10A. The crystallization system 10B may be provided with the temperature adjustment tank 13 used in the crystallization system 10A. In this case, the slurry D1 can be cooled or heated by a desired amount, similar to the crystallization system 10A.

[0074] <Second Modification of First Embodiment> 8 is a schematic diagram showing a crystallization system 10C according to a second modified example of the first embodiment of the present invention. In the following explanation, only the differences from the crystallization system 10A according to the first embodiment will be described.

[0075] The crystallization system 10C differs from the crystallization system 10A in that a retention tank 10 is provided instead of the bent portion Pp of the crystallization system 10A.

[0076] While crystallization systems 10A and 10B are configured for continuous operation, crystallization system 10C is configured for batch operation. This configuration allows for a larger device capacity than when using the bent section Pp. Therefore, in a batch operation in which the system forming crystallization system 10C is closed to the outside during operation, a larger number of microparticles can be produced in a single run. This allows for efficient microparticle production. Even when operating this crystallization system 10C in a batch mode, it is possible to produce microparticles with high sphericity, a high nickel content of 90% or more by mass, and an average particle size d50 of 3 μm or less, as shown in Figure 6. Furthermore, when producing microparticles using a batch mode, the uniformity of the particle size distribution is significantly improved compared to a continuous mode, achieving a span: (d90-d10) / d50 = 0.7 or less. The retention tank 10 of the crystallization system 10C may be provided with an agitator (not shown). For example, a known screw-type agitator may be provided as the agitator. In this case, the fluidity in the retention tank 10 can be further improved, and the dispersibility when raw materials and additives are added to the retention tank 10 can also be improved.

[0077] <Third Modification of First Embodiment> 9 is a schematic diagram showing a crystallization system 10D according to a third modified example of the first embodiment of the present invention. In the following description, only the differences from the crystallization system 10C according to the second modified example of the first embodiment will be described.

[0078] The crystallization system 10D differs from the crystallization system 10C in that a concentrator 11 is connected to the retention tank 10 of the crystallization system 10C.

[0079] By combining the crystallization system 10D with a concentrator 11, it is possible to increase the slurry concentration within the system and improve production volume per unit volume. In principle, the slurry has fluidity and the concentration can be increased to a level that allows it to be pumped. A filter, centrifuge, thickener, or the like can be used as the concentrator 11. When using this crystallization system 10D, it is also possible to produce fine particles with high sphericity, a high nickel content of 90% or more in terms of substance amount, and an average particle diameter d50 of 3 μm or less, as shown in FIG. 6. The retention tank 10 of the crystallization system 10D may be provided with an agitator (not shown). For example, a known screw-type agitator may be provided as the agitator. In this case, the fluidity in the retention tank 10 can be further improved, and the dispersibility when raw materials and additives are added to the retention tank 10 can also be improved.

[0080] Here, the advantages of using the impeller Wc or Wd will be explained from a different perspective. Compared to using a flat disk turbine as disclosed in Patent Document 3, when operated with the same power, an impeller Wc or Wd with a blade diameter 1.25 times that of a flat disk turbine can be operated at a peripheral speed 3.3 times that of a flat disk turbine. Therefore, when using the impeller Wc or Wd, a greater shear force can be applied to the micro-reaction field of the metal hydroxide than with conventional technology. This is thought to be because the impeller Wc or Wd experiences less resistance from the water when rotated compared to a flat disk turbine. Therefore, the impeller Wc or Wd can be rotated at a higher speed, which is thought to enable a greater shear force to be applied to the micro-reaction field of the metal hydroxide.

[0081] The above has described in detail an embodiment of the present invention and its modified examples with reference to the drawings, but the specific configurations are not limited to the embodiment and its modified examples, and also include designs and the like within the scope of the gist of the present invention, and combinations of the embodiment and modified examples. [Explanation of symbols]

[0082] 1 Reaction vessel 2 Cylindrical part 3 Rotation Axis 4, 4d crystallizer 5a Inlet (1st liquid supply part) 5b Liquid supply part (2nd liquid supply part) 6 Outlet 8 Disc Section h hole 10A, 10B, 10C, 10D Crystallization Systems 22, 23, 24 Piping 30 Circulation Pump 31 Second circulation pump Po circulation pipe Pp bent part Po1, Po2, Po3, Po4, Po5, Po6 straight pipe section C, C1, C2, C3, C4, C5 bent pipe section Wc, Wd stirring blades

Claims

1. a stirring blade having a plurality of holes penetrating in the radial direction and rotatable around a central axis; a cylindrical reaction vessel with a bottom that can accommodate the stirring blade concentrically therein; a first liquid supply unit provided in the reaction tank and capable of supplying a first reaction liquid into the reaction tank; a second liquid supply unit provided on the stirring blade and capable of supplying a second reaction liquid into the reaction tank; A crystallizer comprising: supplying the first reaction liquid from the first liquid supply unit and the second reaction liquid from the second liquid supply unit; A method for producing fine particles of a metal compound, characterized in that the first reaction liquid and the second reaction liquid are reacted by rotating the stirring blade at a peripheral speed of approximately 25 m / s or more, thereby precipitating fine particles of the metal compound.

2. The stirring blade of the crystallizer is a cylindrical portion; a disk-shaped portion having an outer peripheral portion fixed to an inner peripheral surface of the cylindrical portion; a rotation axis extending upward from the center of the disk portion in a plan view along the central axis, The method for producing metal compound microparticles described in claim 1, characterized in that the second reaction liquid can flow through the interior of the disk portion and the rotating shaft, and the second liquid supply portion is provided on the outer edge of the disk portion.

3. 3. The method for producing fine particles of a metal compound according to claim 2, wherein the second liquid supply section of the crystallizer opens downward.

4. 4. The method for producing fine particles of a metal compound according to claim 3, characterized in that in the cylindrical portion above the disk portion of the crystallization device, the plurality of holes penetrating in the radial direction are blocked, and a second disk-shaped portion having an outer edge fixed to the inner surface of the cylindrical portion is provided at the upper end of the cylindrical portion.

5. 4. The method for producing fine particles of a metal compound according to claim 3, wherein the disk portion of the crystallizer is provided at the upper end of the cylindrical portion.

6. 6. The method for producing fine particles of a metal compound according to claim 2, wherein He / L3 is 10 or more, where L3 is a clearance between an outer peripheral surface of the cylindrical portion of the crystallization device and an inner peripheral surface of the reaction tank, and He is a height of the cylindrical portion.

7. 6. The method for producing fine particles of a metal compound according to claim 1, wherein a plurality of second liquid supply parts are provided in the crystallization device.

8. The crystallizer; a circulation pipe that causes the slurry containing the fine particles discharged from the discharge port of the crystallizer to flow and circulates the slurry from the first liquid supply part of the crystallizer into the crystallizer; a circulation pump that circulates the slurry between the crystallizer and the circulation line; 6. A method for producing fine particles of a metal compound according to claim 1, wherein the circulation pipeline uses a crystallization system having a serpentine bend, and nickel accounts for 90% or more of the metal-based raw materials fed into the crystallization system in terms of substance amount.

9. 9. The method for producing fine particles of a metal compound according to claim 8, wherein the pH of the mixture of the first reaction liquid and the second reaction liquid and the residence time of the fine particles in the crystallization system are maintained constant.

10. 9. The method for producing fine particles of a metal compound according to claim 8, characterized in that the average particle diameter d50 of the fine particles is adjusted by adjusting the peripheral speed of the stirring blade.

11. A stirring blade having a plurality of holes penetrating in the radial direction and rotatable around a central axis; a cylindrical reaction vessel with a bottom that can accommodate the stirring blade concentrically therein; a first liquid supply unit provided in the reaction tank and capable of supplying a first reaction liquid into the reaction tank; a second liquid supply unit provided on the stirring blade and capable of supplying a second reaction liquid into the reaction tank; A crystallizer comprising: supplying the first reaction liquid from the first liquid supply unit and the second reaction liquid from the second liquid supply unit; the stirring blade is rotated at a peripheral speed of approximately 25 m / s or more to cause a reaction between the first reaction liquid and the second reaction liquid, thereby precipitating fine particles of a metal compound; A method for producing fine particles of a metal compound, wherein the fine particles have an average particle diameter d50 of 3 μm or less and the substance amount ratio of nickel in the fine particles is 90% or more.

12. 12. The method for producing fine particles of a metal compound according to claim 11, wherein the fine particles are fine particles of a ternary metal hydroxide composed of nickel, cobalt, and manganese.

Citation Information

Patent Citations

  • A high-nickel single-crystal small-particle ternary precursor and its continuous preparation method

    CN113373517B

  • Vertical type continuous high-speed agitation device

    JP2014188509A

  • Positive electrode active material precursor for lithium ion secondary battery and manufacturing method thereof, and positive electrode active material for lithium ion secondary battery and manufacturing method thereof

    JP2021136096A

  • Stirring device

    WO2011048698A1

  • Oxide-based positive electrode active material for all-solid-state lithium ion batteries, method for producing precursor of oxide-based positive electrode active material for all-solid-state lithium ion batteries, method for producing oxide-based positive electrode active material for all-solid-state lithium ion batteries, and all-solid-state lithium ion battery

    WO2020202602A1