Battery pack
The battery pack uses L-shaped, displaceable heat-resistant insulating plates guided by cross-members to address insulation and exhaust challenges, ensuring smooth smoke gas discharge and reducing material usage.
Patent Information
- Application Number
- JP2023142247
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-09-01
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2043-09-01
AI Technical Summary
Existing battery packs face challenges in achieving effective insulation and efficient smoke gas exhaust when smoke gas is generated from the top surface of the battery module.
A battery pack design featuring L-shaped heat-resistant insulating plates that are displaceable in the height direction, guided by cross-members, to insulate and guide smoke gas away from the case.
The design ensures effective insulation and smooth exhaust of smoke gas, preventing interference and damage while reducing the need for additional exhaust holes and minimizing insulation material usage.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a battery pack. [Background technology]
[0002] The battery pack described in Patent Document 1 has a thermal protection layer on the wall of the high-voltage battery housing in the area where an emergency vent opening is located, which can discharge high-temperature gas generated in the event of a battery cell failure from inside the battery cell housing to the high-voltage battery housing. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Special Publication No. 2021-528296 Summary of the Invention [Problem to be solved by the invention]
[0004] In a battery pack in which a battery module, in which multiple battery cells are arranged in an array direction, is housed in a case, there is room for improvement in achieving both insulation of the case and exhaust of smoke gas when smoke gas is generated from the top surface of the battery module.
[0005] The present invention has been made in consideration of the above-mentioned problems, and its purpose is to provide a battery pack that can insulate the case while promoting the exhaust of smoke when smoke gas is generated from the top surface of the battery module. [Means for solving the problem]
[0006] In order to solve the above-mentioned problems and achieve the object, the battery pack of the present invention is a battery pack comprising a battery module in which a plurality of battery cells are arranged side by side in an arrangement direction, and a case that houses the battery module, wherein a heat-resistant insulating plate is placed on the top surface of the battery module and is configured so that its cross section perpendicular to the arrangement direction is L-shaped, the heat-resistant insulating plate being made up of a top plate portion that faces the top surface of the battery module and side plate portions that face the side surfaces of the battery module in a direction perpendicular to the arrangement direction, and the heat-resistant insulating plate is configured to be displaceable in the height direction of the battery module.
[0007] As a result, when smoke gas is generated from the top surface of the battery module, the heat-resistant insulating plate can insulate the case, while the heat-resistant insulating plate can guide the smoke gas in any direction, facilitating its exhaust.
[0008] In the above, a guide member for guiding displacement of the heat-resistant insulating plate in the height direction may be provided at a position facing the battery module across the side plate portion in a direction perpendicular to the arrangement direction.
[0009] This allows the heat-resistant insulating plate to be smoothly displaced in the height direction of the battery module by the pressure of the smoke gas when smoke gas is generated from the upper surface of the battery module.
[0010] In the above, the heat-resistant insulating plate may be a mica plate.
[0011] This ensures heat resistance and insulation. [Effects of the Invention]
[0012] The battery pack according to the present invention has the advantage that, when smoke gas is generated from the top surface of the battery module, the heat-resistant insulating plate serves to insulate the case, while the heat-resistant insulating plate can guide the smoke gas in any direction, thereby facilitating the exhaust of the smoke. [Brief explanation of the drawings]
[0013] [Figure 1] FIG. 1 is a schematic configuration diagram of a main part of a battery pack according to an embodiment. [Figure 2] FIG. 2 is a cross-sectional view of a part of the battery pack according to the embodiment, cut along the direction in which the battery modules are arranged. [Figure 3] FIG. 3 is a cross-sectional view that schematically shows the state of the battery pack when smoke gas is generated in one of the battery cells in the battery module. DETAILED DESCRIPTION OF THE INVENTION
[0014] Hereinafter, an embodiment of a battery pack according to the present invention will be described, but the present invention is not limited to the embodiment.
[0015] Fig. 1 is a schematic configuration diagram of a main part of a battery pack 1 according to an embodiment. Fig. 2 is a cross-sectional view of a part of the battery pack 1 according to an embodiment cut along the direction in which the battery modules are arranged.
[0016] The battery pack 1 according to the embodiment is used as a driving source for vehicles such as BEVs (Battery Electric Vehicles), HEVs (Hybrid Electric Vehicles), and PHEVs (Plug-in Hybrid Electric Vehicles). The direction indicated by arrow X in FIG. 1 is the arrangement direction of multiple battery cells 3 constituting a battery module 4 in the battery pack 1 according to the embodiment. The direction indicated by arrow Y in FIG. 1 is a direction perpendicular to the arrangement direction X of the battery cells 3 and is the arrangement direction of multiple battery modules 4 (battery module arrangement direction) in the battery pack 1 according to the embodiment. The direction indicated by arrow Z in FIG. 2 is the height direction (vertical direction) of the battery modules 4 in the battery pack 1 according to the embodiment. In the battery pack 1 according to the embodiment, the height direction (vertical direction) of the battery modules 4 is the vertical direction.
[0017] 1 and 2, a battery pack 1 according to an embodiment includes a case 2, a plurality of battery modules 4A, 4B, 4C, 4D, 4E, 4F, 4G, 4H, 4I, 4J, 4K, and 4L, and a plurality of heat-resistant insulating plates 5A, 5B, 5C, 5D, 5E, 5F, 5G, 5H, 5I, 5J, 5K, and 5L. In the battery pack 1 according to an embodiment, the plurality of battery modules 4A, 4B, 4C, 4D, 4E, and 4F are configured as a group of battery units, and the plurality of battery modules 4G, 4H, 4I, 4J, 4K, and 4L are configured as a group of units. In this embodiment, when the plurality of battery modules 4A, 4B, 4C, 4D, 4E, 4F, 4G, 4H, 4I, 4J, 4K, and 4L are not particularly distinguished from one another, they are also referred to simply as battery modules 4. In this embodiment, when no particular distinction is made between the multiple heat-resistant insulating plates 5A, 5B, 5C, 5D, 5E, 5F, 5G, 5H, 5I, 5J, 5K, and 5L, they will be simply referred to as heat-resistant insulating plates 5.
[0018] The case 2 is, for example, a housing formed by a lower case and an upper case 21, and houses a plurality of battery modules 4 and the like.
[0019] Each of the plurality of battery modules 4 has a plurality of battery cells 3 arranged along a predetermined direction. Specifically, the battery module 4 is configured by arranging a plurality of battery cells 3 in a predetermined arrangement direction X. The battery cells 3 are configured using, for example, lithium ion secondary batteries.
[0020] The heat-resistant insulating plates 5 are respectively placed on the upper surfaces 41 of the battery modules 4. The heat-resistant insulating plates 5 are configured so that the cross section perpendicular to the arrangement direction X is L-shaped, with the top plate portion 51 facing the top surface 41 of the battery module 4 and the side plate portion 52 facing the side surface 42 of the battery module 4 in the battery module arrangement direction Y. The battery module 4 has two side surfaces 42, 43 in the battery module arrangement direction Y. The side surface 42 of the battery module 4 is located on the opposite side to a smoke exhaust port 20 (see FIG. 3 ) provided at one end of the case 2, which will be described later, in the battery module arrangement direction Y. On the other hand, the side surface 43 of the battery module 4 is located on the smoke exhaust port 20 side in the battery module arrangement direction Y. The top plate portion 51 extends in the arrangement direction X and the battery module arrangement direction Y and is formed along the top surfaces 41 of the battery modules 4. The side plate portion 52 extends in the arrangement direction X and the battery module height direction Z and is formed along the side surface 42 of the battery module 4. The heat-resistant insulating plate 5 is made of a mica plate, etc. The heat-resistant insulating plate 5 is simply fixed to the battery module 4 by, for example, a clip, which is a fixing member.
[0021] Here, "simply fixed" refers to a fixation in which, for example, the heat-resistant insulating plate 5 is normally fixed to the battery module 4 by a clip, but the fixation of the heat-resistant insulating plate 5 to the battery module 4 by the clip is released by the pressure of the smoke gas 10 from the battery cell 3 as described below.
[0022] 2, when the heat-resistant insulating plate 5 is placed on the upper surface 41 of the battery module 4, a gap is formed between the upper case 21 of the case 2 and the heat-resistant insulating plate 5 in the battery module height direction Z. This allows the battery pack 1 to displace the heat-resistant insulating plate 5 in the battery module height direction Z (vertical direction).
[0023] 2, battery cross-members 6A, 6B, and 6C are provided between adjacent battery modules 4 in the battery module arrangement direction Y. In this embodiment, when no distinction is made between the battery cross-members 6A, 6B, and 6C, they are simply referred to as battery cross-member 6. The battery cross-member 6 is provided on the bottom surface of the lower case of the case 2, extending in the arrangement direction X.
[0024] 2, a cross upper part 7A is provided on a battery cross member 6A that is provided between battery modules 4A and 4B in the battery module alignment direction Y. The upper end of the cross upper part 7A is located at approximately the same height as the upper surfaces 41A and 41B of the battery modules 4A and 4B in the battery module height direction Z. The top plate portion 51B of the heat-resistant insulating plate 5B that is placed on the upper surface 41B of the battery module 4B is formed outside the upper surface 41B of the battery module 4B in the battery module alignment direction Y, extends above the cross upper part 7A, and contacts the upper end of the cross upper part 7A.
[0025] Additionally, a cross upper part 7B is provided on the battery cross member 6B, which is provided between the battery modules 4B and 4C in the battery module alignment direction Y. The upper end of the cross upper part 7B is located at approximately the same height as the upper surfaces 41B and 41C of the battery modules 4B and 4C in the battery module height direction Z. The top plate portion 51C of the heat-resistant insulating plate 5C placed on the upper surface 41C of the battery module 4C is formed outside the upper surface 41C of the battery module 4C in the battery module alignment direction Y, extending above the cross upper part 7B and contacting the upper end of the cross upper part 7B.
[0026] Additionally, a cross upper part 7C is provided on a battery cross member 6C provided between the battery modules 4C and 4D in the battery module alignment direction Y. The upper end of the cross upper part 7C is located at approximately the same height as the upper surfaces 41C, 41D of the battery modules 4C, 4D in the battery module height direction Z. The top plate portion 51D of the heat-resistant insulating plate 5D placed on the upper surface 41D of the battery module 4D is formed outside the upper surface 41D of the battery module 4D in the battery module alignment direction Y, extending above the cross upper part 7C and contacting the upper end of the cross upper part 7C.
[0027] In this embodiment, when there is no particular distinction between the battery cross members 6A, 6B, and 6C, they are also simply referred to as battery cross members 6. In this embodiment, when there is no particular distinction between the cross upper parts 7A, 7B, and 7C, they are also simply referred to as cross upper parts 7.
[0028] FIG. 3 is a cross-sectional view that schematically shows the state of the battery pack 1 when smoke gas 10 is generated in one of the plurality of battery cells 3 in the battery module 4. As shown in FIG.
[0029] In the battery pack 1 according to the embodiment, the heat-resistant insulating plate 5 is lifted upward in the vertical direction (the height direction of the battery module) by the pressure of the smoke gas 10 generated from the upper surface 41 of the battery module 4 (the upper surface of the battery cell 3). For example, as shown in FIG. 3 , when the smoke gas 10 is generated from the upper surface 41B of the battery module 4B, the heat-resistant insulating plate 5B is lifted upward in the vertical direction by the pressure of the smoke gas 10, increasing the area of the opening through which the smoke gas 10 passes. As a result, the heat-resistant insulating plate 5B does not interfere with the discharge of the smoke gas 10, and damage to the heat-resistant insulating plate 5 due to the pressure of the smoke gas 10 can be prevented. Furthermore, since there is no need to provide a smoke exhaust hole in the top plate portion 51 of the heat-resistant insulating plate 5, the load-bearing capacity of the top plate portion 51 of the heat-resistant insulating plate 5 can be improved.
[0030] Furthermore, in the battery pack 1 according to the embodiment, the battery cross-member 6 and the cross upper part 7 are positioned opposite the side surface 42 of the battery module 4 across the side plate portion 52 of the heat-resistant insulating plate 5 in the battery module arrangement direction Y, and function as guide members that guide displacement of the heat-resistant insulating plate 5 in the battery module height direction Z. This allows the heat-resistant insulating plate 5 to be smoothly displaced in the battery module height direction by the pressure of the smoke gas 10 when smoke gas 10 is generated from the upper surface 41 of the battery module 4. Therefore, in the battery pack 1 according to the embodiment, the side plate portion 52 of the heat-resistant insulating plate 5 is guided by the battery cross-member 6, the cross upper part 7, and the side surface 42 of the battery module 4, and the heat-resistant insulating plate 5 can be smoothly lifted upward in the vertical direction by the pressure of the smoke gas 10.
[0031] Furthermore, in the battery pack 1 according to the embodiment, after the heat-resistant insulating plate 5 is lifted up, the heat-resistant insulating plate 5 remains above the battery module 4 including the smoking battery cell 3, thereby providing a heat insulating effect for the upper case 21 of the case 2. This makes it possible to reduce the amount of insulating material provided in the upper case 21 of the case 2, apart from the heat-resistant insulating plate 5.
[0032] 3, for example, in the flow path through which the smoke gas 10 flows, formed between the upper surface 41 of the battery module 4 and the top plate portion 51 of the heat-resistant insulating plate 5, the side plate portion 52 of the heat-resistant insulating plate 5 can prevent the smoke gas 10 from flowing in the direction opposite to the smoke exhaust port 20 provided at one end of the case 2 in the battery module arrangement direction Y. In this way, in the battery pack 1 according to this embodiment, the heat-resistant insulating plate 5 is configured so that the top plate portion 51 and the side plate portion 52 form an L-shaped cross section perpendicular to the arrangement direction X, thereby guiding the flow of the smoke gas 10 toward the smoke exhaust port 20 and promoting the exhaust of the smoke.
[0033] Furthermore, in the battery pack 1 according to the embodiment, for example, when no smoke gas 10 is being generated from the battery module 4B, the top plate portion 51B of the heat-resistant insulating plate 5B can insulate the top surface 41B of the battery module 4B. Furthermore, the side plate portion 52B of the heat-resistant insulating plate 5B can insulate the side surface 42B of the battery module 4B and the side surface 43C of the battery module 4C, which face each other across the side plate portion 52B in the battery module arranging direction Y. As a result, in the battery pack 1 according to the embodiment, the minimum area of the heat-resistant insulating plate 5B can insulate three surfaces of adjacent battery modules 4 in the battery module arranging direction Y. [Explanation of symbols]
[0034] 1 battery pack 2 cases 3 battery cells 4 Battery Module 5 Heat-resistant insulating board 6 Battery cross member 7 Upper cross part 10 Smoke gas 20 Smoke exhaust vent 21 Upper Case 41 Top side 42,43 Side 51 Top plate 52 Side plate part
Claims
1. a battery module in which a plurality of battery cells are arranged side by side in an arrangement direction; a case that houses the battery module; A battery pack comprising: a heat-resistant insulating plate is placed on the top surfaces of the battery modules, the heat-resistant insulating plate having an L-shaped cross section perpendicular to the arrangement direction, the heat-resistant insulating plate being made up of a top plate portion facing the top surfaces of the battery modules and side plate portions facing the side surfaces of the battery modules in a direction perpendicular to the arrangement direction; A battery pack, wherein the heat-resistant insulating plate is configured to be displaceable in the height direction of the battery module.
2. 2. The battery pack according to claim 1, further comprising a guide member for guiding displacement of the heat-resistant insulating plate in the height direction, the guide member being provided at a position facing the battery module across the side plate portion in a direction perpendicular to the arrangement direction.
3. 3. The battery pack according to claim 1, wherein the heat-resistant insulating plate is a mica plate.
Citation Information
Patent Citations
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