Zinc oxide powder, dispersions, paints, cosmetics
Zinc oxide powders with controlled properties and surface treatment address viscosity and transparency issues in cosmetics, providing stable dispersion and cosmetic performance.
Patent Information
- Application Number
- JP2022012807
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-01-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2042-01-31
AI Technical Summary
Conventional zinc oxide powders with high oil absorption increase the viscosity of cosmetics over time, leading to transparency issues and undesirable cosmetic use feelings.
Zinc oxide powders with specific BET surface area, apparent specific volume, and a controlled ratio of apparent specific volumes measured by static and tapping methods, along with surface treatment, to maintain transparency and suppress viscosity increase.
The zinc oxide powders maintain transparency and prevent viscosity increase in dispersions, paints, and cosmetics, ensuring stable dispersion and cosmetic performance.
Smart Images

Figure 0007771790000001
Abstract
Description
[Technical Field]
[0001] The present invention relates to zinc oxide powder, dispersion, paint and cosmetic. [Background technology]
[0002] Zinc oxide powder has ultraviolet-shielding properties, gas permeation-inhibiting properties, and the like, and is also highly transparent. For these reasons, it is used in applications requiring ultraviolet-shielding properties and transparency, such as ultraviolet-shielding films, ultraviolet-shielding glass, gas barrier films, and cosmetics. One method for achieving transparency is to reduce the primary particle size of zinc oxide particles to the nano-size level. Various methods for producing zinc oxide fine particles, such as thermal decomposition and gas phase methods, have been investigated.
[0003] For example, Patent Document 1 describes the following: Because zinc oxide particles are fine particles, they are prone to agglomeration, reducing particle independence and increasing oil absorption. When such fine zinc oxide particles with high oil absorption are incorporated into cosmetics, the fine zinc oxide absorbs a large amount of oil components contained in the cosmetics, increasing the viscosity of the cosmetics. Furthermore, when fine zinc oxide particles agglomerate and their dispersibility decreases, their transparency decreases. Therefore, agglomerated fine zinc oxide has the disadvantage that it appears unnaturally white when incorporated into cosmetics (applied to the skin). There is a demand for fine zinc oxide particles that have high UV-shielding properties while also reducing oil absorption and powder bulk.
[0004] In Patent Document 1, in order to solve the problems of viscosity and transparency caused by the above aggregation, a primary particle diameter of less than 0.1 μm, an aspect ratio of less than 2.5, and an oil absorption / BET specific surface area of 1.5 mL / 100 m are described. 2 The following zinc oxide particles are described.
[0005] On the other hand, Patent Document 2 describes an organic-inorganic composite pigment in which a highly oil-absorbent inorganic pigment is subjected to a specific surface treatment in order to make the appearance color clear when blended into cosmetics and to improve durability.
[0006] Patent Document 3 describes a cosmetic that contains a liquid perfluoroorganic compound, a cyclic silicone or a chain silicone with a specific evaporation rate, and a highly oil-absorbing powder that can absorb squalane at least 1.5 times its own weight. This cosmetic has a refreshing feel and prevents makeup from becoming oily and smudged over time. [Prior art documents] [Patent documents]
[0007] [Patent Document 1] International Publication No. 2012 / 147888 [Patent Document 2] Japanese Patent Application Publication No. 11-181329 [Patent Document 3] Japanese Patent Application Publication No. 2019-099510 Summary of the Invention [Problem to be solved by the invention]
[0008] Inorganic powders with high oil absorption have the advantage of being able to prevent the problems of cosmetic use feeling and makeup breakdown, such as shine over time. However, conventional inorganic powders with high oil absorption have the drawback that when blended in cosmetics and the like, they increase the viscosity of the cosmetics and the like over time. There has been a demand for the development of an excellent zinc oxide powder that has the above advantages while overcoming the above disadvantages.
[0009] The present invention has been made in view of the above circumstances, and aims to provide a zinc oxide powder that can suppress an increase in viscosity over time when incorporated into a dispersion, etc., and that has a preferably high oil absorption, as well as a dispersion, paint, and cosmetic containing the zinc oxide powder. Another aim is to provide the zinc oxide powder with transparency, etc. equivalent to that of conventional zinc oxide powders. [Means for solving the problem]
[0010] That is, the zinc oxide powder of the first embodiment of the present invention has a BET specific surface area of 1.5 m 2 / g or more 8m 2 / g or less, the apparent specific volume by the static method is 0.8 mL / g or more and 4.0 mL / g or less, and the value obtained by dividing the apparent specific volume by the static method (mL / g) by the apparent specific volume by the tapping method (mL / g) (apparent specific volume by the static method / apparent specific volume by the tapping method) is 1.50 or more and 2.50 or less.
[0011] The dispersion liquid of the second aspect of the present invention contains the zinc oxide powder of the first aspect of the present invention and a dispersion medium.
[0012] A coating material according to a third aspect of the present invention contains the zinc oxide powder according to the first aspect of the present invention, a resin, and a dispersion medium.
[0013] A cosmetic according to a fourth aspect of the present invention comprises at least one selected from the group consisting of the zinc oxide powder according to the first aspect of the present invention and the dispersion according to the second aspect of the present invention. [Effects of the Invention]
[0014] According to the zinc oxide powder of the present invention, the BET specific surface area is 1.5 m 2 / g or more 8m 2 / g or less, the apparent specific volume by the static method is 0.8 mL / g or more and 4.0 mL / g or less, and the value obtained by dividing the apparent specific volume by the static method (mL / g) by the apparent specific volume by the tapping method (mL / g) (apparent specific volume by the static method / apparent specific volume by the tapping method) is 1.50 or more and 2.50 or less. Therefore, when the compound is incorporated into a dispersion or the like, an increase in viscosity over time can be suppressed. Furthermore, the zinc oxide powder of the present invention can maintain an appropriate oil absorption, and can maintain excellent transparency when blended in a dispersion, etc. Furthermore, even when the zinc oxide powder is surface-treated, the above-mentioned excellent effects can be provided.
[0015] According to the dispersion of the present invention, since it contains the zinc oxide powder of the present invention and a dispersion medium, it is possible to suppress an increase in the viscosity of the dispersion over time.
[0016] According to the paint of the present invention, since it contains the zinc oxide powder of the present invention, a resin, and a dispersion medium, it is possible to suppress an increase in the viscosity of the paint over time.
[0017] According to the cosmetic of the present invention, since it contains at least one selected from the group consisting of the zinc oxide powder of the present invention and the dispersion of the present invention, it is possible to suppress an increase in the viscosity of the cosmetic over time. DETAILED DESCRIPTION OF THE INVENTION
[0018] Preferred embodiments of the zinc oxide powder, dispersion, paint and cosmetic of the present invention will be described below. It should be noted that the present embodiment is specifically described to provide a better understanding of the gist of the invention, and does not limit the present invention unless otherwise specified. Omissions, additions, substitutions, and other modifications are possible within the scope of the gist of the present invention.
[0019] [Zinc oxide powder] The zinc oxide powder of this embodiment has a BET specific surface area of 1.5 m 2 / g or more 8m 2 / g or less, the apparent specific volume by the standing method is 0.8 mL / g or more and 4.0 mL / g or less, and the value obtained by dividing the apparent specific volume (mL / g) by the tapping method by the apparent specific volume (mL / g) by the tapping method (apparent specific volume by the standing method / apparent specific volume by the tapping method) is 1.50 or more and 2.50 or less. In this specification, the apparent specific volume by the standing method can be referred to as the standing volume. Furthermore, the apparent specific volume by the tapping method can be referred to as the tapped volume.
[0020] The zinc oxide powder of this embodiment preferably contains 99.5% by mass or more of zinc oxide, more preferably 99.7% by mass or more, and even more preferably 100% by mass. The zinc oxide powder may consist solely of zinc oxide, but may contain trace amounts of impurities that do not affect the effect. The zinc oxide powder of this embodiment is also preferably composed solely of zinc oxide particles. The zinc oxide content in the zinc oxide powder of this embodiment means a value measured by the following method. This measurement method is in accordance with the "Zinc Oxide Quantitative Method" described in the Quasi-Drug Ingredients Standards 2006 (Quasi-Drug Standards).
[0021] Zinc oxide powder is placed in a muffle furnace and ignited at 500°C until constant weight is reached (the mass remains constant). The zinc oxide powder is then allowed to cool to room temperature in a glass desiccator containing silica gel. After cooling, 1.5 g of zinc oxide powder is accurately weighed, and 50 mL of water and 20 mL of dilute hydrochloric acid are added. The mixture is heated to dissolve the zinc oxide powder. If any residual impurities remain, add three drops of nitric acid to completely dissolve them. The solution is cooled to room temperature and water is added to make the total volume 250 mL. To 25 mL of this solution, 10 mL of acetic acid / ammonium acetate buffer adjusted to pH 5.0 is added, and diluted ammonia water is added to adjust the pH to 5-5.5. The solution is then titrated with water to make the total volume 250 mL, and 0.5 mL of xylenol orange reagent is added as an indicator. The solution is then titrated with 0.05 mol / L edetate disodium solution until a yellow color is obtained. Since 1 mL of 0.05 mol / L edetate disodium solution is equivalent to 4.069 mg of zinc oxide, the zinc oxide content in zinc oxide powder can be quantified from the amount of 0.05 mol / L edetate disodium solution required for titration. If a value exceeding 100% by mass is calculated using this measurement method, the zinc oxide content is taken to be 100% by mass.
[0022] (Methods for measuring the properties of zinc oxide powder or surface-treated zinc oxide powder) The BET specific surface area of the zinc oxide powder of this embodiment may mean a value measured by the BET method using a specific surface area measuring device, for example, specifically, a fully automatic specific surface area measuring device (trade name: Macsorb HM Model-1201, manufactured by Mountech Co., Ltd.).
[0023] The apparent specific volume (mL / g) of the zinc oxide powder of this embodiment measured by the static method means a value measured in accordance with JIS K5101-12-1 "Test methods for pigments - Part 12: Apparent density or apparent specific volume - Section 1: Static method." Note that the apparent specific volume measured by the static method was not subjected to 50 tappings.
[0024] The apparent specific volume (mL / g) of the zinc oxide powder of this embodiment as determined by the tap method can be measured using a bulk density measuring device, specifically, a close-packed bulk density measuring device (product name: TVP-1 model, manufactured by Tsutsui Scientific Instruments Co., Ltd.). A specific measurement method will be described below. The mass (A) of a 150 mL measuring cylinder (inner diameter: 31 mm, manufactured by Tsutsui Scientific Instruments Co., Ltd.) is measured using an electronic balance. At least 100 mL of zinc oxide powder is placed on a sieve with 500 μm openings. Next, the zinc oxide powder is wiped with a brush to sieve the zinc oxide powder. Approximately 100 mL of the zinc oxide powder that passed through the sieve is placed in the 150 mL measuring cylinder. The mass (B) of this measuring cylinder is measured using an electronic balance. This measuring cylinder is fixed to a tight-pack bulk density measuring device. A black rubber stopper is placed on the measuring cylinder to prevent powder from scattering during tapping. The volume (V) of the zinc oxide powder after 50 taps with the tight-pack bulk density measuring device is read from the measuring cylinder. The apparent specific volume is then calculated as V / (BA). The tapping width can be 20 mm, and the tapping speed can be 30 times / min. In this way, the tapping method is a method in which a container containing powder is filled with the powder by tapping the container multiple times, and then measurement is performed.
[0025] The dry particle size D98 of the zinc oxide powder of this embodiment means the value at a cumulative volume percentage of 98% when the volume particle size distribution of the zinc oxide powder is measured in a dry state using a laser diffraction particle size analyzer, for example, specifically, a laser diffraction particle size analyzer (model: Mastersizer 3000, manufactured by Malvern). Hereinafter, the dry particle size D98 may be abbreviated as "D98".
[0026] The crystallite diameter in the zinc oxide powder of the present embodiment may mean the Scherrer diameter calculated by the Scherrer formula using the half-width of the diffraction peak of the (101) plane and the diffraction angle (2θ) of the powder X-ray diffraction pattern measured with an X-ray diffractometer, for example, specifically, an X-ray diffractometer (trade name: AERIS, manufactured by PANalytical). The conditions for powder X-ray diffraction measurement using the above-mentioned device are as follows: the radiation source is CuKα radiation, and the output is 40 kV and 15 mA. Furthermore, the measurement data obtained by X-ray diffraction measurement can be analyzed using data processing software AERIS (manufactured by PANalytical), which allows the Scherrer diameter to be calculated.
[0027] The oil absorption of the zinc oxide powder of this embodiment means a value measured in accordance with JIS K5101-13-1 (Testing methods for pigments - Part 13: Oil absorption - Section 1: Refined linseed oil method).
[0028] (BET specific surface area) The BET specific surface area of the zinc oxide powder of this embodiment is 1.5 m 2 / g or more 8m 2 / g and less than 1.8m 2 / g or more 7.7m 2 / g or less, and 2 / g or more 7.0m 2 / g or less is more preferable, and 3.5m 2 / g or more 6.5m 2 It is more preferable that the saturation coefficient is 1 / g or less. By adjusting the BET specific surface area of the zinc oxide powder to fall within the above range, the transparency of dispersions, paints, cosmetics, etc. containing this zinc oxide powder can be increased, and the viscosity can also be maintained within a preferred range. BET specific surface area is 1.5m 2 If the BET specific surface area is less than 8 m / g, the transparency of the dispersion liquid will be significantly reduced when the zinc oxide powder is contained at a high concentration, which is not preferable. 2 If the content is more than 1 / g, when zinc oxide powder is contained at a high concentration, the viscosity of the dispersion tends to increase, making it difficult to obtain a uniform dispersion with high fluidity, which is undesirable.
[0029] The method for adjusting the BET specific surface area of the zinc oxide powder to fall within the above range is not particularly limited, but examples thereof include a method for adjusting the average primary particle diameter (BET-converted particle diameter) converted from the BET specific surface area to 135 nm or more and 714 nm or less. Generally, the larger the primary particle diameter, the smaller the BET specific surface area, and vice versa. The BET specific surface area of the zinc oxide powder can also be adjusted by adjusting the particle shape or by providing pores in the particles. The zinc oxide powder of this embodiment is usually composed of secondary particles, but may also contain primary particles. When primary particles are contained, the ratio of zinc oxide secondary particles to zinc oxide primary particles in the zinc oxide powder can be selected arbitrarily. For example, the ratio of the secondary particles may be 70% by mass or more, 80% by mass or more, 90% by mass or more, 95% by mass or more, 98% by mass or more, or even 100% by mass.
[0030] (Apparent specific volume by static method) The apparent specific volume of the zinc oxide powder of this embodiment, as determined by a static method, is 0.8 mL / g or more and 4.0 mL / g or less, preferably 1.0 mL / g or more and 3.5 mL / g or less, more preferably 1.2 mL / g or more and 3.0 mL / g or less, and even more preferably 1.5 mL / g or more and 2.8 mL / g or less. By adjusting the apparent specific volume of the zinc oxide powder measured by a static method to fall within the above range, it is possible to suppress an increase in viscosity of the dispersion liquid over time when the zinc oxide powder is mixed with a dispersion medium. In other words, the viscosity of the dispersion liquid is unlikely to increase over time. If the apparent specific volume measured by the static method is less than 0.8 mL / g, the transparency of the dispersion containing the zinc oxide powder tends to decrease, which is undesirable. On the other hand, if the apparent specific volume measured by the static method is more than 4.0 mL / g, the viscosity of the dispersion containing the zinc oxide powder tends to increase over time, which is undesirable. Examples of factors that increase the apparent specific volume measured by the static method include, but are not limited to, small particle size.
[0031] The method for controlling the apparent specific volume of zinc oxide powder measured by a static method within the above range is not particularly limited. For example, when zinc oxide powder is produced by a thermal decomposition method as described in JP-A-60-255620, the apparent specific volume of zinc oxide powder measured by a static method can be controlled within the above range by adjusting the apparent specific volumes of raw materials such as zinc oxalate, zinc hydroxide, zinc carbonate, and basic zinc carbonate measured by a static method, or by adjusting the thermal decomposition temperature. For example, when zinc oxide is produced by a gas phase method as described in JP-A-63-288914, the apparent specific volume of the zinc oxide powder determined by a static method can be controlled within the above range by appropriately adjusting the temperature during the production process.
[0032] (Apparent specific volume by tap method) The apparent specific volume of the zinc oxide powder of this embodiment, as measured by the tap method, is preferably 0.30 mL / g or more and 2.00 mL / g or less, more preferably 0.35 mL / g or more and 1.80 mL / g or less, and even more preferably 0.40 mL / g or more and 1.70 mL / g or less. By adjusting the apparent specific volume by the tapping method of the zinc oxide powder to fall within the above range, it becomes easy to adjust the apparent specific volume by the static method / apparent specific volume by the tapping method to 1.50 or more and 2.50 or less.
[0033] (Apparent specific volume by static method / Apparent specific volume by tap method) There were many points that were not clarified about the apparent specific volume characteristics of powders and their effects. However, by focusing on the characteristics of zinc oxide powder, namely the apparent specific volume measured by the static method and the apparent specific volume measured by the tapping method, it became possible to provide an excellent zinc oxide powder that prevents an increase in viscosity while maintaining oil absorption. The zinc oxide powder of this embodiment has a value obtained by dividing the apparent specific volume (mL / g) by the tapping method (apparent specific volume by static method / apparent specific volume by tapping method) of 1.50 or more and 2.50 or less. The "apparent specific volume by static method / apparent specific volume by tapping method" is preferably 1.55 or more and 2.30 or less, and more preferably 1.60 or more and 2.00 or less. By setting the "apparent specific volume by static method / apparent specific volume by tapping method" to 1.50 or more and 2.50 or less, it is possible to suppress an increase in viscosity over time of a dispersion containing zinc oxide powder. On the other hand, if the "apparent specific volume by static method / apparent specific volume by tapping method" is outside the above range, it is difficult to suppress an increase in viscosity over time.
[0034] The mechanism by which the increase in viscosity of a dispersion containing zinc oxide powder over time can be suppressed by controlling the "apparent specific volume by static method / apparent specific volume by tapping method" within the above range is unclear. However, it is speculated as follows. The apparent specific volume measured by the static method is the volume per unit mass of a powder measured in a state where air is contained between the particles. In contrast, the apparent specific volume measured by the tapping method is the volume per unit mass of a powder measured in a state where some of the air between the particles is removed by tapping. Therefore, the apparent specific volume of a powder measured by the static method is usually larger than the apparent specific volume measured by the tapping method. In addition, generally, the smaller the particles of a powder, the greater the amount of air between the particles, and the larger the apparent specific volume measured by the static method.
[0035] When the zinc oxide particles constituting the zinc oxide powder are coarse and dense inside, they are less likely to contain excess air between the particles. Even when measuring the apparent specific volume by the static method, such particles are less likely to contain air between the particles, so the apparent specific volume by the static method is small, and the apparent specific volume by the tapping method does not change much, with the value of "apparent specific volume by the static method / apparent specific volume by the tapping method" being close to 1. Zinc oxide powder containing coarse zinc oxide particles has poor transparency due to the large agglomerate particle size. Furthermore, in the case of zinc oxide particles with many internal voids or agglomerated particles with significant steric hindrance (agglomerated particle fusion) due to the fusion of zinc oxide particles, resulting in significant branching structures, the apparent specific volume measured by the static method will be larger than that of the coarse zinc oxide particles. When measuring the apparent specific volume of such particles using the tapping method, in which vibration is applied by tapping, the air inside and between the particles does not escape, and the apparent specific volume of the powder does not change significantly. In other words, the apparent specific volume measured by the tapping method remains large, and the value of "apparent specific volume measured by the static method / apparent specific volume measured by the tapping method" approaches 1. On the other hand, when particles or agglomerated particles with such structures are used, the structure of the zinc oxide particles is destroyed by the applied force when zinc oxide powder or surface-treated zinc oxide powder is dispersed in a solvent. As a result, fine powder is generated or the active surfaces of the zinc oxide particles are exposed, resulting in an increase in the viscosity of the dispersion. Therefore, in order to increase transparency and prevent an increase in the viscosity of the dispersion, the "apparent specific volume by the static method / apparent specific volume by the tap method" must be 1.50 or more.
[0036] On the other hand, if the "apparent specific volume by static method / apparent specific volume by tapping method" ratio exceeds 2.50, it means that the zinc oxide particles constituting the zinc oxide powder contain a large number of fine zinc oxide particles. If zinc oxide particles with very fine particle diameters are mixed into the zinc oxide powder, they will cause re-aggregation of the zinc oxide particles in the dispersion even after dispersion in a solvent. As a result, the viscosity of the dispersion tends to increase over time, and the transparency of the dispersion also tends to decrease. Therefore, the "apparent specific volume by static method / apparent specific volume by tapping method" ratio must be 2.50 or less.
[0037] By controlling the "apparent specific volume by static method / apparent specific volume by tapping method," it is possible to appropriately adjust the structure and size of zinc oxide particles, and maintain the transparency and dispersion stability of the dispersion. In other words, the "apparent specific volume by static method / apparent specific volume by tapping method" in the zinc oxide powder of this embodiment makes it possible to capture the microscopic behavior and structure of each zinc oxide particle on a macroscopic level, thereby obtaining an excellent zinc oxide powder that does not contain particles with undesirable structures. In this way, it is an excellent parameter. Therefore, by measuring the "apparent specific volume by static method / apparent specific volume by tapping method" and controlling the size and structure of the zinc oxide particles constituting the zinc oxide powder so that the ratio is 1.50 to 2.50, it is possible to obtain an excellent zinc oxide powder and an excellent dispersion in which the increase in viscosity over time is suppressed and which has excellent dispersion stability. It is preferable to appropriately select the production conditions and materials so that the "apparent specific volume by static method / apparent specific volume by tapping method" falls within a preferred range.
[0038] (BET equivalent particle size) In this specification, the term "BET equivalent particle size (nm)" refers to the BET specific surface area (m 2 / g) using the following general formula (1): The BET-equivalent particle size (nm) of the surface-treated zinc oxide powder described below is calculated based on the BET specific surface area (m 2 / g) and the following general formula (1) is used to calculate. BET equivalent particle diameter (nm) = 6000 / (BET specific surface area (m 2 / g)×ρ(g / cm 3 ) (1) In formula (1), ρ is the density of zinc oxide, and in this embodiment, ρ is 5.61 g / cm 3 The BET-equivalent particle diameter (nm) of the zinc oxide powder can be selected arbitrarily. For example, the particle diameter may be 134 nm or more and 715 nm or less, or 143 nm or more and 428 nm or less. If necessary, the particle diameter may be 152 nm or more and 357 nm or less, or 164 nm or more and 306 nm or less.
[0039] The maximum value of the primary particle diameter of the zinc oxide powder of this embodiment is preferably 900 nm or less, more preferably 800 nm or less, even more preferably 600 nm or less, and most preferably 400 nm or less. If zinc oxide particles having a primary particle diameter exceeding 900 nm are contained, the cosmetic product made using this zinc oxide powder will have a whitish appearance when applied to the skin, which is undesirable.
[0040] The primary particle diameter means the longest diameter, which is the largest diameter among a plurality of diameters passing through the center points of 150 primary particles of zinc oxide particles selected using a scanning electron microscope (SEM). In this embodiment, the maximum primary particle size refers to the largest value among the diameters of 150 primary particles measured by the above method.
[0041] (Dry particle size D98 / BET equivalent particle size) The zinc oxide powder of this embodiment preferably has a dry particle size D98 (μm) divided by a BET-equivalent particle size (nm) (dry particle size D98 (μm) / BET-equivalent particle size (nm)) of 0.02 to 5.0, more preferably 0.1 to 4.0, and even more preferably 0.5 to 3.0. If the "dry particle size D98 / BET-equivalent particle size" is within the above range, it is preferable in that the roughness of the zinc oxide powder can be suppressed. In addition, the surface-treated zinc oxide powder obtained by surface-treating the zinc oxide powder of this embodiment, which will be described later, may also have a (dry particle size D98 (μm) / BET equivalent particle size (nm)) in the above range.
[0042] (Method for producing zinc oxide powder and method for adjusting apparent specific volume) The method for producing the zinc oxide powder of this embodiment is not particularly limited. For example, as described in JP-A-60-255620, there is a method for producing zinc oxide powder by thermal decomposition of raw materials such as zinc oxalate, zinc hydroxide, zinc carbonate, and basic zinc carbonate. Also, there is a method for producing zinc oxide powder by a gas phase method in which metallic zinc vapor is oxidatively burned, as described in JP-A-63-288014. To produce the zinc oxide powder of this embodiment, for example, a method may be used in which a material that increases the apparent specific volume by standing is added when producing zinc oxide powder, or an apparatus that can increase the apparent specific volume by standing is used. Increasing the apparent specific volume by standing can have the effect of increasing transparency. The apparent specific volume of the powder can be controlled to a desired value by combining the following methods and methods used in conventional technology. However, the excellent effects obtained by controlling the apparent specific volume of the powder within a predetermined range have not been known or predicted until now.
[0043] To increase the apparent specific volume of zinc oxide powder measured by the static method, for example, when using a thermal decomposition method, a small amount of a blowing agent, for example, about 1% by mass, may be added to the raw materials used to produce the zinc oxide powder. Examples of suitable blowing agents include inorganic blowing agents such as ammonium carbonate, ammonium bicarbonate, ammonium nitrite, sodium borohydride, calcium azide, sodium bicarbonate, ammonium bicarbonate, ammonium carbonate, ammonium nitrite, neutral magnesium carbonate, ferrous oxalate, ammonium persulfate, and sodium boron hydride, and organic blowing agents such as azo compounds such as azobisisobutyronitrile, hydrazine compounds such as diphenylsulfone-3,3'-disulfohydrazine, semicarbazide compounds, triazole compounds, and N-nitroso compounds.
[0044] An example of an apparatus for increasing the apparent specific volume of zinc oxide powder by the static method is a fluidized bed calciner, which can perform calcination while feeding air. By adjusting the amount of foaming agent and the baking temperature, the apparent specific volume by the static method and the "apparent specific volume by the static method / apparent specific volume by the tap method" can be adjusted to a desired range. As a method for producing the zinc oxide powder of this embodiment, for example, 1 mass % of ammonium carbonate as a foaming agent is added to zinc carbonate having an apparent specific volume of 0.8 mL / g to 4.0 mL / g as determined by a static method, and the mixture is thermally decomposed in a fluidized bed furnace at 300°C to 1000°C, preferably 400°C to 800°C.
[0045] The method for adjusting D98 is not particularly limited, and it can be adjusted, for example, by subjecting zinc oxide powder to a crushing treatment under preferred conditions. The crushing treatment is not particularly limited as long as it can crush each particle (such as agglomerated particles and / or particle aggregates) in the zinc oxide powder so as to obtain the desired D98. An example of the crushing treatment is a method in which each particle is crushed using a crusher. Examples of crushers include a roller mill, hammer mill, cage mill, pin mill, disintegrator, pulverizer, atomizer, turbo mill, super micron mill, fine micron mill, tumbling ball mill, vibrating ball mill, planetary mill, tower mill, attritor, aquamizer, basket mill, CF mill, sand grinder, Dyno Mill, Ultravisco Mill, Coball Mill, swirl flow jet mill, fluidized bed jet mill, Nanomizer, shear mill, and colloid mill. The above-described method for adjusting D98 may be carried out after the zinc oxide powder of the present embodiment is surface-treated, as will be described later. That is, the surface-treated zinc oxide powder may be subjected to a crushing treatment under preferred conditions so as to obtain a desired D98.
[0046] (crystallite diameter) The zinc oxide powder of this embodiment preferably has a crystallite diameter of 10 nm to 80 nm, but may be 20 nm to 50 nm, 25 nm to 40 nm, or 28 nm to 38 nm, as required. (Crystallite diameter (nm) / BET equivalent particle diameter (nm)) In the zinc oxide powder of this embodiment, the value obtained by dividing the crystallite size (nm) by the BET-equivalent particle size (nm) obtained from the BET specific surface area is preferably 0.01 to 1.0, more preferably 0.05 to 0.9, even more preferably 0.07 to 0.8, and even more preferably 0.10 to 0.7. If necessary, it may be 0.13 to 0.6, or 0.15 to 0.5, etc.
[0047] BET specific surface area is 1.5m 2 / g or more 8m 2Zinc oxide powder having a density of less than 10 nm / g and a crystallite diameter of 10 nm or more and 50 nm or less has sufficient crystallinity to obtain high transparency and high ultraviolet shielding properties. In order to improve the crystallinity of zinc oxide powder, for example, the temperature in the process of producing the zinc oxide powder may be increased to an extent that does not cause excessive grain growth.
[0048] (Oil absorption amount) The zinc oxide powder of this embodiment may have an oil absorption that is arbitrarily selected and preferred. For example, it may be 30 mL / 100 g to 100 mL / 100 g, 40 mL / 100 g to 80 mL / 100 g, or 42 mL / 100 g to 78 mL / 100 g. If necessary, it may be 45 mL / 100 g to 75 mL / 100 g, 50 mL / 100 g to 73 mL / 100 g, or 52 mL / 100 g to 70 mL / 100 g.
[0049] [Surface-treated zinc oxide powder] The zinc oxide powder of this embodiment may have at least a portion of its surface treated with at least one of an inorganic component and an organic component. Such zinc oxide powder surface-treated with at least one of an inorganic component and an organic component is called surface-treated zinc oxide powder. The inorganic component and the organic component are appropriately selected depending on the application of the zinc oxide powder.
[0050] When the surface-treated zinc oxide powder of this embodiment is used in cosmetics, the inorganic and organic components are not particularly limited as long as they are surface treatment agents generally used in cosmetics. Examples of inorganic components include silica, hydrous silica, alumina, aluminum hydroxide, and cerium oxide. Examples of organic components include at least one selected from the group consisting of silane compounds, silicone compounds, fatty acids, fatty acid soaps, fatty acid esters, organic titanate compounds, oils, amino acids, fatty alcohols, surfactants, beeswax, carnauba wax, lecithin, fatty acid salts, polyethylene, alkanolamines, beeswax, and polysaccharides. Furthermore, a surfactant may be used as the inorganic or organic component. When zinc oxide powder is surface-treated with at least one of such inorganic and organic components, the surface activity of the zinc oxide powder can be suppressed and the dispersibility of the zinc oxide powder in a dispersion medium can be improved.
[0051] Examples of silane compounds used in the surface treatment include alkylsilanes such as methyltrimethoxysilane, ethyltrimethoxysilane, hexyltrimethoxysilane, octyltrimethoxysilane, and octyltriethoxysilane; and fluoroalkylsilanes such as trifluoromethylethyltrimethoxysilane and heptadecafluorodecyltrimethoxysilane. Among these silane compounds, alkylsilanes are preferred, with octyltriethoxysilane being particularly preferred. These silane compounds may be used alone or in combination of two or more, and may also be used in combination with a surface treatment agent other than the silane compound.
[0052] Examples of silicone compounds used for surface treatment include silicone oils such as methylhydrogenpolysiloxane, dimethylpolysiloxane, and methylphenylpolysiloxane; methicone, dimethicone, hydrogendimethicone, triethoxysilylethylpolydimethylsiloxyethyldimethicone, triethoxysilylethylpolydimethylsiloxyethylhexyldimethicone, (acrylates / tridecyl acrylate / triethoxysilylpropyl methacrylate / dimethicone methacrylate) copolymer, and fluorine-containing silicones. These silicone compounds may be used alone or in combination of two or more. Furthermore, copolymers of these silicone compounds may also be used as the silicone compound. Furthermore, they may be used in combination with surface treatment agents other than silicone compounds.
[0053] Examples of fatty acids include palmitic acid, isostearic acid, stearic acid, lauric acid, myristic acid, behenic acid, oleic acid, rosin acid, and 12-hydroxystearic acid. Examples of fatty acid soaps include aluminum stearate, calcium stearate, and aluminum 12-hydroxystearate. Examples of fatty acid esters include dextrin fatty acid esters, cholesterol fatty acid esters, sucrose fatty acid esters, starch fatty acid esters, and sorbitan fatty acid esters. These surface treatment agents may be used alone or in combination of two or more, or may be used in combination with other surface treatment agents.
[0054] Examples of organic titanate compounds include isopropyl triisostearoyl titanate, isopropyl dimethacryl isostearoyl titanate, isopropyl tri(dodecyl)benzenesulfonyl titanate, neopentyl(diallyl)oxy-tri(dioctyl)phosphate titanate, and neopentyl(diallyl)oxy-trineododecanoyl titanate. These organic titanate compounds may be used alone or in combination of two or more, or may be used in combination with other surface treatment agents. The surface may also be treated with an oil such as squalane or glycerin.
[0055] When the surface-treated zinc oxide powder of this embodiment is used for industrial applications such as ultraviolet-shielding films and gas-barrier films, in addition to inorganic and organic components used in cosmetics, general dispersants used when dispersing particles, such as anionic dispersants, cationic dispersants, nonionic dispersants, silane coupling agents, and wetting dispersants, can also be appropriately selected and used as the surface treatment agent. Such a surface treatment can suppress the surface activity of the zinc oxide powder and improve the dispersibility of the zinc oxide powder in a dispersion medium.
[0056] The BET-equivalent particle diameter (nm) of the surface-treated zinc oxide powder of this embodiment can be selected arbitrarily. For example, the particle diameter may be 134 nm or more and 715 nm or less, or 143 nm or more and 428 nm or less. If necessary, it may be 152 nm or more and 357 nm or less, or 164 nm or more and 306 nm or less.
[0057] In the surface-treated zinc oxide powder of this embodiment, the value obtained by dividing the dry particle diameter D98 (μm) of the surface-treated zinc oxide powder by the BET-equivalent particle diameter (nm) of the surface-treated zinc oxide powder (dry particle diameter D98 (μm) / BET-equivalent particle diameter (nm)) is preferably 0.02 or more and 5.0 or less, more preferably 0.1 or more and 4.5 or less, and even more preferably 0.7 or more and 4.0 or less. If necessary, the value may be 0.8 or more and 3.8 or less, 1.0 or more and 3.6 or less, or 1.1 or more and 3.5 or less. The BET-equivalent particle diameter of the surface-treated zinc oxide powder can be calculated by determining the BET specific surface area of the surface-treated zinc oxide powder and applying this value to the above general formula (1). When the "dry particle diameter D98 / BET-equivalent particle diameter" of the surface-treated zinc oxide powder is within the above range, the roughness of the surface-treated zinc oxide powder can be suppressed. The BET equivalent particle diameter (nm) of the surface-treated zinc oxide powder can be selected arbitrarily, and may be, for example, within the range of 134 nm to 715 nm, or 143 nm to 428 nm, or, as necessary, 152 nm to 357 nm, or 164 nm to 306 nm, etc. The BET specific surface area of the surface-treated zinc oxide powder can be determined by the same method as that for the zinc oxide powder.
[0058] The method for producing the surface-treated zinc oxide powder of this embodiment is not particularly limited, and may be carried out appropriately using a known method depending on the components used in the surface treatment. The zinc oxide powder after the surface treatment may be subjected to a crushing treatment so that the "dry particle size D98 / BET equivalent particle size" of the surface-treated zinc oxide is adjusted to 0.01 or more and 5.0 or less. The same crusher as above can be used for the crushing treatment. The surface-treated zinc oxide powder of this embodiment preferably contains 80% by mass to 99% by mass, and more preferably 82% by mass to 97% by mass of zinc oxide.
[0059] For example, examples of the surface treatment method include the following methods. Untreated zinc oxide powder of the present invention, at least one of the inorganic and organic components used in the surface treatment, and, if necessary, one or more arbitrarily selected solvents such as pure water or isopropyl alcohol are mixed using an arbitrarily selected method and apparatus. Preferred examples of the solvent include aqueous solvents. The total amount of the inorganic and / or organic components to be mixed may be, for example, 1 to 25 parts by mass, preferably 3 to 22 parts by mass, per 100 parts by mass of zinc oxide particles. The amount of solvent can be arbitrarily selected. After mixing, the resulting mixture may be dried at an arbitrarily selected temperature to remove at least a portion of the solvent. The drying temperature can be arbitrarily selected, but may be, for example, 50 to 200°C, more preferably 60 to 150°C, and even more preferably 70 to 120°C. Heat treatment may also be performed to further promote the surface treatment reaction. The heat treatment temperature can be selected arbitrarily and may be, for example, 200°C to 800°C, more preferably 200°C to 700°C, and even more preferably 200°C to 600°C. The resulting dried product or heat-treated product (surface-treated zinc oxide powder) may be crushed, for example, until D98 reaches 500 μm or less, using any method, device, or conditions. The crushed product may be further dried. The drying temperature can be selected arbitrarily and may be, for example, 50°C to 200°C, more preferably 60°C to 150°C, and even more preferably 70°C to 120°C. The surface-treated zinc oxide powder of this embodiment may have a dry particle size D98 (μm) divided by the BET-equivalent particle size (nm) that is controlled to be 0.01 or more and 5 or less by controlling the production conditions.
[0060] [Dispersion] The dispersion of the present embodiment contains the zinc oxide powder of the present embodiment and a dispersion medium. Examples of the dispersion of the present embodiment include a paste-like dispersion with high viscosity.
[0061] The content of zinc oxide powder in the dispersion of this embodiment is not particularly limited and can be selected arbitrarily, but is preferably 10% by mass or more and 90% by mass or less, more preferably 20% by mass or more and 85% by mass or less, and even more preferably 30% by mass or more and 80% by mass or less. When the content of zinc oxide powder in the dispersion is within the above range, the desirable properties of the zinc oxide powder can be obtained, and an increase in the viscosity of the dispersion over time can be suppressed.
[0062] The dispersion medium is appropriately selected depending on the application of the dispersion liquid. Suitable dispersion media are exemplified below, but the dispersion medium in this embodiment is not limited to these. The following dispersion media may be used alone or in combination from the following examples. Examples of the dispersion medium include alcohols such as water, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, octanol, and glycerin; esters such as ethyl acetate, butyl acetate, ethyl lactate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, and γ-butyrolactone; and ethers such as diethyl ether, ethylene glycol monomethyl ether (methyl cellosolve), ethylene glycol monoethyl ether (ethyl cellosolve), ethylene glycol monobutyl ether (butyl cellosolve), diethylene glycol monomethyl ether, and diethylene glycol monoethyl ether; and these are preferably used. These dispersion media may be used alone or in combination of two or more.
[0063] Other examples of the dispersion medium include ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, acetylacetone, and cyclohexanone; aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene; cyclic hydrocarbons such as cyclohexane; amides such as dimethylformamide, N,N-dimethylacetoacetamide, and N-methylpyrrolidone; and chain polysiloxanes such as dimethylpolysiloxane, methylphenylpolysiloxane, and diphenylpolysiloxane. These dispersion media may be used alone or in combination of two or more.
[0064] Other suitable dispersion media include cyclic polysiloxanes such as octamethylcyclotetrasiloxane, cyclopentasiloxane, and dodecamethylcyclohexasiloxane; and modified polysiloxanes such as amino-modified polysiloxane, polyether-modified polysiloxane, alkyl-modified polysiloxane, and fluorine-modified polysiloxane. These dispersion media may be used alone or in combination of two or more.
[0065] Other examples of dispersion media different from those mentioned above include hydrophobic dispersion media such as hydrocarbon oils such as liquid paraffin, squalane, isoparaffin, branched light paraffin, petrolatum, and ceresin; ester oils such as isopropyl myristate, cetyl isooctanoate, and glyceryl trioctanoate; silicone oils such as cyclopentasiloxane, dimethylpolysiloxane, and methylphenylpolysiloxane; higher fatty acids such as lauric acid, myristic acid, palmitic acid, and stearic acid; and higher alcohols such as lauryl alcohol, cetyl alcohol, stearyl alcohol, hexyldodecanol, and isostearyl alcohol. These may be used alone or in combination of two or more.
[0066] The dispersion of this embodiment may contain commonly used additives to the extent that the properties of the dispersion are not impaired. Examples of additives include dispersants, stabilizers, water-soluble binders, thickeners, oil-soluble preservatives, UV absorbers, oil-soluble drugs, oil-soluble dyes, oil-soluble proteins, vegetable oils, and animal oils. These additives may be contained in any amount selected.
[0067] The method for producing the dispersion of the present embodiment is not particularly limited, but examples thereof include a method in which the zinc oxide powder of the present embodiment and a dispersion medium are mechanically dispersed using a known dispersion device. Examples of the dispersing device include a stirrer, a planetary mixer, a homomixer, an ultrasonic homogenizer, a sand mill, a ball mill, and a roll mill.
[0068] The dispersion of this embodiment can be preferably used in cosmetics as well as in paints and the like having ultraviolet blocking properties, gas permeation inhibiting properties, and the like.
[0069] [paint] The paint of the present embodiment contains the zinc oxide powder of the present embodiment, a resin, and a dispersion medium.
[0070] The content of the zinc oxide powder in the coating material of this embodiment may be adjusted appropriately according to the desired properties, for example, preferably from 10% to 40% by mass, more preferably from 15% to 35% by mass, and even more preferably from 20% to 30% by mass. By ensuring that the content of zinc oxide powder in the paint is within the above range, the properties of the zinc oxide powder can be obtained and the increase in viscosity of the paint over time can be suppressed.
[0071] The dispersion medium is not particularly limited as long as it is one that is commonly used in industrial applications, and examples thereof include water, alcohols such as methanol, ethanol, and propanol, and organic solvents such as methyl acetate, ethyl acetate, toluene, methyl ethyl ketone, and methyl isobutyl ketone. The content of the dispersion medium in the paint of this embodiment is not particularly limited and is adjusted appropriately depending on the desired properties of the paint.
[0072] The resin is not particularly limited as long as it is one that is commonly used in industrial applications, and examples thereof include acrylic resin, epoxy resin, urethane resin, polyester resin, and silicone resin. The resin content in the paint of this embodiment is not particularly limited and is adjusted appropriately depending on the desired properties of the paint.
[0073] The coating material of the present embodiment may contain commonly used additives, such as polymerization initiators, dispersants, and preservatives, as long as the additives do not impair the properties of the coating material.
[0074] The method for producing the coating material of the present embodiment is not particularly limited, but examples thereof include a method in which the zinc oxide powder of the present embodiment, a resin, and a dispersion medium are mechanically mixed using a known mixer, or a method in which the above-mentioned dispersion and a resin are mechanically mixed using a known mixer. Examples of the mixing device include a stirrer, a planetary mixer, a homomixer, and an ultrasonic homogenizer.
[0075] A coating film can be formed by applying the coating material of this embodiment to a plastic substrate such as a polyester film by a common coating method such as roll coating, flow coating, spray coating, screen printing, brush coating, dipping, etc. These coating films can be used as ultraviolet screening films or gas barrier films.
[0076] [Cosmetics] A cosmetic according to one embodiment of this embodiment contains at least one selected from the group consisting of the zinc oxide powder according to this embodiment and the dispersion according to this embodiment. That is, the cosmetic may contain either or both of the zinc oxide powder and the dispersion according to this embodiment. A cosmetic according to another embodiment contains a base and at least one selected from the group consisting of the zinc oxide powder according to this embodiment and the dispersion according to this embodiment, dispersed in the base. That is, the cosmetic may contain the zinc oxide powder, either or both of the dispersion according to this embodiment, and the base. The cosmetic according to this embodiment can be obtained, for example, by blending the dispersion according to this embodiment with a base such as a lotion, cream, foundation, lipstick, blusher, eye shadow, or the like in a conventional manner. Alternatively, the zinc oxide powder of this embodiment may be blended into an oil phase or an aqueous phase to form an O / W or W / O emulsion, which may then be blended with a base. The base is not particularly limited as long as it can be used as a base for cosmetics. The zinc oxide powder and surface-treated zinc oxide powder of this embodiment can be used in combination with materials that are commonly used in cosmetics that require protection from ultraviolet rays, such as sunscreens and foundations. The sunscreen cosmetic will be specifically described below.
[0077] The content of zinc oxide powder in the sunscreen cosmetic can be selected as desired, but in order to effectively block ultraviolet rays, particularly long-wavelength ultraviolet rays (UVA), it is preferably from 1% by mass to 30% by mass, more preferably from 3% by mass to 20% by mass, and even more preferably from 5% by mass to 15% by mass.
[0078] The sunscreen cosmetic may contain, as necessary, a hydrophobic dispersion medium, inorganic fine particles or inorganic pigments other than zinc oxide powder, a hydrophilic dispersion medium, oils and fats, surfactants, moisturizers, thickeners, pH adjusters, nutrients, antioxidants, fragrances, preservatives, dispersants, antifoaming agents, colorants, cosmetic ingredients, polymeric substances, biologically derived ingredients, plant-derived ingredients, antibacterial agents, bactericides, antifungal agents, aqueous ingredients, oily ingredients, vitamins, emulsifiers, stabilizers, solubilizers, pearlescent agents, refatting substances, and the like. Examples of hydrophobic dispersion media include hydrocarbon oils such as liquid paraffin, squalane, isoparaffin, branched light paraffin, petrolatum, and ceresin; ester oils such as isopropyl myristate, cetyl isooctanoate, and glyceryl trioctanoate; silicone oils such as cyclopentasiloxane, dimethylpolysiloxane, and methylphenylpolysiloxane; higher fatty acids such as lauric acid, myristic acid, palmitic acid, and stearic acid; and higher alcohols such as lauryl alcohol, cetyl alcohol, stearyl alcohol, hexyldodecanol, and isostearyl alcohol.
[0079] Examples of inorganic fine particles and inorganic pigments other than zinc oxide powder include calcium carbonate, calcium phosphate (apatite), magnesium carbonate, calcium silicate, magnesium silicate, aluminum silicate, kaolin, talc, titanium oxide, aluminum oxide, yellow iron oxide, γ-iron oxide, cobalt titanate, cobalt violet, and silicon oxide.
[0080] Examples of dispersants and thickeners include trimethylsiloxysilicate, dimethylpolysiloxane-methyl(polyoxyalkylene)siloxane copolymer, acrylic-silicone graft polymer, silicone-terminated polyglycerin, organopolysiloxane copolymer, polyglycerin-modified silicone, ricinoleic acid, hydroxystearic acid, polyhydroxystearic acid, lower alcohols, lower polyols, polyhydric alcohols, magnesium aluminum silicate, bentonite, fatty acyl derivatives, polyvinylpyrrolidone, xanthan gum, and carbomer. The surfactant may be any of anionic surfactants, nonionic surfactants, and amphoteric surfactants.
[0081] The sunscreen cosmetic may further contain at least one organic ultraviolet absorber. Cosmetics containing both zinc oxide powder and an organic ultraviolet absorber are preferred because they have a booster effect that broadens the ultraviolet shielding range and increases the ultraviolet shielding properties. The content of the organic UV absorber may be adjusted as appropriate to obtain the desired UV shielding properties. For organic UV absorbers whose blending amount in sunscreen cosmetics is regulated, the upper limit may be adjusted as appropriate in accordance with the regulations of each country. For example, the content of the organic UV absorber may be 20% by mass or less, 15% by mass or less, 12% by mass or less, 10% by mass or less, 9% by mass or less, 8% by mass or less, 6% by mass or less, 4% by mass or less, or 3% by mass or less. Examples of organic ultraviolet absorbers include benzotriazole-based ultraviolet absorbers, benzoylmethane-based ultraviolet absorbers, benzoic acid-based ultraviolet absorbers, anthranilic acid-based ultraviolet absorbers, salicylic acid-based ultraviolet absorbers, cinnamic acid-based ultraviolet absorbers, silicone-based ultraviolet absorbers, triazine-based ultraviolet absorbers, imidazole-based ultraviolet absorbers, camphor-based ultraviolet absorbers, benzophenone-based ultraviolet absorbers, and other organic ultraviolet absorbers.
[0082] Examples of the benzotriazole-based ultraviolet absorbers include 2-(2'-hydroxy-5'-t-octylphenyl)benzotriazole, 2-(2'-hydroxy-5'-methylphenyl)benzotriazole, and the like. Examples of the benzoylmethane ultraviolet absorber include dibenzalazine, dianisoylmethane, 4-tert-butyl-4'-methoxydibenzoylmethane, 1-(4'-isopropylphenyl)-3-phenylpropane-1,3-dione, and 5-(3,3'-dimethyl-2-norbornylidene)-3-pentan-2-one.
[0083] Examples of the benzoic acid-based ultraviolet absorbers include para-aminobenzoic acid (PABA), PABA monoglycerin ester, N,N-dipropoxy PABA ethyl ester, N,N-diethoxy PABA ethyl ester, N,N-dimethyl PABA ethyl ester, N,N-dimethyl PABA butyl ester, N,N-dimethyl PABA methyl ester, dimethyl PABA ethylhexyl, and dimethyl PABA amyl. Examples of the anthranilic acid-based ultraviolet absorbers include homomenthyl-N-acetylanthranilate. Examples of the salicylic acid-based ultraviolet absorbers include amyl salicylate, menthyl salicylate, homomenthyl salicylate, octyl salicylate, phenyl salicylate, benzyl salicylate, p-2-propanol phenyl salicylate, and ethylhexyl salicylate.
[0084] Examples of the cinnamic acid-based ultraviolet absorber include octyl methoxycinnamate, glyceryl di-paramethoxycinnamate-mono-2-ethylhexanoate, octyl cinnamate, ethyl-4-isopropyl cinnamate, methyl diisopropyl cinnamate, ethyl-2,4-diisopropyl cinnamate, methyl-2,4-diisopropyl cinnamate, propyl-p-methoxycinnamate, isopropyl-p-methoxycinnamate, isoamyl-p-methoxycinnamate, and octyl-p-methoxycinnamate. ester (2-ethylhexyl-p-methoxycinnamate), 2-ethoxyethyl-p-methoxycinnamate, cyclohexyl-p-methoxycinnamate, ethyl-α-cyano-β-phenylcinnamate, 2-ethylhexyl-α-cyano-β-phenylcinnamate, glyceryl mono-2-ethylhexanoyl-di-paramethoxycinnamate, ferulic acid, cinoxate, methyl bis(trimethylsiloxy)silylisopentyl trimethoxycinnamate, isopropyl paramethoxycinnamate, etc.
[0085] Examples of the silicone-based ultraviolet absorber include [3-bis(trimethylsiloxy)methylsilyl-1-methylpropyl]-3,4,5-trimethoxycinnamate, [3-bis(trimethylsiloxy)methylsilyl-3-methylpropyl]-3,4,5-trimethoxycinnamate, [3-bis(trimethylsiloxy)methylsilylpropyl]-3,4,5-trimethoxycinnamate, [3-bis(trimethylsiloxy)methylsilylbutyl]-3,4,5-trimethoxycinnamate, [3-tris(trimethylsiloxy)silylbutyl]-3,4,5-trimethoxycinnamate, [3-tris(trimethylsiloxy)silyl-1-methylpropyl]-3,4-dimethoxycinnamate, polysilicone-15, and drometrizole trisiloxane.
[0086] Examples of the triazine-based ultraviolet absorber include bisethylhexyloxyphenol methoxyphenyl triazine, ethylhexyl triazone, methylene bisbenzotriazolyl tetramethylbutylphenol, trisbiphenyl triazine, and diethylhexyl butamido triazone. Examples of the imidazole-based ultraviolet absorber include disodium phenyldibenzimidazole tetrasulfonate, phenylbenzimidazole sulfonic acid, and ethylhexyl dimethoxybenzylidene dioxoimidazolidinepropionate.
[0087] Examples of the camphor-based ultraviolet absorber include 3-(4'-methylbenzylidene)-d,l-camphor, 3-benzylidene-d,l-camphor, terephthalidenedicamphorsulfonic acid, camphor benzalkonium methosulfate, benzylidene camphorsulfonic acid, and polyacrylamidomethylbenzylidene camphor. Examples of the benzophenone-based ultraviolet absorbers include oxybenzone-1, oxybenzone-2, oxybenzone-3, oxybenzone-4, oxybenzone-5, oxybenzone-6, oxybenzone-7, oxybenzone-8, oxybenzone-9, and 4-(2-β-glucopyranosyloxy)propoxy-2-hydroxybenzophenone.
[0088] Examples of organic UV absorbers other than those mentioned above include urocanic acid, urocanic acid ethyl ester, 2-phenyl-5-methylbenzoxazole, 5-(3,3'-dimethyl-2-norbornylidene)-3-pentan-2-one, diethylaminohydroxybenzoylhexyl benzoate, octocrylene, silicone-modified UV absorbers, and fluorine-modified UV absorbers.
[0089] As described above, the zinc oxide powder of this embodiment has a BET specific surface area, an apparent specific volume measured by the static method, and a ratio of the apparent specific volume measured by the static method to the apparent specific volume measured by the tap method, all adjusted to predetermined ranges. This makes it possible to suppress the increase in viscosity over time of dispersions and the like containing this zinc oxide powder. Furthermore, the use of this zinc oxide powder makes it possible to obtain dispersions and cosmetics with high transparency and excellent UV-shielding properties. The above characteristics are extremely effective.
[0090] According to the surface-treated zinc oxide powder of this embodiment, at least a portion of the surface of the zinc oxide powder of this embodiment is surface-treated with at least one of an inorganic component and an organic component. Therefore, the surface activity of the zinc oxide powder can be suppressed and its dispersibility in a dispersion medium can be improved. Furthermore, the increase in viscosity over time of a dispersion containing this surface-treated zinc oxide powder can be suppressed. Furthermore, the same high transparency effect as in the past can be obtained.
[0091] The dispersion of the present embodiment contains the zinc oxide powder or surface-treated zinc oxide powder of the present embodiment, which can suppress an increase in viscosity of the dispersion over time.
[0092] The paint of the present embodiment contains the zinc oxide powder or surface-treated zinc oxide powder of the present embodiment, which makes it possible to suppress an increase in viscosity of the paint over time.
[0093] The cosmetic of the present embodiment contains the zinc oxide powder or surface-treated zinc oxide powder of the present embodiment, which makes it possible to suppress an increase in viscosity of the cosmetic over time. [Example]
[0094] The present invention will be explained in more detail below with reference to examples and comparative examples, but the present invention is not limited to the following examples.
[0095] [Manufacturing zinc oxide powder] [Example 1] "Preparation of surface-treated zinc oxide powder" Zinc oxide powder A1 (BET specific surface area 7.6 m 2 Zinc oxide powder A1 (having a specific volume of 2.56 mL / g by the static method, a specific volume of 1.24 mL / g by the tapping method, a crystallite diameter of 30 nm, and an oil absorption of 65 mL / 100 g) was prepared. The characteristics, crystallite diameter, BET-equivalent particle diameter, and crystallite diameter (nm) / BET-equivalent diameter (nm) of zinc oxide powder A1 are shown in Table 1. A mixture containing 2 parts by mass of octyltriethoxysilane (trade name: KBE-3083, manufactured by Shin-Etsu Chemical Co., Ltd.), 100 parts by mass of zinc oxide powder A1, 0.6 parts by mass of pure water, and 34.1 parts by mass of isopropyl alcohol was mixed in a Henschel mixer. The mixture was then dried at 80°C until the isopropyl alcohol was removed. The dried product was then crushed in a hammer mill at 16,000 rpm until D98 reached 500 μm or less. The crushed powder was dried at 120° C. for 3 hours to obtain surface-treated zinc oxide powder B1 of Example 1. The D98 (μm) of the surface-treated zinc oxide powder B1 is shown in Table 1. D98 was obtained by measuring the volume particle size distribution of the zinc oxide powder B1 using a laser diffraction particle size distribution analyzer (model: Mastersizer 3000, manufactured by Malvern), and the value when the cumulative volume percentage was 98% was taken as D98.
[0096] "Preparation of dispersion liquid" 60 parts by mass of the surface-treated zinc oxide powder B1 of Example 1, 12 parts by mass of PEG-9 polydimethylsiloxyethyl dimethicone (trade name: KF-6028, manufactured by Shin-Etsu Chemical Co., Ltd.), and 28 parts by mass of cyclopentasiloxane (trade name: SH245 Fluid, manufactured by Dow Corning Toray Co., Ltd.) were mixed and dispersed using a bead mill to obtain dispersion C1 of Example 1.
[0097] "Evaluation of dispersion viscosity and stability over time" The viscosity of the dispersion C1 of Example 1 was measured under the following conditions using a rheometer (trade name: Modular Compact Rheometer MCR102, manufactured by Anton Paar Japan K.K.). The results are shown in Table 1. Measurement temperature: 25℃ Jig: Corn plate CP25-2 Shear rate: 1 / sec. This dispersion was stored at 50°C for 28 days, and the viscosity was measured under the same conditions as above. The results are shown in Table 1.
[0098] "Evaluation of transparency and UV blocking properties" The dispersion liquid of Example 1 was diluted with cyclopentasiloxane so that the content of the surface-treated zinc oxide powder was 0.005% by mass. The linear transmittance of this diluted liquid at 308 nm and 555 nm was measured using an ultraviolet-visible-near-infrared spectrophotometer (manufactured by JASCO Corporation, model number: V-770). The results are shown in Table 1. A low transmittance at 308 nm indicates a high ultraviolet blocking ability, and therefore a low linear transmittance at 308 nm is preferred. A high transmittance at 555 nm indicates high transparency, and therefore a high transmittance at 555 nm is preferred.
[0099] [Example 2] Instead of zinc oxide powder A1, zinc oxide powder A2 (BET specific surface area 5.0 m 2 Surface-treated zinc oxide powder B2 of Example 2 and dispersion C2 containing surface-treated zinc oxide powder B2 were obtained in the same manner as in Example 1, except that surface-treated zinc oxide powder B2 of Example 2 (amount of zinc oxide powder B2: 1.05 / g, apparent specific volume by the standing method: 6.43 mL / g, apparent specific volume by the tapping method: 1.97 mL / g, crystallite diameter: 37 nm, oil absorption: 60 mL / 100 g) were used. The results of evaluation in the same manner as in Example 1 are shown in Table 1.
[0100] [Example 3] Instead of zinc oxide powder A1, zinc oxide powder A3 (BET specific surface area 5.2 m 2 Surface-treated zinc oxide powder B3 of Example 3 and dispersion C3 containing surface-treated zinc oxide powder B3 were obtained in the same manner as in Example 1, except that surface-treated zinc oxide powder B3 of Example 3 was used (apparent specific volume by the standing method of 2.36 mL / g, apparent specific volume by the tapping method of 1.15 mL / g, crystallite diameter of 35 nm, oil absorption of 65 mL / 100 g). The results of evaluation in the same manner as in Example 1 are shown in Table 1.
[0101] [Example 4] Instead of zinc oxide powder A1, zinc oxide powder A4 (BET specific surface area 1.8 m 2 Surface-treated zinc oxide powder B4 of Example 4 and dispersion C4 containing surface-treated zinc oxide powder B4 were obtained in the same manner as in Example 1, except that surface-treated zinc oxide powder B4 of Example 4 and dispersion C4 containing surface-treated zinc oxide powder B4 were used. The results of evaluation in the same manner as in Example 1 are shown in Table 1.
[0102] [Example 5] Instead of zinc oxide powder A1, zinc oxide powder A5 (BET specific surface area 7.2 m 2Surface-treated zinc oxide powder B5 of Example 5 and dispersion C5 containing surface-treated zinc oxide powder B5 were obtained in the same manner as in Example 1, except that surface-treated zinc oxide powder B5 of Example 5 (amount of zinc oxide powder B5: 1.00 / g, apparent specific volume by the standing method: 3.80 mL / g, apparent specific volume by the tapping method: 1.65 mL / g, crystallite diameter: 24 nm, oil absorption: 70 mL / 100 g) were used. The results of evaluation in the same manner as in Example 1 are shown in Table 1.
[0103] [Comparative Example 1] Instead of zinc oxide powder A1, commercially available zinc oxide powder A9 (BET specific surface area 7.5 m) was used. 2 Surface-treated zinc oxide powder B9 of Comparative Example 1 was obtained in the same manner as in Example 1, except that a surface-treated zinc oxide powder B9 (a soluble zinc oxide powder having a specific volume of 4.30 mL / g by the static method, a 1.70 mL / g by the tapping method, a crystallite diameter of 18 nm, and an oil absorption of 80 mL / 100 g) was used. Dispersion C9 containing surface-treated zinc oxide powder B9 was prepared in the same manner as in Example 1, but gelation occurred and dispersion C9 could not be obtained. Therefore, it was not possible to measure the initial viscosity and viscosity over time of dispersion C9 of Comparative Example 1. The results of evaluation in the same manner as in Example 1 are shown in Table 1.
[0104] Comparative Example 2 Instead of zinc oxide powder A1, commercially available zinc oxide powder A10 (BET specific surface area E 1.9 m) was used. 2 Surface-treated zinc oxide powder B10 of Comparative Example 2 and dispersion C10 containing surface-treated zinc oxide powder B10 were obtained in the same manner as in Example 1, except that a surface-treated zinc oxide powder B10 having a crystallite diameter of 48 nm and an apparent specific volume of 0.85 mL / g by the standing method, an apparent specific volume of 0.58 mL / g by the tapping method, a crystallite diameter of 48 nm, and an oil absorption of 40 mL / 100 g was used. The results of evaluation in the same manner as in Example 1 are shown in Table 1.
[0105] Comparative Example 3 Instead of zinc oxide powder A1, zinc oxide powder A11 (BET specific surface area 4.0 m 2Surface-treated zinc oxide powder B11 of Comparative Example 3 and dispersion C11 containing surface-treated zinc oxide powder B11 were obtained in the same manner as in Example 1, except that a surface-treated zinc oxide powder B11 having a specific volume of 2.65 mL / g by the standing method, 1.83 mL / g by the tapping method, a crystallite diameter of 42 nm, and an oil absorption of 50 mL / 100 g was used. The results of evaluation in the same manner as in Example 1 are shown in Table 1.
[0106] [Table 1]
[0107] In Table 1, the static volume indicates the apparent specific volume measured by the static method, and the tapped volume indicates the apparent specific volume measured by the tapped method.
[0108] By comparing Examples 1 to 5 with Comparative Examples 1 to 3, it was found that the BET specific surface area was 1.5 m 2 / g or more 8m 2 It was confirmed that dispersions containing zinc oxide particles having an apparent specific volume of less than 0.8 mL / g, an apparent specific volume by the static method of 0.8 mL / g or more and 4.0 mL / g or less, and an apparent specific volume by the static method / apparent specific volume by the tap method of 1.50 or more and 2.50 or less, maintained oil absorption within a preferred range while suppressing viscosity increase over time. It was also confirmed that the same transparency and UV-shielding properties as conventional dispersions were obtained. These are extremely excellent effects not found in conventional dispersions. The present invention has been able to achieve an excellent effect that has not been achieved in the past, namely, preventing the zinc oxide powder from thickening while maintaining the oil absorption. [Industrial Applicability]
[0109] The zinc oxide powder of the present invention can suppress an increase in viscosity over time when dispersed in a dispersion medium to form a dispersion. Therefore, the zinc oxide powder of the present invention has excellent stability when applied to dispersions, paints, and cosmetics, and is of great industrial value. The present invention can provide a zinc oxide powder that has a high oil absorption and that, when incorporated into a dispersion or the like, can suppress thickening over time, as well as a dispersion, paint, and cosmetic that contain the zinc oxide powder.
Claims
1. BET specific surface area is 1.5m 2 / g or more 8m 2 / g or less, An apparent specific volume measured by a static method of 0.8 mL / g or more and 4.0 mL / g or less, and A zinc oxide powder in which the value obtained by dividing the apparent specific volume (mL / g) by the static method by the apparent specific volume (mL / g) by the tapping method (apparent specific volume by static method / apparent specific volume by tapping method) is 1.50 or more and 2.50 or less.
2. 2. The zinc oxide powder according to claim 1, wherein the value obtained by dividing the dry particle diameter D98 (μm) by the BET equivalent particle diameter (nm) is 0.02 or more and 5.0 or less.
3. 3. The zinc oxide powder according to claim 1, which is a surface-treated powder that has been surface-treated with at least one of an inorganic component and an organic component.
4. The zinc oxide powder according to claim 3, wherein the value obtained by dividing the dry particle diameter D98 (μm) by the BET equivalent particle diameter (nm) is 0.02 or more and 5 or less.
5. A dispersion comprising the zinc oxide powder according to any one of claims 1 to 4 and a dispersion medium.
6. A paint comprising the zinc oxide powder according to any one of claims 1 to 4, a resin, and a dispersion medium.
7. A cosmetic comprising at least one selected from the group consisting of the zinc oxide powder according to any one of claims 1 to 4 and the dispersion according to claim 5.
Citation Information
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