connector

The connector's innovative rear holder with an inward-inclining guide portion on an elastic piece addresses the challenge of core wire insertion and holder removal, ensuring easy assembly and repair by accommodating the insulating coating, thus improving the connector's functionality.

JP7780709B2Active Publication Date: 2025-12-05AUTONETWORKS TECH LTD +2
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Patent Information

Application Number
JP2022079339
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-05-13
Publication Date
2025-12-05
Estimated Expiration
2042-05-13

AI Technical Summary

Technical Problem

Existing connectors face difficulty in guiding the core wire into the female terminal due to interference with the insulating coating, making it challenging to insert and remove the rear holder, which complicates repair work.

Method used

The connector design includes a rear holder with an elastic piece featuring a guide portion that inclines inward as it moves forward, allowing the core wire to be easily inserted and guiding it into the terminal while being elastically deformable to accommodate the insulating coating, facilitating easy removal of the rear holder.

Benefits of technology

This configuration enables seamless insertion of the core wire into the terminal and allows easy detachment of the rear holder, enhancing repairability and usability of the connector.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a connector that is capable of guiding insertion of a core wire into a terminal housed in a connector housing, and that allows a rear holder to be removed easily.SOLUTION: A connector 10 includes: a connector housing 30 housing a terminal 12 therein; and a rear holder 31 fitted to a rear side part of the connector housing 30. The terminal 12 is provided with a terminal body 15 and a slide part 16. The terminal body 15 is provided with a grip part gripping a core wire 13. The slide part 16 has a pressing part pressing the grip part against the core wire 13. The rear holder 31 is provided with: a body part 45; an insertion hole 46; and an elastic piece 47 extending from the body part 45 and disposed on a front side of an inside of the insertion hole 46. The elastic piece 47 is elastically deformable in the direction crossing a stretching direction of an electric wire 11. The elastic piece 47 is formed with a guide part 49 that becomes tilted more inward of the insertion hole 46 as proceeding forward.SELECTED DRAWING: Figure 8
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Description

[Technical Field]

[0001] The present disclosure relates to connectors. [Background technology]

[0002] A female terminal described in JP 2019-145208 A (Patent Document 1 listed below) is known. This female terminal includes a terminal body having deformable upper and lower connection pieces extending in an extension direction, and a slide portion movable relative to the terminal body in the extension direction. With a core wire of an electric wire disposed between the upper and lower connection pieces, moving the slide portion causes the upper and lower abutment portions provided on the slide portion to press the upper and lower connection pieces against the core wire, thereby electrically connecting the terminal body and the electric wire. Patent Document 1 listed below also describes a connector equipped with this female terminal, which includes a connector housing that accommodates the female terminal and a rear holder attached to a rear end of the connector housing in the extension direction. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Publication No. 2019-145208 Summary of the Invention [Problem to be solved by the invention]

[0004] The above connector is manufactured as follows. First, the female terminal is accommodated in the connector housing, and the rear holder is assembled to the rear end of the connector housing. In this state, the rear holder is held in a temporary locking position relative to the connector housing. Next, an electric wire is inserted through the insertion hole of the rear holder, and the core wire of the electric wire is inserted into the female terminal. At this time, the core wire is disposed between the upper and lower connection pieces. Next, the slide portion is moved forward relative to the terminal body, causing the upper and lower abutment portions to press the upper and lower connection pieces against the core wire, thereby connecting the female terminal to the electric wire. Finally, the rear holder is moved forward from the temporary locking position to a full locking position, which prevents the female terminal from slipping out of the connector housing, completing the manufacturing process of the connector.

[0005] In order to reliably insert the core wire into the female terminal when manufacturing the above connector, it is conceivable to provide a guide portion on the inner wall of the insertion hole of the rear holder to guide the insertion of the core wire into the female terminal. For example, the guide portion is configured with a shape that is positioned further inward in the insertion hole as it moves forward, and makes sliding contact with the core wire to guide the core wire into the female terminal.

[0006] However, in a connector having the above-described guide portion, when an attempt is made to move the rear holder rearward from the provisionally-retained position, the guide portion may interfere with the insulating coating of the electric wire, preventing the rear holder from being moved rearward. In other words, it may be impossible to remove the rear holder from the connector. This makes it difficult to perform repair work on the female terminal, for example. [Means for solving the problem]

[0007] The connector of the present disclosure is a connector for connection to an electric wire that has a core wire and an insulating coating that covers the outer periphery of the core wire and that extends in a front-to-rear direction, and includes a terminal connected to the core wire, a connector housing that houses the terminal, and a rear holder that is attached to a rear portion of the connector housing, and the terminal includes a terminal body and a sliding portion that is slidable in a front-to-rear direction while fitted into the terminal body from the outside, and the terminal body includes a clamping portion that clamps the core wire, and the sliding portion is configured to slide when the core wire is inserted from the rear. and a pressing portion that presses the clamping portion against the core wire inserted through the core wire insertion port, wherein the rear holder includes a main body portion, an insertion hole that penetrates the main body portion in the front-to-rear direction and into which the electric wire is inserted, and an elastic piece that extends from the main body portion and is arranged on the front side of the inside of the insertion hole, wherein the elastic piece is elastically deformable in a direction intersecting the extension direction of the electric wire, and the elastic piece is formed with a guide portion that inclines inward toward the inside of the insertion hole as it moves forward. [Effects of the Invention]

[0008] According to the present disclosure, it is possible to provide a connector that can guide the insertion of core wires into the interior of terminals accommodated in a connector housing and that allows the rear holder to be easily removed. [Brief explanation of the drawings]

[0009] [Figure 1] FIG. 1 is a perspective view of a connector according to an embodiment. [Figure 2] FIG. 2 is a perspective view showing a state in which the rear holder is held in the connector housing at the provisionally locked position. [Figure 3] FIG. 3 is a cross-sectional view showing a state in which a terminal in which a sliding portion is disposed at a spaced position from a terminal body is accommodated in a connector housing and a rear holder is held at a provisionally locked position relative to the connector housing. [Figure 4] FIG. 4 is a cross-sectional view showing a state in which the core wire has been inserted into the insertion hole from the state shown in FIG. 3 and the front end of the core wire is in sliding contact with the guide portion. [Figure 5] FIG. 5 is a cross-sectional view showing a state in which the core wire has been inserted into the terminal from the state shown in FIG. [Figure 6] FIG. 6 is a cross-sectional view showing a state in which the slide portion has been moved from the state shown in FIG. 5 to a pressing position against the terminal body. [Figure 7] 7 is a cross-sectional view showing a state in which the rear holder has been moved from the state shown in FIG. 6 to a full locking position relative to the connector housing. [Figure 8] FIG. 8 is a cross-sectional view showing a state in which the rear holder has moved rearward from the temporary locking position relative to the connector housing after the connector has been manufactured. [Figure 9] FIG. 9 is a view of the terminals as seen from behind the rear holder. [Figure 10] FIG. 10 is a rear view of the rear holder. [Figure 11] FIG. 11 is a perspective view of the rear holder. [Figure 12] FIG. 12 is a cross-sectional view of the elastic piece. [Figure 13] FIG. 13 is a perspective view showing the elastic piece with the upper part of the rear holder omitted. [Figure 14] FIG. 14 is a perspective view of the slide portion. [Figure 15] FIG. 15 is a perspective view of the terminal body. [Figure 16] FIG. 16 is a side view of the terminal in which the slide portion is placed in the pressing position relative to the terminal body. [Figure 17] FIG. 17 is a side view of the terminal in which the sliding portion is disposed at a position spaced apart from the terminal body. DETAILED DESCRIPTION OF THE INVENTION

[0010] [Description of the embodiments of the present disclosure] First, embodiments of the present disclosure will be listed and described.

[0011] (1) A connector disclosed herein is a connector for connecting to an electric wire having a core wire and an insulating coating covering the outer periphery of the core wire, and extending in a front-to-rear direction, and includes a terminal connected to the core wire, a connector housing that accommodates the terminal therein, and a rear holder attached to a rear portion of the connector housing, the terminal including a terminal body and a sliding portion that is slidable in a front-to-rear direction while fitted to the terminal body from the outside, the terminal body including a clamping portion that clamps the core wire, and the sliding portion is configured to slide the core wire from the rear. a core wire insertion port through which the electric wire is inserted, and a pressing portion that presses the clamping portion against the core wire inserted from the core wire insertion port, wherein the rear holder includes a main body portion, an insertion hole that penetrates the main body portion in the front-to-rear direction and into which the electric wire is inserted, and an elastic piece that extends from the main body portion and is arranged on the front side of the interior of the insertion hole, wherein the elastic piece is elastically deformable in a direction intersecting the extension direction of the electric wire, and the elastic piece is formed with a guide portion that inclines inward toward the inside of the insertion hole as it moves forward.

[0012] According to this configuration, the guide portion can guide the insertion of the core wire into the core wire insertion port. If the guide portion is provided on the rear holder, the guide portion comes into contact with the insulating coating when the rear holder is removed from the connector housing for terminal repair, etc. In the above configuration, the guide portion is provided on an elastic piece that is elastically deformable in a direction intersecting the extension direction of the electric wire, so that the insulating coating elastically deforms the elastic piece, making it easy to remove the rear holder from the connector housing.

[0013] (2) It is preferable that the tip of the guide portion is located close to the core wire insertion opening.

[0014] With this configuration, the guide portion can more easily guide the insertion of the core wire into the core wire insertion opening.

[0015] (3) It is preferable that the guide portion has a curved surface.

[0016] With this configuration, the core wire can be easily guided toward the center of the core wire insertion opening.

[0017] (4) It is preferable that the radius of curvature of the leading end of the guide portion is smaller than the radius of curvature of the rear end of the guide portion.

[0018] With this configuration, the tip of the guide portion can more easily guide the core wire toward the center of the core wire insertion opening.

[0019] (5) It is preferable that the guide portion comprises a first guide portion and a second guide portion arranged continuously in front of the first guide portion, and that the second guide portion is gently inclined compared to the first guide portion.

[0020] With this configuration, the first guide portion guides the position of the core wire toward the inside of the core wire insertion opening, while the second guide portion prevents the core wire from tilting with respect to the insertion direction near the core wire insertion opening, making it even easier to guide the core wire into the core wire insertion opening.

[0021] (6) It is preferable that the rear holder has a guide portion that protrudes from the inner wall of the insertion hole toward the inside of the insertion hole as it moves forward, and that the guide portion is arranged opposite the guide portion in a direction in which the elastic piece can elastically deform.

[0022] With this configuration, the guide portion can more easily guide the insertion of the core wire into the core wire insertion opening.

[0023] [Details of the embodiments of the present disclosure] The present disclosure will be described below with reference to exemplary embodiments. The present disclosure is not limited to these examples, but is defined by the scope of the claims, and is intended to include all modifications within the meaning and scope of the claims.

[0024] <Embodiment> An embodiment of the present disclosure will be described with reference to Figures 1 to 17. In the following description, the direction indicated by arrow Z is defined as upward, the direction indicated by arrow X as forward, and the direction indicated by arrow Y as leftward. Note that, for multiple identical components, only some of the components may be designated by reference numerals, and the reference numerals for the other components may be omitted.

[0025] [connector] As shown in FIG. 1, the connector 10 of this embodiment includes a terminal 12 connected to the end of an electric wire 11, a connector housing 30 having an accommodating portion 32 for accommodating the terminal 12, and a rear holder 31 attached to the rear portion of the connector housing 30.

[0026] [Electric wire] As shown in Fig. 5, the electric wire 11 is disposed so as to extend in the front-to-rear direction. The electric wire 11 is formed by surrounding the outer surface of a core wire 13 with an insulating coating 14 made of insulating synthetic resin. The core wire 13 is made of a conductive metal and is a stranded wire made by twisting together a plurality of metal wires, or is made of a single metal wire. At the front end of the electric wire 11, the insulating coating 14 is removed, exposing the core wire 13.

[0027] Terminal The terminal 12 is made of a conductive metal. As shown in FIGS. 16 and 17 , the terminal 12 includes a terminal body 15 and a sliding portion 16 that is movable in the forward and backward directions relative to the terminal body 15. The terminal body 15 and the sliding portion 16 are formed into a predetermined shape by known methods such as press working, cutting, and casting. The metal that constitutes the terminal body 15 and the sliding portion 16 can be selected from copper, copper alloy, aluminum, aluminum alloy, stainless steel, and other metals as needed. A plating layer may be formed on the surface of the terminal body 15 and the sliding portion 16. The metal that constitutes the plating layer can be selected from tin, nickel, silver, and other metals as needed.

[0028] [Terminal body] As shown in Figure 15, the front portion of the terminal body 15 is a rectangular connecting tube portion 17 extending in the front-to-rear direction. A plate-shaped mating terminal (not shown) can be inserted into the connecting tube portion 17 from the front. A resilient contact piece (not shown) is arranged inside the connecting tube portion 17, and the mating terminal inserted into the connecting tube portion 17 comes into contact with the resilient contact piece. A lance 21 is formed on the front side of the upper wall of the connecting tube portion 17, protruding upward in a mountain shape.

[0029] A rectangular cylindrical base 20 is provided behind the connecting tube 17. An outwardly protruding locking projection 28 is formed on the side wall of the base 20. A clamping portion 18 is provided at the rear end of the base 20.

[0030] [Holding part] The clamping portion 18 includes an upper connection piece 18A extending rearward from the rear end of the upper wall of the base 20, and a lower connection piece 18B extending rearward from the rear end of the lower wall of the base 20. The upper connection piece 18A and the lower connection piece 18B are elongated in the front-to-rear direction and have approximately the same length in the front-to-rear direction. The upper connection piece 18A and the lower connection piece 18B are formed to be elastically deformable in the up-and-down direction with the rear end of the base 20 as a fulcrum. As shown in FIG. 6 , the lower surface of the upper connection piece 18A and the upper surface of the lower connection piece 18B are configured to clamp the core wire 13 and electrically connect the electric wire 11 to the terminal body 15.

[0031] 15, an upper holding protrusion 23A that protrudes downward is provided on the underside of the upper connection piece 18A at a position forward of the rear end. A lower holding protrusion 23B that protrudes upward is provided on the rear end of the upper surface of the lower connection piece 18B. The upper holding protrusion 23A and the lower holding protrusion 23B are provided at positions offset from each other in the front-to-rear direction.

[0032] [Slide section] As shown in Fig. 14, the sliding portion 16 has a rectangular cylindrical shape extending in the front-to-rear direction. As shown in Fig. 3 and Fig. 6, the cross section of the interior shape of the sliding portion 16 is formed to be the same as or slightly larger than the cross section of the exterior shape of the region of the terminal body 15 where the clamping portion 18 is provided. This allows the sliding portion 16 to be fitted onto the region of the terminal body 15 where the clamping portion 18 is provided.

[0033] [Pressing part] 6, the slide portion 16 is provided with a pressing portion 25. Of the pressing portion 25, an upper pressing portion 25A that protrudes downward is disposed on the lower surface of the upper wall of the slide portion 16, and a lower pressing portion 25B that protrudes upward is disposed on the upper surface of the lower wall of the slide portion 16.

[0034] 14, a temporary-lock receiving portion 26 is formed in the side wall of the slide portion 16 at a position near the front end. A full-lock receiving portion 27 is formed in the side wall of the slide portion 16 at a position rearward of the temporary-lock receiving portion 26. The temporary-lock receiving portion 26 and the full-lock receiving portion 27 are capable of elastically locking with a locking projection 28 of the terminal body 15.

[0035] 17, when the locking projection 28 of the terminal body 15 and the temporary-lock receiving portion 26 of the sliding portion 16 are locked, the sliding portion 16 is held in a spaced position relative to the terminal body 15. In this state, as shown in FIG. 5, the pressing portion 25 of the sliding portion 16 is disposed rearward of the rear end edge of the clamping portion 18 of the terminal body 15. In this state, the distance between the upper connecting piece 18A and the lower connecting piece 18B is set larger than the diameter of the core wire 13.

[0036] 16, when the locking projection 28 of the terminal body 15 and the main lock receiving portion 27 of the slide portion 16 are locked, the slide portion 16 is locked in the pressing position relative to the terminal body 15. In this state, as shown in FIG. 6, the upper pressing portion 25A of the slide portion 16 abuts against the upper surface of the upper connecting piece 18A of the terminal body 15 from above. In addition, the lower pressing portion 25B of the slide portion 16 abuts against the lower surface of the lower connecting piece 18B of the terminal body 15 from below.

[0037] When the slide portion 16 is held in the pressing position against the terminal body 15, the upper pressing portion 25A presses the upper connection piece 18A from above, causing the upper connection piece 18A to elastically deform downward. Furthermore, the lower pressing portion 25B presses the lower connection piece 18B from below, causing the lower connection piece 18B to elastically deform upward. As a result, the core wire 13 is arranged in the space between the upper connection piece 18A and the lower connection piece 18B, extending in the front-to-rear direction, and when the slide portion 16 is held in the pressing position against the terminal body 15, the core wire 13 is sandwiched from above and below by the elastically deformed upper connection piece 18A and lower connection piece 18B.

[0038] When the slide portion 16 is held in the pressing position against the terminal body 15, the upper holding protrusion 23A of the upper connection piece 18A presses the core wire 13 from above, and the lower holding protrusion 23B of the lower connection piece 18B presses the core wire 13 from below. In this way, the core wire 13 is pressed from above by the upper holding protrusion 23A and from below by the lower holding protrusion 23B, which is positioned offset from the upper holding protrusion 23A in the front-to-rear direction, and is thereby held in a bent state in the up-down direction. This improves the holding force of the core wire 13 in the terminal body 15.

[0039] 14, a jig abutment portion 24 that protrudes upward from the upper wall is provided at the front end of the slide portion 16. A jig (not shown) abuts against the jig abutment portion 24 from behind, and the slide portion 16 is pushed forward by the jig, thereby allowing the slide portion 16 to move forward.

[0040] [Core insertion port] A core wire insertion opening 29 for inserting the core wire 13 into the interior of the sliding portion 16 is formed at the rear end of the rectangular cylindrical sliding portion 16 .

[0041] [Connector housing] As shown in FIG. 1, the connector housing 30 has a rectangular parallelepiped shape that is short in the vertical direction and long in the horizontal direction. The connector housing 30 is made of insulating synthetic resin. The connector housing 30 includes a plurality of accommodating sections 32 that extend in the front-to-rear direction and accommodate the terminals 12. The accommodating sections 32 are aligned at intervals in the horizontal direction and are stacked in two tiers, one above the other. The accommodating sections 32 formed in the upper tier and the accommodating sections 32 formed in the lower tier are positioned at laterally offset positions. The number and relative arrangement of the accommodating sections 32 can be changed as appropriate.

[0042] 3, connector housing 30 is provided with lance receiving portions 33 so as to correspond to the positions of lances 21 of terminals 12 when terminals 12 are accommodated in accommodating portions 32. Lance receiving portions 33 lock lances 21, preventing terminals 12 from slipping out rearward.

[0043] Although not shown, a front stop portion is formed at the front end of the connector housing 30 to abut against the front end portion of the terminal 12. When the terminal 12 is inserted into the accommodating portion 32, the front stop portion abuts against the terminal 12 to prevent it from slipping out forward of the connector housing 30.

[0044] As shown in Fig. 3, the connector housing 30 has a partition wall 41 that separates the accommodating sections 32 formed in the upper tier from the accommodating sections 32 formed in the lower tier. As shown in Fig. 1, the connector housing 30 has a partition wall 42 that separates each accommodating section 32 in the left-right direction. The partition wall 42 electrically insulates the terminals 12 accommodated in each accommodating section 32 from the terminals 12 adjacent to them in the left-right direction.

[0045] 1 and 2, a temporary-locking locking portion 36 and a full-locking locking portion 37 are provided to protrude outward on both the left and right side walls of the connector housing 30. The temporary-locking locking portion 36 is located near the rear end of the connector housing 30, and the full-locking locking portion 37 is located forward of the temporary-locking locking portion 36.

[0046] [Rear holder] As shown in Figure 11, the rear holder 31 is box-shaped and open to the front. The rear holder 31 is made of insulating synthetic resin. As shown in Figure 1, the rear holder 31 is adapted to fit into the rear half of the connector housing 30 from the outside. Lock receiving portions 38 are provided on both left and right side walls of the rear holder 31 near the front ends. The lock receiving portions 38 are generally gate-shaped.

[0047] 2, the temporary locking portion 36 of the connector housing 30 and the lock receiving portion 38 of the rear holder 31 are engaged with each other, so that the rear holder 31 is held in a temporary locking position relative to the connector housing 30. Also, as shown in FIG. 1, the full locking portion 37 of the connector housing 30 and the lock receiving portion 38 of the rear holder 31 are engaged with each other, so that the rear holder 31 is held in a full locking position relative to the connector housing 30.

[0048] 7, the rear holder 31 is provided with a hood portion 43 that opens forward and into which the connector housing 30 is fitted. The rear holder 31 is provided with a locking portion 44 at the rear end of the hood portion 43. The locking portion 44 faces the rear end of the terminal 12 in the front-rear direction. The locking portion 44 locks with the rear end of the terminal 12 in the front-rear direction, thereby preventing the terminal 12 from slipping out rearward within the accommodating portion 32.

[0049] [Main body, insertion hole] As shown in FIG. 10 , the rear holder 31 has a main body 45 and a plurality of insertion holes 46 penetrating the main body 45 in the front-rear direction. The insertion holes 46 are provided at positions corresponding to the respective accommodating sections 32 of the connector housing 30. That is, the plurality of insertion holes 46 are aligned in the left-right direction and are arranged in two rows, one above the other. The inner diameter of the insertion holes 46 is set to be the same as or slightly larger than the outer diameter of the insulating coating 14 of the electric wire 11. As shown in FIGS. 4 to 8 , the electric wire 11 is inserted through the insertion hole 46. The insertion holes 46 are arranged to communicate with the respective accommodating sections 32 of the connector housing 30 in the front-rear direction.

[0050] [Elastic piece] 12, the rear holder 31 has a plurality of elastic pieces 47 extending forward from the vertical center of the main body 45. Each elastic piece 47 is disposed on the front side of the interior of each insertion hole 46. As shown in FIG. 10, the elastic pieces 47 are provided on the lower side in the upper insertion hole 46, and the elastic pieces 47 are provided on the upper side in the lower insertion hole 46.

[0051] As shown in FIG. 12 , the elastic pieces 47 are configured to be elastically deformable in the vertical direction, with their rear ends, which are connected to the main body 45, acting as a substantial fulcrum. An entry space 48 is provided between the upper and lower elastic pieces 47. As will be described in detail later, when the rear holder 31 is detached from the connector housing 30 after the connector 10 is manufactured, the elastic pieces 47 are pressed by the insulating coating 14 of the electric wire 11 and elastically deform outward from the insertion hole 46, as shown in FIG. 8 . That is, the upper elastic piece 47 elastically deforms downward. The lower elastic piece 47, although not elastically deformed in FIG. 8 , elastically deforms upward. When the elastic pieces 47 are elastically deformed by contacting the insulating coating 14, they are disposed in the entry space 48. Note that in FIG. 8 , cross sections of the terminals 12 are not shown, and only the outer shapes of the terminals 12 are shown.

[0052] As shown in Fig. 6, when the rear holder 31 is held in the temporary locking position relative to the connector housing 30, the rear edge of the partition wall 41 of the connector housing 30 is located at the front side of the entry space 48. However, since there is a gap between the partition wall 41 and the elastic piece 47, the elastic deformation of the elastic piece 47 is not hindered by the partition wall 41. As shown in Fig. 7, when the rear holder 31 is held in the full locking position relative to the connector housing 30, the partition wall 41 enters the depths of the entry space 48.

[0053] The upper elastic piece 47 and the lower elastic piece 47 are configured symmetrically, and therefore, hereinafter, unless otherwise specified, the configuration of the elastic piece 47 will be described based on the positional relationship of the upper piece.

[0054] [Guide section] As shown in Fig. 12, a guide portion 49 is formed on the upper surface of the elastic piece 47. The guide portion 49 is inclined inward (upward in this case) of the insertion hole 46 as it extends forward. As shown in Fig. 3, when the terminal 12, with the slide portion 16 held in the separated position, is accommodated in the accommodation portion 32 of the connector housing 30 and the rear holder 31 is assembled to the connector housing 30 in the temporary locking position, the tip end of the guide portion 49 is arranged to face the core wire insertion opening 29 in the front-rear direction. In addition, the front end of the guide portion 49 is arranged close to the core wire insertion opening 29. Therefore, when the electric wire 11 is inserted into the insertion hole 46, the front end of the core wire 13 comes into sliding contact with the guide portion 49 and is guided into the core wire insertion opening 29, as shown in Fig. 4.

[0055] [First guide section, second guide section] As shown in FIG. 12 , the guide portion 49 of this embodiment includes a first guide portion 50 and a second guide portion 51 formed continuously on the front side of the first guide portion 50. The second guide portion 51 occupies approximately one-quarter of the front side of the guide portion 49. The first guide portion 50 is the portion of the guide portion 49 excluding the second guide portion 51. The inclination angle of the first guide portion 50 with respect to the insertion direction (front-rear direction) in which the electric wire 11 is inserted is larger than the inclination angle of the second guide portion 51. Therefore, when the core wire 13 slides against the first guide portion 50, the position of the front end of the core wire 13 can be significantly moved inward of the core wire insertion opening 29. On the other hand, because the inclination angle of the second guide portion 51 is set shallow, the second guide portion 51 guides the core wire 13 into the core wire insertion opening 29 in a position extending approximately in the insertion direction while finely adjusting the position of the front end of the core wire 13 (see FIG. 4 ).

[0056] For example, if the core wire 13 faces the core wire insertion opening 29 in a state where it is greatly inclined with respect to the insertion direction, the front end of the core wire 13 may get caught on the rear end of the upper wall of the slide portion 16, preventing the core wire 13 from entering the core wire insertion opening 29. However, in this embodiment, the second guide portion 51 allows the core wire 13 to face the core wire insertion opening 29 in a state where it is not greatly inclined with respect to the insertion direction, making it easier for the core wire 13 to enter the core wire insertion opening 29 smoothly.

[0057] [Information Department] As shown in FIG. 12 , the rear holder 31 has a guide portion 52 that protrudes from the inner wall of the insertion hole 46 toward the inside of the insertion hole 46. The dashed line above the guide portion 52 indicates the inner wall of the insertion hole 46. The guide portion 52 is disposed on the front side of the insertion hole 46, and is positioned further inward (lower in this case) of the insertion hole 46 as it moves toward the front. The core wire 13 comes into sliding contact with the guide portion 52, making it easier for the core wire 13 to enter the inside of the core wire insertion opening 29. The guide portion 52 also faces the elastic piece 47 in the vertical direction. Therefore, the guide portion 52 can guide the core wire 13 into the core wire insertion opening 29 from the side opposite the elastic piece 47.

[0058] As shown in Fig. 13, the guide portion 49 of this embodiment has a curved surface that is concave downward. The guide portion 49 has a groove shape that extends in the front-rear direction and has a substantially U-shaped cross section. This shape makes it easy for the guide portion 49 to guide the core wire 13 toward the center in the width direction (left-right direction) of the guide portion 49. In other words, the core wire 13 can be easily guided toward the center of the core wire insertion opening 29.

[0059] 9, the radius of curvature of the tip end of the guide portion 49 is smaller than the radius of curvature of the rear end of the guide portion 49. Therefore, the tip end of the guide portion 49 can more easily guide the core wire 13 toward the center of the core wire insertion opening 29.

[0060] [Connector manufacturing method] An example of a method for manufacturing the connector 10 according to this embodiment will be described below. The terminal body 15 and the sliding portion 16 are formed using a known method. The sliding portion 16 is attached to the terminal body 15 from behind. The front edge of the sliding portion 16 abuts against the locking projection 28 of the terminal body 15 from behind, causing the side walls of the sliding portion 16 to expand and deform. When the sliding portion 16 is further pushed forward, the side walls of the sliding portion 16 return to their original deformation, and the temporary locking receiving portion 26 of the sliding portion 16 locks into the locking projection 28 of the terminal body 15. This holds the sliding portion 16 in a spaced position relative to the terminal body 15. This completes the terminal 12 (see Figure 17).

[0061] The connector housing 30 and rear holder 31 are formed by injection molding synthetic resin. After the terminals 12 are inserted into the accommodating portions 32 of the connector housing 30 from the rear, the rear holder 31 is assembled to the rear end of the connector housing 30 from the rear. As a result, the lock receiving portions 38 of the rear holder 31 elastically deform and ride up onto the temporary-locking portions 36 of the connector housing 30. When the rear holder 31 is further pushed forward, the lock receiving portions 38 return to their original deformation and elastically lock onto the temporary-locking portions 36 of the connector housing 30. As a result, the rear holder 31 is held in the temporary-locking position relative to the connector housing 30 (see FIGS. 2 and 3).

[0062] A core wire 13 of a predetermined length is exposed at the end of the electric wire 11. The front end of the core wire 13 is inserted from the rear into the insertion hole 46 disposed at the rear of the housing portion 32 that houses the terminal 12. As shown in FIG. 4 , the core wire 13 inserted into the insertion hole 46 comes into sliding contact with the guide portion 49 of the rear holder 31. The guide portion 49 is inclined inward into the insertion hole 46 as it extends forward, so that the core wire 13 is guided into the core wire insertion opening 29. The core wire 13 is also guided into the core wire insertion opening 29 by the guide portion 52 provided opposite the guide portion 49 in the vertical direction.

[0063] The guide portion 49 has a generally U-shaped cross section and is formed in a groove shape, so that the core wire 13 is guided toward the center also in the width direction (left-right direction) of the elastic piece 47. Therefore, the core wire 13 is easily guided toward the center of the core wire insertion opening 29.

[0064] In this embodiment, the second guide portion 51, which has a shallow inclination angle with respect to the insertion direction of the electric wire 11, is provided on the tip side of the guide portion 49, so that the core wire 13 approaching the core wire insertion opening 29 is not inclined much with respect to the insertion direction of the electric wire 11. This makes it easier to guide the core wire 13 into the core wire insertion opening 29. Furthermore, the radius of curvature of the guide portion 49 at the tip end is smaller than that at the rear end of the guide portion 49, so that the core wire 13 can be more easily guided toward the center in the width direction of the guide portion 49 near the core wire insertion opening 29.

[0065] As described above, the core wire 13 of the electric wire 11 inserted into the insertion hole 46 slides against the guide portion 49 and enters the inside of the core wire insertion opening 29 .

[0066] When the wire 11 is further pushed forward, the core wire 13 enters the interior of the terminal body 15 and is positioned at the position of the clamping portion 18 in the front-to-rear direction. That is, the core wire 13 passes between the upper connection piece 18A and the lower connection piece 18B (see FIG. 5). Note that in FIG. 5, the front end of the insulating coating 14 is positioned near the rear end of the elastic piece 47, but for example, the insulating coating 14 may reach the front end of the insertion hole 46, causing the elastic piece 47 to bend.

[0067] Next, a jig (not shown) is pressed against the jig abutment portion 24 from behind, and the slide portion 16 is moved forward relative to the terminal body 15. At this time, the locking projection 28 of the terminal body 15 and the temporary locking receiving portion 26 of the slide portion 16 are disengaged, and the side wall of the slide portion 16 rides up onto the locking projection 28 and is expanded and deformed.

[0068] When the jig contact portion 24 is further pressed forward with the jig, the side wall of the slide portion 16 returns to its original shape, and the locking projection 28 of the terminal body 15 elastically locks with the main lock receiving portion 27 of the slide portion 16. This holds the slide portion 16 in the pressed position against the terminal body 15 (see Figure 6).

[0069] When the slide portion 16 moves to the pressing position relative to the terminal body 15, the upper pressing portion 25A of the slide portion 16 presses the upper connection piece 18A of the terminal body 15 downward. Also, the lower pressing portion 25B of the slide portion 16 presses the lower connection piece 18B of the terminal body 15 upward. As a result, the core wire 13 is sandwiched from above and below between the upper connection piece 18A and the lower connection piece 18B, and the electric wire 11 and the terminal 12 are electrically connected.

[0070] Next, when the rear holder 31 is pressed forward, the lock receiving portion 38 of the rear holder 31 rides up onto the full-retention locking portion 37 of the connector housing 30 and elastically deforms. When the rear holder 31 is pressed forward further, the full-retention locking portion 37 and the lock receiving portion 38 are locked together. This holds the rear holder 31 in the full-retention position relative to the connector housing 30 (see Figures 7 and 1). This completes the manufacture of the connector 10.

[0071] When the manufacture of connector 10 is completed, elastic piece 47 is preferably in a natural state without being pressed by insulating coating 14, as shown in Fig. 7. This is because the strength of elastic piece 47 may decrease if elastically deformed.

[0072] [Terminal repair work] Next, an example of repair work for the terminals 12 in the connector 10 of this embodiment will be described. Note that repairing the terminals 12 means replacing a defective terminal 12 in the connector 10 with a new terminal 12. First, the rear holder 31 is removed from the connector housing 30. The lock receiving portions 38 of the rear holder 31 are bent outward to release the lock between the full-retention lock portion 37 and the temporary-retention lock portion 36, and the rear holder 31 is moved rearward.

[0073] When the rear holder 31 is moved rearward, the guide portion 49 comes into contact with the insulating coating 14 of the electric wire 11. In this embodiment, the guide portion 49 is provided on the elastically deformable elastic piece 47, and therefore, as shown in FIG. 8 , the insulating coating 14 of the electric wire 11 elastically deforms the elastic piece 47, thereby further moving the rear holder 31 rearward and enabling it to be detached from the connector housing 30.

[0074] When the rear holder 31 is disengaged rearward from the temporary locking position, the space behind the accommodation portion 32 can be used, so the terminal 12 to be repaired can be removed from the accommodation portion 32. More specifically, the lance 21 of the terminal body 15 is crushed with a jig or the like, and the terminal 12 is pulled out rearward.

[0075] Next, a new terminal 12 is accommodated in the accommodation portion 32, and the connector 10 is constructed again in the same manner as in the manufacturing method described above. Alternatively, the connector 10 may be constructed by accommodating a new terminal 12 that has already been connected to the electric wire 11 in the accommodation portion 32.

[0076] [Effects of the embodiment] According to the embodiment, the following actions and effects are achieved. The connector 10 according to the embodiment has a core wire 13 and an insulating coating 14 covering the outer periphery of the core wire 13, and is connected to an electric wire 11 extending in the front-to-rear direction, and includes a terminal 12 connected to the core wire 13, a connector housing 30 that houses the terminal 12 therein, and a rear holder 31 attached to the rear portion of the connector housing 30, and the terminal 12 includes a terminal body 15 and a sliding portion 16 that is slidable in the front-to-rear direction when fitted into the terminal body 15 from the outside, and the terminal body 15 includes a clamping portion 18 that clamps the core wire 13, and the sliding portion 16 includes The rear holder 31 has a core wire insertion port 29 through which the core wire 13 is inserted from the rear, and a pressing portion 25 that presses the clamping portion 18 against the core wire 13 inserted from the core wire insertion port 29. The rear holder 31 has a main body 45, an insertion hole 46 that penetrates the main body 45 in the front-to-rear direction and through which the electric wire 11 is inserted, and an elastic piece 47 that extends from the main body 45 and is arranged on the front side of the inside of the insertion hole 46. The elastic piece 47 is elastically deformable in a direction intersecting the extension direction of the electric wire 11, and a guide portion 49 is formed on the elastic piece 47 that is inclined inward of the insertion hole 46 as it moves forward.

[0077] With this configuration, the guide portion 49 can guide the insertion of the core wire 13 into the core wire insertion opening 29. If the guide portion 49 is provided on the rear holder 31, the guide portion 49 comes into contact with the insulating coating 14 when the rear holder 31 is removed from the connector housing 30 for repair of the terminal 12, etc. In the above configuration, the guide portion 49 is provided on the elastic piece 47 that is elastically deformable in a direction intersecting the extension direction of the electric wire 11. Therefore, the insulating coating 14 elastically deforms the elastic piece 47, making it easy to remove the rear holder 31 from the connector housing 30.

[0078] In this embodiment, the tip of the guide portion 49 is close to the core wire insertion port 29 .

[0079] With this configuration, the guide portion 49 can more easily guide the insertion of the core wire 13 into the core wire insertion opening 29 .

[0080] In this embodiment, the guide portion 49 has a curved surface.

[0081] With this configuration, the core wire 13 can be easily guided toward the center of the core wire insertion opening 29 .

[0082] In this embodiment, the radius of curvature of the leading end of the guide portion 49 is smaller than the radius of curvature of the rear end of the guide portion 49 .

[0083] With this configuration, the core wire 13 can be more easily guided toward the center of the core wire insertion opening 29 at the tip of the guide portion 49 .

[0084] In the embodiment, the guide portion 49 comprises a first guide portion 50 and a second guide portion 51 arranged continuously in front of the first guide portion 50, and the second guide portion 51 is gently inclined compared to the first guide portion 50.

[0085] With this configuration, the first guide portion 50 guides the position of the core wire 13 inwardly of the core wire insertion opening 29, while the second guide portion 51 prevents the core wire 13 from tilting with respect to the insertion direction near the core wire insertion opening 29. This makes it even easier to guide the insertion of the core wire 13 into the core wire insertion opening 29.

[0086] In the embodiment, the rear holder 31 has a guide portion 52 that protrudes inward from the inner wall of the insertion hole 46 toward the front, and the guide portion 52 is arranged opposite the guide portion 49 in the direction in which the elastic piece 47 can elastically deform.

[0087] With this configuration, the guide portion 52 can more easily guide the insertion of the core wire 13 into the core wire insertion opening 29 .

[0088] <Other embodiments> (1) In the above embodiment, one elastic piece 47 is provided for each insertion hole 46 and is arranged on the upper or lower side of each insertion hole 46. However, this is not limited to this, and the number and positions of the elastic pieces provided for each insertion hole may be changed as appropriate. For example, two elastic pieces may be provided on the upper and lower sides of each insertion hole. (2) In the above embodiment, the rear holder 31 is configured to be held in the connector housing 30 at a temporary locking position and a full locking position, but this is not limited to this, and the rear holder may be configured to be held in the connector housing at one locking position. [Explanation of symbols]

[0089] 10: Connector 11: Electric wire 12: Terminal 13: Core wire 14: Insulation coating 15: Terminal body 16: Slide section 17: Connecting tube 18: Gripping part 18A: Upper connecting piece 18B: Lower connection piece 20: Base 21: Lance 23A: Upper holding protrusion 23B: Lower holding protrusion 24: Jig contact part 25: Pressing part 25A: Upper pressing part 25B: Lower pressing part 26: Temporary locking part 27: Main locking part 28: Locking protrusion 29: Core wire insertion port 30: Connector housing 31: Rear holder 32: Storage unit 33: Lance holder 36: Temporary locking part 37: Main locking part 38: Lock receiving part 41: Bulkhead 42: Partition wall 43: Food Section 44: Locking part 45: Main body 46: Insertion hole 47: Elastic piece 48: Approach space 49: Guide part 50: First guide section 51: Second guide section 52: Information Department

Claims

1. A connector having a core wire and an insulating coating covering the outer periphery of the core wire, which is connected to an electric wire extending in a front-rear direction, a terminal connected to the core wire; a connector housing that accommodates the terminals therein; a rear holder attached to a rear portion of the connector housing, The terminal includes a terminal body and a slide portion that is fitted to the terminal body from the outside and is slidable in the front-rear direction, The terminal body includes a clamping portion that clamps the core wire, the slide portion has a core wire insertion port through which the core wire is inserted from behind, and a pressing portion that presses the clamping portion against the core wire inserted through the core wire insertion port, the rear holder includes a main body portion, an insertion hole penetrating the main body portion in a front-rear direction and into which the electric wire is inserted, and an elastic piece extending from the main body portion and disposed on a front side of an interior of the insertion hole, The elastic piece is elastically deformable in a direction intersecting an extension direction of the electric wire, The elastic piece is formed with a guide portion that is inclined toward the inside of the insertion hole as it moves forward, The guide portion has a curved surface, A connector, wherein the radius of curvature of the leading end of the guide portion is smaller than the radius of curvature of the rear end of the guide portion.

2. The connector according to claim 1 , wherein a tip end of the guide portion is located close to the core wire insertion opening.

3. The guide portion includes a first guide portion and a second guide portion disposed continuously in front of the first guide portion, 3. The connector according to claim 1, wherein the second guide portion is more gently inclined than the first guide portion.

4. the rear holder includes a guide portion that protrudes further inward from an inner wall of the insertion hole toward the front, 3. The connector according to claim 1, wherein the guide portion is disposed opposite the guide portion in a direction in which the elastic piece is elastically deformable.

5. A connector having a core wire and an insulating coating covering the outer periphery of the core wire, which is connected to an electric wire extending in the front-to-rear direction, a terminal connected to the core wire; a connector housing that accommodates the terminals therein; a rear holder attached to a rear portion of the connector housing, The terminal includes a terminal body and a slide portion that is fitted to the terminal body from the outside and is slidable in the front-rear direction, The terminal body includes a clamping portion that clamps the core wire, the slide portion has a core wire insertion port through which the core wire is inserted from behind, and a pressing portion that presses the clamping portion against the core wire inserted through the core wire insertion port, the rear holder includes a main body portion, an insertion hole penetrating the main body portion in a front-rear direction and into which the electric wire is inserted, and an elastic piece extending from the main body portion and disposed on a front side of an interior of the insertion hole, The elastic piece is elastically deformable in a direction intersecting an extension direction of the electric wire, The elastic piece is formed with a guide portion that is inclined toward the inside of the insertion hole as it moves forward, the rear holder includes a guide portion that protrudes further inward from an inner wall of the insertion hole toward the front, The guide portion is disposed opposite the guide portion in a direction in which the elastic piece is elastically deformable.

Citation Information

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