Disposable Separation Tip

The disposable separation chip addresses high manufacturing costs and inefficiencies by using a detachable upper plate with integrated tubing and plastic materials, ensuring efficient and cost-effective separation of circulating tumor cells from blood samples.

JP7788763B2Active Publication Date: 2025-12-19GENOBIO CORP
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Patent Information

Application Number
JP2024517076
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-10-18
Filing Date
2022-10-17
Publication Date
2025-12-19
Estimated Expiration
2042-10-17

AI Technical Summary

Technical Problem

Existing cell separation methods for cancer diagnosis face challenges with high manufacturing costs, complex processes, residue issues, and inefficiencies due to the use of mechanical structures and semiconductor technologies, leading to increased cell loss and difficulty in separating circulating tumor cells from blood samples.

Method used

A disposable separation chip design featuring a detachable upper plate with integrated tubing connections, parabolic wire patterns, and plastic materials, allowing for simplified manufacturing, reduced cell loss, and efficient separation of magnetic beads from blood samples.

Benefits of technology

The design enables cost-effective mass production with consistent quality, minimizes residue-related errors, and ensures stable fluid flow, reducing cell loss and manufacturing costs while maintaining separation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a disposable separation chip used for separating magnetic beads present in a mixed solution using a magnetic force. The present invention provides a disposable separation chip including a lower chip on which a parabolic wire pattern is formed and a separation chip detachable from the lower chip, the separation chip including an upper plate on which a coupling part coupled to a tubing is formed, and a first member disposed below the upper plate and coupled to a lower surface of the upper plate, the coupling part being integrally formed with the upper plate and penetrating the upper and lower surfaces of the upper plate to be connected to a channel.
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Description

[Technical Field]

[0001] The present invention relates to a disposable separation chip, and more particularly to a disposable separation chip used to separate magnetic beads present in a mixed solution using magnetic force. [Background technology]

[0002] Blood circulates through the blood vessels of humans or animals, transporting oxygen from the lungs to tissue cells, transporting carbon dioxide from the tissues to the lungs, and releasing carbon dioxide to the outside. Blood also transports nutrients absorbed from the digestive tract to internal organs and tissue cells, transports waste products from the body that are the products of tissue breakdown to the kidneys for release, and transports hormones secreted by endocrine glands to the organs and tissues where they function.

[0003] Circulating tumor cells are cancer cells present in the peripheral blood of cancer patients that have shed from primary or metastatic lesions. These circulating tumor cells are expected to be powerful biomarkers for cancer diagnosis, treatment prognosis analysis, and micrometastasis analysis. Furthermore, circulating tumor cell analysis has the advantage of being non-invasive compared to conventional cancer diagnostic methods, making it a very promising method for cancer diagnosis in the future.

[0004] However, the proportion of circulating tumor cells in the blood is extremely low, at 1 cancer cell per 1 billion total cells or 1 cancer cell per 106-107 white blood cells, making accurate analysis extremely difficult and requiring highly sophisticated analytical methods.

[0005] Currently, the biggest challenges for cell separation methods used in cancer diagnosis and blood cell analysis are productivity and efficiency, i.e., high separation speed and high separation efficiency are required.

[0006] To address the productivity issue, conventional techniques have primarily used a method of filtering cells through a mechanical structure. While methods for separating cells using an electric field or density have also been disclosed, most of these methods have limitations that do not address the productivity issue. Furthermore, the use of a mechanical structure can lead to problems such as cell adhesion and difficulty in extracting the separated cells. Therefore, although the separation speed is fast, there is also the problem of reduced separation efficiency.

[0007] To solve the problems of cell separation methods using mechanical structures, a cell separation method using magnetism has been disclosed.

[0008] First, magnetic nanoparticles (called magnetic beads) bound to antibodies that react specifically to cancer cells are mixed with the blood of the test subject to prepare a mixed solution containing cancer cells bound to the magnetic nanoparticles.The mixed solution and a buffer solution (e.g., distilled water) are passed through a chip with channels, and a magnet is driven to control the flow rate according to the viscosity of the fluid in the blood, separating cancer cells from the blood.Among the conventional technologies that use wire patterns (Prior Art. 1), the following is described.

[0009] That is, according to Prior Art Document 1, the ferromagnetic wire is configured to be spaced apart from the channel surface of the microfluidic channel (flow path) for separation. Prior Art Document 1 describes a lower chip configuration using ferromagnetic wire as the magnetic structure. The ferromagnetic wire alloy is a combination of nickel (Ni), iron (Fe), cobalt (Co), and molybdenum (Mo). The microfluidic channel pattern is formed on the upper chip. The upper chip is integrally attached to the lower chip containing the ferromagnetic wire using UV bonding or plasma bonding, completing a device that separates and captures microparticles using magnetic flux.

[0010] However, prior art document 1 has the following problems.

[0011] 1) The chip used in Prior Art Document 1 uses a wire pattern to which semiconductor technology is basically applied.

[0012] That is, the manufacturing process of the lower chip including the ferromagnetic thin wire as the magnetic structure includes removing the photoresist, applying an epoxy adhesive, and planarizing the surface, so that the manufacturing cost of the chip is very high.

[0013] 2) In the process of cleaning and recycling used chips, problems arise when cleaning the inside of the chip, damaging the wire pattern, and the presence of residues after cleaning.

[0014] 3) Residue remaining inside the chip during the chip washing process can hinder the separation of magnetic beads.

[0015] 4) Semiconductor technology and MEMS technology are used to manufacture higher-level chips, which means the processes are complex and the manufacturing costs are high.

[0016] 5) The upper chip and the lower chip are integrally attached by a method such as UV bonding or plasma bonding, so it is difficult to separate the upper chip and the lower chip.

[0017] Therefore, a new separation chip is needed to improve these problems. [Prior art documents] [Patent documents]

[0018] [Patent Document 1] Republic of Korea Patent Publication No. 10-2015-0058955 [Patent Document 2] Korean Patent No. 10-1700228 [Patent Document 3] Korean Patent No. 10-1667351 Summary of the Invention [Problem to be solved by the invention]

[0019] In order to solve the above problems, an object of the present invention is to provide an economical disposable separation chip with low manufacturing costs. [Means for solving the problem]

[0020] In order to solve the above problems, the present invention provides a disposable separation tip comprising: a lower tip having a parabolic wire pattern formed from one side to the other; and a separation tip detachable from the lower tip, wherein the separation tip comprises an upper plate having a coupling portion formed thereon that is coupled to tubing (piping), and a first member disposed below the upper plate and coupled to the lower surface of the upper plate, wherein the coupling portion is formed integrally with the upper plate and is coupled to a channel penetrating the upper and lower surfaces of the upper plate.

[0021] In one embodiment, the connecting portion may include a recess formed on the upper surface of the upper plate, a pipe portion located inside the recess and inserted into the tubing, and a connecting portion extending so that an inner circumferential surface of the pipe portion is connected to the channel.

[0022] In one embodiment, the pipe section may form an acute angle with the upper surface of the upper plate.

[0023] In one embodiment, a stopper portion having a diameter equal to or greater than that of the tube portion is formed on an outer circumferential surface of the tube portion, and the tube portion can be inserted to a predetermined depth.

[0024] In another aspect, the present invention provides a disposable separation chip comprising a lower chip having a parabolic wire pattern formed thereon and a separation chip detachable from the lower chip, wherein the separation chip comprises an upper plate having a coupling portion formed thereon that is coupled to tubing, and a first member disposed below the upper plate and coupled to the lower surface of the upper plate, wherein the coupling portion is integrally formed with the upper plate, is formed through the upper and lower surfaces of the upper plate, is coupled to the channel, and a groove-shaped channel is formed in the lower portion of the upper plate.

[0025] In one embodiment, the lower surface of the upper plate may be formed in a curved shape with a radius of curvature of 500 to 1000 mm and a thickness of the center portion being thicker than the opposite side surface.

[0026] In one embodiment, pressing means may be included on the upper and lower ends of opposing section surfaces of the upper plate.

[0027] In one embodiment, the channel may include a first channel and a second channel connected to the first channel, branched into multiple parts, and including a first portion and a second portion connected to the first portion, wherein the width of the first portion gradually increases toward the second portion and the width of the second portion gradually decreases toward a third channel connected to the second channel.

[0028] In one embodiment, the channel may include a first channel and a second channel connected to the first channel and branching into multiple channels, the second channel being formed in an arc shape.

[0029] In one embodiment, the channel can include a first channel and a second channel connected to the first channel and branching into multiple channels, and multiple protrusions are disposed on the first channel or the second channel.

[0030] In one embodiment, the protrusions can include a first protrusion and a second protrusion located below or to the side of the first protrusion.

[0031] In one embodiment, a filter may be placed over the channel.

[0032] In one embodiment, a filter may be connected to the channel and have a predetermined spacing.

[0033] The present invention also provides a disposable separation chip including a lower chip having a parabolic wire pattern formed on one surface and a separation chip detachable from the lower chip, wherein the separation chip includes an upper plate having a connecting portion formed thereon to be connected to tubing, and a first member disposed below the upper plate and connected to the lower surface of the upper plate, the connecting portion being integrally formed with the upper plate and formed to be connected to a channel penetrating the upper and lower surfaces of the upper plate, a groove-shaped channel being formed in the lower part of the upper plate, and the lower chip and the separation chip being made of plastic.

[0034] In one embodiment, the plastic may be clear polycarbonate.

[0035] In yet another aspect, the present invention provides a microfluidic-based diagnostic system that includes a disposable separation chip.

[0036] In one embodiment, the microfluidic diagnostic system includes a fluid supply unit that supplies a buffer solution or a microfluid, a microfluidic bubble trap that removes bubbles contained in the fluid supplied from the fluid supply unit, a separation chip that mixes or separates the fluid that has passed through the microfluidic bubble trap, a diagnostic means that analyzes the microfluid that has passed through the separation chip, and a diagnostic system control device that controls the diagnostic system. [Effects of the Invention]

[0037] The disposable separation chip according to the present invention has the following advantages.

[0038] (1) Because the upper and lower chips can be separated, only the upper chip is discarded after the test is completed, eliminating the need for a cleaning process.

[0039] (2) The upper chip can be manufactured by a relatively simple method other than semiconductor technology or MEMS technology, which reduces manufacturing costs, facilitating mass production, and is economical.

[0040] (3) The separation chip is discarded after a single use, so there is no risk of testing errors due to residue.

[0041] (4) Mass production is possible, and therefore, consistent quality of the disposable separation chip according to the present invention can be guaranteed.

[0042] (5) The fluid flows into the channel through the pipe formed on the upper chip, and the fluid injection into the channel is stable, so the turbulence of the pipe does not affect the fluid flow.

[0043] (6) An angle is formed in the pipe of the upper tip, improving the durability of the tip.

[0044] (7) The tubing insert is integrally formed, minimizing potential cell loss at the junction.

[0045] (8) Because the channels are integrally formed in the upper plate, manufacturing costs can be saved and defects in the separation chip due to poor adhesion of the materials used to form the channels can be minimized. [Brief explanation of the drawings]

[0046] [Figure 1] FIG. 1 shows a separation chip structure according to one embodiment of the present invention. [Figure 2]FIG. 2 shows a top view of a separation chip structure according to one embodiment of the present invention. [Figure 3] FIG. 3 is a diagram showing the shape of a connecting portion according to one embodiment of the present invention. [Figure 4] FIG. 4 is a plan view showing a disposable separation tip and a lower tip according to one embodiment of the present invention. [Figure 5] FIG. 5 shows a plan view of a lower chip according to one embodiment of the present invention. [Figure 6] FIG. 6 is a plan view of a disposable separation chip according to one embodiment of the present invention, in which the channel is expanded. [Figure 7] FIG. 7 is a plan view of a disposable separation chip according to one embodiment of the present invention, in which the channel includes multiple branch channels. [Figure 8] FIG. 8 is a plan view of a disposable separation chip according to one embodiment of the present invention, in which the channel includes multiple branch channels. [Figure 9] FIG. 9 is a plan view of a disposable separation chip according to one embodiment of the present invention, in which the channel includes multiple branch channels. [Figure 10] FIG. 10 is a plan view and a cross-sectional view of a disposable separation chip according to an embodiment of the present invention when a filter is formed. [Figure 11] FIG. 11 shows a schematic configuration of a diagnostic system according to one embodiment of the present invention. [Figure 12] FIG. 12 shows the shape of a separation chip according to one embodiment of the present invention. [Figure 13] FIG. 13 shows the shape of a separation chip according to one embodiment of the present invention. [Figure 14] FIG. 14 shows the shape of a separation chip according to one embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0047] Hereinafter, preferred embodiments of the present invention will be described in detail. In the description of the present invention, detailed descriptions of related technologies will be omitted if it is determined that they may obscure the essence of the present invention. Throughout this specification, when a part is described as "comprising" a specific component, this does not mean that other components are excluded, but that other components may also be included, unless otherwise specified.

[0048] Because the present invention is susceptible to various modifications and numerous embodiments, specific embodiments are shown and described in detail in the detailed description, but it is understood that it is not intended to limit the invention to the specific embodiments, but to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.

[0049] The present invention is not limited to the illustrated embodiments and can be embodied in various forms. However, the embodiments described herein are provided so that the disclosure will be thorough and complete, and will fully convey the technical concept of the present technology to those skilled in the art. In the drawings, the dimensions of each device, such as the width and thickness, may be exaggerated to clarify the components. The drawings are described from the viewer's perspective, and when an element is referred to as being located on another element, this includes both the fact that one element is directly located on the other element and the fact that additional elements may be interposed between the elements. Furthermore, those skilled in the art can embody the concept of the present invention in various other forms without departing from the technical concept of the present invention. Furthermore, the same reference numerals in multiple drawings indicate substantially the same elements.

[0050] The terms used in this specification are used only to describe particular embodiments and are not intended to limit the present invention. The singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. It should be understood that, in the present specification, the terms "include" and "have" indicate the presence of features, numbers, steps, operations, components, parts, or combinations thereof described herein, but do not exclude the possible presence or addition of one or more other features, numbers, steps, operations, components, parts, or combinations thereof.

[0051] Meanwhile, the meanings of the terms described in this specification should be understood as follows: The terms "first" and "second" are used to distinguish one component from another, and the scope of the rights should not be limited by these terms. For example, a first component can be called a second component, and similarly, a second component can be called a first component.

[0052] As used herein, the singular forms "a," "an," "the," and "the" are intended to include the plural forms unless the context clearly dictates otherwise. Additionally, the singular forms include plural referents unless the context clearly dictates otherwise, and it should be understood that the terms "comprise" or "have" are intended to specify the presence of stated features, numbers, steps, operations, components, parts, or combinations thereof, but do not exclude the possible presence or addition of one or more other features, numbers, steps, operations, components, parts, or combinations thereof. Furthermore, in performing a method or manufacturing process, unless a specific order is clearly dictated by the context, the steps of the method may occur in an order different from that specified. In other words, the steps may be performed in the same order as specifically described, substantially simultaneously, or in the reverse order.

[0053] As used herein, the term "and / or" includes the listed items in combination with any one of the listed items. As used herein, "A or B" can include "A," "B," or "both A and B."

[0054] The present invention relates to a disposable separation chip comprising: a lower chip having a parabolic linear pattern formed thereon; and a separation chip detachable from the lower chip, wherein the separation chip comprises an upper plate having a connecting portion formed thereon to be connected to tubing; and a first member disposed on the lower surface of the upper plate and connected to the lower surface of the upper plate, wherein the connecting portion is formed integrally with the upper plate and is connected to a channel by penetrating the upper and lower surfaces of the upper plate.

[0055] First, the disposable separation tip can include an upper plate 100 and a first member 110 .

[0056] The upper plate 100 may be manufactured similarly to a low height rectangular board.

[0057] The first member 110 may be similar to a plate formed with a very small thickness compared to its length and width, or may be made of a film or tape.

[0058] The first member 110 may be bonded to a lower portion of the upper plate 100. More specifically, the first member 110 may be bonded to the upper plate 100 using an adhesive disposed on the lower surface of the upper plate 100. In this case, since the channel 150 is formed on the lower surface of the upper plate 100, the adhesive is applied only to the portion of the lower surface of the upper plate 100 other than the channel 150, and the lower surface of the channel 150 may be formed by the first member 110.

[0059] The channel 150 may be formed in a concave shape by recessing the lower surface of the upper plate 100. In this case, the channel may be formed by embossing a concave shape formed in a concave mold at a corresponding position on the upper plate 100 when manufacturing the upper plate 100, or by machining or chemically etching the lower surface of the upper plate 100 after flattening it. In this case, the channel 150 may be formed in various shapes depending on the purpose.

[0060] The connector 170 is located on the upper plate and is connected to tubing to supply buffer solution or microfluid (microfluid) supplied from the tubing to the channel 150. Conventional connectors are formed to penetrate the top and bottom of the upper plate, and then tubing is inserted so that the tubing is connected to the exposed surface of the tubing. However, this has the disadvantage of requiring three tubing penetrations to supply microfluid to the channel. As is well known, cell loss due to microfluidics increases as the number of connections between components increases. In the present invention, cell loss can be minimized by using only two tubing connection steps.

[0061] For this purpose, the connecting portion may include a recess formed on the upper surface of the upper plate, a pipe portion positioned inside the recess and inserted into the tubing, and a connecting portion connecting the inner circumferential surface of the pipe portion to the channel.

[0062] The recess 171 is a location where the pipe portion 172 protruding outward is formed, and may be formed as a recessed portion of the upper plate 100 of the separated chip. This allows the pipe portion 172 to be formed to have a short length, thereby preventing damage due to the protrusion outward and facilitating the production and transportation of separated chip portions for stacking and storage.

[0063] Pipe portion 172 is installed so as to extend upward from the lowest point inside recess 171 (see FIG. 2), and as described above, it is preferable that the height of the uppermost end is equal to or lower than the upper surface of upper plate 100. In this case, pipe portion 172 preferably forms an acute angle with the upper surface of the upper plate, and the advantages of this are as follows.

[0064] (1) The durability of the chip itself is improved.

[0065] That is, in the case of a conventional chip, when a solution is injected into a channel using a tubing syringe or the like, the angle between the injection hole and the syringe becomes a right angle or an angle close to a right angle.

[0066] Therefore, when the solution is injected, a large pressure of the solution acts, and the solution permeates between the members constituting the upper plate, for example, the members connected to the upper plate.

[0067] However, according to the separation chip of the present invention, when injecting a solution into the separation chip, the solution is injected at an angle so that the pressure of the solution does not act significantly on the upper plate, lower plate, or first member, thereby improving the durability of the chip itself.

[0068] (2) The solution can flow smoothly through the channel.

[0069] In the past, the solution did not flow smoothly into the channel, and there were cases where the solution hovered near the injection hole.

[0070] According to the separation chip of the present invention, the solution is injected obliquely and flows through the channel, so that the directionality of the solution injection can be ensured so that the solution flows smoothly through the channel.

[0071] (3) It is easy to observe the solution flow inside the chip.

[0072] Conventional tips have the following problems because the tubing is routed up and down through the nozzle hole or outlet.

[0073] First, when the lens is moved to closely view the injection hole or exit port, interference with the tubing occurs.

[0074] More specifically, the tubing is generally made of PDMS (polydimethylsiloxane, a type of synthetic rubber material) material that is connected to the channel, and when the lens moves into the injection hole or outlet, interference occurs between the lens and the tubing.

[0075] Second, interference between the lens and the tubing can ultimately alter or impede the flow of solution within the tubing or increase the likelihood of the tubing escaping from the injection hole or outlet.

[0076] On the other hand, the tubing in the separation tip of the present invention fits into a pipe that forms an acute angle with the top surface of the upper plate.

[0077] Therefore, observation at the nozzle orifice or outlet is easy, and when the lens is positioned at the nozzle orifice or outlet, no interference with the tubing occurs, making it easy to observe the flow of the solution.

[0078] (4) The probability of survival of cells such as blood tumor cells (CTCs) or beads is reduced.

[0079] According to the prior art, there is a high probability that cells remain near the nozzle hole or behind (rearward of) the nozzle hole.

[0080] This phenomenon occurs when the solution injected vertically flows into a gap created by the injection pressure inside the chip.

[0081] According to the separation chip of the present invention, vertical pressure is less likely to act when a solution is injected.

[0082] Furthermore, since it is possible to eliminate gaps caused by pressure inside the chip when injecting a solution, the probability of cells remaining inside the chip is significantly reduced.

[0083] The connecting portion 173 is a portion for connecting the inner circumferential surface of the pipe portion 172 to the channel 150 so that the fluid supplied from the pipe portion 172 is supplied to the channel. Therefore, the internal shape of the connecting portion 173 may be configured to smoothly connect the inner circumferential surface of the pipe portion and the channel portion, thereby minimizing resistance when supplying the fluid (buffer solution or fine fluid) supplied from the pipe portion toward the channel (see FIG. 3).

[0084] In addition, the upper end of the pipe portion 172 can be cut at the same angle as the upper surface of the upper plate 100 (see FIG. 3). That is, the upper surface of the pipe portion 172 is cut in a direction horizontal to the upper surface rather than in a direction perpendicular to the center of the pipe portion, so that an acute angle can be formed between the upper surface of the pipe portion and the center of the pipe portion. This increases the outer surface area of ​​the tubing that contacts the inner peripheral surface of the tubing, allowing the tubing to be inserted smoothly and preventing the tubing from deviating due to fluid pressure when supplying fluid to the tubing.

[0085] A stopper portion 174 having a diameter equal to or greater than that of the tubing is formed on the outer periphery of the pipe portion, allowing the tubing to be inserted to a predetermined depth. As described above, the pipe portion 172 may be inserted into the tubing. In this case, the lower surface of the pipe portion 172 may contact the recess 171 at an acute angle to the recess. In this case, when the tubing is inserted, one side of the tubing may first contact the surface of the recess, and the other side may be positioned at the center of the pipe portion 172. As a result, the insertion depth of the tubing may not be constant, which may lead to pressure differences in the fluid supplied to the tubing. Therefore, by forming the stopper portion 174 on the outer periphery of the pipe portion, the insertion depth of the tubing can be constantly maintained and experiments can be conducted under consistent conditions. In this case, the stopper portion 174 may have a diameter equal to or greater than that of the outer periphery of the tubing and is preferably formed perpendicular to the center of the pipe portion.

[0086] Alternatively, the connecting portion 170 including the pipe portion 172 may be formed integrally with the upper plate. In the case of a conventional separation chip, the upper plate is manufactured by connecting a metal pipe portion that is manufactured separately after the upper plate is manufactured. In this case, the pipe portion is inserted into a hole formed in the upper plate to supply fluid in the channel direction.

[0087] That is, in conventional disposable separation chips in which pipes are inserted into holes, gaps may occur between the inserted pipes and the holes, and it is necessary to provide a waterproofing treatment between the pipes and the holes to prevent leakage of samples and buffer solutions. Furthermore, the pipes inserted into the holes are manufactured separately, which can act as a factor in increasing the unit cost and manufacturing cost of the disposable separation chip.

[0088] However, in the present invention, the upper plate and connecting portion are manufactured as a single unit when manufacturing the mold, reducing the number of parts and unit cost of the disposable separation chip, and the separation efficiency improves as the number of connecting portions and disposable separation chips decreases (the more connecting portions, the greater the cell loss). In particular, when manufacturing the upper plate of a disposable separation chip using a precision mold, the surface roughness of all paths through which the sample passes, such as holes, pipes, and channels, can be increased, thereby improving the stable performance of the separation chip.

[0089] The disposable separation chip includes an upper plate 100 containing a channel and a first member 110 , which can be bonded to the lower end surface of the upper plate 100 .

[0090] The upper plate 100 may be manufactured in a shape similar to a rectangular plate with a low height, and the first member 110 may be manufactured in the shape of a sheet or film with a thickness that is very thin compared to its length and width, and may be manufactured from various materials such as PEN, PET, PC, etc. depending on the use or conditions.

[0091] The disposable separation chip according to the present invention can be made of plastic. Specifically, the upper plate can be made of plastic. The first member and the lower plate can also be made of plastic.

[0092] In the present invention, the types of plastic materials used are called polycarbonate (PC) and polymethyl methacrylate (PMMA). The present invention, in which the upper plate is made of plastic material, has the following advantages:

[0093] (1) Conventional chips for separating or capturing particles rely on MEMS technology for their manufacturing methods.

[0094] However, the present invention is a general manufacturing method using plastic materials, and therefore the manufacturing process is simple.

[0095] (2) Compared to conventional MEMS technology manufacturing methods, mass production is possible and a variety of plastic (resin) materials can be used.

[0096] (3) Not only is mass production possible, but consistency of quality can be promoted.

[0097] (4) Because plastic (resin) materials are used, handling is relatively easy.

[0098] The upper plate and the first member can be joined together by a variety of methods, including (1) high frequency welding, (2) ultrasonic welding, and (3) heat fusion.

[0099] The coupling portion disposed on the separation chip will be described below based on an embodiment.

[0100] First, a mixture solution injection hole for injecting a mixture solution and a buffer solution injection hole for injecting a buffer solution such as physiological saline are located on one side of the upper plate. Furthermore, in the connection part located in the separation chip of the present invention, a magnetic bead discharge hole for discharging magnetic beads and another particle discharge hole for discharging other particles are located on the other side of the upper plate. The plurality of connection parts are formed to be connected to the channels, and the connection parts may be integrally manufactured with the upper plate.

[0101] On one side of the upper plate, there are provided a hole 220a for injecting a sample (microfluid containing blood) and a hole 220b for injecting a buffer solution such as physiological saline.

[0102] On the other side of the upper plate 450, there are provided a hole 220c through which the separated sample is ejected, and holes 220d and 220e through which a buffer solution containing another sample is ejected.

[0103] The plurality of holes 220a to 220e are formed to be connected to the channels, and the tubing 170 is disposed integrally with the holes 220a to 220e.

[0104] Also, the wiring pattern may be placed at a specific position in the channel 150 as a hole for alignment with the wiring pattern chip.

[0105] The wiring pattern is formed in a parabolic shape from one side of the lower chip to the other side.

[0106] Specifically, the wire pattern is located in the third channel, which is the part of the channel in which cell separation takes place.

[0107] The wire pattern is located from the start point to the end point of the third channel formed parabolically from one side to the other of the lower chip, i.e., the apex of the wire pattern is formed close to the end point of the third channel.

[0108] The channel of the present invention will now be described.

[0109] The disposable separation tip according to the present invention includes a channel 150 formed on the lower surface of the upper plate 100, and the channel 150 can be formed by engraving the lower surface of the upper plate in a concave shape.

[0110] Existing channels are formed by flattening and removing the underside of the upper plate into a channel shape, and then attaching a member engraved with the channel shape to the side. However, in this case, depending on the attachment position of the member, problems can occur, such as leaks at the connection between the upper plate and the member, or cells being attached and lost. In this regard, the present invention makes it possible to form channels only by bonding a first member to the underside of the upper plate, where a channel-shaped intaglio is formed, thereby essentially preventing cell loss or leakage.

[0111] However, when a channel is formed on the underside of the upper plate as in the present invention, leakage from the channel can be determined depending on the bonding strength between the first member and the lower plate.In the case of conventional inventions, the upper plate is manufactured in a flat shape, so when the upper plate and the lower plate are connected, the bonding strength in the center is reduced, which can cause leakage.

[0112] In the present invention, the lower surface of the upper plate is manufactured as a curved surface with a curvature radius of 500 to 1000 mm, and the thickness of the center is thicker than the thickness of both sides. Therefore, when pressing the edges to connect the upper plate and the second plate, the center where the channel is formed is pressed, minimizing defects due to leakage.

[0113] If the radius of curvature is less than 500 mm, the center of the upper plate will protrude too much compared to the two sides, which may result in the side parts not joining together completely when pressed.If the radius of curvature exceeds 1000 mm, the difference in height between the center and side parts will become small, which may reduce the effectiveness of the pressing force.

[0114] Furthermore, when deformation is caused by pressing, the channel located in the center may also be deformed. Taking this into consideration, when forming the channel, it is preferable to form the center portion of the channel shallower.

[0115] The upper and lower ends of both sides of the upper plate may include pressing means for pressing the separation chip toward the lower chip. The pressing means presses the upper plate toward the lower plate. If the upper plate is formed as a curved surface with a channel formed between the upper and lower plates, the pressing means presses the upper plate toward the lower plate while simultaneously linearizing the lower surface of the upper plate so as to press the channel portion rather than the side portion of the upper plate. The pressing means is not particularly limited as long as it presses the upper plate to connect the lower plate, and may be a bolt, nut, clamp, or a pressing means for pressing the upper surface of the upper plate downward.

[0116] The present invention will now be described based on channels.

[0117] In the separation chip according to the first embodiment of the present invention, the channel formed on the lower side of the upper plate may be formed as follows (see FIG. 6).

[0118] First, the first channel 151 connected to the nozzle hole 220a is located at the center of the upper plate 100 in the width direction of the upper plate 100 and is formed on one side of the upper plate 100 in the length direction of the upper plate 100.

[0119] In this case, one side 151a of the first channel may be connected to the injection coupling part 220a.

[0120] The second channel 152 includes a plurality of branch channels, and the branch channel located on the upper side based on the width direction of the upper plate will be described below.

[0121] First, the second channel 152 may include a first portion 152a and a second portion 152b. The first portion 152a of the second channel 152 may extend upward to the right of the first channel 152 and have a predetermined length. The second portion 152b of the second channel 152 may be connected to the first portion 152a of the second channel 152 and extend downward to the right of the other side of the first portion 152a of the second channel and have a predetermined length.

[0122] Meanwhile, the first portion 152a of the second channel 152 may be formed so that its width gradually increases as it approaches the second portion 152b of the second channel 152. Meanwhile, the second portion 152b of the second channel may be formed so that its width gradually decreases as it approaches the third channel 153 connected to the second portion 152b of the second channel.

[0123] That is, when the other side of the first portion 152a is connected to one side of the second portion 152b of the second channel and the channel is expanded at a portion where the channel bends and can change the flow of the solution, a vortex phenomenon can be utilized to achieve a redistribution effect in which the cells in the solution are distributed widely throughout.

[0124] If the width of the second channel 152 is maintained constant, the redistribution effect may not occur or may be reduced because the cells move only to one wall of the channel after passing through the portion where the other side of the first portion 152a of the second channel and one side of the second portion 152a of the second channel are connected, i.e., the portion where the channel is bent.

[0125] The separation chip according to the second embodiment of the present invention has a channel formed on the underside of the upper plate, and can be formed as follows (see FIG. 7).

[0126] First, the first channel 151 connected to the injection hole 220a is located at the center of the upper plate 100 in the width direction of the upper plate 100 and is formed on one side of the upper plate 100 in the length direction of the upper plate 100. For reference, the first channel 151 is preferably formed shorter than the second channel 152.

[0127] The second channel 152 connected to the first channel 151 includes a plurality of branch channels. In this case, the second channel 152 may be formed in an arc shape as shown. The second channel 152 may be located above and below the center of the upper plate 100 in the width direction of the upper plate 100 and branch into a plurality of channels.

[0128] In this case, when viewed from the center of the width of the upper plate 100, two or more branch channels may be provided on the upper side, and two or more branch channels may be provided on the lower side.

[0129] The separation chip according to the third embodiment of the present invention has a channel formed on one surface of the upper plate, and can be formed as follows (see FIGS. 8 and 9).

[0130] The multiple branch channels forming the second channel 152 may be combined into one before some of the branch channels are connected to the third channel 153. That is, the second channels will be described based on the case where they are located above and below the center of the upper plate 100 based on the width direction of the upper plate 100, and in this case, when viewed from the center of the width of the upper plate, two branch channels are provided on the upper side and two more branch channels are provided on the lower side.

[0131] Hereinafter, the branched second channels 152 will be referred to as 2-1 channel 1521 to 2-4 channel 1524.

[0132] First, a part of the 2-1 channel 1521 and a part of the 2-2 channel 1522 are combined, and then the 2-2 channel 1522 is connected to the third channel 153 to form one channel.

[0133] Specifically, a portion of channel 2-1 refers to a portion of channel 2-1 that is adjacent to channel 3. Similarly, a portion 1522b of channel 2-2 refers to a portion of channel 2-2 1522 that is adjacent to channel 3 153.

[0134] In this way, a part 1521 b of the 2-1 channel and a part 1522 b of the 2-2 channel are combined into one and connected to the third channel 153 .

[0135] The separation chip 10 according to the present invention includes a filter that can be disposed over the channel 150 .

[0136] According to an embodiment of the present invention, a filter may be disposed on the first channel 151 or the second channel 152. For example, multiple filters may be located on the second channel 152, specifically, a filter may be located on the first portion 152a of the second channel and a filter may be located on the second portion 152b of the second channel, respectively. Of course, one or more filters may be disposed on the first channel 151.

[0137] In the disposable separation chip 10 according to the present invention, the filter is connected to the channel 150 and has a predetermined space.

[0138] In this case, the filter performs the following roles:

[0139] When the injected solution passes through the filter, gas (air) contained in the solution may be removed, i.e., a removal method is selected based on the specific gravity of the solution and the gas.

[0140] When a gas-containing solution passes through the filter, the gas located above the solution due to differences in specific gravity is captured by a filter connected to the channel and having a predetermined space, and the gas contained in the solution is removed. Therefore, in a cross-sectional view of the disposable separation chip 10 according to the present invention, the filter is preferably located above the channel 150.

[0141] The protrusion 180 can be disposed within the separation chip 10 of the present invention (see FIG. 10).

[0142] The channel 150 formed in the separation chip 10 of the present invention may include a first channel 151. The channel 150 may also include a second channel 152 connected to the first channel 151 and branching into multiple channels. In this case, the multiple protrusions 180 may be located on the first channel 151 or the second channel 152.

[0143] Hereinafter, a case where the protrusion 180 is formed on the first channel 151 will be described.

[0144] The protrusion 180 may be located at the bottom of the upper plate where the channel 150 is formed. That is, a recess may be formed in a part of the upper plate to form the channel 150 at the bottom of the upper plate.

[0145] In this case, in order to form the protrusion 180 in the groove 150, a recessed groove can be formed in the remaining part of the width of the first groove 151 excluding the protrusion 180. In this case, even in the case of a protrusion, a part of the protrusion is cut out to form a groove at the bottom through which a fluid can flow, but the protrusion may also be formed at the top.

[0146] The role of the protrusion 180 is as follows: In the present invention, a case where a plurality of protrusions 180 are formed in the first channel 151 will be described.

[0147] The distance between one protrusion and another adjacent protrusion may be formed to be smaller than the size of air particles mixed in the solution.

[0148] In this way, if the distance between one protrusion and the other adjacent protrusion is formed to be smaller than the size of an air particle, it is possible to prevent air particles mixed in the solution from flowing into the channel 150 when the solution is injected into the channel 150. In particular, in the case of the present invention, since the protrusion is located at the top of the channel, air particles located at the top can be effectively removed due to the difference in specific gravity.

[0149] In the separation chip 10 of the present invention, the protrusions 180 may have various shapes such as rectangular, circular, diamond-shaped, etc., as long as they can filter air particles.

[0150] In addition, the protrusions 180 located in the first channel 151 or the second channel 152 may be formed in two or more rows, rather than just one row. That is, the protrusions 180 may include a first protrusion and a second protrusion located below or on a side of the first protrusion.

[0151] The present invention further provides a microfluidic-based diagnostic system that includes a disposable separation chip.

[0152] The microfluidic diagnostic system may include a fluid supply unit that supplies a buffer solution or a microfluid, a microfluidic bubble trap that removes bubbles contained in the fluid supplied from the fluid supply unit, a disposable separation chip that mixes or separates fluids that have passed through the microfluidic bubble trap, a diagnostic means for analyzing the microfluid that has passed through the separation chip, and a diagnostic system control device that controls the diagnostic system.

[0153] The fluid supply unit 1000 includes a pump for supplying microfluid, and tubes and valves for transporting the fluid, and can perform stable fluid supply through appropriate flow rate control.

[0154] The bubble trap 2000 comprises a bubble trap body, an inlet and an outlet, and can trap microbubbles introduced from the fluid supply unit 1000 inside the bubble trap, thereby preventing the microbubbles from flowing into the channel.

[0155] The separation chip 3000 is manufactured from materials such as plastic, glass (ceramic), etc., and is composed of an inlet for introducing fluids, an outlet, fine channels, etc., and can perform separation, measurement, incubation, and analysis.

[0156] The diagnostic means 4000 is equipped with an optical system including a fluorescence system and a high-performance camera, and may perform fluorescence analysis, single-cell analysis, protein analysis, and the like.

[0157] The diagnostic system control device 5000 has hardware including a CPU (central processing unit) and input / output devices (e.g., flow sensors, pinch valves, touch interfaces, etc.), and can control communication and coordination between each input / output device and analyze data collected from the diagnostic means 4000.

[0158] The microfluidic diagnostic system of the present invention can include a separation chip 3000. As described above, the accuracy of a microfluidic diagnostic system can be significantly affected by the presence or absence of bubbles in the microfluid. Therefore, in the present invention, the reliability of the diagnostic system can be significantly improved by using a bubble trap 2000 to remove bubbles from the fluid and supplying it to the separation chip 3000 (see FIG. 11).

[0159] Although the present invention has been described in detail with respect to certain parts, it will be apparent to those skilled in the art that the specific techniques are merely preferred embodiments and that the scope of the present invention is not limited thereto. Therefore, the true scope of the present invention is to be defined by the appended claims and their equivalents.

Claims

1. a lower chip having a parabolic wire pattern formed from one side to the other; a separation chip separable from the lower chip; Equipped with the separation chip includes an upper plate having a coupling portion formed thereon to be coupled to a tubing, and a first member disposed below the upper plate and coupled to a lower surface of the upper plate; the coupling portion is integrally formed with the upper plate and is connected to a channel passing through the upper and lower surfaces of the upper plate; The coupling portion is a recess formed in an upper surface of the upper plate; a pipe portion disposed within the recess and inserted into the tubing; a connecting portion that connects the inner circumferential surface of the pipe portion so that the inner circumferential surface of the pipe portion extends to be connected to the channel, Disposable separation tip.

2. The pipe portion forms an acute angle with respect to the upper surface of the upper plate. The disposable separation tip according to claim 1 .

3. A stopper portion having a diameter equal to or larger than that of the tubing is formed on the outer circumferential surface of the pipe portion so that the tubing can be inserted to a predetermined depth. The disposable separation tip according to claim 1 .

4. a lower chip having a parabolic wire pattern formed from one side to the other; a separation chip separable from the lower chip; Equipped with the separation chip includes an upper plate having a coupling portion formed thereon to be coupled to a tubing, and a first member disposed below the upper plate and coupled to a lower surface of the upper plate; the coupling portion is integrally formed with the upper plate and is connected to a channel passing through the upper and lower surfaces of the upper plate; a groove-shaped channel is formed in the lower portion of the upper plate; The coupling portion is a recess formed in an upper surface of the upper plate; a pipe portion disposed within the recess and inserted into the tubing; a connecting portion that connects the inner circumferential surface of the pipe portion so that the inner circumferential surface of the pipe portion extends to be connected to the channel, Disposable separation tip.

5. The lower surface of the upper plate is formed into a curved shape with a curvature radius of 500 to 1000 mm, and the thickness of the central portion is thicker than the thickness of the opposing side surfaces. The disposable separation tip according to claim 4.

6. a pressing means for pressing the separation chip toward the lower chip is provided at the upper and lower ends of the opposing surface of the upper plate; The disposable separation tip according to claim 5 .

7. The channel is a first channel; a second channel connected to the first channel, branched into a plurality of parts, and having a first portion and a second portion connected to the first portion; the width of the first portion gradually increases toward the second portion; the width of the second portion gradually decreases toward a third channel connected to the second channel; The disposable separation tip according to claim 4.

8. The channel is a first channel; a second channel connected to the first channel and branched into a plurality of channels; The second channel is formed in an arc shape. The disposable separation tip according to claim 4.

9. The channel is a first channel; a second channel connected to the first channel and branched into a plurality of channels; A plurality of protrusions are arranged in the first channel or the second channel. The disposable separation tip according to claim 4.

10. The disposable separation tip according to claim 9 , wherein the protrusions include a first protrusion and a second protrusion located below or to a side of the first protrusion.

11. a filter disposed over the channel; The disposable separation tip according to claim 4.

12. the filter is connected to the channel and has a predetermined space; The disposable separation tip according to claim 11.

13. a lower chip having a parabolic wire pattern formed from one side to the other; a separation chip separable from the lower chip; Equipped with the separation chip includes an upper plate having a coupling portion formed thereon to be coupled to a tubing, and a first member disposed below the upper plate and coupled to a lower surface of the upper plate; the coupling portion is integrally formed with the upper plate, penetrates the upper and lower surfaces of the upper plate, and is connected to a channel; a groove-shaped channel is formed in a lower portion of the upper plate; the lower tip and the separation tip are made of plastic; The coupling portion is a recess formed in an upper surface of the upper plate; a pipe portion disposed within the recess and inserted into the tubing; a connecting portion that connects the inner circumferential surface of the pipe portion so that the inner circumferential surface of the pipe portion extends to be connected to the channel, Disposable separation tip.

14. The disposable separation tip of claim 13, wherein the plastic is transparent polycarbonate.

15. A microfluidic-based diagnostic system comprising a disposable separation chip according to any one of claims 1 to 14.

16. a fluid supply for supplying a buffer or microfluid; a bubble trap for removing bubbles contained in the fluid supplied from the fluid supply unit; a disposable separation tip for mixing or separating fluids passing through the bubble trap; diagnostic means for analyzing the microfluidic fluid passing through the separation chip; a diagnostic system control device for controlling the diagnostic system; 16. The microfluidic-based diagnostic system of claim 15.

Citation Information

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