Particle-containing filter sheet for flavor inhalation articles and method for producing the same
By unevenly distributing particles in the thickness direction with specific weight ratios and using a tailored manufacturing process, the filter sheet achieves high tensile strength and efficient production, addressing the strength reduction issue in existing technologies.
Patent Information
- Application Number
- JP2024185736
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-11-19
- Estimated Expiration
- 2040-10-20
AI Technical Summary
The incorporation of functional particles like activated carbon in flavor inhalation article filter sheets reduces the sheets' tensile strength, making it challenging to produce and process them efficiently at high speeds.
The particles are unevenly distributed in the thickness direction of the filter sheet, with specific weight distribution ratios, using fibers, particles, and adhesives to maintain high strength, and the manufacturing process involves adding adhesive and particles to opposite sides of the sheet.
This approach results in a particle-containing filter sheet with high tensile strength, suitable for high-speed production and processing, while maintaining the functional properties of the particles.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a particle-containing filter sheet for flavor inhalation articles and a method for producing the same. [Background technology]
[0002] A technology is known in which activated carbon is incorporated into a smoking article filter to selectively remove volatile components from tobacco smoke and thereby milden the taste and aroma. For example, Patent Document 1 discloses a filtering material for a smoking article filter, which is obtained by mixing powdered activated carbon with wood pulp fibers that have been defibrated in the air, dispersing and collecting the mixture in the air to form a web, spraying an adhesive onto the web, and then drying the web. Other known technologies include disposing adsorbents other than activated carbon, or particles carrying a flavoring agent, within the filter. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 1983-85874 Summary of the Invention [Problem to be solved by the invention]
[0004] To improve production efficiency, flavor inhalation article filter sheets are typically manufactured at high speeds. Furthermore, the sheets are also processed into flavor inhalation article filters at high speeds, so the sheets require high tensile strength. However, adding functional particles such as activated carbon to the sheet reduces the sheet's tensile strength. In view of these circumstances, an object of the present invention is to provide a particle-containing flavor inhalation article filter sheet having high strength. [Means for solving the problem]
[0005] The inventors have found that the above-mentioned problems can be solved by using a sheet in which particles are unevenly distributed in the thickness direction. That is, the above-mentioned problems are solved by the following invention. (1) A flavor inhalation article filter sheet comprising fibers, particles having a particle size of 20 to 200 mesh, and an adhesive, The weight of the particles present in the region from the center in the thickness direction to one surface / the weight of all particles is defined as the distribution ratio CA. When the weight of the particles present in the region from the center in the thickness direction to the other surface / the weight of all particles is defined as a distribution ratio CB, CA>CB, Flavor suction filter sheet. (2) The weight of the particles contained per unit area of the sheet is 7 to 80 g / m 2 The sheet according to (1), (3) The sheet according to (1) or (2), wherein the CA is 60 to 100 and the CB is 0 to 40. (4) The weight of the particles present in a 5% area from one surface in the thickness direction / the weight of all particles is defined as the distribution ratio CAs. When the weight of the particles present in a 5% area from the other surface in the thickness direction / the weight of all particles is defined as a distribution coefficient CBs, The sheet according to any one of (1) to (3), wherein CAs is 0 to 10 and CBs is 0 to 5. (5) The particles are The sheet according to any one of (1) to (4), which contains an adsorbent or a component-releasing agent. (6) The sheet according to any one of (1) to (5), wherein the fibers are wood pulp fibers. (7) The weight of the wood pulp fiber contained per unit area of the sheet is 25 to 50 g / m 2 The sheet according to (6), (8) The sheet according to any one of (1) to (7), wherein the adhesive is polyvinyl alcohol, a vinyl acetate acrylic copolymer, or a mixture thereof. (9) The weight of the adhesive contained per unit area of the sheet is 4 to 40 g / m 2 The sheet according to any one of (1) to (8), (10) the following steps: Step 1: Place the fibers on the mesh that is being sucked from the back to form a sheet. Step 2: Add adhesive to one side A of the sheet Step 3: Flip the sheet obtained in step 2 Step 4: Adding the particles and adhesive simultaneously to the other side B of the sheet, or adding the particles and then the adhesive; The method for producing a sheet according to any one of (1) to (9), comprising: (11) The manufacturing method according to (10), wherein step 1 includes blowing the fibers onto the mesh using a gas medium. (12) The manufacturing method according to (10) or (11), further comprising a step of drying surface A of the sheet between steps 2 and 3. (13) A flavor inhalation article filter, comprising the sheet according to any one of (1) to (9). [Effects of the Invention]
[0006] According to the present invention, a filter sheet for particle-containing flavor inhalation articles having high strength can be provided. [Brief explanation of the drawings]
[0007] [Figure 1] Cross-sectional view of a sheet for a flavor inhalation product filter [Figure 2] 1 is a diagram showing a method for manufacturing a sheet for a flavor inhalation article filter; [Figure 3] Conceptual diagram of flavor inhalation product filter [Figure 4] FIG. 1 shows an embodiment of a combustible tobacco flavor inhalation article. [Figure 5] FIG. 1 shows an embodiment of a non-combustion tobacco flavor inhalation article. DETAILED DESCRIPTION OF THE INVENTION
[0008] The present invention will be described in detail below. In the present invention, "X to Y" includes the extreme values X and Y. In the present invention, a "flavor inhalation article" refers to an article with which a user inhales flavor. Among flavor inhalation articles, those containing tobacco or components derived from tobacco are called "tobacco flavor inhalation articles." Tobacco flavor inhalation articles are broadly classified into "combustion-type tobacco flavor inhalation articles" (also simply referred to as "smoking articles") that generate flavor through combustion, and "non-combustion-type tobacco flavor inhalation articles" that generate flavor without combustion. Furthermore, non-combustion-type tobacco flavor inhalation articles are broadly classified into "non-combustion-heating-type tobacco flavor inhalation articles" that generate flavor through heating, and "non-combustion-non-heating-type tobacco flavor inhalation articles" that generate flavor without heating.
[0009] 1. Flavor inhalation product filter sheet The filter sheet for flavor inhalation articles contains fibers, particles having a particle size of 20 to 200 mesh, and an adhesive, and the particles are unevenly distributed in the thickness direction. (1) Particles The particles contained in the sheet for flavor inhalation article filters have a particle size of 20 to 200 mesh. If the particle size is too small, handling becomes difficult. Furthermore, if the particle size is too large, the particles are less likely to remain inside the sheet, and many of the particles will be present on the surface of the sheet. As a result, when the sheet is used to manufacture a filter, there is a concern that the particles present on the surface of the sheet and the surface of the equipment may come into contact at high speed, damaging the surface of the equipment, or that the particles may fall off the sheet, resulting in a deterioration in the mechanical properties of the sheet. From this perspective, the lower limit of the numerical range is preferably 28 mesh or more, more preferably 70 mesh or more. The upper limit of the numerical range is preferably 150 mesh or less. Particles of 28 mesh or more are preferred because they are more likely to be embedded inside the sheet for smoking article filters.
[0010] The particles are not limited as long as they are used in the field of flavor inhalation articles, but are preferably adsorbents or component-releasing agents. Adsorbents are materials that adsorb a portion of the components to be inhaled, generated from flavor inhalation articles, and examples thereof include porous materials such as activated carbon and zeolite, and polar group-containing materials such as cellulose. Component-releasing agents are materials containing a substance and a carrier that supports the substance so that it can be released, or materials that themselves release the substance. In the former, the substance can be a flavor such as menthol, and the carrier can be an inclusion compound such as cyclodextrin, or a porous material such as calcium carbonate or alumina. Examples of the latter include mint leaf particles obtained by crushing mint leaves and tobacco particles obtained by crushing tobacco plants. Mint leaf particles release menthol and the like, and tobacco particles release flavor. The entire particle may be composed of an adsorbent or component-releasing agent, or only a portion of the entire particle may be composed of an adsorbent or component-releasing agent. In the latter case, the lower limit of the total amount of adsorbent and component release agent in all particles is preferably 80% by weight or more, more preferably 90% by weight or more, and even more preferably 95% by weight or more, and the upper limit is preferably 99% by weight or less, more preferably 98% by weight or less.
[0011] (2) Fiber The fibers are not particularly limited as long as they can form the matrix of the flavor inhalation article filter sheet. Examples include synthetic or semi-synthetic fibers made from cellulose acetate, PP, PE, PET, polylactic acid, etc. Natural fibers, such as plant fibers made from cellulose, are also included, but natural fibers are preferred from the perspective of reducing environmental impact. The length of the fibers is not particularly limited, but relatively short fibers are preferred for forming the matrix of the sheet, and their fiber length is preferably 5 mm or less. The fineness of the fibers is not particularly limited, but the single fineness of synthetic or semi-synthetic fibers is preferably 1 to 30 (denier / filament), more preferably 1 to 10 (denier / filament). In the case of natural fibers, coarseness can be used as an index of thickness and length. From the perspective of more easily achieving an airflow resistance suitable for inhalation, the coarseness is preferably 0.15 to 0.25 mg / m, more preferably 0.16 to 0.24 mg / m, and even more preferably 0.18 to 0.22 mg / m. The roughness is measured in accordance with JIS P 8120:1998.
[0012] When synthetic or semi-synthetic fibers are used, the cross-sectional shape of the fibers is not limited; however, an R-shape or a Y-shape is preferred, with a Y-shape being more preferred from a cost perspective. Furthermore, plasticizers and binders can be used to bond the contact points between fibers during sheet molding to improve sheet strength. When natural fibers such as cellulose are used, water-soluble binders such as starch, modified starch, modified cellulose, PVA, or PVAc can be used alone or in combination, or latex can also be used. When acetate fibers are used as the fibers, binders for natural fibers can be used, and plasticizers capable of dissolving cellulose acetate (triacetin) can also be used.
[0013] Among these, natural fibers are preferred because they have a smaller environmental impact than synthetic or semi-synthetic fibers, and wood pulp fibers are particularly preferred because of their excellent heat resistance. In this case, the weight of wood pulp fibers contained per unit area of the sheet should be 25 to 50 g / m from the viewpoints of manufacturability when processing the sheet into a filter and rod hardness after filter processing. 2 It is preferable that:
[0014] (3) Adhesive Any known adhesive can be used. Among them, from the viewpoint of relatively little influence on the flavor of the flavor inhalation article and excellent heat resistance, the adhesive is preferably selected from polyvinyl alcohol, vinyl acetate acrylic copolymer, or a mixture thereof. The adhesive weight (solid weight) per unit area of the sheet is 4 to 40 g / m. 2 It is preferable that the amount of adhesive is too large, which is economically disadvantageous and may affect the flavor. On the other hand, if the amount is too small, there will be too few adhesive points between the fibers, which may cause problems such as the fibers coming apart and the sheet being unable to maintain its tensile strength.
[0015] (4) Particle distribution ratio The particles are distributed in the filter sheet for flavor inhalation articles with the following distribution ratios. The distribution ratios will be explained with reference to Figure 1. Figure 1 shows a cross section of the filter sheet for flavor inhalation articles. In the figure, 1 is the filter sheet for flavor inhalation articles, 13 is particles, 15 is fibers, A is one surface, a is the region from the center in the thickness direction to one surface, B is the other surface, and b is the region from the center in the thickness direction to the other surface. The distribution ratios CA and CB are defined as follows: CA = weight of particles in area a / total weight of particles CB = weight of particles in region b / total weight of particles The particles are distributed in the sheet so as to satisfy CA>CB, with CA:CB preferably being 60-100:0-40, and more preferably being 70-90:10-30.
[0016] The total weight of the particles per unit area of the flavor inhalation article filter sheet is preferably 7 to 80 g / m2 and more preferably 10 to 40 g / m 2 If the weight of the particles is less than the lower limit, the function of the particles cannot be fully exerted, and if it exceeds the upper limit, it is economically disadvantageous.
[0017] The particle distribution rate near the surface layer of the flavor inhalation article filter sheet is preferably low. This is because the presence of many particles near the surface layer of the flavor inhalation article filter sheet may damage the manufacturing equipment during production. From this perspective, the particle distribution rate CAs near the surface layer, defined as follows, is preferably 0 to 10, more preferably 0 to 5, and even more preferably 0 to 3, and the particle distribution rate CBs is preferably 0 to 5, more preferably 0 to 3, and even more preferably 0 to 1. From the perspective of protecting the manufacturing equipment, it is more preferable that CAs and CBs are both 0. If CAs and CBs are not both 0, it is preferable that the particles are embedded in the flavor inhalation article filter sheet. CAs = Weight of particles present in a 5% area from one surface (surface A) in the thickness direction / Total particle weight CBs = Weight of particles present in a 5% area from the other surface (surface B) in the thickness direction / Total particle weight
[0018] These distribution rates can be determined by image analysis of the cross section of the filter sheet for flavor inhalation articles, or by dividing the filter sheet for flavor inhalation articles at a plane parallel to the main surface at a portion 5% from the center or surface in the thickness direction and measuring the weight of the particles and the sheet. From the viewpoint of simplicity, the former method is preferred. Since the distribution rate in the filter sheet for flavor inhalation articles is uniform in the surface direction, in this method, the distribution rate of the entire sheet can be determined by image analysis of one cross section of the filter sheet for flavor inhalation articles.
[0019] (5) Shape of the filter sheet for flavor inhalation products The shape is appropriately adjusted depending on the application. For example, in the case of a cylindrical flavor inhalation article filter having a diameter of 24 mm and a height of 27 mm, the shape of the flavor inhalation article filter sheet is about 27 mm in length, 50 to 150 mm in width, and 0.8 to 2.0 mm in thickness. The thickness can be measured by optically measuring the cross section of the sheet using image analysis or the like. It can also be measured using the thickness measurement method for paper and cardboard specified in JIS P8118:2014. The apparent density of the flavor inhalation article filter sheet is also not limited, but in one embodiment, it is 30 to 200 g / m 3 The apparent density referred to here can be calculated by dividing the basis weight of the sheet, including all of the sheet components, such as fibers, adhesives, and particles, by the volume of the sheet.
[0020] 2. Manufacturing method The filter sheet for flavor inhalation articles can be produced by any method, but is preferably produced by a method comprising the following steps. Step 1: Place the fibers on the mesh that is being sucked from the back to form a sheet. Step 2: Add adhesive to one side A of the sheet Step 3: Flip the sheet obtained in step 2 Step 4: Add the particles and adhesive to the other side B of the sheet at the same time, or add the particles and then the adhesive.
[0021] Figure 2 shows one embodiment of the manufacturing method. In the figure, 3 is a mesh, 5 and 7 are sheet conveyors, 10 is a particle-free sheet, 1 is a sheet for a flavor inhalation article filter, 31 is a fiber feeder, 33 is an adhesive feeder, 37 is an inhaler, 55 is a dryer, 71 is a particle feeder, 73 is an adhesive feeder, and 75 is a dryer. For ease of understanding, multiple sheets 10 are shown, but the sheet 10 on the mesh 3 may be continuous with the sheet 1.
[0022] (1) Process 1 In this process, fibers are placed on a mesh that is being suctioned from the back side to form the sheet 10. The mesh is not limited as long as it is one that is used in the manufacture of nonwoven fabrics, and examples thereof include wire mesh. The mesh is suctioned from the back side, so that the placed fibers are fixed. This process is preferably carried out by blowing the fibers onto the mesh using a gas medium. Air can be used as the gas.
[0023] (2) Process 2 In this step, adhesive is added to one surface A of the sheet 10. The adhesive is as described above, and the amount is adjusted as appropriate. However, taking into consideration the amount of adhesive added to the other surface B, the amount finally contained per unit area of the sheet is set to 4 to 40 g / m2 in terms of the weight of the adhesive solid content. 2 For example, the adhesive is applied to surface A at 2 to 20 g / m 2 In step 4, 2 to 20 g / m of adhesive is added to surface B. 2 The adhesive supplying machine 33 is a sprayer, and the adhesive is preferably sprayed. The sheet 10 to which the adhesive has been added is transferred to the sheet conveying machine 5, where it is preferably dried. Drying may be performed using a dryer 55 or by air drying. A belt conveyor, for example, may be used as the sheet conveying machine. In this process, the adhesive is applied to surface A, and the fibers are bonded together.
[0024] (3) Process 3 In this step, the sheet 10 obtained in step 2 is inverted. Specifically, the sheet 10 is transferred from the sheet conveyor 5 to the sheet conveyor 7, and is inverted so that the side B faces upward in the drawing.
[0025] (4) Process 4 In this step, the particles and adhesive are added simultaneously to the other side B of the sheet 10, or the particles are added first and then the adhesive is added. Figure 2 shows an embodiment in which particles are supplied from a particle supplying machine 71 to side B of the sheet 10, and then the adhesive is sprayed from an adhesive supplying machine 73. The adhesive and particles may be supplied simultaneously. As mentioned above, the adhesive supplying machine 73 is preferably a spray. The amount of adhesive added in this step is determined so that the final weight of the adhesive solids is 4 to 40 g / m, as mentioned above. 2 The amount of particles is adjusted appropriately to achieve a desired amount. The smoking article filter sheet 1 produced in this manner has a large amount of particles on side A.
[0026] (5) Drying process In this manufacturing method, a drying step can be added at any position. Figure 2 shows an embodiment in which a drying step for drying the sheet is added between steps 2 and 3 and after step 4. This embodiment is suitable when a water-soluble adhesive is used. Drying may be carried out by air drying. Furthermore, when latex is used as the adhesive, air drying may be performed without adding a drying step using a dryer, or no drying step may be added.
[0027] 3. Flavor suction products A flavor inhalation article filter is prepared from a flavor inhalation article filter sheet. The preparation method is not limited and can be carried out by a known method. For example, a filter segment 100 can be produced by rolling a cut filter sheet for flavor inhalation articles into a cylindrical shape, or by stacking multiple cut filter sheets 1 for flavor inhalation articles, folding the sheets so that the cross section forms an S-shape, and packing the stack into a wrapper to form a cylindrical shape, as shown in FIG. 3. The method shown in FIG. 3 can be carried out, for example, as described in Japanese Patent Publication No. 44-3727. The filter segment can be combined with other segments, such as a flavor-generating segment, to produce a combustion-type tobacco flavor inhalation article, or a non-combustion-type tobacco flavor inhalation article, particularly a non-combustion-heat-type tobacco flavor inhalation article.
[0028] (1) Combustible tobacco-flavored inhalers An example of a combustion-type tobacco flavor inhalation article is shown in FIG. 4. As shown in FIG. 4, the combustion-type tobacco flavor inhalation article 240 includes a tobacco rod portion 250 and a second filter segment F2 and a first filter segment F1 (collectively referred to as a "filter portion") disposed adjacent thereto. While FIG. 4 shows an embodiment in which the second filter segment F2 is formed of the filter segment 100 of the present invention, the first filter segment F1 may also be formed of the filter segment 100 of the present invention. The tobacco rod portion 250 includes tobacco shreds 260 (shredded leaves, tobacco) and cigarette paper 270 wrapped therearound. The tobacco rod portion 250, the first filter segment F1, and the second filter segment F2 are connected by a tipping paper member 280. The tipping paper member 280 may have ventilation holes in part of its outer periphery. The number of ventilation holes may be one or more, for example, 10 to 40. When there are multiple vent holes, the vent holes can be arranged, for example, in a ring-shaped line around the outer periphery of the tipping paper member 280. The multiple vent holes can be arranged at approximately regular intervals. By providing the vent holes, air is drawn into the filter section through the vent holes during inhalation. By diluting mainstream smoke with outside air through the vent holes, a product with a desired tar value can be designed. When F2 is a filter segment of the present invention, F1 may be a conventional acetate filter in which a cellulose acetate long fiber bundle is added with triacetin, a plasticizer, and then wrapped in a filter wrapper to form a cylindrical shape; a nonwoven fabric filter in which a nonwoven fabric sheet containing fibers and an adhesive, which is the filter of the present invention except for particulate matter, is wrapped in a filter wrapper to form a cylindrical shape; or a paper filter in which paper is creped and gathered and then wrapped in a filter wrapper to form a cylindrical shape.
[0029] In a combustion-type tobacco flavor inhalation article, the F2 segment length can be about 10 to 15 mm. In this case, about 20 to 100 mg of granular material can be filled in the F2 segment. When activated carbon is used as the granular material, it is desirable to fill about 20 to 50 mg in the F2 segment from the viewpoint of flavor quality when using the combustion-type tobacco flavor inhalation article, and it is desirable to fill about 50 to 100 mg in the F2 segment from the viewpoint of removing volatile components in mainstream smoke.
[0030] A user can enjoy the flavor of tobacco by lighting the tip of the tobacco rod portion 250 and holding the mouth end of the first filter segment F1 between their mouths and inhaling. By appropriately selecting the particles 13 in the filter segment 100, various functions can be imparted to the combustible tobacco flavor inhalation article 240.
[0031] (2) Non-combustion heated tobacco flavor inhalation products An example of a non-combustion heating tobacco flavor inhalation article is shown in FIG. 5. In the figure, 300 is a non-combustion heating tobacco flavor inhalation article, comprising a tobacco rod portion 310 and a mouthpiece segment 320. The mouthpiece segment 320 comprises a cooling segment 330, a center hole segment 340, a first filter segment F1, and a second filter segment F2. The first filter segment F1 and the second filter segment F2 are collectively referred to as the "filter portion." FIG. 5 shows an embodiment in which the second filter segment F2 is composed of the filter segment 100 of the present invention. However, the first filter segment F1 may also be composed of the filter segment 100 of the present invention, in which case the second filter segment F2 can be omitted. During inhalation, the tobacco rod portion 310 is heated, and inhalation occurs from the end of the first filter segment F1.
[0032] The tobacco lot section 310 includes a tobacco filler 350 containing tobacco and an aerosol-generating substrate, and a tubular wrapper 360 that encases the tobacco filler 350. The tobacco filler 350 may further contain a volatile flavoring component and water. The size and preparation method of the tobacco used as the filler are not limited. For example, dried tobacco leaves shredded to a width of 0.8 to 1.2 mm may be used. When shredded to this width, the length of the shreds is approximately 5 to 20 mm. Alternatively, dried tobacco leaves may be crushed to an average particle size of approximately 20 to 200 μm, homogenized, processed into a sheet, and then shredded to a width of 0.8 to 1.2 mm. When shredded to this width, the length of the shreds is approximately 5 to 20 mm. Furthermore, the above-mentioned sheet-processed tobacco may be gathered without being shredded and used as the filler. Alternatively, multiple cylindrically molded sheets may be arranged concentrically. Whether dried tobacco leaves are shredded or ground into a homogenized sheet, various tobacco varieties can be used in the tobacco filler. Flue-cured, Burley, Orient, native, and other Nicotiana tabacum and Nicotiana rustica varieties can be blended appropriately to achieve the desired flavor. Details of these tobacco varieties are disclosed in "Encyclopedia of Tobacco," Tobacco Research Center, March 31, 2009.
[0033] There are several known methods for grinding tobacco and processing it into homogenized sheets. One is a paper-making process to produce a paper-made sheet. Another is a cast sheet, which is made by mixing the homogenized material with a suitable solvent such as water, then thinly casting the homogenized material onto a metal plate or metal belt and drying it. Another is a rolled sheet, which is made by mixing the homogenized material with a suitable solvent such as water and extruding it into a sheet. Details of the types of homogenized sheets are disclosed in "Encyclopedia of Tobacco," Tobacco Research Center, March 31, 2009.
[0034] The packing density of the tobacco filler 350 is not particularly limited, but is usually 250 mg / cm 3 from the viewpoint of ensuring the performance of the non-combustion heating tobacco flavor inhalation article 300 and imparting a good flavor. 3 or more, preferably 320 mg / cm 3 or more, and usually 520 mg / cm 3 or less, preferably 420 mg / cm 3 Specifically, in the case of a tobacco lot part 310 having a circumference of 22 mm and a length of 20 mm, the content of the tobacco filler 350 per tobacco lot part 310 can be in the range of 200 to 450 mg, and preferably 280 to 400 mg.
[0035] The aerosol-generating substrate is a material capable of generating an aerosol by heating, and is not particularly limited, but examples thereof include glycerin, propylene glycol (PG), triethyl citrate (TEC), triacetin, 1,3-butanediol, etc. These may be used alone or in combination of two or more.
[0036] The type of volatile fragrance component is not particularly limited, and from the viewpoint of imparting a good flavor, examples thereof include acetanisole, acetophenone, acetylpyrazine, 2-acetylthiazole, alfalfa extract, amyl alcohol, amyl butyrate, trans-anethole, star anise oil, apple juice, Peru balsam oil, beeswax absolute, benzaldehyde, benzoin resinoid, benzyl alcohol, benzyl benzoate, benzyl phenylacetate, benzyl propionate, 2,3-butanedione, 2-butanol, butyl butyrate, butyric acid, caramel, cardamom oil, carob absolute, β-carotene, carrot juice, L-carvone, β-caryophyllene, cassia bark oil, cedarwood oil, celery seed oil, chamomile oil, cinnamaldehyde, cinnamic acid, cinnamyl alcohol, cinnamyl cinnamate, citronella oil, DL-cinnamate, citronella oleracea oil ... Toronellol, clary sage extract, cocoa, coffee, cognac oil, coriander oil, cumin aldehyde, davana oil, delta-decalactone, gamma-decalactone, decanoic acid, dill herb oil, 3,4-dimethyl-1,2-cyclopentanedione, 4,5-dimethyl-3-hydroxy-2,5-dihydrofuran-2-one, 3,7-dimethyl-6-octenoic acid, 2,3-dimethylpyrazine, 2,5-dimethylpyrazine, 2,6-dimethylpyrazine, ethyl 2-methylbutyrate, ethyl acetate, ethyl butyrate, ethyl hexanoate, ethyl isovalerate, ethyl lactate, ethyl laurate, ethyl levulinate, ethyl maltol, ethyl octanoate, ethyl oleate, ethyl palmitate, ethyl phenylacetate, ethyl propionate, ethyl stearate, ethyl valerate, ethyl vanillin, ethyl vanillin glucoside, 2-ethyl-3,(5 or 6)-Dimethylpyrazine, 5-ethyl-3-hydroxy-4-methyl-2(5H)-furanone, 2-ethyl-3-methylpyrazine, eucalyptol, fenugreek absolute, gene absolute, gentian root infusion, geraniol, geranyl acetate, grape juice, guaiacol, guava extract, gamma-heptalactone, gamma-hexalactone, hexanoic acid, cis-3-hexen-1-ol, hexyl acetate, hexyl alcohol, phenylhexyl acetate, honey, 4-hydroxy-3-pentenoic acid, la Ingredients: methicone, 4-hydroxy-4-(3-hydroxy-1-butenyl)-3,5,5-trimethyl-2-cyclohexen-1-one, 4-(para-hydroxyphenyl)-2-butanone, sodium 4-hydroxyundecanoate, immortelle absolute, beta-ionone, isoamyl acetate, isoamyl butyrate, isoamyl phenylacetate, isobutyl acetate, isobutyl phenylacetate, jasmine absolute, cola nut tincture, labdanum oil, lemon terpeneless oil, licorice extract, linalool, linalyl acetate, robertia jasmine Orris root oil, maltol, maple syrup, menthol, menthone, L-menthyl acetate, para-methoxybenzaldehyde, methyl 2-pyrrolyl ketone, methyl anthranilate, methyl phenylacetate, methyl salicylate, 4'-methylacetophenone, methylcyclopentenolone, 3-methylvaleric acid, mimosa absolute, honey, myristic acid, nerol, nerolidol, gamma-nonalactone, nutmeg oil, delta-octalactone, octanal, octanoic acid, orange flower oil, orange oil, orris root oil, palmitic acid, omega-pentadecamethyl Calactone, peppermint oil, petitgrain Paraguay oil, phenethyl alcohol, phenethyl phenylacetate, phenylacetic acid, piperonal, plum extract, propenylguaethol, propyl acetate, 3-propylidenephthalide, prune juice, pyruvic acid, raisin extract, rose oil, rum, sage oil, sandalwood oil, spearmint oil, styrax absolute, marigold oil, tea distillate, alpha-terpineol, terpinyl acetate, 5,6,7,8-tetrahydroquinoxaline, 1,5,5,Examples of the aromatic hydrocarbons include 9-tetramethyl-13-oxacyclo(8.3.0.0(4.9))tridecane, 2,3,5,6-tetramethylpyrazine, thyme oil, tomato extract, 2-tridecanone, triethyl citrate, 4-(2,6,6-trimethyl-1-cyclohexenyl)2-buten-4-one, 2,6,6-trimethyl-2-cyclohexene-1,4-dione, 4-(2,6,6-trimethyl-1,3-cyclohexadienyl)2-buten-4-one, 2,3,5-trimethylpyrazine, γ-undecalactone, γ-valerolactone, vanilla extract, vanillin, veratraldehyde, violet leaf absolute, and extracts of tobacco plants (tobacco leaves, tobacco stems, tobacco flowers, tobacco roots, and tobacco seeds), with menthol being particularly preferred. These volatile fragrance ingredients may be used alone or in combination of two or more.
[0037] The content of the aerosol-generating base material in the tobacco filler 350 is not particularly limited, and from the viewpoint of generating sufficient aerosol and imparting a good flavor, it is usually 5 to 50% by weight, and preferably 10 to 20% by weight. When the tobacco filler 350 contains a volatile flavor component, the content of the volatile flavor component in the tobacco filler is not particularly limited, and from the viewpoint of imparting a good flavor, it is usually 100 ppm or more, preferably 10,000 ppm or more, and more preferably 25,000 ppm or more, relative to the weight of the tobacco filler, and is usually 100,000 ppm or less, preferably 50,000 ppm or less, and more preferably 33,000 ppm or less.
[0038] The method for filling the tobacco filler 350 into the wrapper 360 is not particularly limited, and for example, the tobacco filler 350 may be wrapped in the wrapper 360, or the tobacco filler 350 may be filled into a cylindrical wrapper 360. When the tobacco has a longitudinal direction, such as a rectangular shape, the tobacco may be filled so that the longitudinal direction is in an unspecified direction within the wrapper 360, or may be filled aligned so that the longitudinal direction is in the axial direction of the tobacco lot portion 310 or perpendicular to the axial direction. When the tobacco lot portion 310 is heated, the tobacco components, aerosol-generating substrate, and water contained in the tobacco filler 350 vaporize, and these are transferred to the mouthpiece segment 320 by inhalation.
[0039] The cooling segment 330 is composed of a tubular member 370. The tubular member 370 can be, for example, a paper tube made by processing cardboard into a cylindrical shape. The tubular member 370 and the mouthpiece lining paper 420 (described later) are provided with perforations 380 that penetrate both. The presence of the perforations 380 allows outside air to be introduced into the cooling segment 330 during inhalation. As a result, the vaporized components of the aerosol generated by heating the tobacco rod portion 310 come into contact with the outside air, their temperature drops, and they liquefy, forming an aerosol. The diameter (distance) of the perforations 380 is not particularly limited, but can be, for example, 0.5 to 1.5 mm. The number of perforations 380 is not particularly limited, and may be one or two or more. For example, a plurality of perforations 380 may be provided around the circumference of the cooling segment 330.
[0040] The center hole segment 340 is composed of a filling layer 390 with a hollow portion and an inner plug wrapper 400 that covers the filling layer 390. The center hole segment 340 functions to increase the strength of the mouthpiece segment 320. The filling layer 390 can be, for example, a rod with an inner diameter of 5.0 to 1.0 mm, densely packed with cellulose acetate fibers, to which a plasticizer containing triacetin is added at 6 to 20% by weight relative to the weight of the cellulose acetate and hardened. Because the filling layer 390 has a high fiber packing density, air and aerosol flow only through the hollow portion during inhalation, with almost no flow within the filling layer 390. When it is desired to reduce the loss of aerosol components due to filtration in the filter section, shortening the length of the filter section and replacing it with the center hole segment 340 is effective in increasing the delivery amount of aerosol components. Because the filling layer 390 inside the center hole segment 340 is a fiber-filled layer, it feels pleasant to the touch from the outside during use.
[0041] The center hole segment 340 and the filter section are connected by an outer plug wrapper 410. The outer plug wrapper 410 can be, for example, a cylindrical piece of paper. The tobacco rod section 310, the cooling segment 330, and the connected center hole segment 340 and filter section are connected by a mouthpiece lining paper 420. These connections can be made, for example, by applying glue such as vinyl acetate glue to the inner surface of the mouthpiece lining paper 420 and then wrapping the three segments inside.
[0042] The axial length of the non-combustion heating tobacco flavor inhalation article, i.e., the horizontal length in FIG. 5, is not particularly limited, but is preferably 40 to 90 mm, more preferably 50 to 75 mm, and even more preferably 50 to 60 mm. The circumferential length of the non-combustion heating tobacco flavor inhalation article is preferably 16 to 25 mm, more preferably 20 to 24 mm, and even more preferably 21 to 23 mm. For example, the tobacco rod portion 310 may be 20 mm long, the cooling segment 330 may be 20 mm long, the center hole segment 340 may be 6 mm long, and the first filter segment F1 and the second filter segment F2 may each be 7.0 mm long. The lengths of these individual segments may be appropriately adjusted depending on manufacturing suitability, required quality, and the like. In this case, the weight of the particulate material contained in the second filter segment F2 may be 15 to 50 mg. Furthermore, the center hole segment 340 may be omitted, and only the filter portion may be disposed downstream of the cooling segment 330. By appropriately selecting the particles 13 in the filter segment 100, various functions can be imparted to the combustion type tobacco flavor inhalation article 240.
[0043] (3) Non-combustion heating tobacco flavor inhalation system The non-combustion heating tobacco flavor inhalation article is preferably used in combination with a device that heats the article. This combination is also called a non-combustion heating tobacco flavor inhalation system. Known devices can be used as the device, and it is preferable to use, for example, a heater that uses electrical resistance. [Explanation of symbols]
[0044] 1. Smoking article filter sheet 10 Particle-free sheets 13 particles 15. Fiber 3 mesh 31 Fiber supply machine 33 Adhesive supply machine 37 Aspirator 5 Sheet conveyor 55 Dryer 7 Particle supply area 71 Particle feeder 73 Adhesive supply machine 75 Dryer 100 filter segments 240 Combustible tobacco flavor inhalers 250 Tobacco rod part F1 First filter segment F2 Second filter segment 260 Tobacco Shreds 270 Rolling Paper 280 Chip paper components 300 Non-combustion heated tobacco flavor inhalation products 310 Tobacco Lot Department 320 mouthpiece segments 330 Cooling Segment 340 Center Hole Segment 350 Tobacco Filler 360 Wrapper 370 Cylindrical members 380 perforation 390 Filled bed 400 Inner plug wrapper 410 Outer Plug Wrapper 420 Mouthpiece Lining Paper
Claims
1. A flavor inhalation article filter sheet comprising fibers, particles having a particle size of 20 to 200 mesh, and an adhesive, The weight of the particles present in the region from the center in the thickness direction to one surface / the total weight of particles is defined as the distribution ratio CA, When the weight of the particles present in the region from the center in the thickness direction to the other surface / the total weight of particles is defined as a distribution ratio CB, CA>CB and CA:CB=60-90:10-40; Flavor suction filter sheet.
2. The weight of the particles contained per unit area of the sheet is 7 to 80 g / m 2 The sheet according to claim 1 ,
3. The weight of the particles present in a 5% area from one surface in the thickness direction / the weight of all particles is defined as the distribution coefficient CAs. When the weight of the particles present in a 5% area from the other surface in the thickness direction / the weight of all particles is defined as a distribution ratio CBs, CAs are 0-10 and CBs are 0-5; The sheet according to claim 1 or 2.
4. The particles are containing an adsorbent or component-releasing agent, The sheet according to any one of claims 1 to 3.
5. The sheet according to any one of claims 1 to 4, wherein the fibers are wood pulp fibers.
6. The weight of the wood pulp fibers contained per unit area of the sheet is 25 to 50 g / m 2 6. The sheet according to claim 5, wherein:
7. 7. The sheet according to claim 1, wherein the adhesive is polyvinyl alcohol, vinyl acetate acrylic copolymer, or a mixture thereof.
8. The weight of the adhesive contained per unit area of the sheet is 4 to 40 g / m 2 The sheet according to any one of claims 1 to 7,
9. The following steps: Step 1: Place the fibers on the mesh that is being sucked from the back side to form a sheet Step 2: Add adhesive to one side A of the sheet Step 3: Flip the sheet obtained in step 2 Step 4: Add the particles and adhesive to the other side B of the sheet simultaneously, or add the particles and then the adhesive. The method for manufacturing a sheet according to any one of claims 1 to 8, comprising:
10. The method of claim 9, wherein step 1 comprises blowing the fibers onto the mesh using a gas medium.
11. The method according to claim 9 or 10, further comprising a step of drying side A of the sheet between step 2 and step 3.
12. A flavor inhalation article filter comprising the sheet according to any one of claims 1 to 8.
Citation Information
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