Hydrogenated block copolymer, hydrogenated block copolymer composition, and molded article
A hydrogenated block copolymer with specified structural parameters addresses the issues of abrasion resistance and blocking, enhancing processability and heat resistance for automotive interior materials.
Patent Information
- Application Number
- JP2023576725
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-01-25
- Filing Date
- 2022-12-27
- Publication Date
- 2025-12-22
- Estimated Expiration
- 2042-12-27
AI Technical Summary
Hydrogenated block copolymers composed of conjugated diene compounds and vinyl aromatic compounds face issues with poor abrasion resistance, blocking during storage and transportation, and inadequate processability, which are exacerbated by the demands of autonomous driving and mobility services requiring better processability and appearance in automotive interior materials.
A hydrogenated block copolymer with specific structural parameters, including vinyl aromatic monomer units, conjugated diene monomer units, and MFR within defined ranges, which when combined with an olefin resin, enhances processability, heat resistance, and abrasion resistance while minimizing blocking.
The hydrogenated block copolymer exhibits improved processability, heat resistance, and abrasion resistance, reducing blocking tendencies and enabling better handling and performance in automotive interior applications.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a hydrogenated block copolymer, a hydrogenated block copolymer composition, and a molded article. [Background technology]
[0002] Hydrogenated block copolymers composed of conjugated diene compounds and vinyl aromatic compounds have elasticity at room temperature similar to that of vulcanized natural or synthetic rubber without vulcanization, and at high temperatures have processability similar to that of thermoplastic resins, and therefore are widely used in the fields of plastic modifiers, adhesives, automotive parts, medical devices, etc. Furthermore, hydrogenated block copolymers have excellent weather resistance and heat resistance, and therefore are widely used in practical applications, particularly as materials for automotive parts, medical devices, etc.
[0003] However, hydrogenated products of block copolymers composed of conjugated diene compounds and vinyl aromatic compounds, such as hydrogenated styrene-based elastomers (hereinafter sometimes simply referred to as "TPS materials"), have the problem that their applications are limited due to their poor abrasion resistance. To address the above-mentioned problems, Patent Document 1 proposes a resin composition of a random copolymer styrene-based elastomer having a vinyl aromatic monomer unit content of 40% by mass or more and less than 95% by mass and a polypropylene resin, and a molded article of the resin composition, and discloses that the molded article has excellent abrasion resistance.
[0004] Furthermore, in recent years, autonomous driving and mobility services have been attracting attention as new directions for automobiles. This trend is also causing changes in the performance required of automotive interior materials. For example, with the advent of autonomous driving, it is expected that automobiles will become even more of a living space. This is leading to more luxurious interiors and more diverse interior designs, creating spaces where passengers can spend their time more comfortably. As a result, resin compositions used as materials for automotive interior materials are required to have better processability and appearance than ever before, allowing for the molding of more detailed designs. Furthermore, from the viewpoint of mobility services, it is believed that with the spread of car sharing, there will be a growing demand for longer life and cleanliness in automobiles. As a result, automobile interior materials will be cleaned more frequently than before, and resin compositions used as materials for automobile interior materials will need to have higher abrasion resistance. Due to the spread of autonomous driving and mobility services as described above, in recent years, polymers, which are materials for resin compositions, are required to have better processability, appearance, and abrasion resistance than conventional products.
[0005] For example, Patent Document 2 discloses a technology in which a hydrogenated polymer block C of a conjugated diene polymer having a vinyl bond content of 30% by mass or more is introduced into a hydrogenated block copolymer, thereby suppressing oil bleeding in a resin composition that is a mixture with polypropylene, increasing the amount of process oil that can be added, and achieving improved processability while maintaining heat resistance and abrasion resistance. However, this technology has the problem of not meeting the high processability standards required in recent years, and further improvements in processability are required.
[0006] Generally, processability and abrasion resistance are mutually exclusive physical properties that tend to be exhibited by polymer structures. For example, reducing the molecular weight of a hydrogenated block copolymer and increasing its MFR can improve the processability of a resin composition containing the hydrogenated block copolymer, but this tends to increase the tackiness of the polymer itself and reduce the abrasion resistance of the resin composition.
[0007] Furthermore, the increased stickiness of the polymer itself tends to have adverse effects on commercialization. Specifically, hydrogenated block copolymers are usually pelletized for use, but if the hydrogenated block copolymer pellets are highly sticky, they tend to be difficult to feed, transport, and measure during production and shipping processes, and during the manufacturing and processing of final products. Furthermore, there is a problem in that the pellets may stick together during storage and form large lumps, a phenomenon known as blocking. This can lead to solidification in storage tanks, making them impossible to discharge, or to solidification in filled bags or containers, making them difficult to use. The blocking phenomenon is more pronounced the higher the ambient temperature during storage and the greater the temperature difference during storage.
[0008] Known methods for preventing pellet blocking include coating the pellet surface with an anti-blocking agent, such as coating the pellet with various fatty acids, coating the pellet with various fatty acid amides, coating the pellet with various waxes, and coating the pellet with inorganic fine powder such as silica, talc, or mica. [Prior art documents] [Patent documents]
[0009] [Patent Document 1] International Publication No. 2003 / 035705 [Patent Document 2] International Publication No. 2006 / 088187 Summary of the Invention [Problem to be solved by the invention]
[0010] However, pellets that are particularly sticky and have a high blocking tendency are difficult to suppress blocking even with the addition of an anti-blocking agent. On the other hand, although blocking can be suppressed by adding an excessive amount of anti-blocking agent, the anti-blocking agent may adversely affect the physical properties of the final product, impairing transparency, mechanical properties, adhesiveness, appearance, etc., and there are also problems in that the anti-blocking agent such as calcium stearate tends to aggregate inside the molding machine, causing equipment contamination, etc.
[0011] Therefore, an object of the present invention is to provide a hydrogenated block copolymer that is less likely to cause blocking and that, when combined with an olefin resin, can exhibit excellent processability, heat resistance, and abrasion resistance, and a resin composition containing the hydrogenated block copolymer. [Means for solving the problem]
[0012] As a result of extensive research aimed at solving the problems of the prior art described above, the present inventors have found that it is possible to provide a hydrogenated block copolymer having a specific structure, in which the proportion of polymer blocks mainly composed of vinyl aromatic monomer units, the proportion of vinyl aromatic monomer units in blocks composed of vinyl aromatic monomer units and conjugated diene monomer units, hardness, and MFR are specified within appropriate ranges, which hydrogenated block copolymers are less likely to cause blocking and can improve processability, heat resistance, and abrasion resistance when combined with an olefin resin to form a resin composition, thereby completing the present invention. That is, the present invention is as follows.
[0013] [1] A hydrogenated block copolymer comprising vinyl aromatic monomer units and conjugated diene monomer units, A hydrogenated block copolymer satisfying the following conditions (1) to (4): <Condition (1)>: (a) It contains at least one polymer block mainly composed of vinyl aromatic monomer units, and the content of the (a) polymer block mainly composed of vinyl aromatic monomer units is 21% by mass or more and 40% by mass or less. <Condition (2)>: (b) At least one hydrogenated copolymer block composed of a vinyl aromatic monomer unit and a conjugated diene monomer unit is contained, and the content of the vinyl aromatic monomer unit in the hydrogenated copolymer block (b) is 30% by mass or more and 79% by mass or less. <Condition (3)>: The instantaneous hardness measured with a durometer type A according to JIS K6253 is 85or more, and the instantaneous hardness measured with a durometer type D is 65 or less. <Condition (4)>: The MFR value measured in accordance with JIS K7210 at a temperature of 230°C and a load of 2.16 kg is 45 or more. [2] The hydrogenated block copolymer according to [1] above, having an instantaneous hardness of 85 or more as measured with a durometer type A according to JIS K6253, and an instantaneous hardness of 45 or less as measured with a durometer type D. [3] The hydrogenated block copolymer according to [1] or [2] above, wherein the content of the polymer block (a) mainly composed of vinyl aromatic monomer units is 25% by mass or more and 35% by mass or less. [4] [4] The hydrogenated block copolymer according to any one of [1] to [3] above, which has an MFR value of 50 or more as measured in accordance with JIS K7210 under conditions of a temperature of 230°C and a load of 2.16 kg. [5] [4] The hydrogenated block copolymer according to any one of [1] to [4], wherein the content of vinyl aromatic monomer units in the (b) hydrogenated copolymer block is 45% by mass or more and 70% by mass or less. [6] [6] The hydrogenated block copolymer according to any one of [1] to [5] above, wherein the content of all vinyl aromatic monomer units is 60% by mass or more and 80% by mass or less. [7] The hydrogenated block copolymer according to any one of [1] to [6] above, wherein the amount of vinyl bonds in the (b) hydrogenated copolymer block is 30% by mass or more. [8] (c) containing at least one hydrogenated polymer block mainly composed of conjugated diene monomer units; The hydrogenated block copolymer according to any one of [1] to [7] above, wherein the content of the (c) hydrogenated polymer block mainly composed of conjugated diene monomer units is 3% by mass or more. [9] (c) containing at least one hydrogenated polymer block mainly composed of conjugated diene monomer units; The hydrogenated block copolymer according to any one of [1] to [8], wherein the content of the (c) hydrogenated polymer block mainly composed of conjugated diene monomer units is 3% by mass or more and 20% by mass or less.
[10] The hydrogenated block copolymer (A) according to any one of [1] to [9] above: 1% by mass or more and 50% by mass or less; At least one type of olefin-based resin (ii): 5% by mass or more and 90% by mass or less; At least one type of thermoplastic resin (c) (Excluding the hydrogenated block copolymer (a) and the olefin resin (b)) : 1% by mass or more and 50% by mass or less, At least one softener (d): 5% by mass or more and 90% by mass or less; A hydrogenated block copolymer composition comprising:
[11] The hydrogenated block copolymer composition according to
[10] above, wherein the olefin resin (b) contains at least one polypropylene resin.
[12] A molded article of the hydrogenated block copolymer composition according to
[10] or
[11] above.
[13] The molded article according to
[12] above, which is a foam. [Effects of the Invention]
[0014] According to the present invention, a hydrogenated block copolymer can be obtained which has high blocking resistance and, when combined with an olefin resin to form a resin composition, has excellent processability, heat resistance, and abrasion resistance. DETAILED DESCRIPTION OF THE INVENTION
[0015] Hereinafter, a mode for carrying out the present invention (hereinafter referred to as "the present embodiment") will be described in detail. Note that the following present embodiment is an example for explaining the present invention, and is not intended to limit the present invention to the following content, and the present invention can be carried out in various modified forms within the scope of its gist.
[0016] [Hydrogenated Block Copolymer] The hydrogenated block copolymer of this embodiment (hereinafter may be referred to as hydrogenated block copolymer (A)) is a hydrogenated product of a block copolymer containing vinyl aromatic monomer units and conjugated diene monomer units, and satisfies the following conditions (1) to (4): <Condition (1)>: (a) It contains at least one polymer block mainly composed of vinyl aromatic monomer units, and the content of the (a) polymer block mainly composed of vinyl aromatic compound monomer units is 10% by mass or more and 40% by mass or less. <Condition (2)>: (b) At least one hydrogenated copolymer block composed of a vinyl aromatic monomer unit and a conjugated diene monomer unit is contained, and the content of the vinyl aromatic monomer unit in the hydrogenated copolymer block (b) is 30% by mass or more and 79% by mass or less. <Condition (3)>: The instantaneous hardness measured with a durometer type A according to JIS K6253 is 60 or more, and the instantaneous hardness measured with a durometer type D is 65 or less. <Condition (4)>: The MFR value measured in accordance with JIS K7210 at a temperature of 230°C and a load of 2.16 kg is 10 or more. In this specification, the state before being incorporated into a polymer is referred to as a "compound", and the state after being incorporated into a polymer is referred to as a "monomer unit".
[0017] (vinyl aromatic monomer unit) The hydrogenated block copolymer (a) of this embodiment contains a vinyl aromatic monomer unit. Examples of vinyl aromatic compounds that form vinyl aromatic monomer units include, but are not limited to, monomer units derived from styrene, α-methylstyrene, p-methylstyrene, divinylbenzene, 1,1-diphenylethylene, N,N-dimethyl-p-aminoethylstyrene, and N,N-diethyl-p-aminoethylstyrene. In particular, styrene is preferred from the viewpoint of the balance between cost and the mechanical strength of the resin composition containing the hydrogenated block copolymer. These may be used alone or in combination of two or more.
[0018] (conjugated diene monomer units) The hydrogenated block copolymer (a) of this embodiment contains conjugated diene monomer units. A conjugated diene monomer unit is a monomer unit derived from a diolefin having a pair of conjugated double bonds. Examples of such diolefins include, but are not limited to, 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, and 1,3-hexadiene. In particular, 1,3-butadiene and isoprene are preferred from the viewpoint of a good balance between molding processability and mechanical strength. These may be used alone or in combination of two or more.
[0019] (Amount of vinyl bonds in all conjugated diene monomer units) The amount of vinyl bonds in all conjugated diene monomer units of the hydrogenated block copolymer (a) of this embodiment is not particularly limited, but is preferably 5% by mass or more, more preferably 10% by mass or more, and even more preferably 15% by mass or more. In this specification, the term "vinyl bond content" refers to the total amount of conjugated diene monomer units bonded via 1,2-vinyl bonds (conjugated dienes incorporated into the polymer via 1,2-bonds) and 3,4-vinyl bonds (conjugated dienes incorporated into the polymer via 3,4-bonds) relative to all conjugated dienes (however, when 1,3-butadiene is used as the conjugated diene, this refers to the 1,2-vinyl bond content), and is a concept that also includes the state in which 1,2-vinyl bonds or 3,4-vinyl bonds are subsequently hydrogenated to form single bonds. In other words, although "vinyl" is a term that represents the state of double bonds, the "vinyl bond content" in this specification encompasses the amount of vinyl bonds that have been hydrogenated to form single bonds. When measured during the production process of a hydrogenated block copolymer, the total amount of 1,2-vinyl bonds and 3,4-vinyl bonds relative to all conjugated dienes measured before the hydrogenation process corresponds to the "vinyl bond content." When the amount of vinyl bonds in all conjugated diene monomer units of the hydrogenated block copolymer (a) is 5% by mass or more, precipitation from the solution due to crystallization of the hydrogenated conjugated diene block can be suppressed in the hydrogenation step. The vinyl bond content in all conjugated diene monomer units of the hydrogenated block copolymer (a) can be controlled within the above numerical range by using a regulator such as a tertiary amine compound or an ether compound, which will be described later. The amount of vinyl bonds in all conjugated diene monomer units of the hydrogenated block copolymer (A) can be measured by nuclear magnetic resonance (NMR) using the block copolymer before hydrogenation as a sample, or by an infrared spectrophotometer as described in the Examples below. Furthermore, in the nuclear magnetic resonance (NMR) measurement using the hydrogenated block copolymer as a sample, the amount of vinyl bonds can be calculated by counting the total number of structures that have been hydrogenated into single bonds in addition to unhydrogenated vinyl structures.
[0020] (Total vinyl aromatic compound content) The hydrogenated block copolymer (a) of this embodiment preferably has a total vinyl aromatic monomer unit content of 50% by mass or more and 80% by mass or less, more preferably 55% by mass or more and 80% by mass or less, and even more preferably 60% by mass or more and 80% by mass or less. When the content of all vinyl aromatic monomer units is 50% by mass or more, the hydrogenated block copolymer (A) of this embodiment tends to have good oil resistance. Good oil resistance allows it to be used in applications requiring stricter oil resistance, such as automotive materials. For example, when used as a material for thinner-walled molded articles or more complex / larger molded articles than general molded articles, such as automotive interior materials, deformation, poor appearance, and the like tend to be suppressed even when used for a long period of time. In this specification, a "general molded body" is defined as a simple, flat, small molded body of about 150 mm square with a thickness of about 2 mm. Compared to such a "general molded body," it has been confirmed that thin-walled molded bodies and complex, large molded bodies tend to have reduced properties such as oil resistance, abrasion resistance, scratch resistance, appearance, low-temperature properties, tactile feel, and shape retention. Furthermore, when the hydrogenated block copolymer (A) has good oil resistance, the upper limit of the blending amount of the hydrogenated block copolymer (A) in the hydrogenated block copolymer composition of the present embodiment described below tends to increase, and the degree of blending freedom tends to improve. In general, the oil resistance tends to improve as the blending amount of hydrogenated block copolymer (A) in the hydrogenated block copolymer composition of the present embodiment described below decreases, but the abrasion resistance and tactile feel tend to improve as the blending amount of hydrogenated block copolymer (A) increases, so it is preferable that the upper limit of the blending amount is high. The total content of vinyl aromatic monomer units in the hydrogenated block copolymer (a) of the present embodiment can be measured using an ultraviolet spectrophotometer with the block copolymer before hydrogenation and the hydrogenated block copolymer after hydrogenation as samples. The total content of vinyl aromatic monomer units in the hydrogenated block copolymer (a) can be controlled within the above-mentioned range mainly by adjusting the amount of vinyl aromatic compound added to the polymerization reactor, the reaction temperature, and the reaction time.
[0021] In this specification, the term "mainly composed of" in the composition of the hydrogenated block copolymer means that the proportion in a given block polymer or polymer block is 85% by mass or more, preferably 90% by mass or more, and more preferably 95% by mass or more. The content of vinyl aromatic monomer units in the hydrogenated copolymer block (b) is 30% by mass or more and 79% by mass or less, and therefore the polymer block (a) and the hydrogenated polymer block (b) can be clearly distinguished from each other.
[0022] (Polymer block (a) mainly composed of vinyl aromatic monomer units) The hydrogenated block copolymer (i) of this embodiment contains at least one polymer block (a) mainly composed of vinyl aromatic monomer units, which can prevent pellet blocking. Furthermore, the hydrogenated block copolymer (i) of this embodiment has a polymer block (a) content of 10% by mass or more, preferably 15% by mass or more, more preferably 20% by mass or more, and even more preferably 25% by mass or more. When the content of the polymer block (a) mainly composed of vinyl aromatic monomer units is 10% by mass or more, the blocking resistance of pellets of the hydrogenated block copolymer (a) is good, and the hydrogenated block copolymer composition of the present embodiment exhibits good abrasion resistance and heat resistance. Furthermore, when the content of the (a) polymer block is 15% by mass or more, better blocking resistance and abrasion resistance are exhibited, when it is 20% by mass or more, even better blocking resistance and abrasion resistance are exhibited, and when it is 25% by mass or more, even better blocking resistance and abrasion resistance are exhibited.
[0023] If pellets of the hydrogenated block copolymer (A) of this embodiment exhibit good blocking resistance, they tend to be less prone to blocking even during transportation under conditions such as longer periods of time, higher loads, and severe temperature environments (e.g., regions with high outside temperatures or large temperature differences), which is expected to facilitate pellet measurement and blending during compound molding. Furthermore, since the amount of antiblocking agent can be reduced, it is expected that the effects of avoiding equipment contamination, reducing the environmental load, and suppressing unexpected deterioration of physical properties, such as deterioration of transparency and mechanical strength, can be expected. If the hydrogenated block copolymer composition of this embodiment exhibits good abrasion resistance, it can be used in applications requiring stricter abrasion resistance, such as automotive materials. For example, when used as a material for automotive interior materials, such as thinner-walled molded articles or more complex / larger molded articles than general molded articles, the appearance of the material can be expected to maintain a level comparable to that of the general molded articles even after extended use. Furthermore, when used in the automotive interior materials, the appearance of the material can be expected to maintain for a long period of time even when subjected to friction with higher loads or coarser fabrics, such as jeans fabric, which is coarser than cotton fabrics such as Kanakin No. 3, as is assumed when riding in a car. Furthermore, when the abrasion resistance of the hydrogenated block copolymer composition is good, the lower limit of the blending amount of the hydrogenated block copolymer (a) in the hydrogenated block copolymer composition of the present embodiment described below tends to be lowered, and the degree of blending freedom tends to be improved. In general, the greater the blend amount of hydrogenated block copolymer (A) in the hydrogenated block copolymer composition of the present embodiment described below, the better the abrasion resistance tends to be. However, the smaller the blend amount of hydrogenated block copolymer (A), the better the oil resistance, material costs, etc. tend to be. Therefore, it is preferable that the lower limit of the blend amount is low.
[0024] Furthermore, the hydrogenated block copolymer (i) of this embodiment has a polymer block (a) content of 40% by mass or less, preferably 37% by mass or less, and more preferably 35% by mass or less. When the content of the polymer block (a) mainly composed of vinyl aromatic monomer units is 40% by mass or less, the hydrogenated block copolymer composition of the present embodiment described below exhibits good heat resistance, and when it is 35% by mass or less, even better heat resistance is exhibited.
[0025] The content of polymer block (a) in the hydrogenated block copolymer (i) of this embodiment can be measured by a method using a nuclear magnetic resonance (NMR) spectrometer (the method described in Y. Tanaka, et al., RUBBER CHEMISTRY and TECHNOLOGY 54, 685 (1981); hereinafter referred to as the "NMR method") using the block copolymer before hydrogenation and the hydrogenated block copolymer as samples. The content of polymer block (a) in the hydrogenated block copolymer (i) can be controlled within the above-mentioned range mainly by adjusting the amount of vinyl aromatic compound added to the polymerization reactor, the reaction temperature, and the reaction time.
[0026] (Hydrogenated copolymer block (b)) The hydrogenated block copolymer (a) of this embodiment contains at least one hydrogenated copolymer block (b) composed of a vinyl aromatic monomer unit and a conjugated diene monomer unit. The content of the vinyl aromatic monomer unit in the hydrogenated copolymer block (b) is 30% by mass or more, preferably 40% by mass or more, and more preferably 45% by mass or more.
[0027] When the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b) is 30% by mass or more, the hydrogenated block copolymer composition of this embodiment exhibits good abrasion resistance. Furthermore, when the content is 45% by mass or more, even higher abrasion resistance is exhibited, and the composition can be used in applications where stricter abrasion resistance is required, such as automobile interior materials for thinner molded articles, or automobile interior materials for which long-term appearance maintenance is required under friction with higher loads and coarser fabrics, such as jeans fabrics, which are coarser than cotton fabrics such as Kanakin No. 3, assuming the vehicle is in motion. Furthermore, when the abrasion resistance of the hydrogenated block copolymer composition is good, the lower limit of the blending amount of the hydrogenated block copolymer (a) in the hydrogenated block copolymer composition of the present embodiment described below tends to be lowered, and the degree of blending freedom tends to be improved. In general, the greater the blend amount of hydrogenated block copolymer (A) in the hydrogenated block copolymer composition described below, the better the abrasion resistance tends to be. However, the smaller the blend amount of hydrogenated block copolymer (A), the better the oil resistance and material costs tend to be. Therefore, it is preferable that the blend amount has a lower lower limit.
[0028] The content of vinyl aromatic monomer units in the hydrogenated copolymer block (b) is 79% by mass or less, preferably 75% by mass or less, and more preferably 70% by mass or less.
[0029] When the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b) is 79% by mass or less, the hydrogenated block copolymer composition of this embodiment (described later) exhibits good heat resistance. Furthermore, when the content is 70% by mass or less, higher heat resistance is exhibited, and the composition can be used in applications where stricter heat resistance requirements are required, such as automobile interior materials for making thinner molded articles, or applications where the material's texture (textured texture) and shape (resistance to thermal deformation) must be maintained for a long period of time even when used for a long period of time or at higher temperatures.
[0030] The content of the vinyl aromatic monomer unit in the hydrogenated copolymer block (b) can be measured by a nuclear magnetic resonance (NMR) spectrometer or the like. The content of the vinyl aromatic monomer unit in the hydrogenated copolymer block (b) can be controlled within the above-mentioned range by adjusting the amounts of the vinyl aromatic compound and conjugated diene added to the polymerization reactor, the reaction temperature, etc.
[0031] (Hydrogenated polymer block (c) mainly composed of conjugated diene monomer units) The hydrogenated block copolymer (a) of this embodiment preferably contains at least one hydrogenated polymer block (c) mainly composed of conjugated diene monomer units (hereinafter, may be referred to as hydrogenated polymer block (c)). In the hydrogenated block copolymer (a) of the present embodiment, the content of the hydrogenated polymer block (c) is not particularly limited, but is preferably 3% by mass or more, more preferably 3% by mass or more and 40% by mass or less, even more preferably 3% by mass or more and 30% by mass or less, and even more preferably 3% by mass or more and 20% by mass or less.
[0032] The hydrogenated block copolymer (a) of this embodiment contains the hydrogenated polymer block (c), and thus the hydrogenated block copolymer composition of this embodiment, which will be described later, exhibits good scratch resistance and low-temperature properties. In particular, when the content of the hydrogenated polymer block (c) is 3% by mass or more and 40% by mass or less, better scratch resistance and low-temperature properties are exhibited. Furthermore, the low-temperature properties tend to improve depending on the content of the hydrogenated polymer block (c). When the hydrogenated polymer block (c) is contained, the hydrogenated block copolymer composition of the present embodiment tends to have improved compatibility with the polyolefin resin (b) and the thermoplastic resin (c), leading to further improved interfacial strength, and improved abrasion resistance, scratch resistance, and low-temperature properties. If the scratch resistance is good, it can be used in applications requiring stricter scratch resistance, such as automotive materials, etc. For example, in automotive interior materials, even when thinner molded articles or more complex / larger molded articles are obtained, it is expected that the appearance of the material will be maintained comparable to that of the general molded articles described above when used for a longer period of time. Furthermore, when the scratch resistance is good, the lower limit of the blending amount of the hydrogenated block copolymer (a) in the hydrogenated block copolymer composition of the present embodiment described below tends to be lowered, and the degree of blending freedom tends to be improved. In general, the greater the blend amount of hydrogenated block copolymer (A) in the hydrogenated block copolymer composition of the present embodiment described below, the better the scratch resistance tends to be. However, the smaller the blend amount of hydrogenated block copolymer (A), the better the oil resistance, material costs, and the like tend to be. Therefore, it is preferable that the lower limit of the blend amount is low. If the low-temperature properties are good, for example, if the elongation at break at -30°C is high, the material can be used in applications requiring stricter low-temperature properties, such as automotive materials. For example, in automotive interior materials, even when thinner molded articles or more complex / larger molded articles are obtained, they tend to exhibit low-temperature properties that are comparable to the above-mentioned general molded articles and meet or exceed the vehicle interior specifications.
[0033] The content of the hydrogenated polymer block (c) in the hydrogenated block copolymer (a) can be controlled within the above-mentioned range by adjusting the amount of conjugated diene added to the polymerization reactor, the reaction temperature, etc.
[0034] (MFR of hydrogenated block copolymer (a)) The hydrogenated block copolymer (a) of this embodiment has an MFR of 10 or more, preferably 15 or more, more preferably 30 or more, and even more preferably 50 or more, measured according to JIS K7210 at a temperature of 230°C and a load of 2.16 kg. When the hydrogenated block copolymer (a) of this embodiment has an MFR of 10 or more, the MFR of the hydrogenated block copolymer composition of this embodiment, which will be described later, is improved, and good processability is exhibited. Furthermore, an MFR of 15 or higher provides better processability, an MFR of 30 or higher provides even better processability, and an MFR of 50 or higher provides even better processability. If the hydrogenated block copolymer composition of this embodiment described below has good processability, for example, in injection molding, stripes such as flow marks do not occur, and molded articles with good surface appearance can be obtained. Furthermore, molding using more complex molds or molds with smaller thicknesses becomes possible, allowing for resinification of materials and weight reduction through thinner walls. Furthermore, higher processability tends to be advantageous for improving surface appearance, molding using complex molds, and thinner walls. Furthermore, the higher the processability, the more the amount of processing aids such as the softener (d) in the hydrogenated block copolymer composition of the present embodiment can be reduced, which is expected to improve the degree of freedom in formulation, the mechanical strength and tactile feel of the material, reduce the environmental load, and the like. The upper limit of the MFR of the hydrogenated block copolymer (a) of this embodiment is not particularly limited, but is preferably 500 or less, more preferably 250 or less, from the viewpoint of maintaining heat resistance.
[0035] The MFR of the hydrogenated block copolymer (a) of this embodiment can be controlled within the above-mentioned range by adjusting the weight-average molecular weight of the hydrogenated block copolymer (a), the content of polymer block (a), the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b), the content of hydrogenated polymer block (c), the amount of vinyl bonds in the conjugated diene monomer units of the hydrogenated block copolymer (a) before hydrogenation, and the hydrogenation rate of the double bonds in the conjugated diene monomer units of the hydrogenated block copolymer (a). For example, (a) the MFR of the hydrogenated block copolymer (a) tends to be improved by decreasing the weight-average molecular weight of the hydrogenated block copolymer, decreasing the content of polymer block (a), increasing the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b), increasing the content of hydrogenated polymer block (c) in the terminal blocks, decreasing the content of hydrogenated polymer block (c) in the internal blocks, increasing the amount of vinyl bonds in the conjugated diene monomer units, and decreasing the hydrogenation rate of double bonds in the conjugated diene monomer units. In particular, the weight-average molecular weight of the hydrogenated block copolymer (A) has a linear relationship with the logarithm of the MFR. Therefore, to obtain the hydrogenated block copolymer (A) that exhibits the effects of the present invention, the content of polymer block (a), the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b), and the hardness of the hydrogenated block copolymer (A) are adjusted so that the blocking resistance of the pellets and the heat resistance and abrasion resistance of the hydrogenated block copolymer resin composition are exhibited, and then the weight-average molecular weight that gives the desired MFR can be determined from the linear relationship between the weight-average molecular weight of the hydrogenated block copolymer (A) and the logarithm of the MFR.
[0036] Specifically, take hydrogenated block copolymer (A)-1 as an example (same structure as in Example 1 described below), which has a polymer block (a) content mainly composed of vinyl aromatic monomer units of 30% by mass, a vinyl aromatic monomer unit content in hydrogenated copolymer block (b) of 59% by mass, a vinyl bond content in the conjugated diene monomer units of hydrogenated block copolymer (A) of 22% by mass, a weight-average molecular weight of 88,000, a molecular weight distribution of 1.06, a hardness measured by Duro Type D of 43, and an MFR (230°C, 2.16 kg) of 53. When the vinyl bond content in the conjugated diene monomer units is changed from 22% by mass to 12% by mass, the MFR (230°C, 2.16 kg) decreases to 44. In this case, in order to increase the MFR to 53, the weight-average molecular weight needs to be reduced from 88,000 to 81,000. The weight average molecular weight that gives an appropriate MFR can be determined by measuring the MFR of hydrogenated block copolymers with different weight average molecular weights in advance, and deriving the linear relationship between the weight average molecular weight and the logarithm of the MFR. Furthermore, in the aforementioned hydrogenated block copolymer (a)-1, when the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b) is changed from 59% by mass to 30% by mass, the MFR (230°C, 2.16 kg) decreases to 45. In such a case, to improve the MFR to 53, the same as that of hydrogenated block copolymer (a)-1, the weight average molecular weight should be reduced from 88,000 to 82,000. The weight average molecular weight that gives the appropriate MFR can be determined by measuring the MFR of hydrogenated block copolymers with different weight average molecular weights in advance and deriving the linear relationship between the weight average molecular weight and the logarithm of the MFR.
[0037] (Hardness of hydrogenated block copolymer (a)) The hydrogenated block copolymer (a) of this embodiment has an instantaneous hardness of 60 or more, preferably 70 or more, more preferably 80 or more, and even more preferably 85 or more, as measured with a durometer type A according to JIS K6253. When the hydrogenated block copolymer (a) of this embodiment has an instantaneous hardness of 60 or more as measured by Durometer Type A according to JIS K6253, or a Durometer Type D measurement value of 16 or more, pellets of the hydrogenated block copolymer of this embodiment exhibit good blocking resistance. Furthermore, when the instantaneous hardness is 70 or more as measured by Durometer Type A, or a Durometer Type D measurement value of 22 or more, better blocking resistance is exhibited. When the instantaneous hardness is 80 or more as measured by Durometer Type A, or a Durometer Type D measurement value of 30 or more, even better blocking resistance is exhibited. When the instantaneous hardness is 85 or more as measured by Durometer Type A, or a Durometer Type D measurement value of 34 or more, even better blocking resistance is exhibited. High blocking resistance in hydrogenated block copolymer pellets means that blocking is less likely to occur during transportation for longer periods of time, under higher loads, and in harsh temperature environments, such as in regions with high outside temperatures or large temperature differences, which is expected to facilitate pellet measurement and blending during compound molding.In addition, the amount of anti-blocking agent required can be reduced, which can prevent equipment contamination and reduce environmental impact, and is expected to suppress unexpected deterioration in physical properties, such as a decrease in transparency and mechanical strength.
[0038] The hydrogenated block copolymer (a) of this embodiment has an instantaneous hardness of 65 or less, preferably 55 or less, and more preferably 45 or less, as measured with a durometer type D according to JIS K6253.
[0039] When the hydrogenated block copolymer (a) of this embodiment has an instantaneous hardness of 65 or less as measured with a durometer type D according to JIS K6253, the hydrogenated block copolymer composition of this embodiment, which will be described later, exhibits good heat resistance. Furthermore, when the instantaneous hardness is 55 or less as measured with a durometer type D, better heat resistance is exhibited, and when the instantaneous hardness is 45 or less, even better heat resistance is exhibited. If the hydrogenated block copolymer composition has good heat resistance, it can be used in applications requiring stricter heat resistance, such as automotive materials. For example, in automotive interior materials, even when thinner molded articles or more complex / larger molded articles are obtained, they can be expected to compare favorably with the general molded articles described above, and the material's texture (textured texture) and shape (resistance to thermal deformation) can be maintained over a longer period of use. Furthermore, even in regions with higher outside temperatures, the material's texture (textured texture) and shape (resistance to thermal deformation) can be expected to be maintained for a longer period of time.
[0040] The hardness of the hydrogenated block copolymer (a) can be controlled within the above-mentioned range by adjusting the weight-average molecular weight of the hydrogenated block copolymer (a), the content of polymer block (a), the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b), the content of hydrogenated polymer block (c), the amount of vinyl bonds in the conjugated diene monomer units, and the hydrogenation rate of double bonds in the conjugated diene monomer units. Furthermore, the hardness may be controlled within the above-mentioned range by adjusting the tan δ peak temperature (loss tangent) between −25° C. and 60° C. in the viscoelasticity measurement chart of the hydrogenated block copolymer (a), i.e., the glass transition temperature derived from the hydrogenated copolymer block (b), by carrying out a polymerization reaction under the conditions described below using a predetermined adjuster that adjusts the vinyl bond amount in the hydrogenated copolymer block (b), the content of the vinyl aromatic monomer unit in the hydrogenated copolymer block (b), and the copolymerizability between the vinyl aromatic compound and the conjugated diene. For example, increasing the content of polymer block (a) in hydrogenated block copolymer (a), increasing the content of vinyl aromatic monomer units in hydrogenated copolymer block (b), decreasing the content of hydrogenated polymer block (c), decreasing the hydrogenation rate of double bonds in conjugated diene monomer units, and increasing the tan δ peak temperature (°C) from -20 to 60°C tend to improve the hardness of hydrogenated block copolymer (a). Increasing the content of vinyl aromatic monomer units in hydrogenated copolymer block (b) and increasing the vinyl bond content of hydrogenated copolymer block (b) are particularly effective in improving the tan δ peak temperature (°C) from -20 to 60°C. The tan δ peak temperature (°C) can also be controlled by adjusting the copolymerizability of the vinyl aromatic compound and the conjugated diene by adjusting the polymerization conditions, as described below.
[0041] To obtain a hydrogenated block copolymer (A) that exhibits the desired effects of the present invention, the content of polymer block (a) in hydrogenated block copolymer (A), the content of vinyl aromatic monomer units in hydrogenated copolymer block (b), and the hardness of hydrogenated block copolymer (A) are adjusted so that the pellets exhibit anti-blocking properties and the hydrogenated block copolymer composition exhibits heat resistance and abrasion resistance. Thereafter, the weight average molecular weight that gives the desired MFR can be determined from the linear relationship between the weight average molecular weight of hydrogenated block copolymer (A) and the logarithm of the MFR. For example, in order to improve hardness while fixing the content of polymer block (a), the content of vinyl aromatic monomer units in hydrogenated copolymer block (b), the content of hydrogenated polymer block (c), and the hydrogenation rate of double bonds of conjugated diene monomer units, the amount of vinyl bonds in hydrogenated copolymer block (b) can be increased to improve the tan δ peak temperature (°C) in the range of -20 to 60°C. Furthermore, in order to improve hardness while fixing the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b), the content of hydrogenated polymer block (c) in the hydrogenated block copolymer (a), the hydrogenation rate of double bonds in the conjugated diene monomer units, and the tan δ peak temperature (°C) between -20 and 60°C, the content of polymer block (a) can be increased. Furthermore, in order to improve hardness while fixing the content of polymer block (a), the content of hydrogenated polymer block (c), the hydrogenation rate of double bonds in the conjugated diene monomer unit, and the tan δ peak temperature (°C) from -20 to 60°C, the content of polymer block (b) may be increased while reducing the amount of vinyl bonds in the hydrogenated copolymer block (b) so as to suppress an increase in the tan δ peak temperature (°C) from -20 to 60°C. Specifically, hydrogenated block copolymer (A)-15 (same structure as Example 15 described below) has a polymer block (a) content mainly composed of vinyl aromatic monomer units of 26% by mass, a vinyl aromatic monomer unit content in the hydrogenated copolymer block (b) of 59% by mass, a vinyl bond content in the conjugated diene monomer units of 26% by mass, a weight-average molecular weight of 92,000, a molecular weight distribution of 1.06, a hardness measured by Duro Type D of 43 (hardness by Durometer A of 92), and an MFR (230°C, 2.16 kg) of 51. When the content of polymer block (a) mainly composed of vinyl aromatic monomer units is changed from 26% by mass to 21% by mass, the hardness measured by Duro Type D decreases to 32 (hardness by Durometer A of 83). To increase the hardness measured by Duro Type D to 43, the vinyl bond content of the hydrogenated copolymer block (b) needs to be increased to 32. Increasing the vinyl bond content of hydrogenated copolymer block (b) increases the tan δ peak temperature (-20°C to 60°C) from 22°C to 25°C, thereby improving hardness. At this time, the MFR of hydrogenated block copolymer (a)-15 increases from 51 to 63. To further reduce the MFR from 63 to 51, the same as that of hydrogenated block copolymer (a)-15, simply increase the weight-average molecular weight from 92,000 to 97,000. The weight-average molecular weight (97,000) that provides such an appropriate MFR can be calculated from the linear relationship between the logarithm of the weight-average molecular weight and the MFR, by measuring the MFR of hydrogenated block copolymers with different weight-average molecular weights in advance. Furthermore, in the aforementioned hydrogenated block copolymer (a)-1, when the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b) is changed from 59% by mass to 47% by mass, the tan δ peak temperature between -20°C and 60°C decreases from 22°C to -3°C, and the hardness measured by Duro Type D decreases to 36 (86 by Durometer A). To improve the hardness measured by Duro Type D to 41, the same as in (a)-1, simply increase the vinyl bond content in the hydrogenated copolymer block (b) to 42% by mass. By increasing the vinyl bond content in the hydrogenated copolymer block (b), the tan δ peak temperature between -20°C and 60°C increases from -3°C to 20°C, and the hardness also increases to the same level as in (a)-1. At this time, the MFR increases from 53 to 56. To further reduce the MFR from 56 to 53, the same as in (a)-1, simply increase the weight-average molecular weight from 88,000 to 91,000. The weight-average molecular weight (91,000) that gives such an appropriate MFR can be calculated from the linear relationship between the weight-average molecular weight and the logarithm of the MFR by measuring the MFR of hydrogenated block copolymers with different weight-average molecular weights in advance.
[0042] (Weight average molecular weight of hydrogenated block copolymer (a)) The weight-average molecular weight (Mw) of the hydrogenated block copolymer (a) of this embodiment is not particularly limited, but from the viewpoint of extrusion moldability during pellet production of the hydrogenated block copolymer of this embodiment and obtaining good mechanical strength in the hydrogenated block copolymer composition of this embodiment described below, it is preferably 10,000 or more, more preferably 15,000 or more, and even more preferably 20,000 or more. When the weight-average molecular weight (Mw) is 10,000 or more, the hydrogenated block copolymer composition of this embodiment described below tends to exhibit good mechanical strength. The upper limit is preferably 300,000 or less, more preferably 250,000 or less, and even more preferably 200,000 or less. When the weight average molecular weight (Mw) is 300,000 or less, the hydrogenated block copolymer (A) tends to be easily melted during the production of pellets of the hydrogenated block copolymer (during extrusion molding), resulting in stable strands and improved extrusion moldability. The weight average molecular weight of the hydrogenated block copolymer (a) of this embodiment is determined by gel permeation chromatography (GPC) using a calibration curve (prepared using the peak molecular weight of the standard polystyrene) obtained from the measurement of commercially available standard polystyrene.
[0043] (Molecular weight distribution (Mw / Mn) of hydrogenated block copolymer (A)) The molecular weight distribution (Mw / Mn) of the hydrogenated block copolymer (a) of this embodiment is not particularly limited, but is preferably 10 or less, more preferably 8 or less, and even more preferably 1.10 or less. The lower limit of Mw / Mn is preferably 1 or more, and even more preferably 1.01 or more. The weight average molecular weight (Mw) and number average molecular weight (Mn) of the hydrogenated block copolymer (A) are measured by gel permeation chromatography (GPC), and the molecular weight of the peak in the chromatogram is determined using a calibration curve (created using the peak molecular weight of the standard polystyrene) obtained from measurements of commercially available standard polystyrene. The molecular weight distribution (Mw / Mn) of the hydrogenated block copolymer (A) is determined from the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn).
[0044] (Hydrogenation rate of double bonds of conjugated diene monomer units in hydrogenated block copolymer (a)) The hydrogenation rate of the double bonds of the conjugated diene monomer units in the hydrogenated block copolymer (a) of this embodiment is preferably 20% or more, more preferably 50% or more, even more preferably 85% or more, and even more preferably 92% or more, from the viewpoint of obtaining good weather resistance and low-temperature properties in the hydrogenated block copolymer composition of this embodiment described later. In particular, in applications such as automobile interior skin materials, high weather resistance is required, and therefore the hydrogenation rate tends to be preferably 92% or more. The hydrogenation rate of the double bonds of the conjugated diene monomer units in the hydrogenated block copolymer (A) can be controlled within the above-mentioned range by adjusting the amount of hydrogenation. The hydrogenation rate of the hydrogenated block copolymer (A) can be measured using a nuclear magnetic resonance (NMR) spectrometer or the like.
[0045] (Hydrogenation rate of aromatic double bonds of vinyl aromatic monomer units in hydrogenated block copolymer (a)) The hydrogenation rate of the aromatic double bonds of the vinyl aromatic monomer units in the hydrogenated block copolymer (a) of this embodiment is not particularly limited, but is preferably 50% or less, more preferably 30% or less, and even more preferably 10% or less. The hydrogenation rate of the aromatic double bond of the vinyl aromatic monomer unit in the hydrogenated block copolymer (a) can be measured using a nuclear magnetic resonance (NMR) spectrometer or the like.
[0046] (Amount of vinyl bond in hydrogenated copolymer block (b)) The vinyl bond amount of the conjugated diene portion in the copolymer block of the hydrogenated copolymer block (b) before hydrogenation can be controlled by using a regulator such as a tertiary amine compound or an ether compound described below. When 1,3-butadiene is used as the conjugated diene, in the hydrogenated block copolymer composition of this embodiment described below, from the viewpoint of obtaining good low-temperature properties, the 1,2-vinyl bond content of the conjugated diene portion in the copolymer block before hydrogenation of the hydrogenated copolymer block (b) is preferably 20% by mass or more, more preferably 30% by mass or more, even more preferably 30% by mass to 95% by mass, and even more preferably 30% by mass to 90% by mass. Furthermore, from the viewpoint of controlling hardness and MFR, it is preferably 5% by mass to 95% by mass, more preferably 10% by mass to 90% by mass, and even more preferably 10% by mass to 85% by mass. When isoprene is used as the conjugated diene, or when 1,3-butadiene and isoprene are used in combination, the total amount of 1,2-vinyl bonds and 3,4-vinyl bonds is preferably 3% by mass or more and 75% by mass or less, and more preferably 5% by mass or more and 60% by mass or less. In this embodiment, the total amount of 1,2-vinyl bonds and 3,4-vinyl bonds (however, when 1,3-butadiene is used as the conjugated diene, the amount of 1,2-vinyl bonds) is referred to as the amount of vinyl bonds. The vinyl bond content can be measured by measuring the copolymer before hydrogenation as a sample with an infrared spectrophotometer (for example, by the Hampton method).
[0047] (Amount of vinyl bond in hydrogenated copolymer block (c)) The vinyl bond amount in the conjugated diene portion of the copolymer block of the hydrogenated copolymer block (c) before hydrogenation can be controlled by using a regulator such as a tertiary amine compound or an ether compound described below. Furthermore, from the viewpoint of controlling the hardness and MFR of the hydrogenated block copolymer (a) of this embodiment, the vinyl bond content is preferably 5% by mass or more and 95% by mass or less, more preferably 10% by mass or more and 90% by mass or less, and even more preferably 10% by mass or more and 85% by mass or less. When 1,3-butadiene is used as the conjugated diene, in order to obtain good low-temperature properties in the hydrogenated block copolymer composition of this embodiment described below, the 1,2-vinyl bond content of the conjugated diene portion in the copolymer block before hydrogenation of the hydrogenated copolymer block (c) is preferably 40% by mass or more, more preferably 50% by mass or more, and even more preferably 60% by mass or more. The upper limit is preferably 95% by mass or less, more preferably 90% by mass or less. When isoprene is used as the conjugated diene, or when 1,3-butadiene and isoprene are used in combination, the total amount of 1,2-vinyl bonds and 3,4-vinyl bonds is preferably 3% by mass or more, more preferably 5% by mass or more, and the upper limit is preferably 75% by mass or less, more preferably 60% by mass or less. In this embodiment, the total amount of 1,2-vinyl bonds and 3,4-vinyl bonds (however, when 1,3-butadiene is used as the conjugated diene, the amount of 1,2-vinyl bonds) is referred to as the amount of vinyl bonds. The vinyl bond content can be measured by measuring the copolymer before hydrogenation as a sample with an infrared spectrophotometer (for example, by the Hampton method).
[0048] (Crystallization peak of hydrogenated block copolymer (A)) The hydrogenated block copolymer (a) of this embodiment is preferably a hydrogenated product in which a crystallization peak due to the hydrogenated copolymer block (b) is substantially absent in the range of −25 to 80° C. in a differential scanning calorimetry (DSC) chart. Here, "substantially no crystallization peak attributable to the hydrogenated copolymer block (b) is present in the temperature range of -25 to 80°C" means that no peak attributable to the crystallization of the hydrogenated copolymer block (b) appears in this temperature range, or even if a peak attributable to crystallization is observed, the calorific value of the crystallization peak due to the crystallization is less than 3 J / g, preferably less than 2 J / g, more preferably less than 1 J / g, and even more preferably there is no crystallization peak calorific value.
[0049] As described above, when there is substantially no crystallization peak attributable to the hydrogenated copolymer block (b) in the range of −25 to 80° C., the hydrogenated block copolymer (a) of this embodiment has good flexibility, and the hydrogenated block copolymer composition of this embodiment, which will be described later, is preferably softened. To obtain the hydrogenated block copolymer (i) in which the crystallization peak due to the hydrogenated copolymer block (b) does not substantially exist in the range of −25 to 80° C., a block copolymer obtained by carrying out a polymerization reaction under the conditions described below using a predetermined regulator for adjusting the vinyl bond content and the copolymerizability of the vinyl aromatic compound and the conjugated diene may be subjected to a hydrogenation reaction.
[0050] (Tan δ (loss tangent) peak temperature in the viscoelasticity measurement chart of hydrogenated block copolymer (A)) In the viscoelasticity measurement chart, the hydrogenated block copolymer (A) of this embodiment preferably has at least one tan δ (loss tangent) peak between −25° C. and 60° C. More preferably, it has at least one peak between −15° C. and 50° C., even more preferably between −5° C. and 40° C., and even more preferably between 0° C. and 30° C. This tan δ peak is a peak attributable to the hydrogenated copolymer block (b) in the hydrogenated block copolymer (a). The presence of at least one such peak in the temperature range of −25° C. to 60° C. is important for maintaining a good feel in the hydrogenated block copolymer composition of the present embodiment, which will be described later. As described above, the hydrogenated copolymer block (b) is obtained by hydrogenating a copolymer block composed of conjugated diene monomer units and vinyl aromatic monomer units. In the hydrogenated block copolymer (a) of this embodiment, in order to have at least one peak of tanδ (loss tangent) in the range of −25° C. or higher and 60° C. or lower, it is effective to control the conjugated diene monomer unit / vinyl aromatic monomer unit (mass ratio), and the conjugated diene monomer unit / vinyl aromatic monomer unit (mass ratio) is preferably 79 / 21 to 16 / 84, more preferably 75 / 35 to 18 / 82, and even more preferably 70 / 30 to 25 / 75. In order to have at least one peak of tanδ (loss tangent) in the range of 0°C or higher and 30°C or lower, it is effective to control the conjugated diene monomer unit / vinyl aromatic monomer unit (mass ratio), and the conjugated diene monomer unit / vinyl aromatic monomer unit (mass ratio) is preferably 65 / 35 to 16 / 84, more preferably 60 / 40 to 25 / 75, and even more preferably 55 / 45 to 30 / 70. To obtain the hydrogenated block copolymer (a) having at least one peak of tanδ (loss tangent) in the range of −25° C. to 60° C., a block copolymer obtained by carrying out a polymerization reaction under the conditions described below using a predetermined regulator that adjusts the vinyl bond amount in the hydrogenated copolymer block (b), the content of the vinyl aromatic monomer unit in the hydrogenated copolymer block (b), and the copolymerizability between the vinyl aromatic compound and the conjugated diene may be subjected to a hydrogenation reaction. The tan δ of the hydrogenated block copolymer (A) can be measured using a viscoelasticity measuring device (ARES, manufactured by TA Instruments Co., Ltd.) under conditions of a strain of 0.5%, a frequency of 1 Hz, and a heating rate of 3°C / min. Specifically, it can be measured by the method described in the Examples below.
[0051] (Structure of hydrogenated block copolymer (A)) The structure of the hydrogenated block copolymer (a) of this embodiment is not particularly limited, but examples thereof include those having a structure represented by the following general formula: c-(ba) n , c-(ab) n , c-(aba) n , c-(bab) n , c-(bca) n , a-(cbca) n , ac-(ba) n , ac-(ab) n , ac-(ba) n -b, ca-(ba) n -c, ac-(ba) n -c, ab-(ca) n -b, ac-(bc) n -ac, c-(abc) n -ac, a-(cb) n -ca, c-(ac) n -bcac, [(abc) n ] m -X, [a-(bc) n ] m -X, [(ab) n -c] m -X, [(aba) n -c] m -X, [(bab) n -c] m -X, [(cba) n ] m -X, [c-(ba) n ] m -X, [c-(aba) n ] m -X, [c-(bab) n ] m -X In each of the above general formulas, a represents a polymer block (a) mainly composed of vinyl aromatic monomer units, b represents a hydrogenated copolymer block (b) composed of vinyl aromatic monomer units and conjugated diene monomer units, and c represents a hydrogenated polymer block (c) mainly composed of conjugated diene monomer units. n is an integer of 1 or more, and preferably an integer of 1 to 5. m is an integer of 2 or more, and preferably an integer of 2 to 11. X represents a residue of a coupling agent or a residue of a multifunctional initiator.
[0052] (Another example of the structure of hydrogenated block copolymer (a)) The hydrogenated block copolymer (A) of this embodiment may be a modified block copolymer to which an atomic group having a predetermined functional group is bonded. Since the presence or absence of a functional group has little effect on the hardness and / or MFR of the hydrogenated block copolymer (A), the presence or absence of modification, the type of functional group, etc. may be appropriately determined depending on the structure of the resin to be kneaded, etc. Furthermore, when the hydrogenated block copolymer (a) is a modified block copolymer, it may be a secondarily modified block copolymer. In this specification, the term "secondarily modified" refers to the manufacturing method, with the first step of attaching a functional group to the block copolymer being referred to as "primary modification," and the step of reacting the functional group with another compound being referred to as "secondary modification." For example, a typical manufacturing method involves polymerizing the block copolymer in solution, then reacting the polymerized end with a modifier (e.g., an amine) to form a first-modified product, and then reacting the resulting product with another compound (e.g., maleic acid) in an extruder to produce a second-modified product.
[0053] [Method for producing hydrogenated block copolymer (a)] The hydrogenated block copolymer (a) of the present embodiment, which is a block copolymer in a state before hydrogenation, can be obtained, for example, by subjecting a vinyl aromatic compound and a conjugated diene compound to living anionic polymerization in a hydrocarbon solvent using a polymerization initiator such as an organic alkali metal compound.
[0054] (hydrocarbon solvent) Examples of hydrocarbon solvents include, but are not limited to, aliphatic hydrocarbons such as n-butane, isobutane, n-pentane, n-hexane, n-heptane, and n-octane; alicyclic hydrocarbons such as cyclohexane, cycloheptane, and methylcycloheptane; and aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene.
[0055] (Polymerization initiator) The polymerization initiator is not particularly limited, but examples thereof include organic alkali metal compounds such as aliphatic hydrocarbon alkali metal compounds, aromatic hydrocarbon alkali metal compounds, and organic amino alkali metal compounds, which are known to have anionic polymerization activity for vinyl aromatic compounds and conjugated dienes. The organic alkali metal compound is not limited to the following, but for example, an aliphatic or aromatic hydrocarbon lithium compound having 1 to 20 carbon atoms is preferable, and compounds containing one lithium atom per molecule, dilithium compounds containing multiple lithium atoms per molecule, trilithium compounds, and tetralithium compounds can be used. Specific examples include n-propyllithium, n-butyllithium, sec-butyllithium, tert-butyllithium, n-pentyllithium, n-hexyllithium, benzyllithium, phenyllithium, tolyllithium, a reaction product of diisopropenylbenzene with sec-butyllithium, and a reaction product of divinylbenzene with sec-butyllithium and a small amount of 1,3-butadiene. Furthermore, for example, organic alkali metal compounds disclosed in US Pat. No. 5,708,092, British Patent No. 2,241,239, and US Pat. No. 5,527,753 can also be used.
[0056] (adjusting agent) When an organic alkali metal compound is used as a polymerization initiator to copolymerize a vinyl aromatic compound with a conjugated diene, the content of vinyl bonds (1,2-bonds or 3,4-bonds) resulting from the conjugated diene incorporated into the polymer and the random copolymerizability of the vinyl aromatic compound with the conjugated diene can be adjusted by using a specific adjusting agent. Such regulators include, but are not limited to, tertiary amine compounds, ether compounds, metal alcoholate compounds, and the like. The adjuster may be used alone or in combination of two or more.
[0057] Examples of tertiary amine compounds include, but are not limited to, compounds represented by the general formula: R1R2R3N (wherein R1, R2, and R3 represent a hydrocarbon group having 1 to 20 carbon atoms or a hydrocarbon group having a tertiary amino group). Specific examples include trimethylamine, triethylamine, tributylamine, N,N-dimethylaniline, N-ethylpiperidine, N-methylpyrrolidine, N,N,N',N'-tetramethylethylenediamine, N,N,N',N'-tetraethylethylenediamine, 1,2-dipiperidinoethane, trimethylaminoethylpiperazine, N,N,N',N",N"-pentamethylethylenetriamine, and N,N'-dioctyl-p-phenylenediamine.
[0058] The ether compound is not limited to the following, but for example, a linear ether compound and a cyclic ether compound can be used. Examples of linear ether compounds include, but are not limited to, dialkyl ether compounds of ethylene glycol such as dimethyl ether, diethyl ether, diphenyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, and ethylene glycol dibutyl ether; and dialkyl ether compounds of diethylene glycol such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, and diethylene glycol dibutyl ether. Examples of cyclic ether compounds include, but are not limited to, tetrahydrofuran, dioxane, 2,5-dimethyloxolane, 2,2,5,5-tetramethyloxolane, 2,2-bis(2-oxolanyl)propane, and alkyl ethers of furfuryl alcohol.
[0059] Examples of metal alcoholate compounds include, but are not limited to, sodium t-pentoxide, sodium t-butoxide, potassium t-pentoxide, and potassium t-butoxide.
[0060] (Polymerization method) As a method for polymerizing a vinyl aromatic compound and a conjugated diene using an organic alkali metal compound as a polymerization initiator, a conventionally known method can be applied. Although not limited to the following, for example, batch polymerization, continuous polymerization, or a combination thereof may be used, with batch polymerization being particularly suitable for obtaining a copolymer with excellent heat resistance. The polymerization temperature is preferably 0° C. to 180° C., more preferably 30° C. to 150° C. The polymerization time varies depending on the conditions, but is usually within 48 hours, preferably 0.1 to 10 hours. The polymerization atmosphere is preferably an inert gas atmosphere such as nitrogen gas. The polymerization pressure is not particularly limited as long as it is set within a pressure range that allows the monomer and solvent to be maintained in a liquid phase within the above temperature range. Furthermore, it is preferable to take care to prevent impurities such as water, oxygen, carbon dioxide gas, etc. that may inactivate the catalyst and living polymer from being mixed into the polymerization system.
[0061] Furthermore, at the end of the polymerization step, a required amount of a bifunctional or higher functional coupling agent may be added to carry out a coupling reaction. Known bifunctional coupling agents can be used, and examples thereof include, but are not limited to, alkoxysilane compounds such as trimethoxysilane, triethoxysilane, tetramethoxysilane, tetraethoxysilane, dimethyldimethoxysilane, diethyldimethoxysilane, dichlorodimethoxysilane, dichlorodiethoxysilane, trichloromethoxysilane, and trichloroethoxysilane; dihalogen compounds such as dichloroethane, dibromoethane, dimethyldichlorosilane, and dimethyldibromosilane; and acid esters such as methyl benzoate, ethyl benzoate, phenyl benzoate, and phthalates. Furthermore, as the polyfunctional coupling agent having three or more functionalities, conventionally known ones can be used, and are not particularly limited. For example, polyhydric or higher polyalcohols, epoxidized soybean oil, diglycidyl bisphenol A, polyhydric epoxy compounds such as 1,3-bis(N-N'-diglycidylaminomethyl)cyclohexane, etc.; n (wherein R is a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen, and n is an integer of 3 to 4), such as methylsilyl trichloride, t-butylsilyl trichloride, silicon tetrachloride, and bromides thereof; n (wherein R is a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen, and n is an integer of 3 to 4), for example, polyvalent halogen compounds such as methyltin trichloride, t-butyltin trichloride, and tin tetrachloride. Dimethyl carbonate, diethyl carbonate, etc. may also be used.
[0062] (Denaturation process) As described above, the hydrogenated block copolymer (A) of this embodiment may be a modified block copolymer to which an atomic group having a functional group is bonded. The atomic group having a functional group is preferably bonded as a step prior to the hydrogenation step described below. The "atomic group having a functional group" is not limited to the following, but examples thereof include atomic groups containing at least one functional group selected from a hydroxyl group, a carboxyl group, a carbonyl group, a thiocarbonyl group, an acid halide group, an acid anhydride group, a carboxylic acid group, a thiocarboxylic acid group, an aldehyde group, a thioaldehyde group, a carboxylic acid ester group, an amide group, a sulfonic acid group, a sulfonate ester group, a phosphoric acid group, a phosphoric acid ester group, an amino group, an imino group, a nitrile group, a pyridyl group, a quinoline group, an epoxy group, a thioepoxy group, a sulfide group, an isocyanate group, an isothiocyanate group, a silicon halide group, a silanol group, an alkoxy silicon group, a tin halide group, a boronic acid group, a boron-containing group, a boronate salt group, an alkoxytin group, a phenyltin group, etc. Particularly preferred are atomic groups containing at least one functional group selected from a hydroxyl group, an epoxy group, an amino group, a silanol group, and an alkoxysilane group. The "atomic group having a functional group" can be bonded by a modifying agent. Examples of the modifying agent include, but are not limited to, tetraglycidyl meta-xylenediamine, tetraglycidyl-1,3-bisaminomethylcyclohexane, ε-caprolactone, δ-valerolactone, 4-methoxybenzophenone, γ-glycidoxyethyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyldimethylphenoxysilane, bis(γ-glycidoxypropyl)methylpropoxysilane, 1,3-dimethyl-2-imidazolidinone, 1,3-diethyl-2-imidazolidinone, N,N'-dimethylpropyleneurea, and N-methylpyrrolidone.
[0063] The modified block copolymer is not particularly limited, but can be obtained, for example, by anionic living polymerization using a polymerization initiator having a functional group or an unsaturated monomer having a functional group, by forming a functional group at the living terminal, or by addition reaction of a modifying agent containing a functional group. Another method for obtaining a modified block copolymer is to react a block copolymer with an organic alkali metal compound such as an organic lithium compound (metallation reaction), and then add a modifier having a functional group to the block polymer to which the organic alkali metal compound has been added. However, in the latter method, a modified hydrogenated block copolymer can also be prepared by obtaining the hydrogenated block copolymer (a), subjecting it to a metalation reaction, and then reacting it with a modifying agent. The temperature at which the modification reaction is carried out is preferably 0 to 150° C., more preferably 20 to 120° C. The time required for the modification reaction varies depending on other conditions, but is preferably within 24 hours, more preferably 0.1 to 10 hours. Depending on the type of modifying agent used, amino groups etc. may generally be in the form of organometallic salts at the stage of reacting with the modifying agent, in which case they can be converted to amino groups etc. by treating with a compound having active hydrogen such as water or alcohol. Note that in such modified block copolymers, some unmodified block copolymers may be present mixed in the modified block copolymer.
[0064] The modified block copolymer may be a secondary modified block copolymer obtained by reacting the modified block copolymer with a secondary modifier that is reactive with the functional groups of the modified block copolymer. The secondary modifying agent is not particularly limited, but examples thereof include a modifying agent having a functional group selected from a carboxyl group, an acid anhydride group, an isocyanate group, an epoxy group, a silanol group, and an alkoxysilane group, and the secondary modifying agent has at least two functional groups selected from these functional groups. However, when the functional group is an acid anhydride group, it may have one acid anhydride group.
[0065] As described above, when the secondary modifier is reacted with the modified block copolymer, the amount of the secondary modifier used is preferably 0.3 to 10 mol, more preferably 0.4 to 5 mol, and even more preferably 0.5 to 4 mol per equivalent of the functional group bonded to the modified block copolymer. The method for reacting the modified block copolymer with the secondary modifier is not particularly limited and may be any known method. Examples include the melt-kneading method described below and a method in which the components are dissolved or dispersed in a solvent or the like and then reacted. It is preferable that the secondary modification is carried out after the hydrogenation step.
[0066] Suitable secondary modifying agents include, but are not limited to, maleic anhydride, pyromellitic anhydride, 1,2,4,5-benzenetetracarboxylic dianhydride, toluylene diisocyanate, tetraglycidyl-1,3-bisaminomethylcyclohexane, and bis-(3-triethoxysilylpropyl)-tetrasulfane.
[0067] Furthermore, the hydrogenated block copolymer (a) of this embodiment may be a modified block copolymer graft-modified with an α,β-unsaturated carboxylic acid or a derivative thereof, such as an anhydride, ester, amidation product, or imidation product thereof. Examples of α,β-unsaturated carboxylic acids or derivatives thereof include, but are not limited to, maleic anhydride, maleic anhydride imide, acrylic acid or its ester, methacrylic acid or its ester, endo-cis-bicyclo[2,2,1]-5-heptene-2,3-dicarboxylic acid or its anhydride, and the like. The amount of the α,β-unsaturated carboxylic acid or a derivative thereof added is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 10 parts by mass, per 100 parts by mass of the hydrogenated block copolymer (a). The reaction temperature in the case of graft modification is preferably 100 to 300°C, more preferably 120 to 280°C. The method for graft modification is not particularly limited, but for example, the method described in JP-A-62-79211 can be applied.
[0068] (Hydrogenation reaction process) The hydrogenated block copolymer (a) of this embodiment can be obtained by subjecting the above-mentioned non-hydrogenated unmodified or modified block copolymer to a hydrogenation reaction using a predetermined hydrogenation catalyst. The hydrogenation catalyst is not limited to the following, but examples thereof include known catalysts: (1) supported heterogeneous hydrogenation catalysts in which a metal such as Ni, Pt, Pd, or Ru is supported on carbon, silica, alumina, diatomaceous earth, or the like; (2) so-called Ziegler-type hydrogenation catalysts which use a transition metal salt such as an organic acid salt or an acetylacetonate salt of Ni, Co, Fe, Cr, or the like, and a reducing agent such as organoaluminum; and (3) homogeneous hydrogenation catalysts such as so-called organometallic complexes of organometallic compounds such as Ti, Ru, Rh, or Zr. In addition, the hydrogenation catalyst is not limited to the following, but for example, the hydrogenation catalysts described in JP-B-42-8704, JP-B-43-6636, JP-B-63-4841, JP-B-1-37970, JP-B-1-53851, and JP-B-2-9041 can also be used. Suitable hydrogenation catalysts include titanocene compounds, reducing organometallic compounds, or mixtures thereof. Examples of titanocene compounds that can be used include, but are not limited to, compounds described in JP-A-8-109219. Specific examples include compounds having at least one ligand with a (substituted) cyclopentadienyl skeleton, an indenyl skeleton, or a fluorenyl skeleton, such as biscyclopentadienyltitanium dichloride and monopentamethylcyclopentadienyltitanium trichloride. Examples of reducing organometallic compounds include, but are not limited to, organic alkali metal compounds such as organolithium compounds, organomagnesium compounds, organoaluminum compounds, organoboron compounds, and organozinc compounds.
[0069] The hydrogenation reaction will now be described. The reaction temperature is generally preferably in the range of 0 to 200°C, more preferably in the range of 30 to 150°C. The pressure of hydrogen used in the hydrogenation reaction is preferably 0.1 to 15 MPa, more preferably 0.2 to 10 MPa, and even more preferably 0.3 to 5 MPa. The hydrogenation reaction time is usually preferably 3 minutes to 10 hours, more preferably 10 minutes to 5 hours. The hydrogenation reaction may be a batch process, a continuous process, or a combination thereof. It is preferable to remove catalyst residues as needed from the solution of the hydrogenated block copolymer obtained through the hydrogenation reaction, and then separate the hydrogenated block copolymer from the solution. The separation method is not limited to the following, but examples include a method in which a polar solvent that is a poor solvent for the hydrogenated modified copolymer, such as acetone or alcohol, is added to the reaction solution after hydrogenation to precipitate and recover the polymer; a method in which the reaction solution is poured into hot water with stirring and the solvent is removed by steam stripping to recover the polymer; and a method in which the polymer solution is directly heated to distill off the solvent.
[0070] The hydrogenated block copolymer (a) of this embodiment may contain various stabilizers such as phenol-based stabilizers, phosphorus-based stabilizers, sulfur-based stabilizers, and amine-based stabilizers.
[0071] [Hydrogenated Block Copolymer Composition] The hydrogenated block copolymer composition of this embodiment contains the above-mentioned (a) hydrogenated block copolymer: 1% by mass or more and 50% by mass or less, (b) at least one olefin resin: 5% by mass or more and 90% by mass or less, (c) at least one thermoplastic resin: 1% by mass or more and 50% by mass or less, and (d) at least one softener: 5% by mass or more and 90% by mass or less.
[0072] ((b) Olefin-based resin) The olefin resin (ii) constituting the hydrogenated block copolymer composition of this embodiment will be described below. Examples of the olefin resin (ii) include, but are not limited to, homopolymers of α-olefins such as polyethylene (PE), polypropylene (PP), 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 4-methyl-1-pentene, 1-octene, etc. Also included are random copolymers or block copolymers made of a combination of olefins selected from ethylene, propylene, butene, pentene, hexene, octene, etc. Specific examples include ethylene and / or propylene-α-olefin copolymers such as ethylene-propylene copolymer, ethylene-1-butene copolymer, ethylene-3-methyl-1-butene copolymer, ethylene-4-methyl-1-pentene copolymer, ethylene-1-hexene copolymer, ethylene-1-octene copolymer, ethylene-1-decene copolymer, propylene-1-butene copolymer, propylene-1-hexene copolymer, propylene-1-octene copolymer, propylene-4-methyl-1-pentene copolymer, ethylene-propylene-1-butene copolymer, propylene-1-hexene-ethylene copolymer, and propylene-1-octene-ethylene copolymer. The copolymers with ethylene and / or propylene also include copolymers with other unsaturated monomers other than the above α-olefins. Examples of the copolymer with other unsaturated monomers include, but are not limited to, copolymers of ethylene and / or propylene with unsaturated organic acids or derivatives thereof, such as acrylic acid, methacrylic acid, maleic acid, itaconic acid, methyl acrylate, methyl methacrylate, maleic anhydride, arylmaleimide, and alkylmaleimide; copolymers of ethylene and / or propylene with vinyl esters, such as vinyl acetate; and copolymers of ethylene and / or propylene with non-conjugated dienes, such as dicyclopentadiene, 4-ethylidene-2-norbornene, 4-methyl-1,4-hexadiene, and 5-methyl-1,4-hexadiene. (b) The olefin resin preferably contains at least one polypropylene resin from the viewpoints of economy and achieving good compatibility in the hydrogenated block copolymer composition of the present embodiment to obtain high transparency.
[0073] The olefin resin (ii) may be modified with a predetermined functional group. The functional group is not particularly limited, but examples thereof include an epoxy group, a carboxy group, an acid anhydride group, and a hydroxyl group. The functional group-containing compound or modifier for modifying the olefin resin (ii) is not particularly limited, but includes the following compounds. Examples include unsaturated epoxides such as glycidyl methacrylate, glycidyl acrylate, vinyl glycidyl ether, and allyl glycidyl ether, and unsaturated organic acids such as maleic acid, fumaric acid, itaconic acid, citraconic acid, allyl succinic acid, maleic anhydride, fumaric anhydride, and itaconic anhydride.Other examples include, but are not limited to, ionomers and chlorinated polyolefins.
[0074] The olefin resin (b) is preferably a polypropylene resin such as a polypropylene homopolymer or an ethylene-propylene random or block copolymer, from the viewpoints of economy and achieving good compatibility in the hydrogenated block copolymer composition of the present embodiment and achieving high transparency. In particular, ethylene-propylene random copolymers are more preferable in terms of transparency and flexibility. The olefin resin (ii) may be composed of only one type of material, or may be composed of two or more types in combination.
[0075] The hydrogenated block copolymer composition of this embodiment contains a hydrogenated block copolymer (A) and at least one type of olefin resin (B), and the content of the hydrogenated block copolymer (A) is 1% by mass or more and 50% by mass or less, preferably 1% by mass or more and 45% by mass or less, and more preferably 5% by mass or more and 40% by mass or less. When the content of hydrogenated block copolymer (A) is 1% by mass or more, the abrasion resistance of the hydrogenated block copolymer composition tends to be improved and the hardness tends to be reduced, whereas when the content of hydrogenated block copolymer (A) is 50% by mass or less, the oil resistance of the hydrogenated block copolymer composition tends to be improved. The content of the olefin resin (ii) is 5% by mass or more from the viewpoint of the mechanical strength of the resin composition containing the hydrogenated block copolymer, and 90% by mass or less from the viewpoint of the low-temperature properties of the resin composition containing the hydrogenated block copolymer, preferably 7% by mass or more and 85% by mass or less, and more preferably 10% by mass or more and 80% by mass or less.
[0076] The hydrogenated block copolymer composition of the present embodiment contains, in addition to the hydrogenated block copolymer (A) and polyolefin resin (B) described above, 1% by mass or more and 50% by mass or less of at least one thermoplastic resin (C) and 5% by mass or more and 90% by mass or less of at least one softener (D). In addition, any rubber softener, modifier, additive, etc. may be compounded.
[0077] The rubber softener softens the hydrogenated block copolymer composition of the present embodiment and imparts fluidity (moldability). The rubber softener is not limited to the following, but examples thereof include mineral oils and liquid or low molecular weight synthetic softeners, and naphthenic and / or paraffinic process oils or extender oils are particularly suitable. Mineral oil-based rubber softeners are mixtures of aromatic rings, naphthenic rings, and paraffin chains; those in which the carbon number of the paraffin chains accounts for 50% or more of the total carbon are called paraffinic; those in which the carbon number of the naphthenic rings accounts for 30-45% are called naphthenic; and those in which the aromatic carbon number exceeds 30% are called aromatic. As the synthetic softener, for example, polybutene, low molecular weight polybutadiene, liquid paraffin, etc. can be used, but the above-mentioned mineral oil-based rubber softeners are more preferred. When high heat resistance and mechanical properties are required for the hydrogenated block copolymer composition of this embodiment, the mineral oil-based rubber softener used preferably has a kinematic viscosity at 40°C of 60 cst or more, more preferably 120 cst or more. The rubber softener may be used alone or in combination of two or more kinds.
[0078] The modifier has the function of improving the scratch resistance and adhesiveness of the surface of the hydrogenated block copolymer composition of this embodiment. The modifier may be, but is not limited to, an organic polysiloxane, which exerts a surface modifying effect on the hydrogenated block copolymer composition and also functions as an auxiliary agent for improving abrasion resistance. The modifier may be in the form of a low-viscosity liquid to a high-viscosity liquid or a solid, but from the viewpoint of ensuring good dispersibility in the hydrogenated block copolymer composition of this embodiment, a liquid, i.e., silicone oil, is preferred. Furthermore, from the viewpoint of suppressing bleeding of the polysiloxane itself, the kinematic viscosity of the modifier is preferably 90 cst or more, more preferably 1000 cst or more. Examples of polysiloxanes include, but are not limited to, general-purpose silicone oils such as dimethylpolysiloxane and methylphenylpolysiloxane, and various modified silicone oils such as alkyl-modified, polyether-modified, fluorine-modified, alcohol-modified, amino-modified, and epoxy-modified. Although not particularly limited, dimethylpolysiloxane is preferred due to its high effectiveness as an abrasion resistance improving aid. These modifiers may be used alone or in combination of two or more.
[0079] The additives are not particularly limited as long as they are generally used in compounding thermoplastic resins or rubber-like polymers, such as fillers, lubricants, release agents, plasticizers, antioxidants, heat stabilizers, light stabilizers, ultraviolet absorbers, flame retardants, antistatic agents, reinforcing agents, and colorants. Examples of fillers include, but are not limited to, inorganic fillers such as silica, talc, mica, calcium silicate, hydrotalcite, kaolin, diatomaceous earth, graphite, calcium carbonate, magnesium carbonate, magnesium hydroxide, aluminum hydroxide, calcium sulfate, and barium sulfate, and organic fillers such as carbon black. Examples of lubricants include, but are not limited to, stearic acid, behenic acid, zinc stearate, calcium stearate, magnesium stearate, and ethylene bisstearamide. The plasticizer may be, but is not limited to, organic polysiloxane, mineral oil, or the like. The antioxidant is not limited to the following, but examples thereof include hindered phenol-based antioxidants. The heat stabilizer is not limited to the following, but examples thereof include phosphorus-based, sulfur-based and amine-based heat stabilizers. The light stabilizer is not limited to the following, but examples thereof include hindered amine light stabilizers. The ultraviolet absorber is not limited to the following, but examples thereof include benzotriazole-based ultraviolet absorbers. Examples of the reinforcing agent include, but are not limited to, organic fibers, glass fibers, carbon fibers, and metal whiskers. Examples of colorants include, but are not limited to, titanium oxide, iron oxide, and carbon black. Other examples include those listed in "Rubber and Plastic Compounding Chemicals" (compiled by Rubber Digest Co., Ltd.).
[0080] ((c) Thermoplastic resin) Examples of the thermoplastic resin (c) include, but are not limited to, block copolymers of conjugated diene compounds and vinyl aromatic compounds and hydrogenated products thereof (however, these are different from the hydrogenated block copolymer (a) of the present embodiment described above), polymers of the vinyl aromatic compounds, copolymers of the vinyl aromatic compounds with other vinyl monomers, for example, ethylene, propylene, butylene, vinyl chloride, vinylidene chloride, vinyl acetate, acrylic acid, acrylic acid esters such as methyl acrylate, methacrylic acid esters such as methyl methacrylate, acrylonitrile, methacrylonitrile, etc., rubber-modified styrene resins (HIPS), acrylonitrile-butadiene-styrene copolymer resins (ABS), methacrylic acid ester-butadiene-styrene copolymer resins (MBS), and the like.
[0081] Furthermore, examples of (c) thermoplastic resins include polyethylene, copolymers of ethylene containing 50% by mass or more of ethylene and other monomers copolymerizable therewith, specifically polyethylene-based resins such as ethylene-propylene copolymer, ethylene-butylene copolymer, ethylene-hexene copolymer, ethylene-octene copolymer, ethylene-vinyl acetate copolymer and hydrolysates thereof, ethylene-acrylic acid ionomer, and chlorinated polyethylene; polypropylene, copolymers of propylene containing 50% by mass or more of propylene and other monomers copolymerizable therewith, specifically polypropylene-based resins such as propylene-ethylene copolymer, propylene-ethyl acrylate copolymer, and chlorinated polypropylene; cyclic olefin-based resins such as ethylene-norbornene resin, polybutene-based resin, polyvinyl chloride-based resin, polyvinyl acetate-based resin and hydrolysates thereof; and the like.
[0082] Furthermore, (c) thermoplastic resins include, for example, polymers of acrylic acid and its esters or amides, polyacrylate resins, polymers of acrylonitrile and / or methacrylonitrile, nitrile resins which are copolymers of these acrylonitrile monomers with other copolymerizable monomers containing 50% by mass or more, polyamide resins such as nylon-46, nylon-6, nylon-66, nylon-610, nylon-11, nylon-12, and nylon-6 nylon-12 copolymers, polyester resins, thermoplastic polyurethane resins, poly-4,4'-dioxydiphenyl-2,2'-propanecarbonate, polycarbonate-based polymers such as polycarbonate, thermoplastic polysulfones such as polyethersulfone and polyallylsulfone, polyoxymethylene-based resins, polyphenylene ether-based resins such as poly(2,6-dimethyl-1,4-phenylene) ether, polyphenylene sulfide-based resins such as polyphenylene sulfide and poly4,4'-diphenylene sulfide, polyarylate-based resins, polyether ketone polymers or copolymers, polyketone-based resins, fluorine-based resins, polyoxybenzoyl-based polymers, polyimide-based resins, and polybutadiene-based resins such as 1,2-polybutadiene and trans-polybutadiene.
[0083] Among these thermoplastic resins (iii), styrene-based resins such as polystyrene and rubber-modified styrene-based resins, polyethylene-based polymers such as polyethylene, ethylene-propylene copolymer, ethylene-butylene copolymer, ethylene-hexene copolymer, ethylene-octene copolymer, ethylene-vinyl acetate copolymer, ethylene-acrylate copolymer, and ethylene-methacrylate copolymer, polypropylene-based resins such as polypropylene and propylene-ethylene copolymer, polyamide-based resins, polyester-based resins, and polycarbonate-based resins are particularly preferred. The number-average molecular weight of these thermoplastic resins (iii) is generally 1,000 or more, preferably 5,000 to 5,000,000, and more preferably 10,000 to 1,000,000.
[0084] In the hydrogenated block copolymer composition of this embodiment, the content of the thermoplastic resin (iii) is 1% by mass or more from the viewpoint of mechanical strength, and 50% by mass or less from the viewpoint of oil resistance, preferably 3% by mass or more and 47% by mass or less, and more preferably 5% by mass or more and 45% by mass or less. Furthermore, when the total amount of components (a) and (c) is 100 parts by mass, the content of component (c) is preferably 0 to 150 parts by mass, more preferably 0 to 140 parts by mass, and even more preferably 0 to 130 parts by mass.
[0085] ((d) Softener) The softener (d) constituting the hydrogenated block copolymer composition of this embodiment will be described below. The softener (iv) is preferably a rubber softener that softens the hydrogenated block copolymer composition and also imparts processability to the composition. Rubber softeners include, but are not limited to, mineral oils and liquid or low-molecular-weight synthetic softeners, among which naphthenic and / or paraffinic process oils or extender oils are preferred. Mineral oil-based rubber softeners are mixtures of aromatic rings, naphthenic rings, and paraffin chains, and those in which the carbon number of the paraffin chains accounts for 50% or more of the total carbon are called paraffinic, those in which the carbon number of the naphthenic rings is 30 to 45% are naphthenic, and those in which the aromatic carbon number exceeds 30% are called aromatic. The hydrogenated block copolymer composition of the present embodiment may contain a synthetic softener, and examples of such softeners that can be used include, but are not limited to, polybutene, low-molecular-weight polybutadiene, liquid paraffin, etc. Among these, the mineral oil-based rubber softeners described above are preferred.
[0086] In the hydrogenated block copolymer composition of this embodiment, the content of the softener (d) is 5% by mass or more from the viewpoint of surface feel, and 90% by mass or less from the viewpoint of suppressing bleed-out, preferably 7% by mass or more and 85% by mass or less, and more preferably 10% by mass or more and 80% by mass or less. Furthermore, when the total amount of components (A) and (B) is taken as 100 parts by mass, the content of component (D) is preferably 0 to 150 parts by mass, more preferably 0 to 130 parts by mass, and even more preferably 0 to 100 parts by mass. When the content of softener (D) is equal to or less than the upper limit, bleeding out can be suppressed and the surface feel is improved.
[0087] In addition to the components (a), (b), (c), and (d), any additives may be blended into the hydrogenated block copolymer composition of the present embodiment as needed. The type of additive is not particularly limited as long as it is one that is generally used in compounding thermoplastic resins or rubber-like polymers.
[0088] The hydrogenated block copolymer composition of this embodiment can be produced by a conventionally known method. The method for producing the hydrogenated block copolymer composition of this embodiment is not limited to the following, but examples thereof include a method of melt-kneading the components (the hydrogenated block copolymer (A), the polyolefin resin (B), the thermoplastic resin (C), the softener (D), and other additives as necessary) using a mixer such as a Banbury mixer, a single-screw extruder, a twin-screw extruder, a co-kneader, or a multi-screw extruder, and a method of dissolving or dispersing the components and then removing the solvent by heating. In particular, the melt-kneading method using an extruder is preferable from the viewpoint of productivity and good kneading properties. The shape of the hydrogenated block copolymer composition of this embodiment is not limited to the following, and may be any shape, such as pellets, sheets, strands, chips, etc. Furthermore, after melt-kneading, a molded article may be produced directly.
[0089] (reinforcing filler) A reinforcing filler blend can be prepared by blending at least one reinforcing filler selected from a silica-based inorganic filler, a metal oxide, a metal hydroxide, a metal carbonate, and carbon black (hereinafter, sometimes referred to as component (C)) with the hydrogenated block copolymer or hydrogenated block copolymer composition of the present embodiment (hereinafter, sometimes referred to as component (A)). The amount of component (C) in the reinforcing filler composition is preferably 0.5 to 100 parts by mass, more preferably 5 to 100 parts by mass, and even more preferably 20 to 80 parts by mass, per 100 parts by mass of the hydrogenated block copolymer or hydrogenated block copolymer composition of the present embodiment. When the hydrogenated block copolymer or hydrogenated block copolymer composition (component (A)) of the present embodiment is used to prepare the reinforcing filler compound, it is preferable to further compound 0 to 500 parts by mass, preferably 5 to 300 parts by mass, and more preferably 10 to 200 parts by mass of a thermoplastic resin and / or rubbery polymer (hereinafter sometimes referred to as component (B)) different from the hydrogenated block copolymer of the present embodiment and the olefin-based resin (ii) relative to 100 parts by mass of component (A).
[0090] Examples of the thermoplastic resin and / or rubber-like polymer (component (B)) include block copolymer resins of a conjugated diene monomer and a vinyl aromatic monomer, each having a vinyl aromatic monomer unit content of more than 60% by mass, and hydrogenated products thereof (however, these are different from the hydrogenated block copolymer (A) of the present embodiment); polymers of the vinyl aromatic compounds; copolymers of the vinyl aromatic compounds with other vinyl compounds (for example, copolymers of the vinyl aromatic compounds with ethylene, propylene, butylene, vinyl chloride, vinylidene chloride, vinyl acetate, acrylic acid, acrylic acid esters such as methyl acrylate, methacrylic acid, and methacrylic acid). copolymer resins with methacrylate esters such as methyl acrylate, acrylonitrile, methacrylonitrile, etc.; rubber-modified styrene resins (HIPS); acrylonitrile-butadiene-styrene copolymer resins (ABS); methacrylate ester-butadiene-styrene copolymer resins (MBS); polyethylene; ethylene-propylene copolymers, ethylene-butylene copolymers, ethylene-hexene copolymers, ethylene-octene copolymers, ethylene-vinyl acetate copolymers, and their hydrolysates, which are composed of ethylene and other copolymerizable monomers and have an ethylene content of 50% by mass. Copolymers of the above; polyethylene resins such as ethylene-acrylic acid ionomer and chlorinated polyethylene; polypropylene; polypropylene resins such as propylene-ethylene copolymer, propylene-ethyl acrylate copolymer and chlorinated polypropylene; cyclic olefin resins such as ethylene-norbornene resin; copolymers of propylene and other copolymerizable monomers with a propylene content of 50% by mass or more, such as polybutene resin, polyvinyl chloride resin, polyvinyl acetate resin and hydrolyzates thereof; polymers of acrylic acid and its esters and amides; polyacrylic acid Acrylate resins; polymers of acrylonitrile and / or methacrylonitrile; nitrile resins which are copolymers of acrylonitrile monomers with other copolymerizable monomers and have an acrylonitrile monomer content of 50% by mass or more; polyamide resins such as nylon-46, nylon-6, nylon-66, nylon-610, nylon-11, nylon-12, nylon-6 and nylon-12 copolymers; polyester resins; thermoplastic polyurethane resins; polycarbonate polymers such as poly-4,4'-dioxydiphenyl-2,2'-propane carbonate;Examples of suitable resins include thermoplastic polysulfones such as polyethersulfone and polyallylsulfone; polyoxymethylene-based resins; polyphenylene ether-based resins such as poly(2,6-dimethyl-1,4-phenylene) ether; polyphenylene sulfide-based resins such as polyphenylene sulfide and poly4,4'-diphenylene sulfide; polyarylate-based resins; polyether ketone polymers or copolymers; polyketone-based resins; fluorine-based resins; polyoxybenzoyl-based polymers; polyimide-based resins; and polybutadiene-based resins such as 1,2-polybutadiene and trans-polybutadiene. These components (B) may be those having an atomic group containing a polar group such as a hydroxyl group, an epoxy group, an amino group, a carboxylic acid group, or an acid anhydride group bonded thereto.
[0091] The silica-based inorganic filler used as the reinforcing filler (component (C)) is a solid particle whose main constituent unit is the chemical formula SiO2, and examples thereof include inorganic fibrous substances such as silica, clay, talc, kaolin, mica, wollastonite, montmorillonite, zeolite, and glass fiber. Silica-based inorganic fillers with hydrophobic surfaces and mixtures of silica-based inorganic fillers with non-silica-based inorganic fillers can also be used. Silica and glass fiber are preferred as silica-based inorganic fillers. Examples of silica that can be used include dry-process white carbon, wet-process white carbon, synthetic silicate-based white carbon, and colloidal silica. The silica-based inorganic filler preferably has an average particle size of 0.01 to 150 μm, and in order for the silica-based inorganic filler to disperse in the reinforcing filler compound and fully exhibit its added effect, the average dispersed particle size is preferably 1 μm or less, more preferably 0.5 μm or less. The lower limit is preferably 0.05 μm or more, more preferably 0.05 μm or more.
[0092] The metal oxide used as the reinforcing filler (component (C)) is a solid particle whose main constituent is a structural unit of the chemical formula MxOy (M is a metal atom, and x and y are each integers of 1 to 6), such as alumina, titanium oxide, magnesium oxide, zinc oxide, etc. A mixture of a metal oxide and an inorganic filler other than a metal oxide may also be used. The metal hydroxides used as the reinforcing filler are hydrated inorganic fillers such as aluminum hydroxide, magnesium hydroxide, zirconium hydroxide, hydrated aluminum silicate, hydrated magnesium silicate, basic magnesium carbonate, hydrotalcite, calcium hydroxide, barium hydroxide, tin oxide hydrate, and hydrates of inorganic metal compounds such as borax, among which magnesium hydroxide and aluminum hydroxide are preferred. Examples of metal carbonates used as reinforcing fillers include calcium carbonate and magnesium carbonate. In addition, carbon black of various classes such as FT, SRF, FEF, HAF, ISAF, and SAF can be used as a reinforcing filler, and carbon black with a nitrogen adsorption specific surface area of 50 mg / g or more and a DBP (dibutyl phthalate) oil absorption of 80 mL / 100 g is preferred.
[0093] A silane coupling agent (hereinafter sometimes referred to as component (D)) may be blended in a reinforcing filler blend using the hydrogenated block copolymer or hydrogenated block copolymer composition of this embodiment. The silane coupling agent is used to intensify the interaction between the hydrogenated block copolymer and the reinforcing filler, and is a compound having a group that has affinity or bonding properties for either or both of the hydrogenated block copolymer and the reinforcing filler. Preferred silane coupling agents include those having a silanol group or alkoxysilane together with a mercapto group and / or a polysulfide bond in which two or more sulfur atoms are linked together. Specific examples include bis-[3-(triethoxysilyl)-propyl]-tetrasulfide, bis-[3-(triethoxysilyl)-propyl]-disulfide, bis-[2-(triethoxysilyl)-ethyl]-tetrasulfide, 3-mercaptopropyl-trimethoxysilane, 3-triethoxysilylpropyl-N,N-dimethylthiocarbamoyltetrasulfide, and 3-triethoxysilylpropylbenzothiazole tetrasulfide. To obtain the desired effect, the amount of the silane coupling agent to be blended is preferably 0.1 to 30 mass %, more preferably 0.5 to 20 mass %, and even more preferably 1 to 15 mass %, based on the reinforcing filler blend.
[0094] The reinforcing filler blend containing the hydrogenated block copolymer or hydrogenated block copolymer composition of the present embodiment and a reinforcing filler may be vulcanized, i.e., crosslinked, with a vulcanizing agent to form a vulcanized composition. Examples of vulcanizing agents that can be used include radical generators such as organic peroxides and azo compounds, oxime compounds, nitroso compounds, polyamine compounds, sulfur, sulfur compounds (sulfur monochloride, sulfur dichloride, disulfide compounds, polymeric polysulfur compounds, etc.). The amount of the vulcanizing agent used is usually 0.01 to 20 parts by mass, and preferably 0.1 to 15 parts by mass, per 100 parts by mass of the hydrogenated block copolymer or hydrogenated block copolymer composition. As the organic peroxide used as a vulcanizing agent (hereinafter, sometimes referred to as component (E)), from the viewpoints of odor and scorch stability (the property of not crosslinking under the conditions when the individual components are mixed, but quickly crosslinking under crosslinking reaction conditions), 2,5-dimethyl-2,5-di-(tert-butylperoxy)hexane, 2,5-dimethyl-2,5-di-(tert-butylperoxy)hexyne-3, 1,3-bis(tert-butylperoxyisopropyl)benzene, 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane, n-butyl-4,4-bis(tert-butylperoxy)valerate, and di-tert-butyl peroxide are preferred. In addition to the above, dicumyl peroxide, benzoyl peroxide, p-chlorobenzoyl peroxide, 2,4-dichlorobenzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl perbenzoate, tert-butylperoxyisopropyl carbonate, diacetyl peroxide, lauroyl peroxide, tert-butylcumyl peroxide, etc. can also be used.
[0095] During vulcanization, a vulcanization accelerator (hereinafter sometimes referred to as component (F)) such as a sulfenamide-based, guanidine-based, thiuram-based, aldehyde-amine-based, aldehyde-ammonia-based, thiazole-based, thiourea-based, or dithiocarbamate-based compound may be used in an amount appropriate for the purpose. Furthermore, as a vulcanization aid, zinc oxide, stearic acid, etc. may be used in an amount appropriate for the purpose. Furthermore, when the reinforcing filler compound is crosslinked using the organic peroxide (component (E)), sulfur; peroxy crosslinking aids such as p-quinone dioxime, p,p'-dibenzoylquinone dioxime, N-methyl-N-4-dinitrosoaniline, nitrosobenzene, diphenyl guanidine, and trimethylolpropane-N,N'-m-phenylenedimaleimide (hereinafter sometimes referred to as component (G)); polyfunctional methacrylate monomers such as divinylbenzene, triallyl cyanurate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, polyethylene glycol dimethacrylate, trimethylolpropane trimethacrylate, and allyl methacrylate; and polyfunctional vinyl monomers such as vinyl butyrate and vinyl stearate (hereinafter sometimes referred to as component (H)), can also be used in combination with the organic peroxide, particularly as a vulcanization accelerator. Such a vulcanization accelerator is usually used in an amount of preferably 0.01 to 20 parts by mass, more preferably 0.1 to 15 parts by mass, per 100 parts by mass of the hydrogenated block copolymer or hydrogenated block copolymer composition. As a method for vulcanizing the reinforcing filler compound with a vulcanizing agent, a conventional method can be applied, and for example, vulcanization is carried out at a temperature of 120 to 200° C., preferably 140 to 180° C. The vulcanized reinforcing filler compound exhibits heat resistance, flex resistance, and oil resistance in the vulcanized state.
[0096] In order to improve the processability of the reinforcing filler compound, a rubber softener (hereinafter sometimes referred to as component (I)) may be compounded. Suitable rubber softeners include mineral oils and liquid or low-molecular-weight synthetic softeners, and among these, naphthenic and / or paraffinic process oils or extender oils, which are generally used to soften, increase the volume, and improve the processability of rubber, are preferred. Mineral oil-based rubber softeners are mixtures of aromatic rings, naphthenic rings, and paraffin chains. Those in which the carbon number of the paraffin chains is 50% or more of the total carbon are called paraffinic, those in which the carbon number of the naphthenic rings is 30-45% are called naphthenic, and those in which the aromatic carbon number is more than 30% are called aromatic. Synthetic softeners may be used in reinforcing filler compounds, and polybutene, low-molecular-weight polybutadiene, liquid paraffin, etc. can be used. However, the mineral oil-based rubber softeners described above are preferred. The amount of rubber softener (component (I)) in the reinforcing filler compound is preferably 0 to 100 parts by mass, more preferably 1 to 90 parts by mass, and even more preferably 30 to 90 parts by mass, per 100 parts by mass of the hydrogenated block copolymer or hydrogenated block copolymer composition (component (A)). If the amount of rubber softener exceeds 100 parts by mass, bleeding out is likely to occur, and the surface of the composition may become sticky.
[0097] The hydrogenated block copolymer or reinforcing filler compound containing the hydrogenated block copolymer composition of this embodiment can be suitably used as a building material, an electric wire coating material, a vibration-damping material, etc. Furthermore, the vulcanized composition thereof is suitable for use in tires, vibration-proof rubber, belts, industrial goods, footwear, foams, etc., taking advantage of its characteristics.
[0098] (Crosslinked product) The hydrogenated block copolymer or hydrogenated block copolymer composition of the present embodiment can be crosslinked in the presence of a vulcanizing agent to form a crosslinked product, i.e., a crosslinked hydrogenated block copolymer or a crosslinked hydrogenated block copolymer composition. By crosslinking the hydrogenated block copolymer or hydrogenated block copolymer composition of the present embodiment, the heat resistance [high temperature C-Set (compression set)] and flex resistance are improved. When preparing a crosslinked product of the reinforcing filler blend containing the hydrogenated block copolymer composition of this embodiment, the blending ratio of the hydrogenated block copolymer or hydrogenated block copolymer composition (component (A)) to the thermoplastic resin and / or rubbery polymer (component (B)) is preferably 10 / 90 to 100 / 0, more preferably 20 / 80 to 90 / 10, and even more preferably 30 / 70 to 80 / 20, in terms of the mass ratio of component (A) / component (B).
[0099] When the hydrogenated block copolymer or hydrogenated block copolymer composition of the present embodiment is crosslinked in the presence of a vulcanizing agent, the crosslinking method is not particularly limited, but so-called "dynamic crosslinking" is preferably carried out. Dynamic crosslinking is a technique in which various compounds are kneaded in a molten state under temperature conditions that allow the vulcanizing agent to react, thereby simultaneously causing dispersion and crosslinking, and is described in detail in a document by A.Y. Coran et al. (Rub. Chem. and Technol. vol. 53, 141-(1980)). Dynamic crosslinking is usually carried out using an internal kneader such as a Banbury mixer or a pressure kneader, or a single-screw or twin-screw extruder. The kneading temperature is usually 130 to 300°C, preferably 150 to 250°C, and the kneading time is usually 1 to 30 minutes. The vulcanizing agent used for dynamic crosslinking is an organic peroxide or a phenolic resin crosslinking agent, and the amount used is usually 0.01 to 15 parts by mass, and preferably 0.04 to 10 parts by mass, per 100 parts by mass of the hydrogenated block copolymer or hydrogenated block copolymer composition (component (A)). The organic peroxide used as a vulcanizing agent can be the aforementioned component (E). When crosslinking is performed using an organic peroxide, the aforementioned component (F) can be used as a vulcanization accelerator, and the aforementioned components (G) and (H) can also be used in combination. The amount of these vulcanization accelerators used is usually 0.01 to 20 parts by mass, and preferably 0.1 to 15 parts by mass, per 100 parts by mass of the hydrogenated block copolymer or hydrogenated block copolymer composition (component (A)).
[0100] The crosslinked product using the hydrogenated block copolymer or hydrogenated block copolymer composition (component (A)) of this embodiment may be blended with additives such as softeners, heat stabilizers, antistatic agents, weather stabilizers, antioxidants, fillers, colorants, lubricants, etc., as needed, within the range that does not impair the intended purpose. The softener blended to control the hardness and fluidity of the final product can be the rubber softener (I) described above. The softener may be added when the components are kneaded together, or may be incorporated into the hydrogenated block copolymer in advance during production of the hydrogenated block copolymer, i.e., to prepare an oil-extended rubber. The amount of the softener added is usually 0 to 200 parts by mass, preferably 10 to 150 parts by mass, and more preferably 20 to 100 parts by mass, per 100 parts by mass of the hydrogenated block copolymer or hydrogenated block copolymer composition (component (A)). The filler may be the aforementioned reinforcing filler, component (C). The amount of filler added is usually 0 to 200 parts by mass, preferably 10 to 150 parts by mass, and more preferably 20 to 100 parts by mass, per 100 parts by mass of the hydrogenated block copolymer or hydrogenated block copolymer composition (component (A)). It is recommended that the crosslinked product be dynamically crosslinked so that the gel content (excluding insoluble components such as inorganic fillers) is preferably 5 to 80% by mass, more preferably 10 to 70% by mass, and even more preferably 20 to 60% by mass. The gel content is determined by refluxing 1 g of the crosslinked product in a Soxhlet extractor using boiling xylene for 10 hours, filtering the residue through an 80-mesh wire screen, and measuring the dry mass (g) of the insoluble matter remaining on the screen. This is defined as the proportion (mass%) of insoluble matter per 1 g of sample. The gel content can be controlled by adjusting the type and amount of vulcanizing agent and the vulcanization conditions (temperature, residence time, shear, etc.). The crosslinked product can be used in tires, vibration-proof rubber, belts, industrial goods, footwear, foams, etc., in the same way as the vulcanized composition containing the reinforcing filler, and can also be used as a material for medical instruments and food packaging materials.
[0101] [Molded Articles Using Hydrogenated Block Copolymer Composition] The molded article of this embodiment is a molded article of the hydrogenated block copolymer composition of this embodiment described above. The molded article of this embodiment can be produced by, for example, extrusion molding, injection molding, two-color injection molding, sandwich molding, blow molding, compression molding, vacuum molding, rotational molding, powder slush molding, foam molding, laminate molding, calendar molding, blow molding, etc. The molded article of the present embodiment includes, but is not limited to, a wide variety of molded articles such as sheets, films, injection molded articles of various shapes, hollow molded articles, pressure molded articles, vacuum molded articles, extrusion molded articles, foam molded articles, nonwoven fabrics and fibrous molded articles, and synthetic leather. These molded articles can be used, for example, for automobile parts, food packaging materials, medical instruments, home appliance components, electronic device components, building materials, industrial parts, household goods, toy materials, footwear materials, textile materials, etc.
[0102] Examples of automotive parts include, but are not limited to, side moldings, grommets, shift knobs, weather strips, window frames and their sealing materials, armrests, assist grips, door grips, handle grips, console boxes, headrests, instrument panels, bumpers, spoilers, and airbag covers. Examples of medical devices include, but are not limited to, medical tubes, medical hoses, catheters, blood bags, transfusion bags, platelet storage bags, and artificial dialysis bags. Examples of building materials include, but are not limited to, wall materials, floor materials, and the like. Other examples include, but are not limited to, industrial hoses, food hoses, vacuum cleaner hoses, electrical cooling packing, various covering materials for electrical wires and the like, covering materials for grips, and soft dolls. The molded article of this embodiment may be subjected to processing such as foaming, powdering, stretching, bonding, printing, painting, plating, etc. as appropriate. The hydrogenated block copolymer composition of the present embodiment exhibits excellent effects such as flexibility, low impact resilience, transparency, and kink resistance, and is therefore extremely useful as a material for hollow molded articles such as hoses and tubes.
[0103] Next, the hydrogenated block copolymer (a) of the present embodiment and molded articles using the hydrogenated block copolymer composition will be explained, divided into [First molded article] to [Third molded article] according to purpose.
[0104] [First molded body] A first embodiment of a molded article using the hydrogenated block copolymer (A) of this embodiment is a molded article consisting essentially of the hydrogenated block copolymer (A). The phrase "consisting essentially of the hydrogenated block copolymer (A)" means that the polymer constituting the molded article is the hydrogenated block copolymer (A) alone, and does not exclude the inclusion of various additives described below. Furthermore, it does not exclude embodiments in which other polymers are added to the extent that the functionality of the hydrogenated block copolymer (A) is not impaired. The allowable amount of other polymers to be added depends on the polymer structure and application, but is generally 5% by mass or less when used in a resin composition with a polyolefin such as polypropylene. When used in a resin composition with another elastomer, the allowable amount is up to 80% by mass, depending on the structure. In such a case, the first molded product can be distinguished from the second molded product (a molded product of the hydrogenated block copolymer composition) described below in that the first molded product does not contain the rubber-like polymer described below, while the second molded product contains the rubber-like polymer described below. The first molded body is suitable for transparent tubes and bags used for medical purposes, etc., and can also be used as an adhesive layer that constitutes an adhesive film for protective films, but the first molded body is not limited to the above.
[0105] (tube) A tube using the hydrogenated block copolymer (a) of this embodiment has excellent transparency, flexibility, kink resistance, solvent adhesion, and a good balance of the various properties. The tube may contain other components in addition to the hydrogenated block copolymer (A) of this embodiment, as long as the object of this embodiment is not impaired. The other components are not particularly limited, and examples include hydrogenated copolymers (styrene-based thermoplastic elastomers) with a structure different from that of the hydrogenated block copolymer (A), heat stabilizers, antioxidants, UV absorbers, antioxidants, plasticizers, light stabilizers, nucleating agents, impact modifiers, pigments, lubricants, softeners, antistatic agents, dispersants, flame retardants, copper inhibitors, crosslinking agents, flame retardant aids, compatibilizers, and tackifiers. These other components may be used alone or in combination of two or more.
[0106] <Lubricant> The tube may contain a lubricant to prevent adhesion between the surfaces or the insides of the tube and to improve the texture, such as the feel to the touch, etc. The lubricant is preferably at least one type (preferably at least two types) selected from fatty acid amide-based lubricants, metal stearate-based lubricants, and fatty acid monoglyceride-based lubricants. Examples of fatty acid amide lubricants include, but are not limited to, erucamide, behenamide, oleamide, stearamide, N-stearyl laurate, N-stearyl stearamide, N-stearyl behenamide, N-stearyl erucamide, N-oleyl oleate, N-oleyl behenamide, N-lauryl erucamide, ethylene bisoleate, ethylene bisstearamide, hexamethylene bisoleate, hexamethylene biserucamide, etc. Among these, erucamide, behenamide, oleate, stearamide, and ethylene bisstearamide are preferred, and oleate is more preferred. Examples of metal species in metal stearate-based lubricants include zinc, sodium, calcium, magnesium, lithium, etc. Among these, zinc stearate is preferred. Examples of fatty acid monoglyceride lubricants include, but are not limited to, lauric acid monoglyceride, myristic acid monoglyceride, palmitic acid monoglyceride, stearic acid monoglyceride, oleic acid monoglyceride, behenic acid monoglyceride, etc. Among these, stearic acid monoglyceride is preferred. The lubricant content in the tube using the hydrogenated block copolymer (a) of this embodiment is preferably 0.05% by mass or more to prevent adhesion, and is preferably 1.0% by mass or less, more preferably 0.7% by mass or less to prevent the lubricant from bleeding out from the tube and interfering with printability on the tube surface. From these viewpoints, the lubricant content in the hydrogenated block copolymer composition constituting the tube of this embodiment is preferably within the range of 0.05 to 1.0% by mass, more preferably 0.05 to 0.7% by mass. The fatty acid amide lubricants, metal stearate lubricants, and fatty acid monoglyceride lubricants may each be used alone or in combination of two or more. Among these, it is preferable to use erucic acid amide, zinc stearate, and ethylene bisstearic acid amide in combination, with the mass ratio of erucic acid amide / zinc stearate / ethylene bisstearic acid amide being preferably 0.20 / 0.15 / 0.15.
[0107] <Softener> The tube may contain a softening agent. Examples of softeners include paraffinic oils, naphthenic oils, aromatic oils, paraffin wax, liquid paraffin, white mineral oil, plant-based softeners, etc. Among these, paraffinic oils, liquid paraffin, and white mineral oil are more preferred from the viewpoints of low-temperature properties and bleeding resistance of the present embodiment. The kinematic viscosity of the softener at 40°C is preferably 500mm 2 The lower limit of the kinematic viscosity of the softener at 40°C is not particularly limited, but is preferably 10 mm 2 / sec. The kinematic viscosity of the softener at 40°C is preferably 500mm 2If the kinematic viscosity is less than 1 / sec, the fluidity of the material constituting the tube is improved, and molding processability tends to be improved. The kinematic viscosity of the softener can be measured by a test method using a glass capillary viscometer, for example.
[0108] <Tackifier> The tube may contain a tackifier. Examples of tackifiers include, but are not limited to, coumarone-indene resin, pt-butylphenol-acetylene resin, phenol-formaldehyde resin, xylene-formaldehyde resin, terpene resin, hydrogenated terpene resin, terpene-phenol resin, aromatic hydrocarbon resin, aliphatic hydrocarbon resin, aliphatic cyclic hydrocarbon resin, aliphatic / alicyclic petroleum resin, aliphatic / aromatic hydrocarbon resin, hydrogenated modified alicyclic hydrocarbon resin, hydrogenated alicyclic hydrocarbon resin, hydrocarbon tackifying resin, polybutene, liquid polybutadiene, cis-1,4-polyisoprene rubber, hydrogenated polyisoprene rubber, liquid polyisoprene rubber, and rosin-based resin.
[0109] <Tube manufacturing method> [Manufacturing method of materials that make up the tube] The material constituting the tube can be prepared, for example, by appropriately selecting the hydrogenated block copolymer (a) of the present embodiment and other components to be added as needed, and dry-blending them, or by mixing them using an apparatus typically used for mixing polymeric substances. The mixing device is not particularly limited, but examples thereof include kneading devices such as a Banbury mixer, a Laboplastomill, a single-screw extruder, and a twin-screw extruder. From the viewpoints of productivity and good kneading properties, production by a melt mixing method using an extruder is preferred. The melting temperature during kneading can be set as appropriate, but is usually within the range of 130 to 300°C, preferably within the range of 150 to 250°C.
[0110] [Tube forming method] The method for forming the tube is not particularly limited, but examples include a method in which the hydrogenated block copolymer (A) of the present embodiment and other components added as needed are appropriately selected, charged into an extruder to melt, passed through a die to form a tubular shape, and cooled with water or air to form a tube. A single-screw or multi-screw extruder can be used as the extruder, and a multi-layer tube can also be formed by multi-extrusion using multiple extruders. The shape of the tube is not particularly limited, but circular, oval, or other shapes are usually used. The thickness of the tube is not particularly limited, but for example, the outer diameter is preferably 1 to 50 mm, more preferably 2 to 30 mm, and even more preferably 3 to 20 mm. The thickness of the tube is preferably 0.3 to 30 mm, more preferably 0.4 to 20 mm, and even more preferably 0.5 to 10 mm.
[0111] A tube using the hydrogenated block copolymer (a) of this embodiment may be laminated with layers of other polymers to form a multilayer tube, provided that the object of this embodiment is not impaired. The other polymers may be used alone or in combination of two or more to form a single layer or multilayer, and in the case of a multilayer tube, the types may be different for each layer. Furthermore, in the case of a multilayer tube, by appropriately selecting two or more different polymers, it is possible to obtain a tube with different hardness in different regions and yet without seams. The layer of the other polymer described above in the multilayer tube may be the innermost layer, intermediate layer, or outermost layer, depending on the desired performance to be imparted.
[0112] In a tube using the hydrogenated block copolymer (a) of this embodiment, in order to further suppress an increase in wall thickness and maintain flexibility while improving pressure resistance, etc., a braided reinforcing thread or a spiral reinforcing body can be wound around the tube to form a pressure-resistant tube (hose). The braided reinforcing yarn is provided inside or between layers in the thickness direction, and may be made of, for example, vinylon, polyamide, polyester, aramid fiber, carbon fiber, metal wire, etc. The spiral reinforcement is provided on the outer periphery, and may be made of, for example, metal, plastic, etc.
[0113] A tube using the hydrogenated block copolymer (a) of this embodiment can achieve excellent transparency, flexibility, kink resistance, solvent adhesion, and a high level of balance of each property, and can be used for any purpose. Taking advantage of the above properties, the polyimide resin can be used in a wide range of applications, including home appliances, automobile interior and exterior parts, daily necessities, leisure goods, toys, industrial goods, food manufacturing equipment, medical applications, and drinking water applications. Among these, the polyimide resin is particularly suitable for medical applications. For example, the polyimide resin can be used as a tube for an infusion set, a tube for an enteral nutrition set, an extension tube, a drug administration tube, a blood circuit tube, a feeding tube, a connecting tube, a tube for a winged intravenous needle, a suction catheter, a drainage catheter, an enteral nutrition catheter, a gastric catheter, a drug administration catheter, a peritoneal dialysis tube, a blood catheter and a balloon catheter, a urethral catheter, and the like.
[0114] (adhesive film) The adhesive film comprises a base film and an adhesive layer, the adhesive layer being disposed on the base film and containing the hydrogenated block copolymer (a) of this embodiment, and the adhesive layer exhibits an excellent balance of various performance characteristics, including initial adhesion, adhesion enhancement, and payout property. The adhesive layer of the adhesive film may contain a tackifier. The tackifier is not particularly limited as long as it is a resin that can impart viscosity to the adhesive layer, and examples thereof include known tackifier resins such as hydrogenated terpene resins, rosin-based terpene resins, hydrogenated rosin terpene resins, aromatic-modified hydrogenated terpene resins, coumarone-based resins, phenol-based resins, terpene-phenol-based resins, hydrogenated terpene-phenolic resins, aromatic hydrocarbon resins, and aliphatic hydrocarbon resins. In particular, hydrogenated terpene resins, aromatic-modified hydrogenated terpene resins, hydrogenated terpene-phenolic resins, and terpene-phenolic resins are preferred. The tackifier may be used alone or in combination of two or more. Specifically, tackifiers that can be used include those described in "Rubber and Plastic Compounding Chemicals" (edited by Rubber Digest Co., Ltd.). The use of a tackifier improves adhesive strength. The content of the tackifier in the adhesive layer is preferably 0.5 to 50% by mass, more preferably 5 to 45% by mass, and even more preferably 10 to 30% by mass. A tackifier content of 50% by mass or less in the adhesive layer is preferred because it effectively prevents adhesion buildup and tends to further reduce the amount of adhesive residue upon peeling. A content of 0.5% by mass or more tends to provide adequate adhesive strength.
[0115] <Base film> The material of the substrate film is not particularly limited, and either a non-polar resin or a polar resin can be used. In terms of performance, cost, etc., preferred non-polar resins include polyethylene and homo- or block polypropylene, and preferred polar resins include polyester-based resins such as polyethylene terephthalate and polybutylene terephthalate, polyamide-based resins, ethylene-vinyl acetate copolymers, and hydrolysates thereof. The thickness of the substrate film is preferably 1 mm or less, more preferably 300 μm or less, and even more preferably 10 to 200 μm. When the thickness of the substrate film is 10 μm or more, the adherend can be sufficiently protected, and when the thickness of the substrate film is 1 mm or less, a practically good elastic modulus can be obtained, good conformability to uneven surfaces can be obtained, and lifting and peeling can be effectively prevented.
[0116] <Adhesive layer> The adhesive film has an adhesive layer containing the hydrogenated block copolymer (a) of the present embodiment on the base film. The adhesive layer may contain other materials described below.
[0117] [Other materials in the adhesive layer] <Hydrogenated styrene elastomer> The adhesive layer of the adhesive film may further contain a hydrogenated styrene-based elastomer. Representative examples of hydrogenated styrene-based elastomers include, but are not limited to, styrene-butadiene-styrene (SBS), styrene-isoprene-styrene (SIS), styrene-butadiene random polymer (SBR), styrene-ethylene-butylene-styrene (SEBS) and styrene-ethylene-propylene-styrene (SEPS), which are SBS saturated by hydrogenation. However, other elastomers such as styrene-ethylene-butylene (SEB), styrene-ethylene-propylene (SEP) and styrene-isobutylene-styrene triblock copolymer (SIBS) may also be used. Furthermore, reactive elastomers obtained by adding various functional groups to the hydrogenated styrene-based elastomers may be used. Examples of the functional groups include, but are not limited to, a hydroxyl group, a carboxyl group, a carbonyl group, a thiocarbonyl group, an acid halide group, an acid anhydride group, a thiocarboxylic acid group, an aldehyde group, a thioaldehyde group, a carboxylic acid ester group, an amide group, a sulfonic acid group, a sulfonic acid ester group, a phosphoric acid group, a phosphoric acid ester group, an amino group, an imino group, a nitrile group, a pyridyl group, a quinoline group, an epoxy group, a thioepoxy group, a sulfide group, an isocyanate group, an isothiocyanate group, a silicon halide group, an alkoxy silicon group, a tin halide group, a boronic acid group, a boron-containing group, a boronate salt group, an alkoxy tin group, and a phenyl tin group.
[0118] <Olefin resin, olefin elastomer> The adhesive layer of the adhesive film may further contain an olefin-based resin or an olefin-based elastomer. Examples of olefin resins and olefin elastomers include polymers or copolymers of α-olefins having 2 to 20 carbon atoms, and copolymers of ethylene and unsaturated carboxylic acids or unsaturated carboxylic acid esters. Specific examples include ethylene-propylene copolymer, ethylene-1-butene copolymer, ethylene-1-hexene copolymer, ethylene-4-methylpentene copolymer, ethylene-1-octene copolymer, propylene homopolymer, propylene-ethylene copolymer, propylene-ethylene-1-butene copolymer, 1-butene homopolymer, 1-butene-ethylene copolymer, 1-butene-propylene copolymer, 4-methylpentene homopolymer, 4-methylpentene-1-propylene copolymer, 4-methylpentene-1-butene copolymer, 4-methylpentene-1-propylene-1-butene copolymer, propylene-1-butene copolymer, ethylene-vinyl acetate copolymer, ethylene-methacrylic acid copolymer, ethylene-methyl methacrylate copolymer, and the like.
[0119] <Acrylic copolymer> The adhesive layer of the adhesive film may further contain an acrylic copolymer. The acrylic copolymer is not particularly limited, but examples thereof include copolymers of methyl acrylate, ethyl acrylate, methyl methacrylate, acrylonitrile, or the like with vinyl acetate, vinyl chloride, styrene, or the like.
[0120] <Softener> The adhesive layer of the adhesive film may further contain a softener. The softener is not particularly limited, and for example, either a mineral oil-based softener or a synthetic resin-based softener can be used. Examples of mineral oil-based softeners include mixtures of aromatic hydrocarbons, naphthenic hydrocarbons, and paraffinic hydrocarbons. Paraffinic hydrocarbons with 50% or more carbon atoms are called paraffinic oils, naphthenic hydrocarbons with 30-45% carbon atoms are called naphthenic oils, and aromatic hydrocarbons with 35% or more carbon atoms are called aromatic oils. Paraffinic oils, which are rubber softeners, are preferred as mineral oil-based softeners, and polybutene, low-molecular-weight polybutadiene, and the like are preferred as synthetic resin-based softeners.
[0121] <Antioxidants, light stabilizers, etc.> The adhesive layer of the adhesive film may further contain stabilizers such as antioxidants and light stabilizers. Examples of antioxidants include, but are not limited to, 2,6-di-t-butyl-4-methylphenol, n-octadecyl-3-(4'-hydroxy-3',5'-di-t-butylphenyl)propionate, 2,2'-methylenebis(4-methyl-6-t-butylphenol), 2,2'-methylenebis(4-ethyl-6-t-butylphenol), 2,4-bis[(octylthio)methyl]-o-cresol, 2-t-butyl-6-(3-t-butyl-2-hydroxy-5-methylbenzyl)-4-methylphenyl acrylate, 2,4-di-t-butyl ... Examples of antioxidants include hindered phenol-based antioxidants such as 2-[1-(3,5-di-t-amyl-2-hydroxyphenyl)ethyl]phenyl acrylate and 2-[1-(2-hydroxy-3,5-di-tert-pentylphenyl)]acrylate; sulfur-based antioxidants such as dilauryl thiodipropionate and lauryl stearyl thiodipropionate pentaerythritol-tetrakis(β-lauryl thiopropionate); and phosphorus-based antioxidants such as tris(nonylphenyl)phosphite and tris(2,4-di-t-butylphenyl)phosphite. Examples of light stabilizers include, but are not limited to, benzotriazole-based ultraviolet absorbers such as 2-(2'-hydroxy-5'-methylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-t-butylphenyl)benzotriazole, and 2-(2'-hydroxy-3',5'-di-t-butylphenyl)-5-chlorobenzotriazole; benzophenone-based ultraviolet absorbers such as 2-hydroxy-4-methoxybenzophenone; and hindered amine-based light stabilizers.
[0122] <Pigments, waxes, thermoplastic resins, natural rubber, synthetic rubber> In addition to the above, the adhesive layer of the adhesive film may contain various additives as needed. Examples of the additives include, but are not limited to, pigments such as red iron oxide and titanium dioxide; waxes such as paraffin wax, microcrystalline wax, and low-molecular-weight polyethylene wax; polyolefin-based or low-molecular-weight vinyl aromatic thermoplastic resins such as amorphous polyolefin and ethylene-ethyl acrylate copolymer; natural rubber; and synthetic rubbers such as polyisoprene rubber, polybutadiene rubber, styrene-butadiene rubber, ethylene-propylene rubber, chloroprene rubber, acrylic rubber, isoprene-isobutylene rubber, and polypentenamer rubber. Examples of the synthetic rubbers include those described in "Rubber and Plastic Compounding Chemicals" (edited by Rubber Digest Co., Ltd.).
[0123] <Saturated fatty acid bisamide> The adhesive layer of the adhesive film may contain saturated fatty acid bisamide, which has the effect of suppressing increased adhesion. Examples of saturated fatty acid bisamides include, but are not limited to, saturated fatty acid aliphatic bisamides such as ethylene bisstearamide (EBSA), methylene bisstearamide, and hexamethylene bisstearamide; and saturated fatty acid aromatic bisamides such as m-xylylene bisstearamide and N,N'-distearylisophthalamide. These saturated fatty acid bisamides may be used alone or in combination of two or more. Furthermore, the saturated fatty acid bisamide may be blended with a styrene-based block phase reinforcing agent that has the effect of suppressing increased adhesion. Examples of the styrene-based block phase reinforcing agent include, but are not limited to, styrene and styrene compounds having, as monomer units, such as α-methylstyrene, p-methylstyrene, p-chlorostyrene, chloromethylstyrene, tert-butylstyrene, p-ethylstyrene, and divinylbenzene. These may be used alone or in combination of two or more.
[0124] <Method for producing a resin material constituting the adhesive layer of an adhesive film> The resin material constituting the adhesive layer of the adhesive film of this embodiment can be produced, for example, by dry blending the hydrogenated block copolymer (a) of this embodiment and other components added as needed, or by mixing them using an apparatus typically used for mixing polymeric materials. The mixing device is not particularly limited, but examples thereof include kneading devices such as a Banbury mixer, a Laboplastomill, a single-screw extruder, and a twin-screw extruder. From the viewpoints of productivity and good kneading properties, production by a melt mixing method using an extruder is preferred. In particular, when a tackifier is blended into the adhesive layer, the above-mentioned dry blending method may be used, but since the tackifier is highly sticky and in flake form, which makes it difficult to handle, a masterbatch may be prepared in which the tackifier is pre-kneaded into the hydrogenated block copolymer (A) of this embodiment. The melting temperature during kneading can be set as appropriate, but is usually within the range of 130 to 300°C, and preferably within the range of 150 to 250°C. The resin material constituting the adhesive layer may be subjected to a foaming treatment to achieve weight reduction, flexibility, and improved adhesion. Foaming methods include, but are not limited to, chemical methods, physical methods, and the use of thermally expandable microballoons. Air bubbles can be distributed within the material by adding chemical foaming agents such as inorganic foaming agents and organic foaming agents, physical foaming agents, or thermally expandable microballoons. Furthermore, hollow fillers (pre-expanded balloons) may be added to achieve weight reduction, flexibility, and improved adhesion.
[0125] <Method for manufacturing adhesive film> The adhesive film comprises a base film and an adhesive layer containing the hydrogenated block copolymer (a) of the present embodiment on the base film. The method for producing the adhesive film is not particularly limited, but examples thereof include a method in which a solution or melt of the resin material that constitutes the adhesive layer is applied to a substrate film, and a method using a film extruder. Here, when using a solution or melt of the resin material constituting the adhesive layer, the resin composition may be made into a solution or melt, or other materials may be mixed with a solution or melt of the hydrogenated block copolymer (i). Methods for applying a solution of a resin material include, but are not limited to, dissolving the resin in a solvent, applying the solution to a substrate film using a coater or the like, and then heating and drying the solvent. Methods for melting and applying a resin material include, but are not limited to, applying the molten resin material to a substrate film using a hot melt coater or the like. In this case, it is preferable to use various substrate films that have a glass transition temperature, melting point, or softening point higher than the application temperature. Examples of methods using a film extruder include, but are not limited to, a method in which adhesive layer components containing a resin material and components such as a thermoplastic resin that can form a substrate film are mixed in two streams in a melt co-extruder, i.e., the adhesive layer-forming fluid and the substrate film-forming fluid are merged in a die opening to form a single fluid, which is then extruded to combine the adhesive layer and the resin film layer. In the film extruder method, the resin material forming the adhesive layer can also be produced by dry-blending the components for the adhesive layer in advance, making it a highly productive method. Furthermore, when extruded, the adhesive film produced tends to have particularly excellent adhesion and adhesive strength. The adhesive film can be temporarily attached to the surfaces of optical molded bodies such as light guide plates and prism sheets, synthetic resin plates, metal plates, decorative plywood, coated steel plates, various nameplates, etc., and can be used as a protective film to prevent scratches and dirt from being caused to these substrates during processing, transportation, and storage.
[0126] [Second molded body] The second molded article is a molded article of the hydrogenated block copolymer composition of the present embodiment described above. Examples of the second molded article include, but are not limited to, automobile components such as automobile interior skin materials, sheet-like molded articles (sheets, films), drinking water pipes, drinking water tubes, and packaging materials such as food packaging materials and clothing packaging materials, adhesive films for protective films, and overmolded molded articles with polar resins.
[0127] (Overmolded body) The hydrogenated block copolymer composition of this embodiment tends to exhibit adhesiveness to polar resins, and therefore can be overmolded with a polar resin to form a multilayer molded article (overmolded article). When the overmolded article comprises a layer containing a polar resin and a layer containing a thermoplastic elastomer composition containing the hydrogenated block copolymer (a) of the present embodiment laminated on the layer containing a polar resin, the overmolded article has excellent adhesiveness.
[0128] <Polar resin> Examples of polar resins include, but are not limited to, polyvinyl chloride, ABS, acrylonitrile-styrene copolymers, polyacrylic acid, polyacrylic acid esters such as polymethyl acrylate, polymethacrylic acid, polymethacrylic acid esters such as polymethyl methacrylate, polyvinyl alcohol, polyvinylidene chloride, polyethylene terephthalate, polyamide, polyacetal, polycarbonate, polybutylene terephthalate, polyvinylidene fluoride, polysulfone, polyethersulfone, polyphenylene sulfide, polyarylate, polyamideimide, polyetherimide, polyetherketone, polyetheretherketone, polyimide, liquid crystal polymer, polytetrafluoroethylene, phenolic resin, urea resin, melamine resin, unsaturated polyester, epoxy resin, and polyurethane. The polar resins may be used singly or in combination of two or more.
[0129] The layer containing a polar resin may contain a filler in addition to the polar resin. Examples of fillers in the layer containing a polar resin include, but are not limited to, fibrous inorganic fillers such as glass fibers, glass spheres, hollow glass spheres, carbon fibers, cellulose nanofibers, wollastonite, potassium titanate whiskers, calcium carbonate whiskers, aluminum borate whiskers, magnesium sulfate whiskers, sepiolite, xonotlite, and zinc oxide whiskers; talc, calcium carbonate, calcium oxide, zinc carbonate, wollastonite, zeolite, wollastonite, silica, alumina, clay, titanium oxide, magnesium hydroxide, magnesium oxide, sodium silicate, calcium silicate, magnesium silicate, sodium aluminate, calcium aluminate, sodium aluminosilicate, zinc oxide, potassium titanate, hydrotalcite, barium sulfate; titanium black; and carbon blacks such as furnace black, thermal black, and acetylene black. The fibrous filler may be surface-treated with a compound having an affinity group or a reactive group with respect to the polar resin. The filler may be used alone or in combination of two or more.
[0130] <Thermoplastic elastomer composition> The thermoplastic elastomer composition can be obtained by combining the hydrogenated block copolymer (a) of this embodiment with a rubber-like polymer. The rubber-like polymer contains vinyl aromatic monomer units and preferably contains at least one polymer block mainly composed of vinyl aromatic monomer units. Also preferred is a rubber or elastomer containing vinyl aromatic monomer units with a vinyl aromatic monomer unit content of 60 mass% or less. Examples of rubbery polymers include styrene-butadiene rubber and hydrogenated products thereof (excluding the hydrogenated block copolymer (i) of the present embodiment), styrene-butadiene block copolymers and hydrogenated products thereof, and styrene-butadiene-isoprene block copolymers and hydrogenated products thereof.
[0131] The thermoplastic elastomer composition may contain a thermoplastic resin. Examples of thermoplastic resins include, but are not limited to, olefin polymers such as polypropylene, polyethylene, ethylene-propylene copolymer rubber (EPM), and ethylene-propylene-non-conjugated diene copolymer rubber (EPDM); polyester polymers such as polyester elastomer, polyethylene terephthalate, and polybutylene terephthalate; polyamide resins such as polyamide 6, polyamide 6,6, polyamide 6,10, polyamide 11, polyamide 12, and polyamide 6,12; acrylic resins such as polymethyl acrylate and polymethyl methacrylate; polyoxymethylene resins such as polyoxymethylene homopolymer and polyoxymethylene copolymer; styrene homopolymer, acrylic Examples of suitable elastomers include styrene-based resins such as acrylonitrile-styrene resin and acrylonitrile-butadiene-styrene resin; polycarbonate resin; styrene-based elastomers such as styrene-butadiene copolymer rubber and styrene-isoprene copolymer rubber, as well as their hydrogenated or modified products; natural rubber; synthetic isoprene rubber and liquid polyisoprene rubber, as well as their hydrogenated or modified products; chloroprene rubber; acrylic rubber; butyl rubber; acrylonitrile-butadiene rubber; epichlorohydrin rubber; silicone rubber; fluororubber; chlorosulfonated polyethylene; urethane rubber; polyurethane-based elastomers; polyamide-based elastomers; polyester-based elastomers; and soft polyvinyl chloride resins. These thermoplastic resins may be used alone or in combination of two or more.
[0132] The thermoplastic elastomer composition may contain a softener. Examples of softeners include, but are not limited to, paraffinic oils, naphthenic oils, aromatic oils, paraffin wax, liquid paraffin, white mineral oil, and vegetable softeners. The kinematic viscosity of the softener at 40°C is preferably 500mm 2 The lower limit of the kinematic viscosity of the softener at 40°C is not particularly limited, but is preferably 10 mm2 / second or more is preferable. The kinematic viscosity of the softener at 40°C is 500mm 2 If the kinematic viscosity is 1 / s or less, the flowability of the thermoplastic elastomer composition tends to be improved, and the molding processability tends to be improved. The kinematic viscosity of the softener can be measured by a method using a glass capillary viscometer, for example.
[0133] The thermoplastic elastomer composition may further contain an olefin-based resin and an olefin-based elastomer. Examples of olefin resins and olefin elastomers include, but are not limited to, polymers or copolymers of α-olefins having 2 to 20 carbon atoms, and copolymers of ethylene with unsaturated carboxylic acids or unsaturated carboxylic acid esters. Specific examples include ethylene-propylene copolymers, ethylene-1-butene copolymers, ethylene-1-hexene copolymers, ethylene-4-methylpentene copolymers, ethylene-1-octene copolymers, propylene homopolymers, propylene-ethylene copolymers, propylene-ethylene-1-butene copolymers, 1-butene homopolymers, 1-butene-ethylene copolymers, 1-butene-propylene copolymers, 4-methylpentene homopolymers, 4-methylpentene-1-propylene copolymers, 4-methylpentene-1-butene copolymers, 4-methylpentene-1-propylene-1-butene copolymers, propylene-1-butene copolymers, ethylene-vinyl acetate copolymers, ethylene-methacrylic acid copolymers, and ethylene-methyl methacrylate copolymers.
[0134] The thermoplastic elastomer composition may contain a tackifier. Examples of tackifiers include, but are not limited to, coumarone-indene resin, pt-butylphenol-acetylene resin, phenol-formaldehyde resin, xylene-formaldehyde resin, terpene resin, hydrogenated terpene resin, terpene-phenol resin, hydrogenated terpene phenol resin, aromatic-modified terpene resin, aromatic-modified hydrogenated phenol resin, styrene resin, alpha-methylstyrene resin, aromatic hydrocarbon resin, aliphatic hydrocarbon resin, aliphatic cyclic hydrocarbon resin, aliphatic-alicyclic petroleum resin, aliphatic-aromatic hydrocarbon resin, hydrogenated modified alicyclic hydrocarbon resin, hydrogenated alicyclic hydrocarbon resin, hydrocarbon tackifying resin, polybutene, liquid polybutadiene, cis-1,4-polyisoprene rubber, hydrogenated polyisoprene rubber, liquid polyisoprene rubber, and rosin-based resin.
[0135] The thermoplastic elastomer composition containing the hydrogenated block copolymer (a) of this embodiment may further contain other additives in addition to the above-mentioned components, as long as the object of the present invention is not impaired. Examples of other additives include heat stabilizers, antioxidants, ultraviolet absorbers, antioxidants, plasticizers, light stabilizers, crystal nucleating agents, impact modifiers, pigments, lubricants, antistatic agents, flame retardants, flame retardant assistants, compatibilizers, and tackifiers. These additives may be used alone or in combination of two or more.
[0136] <Method of producing thermoplastic elastomer composition> The thermoplastic elastomer composition is not particularly limited and can be produced by a conventionally known method. For example, a melt-kneading method using a general mixer such as a pressure kneader, a Banbury mixer, an internal mixer, a Labo Plastomill, a Mix Lab, a single-screw extruder, a twin-screw extruder, a co-kneader, or a multi-screw extruder, or a method in which the components are dissolved or dispersed and mixed and then the solvent is removed by heating, etc. may be used. The shape of the thermoplastic elastomer composition is not particularly limited, and examples thereof include pellets, sheets, strands, chips, etc. After melt-kneading, the composition can also be directly molded into a molded product.
[0137] <Method for manufacturing overmolded product> The overmolded article is not particularly limited in the number of laminated layers, as long as it includes at least one layer containing a thermoplastic elastomer composition containing the hydrogenated block copolymer (a) of the present embodiment and at least one layer containing a polar resin. The method for forming the layers of the overmolded article is not particularly limited, and conventionally known methods such as extrusion molding, injection molding (insert molding, two-color injection molding, sandwich molding, blow molding, compression molding, vacuum molding, rotational molding, powder slush molding, foam molding, lamination molding, calendar molding, and blow molding can be used. In the overmolded article, a layer containing a thermoplastic elastomer composition containing the hydrogenated block copolymer (a) of this embodiment is preferably heat-sealed to a layer containing a polar resin. More specifically, a method for producing an overmolded article includes a step of molding a layer containing the thermoplastic elastomer composition on an already molded layer containing a polar resin using at least one method selected from the group consisting of injection molding, insert molding, extrusion molding, and compression molding. The method for producing an overmolded article may include, prior to this step, a step of molding the layer containing a polar resin by any method, preferably at least one method selected from the group consisting of injection molding, insert molding, extrusion molding, and compression molding.
[0138] Overmolded articles can be shaped to suit a variety of applications, such as automotive parts, tools, toys, electrical and electronic equipment components, medical instruments, building materials and piping components, cutlery, household and cosmetic products, industrial parts, various hoses, various housings, various module cases, various power control unit components, writing implements, robot hands, and medical instruments. Among these, those with handles and those requiring grip strength and a pleasant feel when touched by humans are preferred. Examples of such articles include tools, electric wires, connectors, handheld electronic devices, toothbrushes, shavers, pens such as ballpoint pens, touch pens, and stylus pens, cutlery such as forks, knives, and spoons, and automotive interior components with grips. Power tools, which exert a heavy load on the human body due to vibrations during use, are particularly preferred. The material constituting the grip is preferably at least one selected from the group consisting of tool grips, electric wire coverings, connector housings, handheld electronic device grips, toothbrush grips, shaver grips, cutlery grips, writing implement grips, robot hand grips, and automotive interior components.
[0139] [Third molded body] The third molded article is a molded article of a resin composition containing the hydrogenated block copolymer (a) of this embodiment in an amount of 5 to 99 mass%, 5 to 80 mass%, more than 8 mass% and not more than 60 mass%, 10 to 30 mass%, or less than 70 mass% of the total mass of the resin composition, depending on the purpose, and containing 10 to 40 mass% of a polyolefin resin as another resin component.
[0140] The resin composition constituting the third molded body further contains a radical-generating compound, also referred to as a curing agent or curing initiator. Examples of such radical-generating compounds include, but are not limited to, azides, peroxides, sulfur, and sulfur derivatives. Free radical initiators are particularly preferred as curing initiators. Radical-generating compounds, also known as curing catalysts, generate radicals under high temperature conditions or upon the addition of inducing energy such as UV light. The radical-generating compounds allow the resin composition to be processed at low temperatures without UV or other inducing energy, but ensure high concentrations of radicals are generated at activation temperatures or upon the addition of UV or inducing energy. Radical-generating compounds can include any compound capable of generating radicals under high temperature or upon the addition of inducing energy such as UV light. Examples of radical-generating compounds include organic peroxides such as 2,5-dimethyl-2,5-di(t-butylperoxy)-hex-3-yne, di-t-butyl peroxide, t-butylcumyl peroxide, di(t-butylperoxy-isopropyl)benzene, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, and dicumyl peroxide. Typical non-peroxy initiators as radical-generating compounds include, for example, compounds such as 2,3-dimethyl-2,3-diphenylbutane and 2,3-trimethylsilyloxy-2,3-diphenylbutane. Furthermore, a typical UV radical initiator as a radical-generating compound includes 2,2-dimethoxy-1,2-diphenylethan-1-one. The curing initiator is preferably used in an amount of 0.1 to 10 mass %, 0.3 to 7 mass %, or 1 to 5 mass % in the resin composition depending on the purpose.
[0141] The resin composition constituting the third molded article may contain other additives known in the art, such as a polyfunctional co-curing additive, a diene rubber, a halogenated or non-halogenated flame retardant, an inorganic or organic filler or fiber, a monovinyl compound, or an antioxidant, a colorant or stabilizer, an adhesion promoter, a toughening agent, a film-forming additive, etc. The resin composition may further contain one or more additives in an amount ranging from 0.1 to 50% by mass of the resin composition, including but not limited to these. The resin composition preferably further contains at least an inorganic and / or organic filler. The inorganic filler may be used to suppress the thermal expansion coefficient and improve the toughness of the laminate sheet. The organic filler may be used to reduce the dielectric constant of the laminate sheet.
[0142] Examples of the third molded article include, but are not limited to, prepregs, metal-clad laminates, CCLs, printed wiring boards, multilayer wiring boards, and electronic devices.
[0143] (prepreg, metal-clad laminate) The hydrogenated block copolymer (A) of this embodiment can be used in dielectric compounds for metal-clad laminates and printed circuit boards made therefrom. By using the hydrogenated block copolymer (A) of this embodiment, a resin composition can be obtained that has good processability, low solution viscosity, effective curing ability, a high softening point, a low dielectric loss tangent at high frequencies, and low dielectric constant characteristics. Furthermore, by using this resin composition, prepregs and metal-clad laminates with excellent adhesion to metal foils and insulating layers can be obtained.
[0144] Prepreg refers to an impregnated fabric obtained by impregnating a base fabric or a reinforcing fabric with a resin composition. Metal clad laminate or CCL refers to the substrate of a printed circuit board or circuit board. CCL is obtained by laminating a metal, such as copper clad, to one or both sides of a reinforcing material (e.g., fiberglass cloth) after it has been soaked in a resin composition. Specifically, CCLs are obtained by laminating, for example, one or more layers of copper foil with one or more layers of prepreg, which is accomplished by pressing one or more pairs of copper and prepreg layers together under high temperature, high pressure, and vacuum conditions. Printed circuit boards can be obtained by etching the copper surface of the CCL to create electronic circuits, which are then assembled into multilayer structures with holes drilled and plated to establish electrical connections between the layers.
[0145] When producing these prepregs and metal-clad laminates, a solvent may be added to adjust the solid content of the resin composition and to adjust the viscosity of the resin composition. Examples of the solvent include, but are not limited to, ketones such as methyl ethyl ketone, ethers such as dibutyl ether, esters such as ethyl acetate, amides such as dimethylformamide, aromatic hydrocarbons such as benzene, toluene, and xylene, and chlorinated hydrocarbons such as trichloroethylene. Each solvent may be used alone or in combination. Preferred solvents are selected from the group consisting of methanol, ethanol, ethylene glycol methyl ether, acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, toluene, xylene, methoxyethyl acetate, ethoxyethyl acetate, propoxyethyl acetate, ethyl acetate, dimethylformamide, propylene glycol methyl ether, gamma-butyrolactone (GBL) and diisobutyl ketone (DIBK). The amount of solvent used depends on the solubility of the components, the amount of filler, the application method, and other factors. The amount of solvent used is preferably adjusted so that the solid content is 10 to 50% by weight, or 15 to 40% by weight, based on the total weight of the solution and solids.
[0146] At least one of the following additives may be further added to the resin composition: coupling agent, curing accelerator, surfactant, toughener, viscosity modifier, wetting agent, antioxidant, colorant, and the like. The choice of additive depends on the application and the desired properties, such as the dielectric constant, dissipation factor, dielectric loss and / or other desired properties, selected to enhance or not substantially adversely affect the electrical properties of the circuit subassembly. The curing accelerator is added to increase the reaction rate of the resin composition. The surfactant is added to ensure that the inorganic filler is uniformly distributed in the resin composition and to prevent the inorganic filler from agglomerating. The toughening agent is added to improve the toughness of the resin composition.
[0147] The resin composition may further comprise an adhesion promoter known in the art, such as a metal adhesion promoter such as an N-containing heterocycle capable of forming a complex with the metal foil, in an amount of 0.1 to 2% by weight of the total resin composition. This enhances adhesion between the metal foil and the resin composition layer. The adhesion promoter may be contained in the resistive metal layer in the form of a solution or dispersion in water or an organic solvent.
[0148] The resin composition may further comprise up to 15 wt. % of an adhesion-promoting polymer selected from poly(arylene ether), carboxy-functionalized poly(arylene ether), and maleic anhydride-functionalized styrene-ethylene / butylene-styrene (SEBS). Specifically, the curable resin composition preferably contains a copolymer, a curing initiator selected from a sulfur curing agent and a peroxide curing agent, and a diene rubber as a co-cure additive.
[0149] The resin composition may further contain a soluble polymer such as polyphenylene oxide resin, polyolefin, styrenic polymer, styrenic block copolymer or hydrogenated styrenic block copolymer, high Tg hydrocarbon polycycloolefin, etc. These polymers are used in small amounts to modify the resin composition and improve its film forming ability, impact resistance, Tg, and processing characteristics.
[0150] The amount of optional additives in the resin composition containing the hydrogenated block copolymer of this embodiment can be in the range of 0.1 to 25 mass%, or more than 0.2 mass%, or more than 0.5 mass%, or less than 10 mass%, or less than 15 mass%, of the total amount of the resin composition, depending on the purpose.
[0151] The resin composition is suitable for use in laminates for printed circuit boards, such as copper-clad laminates. Laminates are produced by impregnating a substrate or reinforcing material, such as glass-based fiber, woven fabric, cross-ply laminates, etc., with the resin composition, followed by partial or full curing of the resin composition to form a prepreg. To make the laminate, one or more layers of copper are laminated to one or more layers of prepreg. Printed circuit boards can be used in many high-frequency, high-data-rate electrical and electronic applications.
[0152] One method for producing a high frequency CCL or circuit board is, for example, the following method. The hydrogenated block copolymer (A) of this embodiment, a curing initiator, and optional components, such as a multifunctional co-curing agent (e.g., a diene-based polymer), a flame retardant, and other optional components, are mixed to obtain a resin mixture. The resin mixture is then diluted to an appropriate viscosity using a solvent, such as toluene, xylene, MEK (methyl ethyl ketone), or a mixture thereof, to form a glue or varnish. A reinforcing material or substrate, such as fiber, glass felt, wood pulp paper, or fiberglass cloth (optionally previously treated with a coupling agent), is impregnated with the glue or varnish to the desired thickness. The solvent is then removed from the impregnated fiberglass cloth by solvent evaporation, forming a prepreg. The prepreg is formed by evaporating the solvent at a temperature below the activation temperature of the curing initiator or for a time sufficient for the solvent to evaporate but not the gel time. The gel time refers to the time from when the material begins to soften to when gelation occurs, which is the irreversible change from a viscous liquid to an elastic gel. The prepreg is formed by impregnating a substrate, such as a textile, with the resin and semi-curing the resulting impregnated substrate, or by heat-pressing the coated textile with or without additional resin composition. Next, the prepreg is laminated between copper foils and heated at 150 to 250°C and 20 kg / cm 2 ~70kg / cm 2 The adhesive is cured at a pressure of 0.5 to 1000 kJ / cm to form a high frequency CCL or circuit board.
[0153] [Foam] The molded article of this embodiment may be a foamed article. The foam of this embodiment is usually obtained by adding a blowing agent (e) to the hydrogenated block copolymer composition of this embodiment and foaming the composition. Foaming methods include chemical and physical methods, and in both cases, a chemical foaming agent such as an inorganic or organic foaming agent, or a physical foaming agent, is added, and the foaming agent is then volatilized and / or decomposed by heating or the like, thereby distributing bubbles within the hydrogenated block copolymer composition. Foaming the hydrogenated block copolymer composition can achieve weight reduction, improved flexibility, improved design, improved vibration-damping and sound-absorbing properties, improved heat-insulating properties, and the like.
[0154] (Blowing agent (b)) The foaming agent may be an inorganic foaming agent, an organic foaming agent, or a physical foaming agent. Examples of inorganic foaming agents include, but are not limited to, sodium bicarbonate, ammonium carbonate, ammonium bicarbonate, ammonium nitrite, azide compounds, sodium borohydride, aluminum acetate, and metal powder. Examples of organic blowing agents include, but are not limited to, azodicarbonamide, azobisformamide, azobisisobutyronitrile, barium azodicarboxylate, N,N'-dinitrosopentamethylenetetramine, N,N'-dinitroso-N,N'-dimethylterephthalamide, benzenesulfonyl hydrazide, p-toluenesulfonyl hydrazide, p,p'-oxybisbenzenesulfonyl hydrazide, and p-toluenesulfonylsemicarbazide. Examples of physical blowing agents include, but are not limited to, hydrocarbons such as pentane, butane, and hexane; halogenated hydrocarbons such as methyl chloride and methylene chloride; gases such as nitrogen, carbon dioxide, and air; and fluorinated hydrocarbons such as trichlorofluoromethane, dichlorodifluoromethane, trichlorotrifluoroethane, chlorodifluoroethane, and hydrofluorocarbons. These blowing agents may also be used in combination. The amount of the blowing agent added is preferably 0.1 to 30 parts by mass, more preferably 2 to 25 parts by mass, and even more preferably 3 to 20 parts by mass, based on 100 parts by mass of the hydrogenated block copolymer or hydrogenated block copolymer composition of this embodiment.
[0155] (foaming aid) In the step of producing the foam, a foaming assistant may be used together with the foaming agent. The foaming aid is not particularly limited, and any foaming aid that has been conventionally used for general purposes can be used. Examples include urea compounds, zinc compounds such as zinc oxide, zinc stearate, zinc benzenesulfinate, zinc toluenesulfonate, zinc trifluoromethanesulfonate and zinc carbonate, lead compounds such as lead dioxide and lead tribasic. When a foaming agent and a foaming aid are used in combination, the blending amount of the foaming aid is preferably 0.1 to 1000 parts by mass, more preferably 0.5 to 500 parts by mass, and even more preferably 1 to 200 parts by mass, per 100 parts by mass of the foaming agent.
[0156] (foam nucleating agent) In the foam production process, a foam nucleating agent may be used. The foam nucleating agent is not particularly limited, and any of those conventionally used as foam nucleating agents can be used. Examples include titanium oxide, talc, kaolin, clay, calcium silicate, silica, sodium citrate, calcium carbonate, diatomaceous earth, calcined perlite, zeolite, bentonite, glass, limestone, calcium sulfate, aluminum oxide, titanium oxide, magnesium carbonate, sodium carbonate, ferric carbonate, and polytetrafluoroethylene powder. The amount of the foam nucleating agent to be blended is preferably 0.01 to 100 parts by mass, more preferably 0.05 to 50 parts by mass, and even more preferably 0.1 to 10 parts by mass, per 100 parts by mass of the hydrogenated block copolymer composition.
[0157] (Example of foam use) The foam of this embodiment can be applied to sheets, films, and other various shapes of injection molded products, blow molded products, pressure molded products, vacuum molded products, extrusion molded products, and the like. Furthermore, the foam of the present embodiment can be widely used for components that require cushioning properties, such as automotive interior materials (instrument panels, door panels, seat back panels, steering wheels, etc.), home appliances, tools, furniture (cushion parts, etc.), and building materials for housing. When the foam of this embodiment is used for automobile interior materials, the foaming agent used is preferably sodium bicarbonate or a gas such as nitrogen, carbon dioxide, or air, from the viewpoint of low health hazard.
[0158] (Injection molding foaming method) The foam of this embodiment can be produced by injection molding foaming. The injection molding foaming method is not particularly limited, but examples thereof include the short shot method, full shot method, and core back method. By using the above-mentioned method, a foam layer with cushioning properties and a skin layer with a design feature such as a grained surface and that is harder than the foam layer can be molded in the same process, which is effective in reducing the number of molding processes. When the core-back method is used as the injection molding foaming method, a counter pressure device may be used to remove swirl marks on the surface of the molded product.
[0159] (Hydrogenated Block Copolymer Composition Suitable for Foam Forming) In forming a foam, the content of hydrogenated block copolymer (A) in the hydrogenated block copolymer composition of the present embodiment is preferably 1% by mass or more and 50% by mass or less, more preferably 10% by mass or more and 49% by mass or less, and even more preferably 20% by mass or more and 48% by mass or less. When the content of hydrogenated block copolymer (A) in the hydrogenated block copolymer composition is within the above range, the cells tend to be finer and more independent (higher foamability) during foam molding, which is expected to improve heat insulation, long-term cell stability, and the appearance of the molded product during core-back molding (suppression of sink marks, pockmarks, swirl marks, etc.). The hydrogenated block copolymer (A) of the present embodiment has an MFR of 10 or more, measured in accordance with JIS K7210 at a temperature of 230°C under a load of 2.16 kg. The hydrogenated block copolymer (A) in the hydrogenated copolymer composition used for foam molding preferably has an MFR of 15 or more, more preferably 30 or more, and even more preferably 50 or more. A high MFR results in good processability, which can be expected to improve the appearance of the foamed product (suppression of sink marks, pockmarks, and swirl marks) and increase the foaming ratio. The preferred range for the expansion ratio depends on the application, but generally 1.5 times or more is preferred, and 1.75 times or more is more preferred. A high expansion ratio can reduce weight, improve flexibility, improve design, improve vibration damping and sound absorption properties, and improve heat insulation properties.
[0160] The content of the olefin resin (ii) in the hydrogenated block copolymer composition used for foam molding is preferably 5% by mass or more and 50% by mass or less, more preferably 8% by mass or more and 45% by mass or less, and even more preferably 12% by mass or more and 40% by mass or less. When the content of the olefin-based resin (ii) is within the above range, the balance between foamability and flexibility tends to be good.
[0161] The content of the thermoplastic resin (iii) in the hydrogenated block copolymer composition used for foam molding is preferably 1% by mass or more and 50% by mass or less, more preferably 5% by mass or more and 40% by mass or less, and even more preferably 10% by mass or more and 30% by mass or less. When the content of the thermoplastic resin (iii) is within the above range, the balance between foamability and flexibility tends to be good.
[0162] The content of the softener (iv) in the hydrogenated block copolymer composition used for foam molding is preferably 5% by mass or more and 90% by mass or less, more preferably 10% by mass or more and 70% by mass or less, and even more preferably 20% by mass or more and 36% by mass or less. When the content of the softener (d) is within the above range, the balance between foaming ability and flexibility tends to be good. [Example]
[0163] The present invention will be described in detail below with reference to specific examples and comparative examples, but the present invention is not limited to the following examples and comparative examples. The methods for measuring and evaluating physical properties used in the examples and comparative examples are shown below.
[0164] [Method for identifying the structure of hydrogenated block copolymer] ((1) Content of total vinyl aromatic monomer units (styrene) in hydrogenated block copolymer (A)) The block copolymer before hydrogenation was used to measure the content of total vinyl aromatic monomer units (styrene) using an ultraviolet spectrophotometer (Shimadzu Corporation, UV-2450).
[0165] ((2-1) Content of polymer block (polystyrene block) (a) mainly composed of vinyl aromatic monomer units in hydrogenated block copolymer (a)) The block copolymer before hydrogenation was used and the content of polymer block (a) mainly composed of vinyl aromatic monomer units was measured by a nuclear magnetic resonance (NMR) method described in Y. Tanaka, et al., RUBBER CHEMISTRY and TECHNOLOGY 54, 685 (1981) (hereinafter referred to as the "NMR method"). ((2-2) Content of hydrogenated copolymer block (b) in hydrogenated block copolymer (a)) When the hydrogenated block copolymer (a) did not contain the hydrogenated polymer block (c), the content of the hydrogenated copolymer block (a) in the 100-hydrogenated block copolymer (a) was calculated. When the hydrogenated block copolymer (a) contains the hydrogenated polymer block (c), the content of the hydrogenated copolymer block (c) in the hydrogenated block copolymer (a) is calculated as follows: 100 - content of the hydrogenated copolymer block (a) in the hydrogenated block copolymer (a) - content of the hydrogenated copolymer block (c) in the hydrogenated block copolymer (a). ((2-3) Content of polymer block (polystyrene block) (c) mainly composed of vinyl aromatic monomer units in hydrogenated block copolymer (a)) During the polymerization reaction, it was calculated from the ratio of the mass of the conjugated diene monomer polymerized alone to the mass of the hydrogenated block copolymer (a).
[0166] ((3-1) Amount of vinyl bonds in hydrogenated block copolymer (a)) The vinyl bond content of the block copolymer before hydrogenation was measured using an infrared spectrophotometer (FT / IR-4100, manufactured by JASCO Corporation). The vinyl bond content in the block copolymer was calculated by the Hampton method.
[0167] ((3-2) Amount of vinyl bonds in hydrogenated copolymer block (b)) In producing the hydrogenated block copolymer (a), the block copolymer before hydrogenation, which was sampled immediately before polymerization of the copolymer block (b), and the block copolymer before hydrogenation, which was sampled immediately before the start of the next block polymerization after polymerization of the copolymer block (b), were measured using an infrared spectrophotometer (FT / IR-4100, manufactured by JASCO Corporation), and the vinyl bond amounts x1 (mass%) and x2 (mass%) were calculated by the Hampton method. When the conjugated diene content in the block copolymer immediately before polymerizing the copolymer block (b) and immediately before the start of the next block polymerization after polymerizing the copolymer block (b) is X1 part by mass and X2 parts by mass, respectively, relative to the hydrogenated block copolymer (a), the vinyl bond amount xb in the hydrogenated copolymer block (b) is Since the relationship is X1×x1+xb×(X2-X1)=X2×x2, it can be found by xb=(X2×x2-X1×x1) / (X2-X1). For example, when 30 parts by mass of polymer block (c) mainly composed of conjugated diene monomer units is polymerized, then 50 parts by mass of copolymer block (b) (of which the conjugated diene block amount is 40 parts by mass) is polymerized, and then 20 parts by mass of polymer block (c) is polymerized, if the vinyl bond amount calculated from the sample immediately before polymerization of copolymer block (b) is 60% by mass and the vinyl bond amount after polymerization of copolymer block (b) and immediately before the start of polymerization of the next block polymerization (c) is 40% by mass, then X1 = 30, X2 = 30 + 40 = 70, x1 = 60, and x2 = 40, the vinyl bond amount in copolymer block (b) can be calculated as xb = (70 × 40 - 30 × 60) / (70 - 30) = 25% by mass. When the hydrogenated block copolymer (a) contains a plurality of copolymer blocks (b), the vinyl bond ratio of each copolymer block (b) was calculated, and the average value was reported in the examples.
[0168] ((3-3) Amount of vinyl bond in hydrogenated polymer block (c)) In the production of hydrogenated block copolymer (a), the block copolymer before hydrogenation, which was sampled immediately before polymerization of polymer block (c), which is the state before hydrogenation of hydrogenated polymer block (c), and the block copolymer before hydrogenation, which was sampled after polymerization of polymer block (c) and immediately before the start of the next block polymerization, were measured using an infrared spectrophotometer (FT / IR-4100, manufactured by JASCO Corporation), and the vinyl bond amounts x1 (mass %) and x2 (mass %) were calculated by the Hampton method. The conjugated diene contents in the block copolymer immediately before polymerizing polymer block (c) and immediately before the start of the next block polymerization after polymerizing polymer block (c) were defined as X1 parts by mass and X2 parts by mass, respectively, relative to the hydrogenated block copolymer (a), and the vinyl bond amount xc in polymer block (c) was calculated from xc = (X2 × x2 - X1 × x) / (X2 - X1) in the same manner as in (3-2) above. When the hydrogenated block copolymer (a) contains a plurality of polymer blocks (c), the vinyl bond ratio of each polymer block (c) was calculated, and the average value was reported in the examples.
[0169] ((4) Weight-average molecular weight of hydrogenated block copolymer (a)) The weight average molecular weight of the hydrogenated block copolymer (a) was measured by GPC [apparatus: HLC-82209PC (manufactured by Tosoh Corporation), column: TSK Geguard column SuperHZ-L (4.6 mm×20 cm)×3]. The solvent used was tetrahydrofuran, and the measurement was carried out at 35°C. The weight average molecular weight was obtained by determining the molecular weight of the peak in the chromatogram using a calibration curve (prepared using the peak molecular weight of the standard polystyrene) obtained from the measurement of commercially available standard polystyrene. When there are multiple peaks in the chromatogram, the average molecular weight calculated from the molecular weight of each peak and the composition ratio of each peak (calculated from the area ratio of each peak in the chromatogram) was used as the weight average molecular weight (Mw). The molecular weight distribution (Mw / Mn) was also calculated from the ratio of Mw / Mn by measuring the number average molecular weight (Mn) by GPC in the same manner.
[0170] ((5) Hydrogenation rate of double bonds of conjugated diene monomer units of hydrogenated block copolymer (a)) The hydrogenation rate of the double bonds of the conjugated diene monomer units was measured using the hydrogenated block copolymer with a nuclear magnetic resonance spectrometer (ECS400, manufactured by JEOL RESONANCE).
[0171] ((6) Content of vinyl aromatic monomer units in hydrogenated copolymer block (b)) Using the block copolymer before hydrogenation as a sample, a nuclear magnetic resonance (NMR) spectrometer was used to measure the content of all vinyl aromatic monomer units in the hydrogenated block copolymer (a) by the method described in Y. Tanaka, et al., RUBBER CHEMISTRY and TECHNOLOGY 54, 685 (1981) (hereinafter referred to as the "NMR method"), and the content of vinyl aromatic monomer units in the hydrogenated copolymer block (b) relative to the total polymer was calculated from the difference between the content of the total vinyl aromatic monomer units in the hydrogenated block copolymer (a) and the content of the polymer block (a) mainly composed of vinyl aromatic monomer units in the hydrogenated block copolymer (a). The content of vinyl aromatic monomer units in the hydrogenated copolymer block (b) relative to the total polymer was calculated from the ratio of the content of the hydrogenated copolymer block (b) in the hydrogenated block copolymer (a).
[0172] [Method for measuring physical properties of hydrogenated block copolymer] ((1) Tan δ peak temperature between -20 and 60°C) First, a "press-molded sheet" manufactured as described below was cut into a size of 12.5 mm in width and 40 mm in length to prepare a measurement sample. Next, this measurement sample was set in the torsion type geometry of the ARES device (trade name, manufactured by TA Instruments Corporation), and the tan δ peak temperature from -20 to 60°C was determined under the conditions of an effective measurement length of 25 mm, strain of 0.5%, frequency of 1 Hz, and heating rate of 3°C / min. The tan δ peak temperature was determined from the peak detected by automatic measurement using RSI Orchestrator (trade name, manufactured by TA Instruments Co., Ltd.).
[0173] ((2)Hardness) In accordance with JIS K6253, the instantaneous values were measured using a durometer type A and a durometer type D. The hardness value was measured the instant the probe of the hardness tester was lowered onto the measurement sample. In Tables 1 to 8 below, the hardness is described as hardness (JIS-A, instantaneous) and hardness (JIS-D, instantaneous), respectively. When the hardness value is less than 20 using Durometer Type D, the value using Durometer Type A is used, and when the hardness value is more than 90 using Durometer Type A, the value using Durometer Type D is used. As a guideline, a hardness of 94 on a durometer type A corresponds to a hardness of 45 on a durometer type D.
[0174] ((3) Melt flow rate (MFR, unit: g / 10 min) The MFR was measured in accordance with JIS K7210 under conditions of a temperature of 230°C and a load of 2.16 kg.
[0175] ((4) Blocking resistance of pellets (blocking rate)) The blocking resistance of the hydrogenated block copolymer pellets was measured by the following method. 60 g of sample pellets made of hydrogenated block copolymers and having the same shape (cylindrical shape with a diameter of about 3 mm x 3 mm) were placed in a metal cylinder with a diameter of 5 cm, and a weight of 1160 g was placed on top of them. In this state, the cylinder was heated in a gear oven at 60°C for 24 hours, and then the state of adhesion of the pellets inside the cylinder was observed. Specifically, the pellet clumps removed from the cylinder crumble (however, pellets with poor blocking resistance do not crumble), and the mass of a clump consisting of three or more pellets was measured, and the ratio of the weight of the pellet clump to the total mass of the pellets (60 g) = the blocking rate (%) was calculated. The blocking resistance was evaluated based on the following criteria. The evaluation was carried out after adding calcium stearate equivalent to 1000 ppm to each sample pellet. <Evaluation criteria> 10: Blocking rate is less than 10% of the total mass 9: Blocking rate is 10% or more but less than 20% of the total mass 8: Blocking rate is 20% or more but less than 30% of the total mass 7: Blocking rate is 30% or more but less than 40% of the total mass 6: Blocking rate is 40% or more but less than 50% of the total mass 5: Blocking rate is 50% or more but less than 60% of the total mass 4: Blocking rate is 60% or more but less than 70% of the total mass 3: Blocking rate is 70% or more but less than 80% of the total mass 2: Blocking rate is 80% or more but less than 90% of the total mass 1: Blocking rate is 90% or more of the total mass A score of 5 or higher was deemed acceptable for blocking resistance, with higher scores indicating superior performance in terms of suppressing blocking during transportation, facilitating compounding during compound molding, and reducing the amount of antiblocking agent required. High blocking resistance in hydrogenated block copolymer pellets tends to reduce blocking during transportation for longer periods of time, under higher loads, and in severe temperature environments (e.g., areas with high ambient temperatures or large temperature differences), which is expected to facilitate pellet weighing and blending during compound molding. Furthermore, the ability to reduce the amount of antiblocking agent can be expected to prevent equipment contamination, reduce environmental impact, and prevent unexpected deterioration of physical properties (e.g., transparency, mechanical strength, etc.).
[0176] [Method for measuring physical properties of hydrogenated block copolymer composition] ((1) Processability (Melt Flow Rate (MFR, unit: g / 10 min)) The MFR of the hydrogenated block copolymer composition was measured under conditions of a temperature of 230° C. and a load of 2.16 kg in accordance with JIS K7210. In addition, in the table, the processability is rated as follows: MFR value less than 20 (g / 10 min) is given 1 point, 20 or more but less than 30 (g / 10 min) is given 2 points, 30 or more but less than 60 (g / 10 min) is given 3 points, 60 or more but less than 100 (g / 10 min) is given 4 points, and 100 or more (g / 10 min) is given 5 points. A score of 2 or more was deemed acceptable for processability, and the higher the score, the better the material was evaluated to be in terms of the improvement of surface appearance, molding using complex molds, thinning of the wall thickness, and increased flexibility in formulation (reduced amount of processing aids such as softeners). If the hydrogenated block copolymer composition has good processability, stripes such as flow marks do not occur during injection molding, and molded articles with good surface appearance can be obtained. Furthermore, molding using more complex molds or molds with smaller thicknesses becomes possible, enabling the material to be made into a resin and to be made lighter by reducing the wall thickness. Higher processability tends to be advantageous for improving surface appearance, molding using complex molds, and reducing the wall thickness. Furthermore, higher processability allows for a reduction in the amount of processing aids such as softeners (D) in the hydrogenated block copolymer composition, which can be expected to increase formulation flexibility, improve the mechanical strength and tactile feel of the material, and reduce the environmental impact.
[0177] ((2) Heat resistance (70℃ C-Set(%))) The hydrogenated block copolymer composition was subjected to a compression set test in accordance with JIS K6262 under the measurement conditions of a temperature of 70°C and 22 hours. Depending on the C-Set value, a score was recorded according to the following evaluation criteria. <Evaluation criteria> 7: 70℃ C-Set is less than 72% 6: 70℃ C-Set is 72% or more but less than 77% 5: 70℃ C-Set is 77% or more but less than 82% 4: 70℃ C-Set is 82% or more but less than 87% 3: 70℃ C-Set is 87% or more but less than 92% 2: 70℃ C-Set is 92% or more but less than 97% 1: 70℃ C-Set is 97% or more A score of 4 or more was deemed acceptable for heat resistance, and the higher the score, the better the material's texture (grained texture) and shape retention (resistance to deformation due to heat) tended to be when used for a long period of time / at high temperatures. If the heat resistance is good, the material can be used in applications that require stricter heat resistance, such as automotive materials. For example, in automotive interior materials, even when molding thinner or larger, more complex shapes, the material's texture (textured feel) and shape retention (resistance to deformation due to heat) can be expected to be comparable to simple, small, general-purpose molded bodies, even when used for a longer period of time.In addition, the material's texture (textured feel) and shape retention (resistance to deformation due to heat) can be expected to be maintained for a longer period of time, even in areas with higher outside temperatures.
[0178] (3) Abrasion resistance Using a Gakushin-type friction tester (Model AB-301, manufactured by Tester Sangyo Co., Ltd.), the surface of a molded sheet (grained leather surface) prepared by the method described below in "Preparation of injection-molded sheet" was rubbed with a friction cloth made of Kanakin No. 3 cotton under a load of 500 g, and the abrasion resistance was evaluated based on the mass loss after rubbing, according to the following criteria. <Evaluation criteria> 6: Mass loss is less than 50 mg after 2,500 friction cycles 5: After 2,500 friction cycles, the mass loss is 50 mg or more but less than 100 mg 4: After 2,500 friction cycles, the mass loss is 100 mg or more but less than 150 mg 3: After 2,500 friction cycles, the mass loss is 150 mg or more but less than 200 mg 2: After 2,500 friction cycles, the mass loss is 200 mg or more but less than 250 mg 1: After 2,500 friction cycles, the mass loss is 250 mg or more A score of 2 or more was deemed acceptable for abrasion resistance, and the higher the score, the better the product was evaluated in terms of improved durability when using thinner / complex molded bodies, when abraded by higher loads or coarse fabrics, and in terms of improved formulation flexibility. Good abrasion resistance allows it to be used in applications requiring stricter abrasion resistance, such as automotive materials. For example, in automotive interior materials, even when thinner or larger, more complex molded bodies are molded, it is comparable to small, general molded bodies with simple shapes, and the appearance of the material can be expected to be maintained even when used for a long period of time. Furthermore, when the hydrogenated block copolymer composition is used as an automobile interior material, assuming that the vehicle is being driven, the appearance of the material can be expected to be maintained for a long period of time even when subjected to abrasion caused by a higher load or a coarser fabric (e.g., jeans, which is a coarser fabric than cotton fabric such as Kanakin No. 3). Furthermore, when the abrasion resistance is good, the lower limit of the blending amount of the hydrogenated block copolymer (a) in the hydrogenated block copolymer composition of the present embodiment tends to decrease, and the degree of blending freedom tends to improve. In general, the greater the amount of hydrogenated block copolymer (A) in the hydrogenated block copolymer composition, the better the abrasion resistance tends to be. However, the smaller the amount of hydrogenated block copolymer (A), the better the oil resistance and material costs tend to be. Therefore, it is preferable that the lower limit of the amount be low.
[0179] ((4) Oil resistance) In accordance with JIS K6258, a test piece of the hydrogenated block polymer composition was immersed in IRM902 oil manufactured by Japan Sun Oil Co., Ltd. at 70° C. for 72 hours, and the masses before and after immersion were measured. The volume of the test piece before immersion was taken as 100%, and the volume fraction (%) of the increase due to immersion was calculated as the swelling ratio. If the test piece does not swell at all due to the test oil, the figure is 0%, but the greater the swelling, the larger the figure. Therefore, a swelling rate of 0% or higher and a smaller figure indicates better oil resistance. The swelling rate was evaluated according to the following criteria. <Evaluation criteria> 3: Swelling rate less than 50% 2: Swelling rate is 50% or more but less than 60% 1: Swelling rate is 60% or more When the oil resistance is good, the upper limit of the blend amount of the hydrogenated block copolymer (a) in the hydrogenated block copolymer composition increases, and the degree of freedom in blending tends to improve. In general, the smaller the amount of hydrogenated block copolymer (A) in the hydrogenated block copolymer composition, the better the oil resistance tends to be. However, the larger the amount of hydrogenated block copolymer (A), the better the abrasion resistance and tactile feel tend to be. Therefore, it is preferable that the upper limit of the amount be as high as possible. The higher the oil resistance rating, the better the durability and the flexibility of blending when thinner / more complex molded articles are used.
[0180] (5) Low-temperature properties (-30°C breaking elongation) In accordance with JIS K6251, a tensile test was carried out using a thermostatically controlled tensile testing machine (Minebea, TG-5kN) at -30°C, with a No. 3 dumbbell, and at a crosshead speed of 500 mm / min. The low-temperature properties were evaluated based on the elongation at break at -30°C, using the following criteria: <Evaluation criteria> 7: Breaking elongation is 300% or more 6: Breaking elongation is 250% or more but less than 300% 5: Breaking elongation is 200% or more but less than 250% 4: Breaking elongation is 150% or more but less than 200% 3: Breaking elongation is 100% or more but less than 150% 2: Breaking elongation is 50% or more but less than 100% 1: Breaking elongation is less than 50% A high breaking elongation at -30°C allows the material to be used in applications where stricter low-temperature properties are required, such as automotive materials. For example, when used as an automotive interior material, even when molding thinner or more complex / larger molded articles, the low-temperature properties tend to be comparable to those of small, general molded articles with simple shapes and exceed the vehicle interior specifications. The higher the low-temperature property rating, the better it is in terms of improving the durability of thinner molded articles and complex / large molded articles.
[0181] [Production of hydrogenated block copolymer] (Preparation of hydrogenation catalyst) In the examples and comparative examples described later, the hydrogenation catalysts used in producing hydrogenated block copolymers were prepared by the following method. A reaction vessel equipped with a stirrer was purged with nitrogen, and 1 liter of dried and purified cyclohexane was placed in the vessel. Next, 100 mmol of bis(η5-cyclopentadienyl)titanium dichloride was added. An n-hexane solution containing 200 mmol of trimethylaluminum was added to the mixture while thoroughly stirring, and the mixture was allowed to react at room temperature for about 3 days, thereby obtaining a hydrogenation catalyst.
[0182] (hydrogenated block copolymer) The hydrogenated block copolymers (i)-1 to (i)-52, (i)-95 to (i)-100, and (i)-A to (i)-G constituting the hydrogenated block copolymer composition were prepared as follows.
[0183] Example 1 (Hydrogenated Block Copolymer (A)-1) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.085 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.9 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 22% by mass, and a weight average molecular weight of 88,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-1. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-1 was 98%. Other physical properties are shown in Table 1.
[0184] Example 2 (Hydrogenated Block Copolymer (A)-2) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.150 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.9 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 22% by mass, and a weight-average molecular weight of 50,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-2. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-2 was 98%. Other physical properties are shown in Table 1.
[0185] Example 3 (Hydrogenated Block Copolymer (A)-3) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.081 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.9 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 22% by mass, and a weight average molecular weight of 93,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-3. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-3 was 98%. Other physical properties are shown in Table 1.
[0186] [ Reference example 4) (Hydrogenated Block Copolymer (A)-4) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.073 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.9 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 22% by mass, and a weight-average molecular weight of 102,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-4. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-4 was 98%. Other physical properties are shown in Table 1.
[0187] [ Reference example 5) (Hydrogenated Block Copolymer (A)-5) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.071 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.9 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 22% by mass, and a weight-average molecular weight of 106,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-5. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-5 was 98%. Other physical properties are shown in Table 1.
[0188] [ Reference example 6) (Hydrogenated Block Copolymer (A)-6) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.068 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.9 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 22% by mass, and a weight average molecular weight of 110,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-6. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-6 was 98%. Other physical properties are shown in Table 1.
[0189] [ Reference example 7) (Hydrogenated Block Copolymer (A)-7) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.063 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.9 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond content of 22% by mass, and a weight-average molecular weight of 119,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-7. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-7 was 98%. Other physical properties are shown in Table 1.
[0190] [ Reference example 8) (Hydrogenated Block Copolymer (A)-8) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.061 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.9 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 22% by mass, and a weight average molecular weight of 123,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-8. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-8 was 98%. Other physical properties are shown in Table 1.
[0191] [ Reference example 9) (Hydrogenated Block Copolymer (A)-9) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 6 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.071 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.7 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 36 parts by mass of butadiene and 52 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 6 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 64% by mass, a polystyrene block content of 12% by mass, a vinyl bond amount of 20% by mass, and a weight-average molecular weight of 110,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-9. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-9 was 98%. Other physical properties are shown in Table 2.
[0192] [ Reference example 10) (Hydrogenated Block Copolymer (A)-10) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 7 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.075 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.85 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 35 parts by mass of butadiene and 51 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 7 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 65% by mass, a polystyrene block content of 14% by mass, a vinyl bond amount of 38% by mass, and a weight average molecular weight of 103,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-10. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-10 was 98%. Other physical properties are shown in Table 2.
[0193] [ Reference example 11) (Hydrogenated Block Copolymer (A)-11) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 8 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.076 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.7 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 34 parts by mass of butadiene and 50 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 8 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 66% by mass, a polystyrene block content of 16% by mass, a vinyl bond amount of 36% by mass, and a weight-average molecular weight of 102,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-11. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-11 was 98%. Other physical properties are shown in Table 2.
[0194] [ Reference example12) (Hydrogenated Block Copolymer (A)-12) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 9 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.078 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.6 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 34 parts by mass of butadiene and 48 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 9 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 66% by mass, a polystyrene block content of 18% by mass, a vinyl bond amount of 34% by mass, and a weight-average molecular weight of 99,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-12. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-12 was 98%. Other physical properties are shown in Table 2.
[0195] Example 13 (Hydrogenated Block Copolymer (A)-13) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 10.5 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.079 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.5 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 32 parts by mass of butadiene and 47 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 10.5 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 68% by mass, a polystyrene block content of 21% by mass, a vinyl bond content of 32% by mass, and a weight-average molecular weight of 97,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-13. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-13 was 98%. Other physical properties are shown in Table 2.
[0196] Example 14 (Hydrogenated Block Copolymer (A)-14) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 12 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.082 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.45 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 31 parts by mass of butadiene and 45 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 12 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 69% by mass, a polystyrene block content of 24% by mass, a vinyl bond amount of 28% by mass, and a weight average molecular weight of 93,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-14. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-14 was 98%. Other physical properties are shown in Table 2.
[0197] Example 15 (Hydrogenated Block Copolymer (A)-15) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 13 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.082 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.40 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 30 parts by mass of butadiene and 44 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 13 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 70% by mass, a polystyrene block content of 26% by mass, a vinyl bond amount of 26% by mass, and a weight average molecular weight of 92,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-15. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-15 was 98%. Other physical properties are shown in Table 2.
[0198] Example 16 (Hydrogenated Block Copolymer (A)-16) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 17 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.085 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.90 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 27 parts by mass of butadiene and 39 parts by mass of styrene was added, and polymerization was carried out at 80°C for 2 hours. Finally, a cyclohexane solution (concentration 20% by mass) containing 17 parts by mass of styrene was added, and polymerization was carried out at 65°C for 1 hour. Methanol was then added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 73% by mass, a polystyrene block content of 34% by mass, a vinyl bond content of 22% by mass, and a weight-average molecular weight of 87,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-16. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-16 was 98%. Other physical properties are shown in Table 2.
[0199] Example 17 (Hydrogenated Block Copolymer (A)-17) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 18 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.088 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.70 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 28 parts by mass of butadiene and 36 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 18 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 72% by mass, a polystyrene block content of 36% by mass, a vinyl bond amount of 22% by mass, and a weight average molecular weight of 85,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-17. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-17 was 98%. Other physical properties are shown in Table 2.
[0200] Example 18 (Hydrogenated Block Copolymer (A)-18) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 19 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.087 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.50 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 33 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 19 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 38% by mass, a vinyl bond amount of 22% by mass, and a weight-average molecular weight of 86,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-18. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-18 was 98%. Other physical properties are shown in Table 2.
[0201] Example 19 (Hydrogenated Block Copolymer (A)-19) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.119 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 1.20 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 48 parts by mass of butadiene and 22 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 52% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 73% by mass, and a weight-average molecular weight of 70,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-19. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-19 was 98%. Other physical properties are shown in Table 3.
[0202] Example 20 (Hydrogenated Block Copolymer (A)-20) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.088 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.80 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 39 parts by mass of butadiene and 31 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 61% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 47% by mass, and a weight-average molecular weight of 90,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-20. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-20 was 98%. Other physical properties are shown in Table 3.
[0203] Example 21 (Hydrogenated Block Copolymer (A)-21) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.085 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.70 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 37 parts by mass of butadiene and 33 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 63% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 42% by mass, and a weight average molecular weight of 92,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-21. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-21 was 98%. Other physical properties are shown in Table 3.
[0204] Example 22 (Hydrogenated Block Copolymer (A)-22) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 12.5 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.086 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.40 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 24 parts by mass of butadiene and 51 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 12.5 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 76% by mass, a polystyrene block content of 25% by mass, a vinyl bond content of 10% by mass, and a weight-average molecular weight of 85,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-22. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-22 was 98%. Other physical properties are shown in Table 3.
[0205] Example 23 (Hydrogenated Block Copolymer (A)-23) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 12.5 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.083 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.45 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 22 parts by mass of butadiene and 53 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 12.5 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 78% by mass, a polystyrene block content of 25% by mass, a vinyl bond content of 10% by mass, and a weight-average molecular weight of 87,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-23. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-23 was 98%. Other physical properties are shown in Table 3.
[0206] [ Reference example twenty four〕 (Hydrogenated Block Copolymer (I)-24) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 5.5 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.084 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.50 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 20 parts by mass of butadiene and 69 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 5.5 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 80% by mass, a polystyrene block content of 11% by mass, a vinyl bond amount of 10% by mass, and a weight-average molecular weight of 85,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-24. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-24 was 98%. Other physical properties are shown in Table 3.
[0207] [ Reference example twenty five〕 (Hydrogenated Block Copolymer (I)-25) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 10 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.185 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.20 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.01 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 55 parts by mass of butadiene and 25 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 70° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 45% by mass, a polystyrene block content of 20% by mass, a vinyl bond amount of 20% by mass, and a weight average molecular weight of 48,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-25. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-25 was 98%. Other physical properties are shown in Table 4.
[0208] [ Reference example 26) (Hydrogenated Block Copolymer (I)-26) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 10 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.125 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.50 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 55 parts by mass of butadiene and 25 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 45% by mass, a polystyrene block content of 20% by mass, a vinyl bond amount of 50% by mass, and a weight average molecular weight of 70,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-26. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-26 was 98%. Other physical properties are shown in Table 4.
[0209] [ Reference example 27) (Hydrogenated Block Copolymer (I)-27) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 10 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.114 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.80 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 52 parts by mass of butadiene and 28 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 48% by mass, a polystyrene block content of 20% by mass, a vinyl bond amount of 50% by mass, and a weight-average molecular weight of 75,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-27. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-27 was 98%. Other physical properties are shown in Table 4.
[0210] [ Reference example 28) (Hydrogenated Block Copolymer (I)-28) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 10 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.089 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.70 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 44 parts by mass of butadiene and 36 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 56% by mass, a polystyrene block content of 20% by mass, a vinyl bond amount of 50% by mass, and a weight average molecular weight of 92,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-28. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-28 was 98%. Other physical properties are shown in Table 4.
[0211] [ Reference example 29) (Hydrogenated Block Copolymer (I)-29) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 10 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.102 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.80 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 44 parts by mass of butadiene and 36 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 56% by mass, a polystyrene block content of 20% by mass, a vinyl bond amount of 55% by mass, and a weight average molecular weight of 80,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-29. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-29 was 98%. Other physical properties are shown in Table 4.
[0212] [ Reference example 30) (Hydrogenated Block Copolymer (I)-30) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 10 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.090 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.90 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 33 parts by mass of butadiene and 47 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 10 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 67% by mass, a polystyrene block content of 20% by mass, a vinyl bond amount of 21% by mass, and a weight average molecular weight of 85,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-30. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-30 was 98%. Other physical properties are shown in Table 4.
[0213] Example 31 (Hydrogenated Block Copolymer (I)-31) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 12 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.089 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.90 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 31 parts by mass of butadiene and 45 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 12 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 69% by mass, a polystyrene block content of 24% by mass, a vinyl bond amount of 21% by mass, and a weight average molecular weight of 85,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-31. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-31 was 98%. Other physical properties are shown in Table 4.
[0214] Example 32 (Hydrogenated Block Copolymer (I)-32) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 17 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.084 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.90 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 27 parts by mass of butadiene and 39 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 17 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 73% by mass, a polystyrene block content of 34% by mass, a vinyl bond amount of 22% by mass, and a weight average molecular weight of 88,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-32. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-32 was 98%. Other physical properties are shown in Table 4.
[0215] Example 33 (Hydrogenated Block Copolymer (I)-33) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 17 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.083 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.40 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 24 parts by mass of butadiene and 42 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 17 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 76% by mass, a polystyrene block content of 34% by mass, a vinyl bond amount of 21% by mass, and a weight average molecular weight of 88,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-33. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-33 was 98%. Other physical properties are shown in Table 4.
[0216] Example 34 (Hydrogenated Block Copolymer (I)-34) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 17 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.081 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.60 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 24 parts by mass of butadiene and 42 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 17 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 76% by mass, a polystyrene block content of 34% by mass, a vinyl bond content of 25% by mass, and a weight-average molecular weight of 90,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-34. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-34 was 98%. Other physical properties are shown in Table 4.
[0217] Example 35 (Hydrogenated Block Copolymer (I)-35) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 17 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.081 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 1.00 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 24 parts by mass of butadiene and 42 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 17 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 76% by mass, a polystyrene block content of 34% by mass, a vinyl bond amount of 30% by mass, and a weight-average molecular weight of 90,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-35. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-35 was 98%. Other physical properties are shown in Table 4.
[0218] Example 36 (Hydrogenated Block Copolymer (I)-36) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.085 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.6 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 18% by mass, and a weight average molecular weight of 88,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-36. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-36 was 98%. Other physical properties are shown in Table 5.
[0219] Example 37 (Hydrogenated Block Copolymer (I)-37) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.085 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.45 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 28% by mass, and a weight average molecular weight of 88,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-37. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-37 was 98%. Other physical properties are shown in Table 5.
[0220] Example 38 (Hydrogenated Block Copolymer (I)-38) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.085 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.60 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 29 parts by mass of butadiene and 41 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 71% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 31% by mass, and a weight average molecular weight of 88,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-38. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-38 was 98%. Other physical properties are shown in Table 5.
[0221] Example 39 (Hydrogenated Block Copolymer (I)-39) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.084 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.90 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 27 parts by mass of butadiene and 40 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80°C. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65°C. Finally, a cyclohexane solution (concentration 20% by mass) containing 3 parts by mass of butadiene was added, and polymerization was carried out for 1 hour at 60°C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 70% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 25% by mass, and a weight average molecular weight of 90,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-39. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-39 was 98%. Other physical properties are shown in Table 6.
[0222] Example 40 (Hydrogenated Block Copolymer (I)-40) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.082 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.90 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 27 parts by mass of butadiene and 38 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80°C. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65°C. Finally, a cyclohexane solution (concentration 20% by mass) containing 5 parts by mass of butadiene was added, and polymerization was carried out for 1 hour at 60°C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 68% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 28% by mass, and a weight average molecular weight of 93,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-40. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-40 was 98%. Other physical properties are shown in Table 6.
[0223] Example 41 (Hydrogenated Block Copolymer (I)-41) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.094 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.90 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 20 parts by mass of butadiene and 29 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80°C. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65°C. Finally, a cyclohexane solution (concentration 20% by mass) containing 19 parts by mass of butadiene was added, and polymerization was carried out for 1 hour at 60°C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 59% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 44% by mass, and a weight average molecular weight of 85,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-41. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-41 was 98%. Other physical properties are shown in Table 6.
[0224] Example 42 (Hydrogenated Block Copolymer (I)-42) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.103 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.90 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 16 parts by mass of butadiene and 24 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80°C. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65°C. Finally, a cyclohexane solution (concentration 20% by mass) containing 30 parts by mass of butadiene was added, and polymerization was carried out for 1 hour at 60°C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 54% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 50% by mass, and a weight average molecular weight of 80,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-42. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-42 was 98%. Other physical properties are shown in Table 6.
[0225] Example 43 (Hydrogenated Block Copolymer (I)-43) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.114 parts by mass of n-butyllithium per 100 parts by mass of the total monomers and 0.90 moles of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per mole of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 12 parts by mass of butadiene and 18 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 80°C. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65°C. Finally, a cyclohexane solution (concentration 20% by mass) containing 40 parts by mass of butadiene was added, and polymerization was carried out for 1 hour at 60°C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 48% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 60% by mass, and a weight-average molecular weight of 75,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-43. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-43 was 98%. Other physical properties are shown in Table 6.
[0226] Example 44 (Hydrogenated Block Copolymer (I)-44) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.109 parts by mass of n-butyllithium relative to 100 parts by mass of all monomers, 0.60 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") relative to 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide relative to 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 9 parts by mass of butadiene and 21 parts by mass of styrene was added, and polymerization was carried out for 2 hours at 65° C. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out for 1 hour at 65° C. Finally, a cyclohexane solution (concentration 20% by mass) containing 40 parts by mass of butadiene was added, and polymerization was carried out for 1 hour at 60° C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 51% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 70% by mass, and a weight-average molecular weight of 77,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-44. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-44 was 98%. Other physical properties are shown in Table 6.
[0227] Example 45 (Hydrogenated Block Copolymer (I)-45) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 8 parts by mass of butadiene (concentration: 20% by mass) was added. Next, 0.079 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.80 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 60°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was continued for 2 hours at 65°C. Next, a cyclohexane solution (concentration 20% by mass) containing 22 parts by mass of butadiene and 32 parts by mass of styrene was added, and polymerization was continued for 2 hours at 65°C. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was continued for 1 hour at 65°C. Finally, a cyclohexane solution (concentration 20% by mass) containing 8 parts by mass of butadiene was added, and polymerization was continued for 1 hour at 60°C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 62% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 51% by mass, and a weight-average molecular weight of 100,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-45. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-45 was 98%. Other physical properties are shown in Table 7.
[0228] Example 46 (Hydrogenated Block Copolymer (I)-46) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.083 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.80 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 7 parts by mass of butadiene was added, and polymerization was continued for 1 hour at 60°C. Next, a cyclohexane solution (concentration 20% by mass) containing 24 parts by mass of butadiene and 34 parts by mass of styrene was added, and polymerization was continued for 2 hours at 65°C. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was continued for 1 hour at 65°C. Finally, a cyclohexane solution (concentration 20% by mass) containing 5 parts by mass of butadiene was added, and polymerization was continued for 1 hour at 60°C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 64% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 46% by mass, and a weight average molecular weight of 94,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-46. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-46 was 98%. Other properties are shown in Table 7.
[0229] Example 47 (Hydrogenated Block Copolymer (I)-47) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.081 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.80 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 25 parts by mass of butadiene and 36 parts by mass of styrene was added, and polymerization was carried out at 65°C for 2 hours. Next, a cyclohexane solution (concentration 20% by mass) containing 3 parts by mass of butadiene was added, and polymerization was carried out at 60°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was carried out at 65°C for 1 hour. Finally, a cyclohexane solution (concentration 20% by mass) containing 6 parts by mass of butadiene was added, and polymerization was carried out at 60°C for 1 hour. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 66% by mass, a polystyrene block content of 30% by mass, a vinyl bond amount of 46% by mass, and a weight-average molecular weight of 95,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-47. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-47 was 98%. Other physical properties are shown in Table 7.
[0230] Example 48 (Hydrogenated Block Copolymer (I)-48) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 15 parts by mass of styrene (concentration: 20% by mass) was added. Next, 0.091 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.80 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 5 parts by mass of butadiene was added, and polymerization was continued for 1 hour at 60°C. Next, a cyclohexane solution (concentration 20% by mass) containing 25 parts by mass of butadiene and 35 parts by mass of styrene was added, and polymerization was continued for 2 hours at 65°C. Next, a cyclohexane solution (concentration 20% by mass) containing 5 parts by mass of butadiene was added, and polymerization was continued for 1 hour at 60°C. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was continued for 1 hour at 65°C. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 65% by mass, a polystyrene block content of 30% by mass, a vinyl bond content of 43% by mass, and a weight-average molecular weight of 85,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-48. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-48 was 98%. Other physical properties are shown in Table 7.
[0231] Example 49 (Hydrogenated Block Copolymer (I)-49) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 5 parts by mass of butadiene (concentration: 20% by mass) was added. Next, 0.078 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.80 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 60°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was continued at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 23 parts by mass of butadiene and 32 parts by mass of styrene was added, and polymerization was continued at 65°C for 2 hours. Next, a cyclohexane solution (concentration 20% by mass) containing 5 parts by mass of butadiene was added, and polymerization was continued at 60°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was continued at 65°C for 1 hour. Finally, a cyclohexane solution (concentration 20% by mass) containing 5 parts by mass of butadiene was added, and polymerization was continued at 60°C for 1 hour. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 62% by mass, a polystyrene block content of 30% by mass, a vinyl bond content of 50% by mass, and a weight average molecular weight of 100,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-49. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-49 was 98%. Other physical properties are shown in Table 7.
[0232] Example 50 (Hydrogenated Block Copolymer (I)-50) Batch polymerization was carried out using a tank reactor (internal volume: 10 L) equipped with a stirrer and a jacket. First, a cyclohexane solution containing 3 parts by mass of butadiene (concentration: 20% by mass) was added. Next, 0.081 parts by mass of n-butyllithium per 100 parts by mass of all monomers, 0.80 mol of N,N,N',N'-tetramethylethylenediamine (hereinafter referred to as "TMEDA") per 1 mol of n-butyllithium, and 0.04 mol of sodium-t-pentoxide per 1 mol of n-butyllithium were added, and polymerization was carried out at 60°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was continued at 65°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 6 parts by mass of butadiene was added, and polymerization was continued at 60°C for 1 hour. Next, a cyclohexane solution (concentration 20% by mass) containing 24 parts by mass of butadiene and 34 parts by mass of styrene was added, and polymerization was continued at 65°C for 2 hours. Next, a cyclohexane solution (concentration 20% by mass) containing 3 parts by mass of butadiene was added, and polymerization was continued at 60°C for 1 hour. Finally, a cyclohexane solution (concentration 20% by mass) containing 15 parts by mass of styrene was added, and polymerization was continued at 65°C for 1 hour. Thereafter, methanol was added to terminate the polymerization reaction. The block copolymer obtained as described above had a styrene content of 64% by mass, a polystyrene block content of 30% by mass, a vinyl bond content of 45% by mass, and a weight average molecular weight of 96,000. Furthermore, the hydrogenation catalyst prepared as described above was added to the resulting block copolymer in an amount of 100 ppm (Ti basis) per 100 parts by mass of the block copolymer, and a hydrogenation reaction was carried out at a hydrogen pressure of 0.7 MPa and a temperature of 65°C. Next, 0.3 parts by mass of octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate was added as a stabilizer to 100 parts by mass of the block copolymer to obtain hydrogenated block copolymer (a)-50. The hydrogenation rate of the obtained hydrogenated block copolymer (a)-50 was 98%. Other physical properties are shown ...
Claims
1. A hydrogenated block copolymer comprising vinyl aromatic monomer units and conjugated diene monomer units, A hydrogenated block copolymer satisfying the following conditions (1) to (4): <Condition (1)>: The composition contains at least one (a) polymer block mainly composed of a vinyl aromatic monomer unit, and the content of the (a) polymer block mainly composed of a vinyl aromatic monomer unit is 21% by mass or more and 40% by mass or less. <Condition (2)>: (b) At least one hydrogenated copolymer block composed of a vinyl aromatic monomer unit and a conjugated diene monomer unit is contained, and the content of the vinyl aromatic monomer unit in the hydrogenated copolymer block (b) is 30% by mass or more and 79% by mass or less. <Condition (3)>: The instantaneous hardness measured with a durometer type A in accordance with JIS K6253 is 85 or more, and the instantaneous hardness measured with a durometer type D is 65 or less. <Condition (4)>: The MFR value measured in accordance with JIS K7210 under conditions of a temperature of 230°C and a load of 2.16 kg is 45 or more.
2. The instantaneous hardness measured with a durometer type A in accordance with JIS K6253 is 85 or more, and the instantaneous hardness measured with a durometer type D is 45 or less. The hydrogenated block copolymer according to claim 1 .
3. the content of the polymer block (a) mainly composed of vinyl aromatic monomer units is 25% by mass or more and 35% by mass or less; The hydrogenated block copolymer according to claim 1 .
4. The MFR value measured in accordance with JIS K7210 under conditions of a temperature of 230°C and a load of 2.16 kg is 50 or more. The hydrogenated block copolymer according to claim 1 .
5. the content of vinyl aromatic monomer units in the (b) hydrogenated copolymer block is 45% by mass or more and 70% by mass or less; The hydrogenated block copolymer according to claim 1 .
6. The content of all vinyl aromatic monomer units is 60% by mass or more and 80% by mass or less. The hydrogenated block copolymer according to claim 1 .
7. the amount of vinyl bonds in the (b) hydrogenated copolymer block is 30% by mass or more; The hydrogenated block copolymer according to claim 1 .
8. (c) containing at least one hydrogenated polymer block mainly composed of conjugated diene monomer units; the content of the (c) hydrogenated polymer block mainly composed of conjugated diene monomer units is 3% by mass or more; The hydrogenated block copolymer according to claim 1 .
9. (c) containing at least one hydrogenated polymer block mainly composed of conjugated diene monomer units; the content of the hydrogenated polymer block (c) mainly composed of conjugated diene monomer units is 3% by mass or more and 20% by mass or less; The hydrogenated block copolymer according to claim 1 .
10. 1% by mass or more and 50% by mass or less of the hydrogenated block copolymer (A) according to any one of claims 1 to 9, At least one type of olefin-based resin (ii): 5% by mass or more and 90% by mass or less; At least one thermoplastic resin (c) (excluding the hydrogenated block copolymer (a) and the olefin-based resin (b)): 1% by mass or more and 50% by mass or less; At least one softener (iv): 5% by mass or more and 90% by mass or less; A hydrogenated block copolymer composition comprising:
11. The olefin-based resin (ii) contains at least one polypropylene-based resin. The hydrogenated block copolymer composition according to claim 10.
12. A molded article of the hydrogenated block copolymer composition according to claim 10.
13. The molded article according to claim 12, which is a foam.
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