Clothing manufacturing method
The method for manufacturing clothing using terahertz wave irradiation and silicon dioxide powder dispersion addresses the issue of red blood cell clumps, enhancing blood flow by dispersing the powder uniformly in clothing items.
Patent Information
- Application Number
- JP2025178284
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2045-10-23
AI Technical Summary
Existing methods for manufacturing clothing do not effectively facilitate the breakdown of red blood cell clumps in the human body when worn, particularly when a fixing process is conducted without an irradiation step.
A method involving the deposition of a mixed fluid containing a binder resin and silicon dioxide powder onto a fabric surface, followed by irradiation with terahertz waves, and a fixing step to create a patterned clothing item that enhances the dispersion of silicon dioxide powder, thereby improving the breakdown of red blood cell clumps.
The method effectively breaks up red blood cell clumps in the blood vessels by enhancing the dispersion of silicon dioxide powder through terahertz wave irradiation, resulting in improved blood flow when the clothing is worn.
Smart Images

Figure 0007778333000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a method for manufacturing clothing. [Background technology]
[0002] Claim 1, Figures 1 and 2 of Patent Document 1 disclose an invention relating to the following contact element, taking a wristband as an example. "A contact body (wristband) that is used by contacting the human body, an elastic sheet material; a pattern body applied to at least one surface of the sheet material, the pattern body including a binder resin and a mixed powder of a plurality of metal oxides, the mixed powder including silicon dioxide and having an average particle size of 7 μm or less, dispersed in the binder resin; Equipped with The proportion of silicon dioxide in the mixed powder is 70% by weight or more, The coating thickness of the pattern body is 10 μm or more and 800 μm or less. Contact body (wristband)."
[0003] Paragraph
[0015] of the specification of Patent Document 1 describes the effects of the invention relating to the above contact body. "The contact piece of the first aspect can expand the range of motion of the scapula with a simple configuration. Furthermore, the contact piece of the first aspect can expand the range of motion of the scapula compared to when it is not used."
[0004] Furthermore, paragraphs
[0034] to
[0039] of the specification of Patent Document 1 disclose an invention relating to a method for producing the above contact body. "The manufacturing method of the wristband 10 of this embodiment includes, as an example, first to fourth steps, which are performed in the order in which they are numbered (paragraph
[0034] of the specification). The first step is a step of preparing a mixed powder dispersion (not shown) (paragraph
[0035] of the specification). The second step is a step of preparing a dispersion by mixing the mixed powder dispersion prepared in the first step with a binder resin (paragraph
[0036] of the specification). The third step is a step of applying the dispersion liquid prepared in the second step to a tape-shaped fabric body that will become the sheet material 12 (paragraph
[0037] of the specification). The fourth step is a step of cutting the tape-like cloth body provided with the pattern body 16 prepared in the third step to a predetermined length, and attaching the hook-and-loop fastener 14 to one end of the surface of the cut tape-like cloth body on which the pattern body 16 is applied. When the fourth step is completed, the manufacturing of the wristband 10 of this embodiment is complete (specification paragraph
[0038] ). [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Japanese Patent Application Laid-Open No. 2025-118435 Summary of the Invention [Problem to be solved by the invention]
[0006] The inventor of the present application has been conducting experimental research on the above-mentioned contact body and the invention relating to the manufacturing method of the contact body up to the present time, and in the course of further experimental research, the inventor of the present application has come up with an invention for manufacturing clothing by carrying out a new step between the step of applying or adhering a mixed powder dispersion to a fabric and the step of drying or fixing the mixed powder dispersion applied to the fabric. Here, the new process is the irradiation process clarified by this specification. The inventors of the present application have discovered that when a user wears clothing obtained by an invention for manufacturing clothing (an invention about a method for manufacturing an item called clothing) that includes the new process, it becomes easier to break up clumps of red blood cells in the blood vessels of the user's body.
[0007] One of the objects of the present invention is to provide a method for manufacturing clothing that makes it easier to break up clumps of red blood cells in the blood vessels of the human body when worn, compared to a method in which a fixing process is carried out without carrying out an irradiation process after an attachment process. [Means for solving the problem]
[0008] The method for manufacturing clothing of the first aspect includes: A deposition process of depositing a mixed fluid containing a liquid, a binder resin, and silicon dioxide powder having an average particle size of 10 μm or less onto one surface of the fabric as a fluid film; an irradiation step of irradiating the fluid film with terahertz waves after the attachment step; a fixing step of fixing a solid film obtained by removing the liquid from the fluid film to the one surface after the irradiation step; Includes:
[0009] The second embodiment of the method for manufacturing clothing is as follows: A method for manufacturing clothing according to a first embodiment, In the attaching step, the fluid film is attached to the one surface by printing the fluid film on the one surface.
[0010] The method for manufacturing clothing of the third aspect is as follows: A method for manufacturing clothing according to a second embodiment, In the attaching step, the fluid film is printed as a pattern on the one surface.
[0011] The fourth aspect of the method for manufacturing clothing is as follows: A method for manufacturing clothing according to any one of the first to third aspects, The viscosity of the mixed fluid applied to the one surface in the application step is 20 Pa·s or more and 80 Pa·s or less.
[0012] The method for manufacturing clothing of the fifth aspect is as follows: A method for manufacturing clothing according to any one of the first to fourth aspects, In the irradiation step, the fluid film is irradiated with terahertz waves while tension is being applied to the portion of the fabric to which the fluid film is attached.
[0013] The sixth aspect of the method for manufacturing clothing is as follows: A method for manufacturing clothing according to a fifth aspect, In the irradiation step, the fluid film is irradiated with terahertz waves for a period of at least 20 seconds or more.
[0014] The seventh aspect of the method for manufacturing clothing is as follows: A method for manufacturing clothing according to any one of the first to sixth aspects, a leaving step, which is carried out after the irradiation step and before the fixing step, of leaving the portion of the fabric to which the fluid film is attached in an environment of the same temperature and humidity as those in the irradiation step for a period of at least 300 seconds or more; Further includes:
[0015] The eighth aspect of the method for manufacturing clothing is as follows: A method for manufacturing clothing according to a sixth aspect, a leaving step, which is carried out after the irradiation step and before the fixing step, of leaving the adhered portion of the fabric to which the fluid film is adhered in an environment of the same temperature and humidity as in the irradiation step, while applying the same tension as in the irradiation step, for a period of at least 300 seconds or more; Further includes: [Effects of the Invention]
[0016] According to the first aspect of the clothing manufacturing method, it is easier to break up clumps of red blood cells in the blood vessels of the human body when worn, compared to a method in which the fixing step is carried out without carrying out the irradiation step after the adhering step.
[0017] According to the second and third aspects of the clothing manufacturing method, the fluid film can be easily attached to the fabric.
[0018] According to the fourth embodiment of the clothing manufacturing method, it is easier to disperse silicon dioxide powder in the solid film compared to when the viscosity of the mixed fluid is less than 20 Pa·s or more than 80 Pa·s.
[0019] According to the fifth aspect of the clothing manufacturing method, it is easier to disperse silicon dioxide powder in the solid film compared to when the portion of the fabric to which the fluid film is attached is left in its natural length during the irradiation process.
[0020] According to the sixth aspect of the clothing manufacturing method, it is easier to disperse silicon dioxide powder in the solid film compared to when terahertz waves are irradiated onto a fluid film for a period of less than 20 seconds during the irradiation step.
[0021] According to the seventh and eighth aspects of the clothing manufacturing methods, it is easier to disperse silicon dioxide powder in the solid film compared to when the fixing step is carried out immediately after the irradiating step (when the leaving step is not carried out). [Brief explanation of the drawings]
[0022] [Figure 1A] FIG. 2 is a front view of the wristband according to the first embodiment. [Figure 1B] FIG. 2 is a rear view of the wristband according to the first embodiment. [Figure 2A] FIG. 3 is a flow diagram of a method (first method) for manufacturing the wristband according to the first embodiment. [Figure 2B] FIG. 4 is a flow diagram of a method (second method) for manufacturing the wristband according to the first embodiment. [Figure 2C] FIG. 10 is a flow diagram of a method (third method) for manufacturing the wristband according to the first embodiment. [Figure 2D] FIG. 10 is a flow diagram of a method (fourth method) for manufacturing the wristband according to the first embodiment. [Figure 2E] FIG. 10 is a flowchart of a method (fifth method) for manufacturing the wristband according to the first embodiment. [Figure 3] 1 is a table summarizing the conditions and measurement results of an evaluation test of the first embodiment. [Figure 4A] 10A and 10B are micrographs of red blood cells in the blood vessels of subject A before and after wearing the wristband sample of the first embodiment. [Figure 4B] 10A and 10B are micrographs of red blood cells in the blood vessels of subject B before and after wearing the wristband sample of the first embodiment. [Figure 4C] 10A and 10B are micrographs of red blood cells in the blood vessels of subject C before and after wearing the wristband sample of the first embodiment. [Figure 5] FIG. 10 is a rear view of the T-shirt of the second embodiment. [Figure 6] 10 is a table summarizing the conditions and measurement results of an evaluation test of the second embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0023] Overview The first embodiment, the second embodiment, and several modified examples will be described below in this order. The invention described in these embodiments mainly relates to a method for manufacturing clothing. Here, clothing refers to a tangible object worn on any part of the body of a human (or non-human animal). Non-human animals include, for example, pet animals such as dogs and cats. Any part of the body refers to the torso, legs, arms, neck, head, etc. Clothing refers to objects to be worn, such as clothes, underwear, socks, shoes, gloves, scarves, masks, wristbands, leg bands, and hats.
[0024] First Embodiment In the first embodiment, a wristband 10 (see FIGS. 1A and 1B) will be described as an example of clothing. The following describes, in this order: (1) the configuration and function of the wristband 10, (2) a method for manufacturing the wristband 10, and (3) its effects.
[0025] <Wristband configuration and functions> FIG. 1A is a front view of a wristband 10 according to this embodiment, and FIG. 1B is a rear view of the wristband 10. FIG. Wristband 10 includes sheet material 12 (an example of fabric), hook-and-loop fastener 14, and pattern body 16 (an example of a solid film). The wristband 10 has the function of making it easier to break up clumps of red blood cells in the blood vessels of the human body compared to when the wristband 10 is not worn by the user, i.e., when it is not attached to the user's wrist.
[0026] [Sheet material and hook-and-loop fastener] 1A and 1B, the sheet material 12 is, for example, a long elastic sheet, that is, the sheet material 12 has stretchability. As shown in FIG. 1A, a loop 14A of a hook-and-loop fastener 14 is attached to one end of a surface 12A of the sheet material 12 in the longitudinal direction. At one end portion in the longitudinal direction of the back surface 12B (an example of one surface) of the sheet material 12, a hook 14B of a hook-and-loop fastener 14 is attached which is detachable from the loop 14A. The wristband 10 is used by bringing the back surface 12B into contact with the user's wrist. The wristband 10 is designed to be stretched by 5% or more from its natural length when in use.
[0027] [Pattern body] 1B, the pattern body 16 is attached to the rear surface 12B of the sheet material 12. Therefore, the pattern body 16 comes into contact with the wrist of the user when the user uses (wears) the device. As an example, the pattern body 16 is composed of an aggregate of multiple regular hexagons arranged in a honeycomb pattern. However, each component of the pattern body 16 does not have to have the shape of the first embodiment, and may be, for example, a polygon other than a regular hexagon, a circle, a combination of these, or another shape. Furthermore, each component of the pattern body 16 may be an aggregate of different attachments. The ratio (area ratio) of the area of the portion where the pattern body 16 is applied to the area of the back surface 12B is designed to be, for example, 20% or more and 90% or less. The coating thickness of the pattern body 16 is set to, for example, 10 μm or more and 800 μm or less.
[0028] The pattern body 16 contains a binder resin and silicon dioxide powder. The silicon dioxide powder has an average particle size of, for example, 10 μm or less. The silicon dioxide powder is dispersed in a binder resin and forms part of the pattern body 16.
[0029] The binder resin is, for example, a mixed resin in which titanium oxide is left in an acrylic resin. The binder resin has the function of adhering the pattern body 16, in which silicon dioxide powder is dispersed, to the sheet material 12, and the function of expanding and contracting in accordance with the expansion and contraction of the sheet material 12. The binder resin does not have to be a mixed resin as long as it can exhibit the above functions.
[0030] Although the pattern body 16 is described as containing a binder resin and silicon dioxide powder, the powder may contain powders other than silicon dioxide powder. For example, powders of metal oxides such as iron trioxide, feldspar, and quicklime, or alumina may be included.
[0031] The above is a description of the configuration and functions of the wristband 10 of the first embodiment.
[0032] <Wristband manufacturing method> Next, a method for manufacturing the wristband 10 of the first embodiment will be described with reference to FIGS. 2A to 2E. 2A to 2E are flow diagrams of a manufacturing method for wristband 10 according to the first embodiment. Also, FIGS. 2A to 2E respectively show a first method F10A, a second method F10B, a third method F10C, a fourth method F10D, and a fifth method F10E. Of these methods, first method F10A is the basic method, while second method F10B, third method F10C, fourth method F10D, and fifth method F10E are improved methods that add additional steps to the basic method. All of these methods fall within the technical scope of the present invention. Each method will be explained below.
[0033] [First method] The first method F10A includes steps S10, S20, S30, and S40, as shown in FIG. 2A, and is executed in the order listed.
[0034] (S10) S10 is a step (preparation step) of preparing a mixed fluid. The mixed fluid is (1) a powder dispersion liquid consisting of water (an example of a liquid), silicon dioxide powder with an average particle size of 10 μm or less, and a polymer material, and (2) a binder resin, which are stirred using a stirrer (not shown). Examples of the polymeric material include carboxylate-type polymeric surfactants, sodium hexametaphosphate, danyutan gum, and isothiazolone chloride solution. The composition ratio of the powder dispersion, i.e., the weight percentage ratio of water (an example of a liquid), polymer material, and silicon dioxide powder having an average particle size of 10 μm or less, is, for example, 25% or more and less than 35%, 1% or more and less than 10%, and 55% or more and less than 74%. Furthermore, the mixed fluid is (1) a powder dispersion liquid that satisfies the above-mentioned conditions and (2) a binder resin, and the weight percentage ratio of (1) the powder dispersion liquid that satisfies the above-mentioned conditions to (2) the binder resin is 1% or more and less than 10%:90% or more and less than 99%, and is stirred by a stirrer (not shown). The viscosity of the mixed fluid is, for example, 20 Pa·s or more and 80 Pa·s or less.
[0035] (S20) S20 is a step of attaching the mixed fluid to the rear surface 12B of the sheet material 12 as a fluid film (attaching step). In the adhering step S20, the mixed fluid prepared in the preparing step S10 is adhered to the rear surface 12B of the sheet material 12 as a fluid film by, for example, screen printing. Note that the method for depositing the fluid film in the depositing step S20 is not limited to screen printing, as long as it can deposit the fluid film. For example, inkjet printing or a transfer method such as offset printing may also be used.
[0036] (S30) S30 is a process (irradiation process) in which terahertz waves (terahertz light) emitted from a resonant tunneling diode device (not shown) as an example of an oscillation source are irradiated onto the fluid film attached to the rear surface 12B of the sheet material 12 for a predetermined period of time or more. The specified time is, for example, 20 seconds. The frequency of the terahertz waves irradiated onto the fluid film is 0.1 to 10 terahertz (THz). The wavelength of the terahertz waves irradiated onto the fluid film is 30 μm to 3 mm. The terahertz waves irradiated onto the fluid film are, for example, incoherent electromagnetic waves (light) that satisfy these conditions.
[0037] (S40) S40 is a step of removing the liquid from the fluid film and then fixing the solid film formed as a result of removing the liquid from the fluid film to the rear surface 12B of the sheet material 12 (fixing step). In the fixing step S40, the liquid is evaporated from the fluid film using a dryer (not shown), and the remaining solid pattern (solid film) is fixed to the rear surface 12B. As long as the liquid can be removed from the fluid film, the method for removing the liquid in the fixing step S40 is not limited to drying with a dryer. For example, the liquid may be removed by dehumidifying (evaporating) it with a dehumidifier (not shown) or a heater (not shown). Then, when a solid film is formed on the rear surface 12B of the sheet material 12, the first method F10A is completed. This concludes the description of the first method F10A.
[0038] [Second method] Next, the second method F10B will be described with reference to FIG. 2B. The second method F10B executes S35B between S30 and S40 in the first method F10A (FIG. 2A). The second method F10B differs from the first method F10A only in this respect.
[0039] (S35B) S35B is a process (leaving process) in which the fluid film (an example of an attached portion) attached to the rear surface 12B of the sheet material 12 by the attachment process S20 is left in an environment with the same temperature and humidity as the irradiation process S30 for a period of at least 300 seconds. The leaving step S35B is completed by leaving the attached portion for 300 seconds or more from the end of the irradiation step S30 in the same environment as in the irradiation step S30, for example. This concludes the description of the second method F10B.
[0040] [3rd method] Next, a third method F10C will be described with reference to FIG. 2C. The third method F10C executes S30C instead of S30 in the first method F10A (FIG. 2A). The third method F10C differs from the first method F10A only in this respect.
[0041] (S30C) S30C is a step of irradiating the fluid film attached to the rear surface 12B of the sheet material 12 with terahertz waves while applying tension to the fluid film (deformation irradiation step). The deformation irradiation process S30C is completed by, for example, fixing one longitudinal end of the sheet material 12 while pulling the other end, maintaining the sheet material 12 in a state stretched by 5% of its natural length in the longitudinal direction for a predetermined time (for example, 20 seconds) equivalent to that in S30, and then irradiating terahertz waves. This concludes the explanation of the third method F10C.
[0042] [4th method] Next, a fourth method F10D will be described with reference to FIG. 2D. The fourth method F10D executes the leaving step S35B of the second method F10B between steps S30C and S40 of the third method F10C (FIG. 2C). The fourth method F10D differs from the third method F10C only in this respect. This concludes the description of the fourth method F10D.
[0043] [Fifth method] Next, a fifth method F10E will be described with reference to FIG. 2E. The fifth method F10E executes S35E (deformation and leaving step) instead of S35B in the fourth method F10D (FIG. 2D). The fifth method F10E differs from the fourth method F10D only in this respect.
[0044] (S35E) The deformation leaving process S35E is completed by leaving the sheet material 12 in a state stretched by 5% of its natural length in the longitudinal direction for a predetermined time (for example, 300 seconds) or more from the end of the deformation irradiation process S30C. This concludes the description of the fifth method F10E.
[0045] The above is a description of the method for manufacturing the wristband 10 according to the first embodiment.
[0046] <Effects> Next, a description will be given of the effects of the first embodiment. The effects of the first embodiment are based on the following wristband evaluation test.
[0047] [Wristband evaluation test] In the wristband evaluation test, the following tests and evaluations were conducted. First, we measured the blood flow velocity in the capillaries of the fingers of 10 subjects before and after wearing the prototype wristband samples. The test subjects wore the samples for 90 seconds. Furthermore, microscopic photographs of blood collected from the veins of the finger before and after the wristband samples were worn were observed.
[0048] (Table in Figure 3) The table in FIG. 3 lists a number of wristband samples of the first embodiment (wristband samples 01 to 10) and wristband samples of the first comparative embodiment (wristband samples 11 to 21), along with their respective measurement results.
[0049] (Micrographs in Figures 4A to 4C) The micrographs in FIGS. 4A to 4C are micrographs of red blood cells in blood vessels of subjects A to C before and after wearing the wristband sample of the first embodiment, respectively.
[0050] Here, we will provide some additional information about the table in Figure 3.
[0051] (Wristband samples 01-10) Wristband samples 01 to 10 were each produced by one of the first to fifth methods in the method for producing wristband 10 according to the first embodiment. There are two types of preparation processes, Preparation A and Preparation B, and the difference between them is the composition of the mixed fluid. In Preparation A, the mixed fluid is a fluid obtained by stirring the aforementioned powder dispersion and binder resin. In contrast, in Preparation B, the mixed fluid is a fluid obtained by stirring a mixture of the granules of Preparation A with metal oxides including diferric oxide, feldspar, and quicklime, and alumina, at a weight ratio of 3% of the total. The tensions described in the irradiation step and the leaving step are as described above (at 5% elongation). The average increase rate of the measurement results was calculated by measuring the blood flow velocity (V1) in the capillaries of the fingers of each of the 10 subjects before they wore several prototype wristband samples (wristband samples 01 to 21), and the blood flow velocity (V2) in the capillaries of the fingers after they wore the samples, and then calculating (V2-V1) / V1 x 100% and averaging the results.
[0052] (Wristband samples 11-21) Wristband samples 11 to 21 were each prototyped using a method other than the manufacturing method (first to fifth methods) for wristband 10 of the first embodiment. The manufacturing methods for wristband samples 11 to 21 have in common that they do not all include an irradiation step. The modified first method in the method name refers to a modification of the first method in which the irradiation method is not performed. Other modified methods are also similar to the modified first method. In contrast, the absence of a step in the method name (in the case of wristband sample 21) means that the sample was made of sheet material 12 to which only hook-and-loop fastener 14 was attached.
[0053] [Considerations based on the results of the wristband evaluation test] Next, based on the results of the wristband evaluation test, the features and effects derived by the inventors of the present application will be considered.
[0054] (First effect) Feature 1: After the attachment step S20 and before the fixing step S40, the irradiation step S30 or the deformation irradiation step S30C is performed.
[0055] As shown in the table of FIG. 3, wristband samples 01 to 10 of the first embodiment have a higher average increase rate than wristband samples 11 to 20 of the first comparative embodiment. The clear difference between wristband samples 01 to 10 of the first embodiment and wristband samples 11 to 20 of the first comparative embodiment is that the former were prototyped with feature 1 implemented, whereas the latter did not.
[0056] Considering the reason for this, by performing Feature 1, the powder contained in the mixed fluid that adheres to the sheet material 12 as a fluid (still containing the liquid (water)) in the adhering step S20 is irradiated with terahertz waves in the irradiation step S30. As a result, the liquid (water) absorbs the terahertz waves (obtains external energy) and vibrates. As a result, the powder and binder resin also vibrate. Furthermore, since the natural frequency of the powder (silicon dioxide) is in the terahertz band, it is thought that the silicon dioxide powder also absorbs the terahertz waves (obtains external energy) and vibrates. As a result of the above, it is thought that performing the irradiation step S30 makes it easier for the powder to be dispersed more finely and uniformly before the mixed fluid solidifies. In contrast, wristband samples 11 to 20 of the first comparative embodiment, which do not implement Feature 1, ie, do not implement irradiation step S30, should not have as high a powder dispersibility as wristband samples 01 to 10 of the first embodiment. As described above, wristband samples 01-10 of the first embodiment have more dispersed and adhered silicon dioxide powder than wristband samples 11-20 of the first comparative embodiment, and therefore are more likely to be affected by the powder (the effects of irradiating the human body with terahertz waves) when worn by a user. As a result, wristband samples 01-10 of the first embodiment have a higher average rate of increase than wristband samples 11-20 of the first comparative embodiment.
[0057] (Second effect) Feature 2: The viscosity of the mixed fluid used in the adhesion step S20 (prepared in the preparation step S10) is 20 Pa·s or more and 80 Pa·s or less.
[0058] Although not shown in the table of Figure 3, the following has been found from tests conducted by the inventors. When the viscosity of the mixed fluid is less than 20 Pa·s, the mixed fluid adhered to sheet material 12 (fabric) in adhesion step S20 will soak into the fabric, making it difficult to leave a fluid film on the surface during irradiation step S30, compared to when the viscosity is 20 Pa·s or higher. In contrast, when the viscosity of the mixed fluid is greater than 80 Pa·s, even when terahertz waves are irradiated in irradiation step S30, the measurement result will be lower than that of wristband samples 01 to 10 in the table in Figure 3 (however, it will be better or equivalent to that of wristband samples 11 to 20), compared to when the viscosity is 80 Pa·s or lower. For these reasons, feature 2 is preferred.
[0059] (Third effect) Feature 3: As in the deformation irradiation step S30C, the fluid film is irradiated with terahertz waves while applying tension to the adhesion portion of the sheet material 12 (fabric) to which the fluid film is attached.
[0060] As shown in the table in Figure 3, Wristband Sample 03 and Wristband Sample 05 implement Feature 3. Wristband sample 03 and wristband sample 05 were the top two out of wristband samples 01 to 05 with excellent evaluation results. Wristband sample 03 and wristband sample 05 were prototyped by carrying out a modified irradiation process S30C in which tension was added to the irradiation process S30, which is thought to make the effect described in the first effect above more likely to occur. For these reasons, feature 3 is preferred.
[0061] (Fourth effect) Feature 4: After the irradiation step S30 or the deformation irradiation step S30C and before the fixing step S40, the leaving step S35B is performed.
[0062] As shown in the table of FIG. 3, wristband sample 02 and wristband sample 04 implement feature 4. In particular, between wristband sample 01 and wristband sample 04, which differ only in the presence or absence of leaving step S35B, the latter, which performs leaving step S35B, has better evaluation results than the former, which does not. It is believed that in wristband sample 04, the silicon dioxide powder is more easily dispersed due to leaving step S35B compared to wristband sample 01, in which the fluid film is heated in fixing step S40 immediately after irradiation step S30. For these reasons, feature 4 is preferred.
[0063] (Fifth Effect) Feature 5: In the leaving step S35, the adhesion portion is left for a period of at least 300 seconds or more in an environment with the same temperature and humidity as in the deformation and irradiation step S30C, while being applied with the same tension as in the deformation and irradiation step S30C.
[0064] As shown in the table in Figure 3, wristband sample 05 implements feature 5. Of the wristband samples 01 to 05, wristband sample 05 had the best evaluation results. List band sample 05 is considered to be more likely to disperse the silicon dioxide powder by the deformation leaving process S35E than list band sample 02 in which the fluid film is heated up in the fixing process S40 immediately after the deformation irradiation process S30C. For such reasons, feature 5 is preferable. The above is the description of the effects of the first embodiment.
[0065] The above is the description of the first embodiment.
[0066] [[ID=~12]]≪Second Embodiment≫ [[ID=1~4]]Next, the second embodiment will be described. In the second embodiment, the T-shirt 20 (see FIG. 5) will be described as another example of clothing. Hereinafter, (1) the configuration and function of the T-shirt 20, (2) the manufacturing method of the T-shirt 20, and (3) its effects will be described in this order of description.
[0067] <Configuration and Function of T-shirt> [[ID=~23]] FIG. 5 is a rear view of the T-shirt 20 of the second embodiment. The T-shirt 20 includes a T-shirt body 22 (another example of fabric) and a pattern body 24 (another example of a solid film). The T-shirt 20 has a function of making it easier to break up the mass of red blood cells in the blood vessels of the human body compared to when it is not worn by the user.
[0068] The T-shirt body 22 is a commonly circulated one. That is, it is knitted with fibers of resins such as polyester, cotton fibers, or fibers combining these. As an example, the pattern body 24 is attached as two linear portions extending from the neck hole portion to the body hole portion near the center in the width direction on the back surface (another example of one side of the fabric) of the T-shirt body 22. And, as shown in the enlarged portion of FIG. 5, the two linear portions constitute a pattern as an example. The material, composition, etc. of the pattern body 24 conform to those of the pattern body 16 of the first embodiment.
[0069] [[ID=~37]] <Manufacturing Method of T-shirt> The manufacturing method of the T-shirt 20 of the second embodiment is similar to the manufacturing method of the wristband 10 of the first embodiment. In other words, it should be understood that the sheet material 12 of the first embodiment is replaced with a T-shirt body 22.
[0070] <Effects> Next, the effects of the second embodiment will be described. The effects of the second embodiment are based on the following T-shirt evaluation test.
[0071] [T-shirt evaluation test] The T-shirt evaluation test was basically similar to the wristband evaluation test described in the first embodiment, but differed from the first embodiment in that the T-shirt evaluation test measured the blood velocity in the blood vessels of the upper arm instead of the finger.
[0072] (Table in Figure 6) The table in FIG. 6 lists a number of T-shirt samples of the second embodiment (T-shirt samples 01 to 10) and T-shirt samples of the second comparative embodiment (T-shirt samples 11 to 21), along with their respective measurement results.
[0073] [Considerations based on the results of the T-shirt evaluation test] Next, based on the results of the T-shirt evaluation test, the characteristics and effects derived by the inventors of the present application will be considered.
[0074] It has been confirmed that the measurement results (average increase rate values) of the second embodiment tend to be lower than those of the first embodiment. However, the measurement results of the second embodiment confirm the same qualitative trends as those of the first embodiment (see the table in FIG. 3). That is, the first to fifth effects of the first embodiment described above are also confirmed in the case of the T-shirt 20. It should be noted that the average increase rate for T-shirt 20 is thought to be lower than that for wristband 10 because T-shirt 20 is not worn by being pressed against the user's body like wristband 10.
[0075] <<Multiple Modifications>> As described above, the first and second embodiments have been described as examples of the present invention, but the forms included in the technical scope of the present invention are not limited to these. For example, the pattern bodies 16 and 22 may be replaced with a coating film of the mixed fluid that constitutes the pattern bodies 16 and 22 . Furthermore, in the first and second embodiments described above, the manufacturing object is clothing, but it is also possible to consider that the manufacturing object does not have to be clothing as long as it is something that the user wears or touches. For example, instead of clothing, the manufacturing object may be an accessory such as glasses, a wristwatch, or earrings. Furthermore, the manufacturing object may be, for example, bedding (pillowcases, sheets, etc.), cushions, chair covers, etc. In view of the above, an example of the manufacturing object may be an article that comes into contact with the human body. [Explanation of symbols]
[0076] 10 Wristband (example of clothing) 12 Sheet material (example of fabric) 12A surface 12B back 14 hook and loop fasteners 14A Loop 14B hook 16 Patterned body (an example of a solid membrane) 20 T-shirt (another example of clothing) 22 T-shirt body (another example of fabric) 24 Patterned body (another example of a solid membrane) F10A First Method Flow in Clothing Manufacturing F10B Flow of the second method in clothing manufacturing F10C Flow of the third method in clothing manufacturing F10D Flow of the fourth method in clothing manufacturing F10E 5th method flow in clothing manufacturing method S10 Preparation process S20 Adhesion process S30 irradiation process S30C deformation irradiation process S35B Standing process S35E deformation leaving process S40 Fixing process
Claims
1. A method for manufacturing a fabric, comprising: a step of adhering a mixed fluid containing a liquid, a binder resin, and silicon dioxide powder having an average particle size of 10 μm or less to one surface of the fabric as a fluid film; an irradiation step of irradiating the fluid film with terahertz waves while applying tension to the attachment portion of the fabric to which the fluid film is attached after the attachment step; a fixing step of fixing a solid film obtained by removing the liquid from the fluid film to the one surface after the irradiation step; Including, Clothing manufacturing methods.
2. In the adhering step, the fluid film is adhered to the one surface by printing the fluid film on the one surface. The method for manufacturing the garment according to claim 1.
3. In the attaching step, the fluid film is printed as a pattern on the one surface. The method for manufacturing the garment according to claim 2.
4. The viscosity of the mixed fluid adhered to the one surface in the adhering step is 20 Pa s or more and 80 Pa s or less. The method for manufacturing the garment according to claim 2.
5. In the irradiation step, the fluid film is irradiated with terahertz waves for a period of at least 20 seconds. The method for manufacturing the garment according to claim 1.
6. a leaving step, which is carried out after the irradiation step and before the fixing step, of leaving the adhered portion of the fabric to which the fluid film is adhered in an environment of the same temperature and humidity as those in the irradiation step for a period of at least 300 seconds or more; further comprising: The method for manufacturing the garment according to any one of claims 1 to 5.
7. a leaving step, which is carried out after the irradiation step and before the fixing step, of leaving the adhered portion of the fabric to which the fluid film is adhered in an environment of the same temperature and humidity as in the irradiation step, while applying the same tension as in the irradiation step, for a period of at least 300 seconds; further comprising: The method for manufacturing the garment according to claim 5.
Citation Information
Patent Citations
Substance processing method using terahertz wave
JP2012161734A
Wristband-type contact body
JP2025118435A
Functional fabric piece
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