Polyester release film and method for producing the same
The polyester release film with a polyester substrate, release layer, and antistatic layer addresses non-uniform coating and static charge issues, ensuring excellent peelability and antistatic properties for improved manufacturing yield and quality.
Patent Information
- Application Number
- JP2024537128
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-12-30
- Filing Date
- 2022-12-23
- Publication Date
- 2025-12-04
- Estimated Expiration
- 2042-12-23
AI Technical Summary
Existing polyester release films used in the production of thin polarizing plates face issues with non-uniform coating thickness due to low surface energy and static electricity, leading to static charge generation and contamination.
A polyester release film comprising a polyester substrate with a release layer made of a water-based coating containing polyester resin, acrylic resin, and polyolefin wax, and an antistatic layer with a water-dispersible composition of conductive polymer, which is applied using an in-line coating method and heat-treated to ensure uniformity and antistatic properties.
The film achieves excellent peelability, coating processability, and antistatic properties with a frictional electrostatic voltage below 50V, preventing static charge-related contamination and improving yield by reducing foreign matter and unreacted materials.
Smart Images

Figure 0007780655000001
Abstract
Description
[Technical Field]
[0001] The present invention relates to a polyester release film and a method for producing the same. [Background technology]
[0002] As displays tend to become larger and thinner, there is an increasing demand for thinner polarizing plates in image display devices.
[0003] One method for thinning a polarizing plate is to thin the typical polarizer protective material such as polyethylene terephthalate (PET), triacetyl cellulose (TAC), etc. Another method for thinning a polarizing plate is to replace the polarizer protective material with a coating layer having barrier properties (hereinafter referred to as a "barrier coating layer").
[0004] The barrier coating layer is formed by uniformly applying the composition for forming a barrier coating layer onto a substrate, curing the composition, and then peeling the composition off.
[0005] To obtain a good quality barrier coating layer, the barrier coating layer must be uniformly applied on the substrate, and the cured barrier coating layer must be easily peeled from the substrate.
[0006] When a silicone-based release film is used as the substrate, the barrier coating layer may not be formed with a uniform thickness due to the low surface energy of the silicone-based release film, and static electricity may occur due to the silicone. Summary of the Invention [Problem to be solved by the invention]
[0007] An object of the present invention is to provide a polyester release film that has excellent releasability, coating processability, and antistatic properties, and that has a low frictional electrostatic voltage.
[0008] Another object of the present invention is to provide a polyester release film that can prevent static electricity from being generated during film running and winding, and significantly reduce the amount of air or foreign matter that is introduced due to static electricity.
[0009] Another object of the present invention is to provide a method for producing the polyester release film. [Means for solving the problem]
[0010] According to one embodiment of the present invention, there is provided a polyester release film comprising: a polyester substrate film; a release layer formed on one side of the substrate film; and an antistatic layer formed on the other side of the substrate film, wherein the release layer comprises a water-based coating composition including a polyester resin, an acrylic resin, and a polyolefin wax; and the antistatic layer comprises a water-dispersible antistatic composition including a conductive polymer.
[0011] According to another embodiment of the present invention, there is provided a method for producing a polyester release film, including: a first step of preparing a polyester substrate film; a second step of applying an aqueous coating composition containing a polyester resin, an acrylic resin, and a polyolefin wax to one side of the substrate film to form a release layer; a third step of applying a water-dispersible antistatic composition containing a conductive polymer to the other side of the substrate film to form an antistatic layer; and a fourth step of heat-treating a laminate including the substrate film, the release layer, and the antistatic layer formed on the substrate film while stretching. [Effects of the Invention]
[0012] The polyester release film according to one embodiment of the present invention not only has excellent peelability and coating processability, but also has excellent antistatic properties and a significantly low frictional electrostatic voltage of less than 50V.
[0013] In addition, the polyester release film according to one embodiment of the present invention can prevent static electricity from being generated during film running and winding, and can significantly reduce the amount of air or foreign matter that is introduced due to static electricity.
[0014] The polyester release film according to one embodiment of the present invention can solve problems such as a decrease in yield due to unreacted materials generated when forming a coating layer using the film, and adhesion of foreign materials due to static electricity. DETAILED DESCRIPTION OF THE INVENTION
[0015] The present invention will be described in detail below.
[0016] However, the present invention may be embodied in various different forms and should not be construed as being limited to the embodiments set forth herein.
[0017] Furthermore, the embodiments of the present invention are provided to more completely explain the present invention to those having average knowledge in the art.
[0018] Also, as used in the specification and the appended claims, the singular forms "a," "an," and "the" can be intended to include the plural forms as well, unless the context clearly dictates otherwise.
[0019] Furthermore, throughout the specification, unless specifically stated to the contrary, "comprising" an element means that it may further include other elements, rather than excluding other elements.
[0020] A polyester release film according to one embodiment of the present invention includes a polyester base film, a release layer formed on one side of the base film, and an antistatic layer formed on the other side of the base film.
[0021] In one embodiment, the release layer may comprise a water-based coating composition including a polyester resin, an acrylic resin, and a polyolefin wax.
[0022] In one embodiment, the antistatic layer may include a water-dispersible antistatic composition including a conductive polymer.
[0023] In one embodiment, the polyester release film may have a frictional electrostatic voltage of less than 50V.
[0024] The present inventors have conducted continuous research into release films used as substrates in the production of optical films such as thin film polarizing plates.
[0025] As a result, it was discovered that when a water-based coating composition containing a polyester resin, an acrylic resin, and a polyolefin wax is applied to a substrate film by an in-line coating method to form a release layer, and then a water-dispersible antistatic composition containing a conductive polymer is applied to the other side of the substrate film on which the release layer is not formed to form an antistatic layer, a polyester release film can be provided that not only has excellent coating processability and releasability, but also has excellent antistatic properties and a low frictional electrostatic voltage, which led to the completion of the present invention.
[0026] The polyester release film not only exhibits excellent coating processability and peelability in post-processing (e.g., a process of forming a barrier coating layer on the release film) but also has a low frictional electrostatic voltage of less than 50 V, thereby preventing contamination due to static electricity.
[0027] The polyester release film includes a polyester base film, a release layer formed on one side of the base film, and an antistatic layer formed on the side of the base film on which the release layer is not formed (hereinafter referred to as the other side).
[0028] The polyester substrate film is made of a polyester resin, and any polyester resin commonly used in the technical field to which the present invention pertains can be used without any particular limitation. For example, the polyester substrate film may be made of polyethylene terephthalate, polyethylene naphthalate, etc.
[0029] As a non-limiting example, the base film may be advantageously made of polyethylene terephthalate having an intrinsic viscosity in the range of 0.6 to 0.8 dl / g in terms of ensuring resistance to throat and hydrolysis.
[0030] The release layer may comprise a water-based coating composition including a polyester resin, an acrylic resin, and a polyolefin wax.
[0031] The polyester resin is a resin obtained by condensation polymerization of an acid component primarily composed of a dicarboxylic acid and a glycol component primarily composed of an alkylene glycol. The acid component can be primarily terephthalic acid or its alkyl ester or phenyl ester, with some of the acid component being substituted with isophthalic acid, oxyethoxybenzoic acid, adipic acid, sebacic acid, 5-sodium sulfoisophthalic acid, sulfoterephthalic acid, or the like. The glycol component can be primarily ethylene glycol or diethylene glycol, with some of the glycol component being substituted with propylene glycol, trimethylene glycol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, 1,4-bisoxyethoxybenzene, bisphenol, polyoxyethylene glycol, or the like.
[0032] As a non-limiting example, the polyester resin can be obtained by polycondensation of 50 mol % of a glycol component containing diethylene glycol and ethylene glycol in a molar ratio of 5:5, and 50 mol % of an acid component containing terephthalic acid and sulfoterephthalic acid in a molar ratio of 8.5:1.5.
[0033] The polyester resin may have a weight-average molecular weight of 2,000 to 25,000 g / mol, which is advantageous for providing the release layer with suitable solvent resistance. Preferably, the weight-average molecular weight of the polyester resin may be 2,000 to 25,000 g / mol, or 2,000 to 20,000 g / mol, or 3,000 to 20,000 g / mol, or 3,000 to 15,000 g / mol.
[0034] As used herein, the term "weight average molecular weight" refers to a weight average molecular weight measured in terms of polystyrene by GPC. In measuring the weight average molecular weight measured in terms of polystyrene by GPC, commonly known analytical equipment, detectors such as a refractive index detector, and analytical columns may be used, and commonly used temperature conditions, solvents, and flow rates may be applied.
[0035] The acrylic resin may contain a glycidyl group-containing radically polymerizable unsaturated monomer as a copolymerization monomer in an amount of 20 to 80 mol % of the total monomer components. The glycidyl group-containing radically polymerizable unsaturated monomer is preferred because it can improve the strength of the release layer through a crosslinking reaction and prevent oligomer leakage. Examples of the glycidyl group-containing radically polymerizable unsaturated monomer include glycidyl acrylate, glycidyl methacrylate, and aryl glycidyl ether.
[0036] Examples of radically polymerizable unsaturated monomers copolymerizable with the glycidyl group-containing radically polymerizable unsaturated monomer include vinyl esters, unsaturated carboxylic acid esters, unsaturated carboxylic acid amides, unsaturated nitriles, unsaturated carboxylic acids, allyl compounds, nitrogen-containing vinyl monomers, hydrocarbon vinyl monomers, and vinylsilane compounds. Examples of vinyl esters that can be used include vinyl propionate, vinyl stearate, and vinyl chloride. Examples of unsaturated carboxylic acid esters that can be used include methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, ethyl methacrylate, butyl methacrylate, butyl maleate, octyl maleate, butyl fumarate, octyl fumarate, hydroxyethyl methacrylate, hydroxyethyl acrylate, hydroxypropyl methacrylate, and hydroxypropyl acrylate. Examples of unsaturated carboxylic acid amides that can be used include acrylamide, methacrylamide, methylolacrylamide, and butoxymethylolacrylamide. Examples of unsaturated nitriles that can be used include acrylonitrile. Examples of unsaturated carboxylic acids that can be used include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, maleic acid esters, fumaric acid esters, and itaconic acid esters. Examples of allyl compounds that can be used include allyl acetate, allyl methacrylate, allyl acrylate, allyl itaconate, and diallyl itaconate. Examples of nitrogen-containing vinyl monomers that can be used include vinylpyridine and vinylimidazole. Examples of hydrocarbon vinyl monomers that can be used include ethylene, propylene, hexene, octene, styrene, vinyltoluene, and butadiene. Examples of vinylsilane compounds that can be used include dimethylvinylmethoxysilane, dimethylvinylethoxysilane, methylvinyldimethoxysilane, methylvinyldiethoxysilane, γ-methacryloxypropyltrimethoxysilane, and γ-methacryloxypropyldimethoxysilane.
[0037] As a non-limiting example, the acrylic resin may be a copolymer of 40 to 60 mol % of glycidyl acrylate and 40 to 60 mol % of propionic acid.
[0038] The acrylic resin preferably has a weight-average molecular weight of 20,000 to 70,000 g / mol. More preferably, the weight-average molecular weight of the polyester resin may be 20,000 to 60,000 g / mol, 30,000 to 60,000 g / mol, 40,000 to 60,000 g / mol, or 45,000 to 55,000 g / mol.
[0039] In one embodiment, the weight ratio of the solid content of the polyester resin to the acrylic resin may be 1:0.1 to 1:1.5, more specifically, 1:0.2 to 1:1. When a release layer is produced from an aqueous coating composition satisfying this range, the polyester release film may have excellent releasability as well as improved processability and coating properties.
[0040] The release layer may contain polyolefin wax, which may be dispersed on the polyester resin and acrylic resin.
[0041] The specific type of the polyolefin wax is not particularly limited, but one or more types selected from the group consisting of polyethylene wax and polypropylene wax can be preferably used.
[0042] The polyolefin wax may be included in an amount of 20 to 50 parts by weight or 30 to 40 parts by weight per 100 parts by weight of the polyester resin. To ensure that the release layer exhibits an appropriate release force, the polyolefin wax is preferably included in an amount of 20 parts by weight or more per 100 parts by weight of the polyester resin. However, if the polyolefin wax is added in an excessive amount to the release layer, problems with backside transfer and reduced processability and coating properties may occur. Therefore, the polyolefin wax is preferably included in an amount of 50 parts by weight or less per 100 parts by weight of the polyester resin.
[0043] For example, the polyolefin wax may be included in an amount of 20 parts by weight or more, or 25 parts by weight or more, or 30 parts by weight or more, and 50 parts by weight or less, or 45 parts by weight or less, or 40 parts by weight or less, based on 100 parts by weight of the polyester resin. Specifically, the polyolefin wax may be included in an amount of 20 to 50 parts by weight, or 25 to 50 parts by weight, or 25 to 45 parts by weight, or 30 to 45 parts by weight, or 30 to 40 parts by weight, based on 100 parts by weight of the polyester resin.
[0044] The total content of the polyester resin, acrylic resin, and polyolefin wax contained in the aqueous coating composition is preferably 1 to 10 wt%, 2 to 9 wt%, 4 to 8 wt%, or 5 to 6 wt% based on the solid content.
[0045] A polyester release film manufactured by ensuring that the total content of the binder and the polyolefin wax contained in the aqueous coating composition on a solids basis falls within the above range not only has excellent transfer properties and peelability, but also exhibits a significantly reduced frictional electrostatic voltage of less than 50 V. Furthermore, a release film manufactured by ensuring the above range can prevent the occurrence of fine pinholes, thereby improving processability and coating properties.
[0046] In one embodiment of the present invention, the aqueous coating composition applied to the release layer may further contain additives such as silicone-based wetting agents, fluorine-based wetting agents, curing agents, acid catalysts, slip agents, antifoaming agents, wetting agents, surfactants, thickeners, plasticizers, antioxidants, UV absorbers, preservatives, and crosslinking agents, as needed. The additives may be selectively used within limits that do not impair the physical properties of the release layer.
[0047] The antistatic layer may include a water-dispersible antistatic composition containing a conductive polymer.
[0048] The polyester release film according to one embodiment of the present invention includes the release layer and the antistatic layer made of a non-silicone material, and therefore has excellent coating processability and releasability, as well as excellent antistatic properties and a significantly low frictional electrostatic voltage of less than 50V.
[0049] The conductive polymer may be a nano-sized structure having electrical conductivity and polarity, and may include at least one selected from the group consisting of polythiophene-based, polypyrrole-based, and polyaniline-based conductive polymers.
[0050] In one embodiment, the conductive polymer may include a resin composition containing the conductive polymer. The resin may be, for example, a water-based resin or may contain an ionic polymer.
[0051] The ionic polymer may be a polymer having a group containing a cationic or anionic group, such as polystyrene sulfonate, polystyrene ammonium salt, etc., but is not limited thereto. When the ionic polymer is used, its content is not limited as long as the object of the present invention is achieved, and it may be used in a weight ratio of 0.01 to 2 with respect to the conductive polymer, for example.
[0052] In one embodiment, the conductive polymer may be a polythiophene-based conductive polymer or may be polyethylenedioxythiophene:polystyrenesulfonate (PEDOT:PSS). When PEDOT:PSS is used as the conductive polymer, it has excellent water dispersibility and is suitable for use in an in-line coating process. Its transparency does not decrease even after a stretching process after the in-line coating process, and it can be used in a 10 10 It is more preferred because it can exhibit a surface resistance of Ω / □ or less.
[0053] The water-dispersible antistatic composition may further include a water-based polyurethane resin. By mixing the water-based polyurethane resin with a conductive polymer, an antistatic layer can be formed that has excellent miscibility, improved surface resistance, and excellent adhesion to a polyester base film, and exhibits minimal change in physical properties and minimal yellowing under high-temperature and high-humidity conditions. The water-based polyurethane resin uses a polyurethane binder obtained by reacting a polycarbonate-based polyol with a diisocyanate, thereby achieving excellent heat resistance and minimal change in surface resistance. Hexamethylene diisocyanate is a preferred example of the diisocyanate, as it improves heat resistance and reduces yellowing, but the present invention is not limited thereto.
[0054] In one embodiment, the water-dispersible antistatic composition may contain 1-30 wt% of conductive polymer and 70-99 wt% of water-based polyurethane resin, based on a 100 wt% solids content. More specifically, the water-dispersible antistatic composition may contain 5-25 wt% of conductive polymer and 75-95 wt% of polyurethane binder. Even more specifically, the water-dispersible antistatic composition may contain 5-20 wt% of conductive polymer and 80-95 wt% of polyurethane binder.
[0055] More specifically, the antistatic layer may be formed by applying a water-dispersible antistatic composition containing a conductive polymer solution, a water-based polyurethane resin solution, an organic solvent, and water.
[0056] More specifically, for example, the water-dispersible antistatic composition may contain 40 to 90 wt % of a conductive polymer solution having a solid content of 1 to 3 wt %, 5 to 50 wt % of a water-based polyurethane resin solution having a solid content of 30 to 40 wt %, 3 to 50 wt % of an organic solvent, and the balance being water.
[0057] The conductive polymer may be used as a conductive polymer solution in a state where it is mixed with a solvent to achieve optimal dispersibility. Specifically, for example, when PEDOT:PSS is used, it may be mixed with water, alcohol, a solvent with a large dielectric constant, etc.
[0058] The content of the conductive polymer solution in the antistatic composition may be 40 to 90 wt%, more preferably 50 to 70 wt%, as long as it is a content sufficient to achieve the object of the invention, but is not limited thereto.
[0059] The aqueous polyurethane resin may be dispersed in a solvent. The solvent is not limited to, but may be any one or a mixture of two or more selected from the group consisting of amide-based organic solvents and aprotic highly dipolar (AHD) organic solvents.
[0060] The content of the water-based polyurethane resin in the water-dispersible antistatic composition may be 5 to 50 wt %, more preferably 10 to 30 wt %, but is not limited thereto.
[0061] The organic solvent is not particularly limited, and may be any one or a mixture of two or more selected from the group consisting of alcohol-based organic solvents and aprotic highly polar organic solvents, but is not limited thereto.
[0062] The content of the organic solvent in the water-dispersible antistatic composition may be 50 wt % or less, 40 wt % or less, 30 wt % or less, 20 wt % or less, or 10 wt % or less, and the lower limit may be 1 wt % or 2 wt % or more. This range is a content suitable for improving the dispersibility of the conductive polymer and the water-based polyurethane resin, but is not limited thereto.
[0063] The alcohol-based organic solvent is not limited, and specific examples thereof include methanol, ethanol, propanol, isopropanol, butanol, and 2-amino-2-methyl-1-propanol, which may be used alone or in combination.
[0064] The aprotic highly polar organic solvent is not limited, but may be, for example, dimethyl sulfoxide, propylene carbonate, or the like, and may be used alone or in combination. The use of the aprotic highly polar organic solvent can further improve the conductivity of the conductive polymer.
[0065] Since the water-dispersible antistatic composition contains each substance in the above content range, the polyester release film according to one embodiment of the present invention has a significantly low frictional electrostatic voltage of less than 50 V and has excellent antistatic properties, thereby preventing static electricity generated during film running and winding and significantly reducing the amount of air or foreign matter that is drawn in due to static electricity.
[0066] In addition, since the content of the water-dispersible antistatic composition satisfies the above range, the polyester release film according to one embodiment of the present invention can solve problems such as a decrease in yield due to unreacted materials generated when forming a coating layer using the composition, and adhesion of foreign matter due to static electricity.
[0067] In one embodiment of the present invention, the surface resistance of the antistatic layer is 10 10 It may be Ω / □ or less, more specifically 10 9 It may be Ω / □ or less.
[0068] In one embodiment of the present invention, the water-dispersible antistatic composition may further contain, as necessary, a silicone-based wetting agent, a fluorine-based wetting agent, a slip agent, an antifoaming agent, a humectant, a surfactant, a thickener, a plasticizer, an antioxidant, an ultraviolet absorber, a preservative, a crosslinking agent, and the like.
[0069] The thicknesses of the base film, release layer, and antistatic layer are not particularly limited and can be adjusted according to the specific application field of the polyester release film.
[0070] For example, the substrate film may have a thickness of 10 to 300 μm, and the release layer and antistatic layer may have a thickness of 10 to 200 nm, but are not necessarily limited to these.
[0071] The release layer and the antistatic layer may have the same or different thicknesses. Specifically, the thickness of the base film may be 10 to 200 μm, 10 to 100 μm, or 10 to 50 μm, the thickness of the release layer may be 10 to 100 nm, more specifically 50 to 100 nm, and the thickness of the antistatic layer may be 10 to 100 nm, more specifically 20 to 80 nm.
[0072] In the polyester release film, the base film may be, but is not limited to, uniaxially stretched in the machine direction (MD) or transverse direction (TD), or biaxially stretched in the machine direction (MD) and transverse direction (TD). The release layer and antistatic layer may be uniaxially or biaxially stretched, but are preferably uniaxially stretched in the transverse direction (TD) because the properties of the present invention can be better imparted.
[0073] By satisfying the above-mentioned properties, the polyester release film not only has excellent releasability but also has low frictional electrostatic voltage, thereby providing excellent antistatic properties.
[0074] For example, the polyester release film may have a peel strength of 350 to 700 gf / inch, or 400 to 650 gf / inch, or 400 to 600 gf / inch. A polyester release film having a peel strength within the above range may have excellent coating processability and peelability in post-processing (e.g., a process of forming a barrier coating layer on the release film).
[0075] In this specification, the peel strength is measured according to the standard test method of ASTM D 3330. Specifically, the peel strength was measured by laminating an acrylate adhesive tape (NITTO #31B tape width: 25 mm, manufactured by Nitto Denko) cut to a size of 5 mm x 180 mm on the release layer of the polyester release film, and applying a peel strength of 70 g / cm 2 After applying a load of 100 mm and leaving it at room temperature for 30 minutes, the tape is peeled off by 180 degrees at a peeling speed of 300 mm / min using a peel tester, and the measurement can be carried out.
[0076] Furthermore, the polyester release film may have a significantly low frictional electrostatic voltage of less than 50 V, or less than 40 V, or less than 30 V, or less than 20 V, or less than 10 V. The lower limit of the frictional electrostatic voltage is not particularly limited, but may be, for example, 1 V or more, 3 V or 5 V or more.
[0077] In this specification, the frictional electrostatic voltage is measured according to the standard test method of KS K 0555. Specifically, the frictional electrostatic voltage can be measured by measuring the frictional static electricity of the polyester release film using a conventional rotary static tester. Here, the amount of static electricity generated is measured by rubbing side A (the release layer side of the polyester release film) and side B (the antistatic layer side of the polyester release film) at a rotation speed of 300 rpm for 180 seconds.
[0078] Furthermore, the polyester release film can exhibit excellent processing and coating properties while having a low haze value.
[0079] For example, the polyester release film may have a haze of 3.90% or less. Preferably, the polyester release film may have a haze of 3.50 to 3.90%, 3.60 to 3.90%, or 3.70 to 3.86%.
[0080] In addition, the polyester release film can have excellent process-coating properties that satisfy the following formula 1.
[0081] [Formula 1] N H =0
[0082] In the above formula 1, N H is the unit area (m) when a UV resin is applied to a thickness of 10 μm on the release layer of the polyester release film and cured. 2 ) is the number of pinholes generated per
[0083] That is, when any resin layer is formed on the release layer in any manufacturing process using the polyester release film as a substrate, pinholes are substantially not formed on the release layer, and excellent processing and coating properties can be exhibited.
[0084] In addition, the polyester release film can exhibit a total light transmittance of 90% to 95%, a water contact angle of 85° to 90°, a diiodomethane contact angle of 50° to 60°, and a surface energy of 30 to 35 mN / m.
[0085] Furthermore, the polyester release film according to one embodiment of the present invention may be a polyester release film for thin film polarizers, but is not limited thereto and can be applied to various fields requiring anti-static properties, coating processability, and releasability. For example, in addition to thin film polarizer applications, the polyester release film can be used as a cover tape for MLCC (Multi-Layer Ceramic Capacitor) carriers, for FPCB (Flexible Printed Circuits Board) process protection, for OCA (Optically Clear Adhesive) and OCA protection, and for protecting the surfaces of optical components for displays (various display surfaces).
[0086] In the polyester release film, the release layer and the antistatic layer may be formed on the polyester substrate film by in-line coating. The release layer may be formed by applying a water-based coating composition containing the polyester resin, an acrylic resin, and a polyolefin wax to one side of the polyester substrate film by in-line coating.
[0087] The antistatic layer may be formed by applying a water-dispersible antistatic composition containing the conductive polymer to the other surface of the substrate film by an in-line coating method.
[0088] The release layer and the antistatic layer are formed by an in-line coating method, and therefore, even though the coating thickness is thin, they have excellent adhesion to the polyester substrate film and exhibit excellent resistance to moisture and solvents.
[0089] The polyester release film has excellent coating processability, releasability, and low frictional charging voltage, and can be suitably used as a release substrate film when manufacturing a thin film polarizer.
[0090] As a non-limiting example, when manufacturing the thin film polarizer, a laminate may be formed by sequentially laminating a barrier coating layer, a polyvinyl alcohol resin layer, an adhesive layer, and a resin layer such as polyethylene terephthalate (PET), triacetyl cellulose (TAC), or polymethyl methacrylate (PMMA) on the substrate film of the polyester release film.
[0091] The polyester release film can also be removed from the laminate.
[0092] The method for producing a polyester release film will be described in detail below.
[0093] A method for producing a polyester release film according to one embodiment of the present invention may include: a first step of preparing a polyester substrate film; a second step of applying an aqueous coating composition containing a polyester resin, an acrylic resin, and a polyolefin wax to one side of the substrate film to form a release layer; a third step of applying a water-dispersible antistatic composition containing a conductive polymer to the other side of the substrate film to form an antistatic layer; and a fourth step of heat-treating a laminate including the substrate film, the release layer formed on the substrate film, and the antistatic layer while stretching the laminate.
[0094] The first step is to prepare a polyester substrate film, which is made of a polyester resin.
[0095] As the polyester substrate film, any polyester substrate film commonly used in the technical field to which the present invention pertains can be used without any particular limitation. The polyester substrate film can be prepared as one stretched in the machine direction (MD, or length direction), although this is not necessarily limited thereto. Preferably, the polyester substrate film may be stretched 2 to 5 times in the machine direction (MD). The polyester substrate film preferably has a thickness of 10 to 300 μm, but of course is not limited thereto as long as the object of the present invention is achieved.
[0096] The second step is a step of forming a release layer by applying an aqueous coating composition containing a polyester resin, an acrylic resin, and a polyolefin wax to one side of the substrate film, and the aqueous coating composition is used to form the release layer on the polyester substrate film.
[0097] The water-based coating composition may contain the polyester resin, the acrylic resin, and the polyolefin wax, and the specific details regarding the resin and wax may be as described above.
[0098] The water-based coating composition may be prepared by uniformly mixing the above-mentioned components with water. The solid content of the water-based coating composition may be preferably 20 to 60 wt% to ensure the efficiency of the coating process.
[0099] The release layer may be formed on one side of the polyester substrate film by an in-line coating method using the aqueous coating composition. By forming the release layer by the in-line coating method, the release layer can have excellent adhesion to the polyester substrate film despite a thin coating thickness, and exhibit excellent resistance to moisture and solvents.
[0100] The in-line coating method can be carried out using a conventional apparatus.
[0101] In the in-line coating, the aqueous coating composition may be applied so that the thickness of the release layer is 20 to 200 nm after final stretching and drying. Specific details regarding the thickness and other properties of the release layer may be as described above.
[0102] The release layer can be formed by applying the water-based coating composition onto the polyester substrate film, removing water from the water-based coating composition, and then curing the composition.
[0103] The third step is a step of forming an antistatic layer by applying a water-dispersible antistatic composition containing a conductive polymer to the other surface of the substrate film. The water-dispersible antistatic composition may further contain a water-based polyurethane resin. The details of the conductive polymer, the water-based polyurethane resin, etc. may be as described above.
[0104] The water-dispersible antistatic composition can be prepared by uniformly mixing the above-mentioned components with water. The solid content of the antistatic composition is preferably 5 to 50 wt% to ensure the efficiency of the coating process.
[0105] The water-dispersible antistatic composition may further include an organic solvent, and the details regarding this are as described above.
[0106] The antistatic layer may be formed on the other side of the polyester substrate film by an in-line coating method using the water-dispersible antistatic composition. The details of the in-line coating method may be the same as those described above for the release layer.
[0107] The fourth step is a step of heat-treating the laminate including the base film, the release layer and the antistatic layer formed on the base film while stretching it in the machine direction (MD) or the transverse direction (TD).
[0108] In one embodiment, although not necessarily limited thereto, when the laminate is stretched 2 to 5 times in the transverse direction (TD), this embodiment of the present invention is preferred because it is suitable for achieving the desired physical properties.
[0109] For example, the release layer and antistatic layer may be formed on the polyester substrate film, which has been uniaxially stretched in the machine direction (MD), and then stretched in the transverse direction (TD). Through this stretching process, the polyester substrate film is biaxially stretched in the machine direction and the transverse direction, and the release layer and antistatic layer are uniaxially stretched in the transverse direction.
[0110] The fourth step can be performed using a conventional heat treatment device such as a tenter, and in the fourth step, the laminate can be continuously passed through the tenter.
[0111] The laminate is preheated while passing through the front section of the tenter, stretched, for example, in the transverse direction (TD), while passing through the middle section of the tenter, and heat-treated while passing through the rear section of the tenter. The heat treatment may involve heating the laminate while maintaining the tension applied to the laminate during the transverse stretching.
[0112] Preferably, the fourth step can be performed by passing the laminate through a heat treatment device in which the total heat amount of air supplied to the passing section is 222,000 kcal / min to 229,000 kcal / min. The laminate passing through the heat treatment device is stretched and heat-treated while being exposed to the total heat amount range.
[0113] Specifically, the fourth step can be performed by passing the laminate through a heat treatment device in which the total heat amount of air supplied to the entire passage section is 222,000 kcal / min to 229,000 kcal / min, or 225,000 kcal / min to 229,000 kcal / min, or 226,000 kcal / min to 229,000 kcal / min, or 226,000 kcal / min to 228,000 kcal / min, or 226,000 kcal / min to 227,000 kcal / min.
[0114] In the fourth step, the total heat quantity (kcal) of the air supplied to the entire section through which the laminate passes can be calculated from data such as the temperature (°C) of the section, the mass (kg / min) of the air supplied to the heat treatment device, and the specific heat (kcal / kg°C) of the air. The mass (kg / min) of the air is calculated based on the volumetric flow rate (Nm 3 / min) and air density (kg / Nm 3 ) can be obtained from
[0115] For example, in the heat treatment device, if the density of the air supplied to a given zone is 1.286 kg / Nm 3 The specific heat of air is 0.24 kcal / kg°C, and the volumetric flow rate of air is 380 Nm 3 / min, the initial temperature of the air is 20°C, and the set temperature of the section is 220°C, the total calorie (kcal) of the air supplied to the section can be calculated as 23,456.64 kcal / min using the following calculation formulas 1 and 2.
[0116] [Formula 1] Air mass (kg / min) = Air volumetric flow rate (Nm 3 / min) × air density (kg / Nm 3 )
[0117] [Formula 2] Heat content of air (kcal / min) = mass of air (kg / min) x specific heat of air (kcal / kg℃) x temperature change (℃)
[0118] When the passage length of the zone is 3 m and the laminate passes through the zone at a speed of 100 m / min, the amount of heat exposed to the laminate in the zone can be calculated as 7,037 kcal / zone using the following Equation 3:
[0119] [Formula 3] Amount of heat exposed to the laminate (kcal / zone) = Amount of heat in the air (kcal / min) × Passage length of the section (m / zone) × Speed of the laminate (m / min)
[0120] According to one embodiment of the invention, the method may include the steps of preheating the laminate by passing it through a section where a heat amount of 44,000 kcal / min to 46,000 kcal / min is supplied; stretching the preheated laminate in the machine direction (MD) or transverse direction (TD) while passing it through a section where a heat amount of 62,000 kcal / min to 64,000 kcal / min is supplied; and heat-treating the stretched laminate while passing it through a section where a heat amount of 114,000 kcal / min to 120,000 kcal / min is supplied.
[0121] Preferably, the preheating step can be carried out while the laminate is passed through a section where a heat quantity of 45,000 kcal / min to 46,000 kcal / min is supplied.
[0122] Preferably, the stretching step can be carried out while the preheated laminate is passed through a section where a heat quantity of 63,000 kcal / min to 64,000 kcal / min is supplied.
[0123] Preferably, the heat treatment step can be carried out while passing the stretched laminate through a section to which a heat amount of 115,000 kcal / min to 120,000 kcal / min, alternatively 115,000 kcal / min to 119,000 kcal / min, alternatively 116,000 kcal / min to 119,000 kcal / min, alternatively 117,000 kcal / min to 118,500 kcal / min, or alternatively 118,000 kcal / min to 118,500 kcal / min is supplied.
[0124] If the total heat amount of the air supplied to the passage section in the fourth stage (particularly, the heat treatment zone after stretching) is too low, the release and transfer properties of the polyester release film may be deteriorated and the frictional charging voltage may be increased. Furthermore, if the total heat amount of the air supplied to the passage section in the fourth stage (particularly, the heat treatment zone after transverse stretching) is too high, the surface energy of the polyester release film may be reduced, resulting in poor process coatability.
[0125] In the fourth stage, the laminate preferably passes through the heat treatment device at a speed of 80 m / min to 120 m / min, or 90 m / min to 110 m / min, or 90 m / min to 100 m / min.
[0126] In carrying out the fourth step, it is preferable that the laminate passes through the heat treatment device within the above speed range so that the laminate is exposed to an appropriate amount of heat in each section and the transverse stretching and heat treatment are sufficiently carried out.
[0127] The fourth step can be carried out at a temperature of 120°C to 245°C. For example, the fourth step can be carried out by preheating the laminate at a temperature of 120°C to 150°C, stretching the preheated laminate in the transverse direction at a temperature of 130°C to 150°C, and heat-treating the stretched laminate at a temperature of 215°C to 245°C.
[0128] In particular, the step of heat-treating the stretched laminate can be performed at 215°C or higher, 220°C or higher, 225°C or higher, or 230°C or higher; and 245°C or lower, or 240°C or lower. Specifically, the step of heat-treating the stretched laminate can be performed at 215 to 245°C, 220 to 245°C, 220 to 240°C, 225 to 240°C, or 230 to 240°C.
[0129] When the temperature of the heat treatment process of the stretched laminate satisfies the above range, not only the releasability of the polyester release film is excellent, but also the frictional electrification voltage is reduced, and fine pinholes are not generated during the production of the polyester release film, and processing and coating properties can be improved.
[0130] After the fourth step, a process of relaxing the film by 2 to 10% in both the machine direction and the transverse direction at 150 to 200°C may be carried out.
[0131] The polyester release film obtained through the above process may have a final thickness of 20 to 100 μm, or 30 to 80 μm, or 30 to 50 μm.
[0132] The present invention will be specifically illustrated and described below with reference to the following Production Examples, Examples, and Experimental Examples. However, the Examples and Experimental Examples described below are merely illustrative of a part of the present invention, and the present invention is not limited thereto. [Example]
[0133] <Preparation Example 1> Preparation of first aqueous coating composition (1) Preparation of the first resin composition A first polyester resin (weight average molecular weight 10,000 g / mol) was obtained by condensation polymerization of 50 mol% of a glycol component containing diethylene glycol and ethylene glycol in a molar ratio of 5:5, and 50 mol% of an acid component containing terephthalic acid and sulfoterephthalic acid in a molar ratio of 8.5:1.5.
[0134] 100 parts by weight of the first polyester resin and 25 parts by weight of polyethylene wax (Wax No. 1, Takamatsu Co., Ltd., Japan) were added to distilled water and stirred for 30 minutes to prepare a first resin composition (solid content 20 wt%).
[0135] (2) Preparation of the second resin composition A second polyester resin (weight average molecular weight 3,000 g / mol) was obtained by condensation polymerization of 50 mol% of a glycol component containing diethylene glycol and ethylene glycol in a molar ratio of 5:5 and 50 mol% of an acid component containing terephthalic acid and sulfoterephthalic acid in a molar ratio of 8.5:1.5.
[0136] An acrylic resin (weight average molecular weight 50,000 g / mol) was obtained by copolymerizing 60 mol% of glycidyl acrylate and 40 mol% of vinyl propionate.
[0137] 50 parts by weight of the second polyester resin, 50 parts by weight of the acrylic resin, and 25 parts by weight of polyethylene wax were added to distilled water and stirred for 30 minutes to prepare a second resin composition (solid content 20 wt%).
[0138] (3) Preparation of water-based coating composition A first aqueous coating composition was prepared by mixing 14.3 wt % (solid content 20 wt %) of the first resin composition, 14.3 wt % (solid content 20 wt %) of the second resin composition, 0.2 wt % of a silicone-based wetting agent (Dow Corning, Q2-5212, solid content 90 wt %), 0.2 wt % of a fluorine-based wetting agent (DuPont, FS-31, solid content 25 wt %), and the remaining amount of water.
[0139] <Preparation Example 2> Preparation of second aqueous coating composition A second aqueous coating composition was prepared in the same manner as in Preparation Example 1, except that the first resin composition prepared in Preparation Example 1 was not used and the second resin composition was added in the same amount. That is, the second aqueous coating composition according to Preparation Example 2 contained only 28.6 wt% of the second resin composition.
[0140] <Preparation Example 3> Preparation of first antistatic coating composition A first water-dispersible antistatic composition (solids content 6.98 wt%) was prepared by adding 60 wt% of a conductive polymer aqueous dispersion (Heraeus, Clevios P, solids content 1.3 wt%), 6 wt% water, and 5 wt% isopropyl alcohol (IPA) to a mixing vessel and stirring for 1 hour. 2 wt% of 2-amino-2-methyl-1-propanol (Alfa Aesar, 95%) was then added to the vessel and stirred for another hour. 20 wt% of a water-based polyurethane resin (Neo Resins, NeorezR-960, solids content 31 wt%) was then added and stirred again for 30 minutes. 5 wt% of dimethyl sulfoxide and 2 wt% of a silicone-based wetting agent (BYK 348) were then added to the mixing vessel and stirred for an additional hour. The first water-dispersible antistatic composition was then subjected to a second dilution. In this case, 30 wt % of the first water-dispersible antistatic composition, 69.6 wt % of water, 0.2 wt % of a silicone-based wetting agent (Dow Corning, Q2-5212, solid content 90 wt %), and 0.2 wt % of a fluorine-based wetting agent (DuPont, FS-31, solid content 25 wt %) were mixed to prepare a first antistatic coating composition.
[0141] Comparative Preparation Example 1: Preparation of third aqueous coating composition A third aqueous coating composition was prepared by mixing 20 wt% of a silicone release base (Wacker 400E, solids content 55 wt%), 1.1 wt% of a curing agent (Wacker V-72, solids content 40 wt%), 0.18 wt% of a silicone wetting agent (DowCorning Q2-5212, solids content 90 wt%), 5 wt% of isopropyl alcohol (IPA), and the remaining amount of water.
[0142] Comparative Preparation Example 2: Preparation of fourth aqueous coating composition A fourth aqueous coating composition was prepared in the same manner as in Preparation Example 1, except that the second resin composition prepared in Preparation Example 1 was not used and the first resin composition was added in the same amount. That is, the fourth aqueous coating composition according to Comparative Preparation Example 1 contained only 28.6 wt% of the first resin composition.
[0143] Comparative Preparation Example 3: Preparation of second antistatic coating composition A second antistatic coating composition was prepared by mixing 5.1 wt% of an acrylic water dispersion (ATX-014, Takamatsu Corporation, solid content 40 wt%), 9 wt% of an anionic polymer antistatic agent (ICP-323, JINBO Co., Ltd., molecular weight 100,000 g / mol or more, solid content 25.5 wt%), 2 wt% of a silicone wetting agent (BYK 384), and the remaining amount of water.
[0144] Example 1 (1) PET chips with moisture content reduced to 100 ppm or less were injected into a melt extruder, melted, and extruded through a T-die, and then rapidly cooled and solidified on a casting drum with a surface temperature of 20°C to produce a PET sheet. The produced PET sheet was stretched 3.5 times in the machine direction at 110°C and then cooled to room temperature to obtain the PET substrate film.
[0145] (2) Using a gravure coater, the first aqueous coating composition of Preparation Example 1 was applied to one side of the PET substrate film to a thickness of 70 nm after final drying to form a release layer, and the first antistatic coating composition of Preparation Example 3 was applied to the other side of the PET substrate film to a thickness of 50 nm after final drying to form an antistatic layer.
[0146] (3) Next, the laminate having the release layer and the antistatic layer formed thereon was heat-treated while being stretched 4 times in the transverse direction (TD) in a tenter divided into a preheating zone, a stretching zone, and a heat-treatment zone.
[0147] The heat treatment step was carried out while the laminate (initial width 5.12 m, initial thickness 152 μm) was passing through the tenter, which had a total length of 33 m and included a preheating zone, a stretching zone, and a heat treatment zone in that order, at a moving speed of 100 m / min.
[0148] The heat treatment step was performed while the laminate was passed through the tenter, the total heat amount of the air supplied to the passing section of which was 226,400 kcal / min.
[0149] The density of the air supplied to the tenter is 1.286 kg / nm 3 The specific heat of air was confirmed to be 0.24 kcal / kg°C, and the volumetric flow rate of air was 270-680 nm. 3 / min.
[0150] Specifically, the laminate passed through the preheating zone (7.5 m in length) where a heat amount of 45,000 kcal / min was supplied at a temperature of approximately 120°C to 130°C. The preheated laminate was then stretched four times in the transverse direction while passing through the stretching zone (10.5 m in length) where a heat amount of 63,200 kcal / min was supplied at a temperature of approximately 130°C to 140°C. The stretched laminate was then heat-treated while passing through the heat-treatment zone (15 m in length) where a heat amount of 118,200 kcal / min was supplied at a temperature of 230°C to 235°C.
[0151] (4) After the heat treatment step, the film was heat-set at 200° C. with 10% relaxation in both the machine direction and the transverse direction to prepare a polyester release film with a total thickness of 38 μm.
[0152] <Example 2> In Example 2, a polyester release film having a total thickness of 38 μm was prepared in the same manner as in Example 1, except that the release layer of Example 1 was formed by coating the second aqueous coating composition of Preparation Example 2.
[0153] <Comparative Example 1> In Comparative Example 1, a polyester release film having a total thickness of 38 μm was prepared in the same manner as in Example 1, except that the antistatic layer was not formed.
[0154] <Comparative Example 2> In Comparative Example 2, a polyester release film having a total thickness of 38 μm was prepared in the same manner as in Example 1, except that the release layer of Example 1 was formed by coating the third aqueous coating composition of Comparative Preparation Example 1.
[0155] <Comparative Example 3> In Comparative Example 3, a polyester release film having a total thickness of 38 μm was manufactured in the same manner as in Comparative Example 2, except that the antistatic layer was not formed.
[0156] <Comparative Example 4> In Comparative Example 4, a polyester release film having a total thickness of 38 μm was prepared in the same manner as in Example 1, except that the antistatic layer of Example 1 was formed by coating the second antistatic coating composition of Comparative Preparation Example 3.
[0157] <Comparative Example 5> In Comparative Example 5, a polyester release film having a total thickness of 38 μm was prepared in the same manner as in Example 1, except that the release layer of Example 1 was formed by coating the fourth aqueous coating composition of Comparative Preparation Example 2.
[0158] <Evaluation items> The following properties of the examples and comparative examples were measured and the values are shown in Table 1 below.
[0159] 1.Optical properties The haze and total light transmittance (TT) of the films of the following Examples and Comparative Examples were measured using a Haze meter (Nippon Denshoku, NDH 5000).
[0160] 2. Transfer test An untreated PET base film was laminated on the release layer of a polyester release film, and a load of 50 gf / inch was applied. After leaving the film in a 45°C oven for 24 hours, if the difference in water contact angle was △2° or more, the transfer was recorded as "Yes." If there was no difference in water contact angle, the transfer was recorded as "No."
[0161] The same transfer test was also carried out on the antistatic layer of the polyester release film, and the presence or absence of transfer was noted.
[0162] 3.Water contact angle The water contact angle of the release layer of the film was measured using a contact angle meter (KRUSS, DSA 100). 3 μl of pure water (S1, Volume mode) was dropped onto the film specimen, and the average water contact angle was measured for 15 seconds. A total of five measurements were taken, and the average value is shown.
[0163] 4. Diiodomethane contact angle The contact angle of diiodomethane on the release layer of the film was measured using a contact angle meter (KRUSS, DSA 100). 1 μl of diiodomethane (S1, Volume mode) was dropped onto the film specimen, and the average contact angle of diiodomethane was measured for 15 seconds. A total of five measurements were taken, and the average value is shown.
[0164] 5. Surface Energy The surface energy of the release layer of the film was calculated from the measurement results of the water contact angle and diiodomethane contact angle using the Owens-Wendt method.
[0165] 6.Processing and coating properties A sample was prepared by applying a UV resin (Miwon Specialty Chemical Co., MIRAMER M1130) to a thickness of 10 μm on the release layer of the film and curing it with UV light. The coating properties of the sample were evaluated according to the following criteria.
[0166] *1 grade - unit area (m2 ) No pinholes *2 grade - unit area (m 2 ) 2 pinholes or less per *3 grades - unit area (m 2 ) 5 or fewer pinholes per *4 grades - unit area (m 2 ) Less than 10 pinholes per *5 grades - unit area (m 2 ) More than 10 pinholes per
[0167] 7. Peeling force A step of preparing a first sample by attaching an acrylate adhesive tape (NITTO #31B manufactured by Nitto Denko, tape width: 25 mm) on the release layer of the polyester release film; a step of preparing a second sample by cutting the first sample into a size of 5 mm x 180 mm; and a step of applying 70 g / cm 2 to the second sample. 2 After applying a load of 100 mm, the tape was left at room temperature for 30 minutes, and then peeled off at an angle of 180° using a peel tester at a peeling speed of 300 mm / min.
[0168] 8. Frictional electrification potential The frictional static electricity of the polyester release film was measured using a rotary static tester (Daiei Kagaku Seiki MFG, RST-300a). At this time, the amount of static electricity generated was measured by rubbing the A side (the release layer side of the polyester release film) and the B side (the antistatic layer side of the release film) at a rotation speed of 300 rpm for 180 seconds.
[0169] 9.Surface resistance The surface resistance of the antistatic layer of the films prepared in the examples and comparative examples was evaluated using a Mitsubishi Chemical Corp. Hiresta-Up MCP-HP450 device under the conditions of 25°C, 50% RH, 10 V, and 10 seconds.
[0170] [Table 1]
[0171] Referring to Table 1 above, it was confirmed that the polyester release films according to the examples not only have superior transfer properties, peelability, and coating processability compared to the release films according to the comparative examples, but also have superior antistatic properties, with a significantly low frictional electrification voltage of less than 50 V.
[0172] Therefore, the polyester release film of the present invention comprises a release layer containing an aqueous coating composition including a polyester resin, an acrylic resin, and a polyolefin wax, and an antistatic layer containing a water-dispersible antistatic composition including a conductive polymer. This not only provides excellent peelability and coating processability, but also excellent antistatic properties, with a significantly low frictional electrification voltage of less than 50 V. This prevents static electricity from being generated during film running and winding, and significantly reduces the amount of air or foreign matter that is drawn in due to static electricity.
[0173] In addition, the polyester release film of the present invention can solve problems that occur when forming a coating layer using the release film, such as a decrease in yield due to unreacted materials and adhesion of foreign matter due to static electricity, and is suitable for use as a substrate when producing optical films such as thin film polarizing plates.
Claims
1. The present invention relates to a polyester substrate film, a release layer formed on one surface of the substrate film, and an antistatic layer formed on the other surface of the substrate film, the release layer comprises a water-based coating composition including a polyester resin, an acrylic resin, and a polyolefin wax; The antistatic layer comprises a water-dispersible antistatic composition containing a conductive polymer, The polyester release film has a frictional electrification voltage of less than 50V.
2. 2. The polyester release film according to claim 1, wherein the weight ratio of the solid content of the polyester resin to the solid content of the acrylic resin is 1:0.1 to 1:1.
5.
3. 2. The polyester release film according to claim 1, wherein the release layer comprises 20 to 50 parts by weight of polyolefin wax per 100 parts by weight of polyester resin.
4. 2. The polyester release film according to claim 1, wherein the polyolefin wax is one or more waxes selected from the group consisting of polyethylene waxes and polypropylene waxes.
5. The polyester release film according to claim 1 , wherein the conductive polymer comprises at least one selected from the group consisting of polythiophenes, polypyrroles, and polyanilines.
6. 10. The polyester release film of claim 1, wherein the water-dispersible antistatic composition further comprises a water-based polyurethane resin.
7. 7. The polyester release film according to claim 6, wherein the solid content of the water-dispersible antistatic composition comprises 1 to 30 wt % of a conductive polymer and 70 to 99 wt % of a water-based polyurethane resin.
8. The surface resistance of the antistatic layer is 10 10 2. The polyester release film according to claim 1, wherein the elastic modulus is Ω / □ or less.
9. 3. The polyester release film according to claim 1, having a haze of 90% or less and a processing coatability that satisfies the following formula 1: [Formula 1] N H =0 In the above formula 1, N H is the area per unit area (m) when a UV resin is applied to a thickness of 10 μm on the release layer of the polyester release film and cured. 2 ) is the number of pinholes generated per
10. the release layer is formed by in-line coating of the aqueous coating composition, 2. The polyester release film according to claim 1, wherein the antistatic layer is formed by in-line coating of the water-dispersible antistatic composition.
11. 2. The polyester release film according to claim 1, wherein the base film is biaxially stretched, and the release layer and the antistatic layer are uniaxially stretched in the transverse direction (TD).
12. 2. The polyester release film according to claim 1, wherein the thickness of the base film is 10 to 300 μm, and the thickness of the release layer and the antistatic layer is 10 to 200 nm.
13. The polyester release film according to claim 1 , wherein the polyester release film is for protecting a polarizing plate.
14. A first step of preparing a polyester substrate film; a second step of applying a water-based coating composition containing a polyester resin, an acrylic resin, and a polyolefin wax to one surface of the substrate film to form a release layer; a third step of applying a water-dispersible antistatic composition containing a conductive polymer to the other surface of the substrate film to form an antistatic layer; and a fourth step of heat-treating a laminate including the base film, the release layer formed on the base film, and the antistatic layer while stretching the laminate, The polyester release film has a frictional electrification voltage of less than 50 V.
15. 15. The method for producing a polyester release film according to claim 14, wherein the fourth step comprises passing the laminate through a heat treatment device in which a total heat amount of air supplied to a passing section is 222,000 kcal / min to 229,000 kcal / min, thereby performing stretching and heat treatment.
16. The fourth step is a step of preheating the laminate by passing it through a section where a heat amount of 44,000 kcal / min to 46,000 kcal / min is supplied; stretching the preheated laminate in a transverse direction (TD) while passing through a section to which a heat amount of 62,000 kcal / min to 64,000 kcal / min is supplied; and The method for producing a polyester release film according to claim 14, comprising the step of: subjecting the stretched laminate to the heat treatment while passing through a section in which a heat amount of 114,000 kcal / min to 120,000 kcal / min is supplied.
Citation Information
Patent Citations
Polyester film for transfer foil
JP2006264135A
Protective layer transfer sheet and intermediate transfer medium
JP2014198433A
Polyester multilayer film
JP2019527152A
Polyester release film and method for preparing the same
KR1020210149611A
Double-sided pressure-sensitive adhesive sheet with release sheets
WO2011055689A1