Novel polymers and methods for their preparation
Anionic water-soluble polymers synthesized via step-growth polymerization improve dry strength and drainage in paper production, addressing the challenges of high molecular weight polymers in powder form by enhancing performance and reducing environmental impact.
Patent Information
- Application Number
- JP2024569385
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-05-25
- Filing Date
- 2023-05-24
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2043-05-24
AI Technical Summary
The paper industry faces challenges in achieving high dry strength and maintaining satisfactory drainage properties while using polymers in liquid form, as high molecular weight polymers in powder form lead to dissolution issues, equipment size and energy consumption increases, and machine soiling, affecting productivity and mechanical properties.
The synthesis of anionic water-soluble polymers through a step-growth polymerization method using specific monomers and structuring systems, resulting in polymers that are free of cationic and zwitterionic monomers, which are used in liquid form to improve dry strength and drainage without the drawbacks of solid polymers.
The anionic water-soluble polymers enhance dry strength and drainage performance, reduce the amount of required product, and lower greenhouse gas emissions, simplifying installation and operation.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to novel anionic water-soluble polymers, to a process for their preparation and to their use in applications, especially in the paper field. [Background technology]
[0002] The paper industry is constantly striving to improve the methods by which paper, board, etc. are manufactured, particularly in terms of cost reduction, yield, productivity, and final product quality.
[0003] This is especially true in the packaging industry, which is seeking papers, cardboard, etc. with better dry strength performance to address current environmental concerns and to replace plastic packaging. This pursuit of improvement should not come at the expense of productivity.
[0004] Dry strength of paper is by definition the strength of the sheet, board, etc. in the dry state. Traditionally, mechanical strength values provide a measure of dry strength. In particular, mention may be made of burst strength, tensile strength, compressive strength, peel strength, etc.
[0005] The use of water-soluble cationic polymers to improve the strength properties of paper is well known: by their nature, these polymers can attach directly to anionic cellulose and impart a cationic charge, which, in conjunction with the anionic polymer, causes the latter to adhere to the cellulose fibers and improves the dry strength of the sheet.
[0006] JP2012 251252 discloses a papermaking method involving amphoteric polymers.
[0007] The most commonly used cationic polymers are compounds of the type cationic starch, polyamide epichlorohydrin (PAE), polyamidoamine epichlorohydrin (PAAE), optionally glyoxalated cationic polyacrylamide, polyvinylamine, polyethyleneimine (PEI), polyamine epichlorohydrin resins (PA), or polymers obtained by Hoffmann degradation.
[0008] This combination of cationic and anionic polymers to improve dry strength is well known, and in particular document FR2880901 B1 has already proposed combining cationic and anionic polymers, the purpose of which is to provide an effective system for the dry strength of paper sheets.
[0009] The problem with this bond between the two polymers in solution is that the paper loses its drainage, which slows down the paper machine and causes a significant loss of productivity.
[0010] This problem is mainly due to the low molecular weight of anionic polymers synthesized by the liquid method, where the viscosity increases as the molecular weight increases. Above a certain molecular weight, it is no longer possible to obtain a liquid.
[0011] To overcome this problem, manufacturers have had to resort to other polymerization techniques, such as gel polymerization, to obtain higher molecular weights, the polymers resulting from these polymerization techniques being in solid form.
[0012] There are a number of disadvantages associated with the use of polymers in solid form, including: - Manufacturers are obliged to provide a powder dilution system on site. - Increased size of equipment and therefore increased footprint. - Increased energy consumption and maintenance. - Managing powder inventory. - Control of powder pre-dissolution. - More frequent and more complex maintenance.
[0013] The main problem is the dissolution of high molecular weight polymer powders. In fact, dissolving such polymers is not easy and requires technical know-how to avoid the risk of insufficient dissolution, which can lead to the formation of agglomerates on the paper sheet, making it weak, and, even worse, to machine soiling, resulting in the complete shutdown and maintenance of the entire production unit. Furthermore, this type of polymer, in powder form and therefore of high molecular weight, can cause excessive coagulation, which has a detrimental effect on the sheet formation and negatively affects the mechanical properties of the paper. [Prior art documents] [Patent documents]
[0014] [Patent Document 1] JP2012 251252 [Patent Document 2] FR2880901 B1 [Patent Document 3] US10,759,746 [Non-patent literature]
[0015] [Non-Patent Document 1] Handbook for Pulp & Paper Technologists, 3rd Edition, GA Smook Summary of the Invention [Problem to be solved by the invention]
[0016] Manufacturers have long been searching for a solution that would allow them to obtain paper sheets with good dry strength performance, while maintaining satisfactory drainage properties and simplifying installation, by using polymers in liquid form. [Means for solving the problem]
[0017] Applicants have surprisingly discovered that synthesizing polymers by the methods of the present invention can meet the needs of manufacturers without penalizing them.
[0018] The use of polymers from the present invention is part of a general principle of improving product performance, more specifically dry strength and drainage. The good performance of the polymers according to the present invention can reduce the amount of product required for an application, with a concomitant reduction in greenhouse gas emissions such as CO2 associated with the production and use of synthetic polymers.
[0019] The present invention provides at least one anionic monomer A, at least one nonionic monomer B, - at least one structuring system; An anionic water-soluble polymer comprising: At least one structuring system is (i) at least one compound I different from the at least one monomer A and selected from allyl sulfonic acid, methallyl sulfonic acid, allyl disulfonic acid, methallyl disulfonic acid, salts thereof, and mixtures thereof; (ii) at least one monomer of formula II, different from at least one monomer B:
[0020] [ka]
[0021] (wherein R1 and R2 are each independently a hydrogen atom, a methyl group, an ethyl group, an isopropyl group, or a CH2-OH group; Both R1 and R2 cannot be hydrogen atoms (when R2=H, R1≠H; when R1=H, R2≠H). Compound II and Including, It relates to anionic water-soluble polymers.
[0022] The anionic water-soluble polymer can be prepared by the following process: a) forming a solution (S1) containing a first fraction (F1) comprising (1) at least one monomer selected from Monomer A and Monomer B, and (2) at least one compound selected from Compound I and Compound II; b) polymerization step 1 (PO1) of fraction F1 to form a solution of a first gradient polymer (PG1); c) adding a second fraction (F2) comprising (1) at least one monomer selected from Monomer A and Monomer B and (2) at least one compound selected from Compound I and Compound II to the solution containing PG1; d) polymerization step 2 (PO2) of fraction F2 in PG1 to form a solution of a second gradient polymer (PG2); e) adding a third fraction (F3) containing (1) at least one monomer selected from Monomer A and Monomer B and (2) at least one compound selected from Compound I and Compound II to a solution containing PG2; f) polymerization step 3 (PO3) of fraction F3 in PG2 to form a solution containing an anionic water-soluble polymer; is obtained by At least one of fractions F1, F2, or F3 contains at least one monomer A, at least one of fractions F1, F2, or F3 contains at least one monomer B, at least one of fractions F1, F2, or F3 contains at least one compound I, and at least one of fractions F1, F2, or F3 contains at least one compound II.
[0023] The anionic water-soluble polymer is free of cationic and zwitterionic monomers.
[0024] In the present invention, the first gradient polymer and the second gradient polymer are prepolymers.
[0025] The present invention also relates to a method for preparing this anionic water-soluble polymer, which is a step-growth polymerization method.
[0026] The present invention also relates to methods for making paper and board using the anionic water-soluble polymers.
[0027] The present invention also relates to the use of this anionic water-soluble polymer in the recovery of hydrocarbons (oil and / or gas); in well drilling or cementing; in the stimulation of hydrocarbon wells (oil and / or gas), e.g., hydraulic fracking, adaptation, diversion; in the treatment of water in open, closed or semi-closed circuits; in the treatment of fermentation must; in the treatment of sludge; in construction; in the treatment of wood; in the treatment of hydraulic compositions (concrete, cement, mortar and aggregates); in the mining industry; in the formulation of cosmetic products; in the battery industry; in the formulation of surfactants; in textile manufacturing; in geothermal technology; in diaper manufacturing; or in agriculture.
[0028] The present invention also relates to the use of this anionic water-soluble polymer as a flocculant, coagulant, binder, solidifier, viscosity reducer, thickener, absorbent, friction reducer, drainage agent, filler retention agent, dewatering agent, conditioning agent, stabilizer, solidifying agent, film former, sizing agent, superplasticizing agent, clay inhibitor, or dispersant. DETAILED DESCRIPTION OF THE INVENTION
[0029] "Polymer" refers to a copolymer prepared from at least two different monomers, including at least one anionic monomer A and at least one nonionic monomer B, and from a structuring system including at least one compound I and at least one compound II. Optionally, at least one hydrophobic monomer and / or crosslinker and / or transfer agent may be included.
[0030] The water-soluble polymer was dissolved in deionized water at 25°C under stirring at a concentration of 10 g L -1 is understood to mean a polymer which, when dissolved in a concentration of 0.1 to 0.5 wt %, gives an aqueous solution free from insoluble particles.
[0031] Throughout the description, viscosity is measured in aqueous solution at 25° C. using a Brookfield viscometer equipped with a Brookfield LV3 module.
[0032] It is assumed herein that a person skilled in the art can determine the appropriate module and speed of a Brookfield viscometer depending on the viscosity range to be measured, and this type of measurement is in fact part of the general knowledge of a person skilled in the art.
[0033] According to the present invention, "X and / or Y" is understood to mean "X", or "Y", or "X and Y".
[0034] Also, all possible combinations of the different disclosed embodiments, whether preferred or exemplary, are part of the present invention. Furthermore, where ranges of values are given, the limits are part of these ranges. The disclosure also includes all combinations between the limits of these value ranges. For example, the value range "1 to 20, preferably 5 to 15" means the ranges "1 to 5," "1 to 15," "5 to 20," "15 to 20," and the disclosure of values 1, 5, 15, and 20.
[0035] Anionic Water-Soluble Polymers The anionic water-soluble polymer of the present invention is at least one anionic monomer A, at least one nonionic monomer B, - at least one structuring system; Including, The at least one structuring system is (i) at least one compound I different from the at least one monomer A and selected from allyl sulfonic acid, methallyl sulfonic acid, allyl disulfonic acid, methallyl disulfonic acid, salts thereof, and mixtures thereof; (ii) at least one compound II of formula II different from at least one monomer B;
[0036] [ka]
[0037] (wherein R1 and R2 are each independently a hydrogen atom, a methyl group, an ethyl group, an isopropyl group, or a CH2-OH group; Both R1 and R2 cannot be hydrogen atoms (when R2=H, R1≠H; when R1=H, R2≠H). Includes. The polymer is free of cationic and zwitterionic monomers.
[0038] Monomer Composition The anionic water-soluble polymer of the present invention is a synthetic polymer, which may contain one or more anionic monomers (also referred to as "monomer A").
[0039] Advantageously, the anionic monomer A or other anionic monomers A can be selected from a large group. These monomers can have vinyl functionality, in particular acrylic, maleic, fumaric, malonic, itaconic, or allyl functionality. They can also contain carboxylate, phosphonate, phosphate, sulfonate, or other anionic charge groups. Preferred monomers from this class are, for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, acrylamidoundecanoic acid, 3-acrylamido-3-methylbutanoic acid, maleic anhydride, 2-acrylamido-2-methylpropanesulfonic acid (ATBS), vinylsulfonic acid, vinylphosphonic acid, 2-sulfoethyl methacrylate, sulfopropyl methacrylate, sulfopropyl acrylate, allylphosphonic acid, styrenesulfonic acid, 2-acrylamido-2-methylpropanedisulfonic acid, their salts, and mixtures thereof. Preferably, these monomers are acrylic acid or itaconic acid, and even more preferably, acrylic acid.
[0040] Thus, in certain embodiments of the present invention, the anionic monomer A can be salified.
[0041] Salification is understood to mean that the proton of at least one acid functional group of the type -R(O)-OH (R=P, S, or C) of the anionic monomer A is replaced by a metal cation to form a salt of the type -R(O)-OX (X is a metal cation). In other words, the unsalified form corresponds to the acid form of the monomer, for example RC(=O)-OH in the case of a carboxylic acid functional group, while the salified form of the monomer corresponds to the type RC(=O)-O-X+, where X+ corresponds to an alkali cation. The salification of the acid functional groups of the water-soluble polymer can be partial or total.
[0042] The salt forms advantageously correspond to alkali metal (Li, Na, K, etc.), alkaline earth metal (Ca, Mg, etc.) or ammonium (for example ammonium ion or quaternary ammonium) salts. Preferred salts are sodium salts.
[0043] The salification can be carried out before or after the polymerization.
[0044] The anionic water-soluble polymer advantageously comprises from 1 to 99 mol % of anionic monomer A, preferably from 2 to 70 mol %, more preferably from 3 to 50 mol %, even more preferably from 5 to 35 mol %.
[0045] In a specific embodiment of the present invention, when anionic monomer A is 2-acrylamido-2-methylpropanesulfonic acid, it is in its hydrated form.The hydrated form of ATBS is a specific form of ATBS that can be obtained by controlled crystallization of ATBS monomer.Document US10,759,746 describes this hydrated form of ATBS.
[0046] The anionic water-soluble polymer may contain one or more nonionic monomers (referred to as "monomer B").
[0047] Advantageously, the nonionic monomer B can be selected from the group comprising, in particular, water-soluble vinyl monomers. Preferred monomers from this class are, for example, acrylamide, methacrylamide, N-vinylformamide (NVF), N-vinylacetamide, N-vinylpyrrolidone (NVP), N-vinylimidazole, N-vinylsuccinimide, acryloylmorpholine (ACMO), acryloyl chloride, glycidyl methacrylate, glyceryl methacrylate, diacetone acrylamide, hydroxyalkyl (meth)acrylates (C1-C3 alkyl), thioalkyl (meth)acrylates (C1-C3 alkyl), and mixtures thereof. Preferably, this is acrylamide.
[0048] The anionic water-soluble polymer advantageously comprises from 1 to 99 mol % of nonionic monomer B, preferably from 30 to 98 mol %, more preferably from 50 to 97 mol %, even more preferably from 65 to 95 mol %.
[0049] The anionic water-soluble polymer may optionally contain one or more hydrophobic monomers (referred to as "monomer C").
[0050] Advantageously, the hydrophobic monomer C is a propoxylated, ethoxylated or ethoxylated and propoxylated C4-C 30 Alkyl, arylalkyl (C4-C 30 Alkyl, C4-C 30 Esters of (meth)acrylic acid having an alkyl (C1-C3) chain, propoxylated aryl alkyl (C4-C 30 Alkyl, C4-C 30 aryl), ethoxylated, ethoxylated and propoxylated, or dialkyl (C4-C 30 Derivatives of (meth)acrylamides having alkyl) chains (C4-C); propoxylated, ethoxylated, or ethoxylated and propoxylated alkylarylsulfonates (C4-C 30 Alkyl, C4-C 30aryl), or C4-C 30 Alkyl, arylalkyl (C4-C 30 Alkyl, C4-C 30 Mono- or di-substituted amides of (meth)acrylamides having an aryl chain of C4-C 30 alkyl, propoxylated aryl alkyl (C4-C 30 Alkyl, C4-C 30 aryl), or C4-C 30 Derivatives of (meth)acrylamide with dialkyl chains; alkylaryl sulfonates (C4-C 30 Alkyl, C4-C 30 aryl), and mixtures thereof.
[0051] The anionic water-soluble polymer advantageously comprises 1 mol % of at least one hydrophobic monomer C. It may also be free of hydrophobic monomer C. When the anionic water-soluble polymer of the present invention comprises one or more hydrophobic monomers C, they are present in an amount such that the polymer remains water-soluble.
[0052] The amounts of the different monomers are adjusted by those skilled in the art during the preparation of the water-soluble polymer so as not to exceed 100 mol %. Preferably, monomers A and B represent 100 mol % of the monomers of the anionic water-soluble polymer.
[0053] structured system The structuring system of anionic water-soluble polymers is (i) at least one compound I; (ii) at least one compound II; Includes:
[0054] The compound I used in the context of the present invention is selected from allylsulfonic acid, methallylsulfonic acid, allyldisulfonic acid, methallyldisulfonic acid, their salts and mixtures thereof. Preference is given to methallylsulfonic acid, for example sodium methallylsulfonate.
[0055] The salt forms advantageously correspond to alkali metal (Li, Na, K, etc.), alkaline earth metal (Ca, Mg, etc.) or ammonium (for example ammonium ion or quaternary ammonium) salts. Preferred salts are sodium salts.
[0056] The anionic water-soluble polymer advantageously comprises from 500 to 50,000 ppm, preferably from 1,000 to 20,000 ppm, more preferably from 2,000 to 10,000 ppm of compound I relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0057] Compound II as used in the context of the present invention has the following general formula:
[0058] [ka]
[0059] (wherein R1 and R2 are each independently a hydrogen atom, a methyl group, an ethyl group, an isopropyl group, or a CH2-OH group; Both R1 and R2 cannot be hydrogen atoms (when R2=H, R1≠H; when R1=H, R2≠H).
[0060] The compound II used in the context of the present invention is advantageously chosen from N,N-dimethacrylamide, N,N-diethylacrylamide, N,N-isopropylacrylamide, N-methylolacrylamide, and mixtures thereof, preferably N,N-dimethylacrylamide.
[0061] The anionic water-soluble polymer of the invention advantageously comprises from 500 to 50,000 ppm, preferably from 1,000 to 20,000 ppm, more preferably from 2,000 to 10,000 ppm of compound II relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0062] In the anionic water-soluble polymer, the mass ratio of compound I to compound II is advantageously 0.01-100, preferably 0.1-10.
[0063] In a preferred embodiment of the present invention, the amount of compound I is greater than the amount of compound II. Thus, the mass ratio of compound I to compound II is advantageously greater than 1 and less than 100, preferably greater than 1 and less than 10.
[0064] any The anionic water-soluble polymer may further comprise at least one crosslinking agent. This crosslinking agent may be selected from polyethylenically unsaturated monomers (having at least two unsaturated functional groups), such as vinyl functional groups, especially allyl functional groups, acrylic functional groups, or monomers having at least two epoxy functional groups. Examples include methylenebisacrylamide (MBA), triallylamine, tetraallylammonium chloride, 1,2-dihydroxyethylenebis-(N-acrylamide), and mixtures thereof. Methylenebisacrylamide (MBA) is preferred.
[0065] The amount of crosslinker in the anionic water-soluble polymer is advantageously between 5 and 5,000 ppm, more preferably between 50 and 3,000 ppm, relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0066] In certain embodiments of the present invention, the anionic water-soluble polymer does not include a crosslinker.
[0067] The anionic water-soluble polymer of the present invention may further contain at least one transfer agent selected from, for example, methanol, isopropyl alcohol, sodium hypophosphite, 2-mercaptoethanol, and mixtures thereof. Also included are transfer agents of xanthate, dithiocarbonate, dithiocarbamate, trithiocarbonate type, and mixtures thereof. Sodium hypophosphite is preferred.
[0068] The amount of transfer agent in the anionic water-soluble polymer is advantageously between 10 and 10,000 ppm, more preferably between 50 and 5,000 ppm, relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0069] In certain embodiments of the present invention, the anionic water-soluble polymer does not include a transport agent.
[0070] Physical properties of water-soluble polymers The weight average molecular weight of the water-soluble polymer is advantageously between 1,000,000 and 25,000,000 daltons, preferably between 2,000,000 and 15,000,000 daltons, more preferably between 3,000,000 and 10,000,000 daltons. This is the weight average molecular weight.
[0071] The weight average molecular weight is preferably measured by gel permeation chromatography.
[0072] The anionic water-soluble polymer is obtained and used in liquid form.
[0073] The viscosity of the solution containing the anionic water-soluble polymer is advantageously 1,000 to 50,000 cps, preferably 5,000 to 20,000 cps.
[0074] Renewable origin In a preferred embodiment of the present invention, the anionic water-soluble polymer is prepared from compounds (monomers and / or compounds I and II) that are at least partially of renewable, non-fossil origin.
[0075] In the context of the present invention, the term "renewable non-fossil origin" refers to the origin of a chemical compound derived from biomass or synthetic gas, i.e., the origin of a chemical compound that is the result of one or more chemical transformations carried out on one or more raw materials of natural and non-fossil origin. The terms "biosource" or "bioresource" can also be used to characterize the renewable non-fossil origin of a chemical compound. The renewable non-fossil origin of a compound comes from the circular economy and includes renewable non-fossil raw materials that have been recycled one or more times previously during recycling processes for biomass-derived materials, such as materials derived from the depolymerization of polymers or the conversion of pyrolysis oils.
[0076] According to the present invention, "at least partially renewable and non-fossil origin" preferably means a biosourced carbon content of between 5% and 100% by weight, based on the total carbon weight of said compound, preferably at least 30%, more preferably at least 50%, even more preferably at least 70%, even more preferably at least 90%, and even more preferably consisting of 100% biosourced carbon.
[0077] In the context of the present invention, the ASTM D6866-21 standard, Method B, is used to characterize the biosource properties of chemical compounds and to determine the biosource carbon content of said compounds, expressed as a percentage by mass of biosource carbon relative to the total mass of carbon in said compound.
[0078] Gradient The anionic water-soluble polymers of the present invention are gradient polymers.
[0079] A gradient polymer is a polymer containing at least two monomers whose composition changes gradually, as opposed to block polymers, which have abrupt changes in composition, or random polymers, which do not have a continuous change in composition. Gradient polymers have a gradual change in composition along the length of the polymer chain, which reduces intra- and inter-chain repulsion.
[0080] The gradient can be formed by spontaneous gradient or forced gradient. Spontaneous gradient polymerization is due to differences in the reactivity of the monomers. Forced gradient polymerization involves changing the composition of the monomers introduced over the course of the polymerization.
[0081] The coercive method includes (1) introducing a first fraction of monomers into a reactor, (2) adding at least one additional monomer fraction, advantageously different from the first fraction, and (3) polymerizing the monomers introduced into the reactor, the polymerization of the monomers beginning upon the introduction of the first fraction.
[0082] The addition of additional monomer fractions can occur in parallel with the introduction of the first fraction of monomer into the reactor (thus, the introduction of the fractions can begin and end simultaneously). Thus, the fractions can have different addition profiles in terms of flow rate, but the total duration of addition is the same. Indeed, the flow rates of the fraction additions can be constant or not throughout the addition period, continuous or discontinuous. Alternatively, the start of the first monomer feed (first fraction) into the reactor can precede the start of the addition of the second monomer fraction. Alternatively, the first and second fractions can be introduced simultaneously, but the addition period of the second fraction can be longer than the introduction period of the first fraction into the reactor. This embodiment is also applicable to methods using at least three fractions of monomer.
[0083] According to the method of the present invention, the resulting anionic water-soluble polymer is preferably formed by sequential addition of monomers, in other words, a forced gradient process.
[0084] The method according to the present invention comprises a first fraction (F1) and at least two additional fractions (F2 and F3). At least one of the fractions F1, F2, and F3 of the method is different from the other fractions. Preferably, fractions F1, F2, and F3 are different from each other (F1≠F2≠F3). Different fractions refer to fractions having different monomer (ratio and / or nature of monomers) and / or compound I and II (ratio and / or nature of compound I and II) compositions.
[0085] Polymerization method The sequential method for preparing anionic water-soluble polymers of the present invention comprises the following steps: a) forming a solution (S1) containing at least one first fraction (F1) comprising (1) at least one monomer selected from monomer A and monomer B, and (2) at least one compound selected from compound I and compound II; b) polymerization step 1 (PO1) of fraction F1 to form a solution of a first gradient polymer (PG1); c) adding a second fraction (F2) comprising (1) at least one monomer selected from Monomer A and Monomer B and (2) at least one compound selected from Compound I and Compound II to the solution containing PG1; d) polymerization (PO2) of fraction F2 in PG1 to form a solution of a second gradient polymer (PG2); e) adding a third fraction (F3) containing (1) at least one monomer selected from Monomer A and Monomer B and (2) at least one compound selected from Compound I and Compound II to a solution containing PG2; f) a polymerization step (PO3) of fraction F3 in PG2 to form a solution containing an anionic water-soluble polymer; Including, At least one of fractions F1, F2, or F3 contains at least one monomer A, at least one of fractions F1, F2, or F3 contains at least one monomer B, at least one of fractions F1, F2, or F3 contains at least one compound I, and at least one of fractions F1, F2, or F3 contains at least one compound II.
[0086] The method may include the addition of additional fractions.
[0087] The improved performance of the water-soluble anionic polymers according to the present invention may be due to the fact that the polymerization is carried out in sequence continuously, i.e. without interruption.
[0088] "Sequentially" means that the polymerization of the monomers of the anionic water-soluble polymer is carried out in several fractions without interruption, i.e., the addition of fractions is continuous and the polymerization is not stopped. Thus, the different steps a) to f) are carried out sequentially. In other words, a first fraction of the monomers is poured in (in a fluid form) and polymerized to form a first gradient polymer PG1, which continues to polymerize with fraction F2 to form gradient polymer PG2, which itself continues to polymerize with fraction F3 to obtain the anionic water-soluble polymer at the end of the polymerization.
[0089] Preferably, at least one of the fractions F1, F2, and F3 in this process is different from the other fractions. Preferably, fractions F1, F2, and F3 are different from each other (F1≠F2≠F3). The addition of different fractions during the polymerization process allows for a gradient in the composition of the anionic water-soluble polymer.
[0090] In the polymerization process of the present invention, the sum of the mole percentages of the monomers of the different fractions is equal to the sum of the mole percentages of the monomers of the anionic water-soluble polymer.
[0091] Step a), formation of a solution (S1) containing a first fraction (F1) Solution (S1) The solution S1 is advantageously a solvent; an initiator, - the first fraction F1 It consists of:
[0092] The solvent is advantageously water or a solvent in which the monomer and the anionic water-soluble polymer are soluble. Preferably, the solvent is water.
[0093] The polymerization initiator used can be any compound that dissociates into radicals under polymerization conditions, such as organic peroxides, hydroperoxides, hydrogen peroxide, persulfates, azo compounds, and redox couples.Preferably, water-soluble initiators are used.In some cases, it is advantageous to use a mixture of various polymerization initiators, for example, a mixture of a redox catalyst and an azo compound.Preferably, they are persulfates.
[0094] In certain embodiments, solution S1 is formed by mixing a solvent, an initiator, and fraction F1 in a polymerization vessel.
[0095] In this particular embodiment, fraction F1 can be added to the solvent / initiator mixture all at once, in several portions, or (in fluid form), i.e., poured gradually (e.g., dropwise). Preferably, fraction F1 is added all at once to the polymerization vessel.
[0096] In a particular embodiment of the present invention, the initiator and fraction F1 are poured (in fluid form) into the polymerization vessel containing the solvent. They can be added separately or premixed. Preferably, they are added separately.
[0097] In a preferred embodiment of the present invention, the initiator is added continuously throughout the process (steps a) to f)), in which case it is advantageously added in different fractions in parallel during the different polymerization steps and during the possible ageing steps of the different gradient polymers (PG1 and PG2) and the anionic water-soluble polymer.
[0098] In this preferred embodiment of the present invention, the duration of the initiator pouring is comprised between 50 minutes and 560 minutes, preferably between 130 minutes and 430 minutes.
[0099] First fraction (F1) Advantageously, fraction F1 comprises between 10 and 40% by weight, preferably between 15 and 30% by weight, of monomers (A and / or B, + optionally C) relative to the total weight of the monomers (A+B+optionally C) of the anionic water-soluble polymer.
[0100] Fraction F1 advantageously comprises between 0 and 50 mol %, preferably between 0 and 35 mol %, of anionic monomer A relative to the total number of moles of monomers in fraction F1.
[0101] Fraction F1 advantageously comprises 50 to 100 mol %, preferably 65 to 100 mol %, of nonionic monomer B relative to the total number of moles of monomers in fraction F1.
[0102] Fraction F1 advantageously contains from 250 to 30,000 ppm, preferably from 500 to 10,000 ppm, more preferably from 1,000 to 7,000 ppm of compound I relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0103] Fraction F1 advantageously contains from 250 to 30,000 ppm, preferably from 500 to 10,000 ppm, more preferably from 1,000 to 5,000 ppm of compound II relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0104] The various monomers and compounds that make up fraction F1 are advantageously added in the form of a solution. To form solution S1, these solutions can be added to the polymer vessel separately or as a mixture, all at once, in several portions, or poured in (in flowing form). The addition is preferably carried out all at once as a mixture.
[0105] When fraction F1 is poured (in fluid form), it is advantageous to continue pouring for a period of between 10 and 80 minutes, preferably between 40 and 70 minutes.
[0106] In a preferred embodiment, fraction F1 is prepared in the reactor (polymerization vessel) before the addition of the initiator.
[0107] In a preferred embodiment, fraction F1 comprises at least one monomer B, at least one compound I, and at least one compound II.
[0108] Step b), Polymerization of Fraction F1 to Form a First Gradient Polymer (PG1) Polymerization 1 (PO1) Prior to polymerization PO1, the atmosphere of the polymerization vessel can be replaced with an inert gas, such as nitrogen or argon.
[0109] The polymerization PO1 is advantageously a radical polymerization. Polymerization initiators can be used, in particular initiators which dissociate into radicals under the polymerization conditions.
[0110] The polymerization PO1 is advantageously initiated at a temperature between 70 and 90° C., preferably between 75 and 85° C. The polymerization temperature is advantageously controlled using cooling means so that it does not exceed 95° C.
[0111] The polymerization PO1 advantageously lasts between 10 and 80 minutes, preferably between 40 and 70 minutes.
[0112] The polymerization advantageously begins when the first monomer, the solvent and the initiator come into contact, in other words, the duration of the polymerization PO1 advantageously corresponds to the duration of pouring in fraction F1.
[0113] Gradient Polymer (PG1) At the end of the polymerization PO1, a gradient polymer (or prepolymer) PG1 is obtained.
[0114] In a particular embodiment of the present invention, the gradient polymer PG1 is aged for 5 to 60 minutes, preferably 10 to 30 minutes.
[0115] "Aging" means that the temperature of the medium is maintained at 80-90°C after the end of the polymerization to allow the increase in viscosity due to internal branching of the polymer. This definition of aging relates to all steps of the polymerization process.
[0116] Step c), Addition of the Second Fraction (F2) to the Solution Containing PG1 Second fraction F2 Advantageously, fraction F2 comprises between 30 and 80% by weight of monomers (A and / or B, + optionally C) relative to the total weight of the monomers (A+B+optionally C) of the anionic water-soluble polymer, preferably between 40 and 70%.
[0117] Fraction F2 advantageously comprises from 0 to 70 mol %, preferably from 0 to 50 mol %, of anionic monomers A relative to the total number of moles of monomers in fraction F2.
[0118] Fraction F2 advantageously comprises 30 to 100 mol %, preferably 65 to 100 mol %, of nonionic monomer B relative to the total number of moles of monomers in fraction F2.
[0119] Fraction F2 advantageously comprises from 250 to 30,000 ppm, preferably from 500 to 10,000 ppm, more preferably from 1,000 to 5,000 ppm of compound I relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0120] Fraction F2 advantageously comprises from 250 to 30,000 ppm, preferably from 500 to 10,000 ppm, more preferably from 1,000 to 5,000 ppm of compound II relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0121] The various monomers and compounds that make up F2 are advantageously added in the form of a solution, which can be added to the polymer container separately or as a mixture, all at once, in several portions, or in flowing form, preferably as a mixture.
[0122] The pouring off of fraction F2 advantageously lasts between 10 and 100 minutes, preferably between 30 and 90 minutes.
[0123] In a preferred embodiment, fraction F2 comprises at least one of monomers A and B, at least one of compound I, and at least one of compound II.
[0124] Step d), polymerization of fraction F2 in PG1 to form a second gradient polymer (PG2) Polymerization (PO2) The polymerization PO2 is carried out as a continuation of the polymerization PO1 and is carried out under the same temperature conditions (advantageously 70 to 90° C.).
[0125] The polymerization PO2 advantageously lasts from 10 to 100 minutes, preferably from 30 to 90 minutes.
[0126] Polymerization PO2 begins with the addition of the first monomer of fraction F2.
[0127] Advantageously, the duration of the polymerization PO2 coincides with the duration of pouring in fraction F2.
[0128] Gradient Polymer (PG2) At the end of the polymerization PO2, a gradient polymer (or prepolymer) PG2 is obtained.
[0129] In a particular embodiment of the present invention, the gradient polymer PG2 is aged for 5 to 60 minutes, preferably 10 to 30 minutes.
[0130] Step e), Addition of the Third Fraction (F3) to the Solution Containing PG2 Fraction F3 Advantageously, fraction F3 comprises between 5 and 40% by weight of monomers (A and / or B, + optionally C) relative to the total weight of the monomers (A+B+optionally C) of the anionic water-soluble polymer, preferably between 10 and 30%.
[0131] Fraction F3 advantageously comprises between 0 and 50 mol %, preferably between 0 and 35 mol %, of anionic monomer A relative to the total number of moles of monomers in fraction F3.
[0132] Fraction F3 advantageously comprises 50 to 100 mol %, preferably 65 to 100 mol %, of nonionic monomer B relative to the total number of moles of monomers in fraction F3.
[0133] Fraction F3 advantageously comprises from 0 to 10,000 ppm, preferably from 10 to 5,000 ppm, more preferably from 20 to 1,000 ppm of compound I relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0134] Fraction F3 advantageously comprises from 0 to 10,000 ppm, preferably from 0 to 1,000 ppm, of compound II relative to the total mass of monomers A and B (+optionally monomer C) of the anionic water-soluble polymer.
[0135] The various monomers and compounds that make up F3 are advantageously added in the form of solutions, which can be added to the polymer vessel separately or as a mixture, all at once, in several portions, or in flowing form, i.e., dropwise. Addition is preferably carried out in the form of a mixture and in flowing form.
[0136] The pouring off of fraction F3 advantageously lasts between 10 and 100 minutes, preferably between 30 and 90 minutes.
[0137] In a preferred embodiment, fraction F3 comprises at least one monomer B and at least one compound I.
[0138] Step f), polymerization of fraction F3 in PG2 to form an anionic water-soluble polymer Polymerization (PO3) Polymerization PO3 is carried out as an extension of polymerization PO2, and is carried out under the same time and temperature conditions as those for PO2 (advantageously 70 to 90°C, 10 to 100 minutes, preferably 30 to 90 minutes).
[0139] Polymerization PO3 begins with the addition of the first monomer of fraction F3.
[0140] Advantageously, the duration of the polymerization PO3 coincides with the duration of pouring in fraction F3.
[0141] At the end of the polymerization PO3, an anionic water-soluble polymer is obtained.
[0142] In certain embodiments of the present invention, the anionic water-soluble polymer is aged for 5 to 60 minutes, preferably 10 to 30 minutes, before residual monomer is removed.
[0143] The reaction is advantageously stopped by the addition of excess initiator and / or water, this step being used to remove residual monomers that may be present in the solution containing the anionic water-soluble polymer.
[0144] Any process The method according to the present invention may further include additional steps and is not limited to the steps mentioned above.
[0145] In certain embodiments of the present invention, the polymerization process of the present invention may include the addition of additional fractions that make up the final anionic water-soluble polymer.
[0146] In a preferred embodiment of the invention, the anionic water-soluble polymer is aged after step f) of the polymerization PO3 for 10 to 100 minutes, preferably 30 to 90 minutes. If additional fractions are added, aging is carried out after the last polymerization step.
[0147] In a particular embodiment of the present invention, a cross-linking agent and / or a transfer agent is added during at least one of the above steps.
[0148] In a preferred embodiment of the present invention, the cross-linking agent is added to fraction F1 and / or fraction F2.
[0149] If a cross-linking agent is added, it is advantageously selected from the cross-linking agents mentioned above.
[0150] When a crosslinking agent is added, its amount is advantageously between 5 and 5,000 ppm, preferably between 50 and 3,000 ppm, relative to the total mass of the anionic water-soluble polymer (monomers A, B and optionally C).
[0151] In a preferred embodiment of the invention, the transfer agent is added to fraction F1 and / or fraction F2.
[0152] If a transport agent is added, it is advantageously selected from the transport agents mentioned above.
[0153] When a transfer agent is added, its amount is advantageously between 10 and 10,000 ppm, preferably between 50 and 5,000 ppm, relative to the total mass of the anionic water-soluble polymer (monomers A, B and optionally C).
[0154] Advantageously, the anionic water-soluble polymer obtained according to the process of the invention is used without any after-treatment other than salification of said polymer: it can be used in solution (without drying or prior purification) or after drying, either immediately after step f) or after one or more of the optional steps.
[0155] Papermaking method The present invention also relates to a method for producing paper or cardboard, comprising (1) adding an anionic water-soluble polymer according to the present invention to an aqueous suspension of fibers, preferably cellulose fibers, and (2) forming a sheet of paper or cardboard. Thus, the present invention relates to the use of anionic water-soluble polymers in papermaking processes.
[0156] The various steps in the process for producing paper, cardboard, etc. are known according to the art using the knowledge of the person skilled in the art and do not need to be explained in further detail, since they are known and conventional in the light of the knowledge of the person skilled in the art. If necessary, the following documents may be referred to: Handbook for Pulp & Paper Technologists, 3 rd Edition, GA Smook.
[0157] According to the present invention, the anionic water-soluble polymer is added in the papermaking process before or after forming a sheet of paper, cardboard, etc. Thus, contacting the cellulosic material with the polymer of the present invention can be carried out according to various methods, in particular representative methods known to those skilled in the art.
[0158] The anionic water-soluble polymer can be added to the cellulosic material in the form of a diluted or undiluted aqueous solution, can be applied by impregnation techniques, or can be added directly to the fiber suspension at any point in the paper-making process where dry strength additives are normally introduced.
[0159] The polymer according to the invention can therefore be introduced into thick pulp (in English "thick stock") or into diluted pulp (in English "thin stock"). It can be added in a mixing pump before the headbox or filter screen. Preferably, the polymer is introduced before the headbox.
[0160] Preferably, the polymer according to the invention is industrially injected into a fiber suspension, i.e. before dilution with pulp water (thick pulp), the concentration of which is about 1 to 5% by mass of cellulose fibers.
[0161] The papermaking process according to the present invention can be used with all types of paper pulp, such as virgin fiber pulp (kraft, sulfite), recycled fiber pulp, deinked pulp, mechanical pulp, and thermomechanical pulp.
[0162] In a preferred embodiment of the present invention, the anionic water-soluble polymers of the present invention are added in combination with cationic water-soluble polymers to enhance the dry strength properties of the paper while maintaining good drainage performance.
[0163] The cationic water-soluble polymer is advantageously chosen from PAE (polyaminopolyamide epichlorohydrin), polyvinylamine, glyoxylated polyacrylamide, PEI (polyethyleneimine), PA (polyamine, epichlorohydrin-dimethylamine resin), polymers obtained by Hoffmann degradation, polyacrylamide, starch and mixtures thereof, with preference given to polymers obtained by Hoffmann degradation.
[0164] Advantageously, the weight ratio of the anionic water-soluble polymer to the cationic water-soluble polymer of the invention is comprised between 1 / 10 and 10 / 1.
[0165] The anionic and cationic water-soluble polymers are advantageously added directly to the fiber suspension before the formation of the sheet.
[0166] These can be added separately or as a mixture, in any order of introduction, and in one or two point injections.
[0167] The papermaking process according to the present invention may also include the addition of other additives and / or polymers as needed, including, but not limited to, biocides, coagulants, crosslinking agents, flocculants, starches, and the like.
[0168] use The present invention also relates to the use of the anionic water-soluble polymers in the recovery of hydrocarbons (oil and / or gas); in well drilling or cementing; in the stimulation of hydrocarbon wells (oil and / or gas), e.g., hydraulic fracking, adaptation, diversion; in the treatment of water in open, closed or semi-closed circuits; in the treatment of fermentations; in the treatment of sludge; in construction; in the treatment of wood; in the treatment of hydraulic compositions (concrete, cement, mortar and aggregates); in the mining industry; in the formulation of cosmetic products; in the battery industry; in the formulation of surfactants; in textile manufacturing; in geothermal technology; in diaper manufacturing; or in agriculture.
[0169] The present invention also relates to the use of the anionic water-soluble polymer as a flocculant, coagulant, binder, solidifier, viscosity reducer, thickener, absorbent, friction reducer, drainage agent, filler retention agent, dewatering agent, conditioning agent, stabilizer, solidifying agent, film former, sizing agent, superplasticizer, clay inhibitor, or dispersant.
[0170] The invention and the advantages derived therefrom will become more apparent in the following examples, which are given to illustrate the invention in a non-limiting manner. [Example]
[0171] List of abbreviations AMD: Acrylamide (monomer B) AA: acrylic acid (monomer A) DMAM: Dimethylacrylamide (Compound II) SMS: Sodium methallylsulfonate (Compound I) SPS: Sodium persulfate (polymerization initiator) ATBS: 2-acrylamido-2-methylpropanesulfonic acid (Monomer A) IA: Itaconic acid (monomer A) DMAEMA: Dimethylaminoethyl methacrylate (cationic polymer)
[0172] Explanation of GPC-Malls characterization of molecular weight Gel permeation chromatography is a method that makes it possible to separate macromolecules as a function of their hydrodynamic volume, and can be coupled with a Malls detector to measure the scattering of light at multiple angles.
[0173] The synthetic polymers are analyzed under the following conditions: - Equipment: GPC-2 - Column: Shodex SB-807-HQ & SB-805 custom - Method: * Temperature: 30℃ * Mobile phase: 0.5M NaNO3, HEPES (pH=8), 100ppm NaN3 * Injection: 100μL *Flow rate: 0.3mL / min * Detection: (i) Light scattering detector (MALS): absolute molar mass (ii) Refractive index measurement (RI): focusing type Viscosity is measured using a Brookfield viscometer at 25° C. with a Brookfield LV3 module speed of 6 rpm.
[0174] Preparation of Polymers 1 to 5 of the Invention (P1 to P5(INV)) Polymer 1 (P1) First sequence: Gradient polymer or prepolymer PG1 In a 1 liter reactor equipped with a mechanical stirrer, thermometer, condenser, and nitrogen gas dip rod, the first fraction F1 consisting of 165.6 g of water, 71.2 g of acrylamide (50% by weight in water), 1 g of citric acid, 0.5 g of dimethylacrylamide, and 0.68 g of sodium methallylsulfonate is introduced as starting material. The medium is heated and maintained at a temperature of 79-81 °C in a water bath. The addition of 0.05 g of sodium persulfate initiates the polymerization of the monomer (PO1) and forms the first gradient polymer PG1.
[0175] Second sequence: Gradient polymer or prepolymer PG2 After the exothermic reaction has finished, the initiator (30 g of SPS at 0.33 wt. % in water) is added over 130 min, and simultaneously the second fraction F2, consisting of 28.8 g of water, 124.9 g of acrylamide (50 wt. % in water), 23 g of 100% acrylic acid, 0.5 g of dimethacrylamide, and 0.33 g of sodium methallylsulfonate, is added over 50 min. After fraction F2 is added, the gradient polymer PG2 is aged for 10 min (during the addition and aging of fraction F2, polymerization PO2 to form gradient polymer PG2 is taking place).
[0176] Third sequence: Polymer 1 (P1) A third fraction F3 consisting of 136.8 g of water, 61.1 g of acrylamide (50% by weight in water), and 0.01 g of sodium methallylsulfonate is then added over 60 minutes. At the end of the addition of fraction F3, the polymer is aged for 10 minutes (polymerization PO3 to form the polymer occurs during the addition of fraction F3 and during the aging process). After the aging process is complete, 165.3 g of water and 0.15 g of sodium persulfate are added. Once the desired viscosity is achieved, the reaction is terminated by the addition of 2.4 g of sodium bisulfite (40% by weight in water) and 165.2 g of water. A further aging period of 60 minutes is allowed before cooling. The solution containing polymer 1 (P1) has a pH of 3.5, a viscosity of 8,900 cps, and a molecular weight of 4,580,000 Da, as determined by GPC-Malls.
[0177] Polymers 2 to 5 of the present invention (P2 to P5(INV)) The protocol for preparing polymer 1 (P1) was reproduced while varying the composition of the various fractions to generate polymers 2–5 (P2–P5). The compositions of the various fractions used to obtain these polymers are summarized in Table 1.
[0178] Preparation of counterexample polymers 6-11 (CE1-CE6) Polymer 6 (CE1) This polymer is prepared in one sequence: 663.7 g of water, 262.9 g of acrylamide (50% by weight in water), 23.5 g of 100% acrylic acid, 0.5 g of dimethylacrylamide, and 0.65 g of sodium methallylsulfonate are introduced into a 1 liter reactor equipped with a mechanical stirrer, thermometer, condenser, and nitrogen gas dip rod. The pH is adjusted to 6 by adding 23 g of NaOH (50% by weight in water). The reactor is heated to 35°C. The reaction is initiated by adding 0.16 g of VA044.
[0179] Once the maximum temperature is reached, the solution is aged for 60 minutes before adding 2.4 g of sodium bisulfite (40% by weight in water). The solution is aged for another 60 minutes before cooling. The solution containing counterexample polymer 6 (CE1) has a pH of 7, 15% by weight of active substance, a viscosity of 7,000 cps, and a molecular weight of 1,400,000 Da as determined by GPC-Malls.
[0180] Polymer 7 (CE2) Polymer 7 is prepared following the same protocol as polymer 6, while varying the monomer composition of the polymer.
[0181] Polymer 8 (CE3) Prepare polymer 8 following the same protocol as polymer 1 (i.e., in a three-step sequence), except that the polymer is obtained without the inclusion of compound II (DMAM).
[0182] Polymer 9 (CE4) Polymer 9 (CE4) is prepared following the same protocol as polymer 1 (i.e., in a three-step sequence), except that the polymer is obtained without compounds I (SMS) and II (DMAM) but in the presence of the transfer agent sodium hypophosphite (Hypo).
[0183] Polymer 10 (CE5) Prepare polymer 10 (CE5) following the same protocol as polymer 1, but with only two sequences.
[0184] Polymer 11 (CE6) Prepare polymer 11 (CE6) following the same protocol as polymer 1 (i.e., in a sequence of three), while varying the monomer composition of the polymer to obtain an amphoteric polymer.
[0185] The compositions of the different fractions from the preparation of polymers 1 to 11 are summarized in Table 1a.
[0186] In Table 1a, the monomer content represents the molar mass percentage of the AMD (or AA, ATBS, or IA) monomer relative to the total molar mass of the corresponding monomer in all fractions, so that the sum of the percentages of AMD monomer in, for example, three fractions equals 100%.
[0187] The contents of compounds I (SMS) and II (DMAM) are expressed in ppm by mass relative to the total mass of monomers in the three fractions.
[0188] [Table 1]
[0189] The physicochemical properties of the obtained polymer are listed in Table 1b below.
[0190] [Table 2]
[0191] Table 2 summarizes the composition of the different fractions (monomers A and B, compounds I and II) for preparing polymers P1 to P5 (INV) and CE1 to CE6.
[0192] [Table 3]
[0193] Usage Test Polymers 1 to 11 are used in combination with the following cationic polymers. HF31: A polymer of the SNF line, a polyvinylamine obtained by Hoffmann degradation, cationic, with a viscosity of 200 cps and a dry extractable of 21% by weight. VP450: A polymer from the SNF line, a polyvinylamine obtained by hydrolysis of polyvinylformamide, cationic, with a viscosity of 1,380 cps and a dry extractable content of 19.2% by weight.
[0194] The drainage and dry strength performance of polymers 1-11 in combination with HF31 and VP450 are evaluated according to the following conditions.
[0195] The wet pulp used in all application examples is obtained by decomposition of dry pulp to obtain a final aqueous concentration of 1% by weight. This is a pulp at neutral pH consisting of 100% recycled cardboard fibre.
[0196] Evaluation of vacuum drainage performance (DDA) The DDA ("Dynamic Drainage Analyzer") can automatically determine the time (in seconds) required to vacuum-drain the fiber suspension on the fabric. The polymer is added to the wet pulp (0.6 liters of pulp at 1.0% mass%) in the cylinder of the DDA under stirring at 1,000 rpm. T = 0 seconds: Pulp agitation T=10 seconds: Polymer addition T=30 seconds: Stop stirring and vacuum drain at 200 mbar for 60 seconds
[0197] The pressure under the fabric is recorded as a function of time. When all the water has been removed from the fiber mat, air passes through the mat, causing a change in the slope of the curve representing the pressure under the fabric as a function of time. The time, in seconds, recorded for this change in slope corresponds to the drainage time. The shorter the time, the better the vacuum drainage.
[0198] Weighing 80g.m -2Performance in dry strength applications at Final basis weight 80g.m -2 The required amount of pulp is recovered so as to obtain a sheet of
[0199] The wet pulp is introduced into the vat of the dynamic sheet former and maintained under agitation. The various components of the system are injected into this pulp according to a predefined sequence. Typically, a contact time of 30 to 45 seconds is observed between each polymer addition.
[0200] The paper sheet former is equipped with an automatic dynamic sheet former. Before the drum begins rotating at 1,000 rpm, absorbent paper and a forming fabric are placed on the dynamic sheet former drum to form a water wall. The treated pulp is dispersed throughout the water wall to form a fiber mat on the forming fabric.
[0201] After draining, the fiber mat is recovered, compressed in a 4 bar press, and dried at 117°C. The resulting sheets are conditioned overnight in a humidity- and temperature-controlled room (50% relative humidity, 23°C). The dry strength properties of all sheets obtained by this procedure are measured.
[0202] Burst is measured in a Messmer Buchel M 405 burst test apparatus according to TAPPI standard T403 om-02.
[0203] Dry breaking length is measured in the machine direction using a Testometric AX traction device according to TAPPI standard T494 om-01.
[0204] [Table 4]
[0205] It is interesting to note that the polymers of the present invention (1-5), when combined with cationic polymers, show improved drainage performance (DDA) and mechanical properties (Burst, DBL) compared to conventionally produced polymers (Polymers 6 and 7), without a structuring system (Polymers 8 and 9), without a third fraction (Polymer 10), or with a cationic monomer (Polymer 11).
Claims
1. A process for the sequential preparation of an anionic water-soluble polymer, comprising: The anionic water-soluble polymer is at least one anionic monomer A, at least one nonionic monomer B, - at least one structuring system; Including, At least one structuring system is (i) at least one compound I different from the at least one monomer A and selected from allyl sulfonic acid, methallyl sulfonic acid, allyl disulfonic acid, methallyl disulfonic acid, salts thereof, and mixtures thereof; (ii) at least one monomer of formula II, different from at least one monomer B: 【Chemistry 1】 (In the formula, R 1 and R 2 are each independently a hydrogen atom, a methyl group, an ethyl group, an isopropyl group, or a CH 2 is an —OH group, R 1 and R 2 and R 1 are not both hydrogen atoms (when R 2 =H, R 1 ≠H; when R 1 =H, R 2 ≠H). Compound II and Including, the polymer is free of cationic and zwitterionic monomers; The method comprises the steps of: a) forming a solution (S1) containing a first fraction (F1) comprising (1) at least one monomer selected from Monomer A and Monomer B, and (2) at least one compound selected from Compound I and Compound II; b) polymerization step 1 (PO1) of fraction F1 to form a solution of a first gradient polymer (PG1); c) adding a second fraction (F2) comprising (1) at least one monomer selected from Monomer A and Monomer B and (2) at least one compound selected from Compound I and Compound II to the solution containing PG1; d) polymerization step 2 (PO2) of fraction F2 in PG1 to form a solution of a second gradient polymer (PG2); e) adding a third fraction (F3) containing (1) at least one monomer selected from Monomer A and Monomer B and (2) at least one compound selected from Compound I and Compound II to a solution containing PG2; f) polymerization step 3 (PO3) of fraction F3 in PG2 to form a solution containing an anionic water-soluble polymer; Including, at least one of fractions F1, F2 or F3 comprises at least one monomer A, at least one of fractions F1, F2 or F3 comprises at least one monomer B, at least one of fractions F1, F2 or F3 comprises at least one compound I, and at least one of fractions F1, F2 or F3 comprises at least one compound II; the anionic water-soluble polymer comprises 500 to 50,000 ppm of compound I and 500 to 50,000 ppm of compound II, based on the total mass of monomers A and B; Compound II is selected from N,N-dimethacrylamide, N,N-diethylacrylamide, N,N-isopropylacrylamide, N-methylolacrylamide, and mixtures thereof; method.
2. 2. The method of claim 1, wherein the at least one anionic monomer A is selected from acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, acrylamidoundecanoic acid, 3-acrylamido-3-methylbutanoic acid, maleic anhydride, 2-acrylamido-2-methylpropanesulfonic acid (ATBS), vinylsulfonic acid, vinylphosphonic acid, 2-sulfoethyl methacrylate, sulfopropyl methacrylate, sulfopropyl acrylate, allylphosphonic acid, styrenesulfonic acid, 2-acrylamido-2-methylpropanedisulfonic acid, salts thereof, and mixtures thereof.
3. the at least one nonionic monomer B is selected from acrylamide, methacrylamide, N-vinylformamide (NVF), N-vinylacetamide, N-vinylpyrrolidone (NVP), N-vinylimidazole, N-vinylsuccinimide, acryloylmorpholine (ACMO), acryloyl chloride, glycidyl methacrylate, glyceryl methacrylate, diacetone acrylamide, hydroxyalkyl (meth)acrylate, thioalkyl (meth)acrylate, and mixtures thereof, wherein alkyl is C 1 ~C 3 The method according to claim 1, characterized in that:
4. 2. The method according to claim 1, wherein the mass ratio of compound I to compound II is 0.01 to 100.
5. 2. The process of claim 1, wherein the initiator is added continuously throughout the process.
6. 2. The method according to claim 1, characterized in that after step f) of polymerization (PO3), it comprises an ageing step of 10 to 100 minutes.
7. 10. A method for producing paper or cardboard, comprising adding an anionic water-soluble polymer prepared by the method of any one of claims 1 to 6 to an aqueous suspension of fibers and forming a sheet of paper or cardboard.
8. Use of an anionic water-soluble polymer prepared by the method described in any one of claims 1 to 6 in hydrocarbon recovery; in well drilling or cementing; in stimulating hydrocarbon wells; in treating water in open, closed or semi-closed circuits; in treating fermentates; in treating sludge; in construction; in treating wood; in treating hydraulic compositions; in the mining industry; in formulating cosmetic products; in the battery industry; in formulating surfactants; in textile manufacturing; in geothermal technology; in diaper manufacturing; or in agriculture.
9. 7. Use of an anionic water-soluble polymer prepared by the method of any one of claims 1 to 6 as a flocculant, coagulant, binder, solidifying agent, viscosity reducer, thickener, absorbent, friction reducer, drainage agent, filler retention agent, dewatering agent, conditioning agent, stabilizing agent, solidifying agent, film former, sizing agent, superplasticizer, clay inhibitor, or dispersant.
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