Enhancers for improving cell transfection and / or rAAV vector production
By using PEI to compact nucleic acids and adding enhancers like valproic acid at strategic times, the method addresses inefficiencies in cell transfection and rAAV vector production, achieving up to 10-fold yield improvements.
Patent Information
- Application Number
- JP2019567687
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2017-07-12
- Filing Date
- 2018-06-06
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2038-06-06
AI Technical Summary
Current methods for transfecting cells with nucleic acids and producing recombinant adeno-associated virus (rAAV) vectors are inefficient and require optimization to enhance production yields.
A method involving the use of polyethyleneimine (PEI) to compact nucleic acids into stable complexes, followed by the addition of enhancers like valproic acid or isobutyric acid derivatives at specific times during the transfection process, which improves cell transfection efficiency and rAAV vector production.
The method significantly enhances the transfection efficiency and production yield of recombinant AAV vectors, with up to 10-fold increases in vector production compared to traditional methods.
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Abstract
Description
[Technical Field]
[0001] [Related Application Information]
[0001] This application claims priority to U.S. Provisional Patent Application No. 62 / 516,432, filed June 7, 2017, and U.S. Provisional Patent Application No. 62 / 531,626, filed July 12, 2017. The entire contents of the foregoing applications are incorporated herein by reference, including all text, tables, sequence listings, and figures.
[0002] [Field of the Invention]
[0002] The present invention relates to the field of cell transfection with nucleic acids, such as plasmids. More particularly, the present invention provides compositions and methods for producing transfected cells, which optionally produce adeno-associated virus (rAAV) vectors.
[0003] [Introduction]
[0003] Several publications and patent documents are cited throughout this specification in order to describe the state of the art to which this invention pertains. Each of these citations is incorporated herein by reference as if fully set forth. [Summary of the Invention]
[0004]
[0004] The present invention provides compositions and methods for transfecting cells with at least one nucleic acid sequence. In one embodiment, the transfection composition or method comprises: (a) contacting cells with at least one nucleic acid formulated in a solution comprising polyethyleneimine (PEI); (b) incubating or culturing the cells with the nucleic acid and polyethyleneimine (PEI) solution; (c) adding an enhancer at or shortly after step (a), or within 3 hours of step (a), to produce a mixture; and (d) incubating the mixture of step (c), thereby transfecting the cells with the nucleic acid sequence.
[0005]
[0005] The present invention also provides compositions of cells and methods of making cells that produce recombinant viral vectors, such as rAAV vectors. In one embodiment, the compositions or methods include: (a) providing a PEI / plasmid mixture of components (i), (ii), and (iii), where (i) is one or more plasmids containing nucleic acids encoding AAV packaging proteins and / or nucleic acids encoding helper proteins; (ii) is a plasmid containing a transgene encoding a protein or transcribed into a transcript of interest; and (iii) is a polyethylenimine (PEI) solution; (b) contacting cells with the plasmid / PEI mixture of step (a) to produce a plasmid / PEI cell culture; (c) adding an enhancer to the plasmid / PEI cell culture to produce a second mixture; and (d) incubating the second mixture of step (c), thereby producing transfected cells that produce a recombinant rAAV vector.
[0006] Various further embodiments of the compositions and methods of the present invention include one or more additional optional steps.
[0007]
[0007] In certain aspects, a further step includes (e) harvesting the transfected cells produced in step (d) and / or culture medium from the transfected cells produced in step (d) to produce a cell and / or culture medium harvest.
[0008] In certain embodiments, a further optional step includes (e) culturing, expanding, isolating or selecting cells transfected with the nucleic acid or plasmid.
[0009]
[0009] In certain aspects, a further optional step includes (e) isolating and / or purifying the recombinant AAV vector from the transfected cells and / or culture medium produced in step (d) and / or from the transfected cells produced in step (d).
[0010]
[0010] In certain aspects, a further optional step includes (f) isolating and / or purifying the recombinant AAV vector from the transfected cells and / or culture medium harvest produced in step (e).
[0011] In a further embodiment, the nucleic acid sequence(s) comprise a vector and / or a plasmid.
[0012] In further embodiments, the nucleic acid sequence(s) comprise a viral vector and / or a viral plasmid. In particular aspects, the viral vector or viral plasmid comprises a lentiviral vector or plasmid, or an adeno-associated viral (AAV) vector or plasmid.
[0013] In a further embodiment, the vector comprises a transgene encoding a protein or transcribed into a transcript of interest. In a particular embodiment, the transgene encodes a wild-type or functional mutant blood clotting factor, apoE2, TPP1, argininosuccinate synthase, copper-transporting ATPase 2, acid α-glucosidase, β-glucocerebrosidase, α-galactosidase, or C1-inhibitory serine protease inhibitor. In a particular embodiment, the wild-type or functional mutant blood clotting factor is Factor VII, Factor VIII, or Factor IX.
[0014] In a further embodiment, the enhancer is added before, at, or immediately after step (a).
[0015] In a further embodiment, the enhancer is added before step (a), at the time of step (a), or up to 16 hours after step (a).
[0016] In a further embodiment, the enhancer is added before, at the time of, or up to less than 3 hours after step (a).
[0017] In a further embodiment, the enhancer is added before step (a), and at the time of step (a), the enhancer is added two or more times before or after step (a) or (b).
[0018]
[0018] In a further embodiment, the enhancer is first added at or immediately after step (a), or up to 16 hours after step (a), and then added again 16 to 72 hours after step (a) or (b), or added again 16 to 48 hours after step (a) or (b), or added again 16 to 24 hours after step (a) or (b).
[0019]
[0019] In a further embodiment, the enhancer is first added at or shortly after step (a), or up to less than 3 hours after step (a), and is added again 12 to 72 hours after step (a) or (b), or is added again 12 to 48 hours after step (a) or (b), or is added again 12 to 24 hours after step (a) or (b).
[0020] In a further embodiment, the potentiator is first added 12 to 72 hours before step (a) and then added again at or shortly after step (a) or up to 16 hours after step (a).
[0021] In a further embodiment, the potentiator is first added 12 to 72 hours before step (a) and added again at or shortly after step (a) or up to less than 3 hours after step (a).
[0022]
[0022] In a further embodiment, plasmids (i) and (ii) are in a molar ratio range of about 1:0.01 to about 1:100, or in a molar ratio range of about 100:1 to about 1:0.01, and the mixture of components (i), (ii) and (iii) is optionally incubated for a period of about 10 seconds to about 4 hours prior to step (b).
[0023]
[0023] In a further embodiment, the nucleic acid or plasmid is in a PEI:nucleic acid or PEI:plasmid weight ratio ranging from about 0.1:1 to about 5:1, or a PEI:nucleic acid or PEI:plasmid weight ratio ranging from about 5:1 to about 0.1:1.
[0024]
[0024] In a further embodiment, the nucleic acid or plasmid is in a PEI:nucleic acid or PEI:plasmid weight ratio ranging from about 1:1 to about 5:1, or a PEI:nucleic acid or PEI:plasmid weight ratio ranging from about 5:1 to about 1:1.
[0025] In a further embodiment, the nucleic acid or plasmid is in a PEI:nucleic acid or PEI:plasmid weight ratio ranging from about 1:1 to about 3:1.
[0026] In further embodiments, the nucleic acid or plasmid is in a PEI:nucleic acid or PEI:plasmid weight ratio in the range of about 1:1, about 1.5:1, about 2:1, about 2.5:1, or about 3:1.
[0027]
[0027] In a further embodiment, the composition or method further comprises the step of adding free PEI to the cells.
[0028] In a further embodiment, free PEI is added to the cells before, at or after step (a) or (b), or before, at or after step (c).
[0029] In a further embodiment, free PEI is added to the cells at or after step (a) or (b), or at or after step (c).
[0030]
[0030] In a further embodiment, free PEI is added such that the weight ratio of PEI:nucleic acid or PEI:plasmid is in the range of about 0.1:1 to about 5:1, or in the range of about 5:1 to about 0.1:1.
[0031]
[0031] In a further embodiment, free PEI is added so that the weight ratio of PEI:nucleic acid or PEI:plasmid is in the range of about 1:1 to about 5:1, or in the range of about 5:1 to about 1:1.
[0032] In a further embodiment, the PEI in the PEI:nucleic acid and / or PEI:plasmid and / or free PEI comprises linear polyethyleneimine.
[0033] In a further embodiment, the PEI in the PEI:nucleic acid and / or PEI:plasmid and / or free PEI comprises hydrolyzed linear polyethyleneimine.
[0034]
[0034] In a further embodiment, the PEI in the PEI:nucleic acid and / or PEI:plasmid and / or free PEI comprises hydrolyzed linear polyethyleneimine having a molecular weight in the range of about 4000 to about 160,000 and / or a molecular weight in the free base form in the range of about 2500 to about 250,000.
[0035]
[0035] In a further embodiment, the PEI in the PEI:nucleic acid and / or PEI:plasmid and / or free PEI comprises hydrolyzed linear polyethyleneimine having a molecular weight of about 40,000 and / or a molecular weight of about 25,000 in the free base form.
[0036] In a further embodiment, the molar ratio of nitrogen (N) in total PEI to phosphate (P) in nucleic acid:PEI and / or plasmid:PEI ranges from about 1:1 to about 50:1 (N:P).
[0037]
[0037] In a further embodiment, the molar ratio of nitrogen (N) in total PEI to phosphate (P) in nucleic acid:PEI and / or plasmid:PEI is from about 5:1 to about 10:1.
[0038]
[0038] In further embodiments, the molar ratio of nitrogen (N) in total PEI to phosphate (P) in nucleic acid:PEI and / or plasmid:PEI is any of about 5:1, 6:1, 7:1, 8:1, 9:1, or 10:1 (N:P).
[0039] In a further embodiment, the amount of free PEI is about 10% to about 90% of the total PEI.
[0040] In a further embodiment, the amount of free PEI is about 25% to about 75% of the total PEI.
[0041] In a further embodiment, the amount of free PEI is about 50% of the total PEI.
[0042] In a further embodiment, the amount of free PEI is from about 0.1 μg / mL to about 10 μg / mL.
[0043] In a further embodiment, the amount of free PEI is from about 1.0 μg / mL to about 5 μg / mL.
[0044] In a further embodiment, the PEI solution and / or free PEI comprises a solution having a pH of about 7.0 to about 8.0.
[0045] In a further embodiment, the nucleic acid sequence and PEI are incubated with each other for about 10 seconds to about 4 hours prior to step (a).
[0046] In a further embodiment, the nucleic acid sequence and PEI are incubated with each other for about 30 seconds to about 4 hours prior to step (a).
[0047] In a further embodiment, the nucleic acid sequence and PEI are incubated with each other for about 1 minute to about 30 minutes prior to step (a).
[0048] In a further embodiment, the mixture of components (i), (ii) and (iii) is incubated together for about 10 seconds to about 4 hours prior to step (b).
[0049] In a further embodiment, the mixture of components (i), (ii) and (iii) is incubated together for about 30 seconds to about 4 hours prior to step (b).
[0050] In a further embodiment, the mixture of components (i), (ii) and (iii) is incubated together for about 1 minute to about 4 hours prior to step (b).
[0051] In a further embodiment, the incubation in step (d) is for at least about 4 hours.
[0052] In a further embodiment, the incubation in step (d) is for about 4 hours to about 140 hours.
[0053] In a further embodiment, the incubation in step (d) is for about 4 hours to about 96 hours.
[0054] In further embodiments, the cell comprises a mammalian cell. In particular embodiments, the cell is a human embryonic kidney (HEK) or Chinese hamster ovary (CHO) cell. In particular embodiments, the cell comprises a human embryonic kidney (HEK) 293 cell. In particular embodiments, the cell is a HEK 293E, HEK 293F, or HEK 293T cell.
[0055] In a further embodiment, the cells are stably or transiently transfected.
[0056] In a further embodiment, the cells are in suspension culture.
[0057] In a further embodiment, the cells are adherent.
[0058] In a further embodiment, the cells are grown or maintained in serum-free culture medium.
[0059] In a further embodiment, the cells, when contacted with the nucleic acid sequence or the plasmid / PEI mixture and / or when contacted with the free PEI, have a cell density of about 1 x 10 5 cells / mL~” approx. 1×10 8 Density ranges from 1000 to 1000 cells / mL.
[0060] In a further embodiment, the cells, when contacted with the nucleic acid sequence or the plasmid / PEI mixture and / or when contacted with the free PEI, have a cell population of about 5×10 5 cells / mL ~ approx. 1×10 7 Density ranges from 1000 to 1000 cells / mL.
[0061] In a further embodiment, the cells, when contacted with the nucleic acid sequence or the plasmid / PEI mixture and / or when contacted with the free PEI, have a cell density of about 1 x 10 6 cells / mL ~ approx. 5×10 6 Density ranges from 1000 to 1000 cells / mL.
[0062]
[0062] In a further embodiment, the viability of the cells when contacted with the nucleic acid sequence or plasmid / PEI mixture or the free PEI is about 60% or greater than 60%, or the cells are in logarithmic growth phase when contacted with the nucleic acid sequence or plasmid / PEI mixture.
[0063]
[0063] In a further embodiment, the viability of the cells when contacted with the nucleic acid sequence or plasmid / PEI mixture or the free PEI is about 90% or greater than 90%, or the cells are in logarithmic growth phase when contacted with the nucleic acid sequence or plasmid / PEI mixture or the free PEI.
[0064] In a further embodiment, the total amount of nucleic acid sequence or plasmid is in the range of about 0.1 μg to about 15 μg per mL of cells.
[0065]
[0065] In a further embodiment, the molar ratio of the plasmid containing the introduced gene to one or more plasmids containing nucleic acids encoding AAV packaging proteins and / or nucleic acids encoding helper proteins is about 1:5 to about 1:1, or about 1:1 to about 5:1.
[0066]
[0066] In a further embodiment, the one or more plasmids comprise a first plasmid comprising nucleic acid encoding an AAV packaging protein and a second plasmid comprising nucleic acid encoding a helper protein.
[0067]
[0067] In a further embodiment, the molar ratio of the plasmid containing the introduced gene, the first plasmid containing a nucleic acid encoding an AAV packaging protein, and the second plasmid containing a nucleic acid encoding a helper protein is in the range of about 1-5:1:1, or 1:1-5:1, or 1:1:1-5.
[0068] In a further embodiment, the encoded AAV packaging proteins include AAV rep and / or AAV cap.
[0069] In a further embodiment, the encoded AAV packaging proteins include the AAV rep and / or AAV cap proteins of an AAV serotype.
[0070] In further embodiments, the encoded helper proteins include adenovirus E2 and / or E4, VA RNA proteins, and / or non-AAV helper proteins.
[0071]
[0071] In further embodiments, the recombinant AAV vector comprises any of AAV serotypes 1 to 12, AAV VP1, VP2 and / or VP3 capsid proteins, or modified or mutant AAV VP1, VP2 and / or VP3 capsid proteins, or wild-type AAV VP1, VP2 and / or VP3 capsid proteins.
[0072]
[0072] In a further embodiment, the adeno-associated virus (AAV) vector comprises a capsid VP1, VP2 and / or VP3 protein sequence, or an inverted terminal repeat sequence having 70% or more sequence identity to the capsid protein sequence or an inverted terminal repeat (ITR) sequence of any capsid protein sequence selected from the AAV1, AAV2, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, and AAV10 serotypes.
[0073]
[0073] In a further embodiment, the adeno-associated virus (AAV) vector comprises capsid VP1, VP2 and / or VP3 protein sequences having 70% or greater sequence identity to a capsid protein sequence selected from SEQ ID NO:1 and SEQ ID NO:2.
[0074]
[0074] In a further embodiment, the AAV vector comprises an AAV serotype or AAV pseudotype, wherein the AAV pseudotype comprises an AAV capsid serotype that is different from the ITR serotype.
[0075]
[0075] In a further embodiment, the AAV vector comprises capsid VP1, VP2 and / or VP3 proteins or inverted terminal repeats of any serotype selected from AAV1, AAV2, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, AAV10, SEQ ID NO: 1 and SEQ ID NO: 2.
[0076]
[0076] In a further embodiment, the AAV vector further comprises an intron, an expression control element, one or more adeno-associated virus (AAV) inverted terminal repeats (ITRs) and / or a filler polynucleotide sequence.
[0077]
[0077] In a further embodiment, the intron is within or adjacent to a nucleic acid that encodes a protein or is transcribed into a transcript of interest.
[0078] In a further embodiment, an expression control element is operably linked to a nucleic acid that encodes a protein or is transcribed into a transcript of interest.
[0079]
[0079] In a further embodiment, the AAV ITR(s) flank the 5' or 3' end of the nucleic acid that encodes a protein or is transcribed into a transcript of interest.
[0080]
[0080] In a further embodiment, the filler polynucleotide sequence is adjacent to the 5' or 3' end of a nucleic acid that encodes a protein or is transcribed into a transcript of interest.
[0081] In further embodiments, the expression control element comprises a constitutive or regulatable control element, or a tissue-specific expression control element or promoter.
[0082] In a further embodiment, the expression control elements include elements that confer expression in the liver.
[0083]
[0083] In a further embodiment, the ITRs comprise one or more ITRs of either the AAV2 or AAV6 serotype, or a combination thereof.
[0084] In a further embodiment, the cells are subcultured until the cell density is reduced before contacting them with the nucleic acid sequence or plasmid / PEI mixture.
[0085] In a further embodiment, the cells are cultured at a concentration of about 0.1 x 10 cells prior to contact with the nucleic acid sequence or plasmid / PEI mixture. 6 cells / mL ~ approx. 5.0×10 6 The cells are subcultured to cell densities ranging from 1000 to 15000 cells / mL.
[0086] In a further embodiment, the cells are contacted with the nucleic acid sequence or plasmid / PEI mixture for a period of 2 to 5 days after subculturing.
[0087] In a further embodiment, the cells are contacted with the nucleic acid sequence or plasmid / PEI mixture for a period of 3 to 4 days after subculturing.
[0088]
[0088] In a further embodiment, the amount of nucleic acid sequence or plasmid introduced into the transfected cells is at least 50% greater when the step of adding free PEI to the cell culture medium is used compared to when free PEI is not added to the cell culture medium.
[0089]
[0089] In a further embodiment, the amount of nucleic acid sequence or plasmid introduced into the transfected cell is at least 50% higher when the step of adding an enhancer is used compared to when the enhancer is not added.
[0090]
[0090] In a further embodiment, the amount of recombinant AAV vector produced when free PEI is added to the plasmid / PEI cell culture medium is at least 50% greater than when free PEI is not added to the plasmid / PEI cell culture medium.
[0091]
[0091] In further embodiments, the amount of recombinant AAV vector produced is 1 to 5, 5 to 8, 8 to 10, or 10 to 20 times greater when free PEI is added to the plasmid / PEI cell culture medium compared to when free PEI is not added to the plasmid / PEI cell culture medium.
[0092]
[0092] In further embodiments, the amount of recombinant AAV vector produced using the step of adding an enhancer is 1 to 5, 5 to 8, 8 to 10, or 10 to 15 times greater than when no enhancer is added to the plasmid / PEI cell culture medium.
[0093] In further embodiments, the cells are in a culture volume of about 10 to 500 mL, 500 mL to 2 liters, 2 to 20 liters, 20 to 50 liters, 50 to 100 liters, 100 to 500 liters, 500 to 1000 liters, or 1000 to 2000 liters.
[0094] In a further embodiment, the transgene has a size of about 4.0 Kb to about 6.0 Kb.
[0095] In a further embodiment, the transgene has a size of about 4.5 Kb to about 6.0 Kb.
[0096] In a further embodiment, the transgene has a size of about 4.5 Kb to about 5.5 Kb.
[0097] In a further embodiment, the transgene has a size of about 4.5 Kb to about 5.0 Kb.
[0098] In further embodiments, the potentiator comprises valproic acid, a salt or a derivative thereof. In certain aspects, the valproic acid salt comprises a sodium or potassium salt. In certain aspects, the valproic acid derivative comprises an amino acid attached or conjugated thereto.
[0099] In further embodiments, the enhancer comprises isobutyric acid, a salt, or a derivative thereof. In certain aspects, the isobutyric acid salt comprises a sodium or potassium salt. In certain aspects, the isobutyric acid derivative comprises an amino acid bound or conjugated thereto.
[0100] In further embodiments, the enhancer comprises isovaleric acid, a salt, or a derivative thereof. In certain aspects, the isovaleric acid salt comprises a sodium or potassium salt. In certain aspects, the isovaleric acid derivative comprises an amino acid bound or conjugated thereto.
[0101] In a further embodiment, after addition, the potentiator(s) are at a concentration of about 0.1 mM to about 25 mM.
[0102] In a further embodiment, after addition, the potentiator(s) are at a concentration of about 0.5 mM to about 10 mM.
[0103] In a further embodiment, after addition, the potentiator(s) are at a concentration of about 0.5 mM to about 5 mM.
[0104]
[0104] In further embodiments, after addition, the enhancer(s) are at a concentration of about 1 mM to about 10 mM, about 1 mM to about 9 mM, about 1 mM to about 8 mM, about 1 mM to about 7 mM, about 1 mM to about 6 mM, about 1 mM to about 5 mM, about 1 mM to about 4 mM, about 1 mM to about 3 mM, or about 1 mM to about 2 mM.
[0105]
[0105] In a further embodiment, any of steps (a)-(f) or conditions described in any of claims 1-94 are carried out as described in any of Examples 1-3. [Brief explanation of the drawings]
[0106] [Figure 1]
[0106] Figure 1 shows a comparison of the productivity of rAAV-FVIII vectors. HEK 293F cells in spinner flasks were transfected with three plasmids: pAd helper plasmid, which contains adenovirus-derived helper genes for rAAV production; pAAV rep / cap, which expresses AAV genes Reps and Caps; and pAAVhFVIII, which contains a human Factor VIII expression cassette flanked by AAV ITRs. The total amount of DNA used was 1.86 μg / mL at a molar ratio of 1:1:1. PEI / DNA complexes were prepared and cells were transfected using a PEI / DNA ratio of 1:1 (by weight). Additional free PEI (the same amount as used to prepare the PEI / DNA complexes) was also added separately to the cell culture medium at the time of transfection. Enhancers 1 and 2 from the ExpiFectamine™ 293 Transfection Kit were added to cells simultaneously with transfection or 16–18 hours after transfection (according to the manufacturer's instructions). Enhancers 1 and 2 were used at 1:200 and 1:20 of the culture volume, respectively. Cell culture medium was harvested 72 hours after transfection, and rAAV-FVIII vector titers were determined by Q-PCR analysis. The titers of rAAV-FVIII vectors were 2–3 times higher when the enhancer was added at the time of transfection than when the enhancer was added 16 hours after transfection or when no enhancer was added. [Figure 2]
[0107] Figure 2 shows the optimization of rAAV-FVIII vector production using different DNA amounts and PEI / DNA ratios. HEK 293F cells in spinner flasks were transfected with three plasmids at a total DNA amount of 1.2, 1.86, or 2.8 μg / mL, respectively. The plasmid DNA ratios were as previously described, except that the PEI / DNA ratios used in this study were 1:1, 1.5:1, 2:1, 2.5:1, and 3:1. The free PEI used was 1.5 μg / mL. Enhancers 1 and 2 from the Expifectamine™ 293 Transfection Kit were used as described above. The cell density at the time of transfection was 2–3 × 106 cells / mL. Samples were taken 48 hours (#) or 72 hours (*) post-transfection, and the rAAV vector titer was determined by Q-PCR assay. The highest rAAV vector yield was observed under the conditions of 1.2 μg / mL DNA, a PEI / DNA ratio of 2 to 2.5:1, and the use of an enhancer. [Figure 3]
[0108] Figure 3 shows the productivity of rAAV-FVIII vectors in a bioreactor. HEK 293F cells were cultured in a 400 mL bioreactor and transfected with three plasmids (total amount of plasmid DNA: 1.2 or 2.8 μg / mL). A 1:1:1 molar ratio of plasmid DNA and PEI / DNA (by weight) ratios of 1.5:1, 2:1, 2.5:1, and 3:1 were used. As previously described, 1.5 μg / mL of free PEI and enhancers 1 and 2 were also used. The cell density at the time of transfection was 2–3 × 106 cells / mL. The highest vector production (Q-PCR data) was observed at a PEI / DNA ratio of 2.5–3:1 and a total DNA concentration of 1.2 μg / mL. [Figure 4]
[0109] Figure 4 shows that high rAAV vector productivity is maintained in a full-scale DASGIP bioreactor. The optimized transfection conditions were further evaluated for rAAV production in a full-scale DASGIP bioreactor (1.2 liters (L)). HEK 293F cells were cultured in a DASGIP bioreactor at a 1.2 L scale with two or three impellers at agitation speeds of 130 rpm, 150 rpm, and 170 rpm. Cells were transfected with three plasmids at 1.2 μg / mL total plasmid DNA, and PEI / DNA complexes were prepared using a 2.5:1 PEI / DNA ratio; the DNA molar ratio and the amounts of free PEI and transfection enhancer were as previously described. Q-PCR data showed that vector productivity at the 1.2 L scale remained comparable to that observed at the small scale, demonstrating the feasibility of scaling up the optimized transfection. Without wishing to be bound by any theory, the Q-PCR data also suggested that a high agitation speed further enhanced vector productivity. [Figure 5]
[0110] Figure 5 shows that Enhancer 1 alone improved rAAV productivity to the same level as that produced when both Enhancers 1 and 2 were used. To further optimize the rAAV production method, studies were conducted using only one enhancer: Enhancer 1 or Enhancer 2 during transfection, and the vector productivity was compared to that when both enhancers were used. Q-PCR data showed that rAAV productivity using Enhancer 1 was equivalent to that when both Enhancers 1 and 2 were used. However, Enhancer 2 only reduced rAAV production, suggesting that Enhancer 2 did not have a positive effect on rAAV production. Furthermore, reducing the amount of Enhancers 1 and 2 during transfection reduced rAAV titers. [Figure 6]
[0111] Figure 6 shows that repeated use of enhancers 1 and 2, both at transfection (TF) and 24 or 48 hours post-transfection, or three times at transfection and 24 and 48 hours post-transfection, slightly increased rAAV titers. Enhancers 1 and 2 were used at 1:200 and 1:20 of the culture volume, respectively, at the initial transfection. Additional amounts of enhancers 1 and 2 were added to the cell culture medium 24 hours, 48 hours, or both 24 and 48 hours post-transfection. The transfection conditions used in this study are shown in Figure 5. Q-PCR data showed that repeated use of enhancers slightly increased rAAV vector productivity (less than a 1-fold increase). [Figure 7]
[0112] Figure 7 shows data demonstrating that valproic acid enhances rAAV production. HEK 293F cells in spinner flasks were transfected with three plasmids using the previously described PEI transfection method. The enhancer from the Expifectamine™ 293 Transfection Kit was not used in this study. Different concentrations of valproic acid were added to the cells at the time of transfection. Cells were transfected with 1.2 μg / mL of a total of three plasmid DNAs, with a 1:1:1 molar DNA ratio for the three plasmids and a 2:1 PEI / DNA (by weight) ratio, and 1.5 μg / mL of free PEI was used. Valproic acid concentrations ranging from 0.25 mM to 2 mM were evaluated. Q-PCR data showed that when 2 mM valproic acid was used during transfection, 10-fold higher rAAV vector production was observed compared to the amount of vector produced in the absence of valproic acid. [Figure 8]
[0113] Figure 8 shows rAAV-FVIII vector production at different concentrations of valproic acid, as determined by qPCR. Valproic acid concentrations ranging from 2 mM to 8 mM (2 mM, 3 mM, 4 mM, 5 mM, 6 mM, 7 mM, and 8 mM) were used for transfection of HEK 293F cells in 1 L bioreactor cultures. Concentrations of valproic acid ≥ 4 mM resulted in 1.2- to 1.8-fold higher AAV vector production compared to 2 mM valproic acid. In this study, 1.2 μg / mL DNA, a 1:1:1 DNA molar ratio, a 2.5 PEI / DNA weight ratio, and 1.5 μg / mL free PEI were used. DETAILED DESCRIPTION OF THE INVENTION
[0107]
[0114] Disclosed herein are compositions and methods for transducing molecules, such as nucleic acids (e.g., plasmids), into cells with high efficiency. Such highly transduced cells, when transduced with nucleic acids (plasmids) encoding proteins or containing sequences that are transcribed into transcripts of interest, can produce proteins and / or transcripts with high efficiency. Furthermore, when transduced with sequences, such as plasmids encoding viral packaging proteins and / or helper proteins, or transgenes encoding proteins or containing sequences that are transcribed into transcripts of interest, such cells can produce recombinant vectors containing transgenes encoding proteins or containing sequences that are transcribed into transcripts of interest, thereby producing recombinant viral vectors at high yields.
[0108]
[0115] The present invention provides a cell transfection / transduction and / or viral (e.g., AAV) vector production platform that includes features that distinguish it from current "industry standard" viral (e.g., AAV) vector production processes. The compositions and methods of the present invention are characterized by mixing PEI with nucleic acid under specific conditions. When mixed with nucleic acid, the PEI efficiently compacts the nucleic acid, forming stable complexes called polyplexes. Compositions and methods for transfecting cells with nucleic acid include contacting cells with nucleic acid mixed with PEI under specific conditions.
[0109]
[0116] The compositions and methods of the present invention further comprise adding an enhancement agent to the cells. In certain embodiments, the enhancement agent is added before, about the same time as, or simultaneously with contacting the cells with the nucleic acid / PEI mixture. In certain embodiments, the enhancement agent is added after contacting the cells with the nucleic acid / PEI mixture. In certain aspects, the enhancement agent is added 5 to 30 or 30 to 60 seconds after contacting the cells with the nucleic acid / PEI mixture. In certain aspects, the enhancement agent is added 1 to 2, 2 to 5, 5 to 10, 10 to 20, 20 to 30, or 30 to 60 minutes after contacting the cells with the nucleic acid / PEI mixture. In certain aspects, the enhancement agent is added 1 to 2, 2 to 4, 4 to 6, 6 to 12, 12 to 24, 24 to 36, 36 to 48, or 48 to 72 hours after contacting the cells with the nucleic acid / PEI mixture.
[0110]
[0117] The enhancement agent can be maintained in contact with the cells for a period of time. In certain embodiments, the enhancement agent is contacted with the cells for 5 minutes to 72 hours after contacting the cells with the nucleic acid / PEI mixture. In certain embodiments, the enhancement agent is contacted with the cells for 1 to 2, 2 to 5, 5 to 10, 10 to 20, 20 to 30, or 30 to 60 minutes after contacting the cells with the nucleic acid / PEI mixture. In certain aspects, the enhancement agent is contacted with the cells for 1 to 72 hours, 6 to 48 hours, 12 to 36 hours, 24 to 48 hours, or 36 to 72 hours after contacting the cells with the nucleic acid / PEI mixture. In certain aspects, the enhancement agent is contacted with the cells for 1 to 2, 2 to 4, 4 to 6, 6 to 12, 12 to 24, 24 to 36, 36 to 48, or 48 to 72 hours after contacting the cells with the nucleic acid / PEI mixture.
[0111]
[0118] In certain embodiments, the cells are contacted with free PEI, or the method includes contacting the cells with free PEI in a particular order with respect to the step of contacting the cells with the PEI / nucleic acid mixture. In certain embodiments, the cells are contacted with free PEI at about the same time as or simultaneously with the contacting of the cells with the nucleic acid / PEI mixture. In particular embodiments, the cells are contacted with free PEI after the cells have been contacted with the nucleic acid / PEI mixture.
[0112]
[0119] In certain embodiments, the cells are contacted with free PEI, or the method includes contacting the cells with free PEI in a specific order relative to the step of adding an enhancing agent to the cells contacted with the nucleic acid / PEI mixture. In certain embodiments, the cells are contacted with free PEI at about the same time as or simultaneously with contacting the cells with the enhancing agent. In particular embodiments, the cells are contacted with free PEI after contacting the cells with the enhancing agent.
[0113]
[0120] The terms "nucleic acid" and "polynucleotide" are used interchangeably herein to refer to all forms of nucleic acid, oligonucleotide, including deoxyribonucleic acid (DNA) and ribonucleic acid (RNA). Nucleic acids and polynucleotides include genomic DNA, cDNA, and antisense DNA, as well as spliced or unspliced mRNA, rRNA, tRNA, and inhibitory DNA or RNA (RNAi, e.g., small or short hairpin (sh)RNA, microRNA (miRNA), small or short interfering (si)RNA, trans-splicing RNA, or antisense RNA). Nucleic acids and polynucleotides include naturally occurring, synthetic, and intentionally modified or altered sequences (e.g., mutant nucleic acids).
[0114]
[0121] A nucleic acid or a plasmid may also refer to a sequence that encodes a protein. Such a protein may be a wild-type or mutant, modified, or chimeric protein. A "mutant protein" may refer to a modified protein, such that the modified protein has amino acid changes compared to the wild-type protein.
[0115]
[0122] Proteins encoded by the nucleic acid or plasmid include therapeutic proteins, non-limiting examples of which include blood clotting factors (e.g., Factor XIII, Factor IX, Factor X, Factor VIII, Factor VIIa, or protein C), apoE2, TPP1, argininosuccinate synthase, copper-transporting ATPase 2, acid α-glucosidase, β-glucocerebrosidase, α-galactosidase, C1-inhibitory serine protease inhibitor, CFTR (cystic fibrosis transmembrane conductance regulator), antibodies, retinal pigment epithelium-specific 65 kDa protein (RPE65), erythropoietin, LDL receptor, lipoprotein lipase, ornithine threonine carbamylase, β-globin, α-globin, spectrin, α-antitrypsin, adenosine deaminase (ADA), metal transporters (ATP7A or ATP7), sulfamidase, enzymes involved in lysosomal storage diseases (ARSA), hypoxanthine guanine phosphoribosyltransferase, β-25 glucocerebrosidase, sphingomyelinase, lysosomal hexosaminidase, branched-chain ketoacid dehydrogenase, hormones, growth factors (e.g., insulin-like growth factors 1 and 2, platelet-derived growth factor, epidermal growth factor), growth factor, nerve growth factor, neurotrophic factor-3 and -4, brain-derived neurotrophic factor, glial-derived growth factor, transforming growth factor α and β, etc.), cytokines (e.g., α-interferon, β-interferon, interferon-γ, interleukin-2, interleukin-4, interleukin-12, granulocyte-macrophage colony-stimulating factor, lymphotoxin, etc.), suicide gene products (e.g., herpes simplex virus thymidine kinase, cytosine deaminase, diphtheria toxin, cytochrome P450, deoxycytidine kinase, etc.), enzymes, tumor necrosis factors, etc.), drug resistance proteins (e.g., those that provide resistance to drugs used in cancer treatment), tumor suppressor proteins (e.g., p53, Rb, Wt-1, NF1, von Hippel-Lindau (VHL), adenomatous polyposis coli (APC)), peptides with immunomodulatory properties, tolerogenic or immunogenic peptide or protein tregitopes, or hCDR1, insulin, glucokinase, guanylate cyclase 2D (LCA-GUCY2D), Rab escort protein 1 (LCA-reversilin), LCA5 (LCA-reversilin),ornithine ketoacid aminotransferase (gyrate atrophy), ritinoschisin 1 (X-linked retinoschisis), USH1C (Usher syndrome 1C), X-linked retinitis pigmentosa GTPase (XLRP), MERTK (AR-type RP: retinitis pigmentosa), DFNB1 (connexin 26 deafness), ACHM2, 3 and 4 (color blindness), PKD-1 or PKD-2 (polycystic kidney disease), TPP1, CLN2, genetic defects causing lysosomal storage diseases (e.g., sulfatase, N-acetylglucosamine-1-phosphate transferase, cathepsin A, GM2-AP, NPC1, VPC2, sphingolipid activator protein, etc.), one or more zinc finger nucleases for genome editing, or donor sequences used as repair templates for genome editing.
[0116]
[0123] A nucleic acid or plasmid can also refer to a sequence that, when transcribed, produces a transcript. Such a transcript can be an RNA, such as an inhibitory RNA (RNAi, e.g., small or short hairpin (sh) RNA, microRNA (miRNA), small or short interfering (si) RNA, trans-splicing RNA, or antisense RNA).
[0117]
[0124] Non-limiting examples include inhibitory nucleic acids that inhibit the expression of the huntingtin (HTT) gene, genes involved in dentatorubropallidoluysian atropy (e.g., atrophin 1, ATN1); androgen receptor on the X chromosome in spinobulbar muscular atrophy, human ataxin-1, -2, -3, and -7, the Cav2.1 P / Q voltage-gated calcium channel encoded by (CACNA1A), the TATA-binding protein, the opposite chain of ataxin 8, also known as ATXN8OS, and serine / threonine protein phosphatase 2A in spinocerebellar ataxia (types 1, 2, 3, 6, 7, 8, 12, 17). 55 kDa regulatory subunit B beta isoform, FMR1 (Fragile X mental retardation 1) in fragile X syndrome, FMR1 (Fragile X mental retardation 1) in fragile X-associated tremor / ataxia syndrome, FMR1 (Fragile X mental retardation 2) or AF4 / FMR2 family member 2 in fragile XE mental retardation; myotonin protein kinase (MT-PK) in myotonic dystrophy; frataxin in Friedreich's ataxia; superoxide dismutase 1 (SOD1) gene variants in amyotrophic lateral sclerosis; genes involved in the pathogenesis of Parkinson's disease and / or Alzheimer's disease; apolipoprotein B (APOB) and proprotein convertase subtilisin / kexin type 9 (PCSK9), hypercholesterolemia; HIV Tat, human immunodeficiency virus transactivator of transcription gene, in HIV infection; HIV TAR, HIV TAR, human immunodeficiency virus transactivator response element gene; CC chemokine receptor (CCR5) in HIV infection; Rous sarcoma virus (RSV) nucleocapsid protein in RSV infection, liver-specific microRNA (miR-122) in hepatitis C virus infection; p53, acute kidney injury or delayed graft function kidney transplant or kidney failure acute renal failure; protein kinase N3 (PKN3) in advanced recurrent or metastatic solid malignancies; LMP2, also known as proteasome subunit beta type 9 (PSMB9), metastatic melanoma;LMP7, also known as proteasome subunit beta type 8 (PSMB8), metastatic melanoma; MECL1, also known as proteasome subunit beta type 10 (PSMB10), metastatic melanoma; vascular endothelial growth factor (VEGF) in solid tumors; kinesin spindle protein, apoptosis inhibitor B-cell CLL / lymphoma (BCL-2) in solid tumors; ribonucleotide reductase M2 (RRM2) in solid tumors; furin in solid tumors; polo-like kinase in liver tumors Protein kinase 1 (PLK1), diacylglycerol acyltransferase 1 (DGAT1) in hepatitis C infection, beta-catenin in familial adenomatous polyposis; beta-2 adrenergic receptor, glaucoma; RTP801 / Redd1, also known as DNA damage-induced transcript 4 protein, in diabetic macular edema (DME) or age-related macular degeneration; vascular endothelial growth factor receptor I (VEGFR1) in age-related macular degeneration or choroidal neovascularization; caspase 2 in non-arteritic ischemic optic neuropathy; keratin 6A in congenital nail plate. N17K mutant proteins; influenza A virus genome / gene sequences in influenza infections; severe acute respiratory syndrome (SARS) coronavirus genome / gene sequences in SARS infections; respiratory syncytial virus genome / gene sequences in respiratory syncytial virus infections; Ebola virus genome / gene sequences in Ebola infections; hepatitis B and C virus genome / gene sequences in hepatitis B and C infections; herpes simplex virus (HSV) genome / gene sequences in HSV infections, coxsackievirus B3 genome / gene sequences in coxsackievirus B3 infections; silencing of pathogenic alleles (allele-specific silencing) of genes such as torsin A (TOR1A), pan-class I, and transplant-specific HLA alleles in primary dystonia; mutant rhodopsin (RHO) genes in autosomal dominant retinitis pigmentosa (adRP); or inhibitory nucleic acids that bind to transcripts of any of the aforementioned genes or sequences.
[0118]
[0125] Nucleic acids (plasmids) can be single-stranded, double-stranded, or triple-stranded, linear or circular, and can be of any length. When discussing nucleic acids (plasmids), the sequence or structure of a particular polynucleotide may be described herein according to the convention of providing the sequence in the 5' to 3' direction.
[0119]
[0126] A "plasmid" is a form of nucleic acid or polynucleotide that typically has additional elements for expression (e.g., transcription, replication, etc.) or propagation (replication) of the plasmid. As used herein, plasmid can also be used to refer to nucleic acid and polynucleotide sequences. Thus, in all aspects, the compositions and methods of the invention are applicable to plasmids, nucleic acids, and polynucleotides, for example, introducing a plasmid, nucleic acid, or polynucleotide into a cell, transducing (transfecting) a cell with a plasmid, nucleic acid, or polynucleotide, producing a transduced (transfected) cell harboring the plasmid, nucleic acid, or polynucleotide, producing a cell that produces a viral (e.g., AAV) vector, producing a viral (e.g., AAV) vector, producing cell culture medium harboring a viral (e.g., AAV) vector, etc.
[0120]
[0127] The compositions and methods of the present invention include polyethyleneimine (PEI). PEI is a cationic polymer that can form stable complexes with nucleic acids called polyplexes. Without wishing to be bound by any theory, it is believed that polyplexes are introduced into cells via endocytosis.
[0121]
[0128] The PEI can be linear or branched PEI. The PEI can be in the form of a salt or free base. In particular embodiments, the PEI is linear PEI, such as optionally hydrolyzed linear PEI. The hydrolyzed PEI can be fully or partially hydrolyzed. Hydrolyzed linear PEI has a greater proportion of free (protonatable) nitrogen than non-hydrolyzed linear PEI, typically at least 1-5% more free (protonatable) nitrogen than non-hydrolyzed linear PEI, more typically 5-10% more free (protonatable) nitrogen than non-hydrolyzed linear PEI, and most typically 10-15% more free (protonatable) nitrogen than non-hydrolyzed linear PEI.
[0122]
[0129] In specific embodiments, the PEI can have a molecular weight ranging from about 4,000 to about 160,000 and / or a molecular weight ranging from about 2,500 to about 250,000 in the free base form. In even more specific embodiments, the PEI can have a molecular weight of about 40,000 and / or a molecular weight of about 25,000 in the free base form. Specifically, linear PEI has a molecular weight of about 40,000 and / or about 25,000 in the free base form. Additionally, chemically modified linear or branched PEI can also be used. PEI is commercially available (e.g., from Polysciences, Inc., Warrington, PA, USA).
[0123]
[0130] In the compositions and methods of the present invention, a nucleic acid, such as a plasmid, is mixed with PEI to form a PEI mixture or solution. Such a mixture or solution may be referred to as a "plasmid / PEI mixture" or a "nucleic acid / PEI mixture." Thus, the terms "plasmid / PEI mixture" and "nucleic acid / PEI mixture" refer to PEI mixed with a nucleic acid / plasmid. Thus, the PEI described herein may be mixed with a nucleic acid (plasmid) prior to or substantially simultaneously with contacting cells for transduction / transfection.
[0124]
[0131] As used herein, the term "free PEI" refers to PEI that is substantially or completely free of nucleic acid (plasmid). Thus, the PEI described herein can also be in the form of free PEI. Thus, a "plasmid / PEI mixture" or a "nucleic acid / PEI mixture" is distinct from free PEI. When free PEI is substantially free, the amount of nucleic acid (plasmid) sequence present will be about 5% or less, as determined by molecular weight or mass. Of course, the amount can be less than 5%, such as about 4.5% or less, about 4% or less, about 3.5% or less, about 3% or less, about 2.5% or less, about 2% or less, about 1.5% or less, about 1% or less, or about 0.5% or less.
[0125]
[0132] As used herein, the term "total PEI" refers to the sum of the PEI and free PEI present in a PEI / plasmid mixture. Thus, total PEI includes PEI mixed with plasmids and PEI that is substantially or completely free of nucleic acid sequences, such as plasmids.
[0126]
[0133] The disclosure of PEI amounts, ratios, compositions, solutions, solvents and buffers, pH, salts, and timing and duration of cell contact and incubation applies to any one, any two, or all three of the following: 1) PEI in a plasmid / PEI mixture or a nucleic acid / PEI mixture; 2) PEI as free PEI (i.e., PEI substantially or completely free of nucleic acid or polynucleotide sequences such as plasmids); and 3) total PEI (PEI in a plasmid / PEI mixture or a nucleic acid / PEI mixture + free PEI).
[0127]
[0134] In specific embodiments, the PEI is in a solution, such as an aqueous solution (e.g., water). In additional specific embodiments, the PEI is acidified or neutralized PEI. The term "acidified PEI" refers to a PEI solution prepared by dissolving PEI in an acidic solvent. The acidity of the acidified PEI solution is typically about pH 0 to about pH 3.0, more typically about pH 0.5 to about pH 2.0. The term "neutralized PEI" refers to a PEI solution prepared by dissolving PEI in a neutral solvent or buffer. The neutralized PEI solution may have a pH in the range of about 6.0 to about pH 8.0, typically about pH 6.5 to about pH 7.5, more typically about pH 6.8 to about pH 7.2, and most typically about pH 7.0 to about pH 7.2, e.g., about pH 7.1.
[0128]
[0135] Any solvent or buffer can be used to establish or maintain the pH of the PEI solution within the aforementioned range without destroying the transfection activity of PEI. Examples of acidic solvents include mineral acids such as hydrochloric acid (HCl) and organic acids with a pH in the acidic range, such as glycine-HCl solution. Non-limiting examples of neutral solvents / buffers include Tris (trizma base) and HEPES. Buffers can range from about 1 mM to about 100 mM, more typically from about 2 mM to about 50 mM, and most typically from about 5 mM to about 20 mM.
[0129]
[0136] The PEI solution can optionally contain a salt. Non-limiting examples of salts include sodium (Na), potassium (K), and magnesium (Mg) salts. In certain embodiments, the salt concentration of the PEI solution ranges from about 50 mM to about 500 mM, more typically from about 100 mM to about 250 mM, and most typically from about 125 mM to about 175 mM.
[0130]
[0137] Mixing of the nucleic acid (plasmid) and PEI is performed by mixing the nucleic acid (plasmid) and PEI in a solution. Mixing can occur in any solution compatible with PEI-based cell transduction. Non-limiting examples are described herein. After mixing, the nucleic acid (plasmid) / PEI mixture can be incubated for about 1 minute to about 8 hours; about 10 seconds to about 4 hours; about 1 minute to about 60 minutes; about 1 minute to about 30 minutes; about 10 minutes to about 45 minutes; about 10 minutes to about 30 minutes; and / or about 20 minutes to about 30 minutes. Typical times include about 1 minute, about 5 minutes, about 10 minutes, about 15 minutes, about 20 minutes, and about 30 minutes.
[0131]
[0138] PEI and nucleic acid (plasmid) are mixed in any ratio. Typical ratios include a molar (or weight) ratio range of about 1:0.01 to about 1:100 for producing a plasmid / PEI mixture, or a molar (or weight) ratio range of about 100:1 to about 1:0.01 for producing a plasmid / PEI mixture. More typical molar (or weight) ratios include a molar (or weight) ratio range of about 1:1 to about 1:5 for producing a plasmid / PEI mixture, or a molar (or weight) ratio range of about 1:2 to about 1:4 for producing a plasmid / PEI mixture. In further embodiments, the PEI:plasmid weight ratio is in the range of about 0.1:1 to about 5:1, or in the range of about 5:1 to about 0.1:1. In further embodiments, the free PEI / plasmid / PEI cell culture medium has a PEI:plasmid weight ratio in the range of about 0.1:1 to about 5:1, or a PEI:plasmid weight ratio in the range of about 5:1 to about 0.1:1. In particular embodiments, the plasmid / PEI mixture has a PEI:plasmid weight ratio in the range of about 1:1 to about 5:1, or in the range of about 5:1 to about 1:1. In other particular embodiments, the free PEI / plasmid / PEI cell culture has a PEI:plasmid weight ratio in the range of about 1:1 to about 5:1, or in the range of about 5:1 to about 1:1.
[0132]
[0139] The amount of nucleic acid (plasmid) and method of cell transduction used to produce the composition can vary. In particular embodiments, the molar ratio of nitrogen (N) in the whole PEI to phosphate (P) in the plasmid ranges from about 1:1 to about 50:1 (N:P) in the free PEI / plasmid / PEI cell culture, or the molar ratio of nitrogen (N) in the whole PEI to phosphate (P) in the plasmid is about 1:1 to 10:1 (N:P) in the free PEI / plasmid / PEI cell culture, or the molar ratio of nitrogen (N) in the whole PEI to phosphate (P) in the plasmid is about 5:1, 6:1, 7:1, 8:1, 9:1, or 10:1 (N:P) in the free PEI / plasmid / PEI cell culture. In additional particular embodiments, the total amount of plasmids containing nucleic acids encoding proteins or transcribed into transcripts of interest, and one or more plasmids containing nucleic acids encoding AAV packaging proteins and / or helper proteins, ranges from about 0.1 μg to about 15 μg per mL of cells.
[0133]
[0140] The application of the nucleic acid (plasmid) / PEI mixture to cells is carried out by adding the nucleic acid (plasmid) / PEI mixture to the cells so that the nucleic acid (plasmid) / PEI mixture contacts the cells. The cells to which the nucleic acid (plasmid) / PEI solution mixture is added (contacted) can be adherent cells or cells in suspension. Such cells can include co-cultures with other cells.
[0134]
[0141] Cells are contacted with a non-limiting nucleic acid (plasmid) / PEI mixture for a period of time to achieve cell transduction. Typically, contacting the cells with free PEI occurs simultaneously with (or immediately after) or after contacting the cells with the nucleic acid (plasmid) / PEI mixture. If there is a time interval between contacting the cells with the nucleic acid (plasmid) / PEI mixture and contacting the cells with free PEI, that time interval can be from about 1 second to about 140 hours, typically from about 1 second to about 96 hours, more typically from about 1 second to about 48 or about 72 hours, and most typically from about 1 second to about 24 hours, or less, e.g., about 16, about 12, about 8, or about 6 hours or less.
[0135]
[0142] Prolonged contact can result in increased cell death (nonviable cell death) and reduced transfection efficiency due to the cytotoxicity of PEI. The incubation time after contacting cells with whole PEI can range from a few seconds to several days. Specifically, cells can be contacted with nucleic acid (plasmid) / PEI or whole PEI for periods of, for example, about 1 minute to about 48 hours; about 1 minute to about 24 hours; about 1 minute to about 16 hours; about 1 minute to about 8 hours; about 1 minute to about 4 hours; about 1 minute to about 120 minutes; about 5 minutes to about 60 minutes; about 10 minutes to about 45 minutes; or about 10 minutes to about 30 minutes.
[0136]
[0143] To reduce the cytotoxicity of PEI, the culture medium may be replaced with fresh medium after contacting cells with the nucleic acid (plasmid) / PEI. This post-transfection culture medium replacement minimizes PEI cytotoxicity without significantly impairing cell transfection efficiency.
[0137]
[0144] Cells for transfection were cultured at approximately 1 x 10 cells either before or during contact with the plasmid / PEI mixture, and / or with the enhancer, and / or with free PEI. 5 cells / mL ~ approx. 1×10 8 The cells have a density in the range of about 2 x 10 cells / mL. 5 cells / mL ~ approx. 5×10 6 More typically, the cells have a density in the range of about 3 x 10 cells / mL. 5 cells / mL ~ approx. 4×10 6 cells / mL, e.g., approximately 4 x 10 5 cells / mL ~ approx. 3×10 6 cells / mL, or approximately 5 x 10 5 cells / mL ~ approx. 2×10 6 In another embodiment, the cells have a density in the range of about 5 x 10 cells / mL. 5 cells / mL ~ approx. 5×10 6 cells / mL, e.g., approximately 6 x 10 5 cells / mL ~ approx. 4×10 6cells / mL, or approximately 7 x 10 5 cells / mL ~ approx. 3×10 6 In a further embodiment, the cells have a density in the range of about 1 x 10 cells / mL. 6 cells / mL ~ approx. 5×10 6 cells / mL, e.g., approximately 1 x 10 6 cells / mL ~ approx. 4×10 6 cells / mL, or approximately 2 x 10 6 cells / mL ~ approx. 3×10 6 with densities in the range of cells / mL.
[0138]
[0145] Cells for transfection may optionally be in logarithmic (exponential) growth phase either before or at the time of contact with the plasmid / PEI mixture, and / or the enhancer, and / or the free PEI. Cells for transfection may optionally have a viability of 60% or greater than 60%, e.g., 70%, 80%, 90%, or greater than 90%, either before or at the time of contact with the plasmid / PEI mixture, and / or the enhancer, and / or the free PEI.
[0139]
[0146] Cells that can be contacted as described herein can include mammalian cells, such as human cells. Such cells can be primary cells or cell lines that can maintain growth or viability in vitro or that are adapted for in vitro tissue culture. Exemplary cell lines include HEK (human embryonic kidney) cells, including HEK293 cells, such as HEK293F (293F) and HEK293T (293T) cells.
[0140]
[0147] More generally, such cells contacted as described herein may be referred to as "host cells." "Host cells" refers to, for example, microorganisms, yeast cells, insect cells, and mammalian cells that can be or have been used as recipients of nucleic acids (plasmids) encoding packaging proteins, such as AAV packaging proteins, nucleic acids (plasmids) encoding helper proteins, nucleic acids (plasmids) encoding proteins or transcribed into transcripts of interest, or other transfer nucleic acids (plasmids). The term includes the progeny of the original cell that has been transduced or transfected. Thus, as used herein, "host cells" generally refers to cells that have been transduced or transfected with an exogenous nucleic acid sequence. It is understood that the progeny of a single parent cell may not necessarily be completely identical in morphology or genomic or total nucleic acid complement to the original parent due to natural, accidental, or deliberate mutation.
[0141]
[0148] Numerous cell growth media suitable for maintaining cell viability or providing cell growth and / or proliferation are commercially available or can be readily produced. Examples of such media include serum-free eukaryotic growth media, such as media for maintaining viability or providing proliferation of mammalian (e.g., human) cells. Non-limiting examples include Ham's F12 or F12K medium (Sigma-Aldrich), FreeStyle™ (FS) F17 medium (Thermo-Fisher Scientific), MEM, DMEM, RPMI-1640 (Thermo-Fisher Scientific), and mixtures thereof. Such media can be supplemented with vitamins and / or trace minerals and / or salts and / or amino acids, such as amino acids essential for mammalian (e.g., human) cells.
[0142]
[0149] An "enhancing agent," otherwise referred to herein as a "transfection enhancer" or simply an "enhancer" in the same context, is a compound that increases cell transduction / transfection with a nucleic acid (plasmid). In particular embodiments, the enhancing agent comprises or consists of valproic acid, a salt or derivative thereof. In particular embodiments, valproic acid comprises or consists of a sodium or potassium salt. In particular embodiments, a valproic acid derivative comprises or consists of an amino acid linked or conjugated thereto. Further examples of enhancing agents include, for example and without limitation, those described in U.S. Patent Application Publication Nos. 2013 / 0316400 and 2017 / 0016043, which are incorporated herein by reference in their entireties, as well as other transfection enhancers known in the art.
[0143]
[0150] Enhancers, including valproic acid, can be used at concentrations ranging, for example and without limitation, from about 0.1 mM to about 25 mM, or any subrange or concentration value encompassed therein. In certain embodiments, the enhancer concentration is from about 0.5 mM to about 10 mM. In certain embodiments, the enhancer concentration is from about 0.5 mM to about 5 mM. In certain embodiments, the enhancer concentration is from about 1 mM to about 4 mM, from about 1 mM to about 3 mM, or from about 1 mM to about 2 mM.
[0144]
[0151] The terms "transduction" and "transfect" refer to the introduction of a molecule, such as a nucleic acid (plasmid), into a host cell. A cell is "transduced" or "transfected" when an exogenous nucleic acid is introduced into the cell membrane. Thus, a "transduced cell" is a cell into which a "nucleic acid" or "polynucleotide" has been introduced, or its progeny into which an exogenous nucleic acid has been introduced. In particular embodiments, a "transduced" cell (e.g., in a mammal, a cell or tissue or organ cell) is a genetic change in the cell following the uptake of an exogenous molecule, e.g., a nucleic acid (e.g., a transgene). The "transduced" or "transfected" cell(s) can be propagated and can transcribe the introduced nucleic acid and / or express a protein.
[0145]
[0152] In a "transduced" or "transfected" cell, the nucleic acid (plasmid) may or may not be integrated into the genomic nucleic acid of the recipient cell. Once the introduced nucleic acid becomes integrated into the nucleic acid (genomic DNA) of the recipient cell or organism, it may be stably maintained within that cell or organism and may be further inherited or inherited by descendant cells or organisms of the recipient cell or organism. Finally, the introduced nucleic acid may exist extrachromosomally or only transiently in the recipient cell or host organism. Numerous techniques are known (see, e.g., Graham et al. (1973) Virology 52:456; Sambrook et al. (1989) Molecular Cloning, a laboratory manual, Cold Spring Harbor Laboratories, New York; Davis et al. (1986) Basic Methods in Molecular Biology, Elsevier; and Chu et al. (1981) Gene 13:197). Such techniques can be used to introduce one or more exogenous DNA moieties into a suitable host cell.
[0146]
[0153] The term "vector" refers to a small carrier nucleic acid molecule, a plasmid, a virus (e.g., an AAV vector), or other vehicle that can be manipulated by the insertion or incorporation of a nucleic acid. Such vectors can be used for genetic engineering (i.e., "cloning vectors"), for the introduction / transfer of polynucleotides into cells and the transcription or translation of the inserted polynucleotide within the cell. An "expression vector" is a specialized vector that contains a gene or nucleic acid sequence with the necessary regulatory regions required for expression within a host cell. A vector nucleic acid sequence generally contains at least an origin of replication for propagation within the cell and, optionally, additional elements such as heterologous polynucleotide sequences, expression control elements (e.g., promoters, enhancers), introns, ITR(s), selectable markers (e.g., antibiotic resistance), and polyadenylation signals. For purposes of the present invention, the "vectors" described herein are within the scope of "plasmids" as that term is used herein.
[0147]
[0154] Viral vectors are derived from or based on one or more nucleic acid elements comprising a viral genome. Particular viral vectors include lentiviruses, pseudotyped lentiviruses, and parvovirus vectors, such as adeno-associated virus (AAV) vectors.
[0148]
[0155] The term "recombinant" as a modifier of vectors such as recombinant viruses, e.g., lenti- or parvovirus (e.g., AAV) vectors, and sequences such as recombinant polynucleotides and polypeptides, means that the composition has been manipulated (i.e., engineered) in a way that does not normally occur in nature. A particular example of a recombinant vector, such as an AAV vector, would be where a polynucleotide not normally present in the wild-type viral (e.g., AAV) genome is inserted into the viral genome, i.e., heterologous. The term "recombinant" is not always used herein to refer to vectors, such as viruses and AAV vectors, and sequences such as polynucleotides, but recombinant forms comprising polynucleotides are expressly included despite any such omission.
[0149]
[0156] A recombinant viral "vector" or "AAV vector" is derived from the wild-type genome of a virus, such as AAV, by using molecular methods to remove the wild-type genome from the virus (e.g., AAV) either by transcribing it into a transcript or by replacing it with a non-native nucleic acid, such as a nucleic acid encoding a protein. Typically, in the case of AAV, one or both inverted terminal repeat (ITR) sequences of the AAV genome are retained in the AAV vector. A "recombinant" viral vector (e.g., AAV) is distinguished from a viral (e.g., AAV) genome because all or part of the viral genome has been replaced with a non-native (i.e., heterologous) sequence with respect to the viral (e.g., AAV) genomic nucleic acid. Thus, the incorporation of a non-native sequence defines the viral vector (e.g., AAV) as a "recombinant" vector, and in the case of AAV, it can be referred to as a "rAAV vector."
[0150]
[0157] Recombinant vector (e.g., lenti, parvo, AAV) sequences can be packaged as "particles," as referred to herein, for subsequent infection (transduction) of cells ex vivo, in vitro, or in vivo. When recombinant vector sequences are encapsidated or packaged into AAV particles, the particles may also be referred to as "rAAV." Such particles include proteins that encapsidate or package the vector genome. Specific examples include viral envelope proteins, and in the case of AAV, capsid proteins such as AAV VP1, VP2, and VP3.
[0151]
[0158] A vector "genome" refers to the portion of a recombinant plasmid sequence that is ultimately packaged or encapsidated to form a viral (e.g., AAV) particle. When a recombinant vector is constructed or produced using a recombinant plasmid, the vector genome does not include portions of the "plasmid" that do not correspond to the vector genome sequence of the recombinant plasmid. This non-vector genome portion of the recombinant plasmid is called the "plasmid backbone" and is important for plasmid cloning and amplification, processes necessary for propagation and recombinant virus production, but is not itself packaged or encapsidated into a viral (e.g., AAV) particle. Thus, a vector "genome" refers to the nucleic acid packaged or encapsidated by a virus (e.g., AAV).
[0152]
[0159] The terms "empty capsid" and "empty particle" refer to AAV virions that contain an AAV protein shell but lack all or part of the nucleic acid encoding a protein or transcribed into a transcript of interest adjacent to the AAV ITRs. Thus, empty capsids do not function to transfer nucleic acid encoding a protein or transcribed into a transcript of interest into a host cell. However, empty capsid preparations are useful for other applications, such as ELISA.
[0153]
[0160] The term "packaging proteins" refers to non-AAV-derived viral and / or cellular functions on which AAV depends for replication. Thus, the term encompasses proteins and RNAs required for AAV replication, including those involved in activation of AAV gene transcription, stage-specific AAV mRNA splicing, AAV DNA replication, Cap expression product synthesis, and AAV capsid assembly. Viral-based accessory functions can be derived from any of the known helper viruses, such as adenovirus, herpesvirus (other than herpes simplex virus type 1), or vaccinia virus.
[0154]
[0161] As used herein, "AAV packaging proteins" refer to AAV-derived sequences that function in trans for productive AAV replication. Thus, AAV packaging proteins are encoded by the major AAV open reading frames (ORFs), rep and cap. The rep protein has been shown to have many functions, including, among others, recognition, binding, and nicking of the AAV origin of DNA replication; DNA helicase activity; and regulation of transcription from an AAV (or other heterologous) promoter. The cap (capsid) protein provides the necessary packaging functions. AAV packaging proteins are used herein to complement AAV functions in trans that are missing from AAV vectors.
[0155]
[0162] "AAV packaging protein-encoding nucleic acid" generally refers to a nucleic acid molecule containing a nucleotide sequence that provides an AAV function deleted from an AAV vector used to produce a transducing recombinant AAV vector. Nucleic acids encoding AAV packaging proteins are typically used to provide transient expression of the AAV rep and / or cap genes and complement missing AAV functions required for AAV replication; however, the nucleic acid construct lacks the AAV ITRs and is unable to replicate or package. Nucleic acids encoding AAV packaging proteins can be in the form of a plasmid, phage, transposon, cosmid, virus, or virion. Many nucleic acid constructs have been described, including the commonly used plasmids pAAV / Ad and pIM29+45, which encode both Rep and Cap expression products. See, e.g., Samulski et al. (1989) J. Virol. 63:3822-3828; and McCarty et al. (1991) J. Virol. 65:2936-2945. Many vectors have been described that encode Rep and / or Cap expression products (eg, US Pat. Nos. 5,139,941 and 6,376,237).
[0156]
[0163] The term "nucleic acid encoding a helper protein" generally refers to a nucleic acid molecule(s) comprising a nucleotide sequence encoding a protein that provides a helper function(s). A vector comprising a nucleic acid(s) encoding a helper protein(s) can be transfected into a suitable host cell, where the vector is capable of supporting AAV virion production in the host cell. Naturally occurring infectious virus particles, such as adenovirus, herpesvirus, and vaccinia virus particles, are expressly excluded from this term.
[0157]
[0164] Thus, the helper protein vector can be in the form of a plasmid, phage, transposon, or cosmid. In particular, it has been demonstrated that the full complement of adenoviral genes is not required for helper function. For example, adenovirus mutants that are incapable of DNA replication and have slow gene synthesis have been shown to be permissive for AAV replication. Ito et al. (1970) J. Gen. Virol. 9:243; Ishibashi et al. (1971) Virology 45:317.
[0158]
[0165] Mutations in the E2B and E3 regions have been shown to support AAV replication, indicating that the E2B and E3 regions are probably not involved in providing helper function. Carter et al. (1983) Virology 126:505. However, adenoviruses defective in the E1 region or lacking the E4 region cannot support AAV replication. Thus, with respect to adenovirus helper proteins, it is likely that the E1A and E4 regions are directly or indirectly required for AAV replication. Laughlin et al. (1982) J. Virol. 41:868; Janik et al. (1981) Proc. Natl. Acad. Sci. USA 78:1925; Carter et al. (1983) Virology 126:505. Other characterized Ad mutants include EIB (Laughlin et al. (1982), supra; Janik et al. (1981), supra; Ostrove et al. (1980) Virology 104:502); E2A (Handa et al. (1975) J. Gen. Virol. 29:239; Strauss et al. (1976) J. Virol. 17:140; Myers et al. (1980) J. Virol. 35:665; Jay et al. (1981) Proc. Natl. Acad. Sci. USA 78:2927; Myers et al. (1981) J. Biol. Chem. 256:567); E2B (Carter, Adeno-Associated Virus Helper Functions, in I CRC Handbook of Parvoviruses (P. Tijssen, ed., 1990); E3 (Carter et al. (1983), supra); and E4 (Carter et al. (1983), supra; Carter (1995)).
[0159]
[0166] Studies of helper proteins provided by adenoviruses with mutations in E1B have reported that E1B55k, but not E1B19k, is required for AAV virion production. Furthermore, International Publication No. 97 / 17458 and Matshushita et al. (1998) Gene Therapy 5:938-945 describe helper function vectors encoding various Ad genes. Examples of helper vectors include the adenovirus VA RNA coding region, the adenovirus E4 ORF6 coding region, the adenovirus E2A 72 kD coding region, the adenovirus E1A coding region, and an adenovirus E1B region lacking an intact E1B5k coding region (see, e.g., International Publication No. 01 / 83797).
[0160]
[0167] "Transgene" is used herein for convenience to refer to a nucleic acid that is intended or introduced into a cell or organism. A transgene includes any nucleic acid, such as a gene, that is transcribed into a transcript or that encodes a polypeptide or protein.
[0161]
[0168] "Expression control element" refers to a nucleic acid sequence(s) that influences expression of an operably linked nucleic acid. Control elements, including the expression control elements described herein, such as promoters and enhancers, vector sequences, including AAV vectors, can contain one or more "expression control elements." Typically, such elements are included to facilitate proper heterologous polynucleotide transcription and, where appropriate, translation (e.g., promoters, enhancers, intron splicing signals, maintenance of the correct reading frame of the gene to allow in-frame translation of mRNA, stop codons, etc.). Such elements typically act in cis and are referred to as "cis-acting" elements, although they can also act in trans.
[0162]
[0169] Expression control can be at the level of transcription, translation, splicing, message stability, etc. Typically, expression control elements that regulate transcription are juxtaposed near the 5' end (i.e., "upstream") of the transcribed nucleic acid. Expression control elements can also be located at the 3' end (i.e., "downstream") of the transcribed sequence or within the transcript (e.g., within an intron). Expression control elements can be located adjacent to the transcribed sequence or at significant distances from the transcribed sequence (e.g., 1-10, 10-25, 25-50, 50-100, 100-500, or more nucleotides from the polynucleotide). Nevertheless, due to length limitations of certain vectors, such as AAV vectors, expression control elements will typically be within 1-1000 nucleotides of the transcribed nucleic acid.
[0163]
[0170] Functionally, expression of an operably linked nucleic acid can be controlled, at least in part, by an element (e.g., a promoter) such that the element regulates transcription of the nucleic acid and, optionally, translation of the transcript. A specific example of an expression control element is a promoter, which is usually located 5' to the transcribed sequence. A promoter typically increases the amount of expression from an operably linked nucleic acid compared to the amount expressed in the absence of the promoter.
[0164]
[0171] As used herein, "enhancer" can refer to a sequence located adjacent to a heterologous polynucleotide. Enhancer elements are typically located upstream of promoter elements, but can also function and be located downstream or internally of a nucleic acid sequence. Thus, enhancer elements can be located 100 base pairs, 200 base pairs, or 300 base pairs or more upstream or downstream of a nucleic acid. Enhancer elements typically increase the expression of an operably linked nucleic acid above that provided by a promoter element.
[0165]
[0172] Expression constructs may contain regulatory elements that serve to drive expression in specific cell or tissue types. Expression control elements (e.g., promoters) include those active in specific tissues or cell types, referred to herein as "tissue-specific expression control elements / promoters." Tissue-specific expression control elements are typically active in specific cells or tissues (e.g., liver). Expression control elements are typically active in specific cells, tissues, or organs because they are recognized by transcriptional activator proteins or other regulators of transcription that are specific to that particular cell, tissue, or organ type. Such regulatory elements are known to those of skill in the art (see, e.g., Sambrook et al. (1989) and Ausubel et al. (1992)).
[0166]
[0173] Incorporation of tissue-specific regulatory elements into the plasmids of the present invention provides at least partial tissue tropism for the expression of nucleic acids. Examples of liver-active promoters include, among others, the TTR promoter (e.g., mutant TTR promoter), the human alpha-1 antitrypsin (hAAT) promoter; albumin (Miyatake et al., J. Virol., 71:5124-32 (1997)); hepatitis B virus core promoter (Sandig et al., Gene Ther., 3:1002-9 (1996)); and alpha-fetoprotein (AFP) (Arbuthnot et al., Hum. Gene. Ther., 7:1503-14 (1996)). Examples of liver-active enhancers include apolipoprotein E (apoE) HCR-1 and HCR-2 (Allan et al., J. Biol. Chem., 272:29113-19 (1997)).
[0167]
[0174] Expression control elements also include ubiquitous or promiscuous promoters / enhancers capable of driving expression of a polynucleotide in many different cell types, including, but not limited to, the cytomegalovirus (CMV) immediate-early promoter / enhancer sequence, the Rous sarcoma virus (RSV) promoter / enhancer sequence, and other viral promoters / enhancers active in a variety of mammalian cell types, or synthetic elements that do not occur in nature (see, e.g., Boshart et al., Cell, 41:521-530 (1985)), the SV40 promoter, the dihydrofolate reductase promoter, the cytoplasmic β-actin promoter, and the phosphoglycerol kinase (PGK) promoter.
[0168]
[0175] Expression control elements can also confer expression in a regulatable manner, i.e., by increasing or decreasing expression of an operably linked heterologous polynucleotide in response to a signal or stimulus. Regulatable elements that increase expression of an operably linked polynucleotide in response to a signal or stimulus are also referred to as "inducible elements" (i.e., are induced by the signal). Specific examples include, but are not limited to, hormone (e.g., steroid)-inducible promoters. Typically, the amount of increase or decrease conferred by such elements is proportional to the amount of signal or stimulus present; the greater the amount of signal or stimulus, the greater the increase or decrease in expression. Specific, non-limiting examples include the zinc-inducible sheep metallothionine (MT) promoter; the steroid hormone-inducible mouse mammary tumor virus (MMTV) promoter; the T7 polymerase promoter system (WO 98 / 10088); the tetracycline-repressible system (Gossen et al., Proc. Natl. Acad. Sci. USA, 89:5547-5551 (1992)); the tetracycline-inducible system (Gossen et al., Science 268:1766-1769 (1995); see also Harvey et al., Curr. Opin. Chem. Biol. 2:512-518 (1998)); the RU486-inducible system (Wang et al., Nat. Biotech. 15:239-243 (1997) and Wang et al., Gene Ther. 4:432-441 (1997); and the rapamycin inducible system (Magari et al., J. Clin. Invest. 100:2865-2872 (1997); Rivera et al., Nat. Medicine. 2:1028-1032 (1996)). Other regulatable control elements that may be useful in this context include those regulated by specific physiological states, such as body temperature, acute phase, and development.
[0169]
[0176] Expression control elements also include the native element(s) of a nucleic acid. When it is desired that expression of a heterologous polynucleotide mimic the native expression, the native control element (e.g., a promoter) may be used. When expression of a heterologous polynucleotide is regulated temporally or developmentally, or in a tissue-specific manner, or in response to a specific transcriptional stimulus, the native element may be used. Other native expression control elements, such as introns, polyadenylation sites, or Kozak consensus sequences, may also be used.
[0170]
[0177] The term "operably linked" means that regulatory sequences required for expression of a coding sequence are positioned relative to the coding sequence so as to effect expression of the coding sequence. This same definition is sometimes applied to the arrangement of coding sequences and transcription control elements (e.g., promoters, enhancers, and termination elements) within an expression vector. This definition is also sometimes applied to the arrangement of nucleic acid sequences in a first and second nucleic acid molecule to produce a hybrid nucleic acid molecule.
[0171]
[0178] In the example of an expression control element operably linked to a nucleic acid, the relationship is such that the control element regulates expression of the nucleic acid. More specifically, for example, two DNA sequences being operably linked means that the two DNAs are positioned (in cis or trans) in a relationship such that at least one DNA sequence can exert a physiological effect on the other sequence.
[0172]
[0179] Thus, additional elements of the vector include, but are not limited to, one or more copies of AAV ITR sequences, or flanking sequences such as introns, expression control (e.g., promoter / enhancer) elements, transcription termination signals or stop codons, 5' or 3' untranslated regions (e.g., polyadenylation (polyA) sequences).
[0173]
[0180] Additional elements include, for example, filler or stuffer polynucleotide sequences that improve packaging and reduce the presence of contaminating nucleic acids. AAV vectors typically tolerate DNA inserts, generally ranging in size from about 4 kb to about 5.2 kb or slightly larger. Therefore, for shorter sequences, a stuffer or filler is included to adjust the length of the viral genome sequence acceptable for packaging of the AAV vector into viral particles to approximately or normally. In various embodiments, the filler / stuffer nucleic acid sequence is a non-translated (non-protein-coding) segment of nucleic acid. For nucleic acid sequences less than 4.7 Kb, the filler or stuffer polynucleotide sequence, when combined with the sequence (e.g., inserted into a vector), has a total length of about 3.0 to 5.5 Kb, about 4.0 to 5.0 Kb, or about 4.3 to 4.8 Kb.
[0174]
[0181] Introns can also function as filler or stuffer polynucleotide sequences to achieve the length of AAV vector packaging into viral particles. Introns and intron fragments that function as filler or stuffer polynucleotide sequences can also enhance expression.
[0175]
[0182] "Polypeptides," "proteins," and "peptides" encoded by "nucleic acids" or "plasmids" include the full-length native sequence, as well as naturally occurring wild-type proteins, and functional subsequences, modifications, and sequence variants, so long as they retain some functionality of the native full-length protein. For example, proteins can have deletions, substitutions, or additions and retain at least partial function or activity.
[0176]
[0183] The terms "modified" or "variant" and grammatical variations thereof mean that a nucleic acid or polypeptide deviates from a reference sequence. Thus, modified and variant sequences can have substantially the same, greater or lesser expression, activity or function as the reference sequence, but retain at least a partial activity or function of the reference sequence.
[0177]
[0184] Non-limiting examples of modifications include one or more nucleotide or amino acid substitutions (e.g., 1 to 3, 3 to 5, 5 to 10, 10 to 15, 15 to 20, 20 to 25, 25 to 30, 30 to 40, 40 to 50, 50 to 100, 100 to 150, 150 to 200, 200 to 250, 250 to 500, 500 to 750, 750 to 850 or more nucleotides or residues).
[0178]
[0185] Examples of amino acid modifications include conservative amino acid substitutions or deletions (e.g., subsequences or fragments) of the reference sequence. In particular embodiments, the modified or variant sequence retains at least some of the function or activity of the unmodified sequence.
[0179]
[0186] All mammalian and non-mammalian forms of transcribed nucleic acid and nucleic acid encoding proteins are included. Thus, the invention includes genes and proteins of non-mammalian, non-human mammalian, and human origin that function substantially similarly to the human genes and proteins.
[0180]
[0187] Following cell transfection and / or production of recombinant viral (e.g., AAV) vectors described herein, if desired, viral (e.g., rAAV) virions can be collected / harvested from the cells / cell culture medium and, optionally, purified and / or isolated from the transfected cells using a variety of conventional methods. Such methods include column chromatography, CsCI gradients, and the like. For example, multiple column purification steps can be used, such as purification on anion exchange columns, affinity columns, and / or cation exchange columns. (See, e.g., WO 02 / 12455 and U.S. Patent Application Publication No. 20030207439.) Alternatively, or in addition, a CsCI gradient step can be used (see, e.g., U.S. Patent Application Publication Nos. 20120135515 and 20130072548). Furthermore, if infectious virus is used for packaging and / or expression of helper proteins, various methods can be used to inactivate any remaining virus. For example, adenovirus can be inactivated by heating to a temperature of about 60° C. for, e.g., 20 minutes or more. This treatment effectively inactivates the helper virus, since the helper adenovirus is heat-labile, whereas AAV is heat-stable.
[0181]
[0188] The term "isolated," when used as an alteration of a composition, means that the composition is completely or at least partially separated from the in vivo environment in which it is produced by the hand of man or which it naturally occurs in. Generally, isolated compositions are substantially free from one or more contaminants with which they are normally associated in nature, such as proteins, nucleic acids, lipids, carbohydrates, cell membranes, and the like.
[0182]
[0189] With respect to RNA molecules, the term "isolated" refers primarily to RNA molecules encoded by isolated DNA molecules as defined above. Alternatively, the term may refer to RNA molecules that have been sufficiently separated from RNA molecules with which they would be associated in their natural state (i.e., in cells or tissues) so that they exist in "substantially pure" form (the term "substantially pure" is defined below).
[0183]
[0190] With respect to proteins, the terms "isolated protein" or "isolated and purified protein" are sometimes used herein. This term refers primarily to a protein produced by expression of an isolated nucleic acid molecule. Alternatively, this term may refer to a protein that has been sufficiently separated from other proteins with which it would be naturally associated, such that it is in "substantially pure" form.
[0184]
[0191] The term "isolated" does not exclude combinations produced by the hand of man, such as recombinant vector (e.g., rAAV) sequences, or viral particles that package or encapsidate vector genomes and pharmaceutical formulations. The term "isolated" also does not exclude alternative physical forms of the composition, such as hybrid / chimeric, multimeric / oligomeric, modified (e.g., phosphorylated, glycosylated, lipidated) or derivative forms, or forms expressed in a host cell produced by the hand of man.
[0185]
[0192] The term "substantially pure" refers to a preparation that contains at least 50-60% by weight of the compound of interest (e.g., nucleic acid, oligonucleotide, protein, etc.). Preparations may contain at least 75% by weight, or about 90-99% by weight of the compound of interest. Purity is measured by methods appropriate for the compound of interest (e.g., chromatographic methods, agarose or polyacrylamide gel electrophoresis, HPLC analysis, etc.).
[0186]
[0193] Nucleic acid molecules, expression vectors (e.g., vector genomes), and plasmids may be prepared using recombinant DNA technology. Using nucleotide sequence information, isolated nucleic acid molecules can be prepared by a variety of means. For example, nucleic acids (e.g., plasmids) can be generated using a variety of standard cloning and recombinant DNA techniques, via cellular expression or in vitro translation and chemical synthesis techniques. Purity can be determined by sequencing, gel electrophoresis, and the like. For example, nucleic acids can be isolated using hybridization or computer-based database screening techniques. Such techniques include, but are not limited to: (1) detecting homologous nucleotide sequences by hybridization of a probe to a genomic DNA or cDNA library; (2) antibody screening to detect polypeptides that share structural features, e.g., using expression libraries; (3) polymerase chain reaction (PCR) of genomic DNA or cDNA using primers that can anneal to the nucleic acid sequence of interest; (4) computer searches of sequence databases for related sequences; and (5) differential screening of subtraction nucleic acid libraries.
[0187]
[0194] The nucleic acid may be maintained as DNA in any convenient cloning vector. In one embodiment, the nucleic acid is maintained within a plasmid. Alternatively, the nucleic acid may be maintained in a vector suitable for expression in mammalian cells.
[0188]
[0195] The methods and use of nucleic acids, plasmids, vectors, expression vectors (e.g., rAAV), and recombinant viral particles enable the treatment of genetic diseases. For deficiency diseases, gene transfer can be used to bring normal genes into affected tissues for replacement therapy, while antisense mutations can be used to create animal models of the disease. For imbalanced disease states, gene transfer can also be used to create the disease state in a model system, which can then be used to neutralize the disease state. Site-specific integration of nucleic acid sequences can also be used to correct the defect.
[0189]
[0196] Viral vectors, such as lentivirus and parvovirus vectors, including AAV serotypes and their variants, provide a means for delivering protein-encoding nucleic acids to cells ex vivo, in vitro, and in vivo so that the cells express the encoded proteins. AAV is a useful virus as a gene therapy vector because it can invade cells, introduce nucleic acids / genetic material, and stably maintain the nucleic acid / genetic material within the cells. Furthermore, these viruses can deliver nucleic acids / genetic material, for example, to specific sites. Because AAV is not associated with human pathogenic diseases, AAV vectors can deliver heterologous polynucleotide sequences (e.g., therapeutic proteins and drugs) to human patients without causing substantial AAV pathogenesis or disease.
[0190]
[0197] Viral vectors that can be used include, but are not limited to, adeno-associated viral (AAV) vectors of multiple serotypes (e.g., AAV-1 through AAV-12, etc.) and hybrid / chimeric AAV vectors, lentiviral vectors and pseudotyped lentiviral vectors (e.g., Ebola virus, vesicular stomatitis virus (VSV), feline immunodeficiency virus (FIV)), herpes simplex viral vectors, adenoviral vectors (with or without tissue-specific promoters / enhancers), vaccinia viral vectors, retroviral vectors, lentiviral vectors, non-viral vectors, and the like.
[0191]
[0198] AAV and lentiviral particles can be advantageously used as vehicles for effective gene delivery. Such virions have many desirable characteristics for such applications, including tropism for dividing and non-dividing cells. Early clinical experience with these vectors has demonstrated a lack of persistent toxicity, with minimal or undetectable immune responses. AAV is known to infect a wide variety of cells in vivo and in vitro via receptor-mediated endocytosis or transcytosis. These vector systems have been tested in humans targeting retinal epithelium, liver, skeletal muscle, airways, brain, joints, and hematopoietic stem cells. Non-viral vectors, for example, based on plasmid DNA or minicircles, are also suitable gene transfer vectors.
[0192]
[0199] Thus, in various embodiments of the invention, the vector comprises a lentivirus or parvovirus vector, such as an adenovirus vector. In particular embodiments, the recombinant vector is a parvovirus vector. Parvoviruses are small viruses with a single-stranded DNA genome. "Adeno-associated virus" (AAV) is a member of the Parvoviridae family.
[0193]
[0200] AAV vectors and lentiviral vectors typically do not contain viral genes associated with pathogenesis. Such vectors typically have one or more wild-type AAV genes, such as the rep and / or cap genes, deleted in whole or in part, but retain at least one functional flanking ITR sequence required for rescue, replication, and packaging of the recombinant vector into an AAV vector particle. For example, only essential portions of the vector, such as the ITR and LTR elements, are included. Thus, the AAV vector genome will contain sequences (e.g., functional ITR sequences) required in cis for replication and packaging.
[0194]
[0201] The recombinant AAV vector and its methods and uses include any viral strain or serotype. As a non-limiting example, the recombinant AAV vector can be based on any AAV genome, such as AAV-1, -2, -3, -4, -5, -6, -7, -8, -9, -10, -11, -12, or AAV-2i8. Such vectors may be based on the same strain or serotype (or subgroup or variant), or may be different from each other. As a non-limiting example, recombinant AAV vectors based on one serotype genome may be identical in one or more capsid proteins that package the vector. Furthermore, the recombinant AAV vector genome may be based on an AAV (e.g., AAV2) serotype genome that is different from the one or more AAV capsid proteins that package the vector. For example, the AAV vector genome can be based on AAV2, and at least one of the three capsid proteins can be, for example, AAV1, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, AAV10, AAV11, AAV12, or AAV-2i8 or a variant thereof. AAV variants include mutants and chimeras of the capsids of AAV1, AAV2, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, AAV10, AAV11, AAV12, AAV-2i8, SEQ ID NO: 1, and SEQ ID NO: 2.
[0195]
[0202] In particular embodiments, adeno-associated virus (AAV) vectors include AAV1, AAV2, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, AAV10, AAV11, AAV12, AAV-2i8, SEQ ID NO:1 and SEQ ID NO:2, and variants thereof (e.g., capsid variants such as amino acid insertions, additions, substitutions and deletions), e.g., as described in WO 2013 / 158879 (International Application PCT / US2013 / 037170), WO 2015 / 013313 (International Application PCT / US2014 / 047670), and U.S. Patent Application Publication No. 2013 / 0059732 (disclosing U.S. Patent Application No. 13 / 594,773, LK01, LK02, LK03, etc.).
[0196]
[0203] AAV and AAV variant (e.g., capsid variant) serotypes (e.g., VP1, VP2, and / or VP3 sequences) may or may not differ from other AAV serotypes, including, for example, AAV1 through AAV12 (e.g., differ from the VP1, VP2, and / or VP3 sequences of any of the AAV1 through AAV12 serotypes).
[0197]
[0204] As used herein, the term "serotype" is a distinction used to refer to an AAV having a capsid that is serologically distinct from other AAV serotypes. Serological characteristics are determined based on the lack of cross-reactivity between antibodies to one AAV compared to another AAV. Such differences in cross-reactivity are typically due to differences in capsid protein sequence / antigenic determinants (e.g., due to differences in the VP1, VP2, and / or VP3 sequences of AAV serotypes). AAV variants, including capsid variants, may not be serologically distinct from a reference AAV or other AAV serotypes, yet they differ in at least one nucleotide or amino acid residue compared to a reference or other AAV serotype.
[0198]
[0205] By traditional definition, serotype means that the virus of interest has been tested for neutralizing activity against the serospecifics of all existing and characterized serotypes, and no antibodies were found to neutralize the virus of interest. As more naturally occurring virus isolates are discovered and / or capsid mutants are generated, they may or may not be serologically distinct from any of the currently existing serotypes. Thus, if a new virus (e.g., AAV) is not serologically distinct, it will likely be a subgroup or variant of the corresponding serotype. In many cases, mutant viruses with altered capsid sequences have not yet been serologically tested for neutralizing activity to determine whether they are of a different serotype according to the traditional definition of serotype. Therefore, for convenience and to avoid repetition, the term "serotype" refers broadly to both serologically distinct viruses (e.g., AAV) and viruses (e.g., AAV) that are not serologically distinct but may be within a subgroup or variant of a serotype.
[0199]
[0206] In various exemplary embodiments, an AAV vector related to a reference serotype has a polynucleotide, polypeptide, or subsequence thereof that comprises or consists of a sequence (such as an ITR, or a VP1, VP2, and / or VP3 sequence) that is at least 80% or more (e.g., 85%, 90%, 95%, 96%, 97%, 98%, 99%, 99.1%, 99.2%, 99.3%, 99.4%, 99.5%, etc.) identical to one or more of AAV1, AAV2, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, AAV10, AAV11, AAV12, AAV-2i8, SEQ ID NO:1, or SEQ ID NO:2.
[0200]
[0207] The compositions, methods and uses of the invention include AAV sequences (polypeptide and nucleotide) and subsequences thereof that exhibit less than 100% sequence identity to a reference AAV serotype such as AAV1, AAV2, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, AAV10, AAV11, AAV12, or AAV-2i8, but are different from and are not identical to known AAV genes or proteins, such as AAV1, AAV2, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, AAV10, AAV11, AAV12, or AAV-2i8, genes or proteins. In one embodiment, the AAV polypeptide or subsequence thereof comprises or consists of a sequence that is at least 75% identical or greater, for example, 80%, 85%, 85%, 87%, 88%, 89%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, 99%, 99.1%, 99.2%, 99.3%, 99.4%, 99.5%, etc., up to 100%, identical to any reference AAV sequence such as AAV1, AAV2, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, AAV10, AAV11, AAV12, AAV-2i8, SEQ ID NO:1 or SEQ ID NO:2, or a subsequence thereof (e.g., VP1, VP2 and / or VP3 capsid or ITR). In certain embodiments, the AAV variant has 1, 2, 3, 4, 5, 5-10, 10-15, 15-20 or more amino acid substitutions.
[0201]
[0208] Recombinant AAV vectors, including AAV1, AAV2, AAV3, AAV4, AAV5, AAV6, AAV7, AAV8, AAV9, AAV10, AAV11, AAV12, AAV-2i8, SEQ ID NO:1 or SEQ ID NO:2, and variant, related, hybrid and chimeric sequences, can be constructed using recombinant techniques known to those skilled in the art to contain one or more nucleic acid sequences (transgenes) flanked by one or more functional AAV ITR sequences.
[0202]
[0209] Nucleic acids (plasmids), vectors, recombinant vectors (e.g., rAAV), and recombinant viral particles can be incorporated into pharmaceutical compositions. Such pharmaceutical compositions are useful, inter alia, for administration and delivery to a subject in vivo or ex vivo. In particular embodiments, the pharmaceutical composition comprises a pharmaceutically acceptable carrier or excipient. Such excipients include any pharmaceutical agent that does not itself induce an immune response harmful to the individual receiving the composition and that can be administered without undue toxicity.
[0203]
[0210] As used herein, the terms "pharmaceutically acceptable" and "physiologically acceptable" refer to a biologically acceptable formulation, gas, liquid, or solid, or mixture thereof, suitable for one or more routes of administration, in vivo delivery, or contact. A "pharmaceutically acceptable" or "physiologically acceptable" composition is a material that is not biologically or otherwise undesirable. For example, the material can be administered to a subject without causing substantial undesirable biological effects. Thus, such a pharmaceutical composition can be used, for example, to administer a nucleic acid, vector, viral particle, or protein to a subject.
[0204]
[0211] Pharmaceutically acceptable excipients include, but are not limited to, liquids such as water, saline, glycerol, sugar, and ethanol. Pharmaceutically acceptable salts, such as mineral acid salts such as hydrochloride, hydrobromide, phosphate, and sulfate; and salts of organic acids such as acetate, propionate, malonate, and benzoate, may also be included therein. Additionally, auxiliary substances, such as wetting or emulsifying agents, pH buffering substances, and the like, may be present in such vehicles.
[0205]
[0212] Pharmaceutical compositions may be provided as salts, which can be formed with many acids, including, but not limited to, hydrochloric acid, sulfuric acid, acetic acid, lactic acid, tartaric acid, malic acid, succinic acid, and the like. Salts tend to be more soluble in aqueous solutions or other protic solvents than the corresponding free base forms. In other cases, the formulation is a lyophilized powder that may contain any or all of: 1-50 mM histidine, 0.1%-2% sucrose, and 2-7% mannitol, in a pH range of 4.5-5.5, and is combined with a buffer solution prior to use.
[0206]
[0213] Pharmaceutical compositions include solvents (aqueous or non-aqueous), solutions (aqueous or non-aqueous), emulsions (e.g., oil-in-water or water-in-oil), suspensions, syrups, elixirs, dispersion and suspension media, coatings, isotonic agents, and absorption enhancers or delayers, suitable for pharmaceutical administration or in vivo contact or delivery. Aqueous and non-aqueous solvents, solutions, and suspensions may contain suspending agents and thickening agents. Such pharmaceutically acceptable carriers include tablets (coated or uncoated), capsules (hard or soft), microbeads, powders, granules, and crystals. Supplementary active compounds (e.g., preservatives, antibacterial agents, antiviral agents, antifungal agents) can also be incorporated into the compositions.
[0207]
[0214] Pharmaceutical compositions can be formulated to be compatible with a particular route of administration or delivery. Thus, pharmaceutical compositions include carriers, diluents, or excipients suitable for administration by various routes.
[0208]
[0215] The compositions and methods may be sterile. The compositions may be made and the methods performed in containers suitable for such processes. Such containers include dishes, flasks, roller bottles, bags, bioreactors, vessels, tubes, vials, and the like. The vessels may be made of materials including, but not limited to, glass, plastics, and polymers such as polystyrene, polybutylene, and polypropylene.
[0209]
[0216] The composition and method steps may be performed in the specified order or in a rearranged order. Method steps may be performed incrementally or at timed intervals. In other words, a method step may be performed, followed by a time interval between subsequent steps, such intervals ranging, for example, from about 1 second to about 60 seconds; from about 1 minute to about 60 minutes; from about 1 hour to about 24 hours; from about 1 day to about 7 days; or from about 1 week to about 48 weeks.
[0210]
[0217] Protocols for the production of adenoviral vectors are described in U.S. Pat. Nos. 5,998,205; 6,228,646; 6,093,699; and 6,100,242; and WO 94 / 17810 and WO 94 / 23744, which are incorporated herein by reference in their entireties.
[0211]
[0218] The present invention is useful for producing cells and vectors for human and veterinary medical applications. Accordingly, suitable subjects include mammals, such as humans, as well as non-human mammals. The term "subject" refers to animals, typically mammals such as humans, non-human primates (apes, gibbons, gorillas, chimpanzees, orangutans, and macaques), livestock (dogs and cats), agricultural animals (poultry such as birds, ducks, horses, cows, goats, sheep, and pigs), and laboratory animals (mice, rats, rabbits, and guinea pigs). Human subjects include fetal, neonatal, infant, juvenile, and adult subjects. Subjects also include animal disease models, e.g., mouse and other animal models of blood clotting disorders such as HemA, as well as other animal models known to those skilled in the art.
[0212]
[0219] As used herein, "unit dosage form" refers to a physically discrete unit suitable as a unitary dose for a subject to be treated; each unit containing a predetermined quantity, optionally in association with a pharmaceutical carrier (excipient, diluent, vehicle, or filler), calculated to produce a desired effect (e.g., a prophylactic or therapeutic effect) when administered in one or more doses. Unit dosage forms may include liquid compositions, or compositions in lyophilized or lyophilized form, e.g., in ampoules and vials; for example, a sterile liquid carrier can be added prior to administration or delivery in vivo. Individual unit dosage forms can be included in multi-dose kits or containers. Recombinant vector (e.g., rAAV) sequences, recombinant viral particles, and pharmaceutical compositions thereof can be packaged in single or multiple unit dosage forms for ease of administration and uniformity of dosage.
[0213]
[0220] The present invention provides kits comprising packaging material and one or more components therein. The kits typically include a label or package insert containing a description of the components or instructions for use of the components. The kits can include a collection of such components, for example, nucleic acids (plasmids), PEI, enhancers, cells.
[0214]
[0221] A kit refers to a physical structure that contains one or more components of the kit. The packaging material can maintain the components in a sterile state and can be made of materials commonly used for such purposes (e.g., paper, cardboard, glass, plastic, foil, ampoules, vials, tubes, etc.).
[0215]
[0222] The label or insert can include identification of one or more components therein. The label or insert can include information indicating the manufacturer, lot number, location and date of manufacture, and expiration date. The label or insert can include information indicating the manufacturer information, lot number, location and date of manufacture. The label or insert can include instructions for use of one or more kit components for methods, uses, or manufacturing protocols. The instructions can include directions for making the composition or performing any of the methods described herein.
[0216]
[0223] Labels or inserts include "printed matter," e.g., paper or cardboard, separate from or attached to a component, kit, or packaging material (e.g., a box), or attached to an ampoule, tube, or vial containing a kit component. Labels or inserts may additionally include computer-readable media such as barcode printed labels, disks, optical disks such as CD- or DVD-ROM / RAM, DVDs, MP3s, magnetic tapes, or electronic storage media such as RAM and ROM, or hybrids thereof such as magnetic / optical storage media, flash media, memory-type cards, etc.
[0217]
[0224] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, suitable methods and materials are described herein.
[0218]
[0225] All patents, patent applications, publications, and other references, GenBank citations, and ATCC citations cited herein are incorporated by reference in their entirety. In case of conflict, the specification, including definitions, will control.
[0219]
[0226] Various terms relating to the biomolecules of the present invention are used above and similarly throughout the specification and claims.
[0220]
[0227] All of the features disclosed herein may be combined in any combination. Each feature disclosed herein may be replaced with an alternative feature serving the same, equivalent, or similar purpose. Thus, unless otherwise specified, a disclosed feature (e.g., PEI, a plasmid, a vector (e.g., rAAV, or a recombinant viral particle) is an example of a genus of equivalent or similar features.
[0221]
[0228] As used herein, the singular forms "a," "and," and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, a reference to "plasmid" or "nucleic acid" includes a plurality of such plasmids or nucleic acids, a reference to "vector" includes a plurality of such vectors, a reference to "virus" or "particle" includes a plurality of such viruses / particles, and a reference to "enhancing agent" includes a plurality of such agents.
[0222]
[0229] As used herein, all numerical values or ranges of values include integers within such ranges and fractional portions of that value or integers within a range, unless the context clearly dictates otherwise. Thus, a reference to an attribute of 80% or greater includes 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89%, 90%, 91%, 92%, 93%, 94%, etc., as well as 81.1%, 81.2%, 81.3%, 81.4%, 81.5%, etc., 82.1%, 82.2%, 82.3%, 82.4%, 82.5%, etc., and so forth.
[0223]
[0230] References to larger or smaller integers include any numbers larger or smaller than the respective referenced number. Thus, for example, a reference to less than 100 includes numbers 99, 98, 97, etc., down to 1, and a reference to less than 10 includes numbers 9, 8, 7, etc., down to 1.
[0224]
[0231] As used herein, all numerical values or ranges include values within such ranges and fractional portions of integers and integers within such ranges, unless the context clearly dictates otherwise. Thus, by way of illustration, a reference to a numerical range such as 1 to 10 includes 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, as well as 1.1, 1.2, 1.3, 1.4, 1.5, etc. Thus, a reference to a range of 1 to 50 includes 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, etc., up to and including 50, as well as 1.1, 1.2, 1.3, 1.4, 1.5, etc., 2.1, 2.2, 2.3, 2.4, 2.5, etc., and the like.
[0225]
[0232] A reference to a series of ranges includes ranges joining the boundary values of the different ranges within that series. Thus, for purposes of illustration, a reference to a series of ranges such as 1 to 10, 10 to 20, 20 to 30, 30 to 40, 40 to 50, 50 to 60, 60 to 75, 75 to 100, 100 to 150, 150 to 200, 200 to 250, 250 to 300, 300 to 400, 400 to 500, 500 to 750, and 750 to 850 includes the following ranges: 1 to 20, 1 to 30, 1 to 40, 1 to 50, 1 to 60, 10 to 30, 10 to 40, 10 to 50, 10 to 60, 10 to 75, 10 to 850. ~60, 10~70, 10~80, 20~40, 20~50, 20~60, 20~70, 20~80, 20~90, 50~75, 50~100, 50~150, 50~200, 50~250, 100~200, 100~250, 100~300, 100~350, 100~400, 100~500, 150~250, 150~300, 150~350, 150~400, 150~450, 150~500, etc.
[0226]
[0233] The present invention is generally disclosed herein using affirmative language to describe numerous embodiments and aspects. The present invention also specifically includes embodiments in which certain requirements, such as substances or materials, method steps and conditions, protocols, or procedures, are excluded in whole or in part. For example, materials and / or method steps are excluded in certain embodiments or aspects of the present invention. Thus, the present invention is not limited to those aspects of the present invention that are not specifically excluded, and are therefore nevertheless considered to be disclosed herein, even though they are not generally expressed herein.
[0227]
[0234] Many embodiments of the present invention have been described. Nevertheless, those skilled in the art can make various changes and modifications to the present invention to adapt it to various usages and conditions without departing from the spirit and scope of the present invention. Accordingly, the following examples are intended to be illustrative and in no way limit the scope of the claimed invention. [Example]
[0228] Example 1 Representative Materials and Methods
[0235] Cell Culture Media: Freestyle™ 293F (HEK 293F) cells purchased from Thermo Fisher Scientific (R79007) were cultured in Freestyle™ F17 (F17) Expression Medium (Thermo Fisher Scientific, A1383501) supplemented with 1x GlutaMAX™ (Thermo Fisher Scientific, 35050-061) and 1x Antibiotic-Antimycotic (Thermo Fisher Scientific, 15240). Cells were cultured in spinner flasks (Corning, 3152 or 3153), shake flasks (Corning, 431143 or 431145), or bioreactors. In spinner / shake flasks, cells were cultured in a 37 °C incubator with 170 rpm agitation and a humidified atmosphere of 8% CO; in bioreactors (Eppendorf, DASGIP Parallel Bioreactor System, glass vessels and disposable vessels), the cell culture medium was controlled by programmed parameters (DO 40%, pH 7.2, agitation at 130 rpm, 150 rpm, or 170 rpm). Typically, 0.25–0.5 × 10 cells were cultured. 6 Cells were seeded at 1000μg / mL, and the cell density was approximately 2–3 × 10 6 Cells were subcultured every 2–3 days by adding fresh cell culture medium when the cell density reached 1 / mL. Cell density and viability were determined using a Vi-cell™ XR cell viability analyzer (Beckman Coulter).
[0229]
[0236] Plasmids: Three plasmids were used to generate recombinant adeno-associated virus vectors (rAAV): 1) a transgene plasmid containing hFVIII flanked by ITRs, 2) a packaging plasmid containing the rep and cap genes, and 3) an adenovirus helper plasmid containing the adenovirus E2, E4, and VA RNA genes. All plasmids were purchased from Aldevron.
[0230]
[0237] Preparation of PEI solution: Linear polyethyleneimine (PEI) "Max" 40 kDa (Polysciences, 24765-2, linear PEI 25 kDa hydrochloride salt) was used as the transfection reagent. For transfection optimization studies, PEI "Max" was dissolved in 5 mM Tris to create a 0.5 mg / mL solution, and the solution was adjusted to different pHs, including pH 7.0, 7.1, 7.2, 7.3, 7.4, 7.6, 7.8, or 8.0. After several studies, a PEI solution at pH 7.1 was selected for all studies unless otherwise specified, due to the best transfection and rAAV production.
[0231]
[0238] Use of enhancers in PEI-mediated transfection: Potential transfection enhancers evaluated for their effect on transfection and rAAV production were enhancers 1 and 2 in the ExpiFectamine™ 293 transfection kit (Thermo Fisher Scientific, A14525), P3000 reagent in the Lipofectamine® 3000 transfection kit (Thermo Fisher Scientific, L3000015), and enhancer in the Effectene® transfection reagent kit (Qiagen, 301427). Various compounds, including valproic acid, etoposide, teniposide, siomycin A, and vorinostat, were also investigated for their efficacy in PEI cell transfection and rAAV production.
[0232]
[0239] HEK 293F cells were grown in spinner or shake flasks in F17 medium supplemented with 1x GlutaMAX® supplement and 1x Antibiotic-Antimycotic. The day before transfection, cells were diluted to 0.5–2x10 by adding fresh medium. 6 After 24 hours, the cells were seeded at 1–4 × 10 6Cells were transfected at a cell density of 1000 cells / mL. The three transfection plasmids, hFVIII, Rep / cap, and Ad2 helper, were used at molar ratios of 1:1:1, 0.5:1:1, and 1:2:2, and at weight ratios of 0.75:0.75:0.75, 1:1:1, and 1.5:1.5:1.5. The total amount of DNA used for transfection ranged from 0.5 to 4.2 μg per mL of cell culture medium. PEI / DNA complexes were prepared at different weight ratios of PEI and DNA, 1:1, 1.5:1, 2:1, 2.5:1, and 3:1, and were incubated at room temperature for 1, 5, 10, 15, 20, 25, and 30 minutes. The DNA / PEI complexes were then added to the cell culture medium. Immediately after the DNA / PEI complexes, 0.5–5.6 μg / mL of free PEI (without DNA) was added to the cell culture medium. Enhancers were added directly to cells at the time of transfection, 24 hours before transfection, or 16–18 hours after transfection. Various amounts of enhancers were studied. Samples containing cells and cell culture medium were taken 48 and 72 hours after transfection for cell count and cell viability, and cell culture medium was harvested 72 hours after transfection.
[0233]
[0240] rAAV Vector Production in Bioreactors: The vector production process was scaled up using a 2L DASGIP Parallel Bioreactor System (Eppendorf) equipped with two or three pitched blade impellers. The final working volume was adjusted to 400mL or 1.2L. Agitation was set at 130, 150, or 170 rpm, and the temperature was maintained at 37°C. pH was tested at 6.3, 6.8, 7.2, 7.4, 7.6, or 8. pH 7.2 was selected for best cell growth and rAAV production. Dissolved oxygen was maintained at 40% by supplementing with a mixture of oxygen, carbon dioxide, and air. All of these parameters were monitored and controlled by the DASGIP Control System with DASGIP Control 4.0 software. HEK 293F cells cultured in F17 medium were grown at a cell density of 0.4 x 10 6Cells were seeded at 1000 cells / mL with a viability of over 95%. Three days after seeding, fresh medium was added and the cells were subcultured. After subculture, the cell density was adjusted to approximately 0.5–1.7 × 10 6 The concentration was adjusted to 100 cells / mL. 24 hours after subculture, cells were transfected with PEI / DNA complexes, free PEI, and transfection enhancers as described above and in the figure legends. The cell density was approximately 1–3 × 10 at the time of transfection. 6 The concentrations were 1.2–4.2 μg / mL of DNA, and PEI / DNA weight ratios of 1:1, 1.5:1, 2:1, 2.5:1, or 3:1, along with 0.5–4.2 μg / mL of free PEI and enhancers, were analyzed for plasmid transfection and rAAV production. Cell culture medium was harvested 72 hours post-transfection.
[0234]
[0241] Quantification of rAAV vectors: rAAV vectors were released from transfected HEK 293F cell harvests by either microfluidization (microfluidizer™, Microfluidics) or three rounds of sonication. Cell debris was pelleted by centrifugation, and supernatants were collected and analyzed by real-time PCR.
[0235]
[0242] rAAV vector genome copy number was determined by real-time polymerase chain reaction (Q-PCR) (Thermo Fisher Scientific, QuanStudio7) using TaqMan Master Mix (Thermo Fisher Scientific, 4304437). Ten μL of cell lysate was first treated with 2 μL of Universal RNA (Biochain, R423565) and then with 7.6 U of DNase I (Qiagen, 79254) to digest contaminating unpackaged DNA. The solution was then treated with 0.2% SDS / 5 mM EDTA / 0.2 M NaCl and heated at 95°C for 10 minutes to inactivate DNase I and release vector DNA. The primers and probe detected the transgene hFVIII sequence: forward primer: 5'-TGAGGAGGCTGAAGACTAT-3' (SEQ ID NO: 3), reverse primer: 5'-CCACAGACCTGATCTGAATGAA-3' (SEQ ID NO: 4), and probe: / 5'-6FAM / TGGATGTGG / ZEN / TGAGGTTTGATGATGACA / 3IABkFQ / -3' (SEQ ID NO: 5). Standards were generated by linearizing the pAAV-hFVIII plasmid. All samples were performed in triplicate.
[0236]
[0243] Western blot analysis: rAAV vectors were released from transfected HEK 293F cell harvests by either microfluidization (Microfluidizer™, Microfluidics) or three rounds of sonication. Cell debris was pelleted by centrifugation, and the supernatant was collected for Western blot analysis. Cell lysates were mixed with 4x NuPAGE LDS sample buffer (Thermo Fisher Scientific, NP0007) and then heated at 95°C for 5 minutes. Samples were separated by SDS-PAGE and transferred to PVDF membranes (Thermo Fisher Scientific, LC2002). After blocking with Odyssey blocking buffer (Li-COR Biosciences, 927-50000) for 1 hour, the membranes were incubated with a 1:500 dilution of mouse monoclonal anti-AAV VP1,2,3 antibody (American Research Products, Inc., 03-65158) at room temperature for 2 hours. After rinsing three times, the membrane was incubated with a goat anti-mouse IgG, Alexa Fluo® 680-conjugated secondary antibody at a 1:5000 dilution (Invitrogen, A21057) for 1 hour at room temperature. The membrane was scanned with an Odyssey® CLx Imager (Li-COR Biosciences).
[0237] Example 2 Enhancement of rAAV-FVIII vector productivity by transfection enhancer.
[0244] A highly efficient PEI-based transfection method using PEI "Max" as the transfection reagent was developed to produce rAAV vectors by transfecting three plasmids into HEK 293F cells in F17 medium. The optimal cell culture medium window for plasmid transfection to obtain the highest rAAV productivity has been described. However, when used to generate rAAV-FVIII vectors, vector productivity was relatively low (vector titer of 2–3E+10 vg / mL). The low productivity may be due to the large size of the FVIII transgene compared to other transgenes, such as eGFP and FIX.
[0238]
[0245] We searched for agents that could improve transfection efficiency. We evaluated different transfection enhancers from several transfection kits, including the Expifectamine™ 293 Transfection Kit, Lipofectamine® 3000 Transfection Kit, and Effectene™ Transfection Reagent Kit. The data show that the transfection enhancer from the Expifectamine™ 293 Transfection Kit can significantly increase rAAV vector production. Enhancers from other transfection kits did not significantly improve rAAV production. Expifectamine™ 293 Enhancers 1 and 2 were used at 1:200 and 1:20 of the culture volume, respectively. Enhancers 1 and 2 from the Expifectamine™ 293 Transfection Kit at the time of transfection increased rAAV titers by 2-3-fold compared to those added 16-18 hours after transfection or without enhancers (Figure 1). Addition of Enhancers 1 and 2 prior to transfection did not detectably increase rAAV production. Enhancers 1 and 2 are components of the Expifectamine™ 293 Transfection Kit, a cationic lipid-based transfection reagent kit for protein expression from Expi293F™ cells cultured in Expi293™ Expression Medium. The manufacturer states that the enhancers are animal-derived, chemically defined, protein-free, and serum-free. These enhancers were used in a novel application different from the original design of this kit. These enhancers were used to generate rAAV vectors instead of expressing proteins. This kit recommends using Enhancers 1 and 2 16–18 hours after transfection to enhance transfection and protein expression.However, the studies disclosed herein demonstrate that adding Enhancer 1 and Enhancer 2 simultaneously during transfection resulted in the highest rAAV production, 2-3 times higher than post-transfection use, suggesting that the enhancers play a role in rAAV production that is distinct from protein expression. Adding these enhancers to the PEI-mediated transfection method described herein and in International Application PCT / US16 / 64414 increased the transfection of large transgene plasmids into cells, resulting in a significant increase in rAAV.
[0239]
[0246] We further optimized transfection parameters, including cell density, DNA amount, PEI / DNA ratio, and free PEI amount at transfection, in the presence or absence of these enhancers. The data show that increasing cell density and PEI / DNA ratio at transfection, and using less DNA and free PEI, resulted in maximum rAAV productivity in the presence of the enhancers.
[0240]
[0247] Figure 2 shows rAAV-FVIII vector production using different DNA amounts and PEI / DNA ratios in spinner flasks as determined by qPCR. HEK 293F cells in spinner flasks were transfected with 1.2, 1.86, and 2.8 μg / mL of DNA, and the PEI / DNA (N / P) ratios used were 1:1, 1.5:1, 2:1, 2.5:1, 3:1, and 1.5 μg / mL of free PEI. Enhancers 1 and 2 from the Expifectamine™ 293 Transfection Kit were added to the cells at the time of transfection. Enhancer 1 and Enhancer 2 were used at 1:200 and 1:20 of the culture volume, respectively. The cell density at the time of transfection was 2.5–3 × 10 6 The optimal conditions for vector production were obtained by using 1.2 μg / mL of DNA at a PEI / DNA ratio of 2-2.5:1 during transfection, along with 1.5 μg / mL of free PEI and enhancers 1 (1:200 dilution) and 2 (1:20 dilution).
[0241]
[0248] Conditions in a 2L DASGIP bioreactor were evaluated and further optimized on a larger scale. Figure 3 shows rAAV-FVIII vector production in the bioreactor using different DNA amounts and PEI / DNA ratios, as determined by qPCR. HEK 293F cells were cultured in a 400mL F17 bioreactor at 37°C, pH 7.2, DO 40%, and agitated at 150 rpm. Cells were transfected with DNA at a 1:1:1 molar ratio and 1.2 or 2.8 μg / mL DNA, and PEI / DNA (N / P) ratios of 1.5:1, 2:1, 2.5:1, or 3:1 and 1.5 μg / mL free PEI. Enhancers 1 and 2 from the Expifectamine™ 293 Transfection Kit were added to the cells during transfection. Enhancer 1 and Enhancer 2 were used at 1:200 and 1:20 of the culture volume, respectively. The cell density at the time of transfection was 2–3 × 10 6 The conditions resulting in the highest rAAV vector productivity were a 1:1:1 DNA molar ratio and 1.2 μg / mL DNA, with a 2.5-3:1 PEI / DNA ratio and 1.5 μg / mL free PEI and enhancer.
[0242]
[0249] rAAV was produced in a bioreactor by increasing the cell culture volume from 400 mL to 1.2 L. HEK 293F cells were cultured at 37°C, pH 7.2, DO 40%, and agitated at 130 rpm, 150 rpm, or 170 rpm with two or three impellers. Cells were transfected with a 1:1:1 DNA molar ratio, 1.2 μg / mL DNA, a 2.5:1 PEI / DNA (N / P) ratio, and 1.5 μg / mL free PEI. Enhancers 1 and 2 from the Expifectamine™ 293 Transfection Kit were used as described above. Figure 4 shows the rAAV titers from these studies. This data demonstrates that the optimized conditions from a small-scale 50 mL spinner flask can be scaled up to 400 mL and then to 1.2 L. The use of enhancers in optimized PEI-mediated transfection conditions can increase rAAV vector productivity by 8-10 fold in serum-free suspension cultures, making this process highly efficient, safe, and scalable.
[0243]
[0250] Enhancers 1 and 2 were evaluated individually to determine whether both were required during transfection to improve rAAV production and to further define the amounts of these enhancers. The data indicate that Enhancer 1 alone can improve rAAV productivity to the same level as Enhancers 1 and 2 combined. Enhancer 2 alone did not detectably increase rAAV production (Figure 5). The amounts of Enhancers 1 and 2 were also reduced to further define the optimal conditions for the process. Reducing the amounts of Enhancers 1 and 2 resulted in lower rAAV titers (Figure 5). Increasing the amounts of Enhancers 1 (1:100 or 1:150 dilution) and 2 (1:10 or 1:15 dilution) at transfection did not detectably improve rAAV productivity. In addition to using Enhancers 1 and 2 during transfection, we evaluated them 24 hours, 48 hours, or both 24 and 48 hours after transfection to determine whether they could further increase rAAV titers. Figure 6 shows that repeated use of the enhancer slightly increased rAAV production.
[0244] Example 3 Valproic acid improves the productivity of rAAV-FVIII vectors.
[0251] Various compounds, including valproic acid, etoposide, teniposide, siomycin A, and vorinostat, were evaluated to determine their effects on transfection and rAAV production. Among these compounds, valproic acid significantly increased rAAV productivity. Valproic acid is a histone deacetylase inhibitor and an FDA-approved drug for treating seizures. Different concentrations of valproic acid (0.25 mM, 0.5 mM, 1 mM, 1.5 mM, 2 mM, 5 mM, 7.5 mM, and 10 mM) were used in spinner / shake flask cultures and DASGIP bioreactor cultures during transfection. The use of valproic acid in optimized PEI-mediated transfection increased rAAV-FVIII vector titers approximately 10-fold compared to those without the enhancer, achieving rAAV productivity levels equivalent to or higher than those achieved with enhancers 1 and 2 in a serum-free suspension culture system (Figure 7). In these valproic acid studies, 1.2 μg / mL DNA, a 1:1:1 DNA molar ratio, a 2:1 or 2.5:1 PEI / DNA weight ratio, and 1.5 μg / mL free PEI were used. The PEI / DNA complexes and free PEI were added to the cells at the time of transfection, followed by the addition of different concentrations of valproic acid. The enhancer from the Expifectamine™ 293 Transfection Kit was not used in this study. Figure 8 shows the improvement in AAV vector production with increasing valproic acid concentrations, such as 4 mM or higher valproic acid, such as 5-8 mM, in a 1 L bioreactor culture.
[0245] Example 4
[0252] Enhancer 1 alone and valproic acid from the Expifectamine™ 293 Transfection Kit, used with an optimized PEI-based transfection method, can substantially increase rAAV vector productivity by approximately 10-fold over currently reported production protocols using similar technology. The use of Enhancer 1 alone or valproic acid alone in an rAAV production system provides a new, scalable rAAV production platform that can be used to efficiently produce serotypes of rAAV vectors in serum-free suspension cell culture. This process is particularly applicable to the production of rAAV vectors with large transgenes or difficult-to-produce rAAV vectors. This process is a fully scalable, cGMP-compliant, and versatile rAAV production system suitable for large-scale rAAV manufacturing.
[0246] Example 5
[0253] The data in Figure 4 demonstrate that optimized conditions from a small-scale 50 mL spinner flask scale can be scaled up to 400 mL and then to 1.2 L. Further scalability to larger volumes can be achieved. For example, the method is contemplated to be scalable to 2 liters, 2-20 liters, 20-50 liters, or 50-100 liters. Even larger volumes, such as 100-500 liters, 500-1000 liters, or even 1000 liters or more, are also contemplated. Such scale-up can involve cloning cells and selecting clones that produce large amounts of rAAV vector. A reliable and reproducible source of cells applicable to the compositions and methods of the present invention can be provided by creating a master cell bank of such clones that express large amounts of rAAV vector.
[0247]
[0254] Further improvements in cell culture conditions, transfection conditions, cell lysis and / or rAAV vector harvest supernatant collection, impurity removal, and subsequent downstream purification conditions may also contribute to substantial improvements in scalability.
[0248] Example 6 1.0 Exemplary, Non-Limiting Process Development Acceptance Criteria, Overview, Flow Description, and Parameters Varying to Increase Scale of rAAV Vector (e.g., LK03-FVIII) Production Using Suspension Cells 1.1 Thawing and growing cells [Table 1] 1.2 rAAV vector production at 1.2 L bioreactor scale [Table 2]
[0249] 2.0 Process Overview 2.1 Cell thawing and cell expansion process 2.1.1 Process flow diagram Below is a representative process flow diagram for the cell thawing and cell expansion portion of the upstream rAAV vector process: JPEG0007801093000003.jpg207147
[0250] 2.1.2 Process Flow Description Below is a description of a typical process flow for the cell thawing and cell expansion portion of the upstream rAAV vector (e.g., LK03-FVIII) process: [Table 3]
[0251] 2.1.3 Parameters Varying During Cell Thawing and Cell Proliferation Studies The following parameters were evaluated during the development of the 293-F cell thawing and cell expansion process: [Table 4]
[0252] Example 7 2.3 Exemplary, Non-Limiting rAAV Vector (e.g., LK03-FVIII) Production at 1.2 L Bioreactor Scale, Process Flow, and Parameters Varying with Increasing Scale of rAAV Vector Protein 2.3.1. Process Flow Diagram Below is a representative process flow diagram for 1.2 L bioreactor production of rAAV vectors (e.g., LK03-FVIII): JPEG0007801093000006.jpg227147
[0253] 2.3.2 Process Flow Description The following is a description of the process flow for 1.2 L bioreactor production of rAAV vectors (e.g., LK03-FVIII): [Table 5]
[0254] 2.3.3 Parameters Varying During rAAV Vector (e.g., LK03-FVIII) Production Development Studies During the development of a 1.2 L bioreactor production process for rAAV vectors (e.g., LK03-FVIII), the following parameters were evaluated: [Table 6]
[0255] Example 8
[0255] Representative AAV capsid (VP1) protein. [Table 7] [Table 8]
Claims
1. 1. A method for producing a cell that produces a recombinant adeno-associated virus (rAAV) vector, comprising: (a) Components (i), (ii) and (iii): (i) one or more plasmids containing nucleic acids encoding AAV packaging proteins and / or nucleic acids encoding helper functions; (ii) a plasmid containing a transgene encoding a protein or transcribed into a transcript of interest; and (iii) Polyethyleneimine (PEI) solution providing a plasmid / PEI mixture of (b) contacting cells with the plasmid / PEI mixture of step (a) to produce a plasmid / PEI cell culture; (c) immediately after step (b), adding valproic acid, a salt thereof, or a derivative comprising an amino acid linked or conjugated thereto to the plasmid / PEI cell culture to produce a second mixture; and (d) incubating said second mixture of step (c), thereby producing transfected cells that produce rAAV vectors. A method comprising:
2. 10. The method of claim 1, further comprising the step (e) of harvesting the transfected cells produced in step (d) and / or cell culture medium from the transfected cells produced in step (d).
3. 10. The method of claim 1, further comprising the step (e) of culturing, expanding, isolating or selecting cells transfected with the plasmid.
4. A method for producing an adeno-associated virus (rAAV) vector, comprising: (A) producing a transfected cell that produces an rAAV vector according to the method of claim 1; and (B) isolating and / or purifying the recombinant AAV vector from the transfected cells produced in step (d) and / or cell culture medium from the transfected cells produced in step (d). The method of claim 1 , comprising:
5. 2. The method of claim 1, wherein the transgene encodes a wild-type or functional mutant blood coagulation factor, apoE2, TPP1, argininosuccinate synthase, copper-transporting ATPase 2, acid α-glucosidase, β-glucocerebrosidase, α-galactosidase, or C1-inhibitory serine protease inhibitor.
6. 6. The method of claim 5, wherein the wild-type or functional mutant blood coagulation factor is factor VII, factor VIII, or factor IX.
7. The method of claim 1, wherein valproic acid, a salt thereof, or a derivative comprising an amino acid linked or conjugated thereto is added before, at the time of, or immediately after step (a), or up to less than 3 hours after step (a).
8. The method of claim 1, wherein valproic acid, a salt thereof, or a derivative comprising an amino acid linked or conjugated thereto is added two or more times after step (a) or before step (b).
9. 2. The method of claim 1, wherein the plasmids (i) and (ii) are in a molar ratio range of about 1:0.01 to about 1:100, and the mixture of constructs (i), (ii) and (iii) is optionally incubated for a period of about 10 seconds to about 4 hours prior to step (b).
10. 2. The method of claim 1, wherein the plasmid is at a PEI:plasmid weight ratio ranging from about 0.1:1 to about 5:1, or a PEI:plasmid weight ratio ranging from about 5:1 to about 0.1:
1.
11. 2. The method of claim 1, wherein the plasmid is at a PEI:plasmid weight ratio ranging from about 1:1 to about 5:1, or a PEI:plasmid weight ratio ranging from about 5:1 to about 1:
1.
12. 2. The method of claim 1, further comprising adding free PEI to the cells before, at or after step (a) or (b), or before, at or after step (c).
13. 13. The method of claim 12, wherein the free PEI is added such that the weight ratio of PEI:plasmid is in the range of about 0.1:1 to about 5:1, or in the range of about 5:1 to about 0.1:
1.
14. The method of claim 13, wherein the molar ratio of nitrogen (N) in the PEI in the free PEI and in the plasmid / PEI mixture to phosphate (P) in the plasmid is in the range of about 1:1 to about 50:1 (N:P).
15. 14. The method of claim 13, wherein the amount of free PEI is from about 10% to about 90% of the total PEI.
16. 2. The method of claim 1, wherein the plasmid and PEI are incubated with each other for about 10 seconds to about 4 hours prior to step (a).
17. 10. The method of claim 1, wherein the incubation in step (d) is for at least about 4 hours.
18. The method of claim 1 , wherein the cell comprises a mammalian cell.
19. 2. The method of claim 1, wherein the cells are human embryonic kidney (HEK) or Chinese hamster ovary (CHO) cells.
20. 10. The method of claim 1, wherein the cells comprise human embryonic kidney (HEK) 293 cells.
21. 2. The method of claim 1, wherein the cells are HEK 293E, HEK 293F, or HEK 293T cells.
22. The method of claim 1 , wherein the cells are stably or transiently transfected.
23. The method of claim 1 , wherein the cells are in suspension culture.
24. The method of claim 1 , wherein the cells are adherent.
25. The method of claim 1 , wherein the cells are grown or maintained in serum-free culture medium.
26. When the cells were contacted with the plasmid / PEI mixture, approximately 1 x 10 5 cells / mL ~ approx. 1 x 10 8 10. The method of claim 1, wherein the density is in the range of cells / mL.
27. 2. The method of claim 1, wherein the one or more plasmids comprise a first plasmid comprising nucleic acid encoding AAV packaging proteins and a second plasmid comprising nucleic acid encoding helper functions.
28. The method of claim 1 , wherein the encoded AAV packaging proteins include AAV rep and / or AAV cap.
29. 2. The method of claim 1, wherein the encoded helper functions comprise adenoviral E2 and / or E4 proteins, VA RNA, and / or non-AAV helper functions.
30. 2. The method of claim 1, wherein the AAV vector further comprises an intron, an expression control element, one or more adeno-associated virus (AAV) inverted terminal repeats (ITRs) and / or a filler polynucleotide sequence.
31. 10. The method of claim 1, wherein the cells are subcultured until cell density is reduced before contacting the cells with the plasmid / PEI mixture.
32. 10. The method of claim 1, wherein the cells are contacted with the plasmid / PEI mixture for a period of 2 to 5 days after subculturing.
33. 2. The method of claim 1, wherein the amount of recombinant AAV vector produced using the step of adding free PEI to the plasmid / PEI cell culture medium is at least 50% or more compared to when free PEI is not added to the plasmid / PEI cell culture medium.
34. 2. The method of claim 1, wherein the amount of recombinant AAV vector produced using the step of adding valproic acid, a salt thereof, or a derivative comprising an amino acid linked or conjugated thereto is 1 to 5, 5 to 8, 8 to 10, or 10 to 15 times greater than when valproic acid, a salt thereof, or a derivative comprising an amino acid linked or conjugated thereto is not added to the plasmid / PEI cell culture medium.
35. 10. The method of claim 1, wherein the valproate comprises a sodium or potassium salt.
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