Wound therapy system with internal alternating orifices - Patent application

Abstract

The wound therapy system includes a dressing sealable over a wound and defining a wound space between the dressing and the wound, a tube in fluid communication with the wound space, and a canister in fluid communication with the tube. The canister, the tube, and the dressing define an enclosed space including the wound space. The wound therapy system also includes a therapy unit coupled to the canister. The therapy unit includes a sensor configured to measure pressure within the enclosed space, a valve disposed between the enclosed space and the ambient environment and controllable between an open position and a closed position, and a control circuit. The control circuit is configured to control the valve to alternate between the open and closed positions to allow airflow through the valve, receive measurements from the sensor, and determine a volume of the wound space based on the measurements.

Description

[Technical Field]

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS This application claims the benefit of priority to U.S. Provisional Patent Application No. 62 / 802,034, filed February 6, 2019, which is incorporated herein by reference in its entirety. [Background technology]

[0002] The present disclosure relates generally to wound therapy systems, and more specifically to wound therapy systems that provide negative pressure wound therapy (NPWT). NPWT refers to the generation of negative pressure (relative to atmospheric pressure) at a wound to promote wound healing. In wound therapy systems configured to provide NPWT, a dressing is typically sealed over the wound bed and placed in fluid communication with a pump operable to draw negative pressure on the wound bed (i.e., in the wound space between the wound bed and the dressing). Because the dressing is sealed over the wound bed, often for a period of multiple days, it can be difficult to ascertain and monitor the progress of wound healing. One method for determining the amount of wound healing is based on the change in volume between the wound bed and the dressing (i.e., as the wound heals into and occupies / consumes a portion of the volume). Therefore, systems and methods for volume determination in wound therapy systems can be advantageous.

[0003] In some cases, NPWT may be provided in coordination with instillation therapy and may be described as negative pressure and instillation wound therapy (NPIWT). Instillation therapy refers to the provision of instillation fluids (e.g., saline, antibiotic fluids) to a wound. One challenge in instillation therapy can be determining the amount of fluid to provide to the wound. It may be preferable to determine the amount of fluid to provide based on the size of the wound and / or the volume of available space adjacent to the wound (i.e., between the dressing and the wound). Thus, systems and methods for volume determination in a wound therapy system can facilitate instillation therapy. Summary of the Invention

[0004] One implementation of the present disclosure is a wound therapy system. The wound therapy system includes: a dressing sealable over a wound and defining a wound space between the dressing and the wound; a tube coupled to the dressing and in fluid communication with the wound space; and a canister in fluid communication with the tube. The canister, the tube, and the dressing define an enclosed space including the wound space. A therapy unit is coupled to the canister. The therapy unit includes: an air pressure pump in fluid communication with the enclosed space; a sensor configured to measure pressure within the enclosed space; a valve disposed between the enclosed space and the ambient environment and controllable between an open position and a closed position; and a control circuit. The control circuit is configured to control the air pressure pump to remove air from the enclosed space and establish a negative pressure within the enclosed space, control the valve to repeatedly alternate between the open position and the closed position and allow a controlled rate of airflow through the valve, receive a measurement of the pressure within the enclosed space from the sensor, and determine a volume of the wound space based on the pressure measurement.

[0005] In some embodiments, the controlled rate of airflow is less than the rate limit of a filter located between the valve and the canister.

[0006] In some embodiments, the valve includes a solenoid valve. The control circuit is configured to control the valve by providing a voltage pattern to the solenoid valve to repeatedly alternate between an open position and a closed position. The voltage pattern includes a step function that repeatedly steps between a near-zero voltage and a non-zero voltage. The voltage pattern can remain at the non-zero voltage for a maximum continuous duration of about 500 milliseconds or less.

[0007] In some embodiments, the voltage pattern includes a repeating pattern of about 400 milliseconds of non-zero voltage, about 100 milliseconds of near-zero voltage, about 400 milliseconds of non-zero voltage, and about 100 milliseconds of near-zero voltage. The voltage pattern may include a first set of two cycles of the repeating pattern, about 1 second of near-zero voltage, and a second set of two cycles of the repeating pattern. The voltage pattern may cause the solenoid valve to alternate between open and closed positions with a cycle of about 500 milliseconds.

[0008] In some embodiments, the control circuitry is further configured to customize a customized wound therapy based on the volume of the wound space and to control the therapy unit to provide the customized wound therapy. The customized wound therapy may include an infusion therapy.

[0009] In some embodiments, the control circuitry is configured to customize the infusion therapy by determining an amount of infusion fluid to deliver to the wound space based on a volume of the wound space. The wound therapy system can include an infusion tube coupled to the dressing and in fluid communication with the wound space, a source of infusion fluid in fluid communication with the infusion tube, and an infusion pump controllable by the control circuitry to provide a volume of infusion fluid from the source to the wound space.

[0010] Another implementation of the present disclosure is a method of treating a wound. The method includes establishing an enclosed space defined by a dressing, a tube, and a canister of a wound therapy system. The enclosed space includes a wound space defined by the dressing and the wound. The method includes removing air from the enclosed space with an air pressure pump to establish a negative pressure within the enclosed space and alternating a solenoid valve between an open position and a closed position. The solenoid valve allows airflow from the ambient environment into the enclosed space in the open position and prevents airflow from the ambient environment into the enclosed space in the closed position. The method also includes measuring the pressure within the enclosed space to generate a pressure measurement, determining a volume of the wound space based on the pressure measurement, customizing a customized wound therapy based on the volume of the wound space, and providing the customized wound therapy to the wound.

[0011] In some embodiments, customizing the customized wound therapy includes determining an amount of infusion fluid to be delivered to the wound space based on a volume of the wound space. Providing the customized wound therapy to the wound includes controlling an infusion pump to deliver a fixed amount of infusion fluid to the wound space.

[0012] In some embodiments, alternating the solenoid valve between an open position and a closed position provides a controlled rate of airflow from the ambient environment to the enclosed space, the controlled rate of airflow being less than the rate limiting rate of a filter disposed between the canister and the solenoid valve.

[0013] In some embodiments, alternating the solenoid valve between the open and closed positions includes providing a voltage pattern to the solenoid valve. The voltage pattern can include a step function that repeatedly steps between near-zero voltage and a non-zero voltage. The voltage pattern can include a repeating pattern of about 400 milliseconds of non-zero voltage, about 100 milliseconds of near-zero voltage, about 400 milliseconds of non-zero voltage, and about 100 milliseconds of near-zero voltage.

[0014] In some embodiments, the voltage pattern includes a first set of two cycles of a repeating pattern, approximately 1 second at near-zero voltage, and a second set of two cycles of a repeating pattern. The non-zero voltage can cause the solenoid valve to be in an open position. A positive pressure of approximately 5 mmHg is provided to the enclosed space during each 400 millisecond period of non-zero voltage.

[0015] Another implementation of the present disclosure is a wound therapy system including: a dressing sealable over a wound and defining a wound space between the dressing and the wound; a first tube coupled to the dressing and fluidly communicating with the wound space; a canister in fluid communication with the first tube, the canister, the first tube, and the dressing defining an enclosed space including the wound space; an air pressure pump in fluid communication with the enclosed space; a sensor configured to measure pressure within the enclosed space; and a solenoid valve controllable between an open position and a closed position. The solenoid valve is configured to allow air to flow from the ambient environment into the enclosed space in the open position and to prevent air from flowing from the ambient environment into the enclosed space in the closed position. The wound therapy system also includes an infusion tube coupled to the dressing and in fluid communication with the wound space and a source of infusion fluid; an infusion pump coupled to the infusion tube and controllable to deliver a volume of infusion fluid to the wound space; and a control circuit. The control circuit is configured to control the air pressure pump to remove air from the enclosed space and establish a negative pressure within the enclosed space and to provide a voltage pattern to the solenoid valve, which repeatedly alternates the solenoid valve between an open position and a closed position. The control circuit is also configured to receive pressure measurements from the sensor, determine a volume of the wound space based on the pressure measurements, determine an amount of infusion fluid based on the volume of the wound space, and control the infusion pump to deliver the volume of infusion fluid to the wound space.

[0016] In some embodiments, alternating the solenoid valve between an open and closed position allows for a controlled rate of airflow through the solenoid valve from the ambient environment to the enclosed space.

[0017] In some embodiments, the solenoid valve is positioned to allow air to enter the one or more outer lumens of the first tube. In some embodiments, a filter is positioned between the solenoid valve and the one or more outer lumens. Alternating the solenoid valve between an open position and a closed position allows a controlled rate of air flow through the solenoid valve from the ambient environment to the channel, the controlled rate being less than the limiting rate of the filter.

[0018] In some embodiments, the infusion pump, the pneumatic pump, and the control circuitry are housed within the therapy unit. In some embodiments, the solenoid valve is located within the therapy unit. In some embodiments, the solenoid valve is located outside the therapy unit and coupled to the first tubing.

[0019] Another implementation of the present disclosure is a therapy unit including an air pressure pump in fluid communication with the sealed space, a sensor configured to measure pressure within the sealed space, a valve disposed between the sealed space and an ambient environment and controllable between an open position and a closed position, and a control circuit configured to control the air pressure pump to remove air from the sealed space and establish a negative pressure within the sealed space, control the valve to repeatedly alternate between the open position and the closed position and allow a controlled rate of airflow through the valve, receive a measurement of the pressure within the sealed space from the sensor, determine a volume of the wound space based on the pressure measurement and the controlled rate, and provide a customized wound therapy based on the volume of the sealed space.

[0020] In some embodiments, the control circuit is configured to allow a controlled rate of air flow through the valve by controlling the valve to an open position for a maximum continuous duration of about 500 milliseconds or less.

[0021] Another implementation of the present disclosure is a wound therapy system. The wound therapy system includes a pneumatic pump in fluid communication with a canister and a tube having a first lumen and a second lumen. The first lumen is configured to facilitate fluid flow from the dressing to the canister, and the second lumen is configured to facilitate measurement of pressure in the dressing. The wound therapy system also includes a sensor configured to measure pressure in the second lumen, a valve disposed between the second lumen and the ambient environment and controllable between an open position and a closed position, a filter disposed between the valve and the second lumen, and a cap removably connectable to the tube. The cap provides fluid communication between the first lumen and the second lumen when the cap is connected to the tube. The wound therapy system also includes a control circuit configured to operate the pump to remove air from the canister while the cap is coupled to the tube, control the valve to an open position, receive a measurement of the pressure in the second lumen from the sensor, and determine a flow rate through the filter based on the measurement of the pressure in the second lumen.

[0022] In some embodiments, the control circuitry is configured to determine the volume of the wound space based on additional measurements of flow rate through the filter and pressure from the sensor while the cap is removed from the tube and the dressing is coupled to the tube, hi some embodiments, the control circuitry is configured to provide a customized wound therapy based on the volume of the wound space. [Brief explanation of the drawings]

[0023] Various objects, aspects, features, and advantages of the present disclosure will become more apparent and will be better understood by reference to the detailed description taken in conjunction with the accompanying drawings, in which like reference characters identify corresponding elements throughout and generally indicate identical, functionally similar, and / or structurally similar elements.

[0024] [Figure 1]FIG. 1 is a partial block diagram of a negative pressure wound therapy system including a therapy device coupled to a wound dressing via a tube, according to an exemplary embodiment.

[0025] [Figure 2] 2 is a block diagram illustrating the negative pressure wound therapy system of FIG. 1 in greater detail, according to an exemplary embodiment.

[0026] [Figure 3] 2 is a block diagram illustrating in greater detail the negative pressure circuit, removal fluid canister circuit, and wound site circuit of the negative pressure wound therapy system of FIG. 1 according to an exemplary embodiment.

[0027] [Figure 4] FIG. 1 is a block diagram illustrating a negative pressure wound therapy system, according to an exemplary embodiment.

[0028] [Figure 5] 1 is a flowchart of a method of using a negative pressure wound therapy system, according to an exemplary embodiment.

[0029] [Figure 6A] 1 is a flowchart of a method for instilling an initial amount of fluid into a wound site using a negative pressure wound therapy system, according to an exemplary embodiment.

[0030] [Figure 6B] 1 illustrates a negative pressure wound therapy system applied to a desired wound site to be treated prior to instillation of an initial volume of fluid into the wound site, according to an exemplary embodiment.

[0031] [Figure 6C] 6C illustrates the negative pressure wound therapy system of FIG. 6B after application of a first negative pressure to the negative pressure wound therapy system according to an exemplary embodiment.

[0032] [Figure 6D]6D illustrates the negative pressure wound therapy system of FIG. 6C during venting of the negative pressure wound therapy system after application of the first negative pressure shown in FIG. 6C according to an exemplary embodiment.

[0033] [Figure 6E] 6C illustrates the negative pressure wound therapy system of FIG. 6B after application of a second negative pressure to the negative pressure wound therapy system according to an exemplary embodiment.

[0034] [Figure 6F] 6E during venting of the negative pressure wound therapy system after application of the second negative pressure shown in FIG. 6E, according to an exemplary embodiment.

[0035] [Figure 6G] 6C illustrates the instillation of fluid into a wound site using the wound therapy system of FIG. 6B, according to an exemplary embodiment.

[0036] [Figure 7] 1 illustrates a negative pressure wound therapy system applied to a wound site after an initial instillation of fluid into the wound site, according to an exemplary embodiment.

[0037] [Figure 8A] 8 is a flowchart of a method for instilling an additional amount of fluid into a wound site using the negative pressure wound therapy system of FIG. 7, according to an exemplary embodiment.

[0038] [Figure 8B] 8 illustrates the negative pressure wound therapy system of FIG. 7 after application of a first negative pressure to the negative pressure wound therapy system according to an exemplary embodiment.

[0039] [Figure 8C] 8B during venting of the negative pressure wound therapy system after application of the first negative pressure shown in FIG. 8B, according to an exemplary embodiment.

[0040] [Figure 8D]8 illustrates the negative pressure wound therapy system of FIG. 7 after application of a second negative pressure to the negative pressure wound therapy system according to an exemplary embodiment.

[0041] [Figure 8E] 8D during venting of the negative pressure wound therapy system after application of the first negative pressure shown in FIG. 8D, according to an exemplary embodiment.

[0042] [Figure 9A] 8 is a flowchart of a method for infusing an additional amount of fluid into a wound site in the negative pressure wound therapy system of FIG. 7, according to an exemplary embodiment.

[0043] [Figure 9B] 8 illustrates the negative pressure wound therapy system of FIG. 7 after application of a first negative pressure to the negative pressure wound therapy system according to an exemplary embodiment.

[0044] [Figure 9C] 9B during venting of the negative pressure wound therapy system after application of the first negative pressure shown in FIG. 9B, according to an exemplary embodiment.

[0045] [Figure 9D] 8 illustrates the negative pressure wound therapy system of FIG. 7 after application of a second negative pressure to the negative pressure wound therapy system according to an exemplary embodiment.

[0046] [Figure 9E] 9D during venting of the negative pressure wound therapy system after application of the first negative pressure shown in FIG. 9D, according to an exemplary embodiment.

[0047] [Figure 10A] 1 is a flowchart of a method for determining whether sufficient dead space exists in a negative pressure wound therapy system, according to an exemplary embodiment.

[0048] [Figure 10B]8 illustrates the negative pressure wound therapy system of FIG. 7 after application of a first negative pressure to the negative pressure wound therapy system according to an exemplary embodiment.

[0049] [Figure 10C] 10B during venting of the negative pressure wound therapy system after application of the first negative pressure shown in FIG. 10B, according to an exemplary embodiment.

[0050] [Figure 11] 1 is a flowchart of a process for monitoring healing progress of a wound site over time, according to an exemplary embodiment.

[0051] [Figure 12] 1 is a flowchart of a method for instilling an initial amount of fluid into a wound site using a negative pressure wound therapy system, according to an exemplary embodiment.

[0052] [Figure 13] 1 illustrates a negative pressure wound therapy system including a tubing set module, according to an exemplary embodiment.

[0053] [Figure 14] 1 illustrates a negative pressure wound therapy system including a tubing set module, according to an exemplary embodiment.

[0054] [Figure 15] 1 illustrates a negative pressure wound therapy system including a tubing set module, according to an exemplary embodiment.

[0055] [Figure 16A] FIG. 1 is a block diagram of a negative pressure wound therapy system including a tubeset module, according to an exemplary embodiment.

[0056] [Figure 16B] 16B illustrates a negative pressure wound therapy system including the tubeset module of FIG. 16A according to an exemplary embodiment.

[0057] [Figure 17] 1 is a flowchart of a fully automated method of operating a tubeset module according to an exemplary embodiment.

[0058] [Figure 18] FIG. 1 is a block diagram of a negative pressure and intravenous wound therapy (NPIWT) system, according to an exemplary embodiment.

[0059] [Figure 19] 19 is a cross-sectional view of the solenoid valve of the NPIWT system of FIG. 18 in a closed position according to an exemplary embodiment.

[0060] [Figure 20] FIG. 20 is a cross-sectional view of the solenoid valve of FIG. 19 in an open position according to an exemplary embodiment.

[0061] [Figure 21] 19 is a cross-sectional view of a tube of the NPIWT system of FIG. 18 according to an exemplary embodiment.

[0062] [Figure 22] 22 is a flowchart of a process for managing occlusion of the tube of FIG. 21 using the solenoid valve of FIGS. 19-20, according to an exemplary embodiment.

[0063] [Figure 23] 19 is a flowchart of a process for volume determination by the NPIWT system of FIG. 18 in accordance with an exemplary embodiment.

[0064] [Figure 24] 24 is a collection of graphs illustrating various aspects of the process of FIG. 23 in accordance with an exemplary embodiment.

[0065] [Figure 25] FIG. 19 is a block diagram of the NPIWT system of FIG. 18 with a removable cap, according to an exemplary embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0066] overview Referring generally to Figures 1-17, a wound therapy system is shown in accordance with various exemplary embodiments. The wound therapy system may include a therapy device and a wound dressing. The therapy device may include an infusion fluid canister, a removal fluid canister, a valve, a pneumatic pump, an infusion pump, a tubing set module, and a controller. The wound dressing may be applied to the patient's skin surrounding the wound. The therapy device may be configured to provide negative pressure wound therapy (NPWT) by delivering infusion fluid to the wound and maintaining the wound with negative pressure. The wound therapy device, wound dressing, and wound site components form a negative pressure circuit.

[0067] The controller can be configured to operate the air pressure pump, the infusion pump, the tubing set module, and / or other controllable components of the therapy device. In some embodiments, the controller estimates the wound volume based on a comparison of the observed dynamic pressure response to negative pressure applied to the entire negative pressure circuit and the observed dynamic pressure response to negative pressure applied to selected portions of the negative pressure circuit. Based on the comparison of the observed dynamic responses, the controller may be configured to determine the amount of infusion fluid to be delivered to the wound site.

[0068] The tubing set module comprises one or more elements that can be actuated, controlled, or otherwise engaged by the controller, and selective communication between the controller and the tubing set module is configured to enable the controller to, among other functions, implement and monitor various dynamic pressure responses of all and / or portions of the negative pressure circuit as needed to estimate wound volume, determine the amount of intravenous fluid to be delivered to the wound site, and / or perform any number of other functions that may be associated with use of the NPWT system 100.

[0069] According to some embodiments, the volume relative to the wound site determined by the controller may be related to the dead space at the wound site (i.e., the available space within the drape layer applied around the wound site through which IV fluid can be delivered). In some such embodiments, the controller may be configured to determine the amount of IV fluid to be delivered to the wound site based on a predetermined percentage (e.g., 20%, 50%, 80%, etc.) of the calculated dead space volume at the wound site. The controller may then operate the tubing set module and the infusion pump to deliver the determined volume of IV fluid to the wound. By basing the amount of IV fluid to be delivered to the wound site on the calculated volume of dead space at the wound site, the negative pressure system may be configured to deliver IV fluid more efficiently and accurately, which may reduce the risk of leaks resulting from over-delivery of IV fluid and the risk of ineffective wound site treatment resulting from under-delivery of IV fluid.

[0070] In some embodiments, additionally or alternatively, the controller may measure and monitor the volume for the wound site multiple times during wound treatment, and the controller may determine the healing progress of the wound site based on changes in the measured volume for the wound site over the course of the NPWT treatment. By monitoring the healing progress of the wound site, the controller may be configured to alert the user if healing of the wound site is not progressing as intended or expected. These and other features of the wound therapy system are described in detail below.

[0071] Wound Therapy System 1, a negative pressure wound therapy (NPWT) system 100 is shown according to an exemplary embodiment. The NPWT system 100 is shown to include a therapy device 102 fluidly connected to a wound dressing 112 via tubing 108 and 110. As will be described in more detail below, according to various embodiments, a tubing set module 300 may be operably connected to tubing 108 and / or 110.

[0072] According to various embodiments, the wound dressing 112 may be placed on or within the wound site 114 and adhered or sealed to the patient's skin 116 surrounding the wound site 114 using a drape layer 117. Some examples of wound dressings 112 that may be used in combination with the NPWT system 100 are described in detail in U.S. Patent No. 7,651,484, granted January 26, 2010, U.S. Patent No. 8,394,081, granted March 12, 2013, and U.S. Patent Application No. 14 / 087,418, filed November 22, 2013. The entire disclosures of each of these patents and patent applications are incorporated herein by reference.

[0073] As shown in the block diagram of FIG. 2 , therapy device 102 generally includes pneumatic pump 120, infusion pump 122, filter 128, and controller 118. Pneumatic pump 120 may be fluidly coupled to removal fluid canister 106 (e.g., via conduit 136) and may be configured to draw a vacuum within removal fluid canister 106 by pumping air from removal fluid canister 106. In some embodiments, pneumatic pump 120 is configured to operate in both forward and reverse directions. For example, pneumatic pump 120 may operate in the forward direction to pump air from removal fluid canister 106 and reduce the pressure within removal fluid canister 106. Pneumatic pump 120 may operate in the reverse direction to pump air into removal fluid canister 106 and increase the pressure within removal fluid canister 106. Pneumatic pump 120 may be controlled by controller 118, which will be described in more detail below.

[0074] The therapy device 102 can be configured to provide negative pressure wound therapy by reducing pressure at the wound site 114. The therapy device 102 can draw a vacuum (relative to atmospheric pressure) at the wound site 114 by removing wound exudate, air, and other fluids from the wound site 114. Wound exudate may include fluids that are filtered through the patient's circulatory system and enter the lesion or inflamed area. For example, wound exudate may include water and dissolved solutes, such as blood, plasma proteins, white blood cells, platelets, and red blood cells. Other fluids 121 removed from the wound site 114 may include intravenous fluids 105 previously delivered to the wound site 114. The intravenous fluids 105 may include, for example, irrigation fluids, prescribed fluids, medicinal fluids, antibiotic fluids, or any other type of fluid that may be delivered to the wound site 114 during wound treatment. Infusion fluid 105 may be held in infusion fluid canister 104 and controllably dispensed to wound site 114 via tubing 108. In some embodiments, infusion fluid canister 104 is removable from therapy device 102 to allow removal fluid canister 106 to be refilled and replaced as needed.

[0075] The drip pump 122 may be fluidly connected to the drip fluid canister 104 via the upstream drip tubing 108a and to the wound dressing 112 via the downstream drip tubing 108b. The drip pump 122 may be operated to deliver the drip fluid 105 to the wound dressing 112 and the wound site 114 by pumping the drip fluid 105 through the upstream drip tubing 108a and the downstream drip tubing 108b. The drip pump 122 may be controlled by a controller 118, which is described in more detail below. According to some embodiments, a drip tube valve 109 configured to allow flow only in the direction from the drip fluid canister 104 to the wound site 114 (e.g., via a one-way valve or via a valve configured to be selectively switched to a closed position by a user and / or by the controller 118 prior to applying negative pressure to the wound site 114) may be provided at a position generally along a portion of the downstream drip tubing 108b. As will be described in more detail below, according to various embodiments, the IV tube valve 109 may be provided as part of the tube set module 300.

[0076] The filter 128 can be positioned between the removal fluid canister 106 and the pneumatic pump 120 (e.g., along the conduit 136) so that air pumped from the removal fluid canister 106 passes through the filter 128. The filter 128 can be configured to prevent liquids or solid particles from entering the conduit 136 and reaching the pneumatic pump 120. The filter 128 may include a hydrophobic and / or lipophilic bacterial filter, for example, so that aqueous and / or oily liquids bead on the surface of the filter 128. The pneumatic pump 120 can be configured to allow sufficient airflow through the filter 128 (e.g., so that the pressure drop does not substantially interfere with the application of negative pressure from the therapy device 102 to the wound site 114) so ​​that the pressure drop through the filter 128 is insubstantial.

[0077] The removal fluid canister 106 may be a component of the therapy device 102 configured to collect wound exudate and other fluids 121 removed from the wound site 114. In some embodiments, the removal fluid canister 106 is removable from the therapy device 102 to allow the removal fluid canister 106 to be emptied and replaced as needed. A lower portion of the removal fluid canister 106 may be filled with wound exudate and other fluids 107 removed from the wound site 114, and an upper portion of the removal fluid canister 106 may be filled with air. The therapy device 102 may be configured to draw a vacuum in the removal fluid canister 106 by pumping air from the removal fluid canister 106. The reduced pressure in the removal fluid canister 106 may be transferred to the wound dressing 112 and the wound site 114 via tubing 110.

[0078] 1 , positioned along the tubing 110 at a location between the removal fluid canister 106 and the wound site 114 is a tube valve 111 configured to selectively allow and prevent fluid flow between the removal fluid canister 106 and the wound site 114. The tube valve 111 may be defined by any number of different structures (e.g., spring-loaded, duckbill, clamp, check valve, etc.) configured to allow selective control of fluid through the tubing 110, and may include a valve configured to be selectively opened and closed by a user or by the controller 118 in response to a sensed stimulus (e.g., a predetermined threshold pressure). As described in more detail below, according to various embodiments, the tube valve 111 may be provided as part of a tubing set module 300.

[0079] Referring to the block diagram of FIG. 3, when the tube valve 111 is in the open (flow configuration), the removal fluid canister 106, the tube 110 (i.e., both the upstream tube portion 110a and the downstream tube portion 110b), the conduit 136 extending between the pneumatic pump 120 and the removal fluid canister 106, the portion of the downstream drip tube 108b extending between the drape layer 117 and the drip tube valve 109, and the wound site 114 are fluidly connected to define a negative pressure circuit 200. 3, when the tube valve 111 is in a closed (no-flow configuration), the removal fluid canister 106, the conduit 136, and the upstream tube portion 110a of the tube 110 extending between the removal fluid canister 106 and the tube valve 111 define a removal fluid canister circuit 202 that is fluidly isolated from the wound site 114, the downstream tube portion 110b of the tube 110 extending between the tube valve 111, the portion of the downstream drip tube 108b extending between the drape layer 117 and the drip tube valve 109, and the wound site circuit 204 defined by the wound site 114. As described in more detail below, the volumes of the tube 110, the conduit 136, and the portion of the downstream drip tube 108b extending between the drape layer 117 and the drip tube valve 109 define a known volume that can be easily subtracted from or otherwise calculated as the volume(s) for the wound site 114.

[0080] 1 , according to some embodiments, a calibrated leak system 113 is also provided along and operably fluidly connected to the tube 110 at a location upstream of the tube valve 111 and downstream of the removal fluid canister 106, the calibrated leak system 113 being defined by a vent 113a formed through an outer wall of the tube 110, the vent 113a being selectively closable by a vent valve 113b. Also forming part of the calibrated leak system 113 may be a flow detector 113c configured to measure airflow through the vent 113a. As described in more detail below, the calibrated leak system 113 is configured to selectively control and measure airflow between the tube 110 and the ambient environment surrounding the therapy device 102. According to various embodiments, the calibrated leak system 113 may be selectively openable to allow airflow into the tube 110 at a known, predetermined rate. As will be described in more detail below, according to various embodiments, the calibrated leak system 113 may be provided as part of the tubeset module 300.

[0081] As described in more detail below, when both the vent valve 113b and the tubing valve 111 are closed, operation of the air pressure pump 120 may be configured to draw a vacuum only on the removal fluid canister circuit 202 portion of the negative pressure circuit 200 (e.g., as shown in FIG. 6E). When the vent valve 113b is closed and the tubing valve 111 is open, operation of the air pressure pump 120 may be configured to draw a vacuum on the entire negative pressure circuit 200 (e.g., as shown in FIG. 6C). When the vent valve 113b is open and the tubing valve 111 is closed, airflow from the environment surrounding the therapy device 102 can enter through the vent port 113a of the calibrated leak system 113 and fill the vacuum in the removal fluid canister circuit 202 (e.g., as shown in FIG. 6F). 6D, when both the vent valve 113b and the tube valve 111 are open, airflow from the environment surrounding the therapy device 102 can enter through the vent 113a of the calibrated leak system 113 and create a vacuum within the entire negative pressure circuit 200. As will be appreciated, according to various embodiments, the opening and closing of the vent valve 113b and / or the tube valve 111 may be performed manually or automatically, for example, using the tube set module 300.

[0082] Although, according to some embodiments, such as that shown in FIG. 4 , the calibrated leak system 113 is disclosed as being aligned with the portion of the tubing 110 extending between the wound site 114 and the removal fluid canister 106, the calibrated leak system 113 may instead be formed in series with the conduit 136. The operation of the calibrated leak system 113 of the embodiment of FIG. 4 is similar to that of the calibrated leak system 113 shown in FIG. 1 , in that the calibrated leak system 113 of FIG. 4 is configured to provide a path through which air from the ambient environment can flow into and fill a portion or all of the negative pressure circuit 200 after creating a vacuum within a portion or all of the negative pressure circuit 200. As will be appreciated, according to various embodiments, any of the methods or systems shown or disclosed herein that incorporate an embodiment of the calibrated leak system 113 as shown in FIG. 1 may be modified with an embodiment of the calibrated leak system 113 as shown in FIG. 4 .

[0083] 2, according to various embodiments, the controller 118 may be configured to operate various components of the therapy device 102. Specifically, as described in more detail below, according to various embodiments, the controller 118 may be configured to control various components of the NPWT system 100 to perform one or more volume determination procedures, for example, to determine the amount of infusion fluid 105 to be delivered to the wound site 114, to track healing progress of the wound site 114, etc. According to various embodiments, the controller 118 may be configured such that these procedures may be performed with minimal user intervention and / or input.

[0084] According to various embodiments, therapy device 102 may include various sensors. For example, in some embodiments, therapy device 102 may include pressure sensors 115a and / or 115b located in series within upstream tube portion 110a and / or downstream tube portion 110b, which are configured to measure pressure at removal fluid canister 106 and / or wound site 114. Pressure measurements recorded by pressure sensor(s) 115a and / or 115b may be communicated to controller 118. According to various embodiments, controller 118 may use the pressure measurements from pressure sensor(s) 115a and / or 115b as inputs to various pressure testing and control operations performed by controller 118. As described in more detail below, according to various embodiments, pressure sensor(s) 115a and / or 115b may be provided as part of tubeset module 300.

[0085] In some embodiments, the therapy device 102 includes a user interface 126. The user interface 126 may include one or more buttons, dials, sliders, keys, or other input devices configured to receive input from a user. The user interface 126 may also include one or more display devices (e.g., LEDs, LCD displays, etc.), speakers, tactile feedback devices, or other output devices configured to provide information to the user. The user interface 126 may also display alerts generated by the controller 118. For example, the controller 118 may generate a "canister missing" alert if the removal fluid canister 106 is not detected.

[0086] In some embodiments, the therapy device 102 includes a data communication interface 124 (e.g., a USB port, a wireless transceiver, etc.) configured to transmit and receive data. The communication interface 124 may include a wired or wireless communication interface (e.g., a jack, an antenna, a transmitter, a receiver, a transceiver, a wire terminal, etc.) for directing data communication with an external system or device. In various embodiments, communication may be direct (e.g., local wired or local wireless communication) or via a communication network (e.g., a WAN, the Internet, a cellular network, etc.). For example, the communication interface 124 may include a USB port or an Ethernet card, as well as a port for transmitting and receiving data over an Ethernet-based communication link or network. In another example, the communication interface 124 may include a Wi-Fi transceiver for communicating over a wireless communication network or a transceiver for cellular or mobile phone communication.

[0087] How to use 5, a flowchart of a method 500 of using the NPWT system 100 is shown in accordance with an exemplary embodiment. As will be discussed in more detail with reference to FIGS. 6A-6G, initial configuration of the NPWT system 100 and delivery of an initial amount of infusion fluid 105 to the wound site 114 being treated by the NPWT system 100 occurs in step 502.

[0088] As shown in step 504, according to various embodiments, after instilling an initial amount of instillation fluid 105 into the wound site 114, it may be desirable to deliver additional instillation fluid 105 to the wound site 114. As will be appreciated, the determination in step 504 when additional instillation fluid 105 should be delivered to the wound site 114 may be based on any number of various factors, including, for example, the amount of time elapsed since the previous instillation, the type of wound site 114, the desired course of treatment for the wound site 114, sensed conditions related to the wound site 114, etc., and may be determined automatically by the controller 118 or based on user input.

[0089] If, in step 504, it is determined that additional fluid is to be delivered, then, in step 506, the dead space 119 at the wound site 114 is determined according to any of the methods described below. According to various embodiments (described in more detail below), in step 506, the controller 118 may be configured to determine the dead space 103 at the wound site 114 prior to delivery of such further infusion fluid 105, regardless of whether the amount of infusion fluid 105 previously infused at the wound site 114 is known, the presence of unabsorbed infusion fluid 105 and / or wound exudate in the space defined between the wound site 114 and the drape layer 117, the volume of any contents 107 in the removal fluid canister 106, the volume of the removal fluid canister 106 itself, and / or the volume of any contents 107 previously emptied from the removal fluid canister 106, whether the removal fluid canister 106 has been replaced with a different sized removal fluid canister 106 during the course of the NPWT treatment, changes in the shape / size / volume of the wound site 114, etc.

[0090] At step 508, an amount of additional infusion fluid 105 to be delivered to the wound site 114 is calculated. According to various embodiments, the amount of additional infusion fluid 105 to be delivered to the wound site 114 may be based on the volume of dead space determined at step 506. For example, in some embodiments, the controller 118 may calculate the volume of infusion fluid 105 to be delivered to the wound site 114 by multiplying the volume of dead space determined at step 506 by a fluid drip factor. The fluid drip factor may be less than or equal to 1 (i.e., between 0 and 1) so that the volume of infusion fluid 105 to be delivered to the wound site 114 does not exceed the available space (i.e., dead space) within the drape layer 117, thereby minimizing the risk of inadvertent leakage from the wound dressing 112 / drape layer 117. In some embodiments, the fluid drip factor is between about 0.2 and about 0.8.

[0091] In addition to being used to calculate the volume of the infusion fluid 105, in some embodiments, the NPWT system 100 may additionally or alternatively be used to monitor and track the healing progress over time of the wound site 114. Thus, in some embodiments, the method 500 may optionally include a step 510 of estimating the volume of the wound site 114 and using the estimated volume to track the healing progress of the wound site 114, which is discussed in more detail with reference to FIG. 11 below.

[0092] In some embodiments, it may be desirable to remove from the wound site 114 any infusion fluid 105 previously instilled into the wound site 114 at a time after delivering the infusion fluid 105 to the wound site 114. Therefore, it may be advantageous to ensure that the dead space within the removal fluid canister 106 is sufficient to accommodate the removed infusion fluid 105 and / or any further fluid 121 (e.g., wound exudate) from the wound site 114 before instilling the infusion fluid 105 into the wound site 114 and / or before delivering further infusion fluid 105 to the wound site 114. Thus, method 500 may optionally include step 512, in which the volume of additional infusion fluid 105 calculated in step 508 is compared to the dead space in the removal fluid canister 106 (e.g., measured during the determination of the dead space at the wound site 114 in step 506), and if the delivered infusion fluid 105 exceeds the dead space in the removal fluid canister 106, an alert is presented to the user in step 514. If the delivered infusion fluid 105 does not exceed the dead space in the removal fluid canister 106 (or step 512 is not included as part of method 500), the calculated infusion fluid 105 is delivered to the wound site 114, and some or all of steps 504, 506, 508, 510, 512, 514, 516 are repeated any number of additional times throughout the course of the NPWT treatment.

[0093] Referring to Figure 6A, a flowchart is shown detailing the steps of a method 600 for initializing the NPWT system 100 and delivering an initial amount of infusion fluid 105 to the wound site 114 performed in step 502 of the method 500 of Figure 5, according to one embodiment. In step 602, an NPWT system 100 (such as that shown in Figure 1) is provided, with the drape layer 117 and wound dressing 112 positioned at the desired wound site 114 to be treated, for example, as shown in Figure 6B.

[0094] Once the NPWT system 100 has been configured in step 502, determining the dead space 119 available at the wound site 114 into which the infusion fluid 105 can be delivered begins in step 604 with the controller 118 operating the air pressure pump 120 to establish a first desired negative pressure throughout the negative pressure circuit 200, for example, as shown in FIG. 6C.

[0095] In embodiments in which the tube valve 111 comprises a normally closed pressure-sensitive valve that can open in response to an applied predetermined threshold negative pressure, the first desired negative pressure created by the controller 118 in step 604 may be equal to or greater than the predetermined threshold pressure required to open the tube valve 111 to ensure that the vacuum applied by the pneumatic pump 120 is applied throughout the negative pressure circuit 200. In some embodiments, the threshold pressure required to open the tube valve 111 may be approximately −125 mmHg of pressure, and the controller 118 is configured to apply the first negative pressure of −125 mmHg or greater in step 604.

[0096] Alternatively, in embodiments in which the opening and closing of tubing valve 111 is controlled manually or in direct response to a signal from controller 118 (e.g., using tubing set module 300, described below), the negative pressure delivered in step 604 can generally include any desired range of negative pressure. Step 604 includes verification by the user and / or controller that tubing valve 111 is in an open, flowing orientation prior to applying negative pressure with pneumatic pump 120. For example, as shown in FIG. 6C , according to various embodiments, IV tubing valve 109 and vent valve 113b may be configured to be set to a closed configuration during application of negative pressure to negative pressure circuit 200.

[0097] 6D , in step 606, after a desired first negative pressure is reached in negative pressure circuit 200 (e.g., as measured by pressure sensor 115a and / or pressure sensor 115b and reported to controller 118), air pressure pump 120 is stopped and vent valve 113b is opened to allow air from the ambient environment surrounding therapy device 102 to flow through vent 113a and into negative pressure circuit 200. According to various embodiments, the opening of vent valve 113b in step 606 may be performed manually by a user or in response to a command from controller 118 sent to tubeset module 300. In yet other embodiments, the calibrated leak system 113 may be formed without the vent valve 113b (i.e., the vent 113a defines a constant leak in the tube 110), thereby allowing air from the ambient environment surrounding the therapy device 102 to flow into the negative pressure circuit 200 without the need for any user and / or controller 118 intervention.

[0098] As air from the ambient environment flows into negative pressure circuit 200, parameters related to the flow of air through vent 113a and into negative pressure circuit 200 are monitored (e.g., via flow detector 113c, pressure sensor 115a, pressure sensor 115b, etc.), and the measured parameters are then used by controller 118 in step 612 to determine the volume of negative pressure circuit 200. According to various embodiments, parameters related to the flow of air into negative pressure circuit 200 may include, for example, the rate of air flow into negative pressure circuit 200 (e.g., measured by flow detector 113c), the duration that pressure must be applied in negative pressure circuit 200 to increase to a predetermined pressure (e.g., ambient pressure) after vent 113a is opened and / or after pump 120 has stopped operating, the changing pressure in negative pressure circuit 200 (e.g., measured by pressure sensor 115a and / or pressure sensor 115b) as the pressure increases from the negative pressure applied in step 604 to the predetermined pressure, etc.

[0099] Once the pressure in the negative pressure circuit 200 has increased to the desired pressure and measurements of the desired parameters have been completed by the controller 118, the controller 118 may be configured to operate the air pressure pump 120 to establish a second desired negative pressure in the removal fluid canister circuit 202 portion of the negative pressure circuit 200, at step 608, for example, as illustrated in FIG. 6E . In embodiments in which the tube valve 111 comprises a normally closed pressure-sensitive valve that is openable in response to an applied predetermined threshold negative pressure, the second desired negative pressure created by the controller 118 at step 608 may be less than the predetermined threshold pressure required to open the tube valve 111 to ensure that the vacuum applied by the air pressure pump 120 at step 608 is applied only across the removal fluid canister circuit 202 portion of the negative pressure circuit 200. For example, in some embodiments, the threshold negative pressure required to open the tube valve 111 may be approximately -125 mmHg, and the controller 118 is configured to apply a negative pressure of less than -125 mmHg (e.g., a pressure of approximately -50 mmHg) in step 608.

[0100] Alternatively, in embodiments in which the opening and closing of tubing valve 111 is controlled manually or in direct response to a signal from controller 118, the negative pressure delivered in step 608 may generally include any desired range of negative pressure. Step 608 includes verification by the user and / or controller that tubing valve 111 is in a closed, non-flow orientation prior to applying negative pressure by pneumatic pump 120. As will be appreciated, in such embodiments, the second negative pressure applied to removal fluid canister circuit 202 by controller 118 in step 608 may include a pressure that is equal to or different from the negative pressure applied to negative pressure circuit 200 by controller 118 in step 604. For example, as shown in FIG. 6E , according to various embodiments, drip tubing valve 109 and vent valve 113b may be configured to be set to a closed configuration (either manually or automatically, e.g., using tubing set module 300) during application of negative pressure to removal fluid canister circuit 202 in step 608.

[0101] 6F, in step 610, after a desired second negative pressure in removal fluid canister circuit 202 (e.g., measured by pressure sensor 115a and / or pressure sensor 115b and reported to controller 118) is reached, operation of air pressure pump 120 is stopped, allowing air from the ambient environment surrounding therapy device 102 to flow through vent 113a and into removal fluid canister circuit 202. As air from the ambient environment flows into removal fluid canister circuit 202, parameters related to the flow of air through vent 113a and into removal fluid canister circuit 202 are monitored, and the measured parameters are then used by controller 118 to calculate the volume of removal fluid canister circuit 202 in step 612. According to various embodiments, parameters related to the flow of air into the removal fluid canister circuit 202 may include, for example, the flow rate of air into the removal fluid canister circuit 202 (e.g., measured by flow detector 113c), the duration that pressure must be applied to the removal fluid canister circuit 202 to increase to a predetermined pressure (e.g., ambient pressure) after the vent 113a is opened and / or after operation or pump 120 is stopped in step 610, and the pressure in the removal fluid canister circuit 202 (e.g., measured by pressure sensor 115a and / or pressure sensor 115b) as the pressure increases from the negative pressure applied in step 608 to the predetermined pressure.

[0102] At step 612, the controller 118 may be configured to determine the volumes of the removal fluid canister circuit 202 and the negative pressure circuit 200 based on the parameters measured at steps 606 and 610. According to some embodiments, the controller 118 may make these volume calculations based on stored relationships between various measured parameter values ​​and corresponding volumes. These relationships between measured parameter readings and corresponding volumes stored by the controller 118 may include various functions, models, look-up tables, etc., and may be based on pre-existing information entered and stored by the controller 118, or information obtained and processed by the controller 118 during an optional initial training procedure performed by the controller 118 prior to using the NPWT system 100 to treat the wound site 114 (e.g., prior to initialization of method 500, as part of the initial infusion and infusion of step 502, etc.). One non-limiting example of an embodiment of a training procedure in which such a relationship may be formed by the controller 118 is outlined in co-pending U.S. Provisional Patent Application No. 62 / 650,132, filed April 17, 2018, entitled WOUND THERAPY SYSTEM WITH WOUND VOLUME ESTIMATION, the entire disclosure of which is incorporated herein by reference.

[0103] Using the determined volumes of the removal fluid canister circuit 202 and the negative pressure circuit 200, the controller 118 may determine the volume of the dead space 119 at the wound site 114 (i.e., the portion of the interior space defined between the wound site 114 and the underside of the drape layer 117 that is not occupied by the wound dressing 112 and / or any intravenous fluid 105 / other fluids) by subtracting the volume of the removal fluid canister circuit 202 from the volume of the negative pressure circuit 200. According to various embodiments, the determination of the volume of the dead space 119 at the wound site 114 in step 614 may also subtract or otherwise adjust the calculated difference between the volume of the removal fluid canister circuit 202 and the volume of the negative pressure circuit 200 to account for / take into account the known volume of the downstream tubing portion 110b and the portion of the downstream IV tubing 108b extending between the drape layer 117 and the IV tubing valve 109 in determining the volume of the dead space 119 at the wound site 114.

[0104] At step 614, an initial volume of infusion fluid 105 to be delivered to the wound site 114 is calculated. According to various embodiments, the calculated initial volume of infusion fluid 105 to be delivered to the wound site 114 may be based on the volume of dead space 119 calculated by the controller 118 at step 612. For example, in some embodiments, the controller 118 may calculate the initial volume of infusion fluid 105 to be delivered to the wound site 114 by multiplying the volume of dead space 119 calculated at step 612 by a fluid drip coefficient. The fluid drip factor may be equal to or less than 1 (i.e., between 0 and 1) so that the volume of infusion fluid 105 delivered to the wound site 114 does not exceed the available space within the drape layer 117 (thereby minimizing inadvertent leakage from the wound dressing 112 / drape layer 117). In some embodiments, the fluid drip factor is between about 0.2 and about 0.8. However, it is contemplated that the fluid drip factor may have any value in various alternative embodiments.

[0105] In addition to being used to calculate the amount of infusion fluid 105 to be delivered at any stage of treatment using the NPWT system 100 and under any number of different conditions (e.g., allowing for calculation of additional infusion fluid 105 to be delivered in step 516 even if the removal fluid canister 106 is emptied or replaced entirely with a different sized removal fluid canister 106 during the course of treatment), as described above with reference to step 510, in some embodiments the NPWT system 100 may additionally or alternatively be used to monitor and track the healing progress of the wound site 114 over time. Thus, in some embodiments, in step 616, an initial baseline wound site 114 volume estimate may optionally be determined (e.g., via a method such as described with respect to FIG. 11 below) and stored by the controller 118, and may be used as a reference point against which future wound site 114 volume estimates can be compared to track the healing progress of the wound site 114.

[0106] 5 , in step 618, the amount of initial infusion fluid 105 to be delivered calculated in step 614 may be compared to the determined dead space 103 of the removal fluid canister 106 to determine whether the dead space in the removal fluid canister 106 is sufficient to collect any fluid 121 (including unabsorbed infusion fluid 105) from the wound site 114 after delivering the infusion fluid 105 in step 516. As will be appreciated, in embodiments in which the NPWT system 100 has not been operated prior to using the NPWT system 100 in step 602, the volume of the removal fluid canister 106 should be empty, such that the dead space 103 of the removal fluid canister 106 should equal the volume of the removal fluid canister 106. If the volume of the removal fluid canister 106 is not known and / or removed fluid 107 is present in the removal fluid canister 106 in step 602, the removal fluid container dead space 103 may be calculated by subtracting the known volume of the conduit 136 and the upstream tubing portion 110a from the volume of the removal fluid canister circuit 202 determined in step 614. Similar to step 514, in step 620, an alert may be presented to the user if the initial volume of drip fluid 105 to be delivered in step 614 exceeds the dead space 103 of the removal fluid canister 106. Otherwise, if the volume of the initial drip fluid 105 to be delivered does not exceed the dead space 103 of the removal fluid canister 106, the calculated drip fluid 105 is delivered to the wound site 114 in step 622, as shown, for example, in FIG.

[0107] 7, an NPWT system 100 according to one embodiment is shown after the determination of instillation of additional instillation fluid 105 into the wound site 114 in step 504 of the method 500 of FIG. 5, but prior to the determination of wound dead space at the wound site in step 506. As shown in FIG. 7, immediately prior to the determination of dead space at the wound site 114 in step 506, a quantity of fluid 121 (e.g., unabsorbed instillation fluid 105 from a previous instillation, wound exudate, etc.) may be present in the space between the drape layer 117 and the wound site 114, with the remaining space between the drape layer 117 and the wound site 114 defining an initial dead space 119a. 7, according to some embodiments, an initial amount of removed fluid 107 may be present in the removal fluid canister 106 immediately prior to the start of step 506, with the remaining volume of the removal fluid canister 106 being defined by the initial dead space 103a. As will be appreciated, according to some embodiments, fluid may not be present at the wound site 114 and / or in the removal fluid canister 106 immediately prior to step 506, and in these embodiments, the amount of each of fluid 121 in the wound space and removed fluid 107 in the removal fluid canister 106 will be equal to zero.

[0108] As mentioned above, a certain amount of fluid 121 may be present at the wound site 114 immediately prior to the initiation of step 506. According to some embodiments, in step 516 of method 500 of FIG. 5 , it may not be desirable and / or necessary to remove fluid 121 from the wound site (e.g., unabsorbed infusion fluid 105 from a previous infusion, wound exudate, etc.) before delivering additional infusion fluid 105 to the wound site 114. Thus, in some embodiments of method 500, the additional infusion fluid 105 instilled at the wound site in step 516 may be delivered to the wound site 114 without regard to any fluid 121 that may be present at the wound site 114.

[0109] 8A-8E, there is illustrated one embodiment of a method 800 for determining the amount of dead space at the wound site 114 that may be used in step 506 of method 500 of FIG. 5 in embodiments in which fluid 121 from the wound site 114 is not removed from the wound site 114 prior to instilling additional infusion fluid 105. Specifically, according to method 800 of FIGS. 8A-8E, because fluid 121 is not moved from the wound site 114 during method 800 (i.e., step 506), the final dead space into which additional infusion fluid 121 is instilled will be the same initial dead space 119a at the wound site that existed immediately prior to the start of step 506 (i.e., dead space 119a shown in FIG. 7).

[0110] As illustrated by the flowchart of FIG. 8A, the method 800 for determining dead space is substantially similar to the method 600 for calculating dead space 119 during initial instillation of infusion fluid 105 into the wound site 114 in step 502 (discussed in more detail with reference to FIGS. 6A-6G). Specifically, similar to steps 604 and 606, the method 800 of FIG. 8A also includes steps 802 and 804, in which negative pressure is applied to and removed from the negative pressure circuit 200 (e.g., shown in FIGS. 8B and 8C, respectively). Similar to steps 608 and 610 of the method 600 of FIG. 6A, the method 800 of FIG. 8 also includes steps 806 and 808, in which negative pressure is applied to and removed from the removal fluid canister circuit 202 (e.g., shown in FIGS. 8D and 8E, respectively). Also, similar to method 600 of FIG. 6A, in method 800 of FIGS. 8A-8E, the application and subsequent removal of negative pressure to negative pressure circuit 200 in steps 802 and 804 may be performed either before or after the application and subsequent removal of negative pressure to removal fluid canister circuit 202 in steps 806 and 808.

[0111] As noted above, method 800 of Figures 8A-8E may be performed in substantially the same manner as method 600 described with reference to Figure 6A above. However, in contrast, as noted above with reference to the method of Figures 6A-6E, according to various embodiments, while any range of negative pressure may generally be applied to negative pressure circuit 200 in step 604 of method 600, the negative pressure applied to negative pressure circuit 200 in step 802 of method 800 should be limited to a negative pressure that does not cause fluid 121 at wound site 114 to migrate into removal fluid canister 106.

[0112] After completing step 808, the controller 118 may be configured to calculate a volume of dead space 119a at the wound site 114 (corresponding to a maximum volume of additional infusion fluid 105 that may be delivered to the wound site 114) in step 508 of the method 500 of Figure 5. More specifically, after calculating the volumes of the removal fluid canister circuit 202 and the negative pressure circuit 200 in step 508 based on the parameters measured in steps 804 and 808 (in a manner similar to that described with reference to step 612 of the method 600 of Figures 6A-6G), the dead space 119a at the wound site 114 may be calculated based on subtracting the measured volume of the removal fluid canister circuit 202 from the measured volume of the negative pressure circuit 200, which is the volume of the removal fluid canister circuit 202 in the method 800 of Figures 8A-8E. The volume of negative pressure circuit 200 is defined by the dead space 103a of removal fluid canister 106, conduit 136, and upstream tubing portion 110a, and the volume of removal fluid canister circuit 202 (i.e., the dead space 103a of removal fluid canister 106, conduit 136, and upstream tubing portion 110a), downstream tubing portion 110b, dead space 119a at wound site 114, and the volume of the portion of downstream drip tubing 108b extending between drape layer 117 and drip tubing valve 109.

[0113] According to various embodiments, in embodiments of method 500 in which the determination of the volume of dead space 119a at the wound site 114 in step 508 is based on measured parameters for the removal fluid canister circuit 202 and the negative pressure circuit 200 obtained using method 800 of Figures 8A-8E, step 508 may also include subtracting or otherwise adjusting the calculated difference between the volume of the removal fluid canister circuit 202 and the volume of the negative pressure circuit 200 to account for / take into account the known volume of the downstream tubing portion 110b and the portion of the downstream drip tubing 108b extending between the drape layer 117 and the drip tubing valve 109 in determining the volume of dead space 119a at the wound site 114.

[0114] As mentioned above, in some embodiments of method 500, additional infusion fluid 105 may be delivered in step 516 without first removing any remaining fluid 121 at the wound site 114 in other embodiments, although it may be desirable to remove fluid 121 from the wound site 114 before delivering additional infusion fluid 105.

[0115] 9A-9E, there is illustrated one embodiment of a method 900 for determining the amount of dead space at the wound site 114 that may be used in step 506 of the method 500 of FIG. 5 in embodiments in which it is desirable to remove fluid 121 from the wound site 114 before instilling additional instillation fluid 105. Specifically, according to the method 900 of FIGS. 9A-9E, any fluid 121 initially present at the wound site 114 immediately prior to step 506 (e.g., as shown in FIG. 7) will be displaced from the wound site 114 during the method 900 (i.e., step 506), and such final dead space 119b into which additional instillation fluid 121 will be instilled will generally be larger than the initial dead space 119a at the wound site immediately prior to the start of step 506 by an amount corresponding to the volume of fluid 121 displaced from the wound site 114 to the removal fluid canister 106 during the method 900.

[0116] As illustrated by the flowchart of FIG. 9A , the method 900 for determining dead space is substantially similar to the method 600 for calculating dead space 119 during initial instillation of infusion fluid 105 into the wound site 114 in step 502 (discussed in more detail with reference to FIGS. 6A-6G ). Specifically, similar to steps 604 and 606, the method 900 of FIG. 9A also includes steps 902 and 904, in which negative pressure is applied to and removed from the negative pressure circuit 200 (e.g., shown in FIGS. 9B and 9C , respectively). Similar to steps 608 and 610 of the method 600 of FIG. 6A , the method 900 of FIG. 9 also includes steps 906 and 908, in which negative pressure is applied to and removed from the removal fluid canister circuit 202 (e.g., shown in FIGS. 9D and 9E , respectively).

[0117] However, unlike method 600 of FIG. 6A , in which the application and subsequent removal of negative pressure to negative pressure circuit 200 at steps 604 and 608 can be performed either before or after the application and subsequent removal of negative pressure to removal fluid canister circuit 202 at steps 610 and 612, in method 900 of FIG. 9A , the application and subsequent removal of negative pressure to negative pressure circuit 200 at steps 902 and 904 is performed before the application and subsequent removal of negative pressure to removal fluid canister circuit 202 at steps 906 and 908. Further to this, as discussed above with reference to the methods of FIGS. 6A-6E , according to various embodiments, any range of negative pressure may generally be applied to negative pressure circuit 200 at step 604 of method 600, and the negative pressure applied to negative pressure circuit 200 at step 902 of method 900 of FIG. 9A should be sufficient to move fluid 121 from wound site 114 into removal fluid canister 106.

[0118] After completion of step 908, the controller 118 may be configured to calculate the volume of the final dead space 119b at the wound site 114 (corresponding to the maximum volume of further infusion fluid 105 that can be delivered to the wound site 114) in step 508 of the method 500 of FIG. 5. More specifically, after calculating the volumes of the removal fluid canister circuit 202 and the negative pressure circuit 200 in step 508 based on the parameters measured in steps 904 and 908 (in a manner similar to that described with reference to step 612 of method 600 of FIGS. 6A-6G ), the final dead space 119b at the wound site 114 may be calculated based on subtracting the measured volume of the removal fluid canister circuit 202 from the measured volume of the negative pressure circuit 200, and the volume of the removal fluid canister circuit 202 in method 800 of FIGS. 9A-9E may be calculated based on the final dead space 103b of the removal fluid canister 106 (the final dead space 103b of the removal fluid canister 106 may be calculated, for example, as shown in FIG. 9B ). 8, the volume of the negative pressure circuit 200 is defined by the removal fluid canister circuit 202 (i.e., the final dead space 103b of the removal fluid canister 106, the conduit 136, and the upstream tubing portion 110a), the downstream tubing portion 110b, the final dead space 119b of the wound site 114, and the volume of the portion of the downstream drip tubing 108b extending between the drape layer 117 and the drip tubing valve 109. As shown in FIG. 8, the volume of the negative pressure circuit 200 is generally defined by the final dead space 103b of the removal fluid canister 106, the conduit 136, and the upstream tubing portion 110a, the final dead space 119b of the wound site 114, and the volume of the portion of the downstream drip tubing 108b extending between the drape layer 117 and the drip tubing valve 109.

[0119] According to various embodiments, in embodiments of method 500 in which the determination of the volume of dead space 119 at the wound site 114 in step 508 is based on measured parameters for the removal fluid canister circuit 202 and the negative pressure circuit 200 obtained using method 900 of Figures 9A-9E, step 508 may also include subtracting or otherwise adjusting the calculated difference between the volume of the removal fluid canister circuit 202 and the volume of the negative pressure circuit 200 to account for / take into account the known volume of the downstream tubing portion 110b and the portion of the downstream drip tubing 108b extending between the drape layer 117 and the drip tubing valve 109 in determining the volume of dead space 119a at the wound site 114.

[0120] In some embodiments of the method 500 of FIG. 5 in which fluid 121 from the wound site 114 is removed in step 516 before instilling further instillation of instillation fluid 105, it may be desirable to ensure that the initial dead space 103a in the removal fluid canister 106 immediately prior to the start of the step of determining the dead space at the wound site in step 506 is sufficient to hold the fluid 121 that is transferred from the wound site 114 to the removal fluid canister during step 506 to avoid the risk of overflowing the removal fluid canister 106.

[0121] Thus, in some embodiments of method 500 in which fluid 121 from the wound site 114 is removed in step 516 before instillation of any further instillation fluid 105, the method of step 506 of determining dead space at the wound site 114 (such as that described with reference to method 900 of Figures 9A-9E) may include, as part of the method of determining dead space at the wound site 114, determining whether there is sufficient dead space in the removal fluid canister 106 to hold fluid 121 from the wound site 114 that can be moved into the removal fluid canister 106.

[0122] Illustrated in Figures 10A-10C is one embodiment of a method that may be used to minimize the risk of overflow of removal fluid canister 106 during step 506 when dead space at wound site 114 is being determined (e.g., via method 900 described in Figures 9A-9E). In steps 1002 and 1004 (as shown in Figures 10B and 10C, respectively), negative pressure is applied to and removed from removal fluid canister circuit 202 to determine initial dead space 103a within removal fluid canister 106 prior to the start of step 506 (e.g., as shown in Figure 7). In general, steps 1002 and 1004 of method 1000 of Figures 10A-10E may be performed in substantially the same manner as steps 608 and 610 of method 600 of Figures 6A-6G are performed. In step 1006, the volume of the removal fluid canister circuit 202 is calculated based on the parameters measured in step 1004 (in a manner similar to that described with reference to step 612 of method 600 of FIGS. 6A-6G). Once the volume of the removal fluid canister circuit 202 has been calculated, the known volumes of the conduit 136 and upstream tubing portion 110a can be subtracted from the calculated removal fluid canister circuit 202 to determine the volume of the initial dead space 103a in the removal fluid canister 106 (i.e., the maximum volume of fluid 121 displaced from the wound site 114 that the removal fluid canister 106 can hold).

[0123] Once the volume of the initial dead space 103a is calculated in step 1006, in step 1008 the controller 118 may be configured to estimate the volume of fluid 121 at the wound site 114 at the time just prior to determining the dead space at the wound site 114 in step 506. The volume of fluid 121 at the wound site 114 may be based on any number of different factors and variables, such as a stored value of the amount of infusion fluid 105 previously delivered to the wound site 114, a stored value of the fluid 121 previously removed from the wound site, elapsed time (e.g., since the previous infusion, since the previous removal of fluid 121, etc.), etc., and in step 1008 the controller 118 is further configured to compare this estimated volume of fluid 121 with the initial dead space 103a calculated in step 1006, and if the controller 118 determines that the estimated fluid 121 volume exceeds the calculated initial dead space 103a, it alerts the user to empty the removal fluid canister 106 in step 1010. If the calculated initial dead space 103a is sufficient to hold the estimated volume of fluid 121 from the wound site 114, then in step 1012 the controller 118 may be configured to initiate step 506 of determining the dead space at the wound site 114, for example, according to method 900 as described with reference to Figures 9A-9E.

[0124] As mentioned above, according to some embodiments of the method 500, in optional step 510 it may be advantageous to monitor changes in the volume of the wound site 114 to track the progress of healing of the wound site 114.

[0125] Generally, the volume of the wound site 114 is defined by the entire interior extending between the wound site 114 and the drape layer 117 attached to the skin 116 surrounding the wound site 114. The various points during treatment using the NPWT system 100 that are placed within and define the wound site volume may be any one or any combination of the wound dressing 112, the fluid 121, and / or the dead space 119. As will be appreciated, unless the wound dressing 112 is changed during treatment, the volume of the wound site 114 volume occupied by the wound dressing 112 will generally remain unchanged over the course of treatment, however, the portion of the wound site 114 volume occupied by the fluid 121 and / or the dead space 119 may change over time.

[0126] 11, a block diagram illustrating one embodiment of a method 1100 for tracking healing progress of a wound site 114 that may be used in step 510 of method 500 of FIG. 5 is shown. In step 1102, an initial volume of the wound site 114 is estimated and recorded by controller 118 at a time prior to the initial instillation of infusion fluid 105 into the wound site 114, and may serve as a baseline against which subsequent volume estimates of the wound site 114 are compared to track healing progress. According to various embodiments, the estimation of the initial volume of the wound site 114 in step 1102 may be performed according to (or as) step 616 of method 600 described with reference to FIGS. 6A-6G.

[0127] In step 1104, an estimated volume of the wound site 114 is measured and recorded at one or more additional times during treatment (e.g., once per day) following the estimation of the initial wound site 114 volume in step 1102. As one or more such wound site 114 volumes are estimated, the determined wound site 114 volume values ​​are stored as data points in the memory of the therapy device 102 and / or presented to the user as an output of the therapy device 102 (e.g., via the communication interface 124 or the user interface 126). In some embodiments, the estimated wound volume may be plotted as a function of time.

[0128] Further wound site 114 volume estimates determined at one or more additional times throughout the course of treatment in step 1104 may be estimated according to any number of different processes. For example, according to some embodiments, the wound site 114 volume estimate recorded in step 1104 may be based on the final dead space volume at the wound site 114 calculated, for example, in step 508 of method 500 and / or using method 900, as described with reference to Figure 5 and / or Figures 9A-9E, respectively.

[0129] As shown in step 510 of Figure 5 and step 616 of Figure 6A, according to some embodiments, the volumetric estimation of the wound site 114 in step 1102 and / or step 1104 may be performed in conjunction with the delivery of infusion fluid 105 to the wound site 114. However, it will be appreciated that according to other embodiments, the determination and recording of some, all, or none of the volumetric estimates of the wound site 114 in step 1102 and / or step 1104 may be performed independently of any delivery of infusions of infusion fluid 105 to the wound site 114.

[0130] As additional wound site 114 volume estimates are obtained in step 1104, the change in the estimated wound site 114 volume over time may be used to determine the healing progress of the wound site 114 in step 1106. For example, step 1106 may include comparing the wound site 114 volume estimate obtained in step 1104 to one or more previous estimates of the wound site 114 volume (obtained in either step 1104 or step 1102) to identify a change in the volume of the wound site 114. In some embodiments, step 1106 may further include determining a rate at which the wound site 114 will heal based on the change in the estimated wound site 114 volume over time. In some embodiments, step 1106 may include extrapolating or predicting the time at which the wound site 114 will be completely healed based on a series of wound site 114 volume estimates stored by the controller 118. For example, step 1106 may include predicting the time at which the estimated volume of the wound site 114 will reach zero (or another threshold) based on the volume estimate of the initial wound site 114 obtained in step 1002 and a series of volume estimates of the further wound site 114 obtained in step 1004.

[0131] According to some embodiments, instead of or in addition to providing a calibrated leak system 113 located upstream of the tubing valve 111, the NPWT system 100 may include a calibrated leak system 113 located downstream of the tubing valve 111. Generally, such embodiments in which the calibrated leak system 113 is located downstream of the tubing valve 111 may operate in a manner substantially similar to the various methods described with reference to Figures 1-11. However, in contrast to monitoring pressure decay within the removal fluid canister circuit 202, determining the volume of the removal fluid canister circuit 202 based on the monitored pressure decay, and then using the determined volume of the removal fluid canister circuit 202 to calculate the volume of the wound site 114, in the method 1200 of Figure 12, pressure decay is instead monitored within the wound site circuit 204, and the determined volume of the wound site circuit 204 is then used to calculate the dead space 103 within the removal fluid canister 106.

[0132] For example, referring to Figure 12, a flowchart detailing the steps of a method 1200 for initial configuration of the NPWT system 100 and delivery of an initial amount of infusion fluid 105 to a wound site 114 is shown according to one embodiment in which the calibrated leak system 113 of the NPWT system 100 is positioned downstream of the tubing valve 111. In general, steps 1202, 1204, and 1206 of the embodiment of method 1200 of Figure 12 may be performed in a manner substantially similar to that described with reference to steps 602, 604, and 606 of method 600 of Figure 6A.

[0133] In step 1208, controller 118 is configured to initiate operation of pump 120 to apply a second negative pressure (which may be equal to or different from the negative pressure applied by controller 118 in step 1204) to negative pressure circuit 200. According to various embodiments, IV tube valve 109 and vent valve 113b may be configured to be set to a closed configuration during the application of negative pressure to negative pressure circuit 200 in step 1208. In embodiments in which a tubing set module 300 controlled by controller 118 is used, controller 118 may be configured to instruct tubing set module 300 to effectuate the closure of IV tube valve 109 and / or vent valve 113b.

[0134] In step 1210, after a desired second negative pressure in negative pressure circuit 200 (e.g., measured by pressure sensor 115a and / or pressure sensor 115b and reported to controller 118) is reached, tubing valve 111 is closed, air pressure pump 120 is stopped, and air from the environment surrounding therapy device 102 is allowed to flow through vent 113a into wound site circuit 204, so as to define wound site circuit 204. As air from the environment flows into wound site circuit 204, parameters related to the flow of air through vent 113a into wound site circuit 204 are monitored, and the measured parameters are then used by controller 118 to calculate the volume of wound site circuit 204 in step 1212. According to various embodiments, parameters related to the flow of air into the wound site circuit 204 may include, for example, the flow rate of air into the wound site circuit 204 (e.g., measured by flow detector 113c), the duration that pressure must be applied to the wound site circuit 204 to increase to a predetermined pressure (e.g., ambient pressure) after the vent 113a is opened and / or after operation or pump 120 is stopped in step 1210, and the pressure in the wound site circuit 204 (e.g., measured by pressure sensor 115b) as the pressure increases from the negative pressure applied in step 1208 to the predetermined pressure.

[0135] At step 1212, the controller 118 may be configured to determine the volume of the wound site circuit 204 based on the parameters measured during step 1208. According to some embodiments, the controller 118 may perform this volume calculation for the wound site circuit 204 based on stored relationships between various measured parameter values ​​and corresponding volumes. These relationships between measured parameter readings and corresponding volumes stored by the controller 118 may include various functions, models, look-up tables, etc., and may be based on pre-existing information entered and stored by the controller 118, or information obtained and processed by the controller 118 during an optional initial training procedure performed by the controller 118 prior to using the NPWT system 100 to treat the wound site 114 (e.g., prior to initialization of method 500, as part of the initial infusion and infusion of step 502, etc.). One non-limiting example of an embodiment of a training procedure in which such a relationship may be formed by the controller 118 is outlined in co-pending U.S. Provisional Patent Application No. 62 / 650,132, filed April 17, 2018, entitled WOUND THERAPY SYSTEM WITH WOUND VOLUME ESTIMATION, the entire disclosure of which is incorporated herein by reference.

[0136] Using the determined volume of the wound site circuit 204, the controller 118 can determine the volume of the dead space 119 at the wound site 114 (i.e., the portion of the interior space defined between the wound site 114 and the underside of the drape layer 117 that is not occupied by the wound dressing 112 and / or any IV fluid 105 / other fluids) by subtracting or otherwise adjusting the calculated volume of the wound site circuit 204 to take into account / factor in the determination of the volume of the dead space 119 at the wound site 114 the known volume of the downstream tubing portion 110b and the portion of the downstream IV tubing 108b that extends between the drape layer 117 and the IV tubing valve 109.

[0137] At step 1214, an initial volume of infusion fluid 105 to be delivered to the wound site 114 is calculated. According to various embodiments, the calculated initial volume of infusion fluid 105 to be delivered to the wound site 114 may be based on the volume of dead space 119 calculated by the controller 118 at step 1212. For example, in some embodiments, the controller 118 may calculate the initial volume of infusion fluid 105 to be delivered to the wound site 114 by multiplying the volume of dead space 119 calculated at step 1212 by a fluid drip factor. The fluid drip factor may be equal to or less than 1 (i.e., between 0 and 1) so that the volume of infusion fluid 105 delivered to the wound site 114 does not exceed the available space within the drape layer 117 (thereby minimizing inadvertent leakage from the wound dressing 112 / drape layer 117). In some embodiments, the fluid drip factor is between about 0.2 and about 0.8. However, it is contemplated that the fluid drip factor may have any value in various alternative embodiments.

[0138] In addition to being used to calculate the amount of infusion fluid 105 to be delivered at any stage of treatment using the NPWT system 100 and under any number of different conditions (e.g., allowing for calculation of additional infusion fluid 105 to be delivered in step 516 even if the removal fluid canister 106 is emptied or replaced entirely with a different sized removal fluid canister 106 during the course of treatment), as described above with reference to step 510, in some embodiments the NPWT system 100 may additionally or alternatively be used to monitor and track the healing progress of the wound site 114 over time. Thus, in some embodiments, in step 1216, an initial baseline wound site 114 volume estimate may optionally be determined (e.g., via a method such as that described with respect to FIG. 11 ) and stored by the controller 118 and used as a reference point against which future wound site 114 volume estimates can be compared to track the healing progress of the wound site 114.

[0139] In step 1218, the dead space 103 of the removal fluid canister 106 can be calculated to determine whether the dead space in the removal fluid canister 106 is sufficient to collect any fluid 121 (including unabsorbed infusion fluid 105) from the wound site 114 after delivery of the infusion fluid 105 in step 1216. As will be appreciated, in embodiments in which the NPWT system 100 has not been operated prior to using the NPWT system 100 in step 1202, the volume of the removal fluid canister 106 should be empty, such that the dead space 103 of the removal fluid canister 106 should equal the volume of the removal fluid canister 106.

[0140] The removal fluid container dead space 103 may be calculated by subtracting the known volume of the conduit 136 and the upstream tubing portion 110a from the volume of the removal fluid canister circuit 202, which is determined by subtracting the volume of the wound site circuit 204 calculated in step 1212 from the determined volume of the negative pressure circuit 200. As will be appreciated, the volume of the negative pressure circuit 200 may be determined in a manner similar to how the volume of the wound site circuit 204 is determined in step 1212.

[0141] Similar to step 514, if the initial volume of infusion fluid 105 to be delivered calculated in step 1214 exceeds the dead space 103 of the removal fluid canister 106, an alert may be presented to the user in step 1220. Otherwise, if the volume of the initial infusion fluid 105 to be delivered does not exceed the dead space 103 of the removal fluid canister 106, the calculated infusion fluid 105 is delivered to the wound site 114 in step 1222.

[0142] As will be appreciated, in some NPWT system 100 embodiments in which a calibrated leak system 113 is provided both upstream and downstream of the tube valve 111, the NPWT system 100 may be operated to estimate the volume of the wound site 114 and / or estimate the dead space 103 in the removal fluid canister 106 according to a method the same as or similar to method 600 of FIG. 6A or a method the same as or similar to method 1200 of FIG. 12.

[0143] In other embodiments of the NPWT system 100 in which both upstream and downstream calibrated leak systems 113 are provided, the NPWT system 100 may be operated to estimate the volume of the wound site 114 and / or estimate the dead space 103 in the removal fluid canister 106 according to a method the same as or similar to method 600 of FIG. 6A and a method the same as or similar to method 1200 of FIG. 12. For example, according to some embodiments, a modified method of operating an NPWT system 100 having both upstream and downstream calibrated leak systems 113 may include monitoring pressure decay in the negative pressure circuit 200 (e.g., such as described with reference to step 606 of method 600 of FIG. 6 and / or step 1206 of method 1200 of FIG. 12), monitoring pressure decay in the removal fluid canister circuit 202 (e.g., such as described with reference to step 610 of method 600 of FIG. 6), and monitoring pressure decay in the wound site circuit 204 (e.g., such as described with reference to step 1210 of method 1200 of FIG. 12).

[0144] In such embodiments, a determination of the volume of the wound site 114 based on direct measurement (e.g., using method 1200 of FIG. 12 ) can be compared to a volume of the wound site 114 calculated based on indirect measurement (e.g., using method 600 of FIG. 6A ), and a determination of the dead space 103 in the removal fluid canister 106 based on direct measurement (e.g., using method 600 of FIG. 6A ) can be compared to a volume of the dead space 103 calculated based on indirect measurement (e.g., using method 1200 of FIG. 12 ). The controller 118 in such embodiments may be configured to generate an alarm or alert in response to a discrepancy between the direct and indirect measurements of the volume of the wound site 114 and / or the dead space 103 in the removal fluid canister 106. By providing such redundancy in the calculation of the wound site 114 and / or the dead space 103 in the removal fluid canister 106, such embodiments may be configured to enable the NPWT system 100 to provide more accurate and reliable results.

[0145] As will be appreciated, according to various embodiments, the controller 118 may be programmed to enable the NPWT system 100 to determine a volume for the wound site 114 using any or all of the methods described herein. Thus, in some embodiments, the controller 118 may optionally be pre-programmed to automatically determine the volume of infusion fluid 105 to be delivered according to a particular method (e.g., the embodiment of method 900 illustrated in Figures 9A-9E), but the controller 118 may also optionally allow the user to select any of other modes of calculating the volume for the wound site 114 based on whether the user wants, for example, to remove fluid 121 from the wound site 114 before infusing further infusion fluid 105, to verify that there is sufficient dead space 103a in the removal fluid canister 106 before determining the dead space at the wound site 114, to verify that there is sufficient dead space 103b in the removal fluid canister 106 before infusing a calculated amount of further infusion fluid 105 to be delivered to the wound site 114, to monitor changes in the volume of the wound site 114 to track healing progress, etc.

[0146] Tube Set Module In some configurations, some or all of the calibrated leak system 113, the tubing valve 111, and / or the infusion tubing valve 109, or other components of the NPWT system 100 may be configured to be manually operated / activated / utilized by a user, as described above; according to various embodiments, some or all of these components may instead be configured to be operated / activated / utilized by the controller 118 without requiring any user assistance to do so. In such a manner, system / method implementations for determining the volume of infusion fluid delivered to a wound site, estimating wound volume, monitoring wound healing progress, and / or other uses of the NPWT system 100 may be fully automated using the controller 118, allowing for easier use of the NPWT system 100.

[0147] By providing the NPWT system 100 with an automated method by which the controller 118 can control or otherwise interact with one or more of the calibrated leak system 113, the tubing valve 111, the infusion tubing valve 109, and / or other component(s) of the NPWT system 100, the tubing set module 300 can increase the accuracy of the NPWT system 100. For example, given the ability of the controller 118 to utilize the tubing set module 300 to independently actuate (i.e., without user intervention) the operation of elements of the calibrated leak system 113, the tubing valve 111, and / or the infusion tubing valve 109, the controller 118 may be configured to increase the rate at which data is collected regarding infusion fluid volume estimation, wound site volume estimation, healing progress monitoring of the wound site 114, and / or other functions of the NPWT system 100. By increasing the data points used to provide such information, the reliability of the information provided by the controller 118 can thereby be increased. Similarly, the elimination or minimization of user involvement provided by the tubing set module 300 may facilitate (and thereby increase the likelihood of) using a dual calibrated leak system 113 configuration such as that described with reference to FIG. 12 above, and therefore may also increase the reliability of the NPWT system 100.

[0148] Generally, tubingset module 300 comprises a housing element 304 that houses a power source 301, a communications interface 302, and one or more actuatable elements 303 configured to be controlled by controller 118. In some embodiments, tubingset module 300 may also optionally comprise one or more additional non-actuatable elements 305, such as, for example, pressure sensor 115a and / or pressure sensor 115b. According to embodiments in which calibrated leak system 113 is not defined by a vent valve 113b and comprises only a non-actuatable vent 113a, non-actuatable element(s) 305 may include such calibrated leak system 113 formed without a vent valve 113b.

[0149] As will be appreciated, according to some embodiments, some or all of the actuatable elements 303 may be configured to be self-actuated. In some such embodiments, the actuatable elements 303 may comprise internal actuators operably connected (via wired, wireless, or any other type of connection) to the power source 301 and / or communication interface 302 of the tubeset module 300, with instructions and / or power received from the controller 118 being relayed to the actuators of the actuatable elements 303. In other such embodiments, such self-actuated actuatable elements 303 may comprise one or both of a power source and / or communication interface separately (in addition to the power source 301 and / or communication interface 302 of the tubeset module). In such embodiments, instructions from the controller 118 may be received directly from the controller by the communication interface of the actuatable elements 303, or indirectly from the communication interface 302 of the tubeset module 300 by the communication interface of the actuatable elements 303. In other embodiments, some or all of the actuatable elements 303 may be configured to be actuated by any number of different types of known actuators or combinations of known actuators housed by the housing element 303, the actuators of the housing element 303 being configured to perform actuation of one or more of the actuatable elements 303 in response to instructions received from the controller 118.

[0150] The power source 301 may include any number and combination of energy sources configured to provide sufficient energy to the communication interface 302, the actuatable element(s) 303, and / or the non-actuatable elements 305 housed by the housing element 304 as needed for operation of the NPWT system 100. In some embodiments in which some or all of the tubeset module 300 is integrated into the therapy device 102, the power provided by the power source 301 of the housing element 304 may include the power source of the therapy device 102.

[0151] The communications interface 302 may include any number of wired and / or wireless connections, and combinations of wired and / or wireless connections, over which the tubeset module 300 can receive communications (e.g., activation signals, etc.) from the controller 118. According to some embodiments, the communications interface 302 may also optionally be configured to send and / or receive information (e.g., information regarding the status of one or more actuatable elements 303 and / or non-actuatable elements 305 of the tubeset module 300, etc.) to and / or from the controller 118, other tubeset modules 300, the housing element 304, and / or other sources. In some embodiments in which some or all of the tubeset module 300 is integrated into the therapy device 102, the communications interface 302 of the housing element 304 may be defined by a portion of the communications interface of the therapy device 102.

[0152] According to some configurations, the tubing set module 300 may be defined by a single housing element 304, with each of the actuatable elements 303 (e.g., upstream and / or downstream calibrated leak system 113, tubing valve 111, and / or IV tubing valve 109, etc.) and / or non-actuatable elements 305 to be controlled / utilized by the controller 118 forming part of the single, integral housing element 304. In other embodiments, the tubing set module 300 may be defined by multiple separate and distinct housing elements 304, with each housing element 304 formed with one or more of the various actuatable elements 303 and / or non-actuatable elements 305 to be controlled / utilized by the controller 118.

[0153] According to various configurations, one or more housing elements 304 defining the tubing set module 300 may be provided as separate, discrete, individual components of the NPWT system 100, and may then be attached to or otherwise incorporated into one or more of the other components of a new or existing NPWT system 100. In other configurations, some or all of the one or more housing elements 304 defining the tubing set module 300 may be provided as an integral part of one or more of the other components of the NPWT system 100.

[0154] For example, in some configurations, part or all of the tubing set module 300 may be integrated into the wound dressing 112, with the portion of the tubing set module 300 provided by the wound dressing 112 configured to be removed from the NPWT system 100 by removing the wound dressing 112. Upon removal of the integrated wound dressing 112 / tubing set module 300, the entire wound dressing 112 / tubing set module 300 may be discarded. Alternatively, the tubing set module 300 may be removed from the wound dressing 112 prior to discarding the wound dressing 112, and may optionally be reused with another wound dressing 112 and / or other NPWT system 100 components.

[0155] In other configurations, part or all of the tubeset module 300 may be integrated into the removal fluid canister 106, and the portion of the tubeset module 300 provided by the removal fluid canister 106 may be removed from the NPWT system 100 by removing the removal fluid canister 106 from the NPWT system 100. In some such embodiments, the tubeset module 300 may be monolithically formed with the removal fluid canister 106, while in other embodiments, the tubeset module 300 may be non-integrally formed with the removal fluid canister 106.

[0156] According to another configuration, the tubing set module 300 may be configured to be integrally continuous with one or both of the tubings 108 and / or 110. In such embodiments, a mounting adapter 400 may be provided on the tubing set module 300 and / or one or both of the tubings 108 and / or 110 to facilitate a fluid-tight attachment of the tubing set module 300 to the tubings 108 and / or 110. According to some embodiments, the mounting adapter 400 may be provided on the tubing set module 300, wherein the mounting adapter 400 is configured to be capable of forming a direct fluid-tight attachment with one or both of the tubings 108 and / or 110, allowing NPWT systems formed without the tubing set module 300 and / or calibrated leak system 113, tubing valve 111, and / or infusion tubing valve 109 to be retrofitted with the tubing set module 300 to provide the NPWT system 100 as disclosed herein.

[0157] In some configurations, some or all of the tubing set module 300 may be integrated into the housing of the therapy device 102. In such embodiments, the efficiency of using the NPWT system 100 may be increased by incorporating the tubing set module 300, including some or all of the calibrated leak system 113, the tubing valve 111, and / or the infusion tubing valve 109, into the housing of the therapy device 102, and the time to set up the NPWT system 100 may be reduced compared to the time otherwise required to set up an NPWT system 100 in which some or all of the calibrated leak system 113, the tubing valve 111, and / or the infusion tubing valve 109 were provided as separate and distinct components of the NPWT system 100. Additionally, by incorporating the tubing set module 300 into the housing of the therapy device 102, the NPWT system 100 described herein may be provided without regard to the particular tubing, removal fluid canister, wound dressing, or other component(s) provided to define the NPWT system 100 for treatment of the wound site 114.

[0158] 13-16 , various embodiments of a tubeset module 300 configured to enable partially or fully automated control of the NPWT system 100 using a controller 118 are shown. As will be appreciated, while reference has been made to the controller 118 being provided as part of the therapy device 102, it should be understood that, according to various configurations, the controller 118 may be provided separately and remotely (e.g., by a remote healthcare provider) from the therapy device 102 and / or the NPWT system 100. In such embodiments, the remotely provided controller 118 may be configured to communicate directly with the tubeset module 300 and / or indirectly with the tubeset module 300 via a communication interface provided by the therapy device 102.

[0159] As shown by the embodiment of the NPWT system 100 in FIG. 13 , in some configurations, the tubing set module 300 is provided as a single, integrated housing element 304 that houses an actuatable element 303, including the calibrated leak system 113, the tubing valve 111, and the optional IV tubing valve 109. According to some embodiments, one or both of the tubing valve 111 and the optionally provided IV tubing valve 109 may comprise the same or separate clamps. As shown in FIG. 13 , also housed within the housing element 304 is a power source 301 configured to actuate the actuatable element 303 in response to receiving commands from the controller 118 via the communications interface 302.

[0160] In the embodiment shown in FIG. 13, a single integrated tubing set module 300 is shown as being in series with both tubing 108 and tubing 110, however, it should be understood that in other configurations (shown here), a first housing element 304 comprising a calibrated leak system 113 and tubing valve 111 may be provided in series with tubing 110, while an optional second housing element 304 comprising an IV tubing valve 109 may be provided in series with tubing 110.

[0161] 13 , in some embodiments, the tubing set module 300 may be integrally formed with the upstream tubing portion 110a and / or the upstream IV tubing 108a. According to some such embodiments, the upstream tubing portion 110a and / or the upstream IV tubing 108a with which the tubing set module 300 is integrally formed may then be integrally formed with the therapy device 102. In such embodiments, the tubing set module 300 is configured to be removably attached to the downstream tubing portion 110b and / or the downstream IV tubing 108b that are integrally formed with the wound dressing 112, such that after using the NPWT system 100 with a first wound dressing 112, the therapy device 102 with the integrated upstream tubing portion 110a and / or the upstream IV tubing 108a and the tubing set module 300 may be reused with a new, second wound dressing 112. In other embodiments, such as that shown by the NPWT system 100 of FIG. 14, some or all of the tubing set module 300 may alternatively be integrally formed with the wound dressing 112, with the tubing set module 300 configured to be removed from the NPWT system 100 upon removal of the wound dressing 112.

[0162] 15 , according to some embodiments, the tubeset module 300 may include a first housing element 304 containing the calibrated leak system 113 and optional drip tube valve 109, pressure sensor 115a, and / or pressure sensor 119, disposed in line with the tubing 108 and / or 110. The second housing element 304 including the tube valve 111 may be spaced apart from the first housing element 304. As shown in FIG. 14 , according to some configurations, the second housing element 304 may be integrated into the removal fluid canister 106. In other embodiments, the second housing element 304 may alternatively be incorporated into the therapy device 102 or may be provided at a second location in line with the tubing 110.

[0163] 16A, a block diagram of an NPWT system 100 is shown according to one embodiment. As illustrated by the NPWT system 100 of FIG. 16A, according to some embodiments, fluid communication between some or all of the negative pressure circuit 200 and the ambient environment may be provided by a purge valve system 450 provided along the infusion tubing 108 as an alternative to, or in addition to, the calibrated leak 113. According to various embodiments, the purge valve system 450 may have a structure similar to that of the calibrated leak system 113 (including embodiments of the calibrated leak system 113 comprising any combination of the vent 113a, vent valve 113b, and / or flow detector 113c components).

[0164] 16A , in such an embodiment of the NPWT system 100, the tube valve 111 and / or the infusion tube valve 109 may be replaced by a valve assembly 460 fluidly attached to the tubing 110 at the junction between the upstream tube portion 110a and the downstream tube portion 110b and attached to the infusion tube assembly at the junction between the upstream tube 108a and the downstream tube 108b, the valve assembly 460 being actuable to various positions. In a first position, the valve assembly 460 may allow fluid flow from the pneumatic pump 120 through the tubing 110 to the wound site 114 and from the infusion pump 104 through the infusion tubing 108 to the wound site 114. In a second position, the valve assembly 460 may allow fluid flow from the pneumatic pump 120 through the tubing 110 to the wound site 114 while blocking fluid flow from the infusion pump 104 through the infusion tubing 108 to the wound site 114. In a third position, valve assembly 460 can block fluid flow from pneumatic pump 120 through tubing 110 to wound site 114 while allowing flow from infusion pump 104 through infusion tubing 108 to wound site 114. In a fourth position, valve assembly 460 can fluidly connect upstream tubing portion 110a with upstream infusion tubing 108a and isolate downstream tubing portion 110b, downstream tubing 108, and wound dressing 112 from the remainder of therapy device 102.

[0165] When in the first configuration, the valve assembly 460 defines a negative pressure circuit 200 defined by the tubing 136, the fluid canister 106, the tubing 110, the wound site 114, and the portion of the infusion tubing extending between the wound site 114 and the purge valve 450. When in the fourth configuration, the valve assembly 460 defines a removal fluid canister circuit 202 defined by the tubing 136, the fluid canister 106, the upstream tubing portion 110a, and the portion of the upstream tubing 108a extending between the valve assembly 460 and the purge valve 450, and a wound site circuit 204 defined by the downstream tubing portion 110b, the wound site 114, and the downstream tubing 108b.

[0166] As will be appreciated, the valve assembly 460 and purge valve 450 of the NPWT system 100 of FIG. 16A may be operated in a manner similar to the operation of the tube valve 111, calibrated leak, and / or drip tube valve 109, as described with reference to any of the methods described herein for determining wound site volume, estimating the volume of fluid to be instilled, monitoring wound healing progress, or performing any other function using the NPWT system 100.

[0167] 16B, a tubing set module 300 configured for use with an NPWT system 100 incorporating a purge valve 450 (such as that shown in FIG. 16A) is shown in accordance with one embodiment. As shown in FIG. 16B, in embodiments in which the purge valve 450 is provided as a separate component of the therapy device 112 that can be automatically actuated by the controller 118, the tubing set module 300 may include only a single actuable element 303 defined by a valve assembly 460. It will be appreciated that in other embodiments (e.g., where the purge valve 450 provided as part of the therapy device is not automatically actuable by the controller 118), the purge valve 450 may be provided as part of a tubing set module 300 that is partially or wholly integrated into the therapy device 112.

[0168] 16A, the pure valve 450 is shown as being provided as part of the therapy device 112, however, according to other embodiments, the purge valve 450 may alternatively or additionally be provided as part of the upstream tubing 108a. In such embodiments, the purge valve 450 may therefore be provided as an actuatable element 303 of the tubeset module 300.

[0169] As will be appreciated, the controller 118 may be configured to perform any number of different operations using the NPWT system 100 based on selective, fully automatic activation of / interaction with some or all of the actuatable elements 303 and / or non-actuatable elements 305 of the tubeset module 300 according to any number of different methods and protocols. According to various embodiments, the sequence and / or combination of instructions sent by the controller 118 to the tubeset module 300 and / or information received by the controller 118 from the tubeset module 300 may be configured to automatically operate the tubeset module 300 to enable the controller 118 to automatically perform one or more of the methods 500, 600, 800, 900, 1000, 1100, 1200, etc. described herein.

[0170] FIG. 17 illustrates one method 1700 in which the controller 118 can automatically control the NPWT system 100 to determine dead space 119 at the wound site 114, using a tube set module 300 containing actuatable elements 303 including a tube valve 111, an IV tube valve 109, and a calibrated leak system 113, and non-actuatable element(s) 305 including one or both of a pressure sensor 115a and / or a pressure sensor 115b, for example, according to a method such as those described with reference to method 500 of FIG. 5 and method 600 of FIG. 6A.

[0171] In step 1701, in response to controller 118 initiating a determination of dead space at wound site 114 (e.g., in step 506 of method 500 of FIG. 5 ), controller 118 may initiate communication with tubing set module 300 to confirm that IV tubing valve 109 and vent valve 113b of calibrated leak system 113 are closed and tubing valve 111 is open. If IV tubing valve 109 and / or vent valve 113b are open, controller 118 may instruct tubing set module 300 to actuate IV tubing valve 109 and / or vent valve 113b to a closed configuration. Similarly, if tubing valve 111 is detected by controller 118 as closed, controller 118 may send a command to tubing valve 111 via communication interface 302 to actuate tubing valve 111 open.

[0172] Once controller 118 receives confirmation via communications interface 302 that IV tubing valve 109 and vent valve 113b are closed and tubing valve 111 is open, controller 118 may be configured to initiate operation of pneumatic pump 120 to apply negative pressure to negative pressure circuit 200 (e.g., as described with reference to step 604 of method 600 of FIG. 6A ). During operation of pneumatic pump 120, controller 118 at step 1703 may be configured to receive pressure measurements from pressure sensor 115a and / or pressure sensor 115b corresponding to the pressure within negative pressure circuit 200. As will be appreciated, the pressure measurements received by controller 118 at step 1703 may be received continuously at predetermined intervals and / or in response to a specific request for pressure measurements sent by controller 118 to tubing set module 300 via communications interface 302.

[0173] In response to receiving a pressure measurement from the tube set module 300 indicating the pressure in the negative pressure circuit 200 has reached a threshold pressure, the controller 118 at step 1705 may be configured to send an actuation signal to the tube set module 300 configured to stop operation of the air pressure pump 120 and cause the vent valve 113b to open.

[0174] At step 1707, controller 118 may be configured to receive pressure measurements from pressure sensor 115a and / or pressure sensor 115b corresponding to pressure decay in negative pressure circuit 200, such as, for example, as described with reference to step 606 of FIGURE 6A. The pressure measurements received by controller 118 at step 1707 may be received continuously at predetermined intervals or may be received in response to a specific request for pressure measurements sent by controller 118 to tubeset module 300 via communications interface 302.

[0175] When the controller 118 receives a pressure measurement from the tube set module 300 indicating the pressure in the negative pressure circuit 200 has reached a threshold pressure (e.g., ambient pressure), the controller 118 at step 1709 may be configured to use the tube set module 300 to perform an actuation of the closure of the tube valve 111 and the vent valve 113b prior to the application of the resulting negative pressure to the removal fluid canister circuit 202 (e.g., during step 608 of method 600 of FIG. 6A).

[0176] At step 1711, controller 118 may again be configured to receive pressure measurements from tubeset module 300. The pressure measurements received by controller 118 at step 1711 may be received continuously at predetermined intervals or may be received in response to a specific request for pressure measurements sent by controller 118 to tubeset module 300 via communications interface 302. In response to receiving a pressure measurement from tubeset module 300 indicating the pressure in removal fluid canister circuit 202 has reached a threshold pressure, controller 118 at step 1713 may be configured to send an actuation signal to tubeset module 300 configured to stop operation of pneumatic pump 120 and cause vent valve 113b to open.

[0177] At step 1715, controller 118 may be configured to receive a pressure measurement from pressure sensor 115a corresponding to a pressure decay in removal fluid canister circuit 202, such as, for example, as described with reference to step 610 of Figure 6A. The pressure measurement received by controller 118 at step 1715 may be received continuously at predetermined intervals or may be received in response to a specific request for a pressure measurement sent by controller 118 to tubeset module 300 via communications interface 302.

[0178] According to some embodiments, following step 1715, at step 1717, the controller 118 may be configured to actuate the opening of the infusion tube valve 109 using the tubing set module 300 prior to infusion of the infusion fluid into the wound site 114 (e.g., as described with reference to step 516 of method 500 of FIG. 5 and / or step 622 of method 600 of FIG. 6A).

[0179] Wound therapy system with internal alternating orifices - Patent application Referring now to FIG. 18 , an NPIWT system 2100 according to an exemplary embodiment is shown. The NPIWT system 2100 includes a dressing 2102 in fluid communication with a canister 2104 via a first tube 2106 and a therapy unit 2108 coupled to the canister 2104. As shown in FIG. 18 , the NPIWT system 2100 also includes an infusion fluid source 2110 in fluid communication with the therapy unit 2108 and the dressing 2102 via a second tube 2112. The NPIWT system 2100 and its components may correspond to, be implemented by, combine, and / or otherwise provide various features of the systems and methods described above with reference to FIGS. 1-17 . It should be understood that the present disclosure contemplates various combinations of the embodiments shown in the drawings.

[0180] The dressing 2102 is shown being applied to the wound bed 2114. The dressing 2102 includes a drape 2116 sealed over the wound bed 2114 and a foam layer 2118 disposed between the drape 2116 and the wound bed 2114. In various embodiments, the dressing 2102 may include various layers and features. The drape 2116 may be made of a substantially air-impermeable material (e.g., a polyurethane-based material) and may include an adhesive boundary that allows the drape to be sealed to the patient's skin around the wound bed 2114. The foam layer 2118 may include a manifold layer that allows air flow therethrough and facilitates the distribution of negative pressure across the wound bed 2114. A wound space 2120 is thereby established that includes an open volume (i.e., through which air can flow) within the foam layer 2118 and otherwise located between the drape 2116 and the wound bed 2114.

[0181] The first tube 2106 extends from the dressing 2102 to the canister 2104. A cross section of the first tube 2106 according to an exemplary embodiment is shown in FIG. 21. As will be described in detail with reference to FIG. 21 , the first tube 2106 includes an inner lumen 2400 and one or more outer lumens 2402. The inner lumen 2400 provides for fluid flow from the wound space 2120 to the canister 2104. The one or more outer lumens 2402 can be in fluid communication with a pressure sensor 2124 to facilitate measurement of pressure in the wound space 2120. The one or more outer lumens 2402 can also be in fluid communication with a valve 2126, as described below. While described as inner and outer in the examples herein, it should be understood that any geometric arrangement of multiple lumens can be used in various embodiments. A connection pad (eg, a low pressure interface) 2121 is coupled to the drape 116 and facilitates connection of the first tube 106 to the dressing 2102 .

[0182] The canister 2104 is configured to collect wound exudate (e.g., fluid, other debris) removed from the wound space 2120 via the first tube 2106. The canister 2104 is in fluid communication with the wound space 2120 via the first tube 2106. The canister 2104, the first tube 2106, and the dressing 2102 thereby define an enclosed space that contains the wound space 2120.

[0183] The therapy unit 2108 includes an air pressure pump 2122 coupled to the canister 2104 and in fluid communication with the enclosed space, a sensor 2124 constructed and arranged to measure pressure within the enclosed space, a valve 2126 disposed between the enclosed space and the environment, a user interface 2128, and an infusion pump 2130 coupled to the second tubing 2112. The therapy unit 2108 also includes a control circuit 2132 communicatively and operably coupled (e.g., capable of exchanging electronic signals) with the air pressure pump 2122, the sensor 2124, the valve 2126, the user interface 2128, and the infusion pump 2130.

[0184] The air pressure pump 2122 is controllable by the control circuit 2132 and is operable to pump (e.g., draw, remove) air from the canister 2104, the first tube 2106, and the wound space 2120 (i.e., from the enclosed space). This allows the air pressure pump 2122 to create a negative pressure within the enclosed space relative to atmospheric pressure, for example, 25 mmHg to 175 mmHg. The air pressure pump 2122 can create a pressure differential that draws fluid and debris from the wound space 2120, through the first tube 2106, and into the canister 2104.

[0185] The sensor 2124 is positioned and configured to measure the pressure within the enclosed space. As shown in FIG. 18 , the pressure sensor 2124 is positioned to measure the pressure via one or more outer lumens 2402. In other embodiments, the sensor 2124 may be included to measure the pressure elsewhere within the enclosed space (e.g., within the canister 104). The sensor 2124 provides a pressure measurement (e.g., a digital value, an analog signal) to the control circuit 2132. The control circuit 2132 may be configured to receive the pressure measurement from the sensor 2124 and use the pressure measurement in a control loop to generate a control signal for the pneumatic pump 2122 that causes the pneumatic pump 2122 to maintain a desired pressure within the enclosed space or provide a desired pressure pattern within the enclosed space.

[0186] The user interface 2128 may include a display screen, a touch screen, a speaker, buttons, switches, or any other element capable of providing information to or receiving input from a user. In some embodiments, the control circuitry 2132 is configured to generate a graphical user interface and cause the graphical user interface to be displayed on the user interface 2128. The graphical user interface may include various information regarding the NPIWT provided by the NPIWT system 2100, such as, for example, the pressure within the enclosed space, the amount of infusion fluid provided, the schedule of negative pressure and infusion cycles, and / or the size of the wound space 2120. The user interface 2128 may allow a user to input commands and settings regarding the operation of the therapy unit 2108. The control circuitry 2132 may receive such input from the user interface 2128 and control the therapy unit 2108 according to the input.

[0187] The infusion pump 2130 is configured to transfer infusion fluid from the infusion fluid source 2110 through the second tube 2112 to the wound space 2120. The infusion pump 2130 may be controllable by the control circuit 2132 to provide a desired amount of infusion fluid to the wound space 2120, provide infusion fluid to the wound space 2120 at a desired rate, prevent infusion fluid from flowing into the wound space 2120, or otherwise control the flow of infusion fluid to the wound space 2120. The infusion pump may include a peristaltic pump or some other type of pump.

[0188] The valve 2126 is controllable between an open position and a closed position. As shown in FIG. 18 , the valve 2126 is located internal to the therapy unit 2108 in air communication with the surrounding environment (e.g., ambient air) via a vent 2134 located along the outside of the therapy unit 2108. The valve 2126 is also shown to be in air communication with one or more outer lumens 2402 of the first tube 2106. A filter 2138 is located between the canister 2104 and the pump 2122. When the valve 2126 is in the open position, air can flow between the surrounding environment and the enclosed space through the filter 2138. When the valve 2126 is in the closed position, air is prevented from flowing therethrough. As shown in and described in detail with reference to FIGS. 19-20 , the valve 2126 may be a solenoid valve. In various other embodiments, other types of valves may be included. As described in detail below, the valve 2126 may be controllable to allow a sudden surge (“blast”) of air therethrough in a manner intended to clear an obstruction within one or more outer lumens 2402 of the first tube 2106. The valve 2126 may also be controllable to allow a controlled rate of air flow therethrough to facilitate determination of the volume of the wound space 2120.

[0189] The filter 2138 is configured to prevent the migration of contaminants from the surrounding environment into the wound space 2120 via the valve 2126 and one or more outer lumens 2402. In this way, the filter 2138 protects the wound 2114 from infection or other complications. The filter 2138 limits the flow of air from the surrounding environment into the enclosed space through the filter 2138 (e.g., by creating a pressure drop across the filter 2138 due to the filter media, contaminants trapped within the filter media, etc.) up to the limiting rate of the filter 2138. The limiting rate may be difficult to ascertain, may change over time, or may be different in different instances of the filter 2138 (i.e., different across multiple therapy units 108).

[0190] In the illustrated embodiment, the filter's velocity limit is less than the typical rate of airflow through the valve 2126 when the valve 2126 is held in an open position for an extended period of time (e.g., 500 milliseconds or more). Thus, the difficulty in determining the filter's 2138 velocity limit results in the difficulty in determining the rate of airflow into the enclosed space when the valve 2126 is held in an open position for an extended period of time.

[0191] The control circuit 2132 is configured to control the operation of the therapy device 2108. For example, as described in more detail below, the control circuit 2132 is configured to control the air pressure pump 2112 to remove air from the sealed space and establish a negative pressure in the sealed space, control the valve 2126 to provide a controlled leak in the sealed space, receive pressure measurements from the sensor 2122, determine the volume of the wound space 2120 based on the pressure measurements, and customize wound therapy based on the volume of the wound space 2120. In some embodiments, the control circuit 2132 is also configured to detect a potential blockage in the lumen of the first tube 2106, control the valve 2126 to an open position to allow a blast of air therethrough, hold the valve 2126 open while the blast of air clears the blockage, and control the valve 2126 to return to a closed position. These and other features of the control circuit 2132 are described in more detail below.

[0192] 19-20, cross-sectional views of a valve 2126 are shown in accordance with an exemplary embodiment. In the illustrated embodiment, the valve 2126 is a solenoid valve. FIG. 19 shows the valve 2126 in a closed position, and FIG. 20 shows the valve in an open position. It should be understood that FIGS. 19-20 show one of many possible embodiments of the valve 2126.

[0193] Valve 2126 includes an inlet 2200 in air communication with the ambient environment via a vent 2134, an outlet 2202 in air communication with an enclosed space via a channel 2136, a solenoid 2206, a plunger 2204 extending axially through and substantially centered on the solenoid 2206, a stopper 2205 coupled to the plunger 2204, and a spring 2208 coupled to the plunger 2204. The solenoid 2206 has a positive lead 2210 and a negative lead 2212, which are shown operably coupled (e.g., conductively coupled) to the control circuit 2132.

[0194] The solenoid 2206 includes a coil of wire through which the plunger 2204 extends. When a current flows through the solenoid (e.g., when a voltage difference is applied across the solenoid 2206), a magnetic field is generated within the solenoid 2206. The magnetic field is substantially aligned with the central axis of the solenoid. The plunger 2204 is made of a magnetic material so that when a voltage is applied across the solenoid 2206, the magnetic field causes the plunger 2204 to move.

[0195] 19, a voltage of approximately zero volts is applied across solenoid 2206. That is, control circuit 2132 prevents a voltage difference between positive lead 2210 and negative lead 2212. Therefore, a near-zero current is generated in solenoid 2206, which generates a near-zero magnetic field. Spring 2208 exerts a force on plunger 2204, which holds stopper 2205 adjacent to inlet 2200. Stopper 2205 prevents air from entering valve 2206 through inlet 2200. This prevents air flow from vent 2134 into channel 2136 (i.e., valve 126 is in the closed position).

[0196] 20 , a non-zero voltage (e.g., approximately 5 volts) is applied across the solenoid. That is, the control circuit 2132 provides a control signal to the valve 2126 by creating a voltage difference between the positive lead 2210 and the negative lead 2212 of the solenoid 2206. It should be understood that in various embodiments, different values ​​of non-zero voltage may be required to operate the valve 2126. When the control circuit 2132 provides a non-zero voltage to the valve 2126 (i.e., across the solenoid 2206), a magnetic field is created that causes the plunger 2204 to compress the spring 2208 and move the stopper 2205 away from the inlet 2200. Air can then flow from the vent 2134 through the valve 2126 to the enclosed space (i.e., the valve 2126 is in the open position).

[0197] When the non-zero voltage is removed (i.e., the voltage difference between positive lead 2210 and negative lead 2212 becomes approximately zero), the magnetic field becomes zero and spring 2208 pushes plunger 2204 and stopper 2205 back to the closed position shown in Figure 19. Thus, valve 2126 may be controlled to repeatedly alternate between the closed position shown in Figure 19 and the open position shown in Figure 20 by alternating between approximately zero voltage and approximately non-zero voltage. Exemplary voltage patterns for controlling valve 2126 to provide a controlled rate of air flow therethrough are described in detail below.

[0198] 21 , a cross-sectional view of the first tube 2106 is shown, according to an exemplary embodiment. In the illustrated embodiment, the first tube 2106 includes an inner lumen 2400 and four outer lumens 2402. That is, the first tube 2106 is shown to include five separate lumens (e.g., channels, lumens, pathways) through which air, fluid, and / or other debris can flow. Preferably, fluid and debris flow primarily through the inner lumen 2400, and air flows through the outer lumen 2402. As shown in FIG. 18 , at or near the canister 2104, the pathway of the outer lumen 2402 is separated from the pathway of the inner lumen 2400. The inner lumens 2400 are connected to the interior volume of the canister, allowing fluid and debris to collect within the canister from the wound space 2120. The outer lumen 2402 is connected to a sensor 2124 to facilitate measuring and monitoring pressure in the wound space.

[0199] The connection pad 2121 may include grooves and other physical features configured to direct fluid and debris toward the inner lumen 2400 and away from the outer lumen 2402. However, fluid and debris may occasionally reach one or more of the outer lumens 2402, causing blockage of one or more of the outer lumens 2402. Blockage of the inner lumen 2400 may also occur. As described below with reference to FIG. 22 , the valve 2126 may be controlled to allow a blast of air to be released through the outer lumen 2402 to clear fluid or other blockages from the outer lumen 2402, i.e., by pushing air and fluid back out of the outer lumen 2402 toward the dressing 2102.

[0200] 22, a flowchart of a process 2500 for clearing an occlusion in the first tube 2106 is shown, according to an exemplary embodiment. In step 2502, a potential occlusion in one or more outer lumens 2402 is determined. As one example, the control circuit 2132 may detect the occlusion based on pressure measurements from the sensor 2124. As another example, the control circuit 2132 may assume that a potential occlusion exists after a predetermined period of time, thereby triggering steps 2504-2508 at a predetermined frequency.

[0201] In step 2504, the valve 2126 is opened to allow a blast of air to pass therethrough. For example, the control circuit 2132 may provide a non-zero voltage to the solenoid 2206 of the valve 2126. The control circuit 2132 may cause the valve 2126 to be held in an open position for an extended period of time, i.e., for a period longer than that shown in FIG. 22 and described below with reference thereto. For example, in one embodiment, a non-zero voltage is provided for approximately 500 milliseconds to hold the valve 2126 open for approximately 500 milliseconds. When the valve 2126 is held open, the pressure difference between the surrounding environment (ambient air) and the enclosed space allows a blast of air to flow therethrough at a high airflow velocity. This blast of air may flow into the occluded outer lumen 2402 and push any obstructions out of the first tube 2106 and toward the dressing 2106. Thereby, any blockages in the outer lumen 2402 can be periodically cleared to allow free air flow through the outer lumen 2402, for example, to ensure that the measurements of the pressure sensor 2124 accurately represent the pressure in the wound space 2120.

[0202] In step 2506, the solenoid valve 2508 is closed. For example, the control circuit 2132 causes a near-zero voltage to be provided across the solenoid 2206. Air flow from the environment into the enclosed space is prevented. The air pressure pump 2122 may be operated to re-establish the desired negative pressure in the wound space 2120.

[0203] 23, there is shown a flowchart of a process 2600 for wound volume determination and wound therapy customization, according to an exemplary embodiment. The process 2600 may be performed by the NPIWT system 100 of FIG. 18.

[0204] In step 2602, an enclosed space defined by the wound 2114, the dressing 2102, the first tube 2106, and the canister 2104 is established. The enclosed space includes a wound space 2120. In other words, the dressing 2102 is applied to the wound 2114, and the drape 2116 is sealed over the wound 2114 and the foam layer 2118 (or other layers included in the dressing 2102, in various embodiments) to define the wound space 2120. The first tube 2106 is coupled to the drape 2116 via a connection pad 2121 in fluid communication with the wound space 2120. The first tube 2106 is also coupled to the canister 2104 in fluid communication therewith.

[0205] In step 2604, the air pressure pump 2122 is operated to draw negative pressure into the enclosed space. That is, the control circuit 2132 provides a control signal to the air pressure pump 2122 that causes the air pressure pump to remove air from the enclosed space. The control circuit 2132 receives pressure measurements from the pressure sensor 2124 and may cause the air pressure pump 2122 to stop operating when a desired negative pressure (e.g., −125 mmHg) is achieved and / or otherwise control the air pressure pump 2122 based on the pressure measurements to provide the desired negative pressure or desired pattern of negative pressure.

[0206] In step 2606, valve 2126 is repeatedly opened and closed (e.g., "cycled") to allow a controlled rate of airflow therethrough. Control circuit 2132 may provide control signals to valve 2126 that cause valve 2126 to repeatedly open and close. For example, in embodiments in which valve 2126 is a solenoid valve, as shown in FIGS. 19-20 , in step 2606, control circuit 2132 provides a voltage pattern to valve 2126. That is, control circuit 2132 may repeatedly alternate the voltage difference between positive lead 2210 and negative lead 2212 between approximately 0 volts and a non-zero voltage (e.g., approximately 5 volts). For example, the voltage pattern may include a step function that repeatedly steps between approximately zero voltage and a non-zero voltage.

[0207] 24 and described in detail with reference thereto, the voltage pattern may include a repeating pattern of about 400 milliseconds of non-zero voltage, about 100 milliseconds of near-zero voltage, about 400 milliseconds of non-zero voltage, and about 100 milliseconds of near-zero voltage. The voltage pattern may thereby cause the valve 2126 to alternate between open and closed positions with a period of about 500 milliseconds. In some embodiments, the voltage pattern may include a first set of two repetitions of the repeating pattern, followed by about 1 second of near-zero voltage, followed by a second set of two repetitions of the repeating pattern. In preferred embodiments, the non-zero voltage is provided for a maximum continuous duration of about 500 milliseconds or less in each repetition.

[0208] Controlling the valve 2126 to repeatedly alternate between the open and closed positions repeatedly allows a controlled rate of airflow therethrough. That is, a lower rate of airflow is allowed through the valve 2126 compared to holding the valve 2126 open for an extended or indefinite period of time, e.g., 500 milliseconds or more (e.g., as described for process 500). The controlled rate can be customized by changing the voltage pattern. Additionally, the controlled rate may be known based on the voltage pattern. For example, the controlled rate may be predetermined by bench testing for each of one or more voltage patterns. In a preferred embodiment, the controlled rate is less than the limiting rate of the filter 2138.

[0209] In step 608, the pressure within the enclosed space is measured as the negative pressure within the enclosed space decays toward ambient pressure (i.e., approaches approximately atmospheric pressure). A controlled air flow through valve 2126 allows air to enter the enclosed space, causing the pressure within the enclosed space to decay toward ambient pressure. Sensor 2124 may measure the pressure within the enclosed space and provide the pressure measurements to control circuitry 2132. Control circuitry 2132 may record (store, save) the pressure measurements. In some embodiments, control circuitry 2132 may collect the pressure measurements to form a pressure decay curve.

[0210] In step 610, the volume of the wound space 2120 is determined based on the pressure measurements. For example, the volume of the enclosed space can be determined based on a known, controlled rate of airflow through the valve 2126 and a measured pressure decay curve. The volume of the wound space can then be determined by subtracting the volume of the canister and tubing from the total volume of the enclosed space. In some cases, one or more additional valves, sensors, etc. are included to facilitate the generation and collection of data for use in wound sizing. For example, as described with reference to Figures 1-17, various methods of calculating wound size are possible in various embodiments.

[0211] In step 2612, the wound size (e.g., the volume of the wound space 2120) and / or a message related thereto is displayed on the user interface 2128. For example, the control circuitry 2130 may cause a graphical user interface including the wound size to be displayed on the screen of the user interface 2128. As another example, the control circuitry 2130 may determine one or more warnings, progress reports, or other wound-related messages based on the wound size and control the user interface 2128 to display the warnings, reports, or other messages. For example, the user interface 2128 may display a graphical representation of the change in the volume of the wound space over time.

[0212] In step 2614, the wound therapy is customized based on the volume of the wound space. In some embodiments, the control circuitry 2130 automatically customizes the wound therapy based on the determined volume of the wound space 2120. In other embodiments, the user is facilitated in customizing the wound therapy based on the volume of the wound space 2120 based on information displayed on the user interface 2128.

[0213] In the illustrated embodiment, the control circuitry 2130 automatically customizes the infusion by automatically determining the amount of infusion fluid to be delivered to the wound space 2120 based on the determined volume of the wound space 2120. For example, the control circuitry 2130 may multiply the determined volume of the wound space 2120 by a scaling factor to determine the amount of infusion fluid to be delivered to the wound space 2120. As another example, the control circuitry 2130 may determine the amount of infusion fluid to be delivered to equal the volume of the wound space 2120. Various calculations are possible for different applications, types of wounds, types of infusion fluid, patient and / or caregiver preferences, etc.

[0214] In step 2616, a customized wound therapy is provided. For example, control circuitry 2130 may control infusion pump 2130 to provide a determined amount of infusion fluid from infusion fluid source 2110 to wound space 2120. In this way, the infusion therapy may be adjusted to meet wound healing needs in real time. In various embodiments, a variety of other customized therapies are possible.

[0215] Referring now to FIG. 24, a collection of graphs illustrating the operation of the NPIWT system 2100 is shown, according to an exemplary embodiment. FIG. 24 shows a measured pressure graph 2700, a control signal graph 2702, and an introduced pressure graph 2704. The pressure graph 2700 shows the change in pressure within the enclosed space over time as measured by the pressure sensor 2124. As shown by the pressure graph 2700, as the air pressure pump 2122 is operated to draw air from the enclosed space, the measured pressure line 2706 approaches the desired negative pressure (shown as −200 mmHg). The measured pressure then decays as the valve 2126 is controlled to allow a controlled rate of airflow therethrough.

[0216] Control signal graph 2702 illustrates a voltage pattern applied to valve 2126 (i.e., across solenoid 2206). As shown, control signal 2708 alternates between approximately zero voltage and a non-zero voltage, shown as approximately 5 volts. As shown, the control signal includes approximately 400 milliseconds of non-zero voltage, approximately 100 milliseconds of near-zero voltage, another approximately 400 milliseconds of non-zero voltage, and another approximately 100 milliseconds of near-zero voltage. After these two repetitions (i.e., after two periods of 500 milliseconds), the control signal may include 1 second at near-zero voltage, as shown in FIG. 24. It should be understood that various other frequencies and durations of voltage patterns can be used in various embodiments. As one possible additional example, in an alternative embodiment, the voltage pattern alternates between approximately 200 milliseconds of non-zero voltage and 50 milliseconds at near-zero voltage for three or more repetitions (e.g., four repetitions), followed by approximately 1 second at near-zero voltage before repeating the voltage pattern. In various embodiments, the non-zero voltage is repeatedly provided with alternating periods of near-zero voltage for a duration between a minimum continuous duration of about 50 milliseconds and a maximum continuous duration of about 500 milliseconds.

[0217] The introduced pressure graph 2704 shows the amount of pressure introduced into the sealed space over time. In the illustrated example, approximately 5 mmHg is introduced into the sealed space over each 400 millisecond segment of non-zero voltage in the control signal 708. The introduced pressure graph 2704 shows that the pressure decay within the sealed space can be managed by the alternating pattern of the valve 2126 (i.e., of the control signal 2708). For example, the introduced pressure graph 2704 shows that there can be a lag time between the start of the non-zero voltage period and the point in time corresponding to the peak rate of pressure drop or peak rate of airflow through the valve 2126.

[0218] Referring now to FIG. 8 , in an alternative embodiment, the NPIWT system 2100 of FIG. 18 is shown. In the illustrated embodiment, the volume of the containment space and / or wound space can be determined by first determining the limiting velocity of the filter 2138 (i.e., the rate of airflow through the filter 2138) as part of a calibration process before therapy begins. As shown in FIG. 18 , a removable cap (structure, cover, fitting) 2800 is placed proximate to the point where the inner lumen 2400 and outer lumen 2402 come together to form the first tube 2106 (e.g., at a port on the canister 2104). For example, the first tube 2106 may be severed at this point and replaced by the removable cap 2800 as shown in FIG. 8 . The removable cap 2800 connects the inner lumen 2400 and outer lumen 2402, allowing air to flow directly between them (i.e., without passing through the dressing 2102) during the process of determining the limiting velocity of the filter 2138. The removable cap 2800 may then be removed and the first tube 2106 connected in the configuration described above.

[0219] To determine the limiting rate of the filter 2138 while the removable cap 2800 is applied as in FIG. 8, the valve 2126 is closed and the air pressure pump 2122 is operated to remove air from the canister 2104. The valve 2126 can then be opened for an indefinite period of time, allowing air to flow back into the canister 2104 while the pressure sensor 2124 measures the pressure change over time. Based on the known volume of the canister 2104 and the pressure change over time while the valve 2126 is open, the control circuit 2132 may calculate the rate of air flow through the filter. The cap 2800 facilitates this process by ensuring that the unknown volume of the wound space does not affect the rate of change of pressure during such a process.

[0220] Configuration of an exemplary embodiment As used herein, the terms "approximately," "about," "substantially," and similar terms are intended to have a broad meaning consistent with common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of ordinary skill in the art reviewing this disclosure that these terms are intended to enable description of the particular features described and claimed without limiting the scope of those features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or insignificant modifications or variations of the subject matter described and claimed are considered to be within the scope of the present disclosure, as set forth in the appended claims.

[0221] It should be noted that when used herein to describe various embodiments, the term "exemplary" and variations thereof are intended to indicate that such embodiments are possible examples, representations, or illustrations of possible embodiments (and such terms are not intended to imply that such embodiments are necessarily particular or best examples).

[0222] As used herein, the term "coupled" and variations thereof mean the joining of two members directly or indirectly to one another. Such joining may be static (e.g., permanent or fixed) or movable (e.g., removable or releasable). Such joining may be achieved when two members are directly joined to one another, when two members are joined to one another using a separate intervening member and any additional intermediate members joined to one another, or when two members are joined to one another using an intervening member integrally formed as a single, unitary body by one of the two members. When "coupled" or variations thereof are modified by additional terms (e.g., directly coupled), the general definition of "coupled" provided above is modified by the plain language meaning of the additional terms (e.g., "directly coupled" means the joining of two members without any separate intervening members), resulting in a definition narrower than the general definition of "coupled" provided above. Such joining may be mechanical, electrical, or fluid.

[0223] References to the location of elements herein (e.g., "top," "bottom," "upper," "lower") are used merely to describe the orientation of various elements in the figures. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and such variations are intended to be encompassed by this disclosure. While the figures show method steps in a particular order, the order of the steps may differ from that shown. Also, two or more steps may be performed concurrently or with partial concurrence. Such variations depend on the software and hardware systems selected and on the designer's choice. All such variations are within the scope of this disclosure. Similarly, software implementations may be accomplished with standard programming techniques using rule-based logic and other logic to accomplish the various connecting, calculating, processing, comparing, and determining steps.

[0224] The structure and configuration of the systems and methods shown in the various exemplary embodiments are merely exemplary. While only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in the size, dimensions, structure, shape, and proportions of various elements, parameter values, mounting configurations, use of materials, color, orientation, etc.). For example, the positions of elements can be reversed or otherwise varied, and the nature or number or location of distinct elements can be changed or varied. Accordingly, all such modifications are intended to be included within the scope of this disclosure. The order or sequence of any process or method steps can be varied or re-ordered according to alternative embodiments. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and configuration of the exemplary embodiments without departing from the scope of this disclosure.

[0225] As used herein, the term "circuit" can include hardware configured to perform the functions described herein. In some embodiments, each corresponding "circuit" can include machine-readable media for configuring the hardware to perform the functions described herein. A circuit may be embodied as one or more circuit components, including, but not limited to, a processing circuit, a network interface, a peripheral device, an input device, an output device, a sensor, etc. In some embodiments, a circuit can take the form of one or more analog circuits, electronic circuits (e.g., integrated circuits (ICs), discrete circuits, system-on-a-chip (SOC) circuits, etc.), telecommunications circuits, hybrid circuits, and any other type of "circuit." In this regard, a "circuit" may include any type of component for achieving or facilitating the achievement of the operations described herein. For example, the circuits described herein can include one or more transistors, logic gates (e.g., NAND, AND, NOR, OR, XOR, NOT, XNOR, etc.), resistors, multiplexers, registers, capacitors, inductors, diodes, wiring, etc.

[0226] A "circuit" may also include one or more processors communicatively coupled to one or more memories or memory devices. In this regard, the one or more processors may execute instructions stored in a memory or otherwise accessible to the one or more processors. In some embodiments, the one or more processors may be embodied in various ways. The one or more processors may be constructed in a manner sufficient to perform at least the operations described herein. In some embodiments, the one or more processors may be shared by multiple circuits (e.g., Circuit A and Circuit B may comprise or otherwise share the same processor, which in some exemplary embodiments may execute instructions stored or otherwise accessed via different regions of memory). Alternatively or additionally, the one or more processors may be configured to execute or otherwise implement certain operations independently of one or more coprocessors. In other exemplary embodiments, two or more processors may be coupled via a bus to enable independent, parallel, pipelined, or multi-threaded instruction execution. Each processor may be implemented as one or more general-purpose processors, application specific integrated circuits (ASICs), field programmable gate arrays (FPGAs), digital signal processors (DSPs), or other suitable electronic data processing components configured to execute instructions provided by a memory. The one or more processors may take the form of a single-core processor, a multi-core processor (e.g., a dual-core processor, a triple-core processor, a quad-core processor, etc.), a microprocessor, etc. In some embodiments, one or more processors may be external to the device, e.g., one or more processors may be remote processors (e.g., cloud-based processors). Alternatively or additionally, one or more processors may be internal and / or local to the device.In this regard, a given circuit or its components may be located locally (e.g., as part of a local server, local computing system, etc.) or remotely (e.g., as part of a remote server, such as a cloud-based server). To that end, a "circuit" as described herein may include components distributed across one or more locations. The present disclosure contemplates methods, systems, and program products on any machine-readable media for accomplishing various operations. Embodiments of the present disclosure may be implemented using an existing computer processor, or by a special-purpose computer processor for a suitable system incorporated for this or another purpose, or by a hardwired system. Embodiments within the scope of the present disclosure include program products including machine-readable media for carrying or having machine-executable instructions or data structures stored thereon. Such machine-readable media may be any available media that can be accessed by a general-purpose or special-purpose computer or other machine with a processor. By way of example, such machine-readable media may comprise RAM, ROM, EPROM, EEPROM, CD-ROM, or other optical disk storage, magnetic disk storage, or other magnetic storage devices, or any other medium that can be used to carry or store desired program code in the form of machine-executable instructions or data structures and that can be accessed by a general-purpose or special-purpose computer or other machine with a processor. Combinations of the above are also included within the scope of machine-readable media. Machine-executable instructions include, for example, instructions and data that cause a general-purpose computer, special-purpose computer, or special-purpose processing machine to perform a certain function or group of functions.

Claims

1. a dressing sealable over the wound, the dressing defining a wound space between the dressing and the wound; a tube coupled to the dressing and in fluid communication with the wound space, the tube having an inner lumen and one or more outer lumens; a canister in fluid communication with the inner lumen of the tube, the canister, the tube, and the dressing defining an enclosed space that contains the wound space; a therapy unit coupled to the canister, a pneumatic pump capable of fluidly communicating with the enclosed space; a sensor configured to measure a pressure within the enclosed space; a valve disposed between the enclosed space and an ambient environment via the one or more outer lumens and controllable between an open position and a closed position; A control circuit comprising: controlling the air pressure pump to remove air from the enclosed space and establish a negative pressure within the enclosed space; controlling the valve to repeatedly alternate between the open and closed positions, allowing for control of the rate of airflow through the valve and the one or more outer lumens by varying the amount of time the valve is in the open position; receiving a measurement of the pressure within the enclosed space from the sensor; determining a volume of the enclosed space based on a relationship between the measured value of the pressure and the velocity of the airflow; determining the volume of the wound space by subtracting the volume of the canister and the tube from the volume of the enclosed space; customizing a wound treatment, including infusion therapy, based on the volume of the wound space; Controlling the therapy unit to provide the customized wound treatment a control circuit configured as follows: a therapy unit comprising: Equipped with Wound therapy system.

2. 10. The wound therapy system of claim 1, wherein the controlled rate of airflow is less than a rate limiting filter disposed between the valve and the canister.

3. the valve includes a solenoid valve; the control circuit is configured to provide a voltage pattern to the solenoid valve to control the valve to repeatedly alternate between the open and closed positions; The wound therapy system of claim 1 .

4. The wound therapy system of claim 3 , wherein the voltage pattern comprises a step function that repeatedly steps between near-zero and non-zero voltages.

5. 5. The wound therapy system of claim 4, wherein the voltage pattern remains at the non-zero voltage for a maximum continuous duration of less than or equal to about 500 milliseconds.

6. 6. The wound therapy system of claim 5, wherein the voltage pattern comprises a repeating pattern of about 400 milliseconds of non-zero voltage, about 100 milliseconds of near-zero voltage, about 400 milliseconds of the non-zero voltage, and about 100 milliseconds of near-zero voltage.

7. 7. The wound therapy system of claim 6, wherein the voltage pattern comprises a first set of two cycles of the repeating pattern, approximately 1 second at near zero voltage, and a second set of two cycles of the repeating pattern.

8. 4. The wound therapy system of claim 3, wherein the voltage pattern causes the solenoid valve to alternate between the open and closed positions at a period of about 500 milliseconds.

9. 10. The wound therapy system of claim 1, wherein the control circuitry is configured to customize the infusion therapy by determining an amount of infusion fluid to deliver to the wound space based on the volume of the wound space.

10. an intravenous tubing coupled to the dressing and in fluid communication with the wound space; a source of the infusion fluid in fluid communication with the infusion tube; an infusion pump controllable by the control circuit to provide the amount of infusion fluid from the source to the wound space; Equipped with 10. The wound therapy system of claim 9.

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