Polyimide film with high dimensional stability and method for producing the same
A polyimide film with a balanced dianhydride and diamine composition achieves both thermal and moisture stability, addressing the dual stability challenge in existing films, ensuring consistent size control across varying environments.
Patent Information
- Application Number
- JP2024525721
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-11-01
- Filing Date
- 2022-10-31
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2042-10-31
AI Technical Summary
Existing polyimide films struggle to achieve both high thermal dimensional stability and high dimensional stability against moisture, with existing methods often prioritizing one at the expense of the other.
A polyimide film composition with a specific expansion coefficient ratio (Hygroscopic expansion coefficient / Thermal expansion coefficient) of 0 to 2.5 is developed, utilizing a balanced mixture of dianhydride and diamine components, including biphenyltetracarboxylic, pyromellitic, and benzophenonetetracarboxylic dianhydrides, and paraphenylenediamine, m-tolidine, and oxydianiline diamines, to enhance both thermal and moisture stability.
The resulting polyimide film exhibits excellent thermal and moisture dimensional stability, suitable for applications requiring precise size control under varying environmental conditions.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a polyimide film having high dimensional stability, and more particularly to a polyimide film having high dimensional stability against both heat and moisture, and a method for producing the same. [Background technology]
[0002] Polyimide (PI) is a polymeric material based on imide rings, which have excellent chemical stability along with a rigid aromatic main chain, and has the highest levels of heat resistance, chemical resistance, electrical insulation, chemical resistance, and weather resistance among organic materials. Polyimide films have been attracting attention as materials for a variety of electronic devices that require the above-mentioned properties. Examples of microelectronic components to which polyimide films are applied include thin circuit boards that are flexible and have a high degree of circuit integration, allowing for the reduction in the weight and size of electronic products. Polyimide films are particularly widely used as insulating films for thin circuit boards.
[0003] The thin circuit board generally has a structure in which a circuit including a metal foil is formed on an insulating film, and such a thin circuit board is broadly called a flexible metal foil clad laminate (FMC), and when a thin copper plate is used as the metal foil, it is more narrowly called a flexible copper clad laminate (FCCL). Examples of methods for producing flexible metal foil laminates include (i) a casting method in which polyamic acid, a precursor of polyimide, is cast or applied onto a metal foil and then imidized; (ii) a metallizing method in which a metal layer is formed directly on a polyimide film by sputtering; and (iii) a lamination method in which a polyimide film and a metal foil are bonded together by heat and pressure via a thermoplastic polyimide. In particular, the metallizing method is a method for producing flexible metal foil laminates by sputtering a metal such as copper onto a polyimide film having a thickness of, for example, 20 to 38 μm, and then sequentially depositing a tie layer and a seed layer. This method is advantageous for forming ultra-fine circuits with a circuit pattern pitch of 35 μm or less, and is widely used to manufacture flexible metal foil laminates for COF (chip on film).
[0004] Polyimide films used in metallizing flexible metal foil laminates must have high dimensional stability. Dimensional stability is usually measured by the thermal expansion coefficient, but dimensional stability against moisture, measured by the hygroscopic expansion coefficient, is becoming increasingly important. That is, there is an increasing demand for polyimide films that have excellent dimensional stability against both heat and moisture. However, when a polyimide film is actually designed to have a structure with a low thermal expansion coefficient and high dimensional stability against heat, a problem arises in that the dimensional stability against moisture is low. Therefore, there is a strong demand for a polyimide film that has both high thermal dimensional stability and high dimensional stability against moisture. The matters described in the above background art are intended to help understand the background of the invention, and may include matters that are not prior art already known to those with ordinary skill in the field to which this technology belongs. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Republic of Korea Patent Publication No. 2021-0057936 Summary of the Invention [Problem to be solved by the invention]
[0006] Therefore, an object of the present invention is to provide a polyimide film that simultaneously has high thermal dimensional stability and high dimensional stability against moisture. However, the problems to be solved by the present invention are not limited to those mentioned above, and other problems not mentioned will be clearly understood by those skilled in the art from the following description. [Means for solving the problem]
[0007] In order to achieve the above object, one aspect of the present invention is a composition comprising a polymer having an expansion coefficient ratio represented by the following formula 1, the ratio being greater than 0 and not greater than 2.5: A polyimide film is provided. <Expression 1> Expansion coefficient ratio = Hygroscopic expansion coefficient (ppm / RH%) / Thermal expansion coefficient (ppm / ℃) Another aspect of the present invention is a method for manufacturing a laminated laminate comprising: a polyimide film; and an electrically conductive metal foil. A flexible metal foil laminate is provided. Yet another aspect of the present invention includes a flexible metal foil laminate, Provides electronic components. [Effects of the Invention]
[0008] The present invention provides a polyimide film in which the composition ratio and reaction ratio of dianhydride and diamine components are adjusted, thereby providing a polyimide film with excellent thermal dimensional stability and moisture dimensional stability. Such polyimide films are applicable to various fields requiring polyimide films with excellent dimensional stability, such as flexible metal foil laminates manufactured by a metallizing method or electronic components including such flexible metal foil laminates. DETAILED DESCRIPTION OF THE INVENTION
[0009] The terms and words used in this specification and claims should not be interpreted in a limited way to their ordinary or dictionary meanings, but should be interpreted in a way that is consistent with the technical idea of the present invention, in accordance with the principle that the inventor can appropriately define the concept of the term in order to best describe his or her invention. Therefore, it should be understood that the configuration of the embodiment described in this specification is merely one of the most preferred embodiments of the present invention and does not represent the entire technical idea of the present invention, and that there may be various equivalents and modifications that can replace them at the time of this application. In this specification, the singular includes the plural unless the context clearly indicates otherwise. It should be understood that in this specification, the terms "comprise," "comprise," or "have" are intended to specify the presence of embodied features, numbers, steps, components, or combinations thereof, but do not preclude the possibility of the presence or addition of one or more other features, numbers, steps, components, or combinations thereof.
[0010] As used herein, "dianhydride acid" is intended to include precursors or derivatives thereof, which may not technically be dianhydrides, but which nevertheless must react with diamines to form polyamic acids, which are then converted back to polyimides. As used herein, "diamine" is intended to include precursors or derivatives thereof. Although these may not technically be diamines, they should nevertheless react with the dianhydrides to form polyamic acids, which are then converted back to polyimides. Whenever an amount, concentration, or different value or parameter is given herein as a range, a preferred range, or a list of upper and lower preferred values, it should be understood to specifically disclose all ranges formed by any pair of any upper range limit or preferred value, and any lower range limit or preferred value, regardless of whether ranges are otherwise disclosed.
[0011] Where a range of numerical values is recited herein, unless otherwise stated, the range is intended to include the endpoints thereof, and all integers and fractions within the range. It is not intended that the scope of the invention be limited to the specific values recited when defining a range. The polyimide film according to one embodiment of the present invention may have a ratio of expansion coefficients represented by the following formula 1 that is greater than 0 and not greater than 2.5. <Expression 1> Expansion coefficient ratio = Hygroscopic expansion coefficient (ppm / RH%) / Thermal expansion coefficient (ppm / ℃) Preferably, the ratio of the expansion coefficients expressed by the above formula 1 may be 1.0 or more and 2.5 or less. Polyimide films with a value of more than 2.5 in Equation 1 exhibit large dimensional changes due to moisture but small dimensional changes due to heat, making it difficult to predict the dimensional changes of the polyimide film. That is, if the humidity changes due to changes in the ambient environment, the range of dimensional changes of the polyimide film increases, making it difficult to control the size due to heat.
[0012] In one embodiment, the polyimide film may have a thermal expansion coefficient of 1 ppm / ° C. or more and 7 ppm / ° C. or less, and a hygroscopic expansion coefficient of 3 ppm / RH% or more and 10 ppm / RH% or less. Preferably, the thermal expansion coefficient is 5.5 ppm / °C or less, and the hygroscopic expansion coefficient is 9 ppm / RH% or less, and more preferably, the thermal expansion coefficient is 5.0 ppm / °C or less, and the hygroscopic expansion coefficient is 8 ppm / RH% or less.
[0013] In one embodiment, the polyimide film is obtained by an imidization reaction of a polyamic acid solution containing a dianhydride acid component including two or more selected from the group consisting of biphenyltetracarboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA), oxydiphthalic anhydride (ODPA), and benzophenonetetracarboxylic dianhydride (BTDA), and a diamine component including two or more selected from the group consisting of paraphenylenediamine (PPD), m-tolidine, oxydianiline (ODA), and 1,3-bisaminophenoxybenzene (TPE-R). The polyimide film can be obtained by imidizing a polyamic acid solution containing a dianhydride acid component consisting of two or more selected from the group consisting of biphenyltetracarboxylic dianhydride, pyromellitic dianhydride, and benzophenonetetracarboxylic dianhydride, and a diamine component containing two or more selected from the group consisting of paraphenylenediamine, m-tolidine, and oxydianiline.
[0014] On the other hand, based on 100 mol% of the total content of the dianhydride acid components, the content of the biphenyltetracarboxylic dianhydride may be 60 mol% or less, the content of the pyromellitic dianhydride may be 40 mol% or more and 60 mol% or less, and the content of the benzophenonetetracarboxylic dianhydride may be 60 mol% or less. Preferably, the content of the pyromellitic dianhydride may be less than 53 mol % and the content of the benzophenone tetracarboxylic dianhydride may be 50 mol % or less, based on 100 mol % of the total content of the dianhydride acid components.
[0015] Furthermore, based on 100 mol% of the total content of the diamine components, the content of the paraphenylenediamine may be 50 mol% or more and 95 mol% or less, the content of the m-tolidine may be 55 mol% or less, and the content of the oxydianiline may be 25 mol% or less. Preferably, based on 100 mol% of the total content of the diamine components, the content of the paraphenylenediamine may be 55 mol% or more and 90 mol% or less, the content of the m-tolidine may be 50 mol% or less, and the content of the oxydianiline may be 20 mol% or less. Furthermore, when paraphenylenediamine and m-tolidine are used as the diamine components, the content of the paraphenylenediamine may be 50 mol% or more and 70 mol% or less, and the content of the m-tolidine may be 30 mol% or more and 45 mol% or less, based on 100 mol% of the total content of the diamine components.
[0016] The paraphenylenediamine of the present invention is a rigid monomer, and by increasing the content of paraphenylenediamine, the synthesized polyimide has a more linear structure, which contributes to improving the mechanical properties of the polyimide. Furthermore, m-tolidine has a methyl group that exhibits hydrophobicity, which contributes to the low moisture absorption property related to the dimensional stability of the polyimide film against moisture. The polyimide chain derived from the biphenyltetracarboxylic dianhydride of the present invention has a structure called a charge transfer complex (CTC), i.e., a regular linear structure in which an electron donor and an electron acceptor are located close to each other, thereby enhancing intermolecular interactions.
[0017] Such a structure has the effect of preventing hydrogen bonding with moisture, thereby reducing the moisture absorption rate and maximizing the effect of reducing the moisture absorption of the polyimide film, which affects the dimensional stability against moisture. Furthermore, pyromellitic dianhydrides are preferred in that they are dianhydride acid components having a relatively rigid structure and can impart appropriate elasticity to the polyimide film. For a polyimide film to have excellent dimensional stability, the content ratio of the dianhydride acid is important. For example, as the content ratio of biphenyltetracarboxylic dianhydride decreases, it becomes difficult to expect low moisture absorption due to the CTC structure, and dimensional stability against moisture also decreases.
[0018] Additionally, biphenyltetracarboxylic dianhydride and benzophenonetetracarboxylic dianhydride contain two benzene rings corresponding to the aromatic moiety, whereas pyromelitic dianhydride contains one benzene ring corresponding to the aromatic moiety. An increase in the content of pyromellitic dianhydride in the dianhydride acid component can be understood as an increase in the number of imide groups in the molecule when the same molecular weight is used as a standard, and this can be understood as a relative increase in the ratio of imide groups derived from the pyromellitic dianhydride in the polyimide polymer chain compared to the imide groups derived from biphenyltetracarboxylic dianhydride and benzophenonetetracarboxylic dianhydride. In other words, an increase in the content of pyromellitic dianhydride is seen as a relative increase in imide groups in the polyimide film as a whole, which leads to a low moisture absorption rate and a high resistance to moisture. Therefore, it is difficult to expect high dimensional stability.
[0019] Conversely, if the content ratio of the pyromellitic dianhydride is reduced, the components with a relatively rigid structure are reduced, and the elasticity of the polyimide film may be reduced below a desired level. For this reason, if the content of biphenyltetracarboxylic dianhydride and benzophenonetetracarboxylic dianhydride exceeds the above range, or if the content of pyromellitic dianhydride is below the above range, the dimensional stability of the polyimide film may be reduced. Conversely, if the content of the pyromellitic dianhydride exceeds the above range, the dimensional stability of the polyimide film may also be adversely affected. In one embodiment, the ratio of the molar percentage of the pyromellitic dianhydride to the molar percentage of the paraphenylenediamine (molar percentage of pyromellitic dianhydride / molar percentage of paraphenylenediamine) may be 0.5 or more and 0.8 or less.
[0020] In the present invention, the polyamic acid can be produced, for example, by (1) A method in which the entire amount of the diamine component is placed in a solvent, and then the dianhydride acid component is added in an amount substantially equimolar to the diamine component to polymerize it; (2) A method in which the entire amount of the dianhydride acid component is placed in a solvent, and then the diamine component is added in an amount substantially equimolar to the dianhydride acid component to polymerize it; (3) A method in which a part of the diamine component is placed in a solvent, and then a part of the dianhydride component is mixed with the reaction components in a ratio of about 95 to 105 mol %, and then the remaining diamine component is added, and then the remaining dianhydride component is added successively to this, so that the diamine component and the dianhydride component are substantially equimolar, thereby polymerizing; (4) A method in which a dianhydride acid component is placed in a solvent, and then a portion of the components in the diamine compound is mixed in a ratio of 95 to 105 mol % relative to the reactants, and then another dianhydride acid component is added, followed by the remaining diamine component, so that the diamine component and the dianhydride acid component are substantially equimolar, thereby polymerizing the mixture; (5) A method of forming a first composition by reacting some diamine components and some dianhydride acid components in a solvent so that one of them is in excess, and then forming a second composition by reacting some diamine components and some dianhydride acid components in another solvent so that one of them is in excess, and then mixing the first and second compositions to complete the polymerization, in which if the diamine component is in excess when forming the first composition, the dianhydride acid component is made in excess in the second composition, and if the dianhydride acid component is in excess in the first composition, the diamine component is made in excess in the second composition, and the first and second compositions are mixed to polymerize the diamine components and dianhydride acid components used in the reactions in total so that they are substantially equimolar.
[0021] In one embodiment, the method for producing a polyimide film according to the present invention includes the steps of: (a) producing a polyamic acid by polymerizing, in an organic solvent, a dianhydride component including two or more selected from the group consisting of biphenyltetracarboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA), oxydiphthalic anhydride (ODPA), and benzophenonetetracarboxylic dianhydride (BTDA), and a diamine component including two or more selected from the group consisting of paraphenylenediamine (PPD), m-tolidine, oxydianiline (ODA), and 1,3-bisaminophenoxybenzene (TPE-R); (b) imidizing the polyamic acid. In the present invention, the polymerization method of the polyamic acid can be defined as a random polymerization method, and the polyimide film prepared from the polyamic acid of the present invention prepared by the above process can be preferably applied in terms of maximizing the effect of the present invention, which is to improve dimensional stability. However, since the above polymerization method produces a polymer chain with a relatively short repeating unit length, there may be a limit to the excellent properties of the polyimide chain derived from the dianhydride acid component. Therefore, the polyamic acid polymerization method that is particularly preferably used in the present invention is block polymerization.
[0022] On the other hand, the solvent for synthesizing the polyamic acid is not particularly limited, and any solvent that can dissolve the polyamic acid can be used, but an amide-based solvent is preferred. Specifically, the organic solvent may be an organic polar solvent, more specifically, an aprotic polar solvent, and may be, for example, one or more selected from the group consisting of N,N-dimethylformamide (DMF), N,N-dimethylacetamide, N-methyl-pyrrolidone (NMP), gamma-butyrolactone (GBL), and diglyme, but is not limited thereto, and may be used alone or in combination of two or more kinds as needed. In one example, N,N-dimethylformamide and N,N-dimethylacetamide are particularly preferably used as the organic solvent. Furthermore, in the production process of polyamic acid, a filler may be added for the purpose of improving various film properties such as sliding properties, thermal conductivity, corona resistance, loop hardness, etc. The filler to be added is not particularly limited, but preferred examples include silica, titanium oxide, alumina, silicon nitride, boron nitride, calcium hydrogen phosphate, calcium phosphate, mica, etc.
[0023] The particle size of the filler is not particularly limited and may be determined depending on the film properties to be modified and the type of filler to be added. Generally, the average particle size is 0.05 to 100 μm, preferably 0.1 to 75 μm, more preferably 0.1 to 50 μm, and particularly preferably 0.1 to 25 μm. If the particle size is below this range, the modifying effect is less likely to be achieved, whereas if it exceeds this range, the surface properties may be significantly damaged and the mechanical properties may be significantly reduced. The amount of filler to be added is not particularly limited and may be determined depending on the film properties to be modified, the particle size of the filler, etc. Generally, the amount of filler to be added is 0.01 to 100 parts by weight, preferably 0.01 to 90 parts by weight, and more preferably 0.02 to 80 parts by weight, per 100 parts by weight of polyimide.
[0024] If the amount of filler added is below this range, the modifying effect of the filler will be difficult to achieve, and if it exceeds this range, the mechanical properties of the film may be significantly impaired. The method of adding the filler is not particularly limited, and any known method may be used. In the production method of the present invention, the polyimide film is produced by a thermal imidization method and a chemical imidization method. Alternatively, the imidation layer may be produced by a hybrid imidation method in which thermal imidization and chemical imidization are performed in parallel. The thermal imidization method is a method in which a chemical catalyst is not used and the imidization reaction is induced by a heat source such as hot air or an infrared dryer. The thermal imidization method involves heat-treating the gel film at a variable temperature in the range of 100 to 600°C to imidize the amic acid groups present in the gel film, specifically at 200 to 500°C, and more specifically at 300 to 500°C to imidize the amic acid groups present in the gel film.
[0025] However, even during the process of forming the gel film, a portion of the amic acid (approximately 0.1 mol % to 10 mol %) is imidized. For this reason, the polyamic acid composition can be dried at a variable temperature ranging from 50°C to 200°C, which also falls within the category of the thermal imidization method. In the case of chemical imidization, a polyimide film can be produced using a dehydrating agent and an imidizing agent by methods known in the art. As an example of the composite imidization method, a polyimide film can be produced by adding a dehydrating agent and an imidization agent to a polyamic acid solution, heating the solution at 80 to 200°C, preferably 100 to 180°C, partially curing and drying the solution, and then heating the solution at 200 to 400°C for 5 to 400 seconds. The present invention provides a flexible metal foil laminate comprising the above-mentioned polyimide film and an electrically conductive metal foil. The metal foil to be used is not particularly limited, but when the flexible metal foil laminate of the present invention is used for electronic or electrical equipment, the metal foil may be, for example, copper or a copper alloy, stainless steel or an alloy thereof, nickel or a nickel alloy (including alloy 42), or aluminum or an aluminum alloy.
[0026] In general, copper foils such as rolled copper foil and electrolytic copper foil are often used in flexible metal foil laminates, and are also preferably usable in the present invention. The surface of these metal foils may be coated with an anti-rust layer, a heat-resistant layer, or an adhesive layer. In the present invention, there is no particular limitation on the thickness of the metal foil, and it may be of any thickness that can exhibit sufficient functionality depending on the application. The flexible metal foil laminate according to the present invention may have a structure in which a metal foil is laminated on at least one surface of the polyimide film. [Example]
[0027] The functions and effects of the present invention will be described in more detail below through specific manufacturing examples and examples of the present invention, however, these manufacturing examples and examples are presented only as examples of the present invention and do not limit the scope of the invention.
[0028] Manufacturing example: Manufacturing of polyimide film The polyimide film of the present invention can be produced by the following conventional method known in the art: First, the dianhydride acid and the diamine component are reacted in an organic solvent to obtain a polyamic acid solution. In this case, the solvent is generally an aprotic polar solvent such as an amide solvent. solvent), such as N,N'-dimethylformamide, N,N'-dimethylacetamide, N-methyl-pyrrolidone, or a combination thereof, can be used. The dianhydride and diamine components may be added in the form of powder, lump, or solution. Preferably, they are added in the form of powder at the beginning of the reaction to allow the reaction to proceed, and then added in the form of a solution to control the polymerization viscosity.
[0029] The resulting polyamic acid solution is mixed with an imidization catalyst and a dehydrating agent and then applied to a support. Examples of catalysts used include, but are not limited to, tertiary amines (e.g., isoquinoline, β-picoline, pyridine, etc.), and examples of dehydrating agents include, but are not limited to, acid anhydride. Furthermore, examples of supports used include, but are not limited to, glass plates, aluminum foils, rotating stainless steel belts, and stainless steel drums. The film coated on the support is gelled on the support by dry air and heat treatment. The gelled film is separated from the support and heat treated to complete drying and imidization. After the heat treatment, the film is further heat treated under a certain tension to remove residual stress inside the film that has occurred during the film formation process.
[0030] Specifically, 500ml of DMF was added to a reactor equipped with a stirrer and nitrogen inlet / outlet tubes while injecting nitrogen. The reactor temperature was then set to 30°C, and biphenyltetracarboxylic dianhydride (BPDA), pyromellitic dianhydride (PMDA), benzophenonetetracarboxylic dianhydride (BTDA), paraphenylenediamine (PPD), m-tolidine, and oxydianiline (ODA) were added in the specified ratio and order and completely dissolved. The reactor temperature was then raised to 40°C under a nitrogen atmosphere, and stirring was continued for 120 minutes to produce a polyamic acid with a primary reaction viscosity of 1,500 cP. The polyamic acid thus produced was stirred to a final viscosity of 100,000 to 120,000 cP. The catalyst and dehydrating agent were added to the prepared final polyamic acid by adjusting the content thereof, and then a polyimide film was produced using an applicator.
[0031] Examples and Comparative Examples As shown in Table 1 below, in Example 2 The contents of the dianhydride acid component and the diamine component in Comparative Examples 1 to 7 were adjusted to produce polyimide films according to the production examples. [Table 1] The coefficient of thermal expansion (CTE), coefficient of hydroscopic expansion (CHE), and ratio of coefficients of expansion (CHE / CTE) of the prepared polyimide film were measured and are shown in Table 2 below. [Table 2]
[0032] (1) Measurement of thermal expansion coefficient The coefficient of thermal expansion (CTE) was measured using a TA thermomechanical analyzer, model Q400. After cutting the polyimide film into a width of 4 mm and a length of 20 mm, the film was heated from room temperature to 400°C at a rate of 10°C / min under a nitrogen atmosphere while applying a tension of 0.05 N, and then cooled again at a rate of 10°C / min, measuring the slope in the range from 50°C to 200°C. The measured thermal expansion coefficient is the average value of the thermal expansion coefficients in the MD and TD directions of the polyimide film.
[0033] (2) Measurement of moisture absorption and expansion coefficient The coefficient of moisture expansion (CHE) was measured by adjusting the humidity to 3% RH with the minimum weight applied to the polyimide film to prevent it from becoming loose (approximately 1 g for a 25 mm x 150 mm sample), allowing the film to absorb moisture until it was completely saturated, and then measuring the dimensions.The humidity was then adjusted to 90% RH, and the film was allowed to absorb moisture to saturation again, and the dimensions were measured.From these results, the dimensional change rate was measured at a humidity of 90% RH per a relative humidity difference of 87%. The measured moisture expansion coefficient is the average value of the moisture expansion coefficients in the MD and TD directions of the polyimide film. Measurement results, examples 2 The polyimide films of 1 to 5 exhibited the following characteristics: the ratio of the expansion coefficients was 0 to 2.5, the thermal expansion coefficient was 1 ppm / °C to 7 ppm / °C, and the hygroscopic expansion coefficient was 3 ppm / RH% to 10 ppm / RH%. In contrast, Comparative Example 1, which contained only one type of paraphenylenediamine as the diamine component, had a significantly lower thermal expansion coefficient than the hygroscopic expansion coefficient, resulting in a significantly larger ratio of the expansion coefficients. Furthermore, in Comparative Example 2, in which only biphenyltetracarboxylic dianhydride and paraphenylenediamine were used as the dianhydride acid component and diamine component, respectively, the thermal expansion coefficient value was large.
[0034] On the other hand, in Comparative Example 3, which contained only one type of pyromellitic dianhydride as the dianhydride acid component, the values of the hygroscopic expansion coefficient and the thermal expansion coefficient all increased. Furthermore, in Comparative Examples 4 and 5, which contained only one type of oxydianiline as the diamine component, the values of the hygroscopic expansion coefficient and the thermal expansion coefficient all became very large. On the other hand, compared to Examples 2 and 3, which had the same dianhydride acid component, content ratio, and diamine component, Comparative Examples 6 and 7, in which the contents of m-tolidine and paraphenylenediamine were adjusted, showed significantly reduced thermal expansion coefficient values and increased expansion coefficient ratios. Therefore, examples manufactured within the proper scope of this application 2 The polyimide films of 1 to 5 were excellent in both thermal dimensional stability and moisture dimensional stability, but it was confirmed that when the appropriate range of the present application is exceeded, it is difficult to achieve both thermal dimensional stability and moisture dimensional stability.
[0035] That is, it was confirmed that the polyimide film having excellent dimensional stability due to both thermal dimensional stability and moisture dimensional stability and satisfying various conditions applicable to various fields of application is the polyimide film manufactured within the appropriate range of the present invention. The examples of the polyimide film and method for manufacturing the polyimide film of the present invention are merely preferred examples that will enable those skilled in the art to easily practice the present invention, and the present invention is not limited to the above examples, and the scope of the present invention is not limited by these examples. Therefore, the true technical scope of the present invention must be determined by the technical spirit of the appended claims. Furthermore, it is obvious to those skilled in the art that various substitutions, modifications, and alterations are possible within the scope of the present invention, and it is obvious that parts that can be easily modified by those skilled in the art are also included in the scope of the present invention. [Industrial Applicability]
[0036] The present invention provides a polyimide film in which the composition ratio and reaction ratio of dianhydride and diamine components are adjusted, thereby providing a polyimide film with excellent thermal dimensional stability and moisture dimensional stability. Such polyimide films are applicable to various fields requiring polyimide films with excellent dimensional stability, such as flexible metal foil laminates manufactured by a metallizing method or electronic components including such flexible metal foil laminates.
Claims
1. A polyimide film having a ratio of expansion coefficients represented by the following formula 1 of more than 0 and 2.5 or less, The thermal expansion coefficient of the following formula 1 is 1 ppm / °C or more and 7 ppm / °C or less, The moisture absorption expansion coefficient of the following formula 1 is 3 ppm / RH% or more and 10 ppm / RH% or less, The polyimide film is obtained by subjecting a polyamic acid solution to an imidization reaction, and the polyamic acid solution contains a dianhydride acid component that includes two or more selected from the group consisting of biphenyltetracarboxylic dianhydride, pyromellitic dianhydride, and benzophenonetetracarboxylic dianhydride, and a diamine component that includes paraphenylenediamine and m-tolidine; the content of m-tolidine is 30 mol % or more and 45 mol % or less, and the content of paraphenylenediamine is 55 mol % or more and 70 mol % or less, based on 100 mol % of the content of the diamine component; The thermal expansion coefficient is measured by (i) cutting a polyimide film into a width of 4 mm and a length of 20 mm, (ii) applying a tension of 0.05 N in a nitrogen atmosphere, (iii) raising the temperature from room temperature to 400°C at a rate of 10°C / min, and then cooling again at a rate of 10°C / min, and measuring the gradient from 50°C to 200°C. The thermal expansion coefficient is an average value of the thermal expansion coefficient in the MD (machine direction) and the thermal expansion coefficient in the TD (transverse direction) of the polyimide film, The hygroscopic expansion coefficient is measured by (i) adjusting the humidity to 3% RH and then measuring the dimensions until saturation occurs, (ii) adjusting the humidity to 90% RH and then measuring the dimensions until saturation occurs, and (iii) calculating the dimensional change rate at a humidity of 90% RH per a relative humidity difference of 87% from both results. The moisture expansion coefficient is an average value of the moisture expansion coefficient in the MD direction and the moisture expansion coefficient in the TD direction of the polyimide film. Polyimide film. <Formula 1> Expansion coefficient ratio = hygroscopic expansion coefficient (ppm / RH%) / thermal expansion coefficient (ppm / °C)
2. the content of the biphenyltetracarboxylic dianhydride is 60 mol% or less, the content of the pyromellitic dianhydride is 40 mol% or more and 60 mol% or less, and the content of the benzophenonetetracarboxylic dianhydride is 60 mol% or less, based on 100 mol% of the total content of the dianhydride acid components; The polyimide film according to claim 1 .
3. the ratio of the mol% of the pyromellitic dianhydride to the mol% of the paraphenylenediamine (mol% of pyromellitic dianhydride / mol% of paraphenylenediamine) is 0.5 or more and 0.8 or less; The polyimide film according to claim 1 .
4. A laminate comprising the polyimide film according to any one of claims 1 to 3 and an electrically conductive metal foil. Flexible metal foil laminate.
5. The flexible metal foil laminate of claim 4. Electronic components.
Citation Information
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