Vehicle lower body structure

Abstract

To provide a vehicle lower body structure capable of simultaneously achieving ride quality performance and EA performance.SOLUTION: A floor frame 3 includes: an opposing wall section 31 which opposes a lower surface of a floor panel 2; an outer wall section 32 extending from an outer end portion of the opposing wall section 31 toward the floor panel 2; an inner wall section 33 extending from an inner end portion of the opposing wall section 31 toward the floor panel 2; bolt holes 34 formed on the opposing wall section 31; holes 35a and bead parts 35b configured to reduce a dimension of the opposing wall section 31 when an impact load is applied from the outer side in a vehicle width direction and formed on the opposing wall section 31; and a nut plate 8 provided in a closed cross section of the floor frame 3. The nut plate 8 includes: side wall fixed sections 82, 83 respectively fixed to the outer wall section 32 and the inner wall section 33; an opposing wall fixed section 81 fixed to the opposing wall section 31; and folded parts 86a, 86b, 87a, 87b serving as deformation promoting sections configured to reduce a dimension of the nut plate 8 in the vehicle width direction when the impact load is applied from the outer side.SELECTED DRAWING: Figure 6

Description

[Technical Field]

[0001] The present invention relates to a vehicle lower body structure, and more particularly to a vehicle lower body structure having a battery unit arranged inside a floor frame in the vehicle width direction and overlapping the floor frame in the vertical direction in a side view. [Background technology]

[0002] BACKGROUND ART Conventionally, electric vehicles such as hybrid cars and electric automobiles have required large-capacity batteries as the power source for electric motors (for example, motor generators or motors) that drive the wheels. Typically, an in-vehicle battery unit is composed of a plurality of battery modules each consisting of an assembly of battery cells such as lithium ion battery cells, and a battery case made of metal or synthetic resin that houses the plurality of battery modules. The battery unit is disposed below the floor panel in a space that partially overlaps with the floor frame in the vertical direction, and is attached to the vehicle body via a mounting bracket.

[0003] Various techniques have been proposed for protecting a battery unit from a side collision of the vehicle by using a vehicle body strength member to absorb an impact load input from the outside in the vehicle width direction during a side collision of the vehicle. The vehicle undercarriage structure of Patent Document 1 comprises a floor panel that forms the floor surface of the vehicle, a pair of rockers (side sills) that extend in the fore-and-aft direction of the vehicle body at both ends of the floor panel in the vehicle width direction, a floor cross that extends in the vehicle width direction in cooperation with the floor panel to connect the pair of rockers, and a battery unit that is positioned below the floor panel and in the space between the pair of rockers, and a floor cross low-strength portion is formed at the joint between the floor cross and the rocker on the outer side in the vehicle width direction. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Japanese Patent Application Publication No. 2019-127054 Summary of the Invention [Problem to be solved by the invention]

[0005] The vehicle underbody structure of Patent Document 1 can protect the battery unit from impact loads in the event of a vehicle side collision, but may not improve the riding comfort of passengers during steady driving. As shown in FIG. 11, when the battery unit 106 is composed of a pair of left and right split battery units 161 arranged on either side of a tunnel section, the outer end of the split battery unit 161 in the vehicle width direction is bolted to the bottom wall 131 (opposing wall) of the floor frame 103 joined to the underside of the floor panel via a mounting bracket 107, and the inner end of the split battery unit 161 in the vehicle width direction is bolted to the bottom of the tunnel section via a mounting bracket (not shown).

[0006] Fig. 12 shows the results of a simulation analysis of strain during steady-state driving. When the vehicle is running steadily, vibration energy generated by the wheels and the road surface is transmitted to the split battery unit 161 via the suspension member, causing the split battery unit 161 to resonate with the floor frame 103, resulting in low-frequency up-and-down movement. The vertical behavior of the split battery unit 161 is an up-and-down swinging motion with the floor frame 103, to which the outer end of the split battery unit 161 in the vehicle width direction is fastened and fixed, as a fulcrum. Therefore, as shown in Figure 12, the load is concentrated at the bent portion 103a that forms the ridge line of the corner extending forward and backward of the floor frame 103, and strain energy shown by the shaded area is accumulated. This induces cross-sectional collapse in the floor frame 103, resulting in a deterioration in the riding comfort of the occupants.

[0007] In order to prevent the cross-section of the floor frame 103 from collapsing and improve the ride comfort, it is conceivable to provide a reinforcing member (for example, a joint member) for preventing the cross-section from collapsing inside the closed cross section of the floor frame 103. However, if a reinforcing member for preventing the cross-section from collapsing is provided, the rigidity of the floor frame 103 is strengthened overall, and although the deterioration of the ride comfort is improved, the collapse of the floor frame 103 itself is suppressed in inverse proportion to the improvement in the ride comfort. Therefore, the EA (Energy Absorption) performance for absorbing the impact load during a side collision may be reduced, and as a result, there is a risk that the battery unit 106 may not be sufficiently protected from the impact load. That is, in a vehicle equipped with a battery unit, it is not easy to achieve both ride comfort during steady driving and EA performance during a side collision.

[0008] An object of the present invention is to provide a vehicle lower body structure etc. that can achieve both passenger comfort and EA performance. [Means for solving the problem]

[0009] The vehicle lower body structure of claim 1 includes a floor panel that constitutes a floor surface portion of the vehicle, a side sill that is connected to an end of the floor panel in the vehicle width direction and extends in the fore-and-aft direction of the vehicle, a floor frame that cooperates with the floor panel to form a closed cross section that extends in the fore-and-aft direction of the vehicle and is adjacent to the inside of the side sill in the vehicle width direction, and a battery unit that is arranged inside the floor frame in the vehicle width direction and overlaps with the floor frame in the vertical direction in a side view, wherein the floor frame has an opposing wall portion that faces the underside of the floor panel, an outer wall portion that extends from the outer end of the opposing wall portion in the vehicle width direction toward the floor panel, and a battery unit that is arranged on the inside of the opposing wall portion in the vehicle width direction. The battery unit has an inner wall portion extending from the end toward the floor panel, a fastening portion formed on the opposing wall portion to which the battery unit is fastened, a fragile portion configured to reduce the vehicle width dimension through compressive deformation of the opposing wall portion when an impact load is input from the outside in the vehicle width direction, and a reinforcing member provided inside the closed cross section to reinforce the fastening portion, wherein the reinforcing member has a side wall fixing portion fixed to the outer wall portion and the inner wall portion, an opposing wall fixing portion fixed to the opposing wall portion, and a deformation promoting portion configured to reduce the vehicle width dimension through compressive deformation of the portion between the side wall fixing portion and the opposing wall fixing portion when an impact load is input from the outside in the vehicle width direction.

[0010] In the lower body structure of this vehicle, the floor frame has an opposing wall portion facing the underside of the floor panel, an outer wall portion extending from the outer end of the opposing wall portion in the vehicle width direction toward the floor panel, an inner wall portion extending from the inner end of the opposing wall portion in the vehicle width direction toward the floor panel, a fastening portion formed in the opposing wall portion to which the battery unit is fastened and fixed, a fragile portion configured to reduce the vehicle width dimension through compressive deformation of the opposing wall portion when an impact load is input from the outside in the vehicle width direction, and a reinforcing member provided inside the closed cross section that reinforces the fastening portion, so that the rigidity of the opposing wall portion can be reduced according to requirements while suppressing cross-sectional collapse of the floor frame. The reinforcing member comprises a side wall fixing portion fixed to the outer wall portion and the inner wall portion, an opposing wall fixing portion fixed to the opposing wall portion, and a deformation promoting portion configured so that when an impact load is input from outside in the vehicle width direction, the vehicle width dimension is reduced through compressive deformation of the portion between the side wall fixing portion and the opposing wall fixing portion.Therefore, while maintaining the vertical rigidity of the floor frame, the deformation promoting portion can impart directionality in the vehicle width direction to the deformation of the opposing wall portion and promote deformation in the vehicle width direction.

[0011] The invention of claim 2 is characterized in that, in the invention of claim 1, a tunnel portion is formed in the floor panel that protrudes upward in the middle of the vehicle's width direction and extends in the fore-and-aft direction of the vehicle body, and the battery unit is composed of a pair of split battery units arranged on both sides of the tunnel portion in the vehicle width direction. This configuration makes it possible to achieve both passenger comfort and EA performance in a vehicle equipped with a tunnel section where the up and down movement of the battery unit becomes significant.

[0012] The invention of claim 3 is characterized in that in the invention of claim 1 or 2, the deformation promoting portion has a bent portion formed in the reinforcing member and extending in the front-rear direction of the vehicle body. According to this configuration, the deformation promoting portion that restricts the deformation direction of the opposing wall portion can be formed with a simple configuration.

[0013] The invention of claim 4 is characterized in that in the invention of claim 3, the deformation promoting portion cooperates with a corner of the floor frame to form a space portion having a substantially triangular cross section. According to this configuration, the intentional spatial structure formed in the floor frame can suppress the collapse of the cross section of the floor frame during steady driving and ensure the EA performance of the floor frame during a side collision.

[0014] The invention of claim 5 is characterized in that in the invention of any one of claims 1 to 4, the fastening portion has at least two fastening portions spaced apart in the fore-and-aft direction of the vehicle body corresponding to the reinforcing member. According to this configuration, it is possible to enhance the effect of achieving both passenger comfort and EA performance with at least two fastening portions.

[0015] The invention of claim 6 is characterized in that, in the invention of claim 5, a seat mounting portion on which an occupant sits is installed between the front reinforcing member and the rear reinforcing member in the fore-and-aft direction of the vehicle body of the reinforcing member. With this configuration, even with a seat mounting structure that is easily affected by the up and down movement of the battery unit, it is possible to improve the riding comfort of the occupant.

[0016] The invention of claim 7 is characterized in that, in the invention of any one of claims 1 to 6, the lower end of the side sill is formed lower than the opposing wall portion, the battery unit is fastened and fixed to the fastening portion via a mounting bracket, and a gap is provided between the vehicle width direction inner end of the side sill and the vehicle width direction outer end of the mounting bracket to allow deformation of the deformation promoting portion. With this configuration, even when the battery unit is fastened to the fastening portion of the opposing wall via the mounting bracket, it is possible to avoid the mounting bracket hindering deformation of the opposing wall, thereby ensuring both ride comfort performance and EA performance. [Effects of the Invention]

[0017] According to the vehicle lower body structure of the present invention, by using a weak portion that imparts directionality to deformation and a deformation promoting portion that promotes deformation, it is possible to achieve both ride comfort performance and EA performance. [Brief explanation of the drawings]

[0018] [Figure 1] 1 is a bottom view of a vehicle lower body structure according to a first embodiment. [Figure 2] FIG. 2 is a perspective view of a main part of FIG. 1. [Figure 3] FIG. 2 is a perspective view of the lower body structure as viewed from the cabin side. [Figure 4] FIG. 2 is a longitudinal cross-sectional view of a main part of the lower body structure. [Figure 5]FIG. 4 is a cross-sectional view taken along line VV in FIG. [Figure 6] FIG. 6 is a cross-sectional view taken along line VI-VI in FIG. [Figure 7] FIG. 4 is a view in which a part of the front floor panel in FIG. 3 is omitted. [Figure 8] FIG. 8 is a plan view of the main part of FIG. 7. [Figure 9] 10A and 10B are explanatory diagrams of the deformation behavior of a floor frame. [Figure 10] 10 shows the results of strain analysis during steady running in Example 1. [Figure 11] This is an analytical model of a battery unit attached to a floor frame. [Figure 12] 10 shows the results of strain analysis during steady running in the prior art. DETAILED DESCRIPTION OF THE INVENTION

[0019] Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. The following description of the preferred embodiments is merely exemplary in nature and is not intended to limit the present invention, its applications, or its uses. [Example]

[0020] A first embodiment of the present invention will be described below with reference to FIGS. The vehicle according to the first embodiment is a plug-in hybrid electric vehicle (PHEV) equipped with an internal combustion engine (not shown) such as a gasoline engine or a diesel engine, and an electric motor (motor generator) (not shown) for driving the vehicle.

[0021] As shown in Figures 1 to 3, the vehicle includes a pair of left and right side sills 1 extending in the front-to-rear direction, a floor panel 2 that forms the floor surface of the vehicle, a pair of left and right floor frames 3 that also extend in the front-to-rear direction, a plurality of cross members 4, 5 that also extend in the left and right direction, a battery unit 6, etc. In the following description, in the drawings, the arrow F indicates the front of the vehicle in the longitudinal direction, the arrow L indicates the left side of the vehicle in the width direction, and the arrow U indicates the up-down direction of the vehicle. This vehicle has a substantially symmetrical structure.

[0022] First, the pair of side sills 1 will be described. The side sill 1 comprises an outer panel 11 having a generally hat-shaped cross section that forms the outer wall portion in the vehicle width direction, and an inner panel 12 having a generally hat-shaped cross section that forms the inner wall portion in the vehicle width direction, and both panels 11, 12 cooperate to form a generally rectangular closed cross section that extends in the front-to-rear direction. The inner panel 12 is, for example, a press-formed product made of steel plate, with a plate thickness of 1.6 mm and a tensile strength of 1180 MPa. As shown in Figures 2 and 4 to 6, a plurality of sections 13 that partially divide the closed cross section of the side sill 1 into front and rear sections are arranged at predetermined intervals inside the middle part of the inner panel 12.

[0023] Hinge pillars (not shown) extending vertically are connected to the front end portions of the pair of side sills 1, respectively, and rear pillars (not shown) extending vertically are connected to the rear end portions of the pair of side sills 1. A dash panel (not shown) is installed between the pair of hinge pillars to separate the engine compartment, in which the engine is mounted, from the interior space of the vehicle.

[0024] Next, the floor panel 2 will be described. The floor panel 2 is formed to span between the pair of side sills 1. This floor panel 2 has, for example, a plate thickness of 0.8 mm and a tensile strength of 590 MPa. As shown in Figures 1 to 3, the floor panel 2 includes a front panel 21 on which a seat for a front seat passenger (not shown) is mounted, a rear panel 22 that is connected to the rear via a kick-up portion that rises upward from the rear end of the front panel 21 in an upwardly sloping manner and on which a seat for a rear seat passenger (not shown) is mounted, and a tunnel portion 23 that bulges upward (towards the interior of the vehicle) in the central portion in the vehicle width direction and extends in the fore-and-aft direction.

[0025] The tunnel section 23 accommodates the engine exhaust pipe, propeller shaft, and other components extending in the front-to-rear direction in the lower space corresponding to its interior (both not shown). Three pairs of left and right fixing sections 24 to 26 are provided in order from front to rear below the top of the tunnel section 23 in the middle in the front-to-rear direction. The fixing sections 24 to 26 are formed in the shape of partial quadrangular pillars and are provided so as to protrude downward from both end sections in the vehicle width direction of the top of the tunnel section 23. The fixing portions 24 and 26 are mounting seats for fixing the inner portion of the split battery unit 61 (battery unit 6) in the vehicle width direction, which will be described later, and the fixing portion 25 is a mounting seat for fixing an exhaust pipe and a propeller shaft. The amount of protrusion of the fixing portion 24 is set to a small value, and the amounts of protrusion of the fixing portions 25 and 26 are set to a value larger than the amount of protrusion of the fixing portion 24.

[0026] Next, the pair of floor frames 3 will be described. The pair of floor frames 3 are configured such that the distance between their front portions in the vehicle width direction narrows toward the front, and their rear portions are disposed adjacent to and parallel to the pair of side sills 1, respectively. As shown in FIGS. 4 to 6, the floor frame 3 is configured to have a substantially U-shaped cross section, and cooperates with the lower surface of the floor panel 2 to form a closed cross section that extends in the front-rear direction.

[0027] The floor frame 3 includes an opposing wall portion 31 facing the underside of the front panel 21, an outer wall portion 32 extending upward from the outer end portion in the vehicle width direction of the opposing wall portion 31, and an inner wall portion 33 extending upward from the inner end portion in the vehicle width direction of the opposing wall portion 31. The floor frame 3 is, for example, a press-formed product made of steel plate, and has a plate thickness of 1.4 mm and a tensile strength of 780 MPa. The outer wall portion 32 is joined to the vertical wall portion of the inner panel 12, and its upper end portion is sandwiched between the inner panel 12 and the floor panel 2 and triple-joined by welding. The inner wall portion 33 has a flange portion bent inward in the vehicle width direction at its upper portion. This flange portion is joined to the lower surface of the floor panel 2.

[0028] 1 and 6 to 8, the opposing wall portion 31 is provided with three bolt holes 34 (fastening portions) aligned in the front-rear direction, one or more hole portions 35a, one or more bead portions 35b, three bolts 36 inserted into each bolt hole 34, and three nuts 37 fastened to each bolt 36. The bolt holes 34 include a peripheral area into which the bolts 36 can be fastened. The opposing wall portion 31 is formed at a height position higher than the bottom of the inner panel 12. This allows the vertical wall portion of the inner panel 12 to be supported from the inside in the vehicle width direction by the bent portion (ridge line) formed by the opposing wall portion 31 and the outer wall portion 32, preventing the side sill 1 (inner panel 12) from collapsing inward.

[0029] In plan view, the front bolt hole 34 is formed in a position forward of the 2.5 cross member 5, and the rear bolt hole 34 is formed in a position rearward of the 2.5 cross member 5. The intermediate bolt hole 34 is located in a lower position of the 2.5 cross member 5 and is covered at the top. Nut plates 8 are disposed in the front bolt holes 34 and the rear bolt holes 34 as reinforcing members, but the nut plate 8 is omitted from the intermediate bolt hole 34 (see FIG. 5).

[0030] 6, the plurality of holes 35a are formed at positions rearward of the rear bolts 36 (rear bolt holes 34). The plurality of holes 35a are configured to communicate between the inside and outside of the closed cross section formed by the floor panel 2 and the floor frame 3 in cooperation with each other. 1 and 8, the bead portion 35b extending in the front-rear direction is formed rearward of the rear bolt 36 and forward of the hole portion 35a formed at the frontmost side. The bead portion 35b is configured to protrude into a closed cross section.

[0031] In this embodiment, the bead portion 35b is disposed in front of the hole portion 35a, but the hole portion 35a may be disposed further forward than the bead portion 35b. The hole portion 35a and the bead portion 35b weaken the rigidity of the opposing wall portion 31 of the floor frame 3, thereby forming a weakened portion that reduces the dimension of the opposing wall portion 31 in the vehicle width direction when an impact load is input from the side.

[0032] As shown in FIGS. 3 and 7, a pair of upper frames 38 are provided corresponding to the front portions (inclined portions) of the floor frame 3 where the distance between them in the vehicle width direction narrows toward the front. The pair of upper frames 38 are formed with a generally hat-shaped cross section that opens downward, and are arranged to face each other vertically across the front portions of the pair of floor frames 3 and the front panel 21. The pair of upper frames 38 cooperate with the front panel 21 to form a closed cross section that extends in the front-to-rear direction.

[0033] Next, the 2 cross member 4 and the 2.5 cross member 5 will be described. The pair of left and right cross members 4 extend in the vehicle width direction from the vertical wall portions on both the left and right sides of the tunnel portion 23 toward the left and right inner panels 12, respectively. The two cross members 4 are disposed corresponding to the rear ends of the inclined portions of the floor frame 3. The two cross members 4 are formed with a generally hat-shaped cross section that opens downward, and cooperate with the front panel 21 to form a closed cross section that extends left and right.

[0034] As shown in FIGS. 3 and 7, a pair of seat mounting portions 41, 42 are provided at the outer end and inner end in the vehicle width direction of the cross member 4. The outer seat mounting portion 41 is joined to the outer end of the second cross member 4 in the vehicle width direction and the upper half of the inner panel 12, and supports the front portion of the outer seat rail (not shown) of the front seat passenger seat. The inner seat mounting portion 42 is joined to the inner end of the second cross member 4 in the vehicle width direction and the vertical wall portion of the tunnel portion 23, and supports the front portion of the inner seat rail (not shown) of the front seat passenger seat.

[0035] The pair of left and right 2.5 cross members 5 extend in the vehicle width direction from the vertical wall portions on both the left and right sides of the tunnel portion 23 toward the left and right inner panels 12, respectively. As shown in Figure 8, the 2.5 cross member 5 is disposed in correspondence with the midpoint of the parallel rear portion of the floor frame 3. Specifically, it is located between the front nut plate 8 and the rear nut plate 8 in plan view, in other words, at a position corresponding to the intermediate bolt hole 34. The 2.5 cross member 5 is formed to have a generally hat-shaped cross section that opens downward, and cooperates with the front panel 21 to form a closed cross section that extends left and right.

[0036] As shown in FIGS. 3 to 5, 7 and 8, a pair of seat mounting portions 51, 52 are provided at the outer end and inner end in the vehicle width direction of the 2.5 cross member 5. The outer seat mounting portion 51 is joined to the outer end of the 2.5 cross member 5 in the vehicle width direction and the upper half of the inner panel 12, and supports the rear of the outer seat rail of the front seat passenger seat. The inner seat mounting portion 52 is joined to the inner end of the 2.5 cross member 5 in the vehicle width direction and the vertical wall portion of the tunnel portion 23, and supports the rear of the inner seat rail of the front seat passenger seat.

[0037] Next, the battery unit 6 will be described. The battery unit 6 is laid out in the space below the floor panel 2, accommodating a high-voltage battery in which a plurality of battery modules (not shown) are connected in series. Therefore, the battery unit 6 is provided with a vibration-resistant and water-resistant aluminum alloy die-cast battery case 62. The battery case 62 is configured to be separable into an upper half and a lower half, and the battery module is housed in the rectangular parallelepiped space formed by the upper and lower halves. The battery module that supplies power to the vehicle drive motor is a rectangular parallelepiped battery assembly in which multiple rectangular parallelepiped battery cells (not shown) with standard voltages are arranged in layers. The battery cells are, for example, lithium-ion batteries, a type of secondary battery.

[0038] As shown in Figures 1 and 2, the battery unit 6 is arranged between the cross member 4 and the kick-up portion of the floor panel 2 in a plan view, and is composed of a pair of left and right split battery units 61 arranged on both the left and right sides with the tunnel portion 23 in between. As shown in Figures 4 to 6, the pair of split battery units 61 partially overlaps the floor frame 3 in the vertical direction when viewed from the side. The pair of split battery units 61 have a bilaterally symmetrical structure, and therefore, for the sake of convenience, one of the split battery units 61 will be collectively referred to as the battery unit 6 hereinafter unless otherwise specified.

[0039] As shown in FIG. 2, the battery unit 6 is attached to the vehicle body via a total of four metal mounting brackets 71 to 74, two on the outer side and two on the inner side in the vehicle width direction. The first inner mounting bracket 71 is formed in a generally box shape, with its lower end fastened to the inner front end portion of the battery case 62 with a bolt, and its upper end fastened to the fixing portion 24 via a bolt. The second inner mounting bracket 72 is formed in a generally box-like shape, with its lower end fastened to the inner rear end portion of the battery case 62 with a bolt, and its upper end fastened to the fixing portion 26 via a bolt.

[0040] As shown in Figures 1 and 2, the second outer mounting bracket 74 is formed with a generally L-shaped cross section, with the vertical wall portion 74a fastened to the inner rear end portion of the battery case 62 with a bolt, and the horizontal wall portion 74b fastened to the opposing wall portion 31 with a bolt. 2 and 6, the first outer mounting bracket 73 includes a vertical wall portion 73a, a first horizontal wall portion 73b, and a second horizontal wall portion 73c whose outer end in the vehicle width direction protrudes outward in the vehicle width direction beyond the first horizontal wall portion 73b. The first outer mounting bracket 73 is integrally formed by extrusion molding an aluminum alloy extrusion material with a plate thickness of, for example, 3.0 to 4.7 mm.

[0041] The vertical wall portion 73a is fastened to the outer front end portion of the battery case 62 via a plurality of (for example, eight) bolts in a plurality of (for example, eight) screw holes formed integrally with the rib. The first lateral wall portion 73b extends outward in the vehicle width direction from the upper end of the vertical wall portion 73a and is disposed so as to abut against the lower surface of the opposing wall portion 31. The first lateral wall portion 73b is provided with three bolt holes corresponding to the three bolt holes 34 formed in the opposing wall portion 31 so as to be aligned in the front-rear direction. A bolt 36 is inserted through each bolt hole and fastened to a nut 37. The outer end of the first horizontal wall portion 73b in the vehicle width direction is positioned to be spaced a predetermined distance from the vertical wall portion of the inner panel 12. This makes it possible to avoid interference between the inner panel 12 and the first outer mounting bracket 73 in the early stages of a side collision, and allows compressive deformation in the vehicle width direction by the opposing wall portion 31.

[0042] The second lateral wall portion 73c is formed to be substantially parallel to the first lateral wall portion 73b in the horizontal direction, and the vehicle width direction outer end portion of the second lateral wall portion 73c is located lower and outward in the vehicle width direction than the vehicle width direction outer end portion of the first lateral wall portion 73b. The vehicle width direction outer end portion of the second lateral wall portion 73c is located further outward in the vehicle width direction than the vertical wall portion of the inner panel 12. As a result, during a side collision, the impact load input to the lower part of the inner panel 12 is transmitted to the opposing wall portion 31 via the second lateral wall portion 73c and the bolt 36.

[0043] In this embodiment, in order to suppress collapse of the cross section of the floor frame 3 due to resonance between the battery unit 6 and the floor frame 3, a nut plate 8 for reinforcing the closed cross section is installed inside the closed cross section of the floor frame 3. On the other hand, if the rigidity of the floor frame 3 is increased by adopting this nut plate 8, the EA (Energy Absorption) performance of the floor frame 3, which absorbs impact loads, may be reduced, and the battery unit 6 may not be adequately protected against impact loads. Therefore, a deformation promoting portion is formed in the nut plate 8, which reduces the vehicle width dimension of the nut plate 8 through compressive deformation of the opposing wall portion 31 when an impact load is input from the outside in the vehicle width direction. The definition of compressive deformation includes bending deformation in addition to bellows deformation, and is a general deformation behavior in which the vehicle width dimension in the planar projection direction is reduced before and after the input of an impact load.

[0044] As shown in Figures 6 and 8, the nut plate 8 has a generally U-shaped cross section, and includes an approximately rectangular opposing wall fixing portion 81 having a bolt hole in the center corresponding to the bolt hole 34 and fixed in an overlapping manner to the opposing wall portion 31, an outer wall fixing portion 82 fixed to the outer wall portion 32, an inner wall fixing portion 83 fixed to the inner wall portion 33, an intermediate portion 88a spaced inward from an outer corner corresponding to the ridge line of the floor frame 3 and connecting the opposing wall fixing portion 81 and the outer wall fixing portion 82, and an intermediate portion 88b spaced inward from an inner corner corresponding to the ridge line of the floor frame 3 and connecting the opposing wall fixing portion 81 and the inner wall fixing portion 83. The nut plate 8 is, for example, a press-formed product made of a steel plate, with a plate thickness of 1.8 mm and a tensile strength of 270 MPa.

[0045] An obtuse angle is formed between the opposing wall fixing portion 81 and the intermediate portion 88a, and a bent portion 86a extending in the front-rear direction is formed. An obtuse angle is formed between the intermediate portion 88a and the outer wall fixing portion 82, and a bent portion 87a extending in the front-rear direction is formed. An obtuse angle is formed between the opposing wall fixing portion 81 and the intermediate portion 88b, and a bent portion 86b extending in the front-rear direction is formed. An obtuse angle is formed between the intermediate portion 88b and the inner wall fixing portion 83, and a bent portion 87b extending in the front-rear direction is formed. As a result of the above, the bending portions 86a, 86b, 87a, and 87b correspond to deformation promoting portions, and these bending portions 86a, 86b, 87a, and 87b cooperate with two corner portions provided on the bottom (opposing wall portion 31) of the floor frame 3 to form a pair of spatial structures on the left and right that have approximately triangular cross sections.

[0046] Two nut plates 8 are provided for mounting one of the first outer mounting brackets 73. Therefore, even if a load caused by the up and down swinging movement of the battery unit 6 during steady running, that is, a load that elastically deforms the floor frame 3, is input to the opposing wall 31 via the first outer mounting bracket 73 (and bolts 36), the opposing wall 31, outer wall 32, inner wall 33, and corners of the floor frame 3 are structurally reinforced by a truss structure using the nut plates 8, and cross-sectional collapse of the floor frame 3 is suppressed.

[0047] Next, the deformation behavior of the outer portion of the floor frame 3 in the vehicle width direction during a side collision will be described with reference to Figure 9. Note that this deformation behavior is one example of the deformation behavior of the floor frame 3 in this embodiment. Because weak portions (holes 35a and bead portions 35b) are formed in the opposing wall portion 31, the rigidity of the opposing wall portion 31 is set lower than that of the outer wall portion 32 and the inner wall portion 33, and the opposing wall portion 31 is configured to be easily deformed during a side collision of the vehicle.

[0048] When an impact load is input from the outside in the vehicle width direction, that is, an impact load strong enough to plastically deform the floor frame 3, compressive deformation occurs due to the action of the weak parts (hole part 35a, bead part 35b) so that the vehicle width dimension of the opposing wall part 31 decreases. When an impact load is input to the nut plate 8 from the side, bending portions 86a, 87a extending in the front-to-rear direction are formed, so bending deformation of the nut plate 8 in the front-to-rear direction is limited, and only bending deformation of the nut plate 8 in the vehicle width direction is allowed.

[0049] 9, when an impact load during a side collision is transmitted to the nut plate 8, the bent portions 86a, 87a, which are deformation promoting portions, impart a deformation direction toward the inside in the vehicle width direction to the opposing wall portion 31, rather than in the front-to-rear or up-down direction. The nut plate 8 deforms toward the inside in the vehicle width direction with the bent portions 86a, 87a as the deformation starting points (θ2a<θ2, θ3a<θ3), and guides the corners of the floor frame 3 to deform into obtuse angles (θ1<θ1a). In other words, the bending portions 86a, 87a, which are deformation-promoting portions, undergo compressive deformation that reduces the portion between the side wall fixing portion 82 and the opposing wall fixing portion 81 in the vehicle width direction when viewed in a plane, and absorbs the impact load by deformation of the floor frame 3 and the nut plate 8.

[0050] Fig. 10 shows the results of a simulation analysis of strain during steady-state driving. As shown in Figure 10, the floor frame 3 has a deformation promoting section 85 equipped with a nut plate 8, and therefore the strain energy shown by the hatched area is accumulated more intensively in the nut plate 8 (particularly in the bent sections 86a, 86b, 87a, 87b) than in a model (see Figure 12) that does not have the nut plate 8. Therefore, it was confirmed that strain energy is not concentrated on the ridges extending forward and backward of the floor frame 3, and that collapse of the cross section of the floor frame 3 during steady driving is suppressed.

[0051] Next, the operation and effect of the above-described lower body structure will be described. According to the lower body structure of Example 1, the floor frame 3 has an opposing wall portion 31 facing the underside of the floor panel 2, an outer wall portion 32 extending from the outer end of the opposing wall portion 31 in the vehicle width direction toward the floor panel 2, an inner wall portion 33 extending from the inner end of the opposing wall portion 31 in the vehicle width direction toward the floor panel 2, a bolt hole 34 formed in the opposing wall portion 31 and corresponding to the fastening portion to which the battery unit 6 is fastened and fixed, a hole portion 35a and a bead portion 35b configured to reduce the vehicle width direction dimension through compressive deformation of the opposing wall portion 31 when an impact load is input from the outside in the vehicle width direction, and a nut plate 8 provided inside the closed cross section of the floor frame 3 and reinforcing the bolt hole 34, so that the rigidity of the opposing wall portion 31 can be reduced according to requirements while suppressing cross-sectional collapse of the floor frame 3. The nut plate 8 comprises side wall fixing portions 82, 83 fixed to the outer wall portion 32 and the inner wall portion 33, an opposing wall fixing portion 81 fixed to the opposing wall portion 31, and bending portions 86a, 86b, 87a, 87b which are deformation promoting portions configured to reduce the vehicle width dimension through compressive deformation of the portion between the side wall fixing portions 82, 83 and the opposing wall fixing portion 81 when an impact load is input from the outside in the vehicle width direction.Therefore, while maintaining the vertical rigidity of the floor frame 3, the bending portions 86a, 86b, 87a, 87b can impart directionality in the vehicle width direction to the deformation of the opposing wall portion 31 and promote deformation in the vehicle width direction.

[0052] A tunnel section 23 is formed in the floor panel 2, which protrudes upward in the middle of the vehicle's width direction and extends in the fore-and-aft direction of the vehicle body, and the battery unit 6 is composed of a pair of split battery units 61 arranged on both sides of the tunnel section 23 in the vehicle width direction.Therefore, in a vehicle equipped with the tunnel section 23 where the up and down movement of the battery unit 6 is noticeable, it is possible to achieve both occupant ride comfort performance and EA performance.

[0053] The deformation promoting portion has bent portions 86a, 86b, 87a, 87b formed on the nut plate 8 and extending in the fore-and-aft direction of the vehicle body, so that the deformation promoting portion that restricts the deformation direction of the opposing wall portion 31 can be formed with a simple configuration. The deformation promoting portion cooperates with the corners of the floor frame 3 to form a space portion having an approximately triangular cross section, and therefore the spatial structure formed in the floor frame 3 can suppress the collapse of the cross section of the floor frame 3 during steady driving and ensure the EA performance of the floor frame 3 during a side collision.

[0054] The bolt holes 34 corresponding to the fastening portions have at least two bolt holes 34 spaced apart in the fore-and-aft direction corresponding to the nut plate 8, and therefore, the at least two bolt holes 34 can enhance the effect of achieving both passenger ride comfort and EA performance. Since the seat mounting portion 51 where the occupant sits is installed between the front nut plate 8 and the rear nut plate 8 in the fore-and-aft direction among the nut plates 8, the riding comfort performance for the occupant can be improved even if the seat mounting structure 51 is easily affected by the up and down movement of the battery unit 6.

[0055] The lower end of the inner panel 12 is formed below the opposing wall portion 31, and the battery unit 6 is fastened to the bolt hole 34 via the first outer mounting bracket 73. A gap is provided between the vehicle width direction inner end of the inner panel 12 and the vehicle width direction outer end of the first lateral wall portion 73b of the first outer mounting bracket 73 to allow deformation of the deformation promoting portion 85. Therefore, even when the battery unit 6 is fastened to the bolt hole 34 of the opposing wall portion 31 via the first outer mounting bracket 73, it is possible to avoid the first outer mounting bracket 73 from hindering deformation of the opposing wall portion 31, and it is possible to reliably achieve both ride comfort performance and EA performance.

[0056] Next, a modified example in which the above embodiment is partially modified will be described. 1) In the above embodiment, an example was described in which three bolt holes 34 and two nut plates 8 were provided for attaching the first outer mounting bracket 73, but the number of bolt holes 34 and the number of nut plates 8 may be the same, or there may be one nut plate 8 or three or more nut plates 8.

[0057] 2) In the above embodiment, an example was described in which the hole 35a and the bead 35b were provided as weakened portions, but it would also be acceptable to provide only one of the hole 35a and the bead 35b. Furthermore, methods for weakening the rigidity of the opposing wall 31 include thinning the wall or forming multiple slits, or partially changing the material properties.

[0058] 3) In the above embodiment, an example of compressive deformation in which the nut plate 8 is bent and the opposing wall portion 31 is bent is described, but either the nut plate 8 or the opposing wall portion 31 may be bellows-shaped, or one may be bellows-shaped and the other may be bent.

[0059] 4) In addition, a person skilled in the art may implement the present invention in various forms by adding various modifications to the above-mentioned embodiments or by combining the various embodiments without departing from the spirit of the present invention, and the present invention also includes such modifications. [Explanation of symbols]

[0060] 1 Side sill 2 Floor Panels 3 Floor frame 6 Battery Unit 8 Nut Plates 23 Tunnel Section 31 Opposing wall 32 Outer wall 33 Inner wall 34 bolt holes 35a Hole 35b Bead part 51,52 Seat mounting part 61 Split Battery Unit 81 Opposite wall fixing part 82 Outside wall fixing part 83 Inner wall fixing part 86a,86b Bend part 87a,87b Bend part

Claims

1. A vehicle lower body structure includes: a floor panel that forms a floor surface portion of the vehicle; a side sill that is connected to an end of the floor panel in the vehicle width direction and extends in the fore-and-aft direction of the vehicle body; a floor frame that cooperates with the floor panel to form a closed cross section that extends in the fore-and-aft direction of the vehicle body and is adjacent to the inside of the side sill in the vehicle width direction; and a battery unit that is disposed inside the floor frame in the vehicle width direction and overlaps the floor frame in the vertical direction in a side view, The floor frame is an opposing wall portion facing the lower surface of the floor panel; an outer wall portion extending from an outer end portion of the opposing wall portion in the vehicle width direction toward the floor panel; an inner wall portion extending from an inner end portion of the opposing wall portion in the vehicle width direction toward the floor panel; a fastening portion formed on the opposing wall portion to which the battery unit is fastened; a fragile portion configured to reduce a dimension in the vehicle width direction through compressive deformation of the opposing wall portion when an impact load is input from outside in the vehicle width direction; a reinforcing member provided inside the closed cross section to reinforce the fastening portion, The reinforcing member is a side wall fixing portion fixed to the outer wall portion and the inner wall portion; an opposing wall fixing portion fixed to the opposing wall portion; a deformation promoting portion configured to reduce the vehicle width dimension through compressive deformation of the portion between the side wall fixing portion and the opposing wall fixing portion when an impact load is input from outside in the vehicle width direction.

2. The floor panel has a tunnel portion formed in a middle portion in the vehicle width direction of the vehicle, the tunnel portion protruding upward and extending in the front-rear direction of the vehicle body, 2. The vehicle underbody structure according to claim 1, wherein the battery unit is composed of a pair of divided battery units arranged on both sides of the tunnel portion in the vehicle width direction.

3. 3. The vehicle underbody structure according to claim 1, wherein the deformation promoting portion has a bent portion formed on the reinforcing member and extending in the longitudinal direction of the vehicle body.

4. 4. The vehicle underbody structure according to claim 3, wherein the deformation promoting portion cooperates with a corner of the floor frame to form a space having a substantially triangular cross section.

5. 5. The vehicle underbody structure according to claim 1, wherein the fastening portion has at least two fastening portions spaced apart in the longitudinal direction of the vehicle body corresponding to the reinforcing member.

6. 6. The vehicle lower body structure according to claim 5, wherein a seat mounting portion for a passenger to sit on is provided between the front reinforcing member and the rear reinforcing member in the vehicle longitudinal direction of the vehicle body.

7. The lower end of the side sill is formed below the opposing wall portion, the battery unit is fastened to the fastening portion via a mounting bracket; The vehicle underbody structure according to any one of claims 1 to 6, characterized in that a gap is provided between the vehicle width direction inner end of the side sill and the vehicle width direction outer end of the mounting bracket to allow deformation of the deformation promoting portion.

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