Tires equipped with radio frequency transponders
The tire casing design with a radial dipole antenna angled relative to the carcass reinforcement and embedded in elastomeric compounds enhances communication performance and mechanical integrity, addressing interference and stress challenges in passive radio frequency transponders.
Patent Information
- Application Number
- JP2022517903
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-09-25
- Filing Date
- 2020-09-22
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2040-09-22
AI Technical Summary
Passive radio frequency transponders incorporated into tire casings with metal carcass reinforcement face challenges in optimizing the performance compromise between mechanical strength and wireless communication due to radio wave interference and mechanical stress, particularly during long-distance interrogations.
The tire casing design includes a radial dipole antenna with specific geometric configurations and electromagnetic coupling to enhance communication performance, positioning the transponder to minimize interference and ensure robust operation, using a radial dipole antenna angled relative to the carcass reinforcement and embedded in elastomeric compounds to withstand mechanical stress.
The solution improves communication performance by optimizing electromagnetic coupling and mechanical integrity, allowing reliable long-distance communication and durability under severe thermomechanical conditions.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to tire casings fitted with electronic radio frequency identification devices or radio frequency transponders, which are subjected to severe thermomechanical stresses, in particular when fitted and used on land vehicles. [Background technology]
[0002] In the field of RFID devices (RFID is an acronym for Radio Frequency IDentification), passive radio frequency transponders are traditionally used to identify, track and manage objects. These devices allow for more reliable and rapid automated management.
[0003] These passive radio frequency identification transponders generally consist of at least one electronic chip and one antenna formed by a magnetic loop or radiating antenna fastened to the object to be identified.
[0004] The communication performance of a radio frequency transponder is expressed in terms of the maximum distance over which the radio frequency transponder can communicate with the radio frequency reader for a given signal communicated to or by the radio frequency reader.
[0005] For example, in the case of highly elastic products such as tires, there is a need to identify the product from production to removal from the market, especially during use. Therefore, to facilitate this task, especially under vehicle conditions of use, high communication performance is required, which is expressed as the ability to interrogate wireless transponders via radio frequency readers even at large distances (several meters) from the product. Finally, it is desirable that the manufacturing costs of such devices be as competitive as possible.
[0006] A passive radio frequency identification transponder that meets the requirements of tires is known in the prior art, particularly from document WO 2016 / 193457 A1. The transponder consists of an electronic chip connected to a printed circuit board, to which a first primary antenna is electrically connected. The primary antenna is electromagnetically coupled to a single-strand helical spring that forms a radial dipole antenna. Communication with an external radio frequency reader is performed, for example, using radio waves, specifically the UHF band (UHF stands for Ultra-High Frequency). The characteristics of the helical spring are therefore tailored to the selected communication frequency. This eliminates the mechanical connection between the printed circuit board and the radiating antenna, improving the mechanical resistance of the radio frequency transponder.
[0007] However, such passive radio frequency transponders exhibit weaknesses when incorporated into a tire casing, particularly when the carcass reinforcement of the tire casing is made of metal. While the radio frequency transponder is suitable for operating at the communication frequency of an external radio frequency reader, radio frequency communication via the radiating antenna is not optimal, especially for long-distance interrogations, due to radio wave interference caused by the metal reinforcement. In addition, the mechanical behavior of the radiating antenna must also be considered in environments with high mechanical stress. Thus, to optimize the potential performance of such passive radio frequency transponders, it is necessary to optimize the performance compromise between the antenna's mechanical strength and the effectiveness of wireless communication, i.e., radioelectric performance and, secondarily, electromagnetic performance. [Prior art documents] [Patent documents]
[0008] [Patent Document 1] International Publication No. 2016 / 193457A1 Summary of the Invention [Problem to be solved by the invention]
[0009] The present invention relates to a tire casing having a metal carcass reinforcement and fitted with a passive radio frequency transponder, with the aim of improving the performance compromise, particularly the wireless communication performance of the passive radio frequency transponder used in the tire design when used on a vehicle. [Means for solving the problem]
[0010] The present invention relates to a tire casing having a toroidal shape about a reference axis and including a passive radio frequency transponder. The tire casing is a crown block including a crown reinforcement having an axial end at each edge and a tread, the crown block being connected at each axial end by a sidewall to a bead having an inner end positioned axially and radially inwardly relative to a reference axis; a carcass reinforcement including at least one carcass reinforcing layer formed of parallel metal reinforcing elements defining a reinforcing direction and inserted between two skim layers of an elastomeric compound; Equipped with At least one carcass reinforcing layer is anchored to the beads by being turned up around the annular bead wire to form a main portion of the at least one carcass reinforcing layer extending from one bead wire to the other and positioned radially inward with respect to the crown block, and a turned-up portion of the at least one carcass reinforcing layer in each bead; a turnup portion of the at least one carcass reinforcing layer separated from a main portion of the at least one carcass reinforcing layer by a first layer of an elastomeric compound extending radially outward from the bead wire; The tire casing is further a second layer of elastomeric compound forming the outer surface of the tire casing in the region of the beads, the second layer of elastomeric compound being intended to come into contact with the rim; a third layer of elastomeric compound positioned radially outwardly of and in contact with the second layer of elastomeric compound, the third layer forming an outer surface of the sidewall; Equipped with The passive radio frequency transponder includes an electronic part and a radial dipole antenna, a radial dipole antenna having a helical pitch P, a winding diameter D, a mid-plane, and a wire diameter defining an inner diameter and an outer diameter of the radial antenna, the length of which is designed for communication in a frequency band with a radio frequency reader defining a first longitudinal axis, a central region, and two lateral regions aligned with the first longitudinal axis; the electronic portion includes an electronic chip and a coil-type primary antenna including at least one turn, thereby defining a second longitudinal axis and an intermediate plane perpendicular to the second longitudinal axis; a primary antenna electrically connected to the electronic chip and electromagnetically coupled to the radial dipole antenna, the primary antenna being surrounded by a cylindrical portion having an axis of rotation parallel to the second longitudinal axis and a diameter equal to or greater than one-third of the inner diameter of the radial dipole antenna positioned perpendicular to the primary antenna; The passive radio frequency transponder is positioned such that the first and second longitudinal axes are parallel and the medial plane of the first antenna is positioned in a central region of the helical spring. The tire casing comprises a first region in which the radiating dipole antenna is not positioned perpendicular to the electronic part, and the ratio between the helical pitch P1 and the winding diameter D1 of at least one loop of the helical spring in the first region is greater than 0.8, and with the passive radio frequency transponder positioned perpendicular to the at least one carcass reinforcing layer, the first longitudinal axis of the radiating antenna of the passive radio frequency transponder forms an angle of at least 45 degrees, preferably at least 60 degrees, with the reinforcing direction of the at least one carcass reinforcing layer, and the passive radio frequency transponder is positioned axially outside the inner end of the bead and between the radially outermost end of the bead wire and the axial end of the crown block, preferably inside the tire casing.
[0011] The term "elastomer" is understood here to mean all elastomers, including, for example, diene polymers, ie polymers containing diene units, silicones, polyurethanes and TPEs (acronym for ThermoPlastic Elastomers), such as polyolefins.
[0012] Here, the term "electromagnetic coupling" is understood to mean coupling by electromagnetic radiation, i.e. coupling via energy transfer without physical contact between the two systems, including inductive coupling on the one hand and capacitive coupling on the other hand. The primary antenna is preferably composed of a coil, a loop, a wire segment or a group including a combination of these conductive elements.
[0013] Here, the term "parallel" is understood to mean that the angle formed by the axial direction of each antenna is less than 30 degrees, which optimizes the electromagnetic coupling between the two antennas and significantly improves the communication performance of the passive radio frequency transponder.
[0014] First, we need to determine the central plane of the coil and the helical spring. By definition, this is an imaginary plane that separates the object into two equal parts. In this case, this central plane is perpendicular to the axis of each antenna. Finally, the term "central" is understood here to mean that the relative distance between the central planes is less than one-tenth the length of the radiating antenna.
[0015] In this way, since the current strength is greatest at the center of the radiating antenna, the magnetic field induced by this current is also greatest at the center of the radiating antenna, thus ensuring optimal inductive coupling between the two antennas, thereby improving the communication performance of the passive radio frequency transponder.
[0016] By sizing the primary antenna relative to the helical spring characteristics of the radiating antenna, it is ensured that the distance between the two antennas is less than the diameter of the primary antenna when the primary antenna is located inside the radiating antenna, thus optimizing the electromagnetic coupling between the two antennas and therefore the communication performance of the radio frequency transponder during transmission and reception.
[0017] Similarly, in the region of the radiating antenna other than the region perpendicular to the electronics, i.e., the primary antenna, a ratio of the helical pitch to the turn diameter of the radiating antenna loop greater than 0.8 has the effect of stretching the helical spring. This reduces the length of wire required to cover the nominal distance of the radiating antenna, thereby reducing the resistance of the radiating antenna. Therefore, for a given electric field, the current strength flowing through the radiating antenna is greater at the antenna's natural frequency, improving the communication performance of the radio frequency transponder. Stretching the helical spring also improves the ratio of radiation resistance to loss resistance, thereby improving the efficiency of the radiating antenna, which in turn maximizes the electric field radiated by the radiating antenna for a given flow of current through the radiating antenna. Finally, for a radiating antenna with a given pitch, stretching the radiating antenna minimizes the volume occupied by the helical spring. Therefore, in environments with dimensional constraints, such as the thickness of a tire casing, it is possible to increase the thickness of the insulating rubber surrounding the radiating antenna in this first region. This electrical isolation minimizes losses and therefore improves the communication performance of the radio frequency transponder both during transmission and reception. Of course, ideally, each loop in the first region of the radiating antenna is elongated, which accordingly improves the communication performance of the passive radio frequency transponder, especially in the case of RFID tags.
[0018] The term "perpendicular to two reinforcing elements" is understood to mean, in the case of a radiating dipole antenna, that the orthogonal projection of the element onto a plane defined by two parallel reinforcing elements of the main part of at least one carcass reinforcing layer intersects these two reinforcing elements when the tire casing is in the green tire state.
[0019] Finally, the fact that the characteristic dimension of the radiating dipole antenna (defined by the first longitudinal axis) is perpendicular to the reinforcing elements of the carcass reinforcing layer ensures that the passive radio frequency transponder is in a controlled position within the thickness of the tire casing, particularly when the tire is in a green tire state. Specifically, this configuration reduces the possibility of shifting of the radiating dipole antenna, particularly within the various non-crosslinked layers relative to the carcass reinforcing layer, when the tire casing is being constructed in a green state. Because the main carcass reinforcing layer of the tire casing extends from one bead wire to another, it provides a wide area within the tire casing within which the passive radio frequency transponder can be installed and operated. Specifically, the amount of elastomer material surrounding the passive radio frequency transponder is controlled to ensure that the length of the radiating dipole antenna can be robustly adapted to the electrical environment of the radiating dipole antenna within the tire. However, if the carcass reinforcement of the tire casing includes a layer of metal reinforcing elements defining a reinforcement direction, it is appropriate to tilt the first longitudinal axis of the radiating dipole antenna at an angle of at least 45 degrees relative to this reinforcement direction. Preferentially, this angle is at least 60 degrees, and particularly preferably, the first longitudinal axis of the radiating dipole antenna is perpendicular to the reinforcement direction. This tilt is necessary to limit radio disturbances of the radial dipole antenna caused by the shielding defined by the metal carcass reinforcement. By positioning the radial dipole antenna perpendicular to the carcass reinforcement, these disturbances are minimized. A 45° angle allows the radiating dipole antenna to operate sufficiently to read passive radio frequency transponders located at a distance of more than one meter from the tire casing mounted on the rim, while a 30° angle doubles the radio disturbance of the radiating dipole antenna.
[0020] Finally, the radio frequency transponder is located in the bead and sidewall regions of the tire casing, particularly between the bead wire and the crown reinforcement of the crown block, to facilitate communication between the transponder and an external radio frequency reader, particularly during operation on a vehicle. Specifically, because vehicle body elements, typically made of metal, such as wheels or wings, impede the propagation of radio waves between the passive radio frequency transponder (particularly in the UHF frequency range) located with the tire casing, placing the passive radio frequency transponder radially outside the bead wire of the tire casing in the sidewall and bead regions facilitates the passive radio frequency transponder being interrogated and read from multiple locations and over long distances by an external radio frequency reader when the tire casing is in service on the vehicle. Therefore, communication with the passive radio frequency transponder is robust and reliable. Although radio frequency communication is not essential, the passive radio frequency transponder is located inside the tire casing. The passive radio frequency transponder is then incorporated into the tire casing during its manufacture, thereby protecting the read-only data contained in the memory of the passive radio frequency transponder's electronic chip, such as the tire casing identifier. An alternative is to use techniques known in the prior art to attach a patch made of an elastomeric compound containing the passive radio frequency transponder to the outer surface of the tire casing, such as the inner liner layer or sidewall. This process can be performed at any time during the tire casing's life, reducing the reliability of the tire casing data contained in the memory of the passive radio frequency transponder's electronic chip.
[0021] Optionally, when the radial dipole antenna includes a second region positioned perpendicular to the electronic portion, a ratio between the helical pitch P2 and the winding diameter D2 of each loop in the second region is less than or equal to 0.8.
[0022] Specifically, in the second region of the radial dipole antenna, more specifically in the region perpendicular to the primary antenna, the desired effect of the radial dipole antenna is electromagnetic coupling, particularly inductive coupling, with the primary antenna of the electronics section. Therefore, the first measure to improve this coupling is to increase the inductance of the radiating antenna in this second region, which means shrinking the helical spring. Shrinking the radial dipole antenna in this second region also increases the exchange area provided by the radial dipole antenna for a given length of the primary antenna facing the radial dipole antenna, thereby facilitating energy transfer between the primary antenna and the radial dipole antenna. This improved energy transfer results in better communication performance from passive radio frequency transponders.
[0023] Preferably, the ratio of the helical pitch to the winding diameter of each loop of the helical spring in the first region of the radiating antenna is less than 3, preferably less than 2.
[0024] While it is advantageous to improve the radio wave performance of the radiating antenna, it is necessary not to neglect the other functions that the radiating antenna must fulfill. In particular, the helical spring is a stretchable structure designed to withstand the three-dimensional stresses that a radio frequency transponder in a tire casing must face from the construction of the tire casing to its use as a moving object on a vehicle. Therefore, it is recommended to limit the amount by which the radiating antenna is stretched in this first region so that the radiating antenna as a whole remains sufficiently flexible, thereby ensuring the physical integrity of the passive radio frequency transponder.
[0025] Preferably, the primary antenna is connected to a terminal of the circuit board containing the electronic chip, and the electrical impedance of the primary antenna is matched to the electrical impedance of the circuit board of the radio frequency transponder.
[0026] The term "electrical impedance of the circuit board" is understood to mean the electrical impedance between the terminals of the primary antenna, which represents the electrical impedance of a circuit board including at least one electronic chip and the printed circuit board to which the electronic chip is connected.
[0027] By matching the impedance of the primary antenna to the impedance of the circuit board, the radio frequency transponder is optimized at the communication frequency by improving gain and enabling a more selective form factor and narrow passband circuit board. In this way, for a given amount of energy transmitted to the radio frequency transponder, the communication performance of the radio frequency transponder is improved. This results in, among other things, an increase in the read distance of the radio frequency transponder for a given radiated power. The impedance matching of the primary antenna is achieved by adjusting at least one of the geometric characteristics of the primary antenna, such as the wire diameter, the wire material, and the wire length.
[0028] Impedance matching of the primary antenna can also be obtained by adding an impedance matching circuit between the primary antenna and the electronic circuit, which consists of additional electronic components, such as inductor-based filters, capacitors, transmission lines, etc.
[0029] The impedance matching of the primary antenna can also be achieved by combining the characteristics of the primary antenna with the characteristics of the impedance matching circuit.
[0030] According to one particular embodiment, the electronic chip and at least a portion of the primary antenna are embedded in a rigid and electrically insulating mass, such as a high temperature epoxy resin, this assembly forming the electronic portion of the radio frequency transponder.
[0031] In this way, the electronics, including the primary antenna and at least a portion of the electronic chip connected to the printed circuit board, are rigidified, making the mechanical connection between its components more reliable with respect to the thermomechanical stresses to which the tire casing is subjected both during connection and in use.
[0032] This also makes it possible to manufacture the electronic part of the radio frequency transponder independently from the radiating antenna and the tire casing. In particular, using a microcoil with many turns as the primary antenna, for example, allows for the miniaturization of the electronic components, including the primary antenna and the electronic chip.
[0033] According to another embodiment, the portion of the primary antenna that is not embedded in the rigid mass is coated with an electrically insulating material.
[0034] Therefore, if the primary antenna is not completely contained in the rigid and electrically insulating mass of the electronics part, it is useful to insulate it via a coating made of an electrically insulating material such as that employed in the insulating sheath of an electrical cable.
[0035] According to one specific embodiment, the tire casing includes a fourth layer of elastomeric compound located axially outward of the main portion of the at least one carcass reinforcing layer relative to the reference axis and axially inward of the second and / or third layer of elastomeric compound relative to the reference axis.
[0036] This configuration of the tire casing therefore provides a compromise between differing bead and sidewall performance, and a passive radio frequency transponder can be inserted into and contacted with the elastomeric compound of this fourth layer.
[0037] According to another specific embodiment, if the tire casing comprises an airtight layer of elastomeric material, which can be said to be a layer highly impermeable to air, and this layer is located furthest towards the inside of the tire casing relative to the reference axis, the tire casing comprises a fifth layer of elastomeric compound located inside the main part of the at least one carcass reinforcing layer relative to the reference axis.
[0038] A tire casing having such a configuration can, for example, improve the service life of the tire casing carcass. Specifically, the elastomer compound of the fifth layer contains a component that can fix oxygen in the air, thereby limiting oxidation of other products of the tire casing located axially outside the elastomer compound of the fifth layer.
[0039] Thus, the passive radio frequency transponder can contact the elastomeric compound of this fifth layer.
[0040] According to one particular embodiment, the tire casing comprises a reinforcing layer formed by reinforcing elements inserted between two layers of rubber.
[0041] These are specialized casings that, depending on the type of use or the stress load during service, require local reinforcement, for example, in the bead area to prevent friction between the wheel and the tire casing. This reinforcing layer is also located in certain areas, particularly the axial ends of the crown block, and can constrain the geometry of the crown block and the tire casing under severe thermomechanical stress loads. This reinforcing layer generally has at least one free edge. The passive radio frequency transponder can be in contact with or adjacent to the free edge of the reinforcing layer made of an elastomeric compound.
[0042] According to one particular embodiment, the passive radio frequency transponder is partially encapsulated in a mass of electrically insulating elastomeric compound.
[0043] The term "electrically insulating" is understood here to mean that the electrical conductivity of the elastomeric compound is at least below the conductive charge percolation threshold of the compound.
[0044] According to a last particular embodiment, the relative permittivity of the encapsulating mass is less than 10.
[0045] This value of the relative permittivity of the elastomeric compound that constitutes the encapsulating mass ensures the stability of the environment in which the passive radio frequency transponder is located, thus making the subject of the present invention robust. In this way, the encapsulating mass ensures that the environmental radio waves remain constant, thus making it possible to robustly fix the dimensions of the radiating dipole antenna for operation at the target communication frequency.
[0046] According to another specific embodiment, the tensile modulus of the encapsulating mass is lower than the tensile modulus of at least one elastomeric compound adjacent to said encapsulating mass.
[0047] This creates an assembly that allows the passive radio frequency transponder to easily fit into a green tire casing while suppressing mechanical singularities that the passive radio frequency transponder would create within the tire casing, optionally employing a conventional adhesive rubber layer to secure the assembly to the tire casing, if desired.
[0048] Furthermore, the rigidity and conductive properties of the elastomeric compound ensure high-quality mechanical insertion and electrical isolation of the passive radio frequency transponder within the tire casing, so that the operation of the radio frequency transponder is not hindered by the tire casing.
[0049] According to a first preferred embodiment, the passive radio frequency transponder is located at the interface defined by the surface of the layer of elastomer compound of the tire casing.
[0050] This embodiment facilitates the passive radio frequency transponder's integration into the tire casing's structure. The passive radio frequency transponder is directly attached to the green tire construction by placing it on the outer surface of a layer of elastomer compound. This layer of elastomer compound may be a skim layer. The passive radio frequency transponder is then covered by a second layer of elastomer compound. In this way, the passive radio frequency transponder is completely encapsulated by the tire casing's components. Therefore, the passive radio frequency transponder is embedded within the tire casing, ensuring that the electronic chip's memory cannot be tampered with when it is write-protected.
[0051] Preferably, when the interface is defined by another layer or reinforcing layer of elastomeric compound, the passive radio frequency transponder is located at a distance of at least 5 millimeters from the edge of the layer that constitutes the interface, and preferably at least 10 millimeters from the edge of the metallic reinforcing layer.
[0052] A passive radio frequency transponder is a foreign object in the tire structure and constitutes a mechanical singularity. The edges of each layer at the interface also constitute mechanical singularities. To ensure the durability of the tire casing, it is preferable that the two singularities are separated from each other by a certain distance. The greater this distance, the better, and the minimum distance for the influence of a singularity is, of course, proportional to the size of the singularity. The singularity formed by the edge of a layer is more sensitive the higher the stiffness of that layer compared to the stiffness of the adjacent layer, for example, a reinforcing layer or carcass reinforcing layer. If the reinforcement is essentially metallic or made of a highly stiff woven fabric, for example, in the case of aramid, it is appropriate to keep the two singularities at least 10 millimeters apart.
[0053] According to a second preferred embodiment, the passive radio frequency transponder is located inside the layer of elastomer compound of the tire casing.
[0054] Unlike the first preferred embodiment, which constrains the position by the interface between the layers of elastomer compound, this second embodiment has the advantage of leaving room for choice regarding the exact location of the passive radio frequency transponder depending on the thickness of the tire casing. Therefore, it is also possible to encapsulate the passive radio frequency transponder in a uniform elastomer compound mass from the standpoint of electrical insulation and rigidity, promoting good radio frequency and mechanical operation of the passive radio frequency transponder. This also allows the radio frequency transponder to be incorporated into the layers of elastomer compound away from the means used to construct the tire casing, which proves to be more productive. Thus, this second preferred embodiment offers a wider range of options for installing the passive radio frequency transponder in the tire casing.
[0055] Advantageously, the first longitudinal axis of the radiating dipole antenna of the passive radio frequency transponder is perpendicular to the thickness of the layer of elastomeric compound.
[0056] The layers of elastomeric compound are typically thick layers that are partially overlapped to construct the tire casing. To best control the location of the passive radio frequency transponder within the tire casing, the transponder's primary dimension, i.e., its first longitudinal axis, is preferably oriented perpendicular to the thickness of the layer of elastomeric compound. This avoids the risk of a radio frequency transponder tilted relative to the surface of the elastomeric compound passing through the outer surface of the layer of elastomeric compound and entering another layer during tire construction. This scenario could be detrimental to the durability of the tire casing.
[0057] Highly advantageously, the passive radio frequency transponder is located at a distance of at least 0.3 millimeters from the surface of the layer of elastomeric compound.
[0058] "A distance of at least 0.3 millimeters" means that any external material point of the first object, in this example the passive radio frequency transponder, potentially with its encapsulating mass, is located at a distance of 0.3 millimeters or more from any material point of the second object, in this example the surface of the layer of elastomeric compound. In particular, this distance of 0.3 millimeters is measured in the cured state.
[0059] This prevents any possible shift of the passive radio frequency transponder in the layer of elastomer compound under thermomechanical stress during the manufacturing stage of the tire casing, or any risk of widening of the position of the passive radio frequency transponder in the layer of elastomer compound. This positioning prevents the passive radio frequency transponder from becoming detached from the layer of elastomer compound. This positioning ensures controlled mechanical and electrical isolation of the passive radio frequency transponder in the layer of elastomer compound, thereby ensuring the durability of the tire casing and the radio frequency transponder, as well as good radio frequency operation.
[0060] According to one particular embodiment, wireless telecommunication with the radio frequency reader occurs in the UHF band, and most particularly in the range consisting of 860-960 MHz.
[0061] Specifically, in this frequency band, the length of the radiating antenna is inversely proportional to the communication frequency. Furthermore, outside this frequency band, wireless communication through standard elastomer materials is highly unstable or even impossible. Thus, this is the best compromise between the size of the radio frequency transponder and its wireless telecommunication, especially in the far field, which allows for a satisfactory communication distance in the tire field.
[0062] According to another particular embodiment, the length L0 of the radiating antenna is comprised between 30 and 50 millimeters.
[0063] Specifically, in the frequency range of 860-960 MHz, depending on the relative permittivity of the elastomer compound surrounding the radio frequency transponder, the total length of the helical spring, adjusted to half the wavelength of the radio waves transmitted and received by the radio frequency transponder, is between 30 and 50 millimeters, preferably between 35 and 45 millimeters. To optimize the operation of the radiating antenna at such wavelengths, it is recommended to fully adjust the length of the radiating antenna to the wavelength.
[0064] Advantageously, the winding diameter of the helical spring in the first region of the radiating antenna is configured between 0.6 and 2.0 mm, preferably between 0.6 and 1.6 mm.
[0065] This allows the volume occupied by the radiating antenna to be limited, which allows the thickness of the electrically insulating elastomeric compound around the radio frequency transponder to be increased. Of course, this diameter of the helical spring in the first region of the radiating antenna can be constant, variable, continuously variable, or piecewise variable. A constant or continuously variable diameter is preferred from the standpoint of the mechanical integrity of the radiating antenna.
[0066] According to a preferred embodiment, the helical pitch of at least one loop of the radiating antenna in the first region of the radiating antenna is comprised between 1 and 4 millimeters, preferably between 1.3 and 2 millimeters.
[0067] This ensures that the ratio of the helical pitch to the winding diameter of the spring, or at least one loop, in the first region of the radiating antenna is less than 3, making it possible to guarantee a minimum stretch of the helical spring. Furthermore, this pitch can be constant or variable over the entire first region of the radiating antenna. Of course, it is preferable that the pitch is continuously variable or variable with small transitions in order to avoid singularities in the radiating antenna that would create mechanical weaknesses in the radiating antenna.
[0068] According to one advantageous embodiment, the diameter of the wire of the radiating antenna is comprised between 0.05 and 0.25 millimeters, ideally between 0.12 and 0.23 millimeters.
[0069] This wire range ensures low loss resistance and therefore improves the radio wave performance of the radiating antenna. In addition, limiting the wire diameter allows for a longer distance between the radiating antenna and the conductor by increasing the thickness of the electrically insulating elastomer compound. However, without optimizing the breaking stress of the material of these wires, which are generally mild steel, it is necessary to ensure a certain mechanical strength so that they can withstand the thermomechanical stresses experienced in high-stress environments such as tire casings. This allows the radiating antenna to represent a satisfactory technical and economic compromise.
[0070] Advantageously, a first pitch P1 of the radial dipole antenna, which corresponds to the helical pitch of the radial dipole antenna in the first region, is greater than a second pitch P2 of the radial dipole antenna, which corresponds to the helical pitch of the radial dipole antenna in the second region where the radial dipole antenna is positioned perpendicular to the electronic part.
[0071] By requiring the helical pitch P2 of the radial dipole antenna in the second region where the radial dipole antenna is perpendicular to the electronic section to be smaller than the pitch P1 of the radial dipole antenna outside this region, the electromagnetic compatibility of the radiating dipole antenna in this region is favored without impairing the enhanced radiation effect in the first region of the radiating dipole antenna. Thus, compressing the helical pitch of the radial dipole antenna improves the inductance of the antenna in this region. For a given flow of current through the radial dipole antenna, this is the lever arm necessary to increase the magnetic field generated by the antenna. Furthermore, this improvement in the inductance of the radial dipole antenna is obtained without necessarily changing the winding diameter of the radiating antenna. Furthermore, for a given length of the primary antenna, compressing the pitch of the radial dipole antenna perpendicular to the primary antenna of the electronic section ensures a larger exchange area between the two antennas, thereby improving the electromagnetic coupling between the two antennas. Consequently, the communication performance of the radio frequency transponder is improved. Finally, compressing the pitch of the radial dipole antenna allows for minimizing and better controlling the manufacturing tolerances of the radial dipole antenna in this second region, particularly with regard to defining the winding diameter of the radial dipole antenna. Thus, scrap rates of the radial dipole antenna are reduced because it is control over this diameter that defines the positioning of the electronics relative to the radial dipole antenna.
[0072] Highly advantageously, when the electronic part is arranged in the radiating antenna, the first inner diameter D1' of the radiating dipole antenna in the first region is smaller than the second inner diameter D2' of the radiating dipole antenna in the second region, and the electronic part is surrounded by a cylindrical part whose rotation axis is parallel to the first longitudinal axis and whose diameter is the same as or larger than the first inner diameter D1' of the radiating dipole antenna.
[0073] By ensuring that the cylindrical portion surrounding the electronic portion has a rotation axis parallel to the first longitudinal axis and a diameter equal to or greater than the first inner diameter of the radial dipole antenna, the first region of the radial antenna forms a stop against axial movement of the electronic portion. The fact that this first region is located on either side of the region of the radiating dipole antenna that is positioned perpendicular to the electronic portion due to the central positioning of the electronic portion relative to the radiating dipole antenna therefore ensures that there are two mechanical end stops located axially outside the electronic portion and limiting any axial movement of the electronic portion of the radio frequency transponder. Furthermore, because the diameter of the cylindrical portion surrounding the electronic portion is located inside the radiating antenna in the second region, this diameter must be smaller than the second inner diameter of the radiating antenna. Therefore, any radial shift of the electronic portion is limited by the second inner diameter of the radial dipole antenna. This restriction of the electronic portion's movement ensures the physical integrity of the electronic portion and the radial dipole antenna of the passive radio frequency transponder while ensuring the communication performance of the radio frequency transponder. Finally, the durability of the tire casing housing this radio frequency transponder is not affected by this design choice. Furthermore, the radio frequency transponder is easy to handle due to its attachment to the structure of the tire casing without the need to take additional precautions.
[0074] The present invention will be best understood from the following detailed description, examples of which are given by way of example and with reference to the accompanying drawings in which like reference numerals indicate the same parts throughout. [Brief explanation of the drawings]
[0075] [Figure 1] 1 is a perspective view of a prior art radio frequency transponder; [Figure 2] 1 is a perspective view of a radio frequency transponder according to the present invention; [Figure 3a] FIG. 10 is a diagram showing the wire length of a radial antenna as a function of the ratio of the helical pitch and the winding diameter of a helical spring for a given base length of a radial dipole antenna. [Figure 3b] FIG. 10 illustrates the wire length of a radial antenna depending on whether a constant pitch or a constant winding diameter is employed. [Figure 4] 1 is an example of a radio frequency transponder according to the invention, with certain particularities. [Figure 5] 1 is an exploded view of an identification tag according to the present invention. [Figure 6] 1 is a graph showing the power transmitted to two passive radio frequency transponders incorporated into a tire casing according to the present invention as a function of the observation frequency band; [Figure 7] 1 is a meridian cross-section of a prior art tire casing. [Figure 8] 1 shows a meridian section through the bead and sidewall of a tire casing according to the invention, where the passive radio frequency transponder is located in the outer region of the tire casing; [Figure 9] 1 shows a meridian section through the bead and sidewall of a tire casing according to the invention, when the passive radio frequency transponder is located in the inner region of the tire casing; [Figure 10] 1 is a meridian cross-section of a tire casing including two carcass reinforcing layers. [Figure 11] FIG. 1 is a meridional cross-section of a tire casing including a sidewall insert for extended extension and equipped with a passive radio frequency transponder. DETAILED DESCRIPTION OF THE INVENTION
[0076] In the following, the terms "tire" and "pneumatic tire" are used equivalently and refer to any type of pneumatic or non-pneumatic tire.
[0077] FIG. 1 shows a prior art radio frequency transponder 1 in which the electronic part 20 is located inside the radiating antenna 10. The radiating antenna 10 consists of a steel wire 12 that has been plastically deformed to form a helical spring with a rotation axis 11. This helical spring is primarily determined by the winding diameter and helical pitch of the coated wire. These two geometric parameters of the helical spring are constant in this case. Therefore, the inner diameter 13 and outer diameter 15 of the helical spring are precisely determined taking into account the wire diameter. The spring length L0 corresponds to half the wavelength of the transponder's radio frequency transmission signal in the elastomer compound mass. Therefore, it is possible to define a central plane 19 of the helical spring perpendicular to the rotation axis 11, which separates the radiating antenna 10 into two equal parts. The geometric shape of the electronic part 20 circumscribes a cylindrical section, and its diameter is smaller than or equal to the inner diameter 13 of the helical spring. This facilitates insertion of the electronic part 20 into the radiating antenna 10. The central plane 21 of the primary antenna is positioned substantially overlapping with the central plane 19 of the radiating antenna 10. Finally, the axis of the primary antenna is substantially parallel to the axis of rotation 11 of the radiating antenna 10. The radiating antenna can be divided into two different regions: a first region 101 of the radiating antenna 10 in which the helical spring is not positioned perpendicular to the electronic part 20, and a second region 102 which is positioned perpendicular to the electronic part 20. The first region 101 of the radiating antenna 10 comprises two parts 101a and 101b of substantially equal length, which axially flank the second region 102 of the radiating antenna 10.
[0078] FIG. 2 shows a radio frequency transponder 1 according to the present invention, which has the notable feature, compared to prior art radio frequency transponders, that the ratio of the helical pitch to the winding diameter of at least one loop of the radiating antenna in the first region is greater than 0.8. In this case, the ratios of all loops in each region 101a, 101b are changed to be equivalent. This is achieved by reducing the total number of loops in each sub-region 101a, 101b. In this particular case, the winding diameter of the wire of the radiating antenna 10 remains the same. However, by increasing the winding diameter of the steel wire of the radiating antenna 10 in the first region 101 of this antenna, it is possible to change the ratio of the helical pitch to the winding diameter of each loop in the first region 101. In this case, the helical pitch of the radiating antenna 10 in the second region 102 of the radiating antenna 10 is not changed. Therefore, the ratio of the helical pitch to the winding diameter in the second region 102 of the radiating antenna 10 is less than 0.8.
[0079] 3a and 3b are diagrams illustrating the importance of the ratio of the helical pitch to the winding diameter for one loop of a helical spring with respect to the radio wave and electromagnetic properties of a radiating antenna.
[0080] FIG. 3a illustrates the variation of the ratio of the helical pitch of a loop to the winding diameter when the helical pitch of the loop and the diameter of the wire from which the loop is formed are constant. For a base length of a radiating antenna equal to the area occupied by a complete loop with a ratio equal to 1, the curvilinear distance of this loop is equal to 2*PI*PI basic units. The solid curve 500 corresponds to this loop. Specifically, the radius of this loop is necessarily equal to PI basic units. Now, consider the dotted curve 501, which corresponds to a ratio equal to 2. Since the helical pitch is constant, the winding diameter of this loop must be half the winding diameter of the previous loop, i.e., PI basic units. Therefore, the curvilinear distance of this loop, indicated by the dotted line 501, is equal to PI*PI basic units. Therefore, the curvilinear length of a first loop, which has a larger ratio of helical pitch to winding diameter than a second loop, is smaller than the curvilinear length of this second loop. Dashed curve 502 represents a ratio of 0.8, and dotted curve 503 represents a ratio of 0.5. The curve lengths of the two loops are equal to 2.5*PI*PI basic units and 4*PI*PI basic units, respectively.
[0081] FIG. 3b illustrates the variation of the ratio of the helical pitch to the turn diameter of a loop when the diameter of the loop and the diameter of the wire forming the loop are constant. For a base length of a radiating antenna equal to the area occupied by a complete loop with a ratio equal to 1, the curvilinear distance of this loop is equal to 2*PI*PI basic unit length. The solid curve 505 corresponds to this loop. Specifically, the radius of this loop is necessarily equal to PI units. Now, considering curve 506, which corresponds to a ratio equal to 2, since the turn diameter is constant, the helical pitch of this loop must be twice the helical pitch of the previous loop, i.e., 4*PI basic units. However, if the base length is limited to 2*PI basic units, the curvilinear distance of this loop, shown dotted, is equal to PI*PI basic units. Similarly, for curves 507 and 508, which correspond to ratios of 0.5 and 0.2, respectively, i.e., the number of loops is doubled and quintupled, respectively, the curvilinear distance of dotted curve 50 is equal to 4*PI*PI basic units. Furthermore, the curve distance of the dashed-dot curve 508 is equal to 10*PI*PI basic units.
[0082] Of course, instead of changing only the helical pitch or the winding diameter of each loop, it is also possible to change both parameters simultaneously, and only the ratio obtained by changing these two parameters will affect the communication performance of the radiating antenna.
[0083] Specifically, the resistance of a conductive wire is proportional to the wire's curved length. The higher the ratio of the helical pitch to the loop's winding diameter, the shorter the wire's curved length. This means that the loop's electrical resistance decreases. Consequently, minimizing the electrical resistance improves the radio wave characteristics of the radiating antenna loop. By minimizing the electrical resistance of the first region of the radiating antenna, the antenna's radiation efficiency is improved in both transmission and reception, and the antenna is primarily comprised of this first region. Furthermore, minimizing the antenna's electrical resistance ensures the generation of the maximum current for a given potential difference. This improves the radioelectric performance of the radio frequency transponder, and ultimately its communication performance.
[0084] Regarding the second region of the radiating antenna, the radiation efficiency of this second region, which is smaller than that of the first region, is not essential. Specifically, the main function of this second region is to ensure electromagnetic coupling with the primary antenna of the electronics. This electromagnetic coupling is primarily due to inductive coupling when the primary antenna is a coil with multiple turns. For this coupling to occur, the radiating antenna must first generate a magnetic field. This magnetic field depends, among other things, on the inductance of the radiating antenna. To maximize the inductance of the coil, it is recommended to reduce the ratio of the helical pitch to the coil's turn diameter or to increase the number of loops in the coil. Reducing the ratio of the helical pitch to the turn diameter of the loops in the second region of the radiating antenna increases the antenna's inductance and maximizes inductive coupling. Furthermore, if this ratio is reduced by changing only the antenna's helical pitch, the number of turns comprising the second region of the antenna increases, thereby increasing the energy transfer area between the two antennas. This increased energy transfer area, of course, favors the communication performance of the radio frequency transponder.
[0085] FIG. 4 is an illustrative diagram of a radio frequency transponder 1 operating in the 860-960 MHz frequency band intended for incorporation into a tire casing. To improve the wireless communication performance and physical integrity of the radio frequency transponder 1 in a tire casing with bead wires without compromising the tire casing's durability, it is preferable to position the rotation axis of the radiating antenna 10 parallel to the axis U and rest on at least two reinforcing elements of the carcass reinforcing layer of the tire casing. In particular, if the tire casing has a single carcass reinforcing layer, such as a conventional tire casing for a radial tire, the rotation axis of the radiating antenna 10 will be perpendicular to the reinforcement direction defined by the radial reinforcing elements of the carcass reinforcing layer, which can increase the mechanical anchor points for the passive radio frequency transponder if the transponder is incorporated into the tire casing during its manufacturing process. As a result, the passive radio frequency transponder 1 will be positioned circumferentially relative to the reference axis of the tire casing.
[0086] Additionally, the radio frequency transponder will be positioned axially outward relative to the axially inner end of the bead. This is a mechanically stable area that does not experience large, unexpected fluctuations in thermomechanical deformation. Finally, the passive radio frequency transponder 1 will be positioned radially between the radially upper end of the bead wire and the axial end of the crown block of the tire casing. This radial positioning allows the passive radio frequency transponder integrated into the land vehicle tire casing to easily communicate with a radio frequency reader located outside the land vehicle, as there are fewer conductive elements between the radio frequency reader and the passive radio frequency transponder 1.
[0087] Here, the radio frequency transponder 1 comprises a radiating antenna 10 and an electronic section located inside the radiating antenna 10. The electronic section comprises an electronic chip connected to a printed circuit board and a primary antenna consisting of a conductive wire with 17 rectangular turns connected to the printed circuit board. The side of the printed circuit board opposite the primary antenna contains a serpentine-shaped galvanic circuit forming a line 10 mm long and 1 mm wide. Finally, the diameter of the cylindrical section surrounding the primary antenna is 0.8 mm.
[0088] The circuit board thus formed is then embedded in an epoxy resin mass 30, ensuring mechanical reliability of the electronic components and electrical insulation of the circuit board. The cylindrical section surrounding the rigid mass 30 is 1.15 mm in diameter and 6 mm long.
[0089] The length L0 of the radiating antenna 10 is here 45 mm, which corresponds to one half wavelength of a radio wave with a frequency of 915 MHz in a medium with a relative permittivity y equal to about 5. The radiating antenna 10 is manufactured using a steel wire 12 with a diameter of 0.225 mm, the surface of which is coated with a layer of brass.
[0090] The radiating antenna 10 can be divided into two main regions: the first region 101 corresponds to the part of the radiating antenna that is not perpendicular to the electronic part, and includes two sub-regions 101a, 101b located on either side of the rigid and insulating mass 30.
[0091] Each subregion 101a, 101b has a length L1 of 19 mm and includes 12 circular turns with a constant turn diameter D1 of 1.275 mm. This defines an inner diameter of 1.05 mm and an outer diameter of 1.5 mm. The helical pitch P1 of the circular turns is 1.55 mm. Therefore, the ratio of the helical pitch P1 to the turn diameter D1 is 1.21. The axially outer end of each subregion 101a, 101b terminates with two adjacent turns. This high ratio ensures that the effectiveness of the radio wave characteristics of the radiating antenna 10 is maximized in this region 101. Furthermore, the contact between the outermost turns of the radiating antenna 10 prevents the helical springs from crossing each other when handling the radio frequency transponder. Most of the turns in the first region 101 of the radiating antenna 10 have a ratio higher than 0.8, which clearly improves the radioelectric performance of the radio frequency transponder 1.
[0092] In the second region 102 of the radiating antenna 10, which corresponds to the portion of the radiating antenna 10 perpendicular to the electronic part, the radiating antenna has a length of 7 millimeters. The helical spring has a constant helical pitch P2 of 1 millimeter and a winding diameter D2 of 1.75 millimeters. Therefore, the inner diameter of the helical spring in the second region of the radiating antenna is 1.35 millimeters. This allows for a constant ratio of helical pitch to winding diameter of approximately 0.63. This ratio allows for maximizing the inductance of the second region 102 of the radiating antenna 10 relative to the first region 101, thereby improving the effectiveness of electromagnetic coupling to the electronic part.
[0093] In this particular case, in the first region 101, the inner diameter of the radiating antenna 10, equal to 1.05 mm, is smaller than the diameter of the mass 30 (equal to 1.15 mm) represented by the cylindrical portion surrounding the electronic part. The sub-regions 101a and 101b of the first region 101 of the radiating antenna 10 thus form mechanical stops that limit the axial movement of the mass 30 inside the radiating antenna 10. The electronic part is installed by inserting the rigid insulating mass 30 into the radiating antenna 10.
[0094] Furthermore, the diameter of the cylindrical portion surrounding the primary antenna is much larger than one-third of the inner diameter of the helical spring of the second region 102 of the radiating antenna. The cylindrical portion surrounding the primary antenna is not coaxial with the rotation axis U of the radiating antenna 10, but is substantially parallel to it. Furthermore, the minimum distance between the second region 102 of the radiating antenna 10 and the primary antenna is less than 0.3 millimeters, i.e., much less than one-quarter of the inner diameter of the radiating antenna 10. This proximity of the antennas is made possible by the compression pitch P2 applied to the second region 102 of the radiating antenna 10, which allows for smaller tolerances on the dimensions of the spring, particularly the winding diameter D2. Furthermore, this proximity ensures a higher quality electromagnetic coupling between the two antennas. Of course, this electromagnetic coupling could have been improved by using turns of the same shape, for example, circular turns, in the primary and radiating antennas. This coupling can also be optimized by coaxially positioning the two antennas, which means placing the circuit board inside the primary antenna in a way that minimizes the axial dimension of the electronics, thus optimizing the quality of the electromagnetic energy transmission area between the two antennas.
[0095] Other particular embodiments can be employed, in particular when the winding diameter of the helical spring varies between the first and second regions of the radiating antenna, and in particular when the inner diameter of the first region of the radiating antenna is smaller than the diameter of the cylindrical portion surrounding the electronic part.
[0096] 5 shows an identification tag 2 including a radio frequency transponder 1 according to the invention embedded in a flexible mass 3 made of an electrically insulating elastomeric material, the mass consisting of blocks 3a and 3b. The radio frequency transponder 1 is generally located in the center of the tag 2 to maximize the minimum distance between the first region 101 of the radiating antenna 10 and the outer surface of the identification tag 2.
[0097] If the winding diameter of the steel wire is reduced and the ratio of the helical pitch to the winding diameter of the loops in the first region 101 of the radiating antenna 10 is increased, the volume occupied by the radio frequency transponder 1 within the mass 3 of elastomeric material will decrease.
[0098] In a first application example, this allows the thickness of each block 3a, 3b of the identification tag 2 to be reduced while maintaining the same distance between the outer surface of the identification tag 2 and the first region 101 of the radiating antenna 10. Reducing the thickness of the identification tag 2 in this manner facilitates its introduction into an object to be identified while maintaining the same electrical insulation potential. In a second application example, this allows the distance between the first region 101 of the radiating antenna 10 and the outer surface of the identification tag 2 to be increased. This second application example improves the radioelectrical performance, and therefore the communication performance, of the radio frequency transponder 1 disposed in the identification tag 2. Specifically, the electrical insulation of the tag 2 is proportional to the distance between the first region 101 of the radiating antenna 10 and the outer surface of the tag 2. By improving the electrical insulation of the identification tag 2, the radioelectrical operation of the radio frequency transponder 1 improves, or remains the same if this distance has reached an effective asymptote.
[0099] Figure 6 shows a graph of the power transmitted by passive radio frequency transponders to an external radio frequency reader. Each passive radio frequency transponder is located within the tire casing of a 275 / 70R22.5 XINCITY Michelin radial tire, which includes a carcass reinforcement layer made of metal (in this case, steel). The passive radio frequency transponders are located in the bead area, radially outward of the radially upper end of the bead wire at a distance of 40 mm, radially tangent to the first layer of elastomer compound, with the first longitudinal axis of the radiating dipole antenna perpendicular to the carcass reinforcement layer. The radio frequency transponder communication frequency is centered at 915 MHz. The measurement protocol used complies with the ISO / IEC 18046-3 standard, "Discrimination Electromagnetic Field Thresholds and Frequency Peaks." Measurements were performed over a wide range of scanning frequencies, rather than at a single frequency as is conventional. The x-axis represents the communication signal frequency. The Y-axis represents the power received by the radio frequency reader in decibels relative to the maximum power transmitted by current radio frequency transponders. The dashed curve 1000 represents the response of the radio frequency transponder according to the cited reference. The continuous curve 2000 represents the response of the transponder according to the present invention to the same signal transmitted by the radio frequency reader. Note that at the communication frequency of the radio frequency reader, there is an improvement of about 2 decibels in favor of the radio frequency transponder according to the present invention. This improvement remains on the order of at least 1 decibel over a wide frequency band around the communication frequency.
[0100] The circumferential or longitudinal direction of the tire is the direction corresponding to the tire's outer periphery and is determined by the direction of travel of the tire casing.
[0101] The lateral or axial direction of the tire is parallel to the axis of rotation or reference axis of the tire casing.
[0102] The radial direction is the direction transverse to and perpendicular to the reference axis of the tire casing.
[0103] The axis of rotation of the tire casing is the axis about which it turns during normal use.
[0104] The radial or meridian plane is the plane containing the axis of rotation of the tire.
[0105] The circumferential center plane is the plane perpendicular to the reference axis of the tire casing that divides the tire casing into two halves.
[0106] 7 shows a meridian section of a tire casing 100 including a crown 82 reinforced by a crown reinforcement or belt 86, two sidewalls 83, and two beads 84. The crown 82 is bounded axially by two axial ends 821 that provide a connection to each sidewall 83 of the tire casing 100. The crown reinforcement 86, consisting of multiple reinforcing layers, typically made of metal, extends axially at each edge thereof to an axial end 861. The crown reinforcement 86 is resting radially outwardly on the outside by a tread 89 made of an elastomeric material. Each bead 84 is reinforced with a bead wire 85. The carcass reinforcement, in this case consisting of a single carcass reinforcing layer, comprises a main portion 87 anchored in the beads 84 and wound around the two bead wires 85 of each bead 84, and a turn-up portion 88 of the main portion of the carcass reinforcing layer 87, which turn-up portion 88 is arranged towards the outside of the tire casing 100, separating the tire casing into two regions, respectively called the inner region in the direction of the fluid cavity and the outer region towards the outside of the wheel-tire assembly. The carcass reinforcement, in a manner known per se, consists of at least one layer reinforced with metal cords, for example steel cords in this example, which can be said to run substantially parallel to one another. The main portion 87 extends from one bead 84 to the other, forming an angle of between 80° and 90° with the circumferential center plane EP. An airtight inner liner layer 90 extends radially inward relative to the main portion 87 of the carcass reinforcement from one bead 84 to the other.
[0107] 8 shows a detailed view of the tire casing 100 in the area of the bead 84 and the sidewall 83. This figure shows the positioning of the passive radio frequency transponder 1 in the external area of the tire casing 100 relative to the main part 87 of the carcass reinforcing layer, which in the example shown consists of a single carcass layer.
[0108] The bead 84 is made of a bead wire 85 wound around the main portion of a carcass reinforcing layer 87, with a turnup portion 88 located in the outer peripheral region of the tire casing 100. The turnup portion 88 of the carcass layer ends at a free edge 881. A first layer 91 of a rubber compound called a bead wire filler is located radially outward and adjacent to the bead wire 85. The first layer 91 has a radially outer free edge 911 that abuts on the surface of the main portion of the carcass reinforcing layer 87 (more precisely, on the outer skim of the carcass reinforcing layer 87, where the cords of the carcass layer and the electronic units are not in direct contact). A fourth layer 92 of a rubber compound called a "reinforcing filler" is adjacent to this. The fourth layer 92 has two free edges. A first free edge 921 is located radially inward and abuts the turnup portion 88 of the carcass reinforcing layer. The other free edge 922 is located radially outward and terminates on the surface of the main portion of the carcass reinforcing layer 87. Finally, the sidewall 83 is defined by a third layer 94 of elastomeric compound that covers both the fourth layer 92 of elastomeric compound and the main portion of the carcass reinforcing layer 87. The sidewall is defined by the outer surface of the third layer 94 of elastomeric compound, which has a free edge 941 located radially on the inner end of the turnup portion 88 of the carcass reinforcing layer.
[0109] In this configuration, the airtight innerliner 90, adjacent to the main portion of the carcass reinforcing layer 87, is located in the inner region of the tire casing 100. The airtight innerliner 90 ends at a free edge 901 adjacent to the main portion of the carcass layer 87. Finally, a second layer 93 of elastomeric compound, called a bead protector, protects the carcass layer and the radially inner ends 901, 921, and 941 of the airtight innerliner 90 of the fourth layer 92 of elastomeric compound and the third layer 94 of elastomeric compound, respectively. The outer surface of this second layer 93 of elastomeric compound can directly contact the rim flange when the tire casing 100 is mounted on a wheel. This second layer 93 of elastomeric compound has three radially outer free edges. The first free edge 931 is located in the inner region of the tire casing 100. The second free edge 932 is located in the outer region of the tire casing 100. Finally, the third free edge 933 constitutes the inner end 841 of the bead 84 .
[0110] The bead 84 of this tire casing 100 and its connected sidewall 83 are equipped with a passive radio frequency transponder (possibly bearing the suffix number 1) located in the outer region of the tire casing 100. The first passive radio frequency transponder 1, previously encapsulated in an electrically insulating encapsulating rubber, is located on the outer surface of the first layer of the bead wire filler 91. The first passive radio frequency transponder 1 is located at a distance of 20 millimeters, i.e., more than 10 millimeters, from the free edge 881 of the carcass layer turn-up 88, which constitutes a mechanical singularity. This location ensures for the radio frequency transponder 1 an area of mechanical stability that is favorable for its mechanical durability. Furthermore, embedding it within the structure of the tire casing 100 provides good protection against mechanical attacks from outside the tire casing 100. Finally, the first longitudinal axis of the passive radio frequency transponder is positioned in the circumferential direction in this case, thereby ensuring a perpendicular inclination with respect to the metal reinforcement of the main part 87 of the carcass reinforcing layer, which is advantageous for the radioelectric performance of the radiating dipole antenna and for the positioning of the passive radio frequency transponder within the tire structure during the manufacturing of the tire casing (the tire building and curing steps). Of course, this tire 100 can be reinforced, for example, by a reinforcing layer (not shown) located between the fourth layer 92 of elastomer compound and the second layer 93 and / or the third layer 94(s) of elastomer compound. This reinforcing layer generally consists of radially oriented reinforcing elements sandwiched, for example, between two skim layers. This reinforcing layer has a radially outer end located radially outside the end 881 of the carcass reinforcing layer turnup. The radio frequency transponder 1 is positioned at a distance of at least 5 millimeters from the radially outer end of the reinforcing layer, and even 10 millimeters if the reinforcing elements are essentially metallic.
[0111] Generally, the passive radio frequency transponder is preferably positioned 20-40 millimeters radially from the radially outer end of the bead wire 85 to ensure it is in a mechanically stable region of the tire casing 100 during operation, thereby ensuring the physical integrity of the radio frequency transponder. Furthermore, this positioning allows for good wireless communication performance by ensuring it is radially outward of the rim flange, limiting interference associated with the nature of the wheel, which is often metallic.
[0112] The second radio frequency transponder 1bis, optionally encapsulated in an electrically insulating encapsulating rubber that is compatible with or similar to the material of the third layer of elastomer compound 94, is positioned inside the third layer of elastomer compound 94. The similarity of materials between the third layer of elastomer compound 94 and the encapsulating rubber ensures that the radio frequency transponder 1bis can be easily installed inside the sidewall 83 during the tire casing manufacturing process. The radio frequency transponder 1bis is simply placed into the material during tire casing manufacturing through a slit in the raw outer surface of the third layer of elastomer compound 94, so that the first longitudinal axis of the radiating dipole antenna forms an angle of at least 45 degrees with the radial direction of the tire casing, which corresponds to the reinforcing direction of the carcass reinforcement. Building the green tire body and pressing it in a curing mold ensures that the radio frequency transponder 1bis is positioned as shown in the cured state. This radio frequency transponder 1bis is located away from the free edge of any other component of the tire casing 100, in fact, on the equator of the sidewall 83, providing maximum radio frequency communication distance. Specifically, it is positioned away from the free edge 932 of the bead protector, the free edge 881 of the carcass reinforcing layer turnup 88, and the free edges 911 and 922 of the filler rubber. This positioning ensures improved communication with an external radio frequency reader. Cyclic stress loads during driving do not result in damage due to mechanical decoupling between the radiating antenna and the electronics of the passive radio frequency transponder 1bis. Naturally, these two transponders are located axially outside the end 933 of the second rubber compound layer 93, and thus the inner end of the bead 84. They are positioned radially between the radially outer end 851 of the bead wire 85 and the axial end 861 of the crown reinforcement 86, relative to the reference axis of the tire casing 100.
[0113] Figure 9 shows a detailed meridian section of the tire casing 100 in the region of the bead 84 and in the region of the sidewall 83. This figure shows the location of the passive radio frequency transponder in the inner region of the tire casing 100 relative to the main part of the carcass reinforcing layer 87 made of metal, in this case steel.
[0114] The tire casing 100, particularly in the inner region, comprises an airtight innerliner 90 and a layer 96 of elastomeric compound interposed between the main portion of the carcass layer 87 and the airtight innerliner 90. This component 96 has a radially inner free edge 961 located radially inward of the bead wires 85. This layer 96 of elastomeric compound extends from one bead 84 of the tire casing 100 to the other bead 84.
[0115] The location of the radio frequency transponder at the interface between the airtight inner liner 90 and the elastomer compound layer 96 mechanically stabilizes the passive radio frequency transponder 1. This location is approximately 40 millimeters radially outward from the free edge 931 of the bead protector 93, which means that it can be located radially outward from the rim flange when the tire casing is mounted on a wheel and in operation. To ensure improved wireless communication performance, it is preferable to use an electrically insulating encapsulating rubber to encapsulate the radio frequency transponder 1 and to orient the first longitudinal axis of the radio frequency transponder's radiating dipole antenna so that its inclination is at least 45 degrees, preferably at least 60 degrees, relative to the direction of the metal reinforcements of the carcass reinforcing layer. From the standpoint of mechanical durability, this location is ideal for the passive radio frequency transponder 1, protecting it from external mechanical attacks and internal thermomechanical attacks. Given that the passive radio frequency transponder 1 rests on at least two reinforcing elements of the carcass reinforcing layer 87, it ideally has a circumferential orientation. This ensures that the radio frequency transponder 1 has an axial position, relative to the thickness of the tire casing 100, that allows robust tuning of the resonance of the radiating dipole antenna of the passive radio frequency transponder 1 when the transponder is incorporated into the tire casing 100.
[0116] The second location of the radio frequency transponder 11 according to the present invention, located further radially outward in the tire casing 100, allows for improved wireless communication performance. However, it is preferred that the radio frequency transponder 11 be encapsulated in electrically insulating rubber and that the first longitudinal axis of the radiating antenna be positioned circumferentially, although a 45-degree inclination allows for the desired communication functionality. In this embodiment, the first longitudinal axis is circumferentially disposed. The passive radio frequency transponder 11 is preferably positioned at the interface defined by at least two components of the tire casing 100 during its manufacture. This means that the data contained in the passive radio frequency transponder's electronic chip cannot be tampered with after the first write to the memory associated with the electronic chip, provided that the chip is write-protected.
[0117] Figure 10 is an enlarged schematic view of an axial cross section of the bead 84 and sidewall 83 region of a tire casing mounted on its nominal rim J, with the axially outermost point E of the main part of the carcass reinforcing layer determined, for example by tomography, with the tire inflated to its nominal pressure.
[0118] Similarly, in this case, a portion of the metal carcass reinforcing layer is wrapped around the bead wire 85 to form a main portion 87 and a turned-up portion 88 having an end portion 881 .
[0119] The turnup portion 88 of the carcass reinforcing layer is separated from the main portion 87 of the carcass reinforcing layer by a first layer 91 of elastomeric compound, having a radially outer edge 911 .
[0120] The first layer 91 of elastomeric compound rests against the bead wire 85 and is contoured to provide bonding and debonding between the turned up portion 88 of the carcass reinforcing layer and the main portion 87 of the carcass reinforcing layer.
[0121] The turned-up portion 88 and the main portion 87 of the carcass reinforcing layer are said to be bonded when the reinforcing elements of each component are separated by a thickness of elastomer compound that is substantially constant and a maximum of 5 millimeters over a length that is greater than 15% of the distance between the end 881 of the turned-up portion 88 of the carcass reinforcing layer and the radially outermost point B of the circle T that surrounds the bead wire 85. Furthermore, the turned-up portion 88 and the main portion 87 of the carcass reinforcing layer are said to be unbonded when, radially outside the bonded region, the thickness of the elastomer compound that separates the reinforcing elements of the main portion 87 and the turned-up portion 88 of the carcass reinforcing layer is greater than the thickness of the bonded region.
[0122] Depicted axially outside the carcass reinforcing layer turnup 88 is a fourth layer 92 of elastomeric compound, whose radially outer end 922 is radially inside the end 881 of the carcass reinforcing layer turnup 88. According to another embodiment not shown, the radially outer end 921 of the fourth layer 92 of elastomeric compound is radially outside the end 881 of the carcass reinforcing layer turnup 88.
[0123] The radially inner end 921 of the fourth layer 92 of elastomeric compound is configured radially between points A and B, which are the radially innermost and radially outermost points of a circle T that encircles the bead wire 85 .
[0124] Adjacent to the fourth layer of elastomeric compound 92 and radially below the bead wire 85 is a second layer of elastomeric compound 93 having an axially outermost end 932 radially inward of the end 922 of the fourth layer of elastomeric compound 92. Finally, the radially and axially inner end 933 of the second layer of elastomeric compound 93 forms the inner end 841 of the bead 84.
[0125] Axially adjacent to first layer of elastomeric compound 91, fourth layer of elastomeric compound 92, and second layer of elastomeric compound 93 is third layer of elastomeric compound 94. Radially inner end 941 of third layer of elastomeric compound 94 is radially inward of end 922 of fourth layer of elastomeric compound 92.
[0126] The bead 84 also comprises a passive radio frequency transponder 1bis located axially outward of the interface between the carcass reinforcement turn-up 88 and the fourth layer 92 of elastomeric compound. This passive radio frequency transponder 1bis is radially arranged in the bonding area between the main part 87 of the carcass reinforcing layer and the turn-up 88 of this carcass reinforcing layer, i.e., between two points C and D in Figure 10. The passive radio frequency transponder 1bis is preferably arranged substantially in the center of this bonding area, between C and D. The radio frequency transponder 1bis is embedded inside the fourth layer 92 of elastomeric compound at a distance of more than 2 mm, preferably more than 3 mm, from the outer surface of the fourth layer 92 of elastomeric compound.
[0127] The Applicant has experimentally found that this location provides good mechanical protection for the passive radio frequency transponder 1bis, and that a distance of more than 2 mm from the metal reinforcing element of the turn-up 88 of the carcass reinforcement layer provides good robustness of communication with an external reader, even if the reading distance is substantially the same or very similar compared to a passive radio frequency transponder positioned at the interface between the turn-up 88 and the fourth layer 92 of elastomeric compound. In this way, the reading distance is less susceptible to the unpredictability of industrial-scale manufacturing than if the passive radio frequency transponder were positioned directly at the interface between the fourth layer 92 of elastomeric compound and the skim coating of the layer of metal reinforcing element of the turn-up 88.
[0128] 10 also illustrates passive radio frequency transponders 1bis', 1qua, and 1qua' arranged in alternative positions. Passive radio frequency transponder 1bis' is embedded inside a fourth layer 92 of elastomer compound radially outward from point B, while passive transponders 1qua and 1qua' are both embedded in a third layer 94 of elastomer compound, which constitutes the surface of the tire casing sidewall 83. These last two positions are highly advantageous in terms of communication between the radio frequency transponders and an external reader. Furthermore, the very good mechanical strength of the radio frequency transponders allows them to withstand particularly severe mechanical stresses during use, especially in the vicinity of point E of the sidewall 83.
[0129] FIG. 11 shows a partial axial cross section through the tire casing described in FIG.
[0130] The tire casing comprises a first passive radio frequency transponder 1 located in the region of the bead 84 at the interface between the turn-up 88 of the carcass reinforcing layer and the fourth layer 92 of elastomeric compound. Preferably, the passive radio frequency transponder 1 is embedded in an electrically insulating encapsulating mass having a relative permittivity of less than 10 and an expansion coefficient lower than that of the fourth layer 92 of elastomeric compound. The passive radio frequency transponder 1 is juxtaposed such that the first longitudinal axis of the radiating dipole antenna forms an angle of at least 45 degrees with this first longitudinal axis and with the reinforcing direction of the main part 87 and the turn-up 88 of the carcass reinforcing layer.
[0131] The radio frequency transponder is located in the joining area between the main part 87 and the turned up part 88 of the carcass reinforcing layer, i.e. between points C and D, preferably in the central area. This location is easily delimited by the profile shape of the first layer 91 of elastomeric compound on which the turned up part 88 of the carcass reinforcing layer rests.
[0132] The second passive radio frequency transponder 1' is located in the region of the bead 84 at the interface between the second layer 93 of elastomeric compound and the fourth layer 92 of elastomeric compound. Optionally, this radio frequency transponder 1' will be located inside the encapsulating mass. However, this passive radio frequency transponder 1' is spaced away from the ends 932 and 921 of the second layer 93 and fourth layer 92 of elastomeric compound to maintain the durability of the tire casing and the physical integrity of the radio frequency transponder 1'. Spaced away from the metal reinforcements of the carcass reinforcing layers improves the communication performance of the passive radio frequency transponder 1'.
[0133] The tire casing also includes two passive radio frequency transponders 1ter, 1ter' in the region of the tire casing sidewall 83. The first radio frequency transponder 1ter is positioned at the interface formed by the turnup 88 of the carcass reinforcing layer and the third layer 94 of elastomer compound. The more radially outward positioning of this transponder compared to the first two passive radio frequency transponders 1 and 1' provides a longer distance for communication with a reader outside the tire casing, especially when used in a vehicle. This first passive radio frequency transponder 1ter is positioned at least 10 mm from the end 881 of the turnup 88 and at least 5 mm from the end 922 of the fourth layer 92 of elastomer compound to maintain the durability of the tire casing and the physical integrity of the passive radio frequency transponder 1ter.
[0134] Finally, the second passive radio frequency transponder 11' in the tire casing sidewall 83 is positioned at the interface between the main portion 87 of the carcass reinforcing layer and the third layer 94 of elastomer compound. This location provides the optimum distance for communication between the radio frequency transponder and an external reader. The distance of the radio frequency transponder 11' from the end 911 of the first layer of elastomer compound is 20 millimeters, which is sufficient to ensure the durability of the tire casing and the physical integrity of the passive radio frequency transponder 11'.
[0135] Preferably, the passive radio frequency transponder 1ter, 1ter' is encapsulated in an electrically insulating encapsulating mass having a relative dielectric constant less than 10 and an elongation less than that of the third layer 94 of elastomeric compound.
[0136] In these embodiments, the first longitudinal axis of the radiating dipole antenna is positioned in the circumferential direction, which ensures that in the radial tire casing, the angle between the first longitudinal axis and the reinforcing direction of the main portion 87 and the folded portion 88 of the carcass reinforcing layer is at least 60 degrees. [Explanation of symbols]
[0137] 1 radio frequency transponder 10 Radiating Antenna 20 Electronic part 101a Part of the first area 101b Part of the first area 102 Second Area
Claims
1. A tire casing (100) of toroidal shape about a reference axis and equipped with a passive radio frequency transponder (1, 1', 1bis, 1bis', 1ter, 1ter', 1qua, 1qua'), a crown block (82) including a crown reinforcement (86) having an axial end (861) at each edge, and a tread (89), the crown block (82) being connected by a sidewall (83) at each axial end (821) to a bead (84) having an inner end (841) located axially and radially inwardly of the reference axis; a carcass reinforcement including at least one carcass reinforcing layer having parallel metal cords within the layer; Equipped with the at least one carcass reinforcing layer is anchored to each bead by being folded upward around an annular bead wire to form a main portion of the at least one carcass reinforcing layer extending from one bead wire to the other bead wire and positioned radially inward with respect to the crown block, and a folded portion of the at least one carcass reinforcing layer in each of the beads; the turned-up portion of the at least one carcass reinforcing layer (88) is separated from the main portion of the at least one carcass reinforcing layer (87) by a first layer (91) of an elastomeric compound extending radially outward from the bead wire (85); The tire casing (100) further comprises: a second layer (93) of elastomeric compound forming the outer surface of the tire casing (100) in the region of the beads (84), said second layer (93) of elastomeric compound intended to come into contact with the rim; a third layer (94) of elastomeric compound located radially outwardly of and in contact with the second layer (93) of elastomeric compound, forming the outer surface of the sidewall (83); Equipped with The passive radio frequency transponder (1, 1', 1bis, 1bis', 1ter, 1ter', 1qua, 1qua') comprises an electronic part (20) and a radial dipole antenna (10), the radial dipole antenna (10) consisting of a helical pitch P, a winding diameter D, a mid-plane (19), a wire diameter defining an inner diameter (13) and an outer diameter (15) of the radial dipole antenna (10), the length (L0) of which is designed to communicate in a frequency band with an external radio frequency reader defining a first longitudinal axis (11), a central region, and two lateral regions along the first longitudinal axis (11), the electronic part (20) comprises an electronic chip and a coil-type primary antenna comprising at least one turn, thus defining a second longitudinal axis and an intermediate plane (21) perpendicular to the second longitudinal axis, the primary antenna being electrically connected to the electronic chip and electromagnetically coupled to the radial dipole antenna (10), the primary antenna being enclosed within a cylindrical portion whose rotation axis is parallel to the second longitudinal axis and whose diameter is greater than one-third of the inner diameter (13) of the radial dipole antenna (10) perpendicular to the primary antenna; the passive radio frequency transponder (1, 1', 1bis, 1bis', 1ter, 1ter', 1qua, 1qua') is arranged such that the first longitudinal axis (11) and the second longitudinal axis are parallel and the intermediate plane of the primary antenna is located in the central region of a helical spring; In the tire casing (100), The radial dipole antenna (10) comprises a second region (102) in which the radial dipole antenna (10) is positioned perpendicular to the electronic portion (20), and a first region (101, 101a, 101b) in which the radial dipole antenna (10) is not positioned perpendicular to the electronic portion (20), and a ratio of a helical pitch (P1) to a winding diameter (D1) of at least one loop of the helical spring in the first region (101, 101a, 101b) is greater than 0.8; a ratio of the helical pitch (P1) of each loop of the helical spring in the first region (101, 101a, 101b) of the radial dipole antenna (10) to the winding diameter (D1) is less than 3; the passive radio frequency transponder (1, 1', 1bis, 1bis', 1ter, 1ter', 1qua, 1qua') is positioned perpendicular to the at least one carcass reinforcing layer, and a first longitudinal axis (11) of a radial dipole antenna (10) of the passive radio frequency transponder (1, 1', 1bis, 1bis', 1ter, 1ter', 1qua, 1qua') forms an angle of at least 45 degrees with the reinforcing direction of the at least one carcass reinforcing layer, a passive radio frequency transponder (1, 1', 1bis, 1bis', 1ter, 1ter', 1qua, 1qua') is located axially outside the inner end (841) of the bead (84) and radially between the radially outermost end (851) of the bead wire (85) and the axial end (861) of the crown reinforcement (86); A tire casing (100).
2. the tire casing (100) comprises at least a fourth layer (92) of elastomeric compound located axially outward of the main portion of the at least one carcass reinforcing layer (87) with respect to the reference axis and axially inward of the second layer (93) and / or third layer (94) of elastomeric compound with respect to the reference axis; The tire casing (100) of claim 1.
3. With the tire casing (100) comprising at least one airtight layer (90) of elastomeric compound located axially furthest toward the inside of the tire casing (100) relative to the reference axis, the tire casing (100) comprises at least a fifth layer (96) of elastomeric compound axially inward of the main portion of the at least one carcass reinforcing layer (87) relative to the reference axis. A tire casing (100) according to any one of claims 1 to 2.
4. A tire casing (100) according to any one of claims 1 to 3, comprising at least one reinforcing layer formed from reinforcing elements sandwiched between layers.
5. said passive radio frequency transponder (1, 1', 1bis, 1bis', 1ter, 1ter', 1qua, 1qua') being partially encapsulated in a mass of electrically insulating elastomeric compound (3a, 3b); A tire casing (100) according to any one of claims 1 to 4.
6. 6. The tire casing (100) of claim 5, wherein the tensile modulus of the masses (3a, 3b) of electrically insulating elastomeric compounds (3a, 3b) is lower than the tensile modulus of at least one elastomeric compound adjacent to said masses (3a, 3b).
7. A tire casing (100) according to any one of claims 5 to 6, wherein the relative dielectric constant of the mass of said electrically insulating elastomeric compounds (3a, 3b) is lower than 10.
8. the passive radio frequency transponders (1, 1', 1ter, 1ter') are located at interfaces defined by at least the surfaces of the layers (91, 92, 93, 94, 96) of elastomer compound of the tire casing (100); A tire casing (100) according to any one of claims 1 to 7.
9. the interface being defined by another layer (91, 92, 93, 94, 96) of elastomeric compound or a reinforcing layer, the passive radio frequency transponder (1, 1', 1ter, 1ter') being located at a distance of at least 5 millimeters from the edge of the layer that constitutes the interface; The tire casing (100) of claim 8.
10. the passive radio frequency transponders (1bis, 1bis', 1qua, 1qua') are located inside the layers (91, 92, 93, 94, 96) of elastomer compound of the tire casing (100); A tire casing (100) according to any one of claims 1 to 7.
11. a first longitudinal axis (11) of the radial dipole antenna (10) of said passive radio frequency transponder (1bis, 1bis', 1qua, 1qua') being perpendicular to the thickness of the layers (91, 92, 93, 94, 96) of elastomeric compound; The tire casing (100) of claim 10.
12. said passive radio frequency transponders (1bis, 1bis', 1qua, 1qua') being located at a distance of at least 0.3 millimeters from the surface of the layers (91, 92, 93, 94, 96) of elastomeric compound; A tire casing (100) according to any one of claims 10 and 11.
13. the ratio between the helical pitch (P2) and the winding diameter (D2) of each loop in the second region (102) is 0.8 or less; A tire casing (100) according to any one of claims 1 to 12.
14. a first pitch (P1) of the radial dipole antenna (10) corresponding to the helical pitch of the radial dipole antenna (10) in the first region (101, 101a, 101b) is larger than a second pitch (P2) of the radial dipole antenna (10) corresponding to the helical pitch of the radial dipole antenna (10) in the second region (102); A tire casing (100) according to any one of claims 1 to 13.
15. When the electronic portion (20) is disposed inside the radial dipole antenna (10), a first inner diameter D1' of the radial dipole antenna (10) in the first region (101, 101a, 101b) is smaller than a second inner diameter D2' of the radial dipole antenna (10) in the second region (102), the electronic portion (20) is surrounded by a cylindrical portion, the rotation axis of the cylindrical portion is parallel to the first longitudinal axis (11), and the diameter of the cylindrical portion is equal to or larger than the first inner diameter D1' of the radial dipole antenna (10). A tire casing (100) according to any one of the preceding claims.
Citation Information
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