Transparent, fracture-tough polymeric resins for the production of dental moldings.

By using a combination of ABA or AB block copolymers with urethane dimethacrylate in dental materials, the composition and ratio were optimized, solving the balance problem of transparency, fracture toughness and mechanical properties in dental polymer materials, and realizing dental materials with high transparency and high fracture toughness.

JP7766546B2Active Publication Date: 2025-11-10IVOCLAR VIVADENT AG
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Patent Information

Application Number
JP2022059245
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-05-07
Filing Date
2022-03-31
Publication Date
2025-11-10
Estimated Expiration
2042-03-31

AI Technical Summary

Technical Problem

Existing dental polymer materials have issues with transparency, fracture toughness, mechanical properties, and volume shrinkage during the manufacturing process, making it difficult to simultaneously meet the requirements of high transparency, high fracture toughness, and good mechanical properties.

Method used

A composition containing ABA or AB type block copolymers, monofunctional free radical polymerizable monomers, and free radical polymerizable urethane dimethacrylate block copolymers is used to optimize material properties by controlling the composition and proportions. The composition includes 30-70% aromatic bicyclic or tricyclic monomethacrylates, 20-60% urethane dimethacrylate block copolymers, 1-12% block copolymers, and 0.1-5% initiators, forming a dental material with low viscosity, high transparency, and high fracture toughness.

Benefits of technology

This process achieves high transparency, good mechanical properties, and low viscosity in the materials during the manufacturing process, reduces volume shrinkage, and improves the fracture toughness and biocompatibility of the materials.

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Abstract

To provide transparent, fracture-resistant polymerization resins for the production of dental moldings.SOLUTION: A radically polymerizable dental material contains at least one ABA or AB block copolymer, preferably at least one monofunctional, radically polymerizable monomer (a), and preferably at least one radically polymerizable urethane di(meth)acrylate telechel (b). The object of the invention is to provide materials for the production of dental moldings which have a property profile optimized for additive processes. In particular, the materials should have high transparency in combination with good fracture toughness and high work of fracture. In addition, they should exhibit a low viscosity and good mechanical properties after storage in water, as well as good biocompatibility.SELECTED DRAWING: None
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Description

[Technical Field]

[0001] Field The present invention relates to a radically polymerizable composition that is particularly suitable as a dental material for producing dental articles such as artificial teeth, dental prostheses, inlays, onlays, splints (bite splints), crowns, bridges, veneering materials and orthodontic appliances by additive processes. [Background technology]

[0002] Background information Most conventional dental polymerization systems consist of a mixture of clear liquid monomers, initiator components, stabilizers and pigments (J. Viohl, K. Dermann, D. Quast, S. Venz, Die Chemie zahnarztlicher Fullungskunststoffe, Carl Hanser Verlag, Munich-Vienna 1986, 21-27). Mixtures of dimethacrylates are mostly used as monomers for building polymer networks, for example in filling materials (see A. Peutzfeldt, Resin composites in dentistry: The monomer systems, Eur. J. Oral. Sci. 105 (1997) 97-116; N. Moszner, T. Hirt, New Polymer-Chemical Developments in Clinical Dental Polymer Materials: Enamel-Dentin Adhesives and Restorative Composites, J. Polym. Sci. Part A: Polym. Chem. 50 (2012) 4369-4402). Examples of these are the high-viscosity dimethacrylates 2,2-bis[4-(2-hydroxy-3-methacryloyloxypropyl)phenyl]propane (bis-GMA) and 1,6-bis-[2-methacryloyloxyethoxycarbonylamino]-2,4,4-trimethylhexane (UDMA), which are used as diluent monomers, and the low-viscosity dimethacrylates bismethacryloyloxymethyltricyclo[5.2.1.]decane (TCDMA), decanediol-1,10-dimethacrylate (D3MA), and triethylene glycol dimethacrylate (TEGDMA). In contrast, the monofunctional monomer methyl methacrylate (MMA) has a low viscosity but is very volatile and is primarily used in dental prosthetics.

[0003] Depending on the application, additional additives and initiators suitable for initiating radical polymerization are added. Visible-range photoinitiators, which form radicals under blue light and are characterized by good cure depth and very good whitening properties, are used to initiate polymerization using light. The prosthetic material contains powdered polymethyl methacrylate (PMMA) as an essential component, which forms a paste with MMA. Curing is carried out using thermal or redox initiators. In the case of filling composites and rooting cements, a high proportion of inorganic fillers leads to high flexural strength and surface hardness, but the fillers may have a negative effect on transparency.

[0004] A major problem with radical methacrylate polymers is the polymerization shrinkage (ΔV P ), i.e., volumetric shrinkage, which in the case of filling composites can lead, for example, to the very unfavorable formation of marginal gaps and, in the case of prosthetic materials, can have a negative effect on dimensional stability (ΔV P is, for example, 21.0% by volume for pure MMA).

[0005] Another disadvantage of PMMA or dimethacrylate polymers is the high level of brittleness of the material. Low fracture toughness is an inherent property of amorphous PMMA glass and, in the case of polymer networks formed by dimethacrylate mixtures, is caused, among other things, by their highly irregular network structure.

[0006] In recent years, additive manufacturing processes have attracted increasing interest and have been used extensively for the production of dental bodies. In additive manufacturing processes, sometimes called production-capable manufacturing processes, 3D bodies are produced layer by layer from polymerizable materials starting from a CAD data set, and the layers are hardened by controlled exposure. In stereolithography (SL), a UV laser is used as the light source. In the DLP process (Digital Light Processing), a projectable image is used to harden layers of photopolymerizable resin.

[0007] Building materials for the additive production of dental moldings must meet various requirements, given the specific characteristics of this process. They should have low viscosity, as well as high transparency and good mechanical properties after hardening. Materials disclosed in the state of the art are optimized for certain properties, often at the expense of others.

[0008] The use of mono- and polyfunctional methacrylates as resins in additive processes is the subject of numerous patents and patent applications.

[0009] US 10,562,995 B2 discloses polymeric resins for the stereolithographic production of dental prostheses based on mixtures of aromatic di(meth)acrylates having no OH or COOH groups and (meth)acrylic monomers containing at least one OH or COOH group.

[0010] US 10,568,814 B2 discloses photopolymerizable compositions for the production of artificial teeth and denture bases by 3D printing, which are said to have high flexural strength and high modulus after curing. The material is based on a mixture of ethoxylated bisphenol A dimethacrylate, monofunctional methacrylate, and urethane dimethacrylate.

[0011] EP 3 020 361 A1 relates to curable compositions for additive manufacturing processes containing radically polymerizable polysiloxanes and disiloxanes. The materials are said to be characterized by high dimensional stability and improved biocompatibility.

[0012] EP 3 494 954 A1 discloses a photopolymerizable composition for producing dental prostheses, which contains a mixture of an aromatic acrylate having a molar mass of 200 to 800 g / mol and at least one other (meth)acrylate that may contain aromatic and non-aromatic rings. The material is said to be characterized by good Charpy fracture toughness.

[0013] EP 3 564 206 A1 discloses (meth)acryloxy-substituted benzoic acid esters that are said to be suitable as reactive diluents in additive manufacturing processes.

[0014] Dental moldings must have good fracture toughness, and at the same time good bending strength and high modulus of elasticity.Improvement of fracture toughness can be achieved by internal plasticization, for example, by adding flexible monomer.These have the disadvantage of significantly reducing the bending strength and modulus of elasticity of polymer.Therefore, according to the prior art, polymer particles with core-shell structure, which bring about relatively good bending strength and relatively high modulus of elasticity, are usually added to polymer resin as so-called impact modifier to improve fracture toughness.

[0015] WO 2014 / 078537 A1 discloses resin mixtures based on mono- and polyfunctional methacrylates for the production of dental moldings by 3D printing processes, which contain a silicone acrylate-based impact modifier with a core-shell structure to improve impact resistance and fracture toughness.

[0016] US 2018 / 0000570 A1 relates to a building material based on mono- and polyfunctional (meth)acrylates for the additive production of dental components. The building material contains silicone acrylic-based rubber particles with a core-shell structure (product S2006 from Mitsubishi Rayon Co., Ltd.), which is an impact modifier, and an oligomer prepared by reacting trimethyl 1,6-diisocyanate, bisphenol A propoxylate, and 2-hydroxyethyl methacrylate (HEMA). The cured components are said to have good mechanical and physical properties and good biocompatibility.

[0017] US 10,299,896 B2 and US 2019 / 0053883 A1 disclose dental components produced by additive processes, each having at least two layers of building materials with different compositions. One layer is formed from a material containing an oligomer obtained by reacting an intermediate product having terminal isocyanate groups with a hydroxyl-based methacrylate, a polymerizable acrylic compound, and an impact modifier. At least one other layer is formed from a material containing a urethane monomer, glycol dimethacrylate, and a filler. The combination of materials with different mechanical and physical properties is said to be advantageous for adapting the component to different requirements. For example, commercially available polymers with a core-shell structure, such as Kaneka's M570 product, are used as impact modifiers.

[0018] EP 3 564 282 A1 discloses curable compositions for high-temperature photopolymerization processes containing an oligomeric urethane dimethacrylate as a glass transition temperature modifier, a (poly)carbonate-(poly)urethane dimethacrylate as a toughness modifier, and optionally core-shell particles. They are said to have good thermomechanical properties and good biocompatibility, making them suitable for producing orthodontic appliances.

[0019] The mode of action of impact modifiers with a core-shell structure is based on the interaction between the tip of a forming crack and core-shell polymer particles. These particles have a relatively soft polymer core and a hard polymer shell. When the tip of a crack encounters such a particle, a cavity is formed in the core, the polymer shell separates from the polymerized resin matrix, and the core also separates from the shell, thus forming a gap due to the plastically deformed surface (cavitation). A significant disadvantage for dental applications is that core-shell polymers (CSPs) significantly reduce the transparency of the material, which has a negative effect on the stereolithographic construction process. [Prior art documents] [Patent documents]

[0020] [Patent Document 1] U.S. Patent No. 10,562,995 [Patent Document 2] U.S. Patent No. 10,568,814 [Patent Document 3] European Patent Application Publication No. 3 020 361 [Patent Document 4] European Patent Application Publication No. 3 494 954 [Patent Document 5] European Patent Application Publication No. 3 564 206 [Patent Document 6] International Publication No. 2014 / 078537 [Patent Document 7] US Patent Application Publication No. 2018 / 0000570 [Patent Document 8] U.S. Patent No. 10,299,896 [Patent Document 9] US Patent Application Publication No. 2019 / 0053883 [Patent Document 10] European Patent Application Publication No. 3 564 282 [Non-patent literature]

[0021] [Non-Patent Document 1] J. Viohl, K. Dermann, D. Quast, S. Venz, Die Chemie zahnarztlicher Fullungskunststoffe, Carl Hanser Verlag, Munich-Vienna1986, 21-27 [Non-patent document 2] A. Peutzfeldt, Resin composites in dentistry: The monomer systems, Eur. J. Oral. Sci. 105 (1997) 97-116 [Non-patent document 3] N. Moszner, T. Hirt, New Polymer-Chemical Developments in Clinical Dental Polymer Materials: Enamel-Dentin Adhesives and Restorative Composites, J. Polym. Sci. Part A: Polym. Chem. 50 (2012) 4369-4402 Summary of the Invention [Means for solving the problem]

[0022] The object of the present invention is to provide a material for producing dental moldings with an optimized property profile for additive processes. In particular, the material should have high transparency combined with good fracture toughness and high work to fracture. Furthermore, they should exhibit low viscosity and good mechanical properties after storage in water, as well as good biocompatibility.

[0023] According to the present invention, this object is achieved by a radically polymerizable dental material containing at least one ABA or AB block copolymer. Furthermore, the dental material preferably contains at least one monofunctional radically polymerizable monomer (a) and preferably also at least one radically polymerizable urethane di(meth)acrylate telechelic (b). The present application provides, for example, the following items: (Reclaim) (Item 1) Radically polymerizable dental material comprising at least one ABA or AB block copolymer, preferably at least one monofunctional radically polymerizable monomer (a), and preferably at least one radically polymerizable urethane di(meth)acrylate telechel (b). (Item 2) In either case, relative to the total mass of the material, (a) 30 to 70% by weight, preferably 30 to 61% by weight, particularly preferably 40 to 60% by weight, of at least one aromatic bicyclic or tricyclic mono(meth)acrylate, (b) 20 to 60% by weight, preferably 30 to 55% by weight, particularly preferably 33 to 55% by weight, of at least one urethane di(meth)acrylate telechel having a number average molar mass of 750 to 2000 g / mol, (c) 0 to 30% by weight, preferably 0 to 20% by weight, particularly preferably 0% by weight, of di(meth)acrylate monomer(s), (d) 1 to 12% by weight, preferably 2 to 12% by weight, particularly preferably 2 to 10% by weight, of at least one ABA and / or AB block copolymer, wherein the A block(s) are homogeneously miscible with the mixture of components (a) to (c) and the B block(s) are not homogeneously miscible with the mixture of components (a) to (c), and (e) 0.1 to 5.0% by weight, preferably 0.2 to 4.0% by weight, particularly preferably 0.3 to 3.0% by weight, of at least one initiator for radical polymerization 2. The radical polymerizable dental material according to item 1, comprising: (Item 3) As component (a), at least one aromatic bicyclic or tricyclic monomethacrylate of formula (I) [ka] wherein the variables have the following meanings: A is an aromatic group having 6 to 15 carbon atoms or a bicyclic or tricyclic aliphatic group having 7 to 10 carbon atoms, and A may be unsubstituted or substituted with one or more C1-C5 alkyl groups, C1-C5 alkoxy groups and / or chlorine atoms; R is hydrogen or methyl; X 1 , X 2 are, independently of one another, absent in each case or are an ether, ester or urethane group, and Y1 If does not exist, X 1 does not exist, and Y 2 If does not exist, X 2 does not exist; Y 1 , Y 2 are, independently of one another, absent in each case or a branched or preferably linear aliphatic hydrocarbon radical having 1 to 10 carbon atoms, which may be interrupted by 1 to 3 oxygen atoms. 10. The dental material of any one of the preceding items, comprising: (Item 4) As component (a), 2-phenoxyethyl (meth)acrylate, 2-(o-biphenyloxy)ethyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, phenethyl (meth)acrylate, 2-[(benzyloxycarbonyl)-amino]-ethyl (meth)acrylate, 2-[(benzylcarbamoyl)-oxy]-ethyl (meth)acrylate, 1-phenoxypropan-2-yl (meth)acrylate, and 2-(p-cumylphenoxy)-ethyl (meth)acrylate, 2-(benzyloxy)ethyl (meth)acrylate, 3-phenoxybenzyl (meth)acrylate, 4,7,7-trimethylbicyclo[2.2.1]heptanyl (meth)acrylate, octahydro-1H-4,7-methanoinden-5-yl (meth)acrylate, phenoxypropyl (meth)acrylate, 2-benzyloxyethyl (meth)acrylate, 2-benzoyloxyethyl (meth)acrylate, 2-(meth)acryloyloxybenzoic acid methyl ester, tricyclodecane (meth)acrylate, tricyclodecane methyl (meth)acrylate, 2-(p-cumylphenoxy)ethyl (meth)acrylate, 4,7,7-trimethylbicyclo[2.2.1]heptanyl (meth)acrylate, octahydro-1H-4,7-methanoinden-5-yl (meth)acrylate, or mixtures thereof. (Item 5) 10. The dental material according to claim 1, comprising as component (b) at least one urethane dimethacrylate telechel obtainable by reacting a diisocyanate with a diol and then reacting the α,ω-isocyanate-functionalized urethane telechel with HEMA or HPMA. (Item 6) As component (b), a telechelic compound according to the general formula (II) [ka] wherein the variables have the following meanings: R 1 , R 2 are, independently of one another, in each case H or methyl, preferably methyl, R 3 , R 4 are, independently of one another, in each case H or methyl, preferably methyl, x and y are each independently an integer of 1 to 11, preferably an integer of 1 to 5, n is 1, 2 or 3, preferably 1; Z is [ka] Preferably [ka] and DA is a structural element derived from the diol HO-DA-OH by cleaving the hydrogen atom from the hydroxyl group, which can be obtained from the following compounds: ethoxylated or propoxylated bisphenol A, o-diphenyl or p-diphenyl, with 2 to 6 ethoxy or propoxy groups, C2-C3, which can contain 1 to 4 O or S atoms in the carbon chain. 18Alkanediols, preferably ethoxylated or propoxylated bisphenol A having 2, 3 or 4 ethoxy or propoxy groups, hexane-1,6-diol, octane-1,8-diol, nonane-1,9-diol, decane-1,10-diol, undecanediol or dodecane-1,12-diol, tetra- or pentaethylene glycol, cyclic or polycyclic aliphatic diols, in particular cyclohexanediol, norbornanediol, tricyclodecanediol and tricyclodecane dimethanol (octahydro-4,7-methano-1H-indenedimethanol). 10. The dental material of any one of the preceding items, comprising: (Item 7) 10. The dental material according to claim 9, comprising as component (d) at least one ABA and / or AB block copolymer, wherein the A block is an oligomer composed of one or more of the following monomers: cycloaliphatic esters or ethers, arylene oxides, alkylene oxides, radically polymerizable monomers such as α,β-unsaturated acids and α,β-unsaturated acid esters, and the B block is a polysiloxane oligomer and / or a polyvinyl oligomer and / or a polyalkene oligomer and / or a polydiene oligomer. (Item 8) 10. The dental material according to claim 1, comprising as component (d) at least one ABA and / or AB block copolymer, wherein the A blocks are oligomeric polycaprolactone (PCL), poly(2,6-dimethyl-1,4-phenylene oxide), poly(ethylene oxide), poly(propylene oxide), or poly(meth)acrylate building blocks, and the B blocks are oligomeric poly(dimethylsiloxane) (PDMS), poly(isoprene), poly(vinyl acetate), poly(isobutene), cis-poly(butadiene), or poly(ethylene) building blocks. (Item 9) 10. The dental material according to claim 1, comprising as component (d) at least one ABA triblock copolymer of the PCL-b-PDMS-b-PCL and / or PMMA-b-PDMS-b-PMMA type having a molar ratio A:B of 0.1 to 5 and a molar mass of 3 to 25 kDa, preferably 4 to 20 kDa, particularly preferably 5 to 10 kDa. (Item 10) As component (e), preferably benzophenone, benzoin or a derivative thereof, an α-diketone or a derivative thereof, such as 9,10-phenanthrenequinone, 1-phenyl-propane-1,2-dione, diacetyl or 4,4′-dichlorobenzil, camphorquinone (CQ), 2,2-dimethoxy-2-phenylacetophenone, or an α-diketone in combination with an amine reducing agent, such as 4-(dimethylamino)-benzoic acid ester (EDMAB), N,N-dimethylaminoethyl methacrylate, N,N-dimethyl-sym.-xylidine or triethanolamine, monoacyltrialkylgermanium, diacyldialkylgermanium, tetraacylgermanium, tetraacylstannane, benzoyltrimethylgermanium, dibenzoyldiethylgermanium, bis(4-methoxybenzoyl)diethylgermanium, tetrakis(2-methylbenzoyl)germane or tetrakis(mesitoyl)stannane or mixtures thereof, Norrish Type I photoinitiators such as acetophenones, for example 2,2-diethoxy-1-phenylethanone, benzoin ethers, for example Irgacure 651 (benzil dimethyl ketal), hydroxyalkylphenylacetophenones, for example Irgacure 184 (1-hydroxycyclohexyl phenyl ketone), acylphosphine oxides or bisacylphosphine oxides, for example Irgacure TPO (2,4,6-trimethylbenzoyldiphenylphosphine oxide) or Irgacure 819 (bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide), 2-benzyl-2-(dimethylamino)-4'-morpholinobutyrophenone (Irgacure 369) and / or 1-butanone-2-(dimethylamino)-2-(4-methylphenyl)methyl-1-4-(4-morpholinyl)phenyl (Irgacure 379). 10. The dental material according to any one of the preceding items, comprising at least one photoinitiator selected from: (Item 11) Each of the above materials has the following composition relative to the total mass: (a) 30 to 70% by weight, preferably 30 to 61% by weight, particularly preferably 40 to 60% by weight, of at least one aromatic bicyclic or tricyclic mono(meth)acrylate, (b) 20 to 60% by weight, preferably 30 to 55% by weight, particularly preferably 33 to 55% by weight, of at least one urethane di(meth)acrylate telechel having a number average molar mass of 750 to 2000 g / mol, (c) 0 to 30% by weight, preferably 0 to 20% by weight, particularly preferably 0% by weight, of di(meth)acrylate monomer(s), (d) 1 to 12% by weight, preferably 2 to 12% by weight, particularly preferably 2 to 10% by weight, of at least one ABA or AB block copolymer, (e) 0.1 to 5.0% by weight, preferably 0.2 to 4.0% by weight, particularly preferably 0.3 to 3.0% by weight, of at least one initiator for radical polymerization, (f) 0 to 15% by weight, preferably 0 to 5% by weight, particularly preferably 0% by weight, of core-shell polymer particles; (g) 0 to 20% by weight, preferably 0 to 15% by weight, particularly preferably 0 to 10% by weight of a filler; (h) 0 to 1.0 wt %, preferably 0 to 0.7, particularly preferably 0 to 0.5 wt % of an ultraviolet absorber, (i) 0 to 0.5% by weight, preferably 0 to 0.1% by weight, particularly preferably 0 to 0.05% by weight, of a fluorescent whitening agent, and (j) 0 to 15% by weight, preferably 0 to 10% by weight, particularly preferably 0.2 to 5% by weight of further additives 10. The dental material according to any one of the preceding items, comprising: (Item 12) In either case, relative to the total mass of the material, (a) 40 to 61% by weight of 2-phenoxyethyl (meth)acrylate, 2-(o-biphenyloxy)ethyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 2-[(benzyloxycarbonyl)amino]ethyl (meth)acrylate, 1-phenoxypropan-2-yl (meth)acrylate, 2-(benzyloxy)-ethyl (meth)acrylate, 2-(methacryloyloxy)ethyl (meth)acrylate; 3-phenoxybenzyl (meth)acrylate, phenoxypropyl (meth)acrylate, 2-benzyloxyethyl (meth)acrylate, 2-benzoyloxyethyl (meth)acrylate, 2-(meth)acryloyloxybenzoic acid methyl ester, 2-phenylethyl (meth)acrylate, tricyclodecane (meth)acrylate, tricyclodecane methyl (meth)acrylate and / or 2-(p-cumylphenoxy)ethyl methacrylate, (b) 33 to 55% by weight of at least one urethane di(meth)acrylate telechel having a number average molar mass of 750 to 2000 g / mol and at least 4 urethane groups, prepared by reacting 1 mol of ethoxylated or propoxylated bisphenol A, decanediol or dodecanediol with 2 mol of isophorone diisocyanate (IPDI) and then with 2 mol of 2-hydroxyethyl methacrylate (HEMA) or hydroxypropyl methacrylate (HPMA); (c) 0 wt. % of an additional di(meth)acrylate monomer; (d) 2 to 10 weight percent of at least one ABA or AB block copolymer, wherein the A blocks are composed of oligomeric polycaprolactone, poly(2,6-dimethyl-1,4-phenylene oxide), poly(ethylene oxide), poly(propylene oxide), or poly(meth)acrylate building blocks, and the B blocks are composed of poly(dimethylsiloxane), poly(isoprene), poly(vinyl acetate), poly(isobutene), cis-poly(butadiene), or poly(ethylene) building blocks; (e) 0% core-shell polymer; (f) 0.1 to 5.0 wt. % of at least one photoinitiator, and (g) 0.2 to 5% by weight of one or more additional additives 10. The dental material of any one of the preceding items, comprising: (Item 13) 10. The dental material according to any one of the preceding items, having a transparency of ≥ 60% and a viscosity of ≤ 10.0 Pa·s at 25°C. (Item 14) 300-5000 mol / m 3 8. The dental material according to any one of the preceding items, having a crosslink density after hardening of (Item 15) 1. A process for the production of a dental molded part, comprising: (i) creating a virtual representation of the tooth condition by direct or indirect computer digitization of the tooth(s) to be restored; (ii) then constructing a model of the dental restoration or prosthesis on the computer based on the image; (iii) then polymerizing the dental material according to any one of the preceding items in layers by selective light irradiation to form the dental restoration, (iv) then cleaning the workpiece, optionally by treatment with a solvent; (v) then, if necessary, further curing the workpiece by irradiation with light and / or heating to a temperature above 50°C; process. (Item 16) 10. Use of a material according to any one of the preceding items as a dental material or for the production or repair of dental moulded parts. ((Item 17) 10. A dental material according to any one of the preceding items for the production or repair of dental moulded parts. DETAILED DESCRIPTION OF THE INVENTION

[0024] The present disclosure provides a radically polymerizable dental material containing at least one ABA or AB block copolymer, preferably at least one monofunctional radically polymerizable monomer (a), and preferably at least one radically polymerizable urethane di(meth)acrylate telechel (b).

[0025] The dental material according to the invention preferably has the following composition: (a) 30 to 70% by weight, preferably 30 to 61% by weight, particularly preferably 40 to 60% by weight, of at least one aromatic bicyclic or tricyclic mono(meth)acrylate, (b) 20 to 60% by weight, preferably 30 to 55% by weight, particularly preferably 33 to 55% by weight, of at least one urethane di(meth)acrylate telechel having a number average molar mass of 750 to 2000 g / mol, (c) 0 to 30% by weight, preferably 0 to 20% by weight, particularly preferably 0% by weight, of di(meth)acrylate monomer(s), (d) 1 to 12% by weight, preferably 2 to 12% by weight, particularly preferably 2 to 10% by weight, of at least one ABA and / or AB block copolymer, the A block(s) being homogeneously miscible with the mixture of components (a) to (c) and the B block(s) being not homogeneously miscible with the mixture of components (a) to (c), and (e) 0.1 to 5.0% by weight, preferably 0.2 to 4.0% by weight, particularly preferably 0.3 to 3.0% by weight, of at least one initiator for radical polymerization It has.

[0026] Unless otherwise stated, all weight percentages herein relate to the total mass of a material.

[0027] The dental material according to the invention preferably comprises, as component (a), at least one aromatic bicyclic or tricyclic mono(meth)acrylate of formula (I) [ka] wherein the variables have the following meanings: A is an aromatic group having 6 to 15 carbon atoms or a bicyclic or tricyclic aliphatic group having 7 to 10 carbon atoms, and A may be unsubstituted or substituted with one or more C1-C5 alkyl groups, C1-C5 alkoxy groups and / or chlorine atoms; R is hydrogen or methyl; X 1 , X 2 are, independently of one another, absent in each case or are an ether, ester or urethane group, and Y 1 If does not exist, X 1 does not exist, and Y 2 If does not exist, X 2 does not exist; Y 1 , Y2 are, independently of one another, absent in each case or a branched or preferably linear aliphatic hydrocarbon radical having 1 to 10 carbon atoms, which may be interrupted by 1 to 3 oxygen atoms. Contains:

[0028] In this specification, (meth)acrylate refers to acrylate, methacrylate or a mixture thereof, preferably meaning methacrylate in each case.

[0029] All formulas shown in this specification only apply to compounds that comply with the theory of chemical valence.The expression that a radical is interrupted, for example, by one or more oxygen atoms, is to be understood as meaning that these atoms are inserted in the carbon chain of the radical in each case.Therefore, these atoms are flanked on both sides by C atoms and cannot be terminal.C1 radicals cannot be branched or interrupted.In accordance with the usual nomenclature, aromatic hydrocarbon radicals also refer to radicals containing aromatic and non-aromatic groups.A preferred aromatic radical is, for example, 2,2-diphenylpropane.

[0030] The preferred, particularly preferred and very particularly preferred definitions given for the individual variables can in each case be selected independently of one another. Compounds in which all variables have the preferred, particularly preferred and very particularly preferred definitions are of course particularly suitable according to the invention.

[0031] Preferred aromatic groups A are benzene, biphenyl and 2,2-diphenylpropane. [ka]

[0032] Preferred bicyclic aliphatic groups A are bicyclo[4.4.0]decane, bicyclo[4.3.0]nonane, bicyclo[2.2.2]octane and bicyclo[2.2.1]heptane. [ka]

[0033] Preferred tricyclic aliphatic groups A are tricyclo[5.2.1.0 2,6 ]Decan. [ka]

[0034] Preferred aromatic mono(meth)acrylates (a) are 2-phenoxyethyl (meth)acrylate, 2-(o-biphenyloxy)ethyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 2-[(benzyloxycarbonyl)-amino]-ethyl (meth)acrylate, 2-[(benzylcarbamoyl)-oxy]-ethyl (meth)acrylate, 1-phenoxypropan-2-yl (meth)acrylate and 2-(p-cumylphenoxy)-ethyl (meth)acrylate. Particularly suitable aromatic mono(meth)acrylates are 2-phenoxyethyl (meth)acrylate, 2-(o-biphenyloxy)ethyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 2-[(benzyloxycarbonyl)amino]-ethyl (meth)acrylate, 1-phenoxypropan-2-yl (meth)acrylate, 2-(benzyloxy)ethyl (meth)acrylate, 3-phenoxybenzyl (meth)acrylate, phenoxypropyl (meth)acrylate, 2-benzyloxyethyl (meth)acrylate, 2-benzoyloxyethyl (meth)acrylate, 2-(meth)acryloyloxybenzoic acid methyl ester, 2-phenylethyl (meth)acrylate and / or 2-(p-cumylphenoxy)ethyl (meth)acrylate.

[0035] Preferred bicyclic or tricyclic mono(meth)acrylates (a) are tricyclodecane(meth)acrylate, tricyclodecanemethyl(meth)acrylate, and in particular 4,7,7-trimethylbicyclo[2.2.1]heptanyl(meth)acrylate. [ka]

[0036] The aromatic bicyclic or tricyclic monomethacrylates of formula (I) used in accordance with the present invention are characterized by good radical polymerizability. Furthermore, polymers of these monomethacrylates have relatively low polymerization shrinkage and good mechanical properties. Due to their relatively high molar mass (150-350 g / mol) and relatively non-polar structure, the mono(meth)acrylates of formula (I) also have low volatility and relatively low viscosity.

[0037] The dental material according to the present invention contains, as component (b), at least one urethane dimethacrylate telechel having a molar mass of 750 to 2000 g / mol. Component (b) contains two radically polymerizable groups and therefore acts as a crosslinker during the polymerization of the material according to the present invention, i.e., leads to the formation of a polymer network. The relatively high molar mass of component (b) results in a polymer with low network density and low polymerization shrinkage.

[0038] Unless otherwise specified, the molar mass of oligomers and polymers herein is the number-average molar mass, and its absolute value can be determined by known methods of freezing point depression (cryopoint depression), boiling point elevation (ebullition), or vapor pressure depression (vapor pressure osmometry). The number-average molar mass of oligomers and polymers is preferably determined by gel permeation chromatography (GPC). This is a related method in which molecules are separated based on their size, more specifically, their hydrodynamic volume. Absolute molar mass is determined by calibration with known standards.

[0039] The urethane dimethacrylate telechel (b) is preferably obtained by reacting a diisocyanate with a diol (HO-DA-OH) and then reacting the α,ω-isocyanate-functionalized urethane telechel with HEMA or HPMA. DA is preferably an aromatic or aliphatic hydrocarbon radical having 6 to 33 carbon atoms, preferably a divalent polycyclic hydrocarbon radical, in particular an o-diphenyl, p-diphenyl or bisphenol A radical, or a branched or preferably linear C2-C 18 represents an alkylene group. The hydrocarbon radical can contain one or more O and / or S atoms, with O atoms being preferred.

[0040] Preferred diols of the formula HO-DA-OH are ethoxylated or propoxylated bisphenol A, o-diphenyl or p-diphenyl, having 2 to 6 ethoxy or propoxy groups, and C2-C6 alkyl esters which may contain 1 to 4 O or S atoms in the carbon chain. 18 Alkanediols are particularly preferred. Particularly preferred diols are ethoxylated or propoxylated bisphenol A having 2, 3, or 4 ethoxy or propoxy groups, hexane-1,6-diol, octane-1,8-diol, nonane-1,9-diol, decane-1,10-diol, or dodecane-1,12-diol, and tetra- or pentaethylene glycol. Ethoxylated or propoxylated bisphenol A having 2 or 3 ethoxy or propoxy groups, decanediol, undecanediol, or dodecanediol, as well as cyclic or polycyclic aliphatic diols, especially cyclohexanediol, norbornanediol, tricyclodecanediol, and tricyclodecane dimethanol (octahydro-4,7-methano-1H-indenedimethanol), are very particularly preferred.

[0041] Preferred diisocyanates are hexamethylene-1,6-diisocyanate (HMDI), 2,2,4-trimethylhexamethylene-1,6-diisocyanate (TMDI), 1-isocyanato-3-isocyanatomethyl-3,5,5-trimethylcyclohexane (isophorone diisocyanate, IPDI), m-tetramethylxylylene diisocyanate (1,3-bis(2-isocyanato-2-propyl)benzene, TMXDI), toluene-2,4-diisocyanate (TDI), diphenylmethane-4,4'-diisocyanate (MDI), and 1-isocyanato-4-[(4-isocyanatocyclohexyl)methyl]cyclohexane (H 12 MDI), with IPDI being particularly preferred.

[0042] Telechels according to general formula (II) are preferred according to the invention [ka] wherein the variables have the following meanings: R 1 , R 2 are, independently of one another, in each case H or methyl, preferably methyl, R 3 , R 4 are, independently of one another, in each case H or methyl, preferably methyl, x and y are each independently an integer of 1 to 11, preferably an integer of 1 to 5, n is 1, 2 or 3, preferably 1; Z is [ka] Preferably [ka] and DA is a structural element derived from the diol HO-DA-OH by cleavage of hydrogen atoms from two hydroxyl groups].

[0043] The preferred urethane dimethacrylate telechels according to the invention are characterized by good radical polymerizability, which furthermore confers good cohesive properties to the cured material.

[0044] The monofunctional methacrylate (a), the urethane dimethacrylate telechelic (b) and, if necessary, another radically polymerizable monomer are preferably v c =300~5000mol / m 3 less than 400 to 3000 mol / m 3 The crosslinking monomer is used in such a proportion as to obtain a crosslinked polymer having a network density of 0.1 to 0.6, particularly preferably 0.15 to 0.45. Dental materials having a molar fraction of crosslinking monomer in the range of 0.1 to 0.6, particularly preferably 0.15 to 0.45, are preferred according to the present invention. The molar fraction is calculated using all radically polymerizable components of the material according to the present invention, i.e., in particular components (a) to (c), and, if necessary, other radically polymerizable monomers. Crosslinking monomers refer to all radically polymerizable components having two or more radically polymerizable groups, i.e., in particular components (b) and (c). Crosslinking monomers are sometimes called polyfunctional monomers. Monofunctional monomers are monomers having only one radically polymerizable group.

[0045] The network density corresponds to the number of nodes per volume unit (unit: mol) and can be calculated from the plateau value of the storage modulus G' in the elastic region through dynamic mechanical measurements. The glass transition temperature T g and network density ν c is determined using a rheometer, preferably an Anton Paar MCR301 rheometer. For this, the storage and loss moduli of test specimens (25 x 5 x 1 mm, clamped in the longitudinal direction) are measured between 25 ° C and 250 ° C (frequency 1 Hz, deformation 0.05%, heating rate 2 K / min). T g is the maximum value of the loss factor tan δ (the ratio of the loss modulus to the storage modulus). c = G' / (RT) (where G' is the temperature T gis the storage modulus at +50 K, R is the universal gas constant, and T is T g It is calculated according to the temperature (units Kelvin) at +50K.

[0046] In order to further set the crosslink density of the polymer and influence the mechanical properties, the dental material according to the invention can additionally contain another di(meth)acrylate monomer (c) in addition to components (a) and (b).

[0047] Preferred di(meth)acrylates (c) are bisphenol A dimethacrylate (bis-GMA, addition product of methacrylic acid and bisphenol A diglycidyl ether), ethoxylated or propoxylated bisphenol A dimethacrylates, such as bisphenol A dimethacrylate SR-348c (Sartomer) having three ethoxy groups, 2,2-bis[4-(2-methacryloxypropoxy)phenyl]propane (UDMA, addition product of HEMA and TMDI), V380 (addition product of a mixture of 0.7 mol of 2-hydroxyethyl methacrylate and 0.3 mol of 2-hydroxypropyl methacrylate with 1 mol of α,α,α',α'-tetramethyl-m-xylylene diisocyanate), bis(methacryloyloxymethyl)tricyclo[5.2.1.0] 2,6 ] decane (DCP), di-, tri-, or tetraethylene glycol dimethacrylate, trimethylolpropane trimethacrylate, pentaerythritol tetra(meth)acrylate, as well as glycerol dimethacrylate and glycerol trimethacrylate, 1,4-butanediol dimethacrylate, 1,10-decanediol dimethacrylate (D3MA), and 1,12-dodecanediol dimethacrylate.

[0048] The di(meth)acrylate monomer (c) is characterized by a relatively low molar weight. Di(meth)acrylates (c) having a molar weight in the range of 200 to 800 g / mol, preferably 220 to 650 g / mol, are preferred according to the present invention. Due to their low molar weight compared to the urethane di(meth)acrylate telechel (b), the di(meth)acrylate monomer (c) leads to relatively strong crosslinking of the polymer, thus resulting in a high network density, which may have a detrimental effect on fracture toughness. Therefore, the proportion of other di(meth)acrylates is limited to a maximum of 30% by weight, preferably a maximum of 10% by weight. According to a particularly preferred embodiment, the dental material according to the present invention contains exclusively the urethane di(meth)acrylate telechel (b) as a crosslinker.

[0049] Furthermore, the dental material according to the invention can contain other mono(meth)acrylates in addition to component (a). The proportion of other mono(meth)acrylates is preferably less than 10% by weight, with materials containing no other mono(meth)acrylates being particularly preferred.

[0050] The dental material according to the invention contains as component (d) at least one ABA and / or one AB block copolymer, where block copolymer means a macromolecule consisting of two or more homopolymer blocks which are covalently bonded to one another.

[0051] The preferred block copolymers according to the present invention can be prepared using known methods of living or controlled polymerization, for example by radical polymerization or ionic (anionic and cationic) polymerization, with controlled radical polymerization and living anionic polymerization being preferred. However, block copolymers can also be obtained by coupling the end groups of homopolymers. The block copolymers used according to the present invention can exist as diblock and triblock copolymers.

[0052] AB block copolymers can be prepared by coupling an A block bearing a terminal OH group, for example by esterification, with a B block bearing a COOH group. End-group functionalized homopolymer blocks can be prepared relatively easily using controlled radical polymerization methods or by end-capping in the case of anionic polymerization.

[0053] For example, monomer A is anionically polymerized and an OH group is inserted by end-capping. The OH end group can then be esterified with, for example, α-bromoisobutyric acid. The bromine end group obtained in the process then serves as the starting center for the formation of the B block through ATRP (atom transfer radical polymerization) of monomer B initiated by, for example, a metal complex of Cu(I), Ru(I), or Fe(II).

[0054] Triblock copolymers can be prepared in a similar manner. For example, the B block is prepared by anionic polymerization of monomer B via a dianionic mechanism. The formed B midblock, bearing anionic end groups on each side, initiates the anionic polymerization of monomer A to form two A blocks (Method 1). The telechelic B block, which in each case has suitable functional groups at both ends, e.g., OH groups, is esterified with two A blocks functionalized on only one side, e.g., COOH groups, to obtain an ABA triblock copolymer (Method 2). Finally, the OH-telechelic homopolymer of monomer B can be esterified with α-bromoisobutyric acid. The two bromine end groups thus formed in the homopolymer block B can then be used as starting points for the formation of two A blocks by ATRP (Method 3).

[0055] Terminal or pendant polymerizable methacrylate groups can also be introduced during the synthesis of the block copolymer, which leads to better integration of the block copolymer into the polymer network formed by radical copolymerization of the methacrylate groups.

[0056] The monomers are preferably selected so that the A block is miscible with the resin matrix, ie, the mixture of components (a)-(c), and the B block is not miscible with the resin matrix.

[0057] Here, miscibility is described in the thermodynamic sense with respect to a single-phase state. According to this, a miscible polymer block refers to a polymer block consisting of a monomer whose homopolymer is soluble in the resin matrix, resulting in a mixture with a transparency of at least 95%. In contrast, if the mixture is cloudy or opaque, i.e., the transparency is less than 95%, the homopolymer, and therefore the corresponding polymer block, is not miscible with the resin matrix. Transparency is measured in transmission (D65) according to the ISO 10526:1999 standard using a spectrophotometer, e.g., a Konika-Minolta CM-5 spectrophotometer, on a 1 mm thick test piece polished to a high gloss.

[0058] The block copolymer significantly improves the fracture toughness of the material of the present invention after curing. It is believed that the immiscibility of the B block of the block copolymer with the remaining components of the composition of the present invention leads to microphase separation, thus forming nanoscale morphologies. Here, the ABA or AB block copolymer macromolecules self-assemble in the monomer resin or during curing to form spherical or worm-like phases that can interact with the crack tip; that is, the crack tip encounters a phase, and the fracture energy is distributed among the phases so that the crack does not move further through the material or increase in size. Crack growth can be observed under an electron microscope in transparent materials. In fracture mechanics, the front of the crack is called the crack tip.

[0059] Preferred block copolymers according to the present invention are AB diblock and ABA triblock copolymers.

[0060] The A block is a polymer, preferably an oligomer, composed of one or more of the following monomers: cycloaliphatic esters or ethers, arylene oxides, alkylene oxides, radically polymerizable monomers such as α,β-unsaturated acids and α,β-unsaturated acid esters. The A block is preferably a poly(meth)acrylate oligomer, a polylactone oligomer, a phenylene oxide oligomer, or a polyalkylene oxide oligomer. Very particularly preferably, the A block is a polymer of caprolactone, 2,6-dialkyl-1,4-phenylene oxide, in particular 2,6-dimethyl-1,4-phenylene oxide, ethylene oxide, propylene oxide, or (meth)acrylate. Thus, the A block is preferably a polycaprolactone (PCL) oligomer, a poly(2,6-dimethyl-1,4-phenylene oxide) oligomer, a poly(ethylene oxide) oligomer, a poly(propylene oxide) oligomer, or a poly(meth)acrylate oligomer.

[0061] The B block is preferably a polysiloxane oligomer and / or a polyvinyl oligomer and / or a polyalkene oligomer and / or a polydiene oligomer. Particularly preferably, the B block is a polydiene oligomer, a polyvinylalkanoate oligomer or a polysiloxane oligomer of the formula -O-(SiR 5 2-O) p - is a polysiloxane oligomer of the formula R 5 is a linear C1-C 20 Alkyl, branched C3-C 12 Alkyl or C6-C 20 aryl group, and each R 5 The radicals may be the same or different, and p is a number from 3 to 100, preferably a number from 10 to 50.

[0062] Very particularly preferably, the B block is a polymer of dimethylchlorosilane, cyclotri- or cyclotetradimethoxysilane, isoprene, vinyl acetate, isobutene, cis-butadiene, or ethylene. Thus, the B block is preferably a poly(dimethylsiloxane) (PDMS) oligomer, a poly(isoprene) oligomer, a poly(vinyl acetate) oligomer, a poly(isobutene) oligomer, a cis-poly(butadiene) oligomer, or a poly(ethylene) oligomer.

[0063] The B block is characterized by a relatively high flexibility. Flexible block means a block formed from monomers, the homopolymers of which have a glass transition temperature T below 50°C, preferably below 0°C, very particularly preferably in the range of -30 to -110°C. G Block copolymers with flexible blocks improve fracture toughness but do not impair the flexural strength and modulus of the polymer as much as internal plasticizers.

[0064] Polyester-polysiloxane block copolymers according to the following general formula are preferred according to the present invention: (PCL) q -b-(PDMS) r -b-(PCL) q [In the formula, In either case, q is a number from 5 to 40, preferably a number from 10 to 20, and r is a number from 10 to 100, preferably a number from 30 to 60.

[0065] (PCL) q represents polycaprolactone composed of q caprolactone monomers, (PDMS) r represents a poly(dimethylsiloxane) composed of r dimethylsiloxane monomers. The letter b represents a block.

[0066] Further preferred are poly(meth)acrylate-polysiloxane block copolymers which contain polymethyl methacrylate radicals as A blocks and polysiloxane radicals as B blocks, the polysiloxane radicals being preferably as defined above, very particularly preferably poly(dimethylsiloxane) radicals.

[0067] Particularly preferred ABA triblock copolymers are PCL-b-PDMS-b-PCL and PMMA-b-PDMS-b-PMMA, with a molar ratio A:B of 0.1 to 5 and a molar mass of preferably 3 to 25 kDa, particularly preferably 4 to 20 kDa, and very particularly preferably 5 to 10 kDa. A preferred block copolymer is PCL-b-PDMS-b-PCL, with the PDMS block having a molar mass of approximately 3200 g / mol and the PCL block having a molar mass of approximately 1600 g / mol in each case. PCL stands for polycaprolactone, PDMS for poly(dimethylsiloxane), and PMMA for polymethyl methacrylate.

[0068] The block copolymer(s) are preferably used in an amount of 1 to 12% by weight, particularly preferably in an amount of 2 to 10% by weight, very particularly preferably in an amount of 3 to 8% by weight, based on the total weight of the dental material.

[0069] The block copolymers used in accordance with the present invention have been found to significantly improve the fracture toughness of polymer networks without impairing transparency. Furthermore, they only increase viscosity relatively slightly. Another advantage of the block copolymers used in accordance with the present invention is that they can be easily mixed homogeneously with the remaining components of the material, whereas homogeneous dispersion of core-shell polymer particles is much more complicated. Furthermore, the particles tend to settle, and as a result, compositions based on core-shell particles are not stable. On the other hand, block copolymers can be fully incorporated into resin mixtures, so that the desired fracture toughness and work of fracture can be easily tailored to the intended application.

[0070] The dental material according to the invention contains as component (e) at least one initiator for radical polymerization, preferably a photoinitiator.

[0071] Preferred photoinitiators are benzophenone, benzoin and their derivatives, as well as α-diketones and their derivatives, such as 9,10-phenanthrenequinone, 1-phenyl-propane-1,2-dione, diacetyl, or 4,4'-dichlorobenzil. Camphorquinone (CQ) and 2,2-dimethoxy-2-phenyl-acetophenone are particularly preferably used, and α-diketones in combination with amine reducing agents, such as 4-(dimethylamino)benzoic acid ester (EDMAB), N,N-dimethylaminoethyl methacrylate, N,N-dimethyl-sym.-xylidine, or triethanolamine, are very particularly preferably used. Preferred unimolecular photoinitiators in the visible range are monoacyltrialkylgermanium, diacyldialkylgermanium, and tetraacylgermanium, as well as tetraacylstannanes, such as benzoyltrimethylgermanium, dibenzoyldiethylgermanium, bis(4-methoxybenzoyl)-diethylgermanium, tetrakis(2-methylbenzoyl)germane, or tetrakis(mesitoyl)stannane. Mixtures of different photoinitiators can also be used, such as bis(4-methoxybenzoyl)diethylgermanium in combination with camphorquinone and 4-dimethylaminobenzoic acid ethyl ester.

[0072] Preferred initiators for curing the dental materials according to the invention with UV radiation are Norrish type I photoinitiators, especially acetophenones such as 2,2-diethoxy-1-phenylethanone, benzoin ethers such as Irgacure 651 (benzil dimethyl ketal), hydroxyalkylphenylacetophenones such as Irgacure 184 (1-hydroxycyclohexyl phenyl ketone), acylphosphine oxides or bisacylphosphine oxides such as Irgacure TPO (2,4,6-trimethylbenzoyldiphenylphosphine oxide) and Irgacure 819 (bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide). Further preferred photoinitiators are 2-benzyl-2-(dimethylamino)-4'-morpholinobutyrophenone (Irgacure 369) and 1-butanone-2-(dimethylamino)-2-(4-methylphenyl)methyl-1-4-(4-morpholinyl)phenyl (Irgacure 379). Particularly preferred photoinitiators are bis(4-methoxybenzoyl)diethylgermanium, Irgacure TPO, Irgacure 819, and camphorquinone / 4-(dimethylamino)benzoic acid ester. For post-tempering, it is advantageous to use two photoinitiators with different absorption ranges, such as Irgacure TPO and camphorquinone / 4-(dimethylamino)benzoic acid ester.

[0073] The dental materials according to the present invention may alternatively or additionally contain thermal initiators, such as azo compounds such as 2,2'-azobis(isobutyronitrile) (AIBN) or azobis-(4-cyanovaleric acid), or peroxides such as dibenzoyl peroxide, dilauroyl peroxide, tert-butyl peroctoate, tert-butyl perbenzoate, or di-(tert-butyl) peroxide. Combinations with aromatic amines can also be used to promote peroxide initiation. A preferred redox system is a combination of dibenzoyl peroxide with an amine such as N,N-dimethyl-p-toluidine, N,N-dihydroxyethyl-p-toluidine, p-dimethylaminobenzoic acid ethyl ester, or structurally related systems.

[0074] The initiator(s) are preferably used in a total amount of 0.1 to 5.0% by weight, particularly preferably 0.2 to 4% by weight, very particularly preferably 0.3 to 3.0% by weight, these amounts including all initiator components, such as, for example, reducing agents.

[0075] To further improve fracture toughness and impact resistance, the dental material according to the invention can also contain a certain proportion of one or more core-shell polymers (component (f)). Core-shell polymers (CSP) with a soft polymer core, for example consisting of crosslinked butyl acrylate, and a somewhat harder polymer shell, for example PMMA, are preferred. The soft or flexible polymers have a glass transition temperature T below 50°C, preferably below 0°C, very particularly preferably in the range of -30 to -110°C. G A polymer having a T of about -110°C. G PDMS having a T of 100° C. is a preferred embodiment. By hard polymer is meant a polymer having a glass transition temperature above 50° C., preferably above 80° C. G PMMA having the formula: is a preferred embodiment.

[0076] The fracture toughness-improving effect of CSP particles in radical dimethacrylate polymer networks depends, inter alia, on the type of CSP particles, particle size, crosslink density, and core to shell weight ratio, preferably in the range of 1:1 to 200:1. The crosslink density is essentially determined by the proportion of crosslinking monomer in the particle core, which is preferably in the range of 1 to 10% by weight relative to the mass of the core. Particles with a particle size of 0.20 to 5.0 μm are preferred according to the invention.

[0077] CSP particles having a core made of a soft plastic such as polybutadiene, polyisoprene, polybutylacrylate, MMA-butadiene-styrene copolymer (MBS) or polydimethylsiloxane and a shell made of a hard plastic such as PMMA or MMA-styrene copolymer are preferred according to the present invention. CSP particles suitable according to the present invention are commercially available, for example, from Arkema (Clearstrength), Soken Chemical (Chemisnow) or Kaneka (e.g., M521 or M210).

[0078] Core-shell polymer can be added in an amount of up to 15% by weight.The disadvantage of using core-shell polymer is that they can greatly impair the transparency of composition, have a negative effect on the curing depth in the case of photopolymerization, and additionally have a negative aesthetic effect in the case of dental moldings.Therefore, according to the present invention, it is preferred that the material contains at most 5% by weight of core-shell particles, and particularly preferably does not contain core-shell particles.When CSP particles are incorporated into dental materials, it can ensure good dispersion.

[0079] To influence the mechanical properties, the dental materials according to the invention can be reinforced with inorganic particulate fillers (g).

[0080] Preferred inorganic fillers are oxides such as SiO2, ZrO2, and TiO2 or mixed oxides of SiO2, ZrO2, ZnO, and / or TiO2; nanoparticulate or microfine fillers such as fumed or precipitated silica; quartz; glass ceramics; borosilicate or radiopaque glass powders, preferably barium or strontium aluminum silicate glass; and radiopaque fillers such as ytterbium trifluoride, tantalum(V) oxide, barium sulfate, or mixed oxides of SiO2 and ytterbium(III) oxide or tantalum(V) oxide. The dental material according to the present invention can further contain fibrous fillers, nanofibers, whiskers, or mixtures thereof. According to a preferred embodiment, the material according to the present invention does not contain fluoroaluminosilicate glass, calcium aluminum silicate glass, or other fillers that react with organic acids in an acid-base reaction.

[0081] Preferably, the oxide has a particle size of 0.010 to 15 μm, the nanoparticulate or microfine filler has a particle size of 10 to 300 nm, the glass powder has a particle size of 0.01 to 15 μm, preferably 0.2 to 1.5 μm, and the radiopaque filler has a particle size of 0.2 to 5 μm.

[0082] Particularly preferred fillers are mixed oxides of SiO2 and ZrO2 with a particle size of 10 to 300 nm, glass powders with a particle size of 0.2 to 1.5 μm, in particular radiopaque glass powders, for example barium or strontium aluminum silicate glasses, and radiopaque fillers with a particle size of 0.2 to 5 μm, in particular ytterbium trifluoride and / or mixed oxides of SiO2 and ytterbium(III) oxide.

[0083] To improve the bond between the filler particles and the cross-linked polymer matrix, SiO2-based fillers can be surface-modified with methacrylate-functionalized silanes. A preferred example of such a silane is 3-methacryloyloxypropyl-trimethoxysilane. Functionalized acid phosphates, such as 10-methacryloyloxydecyldihydrogenphosphate, can also be used to surface-modify non-silicate fillers, such as ZrO2 or TiO2.

[0084] Further preferred fillers are granular waxes, in particular carnauba wax, preferably having a particle size of 1 to 10 μm, non-crosslinked or partially crosslinked polymethyl methacrylate (PMMA) particles, preferably having a particle size of 500 nm to 10 μm, and polyamide-12 particles, preferably having a particle size of 5 to 10 μm.

[0085] Furthermore, the dental materials according to the invention can contain so-called prepolymer or isofillers, i.e., ground composites, preferably with a broad particle size distribution, for example, from 0.05 to 20 μm, in particular from about 0.1 to about 10 μm. The prepolymer or isofillers are preferably surface-modified, in particular silanized.

[0086] Unless otherwise specified, all particle sizes in this specification are weight-average particle sizes. Particle size determinations in the range of 0.1 μm to 1000 μm are performed by static light scattering, preferably using an LA-960 static laser scattering particle size analyzer (Horiba, Ltd., Japan). Here, a laser diode with a wavelength of 655 nm and an LED with a wavelength of 405 nm are used as light sources. The use of two light sources with different wavelengths allows the entire particle size distribution of a sample to be measured in just one measurement run. The measurement is performed as a wet measurement. For this purpose, an aqueous dispersion of 0.1 to 0.5% filler is prepared, and the scattered light is measured using a flow cell. Scattered light analysis to calculate particle size and particle size distribution is performed according to Mie theory in accordance with DIN / ISO 13320.

[0087] Particle sizes smaller than 0.1 μm are preferably determined by dynamic light scattering (DLS). Measurement of particle sizes in the range of 5 nm to 0.1 μm is preferably carried out by dynamic light scattering (DLS) of aqueous particle dispersions, preferably using a Malvern Zetasizer Nano ZS (Malvern Instruments, Malvern UK) with a He-Ne laser at a wavelength of 633 nm, at a scattering angle of 90° and 25°C.

[0088] Light scattering decreases as particle size decreases. Particle sizes smaller than 0.1 μm can also be determined by SEM or TEM spectroscopy. Transmission electron microscopy (TEM) is preferably performed using a Philips CM30 TEM at an accelerating voltage of 300 kV. To prepare the sample, a drop of the particle dispersion is applied to a 50 Å thick copper grid (mesh size 300) that has been coated with carbon, and the solvent is then evaporated.

[0089] Fillers are divided into macrofillers and microfillers according to their particle size. Fillers with an average particle size of 0.2 to 10 μm are called macrofillers, while fillers with an average particle size of approximately 5 to 100 nm are called microfillers. For example, macrofillers are obtained by crushing quartz, radiopaque glass, borosilicate, or ceramics, and are usually composed of fragile parts. Fumed SiO2 or precipitated silica, or mixed oxides obtainable by hydrolytic co-condensation of metal alkoxides, such as SiO2-ZrO2, are preferably used as microfillers. Microfillers preferably have an average particle size of approximately 5 to 100 nm. Fillers with smaller particle sizes have a greater thickening effect.

[0090] In a preferred embodiment, the dental material according to the present invention contains a mixture of two or more fillers, in particular two or more fillers with different particle sizes. It has been found that the use of such a mixture of fillers does not excessively increase the viscosity of the material, and therefore allows the composition to be fully processed using additive processes, such as stereolithography. The total filler content is preferably in the range of 0 to 20% by weight, particularly preferably in the range of 0 to 10% by weight.

[0091] The dental material according to the present invention can further contain one or more UV absorbers (h). The UV absorbers serve to reduce the penetration depth of light and thus the polymerization depth during the light-induced curing of the composition according to the present invention. This proves to be particularly advantageous in stereolithographic applications, since only thin layers can be cured in stereolithography. The use of UV absorbers can improve the precision of the stereolithographic process.

[0092] Benzotriazole-, benzophenone-, or triazine-based UV absorbers are preferred. Particularly preferred UV absorbers include 2,2'-methylenebis[6-(2H-benzotriazol-2-yl)-4-(1,1,3,3-tetramethylbutyl)phenol], 2,2',4,4'-tetrahydroxybenzophenone, 2-tert-butyl-6-(5-chloro-2H-benzotriazol-2-yl)-4-methylphenol (bumetrizole), 2,2'-benzene-1,4-diylbis(4H-3,1-benzoxazin-4-one), 2-(4,6-bis-(2,4-dimethylphenyl)-1,3,5-dimethylphenyl)-1,3,5-dimethylphenyl)-1,4 ... 2-(2H-benzotriazol-2-yl)-6-dodecyl-4-methylphenol, 2-(2'-hydroxy-3',5'-di-t-butylphenyl)-5-chlorobenzotriazole, 2,2'-dihydroxy-4-methoxybenzophenone, and 2,2'-dihydroxy-4,4'-dimethoxybenzophenone. Further preferred are so-called hindered amine light stabilizers such as bis(1,2,2,6,6-pentamethyl-4-piperidyl)sebacate, methyl-1,2,2,6,6-pentamethyl-4-piperidylsebacate, bis(1-octyloxy-2,2,6,6-tetramethyl-4-piperidyl)sebacate and bis(1,2,2,6,6-pentamethyl-4-piperidyl)-[[3,5-bis(1,1-dimethylethyl)-4-hydroxyphenyl]methyl]butylmalonate. Very particularly preferred UV absorbers are bumetrizole and 2,2',4,4'-tetrahydroxybenzophenone.

[0093] The UV absorber preferably has an absorption maximum corresponding to the wavelength of the light used for curing. UV absorbers having an absorption maximum in the range of 320 to 500 nm, preferably 380 to 480 nm, are advantageous, and UV absorbers having an absorption maximum below 400 nm are particularly preferred.

[0094] UV absorbers are used as needed, preferably in amounts of 0-1.0% by weight, particularly preferably 0.01-0.5% by weight. Bumetrizole is preferably used in amounts of 0.01-0.2% by weight, particularly preferably 0.02-0.15% by weight, and 2,2',4,4'-tetrahydroxybenzophenone is used in amounts of 0.01-0.07% by weight. All data relate to the total weight of the material. Dental materials that do not contain UV absorbers are preferred.

[0095] The dental materials according to the present invention can also contain one or more optical brighteners (i). Optical brighteners that absorb light in the UV range, i.e., light with wavelengths less than 400 nm, are preferred according to the present invention. The addition of an optical brightener can reduce the penetration depth of light and thus the curing depth, thus increasing the precision in the stereolithographic process. Optical brighteners that can re-emit absorbed light in the UV range as light with wavelengths between 400 and 450 nm are particularly preferred. Due to their fluorescence, such optical brighteners increase the reactivity of the material by emitting absorbed short-wavelength light as longer-wavelength blue light, thus providing additional luminous power for photoinitiation. Preferred optical brighteners according to the present invention are 2,5-bis(5-tert-butyl-benzoxazol-2-yl)thiophene and fluorescers in the form of terephthalic acid derivatives, such as 2,5-dihydroxyterephthalic acid diethyl ester or diethyl-2,5-dihydroxyterephthalate.

[0096] The optical brightener(s) are optionally used in an amount of preferably 0 to 0.1% by weight, particularly preferably 0.001 to 0.05% by weight, and very particularly preferably 0.002 to 0.02% by weight, in each case based on the total weight of the material. Preference is given to dental materials that do not contain optical brighteners.

[0097] The fluorescent brightener can be used in combination with an ultraviolet absorber. In this case, the weight ratio of the ultraviolet absorber to the fluorescent brightener is preferably in the range of 2:1 to 50:1, particularly preferably 2:1 to 30:1, and very particularly preferably 2:1 to 5:1 or 10:1 to 25:1. A combination containing 2,2',4,4'-tetrahydroxybenzophenone or bumetrizole as the ultraviolet absorber and 2,5-bis(5-tert-butyl-benzoxazol-2-yl)thiophene as the fluorescent brightener is preferred. Very particular preference is given to combinations of 2,2',4,4'-tetrahydroxybenzophenone and 2,5-bis(5-tert-butyl-benzoxazol-2-yl)thiophene in a weight ratio of 2:1 to 10:1, preferably 2:1 to 5:1, or bumetrizole and 2,5-bis(5-tert-butyl-benzoxazol-2-yl)thiophene in a weight ratio of 5:1 to 30:1, preferably 10:1 to 20:1.

[0098] The dental materials according to the invention may additionally contain further additives (j), especially stabilizers, colorants, plasticizers, thixotropic additives, microbicidally active ingredients and / or foaming agents.

[0099] The dental material according to the present invention preferably contains one or more stabilizers. These are free radical scavengers to prevent premature polymerization reactions. Stabilizers are also called polymerization inhibitors. The inhibitors or stabilizers improve the storage stability of the material.

[0100] Preferred inhibitors are phenols such as hydroquinone monomethyl ether (MEHQ) or 2,6-di-tert-butyl-4-methylphenol (BHT). Phenols are preferably used in concentrations of 0.001 to 0.50% by weight. Further preferred inhibitors are phenothiazine, 2,2-diphenyl-1-picrylhydrazyl (DPPH) radical, galvinoxyl radical, triphenylmethyl radical, and 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) radical. These inhibitors are preferably used in amounts of 0.001 to 0.02% by weight. Polymerization does not occur until these additives are exhausted. The amounts are in each case relative to the total mass of the material. Preferably, a mixture of inhibitors containing at least one phenol and at least one additional initiator is used.

[0101] Furthermore, the dental materials according to the present invention can also contain colorants, preferably in concentrations of 0.0001 to 0.5% by weight. Colorants are primarily used for aesthetic purposes. Preferred colorants according to the present invention are organic dyes and pigments, especially azo dyes, carbonyl dyes, cyanine dyes, azomethines and methines, phthalocyanines, and dioxazines. Dyes, especially azo dyes, that are soluble in the materials according to the present invention are particularly preferred. Furthermore, inorganic pigments, and especially organic pigments, that can be well dispersed in the dental materials according to the present invention are suitable as colorants. Preferred inorganic pigments are metal oxides or hydroxides, such as titanium dioxide or ZnO as white pigments, iron oxide (FeO) as red pigments, or iron hydroxide (FeOOH) as yellow pigments. Preferred organic pigments are azo pigments, such as monoazo yellow and orange pigments, diazo pigments, or β-naphthol pigments, as well as non-azo or polycyclic pigments, such as phthalocyanines, quinacridones, perylenes, and flavanthrone pigments. Azo and non-azo pigments are particularly preferred.

[0102] Furthermore, the dental material according to the present invention can contain one or more plasticizers. The plasticizers prevent the polymer from becoming brittle after photochemical curing and possible drying. Furthermore, the plasticizers ensure sufficient flexibility. The plasticizers are preferably added in concentrations of 0.2 to 5% by weight. Preferred plasticizers are phthalates, such as dibutyl or dihexyl phthalate, non-acidic phosphates, such as tributyl or tricresyl phosphate, n-octanol, glycerol, or polyethylene glycol. Tartaric acid esters or citrate esters, such as citrate triesters, are particularly preferred, as they are characterized by good biocompatibility.

[0103] The dental material according to the present invention can further contain one or more thixotropic additives. These additives thicken the material and thus prevent, for example, the settling of fillers. In particular, materials containing fillers therefore preferably contain at least one thixotropic additive. Preferred thixotropic additives are polymers containing OH groups, such as cellulose derivatives, and inorganic substances, such as layered silicates. In order not to increase the viscosity of the material too much, the dental material according to the present invention preferably contains only 0 to 3.0 wt. %, particularly preferably 0 to 2.0 wt. %, and very particularly preferably 0.1 to 2.0 wt. % of the thixotropic additive, based on the total weight of the material.

[0104] For example, highly dispersed SiO2, i.e., small primary particle size (<20 nm) and large surface area (>100 m 2 Certain fillers, such as SiO2, which has a thixotropic effect, also have a thixotropic effect. Such fillers can replace thixotropic additives.

[0105] The rheological properties of the dental materials according to the invention are adapted to the desired intended use. Materials for stereolithographic processing are preferably adjusted so that their viscosity is in the range of 50 mPa·s to 100 Pa·s, preferably 100 mPa·s to 10 Pa·s, and particularly preferably 100 mPa·s to 5 Pa·s. The viscosity is determined at 25°C using a cone-plate viscometer (shear rate 100 / s). Dental materials according to the invention particularly preferably have a viscosity of <10 Pa·s, and very particularly preferably <5 Pa·s, at 25°C. The viscosity is preferably determined using an Anton Paar MCR 302 viscometer equipped with a CP25-2 cone-plate measuring system, with a measuring gap of 53 μm during rotation at a shear rate of 100 / s. Due to their low viscosity, dental materials according to the invention are particularly suitable for processing using additive manufacturing processes, such as 3D printing or stereolithography. The processing temperature is preferably in the range of 10 to 70°C, particularly preferably 20 to 30°C.

[0106] According to the invention, dental materials having the following composition are particularly preferred: (a) 30 to 70% by weight, preferably 30 to 61% by weight, particularly preferably 40 to 60% by weight, of at least one aromatic bicyclic or tricyclic mono(meth)acrylate, (b) 20 to 60% by weight, preferably 30 to 55% by weight, particularly preferably 33 to 55% by weight, of at least one urethane di(meth)acrylate telechel having a number average molar mass of 750 to 2000 g / mol, (c) 0 to 30% by weight, preferably 0 to 20% by weight, particularly preferably 0% by weight, of di(meth)acrylate monomer(s), (d) 1 to 12% by weight, preferably 2 to 12% by weight, particularly preferably 2 to 10% by weight, of at least one ABA or AB block copolymer, (e) 0.1 to 5.0% by weight, preferably 0.2 to 4.0% by weight, particularly preferably 0.3 to 3.0% by weight, of at least one initiator for radical polymerization, (f) 0 to 15% by weight, preferably 0 to 5% by weight, particularly preferably 0% by weight, of core-shell polymer particles; (g) 0 to 20% by weight, preferably 0 to 15% by weight, particularly preferably 0 to 10% by weight of a filler; (h) 0 to 1.0 wt %, preferably 0 to 0.7 wt %, particularly preferably 0 to 0.5 wt % of an ultraviolet absorber, (i) 0 to 0.5% by weight, preferably 0 to 0.1% by weight, particularly preferably 0 to 0.05% by weight, of a fluorescent whitening agent, and (j) 0 to 15% by weight, preferably 0 to 10% by weight, particularly preferably 0.05 to 5% by weight, of further additives.

[0107] Very particular preference is given to dental materials having the following composition: (a) 30 to 70% by weight, preferably 30 to 61% by weight, particularly preferably 40 to 60% by weight, of at least one mono(meth)acrylate of formula (I), (b) 20 to 60% by weight, preferably 30 to 55% by weight, particularly preferably 33 to 55% by weight, of at least one urethane di[meth]acrylate telechel of formula (II), (c) 0 to 30% by weight, preferably 0 to 20% by weight, particularly preferably 0% by weight, of a further di(meth)acrylate monomer, (d) 2 to 12% by weight, preferably 2 to 10% by weight, particularly preferably 3 to 8% by weight, of at least one ABA or AB block copolymer, (e) 0.1 to 5.0 wt. %, preferably 0.2 to 4 wt. %, particularly preferably 0.3 to 3.0 wt. % of at least one photoinitiator, (f) 0 to 15% by weight, preferably 0 to 5% by weight, particularly preferably 0% by weight, of core-shell polymer particles; (g) 0 to 20% by weight, preferably 0 to 15% by weight, particularly preferably 0 to 10% by weight of a filler; (h) 0 to 1.0 wt %, preferably 0 to 0.7, particularly preferably 0 to 0.5 wt % of an ultraviolet absorber, (i) 0 to 0.5% by weight, preferably 0 to 0.1% by weight, particularly preferably 0 to 0.05% by weight, of a fluorescent whitening agent, and (j) 0 to 15% by weight, preferably 0 to 10% by weight, particularly preferably 0.02 to 5% by weight, of further additives.

[0108] Unless otherwise stated, all weight percentages herein relate to the total mass of the dental material.

[0109] (a) 40 to 61% by weight of 2-phenoxyethyl (meth)acrylate, 2-(o-biphenyloxy)ethyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 2-[(benzyloxycarbonyl)amino]ethyl (meth)acrylate, 1-phenoxypropan-2-yl (meth)acrylate, 2-(benzyloxy)-ethyl (meth)acrylate, 2-(methacryloyloxy)ethyl (meth)acrylate, 3-phenoxybenzyl (meth)acrylate, phenoxypropyl (meth)acrylate, 2-benzyloxyethyl (meth)acrylate, 2-benzoyloxyethyl (meth)acrylate, 2-(meth)acryloyloxybenzoic acid methyl ester, 2-phenylethyl (meth)acrylate, tricyclodecane (meth)acrylate, tricyclodecane methyl (meth)acrylate and / or 2-(p-cumylphenoxy)ethyl methacrylate, (b) 33 to 55% by weight of at least one urethane di(meth)acrylate telechel having a number average molar mass of 750 to 2000 g / mol and at least 4 urethane groups, prepared by reacting 1 mol of ethoxylated or propoxylated bisphenol A, decanediol or dodecanediol with 2 mol of isophorone diisocyanate (IPDI) and then with 2 mol of 2-hydroxyethyl methacrylate (HEMA) or hydroxypropyl methacrylate (HPMA); (c) 0 wt. % of an additional di(meth)acrylate monomer; (d) 2 to 10 weight percent of at least one ABA or AB block copolymer, wherein the A blocks are composed of oligomeric polycaprolactone, poly(2,6-dimethyl-1,4-phenylene oxide), poly(ethylene oxide), poly(propylene oxide), or poly(meth)acrylate building blocks, and the B blocks are composed of poly(dimethylsiloxane), poly(isoprene), poly(vinyl acetate), poly(isobutene), cis-poly(butadiene), or poly(ethylene) building blocks; (e) 0% core-shell polymer; (f) 0.1 to 5.0 wt. % of at least one photoinitiator, and (g) 0.2 to 5% by weight of one or more additional additives Dental materials containing are particularly preferred according to the invention.

[0110] The dental material according to the present invention is characterized by high fracture toughness and work to fracture, as measured in water at 37°C, which corresponds to oral conditions, and at the same time good bending strength and a relatively high modulus of elasticity.The material also has high transparency and low viscosity.It is particularly advantageous that the dental material still has high transparency and low internal pigmentation even after hardening.

[0111] In contrast, the core-shell polymers used as impact modifiers in the prior art usually result in a more or less obvious decrease in transparency, which is unfavorable for additive processes.It has been found that block copolymer (d) can improve fracture toughness, but with only a relatively small decrease in transparency compared to core-shell polymers.Furthermore, since a much smaller amount of block copolymer (d) is required to achieve the desired fracture toughness compared to core-shell polymers, block copolymer (d) can produce materials with high transparency, which are outstandingly suitable for additive processes.

[0112] The fracture toughness increasing effect of the block polymer (d) is due to the crosslink density ν c is 300 to 5000 mol / m 3 , preferably 400 to 3000 mol / m 3 This is particularly evident when the crosslink density is in the range of 100-200 . A higher crosslink density increases the flexural strength and modulus, but thereby decreases the fracture strength of the polymer. A decrease in crosslink density increases the fracture toughness, but has a detrimental effect on the flexural strength and modulus.

[0113] A preferred range of crosslink density is achieved by using urethane di(meth)acrylate telekel (b) having a number average molar mass of 750 to 2000 g / mol as the crosslinking agent, and the crosslink density can be fine-tuned by adding small amounts of monomeric di(meth)acrylates.

[0114] According to the invention, materials having a transparency of ≥ 60%, preferably ≥ 70%, and very particularly preferably ≥ 80%, and a viscosity of ≤ 10.0 Pa s, preferably ≤ 5.0 Pa s, are particularly preferred. The transparency is measured according to the ISO 10526:1999 standard as described above. The viscosity is determined using a cone-plate viscometer as described above.

[0115] After curing, the material according to the invention has a compressive strength of 1.1 MPa m 1 / 2 More than 1.2 MPa m 1 / 2 More than 1.4 MPa m 1 / 2 Ultra-high fracture toughness max , and 250 J / m 2 More than 300 J / m 2 More than 400 J / m 2 They have a work of fracture (F) of 1000 times higher than the conventional materials. Therefore, workpieces made from these materials are highly resistant to deformation without fracture. High transparency cannot be achieved in combination with a high work of fracture with core-shell polymers.

[0116] Fracture toughness K maxThe determination of the work of fracture (FW) is carried out in a three-point bending test with a support span of 32 mm according to ISO 20795-1:2013. max and FW are determined by the stress intensity factor K 1C Based on the theoretical principle of fracture toughness K max is the maximum stress intensity factor, also called the stress intensity factor at maximum load, and is calculated as follows:

number

number

number

[0117] The fracture work FW (fracture work, total fracture work) is calculated as follows:

number

[0118] After curing, the material according to the present invention has good flexural strength and a relatively good flexural modulus, as well as good fracture toughness and a high work-to-fracture. Molded parts obtained by curing the material according to the present invention have high rigidity and a high level of resistance to deformation without fracture. After curing, the material preferably has a flexural strength, determined in accordance with ISO 20795-1:2013, of at least 40 MPa, particularly preferably 50 MPa or more, and very particularly preferably 60 MPa or more. Furthermore, the cured material preferably has a flexural modulus, determined in accordance with ISO 20795-1:2013, of at least 1000 MPa, preferably 1300 MPa or more, particularly preferably 1500 MPa or more, very particularly preferably 2000 MPa or more, and most preferably 2500 MPa. Furthermore, the material preferably has a flexural modulus of at least 1.1 MPa·m 1 / 2 or greater, preferably 1.2 MPa m 1 / 2 or higher, particularly preferably 1.4 MPa m 1 / 2 or greater fracture toughness K max , and 250 J / m 2 or greater, preferably 300 J / m 2 or more, particularly preferably 400 J / m 2 or greater work of fracture FW. Therefore, it has a flexural strength of 60 to 100 MPa, a flexural modulus of 2000 to 2500 MPa, and a modulus of 1.4 to 2.5 MPa m 1 / 2 Fracture toughness K max and 400-800 J / m 2 Particularly preferred are materials having a work of fracture FW of

[0119] According to a particularly preferred embodiment of the invention, after curing the material has a flexural strength of 50 MPa or more, measured according to ISO 20795-1:2013, and a thermal conductivity of 250 J / m 2 or greater work of fracture and at least 1.2 MPa m 0.5 K max value (maximum stress intensity factor).

[0120] Due to the above-mentioned properties, the material according to the invention is eminently suitable for use as a dental material, for example as a prosthetic or veneering material, in particular for the production or repair of dental molded parts, such as dental restorations, prostheses, artificial teeth, inlays, onlays, crowns, bridges, drill templates, splints (bite splints), trial specimens, and orthodontic appliances, such as plastic orthodontic splints, so-called aligners and positioners. The mentioned molded parts are also subject of the present invention. The dental material according to the invention is preferably used extraorally, i.e., non-therapeutically.

[0121] A further subject of the present invention is a process for producing dental molded parts, in particular the above-mentioned dental molded parts, in which the composition according to the invention is hardened using light to give a dental molded part. The production or repair of the dental molded part is preferably carried out extraorally, particularly preferably by additive processes, very particularly preferably by 3D printing or lithography-based processes such as, for example, stereolithography.

[0122] The stereolithographic production of the molded part is preferably carried out by directly or indirectly digitizing the tooth(s) to be restored in a computer to create a virtual image of the dental situation, then constructing a model of the dental restoration or prosthesis in a computer based on this image, and subsequently producing this model by additive stereolithographic manufacturing.

[0123] Once a virtual model of the dental workpiece to be produced has been created, the composition according to the invention is polymerized by selective light irradiation. The dental restoration or prosthesis is preferably built up layer by layer by polymerizing several thin layers having the desired cross-section one after the other. After the layer-by-layer construction of the restoration or prosthesis, excess residual resin is preferably removed. This can be done by a suitable mechanical process (e.g., centrifugation or sandblasting) or by treatment with a suitable solvent, such as an alcohol, e.g., ethanol or isopropanol, a ketone, e.g., acetone, or an ester, e.g., ethyl acetate. Then, post-tempering is preferably performed by heating the workpiece, or particularly preferably by, e.g., 160 mW / cm at 405 nm. 2 The process is carried out by irradiating the workpiece with light of a suitable wavelength, such as with light of an intensity of 1000 nm. When two photoinitiators are used, irradiation with two different wavelengths is advantageous. The workpiece is preferably heated to a temperature above 50°C, either simultaneously or in a subsequent step. The mechanical properties can be improved through photochemical and / or thermal post-tempering.

[0124] The present invention will now be described in more detail with reference to the following examples. [Example]

[0125] Example 1 Synthesis of 2-(2-biphenyloxy)-ethyl methacrylate (aromatic monomethacrylate) Step 1: 2-(2-biphenyl)-oxyethanol [ka] In a double-jacketed reactor, 2.55 kg (15.0 mol) of 2-phenylphenol, 0.12 kg (0.75 mol) of potassium iodide, and 0.17 kg (0.75 mol) of benzyltriethylammonium chloride were added to a solution of 0.90 kg (22.5 mol) of sodium hydroxide in water (15.0 kg). The solution was heated to 60 °C (internal temperature), and simultaneously, the dropwise addition of 1.81 kg (22.5 mol) of 2-chloroethanol was started. After the addition was complete, the batch was stirred at 60 °C for 48 hours. For workup, the batch was diluted with 6.0 L of toluene, and after phase separation, the aqueous phase was extracted twice more with 3.0 L of toluene each time. The combined toluene phases were washed three times with 4.0 L of 1 N sodium hydroxide solution, three times with 4.0 L of 1 N hydrochloric acid, and three times with 3.0 L of water each time. The toluene was removed in vacuo, and after recrystallization from toluene, 2.77 kg (86% yield) of 2-(2-biphenyl)-oxyethanol was obtained as a colorless crystalline solid (mp: 74-75 °C) with a purity (GC) of >99%. 1 H-NMR (400 MHz, CDCl3) δ (ppm) = 1.86 (t, J = 6.5 Hz, 1H, OH), 3.78-3.81 (m, 2H, HOCH2), 4.04 (t, J = 4.6 Hz, 2H, OCH2), 6.98-7.08, 7.28-7.34, 7.38-7.42 and 7.50-7.52 (4 m, 2H, 3H, 2H, 2H, =CH). 13 C-NMR (100 MHz, CDCl3) δ (ppm) = 61.4 and 70.3 (OCH2), 113.5 (C-6), 121.7 (C-4), 127.1, 128.7 and 131.0 (C-3, C-5, C-4'), 128.1 and 129.4 (C-2', C-3', C-5', C-6'), 131.5 and 138.4 (C-2, C-1'), 155.4 (C-1). IR (Diamond ATR): ν (cm -1) = 3329 (br, m, OH), 3056 (m, = CH), 2918 and 2866 (m, CH2), 1596 and 1584 (m, C=C), 1502 and 1483 (s, aromatic compounds), 1431 (s, CH2), 1260 and 1077 (s, COC), 1054 (s, COH), 749, 730 and 700 (vs, = CH).

[0126] Second step: 2-(2-biphenyloxy)-ethyl methacrylate [ka] In a double-jacketed reactor, 0.75 kg (7.4 mol) of triethylamine, 37.9 g (0.31 mol) of 4-dimethylaminopyridine, and 0.35 g of 2,6-di-tert-butyl-4-methylphenol were added to a solution of 1.33 kg (6.2 mol) of 2-(2-biphenyl)-oxyethanol in methylene chloride (13.0 L). A solution of 1.14 kg (7.4 mol) of methacrylic anhydride was added dropwise at 0°C (internal temperature) and stirred for another 2 hours at this temperature and 20 hours at 20°C. The solution was then washed three times with 4.0 L of 1N hydrochloric acid, three times with 4.0 L of 1N sodium hydroxide solution, and three times with 4.0 L of water. The organic phase was stabilized with 0.09 g of phenothiazine. After removal of the solvent, 1.71 kg (98% yield) of 2-(2-biphenyloxy)-ethyl methacrylate (BPOEMA) was obtained as an almost colorless oil with a purity (GC) of 96.45%. 1 H-NMR (400 MHz, CDCl3) δ (ppm) = 1.93 (s, 3H, CH3), 4.19 and 4.41 (2 t, each J = 4.8 Hz, each 2H, OCH2), 5.55 and 6.08 (2 s, each 1H, =CH2), 6.95-7.06, 7.26-7.30, 7.33-7.37 and 7.52-7.55 (4 m, 2H, 2H, 3H, 2H, =CH). 13C-NMR (100 MHz, CDCl3) δ (ppm) = 18.3 (CH3), 63.0 and 66.5 (OCH2), 113.1 (C-6), 121.7 (C-4), 126.0 (C=CH2), 126.9, 128.6, 131.1 (C-3, C-5, C-4'), 127.9 and 129.6 (C-2', C-3', C-5', C-6'), 131.3 and 138.3 (C-2, C-1'), 136.1 (C=CH2), 155.4 (C-1), 167.2 (C=O). IR (Diamond ATR): ν (cm -1 ) = 3027 (w, = CH), 2955 and 2900 (w, CH2, CH3), 1716 (vs, C=O), 1636 (m, C=C メタクリル ), 1598 and 1584 (m, C=C 芳香族化合物 ), 1504 and 1482 (m, s, aromatic compounds), 1434 (s, CH2, CH3), 1261 and 1125 (s, COC エーテル ),1157(vs,COC エステル ),939(s,=CH メタクリル ), 751, 733 and 697 (vs, =CH 芳香族化合物 ).

[0127] The rotational viscosity of BPOEMA was determined to be η = 0.01 Pa·s using an MCR rheometer (Anton Paar GmbH, Austria). The refractive index of BPOEMA was determined to be n D 20 = 1.5729. The density of BPOEMA was determined to be 1.119 g / cm using a flexural resonator density meter DS 7000 (Kruss). 3 The polymerization shrinkage of the monomer was determined to be only 7.4% by volume.

[0128] Example 2 Synthesis of urethane dimethacrylate telechel according to the present invention General specifications for reacting diols with diisocyanates and HEMA end-capping (1:2:2) A mixture of 1 equivalent of diol, 2 equivalents of isophorone diisocyanate (IPDI), and 700 ppm (based on IPDI) of Metatin 712 was heated to 40°C. The diol completely dissolved, and the mixture was heated to approximately 110°C. After the exotherm subsided, the mixture was stirred at a bath temperature of 80°C for 1 hour before adding 2 equivalents of 2-hydroxyethyl methacrylate (HEMA, stabilized with 30 ppm BHT (based on 100% of the product)) dropwise. After the exotherm subsided again, stirring was continued at 90°C for an additional 10 minutes. Completion of the reaction was checked by IR and NMR spectroscopy. The adduct was obtained as a very viscous to brittle colorless resin.

[0129] A. 1,10-Decanediol-IPDI-HEMA adduct (1:2:2), isomeric mixture (DMA Telechel 1, molar mass: 879.15 g / mol) [ka] 1,10-Decanediol was used as the diol. 1 H NMR (400 MHz, CDCl3): δ (ppm) = 0.85-0.97, 1.01-1.06, 1.19-1.38 and 1.59-1.75 [4 m, 46H, (CH2)8, CH 2, cycl. , CH 3, 環 ), 2.03 (s, 6H, CH 3, メタクリル ), 2.81-2.98 and 3.20-3.33 (2 m, 4H, NCH2), 3.65-3.88 [m, 2H, NCH], 3.98-4.11 (m, 4H, OC H 2(CH2)8), 4.26-4.40 (m, 8H, O(CH2)2O), 4.57-4.94 (m, 4H, NH), 5.60 and 6.14 (2 s, each 2H, =CH2). IR (Diamond ATR): ν (cm -1) = 3341 (br,NH), 2927 and 2856 (m,CH), 1695 (vs,C=O), 1638 (m,C=C), 1526 (s,NH), 1456 (m,CH2,CH3), 1366 (m,CH3), 1236 (CN), 1167 and 1039 (s,m,COC), 942 (m,=CH), 774 [m,(CH2)8].

[0130] B. Bisphenol A-IPDI-HEMA adduct (1:2:2), isomeric mixture (DMA Telechel 2, molar mass: 1049.31 g / mol) [ka] A bisphenol A derivative with pendant isopropoxy groups according to the following formula was used as the diol: [ka] 1 H NMR (400 MHz, CDCl3): δ (ppm) = 0.86-1.06, 1.18-1.21, 1.29-1.40 and 1.62-1.75 [4 m, 42H, CH 2, cycl. , CH3), 1.95 (s, 6H, CH 3, メタクリル ), 2.87-2.99 and 3.19-3.36 (2 m, 4H, NCH2), 3.67-3.88 [m, 2H, NCH], 3.91-4.03 and 4.09-4.22 (2 m, 4H, OC H 2CH), 4.26-4.40 and 4.50-5.18 (2 m, 14H, O(CH2)2O, OCH2C H , NH), 5.59 and 6.15 (2 s, each 2H, =CH2), 6.80 and 7.12 (2 d, each 4H, =CH). IR (Diamond ATR): ν (cm -1) = 3341 (br, NH), 2955 and 2860 (m, CH), 1705 (vs, C=O), 1640 (w, C=C), 1608 (w, aromatics), 1507 (s, NH), 1456 (m, CH2, CH3), 1385 (m, CH3), 1231 (CN), 1155 and 1043 (s, m, COC), 941 (m, =CH), 829 (m, =CH 芳香族化合物 ).

[0131] Example 3 Synthesis of PCL(1600)-b-PDMS(3200)-b-PCL(1600) block copolymer (PO-277) Step 1: Tetramethylammonium 3-aminopropyldimethylsilanoate A mixture of 1,3-bis(3-aminopropyl)tetramethyldisiloxane (2.49 g, 10.0 mmol) and tetramethylammonium hydroxide pentahydrate (3.62 g, 20 mmol) in tetrahydrofuran (THF; 10 ml) was heated under reflux in a protective gas atmosphere for 3 hours. The solvent was evaporated and the residue was heated to 50°C in a precision vacuum. The yellowish residue was recrystallized from THF (20 ml). 3.17 g (15.4 mmol; 77%) of a white solid was obtained. 1 H-NMR (CDCl3, 400 MHz): δ = 3.16 (s, 12H; N + -CH3), 2.37 (t, 2H; J = 7.1 Hz; N-CH2), 1.28 (m, 2H; CH2), 0.14 (m, 2H; Si-CH2), -0.33 (s, 6H; Si-CH3). Second stage: Polydimethylsiloxane-αω-dipropyl-3-amine: PDMS(3200)

[0132] A mixture of 1,3-bis(3-aminopropyl)tetramethyldisiloxane (4.98 g, 20.0 mmol) and octamethylcyclotetrasiloxane (12.00 g, 40 mmol) was heated to 80°C under a protective gas atmosphere. Tetramethylammonium 3-aminopropyldimethylsilanoate (20 mg) was added, and stirring was continued at 80°C. After 30 minutes, argon-saturated octamethylcyclotetrasiloxane (56.00 g, 0.192 mol) was slowly added dropwise. The reaction mixture was stirred at 80°C for an additional 18 hours and then heated to 150°C for 30 minutes to decompose the catalyst. The volatile components were then removed under precision vacuum. 65.30 g (88%) of a colorless oil was obtained. 1 H-NMR (CDCl3, 400 MHz): δ =2.64 (t, 4H; J = 7.0 Hz; N-CH2), 1.43 (m, 4H; CH2), 0.51 (m, 4H; Si-CH2), 0.05 (s, 250H; Si-CH3). Third stage: PCL(1600)-b-PDMS(3200)-b-PCL(1600) block copolymer

[0133] A mixture of PDMS (3200) (20.00 g) and ε-caprolactone (20.40 g) was heated to 80 °C. After 1 h, tin bis(2-ethylhexanoate) (10 mg) was added, and the bath temperature was increased stepwise to 130 °C over 30 min. The now clear reaction mixture was stirred at 130 °C for an additional 5 h. Volatile components were then removed under precision vacuum. 39.50 g (98%) of the block copolymer was obtained as a waxy, slightly yellowish solid. 1H-NMR (CDCl3, 400 MHz): δ = 3.99 (t, 55H; J = 6.8 Hz; O-CH2), 3.57 (t, 4H; J = 6.8 Hz; HO-CH2), 3.15 (q, 4H; J = 6.8 Hz; N-CH2), 2.24 (t, 55H; J = 7.5 Hz; C(O)-CH2), 2.10 (t, 4H; J = 7.5 Hz; N-CH2), 1.58 (m, 118H; CH2), 1.32 (m, 59H; CH2), 0.46 (m, 4H; Si-CH2), 0.02 (s, 250H; Si-CH3).

[0134] Example 4 Synthesis of PMMA(1200)-b-PDMS(3200)-b-PMMA(1200) block copolymer First step: α,ω-(2-bromoisobutyrylaminopropyl)-poly(dimethylsiloxane) α-Bromoisobutyric acid bromide (1.44 g; 6.24 mmol) was added dropwise to a solution of PDMS (3200) (6.66 g; 2.08 mmol) and triethylamine (0.84 g; 8.44 mmol) in THF (100 ml) at 0 °C. The reaction mixture was stirred for 2 h with ice cooling and then for 18 h at ambient temperature. The suspension was filtered, and the filtrate was concentrated on a rotary evaporator. The colorless oil was dissolved in dichloromethane (100 ml), washed with saturated aqueous Na2CO3 (2 x 50 ml), hydrochloric acid (0.2 N, 2 x 50 ml), and saturated aqueous NaCl (100 ml), dried over anhydrous sodium sulfate, filtered, and concentrated on a rotary evaporator. The volatile components were removed in a precision vacuum. 6.32 g (1.81 mmol; 87%) of a slightly yellowish liquid was obtained. 1 H-NMR (CDCl3, 400 MHz): δ = 3.22 (m, 4H; N-CH2), 1.92 (s, 12H; C-CH3), 1.54 (m, 4H; CH2), 0.53 (m, 4H; Si-CH2), 0.05 (s, 258H; Si-CH3). Second stage: PMMA(1200)-b-PDMS(3200)-b-PMMA(1200) block copolymer

[0135] Under inert gas conditions, toluene (50 ml) was added to α,ω-(2-bromoisobutyrylaminopropyl)-poly(dimethylsiloxane) (6.22 g; 1.78 mmol), copper(I) chloride (0.35 g; 3.56 mmol), and N,N,N',N",N"-pentamethyldiethylenetriamine (0.62 g; 3.56 mmol), and the solution was degassed. Methacrylic acid methyl ester (7.78 g; 77.7 mmol) was added. The solution was stirred at ambient temperature for 30 minutes and then heated to 90 °C for 20 hours. After cooling, the solution was filtered through neutral aluminum oxide. The filtrate was concentrated on a rotary evaporator. The residue was dissolved in dichloromethane and filtered through silica gel. The filtrate was concentrated on a rotary evaporator, and the residue was dried in a precision vacuum. 8.77 g (1.49 mmol; 84%) of the block copolymer was obtained as a yellowish solid. 1 H-NMR (CDCl3, 400 MHz): δ = 3.53 (s, 72H; O-CH3), 3.28-3.03 (m, 4H; N-CH2), 2.20-1.12 (m, 64H; C-CH3, CH2), 1.13-0.63 (m 72H, CH3), 0.55-0.40 (m, 4H; Si-CH2), 0.0 (s, 252H, Si-CH3).

[0136] Example 5 Synthesis of PCL(2500)-b-PDMS(3200)-b-PCL(2500) block copolymer A mixture of PDMS (3200) (20.00 g) and ε-caprolactone (30.60 g) was heated to 80°C. After 1 h, tin bis(2-ethylhexanoate) (10 mg) was added and the bath temperature was increased stepwise to 130°C over 30 min. The now clear reaction mixture was stirred at 130°C for an additional 5 h. Volatile components were then distilled off under precision vacuum. 49.00 g (97%) of a waxy, slightly yellowish solid was obtained. 1H-NMR (CDCl3, 400 MHz): δ = 3.99 (t, 86H; J = 6.8 Hz; O-CH2), 3.57 (t, 4H; J = 6.8 Hz; HO-CH2), 3.15 (q, 4H; J = 6.8 Hz; N-CH2), 2.24 (t, 86H; J = 7.5 Hz; C(O)-CH2), 2.10 (t, 4H; J = 7.5 Hz; N-CH2), 1.60-1.54 (m, 180H; CH2), 1.34-1.29 (m, 90H; CH2), 0.51-0.40 (m, 4H; Si-CH2), 0.02 (s, 250H; Si-CH3).

[0137] Example 6 Synthesis of PCL(3200)-b-PDMS(3200)-b-PCL(3200) block copolymer A mixture of PDMS (3200) (15.00 g) and ε-caprolactone (30.60 g) was heated to 80°C. After 1 h, tin bis(2-ethylhexanoate) (10 mg) was added and the bath temperature was increased stepwise to 130°C over 30 min. The now clear reaction mixture was stirred at 130°C for an additional 5 h. Volatile components were then distilled off under precision vacuum. 44.20 g (97%) of a waxy, slightly yellowish solid was obtained. 1 H-NMR (CDCl3, 400 MHz): δ = 3.99 (t, 106H; J = 6.8 Hz; O-CH2), 3.57 (t, 4H; J = 6.8 Hz; HO-CH2), 3.15 (q, 4H; J = 6.8 Hz; N-CH2), 2.24 (t, 106H; J = 7.5 Hz; C(O)-CH2), 2.10 (t, 4H; J = 7.5 Hz; N-CH2), 1.60-1.54 (m, 220H; CH2), 1.34-1.29 (m, 110H; CH2), 0.51-0.40 (m, 4H; Si-CH2), 0.02 (s, 250H; Si-CH3).

[0138] Example 7 Polymerization and preparation of SL resin The components listed in Table 1 were homogeneously mixed with each other in the amounts listed. For this purpose, all solid components (block copolymer or core-shell particles, photoinitiator) were dissolved in the monomer while stirring in a planetary mixer or Speedmixer, and if necessary, heating to 50°C. The urethane dimethacrylate telechel was then added, and stirring was continued until a homogeneous mixture was achieved. The block copolymer could be incorporated into the mixture without any problems. For the incorporation of the core-shell particles, the mixture was further homogenized for 30 minutes using a rotor-stator mixer (Ultra-Turrax T-25) at a rotation speed of 3000 rpm. The mixture was then degassed in a planetary mixer.

[0139] Test specimens were produced in a bottom-up process using formulations No. 5 and No. 6 using a stereolithographic printer (PrograPrint PR5, from Ivoclar Vivadent AG, Schaan, Liechtenstein). The printer used DLP technology in the layer-by-layer build-up at a wavelength of 388 nm and a power of 10 mW / cm. 2 The samples were exposed using a 5000 rpm immersion unit with a pixel size of 50 μm. The layer thickness was 100 μm in both cases. Adhering resin residues were removed using isopropanol. To this end, the specimens, together with the build platform (PrograPrint Stage), were cleaned twice in fresh isopropanol with stirring (10 minutes for the first bath and 5 minutes for the second bath) using a PrograPrint Clean device (from Ivoclar Vivadent AG, Schaan, Liechtenstein), immediately followed by blowing dry with compressed air. The specimens were then post-tempered by exposing them to light with a wavelength of 405 nm for 90 seconds. This was done using a PrograPrint Cure device (from Ivoclar Vivadent AG, Schaan, Liechtenstein; software: ProArt Print Splint, 2020). The specimens were then detached from the build platform.

[0140] Using the remaining compositions from Table 1, test specimens were prepared in molds and irradiated on both sides with a dental light source (PrograPrint Cure, from Ivoclar Vivadent AG, Schaan, Liechtenstein; software: ProArt Print Splint, 2020) and thus cured.

[0141] Further machining and storage of the specimens were carried out in accordance with the relevant provisions of the specifications mentioned below. Flexural strength (FS) and flexural modulus (FM) were determined in accordance with ISO standard ISO-4049 (Dental - Polymer-based filling, restorative and rooting materials). For this purpose, the specimens were previously stored dry at room temperature for 24 hours or in water at 37°C for 24 hours. Furthermore, flexural strength and flexural modulus were measured in accordance with ISO 20795-1:2013 standard (Dental - Base polymers - Part 1: Denture base polymers). Accordingly, prior to the measurement, the specimens were stored in deionized water at 37°C for 50 hours, and then the measurement was carried out in water at 37°C in a thermostatically controlled bath. Fracture toughness K max The determination of the work of fracture (FW) was carried out in accordance with ISO 20795-1:2013. The results of the measurements are shown in Table 2.

[0142] Formulations No. 1 and No. 10 are reference examples and contain neither a core-shell polymer nor a block copolymer. These reference examples have good flexural strength and good flexural modulus, but the fracture toughness and work-to-fracture values ​​are insufficient for the intended stereolithographic application and are unusable. Examples No. 3, No. 4, and No. 14 all contain core-shell polymer particles. In each case, the addition of the particles significantly reduces the fracture toughness, K max and improvements in destructive work FW are brought about.

[0143] In Example 14, 5 wt. % core-shell particles were added to Formulation No. 10. The addition of the core-shell polymer not only improved fracture toughness but also significantly reduced transparency. In Examples 12, 13, and 15, 5 wt. % block copolymer was added as an impact modifier instead of the core-shell particles. Table 2 shows that in each case, the block copolymer provided a much greater improvement in fracture toughness than the core-shell particles, but only a relatively small reduction in transparency. Example 11 shows that the addition of 3 wt. % block copolymer was sufficient to achieve a similar improvement in fracture toughness as 5 wt. % core-shell particles.

[0144] A comparison of Examples 2 and 3 shows that the addition of 3 wt. % block copolymer again provides nearly the same improvement in fracture toughness as 5 wt. % core-shell particles. Example 2 is characterized by higher transparency compared to Example 3, demonstrating that the use of block copolymers can produce materials with high fracture toughness and transparency.

[0145] Comparison of Examples No. 3 and No. 4 shows that by increasing the amount of core-shell particles to 5-10 wt. %, the fracture toughness can be further improved, but this is accompanied by a further decrease in transparency. [Table 1] [Table 2]

Claims

1. at least one ABA or AB block copolymer (d), at least one monofunctional radically polymerizable monomer (a), and at least one radically polymerizable urethane di(meth)acrylate telechelate (b) having a number average molar mass of 750 to 2000 g / mol according to the general formula (II) 【Chemistry 19】 wherein the variables have the following meanings: R 1 , R 2 are, independently of one another, in each case H or methyl, R 3 , R 4 are, independently of one another, in each case H or methyl, x and y are each independently an integer from 1 to 11; n is 1, 2 or 3; Z is 【Chemistry 20】 and DA is a structural element derived from the diol HO-DA-OH by cleaving a hydrogen atom from a hydroxyl group, which can be one of the following compounds: ethoxylated or propoxylated bisphenol A, o-diphenyl or p-diphenyl, having 2 to 6 ethoxy or propoxy groups, C, which can contain 1 to 4 O or S atoms in the carbon chain. 2 ~C 18 alkanediols, ethoxylated or propoxylated bisphenol A having 2, 3 or 4 ethoxy or propoxy groups, hexane-1,6-diol, octane-1,8-diol, nonane-1,9-diol, decane-1,10-diol, undecanediol or dodecane-1,12-diol, tetra- or pentaethylene glycol, cyclic or polycyclic aliphatic diols, cyclohexanediol, norbornanediol, tricyclodecanediol and tricyclodecane dimethanol (octahydro-4,7-methano-1H-indenedimethanol).

2. In each case, relative to the total mass of said material, (a) 30 to 70% by weight of at least one aromatic mono(meth)acrylate, or bicyclic or tricyclic mono(meth)acrylate; (b) 20 to 60% by weight of at least one urethane di(meth)acrylate telechel having a number average molar mass of 750 to 2000 g / mol, (c) 0 to 30 wt. % di(meth)acrylate monomer(s), where this amount does not include component (b); (d) 1 to 12 wt. % of at least one ABA and / or AB block copolymer, wherein the A block(s) are homogeneously miscible with the mixture of components (a)-(c), and the B block is not homogeneously miscible with the mixture of components (a)-(c); and (e) 0.1 to 5.0 wt. % of at least one initiator for radical polymerization The radical polymerizable dental material of claim 1 , comprising:

3. As component (a), at least one aromatic mono(meth)acrylate or bicyclic or tricyclic monomethacrylate of formula (I) [Chemistry 18] wherein the variables have the following meanings: A is an aromatic group having 6 to 15 carbon atoms or a bicyclic or tricyclic aliphatic group having 7 to 10 carbon atoms, and A may be unsubstituted or may contain one or more C 1 ~C 5 Alkyl group, C 1 ~C 5 may be substituted by alkoxy groups and / or chlorine atoms; R is hydrogen or methyl; X 1 , X 2 are, independently of one another, absent in each case or are an ether, ester or urethane group, and Y 1 If does not exist, then X 1 does not exist, and Y 2 If does not exist, then X 2 does not exist; Y 1 , Y 2 are, independently of one another, absent in each case or a branched or linear aliphatic hydrocarbon radical having 1 to 10 carbon atoms, which may be interrupted by 1 to 3 oxygen atoms. The radical polymerizable dental material of claim 1 , comprising:

4. As component (a), 2-phenoxyethyl (meth)acrylate, 2-(o-biphenyloxy)ethyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, phenethyl (meth)acrylate, 2-[(benzyloxycarbonyl)-amino]-ethyl (meth)acrylate, 2-[(benzylcarbamoyl)-oxy]-ethyl (meth)acrylate, 1-phenoxypropan-2-yl (meth)acrylate, and 2-(p-cumylphenoxy)-ethyl (meth)acrylate, 2-(benzyloxy)ethyl (meth)acrylate, 3-phenoxybenzyl (meth)acrylate, 4. The radical polymerizable dental material of claim 3, comprising 2-(meth)acryloyloxybenzoic acid methyl ester, tricyclodecane (meth)acrylate, tricyclodecane methyl (meth)acrylate, 2-(p-cumylphenoxy)ethyl (meth)acrylate, 4,7,7-trimethylbicyclo[2.2.1]heptanyl (meth)acrylate, octahydro-1H-4,7-methanoinden-5-yl (meth)acrylate, or a mixture thereof.

5. 3. The radically polymerizable dental material according to claim 2, comprising as component (d) at least one ABA and / or AB block copolymer, wherein the A block is an oligomer composed of one or more of the following monomers: cycloaliphatic esters or ethers, arylene oxides, alkylene oxides, radically polymerizable monomers, α,β-unsaturated acids and α,β-unsaturated acid esters, and the B block is a polysiloxane oligomer and / or a polyvinyl oligomer and / or a polyalkene oligomer and / or a polydiene oligomer.

6. 6. The radically polymerizable dental material according to claim 5, comprising as component (d) at least one ABA and / or AB block copolymer, wherein the A blocks are oligomeric polycaprolactone (PCL), poly(2,6-dimethyl-1,4-phenylene oxide), poly(ethylene oxide), poly(propylene oxide), or poly(meth)acrylate building blocks, and the B blocks are oligomeric poly(dimethylsiloxane) (PDMS), poly(isoprene), poly(vinyl acetate), poly(isobutene), cis-poly(butadiene), or poly(ethylene) building blocks.

7. 7. The radically polymerizable dental material according to claim 6, comprising as component (d) at least one ABA triblock copolymer of the PCL-b-PDMS-b-PCL and / or PMMA-b-PDMS-b-PMMA type with a molar ratio A:B of 0.1 to 5 and a molar mass of 3 to 25 kDa, 4 to 20 kDa, or 5 to 10 kDa.

8. as component (e), benzophenone, benzoin or a derivative thereof, α-diketone or a derivative thereof, 9,10-phenanthrenequinone, 1-phenyl-propane-1,2-dione, diacetyl or 4,4′-dichlorobenzil, camphorquinone (CQ), 2,2-dimethoxy-2-phenylacetophenone, or an α-diketone in combination with an amine reducing agent (4-(dimethylamino)-benzoic acid ester (EDMAB), N,N-dimethylaminoethyl methacrylate, N,N-dimethyl-sym.-xylidine or triethanolamine), monoacyltrialkylgermanium, diacyldialkylgermanium, tetraacylgermanium, tetraacylstannane, benzoyltrimethylgermanium, dibenzoyldiethylgermanium, bis(4-methoxybenzoyl)diethylgermanium, tetrakis(2-methylbenzoyl)germane or tetrakis(mesitoyl)stannane, or a mixture thereof; Norrish Type I photoinitiators including acetophenone, 2,2-diethoxy-1-phenylethanone, benzoin ether, Irgacure 651 (benzil dimethyl ketal), hydroxyalkylphenylacetophenone, Irgacure 184 (1-hydroxycyclohexyl phenyl ketone), acylphosphine oxide or bisacylphosphine oxide, Irgacure TPO (2,4,6-trimethylbenzoyldiphenylphosphine oxide) or Irgacure 819 (bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide), 2-benzyl-2-(dimethylamino)-4'-morpholinobutyrophenone (Irgacure 369) and / or 1-butanone-2-(dimethylamino)-2-(4-methylphenyl)methyl-1-4-(4-morpholinyl)phenyl (Irgacure 379).

3. The radically polymerizable dental material according to claim 2, comprising at least one photoinitiator selected from the group consisting of:

9. In each case, relative to the total mass of said material, the following composition: (a) 30 to 70% by weight of at least one aromatic mono(meth)acrylate, or bicyclic or tricyclic mono(meth)acrylate; (b) 20 to 60% by weight of at least one urethane di(meth)acrylate telechel having a number average molar mass of 750 to 2000 g / mol, (c) 0 to 30 wt. % di(meth)acrylate monomer(s), where this amount does not include component (b); (d) 1 to 12 wt. % of at least one ABA or AB block copolymer; (e) 0.1 to 5.0 wt. % of at least one initiator for radical polymerization; (f) 0 to 15 wt. % of core-shell polymer particles; (g) 0 to 20 wt. % of a filler; (h) 0 to 1.0 wt. % of an ultraviolet absorber; (i) 0 to 0.5 wt. % of an optical brightener, and (j) 0 to 15 wt. % of further additives The radical polymerizable dental material according to claim 1 , wherein

10. In each case, relative to the total mass of said material, (a) 40 to 61% by weight of 2-phenoxyethyl (meth)acrylate, 2-(o-biphenyloxy)ethyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 2-[(benzyloxycarbonyl)amino]ethyl (meth)acrylate, 1-phenoxypropan-2-yl (meth)acrylate, 2-(benzyloxy)-ethyl (meth)acrylate, 2-(methacryloyloxy)ethyl (meth)acrylate; 3-phenoxybenzyl (meth)acrylate, phenoxypropyl (meth)acrylate, 2-benzyloxyethyl (meth)acrylate, 2-benzoyloxyethyl (meth)acrylate, 2-(meth)acryloyloxybenzoic acid methyl ester, 2-phenylethyl (meth)acrylate, tricyclodecane (meth)acrylate, tricyclodecane methyl (meth)acrylate, and / or 2-(p-cumylphenoxy)ethyl methacrylate, (b) 33 to 55% by weight of at least one urethane di(meth)acrylate telechel having a number average molar mass of 750 to 2000 g / mol and at least 4 urethane groups, prepared by reacting 1 mol of ethoxylated or propoxylated bisphenol A, decanediol or dodecanediol with 2 mol of isophorone diisocyanate (IPDI) and then with 2 mol of 2-hydroxyethyl methacrylate (HEMA) or hydroxypropyl methacrylate (HPMA); (d) 2 to 10 weight percent of at least one ABA or AB block copolymer, wherein the A blocks are composed of oligomeric polycaprolactone, poly(2,6-dimethyl-1,4-phenylene oxide), poly(ethylene oxide), poly(propylene oxide), or poly(meth)acrylate building blocks, and the B blocks are composed of poly(dimethylsiloxane), poly(isoprene), poly(vinyl acetate), poly(isobutene), cis-poly(butadiene), or poly(ethylene) building blocks; (e) 0.1 to 5.0 wt. % of at least one photoinitiator, and (g) 0.2 to 5 wt. % of one or more additional additives and is substantially free of di(meth)acrylate monomers and core-shell polymer particles.

11. 2. The radically polymerizable dental material according to claim 1, having a transparency of ≥ 60% and a viscosity of ≤ 10.0 Pa·s at 25°C.

12. 300-5000mol / m 3 2. The radically polymerizable dental material according to claim 1, having a crosslink density after curing of

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